Scribd Logo
Upload

Welcome to Scribd!

  • 12 views

    ME-351 Manufacturing Technology I Question #1: Solution

    Uploaded by

    Roshaan Ashraf
    This document contains the solutions to two questions about manufacturing technology. Question 1 involves calculations for rolling force, torque, power, and rpm related to rolling a bar to a specific diameter. Question 2 defines manufacturing terms like ductility, toughness, yield point, and discusses the differences between bulk and sheet metal working. It also defines strain rate and strain rate sensitivity in terms of deformation speed and how increased strain rate affects flow stress.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    ME-351 Manufacturing Technology I Question #1: Solution

    Uploaded by

    Roshaan Ashraf
    12 views2 pages
    This document contains the solutions to two questions about manufacturing technology. Question 1 involves calculations for rolling force, torque, power, and rpm related to rolling a bar to a specific diameter. Question 2 defines manufacturing terms like ductility, toughness, yield point, and discusses the differences between bulk and sheet metal working. It also defines strain rate and strain rate sensitivity in terms of deformation speed and how increased strain rate affects flow stress.

    Original Description:

    man tech

    Original Title

    solution

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This document contains the solutions to two questions about manufacturing technology. Question 1 involves calculations for rolling force, torque, power, and rpm related to rolling a bar to a specific diameter. Question 2 defines manufacturing terms like ductility, toughness, yield point, and discusses the differences between bulk and sheet metal working. It also defines strain rate and strain rate sensitivity in terms of deformation speed and how increased strain rate affects flow stress.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    12 views2 pages

    ME-351 Manufacturing Technology I Question #1: Solution

    Uploaded by

    Roshaan Ashraf
    This document contains the solutions to two questions about manufacturing technology. Question 1 involves calculations for rolling force, torque, power, and rpm related to rolling a bar to a specific diameter. Question 2 defines manufacturing terms like ductility, toughness, yield point, and discusses the differences between bulk and sheet metal working. It also defines strain rate and strain rate sensitivity in terms of deformation speed and how increased strain rate affects flow stress.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    ME-351 Manufacturing Technology I

    Question #1
    Solution:

    a)Draft d=25-20=5mm,

    Contact length, L = (500 x 5)0.5 =50mm

    True strain ε = ln (25/20) = ln 1.25 = 0.223

    Yf = 240(0.223) 0.20/1.20= 148.1MPa 5

    Rolling force F = 148.1(250)(50)

    F =1,851,829N

    (b) Torque

    T = 0.5 (1,851,829)m( 50 x 10-3) 5


    T = 46,296 N-m

    (c)

    N = (30 m/min)/(2

    Π x 0.500) = 9.55 rev/min = 0.159 rev/s

    Power 5
    P= 2π (0.159)(1,851,829)(50 x 10-3)

    P = 92,591 N-m/s

    P=92,591 W

    Question # 2
    a)

    Ductility: The amount of strain a material can endure before failure. (2)

    Toughness: The area under the stress strain diagram or toughness is the ability of a material to absorb
    energy and plastically deform without fracturing. (2)

    Yield point: the point in the stress strain curve at which the permanent deformation occurs or just begin.
    (2)
    b)

    Bulk deformation: (3)

    Stock has high V/A

    Sheet metal Working : (3)

    Stock has low V/A

    c)

    Strain Rate: (3)

    Strain rate is the change in strain (deformation) of a material with respect to time.

    Strain rate in forming is directly related to speed of deformation v

    Deformation speed v = velocity of the ram or other movement of the equipment.

    .  v / h
    Strain rate sensitivity: (3)

    Flow stress is a function of temperature. At hot working temperatures, flow stress also depends on strain
    rate. As strain rate increases, resistance to deformation increases This effect is known as strain-rate
    sensitivity

    You might also like