Design Calculations Raw Water Storage Tanks
Design Calculations Raw Water Storage Tanks
Design Calculations Raw Water Storage Tanks
Material
Main Material ( Shell, Bottom, Roof ) = SS 400 / A 36 ( Sd = 133Mpa,St = 160Mpa)
Structural ( Rafter, Top Angle ) = SS 400
Corrosion Allowance =
Shell = 3.0 mm
Bottom = 3.0 mm
Roof = 3 mm
Page 1 of 44
Date 23-Apr-10
Sheet 1 of 9
Rev 5
44.58 ft
35.75 ft
1.82 ft
10.35
St = 160Mpa)
Page 2 of 44
Date
Design Calculations Sheet
Raw Water Storage Tanks Rev
(2) Sketch
v
R de
θ
(P /9.8*g) R
Design Datas
H = 12000 mm
HL = 10900 mm
= (as per AWWA Sec 3.6.1.1 D-100-96)
= 267.52 inches Radius
T = 22.29 Times increas of 3/4 inches
= 16.72 inches
= 424.69 mm
θ = 3.576 ° (as per AWWA sec 3.6.1.1 D-100-96)
D = 13590 mm
R = 6795 mm
Ht = 11445
h = 555 mm
HQ = 10345 mm
Page 3 of 44
Page 4 of 44
Date 23-Apr-10
Sheet 2 of 9
Rev 5
HL Ht
Page 5 of 44
Page 6 of 44
Design Calculations
Raw Water Storage Tanks
Project PLTU Lampung 2 X 100 MW
Client Adhikarya Multipower PTE LTD
Document Description AWWA Design Calculations for Water Storage Tanks
Equipment Demin Water Storage Tank
Free Board = Free shall be calculated based on the sloshing wave height of water.
Sloshing Wave Height d = 7.35D[ZIC1S/Rw]
D = 13590 mm Tank Inside Diameter
Z = 0.36 for Zone 5 Zone Co-efficient (as per SNI-0-1726-2002)
I = 1 use factor for multiple supply
S = 2 for soil type D
C1 = 0.75/Tw2
Tw = Kp * D^1/2
Kp = 0.58 from figure 8 curve for obtaining factor Kp for the ration D/H
Tw = 3.8723504 s
C1 = 0.0430402
Rw = 3 For pedestral Type of Tanks
d = 3.467158 ft
= 1057 mm
= 1060 mm
Strike - I
Shell Tickness Calculation are calculated by Formula
T = 2.6 X Hf X D X G
---------------------
S X E
Where
Hf = Height Of Shell 10900 mm / 35.752 Ft
D = Diameter of Tank 13590 mm / 44.5752 Ft
G = Specific Gravity for water 1
S = Allowable Design Stress 18000 Psi
E = Joint Efficiency 0.85 See table 14 Sec 3.7 AWWA Std
2.6 X Hf X D X G
T = + CA
S X E
4143
T = + 3
15300
T = 0.27 + 3
T = 7 + 3
T = 10 mm
Plate Thickness Strike I Used = 10 mm
Dimensiion of Strike I [ 6096 X 1500 X 10 ]
= Accepted
Strike - II
Shell Tickness Calculation are calculated by Formula
T = 2.6 X Hf X D X G
---------------------
S X E
Where
Page 7 of 44
Design Calculations
Raw Water Storage Tanks
Project PLTU Lampung 2 X 100 MW
Client Adhikarya Multipower PTE LTD
Document Description AWWA Design Calculations for Water Storage Tanks
Equipment Demin Water Storage Tank
2.6 X Hf X D X G
T = + CA
S X E
T = 0.23 + 3
T = 5.93 + 2.88
T = 8.81
Plate Thickness Strike I Used = 10 mm
Dimensiion of Strike II [ 6096 X 1500 X 10 ]
= Accepted
Strike - III
Shell Tickness Calculation are calculated by Formula
T = 2.6 X Hf X D X G
---------------------
S X E
Where
2.6 X Hf X D X G
T = + CA
S X E
T = 0.17 + 3.00
T = 4.34 + 2.79
T = 7.13
Plate Thickness Strike I Used = 8 mm
Dimensiion of Strike III [ 6096 X 1500 X 8 ]
= Accepted
Strike - IV
Shell Tickness Calculation are calculated by Formula
T = 2.6 X Hf X D X G
---------------------
S X E
Where
2.6 X Hf X D X G
T = + CA
S X E
T = 0.16 + 3.00
T = 4.04 + 3.00
T = 7.04
Plate Thickness Strike I Used = 8 mm
Dimensiion of Strike IV [ 6096 X 1500 X 8 ]
8 = Accepted
Page 8 of 44
Design Calculations
Raw Water Storage Tanks
Project PLTU Lampung 2 X 100 MW
Client Adhikarya Multipower PTE LTD
Document Description AWWA Design Calculations for Water Storage Tanks
Equipment Demin Water Storage Tank
Strike - V
Shell Tickness Calculation are calculated by Formula
T = 2.6 X Hf X D X G
---------------------
S X E
Where
2.6 X Hf X D X G
T = + CA
S X E
T = 0.12 + 3.00
T = 3.09 + 3.00
T = 6.09
Plate Thickness Strike I Used = 8 mm
Dimensiion of Strike V [ 6096 X 1500 X 8 ]
= Accepted
Strike - VI
Shell Tickness Calculation are calculated by Formula
T = 2.6 X Hf X D X G
---------------------
S X E
Where
2.6 X Hf X D X G
T = + CA
S X E
T = 0.08 + 3.00
T = 2.15 + 3.00
T = 5.15
Plate Thickness Strike I Used = 6 mm
Dimensiion of Strike VI [ 6096 X 1500 X 6 ]
= Accepted
Strike - VII
Shell Tickness Calculation are calculated by Formula
T = 2.6 X Hf X D X G
---------------------
S X E
Where
Page 9 of 44
Design Calculations
Raw Water Storage Tanks
Project PLTU Lampung 2 X 100 MW
Client Adhikarya Multipower PTE LTD
Document Description AWWA Design Calculations for Water Storage Tanks
Equipment Demin Water Storage Tank
Page 10 of 44
Design Calculations
Raw Water Storage Tanks
Project PLTU Lampung 2 X 100 MW
Client Adhikarya Multipower PTE LTD
Document Description AWWA Design Calculations for Water Storage Tanks
Equipment Demin Water Storage Tank
2.6 X Hf X D X G
T = + CA
S X E
T = 0.05 + 3.00
T = 1.20 + 3.00
T = 4.20
Plate Thickness Strike I Used = 6 mm
Dimensiion of Strike VI [ 6096 X 1500 X 6 ]
= Accepted
Strike - VIII
Shell Tickness Calculation are calculated by Formula
T = 2.6 X Hf X D X G
---------------------
S X E
Where
2.6 X Hf X D X G
T = + CA
S X E
T = 0.01 + 3.00
T = 0.25 + 3.00
T = 3.25
Plate Thickness Strike I Used = 6 mm
Dimensiion of Strike VI [ 6096 X 1500 X 6 ]
RESULT = Accepted
Summary of Strikes
Surface
Thickness Surface Area in No of Weight
Strike Length Width Thickness Provided Area
Reqd m2 Strikes in Kg
in m2
Page 11 of 44
Date 29-Apr-10
Sheet 3 of 9
Rev 6
Page 12 of 44
Date 29-Apr-10
Sheet 3 of 9
Rev 6
Page 13 of 44
Date 29-Apr-10
Sheet 3 of 9
Rev 6
Page 14 of 44
Date 29-Apr-10
Sheet 3 of 9
Rev 6
Page 15 of 44
Date 29-Apr-10
Sheet 3 of 9
Rev 6
Corroded
Weight
in Kg
3517.29
3517.29
2512.35
2512.35
2512.35
1507.41
1507.41
1507.41
19093.85
Page 16 of 44
Design Calculations
Raw Water Storage Tanks
Page 17 of 44
Design Calculations
Raw Water Storage Tanks
2575 X t
L = < 84 inches
√ WD + L
506.89
= < 84 inches
3.87
Page 18 of 44
Date 23-Apr-10
Sheet 4 of 9
Rev 6
REV REMARKS
R3
R3
ender Document)
Page 19 of 44
Date 23-Apr-10
Sheet 4 of 9
Rev 6
Page 20 of 44
Design Calculations
Raw Water Storage Tanks
Normal Venting Requirements - Due to Liquid inflow or outflow (as per API-2000 )
Out-Breathing
Type of Tank = Non Refrigerated Above Ground Storage Tanks
Max Liquid In flow = 75 m3/hr
Out Breatthing of Tank = 2.02 Nm3/hr per m3/hr of liquid flow)
Total Out breathing of tank = 151.5 Nm3/hr of air (Nm3/hr - Normal cubic meters per hour)
Air velocity = 24 m/s
Total Out breathing of tank = 0.042 m3/s
Area Required = 0.0018 m2
= 0.0473 m
Dia Required
= 47.262 mm
In-Breathing
Type of Tank = Non Refrigerated Above Ground Storage Tanks
Max Liquid out flow = 135 m3/hr
In Breatthing of Tank = 0.94 Nm3/hr per m3/hr of liquid flow)
Total In breathing of tank = 126.9 Nm3/hr of air (Nm3/hr - Normal cubic meters per hour)
Air velocity = 24 m/s
Total In breathing of tank = 0.035 m3/s
Area Required = 0.0015 m2
= 0.0433 m
Dia Required
= 43.255 mm
= 161.11 mm
Total Dia Required for Air Vent
= 200 NB
Page 21 of 44
Design Calculations
Raw Water Storage Tanks
Page 22 of 44
Date 23-Apr-10
Rev 5
et Conditions
Max Flow Min Flow
Rate Rate Pressure
(in Bar)
(m3/hr) (m3/hr)
75 0 1.2
40 20 1.2
20 0 1.2
Page 23 of 44
Date 23-Apr-10
Rev 5
Page 24 of 44
Date
Design Calculations
Sheet
Raw Water Rev
Storage Tanks
Project PLTU Lampung 2 X 100 MW
Client Adhikarya Multipower PTE LTD
Document Description AWWA Design Calculations for Water Storage Tanks
Equipment Demin Water Storage Tank
Standard :
150 m2
For Corrodetb = tb ( new - CA )
= 10 - 3
= 7 mm = 0.007 m
Weight Corroded = 8226.68 Kg
Page 25 of 44
Page 26 of 44
Date 23-Apr-10
Sheet 6 of 9
Rev #REF!
Plate of tanks
mm
(od) 2
Page 27 of 44
Page 28 of 44
Date
Design Calculations Sheet
Raw Water Storage Tanks Rev
→ Design Load
• Projected Area of Tank
a. Shell
As = OD * Hs
= 163.37 m2
b. Roof
Ar = OD * Hr / 2
2.89 m2
→ Wind Load
a. Shell Fs = Pw X As
= 8167 Kg
b. Roof Fr = Pw X Ar
= 145 Kg
c. Total Wind Load = 8311 Kg
→ Design Moment
• Mas Overturning Moment
M1 = ( Fs * HT /2) + (Fr x (HT + Hr / 3)
HT = 12.00 mm
Hr = 0.42 mm
M1 = 49599 Kg.m
→ Resisting Moment
• M2 = 2 / 3(W X OD/2)
W= 474 (weight of Shell of Tank in corroded condition)
M2 = 2149880.4 Kg.m
→ Conclusion
M1 < M2
"Resisting moment on the bottom plate of the tank is greater than the Overt
moment caused by wind. Hence the Tank does not reqd to be anchored for W
Page 29 of 44
"Resisting moment on the bottom plate of the tank is greater than the Overt
moment caused by wind. Hence the Tank does not reqd to be anchored for W
Page 30 of 44
Date 23-Apr-10
Sheet 7 of 9
Rev #REF!
74.4
dition)
Page 31 of 44
Page 32 of 44
Design Calculations
Raw Water Storage Tanks
→ Dimensions
Ѳ = 3.56 °
D = 13590 mm 13.59 m
dB = 13810 mm 13.81 m
HT = 10900 mm 10.9 m
Hr = 424.6875 mm 0.4246875 m
Y1 = 5450 mm 5.45 m
Y2 = 11042 mm 11.04 m
Y3 = 10 mm 0.01 m
→ Centre of Gravity of Tank
• AS = D X HT = 148131000 148.131 m2
• Ar = D x Hr/2 = 2.47338 m2
• Ab = dB X tb = 0.109 m2
• ΣA = 150.71338 m2
• Xs = As*Y1 + Ar*Y2 - Ab*Y3
ΣA
= 5.54 m
→ Natural Period
• D/H = 1.13
• T = 2∏(D/(3.68 X g X tanh (3.68 D / H)))^0.5
D = 44.58 ft
g = 32.2 ft/s2
H = 35.75 ft
T = 3.85 secs
→ Total Weight of Tank Sheild (New)
Ws = 31,153 Kg
→ Total Weight of Roof Frame
Wf = 65 Kg (UNP 100 X 50)
→ Total Weight of Tank roof(New)
Wr = 9322.7943 Kg
→ Weight of Tank content
WT = 49 GHD2
G= 1
D= 44.58 ft
H= 35.752 ft 10900 429.133858
WT = 3480832 lb
1582196 Kg
Page 33 of 44
Design Calculations
Raw Water Storage Tanks
Page 34 of 44
Design Calculations
Raw Water Storage Tanks
Ac = 0.1827822
Page 35 of 44
Design Calculations
Raw Water Storage Tanks
Page 36 of 44
Date 23-Apr-10
Sheet 8 of 9
Rev #REF!
Page 37 of 44
Date 23-Apr-10
Sheet 8 of 9
Rev #REF!
Page 38 of 44
Date 23-Apr-10
Sheet 8 of 9
Rev #REF!
3.3.2.3)
D-100-96 eq 13-4)
Page 39 of 44
Date 23-Apr-10
Sheet 8 of 9
Rev #REF!
Page 40 of 44
Date
Design Calculations
Sheet
Raw Water Storage Rev
Tanks
8 Anchor Design
Anchor Spacing ( See AWWA Sec 3.8 .1.2.1 / 1.3 )
" The maximum anchor spacing shall not exceed the following 6 Ft ( 1.83 m ) For single pedestal
tank with a nominal base diameter less than 40 Ft ( 12.2 mm )"
" The maximum anchor Spacing shall not exceed the following 10 Ft ( 3,05 m ) for single Pedestal
Tank with Nominal base diameter equal to or greater than 40 Ft ( 12,2 m ) and for ground supported
Flat Bottom tank"
"Minimum Number of Anchor Bolt For single pedestal Tank and ground Supported Flat Bottom tank
the minimum number of anchor bolt shall be 6 "
Mn = Ø Tank X ∏
-----------------
Max Spacing
Mn = Maximum Number of Anchor Bolt
Max S = 10 ft 3.0488 m ( Considering as per sec 3.8 of AWWA D-100-96)
So
Mn = 44.58 X 3.14
10
Mn = 139.966128
10
= 13.99661
= 16
Therefore the number of Anchor bolts required is = 16
No of Anchor Bolts Provid = 24
Note : See AWWA Std Sec 3.8.5
When Exposed to weather Diameter Anchor Bolt less than 1 1/4" ( 31,8 mm ) with
Corrosion allowance of 3 mm )
So,
30 mm + 3 mm 33 mm
40 mm
Used Anchor Bolts Diameter is Minimum 40 mm ( Accepted )
Page 41 of 44
Date
Design Calculations
Sheet
Raw Water Storage Rev
Tanks
Result "Allowable stress on each achor bolt is greater than the actual stress
individual anchor bolt. Hence the Dia and Nos of Anchor bolt selected
the overturing moment caused by seismic load"
Page 42 of 44
Date 23-Apr-10
Sheet 9 of 9
Rev #REF!
REV REMARKS
Rev - 4
Page 43 of 44
Date 23-Apr-10
Sheet 9 of 9
Rev #REF!
ss Tables,
Page 44 of 44