LUBRICATION SCIENTIFICS, LLC

THE RIGHT PRODUCTS. THE RIGHT VALUES. THE RIGHT CHOICE.

FULL FEATURED LUBRICATION SYSTEM CONTROLLER

MULTI-ZONE—SOLID STATE—BOX UNITS
LUBRICATION SYSTEM CONTROLLER

PRODUCT DESCRIPTION BENEFITS & FEATURES

FULL FEATURED, SOLID STATE, MULTI ZONE MONITORS LUBE SYSTEM IN ITS ENTIRETY
LUBRICATION SYSTEM CONTROLLER
FAULT MONITORING

UP TO SIX INPUTS FROM SYSTEM SENSORS & MULTI-MONITORING OF LUBRICATION

TWO OUTPUTS MONITORS, LUBRICATION PUMPS, HIGH
PRESSURE SWITCHES, & LUBRICATION LEVELS

CONTROLS AIR SOLENOIDS FOR SPRAY

PROGRAMMABLE ALARM INPUTS INCLUDE
SYSTEMS
LOW RESERVOIR LEVEL, HIGH PRESSURE
DETECTION, ZONE CYCLE VERIFICATION, CONTROL OF LUBRICATION AND MACHINE
MOTOR LOW/HIGH CURRENT LEVELS SHUTOFF TIMES

CONTROLLER
PROGRAMMABLE CONSTRAINTS TO DICTATE
OUTPUT CONTROLS INCLUDE ENERGIZING

SYSTEM
HOW THE CONTROLLER PERCEIVES AND ACTS
PUMP TO INITIATE LUBE EVENT AND UPON ALARMS
ENERGIZE ALARM CIRCUIT FOR SYSTEM
FAULT NOTIFICATIONS AVAILABLE SUPPLY RANGES POWER OF
24VDC-580VAC

READY FOR IMMEDIATE SHIPMENT

MADE IN

BULLETIN: LSM005 REVISED DATE: 03/06/2017 2

 ORDERING INFORMATION & PART NUMBERS

FULL FEATURED, SOLID STATE, MULTI-ZONE LUBRICATION SYSTEM CONTROLLER WITH UP TO SIX INPUTS
FROM SYSTEM SENSORS AND TWO OUTPUTS.

DESIGNED TO POWER 24VDC, 115 VAC, & 240 VAC PUMPS

(OUTPUT) ENERGIZE ALARM CIRCUIT FOR

SYSTEM FAULT NOTIFICATION

(OUTPUT) ENERGIZE
PUMP TO INITIATE LUBE
EVENT

(INPUT) LOW RESERVOIR

LEVEL, LOW & HIGH
MOTOR CURRENT

CONTROLLER
SYSTEM
(INPUT ONLY) SYSTEM HIGH PRESSURE, ZONE
2 LUBE ZONE CYCLE VERIFICATION

PRODUCT DESCRIPTION PART NUMBER

UNIVERSAL COMPLETE SYSTEM CONTROLLER BOX SETUP 115 VAC LSC-100A-AC-U115

UNIVERSAL COMPLETE SYSTEM CONTROLLER BOX SETUP 240 VAC LSC-100AC-U240

BULLETIN: LSM005 REVISED DATE: 03/06/2017 3

 LSC-100A

• USE WITH 12 VDC /24 VDC POWER SUPPLY FROM

VEHICLE OR OTHER POWER SOURCE.

• USE WITH LS CABLE FOR DIRECT CONNECT TO

PUMPING UNIT

LSC-100A-AC-LS

• USE WITH 115 VAC / 230 VAC POWER SUPPLY FROM

PLANT POWER SOURCE, OR OTHER POWER SOURCE.

• USE WITH LS CABLE FOR DIRECT CONNECT TO

PUMPING UNIT

LSC-100A-AC-U115

• USE WITH 115 VAC / 230 VAC POWER SUPPLY FROM

PLANT POWER SOURCE.

• NO LS CABLE REQUIRED

• CONNECT I/O USING CONTROLLER TERMINAL STRIP

CONTROLLER
SYSTEM
LSC-100A-AC-U140

• USE WITH 240 VAC / 480 VAC SINGLE PHASE FROM

PLANT POWER SOURCE.

• NO LS CABLE REQUIRED

• CONNECT I/O USING CONTROLLER TERMINAL STRIP

BULLETIN: LSM005 REVISED DATE: 03/06/2017 4

 ORDERING INFORMATION & PART NUMBERS

LSC-100A-AC-LS COMPLETE SETUP LSC-100A STAND ALONE CONTROLLER

COMPATIBLE PUMP STYLES

CONTROLLER
SYSTEM
PRODUCT DESCRIPTION PART NUMBER

STAND ALONE SYSTEM CONTROLLER LSC-100A

The LSC-100A-AC-LS IS FOR USE WITH

WIRE LOOM KIT FOR LSC-100A 24 V FOR
LSC-100A-LKW3P 12 & 24 VOLT BARREL & MOUNTABLE
3 POSITION CONTROLLER
PUMPS. SEE BULLETIN LSM018 FOR
IMFORMATION ON PUMPS.
WIRE LOOM KIT FOR LSC-100A 24 V FOR
LSC-100A-LKW6P
6 POSITION CONTROLLER

PRODUCT DESCRIPTION PART NUMBER

COMPLETE SYSTEM CONTROLLER BOX SETUP LSC-100A-AC-LS

BULLETIN: LSM005 REVISED DATE: 03/06/2017 5

 LSC-100A-TEST
CONTROLLER TEST BOX

• USE TO SIMULATE ALL POSSIBLE CONDITIONS AND

ENVIRONMENTS

• ALLOWS FOR CONTROLLER PROGRAMMING AND

TESTING OFF-SITE

LSC-100A-USB
V-DRIVE CONTROLLER UPDATE DEVICE • ENABLES CUSTOMER/DISTRIBUTOR TO UPDATE
CONTROLLER SOFTWARE ON EXISTING INSTALLED
UNITS

• ENSURES ALL CONTROLLERS HAVE THE LATEST

SOFTWARE UPDATE WITH CURRENT FEATURES AND
FIXES

CONTROLLER
SYSTEM

BULLETIN: LSM005 REVISED DATE: 03/06/2017 6

 PROGRAMMING INSTRUCTIONS

KEYS: MODE: SHIFT KEY INC: UP ARROW KEY DEC: DOWN ARROW KEY

MENU NUMBERS:

There are (33) different menus, (the full menu list is shown on the next page).
For purposes of this manual, the following will be used, when referring to a specific menu number.

Menu no. 7 = M7, Menu no. 24 = M24, etc.

The MENU LIST is grouped, as follows:

M2 thru M9 Programmable Timer settings

M10 thru M19 Programmable operational settings
M20 thru M28 Status and Operational timer displays
M30 thru M32 Test INPUTS & OUTPUTS and CHECKSUM
M99 Pass Code entry

CHECKSUM is the PROGRAM IDENTIFIER

(Note; M29, M33-97, are not assigned)

MOVING THROUGH THE MENUS:

Press and hold the Mode key, use the INC or DEC keys to select a menu number, release the Mode key. Briefly the menu Tag
name is displayed, then the value of the current setting is displayed for view or edit.

Pass Code In order to change settings for any menu item it requires the operator enter a pass code, see M99. Without a
valid pass code the operator can only view menus and settings. User Pass Code = 181

Checksum The checksum is a program verification process. Each time the LSC-100A is powered up the program's checksum
is evaluated and displayed before the unit goes into Run mode.
Note; The Checksum is a 4-digit hexadecimal number. (Examples. 72b9, 6EFd, 7d4B, F9EC, etc.)

Errors The LSC-100A can determine (6) different conditions. If any of these occur and Error code is displayed and a
beeper sounds. To silence the beeper press both the INC and DEC keys. Each error has an accumulated timer to

CONTROLLER
record how long an error occurred. Following is a list of errors;

SYSTEM
E1 - Hi Psi switch indication a possible blockage in the lube line
E2 - Lube reservoir is low
E3 - Too few pulses received on Cycle Switch #1
E4 - Too few pulses received on Cycle Switch #2
E5 - Motor current is too low, likely there is an open circuit
E6 - Motor current is over 9 amps, likely there is a short circuit

Status LED's There are (5) status LED's located along the bottom edge of the display window. The first LED (Yellow on the left)
indicates each time Cycle Switch#1 transitions. The second LED (Yellow) indicates each time Cycle Switch#2
transitions. The third LED (Red) indicates High PSI input is active. The fourth LED (Red) indicates when the lube
reservoir is low. And the fifth LED (Green) indicates when the pump motor is on.

Lube Modes There are (3) Lubrication modes of operation. Each has On/Off time settings (see next page). Mode is selected
with the INC key.

Extra Cycle To add an extra Lube Cycle Press and hold the DEC key for 2 seconds.

BULLETIN: LSM005 REVISED DATE: 03/06/2017 7

 MENU FUNCTION LIST WITH FACTORY SETTINGS

Factory
Menu # Tag Setting Function
1 run RUN MODE: Lube timer is displayed HOURS (hh), MINUTES (mm) & SECONDS, (ss)
PUMP ON is shown in MINUTES (mm) & SECONDS (ss) and PUMP OFF is shown in
HOURS (hh) and MINUTES (mm).

2 1 on 30 Min SET PUMP ON TIMER for LOW LUBE SETTING.

Set MINUTES (mm) & SECONDS (ss).
Range: 0-59 minutes (mm), & 5-59 seconds (ss).
Wait 5 seconds, after releasing MODE key, use INC / DEC to change minutes/seconds.
Press both INC & DEC together to move cursor between minutes (mm) & seconds (ss).

3 1 oF 5 Min SET PUMP OFF TIMER for LOW LUBE SETTING.

If Menu #8 = tiE, set HOURS (hh) & MINUTES (mm).
Range (0-48 hours & 2-59 minutes).
Use INC / DEC to set either HOURS (hh) or MINUTES (mm).
Press both INC & DEC together to move cursor between hours (hh) and minutes (mm).

If Menu #8 = PULS, Use INC / DEC to set OFF pulse set point.

4 2 on 5 Min SET PUMP ON TIMER for MEDIUM LUBE SETTING.

Set MINUTES (mm) & SECONDS (ss).
Range: 0-59 minutes (mm), & 5-59 seconds (ss).
Wait 5 seconds, after releasing MODE key, use INC / DEC to change minutes/seconds.
Press both INC & DEC together to move cursor between minutes (mm) & seconds (ss).

5 2 oF 30 Min SET PUMP OFF TIMER for MEDIUM LUBE SETTING.

If Menu #8 = tiE, set HOURS (hh) & MINUTES (mm).
Range (0-48 hours & 2-59 minutes).
Use INC / DEC to set either HOURS (hh) or MINUTES (mm).
Press both INC & DEC together to move cursor between hours (hh) and minutes (mm).

If Menu #8 = PULS, Use INC / DEC to set OFF pulse set point.

CONTROLLER
SYSTEM
6 3 on 5 Min SET PUMP ON TIMER for HIGH LUBE SETTING.
Set MINUTES (mm) & SECONDS (ss).
Range: 0-59 minutes (mm), & 5-59 seconds (ss).
Wait 5 seconds, after releasing MODE key, use INC / DEC to change minutes/seconds.
Press both INC & DEC together to move cursor between minutes (mm) & seconds (ss).

7 3 oF 30 Min SET PUMP OFF TIMER for HIGH LUBE SETTING.

If Menu #8 = tiE, set HOURS (hh) & MINUTES (mm).
Range (0-48 hours & 2-59 minutes).
Use INC / DEC to set either HOURS (hh) or MINUTES (mm).
Press both INC & DEC together to move cursor between hours (hh) and minutes (mm).

If Menu #8 = PULS, Use INC / DEC to set OFF pulse set point.

BULLETIN: LSM005 REVISED DATE: 03/06/2017 8

 MENU FUNCTION LIST WITH FACTORY SETTINGS

Factory
Menu #Tag Setting Function

8 OF t tiE Select lube off mode; based on cycle pulses or based on time.
PULS = cycle count mode or tiE = timer mode. This setting applies to all 3
modes (Low, medium, and High).

9 OF S Hr.In Select Off Time Scale.

If Menu #9 = Hr.In, the off time setting will be in Hours & Minutes
If Menu #9 = In.Sc, the off time setting will be in Minutes & Seconds

10 SEtr tiE Select lube run mode; based on cycle pulses or based on time. PULS = cycle count
mode or tiE = timer mode

11 CyC1 0 Set Cycle count set point #1

12 CyC2 0 Set Cycle count set point #2

13 HI-F 45 Sec High psi set accum. time required to create an error
(range 5 - 120 sec, INC once beyond 120 = Off)

14 Lo-F Off Low lube set accum. time required to create an error
(range is 1 - 10, 10 - 120 sec, INC beyond 120 = Off)

15 Lo-P POS Low Lube sensor switch polarity press INC to select POS or NEG

16 L-tP FL-0 Lamp Type, select the mode for the dash lamp, Press INC to select.
FL-0 = flash mode, flash the Error number and no motor status
FL-1 = flash mode, flash the Error number and On continuous = motor On
Cont = continuous mode, On = Error, Off = no Error, no motor status

17 P-Ot FULL Pump voltage output. Set pump voltage. If set to FULL the controller will drive the
pump to supply voltage. (range is 5.0 - 25.0 INC once beyond 25.0 = FULL)

CONTROLLER
18 P-tP nl-C Pump Type. Normal Current (nL-C), Low Current (Lo-C)

SYSTEM
19 Strt S-ti Start up mode. Normal timer(S-ti), Always start a cycle at power up (S-on)

20 t-rn View total motor run time hhhh mm.ss Press no key to view hhhh = hours
Hold the INC key to view mm.ss mm = minutes, ss = seconds

21 t-to View total System ON time hhhh mm.ss Press no key to view hhhh = hours
Hold the INC key to view mm.ss mm = minutes, ss = seconds

22 t-rS Reset run timers and error timers. Hold the INC button for 5 sec to clear.

23 t-E1 View total Over Pressure error time

24 t-E2 View total Low lube error time

BULLETIN: LSM005 REVISED DATE: 03/06/2017 9

 MENU FUNCTION LIST WITH FACTORY SETTINGS, (CONT’D)

Factory
Menu #Tag Setting Function

25 t-E3 View total Cycle switch error time

26 t-E4 View total Loss of revolution error time

27 t-E5 View total Motor error time (short or open)

28 A-Ct OFF Alarm Override; Allows Controller to continue operation for a specified
number of faults. When enabled, a fault count will be displayed until a successful
lube event occurs or the counter threshold is reached. Upon a successful lube event,
the fault counter is reset.
2-999 = Controller will continue operation during fault condition for the specified
number of faults.
Off = Controller will not operate during fault conditions.

30 inS Test (7) inputs, (2) outputs;

Press INC = Dash lamp, press DEC = Beeper
Vertical bars; Off time cycle Sw, Dash PB,
Cycle sw2, Cycle sw1, Low lube, Hi Psi sw

31 P-tS Motor test, display amps, press INC = Motor On, DEC = Motor Of

32 SErL View Serial number

98 type PUP Grease System Type

PUP = Standard Pump Type Grease System
Spry = Spray Grease System

99 P-Cd Enter Pass code, use INC or DEC keys until the pass code is displayed.
After 4 minutes w/ no key strokes, the controller will revert back to
the Run Mode.

CONTROLLER
SYSTEM

BULLETIN: LSM005 REVISED DATE: 03/06/2017 10

 Spray Grease System Menus
1 run Run mode, lube timer is displayed (hours hh) (minutes mm) (seconds ss). Pump on
is mm ss and Pump off is hh mm

2 t-on 30 Min Set pump ON timer. Set min/sec mm ss range (0-59 min, 5-59 sec) wait 5 sec after
releasing Mode key, use INC / DEC to change min/sec. Press both INC & DEC together
to move cursor between mm & ss

3 t-oF 5 Min Set pump OFF time.

If Menu #8 = tiE, set hrs/min hh mm range (0-48 hrs, 2-59 min). Use INC / DEC to set
either hrs or min. Press both INC & DEC together to move cursor between hh and
mm.
If Menu #8 = PULS, Use INC / DEC to set OFF pulse set point.

4 A-on 1 Min Set Air valve on-time before the pump starts. Set min/sec mm ss range (0-4 min, 5-59
sec) wait 5 sec after releasing Mode key, use INC / DEC to change min/sec. Press both
INC & DEC together to move cursor between mm & ss

5 A-oF 1 Min Set Air valve on-time after the pump stops.
Set hrs/min mm ss range (0-4min, 5-59 sec). Use INC / DEC to set either min or sec.
Press both INC & DEC together to move cursor between mm and ss.

8 OF t 30 Min Select lube off mode; based on cycle pulses or based on time. PULS = cycle
count mode or tiE = timer mode.

9 OF S Hr.In Select Off Time Scale.

If Menu #9 = Hr.In, the off time setting will be in Hours & Minutes
If Menu #9 = In.Sc, the off time setting will be in Minutes & Seconds

10 SEtr tiE Select lube run mode; based on cycle pulses or based on time. PULS = cycle
count mode or tiE = timer mode.

11 CyC1 Off Set Cycle count set point #1 (0 = Off)

CONTROLLER
12 CyC2 Off Set Cycle count set point #2 (0 = Off)

SYSTEM
13 HI-F 45 Sec High psi set accum. time required to create
an error (range 5 - 120 sec, INC once be-
yond 120 = Off)
14 Lo-F Off Low lube set accum. time required to create an error
(range is 1 - 10, 10 - 120 sec, INC beyond 120 = Off)

15 Lo-P POS Low Lube sensor switch polarity press INC to select POS or NEG

17 P-Ot FULL Pump voltage output. Set pump voltage. If set to FULL the controller will drive
the pump to supply voltage. (range is 5.0 - 25.0 INC once beyond 25.0 = FULL)

18 P-tP nl-C Pump Type. Normal Current (nL-C), Low Current (Lo-C)

19 Strt S-ti Start up mode. Normal timer(S-ti), Always start a cycle at power up (S-on)

20 t-rn View total motor run time hhhh mm.ss Press no key to view hhhh = hours
Hold the INC key to view mm.ss mm = minutes, ss = seconds

BULLETIN: LSM005 REVISED DATE: 03/06/2017 11

 Spray Grease System Menus

21 t-to View total System ON time hhhh mm.ss Press no key to view hhhh = hours
Hold the INC key to view mm.ss mm = minutes, ss = seconds

22 t-rS Reset run timers and error timers. Hold the INC button for 5
sec to clear.
23 t-E1 View total Over Pressure error time

24 t-E2 View total Low lube error time

25 t-E3 View total Cycle Switch #1 error time

26 t-E4 View total Cycle Switch #2 error time

27 t-E5 View total Motor error time (short or open)

30 inS Test (7) inputs, (2) outputs; Press

INC = Air Valve Press DEC =
Beeper
Vertical bars; Off time cycle Sw, Dash PB, Cy-
cle sw2, Cycle sw1, Low lube, Hi Psi sw

31 P-tS Motor test, display amps, press INC = Motor On, DEC = Motor Off

32 SErL View Serial number

98 tyPE PUP Grease System Type

CONTROLLER
PUP = Standard Pump type grease system
SPry = Spray grease system

SYSTEM
99 P-Cd Enter Pass code, use INC or DEC keys until the pass code is displayed.
After 4 minutes w/ no key strokes, the GC101 will revert back to the
Run mode.

BULLETIN: LSM005 REVISED DATE: 03/06/2017 12

 MENU FUNCTION LIST WITH FACTORY SETTINGS, (CONT’D)

CONTROLLER
SYSTEM

BULLETIN: LSM005 REVISED DATE: 03/06/2017 13

 GREASE SPRAY SYSTEM

+ Power

Lube Pump Motor 12 (-) Gnd

PNP 7, 8 Pump Output

NPN 3
Hi PSI input

NPN 11
Low lube input

NPN 10
Dash PB input

NPN 9
Air Solenoid (output)

NPN 2

CONTROLLER
Cycle sw input #1

SYSTEM
NPN 1
Cycle sw input #2

NPN 4
Off Timme Cycle sw

BULLETIN: LSM005 REVISED DATE: 03/06/2017 14

 GREASE SPRAY SYSTEM

When setup as a grease

spray system, this LED
indicates the air solenoid
status
When the air valve is
on before the pump
starts (t3 in diagram
below) this LED will
be on.

Pump On Pump On

Air Sol. On Air Sol. On

t3 t1 t4
t2

CONTROLLER
SYSTEM
t1 (Menu #2) = Pump On time (Lube Motor & Lube Low LEDs = on)

t2 (Menu #3) = Pump OFF time

t3 (Menu #4) = Air valve on-time before the pump starts (Lube Low & Med = on)

t4 (Menu #5) = Air valve on-time after the pump stops (Lube Low = on)

User pass code = 181 used to only edit menu # 2 - 18

Master pass code = 1322

BULLETIN: LSM005 REVISED DATE: 03/06/2017 15

 LSC-100A WIRING DIAGRAM

CONTROLLER
SYSTEM
TO LSC-100A

BULLETIN: LSM005 REVISED DATE: 03/06/2017 16

 LSC-100A WIRING DIAGRAM

L1 T1

CONTROLLER
SYSTEM
L2 T2

24 VDC—30 Amp Relay

Max Switching Voltage
250 DC Conforming to IEC
250 VAC conforming to IEC

BULLETIN: LSM005 REVISED DATE: 03/06/2017 17

 Red Strobe Light

Red Strobe Light

Red (+) (-) Black

Red

Black
Lube System Controller

(-) (-) (+) (+)

Mode 24 V DC

Power Supply
Reset

G N L

CONTROLLER
SYSTEM

1 2 3 4 5 6 7 8 9 10 11 12

24 V Relay (optional)

BULLETIN: LSM005 REVISED DATE: 03/06/2017 18

 NOTES

CONTROLLER
SYSTEM

BULLETIN: LSM005 REVISED DATE: 03/06/2017 19

 Customer Service (877-452-0157) www.lubricationscientifics.com
 Order status & order entry  Product information, specifications,
literature
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 All other general inquires
 Product Pricing

CONTROLLER
SYSTEM

LUBRICATION SCIENTIFICS, LLC

17651 ARMSTRONG AVE.

IRVINE, CA 92614

UNITED STATES OF AMERICA

TOLL FREE TEL: (877) 452-0157, LOCAL TEL: (714) 557-0664, FAX: (714) 546-4564

BULLETIN: LSM005 REVISED DATE: 03/06/2017 20