CH05
CH05
CH05
CHAPTER 5
AUXILIARY POWER UNIT
CONTENTS
Page
GENERAL......................................................................... 5-1
SYSTEM DESCRIPTION................................................. 5-1
Powerplant ................................................................. 5-1
Electronic Control Unit.............................................. 5-4
Fuel Control ............................................................... 5-4
Pneumatic Supply ...................................................... 5-5
Fire Protection System............................................... 5-6
Oil System.................................................................. 5-8
Ignition and Starting Systems .................................... 5-8
Normal Stop Sequence............................................ 5-10
Emergency Stop Sequence...................................... 5-10
CONTROLS AND INDICATIONS................................ 5-10
APU Control Panel ................................................. 5-10
Glareshield Switchlights ......................................... 5-13
BLEED AIR Control Panel ..................................... 5-13
Engine Indicating and Crew Alerting
System Displays...................................................... 5-14
Circuit Breakers ...................................................... 5-21
ILLUSTRATIONS
Figure Title Page
5-1 APU Installation................................................. 5-2
5-2 Pressure Altitude and True
Airspeed Schedule ............................................. 5-3
5-3 Pneumatic Supply Schematic............................. 5-5
5-4 FIRE DETECTION/FIREX
MONITOR Panel ............................................... 5-7
5-5 APU Cockpit Controls and
Indications....................................................... 5-11
5-6 EICAS Secondary Display—
Fuel Page......................................................... 5-17
5-7 EICAS Secondary Display—
ECS Page ........................................................ 5-20
TABLES
Table Title Page
5-1 APU Shutoff Valve Indications ...................... 5-18
5-2 Bleed-Air and Load Control Valve
Position Indicators .......................................... 5-21
5-3 Power Supply and Circuit Breakers................ 5-21
CHAPTER 5
AUXILIARY POWER UNIT
GENERAL
This APU is a gas turbine equipped with a gearbox driving an oil-
cooled 30-kva AC generator. Running at 100% rpm, the APU drives
the AC electrical generator at a constant speed of 12,000 rpm. This
maintains generator frequency output at 400 Hz. The APU’s bleed
port supplies pneumatic power to drive the main engine air turbine
starters or the air cycle machines within the air conditioning packs.
The APU is in the rear fuselage behind the rear pressure bulkhead
(Figure 5-1) and can operate on the ground or in flight. Drains in the
APU enclosure prevent a dangerous buildup of combustible liquids.
An electronic control unit (ECU) controls starting and ignition.
Pressurized oil is supplied to the APU gearbox, bearings, and elec-
trical generator.
SYSTEM DESCRIPTION
A full-authority, digital, electronic-control unit (ECU) controls and
monitors APU operation. A PWR FUEL switchlight and a
START/STOP switchlight are located on the APU control panel on
the cockpit overhead panel. These switchlights control APU starting
and manual stopping.
POWERPLANT
The self-contained APU requires only a source of fuel and DC electrical
power to operate. Start and stop controls are located on the APU control
panel on the cockpit overhead panel. APU indications, cautions, and
warnings display on the EICAS primary and secondary displays. The
powerplant mounts in a fire containing enclosure equipped with inlet
and exhaust ports
APU INTAKE
BLEED-AIR
FRAME
DUCT
APU
ENCLOSURE
EXHAUST
MUFFLER
ENGINE FIRE
EXTINGUISHER SERVICE
COOLING DOOR
AIR INLET
SUPPORT
CUTOFF
SKID ELECTRONIC
SWITCH
CONTROL UNIT
Enclosure
An APU enclosure creates a fire zone, isolates the APU from the aft
equipment compartment, and prevents damage to the aircraft should
a fire occur. The bottom of the enclosure is connected to a drain sys-
tem to prevent the buildup of fluids in the container.
13K
10K 6 KNOTS SET POINT
CHANGE AREA
0
210 260
0 100 200 300 400
FUEL CONTROL
Under normal conditions, both the left and right aircraft fuel tanks
supply the APU with fuel. A 28-VDC electric fuel pump supplies
pressurized fuel. The APU electric fuel pump is also the power
crossflow pump and can perform both operations simultaneously.
PNEUMATIC SUPPLY
Modulation of the APU load control valve (APU LCV), and the
position of the compressor’s variable diffusers, control APU pneu-
matic 10th-stage bleed air output (Figure 5-3). During bleed
loading, LCV opening modulates to limit turbine temperatures. The
system gives priority to AC generator load in the event of a com-
bined generator/pneumatic power overload condition.
STARTER
CONTROL
VALVE
AIR AIR
TURBINE RIGHT PACK TURBINE
STARTER LEFT PACK
SHUTOFF STARTER
SHUTOFF
LEFT VALVE ISOLATION VALVE RIGHT
ENGINE VALVE ENGINE
APU
GENERATOR
ON/OFF
SIGNAL
Fire Detection
The fire detection system detects fire conditions and warns the flight
crew. The fire detection system consists of the following compo-
nents (Figure 5-4):
●
Two loop sensing elements
●
Loop selection APU switch on the FIRE DETECTION/FIREX
MONITOR panel
●
One card in the fire/overheat detection control unit
●
TEST WARN/FAIL switch on the FIRE DETECTION/FIREX
MONITOR panel
Fire Extinguishing
The APU fire extinguishing system discharges a container of fire
extinguishing agent into the APU compartment should a fire occur.
TEST WARN/FAIL
SWITCH
FIRE DETECTION
LH APU RH TEST
ENG JET JET ENG
WARN
A
BOTH
B
FAIL
FIREX MONITOR
TEST TEST TEST 1
NORM
NORM NORM TEST 2
1 2 APU CARGO
ENGINE BOTTLE BOTTLE BOTTLE
OIL SYSTEM
Pressurized oil is supplied to the APU gearbox, APU bearings, and
electrical generator by an integral G-rotor pump. Low oil pressure
(LOP) and high oil temperature (HOT) switches provide system
condition monitoring. Activation of either switch results in APU
shutdown on the ground.
Start Sequence
At APU start (BATTERY MASTER at ON, PWR FUEL switchlight
operated), the control system does the following:
●
Performs a selftest (APU IN BITE)
●
Opens the fuel shutoff valve (APU SOV OPEN)
●
Energizes the APU gauges
●
Opens the APU inlet door
●
Energizes the starter relay
At 95% APU speed, the ignition system is de-energized, and the sys-
tem transitions from timed acceleration to proportional governor
control. The ready-to-load relay is then operated and the APU can
be loaded, the AVAIL light comes on, and the APU SOV OPEN
message disappears. APU bleed air is modulated by the load control
valve to maintain turbine temperatures within limits.
BOTTLE
ARMED
PUSH TO
DISCH
N2 APU
GEAR
OXY 1500
3600 FF (PPH) 3600 100 430
DN DN DN C TEMP 15 C°
115 OIL TEMP 115
56 OIL PRESS 56 FLAPS 20 APU EGT C ALT
RATE
0
0
START/STOP Switchlight
When the START/STOP switchlight is pressed in, the following
actions take place:
●
Starter motor energized.
●
White START light illuminates.
●
At 50% rpm, the START light extinguishes.
●
Four seconds after reaching 95% rpm, the green AVAIL light
illuminates.
GLARESHIELD SWITCHLIGHTS
The glareshield has two switchlights, APU FIRE PUSH and BOT-
TLE ARMED PUSH TO DISCH. These are used in the event of an
APU fire.
ISOL Switchlight
The ISOL switchlight isolates or connects the left and right pneu-
matic systems.
Warning Messages
The following EICAS warning messages display in red:
NOTE
If overspeed or overtemperature occur during
flight, do not restart the APU.
Caution Messages
The following EICAS caution messages display in amber:
APU SOV FAIL—Indicates the APU fuel feed shutoff valve is not
in a confirmed position (either open or closed)
APU LCV FAIL—Indicates the load control valve has failed (either
open or closed)
NOTE
The gauges will remain in view for approxi-
mately 60 seconds, after PWR FUEL
switch/light pressed out.
Status Messages
The following EICAS status messages display in white:
The following represent the various APU inlet door status indicator
displays:
●
DOOR CLSD (0˚)
●
DOOR MID (28˚)
●
DOOR OPEN (42˚)
Advisory Messages
The APU SOV CLSD advisory message displays in green and indi-
cates the APU fuel feed shutoff valve is closed during an APU fire
condition.
Fuel Page
The EICAS secondary display presents the fuel page (Figure 5-6).
GRAVITY X-FLOW
APU FUEL
PUMP SYMBOL
APU PUMP FUEL
MANIFOLD TOTAL FUEL FUEL USED
13230 LBS 660 LBS
4410 LBS
X-FLOW SOV
LH POSITION X-FLOW SOV
INDICATOR RH POSITION
INDICATOR
APU FUEL 17 C P P
FEED SOV 4410 LBS 4410 LBS
POSITION
INDICATOR
APU SYMBOL
35 C 36 C
APU
APU FUEL
FEED
Refer to Table 5-1 for APU fuel feed and crossflow SOV position
indications.
Half
Input Data Invalid White Intensity
Magenta
Half
Input Data Invalid White Intensity
Magenta
ECS Page
The EICAS secondary display presents the ECS page (Figure 5-7).
21°C
PNEUMATIC
SUPPLY
PRESSURE 10°C 10°C
36 PSI 36 PSI
79 79
PSI PSI
10TH-STAGE
CPAM PRESS CONT 1 BLEED-AIR
APU LOAD 3100 3100 ISOLATION
CONTROL 100 0 VALVE
7.7 7.7 POSITION
VALUE
INDICATOR
INDICATOR 120
Refer to Table 5-2 for 10th-stage bleed-air isolation, and APU load
control valve position indications.
Open
Closed
CIRCUIT BREAKERS
Table 5-3 presents power supply and circuit-breaker information.