Burner Calculation

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The document provides analysis of combustion calculations and properties of natural gas, air, and offgas streams. It also includes heat balance summaries and charts comparing excess oxygen and offgas composition with varying air volumes.

The wet and dry analyses provided in the offgas results section indicate the volume and mass percentages of components like CO2, H2O, O2, and N2 in the offgas.

The heat balance summary calculates the heat loss per cubic meter of natural gas, combustion and instream sensible heat, gross and net available heat, and heat content of the offgas.

Results of Combustion Calculations

Heat Loss
Raw Material

0
Nat Gas
Moist Air Burner Combustion Gas Furnace
Oxidant to Furnace
Industrial Mixer Oxidant
Oxygen Dryer Dry Offgas
to Analysis Product

Water
Instream Property Summary O

Nat. Gas Stream (1.000 actual m3) Offgas Propertie


Temp Pressure Vol Temp
27 106 1.000 Calculational basis Pressure

Air properties vol % mass % Amount Mass Wet analysis


% O2 (wet) 20.37% CH4 95.00% 90.10% 0.040351 0.64735
Temp 30 C2H4 0.80% 1.33% 0.00034 0.00953 CO2
Pressure 105 C2H6 2.00% 3.56% 0.000849 0.02554 H2O
dpt 25 C3H8 1.00% 2.61% 0.000425 0.01873 O2
Vol 6 C4H10 + CnHn+x 0.20% 0.69% 8.49E-05 0.00494 N2
Amount 0.2499 H2 0.20% 0.0238% 8.49E-05 0.000171 Total
Mass 7.13 CO 0.10% 0.17% 4.25E-05 0.00119
CO2 0.40% 1.04% 0.00017 0.00748 Dry analysis
Oxygen properties N2 0.30% 0.50% 0.000127 0.00357
% O2 95.00% Total 0.04247 0.7185 CO2
Temp. 21 O2
Pressure 107 Oxidant Stream N2
Vol 1 Temp. Pressure Vol
Amount 0.04375 28.7 105.3 7.001
Mass 1.3913 Heat Balance Summ
vol % mass % Amount Mass Heat loss, kJ
O2 31.48% 34.73% 0.09247 2.9590 Combustion heat + inst
N2 65.95% 63.68% 0.19369 5.4262
H2O 2.56% 1.59% 0.00753 0.1357 Net heat available for ra
Total 0.29370 8.5209

Excess O2 5.8% Element Balance


moles mass
C 0.04456 0.5352
H 0.18734 0.1888
O 0.19285 3.0857
N 0.38764 5.4296

Air Vol., m3 6.00 7.00 8.00 9.00 10.00


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Excess O2 5.8% 15.5% 25.2% 34.9% 44.6%
Wet analysis
vol. % CO2 13.2% 11.8% 10.6% 9.6% 8.8%
H2O 27.8% 25.1% 22.9% 21.1% 19.6%
O2 1.5% 3.6% 5.2% 6.6% 7.7%
N2 57.5% 59.6% 61.3% 62.7% 63.8%

% Excess O2 vs. Air Volume


45% 9.0%
Excess O2

40% 8.0%
35% % excess O2 7.0%
%O2, wet

O2 in wet ofgas, %
30% 6.0%
25% 5.0%
20% 4.0%
15% 3.0%
10% 2.0%
5% 1.0%
0% 0.0%
6 7 8 9 10
Air Vol., m3

Chart created by Multicalc


Process Design & Simulation
Link
https://drive.google.com/file/d/0B6MPwKZgFKR3MnM3ZzhXNWQtd28/view
Legend
Input data

Result values
Offgas
0

Product

Offgas Results

Offgas Properties
1000 Volume STP Vol. dpt, C
103 34.64 7.555 66.7

Wet analysis
Amount Mass vol. % mass %
0.04456 1.961 13.2% 21.2%
0.09367 1.688 27.8% 18.3%
0.00504 0.161 1.5% 1.7%
0.19382 5.430 57.5% 58.8%
0.33708 9.239

Dry analysis
vol. % mass %
18.3% 26.0%
2.1% 2.1%
79.6% 71.9%

Heat Balance Summary


Heat loss, kJ per m3 of Nat Gas 3500
Combustion heat + instream sensible heat -34,869 Gross available heat
Heat content of offgas 11,817
Net heat available for raw mat'l processing -19,553 Net available heat

kg offgas/STP m3 of Nat. gas 1.223


kg CO2/STP m3 of Nat. gas 0.2122
Process Design & Simulation
Link

https://plus.google.com/+ChemicalEngineeringAspenTech/posts
https://drive.google.com/file/d/0B
Process Design & Simulation
Link
https://drive.google.com/file/d/0B6MPwKZgFKR3MnM3ZzhXNWQtd28/view

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