Em2 PDF
Em2 PDF
Em2 PDF
ENERGY CONSERVATION
SCHEMES
• We have limited energy resources available on earth
• Our demands continuously increasing day by day
• It is possible that some day, most of the non renewable resources will be exhausted
and will have to switch over to alternate energy
• We save money when we save energy
• We reduce pollution when we save energy
• We save energy when we save energy
• Energy conservation refers to efforts made to reduce energy consumption
• Achieved through:
• Increased efficient energy use
• Reduced consumption from non renewable energy sources
• Energy conservation is often the most economical solution to energy shortages
• Controlling and reducing energy consumption in your organization :
• Reduce costs – this is becoming increasingly important as energy costs rise.
• Reduce carbon emissions and the environmental damage
• Reduce risk – the more energy you consume, the greater the risk that energy price
increases or supply shortages could seriously affect your profitability, or even make
it impossible for your business/organization to continue. With energy management
you can reduce this risk by reducing your demand for energy and by controlling it so
as to make it more predictable
• Short term and medium term together can achieve savings of the
order of 5-10 percent
SHORT TERM ENERGY CONSERVATION SCHEME
• Items in this group can be considered as a tightening of operational control and improved
house keeping
• Furnace efficiencies:
• greater emphasis should be placed on minimum excess combustion air
• Oxygen levels of flue gases should be continually monitored and compared with
target values
• Oil burners must be cleaned and maintained regularly
• Heat exchangers
• Careful monitoring of performance should be carried out to determine optimum
cleaning cycles & Implement regular leak survey
• Good house keeping
• Doors and windows should be kept closed as much as possible during the heating
season(cold outside).
• When natural light is sufficient, do not use artificial light.
• Avoid excessive ventilation during the heating season.
• Appropriate clothing (based on weather)
Short term continues…..
• While using steam:
• Major steam leaks should be repaired as soon as possible
• Steam requirement should be optimized and carefully controlled.
• While using electrical power
• Utilize natural systems( natural air cooling, gravity, natural light) and reduce use
of electricity.
• Use off-peak electricity
Medium term energy conservation schemes
• Significant savings in energy consumption and pay-back period of less than two years
• Insulation:
• Improve insulation to prevent energy leaking.
• Use insulation of critical radius whenever needed.
• In Heating systems:
• Improve the time and temperature control of the heating systems
• Fix leakages
• Replacing air compressors
• Instrumentation:
• Adequate instrumentation(thermometer, energy meter, psychrometer etc) should
be used to measure and control energy conservation
• Process modification:
• Many of these schemes will depend on the nature of the industry concerned, eg:
• Steam condensate, if uncontaminated, may be used as boiler feed water
• Use waste heat recovery systems
• Considerable electrical power savings may be made by adjusting the electrical
power factor correction
Long term energy conservation schemes
• Significant amount of capital is used for energy conservation (high capital cost)
• Full financial evaluation is needed
• Heater modification (innovative designs are used)
• Improved insulation (smart materials with improved properties are used)
• Heat recovery (install heat recovery systems)
• Install systems to extract renewable energy resources( solar panel, solar water heater,
wind mill etc.)
BOILERS
• All possible attention- should be paid to control excess air by monitoring oxygen level in flue
gas and also by visual inspection of flame color.
• Remove soot deposits when flue gas temperature rises 40°C above the normal. A coating of
3mm thick soot on the heat transfer surface can cause an increase in fuel consumption of
as much as 2.5%.
• Soot blowers can always be maintained in perfect working condition so that their regular and
periodic use does not suffer.
• Recover heat from steam condensate. For every 6°C rise in boiler feed water temperature
through condensate return, there is 1% saving in fuel.
• Improve boiler efficiency. Boilers should be monitored for flue gas losses, radiation losses,
incomplete combustion, blow down losses, excess air etc. Proper control can decrease the
consumption up to 20%.
• Use only treated water in boilers. A scale formation of 1 mm thickness on the
waterside increases fuel consumption by 5-8%.
• Stop steam leakage. Steam leakage from a 3 mm-diameter hole on a pipeline carrying steam
at 7kg/cm2 would waste 32 kl of fuel oil per year amounting to a loss of Rs. 3 lakh.
• Maintain steam pipe insulation. It has been estimated that a bare steam pipe, 150 mm in
diameter and 100m in length, carrying saturated steam at 8kg/cm2 would waste 25 kl of
furnace oil in a year amounting to an annual loss of Rs. 2.5 lakh.
ENERGY SAVING TIPS
THERMAL ENERGY
• Plug all oil leakage as leakage of one drop of oil per second amounts to a
loss of over 2000 liters/year.
• Filter oil in stages. Impurities in oil affect combustion.
• Incomplete combustion leads to wastage of fuel. Observe the color of
smoke emitted from chimney. Black smoke indicates improper
combustion and fuel wastage. White smoke indicates excess air and
hence loss of heat. Hazy brown smoke indicates proper combustion.
• The maintenance in plant should follow the zero leak philosophy
particularly in the areas of steam and utilities so that loss of energy could
be totally eliminated
ENERGY SAVING TIPS
REFRIGERATION
• Regular maintenance of refrigeration components such as coils, fans,
seals, etc. will help keep the system running at its designed efficiency level
• Check temperature settings to ensure they are not lower than necessary
• Keep refrigeration systems out of areas that have frequent fluctuations in
temperature - areas in direct sunlight or away from outside doors
• install a variable speed drive to control the level of refrigeration necessary
to keep items cool
• Defrost cycles can be reduced by adding a sensor at the evaporator and by
running defrost at night
• Use air curtain technology to seal in cool air and keep dust or other
contaminants out
BASIC PROCEDURE TO PROMOTE ENERGY CONSERVATION ACTIVITIES
BASIC PROCEDURE OF ENERGY CONSERVATION ACTIVITIES
Representation of energy consumption
• Several methods of representing energy flows and energy consumptions
are available( graphical or tabular)
• Pie chart
• Energy usage is plotted on a circular chart
where the quantity of a particular type is
represented as a segment of a circle.
• The size of segment being proportional to the
energy consumption using a particular fuel
relative to total fuel usage
• Sankey diagram
• Represents all the primary energy flows into a factory
• Width of the bands are directly proportional to energy production, utilization, and losses
• Eg: The primary energy sources are gas, electricity and oil (for steam generation) and represent
energy inputs at the left hand side of the Sankey diagram
• Quite difficult to construct as measurements must be made for all energy flows (involve
metering and instrumentation)
• Load profile
• load profile is a graph of the variation in the energy types versus time
• Bar chart, Line chart, histogram can also be used for representing data regarding
energy consumption. (Note: use graphical representations(in answer papers) of
data's(eg: world energy consumption etc..) for better visualization)
• A histogram consists of tabular frequencies, shown as adjacent
rectangles, erected over discrete intervals (bins), with an area equal to the
frequency of the observations in the interval; first introduced by Karl
Pearson.
• A bar chart is a chart with rectangular bars with lengths proportional to the
values that they represent. The bars can be plotted vertically or
horizontally. The first known bar charts are usually attributed to Nicole
Oresme, Joseph Priestley, and William Playfair.
• A line chart is a two-dimensional scatterplot of ordered observations
where the observations are connected following their order. The first
known line charts are usually credited to Francis Hauksbee, Nicolaus
Samuel Cruquius, Johann Heinrich Lambert and William Playfair.
ENERGY SURVEYING
• The activities of the energy department fall into three main
categories:
1.Surveys and data compilation
2.Information
•Energy department provides advices and information's regarding
energy conservations.
3.Financial benefits
•Financial assistance from government (various subsidy)
• Surveys and data compilation:
• The department of industry are operating two main
schemes,
• The industrial energy thrift scheme(IETS)
• Energy audit scheme(EAS)
INDUSTRIAL ENERGY THRIFT SCHEME (IETS)
• Promotes the more efficient use of energy in industry through,
• Improvements in process efficiency
• Adoption of good house keeping practices
• Gathers information on ways in which energy can be used more efficiently and builds up a
reserve of information
• Scheme involves a campaign of one-day visits by consultants to firms in
manufacturing industry employing 25 or more people
• The scheme provides an indication of possible energy saving opportunities (to
participating firms) and provides a base for future planning in the field of energy
utilization.
• In this scheme:
• firms are invited to participate by the business statistics office(BSO) Which sends
out an IETS invitation and application form
• Various sectors of industry can be approached systematically and the information
obtained can be readily correlated with other economic and statistical data.
IETS(Industrial energy thrift scheme) Continues…
• A:Energy unit requests BSO(business statistics office) to select firms.
• B:BSO sends invitation to selected firms
• C:Firms returns application form
to energy unit
• D:Energy unit requests research-
association (RA) to arrange visit
• E:RA and/or consultants-
Carry out visit.
• F:RA sends reports on visit to-
firm and energy unit
IETS Continues…
• Firm wishing to participate returns the application form to energy unit
providing information on the number of employees and the nature of its
main products.
• The visit by a consultant usually takes the form of a short discussion with
senior management, a tour of the site, and then a closer examination of the
areas needing detailed attention.
• Collected information may include
• Fuel and energy use
• Output
• Steps taken to implement energy saving measures
• Ways in which energy is wasted
• Remedies which can or have been used
• Ways in which energy and cost savings might be achieved
• A confidential report on the visit is prepared and sent to the firm and the
information will not be disclosed without permission
ENERGY AUDIT
SCHEME(EAS)
What is an Energy Audit ?
• Energy audit is the first step toward systematic efforts for conservation of
energy. It involves collection and analysis of energy related data on regular
basis and in a methodological manner.
ENERGY AUDIT SCHEME(EAS):
Elements of an EMIS
Phases of EMIS development and Implementation
• EMIS:
• Collects
• Data via utility meters and onsite sub-meters, through data collection hardware, existing system
integrations, and manual input.
• Analyzes
• Data types including interval, utility bill, weather, production, schedule, event, activity and project
data, and program documentation.
• Delivers
• Timely and actionable information via views, alerts, and reports, tailored to the people who need
it most.
• Measures
• Energy and cost savings, and verifies the persistence of savings over time.