OPERATING

INSTRUCTIONS

FINN-POWER
NC20 IS/AS ¨
NC20 VS ¨
NC30 IS/AS ¨
NC30 VS ¨
MANUFACTURING YEAR

SERIES 1.1

RELEASED 11/2002

KEEP THIS MANUAL FOR FUTURE

NEEDS

THE MACHINE HAS BEEN DESIGNED FOR CRIMPING

HYDRAULIC FITTINGS. LILLBACKA POWERCO SHALL NOT BE
HELD LIABLE FOR ANY PRODUCT WHICH HAS BEEN CRIMPED
Lillbacka Powerco Oy ON THE MACHINE.. THE MACHINE HAS BEEN DESIGNED TO
P.O.B. 1 OPERATE IN ROOM TEMPERATURE, IN DRY INDOOR
CONDITIONS AND IN SUFFICIENT ILLUMINATION. USING THE
FIN-62301 Härmä, Finland
MACHINE FOR ANY OTHER PURPOSE IS NOT ALLOWED
tel. + 358 6 485 4444
WITHOUT WRITTEN CONSENT FROM THE FACTORY.
fax + 358 6 485 4400
CONTENTS

CONTENTS.................................................................................................................................2

GENERAL ...................................................................................................................................3
TRANSPORT .............................................................................................................................................. 3
STORAGE................................................................................................................................................... 3
MOUNTING................................................................................................................................................. 3
WARNINGS.................................................................................................................................4
GENERAL ................................................................................................................................................... 4
DANGER ZONES ...................................................................................................................................... 4
COMMISSIONING ......................................................................................................................5
OIL FILL...................................................................................................................................................... 5
ELECTRICAL CONNECTION ................................................................................................................... 5
QUICK FIX-PACKAGE ............................................................................................................................... 5
OPERATION ...............................................................................................................................6
CONTROL IDENTIFICATION ................................................................................................................... 6
CONTROL PANEL IS/AS ........................................................................................................................ 6
CONTROL PANEL VS............................................................................................................................. 8
TEST RUN IS/AS................................................................................................................................... 10
TEST RUN VS ....................................................................................................................................... 10
SELECTING THE DIE SET NC20........................................................................................................ 11
SELECTING THE DIE SET NC30........................................................................................................ 11
INSTALLING THE DIE SET NC20 ....................................................................................................... 12
INSTALLING THE DIE SET NC30 ....................................................................................................... 12
SETTING THE CRIMPING DIAMETER IS/AS ................................................................................... 13
SETTING THE CRIMPING DIAMETER VS......................................................................................... 13
GUIDING PIN........................................................................................................................................... 14
ADJUSTMENT OF RETRACTION DIAMETER IS/AS-MODELS ........................................................ 14
IF THE MACHINE DOES NOT WORK… ................................................................................................ 14
CRIMPING ................................................................................................................................................ 15
PREVENTIVE MAINTENANCE ...............................................................................................16
GREASING ............................................................................................................................................... 16
OIL CHANGE ........................................................................................................................................... 16
FILTER CHANGE .................................................................................................................................... 16
TROUBLESHOOTING ............................................................................................................................. 17
ELECTRICAL DIAGRAMS ......................................................................................................18

GUARANTEE............................................................................................................................18

TECHNICAL DATA ...................................................................................................................19

TECHNICAL DATA NC20....................................................................................................................... 19
TECHNICAL DATA NC30....................................................................................................................... 20

2
GENERAL
NC20 is an electrically operated hydraulic nut crimping machine for hydraulic fittings.
The crimping machine comprises a crimping head, a hydraulic unit and a base.
NC20 is normally delivered with a 3-phase electric motor. On request it can be equipped with a single phase
motor.

Transport
The packed machine is transported on a
pallet, which is easy to move and lift by
a fork-lift truck. After unpacking, the
machine can be lifted using a hoisting
belt.
Size of package: x = 107, y = 97, z
= 153 cm.

Storage
The manufacturer has protected the
machine against corrosion by using the
Zerust method. The machined parts
have been treated with Axxatec 77C
protective agent.
A Zerust vapor capsule has been put
into the electric box, and the machine Pakkkaus3.eps
has been packed into a bag made of
Zerust film.
The protection is effective for months if
the package is not opened. After
opening it, the protection of the wrapping
film ceases. If the machine is not yet
brought into use, it must be reprotected
against corrosion. The machine is to be
stored in dry indoor conditions.

Remove the protective agent according

to the instructions enclosed in the
package.

Mounting
The adjacent picture shows an
appropriate way to lift the machine after
it has been unpacked.

Mount the machine on an even floor

surface, which is steady enough to carry 840 0
the weight of the machine, approx. 65
220 kg.
Insta_nc.eps

3
WARNINGS
General
The machine is intended for professional use. It is to be operated only by a trained operator who has
understood the dangers involved in the operation.
Openings between the dies exceed 6 mm, thus being large enough to let fingers go between the dies and get
crimped. It is, therefore, ABSOLUTELY necessary to follow operating instructions and warnings indicated by
the stickers on the machine when changing dies and crimping fittings.

Danger zones

003199.eps
WARNING 1
Do not put your hands
inside the dies while the
motor is running!

003002.eps
WARNING 2
High voltage.
The electric box is to be
opened only by a
professional electrician!

WARNING 3
Dies open and close by
depressing the hand
emergency push-buttons at
both ends of the valve. Do
not touch these push-
buttons during normal
operation!

WARNING 4
Due to crimping hazard,
keep the cover closed
while the motor is running.
Open the cover only when
you change or lubricate
dies!
NCvare.hgl

4
WARNING 5

To avoid crimping your

hand, do not hold the
fitting while crimping it
but put it on the guiding
pin!

Nc-halki-tif NC30pur.hgl

WARNING 6
It is imperative that the motor be stopped
prior to changing dies!

Nc-dies.eps

COMMISSIONING
Oil fill
Fill the oil tank to centre line of the indicators in the dipstick with hydraulic oil like Shell Tellus T 46 or
equivalent. Volume of the tank is 32 litres. It is recommended to pump the oil into the tank through a 20 µ filter,
because new oil in drums is not pure.

Electrical connection
Bring the supply cable in the machine frame both through the hole either in the front or the rear panel and the
hole behind the electric box. Secure the holes with stress relief plugs.
3-phase: Connect the phase conductors to the respective L1, L2 and L3 terminals in the supply disconnecting
device. Connect the earth connection to the ground terminal on the fixing plate. Check the connection against
the wiring diagram enclosed in the spare parts list.
Check that the motor rotation is parallel with the arrow on the tank close to the motor. In case the motor rotates
in wrong direction, two phase conductors in the supply disconnecting device must be interchanged.
1-phase: Connect the phase and the neutral to the respective terminals in the supply disconnecting device.
Connect the earth connection to the ground terminal on the fixing plate. Check the connection against the
wiring diagram enclosed in the spare parts list.
CAUTION! Check that the machine voltage (see type plate) is equal to your supply voltage. For proper
installation to local code, consult a licensed contractor.

Quick Fix-package
Included with the machine, there is a Quick Fix-package which has some basic parts for that machine model.

5
OPERATION
Control Identification
1. Control panel
2. Supply disconnecting device is used to
disconnect the machine from power supply.
The device itself can be made dead only by
disconnecting the plug or supply cable from the
mains.
3. When the foot pedal is pressed, the dies will
perform a crimping cycle.
4. Adjustment screw of the guiding pin
The main operating area of the machine is in front
of the controls.

NCkvs.hgl

Control panel IS/AS

0
0 90
10
20

80
70
30

60
40 50

Fp160pan.eps

1. EMERGENCY STOP
Press this button in an emergency or when you for some other reason want to stop the machine quickly.
Pressing the emergency stop push-button stops all machine functions.
The button is released by turning it clockwise (as indicated by the arrow).
After an emergency stop, go on working in manual mode. Open the dies to the set retraction position, after
which you can continue in the normal way if the machine is otherwise in working order.

2. START
Press to start electric motor and control unit.

3. STOP
This button is used to stop the machine in a normal situation. It stops both the control and the motor.

4. CONTROL OPERATIONAL
The signal lamp is illuminated when operating voltage is available and the control is ready for use.

6
5. MODE SELECTOR
The crimping head does not operate when the mode selector is in position 0. The mode selector should be in
0-position when the machine is started.

MANUAL : Master dies can be opened by pressing retraction button 9 and closed by pressing crimping
button 7. Manual mode is used when changing dies and adjusting settings .
Ees_taas.wmf

SEMI-AUTOMATIC : Crimping movement gets started when the semi-automatic crimping button 6 is
pressed. The movement can be interrupted by releasing the button. If need be, dies can be opened by using
retraction button 9. Crimping goes on when the button is repressed. After reaching the crimping diameter, dies
return to the retraction position irrespective of whether the button is pressed or not. Semiauto.wmf

Autopres.wmf
AUTOMATIC : This model is not operative in the NC model.

FOOT PEDAL : The crimping movement starts when the foot pedal is pressed. The movement can be
interrupted by lifting the foot from the pedal. If need be, dies can be opened by using retraction button 9.
Crimping goes on when the foot pedal is repressed. After reaching the crimping diameter, dies return to the
retraction position irrespective of the position of the foot pedal. Foot-pdl.wmf

CRIMPING DELAY : In automatic modes, a crimping delay can be set in order to improve the forming of
the fitting. The delay is activated by turning the mode selector to the delay position , which makes the signal
lamp beside the symbol light. After this the mode selector is turned to a position indicating the intended mode
of crimping.
The delay has been set to last approx 2 seconds. It occurs after the crimping diameter has been reached but
before the retraction movement, ie the dies are kept closed for the time of delay, after which they are opened.
To inactivate the delay, turn the mode selector briefly to 0-position or stop the motor.
Clock.wmf

6. SEMI-AUTOMATIC CRIMPING
This button starts crimping movement provided that master dies have reached the set retraction position
(signal lamp 10 is illuminated) and semi-automatic mode has been selected.

7. CRIMPING BUTTON
The dies will close when this button is pressed. The dies move until the button is released or the set crimping
diameter has been reached. When using this button, manual mode must be selected. When the machine is
started with the mode selector in manual mode, crimping cannot be started using the crimping button before
first selecting 0-position or opening dies with retraction button 9. Dies will not open if they are already in the set
retraction position (signal lamp 10 illuminated).

8. CRIMPING DIAMETER REACHED

The signal lamp is illuminated when the dies have reached the set crimping diameter.

9. RETRACTION BUTTON
The dies will open when this button is pressed. The dies open until the button is released or the set retraction
diameter has been reached. When using this button, manual mode must be selected.

10. RETRACTION DIAMETER REACHED

The signal lamp is illuminated when the dies have reached the set retraction diameter, ie retraction position.
Automatic mode cannot get started unless the retraction position has been reached.

11. DELAY SIGNAL LAMP

The signal lamp is illuminated when the delay function is active.

12. RETRACTION DIAMETER CONTROL

The dial is used to adjust the retraction diameter of master dies after the crimping cycle. Adjust the retraction
large enough so that the fitting to be crimped is easy to insert between the dies but the "extra" movement is as
short as possible. The retraction becomes larger when the dial is turned clockwise.

13. CRIMPING DIAMETER CONTROL

The crimping diameter is defined by means of this dial and the die set that is used. The dial covers 0...10 mm.
The measuring scale is divided into divisions of either 0.01 mm or 0.1 mm. The crimping diameter increases
when the dial is turned clockwise. If the dial is of multi-turn type, as in IS-models, one turn is equivalent to a
1 mm change in the crimping diameter. In AS-models the diameter changes by 1 mm between two digits.

7
CONTROL PANEL VS

25.4 32-22
0.01 28.4 0
CONNECTOR 1

Nc20vs.eps

1. EMERGENCY STOP
Press this button in an emergency or when you for some other reason want to stop the machine quickly.
Pressing the emergency stop push-button stops all machine functions.
The button is released by turning it clockwise (as indicated by the arrow).
After an emergency stop, you can go on working if the machine otherwise is in working order. Open the dies to
the set retraction position in manual mode, after which you can select another operating mode.

2. START
Press to start electric motor and control unit.

3. STOP
This button is used to stop the machine in a normal situation. It stops both the control and the motor.

4. ENTER BUTTON E

5. SELECTOR
All selections and control functions of the VS control are performed by means of the selector and enter button
E. The desired display adjustable from the selector is selected by turning the selector and activated by
pressing E button. The display then gets a bold shaded outline and the display value can be modified by
turning the selector. The new value comes into force after pressing E. The display turns partly shaded again,
after which another display can be selected by turning the selector.

6. SEMI-AUTOMATIC CRIMPING
This button starts crimping movement provided that the symbol of semi-automatic crimping is shown on
the mode display. Cycle.wmf

8
7. CRIMPING BUTTON
The dies will close when this button is pressed. The dies move until the button is released or the set crimping
diameter has been reached.
When using this button, manual mode must be selected.

8. RETRACTION BUTTON
The dies will open when this button is pressed. The dies open until the button is released or the set retraction
diameter has been reached.
This button can be used either in manual mode or in semi-automatic and foot pedal modes in a situation when
you want to open dies in the middle of crimping.

9. CRIMPING DIAMETER
The crimping diameter is defined by selecting a value on this display and by means of the die set used. The
crimping range extends from the minimum crimping diameter of the smallest die set programmed up to the
maximum crimping diameter of the largest die set programmed. It is divided into divisions of 0.1 mm. In
addition, the crimping diameter can be modified by correction adjustment.

10. DIE SET

When the crimping diameter is being adjusted, VS control automatically recommends a die set best suited for
the selected diameter. If desired, the operator may use another die set covering the diameter in question. Thus
he may manage to avoid changing die sets but the crimping result will not be as good as if the recommended
die set would have been used.

11. CORRECTION
Different fittings require more or less crimping force. The machine frame design, however, contracts and
expands according to the required crimping force. That is why the crimping diameter must be corrected in order
to reach the intended crimping result. It is recommended to use the correction function in modifying the
crimping diameter so that the correct crimping diameter for the fitting in question could be saved on the
crimping diameter display for the next time it is needed.

12. RETRACTION DIAMETER

The retraction diameter indicates the opening of master dies after the crimping cycle. Adjust the retraction large
enough so that the fitting to be crimped is easy to insert between the dies but the "extra" movement is as short
as possible. The retraction value is the diameter of the opening between the dies in millimetres.

13. CRIMP COUNTER

The counter counts crimps from zero or from a set value onwards.

14. FITTING TYPE

Crimping data of your own or of the fitting manufacturer can be stored in the memory of the control unit. You
can name a fitting type as you like or use fitting types of the fitting manufacturer.

15. PRESSURE SWITCH AND CRIMPING DELAY

Pressure switch function and crimping delay on / off. See VS control, page 9.

16. RECALL OF STORED CRIMPING DATA

The crimping data of a certain fitting type can be recalled from the control unit memory. See VS control, page 6.

17. STORING OF CRIMPING DATA

Crimping data are stored in the memory for the next time to be used. It is worth while naming a fitting type to
facilitate finding it again. See VS control, page 8.

9
18. SET-UPS
Set-ups of crimping delay, pressure switch, mm/inch and calibration. See VS control, page 10.

19. MODE SELECTION

See VS control, page 9.

MANUAL : Master dies can be opened by pressing retraction button 8 and closed by pressing crimping
button 7. Manual mode is used when changing dies and adjusting settings. Ees_taas.wmf

SEMI-AUTOMATIC : Crimping movement gets started when the semi-automatic crimping button 6 is
pressed. The movement can be interrupted by releasing the button. If need be, dies can be opened by using
retraction button 8. Crimping goes on when the button is repressed. After reaching the crimping diameter, dies
return to the retraction position irrespective of whether the button is pressed or not. Cycle.wmf

AUTOMATIC : This mode is not operative in NC-models. Vsstop.wmf

FOOT PEDAL : Crimping movement starts when the foot pedal is pressed. The movement can be
interrupted by lifting the foot from the pedal. If need be, dies can be opened by using retraction button 8.
Crimping goes on when the foot pedal is repressed. After reaching the crimping diameter, dies return to the
retraction position irrespective of the position of the foot pedal. Vs_pedal.wmf

TOOL CHANGE : The quick change tool is not used in this machine type. Vs-fork.wmf

Test run IS/AS

• Start the motor.
• Set the crimping diameter dial at 0.0
• During the first crimping cycles air in the cylinders may make the piston/dies move irregularly and at high
speed. Cycle the press a few times till the motion becomes even.
• To avoid accidents, make sure that there are no foreign objects between the dies.
• In case the dies do not move in either direction, the motor rotates in wrong direction. Correct by
interchanging two phase conductors in the supply disconnecting device.
• Test the operation of each button and adjustment in the panel according to Chapter "Control panel".

Test run VS
• Start the motor.
• Adjust the crimping diameter to 12.0 and the retraction to the maximum value.
• During the first crimping cycles air in the cylinders may make the piston/dies move irregularly and at high
speed. Cycle the press a few times till the motion becomes even.
• To avoid accidents, make sure that there are no foreign objects between the dies.
• In case the dies do not move in either direction, the motor rotates in wrong direction. Correct by
interchanging two phase conductors in the supply disconnecting device.
• Test the operation of each button and adjustment in the panel according to Chapter "Control panel". Read
thoroughly through also the VS control operating instructions.

10
Selecting the die set NC20
Use only original Finn-Power die sets in Finn-Power crimping machines.
Refer to the fitting manufacturer's specifications for proper crimping diameter for the fitting.
Each die set has its own crimping range. Follow it to assure the roundest possible crimping result.
The minimum crimping diameter D is marked on each die set.
Example: with die set No 18546/12 the minimum crimping diameter is 12 mm.

DIE SET D K S CRIMPING RANGE

18546/12 12 24 3 12...16 mm
18546/16 16 28 4 16...22 mm
18546/22 22 34 4.5 22...27 mm
18546/27 27 40 5 27...34 mm
18546/34 34 48 5 34...41 mm
18546/41 41 55 5 41...49 mm

In addition to the standard die sets, other sizes up to max.

57 mm crimping diameter are available on special order.

NCvl.hgl

Selecting the die set NC30

Use only original Finn-Power die sets in Finn-Power crimping machines.
Refer to the fitting manufacturer's specifications for proper crimping diameter for the fitting.
Each die set has its own crimping range. Follow it to assure the roundest possible crimping result.
The minimum crimping diameter D is marked on each die set.
Example: with die set No 18859/12 the minimum crimping diameter is 12 mm.

In addition to the standard die sets,

other sizes up to max 80 mm crimping
diameter are available on special order.

18859.hgl

11
Installing the die set NC20
• Before installing dies, make sure that the master dies are
clean.
STOP THE MOTOR PRIOR TO CLEANING DIES.
• After that, start the motor and select manual mode.
• Open the dies to maximum retraction.
CAUTION ! ALWAYS TURN OFF THE POWER PRIOR
TO SETTLING OR REMOVING OF DIES.
• Select the proper die set according to type and size of
the nut to be crimped (IS/AS) / in accordance with the
control`s recommendation (VS models).
• Put the dies in their places. Do not tighten the screws too
tight.

Nc-dies.eps

Installing the die set NC30

QUICK CHANGE NC30 IS/AS
(OPTION)
An optional die rack enables storing die sets near the machine. Die sets can be installed into the master dies
with a quick change tool one set at a time.
• Before installing dies, make sure that the master dies are clean.
STOP THE MOTOR PRIOR TO CLEANING DIES.
• After that, start the motor and select manual mode.
• Open the dies to maximum retraction.
• Insert the pins of the tool into the die set in the die rack, turn the tool clockwise and pull the whole set out.
• Hold the handle of the quick change tool so that your hand will not get between the dies.
• Mount the die set between master dies and start closing the dies.
TO AVOID DAMAGING MASTER DIES, MAKE SURE THAT ALL DIE SET PINS HIT IN THEIR HOLES.
• Close the master dies completely until the pins are locked in their places. Remove the tool. The dies are
now ready for use.
Die set is removed from the crimper in reverse order: close the dies, insert the tool into the die set, open the
master dies and place the set back in the rack.

QUICK CHANGE NC30 VS

(OPTION)
An optional die table enables storing die sets under the machine. Die sets can be installed into the master dies
with a quick change tool one set at a time.
• Before installing dies, make sure that the master dies are clean.
• STOP THE MOTOR PRIOR TO CLEANING DIES.
• Select TOOL CHANGE MODE.
• See also VS control, Chapter "Tool change screen" on page 11.
• Open the dies to maximum retraction.
• Insert the pins of the tool into the die set in the die table, turn the tool clockwise and pull the whole set out
• Hold the handle of the quick change tool so that your hand will not get between the dies.
• Mount the die set between master dies and start closing the dies.
TO AVOID DAMAGING MASTER DIES, MAKE SURE THAT ALL DIE SET PINS HIT IN THEIR HOLES.
• Close the master dies completely until the pins are locked in their places .
• Remove the tool. Open the dies to the retraction position. The dies are now ready for use .
• Die set is removed from the crimper in reverse order: close the dies, insert the tool into the die set, open the
master dies and place the set back in the rack.

12
CHANGE OF A SINGLE DIE NC30 IS/AS/VS
• Prior to installing dies, clean the contact surfaces of both the die set and master dies properly to avoid
damaging the surfaces.
• Start the motor and open the dies by depressing the retraction button until maximum retraction is reached.
Stop the motor.
CAUTION ! ALWAYS TURN OFF THE POWER PRIOR TO INSTALLATION OR CHANGE OF DIES.
• Select the proper die set according to type and size of the nut to be crimped (IS/AS models) or in
accordance with the control`s recommendation (VS models).
• Put the dies in their places.
• After installing all the dies, make sure they are straight and properly seated in the master dies.

Setting the crimping diameter IS/AS

The crimping diameter dial has been calibrated at the factory so that when the dial is set at 0.0, the resulting
diameter will be the minimum diameter of the die set installed, ie with die set No 16 the crimping diameter will
be 16 mm, No 22 gives a diameter of 22 mm etc.
The crimping diameter increases when the dial is turned clockwise. In IS-models one round turn is equivalent
to a 1 mm change in the crimping diameter. In AS-models the diameter change is 1 mm between two digits.
The measuring scale of the dial is divided into divisions of either 0.01 mm in IS-models or 0.1 mm in AS-
models.
EXAMPLE: The crimping diameter of the fitting should be 24.6 mm. Select die set No 22 (min crimping
diameter 22 mm) according to the die chart. Turn the IS-dial to position 2.60 (upper scale 2, lower 60). The AS-
dial is turned to position 2.6. This setting will give the crimping diameter 24.6 mm (22 + 2.6 mm).
The machine has been calibrated at the factory with 40 bar pressure. This means that when you are crimping a
fitting requiring 40 bar pressure, the measuring scale of the crimping diameter dial provides an accuracy of
+/- 0.1 mm (possible elastic recovery of the fitting not regarded). When fittings requiring higher pressure are
crimped, the crimping diameter may become larger than the value on the scale due to machine deflections.
Then the crimping diameter has to be corrected by changing the scale value.

Setting the crimping diameter VS

• While the crimping diameter display is surrounded by the cursor, activate it by pressing E.
• Select the desired crimping diameter by turning the selector and press E.
• Check the die set used and change it if need be.
• When required, set the retraction diameter in the same way.
The machine has been calibrated at the factory with 40 bar pressure. This means that when you are crimping a
fitting requiring 40 bar pressure, the measuring scale of the crimping diameter dial provides an accuracy of +/-
0.1 mm (possible elastic recovery of the fitting not regarded). When fittings requiring higher pressure are
crimped, the crimping diameter may become larger than the value on the scale due to machine deflections.
Then the crimping diameter has to be corrected using the correction function.

13
Guiding pin
• Select the proper guiding pin for the fitting to be crimped and put it in the hole of the adjustment screw.
• Put first the nut to be crimped on the pin and then inner part of the fitting.
• Release the locking nut of the adjustment screw.
• Turn the adjustment screw under the crimping head till the nut to be crimped is at the proper level with
respect to dies.

DIE INNER PART OF FITTING

FIXING SCREW OF DIE
GREASE NIPPLE NUT

GUIDING PIN

LOCKING NUT OF
ADJUSTMENT SCREW

ADJUSTMENT SCREW

Nc-halki.eps

Adjustment of retraction diameter IS/AS-models

1. Turn the mode selector to 0-position.
2. Start the machine by pressing the start button.
3. Turn the crimping diameter dial to 0.0.
4. Select manual mode.
5. Press the crimping button until the dies are completely closed.
6. Turn the retraction diameter control dial counter clockwise up to the minimum.
7. Select semi-automatic mode.
8. Turn the retraction diameter control dial gradually clockwise. While the dial is turned, the dies will open.
Insert the uncrimped fitting between the dies as soon as the opening is large enough. Release the
retraction diameter control dial at that position, which then becomes the final setting.

If the machine does not work…

• Check that the emergency stop push-button is released.
• Make sure the supply disconnecting device is in position 1.
• Check that the plug is in the socket.
If still not working, contact a serviceman.

14
Crimping
TO AVOID CRIMPING YOUR HAND, DO NOT HOLD
THE FITTING WHILE CRIMPING IT BUT PUT IT ON
THE GUIDING PIN !

MANUAL MODE Eestaas.eps

Manual mode is used during die set change (VS), set-up,

test run and when crimping special fittings.
1. Select MANUAL MODE.
2. Press the start button.
3. Adjust the retraction diameter when required.
4. Press the crimping button until the dies hold the fitting
lightly.
5. Set the crimping diameter dial to the recommended
value.
6. Press the crimping button until the dies stop.
7. Open the dies and remove the fitting.
8. Check the crimping diameter. Nc-halki.tif
9. If necessary, perform fine adjustment using the
correction function (VS model) / with the crimping
diameter dial (IS/AS model).

SEMI-AUTOMATIC MODE Cycle.wmf

Semi-automatic mode is used when performing small

quantities of crimpings.
1. Adjust the crimping and retraction diameters.
2. Select SEMI-AUTOMATIC MODE.
3. Insert the fitting between the dies. NC30pur.hgl
4. Press the semi-automatic crimping button, and dies
perform a crimping-retraction cycle. The cycle can be
interrupted by releasing the button. If need be, dies
can be opened by using the retraction button.

AUTOMATIC MODE IS/AS VS Autopres.wmf/Vs-stop.wmf

This mode is not operative in the NC models.

FOOT PEDAL IS/AS VS Foot-dpl.wmf/Vs-pedal.wmf

In foot pedal mode dies will move as long as the pedal is pressed or till the set crimping diameter has been
reached. The crimping movement can be stopped by lifting the foot from the pedal.

15
PREVENTIVE MAINTENANCE
• The following maintenance operations can be performed by the operator according to the instructions
below. However, electrical works and repairs like changing seals or the pump must only be carried out by a
qualified specialist.
• PRIOR TO ANY SERVICING OPERATION, TURN THE SUPPLY DISCONNECTING DEVICE TO
POSITION ”0” !

Greasing
• The cover plate must be open and the
dies closed during lubrication.
• Lubricate master dies and the conical
surface through grease nipples daily with
pressure-proof grease like Molub Alloy
OG-H or equivalent.
• Lubricate often with a small amount of
grease rather than seldom with much
grease.
• Do not grease the piston rod.

Nc-greas.eps
Oil change
• Empty the tank of oil through the draining
plug under the tank.
• Handle the waste oil according to law.
• Fill the tank to centre line of the indicators
in the dipstick of the filling cap.
• Oil tank volume: 32 litres
• Recommended oil: Shell Tellus T 46 or
equivalent
• Change hydraulic oil after the first 500
hours of operation and every 1000 hours
thereafter.
• It is recommended to pump the oil into the
tank through a 20 µ filter, because new oil
in drums is not pure.
• If any oil has run out on the floor, wipe it
away.

Filter change
• Unscrew the 8 pcs of M5 fixing screws in
the tank cover plate. Remove the cover
plate, after which the filter can be seen.
• Unscrew the filter insert and remove it.
• Handle the old filter according to law.
• Lubricate the seal of the new filter insert Ncsuod.hgl
with hydraulic oil.
• Screw the filter insert on.
• Fasten the cover plate.
• Filter insert must be changed together
with oil.
• Type: OMT CS05AN 10 µ, order no
043167.

16
Troubleshooting
Troubleshooting is to be carried out by a serviceman.

TROUBLE POSSIBLE CAUSE ACTION

Machine will not start. 1. No electric supply Check fuses and supply cable connections.
2. Motor protection tripped Reset. If tripped again, check motor and
pump condition.
3. Contactor broken Check the voltage up to the motor.
4. No control voltage Check fuses of transformer G1
Replace if need be.
5. Fuses/rectifier/
transformer out of order Check, replace.

Motor runs but no 1. Wrong rotation direction Interchange two phases in the
piston movement. supply disconnecting device.
2. Low oil level Check, refill.
3. Fuses/rectifier/
transformer out of order Check, replace
4. Control broken IS/AS: See if LEDs are lighted.
Replace the control if need be.
VS: See the error code of the control unit.
5. Valve out of order Check movability of valve steam.
Check the solenoids.
6. Pump or coupling broken Check, replace.

Insufficient crimping 1. Insufficient lubrication Lubricate master dies and sliding plates.
force. 2. Low oil level Check, refill.
3. Pressure relief valve stuck Check, clean.
Pilot check valve leaking Replace if broken.
4. Leaking pump/pressure pipe Check, tighten, replace.
5. Coupling between motor
and pump slipping Check, replace.

Crimping diameter 1. Insufficient lubrication Lubricate master dies and sliding plates.
varies. 2. Set value changed Check.
3. Dial loose (IS/AS) Check, calibrate, tighten.
4. Sliding potentiometer
loose or broken Check, fasten, replace.
5. Valve sticking Check, clean.

See also VS control, Chapter "Alarm screen" on page 14.

17
ELECTRICAL DIAGRAMS
The electrical diagrams (Drw.No 572027, sheets 1-6) are enclosed in the spare parts list.

GUARANTEE
The machines produced by Lillbacka Powerco Oy are guaranteed against defects in material and manufacture.
Within the limits of the guarantee, the defective part will be replaced with a new one, or when possible,
repaired free of charge.
The guarantee is valid for 12 months after commissioning, yet for a period not exceeding 18 months after
delivery ex works Alahärmä, Finland.
The guarantee does not compensate for damage due to improper use, overload, neglect, or normal wear.
Working and travelling costs as well as freight charges caused by guarantee repairs are not covered by the
guarantee.
Guarantee repairs shall be carried out at Lillbacka Powerco Oy, Alahärmä, Finland, or by an authorized Finn-
Power service. In case guarantee repair is demanded, the customer has to prove that the machine is under
guarantee.
LILLBACKA POWERCO OY DO NOT WARRANT FOR ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES, OR FOR ANY OTHER LOSS, DAMAGE OR EXPENSE OF ANY KIND, INCLUDING LOSS OF
PROFITS.

18
TECHNICAL DATA
Technical data NC20
3-phase 1-phase
Crimping diameter range *) mm Ø 4...57 Ø 4...57
Max opening mm 18 18
Pump l/min 8 2.8
Max pressure bar 275 275
Crimping force kN 500 500
Theoretical production capacity per hour 2100 730
Sound pressure level dB(A) 69 69
Enclosure class IP 54 IP 54
Closing speed of master dies mm/s 6.8 2.6
Frequency 50 Hz
Motor power kW 3 1.5
Voltage V / Current A / Fuse A ¨ 200 / 16 / 25 ¨ 230 / 12.6 / 16
¨ 230 / 11.7 / 20 ¨ / /
¨ 400 / 6.7 / 16
¨ / /
Frequency 60 Hz
Motor power kW 3.6 1.5
Voltage V / Current A / Fuse A ¨ 210 / 15.6 / 25 ¨ 230 / 12.5 / 16
¨ 230 / 10.8 / 20 ¨ / /
¨ 400 / 6.2 / 16
¨ / /

*) Special diameters and profiles to customer's specifications.

Overall dimensions:
NCmit.hgl

Weight 220 kg, excluding oil.

READ THE FOLLOWING INSTRUCTIONS THOROUGHLY TO SECURE SAFE AND

CORRECT OPERATION OF THE MACHINE.

19
Technical data NC30

3-phase 1-phase
Crimping diameter range *) mm Ø 4...80 Ø 4...80
Max opening mm 26 26
Pump l/min 12 2.8
Max. pressure bar 275 275
Crimping force kN 660 660
Theoretical production capacity per hour 2400 600
Sound pressure level dB(A) 69 69
Enclosure class IP 54 IP 54
Closing speed of master dies mm/s 7.9 2.1
Frequency 50 Hz
Motor power kW 3 1.5
Voltage V / Current A / Fuse A ¨ 200 / 16 / 25 ¨ 230 / 12.6 / 16
¨ 230 / 11.7 / 20 ¨ / /
¨ 400 / 6.7 / 16
¨ / /
Frequency 60 Hz
Motor power kW 3.6 1.5
Voltage V / Current A / Fuse A ¨ 210 / 15.6 / 25 ¨ 230 / 12.5 / 16
¨ 230 / 10.8 / 20 ¨ / /
¨ 400 / 6.2 / 16
¨ / /

*) Special diameters and profiles to customer's specifications.

Overall dimensions:

NCmit.hgl
Weight 240 kg, excluding oil

READ THE FOLLOWING INSTRUCTIONS THOROUGHLY TO SECURE SAFE AND

CORRECT OPERATION OF THE MACHINE.

20