Showa Lubrication Systems: Digest Version
Showa Lubrication Systems: Digest Version
Showa Lubrication Systems: Digest Version
SHOUIfl
SHOWA
LUBRICATION SYSTEMS
DIGEST VERSION
SHOUJfl CORPORATION
http://www.net-showa.co.jp
SHOUJA CORPORATION
SHOWA HEAD OFFICE Staying true to our motto "To apply genuine
9-21, 2-CHOME AZUSAWA, ITABASHI-KU, technical skills to produce a product that can
TOKYO, JAPAN 174-0051 be trusted" and utilizing various skills and
TEL: (03) 5392-6211 knowledge which have been accumulated
FAX: (03) 5392-6220 over the many years, SHOWA continues to
supply high quality centralized lubrication
SALES DEPARTMENT systems, proven useful in various industries.
9-21, 2-CHOME AZUSAWA, ITABASHI-KU,
TOKYO, JAPAN 174-0051 Infused within our products are the attention
TEL: (03) 3967-3255 to fine detail and quality, which we continue to
FAX: (03) 3967-0044 deliver, thus enabling SHOWA to be one of
the leading manufacturers of lubrication
URL: WWW.NET-SHOWA.CO.JP equipment in Japan.
SHOWA's
extensive sales
and service network includes;
. ' the head office located in Tokyo,
13 branch offices within the nation,
/ factory-warehouse and International
distributors located around the world.
Omiya Factory
2. RESISTANCE • MOTORIZED
ZED PUMPS
PUMPS 10 13. PROGRESSIVE - DISTRIBUTORS
RIBUTORS 35
MLA Continuous f\Motor Pump 10 SG2 G
Dester G 35
MLC, MLD N
Continuous Motor Pump 11 SG6 G
Dester G 36
3. RESISTANCE - MOTORIZED
ZED PUMP
PUMPIUNITS 12 14. SINGLE-LINE - MANUAL
VL GREASE
GREASE PUMPS
PUMPS 37
LITER UNIT Continuous Lubrication Unit 12 GPHW Manual Grease Pump
Pump 37
7. VOLUMETRIC - MOTORIZED PUMP UNITS 20 Pipes & Tubes Metal & Polymer Tubes 45
9. ACCESSORIES-OIL SYSTEM 27
OLV
SW'N
LF01
Float Switch
Terminal Box
Line Filter
27
27
28
О8Н0ШН
LFY Line Filter 28
^SHOUJR
S н о шflLubrication Syst
Lubrication System Selection
Depending upon the required lubrication system, a compatible pump and distribution equipment must be selected to enable correct
operation to take place. Mixing pumps and distribution equipment from different types of systems may cause faults.
By referring to the chart below, an appropriate lubrication system and components for a specific requirement can be identified.
Further information regarding the different types of lubrication systems available can be found on pages 4 & 5.
SHOUJR
LUBRICATION
SYSTEM
(JSHOUJfl
OIL GREASE Continuous Intermittent Volumetric Resistance Single-Line Progressive Resistance Manual Motorized
Lubrication Lubrication Discharge Discharge System System System System System Operation Operation
Lubrication Lubrication Lubricant is Lubricant is Measured Applies varying Measured Measured Applies Hand operated Motor driven
systems for systems for supplied to the supplied to the amount of OIL resistance to amount of amount of resistance to pumps for OIL pumps for OIL
OIL GREASE target points target points distributed at distribute OIL GREASE GREASE distribute or GREASE or GREASE
applications. applications. continuously. intermittently, target points. proportionally, distributed distributed GREASE lubrication lubrication
simultaneously progressively, proportionally, systems. systems.
DPB Measures exact amounts of oil to be distributed, which is not affected MLA*W, MLB*W Models
by pressure or viscosity.
LCA3 Model
till)
The Dester plunger will discharge its pre-measured volume of oil by
utilizing the direct pressure produced by the pump. LCA4 Model
Pumps will need to possess a pressure displacement mechanism,
Motorized LCB3 Model
enabling the Dester plungers to replenish itself with oil.
L C B 3 T M S Model
DSB Measures exact amounts of oil to be distributed, which is not affected
by pressure or viscosity. LCB4 Model Intermittent
Type
The Dester Block will discharge its pre-measured volume of oil by
Ш
LCB5 Model
+
utilizing the pressure produced by the internal spring.
Pneumatic HP*W* Model (Contact Showa) Pressure
The DSBs are suited for lower pressure systems, as discharge is
Displacement
induced by a spring and not by the pump's discharge pressure. Manual LAW* Model
YMAS Model
Flow Proper Units The Flow Proper Unit (Meter Unit) will apply flow resistance according
SMD Model
Intermittent
to the number displayed on the unit. Accumulative
Motorized SSMA Model
Oil from the pump unit can be distributed proportionally by applying Pressure Type
MY6 Model
various levels of resistance at lubrication points.
тЩдВ MV Model Continuous
The unit is best suited with accumulative pressure type pumps (no
LD Model Intermittent
pressure displacement mechanisms). Manual
EA & HLA7 Models Accumulative
Manual
Unlike the PSS range, these units possess no internal check valves. GPH Model
S SHOUUfl
OIL LUBRICATION SYSTEMS
SHOWA oil lubrication systems comprises of 2 main sub-lubrication systems, offering different methods of distribution and
discharge. Refer below to identify the lubrication system required for certain lubricating applications.
discharge volumes at certain lubrication points. 6 JHD3 Junction Head 12 PSS Flow Proper Unit -
^SHOUJfl
ystem Outline
GREASE LUBRICATIO
The SHOWA grease system comprises of various sub-lubrication systems, offering different methods of distribution and discharge.
The 3 main grease lubrication sub-systems, allows a broad range of lubrication requirements to be catered for.
PROGRESSIVE SYSTEM
.fl/.
Progressive
ISG608B
RESISTANCE SYSTEM
Ж
Resistance
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•KIIIIIIIIU caution
MAINTENANCE & INSPECTION
Correct usage and handling leads to proper and efficient operation. Prevention of problems should be undertaken seriously, as
faults and errors with the lubrication system can lead to a very expensive ordeal.
Prior to use, the pump units and distribution equipment should be checked and maintenance should be performed on a regular
basis, as it will assure effective operation of the lubrication system and target machinery.
NOTES ON USAGE
• Ensure appropriate oils and greases are used with the lubrication unit / system.
• Liquids other than the specified lubricating oils and greases, such as lamp oil, gasoline or water, should NOT be used and distributed through the system.
• Use new oil and greases which are pure and free of contaminants. In circulating oil lubrication systems, replace oils periodically to promote effective
lubrication to take place.
• Refrain from using a combination of various oils, as it may lead to the formation of sludge, preventing proper operation of the machinery and equipment.
• Refrain from overfilling the oil or grease reservoirs by exceeding the "Full" line.
• Pumps and distribution apparatus are composed of various rubbers and nonferrous metals (Zinc, aluminum and brass) components. Do not use oils or
grease that may erode or weaken the structure of the pump and distribution equipment.
• Install the pumps in a location where it would be free from falling debris (shavings, etc) and cutting fluids.
• Install pumps where vibration is minimal.
• Place pumps where maintenance, inspection and refilling can be performed easily, as these tasks should be performed regularly.
• Install manual pumps in a position easily accessible to the operator, promoting safe and efficient operation.
• Ensure the motor's electrical cover is in place before connecting power to the unit to help prevent the possibility of electrocution.
• Confirm the motor's rotating direction. Running the motor in the reverse (of the specified direction) will result in substandard performance.
• Expel all air from within the pump and distribution channels, then proceed to check the lubrication points to ensure correct operation.
• Ensure there is no oil or grease leaking from the distribution system, as this may allow air to enter the system.
• To allow effective operation of the lubrication system and to prevent major problems from occurring, routine maintenance and inspections of the equipment
should be performed.
• Ensure the power has been disconnected from the unit prior to maintenance and inspection. In situations where power is required during tests and
inspection, ensure the circuit board and 1С timer (control board) covers are in place.
* Ensure periodic cleansing and replacement of oil and filters are performed.
* To clean the tanks and filters, please use clean petroleum. Do not use gasoline / petrol, thinners or other fluids which are volatile in nature.
USHOUJR
MANUAL PUMPS - PRECAUTIONARY NOTES & TROUBLESHOOTING
SYMPTOM POSSIBLE CAUSES SOLUTIONS ~)
Oil is not discharging Motor's rotating direction is reversed. Stop the pump immediately and correct the rotating direction, as running the pump in
reverse will damage the unit and may catch fire.
Low oil levels. Fill the tank with the same type of oil currently in use, as mixing oils may lead to cavitation.
Supply line, strainer or filter is blocked. Clean or replace the strainer. In a circulating oil system, flush the whole distribution system
and replace with clean new oil. Replace filters if required.
Air is being drawn into the supply line or supply channel. Check the oil level in the tank and fill if required.
Air is seeping through the oil seal or O-ring. Check the washers and bushings at connection points and replace if required. Ensure a
tight connection is achieved. Check the oil seals and O-rings and replace if necessary.
For a temporary quick fix in emergency cases, apply grease to the seals, but keep in mind
that replacement is a must.
Viscosity ol the oil is too high. Adjust the temperature of the oil or change the type of oil used.
Viscosity of the oil is too low. When changing oils, ensure the whole system is cleaned before the new oil is utilized with
the system.
Internal component of the pump has worn. Fix or replace the worn parts or replace the pump unit.
Pressure will not rise Relief valve is not operating properly. Check the pressure gauge and adjust the pressure to the correct levels. Incorrect pressure
1) Inappropriate pressure settings. settings may lead to chattering.
2) Contaminants present or parts have worn. If the valve is worn or has been damaged, replace the valve. Clean the valve if unclean.
Suction filter is blocked. Clean or replace the suction filter.
The pump is emitting irregular noises Water or high levels of moisture has entered the tank. 200 Eliminate possible entry points for moisture / water and install the unit away from areas
1) Oil in the reservoir has become white and - ЗООр.р.т. can turn the oil cloudy and at ЮООр.р.т. the where water and high levels of humidity are present. Limit temperature differences to
bubbles are present. lubricant will start to oxidize. prevent condensation from occurring.
2) Cavitation is occurring. Filter or strainer is blocked. Inspect the components and clean or replace if necessary. Check the oil's purity.
Oil's temperature is too low or the viscosity is too high. Inspect the oil and change the type of oil used if necessary.
3) Pump's component has broken. Pump has been misused or used in a way that does not Confirm the pump matches the lubrication requirements and the type of system. Review
conform to the operational usage guidelines. and replace the unit with an appropriate pump. If the pump has been misused and a
component has broken, replace with a new part and review operation.
Substantial heat produced. Excessive friction is being produced and chafing and wear Recalibrate moving components or replace parts if required.
1) Pump's temperature is excessively hot (Oil is occurring within the pump.
temp + 30°C).
2) Lubrication points on target machinery are Lubricant is not being discharged or an inadequate amount Check all components to the lubrication point for blockages and malfunctions. If the oil is
excessively hot or burnt. is being applied. contaminated, flush the lubrication system and replace with clean new oil.
Adjust the oil's discharge volume to an appropriate level (Increase).
3) Excessive heat from bearings / spindles. Viscosity level is inappropriate. Highly viscous oils applied Try increasing the temperature of the oil to decrease it's viscosity.
to points of high speed motion can produce considerable If the oil is too viscous, replace with a different oil of lower viscosity.
heat from liquid friction.
ftSHOUJH
if rKI K1 HI ILH • nual Pump Units о*;ш\• • • I f b
on 1 Resistance Дllntermittentl Manual
Hand Pump
• Resistance type manually operated pump
• 3 types available, dispensing either 3cm3/stroke, 6cm3/stroke or 8cm3 /stroke
• Direct pressure type lever pump
The LA model is a simple to use hand pump. Distribution of oil is induced by the force created upon
pulling the lever.
3 types of LA hand pumps are available, dispensing either 3cm3/stroke, 6cm3/stroke or 8cm3/stroke,
and are ideal for use in conjunction with Dester Valves (Resistance type distribution junctions).
2 types of LA8D models are available. The LA8DR and the LA8DL have distribution ports on
opposing sides, broadening installation capabilities.
LA6-4(6)
Discharge Port Supply Cap / Lid
LA8D
M8x1.0 or N110x1.0
MODEL CODE
Г
;
100
W'
a
LA 3
Discharge Volume
3:3crri3/st V Oil Level Gauge
6:6cm3/st
8D:Bcm3/st
Base Code Mount Hole 4 - 0 7
(Countersink 010.8
@ 0.5 depth)
SPECIFICA1riONS
* 2 types of LA6 are available. (LA6-4 for я4 piping and LA6-6 for Discharge Vol. Max. Discharge Discharge Port Tank Capacity Effective
MODEL CODE
0 6 piping) (cms At) Pressure (MPa) Size (L) Tank Capacity (L)
* 2 types of LA8D are available. (LA8DR with the discharge port LA3 3 1.5 MB x 1.0 0.21 0.17
on the right and LA8DL with the discharge port on the left) LA6-4 MS x 1.0
LA6-4J6) 6 1.5 0.35 0.25
* The LA3 possesses a plastic tank, while the LA6 and LA8D are LA6-6 M10x 1.0
equipped with die-cast aluminum tanks LA8DR (L) 8 1.5 Re V» 0.6 0.4
Hand Pump
• Spring pressure induced oil discharging hand pump
• 2 types available, dispensing either бет 3 /stroke or 8cm3 /stroke
The LD manual pump dispenses oil after the handle has been pulled and released, utilizing the force
of the compressed spring inside.
Being a low pressure type hand pump, the LD model is ideal for use in conjunction with SHOWA's
Flow Proper Units (PSS, PST, etc).
SPECIFICATIONS
Discharge Vol. Max. Discharge Discharge Port Tank Capacity Effective
MODEL CODE
(стз/st) Pressure (MPa) Size (U Tank Capacity (L)
MODEL CODE LD6 6 0.35 M8x1.0 0.35 0.22
LD 6 [LD8 8 0.35 M8x1.0 0.6 0.37
Discharge Volume
6:6cm3/st
8:8cm3/st
Base Code
LD6 LD8
Discharge Port x 1.0 Discharge Port M8x 1.0 100
Supply Cap
100 115 82
I -]J#
(Countersink^10.8
@ 0.5 depth) Щ
(?)SHOUJfl
Resistance - Manual Pump units
Hand Pump
Simply pulling and releasing the handle once, oil is discharged from the pump
Discharge Port
/ RpV8 Supply Lid
.-62
EA8UR
MODEL CODE
EA8 U R EA8UL
Supply Cap / Lid Discharge Port M8 x 1.0
Pump Installation
Supply Filter Installed (PA4 & PB4 Supplied)
L: On Left of Machine
R:Qn Right of Machine
Discharge Port Position OiU-evel яггд|г
U: On Top
D: On Bottom 06.5
Discharge Volume
3:3cm3/st
8:8cm3/st
Base Code
die-cast aluminum tank, respectively. (EA8U(D)R(L) 8 0.35 M8x 1.0 ( 0 4 tube) 0.6 0.5
Distribution of oil is induced by simply moving the lever up and down. The HLA7 model has an
adjustable dispensing volume of 1cm3 /stroke to 7cm 3 /stroke, which can be set by adjusting the
adjustment nut and stopper positioned next to the lever.
The pump is supplied with a 1L plastic tank and is available with levers facing either direction to suit
installation and operational requirements.
HLA7R
HLA7L Supply Cap / Lid
Discharge Port
M8x1.0
MODEL CODE
HLA •' F1 Pump Installation
Adjustment Nut
L: Left Mounted
R: Right Mounted
Discharge Volume
7:1 ~7cm3/st
Base Code
DISCHARGE VOLUME
To adjust the discharge volume,
loosen the adjustment nut and ч Suction Filter 3-3272
alter the protruding height of the Discharge Vol. "H" Protrusion
adjustment stopper to set the (стз/st) (mm)
desired volume ot discharge. 1 25 SPECIFICA1IONS
2 23 Discharge Vol. Max. Discharge Discharge Port Tank Capacity Effective
Adjust. Stopper MODEL CODE
3 21 (стз/st) Pressure (MPa) Size Tank Capacity (L)
(JSHOUJfi
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MLA
• Gear pump for continuous oil distribution systems
• High levels of performance, safety and durability
zed Pumps
Continuous Motor Pump
• Various types and specifications available to meet a wide variety of needs
The MLA pumps are designed for continuous / circulating oil distribution in resistance type systems, which have the added benefit of a cooling effect.
The compact automatic gear pump, featuring a relief valve, achieves high levels of performance, durability and safety.
10 flow-rate models (0.06L/min ~ 101/min) are available, enabling the MLA series to cover a very broad flow-rate spectrum.
MLA006 - 05-5
Rotating Direction
Code Plate
* The motor can be rotated and affixed to the flange in 4
directions (every 90°) to suit installation requirements.
* Contact SHOWA for further details regarding suction
pipes and filter details. (Not included)
* Dimensions will differ for pumps utilizing 60W x 2P
motors of non-standard voltages.
* Minimum opening diameter for installation: 0W +
DIMENSION s
[MODEL CODE Outlet Size A В С
MLA006 Re '/8 74 95 42.5
MLA015 Re Ve 78 114 62
MLA03 Re Ve 81 117 65
MLA05 RcVe 81 117 65
(MLA006
MLA05-5 Re Ve 86 122 70
MLA10 - 1 0 0
1
MLA10 Rc /4 RC1/4
MLA15 RC1/4 RcV«
MLA30 Rc3/e Re'/2
MLA50 Rc3/8 Re'/2
MLA70 Rc3/8 Re V?
MLA100 Rc3/8 Re'/2
0A В С D E F 0G 0H I 0 j 0K L
<*)SHOUJfl
Resistance - Motorized Pumps
MLC, MLD Continuous Motor Pump
• Simplified version of the MLA type gear pump for continuous oil distribution
• Light weight and compact design, with high discharge rates of varying volumes
MLC (25W Motor) MLD (1.5MPa70W Motor) MLD (70W, 80W Motor) MLD (200W, 400W Motor)
66 74 74 2-010
1
, 1
s11
a;
8
' v. -i 5.5
' - r ' -л
» <
t
* —H
У 5 to
!i — ! —
J 1 m-1 1
f^
1 ФH 1> О
О
1
m
к ityJ\
/
Intake / \ Outlt 1
Rc','2 Re3 8
\ M16X1.5
^110+
(Min. Installation
Opening)
* The 25W motors can operate using 200, 220, 230Volts (50Hz - MLD304 1.5 3.2 3.8 3/8 200W x 4P 1.34 1.12 1.17
3
0.26A) or 200,220,230,240Volts (60Hz • 0.27A). MLD503 0.5 5.1 5.8 /B 80W x 4P 0.65 0.6 0.6
3
* 3 phase 200V 50Hz, 200V 60Hz and 220V 60Hz are the MLD505 1.5 5.3 6.4 /8 400W X 4P 2.2 1.93 1.95
3
standard. Different power specifications also available. MLD704 0.5 7.3 8.8 /e 200W x 4P 1.34 1.12 1.17
3
* Class E insulation MLD705 1.5 7.3 8.8 /8 400W x 4P 2.2 1.93 1.95
3
* After wiring, ensure the motor rotates in the correct direction. MIDI004 0.5 10.5 12.7 /8 200W x 4P 1.34 1.12 1.17
* Current (A) values conform to NIDEC (motors above 200W) MLD1005 1.5 10.5 12.7 3/8 400W x 4P 2.2 1.93 1.95
®SH0UUA
Resistance - Motorized Pum
LITER UNIT ш т . MLC, MLD) Continuous Lubrication Unit
• Continuous distribution pump unit for the resistance type system
• Lubrication unit with a combination of various attachments
• Customizable design constructed to suit various lubrication requirements
Utilizing a high performance L series pump, an option to select the type of tank, float switch and
pressure gauge have been provided to meet various lubrication requirements. These units, used for
centralized lubrication, also possess an added benefit of a cooling effect by continuously supplying
lubricants to the point of application.
As standard, a suction filter has been attached to the L series pump to help prevent foreign objects
and impurities from entering the system. A terminal box and a pressure gauge are also standard
fittings.
Further options such as an outgoing check valve, line filter, magnet filter and micro-separators, can be
Liter Unit attached to the unit.
MODEL CODE
MLA015 TY6P 103N PL35
17 ' L " PUMP TYPE TANK TYPE TERMINAL BOX &
FLOAT SWITCH TYPE
' • P R E S S U R E GAUGE T Y P E »
[ MODEL TYPE Discharge Volume MODEL TYPE Capacity "P" f MODEL TYPE "N" MODEL TYPE Scale Max.
006 0.06L / min 3 3 Liter 101 SW101 PL PGL Gauge 15 1.5MPa
Bottom Plastic
015 0.15L/min ТВ 4 4 Liter 102 SW102 35 3.5MPa
MLA Mount Terminal
03 0.3L/min 5 r 5 Liter Press 103 SW103 PF PGF Gauge 50 5.0MPa
MLC Box
05 0.5L/min Bottom 6 6 Liter Molded 104 SW104
MLD TD
10 1L / min Mount 12 12 Liter Steel
15 1.5L/min 15 15 Liter Tanks
* Motor
30 3L/min Side 20 20 Liter
'Pump TY
50 5L/ min Mount 30 30 Liter TY*P
'Suction Filter
70 7L/min 40 40 Liter TDaP
Bottom
100 10L/min TZ 60 60 Liter
Mount
80 80 Liter
COMPONENTS
• MOTOR
3 phase induction motor
• TERMINAL BOX
Contains a terminal board where the • PRESSURE GAUGE
motor and other fittings, such as float Displays the pump's discharging pressure
switches, can be wired to.
• FLOAT SWITCH
• OIL RETURN PORT
The float switch monitors the oil level
within the tank. By converting the oil
level's status into an electrical signal, the • OIL SUPPLY
motor's operation can be controlled or an
indicator lamp can be lit, once the oil • PUMP
level has depleted to a certain level. Utilizing gears composed of special alloys, the pumps
have been created for maximum efficiency and
performance.
Focusing on durability, the bearings, gears and shafts
have been produced from reinforced steels, allowing
the pump to be utilized in hard working conditions.
DSHOUUA
Resistance - Motorized Pump units r
Motorized
Return Port
^
s— «> © e
s
•
230
*
! ®
• » •\ «
V \
Discharge Port Rc'/a
370
Termina[Bqx L Pump
SW103N MLA03
^
Supply Port
Tank
TY12
Fit. Switch
::i:r
Drain Re1 /e
390 \4-09.5
410
The MV motorized pump units are designed to continuously lubricate within a resistance type system.
Unit can be supplied with a 2 liter aluminum or plastic tank.
Optional attachments are also available, including a needle valve and a float switch.
MODEL CODE
MV 1 01 01 F
Power
A:IPhase100/115V
F:1Phase 200 /220V
Optional Attachments Outlet Port Rp1/8
01: Needle Valve (N. Valve RCVB) /Drain Rc 1 /e\Float S w i t c h \ Level Gauge
+ Float Switch
02: Needle Valve (Option)
03: Float Switch
04: None
Tank Type
01 :2L Plastic Tank SPECIFICSIONS
02 ;2L Aluminum Tank Motor Rotation Max. Discharge
Discharge Vol. (стз/min)
Discharge Volume MODEL CODE Tank Capacity
1:1.7cm3/min 50Hz 60Hz (rpm) Pressure (MPa)
3:3.5cm3/min MV1 1.7 2.0 5 2L
Base Code 0.5
MV3 3.5 4.2 10 (1.5L effective)
* A needle valve and a float switch can be attached to the unit, slightly altering the specifications.
* Flow-rate can be adjusted on models fitted with the needle valve option.
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;гашн111КЛ|<гП(ишя1|а mp Units oUmb^Wl
m •«
Resistance
[intermittent! Motorized
The SSMA model is a cyclic pump based upon the SMD model, possessing the same motor and
mechanisms. However, the SSMA is tar more compact with a 1L plastic tank, allowing the unit to be
installed in areas where space is limited.
2 fixed discharge volume types are available, dispensing either a set volume of 2cm3 or 3cm3.
SSMA330F
SSMA .A.
Instant Rultnn
MODEL CODE I : I ^J
SSMA 3 5 F
Power
A:IPhase100/115V
F: IPhase 200/220V
195
Cycle Time / Intermittence
Tank
150.5
5:5min i| 30:30min HPIastic
10:10min ii 60:60min
15:15min ii 120 :120mln
Discharge Volume Supply Cap / Lid Wiring Port
2:2cm3/cycle
3:3cm3 /cycle
0 22 @ Base
„
Base Code -
Tank Removal
Height J 2 5
Г
LU^
MOTOR SPECIFICATION SPECIFICSIONS
Voltage (V) 100 100-115 200 200 | 220 ' Cycle Time Discharge Vol. Max. Discharge Tank Capacity Effective
MODEL CODE
Frequency(Hz) 50 60 50 60 (minutes) (стз/cycle) Pressure (MPa) Tank Capacity (L)
Rotation (rpm) 1/2,1,2,4,5,10 SSMA2 5,10,15.30, 2 0.3 1 0.8
Current (mA) Under 50 Under 25 SSMA3 60 or 120 3 0.3 1 0.8
(10rpm: Under 60) (10rpm: Under 50) * Cycle times and discharge volumes are fixed and cannot be adjusted.
I Input (W) Under4(10rpm:Under5) * An oil level detecting Float Switch can be attached to the unit.
Semi-Cycle Pump
• A new model cyclic pump with a quick attaching / detaching tank
• 2 discharge volume types available, dispensing 1 ~ Зстз/су or 3 - 6cm3/cy
• 6 cycle time types are available with cycle times of 5,10,15,30,60 or 120 mins
The SMD model is a resistance type cyclic pump possessing a quick attaching / detaching tank,
terminal board and a supply strainer as standard options.
Discharge volumes can be adjusted in 0.5cm3 increments to suit lubrication requirements.
Due to the flexibility and its ease of use, the SMD pumps are highly popular in many industries.
SMD353F
SMD Cover
Wiring Port
MODEL CODE
SMD 3 15 3 A
Power
A:IPhase100/115V
F: IPhase200/220V
Optional Attachments
:None 2 : Cover
: Float Switch 3 : F. Switch + Cover Sliding Latch
Cycle Time / Intermittence
5 : 5min 30:30min
10:10min 60:60min
15:15min 120:120mln Supply Cap / Lid
Discharge Volume Tank Removal
3:1cm3-3cm3/cycle
Height 122 +
6:3cm3-6cm3/cycle
Base Code
^SHOlDfi
) • • • ! 41 \
Resistance - Motorized Pump Units Oil • Reslsiaace • intermittent! Motorized
Resistance type motorized pump unit, available in various cycle times with adjustable output volumes.
2 discharge volume types available, dispensing an adjustable discharge amount of either 1cm3 ~
3cm 3 or 3cm 3 - 6cm3 of oil. The adjustable discharge volume further improves the pump's efficiency.
MODEL CODE
YMAS 6 15 T
Tank Type
- : 2L Aluminum Tank
T : 2L Plastic Tank
Cycle Time / Intermlttence
1 : lmin 30:30min
5 : 5min 60:60min
10 :10min 120:120min
15 :15min
Discharge Volume
3:1cm3-3cm3/cycle
6:3стз-6стз/сус!е Mount Plate
Base Code (Bottom Mount)
* YMAS units with different power specifications are available. * Apart from standard 2L tanks, a 4L, 5L, 6L and a 12L tank can be fitted to the unit. A Float Switch can also be installed.
Utilizing an 1С timer, the MY6 can be set to discharge oil from a range of selectable interval times.
Possessing an "adjustment nut", the discharge volume per cycle can be set between 1 ~ 6cm 3 .
The maximum discharge pressure for any discharge volume setting is 0.5MPa.
The MY6 also possesses an "Instant Button", enabling immediate discharge of oil when required.
MY 6 2 1 1
Power
C:1Phase100V 50/60HZ
B:1Phase200V 50/6OH2
Float Switch Option
0 : None
1 : Float Switch Installed
Control
1 :Y11 Timer Control
Tank Type
0 : 2L Plastic Tank (TP2B2)
1 :2L Aluminum Tank (TC2D1)
2 : 4 L Plastic Tank (TP4B)
Discharge Volume
Supply
6:1стз-6стз/сус1е
Base Code
Tank Removal Float Switch
Height 1 2 2 + L__
*)SH0UJA
•очиним - Distributors 0*1 Д Resistance Д Create ^Resislance Д ШЯмШииг Д
Dester Valve
• Resistance type distribution junctions with flow adjustable valves
• Each port can be adjusted to produce varying flow rates
• VA possess outlets on both sides, VB possess outlets on a single side
Dester Valves are flow adjustable resistance type distribution junctions, compatible with intermittent /
cycle or continuous oil distribution systems. The VA type has outlets on each side of the main
chamber (total of 4 to 16 ports) and the VB type has outlets on one side (total of 2 to 8 ports).
"BO" Body Only versions available.
VB2i. (48.5)
17
ЩЦ
ДЖ71
IE Ш
MODEL CODE
A4 4 CD <
Piping & Connection Type
4 : 0 4 (Inlet PD4, Outlet РС4)
Щ
6 : 0 6 (Inlet PD6, Outlet PC6)
BO: Body Only (Inlet PD4, No Outlet)
BOS : Body Only (No Connectors) 2 -#6.5 / LLLL
Number of Outlet Ports
ГПТ)
VA Series VB Series
4 : 4 Ports 2 : 2 Ports
6 : 6 Ports 4 : 4 Ports
10:10 Ports 6 : 6 Ports
VA6, VA10, VA16
(48.5)
16:16 Ports 8 : 8 Ports
Base Code f Port Positions
VA: Dual Sided | VB : Single Sided
DIMENSION S
MODEL CODE Outlets A В С 1
VA4-4(6) 4 30.5 36.5 53
VA6-4(6) 6 48 60 82.5
VA10-4(6) 10 76 88 110.5
VA16-4(6) 16 118 130 152.5
VA4-BO 4 30.5 36.5 47
VA4-BO VA*-BO VB*-BO
VA6-BO 6 48 60 76.5
VA10-BO 10 76 88 104.5
VA16-BO 16 118 130 146.5
MODEL CODE Outlets A в С
VB2-4(6) 2 34 46 68.5
VB4-4(6) 4 62 74 96.5
VB6-4(6) 6 90 102 124.5
VB8-4(6) 8 118 130 152.5
VB2-BO 2 34 46 62.5
VB4-BO 4 62 74 90.5
VB6-BO 6 90 102 118.5
[VB8-BO 8 118 130 146.5
FLOW-RATE ADJUSTMENT
Left Middle Right
SPECIFICATIONS
Number of Distribution Type Operating Pressure Connection Size
MODEL CODE
Outlet Ports (Outlet Position) (MPa) Inlet Port Outlet Ports
VA4-4(6) 4
VA6-4(6) 6
Dual Sided
VA10-4(6) 10
MBxl.0
* Maximum flow can be achieved by aligning the valve to the VA16-4(6) 16 M8x1.0
0.1 -1.5 (M10x 1.0)
middle indicator mark. Turning the valve to the left or right will VB2-4(6) 2 (M10x1.0)
"BO" Type = RpVe
reduce the flow of oil. VB4-4(6) 4
Single Sided
* Turning the valve past the outer indicators will not stop the oil flow VB6-4(6) 6
completely. To stop flow, use a sealing plug (PG8, PG004, etc) [vB8-4(6) 8
^SHOUJfi
Resistance - Distributors
FLOW PROPER UNITS
Resistance type distribution equipment for intermittent distribution systems
Various flow-rates available. Flow-rate determined by flow numbers (00 to 5)
2.3 2.5
Various types available to cover a variety of connection possibilities
M 8 x 1.0 M8x1.0
Flow Proper Units are to be installed within a resistant type system utilizing the intermittent / cyclic
(5/ie-24NF)/ (5/16-24NF) (5/l6-24NF)/ (NPTVe; distribution method. Flow Proper Units enable delivery of oil at a required flow rate and can be
НЕХ10( 3 /вНЕХ) /HEX10(3/eHEX) attached to Dester Units (Distribution Block) or individual lubrication points.
6 types of connector combinations are available, each with a selection of 7 oil flow rates. As the
PTS classification number increases a step, the flow rate doubles, allowing flow manipulation.
25.3 23.0
10.3
These units are to be used in conjunction with accumulative pressure type pumps (ref. page 3).
Flow Proper Units are not to be utilized with volumetric type pumps, grease pumps or LA type hand
pumps.
/HEX10(3/8HEX) /нЕХ10(3/аНЕХ)
SPECIFICATIONS
KPB Connection Size Flow
KPF 24.5 MODEL CODE
Flow Operating Recommended Compatible Connectors
IN OUT Class Value Pressure (MPa) Viscosity (mm2/s) IN OUT
Ф
24.5
M8x1.0 M8x1.0 PAN4 PAN4
PSS Type 00 0.5
( 5 /ie-24NF) ( 5 /i6-24NF) (PAN4H) (PAN4H)
flttV
M8x1.0 RVe 0 2 PAN4
PST Type
(S/16-24NF) (NPTVe) (PAN4H)
#
RVe (NPTVe) RVe (NPTVe) ' ^ RVe 1 4
M8x1.0 PAN4
PTS Type
(NPTVe) ( 5 /ie-24NF)
# (PAN4H)
Flow Direction 2 8 0.15-2 20 - 500
RVe RVe
PTT Type
(NPTVe) (NPTVe)
# #
3 16
RVe
MODEL CODE KPB Type
(NPTVe) 4 32
PSS 3 RVe
i. KPFType 5 64
(NPTVe)
Base Code / Connection Flow Classification Number
PSS M8x 1.0 • M8x1.0 00: Flow Value [0.5 I ess * Flow-rate doubles every increment in the unit's flow classification number from 0 onwards. (Flow-rate of 00 is a quarter of 0)
PST M8x 1.0 - RVe 0 : Flow Value [ 2
PTS RVe - M8x 1.0
PII RVe - R'/e
1 : Flow Value [ 4
2 : Flow Value [ 8
t * Flow Proper Units are available in inch sizes. Size displayed in ( ), a " H " will be added to the end of the model code.
* The "#" displayed in the "Compatible Connectors / Parts" column indicates that any piping connector that can connect to Re V i
Oil Vol.
KPB RVe • / 3 : Flow Value [16
KPF / • RVe 4 : Flow Value [ 32
5 : Flow Value [ 6 4 ]
More
I and RpVe connections can be used.
* PSS Flow Proper Units for 0 З . 2 pipe size are available. (PSS"K)
SPECIFICA1riONS
RV
Л 1 1лVe
(NPTVe) / (NPTVe) MODEL CODE
Connection Size Flow Flow Operating Recommended Compatible Connectors
г;$ношн
Hand Pump
• Manually operated volumetric type pump
• 2 types available, dispensing either 6cm3 /stroke or 8cm3/stroke
• Minimize wasted oil by dispensing fixed and measured quantities
The LAW hand pump is designed for use in a volumetric type system. As oil can be dispensed by
pulling upon the lever, installation and operation is simple.
2 sizes of LAW volumetric type hand pumps are available, which can dispense either бет 3 /stroke or
8cm3 /stroke of oil.
LAW6
(Countersink 0IO.8
@ 0.5 depth)
100
130
115
Ж
h f=T^
'10Li & E
LAW8D
Ф E
te
4-07
(Countersink 0IO.8
@ 0.5 depth)
MODEL CODE
LAW 8D R
Discharge Port Direction
LAW8DL
(Option only lor 8D pumps)
R : Port positioned on right (General dimensions refer to LAW8DR)
L : Port positioned on left
Discharge Volume
6:6cm3/st
L^B
8D:8cm3/st
Base Code
10
18.5
SPECIFICA1'IONS
Discharge Vol. Max. Discharge Discharge Port Tank Capacity Effective
MODEL CODE
(en*/if) Pressure (MPa) Size (I) Tank Capacity (L)
LAW6 6 M10x1.0 0.35 0.25
LAW8DR(L) 8 4.0 RcVa 0.6 0.4
(*)SHOUJfl
Volumetric - Motorized Pumps **'|яг|»>|*1
Oil I Volumetric I intermittent! Matoriied I
The "LW" pumps, MLA*W and MLB*W models, designed for centralized lubrication system units
utilizing the volumetric type system, are small gear pumps featuring a pressure displacement
mechanism.
MLBftW
The body and casing of the MLB* W model have been produced from die-cast aluminum and the
functioning components have been designed to consume less space, allowing a significant reduction
in product weight.
08"
MLA*W
MLB*W2
DIMENSION S
MODEL CODE A В С MODEL CODE A В
OPERATION (Internal Mechanism) MLA015W 59 95 43 MLB015W 135 237
MLA03W 62 98 46 MLB03W 138 240
MLA03WT 59 95 43
Discharge Port
MLA05W 62 98 46
MLBftW
SPECIFICA1'ION
Discharge Discharge Volume Theoretical Motor Current (A)
HI
MODEL CODE Pressure (L/min) Discharge Output x Pole 200V 200V 220V
(MPa) 50Hz 60Hz (cm3/R) (W)x(P) (50Hz) (60Hz) (60Hz)
MLA015W 0.16 0.19 0.12 20 ~2000 25x4 0.26 0.27 0.27
1.5
© ® ® (D ® © MLA03W 0.28 0.33 0.2 20-1000 25x4 0.26 0.27 0.27
MLA03WT 0.3 0.36 0.12 20 ~ 2000 60x2 0.4 0.4 0.4
Oil is drawn from port (A) and any air present is expelled passing 2.0
MLA0SW 0.5 0.6 0.2 20-1000 60x2 0.4 0.4 0.4
the outer-side of the steel ball © , back into the oil supply tank.
MLB015W 0.16 0.19 0.12 20 - 2000 25x4 0.26 0.27 0.27
When oil enters, the steel ball (1) blocks the air expulsion port,
MLB015W2 0.16 0.19 0.12 20 - 2000 25x4 •0.35 '0.35
increasing internal pressure causing the main valve (2) to move
MLB015W3 2.0 0.16 0.19 0.12 20 - 2000 20x4 •0.25 *0.25
and block off port (B).
MLB03W 0.28 0.33 0.2 2 0 - 1000 25x4 0.26 0.27 0.27
Next, The resistance valve (3) opens, allowing oil to pass through (MLB03W2 0.28 0.33 0.2 20- 1000 25x4 *0.35 *0.35
the main chamber and be discharged for distribution.
* 25W motor's rating are 200,220,230Volts (50Hz - 0.26A) or 200,220,230,240Volts (60Hz - 0.27A)
When the pump stops, the resistance valve (3)closes and the main * Three phase 200 / 220V is standard, however, models can be made available to meet different power specifications.
valve returns to it's original position with the help of a spring, * The MLB015W2, MLB015W3 and MLB03W2 are limited to single phase 100 / 200V power supplies.
opening p o r t ® . The internal pressure pushes the valve (4) open * The" *" in the Specification table above, indicates a current level (A) utilizing a 200V single phase power supply.
and the pressurized oil returns to the tank via port ©, * Class E insulation
depressurizing the main chamber. * Pressure: 1 kgf/cm2 = 0.1MPa * Discharge Volume: 1cc/min = 1cm3/min * Viscosity: 1cSt = 1mmz/S
(JDSHOUJR
Volumetric - Motorized Pump Units
LCB3 Lubrication Unit
• Motorized pump unit for the volumetric type system
• Discharge timer option available (10 settings between 2 to 192 minutes)
• General purpose pump unit
The LCB3 units are fitted with a die-cast aluminum 3.4L tank, cover, and flange. 1С timer (control
board) fitted units can be adjusted to operate between 2 to 192 minutes, These units are also fitted
with indicator lamps, enabling verification of operational status and errors.
Immediate oil distribution can be initiated manually, by pressing the "Instant Button".
MODEL CODE
LCB3 1 1 С
Power
C:1Phase AC100V 50/60HZ
J ; IPhase AC200V 50 / 60Hz_
Pressure Gauge Option
0: None
Pressure Gauge Fitted
Optional Attachments
1 : YT Timer, Float 8 Pressure Switch Outlet Port
2 : Float S Pressure Switch Rcr/4
3: Float Switch C.sink 11 depth 1
4: Pressure Switch
5: None
Base Code Oil Level Gauge
Tank TY3D
* E - type insulation * Lubricant can be discharged by pressing the "Instant button". The pump will continue to operate until the button is released.
The LCB3 TMS model lubrication unit possesses a controller which complies to the TMS standards.
The unit's operation (discharge frequency or intermittence) can be controlled by either an
intermittence timer or an impulse count timer and can also be controlled from an external source.
Possessing a pressure & float switch, effective lubrication management can be undertaken with ease.
MODEL CODE
LCB3 01 05 С-04
Drain Port Size
• :RcVe
04: G 'ft
Power
С:IPhase100V 50/60HZ
В : IPhase 200V 50/60HZ
Timer
05: YU1 Timer
Tank Type (Effective Capacity)
01 :2LAIuminumTank
02 :4.4L Steel Tank
03:10.9L Steel Tank
Base Code
(S)SHOUJR
[•••I iir\
Volumetric - Motorized Pump Units Oil •
!*****
Valumeinc • m t e t m i t l e n l • Molorlied
The LCB4 is a compact centralized lubrication unit supplied without an 1С timer (control board).
LCB4 available with varying combinations of a pressure switch, pressure gauge or a float switch.
Requires connection to a timer system to enable intermittent operation.
LCB4011C
Instant Button
LCB4
Cover Cover Removal 40+
MODEL CODE
LCB4 0 1 Fastening Screw
Power
CHPhase AC100V 50/60HZ For Tank
В: 1 Phase AC200V 50 / 60Hz
Pressure Gauge Option
0: None
1 : Pressure Gauge Fitted
Optional Attachments
1 : Float S Pressure Switch
2: Float Switch
3: Pressure Switch
4: None
Tank Type
0 : 2L Plastic Tank Tank Removal
1 :2LAIuminumTank
Base Code Height 122 +
Г"
* E - type insulation * Minimum 2 mins resting time required * Lubricant can be discharged by pressing the "Instant button". The pump will continue to operate until the button is released.
Based upon the LCB4 lubrication unit, the LCB5 are equipped standard with an 1С timer (control
board), a pressure switch, a float switch, an Instant discharge button and an option to select a 4L
extended plastic tank and / or a pressure gauge. The intermittence time between discharges can be
adjusted from a range of 2 ~ 180 minutes by simply altering the dip switch settings on the timer.
(DSHOUJR
Volumetric - Distributors ОН Д yolumelnc Д DislnHular Д
Dester Plunger
• Piston distributors for the volumetric type system
• Distributes pre-measured volume of oil utilizing the pump's direct pressure
Utilizing the pump's pressure, the DPB model Dester Plunger distributes a pre-measured amount of
DPB15 oil from each port.
According to the Dester Plunger's body size, model numbers of 0,10,20 and 30 are allocated.
Each model / size are available with various number of ports and discharge volumes.
2-^6.5
\III'Г11 11'1II1 LUU
VJUJI !
DPB25 SI =5
МЮх МЮх 1 0
со
*> ....-н -|- -
1
А
В
MODEL CODE
>B 1 5-e Discharge Volume Per Port
FOR 0 TYPE :: FOR 20 TYPE MB х 1.0 17 ^16.5 10НЕХ
1.5:0.015cm3/st jj 0.1 :0.1cm3/st
3:0.03cm3/st ! 0.2 : 0.2cm3/st
5:0.05cm3/st ! i 0.4 : 0.4cm3/st
3
8:0.08cm /st i 0.6: 0.6cm3/st
FOR 10 TYPE |j FOR 30 TYPE
3 :0.03cm3/st j j 0.2:0.2cm3/st
6 :0.06cm3/st i i 0.4 : 0.4cm3/st
3
10:0.1cm /st ii 0.6:0.6cm3/st
16:0.16crn3/st jj 1.0:1.0cm3/st
ii 1.5:1.5cm3/sl
Number of Outlet Ports
1:1 Ports 6:6 Ports
2:2 Ports i 8:8 Ports
3:3Ports 10:10 Ports
5:5 Ports
Model Type
0:0 Type DPB21 DPB22
1:10 Type
2:20 Type М8 х 1.0 М8х 1.0 17
3:30 Type
Base Code
S
DIMENSION S (Mount ng Holes)
MODEL CODE Outlet Ports A В 2-06.5
I Ii' \
1
II II
QП
DPB11 1 40 Я
DPB12 2 48 Г {_
DPB13 3 17 65 М12х 1.0
•1
СО
DPB15 5 51 99 12
DPB16 6 68 116 А
DPB18 8 102 150 В 16
DPB110 10 136 184
MODEL CODE Outlet Ports A В
DPB21 1 40
DPB22 2 46
DPB32 DPB33
DPB23 3 17 63 023
DPB25 5 51 97 MB х 1.0 21 М8х1.0 21 12
-1
DPB26
DPB28
6
8
68
102
114
148
\П_
^п гт [Г 11 |" Т "'
DPB31 1 45
DPB32 2 50
•W
f*)SHOUJfl
Volumetric - Distributors HI I
I Distributor
47.5
•J
Discharge Nipple
5) Guiding Ping
06.5 06.5
4) Spring 43 57
3) Sleeve
Ll^~-
PirII Hill
in
r-
( | ) The oil pressure from below compresses the outer section of
the valve, allowing oil to pass. The valve also (check valve)
prevents oil to pass back through. =1
( 2 ) The valve seat and sleeve are pushed upwards by the oil 09
(3) pressure below, forcing the pre-measured and stored oil in the 63
cylinder to be distributed through the outlet port.
Port Number
Supply Pipe
Sealing Plug
S SHOUJR
I'li'iiiram1
DSA, DSB Dester Block
• Piston distributors for the volumetric type system
• Distributes pre-measured volume of oil utilizing the piston's spring pressure
Utilizing the internal spring's decompressing force, the DSA & DSB model Dester Blocks distributes a
pre-measured amount of oil from each port.
Dester Blocks with outlets on both sides of the supply chamber (DSA) and Dester Blocks with outlet
ports only on one side (DSB) are available to accommodate various installation requirements.
DSA Various number of ports, discharge volumes and an optional indicator pin to confirm oil discharge, are
available with these distributors.
DSA2
ffi,
M10X1.0
35
MODEL CODE
DSA 6 L-0.1
Discharge Volume Per Port
0.1 :0.1cm3/st DSA4
0.2:0.2cm 3 /st
0.5:0.5cm 3 /st
1.0:1.0cm3/st
Visual Indicator Pin
- : No Indicator Pin
яэд
L: Indicator Pin
Number of Outlet Ports
2 : 2 Ports
4 : 4 Ports
6 : 6 Ports
8 : 8 Ports
Base Code
OUTLET DIRECTION DSA(B) L Dester Blocks with visual indicator pins to confirm operation
(DSHOUJA
***** I 7f?7
Volumetric - Distributors Oil Waluineific ^Distrinmor
17 M8x1.0 63
Г 1 >"
M10X1.0 I ' I I M i l : I
Supply Channel
0
Cylinder Entrance
H' —щ CO
65
Adjustment Valve 6
80 1Г
DSB5 DSB5C
M8 x 1.0
Oil which has been discharged from the lubrication pump unit,
travels through the main supply pipes and enters the supply
chamber of the Dester Plungers. Within the supply chamber,
a small hole is located for each piston to take in oil.
J ) The pressurized oil from the pump unit, forces the valve to
B) open back, enabling oil to be passed through to the piston
cylinder's entrance.
DSB7 DSB7C
M8x1.0
Spring
Piston Head
C) Piston Chamber
COMPONENTS
Supply Pipe 0 6
Bushing PA6
{2) The pressurized oil enters the piston chamber and forces the
piston upwards.
Sleeve PB6
3 During this process, the spring above the piston head is Outlet Port Supply Port
compressed. M10x1.0 Measuring Nipple
Tne
Bushing PA4
© pis'on wi|1 continue to rise and take in oil until the top of Distribution Pipe 0 4
( 4 ) the piston comes in contact with the bottom of the metering
nipple. A measured amount of oil has now been stored within
the piston chamber, ready to be discharged in the next step.
* Where ever possible, install the Dester Plunger with the outlet ports facing upwards, as this will help remove air during installation.
* Minimize piping structures and equipment in the distribution system which would apply substantial flow resistance.
* Ensure all plugs and connectors are tightly affixed and secured to prevent oil and pressure loss.
(JOSHOUJA
Volumetric - Distributors ail ДшищплДИЯНМиД
The DPB20L is a volumetric type piston distributor, utilizing the pump's direct pressure to distribute a
pre-measured amount of oil from each port.
This model possesses visual indicators to confirm operation. As the pistons are pushed upwards by
the stored oil within the cylinders, indicator pins protrude from atop of the Plunger.
DPB2*L
Outlet Port
M8X1.0
Indicator Pin 18.5
HEX 12 L^J
IT|T I
шшпд The DS models are a volumetric type piston distributor, utilizing the piston's internal spring pressure to
distribute a pre-measured amount of oil from each port.
Although the DS are based upon the DSB & DSA Dester Blocks, the DS are far more compact and
are able to distribute smaller quantities of oil at higher levels of precision.
г* Д. W f&
DS3Z
DS5Z
Discharge Port
MODEL CODE M8x1.0
DS 5 Z 8
34.3
Discharge Volume Per Port Indicator Pin
3:0.03cm3/st
5:0.05cm3/st
8:0.08cm3/st
10:0.1cm3/st
Applicable Piping (Out)
Z:jz4
Number of Outlet Ports
2 :2 Ports «I „
3 :3Ports
5 :5 Ports Discharge Nipple
8 :8 Ports
Base Code
SPECIFICSIONS
Number of Dimension Operating Applicable Connection Size Discharge Indicator Pin
MODEL CODE
Outlet Ports A В Pressure Piping (Out) Inlet Port Outlet Port Volumes Dimen. (L)
DS2Z 2 34 47 0.03cm 3 /st 1.5
DS3Z 3 48 61 0.05cm 3 /st 2.5
1 -ЗМРа 04 M10x1.0 M8x1.0
DS5Z 5 76 89 0.08cm3/st 4.0
* Recommended Viscosity: 30 to 500mm2/S DS8Z 8 118 131 0.1cm 3 /st 5.0
/SHOUJfl
li Mftr ories - Oil System
Float Switch
• Oil level detection unit
• Level adjustable float switch OLV2B2
• Fixed type polymer base float switch OLV01 and OLV02
P>
The OLV type Float Switches enables an electrical ON or OFF signal to be sent according to the fluid
level inside the tank. This function can enable, through a relay; turning off the unit or machinery;
OLV01 switch on indicator lamps or set off buzzers to inform of the pump's fluid level situation.
OLV02 Possessing stoppers at both ends, the apparatus can be utilized in deep or shallow fluid levels.
Ensure the Float Switches are connected to a relay. (Low capacitance)
OLV2B2 Ы M10-X1.0
Cord Length 400mm
UL Standard 0,3mm2
OLV2B2 OLV01
OLV02 O-Ring
MODEL CODE
OLV 01
Float Switch Type & Action
2B2: Cord Type
01 : Plastic Body Low = ON
_02_: Plastic Body Low = OFF (Oil Level)
Base Code
( J Operating
Si | Position
* Standard cord length is 400mm,
however, lengths can be altered upon
request.
tests using a megohmmeter CODE Closing Capacity Closing Current Closing Voltage Contact Resistance Resistance Resistance Viscosity
* Do not pull upon the cables with OLV2B2 Under Oils above 0.8
AC 30VA AC 0.33A AC 250V AC 1000V specific gravity,
excessive force (Max. 2Kg) OLV01 Under 0.1 Q 100MQ
DC50W DC1.0A DC 200V 1 Minute kinematic viscosity
* Temperature range : -20 "С to +80 °C OLV02 (DC 500V Mega) 2000mm2/s
The product code indicates a specific terminal board and Float Switch combination.
The SW103N and SW104N are supplied with a box casing fitted with a terminal board to simplify wiring and installation.
SW103N SW104N
Wiring Port Motor Wiring Port
SW103N
Float Switch
MODEL CODE
SW103N
Box Material
N: Plastic
Components
101 : Float Switch Set,
Wiring None,
Box None,
102: Float Switch Set,
Wiring Motor,
Box None,
103: Float Switch Set, Terminal Box
Wiring Motor & F. Sw, Fastening Screw
Box Included
104: Float Switch Set, Power Relay fcarth
Wiring Motor & F. Sw, * Connect the motor's U, V and W to
* An OLV01(02) is fitted on the diagram
Box Included,
Relay (LY4) Set above. An OLV2B2 can also be attached. * Standard terminal board is 6P. terminals 5, 6 and 7 respectively when
Base Code * Compatible tanks with the OLV01(02) set 5P and 10P terminal boards can also be using OLV02.
are:TY3, TY4, TY5, TY6, TY12, TZ5, installed. * LY4 : By connecting the Float Switch to
TZ6, TZ12, TY4P, TY6P, TD4P, TD6P, the relay, the motor can be shut off when
TP4 oil levels are low.
f*)SHOUJR
Accessories - Oil system Oil
A small capacity line filter for the resistance system and volumetric system (with a bypass chamber)
are available.
2 flow directional types are available (L to R or R to L in relation to the mounting face), providing an
opportunity to select a model to suit installation requirements.
By simply unscrewing the top bolts, maintenance or filter (element) replacement can be performed
with ease.
LF0101
LF01
60
56 2- MS
30 Сepth 7
MODEL CODE
1 0 1 fi №^Щ>}Ы
Element
l ^C~*.
• : Regular 3-3615 4 ^ " QO
K Л i._._
В: Long Type 3-4193 IN Г OUT
N:N Element 311-0105
Flow Direction Ф <fe Hex Socket Bolt
- : IN (Left)-OUT (Right)
01 : IN (Left) -OUT (Right) With Bypass He / \ 4 - M5 x 20 MS: 15+
50: OUT (Left) - IN (Right) (Maintenance Space)
51: OUT (Left) - IN (Right) With Bypass
Connection Port Size LF0101 ad_/
01 : RcVa
Base Code Hex Socket Bolt
56 2 - M5 2 - M3 x 18
30 Depth 7
60
Г "
-* C
^" CO
фЬх (A
о
CO
IN й
!Ы=
.ф 'У
OUT
FILTER SPECIFICATION
Hex Socket Bolt
Filter Filtering Filter Product Head/ 4- M5x20
Type of Element MS: 15+
Material Surface Grade Number (Maintenance Space)
Regular SUS
38cm2 3-3615
Element Mesh SPECIFICS riONS
Long Type SUS 2 Bypass Applicable Operating Withstanding Max Flow Rate
98cm ЗОягп 3-4193 Connection
Element Mesh MODEL CODE Chamber Lubrication Pressure Pressure (L/min) - 70mm2/s
Port Size
Attached System (MPa) (MPa) Regular Long Type N Element
N Element PVF 17cm2 311-0105
LF01 Resistance
None
* Please use N elements when utilizing hand pumps, YMAS, LF0150 Type System
3 4.5 1 1.5 (0.2) RcVe
SMA and SMD models. LF0101 Volumetric
Attached
* In general, clean or replace the filter element every six months, LF0151 Type System
when utilized under standard conditions. * As the N element is to be utilized with intermittent type "Cycle" pumps, the Max Flow Rate indicated is purely for reference.
Line Filter
• LFY Model, compact line filter
The LFY line filters are designed to be utilized with resistance type cycle pumps, semi-cycle pumps and
hand pumps.
LFY The filter element can be cleaned or replaced without removing the filter from the piping system.
*)SHOUJfl
Accessories - Oil System Oil
Displayed Dimensions
MODEL CODE
Pressure Range A В С D E F G
PGL15 0~1.5Mpa(15kgf/cm2) 10 28 52 41 14
PGF15 0~1.5Mpa{15kg!/cm2) 10 28 52 41 14
PGL35 0 - 3.5Mpa (35kgf/cm2) 10 28 52 41 14
PGF35 0 ~ 3.5Mpa (35kgf/cm2} 10 28 52 41 14
PGLS35 0 - 3.5Mpa (35kgf/cm2) 8 25 43 39.5 12
Max. pressure
GL35 0 - 3.5Mpa {35kgt/cm2} 8 25 43 39.5 12
needle dial
* WARNING : The ACB-MA08 pressure switch can not be used in a DC circuit once it has been
used in an AC environment.
I SHOUJfl
О'Амм
Tanks / Reservoirs Oil Tank
TD12
Г'"'
TD
1-Ы
SPECIFICATIONS
в
Li_
MODEL CODE L W H D A С E Capacity (L)
TD4 220 140 180 170 230 120 250 1/8 3.6
TD5 220 160 180 170 230 120 250 1
/8 4.3
1
* Oil capacity displayed, is the amount of oil which can be held TD6 300 170 180 170 310 140 330 /B 6.0
9.5x11
from the bottom to the top of the tank. TD12 370 230 180 170 370 210 390 1
/8 10.9
* Tanks with over 15L capacities have 2 oil level gauges. TD15 350 210 260 250 360 190 380 '/4 14.3
10 * Various lids for different applications available for each tank. TD20 350 210 350 340 360 190 380 '/4 19.5
TY12
TY
• • : • v
SPECIFICATIONS
MODEL CODE L W H D A B С F Capacity (L)
* Oil capacity displayed, is the amount of oil which can be held TY3 180 130 200 220 137 3.1
147 140 110
from the bottom to the top of the tank. TY12 370 230 390 410 237 11.5
* Tanks with over 15L capacities have 2 oil level gauges. TY15 220 213 180 15.2
350 210 370 390 217
* Various lids for different applications available for each tank. [TY20 290 283 250 20.0
fSHOUIfl
iSive - Manual Grease Pumps I Projressiiie У Resistance I
The SHG manually operated grease pumps are designed to be used in either a progressive type
system, incorporating SG distribution blocks, or in resistance type lubrication systems.
Being an extremely simple unit to install and operate, the SHG is capable of dispensing greases with
an NLGI of 00,0, or 1 in volumes of either 0.6cm3 or 1.0cm3 per stroke.
SHGD6
SHGD6
Grease Cup
300cm3
SHG121
MODEL CODE
SHG* *
Grease Capacity & Container Type
• :300cm* Grease Cup
1 :400cm3 Cartridge (Sealed One Side)
Discharge Volume
D6:0.6cm3/st
12:1.0cm3/st
Base Code
SHG121
11
REPLENISHMENT METHODS
GREASE CUP
To replenish the unit, a grease gun should be used to replenish the
reservoir with grease.
Supply or Return
Port 2-RpVs
Outlet Port
2-RcVs
(Sealed One Side)
Supply Port,
SPECIFICA1ION
CARTRIDGE
Discharge Maximum Outlet Supply Grease Grease Applicable
To replenish the unit, remove the expended grease cartridge from
MODEL CODE Volume Discharge Port Port Capacity Container Grease
the cartridge holder and replace with a new cartridge.
(cm3/stroke) (MPa) Size Size (cm3) Type Grade
SHGD6 300 Grease Cup
0.6
SHGD61 400 Cartridge NLGI
Grease Cartridge 10 RcVe RpVe
SHG12 300 Grease Cup No.000 - 1
1.0
SHG121 400 Cartridge
* Ensure high quality lithium greases with a NLGI grade of 00,0 or 1 are utilized with the pump unit.
* Avoid using different types of greases together. Do not mix greases.
* Though the SHG pumps have 2 discharge ports on either side of the handle, the left port is sealed with a plug.
* The SHG pumps have 2 return / supply ports, which can be connected to unused ports on a distribution block, allowing excess
Cartridge Holder
grease to return to the pump for later distribution.
* By pulling upon the lever, grease is discharged. Ensure a full motion is achieved before returning it to its original position.
«SHOUJR
Progressive - Manual Grease Pumps
Manual Grease Pump
• Manually operated progressive type grease pumps
• Simple to install and operate
• Discharges 1.0стз /stroke at up to 14MPa
The GPH manually operated grease pumps are designed to be used in either the progressive type
system, incorporating SG distribution blocks, or in a resistance type lubrication system.
The pump will continually discharge 1.0cm3 of grease per stroke until operation is halted. Unlike the
GPHW pumps with a pressure displacement mechanism, the GPH range of pumps do not possess
such mechanism and will not be able to operate with the DG grease pistons.
5 grease reservoir types are available to cater for user and lubrication system requirements.
GPH013S
GPH017S
GPH010S
11 GPH017S
4, V-s
Replacement
Space 220
GPH014S
MODEL CODE
GPH 01 (R) OS
1000cm:l Cartridge + Spring
MODEL CODE
GPH 01 * * i
Supply Assisting Spring (*a) SPECIFICSION
- : No Spring (Standard)
S : Supply Assisting Spring Discharge Maximum Outlet Pressure Grease Grease Applicable
Grease Capacity & Container Type MODEL CODE Volume Discharge Port Displacement Capacity Container Grease
3 :300cm3 Grease Cup
4:400cm3 Cartridge (cm3/stroke) (MPa) Size Method (cm3) Type Grade
7:700cm3 Cartridge GPH01*3 300
1000cm3 No Spring Spec. 14 Grease Cup
8 :800cm:l Grease Cup- GPH01*8 2-Rc 1 /4 800
(GPH01R Manually NLGI
Relief Valve GPH01*4 1.0 (Select 400
R : Relief Vaive Installed (14MPa) Relief Valve (Lever) No.000 • 2
- : No Relief Valve GPH01*7 1 Port) 700 Cartridge
Installed)
Discharge Volume [GPH01*OS 1000
01 :1.0cm3/st
Base Code * Contact SHOWA if NLGI #2 grease is to be utilized.
* Please use our recommended greases or one of SHOWA's system specific greases.
(*a) Select the spring option when using NLGI 2 grease, When * Avoid using different types of greases together. Do not mix greases.
using NLGI 000 ~ 1, select the spring-less option * 1000cm3 cartridge can be used in the GPH01 * 7, as long as no supply assisting spring is installed.
(iDSHOUjR
Progressive - Motorized Grease Pumps E D
Hill
I Resistance •
IJt]
mourned
MHG41C
MHG4
MODEL CODE
MHG 4 * * *
Motor Power Code
C:1 Phase 100V 50/60HZ
В : 1 Phase 200V 50/60HZ
D: DC24V
Level Switch SPECIFICS DON
- : No Level Detecting Discharge Vol. Max. Discharge Outlet Container & Capacity Operating Applicable
D1:DC3LineTypeNPNNO MODEL CODE
D2 : DC 3 Line Type NPN NC (cm3 /min) Pressure (MPa) Port Size (cm3) Temp. Range Grease
A1 : AC 2 Line Type NO 4.5@50Hz
A2 : AC 2 Line Type NC MHG41 2-RcVe Cartridge 400 NLGI
Grease Container Type 5.5 @ 60Hz 12 -5~40°C
MHG42 (Select 1 Port) Grease Cup 300 No.OOO - 1
1 : Cartridge 4.5 @ DC24V
2: Grease Cup
Discharge Volume
4:4.5m"/min (50Hz) 5.5cm3 / min (60Hz) POWER SP ECIFICATION
Base Code
Power Code с В D
Voltage (V) 1 Phase 100 1 Phase 200 DC24
system specific greases. Current (A) 1.2 0.8 0.7 0.5 0.38
* Avoid using different types of greases together. (Do not mix) Rating 10mms 5mins 10 mins
Cartridge Tank
400cm3
MHG7 2-09
Countersink 0 I 6
Depth 1 Air
Displacement
MODEL CODE 9
MHG 7 * * * ^4T46
Motor Power Code
E : 3 Phase AC 200/200 • 220V 50/60HZ :s
C:1 Phase AC 100V50/60HZ
M:1 PhaseAC110V60Hz
F: 1 Phase AC 200/200 • 220V 50/60HZ
Level Switch
SPECIFICS riON
- : No Level Detecting Discharge Vol. Max. Discharge Outlet Container & Capacity Operating Applicable
D1 : DC 3 Line Type NPN NO MODEL CODE
D2 : DC 3 Line Type NPN NC (cm3 /min) Pressure (MPa) Port Size (cm3) Temp. Range Grease
A1 : AC 2 Line Type NO MHG71 1 Cartridge 400
A2:AC2LineTypeNC 7.5@50Hz 2-Rc /8 NLGI
14 -5~40°C
Grease Container Type 9.0 @ 60Hz (Select 1 Port) No.OOO - 1
MHG72 Grease Cup 300
1: Cartridge
2: Grease Cup
Discharge Volume
3
7 : 7.5111s / min(50Hz) 9.0cm /min (60Hz) POWER SP ECIFICATION
Base Code Power Code E С M
Voltage (V) 3 Phase 200 3 Phase 200 3 Phase 220 1 Phase 100 1 Phase 110 1 Phase 200 1 Phase 200 1 Phase 220
Frequency (Hz) 50 60 60 50 60 60 50 60 60
* Please use our recommended greases or one of SHOWA's Current (A) 0.29 0.25 0.27 0.7 0.6 0.35 0.35 0.35
* Avoid using different types of greases together. (Do not mix) Outputs Poles 25W x 4P
: SHOUJH
Progressive - Motorized Grease Pumps Crease JPropressUtfl Resistance Д Hoioriied Д
The GPM electronically operated progressive type grease pumps, are designed for larger scale
lubrication requirements.
Depending upon the power specification chosen, the GPM pump unit possesses a discharge rate of
either 10cm3/min or 12cm3/min.
An array of lubrication requirements can be covered by this unit with the ability to select; reservoir
type, capacity size, discharging pressure of 14MPa or 21 MPa, various power options, and the option
of a level switch to enable lubrication management from a distant location.
GPM1013DL
Limit Type
Level Switch
Motor Cord
Wiring Hole
GPM1014C
GPM1023D
MODEL CODE
GPM 1 0 * * * * '
Level Switch Outlet Re 1A
- : No Level Detecting Sealing Plug
L: Level Switch Option
Terminal Board Rc1/4
- ; DC Motor No Terminal Board
T: DC Motor with Terminal Board
Motor Power Code
C:1 Phase AC 100V50/60HZ GPM1017EL
M:1 Phase AC 110V50/60HZ
E : 3 Phase AC 200/200 • 220V 50/60Hz GgzaKSfssi Replacement
F : 1 Phase AC 200/200 • 220V 50/60HZ
D:DC24V Space 220
Grease Capacity & Container Type
3 :300cm' Grease Cup
4:400cm3 Cartridge
7:700cm3 Cartridge
8 :800cm3 Grease Cup
12 0 :1000cm3 Cartridge
Discharge Pressure
1 :14MPa
2:21 MPa
Wiring
Discharge Volume
10:10cm3/min - 12cm3/min (50 - 60Hz) Prep. Hole
Base Code 022
Outlet Re '/4
Sealing Plug
POWER SP ECIFICATION
Rc1/4
Power Code с M E F D
Phase Motor 1 1 3 1
200/ 200/
Voltage (V) 100 110 DC24
200-220 200-220
Frequency(Hz) 50/60 50/60 50/60 50/60 SPECIFICA1DON
Current (A) 0.7 0.6 0.26/0.27 0.35 0.6 Discharge Maximum Outlet Grease Capacity Grease Operating Applicable
Output & Poles 25W x 4P 15Wx2P MODEL CODE Volume Discharge Port Nominal Effective Container Temp. Grease
Rating Continuous (cm3/min) (MPa) Size (cm3) (cm3) Type Range Grade
GPM1013 300 300
Grease Cup
GPM1018 10@50Hz 2-Rc 1 /4 800 800
NLGI
LEVEL SWITCH (OPTION) SPECIFICATION GPM1014 12@60Hz 14 (Select 400 400(368g) 0~40°C
No.000 - 2
LIMIT SWITCH TYPE GPM1017 10@DC24V 1 Port) 700 700 (644g) Cartridge
Operation LOW ON or OFF С Contact Point GPM1010 1000 1087(1000g)
AC125V ЗА • AC250V 2A (Resist. Load) GPM1023 300 300
Contact Rating Grease Cup
DC30V ЗА (Resist. Load) GPM1028 10@50Hz 2-P.CV4 800 800
NLGI
Minimum Load DC5V 160mA GPM1024 12@60Hz 21 (Select 400 400 (368g) 0~40°C
No.000 - 2
Applicable Pumps Grease Cup Units GPM1027 10@DC24V 1 Port) 700 700(644g) Cartridge
REED SWITCH TYPE GPM1020 1000 1087(1000g)
Operation LOW ON
* Contact SHOWA if NLGI #2 grease is to be utilized.
Max. O/C Capacity AC30VA DC50W * Please use our recommended greases or one of SHOWA's system specific greases.
Max. O/C Current AC0.33A DC1.0A
* Avoid using different types of greases together. Do not mix greases.
Applicable Pump Cartridge Type Units * An optional terminal board is available for the DC motor units. AC motor units are supplied with terminal boards installed.
(DSHOUJR
Dester G
• Progressive build up type grease distribution block
• Individual blocks can discharge differing volumes of grease
• Discharge volume range of 0.1 стз /st to О.бстз /st
Utilizing a light alloy, the SG2 is a progressive type grease distribution block. Adopting the build up
method, the SG2 is available with up to 12 distributing ports, each delivering a different discharge
volume if desired.
SG2 6
Models with indicators and limit switches are also available, enabling the user to confirm operation.
SG2 6
Inlet Block
MODEL CODE
SG2 5 10A
Valve Block Code
(Refer to bottom right table)
No. of Valve Blocks Connected
3:3 Valve Block Unit ^
(\) I ' ))0 (!) ( j i i' ')
9 'J
4:4 Valve Block Unit
5:5 Valve Block Unit
Фф Фф 0 ('»
i i
6:6 Valve Block Unit
;Code Outlet Port M10x 1.0 Supply Port M10x 1.0
( 0 6 connection) (06 connection)
DIMENSIONS
Number of Number of
MODEL CODE A В С
SPECIFICATION Valve Blocks Outlets
Max. Operating Pressure 14MPa(140kgf/cm ) 2
SG23 3 3-6 67 84 96
SG24 4 4-8 84 101 111
Applicable Grease NLGI No.00-1
0.1, 0.15, 0.2, 0.3, SG25 5 5-10 100.5 118 131
13
Discharge Volume
0.4, 0.6cm3/st SG26 6 6-12 117.5 134 146
Min. Number of Outlets 3 (Point 1)
Max. Number of Outlets 12 (Point 2)
Min. Valve Blocks 3
Max. Valve Blocks 6 J VALVE BLOCK CODES
Number of Discharge Valve Block Codes
(Poind) When all outlets discharge 0.1 or 0.15. the "Minimum
Outlets per Volume per Standard Indicator Attached Limit Switch Attached
Number of Outlets" is 6 ports.
Valve Block Outlet (cm3 /st) Outlet Type On Right On Left On Right On Left
(Point 2) When all outlets discharge 0.4 or 0.6, the "Maximum
0.1 10A
Number of Outlets" is 6 ports.
0.15 15A 15A1 15A2 15A3 15A4
* Take note that the unit cannot operate if a single port is blocked 2
0.2 20A 20A1 20A2 20A3 20A4
or sealed as the unit utilizes a progressive system.
0.3 30A 30A1 30A2 30A3 30A4
0.2 10B
0.3 15B 15B1 15B2 15B3 15B4
1
0.4 20B 20B1 гон? 20B3 20B4
0.6 ЗОВ 30B1 30B2 30B3 30B4
LIMIT SWITCH SPECIFICAT ON * Ensure to specify valve block codes when a combination ot differing discharge volumes are required for a SG2 unit.
Non-inductive Load (A) Inductive Load (A) * An indicator or a limit switch cannot be attached to a 10A or a 10B model valve block.
Rated Voltage
Resistance Lamp Inductive Motor
(V) Grease
Load Load Load Load
i Supply Port
AC125 10 1.5 3 2.5
AC250 10 1.5 2 1.5 Left О О Right
DC8 10 2 5 2
* The Left or Right-hand side of a Dester G Block can be determined by positioning the supply
DC14 10 2 5 2
port upwards. Refer to the illustration on the left.
DC30 5 1.5 1.5 1.5
DC125 0.4 0.4 0.05 0.05 О О
'"* SHOUUfl
~в1\А\Щ Crease ^Progressiue^ DislrHulor Д
•
The SG6 models are a progressive type distribution block, possessing an all die-cast aluminum body.
The fixed discharge volume for each port is 0.3cm3 /st, however this can be altered by placing PSG
attachments onto the SG6 distribution block to combine multiple ports into a single port, allowing the
SG6 to be used as primary (parent) distribution block.
The linear and compact design of the SG6 models allow for easy installation without consuming
excessive space.
Possessing a pressure displacement mechanism, the GPHW manually operated volumetric type
grease pumps, are designed for the single-line lubrication systems.
By simply flicking the pressure displacement lever after the single line piston distributors have
discharged their pre-measured amount of grease, pressure is displaced, allowing GD piston
distributors to replenish for the next discharge.
5 grease reservoir types are available to cater for user and lubrication system requirements.
GPHW010S
GPHW010S Replacement
Space 250
~M 4 m rsa Pressure
Displacement
Lever
95
GPHW017S 115
135
143
о GPHW014S
Replacement
Space 240
GPHW013S
«r 14
GPHW014S
MODEL CODE
GPHW 01 * * SPECIFICA1ION
Supply Assisting Spring ( " a )
Discharge Maximum Outlet Pressure Grease Grease Applicable
- : No Spring (Standard)
S : Supply Assisting Spring MODEL CODE Volume Discharge Port Displacement Capacity Container Grease
Grease Capacity & Container Type (cm3/stroke) (MPa) Size Method (cm3) Type Grade
3:300cm 3 Grease Cup
4:400cm 3 Cartridge GPHW013 300
7:700cm 3 Cartridge
Grease Cup
GPHW018 2-Rc 1 /4 800
1000cm3 No Spring Spec. Manually NLGI
8 :800cm 3 Grease Cup GPHW014 1.0 10 (Select 400
(Lever) No.000 - 2
Discharge Volume GPHW017 1 Port) 700 Cartridge
01 :1.0cm 3 ; st
Base Code
GPHW010S 1000
(iSHoujR
Single-line - Motorized Grease Pu fifeati д Single-tine ДInlennineiiiД
Щ
intermittent! Motoriiad
Possessing a pressure displacement mechanism, the GPMW electronically operated volumetric type
grease pumps, are designed for the single-line lubrication systems.
Depending upon the power specification chosen, the GPMW pump unit possesses a discharge rate of
either 30cm3/min or 36cm 3 /min.
i i
Various lubrication requirements can be covered by this unit with the ability to select; reservoir type,
capacity size, various power options, and the option of a level switch to enable lubrication
GPMW307C
management from a distant location.
GPMW303DL
Limit Type
Level Switch
Motor Cord
GPMW304D Wiring Hole
GPMW300D
MODEL CODE
GPMW 30 * * *
Level Switch
- : No Level Detecting
L: Level Switch Option
Terminal Board RC1/4
- : DC Motor No Terminal Board
T : DC Motor with Terminal Board
Motor Power Code
С :1 Phase АС100Л/50760Hz
M::1 Phase AC 110V50/60HZ
E : 3 Phase AC 200/200 • 220V 50/60HZ
F : 1 Phase AC 200/200 • 220V 50/60Hz
D: DC24V
Grease Capacity & Container Type
3 :300cm' Grease Cup
GPMW300EL
4:400cm3 Cartridge Replacement
7:700cm3 Cartridge (&АЖ& Space 250
8 :800cm3 Grease Cup
0 MOOOcm3 Cartridge
Nominal Discharge Volume l\ i <\
30 :30cm3 /min - 36cm3/min (50 - 60Hz)
Base Code
—,— -f~T
л---
- j — )
(• - i — • " ' Cartridge Tank
'•.
1000cm3
1.
POWER SP ECIFICATION
Power Code с M E F D
Phase Motor 1 1 3 1
200/ 200/
Voltage (V) 100 110 DC24
200-220 200-220 Outlet Re 'A
Frequency (Hz) 50/60 50/60 50/60 50/60 Sealing Plug
* Tot. Current (A) 0.97 0.87 0.41/0.42 0.5 1.8
Rc1/4
*Tot. Output (W) 52 55 42.2
k Operation Max. 3mins with resting time of 45mins +
* Tot. Current & Tot. Output in the above table, shows the total
values for the motor and solenoid valve.
SPECIFICA1ION
LEVEL SWITCH (OPTION) SPECIFICATION Discharge Maximum Outlet Pressure Grease Grease Operating Applicable
LIMIT SWITCH TYPE MODEL CODE Volume Discharge Port Displacement Capacity Container Temp. Grease
Operation LOW ON or OFF С Contact Point (cm3/min) (MPa) Size Method (cm3) Type Range Grade
AC125V ЗА • AC250V 2A (Resist. Load) GPMW303 300
Contact Rating Grease Cup
DC30V ЗА (Resist. Load) GPMW308 30 @ 50Hz 2-Rc 1 /4 Solenoid 800
NLGI
Minimum Load DC5V 160mA GPMW304 36 @ 60Hz 8 (Select Valve 400 0~40°C
No.000 - 2
Applicable Pumps Grease Cup Units GPMW307 30 @ DC24V 1 Port) (2 Way) 700 Cartridge
REED SWITCH TYPE GPMW300 1000
Operation LOW ON * Contact SHOWA if NLGI #2 grease is to be utilized.
Max. O/C Capacity AC30VA DC50W
* Please use our recommended greases or one of SHOWA's system specific greases.
Max. O/C Current AC0.33A DC1.0A
* Avoid using different types of greases together. Do not mix greases.
Applicable Pump Cartridge Type Units * An optional terminal board is available for the DC motor units. AC motor units are supplied with terminal boards installed.
&SHOUJA
Single-Line - Distributors ci
Grease •
•••i-
Single line •liiieiiinileiill Distriuulor J
The DG piston distributors, discharge a pre-measured amount of grease utilizing the force of the grease pump's discharge pressure. 8 discharge volumes are
available ranging between 0.03cm 3 /st to 1.5cm3/st.
The GD distribution blocks are to be used in conjunction with the DG piston distributors. Single or dual sided distribution port GD blocks are available, with
connection port numbers ranging from 4 to 14 ports.
M8x1.0 M8x1.0
HEX10
0i13
HEX12
Bind
,^/Щ
Diag. 2
SPECIFICA1 riON
Discharge Activating Return Connection Connection Recommended Size Applicable
MODEL CODE Volume Pressure Pressure Size Size Piping Size Reference Grease
(cm3/st) (MPa) (MPa) (GD Blocks) (Outlet Port) Main Branch (Diagram) Grade
DG3 0.03
DG5 0.05 Min.
Diag. 1
MODEL CODE DG10 0.1 2.5
*)SHOUJfl
Accessories - Grease System Grant •Accessories!
i
UT30PS DGE DL20 PGL250
CIRCUIT DIAGRAM
SPECIFICATIONS
4
MODEL CODE UT30PS
;
Operating Pressure З.ЗМРа 20%
12.5
it Connection
32
Returning Pressure
Maximum Operating Pressure
2.8MPa
lOMPa
20%
^SHOUJA
SHOWA "IN-GREASE" - Greases Cartridges Gi
SLC-1 Special Lithium Complex Grease
• SLC-1 is a lithium complex high performance grease, able to perform in various environments and harsh conditions
• Available in 2 cartridge sizes of either 400cm3 or 700cm3 to suit Showa's grease lubrication system chosen
viscosity, assisting in the reduction of flow lost within SLC17 700cm3 1 Lithium Complex possessing high shear and structural stability.
Solidified grease from separation, can lead to Recommended Temp. Range °C -40°C ~ 200°C -20°C~110°C
Oil Separation 100°Cx24H mass% 2.9 4.9
defective operation of distribution devices, which in
Pressurized Oil Separation
turn may lead to the malfunction or damage of mass% 6.0
0.025kgf/cm2x50°Cx24H
expensive machinery. Copper Corrosion 100°Cx24H Pass Pass
The SLC-1 has minimal oil separation and retains is-' 244.9
high structural stability, suppressing problems 20 °C 10S"' 62.5
caused by the solidification of grease. 100S-' 16.0
1S"1 189.9
High load tolerance Apparent Viscosity 5°C tos-1 Pas 51.5
Compared to general EP greases, the SLC-1 100S"1 14.0
possesses around twice the load/pressure is-' 172.8
resistance and burn prevention characteristics, 0°C 10S-1 36.0
making it an ideal grease in extreme conditions. 100S-' 7.5
Last Non Seizure Load 1240 981
High-Speed Four Ball Load Test
Heat & low temperature compatibility Welding Load N 3920 1961
1770rpmx 10sec
The SLC-1 can be effectively utilized in a very Load Wear Index 603 424
broad temperature range. High-Speed Four Ball Wear Test
mm 0.32
The SLC-1 shows no sign of becoming liquefied at 1200rpmx40kgfx20°Cx1h
SPECIFICSIONS
CODE Size NLGI Grease Type Characteristics
SLI04 400cm3 0 Heat resistant, pressure resistant, water resistant and durable
Lithium
SLI14 400cm3 1 lithium grease for use in multiple applications
(ISHOUJfl
Fittings - Low To Mid Pressures Oil [ 6r»me J | Fillings J
JHD4
JHD401
04
04
30
30
15
15
RcVe
M8x1.0
M8x1.0
M8x1.0
M8x1.0
RcVe
15
15
A I «I PG10C
PG12C
COPPER 0l4x1.5t
016x1.51
10
12
M10x1.0
N112x1.0
14
17
m=- ;
PG10N
PG12N
RUBBER 0l4x2t
0 1 6 x2t
10
12
M10x1.0
N112x1.0
14
17
[JHD402 | 0 4 | 30 Re'ft M8x1.0 JD
PG004 14.5 M8x 1 0 8
ъ
i L.1 PG006 15 N110x1.0 10
t i Mount'
HOSE ENDS MODEL Pipe 0d 0di 0D L Li Г'ш:кт':-...
CONNECTORS MODEL Pipe L ь T Ti HEX
PEB4 04 3 3.6 6 16 12.5 - • 6 Drill
PM4 04 23 M8x1.0 M8x1.0 10
(PEB6 1-6 5 5.2 7 25 18.5 0 7 Drill
PM6 06 23 M10x1.0 M10X1.0 12
PM8 08 33 M14x1.5 M14X1.5 17
PFB4 04 3 3.6 6 27 11 0 6 Drill
I i PM10 010 36 M16x1.5 M16x1.5 19
39 PFB6 06 5 5.2 7 42 17 0 7 Drill
PM12 012 M18x1.5 M18x1.5 21
|PM604 04 06 23 M8x1.0 M10x1.0 12 PEB' PFB'
a
PM108 08 33 26 М14Х1.5 M 1 8 x 1 5 21
PEF6 .-6 4 7 14.5 24 M10x1.0 12
PM110 .-10 36 28 M16x1.5 M20x1.5 23
D
,-•12 39 H/ / Ш J 1'ф''1/
PM112 29 M18x1.5 M24X1.5 27
PFF4 04 3 6 18 8.5 N18x1.0 10
PEF' PFF -
PFF6 06 4 7 24 12 N110x1.0 12
[PN4 ,4 23 M8x1.0 Rpl/8 12
PN6 .•6 23 M10x10 RpVe 12
SJ
M HEX/
PN8
PN10
[PN12
08
010
•12
33
36
39
M14X1.5
M16x1.5
M18x1.5
RpV4
Rp '/4
Rp3/8
17
19
21
TUBE INSERTS MODEL
AL4
Pipe
04
L
10
0d
2
0D
2.5
AL6 06 12 3.5 4
MODEL Pipe L Ь T T1 Тг HEX AL8 08 16 4.4 6
PN104 04 23 18 RpVe M8x1.0 M14X1.0 17 S Ч rH°l AL10 010 16 6.1 8
PN106 .-6 23 18 RpVe N110x1.0 N114x1.0 17 AL12 012 16 8.4 10 -
PN108 •.'В 33 26 RpV4 M14X1.5 M18x1.5 21
PN110 010 36 28 RpV4 M16x1.5 M M x 1.5 23
PN112 12 39 29 Rp3/8 N118x1.5 M 2 4 x 1 5 25
\ T _ ;
T SJ0101 35 28.5 RVe RcVe 14 12
19
:•
(TSHOUJR
Fittings - Low To Mid Pressures НИ
DA. DB Dester Uni
• Multi-port (4 to 12) distribution junctions
• Compatible with Flow Proper Units and Continuous Units
О •
•
DA types possess outlets on both sides, where DB types are single sided
Port connection sizes of either M8 x 1.0 or Re Vs are available
The DA and DB Dester Uni junction bars, possess multiple connection ports to allow lubrication
channels to be divided into further segments.
DA
DA DESTER UNI
DB
DIMENSIONS
[MODEL CODE Number of Ports Connection Size A В С
DA6D 6 M8x1.0 48 36 16
OA8D 8 M8x1.0 64 52 32
MODEL CODE
DA10D 10 MB x 1.0 80 68 18
5 E) DA12D 12 M8x1.0 96 84 68
Connection Port Size
D: M8x 1.0 Connections
К : Re Ve Connections
Number of Connection Ports
DA Series DB Series
6 : 6 Ports 4 : 4 Ports 8 : 8 Ports DB DESTER UNI
8 : 8 Ports 5 : 5 Ports 9 : 9 Ports
10:10 Ports 6 : 6 Ports 10:10 Ports
12:12 Ports 7 : 7 Ports 12:12 Ports Diagram: DB5D Model
Base Code / Port Positions
DA: Dual Sided | DB: Single Sided
PB Sleeve DB6D
19 DIMENSIONS
MODEL CODE Number of Ports Connection Size A В С
* When utilizing a PSS in conjunction with the Dester Uni, place a DB4K 4 RcVe 52 40 20
PAN4 Proper Nut and a PB4 Sleeve on the pipe. DB5K 5 RcVe 72 60 40
* To complete the connection, attach the PAN4 to the PSS unit. (DB6K 6 RcVe 92 80 60
*)SHOUJR
Fittings - Low To Mid Pressures
PIPES & TUBES Metal a Polymer Tubes
• Pipes and tubes for distribution channels
• Various materials and sizes available to meet installation requirements
A wide range of pipes and tubes for distributing lubricants are available.
3 types of metal pipes (Copper, Aluminum and Steel) and 3 polymer based pipes (SHOWA Nylon,
Hizex and Surlyn) in various sizes are available to meet various system and installation requirements.
INSTALLATION METHOD Cut the metal pipe / tube at a clean straight angle with a sharp
cutting instrument (special pipe / tube cutters are available).
2mm
Turn Clockwise Pipes cut on an angle or deformed will not allow the PB sleeve
MODEL CODE
FHC 4 01
Hose Length (L)
01:100mm jj 09 900
02:200mm i 10 1000
03:300mm i 12 1200 SPECIFICATIONS
04:400mm 14 1400
05:500mm j 16 1600 SPECIFICATION / MODEL FHS FHC FSC
06 :600mm : i 18 1800
07:700mm • 20 2000 Outer Braiding Glass Fiber Vinylon Fiber Vinylon Fiber
Appearance
08:800mm : Color Blue Black
Connector Si2e(0d) NBR
Inner Rubber
4 : 0 4 Piping
6 : 0 6 Piping Hose Structure Reinforcement Layer 1В Vinylon Fiber
Base Code I Material & Ext. 0 Reinforcement Layer 2B Fiber Glass Vinylon Fiber
FHS : Glass Fiber, #10
FHC : Vinylon Fiber, #10 Exterior Protection Protective Spring (Plated)
FSC : Vinylon Fiber, #14 Standard Operating Pressure (MPa) 3 2.5
Maximum Operation Pressure (MPa) 6 3
Hose Rupturing Pressure (MPa) 24+ 12+
Temperature Range (°C) -20-+100
Surface - Instantaneous Temperature (°C) 500 200 19
Hose Connector Size ( 0 d ) 04, 0 6 06
* FSC hoses are only available with a connector size of 0 6 . Dimensions Ext. Hose Diameter 08 0Ю.5
* Other hose lengths, which are not listed above, are also External Diameter ( 0 D) 010 014
available. Please enquire for further details. Length (L) 100mm - 2000mm (increments of 100mm)
^SHOUUA
Fittings - Mid To High Pressures Oil [ Breasa J | Hlllim J
OF N 0104 06 00 6 13 8 22 11 15MPa
}'-" T•TYPE
0104 08 00 8 14 10 28 15 ЮМРа
UNION
20 010410 00 10 19 12 30 14.5 7.5MPa
Fittings - Mid To High Pressures GJ\¥
GHA02, GH02 Hose a Reusable Connectors
• Hose and connectors for high pressure lubrication systems
• Reusable and simple to install connectors (No special tools required)
• Highly flexible reinforced polyurethane hose, broadens installation capabilities
The GHA02 high pressure hose are specifically designed for Showa's grease lubrication systems.
The reusable connectors can be attached with an ordinary set of pliers and a spanner, negating the
requirement for special tools. Straight and elbow type connectors are available to suit installation
requirements of the lubrication system.
MODEL CODE
GH02 D GH02H ELBOW CONNECTOR ,,10,, 1/4-28UNF-28
Connector Type
D: Straight Connector
H : Elbow Connector ИИ1," —* Ял
В: Hose Sleeve
& _U_
Base Code
25
06+0.05 50
GHA02 HOSE SPECIFICATION
Utilization Pressure 21 MPa
Rupturing Pressure 78MPa
External Diameter 07.9 GH02B HOSE SLEEVE
1/4-28UNF-28
Internal Diameter 0З.2
Minimum Bending R 12
2 Z
I IT " / When cutting the GHA02 hose, ensure a clean straight cut is achieved and is not cut at an angle.
Mark the hose with a white pen at a position of 13mm from the end of the hose. White dots at 13mm
intervals have been stamped on the GHA02 hose to act as a guide. If the hose is cut in the center of
a dot, use the next dot in as the marker, eliminating the need to mark the hose.
ft the hose end's exterior surface. While ensuring the hose stays straight and does not twist, attach
the hose sleeve by rotating it counter-clockwise and proceed until the end of the sleeve is over the
center of the marker dot.
Apply a small amount of lubricant to the connector's screw end and insert it into the hose sleeve,
which has just been attached in the above step. While holding the hose sleeve in position, turn the
* connector clockwise until the connector's HEX (nut) comes In contact with the hose sleeve.
20
Pump Unit Circuit Diagrams
LUBRI UNIT LCB3 PROGRESSIVE MANUAL GREASE PUMP GPH
11 Discharge Port
jlX 2-Re 1/4
L
LUBRI UNIT LCB3 TMS Discharge Port Pressure Switch Air Displacement
Re 1/4 Port Re 1/4
- YUI Timer
- Pressure Switch
PROGRESSIVE MOTORIZED GREASE PUMP GPM
Level Switch
- Pressure Gauge (Option)
- Float Switch
-,-&
Air Displacement
• Pressure Gauge —^w Button
- Float Switch
МЬФ
SINGLE-LINE MANUAL GREASE PUMP GPHW
• Pressure Displacement
n>
Illustrated Circuit: LCB520C
- Timer
r-E
• Pressure Switch
- Float Switch
-Шг
11 Discharge Port
Q '' 1 IX 2-Re 1/4
L.
Air Displacement
(iSHOujfl
Contact Details
О
SHOUJfl CORPORATION
TAIWAN SHOWA LTD. NO.30-2, 37RD., TAICHUNG INDUSTRIAL AREA, Tel: 04-2359-9186
TAICHUNG, TAIWAN Fax: 04-2358-1774
JTI TRADE INC. 9555 OWENSMOUTH AVE., UNIT #1, Tel: 818-718-1058
CHATSWORTH, CA. 91311 U.S.A. Fax: 818-718-1062
HANJIN TONG SANG CO., LTD. 55-16, SHINWOL- DONG, CHANGWON - CITY, Tel: 055-282-8328
KYUNGNAM, KOREA Fax: 055-282-8528
ISOS ENGINEERING LTD. 21 QUEENS ROAD, COVENTRY CV1 3EG, Tel: 024-7622-3226
ENGLAND Fax: 024-7622-8221
YARON AMIR EQUIPMENT HASADNA5 KIRYATARIE P.O. BOX 3209 Tel: 03-9244898
& MACHINES LTD. PETACHTIKVA49130, ISRAEL Fax: 03-9222319
BEARINGS & LINEAR SYSTEMS UNIT 12,355 - 365 SOUTH GIPPSLAND HIGHWAY, Tel: (03)9799-9140
PTY LTD. DANDENONG SOUTH, VICTORIA 3175, AUSTRALIA Fax: (03) 9799-9840
2009 год