API 650 Tank Design Calculations

Download as xls, pdf, or txt
Download as xls, pdf, or txt
You are on page 1of 8
At a glance
Powered by AI
The document provides design specifications and calculations for an oil storage tank including shell thickness calculations, foundation design, and seismic load considerations.

The tank is designed to store crude oil with a maximum operating temperature of 150 degrees Fahrenheit and a specific gravity of 0.85.

The tank construction follows API 650 specifications and is designed for a maximum allowable stress of 21,300 psi for the 516-60 steel plate used in the shell and bottom construction.

Sheet 1 of 1

(English Units)
1
2
3
4
5
6
7
8
9
10
11
12
13 Ft
14
15 Ft
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30 F
31
32
33
34 F
35 F
36
37
38
39
40
41
42
43
44
45
46
47
48 %
49 lb lb
50
51
52
Rev Date Description By Chk. Rev Date Description By Chk.
Full of Water
Seismic Zone 3
0.00
1.00 2.00
Appr.
Tank Insulation ?
Insulation Type:
Code (as appl.):
EmptyTank Weight
150#
150#
API
API
516 Grade 55
Approvals
125#
125#
125#
150#
150#
150#
150#
150#
Negative Pressure
Roof Type :
Shell Diameter : 50.00 Shell Height : 32.00
1
1
Mfr Ref. No. :
24"
24"
6"
Roof Manway

E
Design Engineer :
T-400 & T-405 Equipment No. :
No. Req'd :
Other Ref. Dwg No. :
CRUDE OIL Storage
Kirwin
1
1
1
2
2
1
1
1
1
1
150#
150#
Face
Feet
5.5
Sample Tap
I
J
L

API Lining/Coating 1 Spare

D
0.1250
0.1250
for:
57370 Normalized
Normalized 150#
150#
Maximum Fluid Temperature
Roof Nozzle
N1
N2
Water Draw Nozzle
Top Center Vent
Sample Tap
Stilling Vent
Temperature Indicator
Outlet Nozzle
Positive Pressure
Yes
Material
200
-25
Component CA, in.
----
Minimum Fluid Temperature
(Hydro)test Pressure expressed in Psig
0.0.3
Fill Nozzle
Mixer Manway
Vapor Pressure @ Max. Operating Temperature psia
Two
1. Items marked with an asterisk (*) to be completed by Vendor/Fabricator.
2. Fixed cone roof with internal floating roof.

Appr.
For Inquiry 0
Remarks
Project No.
Service
Cone
50.00
Nominal Volume :
1952.000
Fluid Stored : CRUDE OIL
0.50
Flash Point (Closed Cup) :
150#
Mark
A
Barrels Feet 11,191
Sloped
PID115-EPF-01-112A1
32.00
Bottom Floor Type:
Manufacturer :
Service :
Location :
Model :
Unit :
F
G
This Tank Service is considered: Cyclic
K
Operating Design
P
M
H
Emergency Vacuum Design ?
METALLURGY
Remarks
Shell & Bottom
Roof L. J.
R. F.
R. F.
F. F.
L. J.
API
L. J.
R. F.
F. F.
F. F.
R. F.
API
48"x48"
1"
10"
150#
8"
30"
4"
8"
3/4"
3/4"
4"
2"

1
OPERATING/DESIGN DATA
oz/in.2
NOZZLES/CONNECTIONS
0.7900 Sp. Gr. : Size Rating Qty
F. F.
85 Radiograph Inspection Req'd ? Yes Hot
API 650 LATEST EDITION
in.
Paint Spec. Fireproofing ? Yes
CONSTRUCTION/FABRICATION
Sump
Internals (attach separate sheet, as req'd):
Design Wind Velocity
Design Specifications:
No
Others:
mph 100 Thickness :
STORAGE TANK SPECIFICATION
Stress Relieve ? Yes
Plot Plan No. : P&ID No.
psig
oz/in.2 Set @
Shell Manway
Flush Cleanout MW
R
e
v
.

N
o
.

48" X 48"
FLUSH
CLEANOUT
F
A
M
P
G
K
D
E
L
E
H
N
2
N
1
J I
Art Montemayor API 650 Storage Tank March 12, 2002
Rev: 0
API 650 Design Calculations
50.00
32.00
0.174 in. Wall Thickness
t
d
= 0.224
1
23,200
0.85%
24,900
0.0625
For First Course (Bottom) 516-60 Plate 0.236
0.189
0.230
50.00
32.00
1
Sd = allowable Stress for Design condition 21,300
E = joint efficiency 0.85%
S
t
= allowable stress516-60 Hydro Test 24,000
CA = Corrosion Allowance 0.0625
For Second Course 516-60 Plate 0.5000
t
d
= 2.6(D)(H -1)(G)/S
d
= 0.165
t
d
=t
d
/ t
t
= 2.6(D)(H-1)/(S
t
)
t
d
= Miniumum shell thickness, in inches 0.209
D = Normal tank diameter , in feet 50.00
H = depth of tank , in feet 28
G = design Specific gravity of liquid 1
Sd = allowable Stress for Design condition 21,300
E = joint efficiency 0.85%
S
t
= allowable stress 516-60 Hydro Test 24,000
CA = Corrosion Allowance 0.0625
For Third Course 516-60 Plate 0.3750
D = Normal tank diameter , in feet
H = depth of tank , in feet
G = design Specific gravity of liquid
Sd = allowable Stress for Design condition
Shell Design : FROM ( BOTTOM COURSE) PLATE TO (TOP COURSE) PLATE
E = joint efficiency
t
d
= 2.6(D)(H -1)(G)/S
d
=
Miniumum shell thickness, in inches, t
d
= t
d
/ t
t
= 2.6(D)(H-1)/(S
t
)
in. (Includes Corrosion Allowance)
S
t
= allowable stress 516-60 Hydro Test
D = Normal tank diameter , in feet =
H = depth of tank , in feet =
G = design Specific gravity of liquid =
CA = Corrosion Allowance
t
d
= 2.6(D)(H -1)(G)/S
d
=
t
d
=t
d
/ t
t
= 2.6(D)(H-1)/(S
t
) =
t
d
= Miniumum shell thickness, in inches =
Page 2 of 8
FileName: 229432908.xls.ms_office
WorkSheet: Steel Design
Art Montemayor API 650 Storage Tank March 12, 2002
Rev: 0
API 650 Design Calculations
Shell Design :
0.196
0.2365 inches
D = Normal tank diameter , in feet 94.5
H = depth of tank , in feet 18
G = design Specific gravity of liquid 1
Sd = allowable Stress for Design condition 21,300
E = joint efficiency 0.85%
S
t
= allowable stress 516-60 Hydro Test 24,000
CA = Corrosion Allowance 0.0625
For Fourth Course 516-60 Plate 0.2500
t
d
= 2.6(D)(H -1)(G)/S
d
= 0.081
t
d
=t
d
/ t
t
= 2.6(D)(H-1)/(S
t
)
t
d
= Miniumum shell thickness, in inches 0.1342
D = Normal tank diameter , in feet 94.5
H = depth of tank , in feet 8
G = design Specific gravity of liquid 1
Sd = allowable Stress for Design condition 21,300
E = joint efficiency 0.85%
S
t
= allowable stress 516-60 Hydro Test 24,000
CA = Corrosion Allowance 0.0625
For Fifth Course 516-60 Plate 0.2500
Annular Bottom Plate Thickness 0.3750
D = Diameter in Feet 50.00
H = Height in Feet 32.00
V = Volume in Cubic Feet
p*D*H = 5,027 Ft
2
of Shell surface area
p*D
2
/4 = 1,963 Ft
2
of Roof Area (estimated)
p*D
2
/4 = 1,963 Ft
2
of Bottom Floor area
Tank Roof surface =
Tank Floor surface =
t
d
= Miniumum shell thickness =
t
d
= 2.6(D)(H -1)(G)/S
d
=
t
d
=t
d
/ t
t
= 2.6(D)(H-1)/(S
t
) =
Tank Shell surface =
Page 3 of 8
FileName: 229432908.xls.ms_office
WorkSheet: Steel Design
Art Montemayor API 650 Storage Tank March 12, 2002
Rev: 0
Seismic Zone; 3
Zone Coefficient Z = 0.3
Importance Factor I = 1.0
Diameter of Tank D = 94.5
Height of Liquid Content (Design) H = 44.5
Shell Height Hs = 48
Design Specific Gravity G = 0.79
Thickness of Bottom PL Under Shell t
b
= 0.3750
Yeild Strength of Bottom PL F
by
= 36,000 PSI
Weight of Shell Ws = 221 Kips
Weight of Roof + Live Load = 107.4 + 210.4 Wy = 317.8 Kips
Weight of Product PI()/4(94.5)
2
(44.5)(.79)(62.4) Wt = 15,386 Kips
Xs = 19.685 Ft
C
1
= 0.60
D/H = 2.12
W
1
/ W
t
= 0.535 W
1
= 8,231
W
2
/ W
t
= 0.45 W
2
= 6,924
X
1
/H = 0.375 X
1
= 16.7
X
2
/H = 0.59 X
2
= 26.3
Per Fig. E-4
K = 0.6
Lateral Force Coefficients: E-3.3
T =K (D
0.5
) =.6 *(94.5
0.5
) = 5.83 Seconds
If Greater Than 4.5 seconds 3.375 (s/T
2
) = 3.375*1.5/5.83
2
= 0.149 Seconds
for seismic loading.
DATA GIVEN:
Per Fig. E-3
CALCULATIONS:
Seismic Coefficients:
FOUNDATION DESIGN:
Per API 650 (Appendix E)
Per Fig. E-2
Tank is unanchored, use equations pertaining to unanchored tanks,
Page 4 of 8
FileName: 229432908.xls.ms_office
WorkSheet: Foundation Design - 1
Art Montemayor API 650 Storage Tank March 12, 2002
Rev: 0
Seismic Loads:
M = (Z)(I) { (C
1
)(Ws)(Xs)+(C
1
)(Wr)(Ht)+(C
1
)(W)(X)+(C
2
)(W
2
)(X
2
)}
(0.3)*(1.0)[ 0.6(221)(19.685)+ 0.6(317.8)(48.0)+ 0.6(8232)(16.7)+ 0.149(6924)(26.3)]
0.3 2610 9155 82485 27133 36415 Ft-Kips
V = (Z)(I) {(C1)(Ws)+(C1)(Wr)(Ht)+(C1)(W)(X)+(C2)(W2)(X2)}
(0.3)*(1.0)[ 0.6(221)+ 0.6(317.8)+ 0.6(8232)+ 0.149(6924)]
0.3 132.6 190.68 4939.2 1031.676 1888 kips
Reistance to Overturning:( E.4.1) API 650
W
L
= 7.9t
b


F
by
G H
(G18)*(G16)*(G14)/(G13)
2
)
3,333 # / ft
1265580 1125
Constant = 7.9
3,333 # / ft Not to exceed 1.25*GHD 4153 # / ft
USE 4153 # / ft
Shell Compression: Per E-5
M = 36415 ft-kips
Wt + W
L
= 583.8 / (PI()*94.5) + 4.153 6 Kips
M / D
2
(Wt + W
L
)
(G76)/(G13)
2
(6.12)
36415 54653 0.666 > 0.785
b = 1.815+1.273*36415/94.5^2 b = 7.0
Max. Longitudinal Compressive Force 7.0
UnAnchored Longitudinal Compressive Stress
7000 / 6 1167
Allowable Longitudinal Compressive Stress
GHD
2
/t
2
1.255 * 10
6
= Fa=10
6
(t) / D = 5.29 Kips
Anchorage Not Required
FOUNDATION DESIGN:
Page 5 of 8
FileName: 229432908.xls.ms_office
WorkSheet: Foundation Design - 1
Art Montemayor API 650 Storage Tank March 12, 2002
Rev: 0
Max. Overturning Moment Due To Seismic Loads. 36,415 Kips
Compression or Tension Due To Moment: 5.19 kpf
Seismic Base Shear: 0.27 kips
RINGWALL DESIGN:
Use Following Weight Values for Materials
Wt. of Steel 490lb/ft
3
Wt. Of Compacted Soil 110 lb/ft
3
Wt. Of Concrete Wall 150 lb/ft
3
Wt. Of Product in Tank 50 lb/ft
3
Horizontal Pressure on Ring Wall:
F=Kah(g*p*H+1/2 soh)+270
0.3*6.0[(50*44.5+0.5*110*6.0)]+270 4,869 kips
Hoop Tension:
1/2FD= 1/2(4869)(94.5) 230 kips
As= 231/24.0 10 in.
USE - 6 # 9 Bars Ea. Face
USE - # 4 Bars at 12" on Center
Minimum RingWall Thickness:
T = 2W / g *p*h - 2h ( gc - gso) W = 1100
(2)(1100)/50(44.5)-2(6.0)(150-110) 1.26
FOUNDATION DESIGN:
Use 16" Thick Concrete Wall
12"
48"
12"
Top of Ground Elevation
16"
Page 6 of 8
FileName: 229432908.xls.ms_office
WorkSheet: Foundation Design - 2
Art Montemayor API 650 Storage Tank March 12, 2002
Rev: 0
Concrete Tensile Stress:
f
ct
= c(Es)(As)+T / Ac + n (As)
.0003(29*10
6
)(10)+231000/(16*72)+(9*10)
318000 1242 256 psi
.15(3000) 450 psi
OK
Soil Bearing:
Try 3'- 6" Footing
Weight. of Wall = 1.33*5.0*.150 1.0 kips
Weight of Footing = 3.5*1.0*.150 0.525 kips
Weight of Fill = 2.17*4.0*.110 0.95 kips
2.48 kips
Case 1
Load from Shell + Roof + Live Load = 1.1 kips
Weight of Wall +Footing + Fill = 2.48 kips
Bearing Pressure = 3.58/3.50 1.0 kips
Case 2
Dead + Live Load + Earthquake Load =
P = 3.58 + 5.19 = 8.77 kips
H = 0.270 kips
Moment at Base of Footing = .270(6.0) 1.62 kips
Bearing Pressure Under Footing =
8.77/3.5*1 2.51 kips
2.51+.79 3.30 kips
Allowable Pressure = 3.0*1.33 3.99
OK
USE -4 # 9 Bars in Footing
USE - # 4 Bars at 12" Horizontal
Page 7 of 8
FileName: 229432908.xls.ms_office
WorkSheet: Foundation Design - 2
Art Montemayor API 650 Storage Tank March 12, 2002
Rev: 0
NOTES:
DETAILED FOUNDATION DESIGN:
4. Maximum Deiation to be less than 1/4" overall:
3. Top of concrete to be smooth and level with 1/8" +/- in any 30 feet of circumferential length:
1. Oiled sand to be mixture of sand and liquid asphalt (mc70):
2. Use 10 gallons of asphalt per cubic yard of sand:
3' - 6"
(4) # 9 Bars Eq. Spaced
Center Line of Tank
47" - 3"
Slope 1" per ft.
10" Pad of Sand
Well-Compacted Gravel
95% Compacted
50 / 100 % Passing # 4 Sieve
95 % Compacted Subgrade or fill Material
10"
6

#

9

B
a
r
s

E
a
c
h

F
a
c
e

E
q
.

4
'
-
0
"

12"
1
2
"

1'-4" Wall
# 4 Bars 12" O/C Each Face
Page 8 of 8
FileName: 229432908.xls.ms_office
WorkSheet: Foundation Design - 3

You might also like