L U B R I C A T I O N S Y S T E M S

CENTRAL
LUBRICATION
SYSTEMS

WE MEASURE OUR SUCCESS BY YOUR UP-TIME SINCE 1927

 ABOUT BEKAWORLD

BEKAWORLD
A WORLD OF SOLUTIONS FOR
ADVANCED INDUSTRIAL LUBRICATION

BEKAWORLD is the global network of sales, service and support centers for BEKA
lubrication products and systems from Baier & Köppel GmbH + Co KG.
BEKA lube systems originated in Bavaria, Germany, in 1927. Founded by Georg Köppel
and Georg Baier, the company originally produced oil pumps for motorcycles and
aircraft. Building on this experience in high performance equipment, the firm later
focused on the design and manufacture of premium quality central lubrication systems.
Now led by Bernhard Köppel, the third generation of the Köppel family, BEKA’s
commitment to continuity and sustainability are the foundation of its sustained growth
worldwide.

Quality and innovation

With three production sites and technology
centers in Germany, BEKA has developed a
highly integrated manufacturing base to ensure
dependable quality and reliable service to
customers. Our facilities are certified to ISO
9001:2008 and our environmental management
is certified to ISO 14001:2009. All critical
components in BEKA systems are produced
in-house.
Fully 10% of BEKA staff are employed in
research and development. Our engineers
have earned their reputation for innovation and
customized solutions. Through this effort, BEKA
has developed multiple lines of specialized
systems for a wide range of industrial sectors,
covering all mobile and stationary applications.
Along with BEKA pumps and distribution
elements, BEKA is recognized for continuing innovation in environmental technology,
monitoring electronics and telematics.

Customer support
BEKA’s global leadership in precision manufacturing and engineering flexibility are
matched by its local expertise and responsiveness to customers. Anywhere In
America and around the world, BEKAWORLD is the dependable source for the
complete solution to every lubrication challenge.

2 ABOUT BEKAWORLD
WHY BEKA

BEKA -
TECHNOLOGY
YOU CAN RELY ON

Through more than 90 years experience designing and manufacturing high

performance pumps, BEKA engineering has led the central lubrication industry
with generations of patents and innovations.
Our standard lines now include solutions for virtually any system that
runs on grease, from food processing to wind turbines. We operate in
the most severe working conditions and the most extreme climates.
To maintain sure control over the quality and dependability of all our
products, BEKA machines and assembles all of its critical components
in-house.
Anywhere business productivity depends on precise, reliable, long
lasting lubrication technology, you will find BEKA on the job.

Springless design
Pumps that rely on spring operation are vulnerable to temperature
Function of the pump element
changes and rapid wear. BEKA created springless drives for EP-1 and GIGA pumps
by using an eccentric gear to operate the pump element. As a result, our pumps
ensure powerful, consistent dosing of all standard greases, even in temperatures
down to -13°F (-25°C), stroke after stroke, year after year.

Long-life body
Every BEKA pump is built on cast aluminum bodies produced in our own factories.
These bodies provide a secure, long-lasting housing for the precision components
inside, highly resistant to extreme industrial and outdoor environments.

Versatile distributors
BEKA progressive systems utilize distribution blocks that are meticulously machined
in-house and assembled-to-order to match every system’s specific needs. Our
variable disk construction gives BEKA a flexible assembly process that can combine
multiple elements with varied flow rates. The number of elements in any block can
be extended easily to accommodate the required number of lines at any point in
the system.

WHY BEKA 3
 CATALOG INDEX

Systems – Overview 5
Pumps – Overview 6
EP-1 7
PICO 8
GIGA 9
OC-1 10
HAMAX SYSTEM 2 11
HAMAX 2 COMPACT 12
HAMAX 11 13
HPG 2 14
Distributors – Overview 16
SX-1 17
SXE-2 18
MX-F 19
LX-4 20
MX-I 21
LX-3 22
SX-3 23
Hoses & Hose Connectors 24
Pre-Packaged Service Parts 25
Single Line Distributors 26
Fittings 28
Manual Lube & Pump Refill Equipment 30
BEKA-DiSys 32
Troubleshooting & Repair Guide 33
Notes 34

4 CATALOG INDEX
LUBRICATION SYSTEMS

PROGRESSIVE PG6 CENTRAL

S Y S T E M S LUBRICATION PUMPS

MAIN
PG15 DISTRIBUTOR

HOSES &
CONNECTORS
PG 24
FITTINGS
PG 26

SINGLE LINE
S Y S T E M S

PG9 SINGLE LINE SYSTEM PUMP

PG25 SINGLE LINE DISTRIBUTORS

LUBRICATION SYSTEMS 5
 PUMPS
See
Maximum complete
Maximum Maximum delivery volume product
# of pressure (cm3 /stroke per specs
Application outlets (bar) outlet) Page #

6 350 0.06 – 0.17 7

EP-1 Pump
A versatile solution for progressive
and multi line installation for most
mobile and stationary equipment
installations.
Recommended for all climates.

10 200 Various Outputs 8

PICO Pump Available.
PE5
Recommended for point-to-point
(0.005 cm³)
lubrication in compact equipment.
to
Ideal for machines with lower PE120F
number of lube points. (0.12 cm³)

3 300 0.25 - 0.75 9

GIGA Pump
Full range of electric auto-lube
solutions for single line, dual line,
and progressive systems.
Intelligent lubrication with choice
of control systems; control flow
rates for selected zones.

21 200 0.005 - 0.050 10

OC-1 Multi Line Pump
Multi line pump with 10 to
34 outlets delivers lubricant
directly to service points.
Full range of metering and
monitoring controls.

HAMAX
Complete line of tool-mounted
grease pumps for hydraulic breakers.
Hamax System 2 11
Hamax 2 Compact 12
Hamax 11 13
HPG2 14

6 PUMPS - OVERVIEW
GREASE LUBRICATION PUMPS
EP-1 PUMP
TECHNICAL DATA
PUMP
Delivery volume per stroke (= 1 pump revolution) and outlet: 0,06 to 0,17 cm³ (depends on pump element)
Regulation: possible for PE 120 V
Reservoir content: 1,9/2,5/4,2/8 kg, Reservoir material plastic, transparent
Operating pressure: max. 5076 psi (350 bar)
Pressure limiting valve adjusted to: max. 4061 psi (280 bar)
Lubricant: greases up to NLGI cl. 2 (grease with solid contents only on demand)
Operating temperature: -4°F to 158°F (-20°C to 70°C)
No. of outlets: max. 6
Outlet type: pipe Ø6 mm, as standard
Rotation direction of agitator blade: counter clockwise
Installation position: reservoir vertical, as shown
Protection class: IP65
Weight: max. 5,1 kg (without pump elements, without grease filling) 2,5 kg = Ø 153
4,2 u. 8 kg (2-parts) = Ø 180
8 kg (1-part) = Ø 225
MOTOR Ventilation
min. level monitoring
(10 - 60 V DC standard)
acc. to drawing FAZ02205-1
Drive: DC motor
KEY FEATURES Operating voltage: 12 V DC / 24 V DC Bushing M12x1
Current consumption: max. 3,2 A at 24 V DC 1,9 kg = Ø 150,5 with 5 m cable (standard)

8 kg (2-parts) = ca. 470

8 kg (1-part) = ca. 329
enclosed in delivery
Speed (= pump revolutions): 15 r.p.m. Order-no.: 1000912997
A versatile solution for progressive and multi

2,5 kg = ca. 234

4,2 kg = ca. 279
line installation for most mobile and stationary Note: The installation of an integrated control unit BEKA-troniX1 or EP-tronic is possible for this pump*

1,9 kg = ca. 175

(see documentation control- and monitoring devices). In this case,the type-no. changes.
equipment installations.
*Please indicate type of control separately for model with integrated control unit.
Recommended for all climates. 3 2 1
pressure connections
M20x1,5

Suitable for all common lubricants TECHNICAL DRAWINGS

18
Pump element
(NLGI 000, 00, 0, 1, 2). 2,5 kg = Ø 153
with pressure limiting valve
4,2 u. 8 kg (2-parts) = Ø 180
Filling nipple

ca. 132
8 kg (1-part) = Ø 225
Springless pump element with desmodromic drive Ventilation
min. level monitoring
Fastening
(10 - 60 V DC standard)
for highest reliability. acc. to drawing FAZ02205-18 drills

Connection cable
Integrated control unit EP-tronic with: Bushing M12x1
10 m long
Cable wiring:
1,9 kg = Ø 150,5 with 5 m cable (standard) blue +
239
8 kg (2-parts) = ca. 470

brown -
• 3 operating modes: time, cycles or revolutions
8 kg (1-part) = ca. 329

enclosed in delivery
Order-no.: 1000912997
Reservoir 8 kg
• electronic monitoring of grease level, pump
2,5 kg = ca. 234
4,2 kg = ca. 279

152 A mounting a
Reservoir
function, distributor function, pipe rupture, 130 necessary fo
1,9 kg = ca. 175

1,9 / 2,5 / 4,2 /

Ø 9,5 documentatio
lubricant feeding 8 kg (2 parts)

10
• selection of operating conditions: light, pressure connections
M20x1,5
3 2 1
medium or heavy

107
18

• integrated data logger with diagnosis module Pump element

with pressure limiting valves 3 1

Perfectly matched installation kits in OE quality. Filling nipple

ca. 132

Fastening
Used as initial equipment by leading drills
2

manufacturers. Connection cable

10 m long
ca. 172
Cable wiring:
blue +
239 brown -

Pump elements Reservoir 8 kg (1 part)

Metering volume 152 A mounting angle, order-no. 0800800822, is
(see documentation Reservoir
130 necessary for fastening the pump (see
cm³ / stroke and outlet 1,9 / 2,5 / 4,2 /
pump elements) 8 kg (2 parts)
Ø 9,5 documentation on accessory for piston pumps).
10

PE 60 0,06
(5,5)

with/without M
PE 120 0,12
107

pressure 3
PE 170 limiting valve 0,17 3 1 3 1

PE 120 V max. 0,12 (adjustable)

2 2

ca. 172

All dimensions are in mm EP-1 PUMP 7

 GREASE LUBRICATION PUMPS
PICO PUMP
TECHNICAL DATA
PUMP
Delivery volume per stroke (= 1 pump revolution) and outlet: 0,005 to 0,12 cm³ (depend on pump element)
Regulation: possible for PE 120 FV
Reservoir content: 1,2 kg
Material: plastic, transparent
Operating pressure: max. 2900 psi (200 bar) at multi line system: max. 4061 psi (280 bar) at progressive system
Delivering medium: greases up to NLGI cl. 2 (grease with solid contents only on demand)
Operating temperature: -13°F to 158°F (-25 to 70°C)
No. of outlets: max. 10
Outlet type: see order key
Rotation direction of agitator blade: clockwise
Installation position: reservoir vertical as shown
Weight: max. 4,5 kg (without pump elements, with basic grease filling)
Ø 128
Level monitoring: integrated into the pump

MOTOR

40
Drive: DC motor
KEY FEATURES Operating voltage: 12 V DC or 24 V DC

185
approx. 259
Current consumption at 280 bar counter-pressure and -25° C: max. 3,8 A for 24 V DC max. 7,5 A for
The compact lubrication solution for compact 12 V DC
machines Speed (= pump revolutions): 15 r.p.m.

approx. 123
10 8 6
Protection class: IP 65 9 7 5
Multi Line Pumps 4

35
76
Note: The installation of an integrated control unit PICO-tronic (standard) is possible for this pump*
• Includes PICO and OC-1/EP Pumps

39
(see documentation control- and monitoring devices).

9,
5
• Point to point lubrication with up to 10 outlets *Please indicate type of control separately for model with integrated control unit. 242 Pipe
• Pump elements range from 5, 10, 15, 25, approx. 288 connection
Ø6
Filling nipple
and 50 mm3
• Pump elements (PEF and PEFV) allow optional
Ø 128
use of distribution blocks Spare cable with plug, 10 m
Order-no.: FAZ02499-19
• Ideal for machines with lower number 171
40

of lube points 150

185

Pump elements Metering volume

approx. 259
SYSTEM

80
(see documentation cm³ / stroke
(approx. 186)

2
pump elements) and outlet
3
approx. 123

10
PE 5 0,005 9
8
7
6
5
4 4
35

PE 10 0,010
76
MULTI LINE

10 5
45°

6
Ø

39

9
PE 15 0,015 7
9,

8
5

PE 25 0,025 242 Pipe

5
13

approx. 288 connection

Ø6
PE 50 0,050 Filling nipple

PE 120 F with/ 0,12

PROGRESSIVE

without Spare cable with plug, 10 m

pressure Order-no.: FAZ02499-19

PE 120 FV limitation
max. 0,12 M 171
150
(adjustable)
valve 10

1
80
(approx. 186)

10 5
45°

9 6
8 7
5
13

8 PICO PUMP All dimensions are in mm

GREASE LUBRICATION PUMPS
GIGA PUMP PUMP
TECHNICAL DATA

Delivery volume per stroke (= 1 pump revolution) and outlet: see table (depend on pump element)
Regulation: possible for PE 120 FV
Reservoir / recommended usable volume: 4 l / 3,5 l, 8 l /6 l, 16 l / 15 l
Material: plastic, transparent
Housing material: aluminum
Other pump components: zinc-nickel coating acc. to DIN 50979
Operating pressure: max. 4351 psi (300 bar)
Pressure limiting valve adjusted to: 4061 psi (280 bar)
Lubricant: greases up to NLGI cl. 2 (grease with solid contents on request)
Operating temperature: -22°F to 158°F (-30°C to 70°C)
No. of outlets: max. 3
Outlet type: see order key
Rotation direction of agitator blade: clockwise
Installation position: reservoir vertical as shown
Degree of protection: IP 65
Weight: for 4l reservoir: ca. 24.25 lbs (11 kg)
for 8l reservoir: ca. 26.5 lbs (12 kg)
for 16l reservoir: ca. 30.86 lbs (14 kg)
(without pump elements, without grease filling - depending on configuration)
16 l reservoir 8 l reservoir 4 l reservoir
MOTOR ca. 237

Drive: DC motor

ca. 79
KEY FEATURES Operating voltage: 24 V DC
Current consumption: max. 3,8 A at 24 V DC Pump element
with pressure
122
192

Electric Powered Pump for central lubrication Rotational Speed (= pump revolutions): 17 r.p.m. limiting valve
Control with or without control unit integrated control unit (optional): GIGA-tronic orGIGA-multitronic
ca. 433

1
436

3 2
Full range of electric auto-lube solutions:
ca. 503

Voltage
3 connection
2 without
1 control: bayonet plug set, 7 poles
Pipe-Ø
with 2-core connection line, length 10 m
• Reservoirs from 9 to 35 lb. (4 to 16 kg)
ca. 747

Voltage connection with GIGA-tronic: bayonet plug set, 7 poles with 5-core connection line, length 10 m
Pressure connects.
232

• Deliver 3 to 12.5 mm3/min Voltage connection with GIGA-multitronic: bayonet plug set, 7 poles with 7-core connection line, length 10 m
204

M20x1,5
Lubrication nipple
• Single line, dual line and progressive systems Additonal connections (M12x1): The cables for connection
(standard) to additional connections are not included in the
1 optional,
3 2
delivery (see parts catalogue, 3. pump accessory). please order fill-in

Intelligent lubrication: connection separately

Version without control
• Control flow rates for selected zones TECHNICAL
Version withDRAWINGS
control
(optional: additional electric connection M12
at the motor cover for min. level and/or
GIGA-tronic revolutions, see order key pump or motor cover
• Optical monitoring, precise metering (see control and
without control)
monitoring devices
16 l reservoir 8 l reservoir 4 l reservoir
• Choice of control systems “GIGA-tronic control”)
ca. 237

Version with control

ca. 79

GIGA-multitronic
Dosage volume
Pump Pump (see control and
monitoring devices
cm³ /“GIGA-multitronic
stroke control”)
Series elements Ø 11 Pump element

and outlet 16 kg reservoir with pressure

122
450 192

limiting valve
has an
130
additional
PE 120 G 0,12 ca. 212
ca. 433

1
436

fastening 3 2
Hole pattern
ca. 503

GIGA (rear view) 3

(at the reservoir)
2 1
PE 250 G 0,25 180 Pipe-Ø
ca. 747

162
150

Pressure connects.
232
204

146
GIGA PLUS PE 250 G 0,25 130
M20x1,5
ca. 323

Lubrication nipple
(standard)
23

optional,
38

1 11
53

3 2
63

please order fill-in

ca. 162
ca. 173

connection separately
Version without control
Ø 11

(optional: additional electric connection M12

Version with control at the motor cover for min. level and/or
GIGA-tronic revolutions, see order key pump or motor cover
ca. 162 without control)
Bayonet plug (see control and
ca. 173 or monitoring devices
ca. 346 cubic plug “GIGA-tronic control”)
GIGA
Symbol GIGA PLUS
Version with control
GIGA-multitronic
(see control and
monitoring devices
“GIGA-multitronic control”) Ø 11
3
M 16 kg reservoir
3 has an
M 130
450

ca. 212 additional

fastening
Hole pattern
(rear view) (at the reservoir)
180
162
150

146
130
ca. 323

23
38
53

11
63
ca. 162
ca. 173

Ø 11

ca. 162
Bayonet plug
ca. 173 or

9
ca. 346 cubic plug

All dimensions are in mm GIGA PUMP

 GREASE LUBRICATION PUMPS
OC-1 MULTI LINE PUMP

TECHNICAL DATA
PUMP
2,5 kg
Delivery volume per stroke (= 1 pump revolution) and outlet: 0,005 to 0,12 cm³ (depends
4,2 u. on==pump
8 kg (2-parts)
Ø 153
Ø 180 element)
Min.level monitoring
Regulation: pump elements cannot be adjusted Ventilation 8 kg (1-part) = Ø 225
(10 - 60 V DC standar
Reservoir content: 1,9 / 2,5 / 4,2 / 8 kg acc. to drawing FAZ02

Material: plastic, transparent

Operating pressure: max. 2900 psi (200 bar)
Bushing M12x1 with
Delivering medium: greases up to NLGI cl. 2 (grease with solid contents only on demand) included in the delive
1,9 kg = Ø 150,5 order-no.: 100091299
Operating temperature: 4°F to 158°F (-20°C to 70°C)

8 kg (2 parts) = approx. 470

8 kg (1 part) = approx. 330
No. of outlets: max. 21
Outlet type: pipeØ6 mm, as standard

2,5 kg = approx. 235

4,2 kg = approx. 280
Rotation direction of agitator blade: counter-clockwise

1,9 kg = ca. 175

Installation position: reservoir vertical, as shown
Protection class: IP65
Weight: max. 5,9 kg (without pump elements, without grease filling)
17 16 15 14

11
MOTOR

17
Pump elements Metering volume 6 5 4
3

Fastening
(see documentation cm³ / stroke Drive: DC motor 24 V DC drillings

pump elements) and outlet Connection voltage: 230 V AC/ 50 Hz - 115 V AC/ 60 Hz (via installed power supply unit)

ca. 132
Filling nipple

PE 5 0,005 Current consumption: max. 0,2A (230 V AC)

Connection cable,
Speed (= pump revolutions): 15 r.p.m. 10 m,
PE 10 0,010 Duty cycle: 10% duty cycle (10 min) Cable assignment:
blue +
brown -
PE 15 0,015
PE 25 0,025
TECHNICAL DRAWINGS 239

PE 50 0,050
2,5 kg = Ø 153
4,2 u. 8 kg (2-parts) = Ø 180
Ventilation 8 kg (1-part) = Ø 225 Min.level monitoring
(10 - 60 V DC standard)
acc. to drawing FAZ02205-18

Reservoir R
Bushing M12x1 with 1,95 /m2,5 / 4,2
cable /
(standard), A
included in the delivery
8 kgof(2the pump
parts) is
M 1,9 kg = Ø 150,5 order-no.: 1000912997
d
152
8 kg (2 parts) = approx. 470
8 kg (1 part) = approx. 330

21 130
2,5 kg = approx. 235
4,2 kg = approx. 280

Ø 9,5
10
1,9 kg = ca. 175

107

21 10
17 16 15 14
11

20 11
17

3
6 5 4 19 12
Fastening
drillings 18 13

17 14
ca. 132

Filling nipple 16 15

Connection cable,
10 m, ca. 172 Pressure connections M14x1
Cable assignment: see documentation on
blue + pump elements
Upper outlet row
brown -
numbering 10 to 21

239 Pump element

Reservoir Reservoir 8 kg (1 part)

1,9 / 2,5 / 4,2 / A mounting angle, order-no. 0800800822,

10 OC-1 MULTI LINE PUMP 8 kg (2 parts)

152
is necessary for fastening the pump (see
All dimensions
documentation on accessory for pistonare in mm
pumps ).
130
GREASE LUBRICATION PUMPS
HAMAX SYSTEM 2 BREAKER PUMP

TECHNICAL DATA
HYDRAULIC MOTOR
Supply: Hydraulic hammer circuit, 1,305 – 3,626 psi (90-250 bar)
Difference pressure in operation: min. 1,015 psi (70 bar)
Admissible return pressure: max. 290 psi (20 bar)
Displacement: max. 0.53 gal/min. (2 l/min.)
Default speed of the eccentric with oil ISO VG 46 at 68˚F (20°C): 14 rpm at 0.48 gal/min. (1.8 l/min.)
Hydraulic oil: ISO VG 46-100
Temperature range: -4˚F up to 158˚F (-20°C up to +70°C)
Speed can be adjusted with throttle

PUMPING ELEMENTS
Pressure limiting valve: 4,061 psi (280 bar)
Delivery rate/ stroke PEI20FH: 0.12 cm³
Delivery rate regulation: sixfold notches per 1/2 revolution
KEY FEATURES Reduction: 0.013 cm³ per notch
Default stroke number: 14 strokes/min.
Stroke number can be adjusted with throttle
• Tool-mounted, hydraulically actuated
In case of minor lubricant requirements a pump element with adjustable delivery rate is optionally available.
grease pump
• Continuous, automatic lubrication GENERAL
protects against chisel wear
Lubricant: EP2 grease or Cu paste
• Recommended for copper-based Grease supply: different types of cartridges 171

chisel pastes Type of cartridge: dependant of cartridge sleeve Lubricant connector,

hose line (G1/4") 29
127

• Adjustable output rates to suit Weight: approx. 14.7 lb. (6.7 kg)
equipment and application Grease nipple for manual greasing available
Hydraulic return socket,
Four different lubricant outlets possible 100 hose line (G1/4”)

76 Hydraulic supply socket,

hose line (G1/4”)
DELIVERY RATE DIAGRAM TECHNICAL DRAWINGS
42

66,5
190
PE-120FVH 171
18,5 96 Throttle
127
Lubricant connector,
Delivery rate (cm³) hose line (G1/4") 29
16

0,12
84

Grease nipple

110
0,11 Hydraulic return socket,
hose line (G1/4”)
100

156
0,10
76

Hydraulic supply socket,

0,09 hose line (G1/4”)
42

Ø15,5
Ø32 t=13

0,08
H (see table)
66,5

0,07 190
Inspection window
0,06 18,5 96 Throttle
Hydraulic motor

0,05 Filter with

16

diaphragm
0,04 Cartridge H
84

Grease nipple Fixing hole

0,03 Type S 300
110

Type F 310

0,02 Type L 265

156

0,01
Ø15,5
Ø32 t=13

0
H (see table)

0 1 2 3 4 5 66 Notches Inspection window

Hydraulic motor
0 0,5 1 1,5 2,0 2,5 3,0 Revolutions Filter with
diaphragm

Cartridge H
Type S 300
Fixing hole
Type F 310
Type L 265

All dimensions are in mm HAMAX SYSTEM 2 BREAKER PUMP 11

 GREASE LUBRICATION PUMPS
HAMAX 2 COMPACT BREAKER PUMP

TECHNICAL DATA
HYDRAULIC MOTOR
Supply: Hydraulic hammer circuit, 1,305-3,625 psi (90-250 bar)
Pressure in operation: min. 1,015 psi (70 bar)
Admissible return pressure: max. 290 psi (20 bar)
Displacement: max. 0.53 gal/min. (2 l/mm)
Default speed of the eccentric gear 14 rpm - with oil ISO VG 46 at 68°F (20°C): at 0.48 gal/min. (1.8 l/min.)
Temperature range: 32°F to 158°F (0°C to +70°C)
Speed can be adjusted with throttle

PUMPING ELEMENT
Delivery rate/stroke: 0.12 cm³
Default stroke: 14 strokes/min.
Stroke number can be adjusted with throttle

KEY FEATURES GENERAL

Weight: approx. 8.6 lb. (3.9 kg)
• Easily connects to hydraulic unit of
Lubricant container: Cartridge
carrier system Lubricant: EP-grease without solid contents or chisel pastes
• Adjustable output rates to match
equipment and application TECHNICAL DRAWINGS
• Driven by a hydraulic motor ensures
continuous supply of lubricant

Ø8
131

(37)

85
47

15,5

12 107
170

12 HAMAX 2 COMPACT BREAKER PUMP All dimensions are in mm

GREASE LUBRICATION PUMPS
HAMAX 11 BREAKER PUMP

TECHNICAL DATA
HYDRAULIC MOTOR
Drive: hydraulic
No. of strokes: 1 stroke per pulse at hydraulic connection
Operating pressure: min. 1,740 psi (120 bar) - max. 4,351 psi (300 bar)
Counter press. of lube point: max. 1,088 psi (75 bar)
Relief pressure: max. 363 psi (25 bar)
Reservoir capacity: 100,200 or 400 cm³
Lubricant: greases up to NLGI-cl. 2
Output rate: 0 or 0.25 to I cm³/stroke
Output rate regulation: continuously (regulation distance 6 mm)
Operating temperature: -13 ˚F to 167 ˚F (-25°C to +75°C) (with suitable grease)
Weight (without lubricant storage):
at reservoir capacity 100 cm³: 9.9 lb. (4.5 kg)
at reservoir capacity 200 cm³: 10.8 lb. (4.9 kg)
KEY FEATURES at reservoir capacity 400 cm³: 12.6 lb. (5.7 kg)
Filling with grease: Connection to the hydraulic system necessary
• Tool-mounted, hydraulically actuated
grease pump TECHNICAL DRAWINGS
• Delivers lubricant dose with each stroke
65
of the hammer
Ø 13,5
• Recommended for copper-based chisel pastes
• Adjustable output rates to suit equipment
and application

Lubricant
25 connection

24 Ventilation screw
Stroke adjustment “X” (mm)

for grease area

209,5 = 200 cm³
159,5 = 100 cm³
311,5 = 400 cm³

23
Pressure relief valve Fördermengeneinstellung

(overfill protection)
Output adjustment

22 X

21
Hubeinstellung “X” in mm

25
Stroke adjustment

24

23

22

20
21

20

19
0,25 0,50 0,75 1,00

Fördermenge in cm³/Hub
Output volume cm³/Hub per stroke

19
19
0,25 0,50 0,75 1,00
Hydraulic
Output rate (cm /stroke)
3 BEKA-Schmiertechnik Germany

connection
BAIER + KÖPPEL 91253 Pegnitz/Bayern
Typ: i:

11,5 90
115
approx. 171

All dimensions are in mm HAMAX 11 BREAKER PUMP 13

 GREASE LUBRICATION PUMPS
HPG 2 BREAKER PUMP

TECHNICAL DATA

Drive type: hydraulic

Min. actuation pressure: 1,015 psi (70 bar)
Max. actuation pressure: 5,801 psi (400 bar)
Max. residual pressure hydraulic system: 290 psi (20 bar)
Number of outlets: depends on distributor at pump housing
Dosage volume: depends on distributor
Output rate pump: 270 mm³/per pulse
Output rate regulation: MX-2 progressive distributor
Number of strokes: 1 stroke per pulse at the hydraulic connection
Grease cartridge capacity: 400 cm³
Temperature range (depending on lubricant and hydraulic inlet pressure): 14°F to 122°F (-10°C to +50°C)
Installation position: grease cartridge vertically upwards

TECHNICAL DRAWINGS

KEY FEATURES

• A sturdy, compact grease pump designed

for use with progressive centralized
lubrication systems
• Designed to deliver multi-purpose
grease NLG1 and 2
• Equipped with an MX-2 type
progressive distributor
• Provides 270 mm3/stroke to the
progressive MX-2 progressive distributor Hydraulic
connection
Lubricant outlet R1/4"
at pump housing

ø6

Hydraulic vent

Pre-filling of
Lubricant

14 HPG2 BREAKER PUMP All dimensions are in mm

A WORLD OF LUBRICATION SOLUTIONS

15
 DISTRIBUTORS
Following is a sample of our progressive distributors that are assembled in a variable segment construction. This allows the distributor to be extended or
shortened to accommodate the number of lubrication points. This also allows the segments to be changed to modify the amount of lubricant a point will
get. The difference in output is achieved by a difference in the diameter of the pistons in each segment.
A minimum of three segments (not including the starter segment) are required per block, with a maximum of 12 segments. Each segment can do one or
two points, depending on configuration.
Dosage volumes Max outlets
Application (mm3)

SX-1 69 – 430 20
Due to up-positioned sealing washers, easy outlet combination
without loosening of pipe lines and fittings.

SXE-2 100 – 760 20

Designed for the use as main distributor for grease lubrication systems
on construction machinery.
• use of dummy elements, which can be replaced my metering
elements, if necessary
• For use on optional equipment on machinery

MX-F 25 – 105 24
Use in mobile range (on- and off-road vehicles, agricultural and
construction machinery, etc.).
• special coating for hardest operating conditions available

LX-4 50 – 200 20

Clearly less space necessary due to various dosage possibilties.

• high metering flexibility

MX-I (stainless) 45 – 105 16

Especially suitable for food industry and aggressive environments.

LX-3 (stainless) 200 20

Perfectly suitable for beverage and oils packing industry.

• 100 % compatible dimensions and output rate to similar
block distributors
• highest material quality (1.4404, 1.4401)

SX-3 (stainless) 75 - 470 20

SX-3 - alternative to SX-2, but with V2A (1.4301).

• especially suitable for food industry and aggressive environments

16 DISTRIBUTORS
DISTRIBUTORS
SX-1 PROGRESSIVE DISTRIBUTOR
TECHNICAL DATA

Operating pressure inlet: max. 4351 psi (300 bar)

Temperature range: -22°F to 176°F (-30°C to 80°C)
Metering medium: oil - fluid grease - grease up to NLGI-cl. 2
No. of revolutions: max. 180 r.p.m.
Material: steel corrosion protection category corresponds to a protection period of up to 720 h red rust resistance
No. of middle elements (metering elements):
min. 3 middle elements: SX-1 3/6
max. 10 middle elements: SX-1 10/20

TECHNICAL DRAWINGS

Progressive distributor SX-1 with three middle elements and six outlets:
TECHNICAL DESCRIPTION
Metering code End element

Progressive distributors SX-1 are built in a variable number

0
1-2
disk construction.Therefore the distributor can SX
-10
SX
be, depending on the number of lubrication 1
SX
1-2
0
0
points, extended or shortened. Because of the 1-2
SX
SX
1-1
0
disk construction, there is the possibility to form
SX
1-2
0
individual middle elements (metering elements)
with different metering volumes to one complete
progressive distributor. Outlets

The different metering volume per stroke is

effected by different piston diameters. Inlet Middle elements
(metering elements)
Initial element
A progressive distributor needs at least three
pistons, i.e. at least three middle elements
(metering elements). Dimensional drawing:

Designation Metering volume

G1/8 inlet

Code
outlet

(mm³/stroke) 24,85 19,7 19,7

G1/8

middle
Ø15

no.
element p. outlet p. element
Ø15

SX-1 05 68 136 05
40

SX-1 10 105 210 10

15

SX-1 15 150 300 15

32,5

15 19,7 19,7 19,7

SX-1 20 210 420 20
SX-1 25 275 550 25 ca.
SX-1 35 350 700 35 11,5 6 “B ” ca. 11,5
SX-1 45 430 860 45
Ø6
60
19

Ø6
“A ”

All dimensions are in mm SX-1 PROGRESSIVE DISTRIBUTOR 17

 DISTRIBUTORS
SXE-2 PROGRESSIVE DISTRIBUTOR
TECHNICAL DATA

Operating pressure inlet: max. 4351 psi (300 bar)

Temperature range: -31°F to 178°F (-35°C to 80°C)
Lubricant: oil - fluid grease - grease up to NLGI-cl. 2
No. of revolutions: max. 180 r.p.m.
Material: steel corrosion protection category corresponds to a protection period of up to 720 h red rust resistance
No. of elements:
Min. 3 metering elements: SXE-2 3/6
Max. 10 metering elements: SXE-2 10/20

TECHNICAL DRAWINGS

Progressive distributor SXE-2 with four distributor disks and eight outlets:
TECHNICAL DESCRIPTION SXE-2 Basic element
Metering element End element
300 S
Progressive distributors SXE-2 are built in a variable 220 S XXX XE -2
SXE-2 XXX XE -2
disk construction. Therefore the distributor can be 760 S
XXX XE -2 element
400 S Metering
Basic element
End element
XXX XE -2
optionally arranged, depending on the number of 220 S
300 S
XXX XE -2
XXX XE -2
lubrication points and their lubricant need. 400 S
760 S
XXX XE -2
XXX XE -2

The SXE-2 distributor consists of distributor disks.

These disks consist of a basic element (without
piston) and a metering element (with piston),
Basic element
respectively a dummy element (without piston). MiddleBasic
element
element
Distributor inlet
Basic elements are divided into initial, middle and Distributor inlet Distributor Middle element

Basic element outlets Distributor

end elements. All basic elements have two outlets Initial element
Basic element outlets
Initial element
on the side.
The variable system enables changes of the Dimensional drawing:
metering volume of the individual outlets as well 68 21,9
68 21,9
as the number of outlets.
The different metering volume per stroke is effected
63,8

23,42 21,38
by different piston diameters.
34,8
63,8

21,8

23,42 21,38
18,3

10,8

For reducing the number of distributor outlets of

34,8

G 1/4 inlet 34,8 23,42 34,8

21,8
18,3

an existing distributor SXE-2, a dummy element is 76

10,8

G 1/8 outlets

available or a basic element with metering element G 1/4 inlet 34,8 23,42 34,8
ca.11

can be removed. 76 Metering

code G 1/8 outlets
Designation Metering volume
The distributor can be enlarged with an additional Torque 7,5 Nm
(mm³/stroke) Code
metering
ca.11

basic element with metering element. Metering 300 SXE-2 no.

code XXX element p. outlet p. element
A progressive distributor needs at least three 220 SXE-2
XXXTorque 7,5 Nm 100 SXE-2 100 200 100
“A ”

“B ”

metering elements (piston elements). 300 SXE-2 760 SXE-2

XXX 150 SXE-2 150 300 150
XXX
400 SXE-2 220 SXE-2 220 440 220
220 SXE-2 XXX
XXX 300 SXE-2 300 600 300
“A ”

“B ”

Torque 24 Nm

760 SXE-2 400 SXE-2 400 800 400

ca.12

XXX Ø 6,8
44,5
500 SXE-2 500 1000 500
400 SXE-2
XXX 620 SXE-2 620 1240 620
Torque 24 Nm 760 SXE-2 760 1520 760
ca.12

Ø 6,8
44,5

18 SXE-2 PROGRESSIVE DISTRIBUTOR All dimensions are in mm

DISTRIBUTORS
MX-F PROGRESSIVE DISTRIBUTOR
TECHNICAL DATA

Operating pressure inlet: max. 4351 psi (300 bar)

Temperature range: -22°F to 178°F (-30°C to 80°C)
Metering medium: oil - fluid grease - grease up to NLGI-cl. 2
MXF No. of revolutions: max. 180 r.p.m.
Material: steel corrosion protection category corresponds to a protection period of up to 720 h red rust resistance
No. of elements:
Min. 3 piston elements: MX-F 3/6
Max. 12 piston elements: MX-F 12/24
Metering code no.
End element
TECHNICAL DRAWINGS
MXF Middle element
45 elements (middle element, end element)
Progressive distributor MX-F with four piston
TECHNICAL DESCRIPTION and eight outlets: 75
25
Progressive distributors MX-F are built in a variable Metering code no. 45
End element
disk construction. Therefore, the distributor can
be, depending on the number of lubrication points, Middle element
45
extended or shortened. Because of the disk 75
construction there is the possibility to join individual 25
distributor disks (middle element, end element) with 45
Outlets
different metering volumes together to one complete
progressive distributor. Inlet
Initial element
The different metering volume per stroke is
Outlets
effected by different piston diameters.
Inlet
A progressive distributor needs at least three
Initial element
pistons.

Dimensional drawing:

Designation Metering volume “A ” 50

(mm³/stroke) Code
piston 22,4 14,75
no.
element p. outlet p. element “A ” 50
5

MX-F 25 25 50 25 22,4 14,75

30

23,5

MX-F 45 45 90 45
5
30

23,5

MX-F 75 75 150 75
M10x1
11,5

M10x1 outlets

MX-F 105 105 210 105 Ø 10 inlet

M10x1
11,5

M10x1 outlets

Ø 10 Ø 5,3 inlet
Ø 5,3
45
25
75
45
17
45
25
75
45
17

16
16

Ø
Ø

7,5 7,5 “B ”
5,

“B ”
5,
3

All dimensions are in mm MX-F PROGRESSIVE DISTRIBUTOR 19

 DISTRIBUTORS
LX-4 PROGRESSIVE DISTRIBUTOR
TECHNICAL DATA

Operating pressure inlet: max. 4351 psi (300 bar)

Temperature range: -22°F to 176°F (-30°C to 80°C)
Medium: oil - fluid grease - grease up to NLGI-cl. 2
No. of revolutions: max. 180 r/min
Material: steel corrosion protection category corresponds to a protection period of up to 720 h red rust resistance
No. of piston elements:
Min. 3 piston elements: LX-4 3/6
Max. 10 piston elements: LX-4 10/20

TECHNICAL DRAWINGS

LX-4 progressive distributor with four piston elements and eight outlets:
TECHNICAL DESCRIPTION LX-4
LX-4 End element
The LX-4 progressive distributors are designed in Middle element
End element Piston
a variable disk construction with the advantage Initial Middle element
element Piston element
element
that the distributor can be extended or shortened, Initial element
depending on the number of lubrication points.
The disk construction offers the possibility to make
up a complete progressive distributor of individual
elements (initial-, middle- and end elements) which
have different dosage volumes.
Those different dosage volumes per piston stroke Inlet Outlet
are realized by different piston diameter. Inlet Outlet

A progressive distributor requires at least three

pistons, i.e. one initial and one end element and at
Dimensional drawing:
least one middle element.
M10x1 inlet

16,25 14,75 M10x1

outlet
Name of Dosage volume
M10x1 inlet

(mm³/hub) Code 16,25 14,75 M10x1

piston
no.
30

element outlet
23

p. outlet p. element
16,5
15

LX-4 50 50 100 50
23,5 14,75 23,5
LX-4 100 100 200 100
30

23
16,5
15

LX-4 150 150 300 150

8

LX-4 200 200 400 200

23,5 14,75 23,5
74,2

18
20
60

4
6,
Ø
74,2

6
18
20
60

“A ” “B ”
4
6,
Ø

6
“A ” “B ”

20 LX-4 PROGRESSIVE DISTRIBUTOR All dimensions are in mm

DISTRIBUTORS - STAINLESS STEEL
MX-I PROGRESSIVE DISTRIBUTOR
TECHNICAL DATA

Operating pressure inlet: max. 4351 psi (300 bar)

Temperature range: -22°F to 176°F (-30°C to 80°C)
Lubricant: oil - fluid grease - grease up to NLGI-cl. 2
No. of revolutions: max. 60 r.p.m.
Material: V4A (1.4404)
Stainless Steel
No. of middle elements:
Min. 3 middle elements: MX-I 3/6
Max. 8 middle elements: MX-I 8/16

TECHNICAL DRAWINGS

TECHNICAL DESCRIPTION Progressive distributor MX-I with four middle elements and eight outlets:
MX-1 MX-1
Progressive distributors MX-I are built in a variable End element Metering
End element Metering
disk construction. Therefore, the distributor can Middle element
Middle element code number code number
(metering element)
be, depending on the number of lubrication points, (metering element)
Initial element
extended or shortened. Due to the disk construction Initial element
there is the possibility to join individual middle
elements (metering elements) with different
metering volumes together to one complete
progressive distributor.
The different metering volume per stroke is
effected by different piston diameters. Distributor outlets
Distributor inlet
A progressive distributor needs at least three
Distributor outlets
pistons i.e. at least three middle elements Distributor inlet
(metering elements)
Dimensional drawing:

Metering volume 22,225 14,75 M10x1 outlets 50

Designation
(mm³/stroke) Code
middle
no.
5

element p. outlet p. element

30

23,5

MX-I 45 45 90 4522,225 14,75 M10x1 outlets 50

11,35
MX-I 75 75 150 75 Ø 10
5

M10x1 inlet
MX-I 105 105 210 105 Ø 5,3
30

23,5

11,35
Ø 5,3

Ø 10 M10x1 inlet
105

105
75

45
MX-I

MX-I

MX-I

MX-I
17

Ø 5,3
XXX

XXX
XXX

XXX
Ø 5,3

7,5 “B ”
“A ”
105

105
75

45
MX-I

MX-I

MX-I

MX-I
17

XXX

XXX
XXX

XXX

7,5 “B ”
“A ”

All dimensions are in mm MX-I PROGRESSIVE DISTRIBUTOR 21

 DISTRIBUTORS - STAINLESS STEEL
LX-3 PROGRESSIVE DISTRIBUTOR
TECHNICAL DATA

Operating pressure inlet: max. 4351 psi (300 bar)

Temperature range: -22°F to 176°F (-30°C to 80°C)
Metering medium: oil - fluid grease - grease up to NLGI-cl. 2
Metering volume: 200 mm³/stroke per outlet
No. of revolutions: max. 60 r.p.m.
Material: V4A (1.4404 / 1.4401)
Stainless Steel
No. of piston elements:
Min. 3 piston elements: LX-3 3/6
Max. 10 piston elements: LX-3 10/20
LX-3
TECHNICAL DRAWINGS End element
TECHNICAL DESCRIPTION Middle element
Progressive distributor LX-3 with four piston elements and eight outlets:
Piston
Initial element
The progressive distributor LX-3 is builtLX-3
element
in a variable
disk construction. Therefore, the distributor can End element
be, depending on the number of lubrication points, Middle element
Piston
extended or shortened. Initial element element

A progressive distributor needs at least three pistons

for function, i.e. an initial and end element as well as
a middle element for distributor LX-3.
Distributor Distributor outlets
inlet

Distributor Distributor outlets

inlet

Dimensional drawing:

22,25 14,75 23
15 14,75 M10x1 outlets 60 7,1

22,25 14,75 23
15 14,75 M10x1 outlets 60 7,1
30

23
15,7

15
8

M10x1 inlets
30

23
15,7

15

Ø 6,4
Ø 6,3
Ø 12
8

M10x1 inlets

Ø 6,4
6,3
Ø 12
200

200

Ø200

200
L X-3

L X-3

L X-3

L X-3
20

18
XXX

XXX

XXX

XXX
200

200

200

200
L X-3

L X-3

L X-3

L X-3
20

18
XXX

XXX

XXX

XXX

6
“A ”

6
“A ”

22 LX-3 PROGRESSIVE DISTRIBUTOR All dimensions are in mm

DISTRIBUTORS - STAINLESS STEEL
SX-3 PROGRESSIVE DISTRIBUTOR
TECHNICAL DATA

Operating pressure inlet: max. 4351 psi (300 bar)

Temperature range: -22°F to 176°F (-30°C to 80°C)
Lubricant: oil - fluid grease - grease up to NLGI-cl. 2
No. of revolutions: max. 60 r.p.m.
SX-3 Material:  V2A (1.4301)
Stainless Steel
No. of elements:
End element
Min. 3 metering elements: SX-3 3/6
Metering code number
Max. 10 metering elements: SX-3 10/20 (max. up to 12 metering elements possible on enquiry)

TECHNICAL DRAWINGS

TECHNICAL DESCRIPTION SX-3 Progressive distributor SX-3 with three metering elements and six outlets:

Progressive distributor SX-3 is built in a variable End element

disk construction. Therefore, the distributor can Metering code number

be, depending on the number of lubrication points,

extended or shortened. Because of the disk Outlets
construction there is the possibility to form individual
middle elements (metering elements) with different
metering volumes to one complete progressive Inlets Middle elements
distributor. (metering elements)
Initial elementOutlets
The different metering volume per piston stroke is
effected by different piston diameters.
Inlets Middle elements
A progressive distributor needs at least three Initial element
(metering elements)

pistons, i.e. at least three middle elements

(metering elements). Dimensional drawing:

Ø 11
outlets
G 1/8

Designation Metering volume 29,65 19,7 Ø 6,4

(mm³/stroke) Code Ø 11
middle
outlets

no.
G 1/8
7

29,65 19,7 Ø 6,4

element p. outlet p. element
41
31,7
7

SX-3 07 75 150 07
16,9
41
31,7
16,9

SX-3 11 117 234 11 19,8 60

1

19,8 60
1

SX-3 17 170 340 17

G 1/8 inlet
G 1/8 inlet

SX-3 23 230 460 23 “A ” “A ” SX-3

SX-3 w. connecting rod w. connecting rod
Ø 15

SX-3 30 300 600 30

Ø 15

SX-3 38 380 760 38

22,5

22,5

SX-3 47 470 940 47

6,8 “B ”

6,8 “B ”

All dimensions are in mm SX-3 PROGRESSIVE DISTRIBUTOR 23

 HOSES & HOSE CONNECTORS
Polyamide Tube Zip Ties
Part #100120100
100 meter rolls

High Pressure Hose Hose Clamps For HP Hose

Part #100120200 straight
Part #100120205 spiral

Steel Tube Threaded Sleeve

3 meter lengths Part #100121200
Part #0612020001 - 6 mm
Part #0612020002 - 4 mm

Helical Pipe Tubular Socket

Part # 100121005 Part # 100121201
50 meter bag Many sizes available

45° Pipe Union

Part # 100121206
Many sizes available

24 HOSES & HOSE CONNECTORS

PRE-PACKAGED SERVICE KITS

BEKA service kits include a complete set of fittings, connectors, wear parts and other hardware required for all maintenance and repairs to your
lubrication system.
Each kit is custom stocked when you order, with parts matched to your specific BEKA pump and lube system. Includes a convenient reference chart for
easy identification and sorting of your parts. Please call BEKA @ 1.888.862.7461 for your customized kit.

Call us for more information about your customized service kit.

SERVICE KITS 25
 SINGLE LINE DISTRIBUTORS
Dosing injectors for single line systems are available in 2 sizes:
• BL 1: up to 6 outlets; temperatures down to -14.8˚F (-26˚C)
Table of metering volume:
• BL 11 single outlet; temperatures down to -40˚F (-40˚C).
All injectors are rated up to 3480 psi (240 Bar) for heavy-duty applications such as mining, steel, paper mill process equipment.

BL-1 (STATIC SYSTEM)

Adjustable Metering volume
Model metering volume per turning of the
(mm3 / stroke and outlet) set-screw (mm3)
BL-1 200 to 1200 approx. 130

(mm³/stroke and outlet)

1200
1000
Metering volume 800
600
400
200
1 2 3 4 5 6 7 8
Revolution at set screw

TECHNICAL DESCRIPTION TECHNICAL DATA

The BL-1 single line distributors (static system) Operating pressure: max. 3480 psi (240 bar)
deliver the lubricant under pressure via lines min. 2030 psi (140 bar)
directly to the lube points. Only one lube point is Relief pressure: < 725 psi (50 bar)
Temperature range: -15°F to 194°F (-26°C to 90°C)
assigned to each metering valve. Medium: oil - fluid grease - grease up to NLGI-cl. 2
Metering can infinitely be adjusted for each lube Dosage volume: see table
point at each distributor, respectively each metering Material: steel, the category of corrosion protection means protection against red rust of up to 720 h
No. of outlets or metering valves of a single line distributor:
valve. The BL-1 single line distributors have an Min. 1
indicator pin for the visual control of the function. Max. 6
We use elastomeric seals for the BL-1. Those can Weights: see table
Metering
be replaced by the customer, distributorThe
if necessary. - schematic
TECHNICAL DRAWINGS
required material for assembly can be ordered.
Dimensional drawing:
Model
Set-screw single metering valve,
for installation into manifold
A/F 17
(A/F 43/64)
A/F 22 Filling connection Art.-No. 412507006
Outlets (A/F / ) enclosed, loose
111
128
1/8-27 NPTF
(per metering valve)
ca. 162

Ø 10,3 Fastening
ca.

(Ø / ) holes
13
32 Inlet or outlet fittings
91

Manifold on request, if needed Ø 14,3

72

32

A/F 22 (Ø 9/16)
(A/F /128)
111

17,5
13
24,5
11,5

Inlet 3/8-18 NPTF ( /16)

11

Table of drawing torques:

32
( ) inch dimensions in brackets
(1 /128)
33
A/F Drawing torque (Nm)
17 15 ± 2
22 65 ± 5

26 BL-1 METERING DISTRIBUTOR All dimensions are in mm

SINGLE LINE DISTRIBUTORS
BL-11 METERING VALVE (STATIC SYSTEM)

Adjustable Dosage volume per

Model dosage volume revolution of the
(mm3 / stroke and outlet) set-screw (mm3)
BL-11 1000 to 11000 approx. 600

TECHNICAL DESCRIPTION TECHNICAL DATA

The BL-11 metering valve (static system) delivers Operating pressure: max. 3480 psi (240 bar)
the lubricant under pump pressure directly to the min. 1015 psi (70 bar)
lubrication point. Relief pressure: < 797 psi (55 bar)
Temperature range: -40°C to 199°C (-40°C to 93°C)
The lubricant dosage can infinitely be adjusted. A pin Medium: fluid grease - grease up to NLGI-cl. 2
serves for visual function control. Dosage volume: see table
Material: steel, corrosion protection category corresponds to a protection period of up to 720 h red rust resistance
We use elastomeric seals for the BL-11. These seals Weights:
can be replaced by the customer if necessary. The Metering valve: 6.2 lbs (2.8 kg)
required tools for assembly can be ordered.. Filling connection: 0.02 kg
Weights: see table
Metering valve - Dimensional drawing:
TECHNICAL DRAWINGS

Dimensional drawing:
Set-screw Table of drawing torques:
A/F Drawing torque (Nm)
A/F 19 19 15 ± 2
(A/F /4)
3

A/F 50 50 160 ± 10
(A/F 1 31/32)
)
)
(max.

Filling connection art.-no. 412507006

(min.

acc. to drawing FAZ03594_00

enclosed, loose
max. 252,5
min. 235,5
207,5

1/8-27 NPTF
Filling connection

1/4-18 NPTF
89,5

Outlet Outlet or inlet fitting

64,5

A/F 50 on request, if needed

(A/F 1 31/32)

1/2-14 NPTF
Inlet
( ) inch dimensions in brackets

All dimensions are in mm BL-11 METERING VALVE 27

 FITTINGS
BEKAWORLD maintains inventories of all fittings required to complete any single line or
progressive lubrication system. Most fittings shown here are available in a variety of sizes.

Cap Screw Double Cone Olive

Part #0802000190 Part #09038620023

90° Screw Coupling Straight Screw Coupling

Part #04012200506 Part #04012000406
Many sizes available Many sizes available

Extension 45° Coupling

Part #04011600606 Part #100210080
Many sizes available Many sizes available

28 FITTINGS
FITTINGS

Square Coupling 90° Angular

Part #100210085 Swivel Union
Many sizes available Part #04013200206
Many sizes available

Straight Screw Straight Bulkhead

Coupling (Union) Coupling
Part #04013600306 Part #04014701006
Many sizes available Many sizes available

Straight Rotating Hinge

Joining, Brass Part #040201
Part #0402020 Many sizes available

FITTINGS 29
 MANUAL LUBRICATION & REFILL EQUIPMENT

Lube-Shuttle® - One-Hand Pistol Grip (300 bar)

Part #3036010
• 4 jaw coupler
• Available with rigid tube, high-pressure plastic hose or high-pressure rubber hose
• Accessories can mount on top or on side of steel barrel

Lube-Shuttle® - Ergonomic Side-Lever (400 – 800 bar)

Part #3032050
• 1.5 cc per stroke
• Approved for NLGI class 2, TUV, DLG, BLT
• 4 jaw coupler for rigid tube, high-pressure plastic hose or high-pressure rubber hose

Lube-Shuttle® - Battery-Operated (400 bar)

Part #3427030
• Up to 100 cc/min
• 14.4 lithium battery
• DC motor with planetary gearbox, piston drive
• 4 jaw couple

30 MANUAL LUBRICATION & REFILL EQUIPMENT

MANUAL LUBRICATION & REFILL EQUIPMENT

LubeJet-eco Part #3378080

• The clean solution for telescoping booms, vehicle gears, steel ropes, chains
• Compressed air spraying unit - no propellants or chemical additives required
• Adjustable nozzle provides complete control for precise spraying
• Size (LxBxH) 7.4 X 2.75 X 16.5” (188 x 70 x 420 mm)
• Spray Capacity 400 cc Lube-Shuttle® system cartridge
• Air Pressure (min/max) 3 - 5 bar
• Air Connection G1/4”
• Weight 3.3 lb. (1.5 kg)

LubeJet pneuMATO 55 – Static and Mobile models

• The sure, fast lube solution for telescoping booms, vehicle gears, steel ropes, chains
• Compressed air spraying unit – no propellants or chemical additives required
• Unique twin-hose design for convenient delivery of air pressure and grease
• Also available is the 440 lb. (200 kg) drum and cart
• Compatible with all standard shop greases up to NLGI 2*
• Mobile includes portable cart for grease drums both 55 lb. (25 kg) and 110 lb. (50 kg)
• Static couples to all large grease kegs for uninterrupted supply in high-volume applications

Refill Equipment
• High volume, low pressure pumps for refilling Lube-Shuttle® tubes or BEKA pump reservoirs
• A ttach to 55 lb. (25 kg) or 110 lb. (50 kg) drums to pump all standard shop greases up
to NLGI 2*
• Available with pneumatic power or manual lever.
• Choice of static model or with drum cart for mobile applications
*Not for use with silicone pastes without lubricating properties or containing abrasives

MANUAL LUBRICATION & REFILL EQUIPMENT 31

 DIAGNOSTIC SYSTEM FOR CENTRAL LUBRICATION
BEKA-DiSys
The BEKA-DiSys diagnostics program is designed to help technicians to setup newly installed
lube pumps and control systems and to assist in servicing central lubricating systems.
The BEKA-DiSys program is recommended for setting and monitoring all BEKA control
systems, including:
EP-tronic EP-tronic LFR
EP-tronic T1 BEKA-troniX1
EP-tronic LBH PICO-tronic

BEKA-DiSys displays pump settings and operating data quickly, with a user-friendly interface to easily adjust and
control the system.
The software installs simply onto any Windows-based computer, laptop or tablet, using the supplied CD and the
data cable required to connect the PC to the pump or control unit available from your factory representative.
Once downloaded and on the screen, simply click the “Connect” button to retrieve the data from the control
system and/or make your modifications.
• In the “settings” area, select the desired operating mode (time, pulse,
revolution) and cycle time; then the corresponding lubrication time, cycle or
revolution ranges can be set.
• “HW Test” (hardware test) can be used to test the individual inputs and
outputs
• The “monitoring” interface will track the number of pulses received by
the control system and the number of pulses yet to be received. Display
reports are based on the cycle period, the revolutions, the lubrication period
as well as the monitoring periods of the pulse, number of revolutions, and
fullness level.
• The “error list” button displays all errors and events recorded
and saved in the control system.
• The “statistics” button shows the operating
hours, the pump motor run time, the interim
lubrications and fullness level errors, reported
in total and since the last report.

32 BEKA-DiSys
TROUBLESHOOTING GUIDE

PROBLEM REASON CORRECTION

• Incorrect wiring • Check wiring and voltage

Agitator not rotating • Incorrect voltage • Remove and inspect pump element
• Pump Element incorrectly seated • Check pump and reservoir for foreign
• Foreign object in pump object and remove

Pump is working, but does • Air in feed piston • Bleed the pump
not supply grease • Pump element incorrectly seated • Reseat pump element
• Worn pump element • Replace pump element

No grease collar at all • Pump does not work • Check wiring

points of lubrication • Period between cycles is too long • Check pump element output
• Lubrication times are too short • Adjust controller timer

No grease collar at one • Broken hose in system • Replace hose

lubrication point • Blockage at distributor block • Check with pressure gauge,
then clean block

Reduced • Not enough voltage • Check voltage

pump speed • High pressure due to low ambient • Use an arctic grease or
temperature an NLGI-1 grease

• Excessive pressure in the system • Check the system

Leakage of grease at the pressure • Distribution blocks are blocked • Find and clean block
relief valve (PRV) • System is blocked • Clogged or seized bearing
• Defective valve spring • Replace PRV

Everything working, but grease • Hose not filled with grease at factory • Connect a grease gun to the end of the
not flowing out of end of hose • Pump element not functioning hose and force grease through it
• Inspect and test pump element

• Overfilled reservoir blocking the • Remove lid and vent tube and clean grease
Not enough grease coming out vent tube causing a vacuum out of breather
of the pump element • Pump element worn • Only fill reservoir to Max mark
• Test pump element pressure

Points are getting too much grease • Wasting too much grease • Reduce the duration of the lubrication time

TROUBLESHOOTING GUIDE 33
 NOTES

34
NOTES

35
 PO 234, 258 Sonwil Drive 9 - 2830 Argentia Road
Buffalo, NY 14225 Mississauga, ON L5N 8G4
1.888.862.7461 | [email protected] | www.beka-lube.com
07/17