MastercutCatalog PDF
MastercutCatalog PDF
MastercutCatalog PDF
Product Line
ISO 9001:2000
CERTIFIED
Important Calculations
Surface Feet Per Minute = 0.262 x Diameter of Cutter x R.P.M. R.P.M. = (3.82 x Surface Feet Per Minutes)
Diameter Of Cutter
Inches Per Revolution = Chip Load x Number of Flutes
Chip Load = Inches Per Minute
Inches Per Minute = R.P.M. x Inches Per Revolution R.P.M x Number of Flutes
Inches Per Revolution = Inches Per Minute Chip Load = Inches Per Revolution
R.P.M. Number of Flutes
2
Weight Of Fractional Carbide Rod (lbs) = 3.142 X ( Shank Diameter
2 ) X Overall Length X .509
2
Weight Of Metric Carbide Rod (lbs) = 3.142 X ( Shank Diameter
50.8 ) X
Overall Length
25.4
X .509
Visit the Mastercut Tool
Website for more information
and our complete on-line
catalog
http://www.mastercuttool.com
[email protected]
Resharpening
If you are a new customer or if you have been with us for over the
past twenty years, welcome to our expanded Complete Product
Catalog. We look forward to helping you become more successful.
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Technology On The Cutting Edge
In House Etching
In House Coating
Mastercut Tool is
proud to announce the
arrival of the Rollomatic
Grindsmart 6000XL.
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Overall Length
Flute
Length
2 Flute
Shank Mill
Diameter Diameter
Tool Width
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Types of Milling Procedures
CLIMB MILL CUTTER: Direction for a milling operation. The cutter tending to
“Climb” into the workspace, relieving feed force requirements. First choice for CNC
machining. Increases cutter tool life. Sometimes called down-milling.
CONVENTIONAL MILLING: Cutter Direction for a milling operation. The cutter
tendency to push the workpiece away from the part, increasing the required
feeding force. First choice for manual machining. Sometimes called up-milling.
END MILLING: Metal removal process that is achieved by feeding a workpiece into
a revolving cutter. The cutting removes material as it chips.
PERIPHIAL MILLING: The machine edge surface of a part. Periphial milling is
accomplished by presenting the workpiece to the circumference or the periphery
of the milling cutter.
PLUNGE CUT: Axial feeding into a part. CNC machine movement in the Z-axis
direction. Direct plunging into the face of a part. Plunge feeding in an axial
direction. Requires a center cutting endmill.
RAMP CUT: Axial feeding into a part. CNC machine movement in the Z-axis
direction and an additional axis (X or Y). Angle plunged into the face of a part,
feeding in other than the axial direction. Requires a center cutting endmill. Ramp
cutting will assist the endmill to enter a part face.
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Materials Index of Friction Chart
Coefficient of Friction
Material Clean Lubricated
Steel 0.8 0.16
Copper-lead alloy 0.22 -
Phosphor-bronze 0.35 -
Aluminum-bronze 0.45 -
Brass 0.35 0.19
Cast iron 0.4 0.21
Bronze - 0.16
Sintered bronze - 0.13
Hard carbon 0.14 0.11-0.14
Graphite 0.1 0.1
Tungsten carbide 0.4-0.6 0.1-0.2
Plexiglas 0.4-0.5 0.4-0.5
Polystyrene 0.3-0.35 0.3-0.35
Polythene 0.2 0.2
Teflon 0.04 0.04
Aluminum-aluminum 1.35 0.3
Cadmium-cadmium 0.5 0.05
Chromium-chromium 0.41 0.34
Copper-copper 1 0.08
Iron-iron 1 0.15-0.20
Magnesium-magnesium 0.6 0.08
Nickel-nickel 0.7 0.28
Platinum-platinum 1.2 0.25
Silver-silver 1.4 0.55
Zinc-zinc 0.6 0.04
Glass-glass 0.9-1.0 0.1-0.6
Glass-metal 0.5-0.7 0.2-0.3
Diamond-diamond 0.1 0.05-0.1
Diamond-metal 0.1-0.15 0.1
Sapphire-sapphire 0.2 0.2
Hard carbon on carbon 0.16 0.12-0.14
Graphite-graphite (in vacuum) 0.5-0.8 -
Graphite-graphite 0.1 0.1
Tungsten carbide-tungsten carbide 0.2-0.25 0.12
Plexiglas-plexiglas 0.8 0.8
Polystyrene-polystyrene 0.5 0.5
Wood on wood (clean) 0.25-0.5 -
Wood on wood (wet) 0.2 -
Wood on metals (clean) 0.2-0.6 -
Wood on metals (wet) 0.2 -
Brake material on cast iron 0.4 -
Brake material on cast iron (wet) 0.2 -
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Titanium Based Coatings
With today’s coating technologies, you can make your tools last longer, and run
harder than ever before. At Mastercut Tool Corp. we offer a full range of coatings
including Titanium Nitride, Titanium Aluminum Nitride, and many more. Look below
for more information. TiN and TiCN coatings are not listed in this catalog but are
available on all tools by request.
Material to Machine
Aluminum, Low Silicon < 10%
TiN AlTiN TiCN TiAlN
Why use a Coating?
Aluminum, High Silicon > 10% • Carbide tools life increased 2 to 5 times . Deposition
Copper, Copper Alloys temperatures as low as 480°-840°F (250°-450°C)
protect carbide’s binder from deterioration, by
Ductile, Malleable Cast Iron comparison with the CVD process applied at more than
Carbon Steel, 1000 Series 1,850°F (1,000°C)
Alloy Steel, 4 to 9000 Series • Isolates the tool from the part, avoids edge buildup and
Tool Steel tool cratering.
SS Steel, 300 Series • Reduced friction against work-piece and chips, reduced
SS Steel, 400 Series spindle torque, less vibration, better finish.
SS PH Series • Speed and Feed increased from 10 to 50 percent.
Titanium, Titanium Alloys
•Reduces or eliminates coolant (with specific coatings)
Nickel, Nickel Alloys, Cobalt
Wood, Paper •Repeatable, stable Performance of the coatings
between batches.
Composites, Plastics
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Square End Standard Length Endmills
4 FL SQ 2 FL SQ 3 FL SQ
D1 L1 D2 L2 4 FL SQ 2 FL SQ 3 FL SQ
TiAlN TiAlN TiAlN
1/32 3/32 1/8 1-1/2 50010 50011 50013 51730 51731 51733 L2
3/64 1/8 1/8 1-1/2 50220 50221 50223 51740 51741 51743
D1 D2
1/16 1/4 1/8 1-1/2 50000 50001 50003 51750 51751 51753
5/64 1/4 1/8 1-1/2 50110 50111 50113 51760 51761 51763
L1
3/32 3/8 1/8 1-1/2 50100 50101 50103 51770 51771 51773
7/64 3/8 1/8 1-1/2 50210 50211 50213 51780 51781 51783
1/8 1/2 1/8 1-1/2 50200 50201 50203 51790 51791 51793
9/64 9/16 3/16 2 50320 50321 50323 51800 51801 51803
5/32 9/16 3/16 2 50240 50241 50243 51810 51811 51813
11/64 9/16 3/16 2 50310 50311 50313 51820 51821 51823
3/16 5/8 3/16 2 50300 50301 50303 51830 51831 51833
13/64 5/8 1/4 2-1/2 50510 50511 50513 51840 51841 51843
7/32 5/8 1/4 2-1/2 50400 50401 50403 51850 51851 51853
15/64 3/4 1/4 2-1/2 50520 50521 50523 51860 51861 51863
1/4 3/4 1/4 2-1/2 50500 50501 50503 51870 51871 51873
17/64 7/8 5/16 2-1/2 50530 50531 50533 51880 51881 51883
9/32 7/8 5/16 2-1/2 50610 50611 50613 51890 51891 51893
19/64 7/8 5/16 2-1/2 50620 50621 50623 51900 51901 51903
5/16 7/8 5/16 2-1/2 50600 50601 50603 51910 51911 51913
21/64 7/8 3/8 2-1/2 50630 50631 50633 51920 51921 51923
11/32 7/8 3/8 2-1/2 50640 50641 50643 51930 51931 51933
23/64 7/8 3/8 2-1/2 50650 50651 50653 51940 51941 51943
3/8 7/8 3/8 2-1/2 50700 50701 50703 51950 51951 51953
25/64 7/8 7/16 2-1/2 50660 50661 50663 51960 51961 51963
13/32 7/8 7/16 2-1/2 50667 50668 50669 51970 51971 51973
27/64 7/8 7/16 2-1/2 50690 50691 50693 51980 51981 51983
7/16 1 7/16 2-1/2 50800 50801 50803 51990 51991 51993
29/64 1 1/2 3 50710 50711 50713 52000 52001 52003
15/32 1 1/2 3 50720 50721 50723 52010 52011 52013
31/64 1 1/2 3 50730 50731 50733 52020 52021 52023
1/2 1 1/2 3 50900 50901 50903 52030 52031 52033
9/16 1-1/4 9/16 3-1/2 50910 50911 50913 52040 52041 52043
5/8 1-1/4 5/8 3-1/2 51000 51001 51003 52050 52051 52053
11/16 1-1/2 3/4 4 51110 51111 51113 52060 52061 52063
3/4 1-1/2 3/4 4 51100 51101 51103 52070 52071 52073
7/8 1-1/2 7/8 4 51200 51201 51203 52080 52081 52083
1 1-1/2 1 4 51300 51301 51303 52090 52091 52093
1-1/4 2 1-1/4 4-1/2 50740 50741 50743 52100 52101 52103
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Ball End Standard Length Endmills
4 FL 2 FL 3 FL
D1 L1 D2 L2 4 FL 2 FL 3 FL
TiAlN TiAlN TiAlN
1/32 3/32 1/8 1-1/2 50014 50015 50016 51734 51735 51736
3/64 1/8 1/8 1-1/2 50224 50225 50226 51744 51745 51746
L2
1/16 1/4 1/8 1-1/2 50004 50005 50006 51754 51755 51756
5/64 1/4 1/8 1-1/2 50114 50115 50116 51764 51765 51766
D1 D2
3/32 3/8 1/8 1-1/2 50104 50105 50106 51774 51775 51776
7/64 3/8 1/8 1-1/2 50214 50215 50216 51784 51785 51786
L1
1/8 1/2 1/8 1-1/2 50204 50205 50206 51794 51795 51796
9/64 9/16 3/16 2 50324 50325 50326 51804 51805 51806
5/32 9/16 3/16 2 50244 50245 50246 51814 51815 51816
11/64 9/16 3/16 2 50314 50315 50316 51824 51825 51826
3/16 5/8 3/16 2 50304 50305 50306 51834 51835 51836
13/64 5/8 1/4 2-1/2 50514 50515 50516 51844 51845 51846
7/32 5/8 1/4 2-1/2 50404 50405 50406 51854 51855 51856
15/64 3/4 1/4 2-1/2 50524 50525 50526 51864 51865 51866
1/4 3/4 1/4 2-1/2 50504 50505 50506 51874 51875 51876
17/64 7/8 5/16 2-1/2 50614 50535 50536 51884 51885 51886
9/32 7/8 5/16 2-1/2 50634 50615 50616 51894 51895 51896
19/64 7/8 5/16 2-1/2 50624 50625 50626 51904 51905 51906
5/16 7/8 5/16 2-1/2 50604 50605 50606 51914 51915 51916
21/64 7/8 3/8 2-1/2 50534 50635 50636 51924 51925 51926
11/32 7/8 3/8 2-1/2 50644 50645 50646 51934 51935 51936
23/64 7/8 3/8 2-1/2 50654 50655 50656 51944 51945 51946
3/8 7/8 3/8 2-1/2 50704 50705 50706 51954 51955 51956
25/64 7/8 7/16 2-1/2 50664 50665 50666 51964 51965 51966
13/32 7/8 7/16 2-1/2 50677 50678 50679 51974 51975 51976
27/64 7/8 7/16 2-1/2 50694 50695 50696 51984 51985 51986
7/16 1 7/16 2-1/2 50804 50805 50806 51994 51995 51996
29/64 1 1/2 3 50714 50715 50716 52004 52005 52006
15/32 1 1/2 3 50724 50725 50726 52014 52015 52016
31/64 1 1/2 3 50734 50735 50736 52024 52025 52026
1/2 1 1/2 3 50904 50905 50906 52034 52035 52036
9/16 1-1/4 9/16 3-1/2 50914 50915 50916 52044 52045 52046
5/8 1-1/4 5/8 3-1/2 51004 51005 51006 52054 52055 52056
11/16 1-1/2 3/4 4 51114 51115 51116 52064 52065 52066
3/4 1-1/2 3/4 4 51104 51105 51106 52074 52075 52076
7/8 1-1/2 7/8 4 51204 51205 51206 52084 52085 52086
1 1-1/2 1 4 51304 51305 51306 52094 52095 52096
1-1/4 2 1-1/4 4-1/2 50744 50745 50746 52104 52105 52106
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Long Length Endmills Square
4 FL 2 FL 4 FL 2 FL
D1 L1 D2 L2
Uncoated Uncoated TiAlN TiAlN
1/8 5/8 1/8 2 53000 53001 53030 53031 L2
1/8 3/4 1/8 2 54000 54001 54090 54091
1/8 1 1/8 3 53040 53041 53070 53071 D1 D2
3/16 3/4 3/16 2-1/2 54100 54101 54190 54191
3/16 1-1/8 3/16 3 53080 53081 53110 53111 L1
3/16 1 3/16 4 53120 53121 53150 53151
1/4 1-1/8 1/4 3 54200 54201 54290 54291
1/4 1 1/4 4 53160 53161 53190 53191
1/4 1-1/2 1/4 4 53200 53201 53230 53231
1/4 1-1/2 1/4 6 53240 53241 53270 53271
5/16 1-1/8 5/16 3 54300 54301 54390 54391
5/16 1 5/16 4 53280 53281 53310 53311
5/16 1-5/8 5/16 4 53320 53321 53350 53351
5/16 1-1/2 5/16 6 53450 53451 53480 53481
3/8 1-1/8 3/8 3 54400 54401 54490 54491
3/8 1-3/4 3/8 4 54500 54501 54590 54591
3/8 2 3/8 4 53360 53361 53390 53391
3/8 1-1/2 3/8 6 53400 53401 53430 53431
3/8 3 3/8 6 53440 53441 53476 53477
7/16 1 7/16 4 53486 53487 53510 53511
7/16 2 7/16 4 53520 53521 53550 53551
7/16 1-1/2 7/16 6 53560 53561 53590 53591
7/16 3 7/16 6 53600 53601 53630 53631
1/2 1 1/2 4 53640 53641 53670 53671
1/2 2 1/2 4 54600 54601 54690 54691
1/2 1-1/2 1/2 6 53680 53681 53720 53721
1/2 3 1/2 6 54700 54701 54790 54791
5/8 2-1/4 5/8 5 54800 54801 54890 54891
5/8 3 5/8 6 54900 54901 54990 54991
3/4 2-1/4 3/4 5 55000 55001 55090 55091
3/4 3 3/4 6 55100 55101 55190 55191
1 2 1 6 55200 55201 55240 55241
1 3 1 6 55400 55401 55430 55431
1 4 1 6 55300 55301 55340 55341
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Long Length Endmills Ball
4 FL 2 FL 4 FL 2 FL
D1 L1 D2 L2
Uncoated Uncoated TiAlN TiAlN
L2
1/8 5/8 1/8 2 53004 53005 53034 53035
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6 Flute Endmills
D1 L1 D2 L2 Uncoated TiAlN
3/16 5/8 3/16 2 50302 50392
1/4 3/4 1/4 2-1/2 50502 50592 L2
5/16 7/8 5/16 2-1/2 50602 50692
D1 D2
3/8 1 3/8 2-1/2 50702 50792
7/16 1 7/16 2-1/2 50802 50892
1/2 1 1/2 3 50902 50992 L1
5/8 1-1/4 5/8 3-1/2 51002 51092
3/4 1-1/2 3/4 4 51102 51192
7/8 1-1/2 7/8 4 51202 51292
Ball End
4 FL 2 FL 4 FL 2 FL
D1 L1 D2 L2
Uncoated Uncoated TiAlN TiAlN
1/8 3/8 3/8 3 52202 52203 52292 52293
L2
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Stub Length Endmills
Square End
4FL 2 FL 4 FL 2 FL
L2 D1 L1 D2 L2
Uncoated Uncoated TiAlN TiAlN
1/32 1/16 1/8 1-1/2 56300 56301 56333 56334
D1 D2
3/64 3/32 1/8 1-1/2 56350 56351 56383 56384
1/16 1/8 1/8 1-1/2 56400 56401 56433 56434
L1 3/32 3/16 1/8 1-1/2 56500 56501 56533 56534
1/8 1/4 1/8 1-1/2 57000 57001 57092 57093
5/32 5/16 3/16 2 56600 56601 56633 56634
3/16 3/8 3/16 2 57100 57101 57192 57193
7/32 7/16 1/4 2 57200 57201 57292 57293
1/4 1/2 1/4 2 57300 57301 57392 57393
5/16 1/2 5/16 2 57400 57401 57492 57493
3/8 5/8 3/8 2 57500 57501 57592 57593
7/16 5/8 7/16 3 57550 57551 57633 57634
1/2 5/8 1/2 2-1/2 57600 57601 57692 57693
5/8 3/4 5/8 3 57700 57701 57792 57793
3/4 1 3/4 3 57800 57801 57833 57834
1 1 1 3 57850 57851 57883 57884
Ball End
4FL 2 FL 4 FL 2 FL
D1 L1 D2 L2
Uncoated Uncoated TiAlN TiAlN
1/32 1/16 1/8 1-1/2 56304 56305 56337 56338
L2 3/64 3/32 1/8 1-1/2 56354 56355 56387 56388
1/16 1/8 1/8 1-1/2 56404 56405 56437 56438
D1 D2 3/32 3/16 1/8 1-1/2 56504 56505 56537 56538
1/8 1/4 1/8 1-1/2 57004 57005 57096 57097
L1 5/32 5/16 3/16 2 56604 56605 56637 56638
3/16 3/8 3/16 2 57104 57105 57196 57197
7/32 7/16 1/4 2 57204 57205 57296 57297
1/4 1/2 1/4 2 57304 57305 57396 57397
5/16 1/2 5/16 2 57404 57405 57496 57497
3/8 5/8 3/8 2 57504 57505 57596 57597
7/16 5/8 7/16 3 57554 57555 57637 57638
1/2 5/8 1/2 2-1/2 57604 57605 57696 57697
5/8 3/4 5/8 3 57704 57705 57796 57797
3/4 1 3/4 3 57804 57805 57837 57838
1 1 1 3 57854 57855 57887 57888
Cutting Edge Tolerance +.000 -.002
Shank Tolerance +.000 -.0002
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Standard Length Double End Endmills
Square End
4 FL 2 FL 4 FL 2 FL
D1 L1 D2 L2
Uncoated Uncoated TiAlN TiAlN
1/32 3/32 1/8 2 58000 58001 58030 58032
3/64 1/8 1/8 2 58050 58051 58080 58081 L2
1/16 3/16 1/8 2 58100 58101 58130 58131
3/32 1/4 1/8 2 58150 58151 58180 58181 D1 D2
1/8 3/8 1/8 2 58200 58201 58230 58231
5/32 7/16 3/16 2-1/2 58250 58251 58280 58281 L1
3/16 1/2 3/16 2-1/2 58300 58301 58330 58331
7/32 9/16 1/4 2-1/2 58350 58351 58380 58381
1/4 5/8 1/4 2-1/2 58400 58401 58430 58431
5/16 3/4 5/16 3-1/2 58450 58451 58480 58481
3/8 3/4 3/8 3-1/2 58500 58501 58530 58531
7/16 7/8 7/16 4 58550 58551 58580 58581
1/2 1 1/2 4 58600 58601 58630 58631
9/16 1-1/4 9/16 6 58650 58651 58680 58681
5/8 1-1/4 5/8 6 58700 58701 58730 58731
3/4 1-1/2 3/4 6 58750 58751 58780 58781
7/8 1-1/2 7/8 6 58800 58801 58830 58831
1 1-1/2 1 6 58850 58851 58880 58881
Ball End
4 FL 2 FL 4 FL 2 FL
D1 L1 D2 L2
Uncoated Uncoated TiAlN TiAlN
1/32 3/32 1/8 2 58004 58005 58034 58035 L2
3/64 1/8 1/8 2 58054 58055 58084 58085
1/16 3/16 1/8 2 58104 58105 58134 58135 D1 D2
3/32 1/4 1/8 2 58154 58155 58184 58185
1/8 3/8 1/8 2 58204 58205 58234 58235 L1
5/32 7/16 3/16 2-1/2 58254 58255 58284 58285
3/16 1/2 3/16 2-1/2 58304 58305 58334 58335
7/32 9/16 1/4 2-1/2 58354 58355 58384 58385
1/4 5/8 1/4 2-1/2 58404 58405 58434 58435
5/16 3/4 5/16 3-1/2 58454 58455 58484 58485
3/8 3/4 3/8 3-1/2 58504 58505 58534 58535
7/16 7/8 7/16 4 58554 58555 58584 58585
1/2 1 1/2 4 58604 58605 58634 58635
9/16 1-1/4 9/16 6 58654 58655 58684 58685
5/8 1-1/4 5/8 6 58704 58705 58734 58735 Cutting Edge Tolerance +.000 -.002
Shank Tolerance +.000 -.0002
3/4 1-1/2 3/4 6 58754 58755 58784 58785
7/8 1-1/2 7/8 6 58804 58805 58834 58835
1 1-1/2 1 6 58854 58855 58884 58885
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Square End Stub-Length Double End Endmills
4FL 2 FL 4 FL 2 FL
D1 L1 D2 L2
Uncoated Uncoated TiAlN TiAlN
1/32 1/16 1/8 1-1/2 57016 57015 57058 57059
L2 3/64 3/32 1/8 1-1/2 57127 57128 57158 57159
1/16 1/8 1/8 1-1/2 57227 57228 57258 57259
D1 D2 3/32 3/16 1/8 1-1/2 57027 57026 57358 57359
1/8 1/4 1/8 1-1/2 57007 57008 57098 57099
L1 5/32 5/16 3/16 2 57137 57136 57458 57459
3/16 3/8 3/16 2 57107 57108 57198 57199
7/32 1/2 1/4 2-1/2 57207 57208 57298 57299
1/4 1/2 1/4 2-1/2 57307 57308 57398 57399
5/16 1/2 5/16 2-1/2 57407 57408 57498 57499
3/8 1/2 3/8 2-1/2 57507 57508 57598 57599
7/16 1/2 7/16 2-1/2 57535 57536 57568 57569
1/2 5/8 1/2 3 57607 57608 57698 57699
5/8 3/4 5/8 4 57707 57708 57740 57741
3/4 1 3/4 4 57807 57808 57840 57841
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4 Flute Corner Radius Endmills
.015 .020 .030 .045 .060
D! L1 D2 L2
Radius Radius Radius Radius Radius
1/8 1/2 1/8 1-1/2 63000 63010 63020 63030 63040
Corner Radius
3/16 5/8 3/16 2 63100 63110 63120 63130 63140 L2
1/4 3/4 1/4 2-1/2 63200 63210 63220 63230 63240
5/16 13/16 5/16 2-1/2 63300 63310 63320 63330 63340 D1 D2
3/8 1 3/8 2-1/2 63400 63410 63420 63430 63440
1/2 1 1/3 3 63500 63510 63520 63530 63540 L1
5/8 1-1/4 5/8 3-1/2 63600 63610 63620 63630 63640
3/4 1-1/2 3/4 4 63700 63710 63720 63730 63740
Ball End
4 FL 2 FL 4 FL 2 FL
D! L1 D2 L2
Uncoated Uncoated TiAlN TiAlN
1/8 1/2 1/8 1-1/2 59004 59005 59094 59095
3/16 5/8 3/16 2 59104 59105 59194 59195
7/32 5/8 1/4 2-1/2 59204 59205 59294 59295
1/4 3/4 1/4 2-1/2 59304 59305 59394 59395 Cutting Edge Tolerance +.000 -.002
5/16 13/16 5/16 2-1/2 59404 59405 59494 59495 Shank Tolerance +.000 -.0002
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Series 620 - Medium Pitch Rougher (.062 Pitch)
For maximum stock removal of mild, stainless, and hardened steels and alloys.
D! L1 D2 L2 No. of Flutes Uncoated TiAlN
1/4 3/4 1/4 2-1/2 3 62000 62090
L2
5/16 3/4 5/16 2-1/2 3 62100 62190
3/8 7/8 3/8 2-1/2 3 62200 62290
D1 D2
1/2 1 1/2 3 4 62300 62390
5/8 1-1/4 5/8 3-1/2 4 62400 62490
L1
3/4 1-1/2 3/4 4 4 62500 62590
1 1-1/2 1 4 5 62600 62690
Rougher Use
Roughers, or “hoggers”, are useful for rapid removal of large amounts of material. The
chip groove design allows for more cutting fluid to the cutting edge and dissipates heat
Cutting Edge Tolerance +.000 -.002 better. There is a wide range of variations in rougher profile forms for different material
Shank Tolerance +.000 -.0002
groups. The coarser the pitch of the roughing edge, the more material removed and
the less smooth the finish. In addition most roughers have eccentric relief so regrinding
can be done only using the cutting face. This saves you if you have access to regrinding
equipment.
16 www.mastercuttool.com 1-727-726-5336
60° 3 Flute High Helix Twistermill
Designed for high speed milling of inconel, titanium, stainless, and steel alloys.
D1 L1 D2 L2 Uncoated TiAlN
1/4 3/4 1/4 2-1/2 68003 68093 L2
5/16 13/16 5/16 2-1/2 68103 68193
3/8 1 3/8 2-1/2 68203 68293 D1 D2
1/2 1 1/2 3 68303 68393
5/8 1-1/4 5/8 3-1/2 68403 68493 L1
3/4 1-1/2 3/4 4 68503 68593
See the Mastercut Tool website Cutting Edge Tolerance +.000 -.002
Shank Tolerance +.000 -.0002
for more in-depth information
about High Performance Endmills
www.mastercuttool.com 1-727-726-5336 17
Taper Endmills
Centerline
D1 D1-1 L1 D2 L2 2FL SQUARE 2FL BALL
Angle
L2
1/8 1/4 3/4 1/4 3 5 61003 61006
1/8 1/4 1/2 1/4 3 7 61103 61106
D1-1 D1 D2
3/32 1/4 1/2 1/4 3 10 61203 61206
1/8 3/8 1-1/2 3/8 3-1/2 5 61303 61306
L1 1/8 3/8 3/4 3/8 3-1/2 7 61403 61406
1/8 3/8 3/4 3/8 3-1/2 10 61503 61506
1/4 1/2 1-1/4 1/2 4 5 61603 61606
3/16 1/2 1-1/4 1/2 4 7 61703 61706
1/8 1/2 1 1/2 4 10 61803 61806
Engraving Blanks
D1 L1 D2 L2 Single End Double End
1/8 3/8 1/8 1-1/2 78000 78001
L2
1/8 3/8 1/8 2 78100 78101
18 www.mastercuttool.com 1-727-726-5336
Carbide Centerless Ground Rod
Please call on quotations on Rods
D2 L2 STD D2 L2 STD D2 L2 STD
L2
.0925 1-1/2 80000 1/4 2 80302 3/8 4 80503
3/32 1-1/2 80001 1/4 2-1/2 80303 1/2 3 80702 D2
3/32 2 80002 1/4 3 80304 1/2 4 80704
1/8 1-1/2 80101 1/4 12 80312 1/2 6 80705
1/8 2 80102 5/16 2-1/2 80401 5/8 3-1/2 80802
1/8 3 80103 5/16 3 80402 5/8 6 80804
1/8 12 80112 3/8 2-1/2 80501 3/4 4 80902
Shank Tolerance +.000 -.0002
3/16 2 80202 3/8 3 80502 3/4 6 80904
Carbide Countersinks
Brazed to steel shank
D1 D2 L2 Flutes 60° 82° 90°
1/8 1/8 1-1/2 1 24001 24002 24003
L2
1/8 1/8 1-1/2 3 24004 24005 24006
1/8 1/8 1-1/2 6 24007 24008 24009
D1 D2
3/16 3/16 2 1 24011 24012 24013
3/16 3/16 2 3 24014 24015 24016
3/16 3/16 2 6 24017 24018 24019
1/4 1/4 2 1 24021 24022 24023
1/4 1/4 2 3 24024 24025 24026
1/4 1/4 2 6 24027 24028 24029
3/8 1/4 2-5/8 1 24031 24032 24033
3/8 1/4 2-5/8 3 24034 24035 24036
3/8 1/4 2-5/8 6 24037 24038 24039
1/2 1/4 2-7/8 1 24041 24042 24043
1/2 1/4 2-7/8 3 24044 24045 24046
1/2 1/4 2-7/8 6 24047 24048 24049
5/8 3/8 3 1 24051 24052 24053
5/8 3/8 3 3 24054 24055 24056
5/8 3/8 3 6 24057 24058 24059
3/4 1/2 3 1 24061 24062 24063
3/4 1/2 3 3 24064 24065 24066
3/4 1/2 3 6 24067 24068 24069
1 1/2 3-1/4 1 24071 24072 24073
1 1/2 3-1/4 3 24074 24075 24076
1 1/2 3-1/4 6 24077 24078 24079
www.mastercuttool.com 1-727-726-5336 19
Square End Standard Length Endmills
4 FL SQ 2 FL SQ 3 FL SQ
D1 L1 D2 L2 4 FL SQ 2 FL SQ 3 FL SQ
TiAlN TiAlN TiAlN
1 3 3 38 81000 81001 81003 81030 81031 81033
20 www.mastercuttool.com 1-727-726-5336
Ball End Standard Length Endmills
4 FL BALL 2 FL BALL 4 FL BALL 2 FL BALL
D1 L1 D2 L2
Uncoated Uncoated TiAlN TiAlN
1 3 3 38 81004 81005 81034 81035
1.5 5 3 38 81054 81055 81084 81085
2 6 3 38 81104 81105 81134 81135 L2
www.mastercuttool.com 1-727-726-5336 21
Square End Long Length Endmills
4FL SQ 2FL SQ 4FL SQ 2FL SQ
D1 L1 D2 L2
Uncoated Uncoated TiAlN TiAlN
3 25 3 65 83000 83001 83030 83031
L2
4 25 4 65 83050 83051 83080 83081
22 www.mastercuttool.com 1-727-726-5336
Extra Long Length
D1 L1 D2 L2 4FL SQ 2FL SQ 4FL BALL 2FL BALL
L2
6 38 6 100 301-1000 300-1000 311-1000 310-1000
6 Flute Endmills
D1 L1 D2 L2 Standard TiAlN
3 12 3 38 81202 81232
4 14 4 50 81302 81332 L2
5 16 5 50 81402 81432
6 19 6 63 81452 81482 D1 D2
7 19 8 63 81502 81532
8 21 8 63 81552 81582 L1
9 22 10 70 81602 81632
10 25 10 70 81652 81682
11 25 11 70 81702 81732
12 25 12 75 81752 81782
14 30 14 88 81802 81832
16 32 16 88 81852 81882
18 35 18 100 81902 81932
20 38 20 100 81952 81982
22 38 22 100 82002 82032
25 38 25 100 82052 82082
Cutting Edge Tolerance +.00 -.05
Shank Tolerance +.000 -.005
www.mastercuttool.com 1-727-726-5336 23
Standard Length Double End Square Endmills
4FL 2FL 4FL 2FL
D1 L1 D2 L2
Uncoated Uncoated TiAlN TiAlN
L2
3 9 3 50 86700 86701 86706 86707
D1 D2 4 10 4 63 86716 86717 86722 86723
5 12 5 63 86732 86733 86738 86739
L1 6 16 6 63 86748 86749 86754 86755
8 18 8 75 86762 86763 86768 86769
10 18 10 75 86778 86779 86784 86785
12 25 12 100 86794 86795 86800 86801
16 32 16 150 86810 86811 86816 86817
D1 D2 5 16 5 50 81401-90 81431-90
6 19 6 63 81451-90 81481-90
8 19 8 63 81551-90 81581-90
L1
10 22 10 70 81651-90 81681-90
12 25 12 75 81751-90 81781-90
16 32 16 88 81851-90 81881-90
18 36 18 100 81901-90 81931-90
24 www.mastercuttool.com 1-727-726-5336
Square End Stub Length End Endmills
4 FL SQ 2 FL SQ 4 FL SQ 2 FL SQ
D1 L1 D2 L2
Uncoated Uncoated TiAlN TiAlN
1 2 3 38 85000 85001 85030 85031 L2
1.5 3 3 38 85050 85051 85080 85081
2 4 3 38 85100 85101 85130 85131 D1 D2
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Square End Double End Stub Length Endmills
4 FL SQ 2 FL SQ 4 FL SQ 2 FL SQ
D1 L1 D2 L2
Uncoated Uncoated TiAlN TiAlN
26 www.mastercuttool.com 1-727-726-5336
Metric Corner Radius Endmills
4 Flute
4FL 4FL 4FL 4FL 4FL 4FL
D1 L1 D2 L2
.25MM .50MM .75MM 1.00MM 1.25MM 1.50MM Corner Radius
L2
4 14 4 50 81300R0.25 81300R0.50 81300R0.75 81300R1.00 -- --
6 19 6 63 81300R0.25 81450R0.50 81450R0.75 81450R1.00 81450R1.25 81450R1.50 D1 D2
8 19 8 63 81550R0.25 81550R0.50 81550R0.75 81550R1.00 81550R1.25 81550R1.50
10 25 10 70 81650R0.25 81650R0.50 81650R0.75 81650R1.00 81650R1.25 81650R1.50
L1
12 25 12 75 81750R0.25 81750R0.50 81750R0.75 81750R1.00 81750R1.25 81750R1.50
16 32 16 88 81850R0.25 81850R0.50 81850R0.75 81850R1.00 81850R1.25 81850R1.50
20 38 20 100 81950R0.25 81950R0.50 81950R0.75 81950R1.00 81950R1.25 81950R1.50
2 Flute
2FL 2FL 2FL 2FL 2FL 2FL
D1 L1 D2 L2
.25MM .50MM .75MM 1.00MM 1.25MM 1.50MM
4 14 4 50 81301R0.25 81301R0.50 81301R0.75 81301R1.00 -- --
6 19 6 63 81301R0.25 81451R0.50 81451R0.75 81451R1.00 81451R1.25 81451R1.50
8 19 8 63 81551R0.25 81551R0.50 81551R0.75 81551R1.00 81551R1.25 81551R1.50
10 25 10 70 81651R0.25 81651R0.50 81651R0.75 81651R1.00 81651R1.25 81651R1.50
12 25 12 75 81751R0.25 81751R0.50 81751R0.75 81751R1.00 81751R1.25 81751R1.50
16 32 16 88 81851R0.25 81851R0.50 81851R0.75 81851R1.00 81851R1.25 81851R1.50
20 38 20 100 81951R0.25 81951R0.50 81951R0.75 81951R1.00 81951R1.25 81951R1.50
Ball End
4 FL 2 FL 4 FL 2 FL
D1 L1 D2 L2
Uncoated Uncoated TiAlN TiAlN
3 12 3 38 87008 87009 87014 87015
4 14 4 50 87024 87025 87030 87031
5 16 5 50 87040 87041 87046 87047
6 19 6 63 87056 87057 87062 87063
8 19 8 63 87072 87073 87078 87079 Cutting Edge Tolerance +.00 -.05
10 22 10 70 87088 87089 87094 87095 Shank Tolerance +.000 -.005
12 25 12 75 87104 87105 87110 87111
16 32 16 88 87120 87121 87126 87127
www.mastercuttool.com 1-727-726-5336 27
620 Series Medium Pitch Roughers (.062 Pitch)
No. Of EDP# EDP#
D1 L1 D2 L2
Flutes Uncoated TiAlN
6 19 6 63 3 86900 86903
8 19 8 63 3 86904 86907
10 22 10 63 3 86908 86911
L2 12 25 12 75 4 86912 86915
16 32 16 88 4 86916 86919
D1 D2 20 38 20 100 4 86920 86923
25 38 25 100 5 86924 86927
L1
28 www.mastercuttool.com 1-727-726-5336
60° 3 Flute High Helix TwisterMill
EDP# EDP#
D1 L1 D2 L2
Uncoated TiAlN
6 20 6 63 88250 88253 L2
8 22 8 63 88254 88257
D1 D2
10 25 10 70 88258 88261
12 25 12 75 88262 88265
L1
16 30 16 88 88266 88269
20 38 20 100 88270 88273
6 19 6 63 88040 88045
L1
8 19 8 63 88060 88065
10 22 10 70 88080 88085
12 25 12 83 88100 88105
14 30 14 83 88120 88125
16 32 16 88 88140 88145
20 38 20 100 88160 88165
25 38 25 100 88180 88185
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Surface Chip Load Per Tooth (IPT)
Material Feet Per
Minute 1/8 1/4 1/2 1
Aluminium Alloys 1,200 0.0010 0.0020 0.0040 0.0080
Carbon Steel 300 - 600 0.0010 0.0015 0.0030 0.0060
Cast Iron 350 - 550 0.0010 0.0015 0.0030 0.0060
Copper Alloys 500 - 900 0.0010 0.0020 0.0030 0.0060
Steel (Annealed) 350 - 500 0.0010 0.0020 0.0030 0.0050
Steel (18-24 HRC) 150 - 500 0.0004 0.0008 0.0015 0.0045
Steel (25-37 HRC) 125 - 200 0.0003 0.0005 0.0010 0.0030
Stainless Steel (Free Machining) 250 - 400 0.0005 0.0010 0.0020 0.0030
Stainless Steel (Other) 150 - 300 0.0005 0.0010 0.0020 0.0030
Inconel, Monel 60 - 100 0.0005 0.0010 0.0015 0.0030
Titanium 175 - 300 0.0005 0.0008 0.0015 0.0030
30 www.mastercuttool.com 1-727-726-5336
V4 - TiAlN 4FL Fractional Stub Length
SQUARE CORNER RADIUS BALL
D1 L1 D2 L2 Square CR Corner Raduis Ball
1/8 1/4 1/8 1-1/2 V4-57000 .01-.015 V4-57000R.015 V4-57004
5/32 5/16 3/16 2 V4-56600 .01-.015 V4-56600R.015 V4-56604
3/16 3/8 3/16 2 V4-57100 .01-.015 V4-57100R.015 V4-57104
7/32 7/16 1/4 2 V4-57200 .01-.015 V4-57200R.015 V4-57204
1/4 1/2 1/4 2 V4-57300 .015-.02 V4-57300R.020 V4-57304
5/16 1/2 5/16 2 V4-57400 .015-.02 V4-57400R.020 V4-57404
3/8 5/8 3/8 2 V4-57500 .015-.02 V4-57500R.020 V4-57504
7/16 5/8 7/16 2-1/2 V4-57550 .015-.02 V4-57550R.020 V4-57554
1/2 5/8 1/2 2-1/2 V4-57600 .025-.03 V4-57600R.030 V4-57604
5/8 3/4 5/8 3 V4-57700 .035-.04 V4-57700R.040 V4-57704
3/4 1 3/4 4 V4-57800 .035-.04 V4-57800R.040 V4-57804
www.mastercuttool.com 1-727-726-5336 31
Flowport Mill
Part Number
DIEGRINDER
32 www.mastercuttool.com 1-727-726-5336
Fractional Solid Carbide Drills
2 Flute - 118° Four Facet Point
L2
3 Flute - 130° High Performance Point
Wire# D1 L1 D2 L2 2 Flute 3 Flute D1 D2
www.mastercuttool.com 1-727-726-5336 33
L2
Fractional Solid Carbide Drills
2 Flute - 118° Four Facet Point
D1 D2 3 Flute - 130° High Performance Point
L1 Wire# D1 L1 D2 L2 2 Flute 3 Flute
#37 .1040 1-1/4 .1040 2-1/4 40-1040 ~
#36 .1065 1-1/4 .1065 2-1/4 40-1065 ~
~ 7/64 1-1/4 7/64 2-1/4 40-1094 ~
#35 .1100 1-1/4 .1100 2-1/4 40-1100 ~
#34 .1110 1-1/4 .1110 2-1/4 40-1110 ~
#33 .1130 1-1/4 .1130 2-1/4 40-1130 ~
#32 .1160 1-1/4 .1160 2-1/4 40-1160 ~
~ .1181 1-1/4 .1181 2-1/4 40-1181 ~
#31 .1200 1-1/4 .1200 2-1/4 40-1200 ~
~ 1/8 1-1/4 1/8 2-1/4 40-1250 41-1250
#30 .1285 1-3/8 .1285 2-1/2 40-1285 41-1285
#29 .1360 1-3/8 .1360 2-1/2 40-1360 41-1360
~ .1378 1-3/8 .1378 2-1/2 40-1378 41-1378
#28 .1405 1-3/8 .1405 2-1/2 40-1405 41-1405
~ 9/64 1-3/8 9/64 2-1/2 40-1406 41-1406
#27 .1440 1-3/8 .1440 2-1/2 40-1440 41-1440
#26 .1470 1-3/8 .1470 2-1/2 40-1470 41-1470
#25 .1495 1-3/8 .1495 2-1/2 40-1495 41-1495
#24 .1520 1-3/8 .1520 2-1/2 40-1520 41-1520
#23 .1540 1-3/8 .1540 2-1/2 40-1540 41-1540
~ 5/32 1-3/8 5/32 2-1/2 40-1562 41-1562
#22 .1570 1-3/8 .1570 2-1/2 40-1570 41-1570
~ .1575 1-3/8 .1575 2-1/2 40-1575 41-1575
#21 .1590 1-3/8 .1590 2-1/2 40-1590 41-1590
#20 .1610 1-3/8 .1610 2-1/2 40-1610 41-1610
#19 .1660 1-5/8 .1660 2-3/4 40-1660 41-1660
#18 .1695 1-5/8 .1695 2-3/4 40-1695 41-1695
~ 11/64 1-5/8 11/64 2-3/4 40-1719 41-1719
#17 .1730 1-5/8 .1730 2-3/4 40-1730 41-1730
#16 .1770 1-5/8 .1770 2-3/4 40-1770 41-1770
~ .1772 1-5/8 .1772 2-3/4 40-1772 41-1772
#15 .1800 1-5/8 .1800 2-3/4 40-1800 41-1800
#14 .1820 1-5/8 .1820 2-3/4 40-1820 41-1820
#13 .1850 1-5/8 .1850 2-3/4 40-1850 41-1850
~ 3/16 1-5/8 3/16 2-3/4 40-1875 41-1875
#12 .1890 1-5/8 .1890 2-3/4 40-1890 41-1890
#11 .1910 1-5/8 .1910 2-3/4 40-1910 41-1910
#10 .1935 1-5/8 .1935 2-3/4 40-1935 41-1935
Cutting Edge Tolerance +.000 -.005
Shank Tolerance +.000 -.0002 #9 .1960 1-3/4 .1960 3 40-1960 41-1960
~ .1968 1-3/4 .1968 3 40-1968 41-1968
#8 .1990 1-3/4 .1990 3 40-1990 41-1990
#7 .2010 1-3/4 .2010 3 40-2010 41-2010
~ 13/64 1-3/4 13/64 3 40-2031 41-2031
34 www.mastercuttool.com 1-727-726-5336
Fractional Solid Carbide Drills L2
2 Flute - 118° Four Facet Point
D1 D2
3 Flute - 130° High Performance Point
Wire# D1 L1 D2 L2 2 Flute 3 Flute L1
www.mastercuttool.com 1-727-726-5336 35
Fractional Solid Carbide Drills
L2
2 Flute - 118° Four Facet Point
D1 D2 3 Flute - 130° High Performance Point
L1 Wire# D1 L1 D2 L2 2 Flute 3 Flute
#S .3480 2-3/8 .3480 4 40-3480 41-3480
~ .3543 2-3/4 .3543 4-1/4 40-3543 41-3543
#T .3580 2-3/4 .3580 4-1/4 40-3580 41-3580
~ 23/64 2-3/4 23/64 4-1/4 40-3594 41-3594
#U .3680 2-3/4 .3680 4-1/4 40-3680 41-3680
~ .3740 2-3/4 .3740 4-1/4 40-3740 41-3740
~ 3/8 2-3/4 3/8 4-1/4 40-3750 41-3750
#V .3770 2-3/4 .3770 4-1/4 40-3770 41-3770
#W .3860 2-7/8 .3860 4-1/2 40-3860 41-3860
~ 25/64 2-7/8 25/64 4-1/2 40-3906 41-3906
~ .3937 2-7/8 .3937 4-1/2 40-3937 41-3937
#X .3970 2-7/8 .3970 4-1/2 40-3970 41-3970
#Y .4040 2-7/8 .4040 4-1/2 40-4040 41-4040
~ 13/32 2-7/8 13/32 4-1/2 40-4062 41-4062
#Z .4130 2-7/8 .4130 4-1/2 40-4130 41-4130
~ .4134 2-7/8 .4134 4-1/2 40-4134 41-4134
~ 27/64 2-7/8 27/64 4-1/2 40-4219 41-4219
~ .4331 2-7/8 .4331 4-1/2 40-4332 41-4332
~ 7/16 2-7/8 7/16 4-1/2 40-4375 41-4375
~ .4527 3 .4527 4-3/4 40-4527 41-4527
~ 29/64 3 29/64 4-3/4 40-4531 41-4531
~ 15/32 3 15/32 4-3/4 40-4688 41-4688
~ .4724 3 .4724 4-3/4 40-4724 41-4724
~ 31/64 3 31/64 4-3/4 40-4844 41-4844
~ .4921 3 .4921 4-3/4 40-4921 41-4921
~ 1/2 3 1/2 4-3/4 40-5000 41-5000
~ 17/32 4 17/32 6 40-5312 41-5312
~ 9/16 4 9/16 6 40-5625 41-5625
~ 19/32 4 19/32 6 40-5938 41-5938
~ 5/8 4 5/8 6 40-6250 41-6250
~ 21/32 4 21/32 6 40-6562 41-6562
~ 11/16 4 11/16 6 40-6875 41-6875
~ 23/32 4 23/32 6 40-7188 41-7188
~ 3/4 4 3/4 6 40-7500 41-7500
~ 7/8 4 7/8 6 40-8750 41-8750
~ 1 4 1 6 40-1 41-1
36 www.mastercuttool.com 1-727-726-5336
Fractional Stub Length Drills
L2
2 Flute 27° Helix
D1 D2
D1 L1 D2 L2 Part # TiN Part #
L1
0.1065 5/8 0.1065 2 43-1065 43-1065TN
0.1130 5/8 0.1130 2 43-1130 43-1130TN
1/8 5/8 1/8 2 43-1250 43-1250TN
0.1360 5/8 0.1360 2 43-1360 43-1360TN
9/64 5/8 9/64 2 43-1406 43-1406TN
0.1495 3/4 0.1495 2-1/2 43-1495 43-1495TN
5/32 3/4 5/32 2-1/2 43-1562 43-1562TN
0.1570 3/4 0.1570 2-1/2 43-1570 43-1570TN
11/64 3/4 11/64 2-1/2 43-1719 43-1719TN
3/16 3/4 3/16 2-1/2 43-1875 43-1875TN
13/64 3/4 13/64 2-1/2 43-2031 43-2031TN
0.2130 1 0.2130 2-1/2 43-2130 43-2130TN
7/32 1 7/32 2-1/2 43-2188 43-2188TN
15/64 1 15/64 2-1/2 43-2344 43-2344TN
1/4 1 1/4 2-1/2 43-2500 43-2500TN
0.2570 1 0.2570 2-1/2 43-2570 43-2570TN
17/64 1 17/64 2-1/2 43-2656 43-2656TN
0.2720 1 0.2720 2-1/2 43-2720 43-2720TN
0.2786 1-1/4 0.2756 2-1/2 43-2756 43-2756TN
9/32 1 9/32 2-1/2 43-2812 43-2812TN
19/64 1-1/4 19/64 2-3/4 43-2969 43-2969TN
5/16 1-1/4 5/16 2-3/4 43-3125 43-3125TN
21/64 1-1/4 21/64 2-3/4 43-3281 43-3281TN
11/32 1-1/4 11/32 3 43-3438 43-3438TN
23/64 1-1/4 23/64 3 43-3594 43-3594TN
3/8 1-1/4 3/8 3 43-3750 43-3750TN
25/64 1-1/4 25/64 3 43-3906 43-3906TN
13/32 1-1/4 13/32 3 43-4062 43-4062TN
27/64 1-1/4 27/64 3 43-4219 43-4219TN
7/16 1-1/4 7/16 3 43-4375 43-4375TN
29/64 1-1/4 29/64 3 43-4531 43-4531TN
15/32 1-1/4 15/32 3 43-4688 43-4688TN
31/64 1-1/4 31/64 3 43-4844 43-4844TN
1/2 1-1/4 1/2 3 43-5000 43-5000TN
9/16 1-1/4 9/16 3-1/2 43-5625 43-5625TN
5/8 1-1/2 5/8 3-1/2 43-6250 43-6250TN
3/4 1-1/2 3/4 4 43-7500 43-7500TN
www.mastercuttool.com 1-727-726-5336 37
Metric Standard Length Drills
DIN 338 2 Flute 27° Helix
L2 3mm to 7mm
D1 L1 D2 L2 PART# TiN PART#
D1 D2
3 33 3 61 47-1181 47-1181TN
L1 3.1 36 3.1 65 47-1220 47-1220TN
3.2 36 3.2 65 47-1260 47-1260TN
3.3 36 3.3 65 47-1299 47-1299TN
3.4 39 3.4 70 47-1339 47-1339TN
3.5 39 3.5 70 47-1378 47-1378TN
3.6 39 3.6 70 47-1417 47-1417TN
3.7 39 3.7 70 47-1457 47-1457TN
3.8 43 3.8 75 47-1496 47-1496TN
3.9 43 3.9 75 47-1535 47-1535TN
4 43 4 75 47-1575 47-1575TN
4.1 43 4.1 75 47-1614 47-1614TN
4.2 43 4.2 75 47-1654 47-1654TN
4.3 47 4.3 80 47-1693 47-1693TN
4.4 47 4.4 80 47-1732 47-1732TN
4.5 47 4.5 80 47-1772 47-1772TN
4.6 47 4.6 80 47-1811 47-1811TN
4.7 47 4.7 80 47-1850 47-1850TN
4.8 52 4.8 86 47-1890 47-1890TN
4.9 52 4.9 86 47-1929 47-1929TN
5 52 5 86 47-1969 47-1969TN
5.1 52 5.1 86 47-2008 47-2008TN
5.2 52 5.2 86 47-2047 47-2047TN
5.3 52 5.3 86 47-2087 47-2087TN
5.4 57 5.4 93 47-2126 47-2126TN
5.5 57 5.5 93 47-2165 47-2165TN
5.6 57 5.6 93 47-2205 47-2205TN
5.7 57 5.7 93 47-2244 47-2244TN
5.8 57 5.8 93 47-2283 47-2283TN
5.9 57 5.9 93 47-2323 47-2323TN
6 57 6 93 47-2362 47-2362TN
6.1 63 6.1 101 47-2402 47-2402TN
6.2 63 6.2 101 47-2441 47-2441TN
6.3 63 6.3 101 47-2480 47-2480TN
6.4 63 6.4 101 47-2520 47-2520TN
6.5 63 6.5 101 47-2559 47-2559TN
6.6 63 6.6 101 47-2598 47-2598TN
6.7 63 6.7 101 47-2638 47-2638TN
6.8 69 6.8 109 47-2677 47-2677TN
Cutting Edge Tolerance +.000 -.127 6.9 69 6.9 109 47-2717 47-2717TN
Shank Tolerance +.000 -.005
38 www.mastercuttool.com 1-727-726-5336
Metric Standard Length Drills
DIN 338 2 Flute 27° Helix
7mm to 12mm L2
www.mastercuttool.com 1-727-726-5336 39
L2
D1 D2
Metric Medium Length Drills
L1
2 Flute 25° Helix 118° 4 Facet Point
D1 L1 D2 L2 STD PART # TiN PART #
3.1 16 3.1 46 50-1220 51-1220
3.2 18 3.2 49 50-1260 51-1260
3.3 18 3.3 49 50-1299 51-1299
3.4 20 3.4 52 50-1339 51-1339
3.5 20 3.5 52 50-1378 51-1378
3.6 20 3.6 52 50-1417 51-1417
3.7 20 3.7 52 50-1457 51-1457
3.8 22 3.8 55 50-1496 51-1496
3.9 22 3.9 55 50-1535 51-1535
4 22 4 55 50-1575 51-1575
4.1 22 4.1 55 50-1614 51-1614
4.2 22 4.2 55 50-1654 51-1654
4.3 24 4.3 58 50-1693 51-1693
4.4 24 4.4 58 50-1732 51-1732
4.5 24 4.5 58 50-1772 51-1772
4.6 24 4.6 58 50-1811 51-1811
4.7 24 4.7 58 50-1850 51-1850
4.8 26 4.8 62 50-1890 51-1890
4.9 26 4.9 62 50-1929 51-1929
5 26 5 62 50-1969 51-1969
5.1 26 5.1 62 50-2008 51-2008
5.2 26 5.2 62 50-2047 51-2047
5.3 26 5.3 62 50-2087 51-2087
5.4 28 5.4 66 50-2126 51-2126
5.5 28 5.5 66 50-2165 51-2165
5.6 28 5.6 66 50-2205 51-2205
5.7 28 5.7 66 50-2244 51-2244
5.8 28 5.8 66 50-2283 51-2283
5.9 28 5.9 66 50-2323 51-2323
6 28 6 66 50-2362 51-2362
6.1 31 6.1 70 50-2402 51-2402
6.2 31 6.2 70 50-2441 51-2441
6.3 31 6.3 70 50-2480 51-2480
6.4 31 6.4 70 50-2520 51-2520
6.5 31 6.5 70 50-2559 51-2559
6.6 31 6.6 70 50-2598 51-2598
6.7 31 6.7 70 50-2638 51-2638
6.8 34 6.8 74 50-2677 51-2677
6.9 34 6.9 74 50-2717 51-2717
7 34 7 74 50-2756 51-2756
7.1 34 7.1 74 50-2795 51-2795
7.2 34 7.2 74 50-2835 51-2835
7.3 34 7.3 74 50-2874 51-2874
7.4 34 7.4 74 50-2913 51-2913
Cutting Edge Tolerance +.000 -.127 7.5 34 7.5 74 50-2953 51-2953
Shank Tolerance +.000 -.005
7.6 37 7.6 79 50-2992 51-2992
7.7 37 7.7 79 50-3031 51-3031
7.8 37 7.8 79 50-3071 51-3071
7.9 37 7.9 79 50-3110 51-3110
40 www.mastercuttool.com 1-727-726-5336
L2
Metric Medium Length Drills D2
D1
www.mastercuttool.com 1-727-726-5336 41
Metric Stub Length Drills
L2
DIN 6539 2 Flute 27° Helix
D1 L1 D2 L2 PART# D1 L1 D2 L2 PART#
D1 D2
3 12 3 46 45-1182 5.5 21 5.5 66 45-2166
L1 3.1 14 3.1 49 45-1220 5.6 21 5.6 66 45-2205
3.2 14 3.2 49 45-1260 5.7 21 5.7 66 45-2244
3.3 14 3.3 49 45-1299 5.8 21 5.8 66 45-2283
3.4 15 3.4 52 45-1339 5.9 21 5.9 66 45-2323
3.5 15 3.5 52 45-1379 6 21 6 66 45-2363
3.6 15 3.6 52 45-1417 6.1 23 6.1 70 45-2402
3.7 15 3.7 52 45-1457 6.2 23 6.2 70 45-2441
3.8 17 3.8 55 45-1496 6.3 23 6.3 70 45-2480
3.9 17 3.9 55 45-1535 6.4 23 6.4 70 45-2520
4 17 4 55 45-1575 6.5 23 6.5 70 45-2559
4.1 17 4.1 55 45-1614 7 25 7 74 45-2756
4.2 17 4.2 55 45-1654 7.5 25 7.5 74 45-2953
4.3 18 4.3 58 45-1693 8 27 8 79 45-3150
4.4 18 4.4 58 45-1732 8.5 27 8.5 79 45-3346
4.5 18 4.5 58 45-1773 9 29 9 84 45-3543
4.6 18 4.6 58 45-1811 9.5 29 9.5 84 45-3740
4.7 18 4.7 58 45-1850 10 31 10 89 45-3938
4.8 20 4.8 62 45-1890 10.5 31 10.5 89 45-4134
4.9 20 4.9 62 45-1929 11 33 11 95 45-4331
5 20 5 62 45-1970 11.5 33 11.5 95 45-4528
5.1 20 5.1 62 45-2008 12 35 12 102 45-4724
5.2 20 5.2 62 45-2047 12.5 35 12.5 102 45-4921
5.3 20 5.3 62 45-2087 13 35 13 102 45-5118
5.4 21 5.4 66 45-2126 14 37 14 107 45-5512
42 www.mastercuttool.com 1-727-726-5336
Metric NC Spotting Drills
D1 L1 D2 L2 Point Angle EDP#
3 10 3 38 90° 89250 L2
4 18 4 63 90° 89251
D1 D2
6 20 6 63 90° 89252
10 25 10 75 90° 89253 L1
12 25 12 75 90° 89254
3 10 3 38 120° 89255
4 18 4 63 120° 89256
6 20 6 63 120° 89257
10 25 10 75 120° 89258
12 25 12 75 120° 89259
Spade Drills
D1 L1 D2 L2 STD L2
1/8 7/16 1/8 1-1/2 40000
D1 D2
3/16 9/16 3/16 2 40100
1/4 11/16 1/4 2 40200
L1
5/16 7/8 5/16 2-1/2 40300
3/8 1 3/8 2-1/2 40400
1/2 1-1/8 1/2 2-1/2 40500
Sets - Includes 40000, 40100, 40200, 40300,
40600
40400, and 40500
www.mastercuttool.com 1-727-726-5336 43
Solid Carbide Straight Flute Reamers
L2
D1 L1 D2 L2 Flutes
D1 D2 .125 - .1280 5/8 7/64 2-1/4 4
.1285 - .1440 3/4 1/8 2-1/2 4
L1
.1445 - .1590 3/4 9/64 2-1/2 4
.1595 - .1740 7/8 5/32 2-3/4 4
Cutting Edge Tolerance +.0003 -.0000
Shank Tolerance +.0000 -.0005 .1745 - .1910 7/8 11/64 2-3/4 4
.1915 - .2230 1 3/16 3 6
.2235 - .2540 1 7/32 3 6
.2545 - .2840 1-1/8 1/4 3-1/4 6
.2845 - .3160 1-1/8 9/32 3-1/4 6
.3165 - .3480 1-1/4 5/16 3-1/2 6
.3485 - .3790 1-1/4 11/32 3-1/2 6
.3795 - .4062 1-1/2 3/8 4 6
.4134 - .4375 1-1/2 13/32 4 6
.4528 - .4725 1-1/2 7/16 4 6
.4844 - .5000 1-1/2 15/32 4 6
Example
1/4 Reamer
Part Number = 30-2500
1/2 Reamer
Part Number = 30-5000
44 www.mastercuttool.com 1-727-726-5336
Bur Shapes and Sizes Cut Types
We carry burs in all shapes and sizes. We can
also customize any bur to your needs. Single Cut (SC)
SA/SB SC SD
Diamond Cut (DM)
Bur Part
Number Codes
SE SF SG L6 - 6 Inch Shank (150 mm)
L4 - 4 Inch Shank (100 mm)
L3 - 3 Inch Shank (75 mm)
SC - Singlecut
SH SJ SK DC - Doublecut
DM - Diamondcut
CB - Chipbreaker
FM - Fastmill Cut/Alumacut
Example
SL-5L6RDC
SL SHAPE
CUTTER DIAMETER
6 INCH SHANK
3/8 SHANK DIAMETER
DOUBLECUT
SL SM SN
www.mastercuttool.com 1-727-726-5336 45
Bur Use Data
General Bur Speed Recommendations
The following chart is a general and approximate
recommendation. Variations to achieve desired results may be
necessary. Long shank burs should be used at reduced speeds.
Bur Diameter RPM
1/8 or 3mm Solid Carbide 45,000-50,000
3/16 or 5mm Solid Carbide 35,000-40,000
3/16 or 5mm Carbide Head Brazed to 1/8 or 3mm Steel Shank 30,000-35,000
Solid Carbide Bur
1/4 or 6mm Carbide Head Brazed to 1/8 or 3mm Steel Shank 25,000-30,000
5/16 or 8mm Carbide Head Brazed to 1/4 or 6mm Steel Shank 25,000-30,000
3/8 or 10mm Carbide Head Brazed to 1/4 or 6mm Steel Shank 25,000-30,000
7/16 or 11mm Carbide Head Brazed to 1/4 or 6mm Steel Shank 20,000-25,000
1/2 or12mm Carbide Head Brazed to 1/4 or 6mm Steel Shank 20,000-25,000
5/8 or 16mm Carbide Head Brazed to 1/4 or 6mm Steel Shank 15,000-20,000
¾ or18mm Carbide Head Brazed to 1/4 or 6mm Steel Shank 15,000-20,000
1” or 25mm Carbide Head Brazed to 1/4 or 6mm Steel Shank 12,000-18,000
Steel: 40-55rc
Steel: 55-60rc
Steel: Carbon
Steel Nickel, Chrome
Stainless Steel
Steel Weldments
Titanium
Zinc
46 www.mastercuttool.com 1-727-726-5336
SA Burs - Cylindrical No Endcut
Item D1 L1 D2 L2 Singlecut Doublecut Alumacut
SA-41* 1/16 1/4 1/8 1-1/2 SA-4SC SA-4DC SA-4FM
SA-42* 3/32 7/16 1/8 1-1/2 SA-42SC SA-42DC SA-42FM
SA-43* 1/8 9/16 1/8 1-1/2 SA-43SC SA-43DC SA-43FM
SA-51 1/4 1/2 1/8 2 SA-51SC SA-51DC SA-51FM
SA-12* 1/8 5/8 1/4 2 SA-12SC SA-12DC SA-12FM L2
SA-14* 3/16 5/8 1/4 2 SA-14SC SA-14DC SA-14FM
SA-1* 1/4 5/8 1/4 2 SA-1SC SA-1DC SA-1FM D1 D2
SA-1L6 1/4 5/8 1/4 6-3/4 SA-1L6SC SA-1L6DC SA-1L6FM
L1
SA-2 5/16 3/4 1/4 2-1/2 SA-2SC SA-2DC SA-2FM
SA-3 3/8 3/4 1/4 2-1/2 SA-3SC SA-3DC SA-3FM
SA-3L6 3/8 3/4 1/4 6-3/4 SA-3L6SC SA-3L6DC SA-3L6FM
SA-4 7/16 1 1/4 2-3/4 SA-4SC SA-4DC SA-4FM
SA-5 1/2 1 1/4 2-3/4 SA-5SC SA-5DC SA-5FM
SA-5L6 1/2 1 1/4 7 SA-5L6SC SA-5L6DC SA-5L6FM
SA-6 5/8 1 1/4 2-3/4 SA-6SC SA-6DC SA-6FM
SA-16 3/4 3/4 1/4 2-1/2 SA-16SC SA-16DC SA-16FM
SA-7 3/4 1 1/4 2-3/4 SA-7SC SA-7DC SA-7FM
SA-9 1 1 1/4 2-3/4 SA-9SC SA-9DC SA-9FM
Doublecut
Chipbreakcut
Diamondcut
Alumacut
www.mastercuttool.com 1-727-726-5336 47
SC Burs - Radius Cylinder
Item D1 L1 D2 L2 Singlecut Doublecut Alumacut
SC-41* 3/32 7/16 1/8 1-1/2 SC-41SC SC-41DC SC-41FM
SC-42* 1/8 9/16 1/8 1-1/2 SC-42SC SC-42DC SC-42FM
SC-51 1/4 1/2 1/8 2 SC-51SC SC-51DC SC-51FM
SC-12* 1/8 5/8 1/4 2 SC-12SC SC-12DC SC-12FM
SC-14* 3/16 5/8 1/4 2 SC-14SC SC-14DC SC-14FM
L2
SC-1* 1/4 5/8 1/4 2 SC-1SC SC-1DC SC-1FM
D1 D2 SC-1L6 1/4 5/8 1/4 6-3/4 SC-1L6SC SC-1L6DC SC-1L6FM
SC-2 5/16 3/4 1/4 2-1/2 SC-2SC SC-2DC SC-2FM
L1
SC-3 3/8 3/4 1/4 2-1/2 SC-3SC SC-3DC SC-3FM
SC-3L6 3/8 3/4 1/4 6-3/4 SC-3L6SC SC-3L6DC SC-3L6FM
SC-4 7/16 1 1/4 2-3/4 SC-4SC SC-4DC SC-4FM
SC-5 1/2 1 1/4 2-3/4 SC-5SC SC-5DC SC-5FM
SC-5L6 1/2 1 1/4 7 SC-5L6SC SC-5L6DC SC-5L6FM
SC-6 5/8 1 1/4 2-3/4 SC-6SC SC-6DC SC-6FM
SC-6L6 5/8 1 1/4 7 SC-6L6SC SC-6L6DC SC-6L6FM
SC-7 3/4 1 1/4 2-3/4 SC-7SC SC-7DC SC-7FM
Doublecut
Chipbreakcut
Diamondcut
Alumacut
48 www.mastercuttool.com 1-727-726-5336
SE Burs - Oval Shape
Item D1 L1 D2 L2 Singlecut Doublecut Alumacut
SE-41* 1/8 7/32 1/8 1-1/2 SE-41SC SE-41DC SE-41FM
SE-51 1/4 3/8 1/8 1-3/4 SE-51SC SE-51DC SE-51FM
SE-1* 1/4 3/8 1/4 2 SE-1SC SE-1DC SE-1FM
SE-1L6 1/4 3/8 1/4 6-3/4 SE-1L6SC SE-1L6DC SE-1L6FM
SE-3 3/8 5/8 1/4 2-3/8 SE-3SC SE-3DC SE-3FM L2
SE-3L6 3/8 5/8 1/4 6-5/8 SE-3L6SC SE-3L6DC SE-3L6FM D1 D2
SE-5 1/2 7/8 1/4 2-5/8 SE-5SC SE-5DC SE-5FM
SE-5L6 1/2 7/8 1/4 6-7/8 SE-5L6SC SE-5L6DC SE-5L6FM L1
SE-6 5/8 1 1/4 2-3/4 SE-6SC SE-6DC SE-6FM
SE-7 3/4 1 1/4 2-3/4 SE-7SC SE-7DC SE-7FM
www.mastercuttool.com 1-727-726-5336 49
SH Burs - Flame Shape
Item D1 L1 D2 L2 Singlecut Doublecut Alumacut
SH-41* 1/8 1/4 1/8 1-1/2 SH-41SC SH-41DC SH-41FM
SH-1* 1/4 1/2 1/4 2 SH-1SC SH-1DC SH-1FM
SH-1L6 1/4 1/2 1/4 6-3/4 SH-1L6SC SH-1L6DC SH-1L6FM
L2 SH-2 5/16 3/4 1/4 2-1/2 SH-2SC SH-2DC SH-2FM
SH-2L6 5/16 3/4 1/4 6 SH-2L6SC SH-2L6DC SH-2L6FM
D1 D2
SH-5 1/2 1-1/4 1/4 3 SH-5SC SH-5DC SH-5FM
50 www.mastercuttool.com 1-727-726-5336
SL Burs - 14° Included Cone
Item D1 L1 D2 L2 DEG Singlecut Doublecut Alumacut
SL-41* 1/8 3/8 1/8 1-1/2 8° SL-41SC SL-41DC SL-41FM
SL-42* 1/8 1/2 1/8 1-1/2 8° SL-42SC SL-42DC SL-42FM
SL-1* 1/4 5/8 1/4 2 14° SL-1SC SL-1DC SL-1FM
SL-1L6 1/4 5/8 1/4 6-3/4 14° SL-1L6SC SL-1L6DC SL-1L6FM L2
SL-2 5/16 7/8 1/4 2-5/8 14° SL-2SC SL-2DC SL-2FM
D1 D2
SL-3 3/8 1-1/16 1/4 2-13/16 14° SL-3SC SL-3DC SL-3FM
SL-3L6 3/8 1-1/16 1/4 7-1/16 14° SL-3L6SC SL-3L6DC SL-3L6FM L1
SL-4 1/2 1-1/8 1/4 2-7/8 14° SL-4SC SL-4DC SL-4FM
SL-4L6 1/2 1-1/8 1/4 7-1/8 14° SL-4L6SC SL-4L6DC SL-4L6FM
SL-5 5/8 1-3/16 1/4 2-15/16 14° SL-5SC SL-5DC SL-5FM
SL-6 5/8 1-5/16 1/4 3-1/16 14° SL-6SC SL-6DC SL-6FM
SL-7 3/4 1-1/2 1/4 3-1/4 14° SL-7SC SL-7DC SL-7FM
Doublecut
Chipbreakcut
Diamondcut
Alumacut
www.mastercuttool.com 1-727-726-5336 51
SN Burs - Inverted Cone Shape
Item D1 L1 D2 L2 DEG Singlecut Doublecut Alumacut
SN-41* 3/32 1/8 1/8 1-1/2 10° SN-41SC SN-41DC SN-41FM
SN-42* 1/8 3/16 1/8 1-1/2 10° SN-42SC SN-42DC SN-42FM
SN-51 1/4 1/4 1/8 1-3/4 10° SN-51SC SN-51DC SN-51FM
SN-1* 1/4 5/16 1/4 2 10° SN-1SC SN-1DC SN-1FM
L2
SN-1L6 1/4 5/16 1/4 6-3/4 10° SN-1L6SC SN-1L6DC SN-1L6FM
D1 D2 SN-2 3/8 3/8 1/4 2-1/8 13° SN-2SC SN-2DC SN-2FM
SN-3 1/2 1/2 1/4 2-1/4 16° SN-3SC SN-3DC SN-3FM
L1
SN-4 1/2 1/2 1/4 2-1/4 28° SN-4SC SN-4DC SN-4FM
SN-4L6 1/2 1/2 1/4 6-1/2 28° SN-4L6SC SN-4L6DC SN-4L6FM
SN-5 5/8 5/8 1/4 2-3/8 19° SN-5SC SN-5DC SN-5FM
SN-6 5/8 3/4 1/4 2-1/2 18° SN-6SC SN-6DC SN-6FM
Burs also available SN-7 3/4 5/8 1/4 2-3/8 30° SN-7SC SN-7DC SN-7FM
in Chipbreaker and
Diamondcut
Diemills
D1 L1 D2 L2 STD Coarse
Piloted Diemills
D1 L1 L1-1 D2 L2 Doublecut Singlecut
L2 1/8 1 1/8 1/8 3 22000 22001
3/16 2 3/16 3/16 3 22100 22101
D1 D2
1/4 1-1/4 1/4 1/4 3 22200 22201
L1 3/8 2 3/8 3/8 4 22300 22301
L1-1 1/2 2 1/2 1/2 4 22400 22401
52 www.mastercuttool.com 1-727-726-5336
Fiberglass Routers
Item D1 L1 D2 L2 Plain (A) Millend (C) Burend (B) Drillend (D)
FGR1 1/16 3/16 1/8 1-1/2 FGR1A FGR1C FGR1B FGR1D
FGR1-1 3/32 3/8 1/8 1-1/2 FGR1-1A FGR1-1C FGR1-1B FGR1-1D
FGR2 1/8 1/2 1/8 1-1/2 FGR2A FGR2C FGR2B FGR2D
FGR3 3/16 5/8 3/16 2 FGR3A FGR3C FGR3B FGR3D
FGR4 3/16 5/8 1/4 2 FGR4A FGR4C FGR4B FGR4D Plain End Mill End
FGR5 1/4 3/4 1/4 2 FGR5A FGR5C FGR5B FGR5D
FGR6 1/4 3/4 1/4 2-1/2 FGR6A FGR6C FGR6B FGR6D
FGR6-0 1/4 1 1/4 2-1/2 FGR6-0A FGR6-0C FGR6-0B FGR6-0D
FGR6-1 1/4 1 1/4 3 FGR6-1A FGR6-1C FGR6-1B FGR6-1D
FGR6-2 1/4 1-1/2 1/4 3 FGR6-2A FGR6-2C FGR6-2B FGR6-2D
FGR7 5/16 1 5/16 2-1/2 FGR7A FGR7C FGR7B FGR7D
Bur End Drill End
FGR8 3/8 1 3/8 2-1/2 FGR8A FGR8C FGR8B FGR8D
FGR9 1/2 1 1/2 3 FGR9A FGR9C FGR9B FGR9D
Tire Burs
D1 L1 D2 L2 Round Shank Tri-Shank
3/16 1 3/16 2 STB-011 STB-011T L2
3/16 2 3/16 3 STB-012 STB-012T
7/32 2 1/4 3 STB-013 STB-013T D1 D2
D1 L1 D2 L2 Item Application
1/8 1 1/8 2 TC1D Tile TC4D
1/4 1 1/4 2 TC4D Tile Wall Tile, FiberRock, Cement, Board
1/4 1-1/4 1/4 2-1/16 DW-2 Drywall
3/32 9/16 1/8 1-1/2 GC1D Grout
TC1D
5/32 3/8 5/32 2 MC4 Sheet Metal
Wall Tile Cutter
GC1D
Grout Removal
MC4
Sheet Metal Cutter
www.mastercuttool.com 1-727-726-5336 53
SA Burs - Cylindrical No Endcut
Item D1 L1 D2 L2 Singlecut Doublecut Alumacut
SA-41M* 1.5 6 3 38 SA-41MMSC SA-41MMDC SA-41MMFM
SA-42M* 2.5 11 3 38 SA-42MMSC SA-42MMDC SA-42MMFM
SA-43M* 3 14 3 38 SA-43MMSC SA-43MMDC SA-43MMFM
SA-51M 6.3 12.7 3 50 SA-51MMSC SA-51MMDC SA-51MMFM
L2
SA-12M* 3 12.7 6 60 SA-12MMSC SA-12MMDC SA-12MMFM
D1 D2 SA-14M* 5 16 6 50 SA-14MMSC SA-14MMDC SA-14MMFM
SA-1M* 6 16 6 50 SA-1MMSC SA-1MMDC SA-1MMFM
L1 SA-1ML6 6 12.7 6 162 SA-1MML6SC SA-1MML6DC SA-1MML6FM
SA-1MA* 6 25 6 50 SA-1MMASC SA-1MMADC SA-1MMAFM
SA-2M 8 19 6 63 SA-2MMSC SA-2MMDC SA-2MMFM
SA-3M 9.5 19 6 63 SA-3MMSC SA-3MMDC SA-3MMFM
SA-3ML6 9.5 19 6 169 SA-3MML6SC SA-3MML6DC SA-3MML6FM
SA-4M 11 25 6 69 SA-4MMSC SA-4MMDC SA-4MMFM
SA-5M 12.7 25 6 69 SA-5MMSC SA-5MMDC SA-5MMFM
SA-5ML6 12.7 25 6 175 SA-5MML6SC SA-5MML6DC SA-5MML6FM
SA-6M 16 25 6 69 SA-6MMSC SA-6MMDC SA-6MMFM
SA-7M 19 25 6 69 SA-7MMSC SA-7MMDC SA-7MMFM
SA-9M 25 25 6 69 SA-9MMSC SA-9MMDC SA-9MMFM
Doublecut
Chipbreakcut
Diamondcut
Alumacut
54 www.mastercuttool.com 1-727-726-5336
SC Burs - Radius Cylinder
Item D1 L1 D2 L2 Singlecut Doublecut Alumacut
SC-41M* 2.5 11 3 38 SC-41MMSC SC-41MMDC SC-41MMFM
SC-42M* 3 14 3 38 SC-42MMSC SC-42MMDC SC-42MMFM
SC-51M 6.3 12.7 3 50 SC-51MMSC SC-51MMDC SC-51MMFM
SC-12M* 3 16 6 60 SC-12MMSC SC-12MMDC SC-12MMFM
L2
SC-14M* 5 16 6 50 SC-14MMSC SC-14MMDC SC-14MMFM
SC-1M* 6 16 6 50 SC-1MMSC SC-1MMDC SC-1MMFM D1 D2
SC-1ML6 6 12.7 6 162 SC-1MML6SC SC-1MML6DC SC-1MML6FM
SC-2M 8 19 6 63 SC-2MMSC SC-2MMDC SC-2MMFM L1
SC-3M 9.5 19 6 63 SC-3MMSC SC-3MMDC SC-3MMFM
SC-3ML6 9.5 19 6 169 SC-3MML6SC SC-3MML6DC SC-3MML6FM
SC-4M 11 25 6 69 SC-4MMSC SC-4MMDC SC-4MMFM
SC-5M 12.7 25 6 69 SC-5MMSC SC-5MMDC SC-5MMFM
SC-5ML6 12.7 25 6 175 SC-5MML6SC SC-5MML6DC SC-5MML6FM
SC-6M 16 25 6 69 SC-6MMSC SC-6MMDC SC-6MMFM
SC-7M 19 25 6 69 SC-7MMSC SC-7MMDC SC-7MMFM
www.mastercuttool.com 1-727-726-5336 55
SE Burs - Oval Shape
Item D1 L1 D2 L2 Singlecut Doublecut Alumacut
SE-41M* 3 5.5 3 38 SE-41MMSC SE-41MMDC SE-41MMFM
SE-51M 6.3 9.5 3 47 SE-51MMSC SE-51MMDC SE-51MMFM
SE-1M* 6 9.5 6 50 SE-1MMSC SE-1MMDC SE-1MMFM
L2
SE-1ML6 6 9.5 6 160 SE-1MML6SC SE-1MML6DC SE-1MML6FM
D1 D2 SE-3M 9.5 16 6 60 SE-3MMSC SE-3MMDC SE-3MMFM
SE-3ML6 9.5 16 6 166 SE-3MML6SC SE-3MML6DC SE-3MML6FM
L1
SE-5M 12.7 22 6 66 SE-5MMSC SE-5MMDC SE-5MMFM
SE-5ML6 12.7 22 6 172 SE-5MML6SC SE-5MML6DC SE-5MML6FM
SE-6M 16 25 6 69 SE-6MMSC SE-6MMDC SE-6MMFM
SE-7M 19 25 6 69 SE-7MMSC SE-7MMDC SE-7MMFM
Doublecut
Chipbreakcut
Diamondcut
Alumacut
56 www.mastercuttool.com 1-727-726-5336
SG Burs - Pointed Tree
Item D1 L1 D2 L2 Singlecut Doublecut Alumacut
SG-41M* 3 6 3 38 SG-41MMSC SG-41MMDC SG-41MMFM
SG-43M* 3 9.5 3 38 SG-43MMSC SG-43MMDC SG-43MMFM
SG-44M* 3 12.7 3 38 SG-44MMSC SG-44MMDC SG-44MMFM
SG-51M 6.3 12.7 3 50 SG-51MMSC SG-51MMDC SG-51MMFM
SG-1M* 6 16 6 50 SG-1MMSC SG-1MMDC SG-1MMFM L2
SG-1ML6 6 12.7 6 163 SG-1MML6SC SG-1MML6DC SG-1MML6FM
D1 D2
SG-2M 8 19 6 63 SG-2MMSC SG-2MMDC SG-2MMFM
SG-3M 9.5 19 6 63 SG-3MMSC SG-3MMDC SG-3MMFM
L1
SG-3ML6 9.5 19 6 169 SG-3MML6SC SG-3MML6DC SG-3MML6FM
SG-13M 12.7 19 6 63 SG-13MMSC SG-13MMDC SG-13MMFM
SG-5M 12.7 25 6 69 SG-5MMSC SG-5MMDC SG-5MMFM
SG-5ML6 12.7 25 6 175 SG-5MML6SC SG-5MML6DC SG-5MML6FM
SG-6M 16 25 6 69 SG-6MMSC SG-6MMDC SG-6MMFM
SG-7M 19 25 6 69 SG-7MMSC SG-7MMDC SG-7MMFM
www.mastercuttool.com 1-727-726-5336 57
SK Burs - 90° Included Cone
Item D1 L1 D2 L2 Singlecut Doublecut Alumacut
SK-42M* 3 1.5 3 38 SK-42MMSC SK-42MMDC SK-42MMFM
SK-42MDE*^ 3 1.5 3 38 SK-42MMDESC SK-42MMDEDC SK-42MMDEFM
SK-1M* 6 3 6 50 SK-1MMSC SK-1MMDC SK-1MMFM
L2 SK-1MDE*^ 6 3 6 50 SK-1MMDESC SK-1MMDEDC SK-1MMDEFM
SK-3M 9.5 4.7 6 52 SK-3MMSC SK-3MMDC SK-3MMFM
D1 D2
SK-5M 12.7 6.3 6 54 SK-5MMSC SK-5MMDC SK-5MMFM
L1 SK-6M 16 8 6 57 SK-6MMSC SK-6MMDC SK-6MMFM
SK-7M 19 9.5 6 58 SK-7MMSC SK-7MMDC SK-7MMFM
SK-9M 25 12.7 6 60 SK-9MMSC SK-9MMDC SK-9MMFM
Doublecut
Chipbreakcut
Diamondcut
Alumacut
58 www.mastercuttool.com 1-727-726-5336
SN Burs - Inverted Cone
Item D1 L1 D2 L2 DEG Singlecut Doublecut Alumacut
SN-41M* 2.5 3 3 38 10° SN-41MMSC SN-41MMDC SN-41MMFM
SN-42M* 3 4 3 38 10° SN-42MMSC SN-42MMDC SN-42MMFM
SN-51M 6.3 6 3 44 10° SN-51MMSC SN-51MMDC SN-51MMFM
L2
SN-1M* 6 8 6 50 10° SN-1MMSC SN-1MMDC SN-1MMFM
SN-2M 9.5 9.5 6 53 13° SN-2MMSC SN-2MMDC SN-2MMFM D1 D2
SN-4M 12.7 12.7 6 57 28° SN-4MMSC SN-4MMDC SN-4MMFM
L1
SN-6M 16 19 6 63 18° SN-6MMSC SN-6MMDC SN-6MMFM
SN-7M 19 16 6 60 30° SN-7MMSC SN-7MMDC SN-7MMFM
Diemills
D1 L1 D2 L2 STD COARSE
L2
3 12 3 38 M48000 M48020
4 12 4 50 M48100 M48120 D1 D2
5 16 5 50 M48200 M48220
L1
6 18 6 50 M48300 M48320
8 22 8 63 M48400 M48420
10 25 10 63 M48500 M48520
Piloted Diemills
L2
D1 L1 L1-1 D2 L2 Doublecut Singlecut
3 25 3 3 75 M22000 M22001 D1 D2
5 32 5 5 75 M22100 M22101
L1
6 32 6 6 75 M22200 M22201
L1-1
10 50 10 10 100 M22300 M22301
12 50 12 12 100 M22400 M22401
Tire Burs
D1 L1 D2 L2 Round Shank Tri-Shank
3 14 3 38 STBM-019 STBM-019T
6 50 6 75 STBM-020 STBM-020T L2
8 53 8 100 STBM-021 STBM-021T
D1 D2
10 50 10 100 STBM-022 STBM-022T
L1
www.mastercuttool.com 1-727-726-5336 59
Fiberglass Routers
Item D1 L1 D2 L2 Plain (A) Millend (C) Burend (B) Drillend (D)
FGRM1 1.5 5 3 38 FGRM1A FGRM1C FGRM1B FGRM1D
FGRM1-1 2 10 3 38 FGRM1-1A FGRM1-1C FGRM1-1B FGRM1-1D
FGRM2 3 12 3 38 FGRM2A FGRM2C FGRM2B FGRM2D
FGRM3 5 16 5 50 FGRM3A FGRM3C FGRM3B FGRM3D
FGRM4 5 16 6 50 FGRM4A FGRM4C FGRM4B FGRM4D
FGRM5 6 18 6 50 FGRM5A FGRM5C FGRM5B FGRM5D
Plain End Mill End
FGRM6 6 18 6 63 FGRM6A FGRM6C FGRM6B FGRM6D
FGRM6-0 6 25 6 63 FGRM6-0A FGRM6-0C FGRM6-0B FGRM6-0D
FGRM6-1 6 18 6 75 FGRM6-1A FGRM6-1C FGRM6-1B FGRM6-1D
FGRM6-2 6 25 6 75 FGRM6-2A FGRM6-2C FGRM6-2B FGRM6-2D
FGRM6-3 6 38 6 75 FGRM6-3A FGRM6-3C FGRM6-3B FGRM6-3D
FGRM7 8 25 8 63 FGRM7A FGRM7C FGRM7B FGRM7D
Bur End Drill End FGRM8 10 25 10 63 FGRM8A FGRM8C FGRM8B FGRM8D
FGRM9 12 25 12 75 FGRM9A FGRM9C FGRM9B FGRM9D
60 www.mastercuttool.com 1-727-726-5336
Bur Sets
Fractional Bur Sets
Item BURS INCLUDED Singlecut Doublecut Alumacut
SA43, SA42, SC42, SC41, SD42,
M100 SE41, SF41, SG41, SH41, SJ41, SETM100WSC SETM100WDC ~
SL42, SN42
SA51, SB51, SC51, SD51, SE51,
M110 SETM110WSC SETM110WDC ~
SF51, SG51, SM51, SN51
SA1, SC1, SD1, SE1, SF1, SG1,
M120 SETM120WSC SETM120WDC ~
SH1, SJ1, SK1, SL1, SM1, SN1
SA1, SA3, SC1, SC3, SD1, SD3,
M130 SETM130WSC SETM130WDC SETM130WFM
SF1, SF3
SB1, SB3, SC1, SC3, SD1, SD3,
M135 SETM135WSC SETM135WDC SETM135WFM
SF1, SF3
SA3, SA5, SC3, SC5, SD3, SD5,
M140 SETM140WSC SETM140WDC SETM140WFM
SF3, SF5
SB3, SB5, SC3, SC5, SD3, SD5,
M145 SETM145WSC SETM145WDC SETM145WFM
SF3, SF5
SA5, SC3, SC5, SD5, SF3, SF5,
M150 SETM150WSC SETM150WDC SETM150WFM
SG3, SL4
SB5, SC3, SC5, SD5, SF3, SF5,
M155 SETM155WSC SETM155WDC SETM155WFM
SG3, SL4
M640 SC3L6, SD3L6, SF3L6, SF5L6 SETM640WSC SETM640WDC SETM640WFM
www.mastercuttool.com 1-727-726-5336 61
The Mastercut 48-Piece Countertop Display
The Mastercut 48-Piece Countertop Display showcases 48 pieces of
our popular burs. The burs are showcased in a high quality acrylic lexan
display with locking back panel.
The set includes:
Doublecut Burs (1/8 Shank)
SA-51DC, SB-51DC, SC-51DC, SD-51DC, SE-51DC, SF-51DC, SG-51DC, SM-51DC,
SN-51DC
62 www.mastercuttool.com 1-727-726-5336
Additional Bur Sets
Description No. Of Pieces Part Number
Plastic Pouch 6 Inch Shank Set - Includes SD-3L6DC, SF-5L6DC,
4 SET8170
SF-3L6DC, and SC-3L6DC
Tire Bur Set - Includes 270, 271, and 271/38 in Clamshell Case 3 SET-TB1
Tire Bur Set - Includes 270, 270P, 271, and 271P in Clamshell
4 SET-TB2
Case
24 Piece Display - Includes SA-5DC, SA-3DC, SA-1DC, SC-5DC,
SC-3DC, SC-1DC, SD-5DC, SD-3DC, SD-1DC, SE-5DC,
SE-3DC, SE-1DC, SF-5DC, SF-3DC, SF-1DC, SG-5DC, 24 DISPLAY2
SG-3DC, SG-1DC, SL-4DC, SL-3DC, SL-1DC, SM-5DC,
SM-4DC, SM-3DC
15 Piece Alumacut Display SA-1FM, SA-3FM, SA-5FM, SC-1FM,
SC-3FM, SC-5FM, SD-3FM, SD-5FM, SE-3FM, SE-5FM,
15 SETBDIS250-FM
SF-1M, SF-3FM, SF-5FM, SL-3FM, SL-4FM
Similar to 24 Piece display but with 15 holes.
18 Piece 6 inch Shank Bur Dislpay - Includes SC-5L6DC,
SC-3L6DC, SC-1L6DC, SE-5L6DC, SE-3L6DC, SE-1L6DC,
SF-5L6DC, SF-3L6DC, SF-1L6DC, SC-5L6FM, SC-3L6FM, 18 DISPLAY6-18
SC-1L6FM, SE-5L6FM, SE-3L6FM, SE-1L6FM, SF-5L6FM,
SF-3L6FM, SF-1L6FM,
24 Piece Doublecut
Bur Display 6 Inch Shank
Bur Display
www.mastercuttool.com 1-727-726-5336 63
Chipbreaker Cut Dental Lathe Burs (1/4 Shank)
A 3/8 B 3/8 C 3/8 D 3/8 E 3/8 F 3/8 A 1/2 B 1/2 C 1/2 D 1/2 E 1/2 F 1/2
A 3/8XC B 3/8XC C 3/8XC D 3/8XC E 3/8XC F 3/8XC A 1/2XC B 1/2XC C 1/2XC D 1/2XC E 1/2XC F 1/2XC
A 3/8FM B 3/8FM C 3/8FM D 3/8FM E 3/8FM F 3/8FM A 1/2FM B 1/2FM C 1/2FM D 1/2FM E 1/2FM F 1/2FM
All our burs are precision ground on state of the art CNC Swiss
Grinding Centers for smooth operation
TYPE D1 L1 D2 L2 Chipbreaker Doublecut Alumacut
A-3/8 3/8 3/4 1/4 2-1/2 DENA3/8 DENA3/8XC DENA3/8FM
B-3/8 3/8 1-1/16 1/4 2-13/16 DENB3/8 DENB3/8XC DENB3/8FM
C-3/8 3/8 3/4 1/4 2-1/2 DENC3/8 DENC3/8XC DENC3/8FM
D-3/8 3/8 5/8 1/4 2-3/8 DEND3/8 DEND3/8XC DEND3/8FM
E-3/8 3/8 3/4 1/4 2-1/2 DENE3/8 DENE3/8XC DENE3/8FM
F-3/8 3/8 5/16 1/4 2-1/8 DENF3/8 DENF3/8XC DENF3/8FM
A-1/2 1/2 1 1/4 2-3/4 DENA1/2 DENA1/2XC DENA1/2FM
B-1/2 1/2 1-1/8 1/4 2-7/8 DENB1/2 DENB1/2XC DENB1/2FM
C-1/2 1/2 1 1/4 2-3/4 DENC1/2 DENC1/2XC DENC1/2FM
D-1/2 1/2 7/8 1/4 2-5/8 DEND1/2 DEND1/2XC DEND1/2FM
E-1/2 1/2 1 1/4 2-3/4 DENE1/2 DENE1/2XC DENE1/2FM
F-1/2 1/2 7/16 1/4 2-1/4 DENF1/2 DENF1/2XC DENF1/2FM
All dental lathe burs are available in both TiN and TiAlN coatings.
At the end of the part number add “TN” for TiN coating, and “TA” for TiAlN coating.
64 www.mastercuttool.com 1-727-726-5336
Swiss Cut Regular Dental and Medical HP Carbides
Type D1 L1 D2 L2
52-C 1/4 3/8 .0925 1-7/8
52-D 1/4 1/4 .0925 1-3/4
53-A 1/4 1/2 .0925 2
63-B 1/4 1/2 .0925 2
82-T 1/4 1/2 .0925 2
DEN52-C DEN52-D DEN53-A DEN63-B DEN82-T DEN84-T
84-T 1/4 1/2 .0925 2
83-E 1/4 1/2 .0925 2
88-A 1/4 1/2 .0925 2
47/X 5/32 1/2 .0925 2
73-C 1/4 1/4 .0925 1-3/4
61-A/81-A 1/4 1/2 .0925 2
DEN83-E DEN88-A DEN47/X DEN73-C DEN61-A/81-A DEN51-A 51-A 3/16 3/8 .0925 1-7/8
www.mastercuttool.com 1-727-726-5336 65
Fastmill Cut HP Shank Carbide Dental Burs
D1 L1 D2 L2 Type
1/4 1/2 .0925 2 84-T/SP
1/4 1/2 .0925 2 88-A/SP
84-T/SP 88-A/SP
44-C 41-P
35-0780
66 www.mastercuttool.com 1-727-726-5336
Series 88 Burs
EDP# D1 L1 D2 L2 Shape
RT-1 1/8 1/2 1/8 1-1/2 Cylindrical Shape
RT-2 1/8 1/4 1/8 1-1/2 Barrel Shape
RT-3 1/8 1/2 1/8 1-1/2 Cone Shape
RT-4 3/8 1/8 1/8 1-5/8 3/8 Florentine Disc
RT-5 5/8 1/8 1/8 1-5/8 5/8 Florentine Disc
Manicure Burs
RA-51A RA-3A
EDP# D1 L1 D2 L2 Description
RA-51AF 1/4 1/2 .0925 1-1/2 RA-51A Fine Cut
RA-51AM 1/4 1/2 .0925 1-1/2 RA-51A Medium Cut
RA-51AC 1/4 1/2 .0925 1-1/2 RA-51A Coarse Cut
RA-51BF 1/4 1/2 1/8 1-1/2 RA-51B Fine Cut
RA-51BM 1/4 1/2 1/8 1-1/2 RA-51B Medium Cut
RA-51BC 1/4 1/2 1/8 1-1/2 RA-51 Coarse Cut
RA-3A 3/8 3/4 .0925 1-1/2 RA-3 Fine Cut
RA-3B 3/8 3/4 .0925 1-1/2 RA-3 Medium Cut
RA-3C 3/8 3/4 .0925 1-1/2 RA-3 Coarse Cut
www.mastercuttool.com 1-727-726-5336 67
Wood Router Material Usage and Feed Rates
Tool Description Softwoods Hardwoods Soft Plywood Hard Plywood
1 Flute Routers
1 Flute Straight “V” Flute 100-300 100-250 100-250 100-250
1 Flute Straight “O” Flute 100-300 ~ ~ ~
1 Flute Straight “O” Flute (Soft Or Hard Plastics) ~ ~ ~ ~
1 Flute Upcut Spiral 150-300 150-300 ~ ~
1 Flute “O” Flute Upcut Spiral (Soft Plastics) ~ ~ ~ ~
1 Flute Upcut Spiral Metric Sizes (Hard Plastics) ~ ~ ~ ~
1 Flute Upcut Spiral (Hard Plastics & Aluminum) ~ ~ ~ ~
1 Flute “O” Flute Upcut Spiral (Hard Plastics) ~ ~ ~ ~
1 Flute Upcut Spiral Metric Sizes (Soft Plastics) ~ ~ ~ ~
1 Flute Downcut Spiral 150-300 150-300 ~ ~
1 Flute “O” Flute Downcut Spiral (Hard Plastics) 150-300 150-300 ~ ~
1 Flute “O” Flute Downcut Spiral Metric Sizes (Soft Plastics) ~ ~ ~ ~
1 Flute Downcut Spiral (Hard Plastics & Aluminum) ~ ~ ~ ~
1 Flute “O” Flute Downcut Spiral (Soft Plastics) ~ ~ ~ ~
1 Flute “O” Flute Downcut Spiral Metric Sizes (Hard Plastics) ~ ~ ~ ~
1 Flute Compression Spiral 100-600 100-600 100-600 100-600
1 Flute Mortise Compression Spiral 100-600 100-600 100-600 100-600
2 Flute Routers
2 Flute Straight Cut (Natural Wood & Hard Plastics) 200-400 200-400 200-400 200-400
2 Flute Straight Cut (Hard Plastics) ~ ~ ~ ~
2 Flute “O” Flute Straight Cut (Soft Plastics) ~ ~ ~ ~
2 Flute “O” Flute Straight Cut ( Hard Plastics) ~ ~ ~ ~
2 Flute Upcut Spiral 200-450 200-400 ~ ~
2 Flute Upcut Spiral (Hard Plastics & Aluminum) ~ ~ ~ ~
2 Flute Upcut Spiral (High Impact) 200-450 200-400 ~ ~
2 Flute “O” Flute Upcut Slow Spiral (Soft & Hard Plastics) ~ ~ ~ ~
2 Flute Upcut Spiral Chipbreaker Finisher 400-1500 400-1200 400-1400 400-1200
2 Flute Upcut Spiral Chipbreaker Finisher (High Impact) 400-1500 400-1200 400-1400 400-1200
2 Flute Downcut Spiral 200-450 200-400 ~ ~
2 Flute Downcut Spiral (Hard Plastics & Aluminum) ~ ~ ~ ~
2 Flute Downcut Slow Spiral (Hard Plastics & Aluminum) ~ ~ ~ ~
2 Flute Downcut Spiral (High Impact) 200-450 200-400 ~ ~
2 Flute Downcut Spiral Chipbreaker Finisher 400-1500 400-1200 400-1400 400-1200
2 Flute Downcut Spiral Chipbreaker Finisher (High Impact) 400-1500 400-1200 400-1400 400-1200
2 Flute Compression 400-1200 400-1000 400-1200 400-1000
2 Flute Chipbreaker Finisher Compression 400-1500 400-1200 400-1400 400-1200
2 Flute Compression (High Wear) 400-1200 400-1000 400-1200 400-1000
2 Flute Mortise Compression 400-1200 400-1000 400-1200 400-1000
68 www.mastercuttool.com 1-727-726-5336
Particleboard Laminated Laminated Soft Ductile Hard Brittle Fiber Solid Surface Plastic Aluminum
Plywood Plastics Plastics Reinforced Materials Laminated
Plastics Materials
100-250 ~ ~ ~ ~ ~ ~ ~ ~
~ ~ ~ 350 300 ~ ~ ~ ~
~ ~ ~ 350 300 ~ ~ ~ ~
150-300 ~ ~ ~ ~ ~ ~ ~ ~
~ ~ ~ ~ 200 ~ 100-180 ~ ~
~ ~ ~ 150 150 ~ 100-180 ~ ~
~ ~ ~ ~ ~ 100 ~ ~ 150
~ ~ ~ 150 150 ~ 150-180 ~ ~
~ ~ ~ 150 150 ~ 150-180 ~ ~
150-300 ~ ~ ~ ~ ~ ~ ~ ~
150-300 ~ ~ ~ ~ ~ ~ ~ ~
~ ~ ~ ~ 200 ~ 100-180 ~ ~
~ ~ ~ ~ ~ 150 ~ ~ 100
~ ~ ~ 150 150 ~ 100-180 ~ ~
~ ~ ~ 150 150 ~ 100-180 ~ ~
100-500 100-600 100-600 ~ ~ ~ ~ ~ ~
100-500 100-600 100-600 ~ ~ ~ ~ ~ ~
200-400 ~ ~ ~ ~ ~ ~ ~ ~
~ ~ ~ ~ 250 150 ~ ~ ~
~ ~ ~ ~ 250 150 150-200 ~ ~
~ ~ ~ ~ 250 150 150-200 ~ ~
200-450 ~ ~ 200 ~ ~ 150-200 ~ ~
~ ~ ~ ~ ~ 150 150-200 ~ 150
200-450 ~ ~ ~ ~ ~ ~ ~ ~
~ ~ ~ 275 250 ~ 150 ~ ~
400-1000 ~ ~ ~ ~ ~ ~ ~ ~
400-1000 ~ ~ ~ ~ ~ ~ ~ ~
200-450 ~ ~ ~ ~ ~ 150-200 ~ ~
~ ~ ~ ~ ~ 150 150-200 ~ 150
~ ~ ~ 300 275 ~ 150 ~ ~
200-450 ~ ~ ~ ~ ~ ~ ~ ~
400-1000 ~ ~ ~ ~ ~ ~ ~ ~
400-1000 ~ ~ ~ ~ ~ ~ ~ ~
400-800 400-1200 400-1000 ~ ~ ~ ~ ~ ~
400-1000 400-1400 400-1200 ~ ~ ~ ~ ~ ~
400-800 400-1200 400-1000 ~ ~ ~ ~ ~ ~
400-800 400-1200 400-1000 ~ ~ ~ ~ ~ ~
www.mastercuttool.com 1-727-726-5336 69
Material Usage and Feed Rates Continued
Tool Description Softwoods Hardwoods Soft Plywood Hard Plywood
3 Flute Routers
3 Flute Upcut Slow Spiral Finisher 200-600 200-500 ~ ~
3 Flute Downcut Slow Spiral Finisher 200-600 200-500 ~ ~
3 Flute Upcut Spiral Chipbreaker Finisher 500-1600 500-1500 700-1800 700-1600
3 Flute Downcut Spiral Chipbreaker Finisher 500-1600 500-1500 700-1800 700-1600
3 Flute Upcut Spiral (Hard Plastics) ~ ~ ~ ~
3 Flute Upcut Slow Helix Ripper 700-1200 700-1200 700-1500 700-1500
3 Flute Upcut Spiral High Helix Ripper 700-1200 700-1200 700-1500 700-1500
3 Flute Upcut Spiral Hogger (High Impact) 700-1200 700-1200 700-1500 700-1500
3 Flute Downcut Spiral (Hard Plastics) ~ ~ ~ ~
3 Flute Downcut Slow Helix Ripper 700-1200 700-1200 700-1500 700-1500
3 Flute Downcut Spiral High Helix Ripper 700-1200 700-1200 700-1500 700-1500
3 Flute Downcut Spiral Hogger (High Impact) 700-1200 700-1200 700-1500 700-1500
3 Flute Compression 400-1200 400-1000 400-1200 400-1000
3 Flute Compression (High Wear) 400-1200 400-1000 400-1200 400-1000
3 Flute Mortise Compression 400-1200 400-1000 400-1200 400-1000
4 Flute Routers
4 Flute Upcut Spiral (Hard Plastics) ~ ~ ~ ~
4 Flute Upcut Combination Spiral (High Speed) 1000-1800 1000-1800 1200-3000 1200-2800
4 Flute Downcut Spiral (Hard Plastics) ~ ~ ~ ~
4 Flute Downcut Combination Spiral (High Speed) 1000-1800 1000-1800 1200-3000 700-2200
4 Flute Compression 500-1600 500-1500 700-2400 700-2200
4 Flute Combination Compression 1000-1800 1000-1800 1200-3000 1200-2800
4 Flute Mortise Compression 500-1600 500-1500 700-2400 700-2200
Specialty Tools
Diamond Burr Fiberglass Finisher (Hard Plastics) ~ ~ ~ ~
2 Flute Diamond Burr Fiberglass Finisher (Hard Plastics) ~ ~ ~ ~
Flush Trim Laminate Bit (Plastic Laminates) ~ ~ ~ ~
7 Degree Bevel Laminate Bit (Plastic Laminate) ~ ~ ~ ~
70 www.mastercuttool.com 1-727-726-5336
Particleboard Laminated Laminated Soft Ductile Hard Brittle Fiber Solid Surface Plastic Aluminum
Particleboard Plywood Plastics Plastics Reinforced Materials Laminated
Plastics Materials
~ ~ ~ ~ ~ 100-300 ~ ~ ~
1000-2000 ~ ~ ~ ~ ~ ~ ~ ~
~ ~ ~ ~ ~ 150 ~ ~ ~
1200-2800 ~ ~ ~ ~ ~ ~ ~ ~
600-1600 700-2400 700-2200 ~ ~ ~ ~ ~ ~
1000-2000 1200-3000 1200- ~ ~ ~ ~ ~ ~
600-1600 700-2400 700-2200 ~ ~ ~ ~ ~ ~
~ ~ ~ ~ ~ 125 ~ ~ ~
~ ~ ~ ~ ~ 125 ~ ~ ~
~ ~ ~ ~ ~ Hand Feed ~ ~ ~
~ ~ ~ ~ ~ Hand Feed ~ ~ ~
www.mastercuttool.com 1-727-726-5336 71
Straight Flute vs. Wood Router Technical Information
Spiral Routers
Crescent Point
Crescent points are
Straight flute router typically found on 1 flute
bits are generally router bits. They are good
for both plunging, and flat
used for routing bottom cutting.
plastics, and other
soft materials.
They are a great Fishtail Point
choice for hand feed Fishtail points are the
operations. most commonly seen end
points in the wood router
Spiral flute router industry. They are perfect
when a rigid plunge point
bits should only be is required.
used in automatic
feed operations. They
are good for use on Endmill Point
all materials. Endmill points are most
often found on 3 and
4 flute routers. They
are good for achieving
smooth finish on a flat
bottom surface, and are
commonly used in the
plastic routing industry.
Flute Types
72 www.mastercuttool.com 1-727-726-5336
1 Flute “O” Flute Straight Cut
D1 L1 D2 L2 Part#
Material Finish-Top: Good
1/8 1/2 1/4 2 811-1501 Material Finish-Bottom:Good
5/32 9/16 1/4 2 811-1502 End Point Type:Crescent
3/16 5/8 1/4 2 811-1503
7/32 5/8 1/4 2-1/2 811-1504
1/4 3/4 1/4 2-1/2 811-1505
9/32 3/4 3/8 2-1/2 811-1506
5/16 13/16 3/8 2-1/2 811-1507
3/8 7/8 3/8 2-1/2 811-1508
7/16 1 1/2 3 811-1509
1/2 1 1/2 3 811-1510
D1 - Cutting Diameter
L1- Cutting Length
D2- Shank Diameter
L2 Overall Length
www.mastercuttool.com 1-727-726-5336 73
1 Flute “O” Flute Straight Cut (Soft or Hard Plastics)
D1 L1 D2 L2 Part#
Material Finish-Top: Good 811-1001
1/8 5/16 1/4 2
Material Finish-Bottom:Good
1/8 1/2 1/4 2 811-1002
End Point Type:Crescent
1/8 1/2 1/4 2 811-1003 (Left Hand)
1/8 5/8 1/4 4 811-1004
1/8 1/2 1/8 2 811-1005
1/8 5/8 1/8 3 811-1006
3/16 5/8 3/16 2-1/2 811-1007
1/4 1-1/4 1/4 4 811-1008
5/32 9/16 1/4 2 811-1009
3/16 3/8 1/4 2 811-1010
3/16 5/8 1/4 2 811-1011 (Left Hand)
3/16 5/8 1/4 2 811-1012
3/16 1 1/4 4 811-1013
7/32 5/8 1/4 2-1/2 811-1014
1/4 3/8 1/4 2-1/2 811-1015
1/4 3/4 1/4 2-1/2 811-1016
1/4 3/4 1/4 2-1/2 811-1017 (Left Hand)
1/4 3/4 1/4 3-1/2 811-1018
1/4 3/4 1/4 3-1/2 811-1019 (Left Hand)
1/4 1 1/4 3-1/4 811-1020
3/8 5/8 3/8 2-1/2 811-1022
3/8 7/8 3/8 2-1/3 811-1023
3/8 1-5/8 3/8 6 811-1024
1/2 1 1/2 3 811-1025
1/2 1-5/8 1/2 4 811-1026
1/2 2-1/8 1/2 6 811-1027
D1 - Cutting Diameter
L1- Cutting Length
D2- Shank Diameter
L2 Overall Length
74 www.mastercuttool.com 1-727-726-5336
1 Flute Upcut Spiral
D1 L1 D2 L2 Part# Material Finish-Top: Poor
1/8 1/2 1/4 2 812-2101 Material Finish-Bottom: Excellent
3/16 3/4 1/4 2 812-2102
End Point Type: Endmill
Helix Angle: 30°
1/4 7/8 1/4 2-1/2 812-2103
1/4 1 1/4 2-1/2 812-2104
5/16 1-1/8 5/16 3 812-2105
3/8 1-1/8 3/8 3 812-2106
1/2 1-1/8 1/2 3 812-2107
D1 - Cutting Diameter
L1- Cutting Length
D2- Shank Diameter
L2 Overall Length
Cutting Edge Tolerance +.000 -.003
Shank Tolerance +.000 -.0002
www.mastercuttool.com 1-727-726-5336 75
1 Flute “O” Flute Upcut Spiral (Soft Plastics)
Material Finish-Top: Poor D1 L1 D2 L2 Part#
Material Finish-Bottom: Excellent 1/16 1/4 1/8 2 801-1701
End Point Type: Crescent
1/16 1/4 1/4 2 801-1702
Helix Angle: 21°
1/8 1/4 1/8 2 801-1703
1/8 1/4 1/4 2 801-1704
1/8 1/2 1/8 2 801-1705
1/8 1/2 1/4 2 801-1706
5/32 9/16 1/4 2 801-1707
3/16 3/8 3/16 2 801-1708
3/16 3/8 1/4 2 801-1709
3/16 5/8 1/4 2 801-1710
7/32 3/4 1/4 2-1/2 801-1711
1/4 3/8 1/4 2 801-1715
1/4 3/4 1/4 2-1/2 801-1712
1/4 1-1/4 1/4 3 801-1713
3/8 1-1/8 3/8 3 801-1714
76 www.mastercuttool.com 1-727-726-5336
1 Flute “O” Flute Upcut Spiral (Hard Plastics)
D1 L1 D2 L2 Part# Material Finish-Top: Poor
Material Finish-Bottom: Excellent
1/16 1/4 1/8 2 801-1609
End Point Type: Crescent
1/16 1/4 1/4 2 801-1601 Helix Angle: 21°
1/8 1/4 1/8 2 801-1610
1/8 1/2 1/8 2 801-1611
1/8 1/4 1/4 2 801-1602
1/8 1/2 1/4 2 801-1603
3/16 3/8 3/16 2 801-1612
3/16 5/8 3/16 2 801-1613
3/16 3/8 1/4 2 801-1604
3/16 5/8 1/4 2 801-1605
1/4 3/8 1/4 2 801-1614
1/4 3/4 1/4 2-1/2 801-1606
1/4 1-1/4 1/4 3 801-1607
3/8 1-1/8 3/8 3 801-1608
www.mastercuttool.com 1-727-726-5336 77
1 Flute “O” Flute Upcut Spiral (Aluminium)
Material Finish-Top: Poor
Material Finish-Bottom: Excellent D1 L1 D2 L2 Part#
End Point Type: Crescent 1/8 1/4 1/8 1-1/2 801-3801
Helix Angle: 21°
1/8 1/4 1/4 2 801-3802
1/8 1/2 1/4 2 801-3803
3/16 3/8 3/16 1-1/2 801-3804
3/16 3/8 1/4 2 801-3805
3/16 5/8 1/4 2 801-3806
1/4 3/8 1/4 2 801-3807
1/4 3/4 1/4 2-1/2 801-3808
1/4 1-1/4 1/4 3 801-3809
3/8 3/4 3/8 3 801-3810
3/8 1-1/8 3/8 3 801-3811
5/16 3/4 1/2 3 801-3812
21/64 3/4 1/2 3 801-3813
78 www.mastercuttool.com 1-727-726-5336
1 Flute Downcut Spiral
D1 L1 D2 L2 Part#
Material Finish-Top: Excellent
1/8 1/2 1/4 2 801-1901 Material Finish-Bottom: Poor
3/16 3/4 1/4 2 801-1902 End Point Type: Endmill
1/4 7/8 1/4 2-1/2 801-1903
Helix Angle: 30°
1/4 1 1/4 2-1/2 801-1904
5/16 1-1/8 5/16 3 801-1905
3/8 1-1/8 3/8 3 801-1906
1/2 1-1/8 1/2 3 801-1907
D1 - Cutting Diameter
L1- Cutting Length
D2- Shank Diameter
L2 Overall Length
Cutting Edge Tolerance +.000 -.003
Shank Tolerance +.000 -.0002
www.mastercuttool.com 1-727-726-5336 79
1 Flute “O’ Flute Downcut Spiral (Soft Plastics)
D1 L1 D2 L2 Part#
Material Finish-Top: Excellent
Material Finish-Bottom: Poor 1/8 1/2 1/8 2 801-1501
End Point Type: Crescent 1/8 1/2 1/4 2 801-1502
Helix Angle: 21°
3/16 5/8 3/16 2 801-1503
3/16 5/8 1/4 2 801-1504
1/4 3/4 1/4 2-1/2 801-1505
1/4 1-1/4 1/4 3 801-1506
3/8 1-1/8 3/8 3 801-1507
80 www.mastercuttool.com 1-727-726-5336
1 Flute “O” Flute Downcut Spiral (Hard Plastics)
D1 L1 D2 L2 Part# Material Finish-Top: Excellent
1/8 1/2 1/8 2 801-1408 Material Finish-Bottom: Poor
1/8 1/2 1/4 2 801-1401 End Point Type: Crescent
Helix Angle: 22°
5/32 9/16 1/4 2 801-1402
3/16 5/8 3/16 2 801-1409
3/16 5/8 1/4 2 801-1403
7/32 3/4 1/4 2-1/2 801-1404
1/4 3/4 1/4 2-1/2 801-1405
1/4 1-1/4 1/4 3 801-1406
3/8 1-1/8 3/8 3 801-1407
www.mastercuttool.com 1-727-726-5336 81
1 Flute “O’ Flute Downcut Spiral (Aluminum)
Material Finish-Top: Excellent D1 L1 D2 L2 Part#
Material Finish-Bottom: Poor 1/8 1/4 1/8 1-1/2 801-3701
End Point Type: Crescent 1/8 1/4 1/4 2 801-3702
Helix Angle: 22°
1/8 1/2 1/4 2 801-3703
3/16 3/8 3/16 1-1/2 801-3704
3/16 3/8 1/4 2 801-3705
3/16 5/8 1/4 2 801-3706
1/4 3/8 1/4 2 801-3707
1/4 3/4 1/4 2-1/2 801-3708
1/4 1-1/4 1/4 3 801-3709
3/8 3/4 3/8 3 801-3710
3/8 1-1/8 3/8 3 801-3711
5/16 3/4 1/2 3 801-3712
21/64 3/4 1/2 3 801-3713
82 www.mastercuttool.com 1-727-726-5336
1 Flute Compression Spiral
D1 L1 D2 L2 Part#
1/8 3/8 1/4 2-1/2 803-1201 Material Finish-Top: Excellent
3/16 5/8 1/4 2-1/2 803-1202 Material Finish-Bottom: Excellent
End Point Type: Crescent
1/4 7/8 1/4 2-1/2 803-1203 Helix Angle: 30°
3/8 1-1/8 3/8 3 803-1204
1/2 1 1/2 3 803-1207
1/2 1-1/8 1/2 3 803-1209
1/2 1-3/8 1/2 3-1/2 803-1211
1/2 1-5/8 1/2 3-1/2 803-1212
1/2 1-5/8 1/2 3-1/2 803-1213 (Left Hand)
5/8 2-1/4 5/8 4 803-1214
3/4 2 3/4 4 803-1215
D1 - Cutting Diameter
L1- Cutting Length
D2- Shank Diameter
L2 Overall Length
Cutting Edge Tolerance +.000 -.003
Shank Tolerance +.000 -.0002
www.mastercuttool.com 1-727-726-5336 83
1 Flute Mortise Compression Spiral (Metric Sizes)
D1 L1 Mortise D2 L2 Part#
6 22 4 6 64 903-1901
Material Finish-Top: Excellent 8 22 4 8 64 903-1902
Material Finish-Bottom: Excellent
10 22 4 10 76 903-1903
End Point Type: Crescent
Helix Angle: 30° 12 22 4 12 76 903-1904
84 www.mastercuttool.com 1-727-726-5336
1 Flute Compression Ballnose Wood Router
D1 L1 D2 L2 Part#
Material Finish-Top: Excellent
1/4 7/8 1/4 2-1/2 803-1203B Material Finish-Bottom: Excellent
1/2 1-1/8 1/2 3 803-1209B End Point Type: Crescent
Helix Angle: 30°
D1 - Cutting Diameter
Cutting Edge Tolerance +.000 -.003
L1- Cutting Length
Shank Tolerance +.000 -.0002 D2- Shank Diameter
L2 Overall Length
www.mastercuttool.com 1-727-726-5336 85
2 Flute Straight Cut
Material Finish-Top: Excellent D1 L1 D2 L2 Part#
Material Finish-Bottom: Excellent 1/8 1/4 1/4 2 811-1801
End Point Type: Endmill
3/16 3/8 1/4 2 811-1802
3/16 5/8 1/4 2 811-1803
3/16 5/8 1/4 2 811-1804 (Left Hand)
3/16 5/8 1/4 4 811-1805
1/4 3/8 1/4 2-1/2 811-1806
1/4 3/4 1/4 2-1/2 811-1807
1/4 3/4 1/4 2-1/2 811-1808 (Left Hand)
1/4 1-1/4 1/4 4 811-1809
3/8 5/8 3/8 2-1/2 811-1810
3/8 7/8 3/8 2-1/2 811-1811
3/8 7/8 3/8 2-1/2 811-1812 (Left Hand)
3/8 1-5/8 3/8 6 811-1813
1/2 1 1/2 3 811-1814
1/2 1 1/2 3 811-1815 (Left Hand)
1/2 2-1/8 1/2 6 811-1816
86 www.mastercuttool.com 1-727-726-5336
2 Flute Straight Cut (Natural Wood and Hard Plastics)
D1 L1 D2 L2 Part#
1/8 1/2 1/4 2 811-1101 Material Finish-Top: Excellent
Material Finish-Bottom: Excellent
5/32 5/8 1/4 2 811-1102 End Point Type: Plunge
3/16 3/4 1/4 2 811-1103
7/32 3/4 1/4 2-1/2 811-1104
1/4 7/8 1/4 2-1/2 811-1105
1/4 7/8 1/4 2-1/2 811-1106 (Soft Plastics)
1/4 1 1/4 2-1/2 811-1107
1/4 1-1/8 1/4 3 811-1108
9/32 1 5/16 2-1/2 811-1109
5/16 1-1/8 5/16 3 811-1110
5/16 1-1/8 1/2 3 811-1111
3/8 1-1/8 3/8 3 811-1112
3/8 1-1/4 3/8 3 811-1114
3/8 1-1/4 1/2 3 811-1115
7/16 1 1/2 3 811-1116
1/2 1-1/8 1/2 3 811-1117
1/2 1-1/4 1/2 3-1/2 811-1119
1/2 1-5/8 1/2 3-1/2 811-1120
17/32 1-1/8 1/2 3 811-1122
5/8 2-1/8 5/8 4 811-1123
3/4 1-5/8 3/4 4 811-1124
D1 - Cutting Diameter
L1- Cutting Length
Cutting Edge Tolerance +.000 -.003 D2- Shank Diameter
Shank Tolerance +.000 -.0002
L2 Overall Length
www.mastercuttool.com 1-727-726-5336 87
2 Flute “O” Flute Straight Cut (Soft Plastics)
Material Finish-Top: Excellent D1 L1 D2 L2 Part#
Material Finish-Bottom: Excellent 1/8 5/16 1/4 2 811-1401
End Point Type: Endmill
1/8 1/2 1/4 2 811-1402
1/8 5/8 1/4 4 811-1403
3/16 3/8 1/4 2 811-1404
3/16 5/8 1/4 2 811-1405
3/16 1 1/4 4 811-1406
1/4 3/8 1/4 2-1/2 811-1407
1/4 1 1/4 2-1/2 811-1408
1/4 1 1/4 2-1/2 811-1409 (Left Hand)
1/4 1 1/4 3-1/4 811-1410
1/4 1-1/4 1/4 4 811-1411
3/8 7/8 3/8 2-1/2 811-1412
3/8 1 3/8 4 811-1413
1/2 1 1/2 3 811-1414
1/2 1 1/2 4 811-1415
1/2 1-3/4 1/2 4 811-1416
1/2 2-1/8 1/2 6 811-1417
88 www.mastercuttool.com 1-727-726-5336
2 Flute Straight “O” Flute (Metric Sizes)
D1 L1 D2 L2 Part#
4 16 6 64 911-1401
Material Finish-Top: Excellent
Material Finish-Bottom: Excellent
5 20 6 64 911-1402 End Point Type: Endmill
6 25 6 64 911-1403
8 25 8 76 911-1404
10 35 10 88 911-1405
12 35 12 88 911-1406
D1 - Cutting Diameter
L1- Cutting Length
Cutting Edge Tolerance +.000 -.003 D2- Shank Diameter
Shank Tolerance +.000 -.0002
L2 Overall Length
www.mastercuttool.com 1-727-726-5336 89
2 Flute Straight “V” Flute Edge Rounding (Metric Sizes)
D1 L1 D2 L2 Opening Radius Small Tip to Part#
Diameter Radius
8 12 8 64 9 8 5.21 1.5 906-2301
10 14 10 70 11 10 6.68 1.5 906-2302
12 16 12 76 13 12 8.18 1.5 906-2303
D1 - Cutting Diameter
L1- Cutting Length
D2- Shank Diameter Cutting Edge Tolerance +.000 -.003
L2 Overall Length Shank Tolerance +.000 -.0002
90 www.mastercuttool.com 1-727-726-5336
2 Flute Upcut Spiral
D1 L1 D2 L2 Part#
1/8 1/2 1/4 2 801-2801 Material Finish-Top: Poor
Material Finish-Bottom: Excellent
1/8 1/2 1/4 2 801-2802 (Left Hand)
End Point Type: Plunge
5/32 1/2 1/4 2-1/2 801-2803 Helix Angle: 30°
5/32 5/8 1/4 2 801-2804
3/16 3/4 3/16 2 801-2893
3/16 3/4 1/4 2 801-2843
3/16 3/4 1/4 2 801-2806 (Left Hand)
3/16 3/4 1/4 2-1/2 801-2807
7/32 3/4 1/4 2-1/2 801-2808
7/32 1 1/4 2-1/2 801-2809
1/4 7/8 1/4 2-1/2 801-2810
1/4 1 1/4 2-1/2 801-2812
1/4 1 1/4 2-1/2 801-2813 (Left Hand)
1/4 1-1/8 1/4 3 801-2814
9/32 1 5/16 2-1/2 801-2815
5/16 1-1/8 5/16 3 801-2816
5/16 1-1/4 5/16 3 801-2817
5/16 1-1/8 1/2 3 801-2818
5/16 1-1/8 1/2 3 801-2819 (Left Hand)
3/8 1 3/8 3 801-2820
3/8 1-1/8 3/8 3 801-2821
3/8 1-1/4 3/8 3 801-2823
3/8 1-1/4 3/8 3 801-2824 (Left Hand)
3/8 1-1/4 1/2 3 801-2825
7/16 1 1/2 3 801-2826
1/2 1-1/8 1/2 3 801-2827
1/2 1-1/4 1/2 3-1/2 801-2829
1/2 1-5/8 1/2 3-1/2 801-2830
1/2 1-5/8 1/2 3-1/2 801-2831 (Left Hand)
1/2 2-1/8 1/2 4 801-2833
17/32 1-1/8 1/2 3 801-2834
5/8 1-5/8 5/8 3-1/2 801-2835
5/8 2-1/8 5/8 4 801-2836
5/8 2-1/8 5/8 4 801-2837 (Left Hand)
3/4 1-5/8 3/4 4 801-2838
3/4 2-1/8 3/4 4 801-2839
3/4 2-1/8 3/4 4 801-2840 (Left Hand)
1 3 1 5 801-2841
D1 - Cutting Diameter
L1- Cutting Length
D2- Shank Diameter
L2 Overall Length
www.mastercuttool.com 1-727-726-5336 91
2 Flute Upcut (Metric Sizes)
D1 L1 D2 L2 Part#
Material Finish-Top: Poor 4 16 6 64 901-2801
Material Finish-Bottom: Excellent
End Point Type: Plunge 5 20 6 64 901-2802
Helix Angle: 30° 6 25 6 64 901-2803
8 25 8 64 901-2804
10 35 10 76 901-2805
12 35 12 76 901-2806
14 50 14 88 901-2807
16 55 16 100 901-2808
18 60 18 120 901-2809
20 60 20 120 901-2810
D1 - Cutting Diameter
L1- Cutting Length
D2- Shank Diameter Cutting Edge Tolerance +.000 -.003
L2 Overall Length Shank Tolerance +.000 -.0002
92 www.mastercuttool.com 1-727-726-5336
2 Flute Upcut Spiral (High Impact)
D1 L1 D2 L2 Part# Material Finish-Top: Poor
1/4 7/8 1/4 2-1/2 801-2901 Material Finish-Bottom: Excellent
3/8 1-1/8 3/8 3 801-2902 End Point Type: Plunge
Helix Angle: 30°
3/8 1-1/4 3/8 3 801-2903
1/2 1-1/4 1/2 3 801-2904
2 Flute “O” Flute Upcut Slow Spiral (Soft and Hard Plastics)
D1 L1 D2 L2 Part#
1/4 3/8 1/4 2-1/2 801-2601
Material Finish-Top: Poor
Material Finish-Bottom: Excellent
1/4 3/4 1/4 2-1/2 801-2602 End Point Type: Endmill
3/8 1 3/8 3 801-2603 Helix Angle: 11°
1/2 1-1/8 1/2 3-1/2 801-2604
D1 - Cutting Diameter
L1- Cutting Length
Cutting Edge Tolerance +.000 -.003
D2- Shank Diameter
Shank Tolerance +.000 -.0002 L2 Overall Length
www.mastercuttool.com 1-727-726-5336 93
2 Flute “O” Flute Upcut Slow Spiral - Soft and Hard Plastics (Metric Sizes)
D1 L1 D2 L2 Part#
Material Finish-Top: Poor
Material Finish-Bottom: Excellent 6 25 6 64 901-2601
End Point Type: Endmill 8 25 8 76 901-2602
Helix Angle: 11°
10 25 10 76 901-2603
12 35 12 88 901-2604
D1 - Cutting Diameter
L1- Cutting Length
D2- Shank Diameter
L2 Overall Length Cutting Edge Tolerance +.000 -.003
Shank Tolerance +.000 -.0002
94 www.mastercuttool.com 1-727-726-5336
2 Flute Downcut Spiral
D1 L1 D2 L2 Part#
1/8 1/2 1/8 2 801-2203 Material Finish-Top: Excellent
Material Finish-Bottom: Poor
1/8 1/2 1/4 2 801-2201 End Point Type: Plunge
1/8 1/2 1/4 2 801-2202 (Left Hand) Helix Angle: 30°
5/32 1/2 1/4 2-1/2 801-2204
5/32 5/8 1/4 2 801-2244
3/16 3/4 3/16 2 801-2206
3/16 3/4 1/4 2 801-2207
3/16 3/4 1/4 2 801-2208
3/16 3/4 1/4 2-1/2 801-2209
7/32 3/4 1/4 2-1/2 801-2210
7/32 1 1/4 2-1/2 801-2211
1/4 7/8 1/4 2-1/2 801-2212
1/4 1 1/4 2-1/2 801-2214
1/4 1 1/4 2-1/2 801-2215 (Left Hand)
1/4 1-1/8 1/4 3 801-2216
9/32 1 5/16 2-1/2 801-2217
5/16 1-1/8 5/16 3 801-2218
5/16 1-1/4 5/16 3 801-2219
5/16 1-1/8 1/2 3 801-2220
5/16 1-1/8 1/2 3 801-2221 (Left Hand)
3/8 1 3/8 3 801-2222
3/8 1-1/8 3/8 3 801-2223
3/8 1-1/4 3/8 3 801-2225
3/8 1-1/4 3/8 3 801-2226 (Left Hand)
3/8 1-1/4 1/2 3 801-2227
7/16 1 1/2 3 801-2228
1/2 1-1/8 1/2 3 801-2229
1/2 1-1/4 1/2 3-1/2 801-2231
1/2 1-5/8 1/2 3-1/2 801-2232
1/2 1-5/8 1/2 3-1/2 801-2233 (Left Hand)
1/2 2-1/8 1/2 4 801-2235
17/32 1-1/8 1/2 3 801-2236
5/8 1-5/8 5/8 3-1/2 801-2237
5/8 2-1/8 5/8 4 801-2238
5/8 2-1/8 5/8 4 801-2239 (Left Hand)
3/4 1-5/8 3/4 4 801-2240
3/4 2-1/8 3/4 4 801-2241
3/4 2-1/8 3/4 4 801-2242 (Left Hand)
1 3 1 5 801-2243
D1 - Cutting Diameter
L1- Cutting Length
D2- Shank Diameter
L2 Overall Length
Cutting Edge Tolerance +.000 -.003
Shank Tolerance +.000 -.0002
www.mastercuttool.com 1-727-726-5336 95
2 Flute Downcut Spiral (Metric Sizes)
Material Finish-Top: Excellent D1 L1 D2 L2 Part#
Material Finish-Bottom: Poor 4 16 6 64 901-2201
End Point Type: Plunge
5 20 6 64 901-2202
Helix Angle: 30°
6 25 6 64 901-2203
8 25 8 64 901-2204
10 35 10 76 901-2205
12 35 12 76 901-2206
14 50 14 88 901-2207
16 55 16 100 901-2208
18 60 18 120 901-2209
20 60 20 120 901-2210
D1 - Cutting Diameter
L1- Cutting Length
D2- Shank Diameter Cutting Edge Tolerance +.000 -.003
L2 Overall Length Shank Tolerance +.000 -.0002
96 www.mastercuttool.com 1-727-726-5336
2 Flute Downcut Spiral (High Impact)
D1 L1 D2 L2 Part#
Material Finish-Top: Excellent
1/4 7/8 1/4 2-1/2 801-2501
Material Finish-Bottom: Poor
3/8 7/8 3/8 3 801-2502 End Point Type: Plunge
3/8 1-1/8 3/8 3 801-2503 Helix Angle: 30°
3/8 1-1/4 3/8 3 801-2504
1/2 1-1/4 1/2 3 801-2505
D1 - Cutting Diameter
L1- Cutting Length
D2- Shank Diameter
L2 Overall Length
Cutting Edge Tolerance +.000 -.003
Shank Tolerance +.000 -.0002
www.mastercuttool.com 1-727-726-5336 97
2 Flute Downcut Slow Spiral (Hard Plastics and Aluminum)
Material Finish-Top: Excellent D1 L1 D2 L2 Part#
Material Finish-Bottom: Poor
End Point Type: Endmill 1/4 3/8 1/4 2-1/2 801-2301
Helix Angle: 11° 1/4 3/4 1/4 2-1/2 801-2302
3/8 1 3/8 3 801-2303
1/2 1-1/8 1/2 3-1/2 801-2304
2 Flute Compression
Material Finish-Top: Excellent
D1 L1 D2 L2 Part#
Material Finish-Bottom: Excellent
End Point: Endmill 1/4 7/8 1/4 2-1/2 803-1409
Helix Angle:30° 3/8 1-1/8 3/8 3 803-1401
1/2 1 1/2 3 803-1402
1/2 1-1/8 1/2 3 803-1403
1/2 1-5/16 1/2 3 803-1411
1/2 1-3/8 1/2 3-1/2 803-1404
1/2 1-5/8 1/2 4 803-1405
5/8 2-1/4 5/8 5 803-1406
3/4 1-7/8 3/4 4 803-1407
3/4 2-1/2 3/4 5 803-1408
98 www.mastercuttool.com 1-727-726-5336
2 Flute Compression (High Wear)
D1 L1 D2 L2 Part# Material Finish-Top: Excellent
Material Finish-Bottom: Excellent
3/8 7/8 3/8 3 803-1301
End Point: Endmill
3/8 7/8 3/8 3 803-1321 Helix Angle: 30°
1/2 7/8 1/2 3 803-1302
1/2 7/8 1/2 3 803-1322
1/2 1-1/8 1/2 3 803-1308
1/2 1-1/4 1/2 3 803-1303
1/2 1-3/8 1/2 3-1/2 803-1304
1/2 1-5/8 1/2 3-1/2 803-1305
D1 - Cutting Diameter
L1- Cutting Length
D2- Shank Diameter
L2 Overall Length
www.mastercuttool.com 1-727-726-5336 99
2 Flute Chipbreaker Finisher Compression
Material Finish-Top: Excellent D1 L1 D2 L2 Part#
Material Finish-Bottom: Excellent
End Point: Endmill 3/8 7/8 3/8 3 803-1001
Helix Angle: 30° 3/8 1-1/8 3/8 3 803-1002
1/2 7/8 1/2 3 803-1014
1/2 1 1/2 3 803-1003
1/2 1-1/8 1/2 3 803-1004
1/2 1-3/8 1/2 3-1/2 803-1005
1/2 1-5/8 1/2 4 803-1006
5/8 2-1/4 5/8 5 803-1007
3/4 1-7/8 3/4 4 803-1008
D1 - Cutting Diameter
L1- Cutting Length
D2- Shank Diameter
L2 Overall Length
Cutting Edge Tolerance +.000 -.003
Shank Tolerance +.000 -.0002
D1 - Cutting Diameter
L1- Cutting Length
D2- Shank Diameter Cutting Edge Tolerance +.000 -.003
L2 Overall Length Shank Tolerance +.000 -.0002
D1 - Cutting Diameter
L1- Cutting Length
D2- Shank Diameter
L2 Overall Length
D1 - Cutting Diameter
L1- Cutting Length
D2- Shank Diameter Cutting Edge Tolerance +.000 -.003
L2 Overall Length Shank Tolerance +.000 -.0002
D1 - Cutting Diameter
L1- Cutting Length
D2- Shank Diameter
L2 Overall Length
D1 - Cutting Diameter
L1- Cutting Length
D2- Shank Diameter
Cutting Edge Tolerance +.000 -.003
L2 Overall Length Shank Tolerance +.000 -.0002
D1 - Cutting Diameter
L1- Cutting Length
D2- Shank Diameter
L2 Overall Length
D1 - Cutting Diameter
L1- Cutting Length
D2- Shank Diameter
L2 Overall Length
D1 - Cutting Diameter
L1- Cutting Length
D2- Shank Diameter
Cutting Edge Tolerance +.000 -.003
L2 Overall Length Shank Tolerance +.000 -.0002
D1 - Cutting Diameter
L1- Cutting Length
Cutting Edge Tolerance +.000 -.003
D2- Shank Diameter Shank Tolerance +.000 -.0002
L2 Overall Length
D1 - Cutting Diameter
L1- Cutting Length
D2- Shank Diameter
L2 Overall Length
MASTERCUT AUTOMATED
PRODUCTION SYSTEM (M.A.P.S.)
Mastercut Automated Production System or MAPS is a
production control technique which utilizes Simulators,
Measuring Equipment, and Grinding Equipment in a process
that ensures that our tools are consistent from differing
manufacturing dates.
Our process starts with a simulated grinding of a tool on a
“Cyber Grinding Computer”. Simulated grinding is faster and
does not consume any physical resources. Upon a good
simulation a real carbide test tool is ground. The test tool
is then inspected using advanced automated inspection
equipment and compared to previously saved geometry. If it
meets our standards, it is then and only then that the tool will
go into production and the program to grind the tool is saved
on a seperate production server to be used on all future tool
manufacturing runs.
DIAGRAMMING
Diagramming is an essential part of manufacturing customized tools to your
specifications. Routinely, samples from both our customers special items, and our standard
items are translated into AutoCAD format tool manufacturing prints. These prints are useful
in maintaining accurate details of a tool for future measurements. Our tools are compared
to these prints after each manufacturing cycle to ensure that the newly manufactured
tools match the tools you purchased in the past.
L1 L1 L1 L1
L2 L2
L2 L2
D2
D2 D2 D2
Order Form
Photocopy blank copies of this form.
Total:
Authorized Buyer:______________________________
Notes
Index V4 Endmills
V4 Varable Helix Endmills - Standard. . . . . . . . . . . . . . . 30
V4 Varable Helix Endmills - Stub. . . . . . . . . . . . . . . . . . . 31
V4 Varable Helix Endmills - Long Length. . . . . . . . . . . . 31
Endmill Tech
Basic List of Endmill Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Flowport Mills
Types of Milling Procedures. . . . . . . . . . . . . . . . . . . . . . . . . 4
Endmill Speed and Feed Rates. . . . . . . . . . . . . . . . . . . . . . 4 Flowport Mills. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Material Index of Friction. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Types of Coating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Drills
Why Get a Coating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Fractional 2 and 3 Flute Drills. . . . . . . . . . . . . . . . . . 33-36
Fractional Stub Length Drills. . . . . . . . . . . . . . . . . . . . . . 37
Fractional Endmills Metric 2 Flute Drills. . . . . . . . . . . . . . . . . . . . . . . . . . . 38-39
Metric Medium Length Drills. . . . . . . . . . . . . . . . . . . 40-41
Standard Length Endmills Square End. . . . . . . . . . . . . . . 7 Metric Stub Length Drills. . . . . . . . . . . . . . . . . . . . . . . . . 42
Standard Length Endmills Ball End. . . . . . . . . . . . . . . . . . . 8 Fractional NC Spotting Drills. . . . . . . . . . . . . . . . . . . . . . 42
Long Length Endmills Square End. . . . . . . . . . . . . . . . . . . . 9 Metric NC Spotting Drills . . . . . . . . . . . . . . . . . . . . . . . . . 43
Long Length Endmills Ball End. . . . . . . . . . . . . . . . . . . . . 10 Fractional Solid Carbide Centerdrills. . . . . . . . . . . . . . . 43
6 Flute Endmills. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Metric Solid Carbide Centerdrills. . . . . . . . . . . . . . . . . . 43
3/8 Common Shank Double End Endmills. . . . . . . . . . 11 Fractional Spade Drills. . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Stub Length Endmills. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Fractional Drill-Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Standard Length Double End Endmills. . . . . . . . . . . . . . 13 Metric Drill-Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Stub-Length Double End Endmills. . . . . . . . . . . . . . . . . . 14
Corner Radius Endmills. . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Straight Flute Endmills. . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Reamers
Roughers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
60° 3 Flute High Helix Twistermill. . . . . . . . . . . . . . . . . . 17 Solid Carbide Straight Flute Reamers. . . . . . . . . . . . . . 44
55° 2 Flute High Helix AlumaZips. . . . . . . . . . . . . . . . . . 17
45° 2 Flute High Helix Hypermill. . . . . . . . . . . . . . . . . . . 17
Taper Endmills. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Bur Tech
Drill-Mills. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Engraving Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Bur Shapes and Sizes. . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Carbide Centerless Ground Rod. . . . . . . . . . . . . . . . . . . 19 Bur Cut Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Countersinks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 General Bur Speed Recommendations. . . . . . . . . . . . . 46
General Bur Cut Type Applications. . . . . . . . . . . . . . . . . 46