STEAM CALC SHEET

Known kW convert to kg/hour steam kg/hour Steam = 3600 X kW he = the specific Enthalpy of Evaporation at Steam working Pressure

PROJECT xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx he SEE IOP Tables he

122 kW 2163.2

Current is pressure at 2 barg NEED to know what youre Working pressure is,. Adjust He accordingly

STEAM FLOW AT 1 BAR(g)

Pipe Sizing by Pressure Loss for Steam
ENTER KNOWN VALUES in the yellow area's

ms : Steam Flow Rate (kg/h) = 203.03 kg/hour 0.0563979 l/s Kg/sec

l : Pipe Length (m) = 29 metres length

d : Pipe Inner Diameter (m) = 0.08 metre dia NOT mm

v : Steam Velocity (m/s) = 13.92 m/s

∆p : Pressure Loss (Pa) = 3051.55 pa

μ : Coefficient of friction = 0.16 Constant

Ration of compression X internal pipe dia = pd calcs V : Specific volume (m³/kg) = 1.24 Constant

8 bar
2.97 X 0.08 = 0.2376
Pipe diameter = 0.08 mm = Radius of 0.04 mm X Squared = 0.0016 X 3.14 = 0.005024

inc. Below pi

K X L X l/sSQrd 800 X L = 23200 X 0.0032 = d 2 XԒ

Comp ratio X inner pipe dia 0.2376 0.0031057598 2

Δp = 0.16 X 29.00 X 193.76281 899.05943 Pascals

= = 3051.548528 Total pressure loss 0.03052 bar ACTUAL PRESSURE LOSS
Adj for PRESSURE / Comprtession Ratio
0.24 X 1.24 0.29462

v = 203.03 1.24 = 0.06 X 246.82 = 13.92 Steam Velocity m/s Velocity CHECK

3600.00 0.01

Pipe Sizing by Velocity for Steam

SQRoot of

d = 0.06 X 0.09 X 1.27

PIPE SIZE mm
SQRoot of 0.0064 = 0.08 mm Pipe sizing CHECK 80 mm

SQRT ( Number )

Steam Pressure Loss through Piping

0.06 X 1.24 = 0.06 X 246.815287 = 13.919871 m/s

0.005024
 d : Pipe Inner Diameter (m) 0.08
v : Steam Velocity (m/s) 13.92
ms : Steam Flow Rate (kg/h) 203.032544
V : Specific volume (m³/kg) 1.24

Ms = 0.0699334 Kg/hour
0.04 X 3600 = 203.032544379
1.24
0.0016

0.005024

0.0699334

STEAM FLOW AT 12.5 or xxxxx BAR(g) ADJUSTED for PRESSURE for REQUIRED PIPE SIZE

Alternatively the pipe size can be calculated arithmetically. The following information is required, and the procedure used for the calculation is outlined below.
ADJUSTED FOR PRESSUE

vg = 0.146 15 bar
Information required to calculate the required pipe size: vg = 0.17 12.5 bar
0.194 10
u = Flow velocity (m/s) vg = 0.24 8 bar pi = 3.14

vg = Specific volume (m³/kg) vg = 0.27 7 bar

Ms = Mass flowrate (kg/s) Ms = 0.056398 kg/SECond u = 13.92 X pi = 43.708395

Ѷ = Volumetric flowrate (m³/s) = ms x vg
From this information, the cross sectional area (A) of the pipe can be calculated: Ѷ = 0.0095876479 X 4 = 0.0383506
Rearranging the formula to give the diameter of the pipe (D) in metres: Ms X vg

= 0.0383505917 SQRT of
= 0.00088 = 0.0296212652 metre

= 43.7083949704 = 30 mm = SAY 500 mm Steam pipe Header to USE

AS AT

03 06 2015
PIPE ADJ AT 12.5 CDB
bar(g)
 Approximate coefficients of friction

Static Friction, Kinetic/Sliding Friction,

Substance Density Specific
Materials Name Volume
Dry and clean Lubricated Dry and clean Lubricated kg/m^3 m^3/kg
Aluminium Steel 0.61 0.47 [12] Air 1.29 0.77
Alumina
ceramic
Silicon Nitride
ceramic
0.004 (wet)[13] Ice 916.7 0.00109
BAM (Ceramic Titanium Water 1000 0.001
boride (TiB2) 0.04–0.05 [14] 0.02 [15][16]
alloy AlMgB14)
(liquid)
Brass Steel 0.35-0.51[12] 0.19[12] 0.44[12] Salt Water 1030 0.00097
Cast iron Copper 1.05 0.29 [12] Mercury 13546 0.00007
Cast iron Zinc 0.85[12] 0.21[12] R-22* 3.66 0.273
Concrete Rubber 1 0.30 (wet) 0.6-0.85[12] 0.45-0.75 (wet)[12] Ammonia 0.769 1.3
Carbon
Concrete Wood 0.62[17]
Dioxide 1.977 0.506
Copper Glass 0.68 Chlorine 2.994 0.334
Copper Steel 0.53 0.36 [12] Hydrogen 0.0899 11.12
Glass Glass 0.9-1.0[12] 0.4 [12] Methane 0.717 1.39
Human
synovial fluid
Cartilage 0.01 [18] 0.003 [18] Nitrogen 1.25 0.799
Ice Ice 0.02-0.09[19] Steam* 0.804 1.24
Polyethene Steel 0.2[12][19] 0.2[12][19]

PTFE (Teflon) PTFE (Teflon) 0.04 [12][19]

0.04[12][19] 0.04[12]

Steel Ice 0.03[19]

Steel PTFE (Teflon) 0.04[12]-0.2[19] 0.04[12] 0.04[12]

Steel Steel 0.74[12]-0.80[19] 0.16[19] 0.42-0.62[12]

Wood Metal 0.2–0.6[12][17] 0.2 (wet)[12][17]
Wood Wood 0.25–0.5[12][17] 0.2 (wet)[12][17]

RATIO of Compression,.
BAR g
0.50 1 2 3 4 5 5.5 6 7 8 10 12 14 18

1.50 1.99 2.97 3.96 4.95 5.94 6.43 6.92 7.91 8.9 10.87 12.85 14.82 18.77

16
16.795 16.795

15.8075 15
15.8075