API 650 Tank Design Calculations
API 650 Tank Design Calculations
API 650 Tank Design Calculations
(English Units)
1
2
3
4
5
6
7
8
9
10
11
12
13 Ft
14
15 Ft
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30 F
31
32
33
34 F
35 F
36
37
38
39
40
41
42
43
44
45
46
47
48 %
49 lb lb
50
51
52
Rev Date Description By Chk. Rev Date Description By Chk.
Full of Water
Seismic Zone 3
0.00
1.00 2.00
Appr.
Tank Insulation ?
Insulation Type:
Code (as appl.):
EmptyTank Weight
150#
150#
API
API
516 Grade 55
Approvals
125#
125#
125#
150#
150#
150#
150#
150#
Negative Pressure
Roof Type :
Shell Diameter : 50.00 Shell Height : 32.00
1
1
Mfr Ref. No. :
24"
24"
6"
Roof Manway
E
Design Engineer :
T-400 & T-405 Equipment No. :
No. Req'd :
Other Ref. Dwg No. :
CRUDE OIL Storage
Kirwin
1
1
1
2
2
1
1
1
1
1
150#
150#
Face
Feet
5.5
Sample Tap
I
J
L
API Lining/Coating 1 Spare
D
0.1250
0.1250
for:
57370 Normalized
Normalized 150#
150#
Maximum Fluid Temperature
Roof Nozzle
N1
N2
Water Draw Nozzle
Top Center Vent
Sample Tap
Stilling Vent
Temperature Indicator
Outlet Nozzle
Positive Pressure
Yes
Material
200
-25
Component CA, in.
----
Minimum Fluid Temperature
(Hydro)test Pressure expressed in Psig
0.0.3
Fill Nozzle
Mixer Manway
Vapor Pressure @ Max. Operating Temperature psia
Two
1. Items marked with an asterisk (*) to be completed by Vendor/Fabricator.
2. Fixed cone roof with internal floating roof.
Appr.
For Inquiry 0
Remarks
Project No.
Service
Cone
50.00
Nominal Volume :
1952.000
Fluid Stored : CRUDE OIL
0.50
Flash Point (Closed Cup) :
150#
Mark
A
Barrels Feet 11,191
Sloped
PID115-EPF-01-112A1
32.00
Bottom Floor Type:
Manufacturer :
Service :
Location :
Model :
Unit :
F
G
This Tank Service is considered: Cyclic
K
Operating Design
P
M
H
Emergency Vacuum Design ?
METALLURGY
Remarks
Shell & Bottom
Roof L. J.
R. F.
R. F.
F. F.
L. J.
API
L. J.
R. F.
F. F.
F. F.
R. F.
API
48"x48"
1"
10"
150#
8"
30"
4"
8"
3/4"
3/4"
4"
2"
1
OPERATING/DESIGN DATA
oz/in.2
NOZZLES/CONNECTIONS
0.7900 Sp. Gr. : Size Rating Qty
F. F.
85 Radiograph Inspection Req'd ? Yes Hot
API 650 LATEST EDITION
in.
Paint Spec. Fireproofing ? Yes
CONSTRUCTION/FABRICATION
Sump
Internals (attach separate sheet, as req'd):
Design Wind Velocity
Design Specifications:
No
Others:
mph 100 Thickness :
STORAGE TANK SPECIFICATION
Stress Relieve ? Yes
Plot Plan No. : P&ID No.
psig
oz/in.2 Set @
Shell Manway
Flush Cleanout MW
R
e
v
.
N
o
.
48" X 48"
FLUSH
CLEANOUT
F
A
M
P
G
K
D
E
L
E
H
N
2
N
1
J I
Art Montemayor API 650 Storage Tank March 12, 2002
Rev: 0
API 650 Design Calculations
50.00
32.00
0.174 in. Wall Thickness
t
d
= 0.224
1
23,200
0.85%
24,900
0.0625
For First Course (Bottom) 516-60 Plate 0.236
0.189
0.230
50.00
32.00
1
Sd = allowable Stress for Design condition 21,300
E = joint efficiency 0.85%
S
t
= allowable stress516-60 Hydro Test 24,000
CA = Corrosion Allowance 0.0625
For Second Course 516-60 Plate 0.5000
t
d
= 2.6(D)(H -1)(G)/S
d
= 0.165
t
d
=t
d
/ t
t
= 2.6(D)(H-1)/(S
t
)
t
d
= Miniumum shell thickness, in inches 0.209
D = Normal tank diameter , in feet 50.00
H = depth of tank , in feet 28
G = design Specific gravity of liquid 1
Sd = allowable Stress for Design condition 21,300
E = joint efficiency 0.85%
S
t
= allowable stress 516-60 Hydro Test 24,000
CA = Corrosion Allowance 0.0625
For Third Course 516-60 Plate 0.3750
D = Normal tank diameter , in feet
H = depth of tank , in feet
G = design Specific gravity of liquid
Sd = allowable Stress for Design condition
Shell Design : FROM ( BOTTOM COURSE) PLATE TO (TOP COURSE) PLATE
E = joint efficiency
t
d
= 2.6(D)(H -1)(G)/S
d
=
Miniumum shell thickness, in inches, t
d
= t
d
/ t
t
= 2.6(D)(H-1)/(S
t
)
in. (Includes Corrosion Allowance)
S
t
= allowable stress 516-60 Hydro Test
D = Normal tank diameter , in feet =
H = depth of tank , in feet =
G = design Specific gravity of liquid =
CA = Corrosion Allowance
t
d
= 2.6(D)(H -1)(G)/S
d
=
t
d
=t
d
/ t
t
= 2.6(D)(H-1)/(S
t
) =
t
d
= Miniumum shell thickness, in inches =
Page 2 of 8
FileName: 229432908.xls.ms_office
WorkSheet: Steel Design
Art Montemayor API 650 Storage Tank March 12, 2002
Rev: 0
API 650 Design Calculations
Shell Design :
0.196
0.2365 inches
D = Normal tank diameter , in feet 94.5
H = depth of tank , in feet 18
G = design Specific gravity of liquid 1
Sd = allowable Stress for Design condition 21,300
E = joint efficiency 0.85%
S
t
= allowable stress 516-60 Hydro Test 24,000
CA = Corrosion Allowance 0.0625
For Fourth Course 516-60 Plate 0.2500
t
d
= 2.6(D)(H -1)(G)/S
d
= 0.081
t
d
=t
d
/ t
t
= 2.6(D)(H-1)/(S
t
)
t
d
= Miniumum shell thickness, in inches 0.1342
D = Normal tank diameter , in feet 94.5
H = depth of tank , in feet 8
G = design Specific gravity of liquid 1
Sd = allowable Stress for Design condition 21,300
E = joint efficiency 0.85%
S
t
= allowable stress 516-60 Hydro Test 24,000
CA = Corrosion Allowance 0.0625
For Fifth Course 516-60 Plate 0.2500
Annular Bottom Plate Thickness 0.3750
D = Diameter in Feet 50.00
H = Height in Feet 32.00
V = Volume in Cubic Feet
p*D*H = 5,027 Ft
2
of Shell surface area
p*D
2
/4 = 1,963 Ft
2
of Roof Area (estimated)
p*D
2
/4 = 1,963 Ft
2
of Bottom Floor area
Tank Roof surface =
Tank Floor surface =
t
d
= Miniumum shell thickness =
t
d
= 2.6(D)(H -1)(G)/S
d
=
t
d
=t
d
/ t
t
= 2.6(D)(H-1)/(S
t
) =
Tank Shell surface =
Page 3 of 8
FileName: 229432908.xls.ms_office
WorkSheet: Steel Design
Art Montemayor API 650 Storage Tank March 12, 2002
Rev: 0
Seismic Zone; 3
Zone Coefficient Z = 0.3
Importance Factor I = 1.0
Diameter of Tank D = 94.5
Height of Liquid Content (Design) H = 44.5
Shell Height Hs = 48
Design Specific Gravity G = 0.79
Thickness of Bottom PL Under Shell t
b
= 0.3750
Yeild Strength of Bottom PL F
by
= 36,000 PSI
Weight of Shell Ws = 221 Kips
Weight of Roof + Live Load = 107.4 + 210.4 Wy = 317.8 Kips
Weight of Product PI()/4(94.5)
2
(44.5)(.79)(62.4) Wt = 15,386 Kips
Xs = 19.685 Ft
C
1
= 0.60
D/H = 2.12
W
1
/ W
t
= 0.535 W
1
= 8,231
W
2
/ W
t
= 0.45 W
2
= 6,924
X
1
/H = 0.375 X
1
= 16.7
X
2
/H = 0.59 X
2
= 26.3
Per Fig. E-4
K = 0.6
Lateral Force Coefficients: E-3.3
T =K (D
0.5
) =.6 *(94.5
0.5
) = 5.83 Seconds
If Greater Than 4.5 seconds 3.375 (s/T
2
) = 3.375*1.5/5.83
2
= 0.149 Seconds
for seismic loading.
DATA GIVEN:
Per Fig. E-3
CALCULATIONS:
Seismic Coefficients:
FOUNDATION DESIGN:
Per API 650 (Appendix E)
Per Fig. E-2
Tank is unanchored, use equations pertaining to unanchored tanks,
Page 4 of 8
FileName: 229432908.xls.ms_office
WorkSheet: Foundation Design - 1
Art Montemayor API 650 Storage Tank March 12, 2002
Rev: 0
Seismic Loads:
M = (Z)(I) { (C
1
)(Ws)(Xs)+(C
1
)(Wr)(Ht)+(C
1
)(W)(X)+(C
2
)(W
2
)(X
2
)}
(0.3)*(1.0)[ 0.6(221)(19.685)+ 0.6(317.8)(48.0)+ 0.6(8232)(16.7)+ 0.149(6924)(26.3)]
0.3 2610 9155 82485 27133 36415 Ft-Kips
V = (Z)(I) {(C1)(Ws)+(C1)(Wr)(Ht)+(C1)(W)(X)+(C2)(W2)(X2)}
(0.3)*(1.0)[ 0.6(221)+ 0.6(317.8)+ 0.6(8232)+ 0.149(6924)]
0.3 132.6 190.68 4939.2 1031.676 1888 kips
Reistance to Overturning:( E.4.1) API 650
W
L
= 7.9t
b
F
by
G H
(G18)*(G16)*(G14)/(G13)
2
)
3,333 # / ft
1265580 1125
Constant = 7.9
3,333 # / ft Not to exceed 1.25*GHD 4153 # / ft
USE 4153 # / ft
Shell Compression: Per E-5
M = 36415 ft-kips
Wt + W
L
= 583.8 / (PI()*94.5) + 4.153 6 Kips
M / D
2
(Wt + W
L
)
(G76)/(G13)
2
(6.12)
36415 54653 0.666 > 0.785
b = 1.815+1.273*36415/94.5^2 b = 7.0
Max. Longitudinal Compressive Force 7.0
UnAnchored Longitudinal Compressive Stress
7000 / 6 1167
Allowable Longitudinal Compressive Stress
GHD
2
/t
2
1.255 * 10
6
= Fa=10
6
(t) / D = 5.29 Kips
Anchorage Not Required
FOUNDATION DESIGN:
Page 5 of 8
FileName: 229432908.xls.ms_office
WorkSheet: Foundation Design - 1
Art Montemayor API 650 Storage Tank March 12, 2002
Rev: 0
Max. Overturning Moment Due To Seismic Loads. 36,415 Kips
Compression or Tension Due To Moment: 5.19 kpf
Seismic Base Shear: 0.27 kips
RINGWALL DESIGN:
Use Following Weight Values for Materials
Wt. of Steel 490lb/ft
3
Wt. Of Compacted Soil 110 lb/ft
3
Wt. Of Concrete Wall 150 lb/ft
3
Wt. Of Product in Tank 50 lb/ft
3
Horizontal Pressure on Ring Wall:
F=Kah(g*p*H+1/2 soh)+270
0.3*6.0[(50*44.5+0.5*110*6.0)]+270 4,869 kips
Hoop Tension:
1/2FD= 1/2(4869)(94.5) 230 kips
As= 231/24.0 10 in.
USE - 6 # 9 Bars Ea. Face
USE - # 4 Bars at 12" on Center
Minimum RingWall Thickness:
T = 2W / g *p*h - 2h ( gc - gso) W = 1100
(2)(1100)/50(44.5)-2(6.0)(150-110) 1.26
FOUNDATION DESIGN:
Use 16" Thick Concrete Wall
12"
48"
12"
Top of Ground Elevation
16"
Page 6 of 8
FileName: 229432908.xls.ms_office
WorkSheet: Foundation Design - 2
Art Montemayor API 650 Storage Tank March 12, 2002
Rev: 0
Concrete Tensile Stress:
f
ct
= c(Es)(As)+T / Ac + n (As)
.0003(29*10
6
)(10)+231000/(16*72)+(9*10)
318000 1242 256 psi
.15(3000) 450 psi
OK
Soil Bearing:
Try 3'- 6" Footing
Weight. of Wall = 1.33*5.0*.150 1.0 kips
Weight of Footing = 3.5*1.0*.150 0.525 kips
Weight of Fill = 2.17*4.0*.110 0.95 kips
2.48 kips
Case 1
Load from Shell + Roof + Live Load = 1.1 kips
Weight of Wall +Footing + Fill = 2.48 kips
Bearing Pressure = 3.58/3.50 1.0 kips
Case 2
Dead + Live Load + Earthquake Load =
P = 3.58 + 5.19 = 8.77 kips
H = 0.270 kips
Moment at Base of Footing = .270(6.0) 1.62 kips
Bearing Pressure Under Footing =
8.77/3.5*1 2.51 kips
2.51+.79 3.30 kips
Allowable Pressure = 3.0*1.33 3.99
OK
USE -4 # 9 Bars in Footing
USE - # 4 Bars at 12" Horizontal
Page 7 of 8
FileName: 229432908.xls.ms_office
WorkSheet: Foundation Design - 2
Art Montemayor API 650 Storage Tank March 12, 2002
Rev: 0
NOTES:
DETAILED FOUNDATION DESIGN:
4. Maximum Deiation to be less than 1/4" overall:
3. Top of concrete to be smooth and level with 1/8" +/- in any 30 feet of circumferential length:
1. Oiled sand to be mixture of sand and liquid asphalt (mc70):
2. Use 10 gallons of asphalt per cubic yard of sand:
3' - 6"
(4) # 9 Bars Eq. Spaced
Center Line of Tank
47" - 3"
Slope 1" per ft.
10" Pad of Sand
Well-Compacted Gravel
95% Compacted
50 / 100 % Passing # 4 Sieve
95 % Compacted Subgrade or fill Material
10"
6
#
9
B
a
r
s
E
a
c
h
F
a
c
e
E
q
.
4
'
-
0
"
12"
1
2
"
1'-4" Wall
# 4 Bars 12" O/C Each Face
Page 8 of 8
FileName: 229432908.xls.ms_office
WorkSheet: Foundation Design - 3