101-007 Electronic Controlled Fuel System
101-007 Electronic Controlled Fuel System
101-007 Electronic Controlled Fuel System
com/qs3/portal/service/manual/en/4022189/
Front
(/qs3/pubsys2/xml/en/manual
Section i - Introduction
/4022189/4022189-
Section E - Engine and System Identification titlepage.html)
1 of 20 04/08/2018, 19:44
emissions level.
Front
Section i - Introduction
Engine Control Module
Inputs
The ECM is the control
center of the system. It
processes all of the inputs
and sends commands to
the fuel system, vehicle,
and engine control
devices.
The control
system uses a
number of
sensors to
provide
information on
engine
operating
parameters.
These sensors
include:
Engine
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coolant
Front
temperature
Section i - Introduction sensor
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validation
Front
switch
Section i - Introduction Engine
coolant
Section E - Engine and System Identification level
sensor
Section 1 - Operating Instructions Vehicle
speed
(99-101-999-om-isbe5) Operating Instructions - sensors
Overview (/qs3/pubsys2/xml/en/procedures Feature
/99/99-101-999-om-isbe5.html) control
switches
(31-101-014-om-isbe5) Normal Starting Procedure (i.e. cruise
(/qs3/pubsys2/xml/en/procedures/31/31-101-014-om- control
isbe5.html) switches)
Fan control
(00-101-004-om) Cold Weather Starting switch
(/qs3/pubsys2/xml/en/procedures/00/00-101-004- Air
om.html) conditioner
pressure
(00-101-018) Starting Procedure After Extended
switch
Shutdown or Oil Change (/qs3/pubsys2/xml/en
Remote
/procedures/00/00-101-018.html)
accelerator
Remote
(99-101-015-om) Operating the Engine
PTO.
(/qs3/pubsys2/xml/en/procedures/99/99-101-015-
om.html) Note : These
inputs are
(100-101-039) Unique Operating Characteristics of application
an Engine with Air Driven Selective Catalytic dependent.
Some
Reduction (SCR) (/qs3/pubsys2/xml/en/procedures
applications
/100/100-101-039.html) do not use all
of these
(99-101-008-om) Engine Operating Range inputs.
(/qs3/pubsys2/xml/en/procedures/99/99-101-008-
om.html)
Engine Control Module
(99-101-006) Driving Techniques (/qs3/pubsys2 Outputs
/xml/en/procedures/99/99-101-006.html)
The ECM can
communicate with service
(99-101-009-om) Engine Shutdown (/qs3/pubsys2
tools and some other
/xml/en/procedures/99/99-101-009-om.html)
vehicle controllers (such
as transmissions, ABS,
(100-101-007-om-isbe5) Electronic Controlled
ASR, electronic dash
Fuel System (/qs3/pubsys2/xml/en/procedures
displays, and etc.) through
/100/100-101-007-om-isbe5.html)
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electronic
Front
control
Section i - Introduction system
fault codes
Section E - Engine and System Identification inform the
operator
Section 1 - Operating Instructions that there
is a
(99-101-999-om-isbe5) Operating Instructions - problem
Overview (/qs3/pubsys2/xml/en/procedures with the
/99/99-101-999-om-isbe5.html) control
system
(31-101-014-om-isbe5) Normal Starting Procedure that
(/qs3/pubsys2/xml/en/procedures/31/31-101-014-om- requires
isbe5.html) troubleshooting.
Engine
(00-101-004-om) Cold Weather Starting electronic
(/qs3/pubsys2/xml/en/procedures/00/00-101-004- control
om.html) system
fault codes
(00-101-018) Starting Procedure After Extended
inform the
Shutdown or Oil Change (/qs3/pubsys2/xml/en
operator
/procedures/00/00-101-018.html)
that there
is a
(99-101-015-om) Operating the Engine
problem
(/qs3/pubsys2/xml/en/procedures/99/99-101-015-
with the
om.html)
control
(100-101-039) Unique Operating Characteristics of system
an Engine with Air Driven Selective Catalytic that
Reduction (SCR) (/qs3/pubsys2/xml/en/procedures requires
/100/100-101-039.html) troubleshooting
and
(99-101-008-om) Engine Operating Range indicates
(/qs3/pubsys2/xml/en/procedures/99/99-101-008- that the
om.html) vehicle.
Information
(99-101-006) Driving Techniques (/qs3/pubsys2 and engine
/xml/en/procedures/99/99-101-006.html) protection
fault codes
(99-101-009-om) Engine Shutdown (/qs3/pubsys2 inform the
/xml/en/procedures/99/99-101-009-om.html) operator
that the
(100-101-007-om-isbe5) Electronic Controlled control
Fuel System (/qs3/pubsys2/xml/en/procedures system
/100/100-101-007-om-isbe5.html)
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has
Front
detected
Section i - Introduction an engine
condition
Section E - Engine and System Identification outside the
normal
Section 1 - Operating Instructions operating
range.
(99-101-999-om-isbe5) Operating Instructions -
Overview (/qs3/pubsys2/xml/en/procedures
All fault codes
/99/99-101-999-om-isbe5.html)
recorded will
(31-101-014-om-isbe5) Normal Starting Procedure either be active
(/qs3/pubsys2/xml/en/procedures/31/31-101-014-om- (fault code is
isbe5.html) currently active
on the engine)
(00-101-004-om) Cold Weather Starting or inactive
(/qs3/pubsys2/xml/en/procedures/00/00-101-004- (fault code was
om.html) active at some
time, but is not
(00-101-018) Starting Procedure After Extended presently
Shutdown or Oil Change (/qs3/pubsys2/xml/en active).
/procedures/00/00-101-018.html)
The "STOP” or
"STOP
(99-101-015-om) Operating the Engine
ENGINE” lamp
(/qs3/pubsys2/xml/en/procedures/99/99-101-015-
is red and
om.html)
indicates the
(100-101-039) Unique Operating Characteristics of need to stop
an Engine with Air Driven Selective Catalytic the engine as
Reduction (SCR) (/qs3/pubsys2/xml/en/procedures soon as it can
/100/100-101-039.html) be safely done.
The engine
(99-101-008-om) Engine Operating Range must remain
(/qs3/pubsys2/xml/en/procedures/99/99-101-008- shut down until
om.html) the engine can
be repaired.
(99-101-006) Driving Techniques (/qs3/pubsys2
/xml/en/procedures/99/99-101-006.html)
When
(99-101-009-om) Engine Shutdown (/qs3/pubsys2 illuminated, the
/xml/en/procedures/99/99-101-009-om.html) yellow
"WARNING” or
(100-101-007-om-isbe5) Electronic Controlled "CHECK
Fuel System (/qs3/pubsys2/xml/en/procedures ENGINE” lamp
/100/100-101-007-om-isbe5.html) indicates that
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the engine or
Front
exhaust gas
Section i - Introduction treatment
system is in
Section E - Engine and System Identification need of repair
at the first
Section 1 - Operating Instructions available
opportunity.
(99-101-999-om-isbe5) Operating Instructions -
Note : The
Overview (/qs3/pubsys2/xml/en/procedures "WARNING”
/99/99-101-999-om-isbe5.html) or "CHECK
ENGINE”
(31-101-014-om-isbe5) Normal Starting Procedure lamp (yellow
(/qs3/pubsys2/xml/en/procedures/31/31-101-014-om- lamp) will
isbe5.html) illuminate if
the Diesel
(00-101-004-om) Cold Weather Starting Exhaust Fluid
level is low.
(/qs3/pubsys2/xml/en/procedures/00/00-101-004-
om.html) Another
function of the
(00-101-018) Starting Procedure After Extended WARNING or
Shutdown or Oil Change (/qs3/pubsys2/xml/en CHECK
/procedures/00/00-101-018.html) ENGINE lamp
(yellow lamp) is
(99-101-015-om) Operating the Engine to flash for 30
(/qs3/pubsys2/xml/en/procedures/99/99-101-015- seconds at key
om.html) ON when one
of the following
(100-101-039) Unique Operating Characteristics of occurs:
an Engine with Air Driven Selective Catalytic
Reduction (SCR) (/qs3/pubsys2/xml/en/procedures Maintenance
/100/100-101-039.html) is required
(if the
(99-101-008-om) Engine Operating Range Maintenance
(/qs3/pubsys2/xml/en/procedures/99/99-101-008- Monitor
om.html) feature is
enabled)
(99-101-006) Driving Techniques (/qs3/pubsys2 Water-in-
/xml/en/procedures/99/99-101-006.html) fuel is
detected.
(99-101-009-om) Engine Shutdown (/qs3/pubsys2
If the warning
/xml/en/procedures/99/99-101-009-om.html)
light flashes for
30 seconds at
(100-101-007-om-isbe5) Electronic Controlled
key-on and
Fuel System (/qs3/pubsys2/xml/en/procedures
water is
/100/100-101-007-om-isbe5.html)
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drained from
Front
the primary
Section i - Introduction water-
separating fuel
Section E - Engine and System Identification filter, the
secondary fuel
Section 1 - Operating Instructions filter must be
replaced.
(99-101-999-om-isbe5) Operating Instructions -
Overview (/qs3/pubsys2/xml/en/procedures
The
/99/99-101-999-om-isbe5.html)
"MALFUNCTION”
(31-101-014-om-isbe5) Normal Starting Procedure or "ENGINE
(/qs3/pubsys2/xml/en/procedures/31/31-101-014-om- MALFUNCTION”
isbe5.html) lamp is a blue
lamp. When
(00-101-004-om) Cold Weather Starting illuminated, the
(/qs3/pubsys2/xml/en/procedures/00/00-101-004- MALFUNCTION
om.html) or ENGINE
MALFUNCTION
(00-101-018) Starting Procedure After Extended lamp (blue
Shutdown or Oil Change (/qs3/pubsys2/xml/en lamp) indicates
/procedures/00/00-101-018.html) the engine or
exhaust gas
(99-101-015-om) Operating the Engine treatment
(/qs3/pubsys2/xml/en/procedures/99/99-101-015- system is in
om.html) need of repair
at the first
(100-101-039) Unique Operating Characteristics of available
an Engine with Air Driven Selective Catalytic opportunity.
Reduction (SCR) (/qs3/pubsys2/xml/en/procedures
/100/100-101-039.html) Another
function of the
(99-101-008-om) Engine Operating Range MALFUNCTION
(/qs3/pubsys2/xml/en/procedures/99/99-101-008- or ENGINE
om.html) MALFUNCTION
lamp (blue
(99-101-006) Driving Techniques (/qs3/pubsys2 lamp) is to flash
/xml/en/procedures/99/99-101-006.html) when the
Diesel Exhaust
(99-101-009-om) Engine Shutdown (/qs3/pubsys2 Fluid tank is
/xml/en/procedures/99/99-101-009-om.html) empty.
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accessed using
Front
the electronic
Section i - Introduction service tool or
by fault code
Section E - Engine and System Identification flash out.
To check for
Section 1 - Operating Instructions
active engine
electronic fuel
(99-101-999-om-isbe5) Operating Instructions -
system and
Overview (/qs3/pubsys2/xml/en/procedures
engine
/99/99-101-999-om-isbe5.html)
protection
system fault
(31-101-014-om-isbe5) Normal Starting Procedure
codes, turn the
(/qs3/pubsys2/xml/en/procedures/31/31-101-014-om-
keyswitch OFF
isbe5.html)
and move the
(00-101-004-om) Cold Weather Starting diagnostic
(/qs3/pubsys2/xml/en/procedures/00/00-101-004- switch to the
om.html) ON position.
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sequence:
Front
A
Section i - Introduction WARNING
(amber)
Section E - Engine and System Identification light
flashes.
Section 1 - Operating Instructions
Following
a short 1
(99-101-999-om-isbe5) Operating Instructions -
or 2
Overview (/qs3/pubsys2/xml/en/procedures
second
/99/99-101-999-om-isbe5.html)
pause, the
number of
(31-101-014-om-isbe5) Normal Starting Procedure
the
(/qs3/pubsys2/xml/en/procedures/31/31-101-014-om-
recorded
isbe5.html)
fault code
(00-101-004-om) Cold Weather Starting flashes in
(/qs3/pubsys2/xml/en/procedures/00/00-101-004- the STOP
om.html) (red) lamp.
There is a
(00-101-018) Starting Procedure After Extended 1 or 2
Shutdown or Oil Change (/qs3/pubsys2/xml/en second
/procedures/00/00-101-018.html) pause
between
(99-101-015-om) Operating the Engine each
(/qs3/pubsys2/xml/en/procedures/99/99-101-015- number.
om.html) After the
number
(100-101-039) Unique Operating Characteristics of finishes
an Engine with Air Driven Selective Catalytic flashing in
Reduction (SCR) (/qs3/pubsys2/xml/en/procedures red, an
/100/100-101-039.html) amber light
appears
(99-101-008-om) Engine Operating Range again.
(/qs3/pubsys2/xml/en/procedures/99/99-101-008-
om.html)
The lights flash
(99-101-006) Driving Techniques (/qs3/pubsys2 each fault code
/xml/en/procedures/99/99-101-006.html) out three times
before
(99-101-009-om) Engine Shutdown (/qs3/pubsys2 advancing to
/xml/en/procedures/99/99-101-009-om.html) the next code.
To skip to the
(100-101-007-om-isbe5) Electronic Controlled next fault code,
Fuel System (/qs3/pubsys2/xml/en/procedures move the
/100/100-101-007-om-isbe5.html)
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Increment/Decrement
Front
switch, if
Section i - Introduction equipped,
momentarily to
Section E - Engine and System Identification the increment
(+) position.
Section 1 - Operating Instructions You can go
back to the
(99-101-999-om-isbe5) Operating Instructions - previous fault
Overview (/qs3/pubsys2/xml/en/procedures code by
/99/99-101-999-om-isbe5.html) momentarily
moving the
(31-101-014-om-isbe5) Normal Starting Procedure Increment/Decrement
(/qs3/pubsys2/xml/en/procedures/31/31-101-014-om- switch, if
isbe5.html) equipped, to
the decrement
(00-101-004-om) Cold Weather Starting (-) position. If
(/qs3/pubsys2/xml/en/procedures/00/00-101-004- only one active
om.html) fault code is
recorded, the
(00-101-018) Starting Procedure After Extended
same fault
Shutdown or Oil Change (/qs3/pubsys2/xml/en
code will
/procedures/00/00-101-018.html)
continuously be
displayed when
(99-101-015-om) Operating the Engine
either (+) or (-)
(/qs3/pubsys2/xml/en/procedures/99/99-101-015-
switch is
om.html)
depressed.
(100-101-039) Unique Operating Characteristics of The
an Engine with Air Driven Selective Catalytic explanation
Reduction (SCR) (/qs3/pubsys2/xml/en/procedures and correction
/100/100-101-039.html) of the fault
codes is in
(99-101-008-om) Engine Operating Range Section TF of
(/qs3/pubsys2/xml/en/procedures/99/99-101-008- this manual.
om.html)
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The diagnostic
Section E - Engine and System Identification on/off switch
circuit signals
Section 1 - Operating Instructions
the system that
the operator is
(99-101-999-om-isbe5) Operating Instructions -
requesting to
Overview (/qs3/pubsys2/xml/en/procedures
read any active
/99/99-101-999-om-isbe5.html)
fault code
recorded in the
(31-101-014-om-isbe5) Normal Starting Procedure
ECM.
(/qs3/pubsys2/xml/en/procedures/31/31-101-014-om-
isbe5.html) Note : Some
OEMs use a
(00-101-004-om) Cold Weather Starting shorting plug
(/qs3/pubsys2/xml/en/procedures/00/00-101-004- rather than a
om.html)
switch.
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detected, the
Front
flashing
sequence will
Section i - Introduction not occur.
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turned ON.
Front
Every
Section i - Introduction successive
cycle of the
Section E - Engine and System Identification throttle leads to
the next fault
Section 1 - Operating Instructions code to be
flashed on the
(99-101-999-om-isbe5) Operating Instructions - lamps, in the
Overview (/qs3/pubsys2/xml/en/procedures same manner
/99/99-101-999-om-isbe5.html) as if the
increment
(31-101-014-om-isbe5) Normal Starting Procedure switch were
(/qs3/pubsys2/xml/en/procedures/31/31-101-014-om- depressed.
isbe5.html)
To activate this
(00-101-004-om) Cold Weather Starting feature, the
(/qs3/pubsys2/xml/en/procedures/00/00-101-004- engine must
om.html) be stopped and
the keyswitch
(00-101-018) Starting Procedure After Extended turned to the
Shutdown or Oil Change (/qs3/pubsys2/xml/en ON position.
/procedures/00/00-101-018.html) Depress the
accelerator
(99-101-015-om) Operating the Engine pedal
(/qs3/pubsys2/xml/en/procedures/99/99-101-015- completely
om.html) three times.
The feature
(100-101-039) Unique Operating Characteristics of should then be
an Engine with Air Driven Selective Catalytic enabled.
Reduction (SCR) (/qs3/pubsys2/xml/en/procedures Transitioning to
/100/100-101-039.html) the next fault
code occurs
(99-101-008-om) Engine Operating Range automatically
(/qs3/pubsys2/xml/en/procedures/99/99-101-008- after the first
om.html) fault code is
flashed out
(99-101-006) Driving Techniques (/qs3/pubsys2
twice or if the
/xml/en/procedures/99/99-101-006.html)
throttle pedal is
cycled.
(99-101-009-om) Engine Shutdown (/qs3/pubsys2
/xml/en/procedures/99/99-101-009-om.html) Note : There
is an optional,
(100-101-007-om-isbe5) Electronic Controlled error
Fuel System (/qs3/pubsys2/xml/en/procedures
sensitive
mode for this
/100/100-101-007-om-isbe5.html)
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feature. If any
Front
of the throttle-
related errors
Section i - Introduction occur, this
feature turns
Section E - Engine and System Identification on the
diagnostic
Section 1 - Operating Instructions switch
automatically
(99-101-999-om-isbe5) Operating Instructions - when the
Overview (/qs3/pubsys2/xml/en/procedures engine is
stopped and
/99/99-101-999-om-isbe5.html)
the keyswitch
is ON. In this
(31-101-014-om-isbe5) Normal Starting Procedure mode, only
(/qs3/pubsys2/xml/en/procedures/31/31-101-014-om- the increment
isbe5.html) switch can be
used to flash
(00-101-004-om) Cold Weather Starting out the next
(/qs3/pubsys2/xml/en/procedures/00/00-101-004- fault code.
om.html)
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an engine
Front
protection
Section i - Introduction system. The
system
Section E - Engine and System Identification monitors critical
engine
Section 1 - Operating Instructions temperatures
and pressures,
(99-101-999-om-isbe5) Operating Instructions - and logs
Overview (/qs3/pubsys2/xml/en/procedures diagnostic
/99/99-101-999-om-isbe5.html) faults when an
over or under
(31-101-014-om-isbe5) Normal Starting Procedure normal
(/qs3/pubsys2/xml/en/procedures/31/31-101-014-om- condition
isbe5.html) occurs. If an
out-of-range
(00-101-004-om) Cold Weather Starting condition exists
(/qs3/pubsys2/xml/en/procedures/00/00-101-004- and engine
om.html) derate action is
to be initiated,
(00-101-018) Starting Procedure After Extended
the operator is
Shutdown or Oil Change (/qs3/pubsys2/xml/en
alerted by an
/procedures/00/00-101-018.html)
in-cab
WARNING
(99-101-015-om) Operating the Engine
lamp. The
(/qs3/pubsys2/xml/en/procedures/99/99-101-015-
STOP lamp
om.html)
blinks or
(100-101-039) Unique Operating Characteristics of flashes when
an Engine with Air Driven Selective Catalytic out-of-range
Reduction (SCR) (/qs3/pubsys2/xml/en/procedures conditions
/100/100-101-039.html) continue to
worsen. The
(99-101-008-om) Engine Operating Range driver must pull
(/qs3/pubsys2/xml/en/procedures/99/99-101-008- to the side of
om.html) the road, when
it is safe to do
(99-101-006) Driving Techniques (/qs3/pubsys2 so, to reduce
/xml/en/procedures/99/99-101-006.html) the possibility
of engine
(99-101-009-om) Engine Shutdown (/qs3/pubsys2 damage.
/xml/en/procedures/99/99-101-009-om.html)
Note : Engine
power and
(100-101-007-om-isbe5) Electronic Controlled speed will
Fuel System (/qs3/pubsys2/xml/en/procedures gradually be
/100/100-101-007-om-isbe5.html) reduced,
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depending on
Front
the level of
severity of the
Section i - Introduction observed
condition.
Section E - Engine and System Identification The engine
protection
Section 1 - Operating Instructions system will
not shut
(99-101-999-om-isbe5) Operating Instructions - down the
Overview (/qs3/pubsys2/xml/en/procedures engine,
unless the
/99/99-101-999-om-isbe5.html)
engine
protection
(31-101-014-om-isbe5) Normal Starting Procedure shutdown
(/qs3/pubsys2/xml/en/procedures/31/31-101-014-om- feature has
isbe5.html) been
enabled.
(00-101-004-om) Cold Weather Starting
(/qs3/pubsys2/xml/en/procedures/00/00-101-004-
om.html)
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QuickServe Online | (4022189) ISB4.5, ISB6.7, ISD4.5, and ISD6.7... https://quickserve.cummins.com/qs3/portal/service/manual/en/4022189/
can only be
Front
viewed using
Section i - Introduction INSITE™
electronic
Section E - Engine and System Identification service tool.
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update
Front
calibration
Section i - Introduction files to the
ECM
Section E - Engine and System Identification Create and
view trip
Section 1 - Operating Instructions reports,
etc.
(99-101-999-om-isbe5) Operating Instructions -
Overview (/qs3/pubsys2/xml/en/procedures
/99/99-101-999-om-isbe5.html)
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