Design of Storage Tank API 650-07.01.2020

1.
DESIGN OF STEEL STORAGE TANKS AS PER API-650 (Diameter <=3m)
DESIGN DATA
Service HSD SERV

Capacity 21 kl
Self
Tupe of Tank Supported
Cone Roof
Dia of tank 10.004 feet
Height of Tank 9.512 feet
Slope of Roof 1:5
Slope of Bottom Flat Bottom
Allowable Design Stress (Sd) 23200 psi

Allowable Test Stress (St) 24900 psi
Specific Gravity of Liquid (G) 0.87
Corrosion Allowance (CA) (inches) 0.118 inch
PLATE DATA
Plate Width 2.439 m

Plate Height 1.2195 m
Desnity of Material 7850 kg/m3
DESIGN OF SHELL COURSE

By one foot method. See sec. 3.6.3.2
Design Recomm
Adopted ended
Course No Liquid Height of Design Shell Shell Hyd Shell By
Shell
from Bottom Height in Each Course Thickness Thickness Thickness Client
(td) Inch (tt) inch Thickness Thickness
of Tank Tank (ft) (mm) (td) mm (mm) (mm)
1 9.512 1219.5 0.126 3.208 0.0077357 5 5
2 5.51204 1219.5 0.122 3.109 0.0041005 5 5
3 1.51208 461.0 0.118 3.010 0.0004654 5 5
Note: According to sec. 3.6.1.1 min. thk.of tank of dia. <50ft should be 3/16 inches (4.76mm).
Size of full plates in each Size of shell partial plates
course No of
No of Full Weight of
Course No Partial
plates in each
from Bottom plates in
shell per Width (mm) Height (mm) shell Width (mm) Height (mm) course
of Tank per
course (kg)
course
Diameter <=3m)
0.134934
CLIENT:- PROJECT:- Prepared: Shamik/D.Datta
COKE PLANT, TSJ DESIGN OF STEEL STORAGE TANK Checked: Dr.Pinaki Ray
1.0 REFERENCE DESIGN CODES & SPECIFICATIONS: -
For Tank Design API650:2007

For Tank Design IS803:1976
For Wind Loaing IS875:1989
For Seismic Analysis IS1893:2002
For Steel structure Design IS800:1984
2.0 DESIGN INPUT DATA
2.1 TANK
Service HSD SERVICE

Self Supported
Type of Tank Cone Roof
2.2 GEOMETRIC DATA
Min. Operating Volume (upto Minimum Fill Level) 100

Net Working Capacity ( upto Normal Fill Level) 900
Capacity Upto Normal Fill Level 1000
Overfill Protection Level 100
Volume above Design liquid level ( upto top of shell height) 50
Total Capacity of Tank 1150
1150.0
Outside Diameter of Tank (D) 10
Height of Tank calculated (Hcal) 14.6
Height of Tank provided (H) 15
Slope of Tank Roof 1:5
Slope of Tank Bottom Flat Bottom
2.2 OPERATIONAL DATA
Operating Temeprature 70
Vapor Pressure (pv) 1400
= 13.73
2.3 LIQUID DATA
Type of Liquid Liquid Amonia

2.4 PLATE MATERIAL DATA
Plate Material EN:10025.S335J0

Minimum Yield Strength (Sy) 250
Page-3 Date- 26.12.2019

Minimum Tensile Strength (St) 410

Yield Strength Reduction Factor (k) 0.9
Young's Modulus E 210000.0
Allowable Product Design Stress (Sd) 151.7
Allowable Test Stress (St) 171
Corrected Yield Strength (Syc) 227.5
Desnity of Material 7850
Plate Height 1.5
Corrosion Allowance (CA) 3
Joint Effeciency ( E ) 0.7
Page-3 Date- 26.12.2019

3.0 DESIGN OF SHELL COURSE
By one foot method (Cl. 5.6.3.2)
Sl. No. of Shell Liquid Design Shell Hyd Shell

Course from Height in Height of Each Thickness 't ' Thickness 't ' Recommended
Nominal
Bottom of Tank Shell Course (mm) d t
(mm) (mm) Thickness (mm)
Tank (m)
1 15.0 1500.0 10.5 6.6 5.0

2 13.5 1500.0 9.7 6.0 5.0
3 12.0 1500.0 8.9 5.3 5.0
4 10.5 1500.0 8.2 4.6 5.0
5 9.0 1500.0 7.4 3.9 5.0
6 7.5 1500.0 6.7 3.2 5.0
7 6.0 1500.0 5.9 2.6 5.0
8 4.5 1500.0 5.1 1.9 5.0
9 3.0 1500.0 4.4 1.2 5.0
10 1.5 1500.0 3.6 0.5 5.0
4.0 DESIGN OF BOTTOM PLATE ASSEMBLY
4.1 BOTTOM PLATE

Corrosion Allowance 5
Minimum required thickness of Bottom Plate 6
Total required thickness of Bottom Plate 11
Thickness of Bottom Plate provided 12
Minimum Projection beyond Shell Plate 50
Minimum Slope of Bottom Plate (Upwrad towards centre) 1:120
4.2 ANNULAR BOTTOM PLATE
4.2.1 THICKNESS
Corroded thickness of first shell course 6
Corrosion Allowence For Bottom Annular Plate 5
Product Stress in first shell course 138.1
Hydrostatic Test Stress in First Shell Curse 102.9
Max. Stress in First Shell Course 138.1
Minimum Required Corroded Thickness of Annular Bottom Plate 6
Minimum Required Nominal Thickness of Annular Bottom Plate 11
Thickness provided for Annular Bottom Plate 't b' 12
Page-3 Date- 26.12.2019

4.2.2 WIDTH
642.86
a)
((215∙�_�)
)/ 〖 (�∙�
b) Minimum ) 〗of Annular Bottom Plate
width 600
^0.5
Width provided for Annular Bottom Plate 650
4.3 Weight calculation of Bottom Plate
Item Weight
Sl. No. Thickness
(m) (kg)
Annular
1 Bottom 12.0 935.3
Plate
Page-3 Date- 26.12.2019

2 Bottom Plate 12.0 6572.1

Total 7507.4
5.0 INTERMEDIATE WIND GIRDER
5.1 GEOGRAPHICAL DATA
Site Location Jamshedpur

Basic wind speed (Vb) 50
5.2 WIND LOAD CALCULATION
Risk Coefficient (k1) 1.0

Topography Factor (k3) 1.0
Terrain Category Category 2
Class of Structure Class A
Terrain, Height & Structure Size Factor (k 2) 1.05
Design Wind Speed (Vz) 52.5
Design Wind Pressure (pz) 1.65
5.3 UNSTIFFENED SHELL HEIGHT

Vapor Pressure (pe) 50
= 0.49
Total Design External Pressure (Ps) 1.85
Maximum Height Of The Unstiffened Shell 54.78
Page-3 Date- 26.12.2019

Liquid Adopted
Sl. No. of Minimum
Height in Nominal Transformed
Shell Course Height of Each
Tank Shell Shell Course Stiffner Spacing
from Bottom Shell Course (mm) Thickness Lx
Wi (m) Height (m)
of Tank (mm)
1 15.0 1.5 12 0.54 39.26
2 13.5 1.5 12 0.54 39.26
3 12.0 1.5 10 0.86 24.89
4 10.5 1.5 10 0.86 24.89
5 9.0 1.5 10 0.86 24.89
6 7.5 1.5 10 0.86 24.89
7 6.0 1.5 8 1.50 14.25
8 4.5 1.5 8 1.50 14.25
9 3.0 1.5 8 1.50 14.25
10 1.5 1.5 8 1.50 14.25
H2 10.52
Stability Factor Ψ 3.000

The required minimum shell thickness t smin 7.09
Maximum Height of unstiffened shell permitted H Safe 14.25
Number of Intermediate Stiffner Ns -0.3
Number of Intermediate Stiffner provided Ns,prov Not Required
6.0 DEESIGN OF ROOF
6.1 The total design external pressure loading, Pr

6.1.1 Dead Weight of Roof (DL)
Roof Plates
Roof Plate Nominal Thickness 8
Slope of Roof wirh Horizontal 15
Surface area of Roof 162.62
Roof Plate Weight 10212.6
Main Rafters
No of Main Rafters 8
Size of Main Rafters ISMC-150
Weight of Main Rafters/m 16.8
Length of Individual Main Rafters 5.18
Total Weight of Main Rafters 695.7
Page-3 Date- 26.12.2019

m3
m3
m3
m3
m3
m3
m
m
m Ok
°C upto 50 deg
mmWC upto 70 deg
kPa greater 70 deg
0025.S335J0
MPa
Page-3 Date- 26.12.2019

MPa
Appendix M
MPa
MPa
MPa
MPa
kg/m3
m
mm
Appendix X
Page-3 Date- 26.12.2019

Adopted
Nominal Manufacturing
Shell Thickness
Thickness
(mm)
11 12
10 12
9 10
9 10
8 10
7 10
6 8
6 8
5 8
5 8
Total Shell Weight
mm Cl. 5.4.1
mm
mm
mm
mm
mm
MPa
MPa
MPa
mm Cl. 5.5.3
mm
mm Ok
Page-3 Date- 26.12.2019

mm
mm Cl. 5.5.2
mm
Page-3 Date- 26.12.2019

m/sec
m/sec
kPa
mm WC
kPa
kPa
m IS:803 Cl-6.3.3.6
Page-3 Date- 26.12.2019

mm
m
mm OK
degree OK
m2
kg
kg/m
m
kg
Page-3 Date- 26.12.2019


2.1 TANK
Service HSD SERVICE

Self Supported
2.2 GEOMETRIC DATA

Maximum Capacity (upto Design Liquid Level) 100
1150.0
= 13.73
2.3 LIQUID DATA


Page-3 Date- 26.12.2019


Allowable Product Design Stress (Sd) 150
Corrected Yield Strength (Syc) 225
Plate Height 1.5
Page-3 Date- 26.12.2019


Nominal
Tank (m)
1 15.0 1500.0 10.5 6.7 5.0

2 13.5 1500.0 9.8 6.0 5.0
3 12.0 1500.0 9.0 5.3 5.0
4 10.5 1500.0 8.2 4.7 5.0
5 9.0 1500.0 7.5 4.0 5.0
6 7.5 1500.0 6.7 3.3 5.0
7 6.0 1500.0 5.9 2.6 5.0
8 4.5 1500.0 5.2 1.9 5.0
9 3.0 1500.0 4.4 1.2 5.0
10 1.5 1500.0 3.6 0.5 5.0
Total Shell Weight
4.1 BOTTOM PLATE

4.2.1 THICKNESS
Minimum Thickness of Annular Bottom Plate 6
4.2.2 WIDTH
((215∙𝑡_𝑏)) 428.58
a) / 〖 (𝐺∙𝐻) 〗
^0.5
Page-3 Date- 26.12.2019
((215∙𝑡_𝑏))
a) / 〖 (𝐺∙𝐻) 〗
^0.5
b) Minimum width of Annular Bottom Plate 600
Page-3 Date- 26.12.2019




= 0.49
𝐻_1=(9.47𝑡)∙√((𝑡/𝐷)^3 )
Maximum Height Of The Unstiffened Shell (190/𝑉)^2 54.78
Sl. No. of Height of Transformed

Adopted Actual width Shell Course
Shell Course Each Shell
from Bottom Course Corroded Shell of Shell width Wtr
Thickness (mm) Course W
of Tank (mm) (mm)
1 1.5 12.0 31415.93 11400.44
2 1.5 12.0 31415.93 11400.44
3 1.5 10.0 31415.93 17983.53
4 1.5 10.0 31415.93 17983.53
5 1.5 10.0 31415.93 17983.53
6 1.5 10.0 31415.93 17983.53
7 1.5 8.0 31415.93 31415.93
8 1.5 8.0 31415.93 31415.93
9 1.5 8.0 31415.93 31415.93
10 1.5 8.0 31415.93 31415.93
H2 220398.69
220.40 m
Since H2 is greater than H1, Hence, Intermediate Wind Girder is required.
Page-3 Date- 26.12.2019

m3
m3
m3
m3
m3
m3
m
m
m Ok
°C
WC
kPa
0025.S335J0
MPa
MPa
Page-3 Date- 26.12.2019

Appendix M
MPa
MPa
MPa
MPa
kg/m3
m
mm
Page-3 Date- 26.12.2019

Adopted
Nominal Weight of
Shell Shell
Thickness (kg)
(mm)
11 4069.15
10 3699.23
10 3699.23
9 3329.30
8 2959.38
7 2589.46
6 2219.54
6 2219.54
5 1849.61
5 1849.61
Total Shell Weight 28484.04
mm Cl. 5.4.1
mm
mm
mm
mm
mm
MPa
MPa
MPa
mm Cl. 5.5.3
mm Ok
mm
Page-3 Date- 26.12.2019

mm Cl. 5.5.2
mm
Page-3 Date- 26.12.2019

m/sec
m/sec
kPa
mm WC
kPa
kPa
m Cl. 5.9.7.1
Page-3 Date- 26.12.2019


2.1 TANK
Service HSD SERVICE

Self Supported
2.2 GEOMETRIC DATA

Maximum Capacity (upto Design Liquid Level) 100
1150.0
= 13.73
2.3 LIQUID DATA


Page-3 Date- 26.12.2019


Allowable Product Design Stress (Sd) 164
Corrected Yield Strength (Syc) 250
Plate Height 1.5
Page-3 Date- 26.12.2019


Nominal
Tank (m)
1 45.0 1500.0 24.0 19.6 5.0

2 43.5 1500.0 23.3 18.9 5.0
3 42.0 1500.0 22.6 18.3 5.0
4 40.5 1500.0 21.9 17.6 5.0
5 39.0 1500.0 21.2 17.0 5.0
6 37.5 1500.0 20.5 16.3 5.0
7 36.0 1500.0 19.8 15.6 5.0
8 34.5 1500.0 19.1 15.0 5.0
9 33.0 1500.0 18.4 14.3 5.0
10 31.5 1500.0 17.6 13.7 5.0
11 30.0 1500.0 16.9 13.0 5.0
12 28.5 1500.0 16.2 12.4 5.0
13 27.0 1500.0 15.5 11.7 5.0
14 25.5 1500.0 14.8 11.0 5.0
15 24.0 1500.0 14.1 10.4 5.0
16 22.5 1500.0 13.4 9.7 5.0
17 21.0 1500.0 12.7 9.1 5.0
18 19.5 1500.0 12.0 8.4 5.0
19 18.0 1500.0 11.3 7.8 5.0
20 16.5 1500.0 10.6 7.1 5.0
21 15.0 1500.0 9.9 6.4 5.0
22 13.5 1500.0 9.2 5.8 5.0
23 12.0 1500.0 8.5 5.1 5.0
24 10.5 1500.0 7.8 4.5 5.0
25 9.0 1500.0 7.1 3.8 5.0
26 7.5 1500.0 6.4 3.2 5.0
27 6.0 1500.0 5.7 2.5 5.0
28 4.5 1500.0 5.0 1.8 5.0
29 3.0 1500.0 4.3 1.2 5.0
30 1.5 1500.0 3.6 0.5 5.0
31 0.0 #REF! 2.9 -0.1 5.0
Total Shell Weight
Page-3 Date- 26.12.2019

4.1 BOTTOM PLATE

4.2.1 THICKNESS
Minimum Thickness of Annular Bottom Plate 6
4.2.2 WIDTH
((215∙𝑡_𝑏)) 428.58
a) / 〖 (𝐺∙𝐻) 〗
^0.5
b) Minimum width of Annular Bottom Plate 600
Page-3 Date- 26.12.2019




= 0.49
Total Internal Pressure (p = pz + pe ) 2.54
𝐻_1=(14700∙𝑡)/𝑝∙√((𝑡/
Maximum Height Of The Unstiffened Shell 𝐷)^3 )
Adopted
Sl. No. of Liquid Nominal
Shell Course Height in Height of Each Weighted Avg
Shell Witi
from Bottom Tank Shell Course (mm) Thickness t Thickness (mm)
of Tank Wi (m) i
(mm)
1 45.0 1500.0 10 450000 5.7666666667
2 43.5 1500.0 10 435000 5.6206896552
3 42.0 1500.0 9 378000 5.46
4 40.5 1500.0 8 324000 5.33
5 39.0 1500.0 8 312000 5.2307692308
Page-3 Date- 26.12.2019

m3
m3
m3
m3
m3
m3
m
m
m Ok
°C
WC
kPa
0025.S335J0
MPa
MPa
Page-3 Date- 26.12.2019

Appendix M
MPa
MPa
MPa
MPa
kg/m3
m
mm
Page-3 Date- 26.12.2019

Adopted
Nominal Weight of
Shell Shell
Thickness (kg)
(mm)
24 8878.14
24 8878.14
23 8508.22
22 8138.30
22 8138.30
21 7768.37
20 7398.45
20 7398.45
19 7028.53
18 6658.61
17 6288.68
17 6288.68
16 5918.76
15 5548.84
15 5548.84
14 5178.92
13 4808.99
13 4808.99
12 4439.07
11 4069.15
10 3699.23
10 3699.23
9 3329.30
8 2959.38
8 2959.38
7 2589.46
6 2219.54
5 1849.61
5 1849.61
5 1849.61
5 #REF!
Total Shell Weight 158696.77
Page-3 Date- 26.12.2019

mm Cl. 5.4.1
mm
mm
mm
mm
mm
MPa
MPa
MPa
mm Cl. 5.5.3
mm Ok
mm
mm Cl. 5.5.2
mm
Page-3 Date- 26.12.2019

m/sec
m/sec
kPa
mm WC
kPa
kPa IS803
kPa
m IS:803 Cl-6.3.3.6
H1 Check
14.59 UNSAFE
13.69 UNSAFE
12.75 UNSAFE
12.00 UNSAFE
11.44 UNSAFE
Page-3 Date- 26.12.2019

Design of Storage Tank API 650-07.01.2020

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1.

DESIGN OF STEEL STORAGE TANKS AS PER API-650 (Diameter <=3m)

Service HSD SERV

Allowable Design Stress (Sd) 23200 psi

Plate Width 2.439 m

DESIGN OF SHELL COURSE

1.0 REFERENCE DESIGN CODES & SPECIFICATIONS: -

For Tank Design API650:2007

2.0 DESIGN INPUT DATA

Service HSD SERVICE

2.2 GEOMETRIC DATA

Min. Operating Volume (upto Minimum Fill Level) 100

2.2 OPERATIONAL DATA

2.3 LIQUID DATA

Type of Liquid Liquid Amonia

2.4 PLATE MATERIAL DATA

Plate Material EN:10025.S335J0

Page-3 Date- 26.12.2019

Minimum Tensile Strength (St) 410

Page-3 Date- 26.12.2019

3.0 DESIGN OF SHELL COURSE

By one foot method (Cl. 5.6.3.2)

Sl. No. of Shell Liquid Design Shell Hyd Shell

1 15.0 1500.0 10.5 6.6 5.0

4.0 DESIGN OF BOTTOM PLATE ASSEMBLY

4.1 BOTTOM PLATE

4.2 ANNULAR BOTTOM PLATE

Page-3 Date- 26.12.2019

Page-3 Date- 26.12.2019

2 Bottom Plate 12.0 6572.1

5.1 GEOGRAPHICAL DATA

Site Location Jamshedpur

5.2 WIND LOAD CALCULATION

Risk Coefficient (k1) 1.0

5.3 UNSTIFFENED SHELL HEIGHT

Maximum Height Of The Unstiffened Shell 54.78

Page-3 Date- 26.12.2019

Stability Factor Ψ 3.000

6.0 DEESIGN OF ROOF

6.1 The total design external pressure loading, Pr

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Total Shell Weight

Page-3 Date- 26.12.2019

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Page-3 Date- 26.12.2019

1.0 REFERENCE DESIGN CODES & SPECIFICATIONS: -

For Tank Design API650:2007

2.0 DESIGN INPUT DATA

Service HSD SERVICE

2.2 GEOMETRIC DATA

Min. Operating Volume (upto Minimum Fill Level) 100

2.2 OPERATIONAL DATA

2.3 LIQUID DATA

Type of Liquid Liquid Amonia

2.4 PLATE MATERIAL DATA

Plate Material EN:10025.S335J0