Westermann Tables New

REVISED SECOND EDITION
...~ .
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.,
Materials
NumericalQuantities
(f.U NEW AGE INTERNATIONAL PUBLISHERS

.'""
WESTERMANN
TABLES
Forthe MetalTrade
Materials NumericalOuantities Forms
REVISEDTO INDIAN STANDARDS
REVISEDSECONDEDITION
Edited by
Hermann Jiitz
and
Eduard scharkus
PUBLISHING FOR ONE WORLD
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. (formerlY Wiley Eastern Limited)
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Materials-Numerical Q\
vocational schools as well
for use primarily by the af
been made to shorten the I
that its contents are readil)
Much painstaking eff(
.yright~ 2006, 1966, New Age International (P) Ltd., Publishers selected that the reader can
lished by New Age International (P) Ltd., Publishers decision of either selecting
t English Edition : 1966 compilations can be as har
'ised Second Edition : 2006
Not only the selectior
'ised to Indian Standard by SKIP : 1976
contents of the tabular COI
decide where to look for p
The authors and publi~
rights reserved. suggestions for improving
part of this book may be reproduced in any form, by photostat, microfilm, xerography, or
other means, or incorporated into any information retrieval system, eh:ctronic or
:hanicai, without the written permission of the copyright owner. Braunschweig
and Northeim
IN: 81-224-1730-2
. 125.00
06-03-659
peset at Le-Studio, Gurgaon.

nted in India at MehraOffset.
BLiSHING FOR ONE WORLD
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Preface
Materials-Numerical Quantities-Fonns- Tables compiled for the metal trade are dedicated to
vocational schools as well as to practical usage at the job site. Although the tables have been compiled
for use primarily by the apprentice, the specialized worker will also find them useful. Every effort has
been made to shorten the sometimes tedious operations and the arrangement of subject matter is such
that its contents are readily available to the practical man.
Much painstaking effort must go in compiling and arranging such tables. Infonnation must be so
selected that the reader can, from the bulk of material, easily find out the subject of his interest. Often, a
decision of either selecting an item or rejecting it proves difficult. Too much material packed into tabular
compilations can be as hannful a~ the omission of some vital pieces of infonnation.
Not only the selection but also the arrangement of material requires considerable thought if the
contents of the tabular compilations have to be offered for ready reference. Only then can the reader
decide where to look for proper infonnation. The principle of order must be evident at once.
The authors and publishers hope that they have succeeded in fulfilling their special tasks. However,
suggestions for improving the tabular compilations are welcome.
HERMANN J(JTz
Braunschweig EDUARD SCHARKUS
and Northeim
Table of Contents
SECTION ONE
Materials 1-27
SECTION Two
Numbers 28-63
-.
SECTION THREE
Mechanics 64-75
SECTION FOUR
EngineeringComponents 76-93
SECTION FIVE
MetalCutting Operations 94-127
SECTION SIX
EngineeringDrawings 128-147
Index 148-150
Measures and Weights 151

Westermann Tables
Materials
Classificationand categories
0
Structural
steel
Tool
steel
Ferrousmetals
steel Cast
0 Malleable
iron
9
ferrous
metals
Copper, Lead
Zinc, Tin,
E? PVC
iron
White- Nickel. AI Vulcani-
heart zed fibre
CaIbon CaIbon Grey Copper alloys
malleable
steel tool steel cast iron iron AI alloys
Zinc alloys Amino-
Black- plasts
Alloy Alloy Alloy heart
malleable Solders Phenol-
steel tool steel cast iron
iron plasts
General properties of materials

Chemical elements
Specific weight-Melting points-Coefficient of linear (thenna\) expansion
Sym- Element Specific Melting Coefficient Sym- Element Specific Melting Coefficient
bol weight or solidi- of linear bol weight or solidi- of linear
-gflemJ fication
point
(thermal)
expansion
gflemJ fication
point
(thermal)
expansion
C a C a
Ag Silver 10.5 961 0.000 020 Ni Nickel 8.9 1453 0.000 013
AI Aluminium 2.7 660 0.000 024 P Phosphorus 1.82 44 0.000 124
Au Gold 19.3 1063 0.000 014 Pb Lead 11.35 327 0.000 029
Ba Barium 3.74 704 PI Platinum 21.45 1769 0.000 009
Be Beryllium 1.85 1283 0.000 012 Ra Radium 5.00 700
Bi Bismuth 9.75 271 0.000 013 S Sulphur 2.06 113 0.000 064
C Carbon Sb Antimony 6.69 630 0.000 011
Graphite 2.25 3550 0.000 008 Se Selenium 4.5 217 0.000 037
Diamond 3.52 3600 0.000 001 Si Silicon 2.4 1410 0.000 008
Ca Calcium 1.55 850 Sn Tin 7.3 232 0.000 023
Cd Cadmium 8.64 321 0.000 029 Ta Tantalum 16.6 3030 0.000 007
Ce Cerium 6.9 775 Th Thorium 11.2 1827 0.000 011
Co Cobalt 8.8 1492 0.000 013 Ti Titanium 4.52 1812 0.000 009
Cr Chromium 7.1 1800 0.000 007 U Uranium 18.7 1132
Cu Copper 8.9 1083 0.000 017 V Vanadium 5.96 1730
Fe Iron 7.86 1535 0.000 012 W Tangsten 19.27 3380 0.000 004
1r Iridium 22.42 2443 0.000 006 Zn Zinc 7.13 420 0.000 026
K Potassium 0.86 63 0.000 084 Zr Zirconium 6.5 1852 0.000 005
La Lanthanum 6.18 826 Hg Mercury 13.5 - 39
Li Lithium 0.53 180 0.000 058 CI Chlorine - 101
Mg Magnesium 1.74 650 0.000 026 H Hydrogen - 259
Mn Manganese 7.3 1244 0.000 023 He Helium -272
Mo Molybdenum 10.21 2610 0.000 005 N Nitrogen -210
Na Sodium 0.97 98 0.000 071 Ne Neon ..:.249
Nb Niobium 8.55 2415 0.000 007 0 Oxygen - 219
2 Westermann Tables
SpecificWeigbt-MeltingPoint--Coeffidentof ThennalExpansioo--Shrie
Specific weight =Weight per unit volume (gf/cm' or kgf/dm3)

EO
it
- - -.
Melting point (Fusion point) = Temperature at which particular material starts melting
-r Coefficient of linear (thermal)

expansion a
=Increase in length of unit length of a
solid for temperature rise of 1C.
Materials
Specific weight Material Coefficient of

Material Melting point C linear expansion
gflem'
Steel 7.85 1350...1450 Iron and Steel 0.000 012 j
Cast steel 7.85 Chrome steel 0.000 010
Grey cast iron 7.2 1150...1250 Nickel steel 0.000 012
High-speed steel 9.0 = 2000 Tungsten carbide 0.000 006
Tungsten carbide 14.75 = 2000 Invar 0.000 0015
Constantan 8.89 = 1600 Chromium 0.000 007
Invar (36% Ni) 8.7 1450 Constantan 0.000 015
Brass 8.5 = 900 Electron 0.000 024
Aluminium 0.000 023 I
AI bronze 8.4 I
AI cast bronze 7.6 Magnesium 0.000 026
Tin bronze 8.6 = 900 Gold 0.000 014 I
Lead bronze 9.5 Silver 0.000 019
AI-alloy (AI, Cu, Mg) 2.8 = 650 Zinc 0.000 030
Mg-alloy 1.8 = 650 Tin 0.000 023
Babbitt metal 7.5...10.1 300...400 Lead 0.000 029
Plexiglass 1.2 Nickel 0.000 013
Platinum 0.000 009
Alcohol at 18C 0.79 -110 Brass 0.000 018
Petrol at 15C 0.72 -150 Brouce 0.000 017
Copper sulphate 1.11 Plexiglass 0.000 010
0 Glass 0.000 008 I
Water at 4C 1.0 I
Porcelain 0.000 003
I
Acetylene at OC 1.17 kglm3 -84 I
Carbon dioxide at OC 1.90 kglm3 -78 i
Air at OC 1.29 kglm3 -194
, ,Propane at OC 2.00 kglm3 -43
,
Shrinkage =difference in volume of the mould compared with the I
volume of the casting after cooling, in percent
Material Shrinkage Material Shrinkage
Grey cast iron 1% Brass 1.5% I

Cast steel 2% Copper 1%
1.6% Tin, lead 1% I
Malleable iron
Brouce 1.5% Zinc alloys 1.5%
Gun metal 1.5% AI, Mg alloys 1.25%
Westennann Tables 3
System of Designation or Iron and Steel 18:1762-1961

18:4843-1968
Steel
I I
-< 0.5% Silicon

-
>0.5%
<0.8% Manganese >0.8%
Plain carbon steels I- <0.1% AlorTi >0.1 % H Alloysteels I
< 0.25% > 0.25%
I
- or Copper - I
Steels Steels
not required to Low aUoy steels High alloy steels
required to Carbon tool steels
receive receive < 5% special > 5% special
heat treatment heat treatment alloying element alloying element
The System of Designation is as follows

1. Letter St I. Letter C for Carbon Letter T for Tool steels I. Average C content in hundredths of a percent without
2. Minimum 2. Index number for Index number for Car- prefix C and with prefix T for Alloy Tool Steels
tensile carbon following bon following letter T, 2. Chemical symbols of the significant elements arranged
strength in letter C, denoting denoting average in descending order of percentage contents
kgf/mm' average Carbon Carbon content in hun- 3. Alloy Index indicating the average percentage of each
content in hundredths dredths of a percent alloying element
of a percent
e.g. SI. 42 e.g. C 35 e.g. T 90 e.g. 15 Cr 65 Chrome e.g. 20 Cr 18 Ni 2 Chrome
Steel having a Carbon steel Tool steel steel with average Nickel Steel with average
minimum ten- having an having an percentages of C = 0.15 percentages of C = 0.20;
sile strength of average of average of and Cr = 0.65 Cr= 18 and Ni= 2.00
42 kgf/mm' 0.35% Carbon 0.90% Carbon
Applicable for Steels with special To indicate.the treat- Alloy index number is assigned as follows:
steels which are limits for maximum ment given to the Nominalor
standardized on S & P, receive the steel, symbols are averagealloy Alloy index number
the basis of their suffix "K", e.g. used, e.g. T 90a, "a" content
tensile strength C35K is used to indicate an- i. Up to I percent. Averagealloy contentup to 2 decimal
without detailed nealing (ref. Page places underlinedby a bar
chemical com- 4, Add. symbols) 2. I percentand Roundedto the nearestwholenumber.
position over. Up to 0.5 roundeddown,0.5 and over
roundedup.
System of Designation
of Plain Castings
I Castings I System of Designation
of Alloy Castings
I. Symbols indicating the type of castings I. Symbols indicating the type of castings
2. Symbol for mechanical properties 2. Average carbon content in hundredths of
OR a percent following the type symbols of
castings
I. Symbols indicating the type of castings 3. Chemical symbols for the significant
2. Symbol for chemical composition similar elements arranged in descending order
to the designation of steels 4. Alloy index number for the average
percentages of alloying elements
CS-Steel Castings FG-Grey Iron Castings SG-Spherical or Nodular Malleable Iron Castings
Graphite Iron Castings
CS 125-Unalloyed steel castings with FG 15-Grey iron castings with SG 8012-Spheroidal or Nodu- BM 35-Black heart malleable
minimum tensile strength 125 kgf/mm' minimum tensile strength 15 lar graphite iron castings with iron castings with minimum
CSM 35-Unalloyed special steel cast- kgflmm' minimum Tensile strength 80 tensile strength 35 kgf/mm'
ings with minimum tensile strength FG 35 Si 15-Special grey iron kgf/mm' and minimum elongatio PM 70--Pearlitic malleable iron
35 kgflmm' castings with minimum total 2% on gauge length equal to five castings with minimwn tensile
OS 50 Cr IV 20--Alloy steel castings carbon percentage =3.5 and times the diameter of test bar strength 70 kgf/mm'
with average percentage average Silicon percentage WM 42-White heart malleable:
of C =0.50; Cr = 1.00; V =2.20 = 1.50 iron castings with miniBrIIm
tensile strength 42 kgfImm'
CSH-Heat resistant steel castings AFG-Austenitic flake ASG-Austenitic spheroidal or ABR-AbrasiOll resistant iron
CSC-Corrosion resistant steel castings graphite iron castings nodUlargraphite iron castings castings
Tensile strengths are on 30 nun Dia Test Bars as-cast.

4 Westermann Tables
Additional symbols
Denoting special properties
Steel quality Treatment given
A-Non-ageing quality R-Rimming quality a-Annealed or softened o-Spherodized
E-Stabilized against stress corrosion Grmnsizecontrolled c-Case carburized p-Patented
L-Control cooled to ensure freedom from flakes H-Hardenability controlled .d-Hard drawn, cold reduced q-Hardened and tempered
D-Fully killed I-Inclusion controlled h-Hot-rolled s-Stress relieved
D,-Senti killed M-Structural homogeneity n-Normalized t-Tempered
guaranteed by Macro-etch test
e.g., St 42 An-Non-ageing steel with 42 kgf/mm' 15 Cr 3c-Chrontium steel with average percentages
Ipinimum tensile strength-normalizedof C =0.15. Cr =3.0 and case carburized
E-Electric Furnace Steel; R-Open Hearth Steel; BO-Basic Oxygen

Grey iron castir1p IS:210-1970
Tranwerse test
Codefor Grades Tensile strength Breaking load Corresponding tranwerse Deflection Typical applications
designation Min. kgflmm' Min. kgf rupture stress kgflmm' Min, mm
FG 15 15 15 800 34.0 4.0 Parts requiring no special gmdes for geneml
FG20 20 20 900 38.2 4.5 structural purposes
FG25 25 25 1000 42.4 Parts subjected to severe strmns such as
FG30 30 30 lloo 46.7 5.0}
5.5 cylinder parts, etc.
FG35 35 35 1350 57.3
FG40 40 40 1500 63.7 5.5
5.5 } For extraordinary use
IS:2108-1962
Malleable iron castir1p IS:2640-1964
IS:2107-1962
Codefor Grades Tensile strength. 0.5% Proof Elongation % (gauge Brinell Phosphorous Typical applications
designation Min. kgflmm' stress. Min. length = 3 dia of hordness contact
kgflmm' test bar..) Min HBMax % Max
BM35 A 35 21 14 149 0.12 Thin walled castings; mass
BM30 C 30 - 6 163 0.20 production parts wheels,
PM 70 A 70 55 2 241 to 285 0.12 keys, Parts for locks and
PM 45 E 45 28 7 149 to 201 0.12 sewing machine parts.
WM42 A 42 26 4 217 0.15
WM35 B 35 - 3 217 0.15
Steel castir1p IS:1030-1962

Codefor Grades Tensile strength Elongation % on gauge S%Max P%Max Typical applications
designation Min, kgflmm' length 5.65 . Min.
CS 55 I 55 12 0.060 0.060 Used for general engineering purposes instead of grey
CS47 2 47 17 0.060 0.060 iron castings if greater strength and tenacity are
CS41 3 41 18 0.060 0.060 to be met.
CS65 I 65 17 0.050 0.050 High strength, good toughness and high abrasion
CS85 2 85 12 0.050 0.050 resistance properties; used in transportation
CS 125 3 125 5 0.050 0.050 equipment and agricultural machinery parts.
IS:3038-1965
Alloy steeI castir1p for high temperature service IS:2856-1964
Grades Tensile Elongation % Yield stress C% Si% Mn% S% P% Typical application..
strength on 5.56 gauge or 0.5% proof Max Max
Min, kgflmm' length. Min stress Min. kgflmm'
I 55 17 35 0.20-0.25 0.1.40 1.25-1.45 0.050 0.050 Cast parts which
2 47 17 25 0.25 Max 0.20-0.50 0.50-1.00 0.050 0.050 preferably are to
3 52 15 31 0.15 Max 0.40 Max 0.40-0.80 0.050 0.050 withstand tempemtures
4 49 17 28 0.20 Max 0.60 Max 0.50-0.80 0.050 0.050 between 300C to
5 52 17 31 0.08-0.15 0.35 Max 0.30-0.70 0.050 0.050 525C
6 63 15 43 0.20 Max 0.75 Max 0.40-0.70 0.050 0.050
7 63 15 43 0.20 Max 1.00 Max 0.30-0.70 0.050 0.050
CSN-C20 42 20 21 0.25 Max 0.60 Max 0.70 Max 0.050 0.050 Parts which to be
CS.-C25 49 18 25 0.30 Max 0.60 Max 1.00 Max 0.050 0.050 fusion welded
Westermann Tables 5
Specification on Structura1 and Heat treatable Steels

General structural steels IS: 1977-1969; IS:2062-1969
IS: 226-1969' IS: 961-1962
Designation Tensile Yield strength Elongation % C% S% P%
of steel .rtrength for thicknesses Max Max Max Typical applications
kgflnun' upto 20 nun 20-40 mm 5.65
on So> Min
ga"jf;length
St 32-0 32-44 - - 26 - 0.07 0.07 Intended for general engineering
St42-O 42-54 26.0 - 23 - 0.07 0.07 purposes.
St42-5 42-54 26.0 24.0 23 0.25 0.055 0.055 Intended for all types of structures weld-
able upon certain conditions.
St42-W 42-54 26.0 24.0 23 0.20 0.055 0.055 Can be subjected to fusion welding.
St 58-HT 58 Min 36.0 35.0 20 0.27 0.055 0.055 Intended for use in structures where
fabrication is done by methods other
o than welding.
St55-HTW 55 Min 36.0 35.0 20 0.20 0.055 0.055 Intended for use in structures where
welding is employed for fabrication and
where guaranteed weldability is required.
Standard sizes of bot-rolled products made of general structural
lS Number Product Page IS Number Product Page
808 Beam, channel and angle sections 21 1732 Round and square bars 19
1173 Tee bars 22 1863 Bulb plates -
1252 Bulbangles - 1864 Unequal angles 21
1730 Plates, sheet and strip 20 3954 Channel sections for general engineering purposes 22
1731 Flat. 20
,2
4 Case hardening IS: 4432-1967
,2 Case hardened Temperalllresfor C
Designation Ten.rilestrength Elongation Carburizing Softening Case Annealing Typical applications
of steel Min kgflmm' %Min hardening
CIO, CI4, 19S11 50 17 20 650-680 760-780 -
14MnlSH,IIMn2 60 17 900--930 650-680 760-780 800-920 These steels are used for compo-
15Cr 60 13 900--930 650-680 770--800 870-900 nents requiring high wear
17Mn I Cr 80 10 900--930 650-680 810-840 850-880 resistant surfaces, coupled with
20 Mn Cr I 100 8 900--930 650-680 810--840 850-880 tough cores to resist shock IClads
16Ni &! Cr!iQ 70 15 880-920 650-680 780-820 850-880 and strength to give longer
16Ni I Cr Jill 85 12 900--930 650-660 780--820 850-880 service life.
13Ni 3 Cr &! 85 12 900-930 620-650 760-780 860-880
15Ni4Cr I 135 9 900--930 600-630 760-780 860-880
.2 85 12 880-920 650-660 760-780 -
20 Ni 2 Mo 2.l
20 NilS. CQ!! Mo 2!l 90 II 880-920 650-660 780--820 -
15Ni Cr I Mo.lZ 100 9 900--930 630-650 780-82() 860-880
15Ni 2 Cr I Mo l5. 110 9 900--930 630-650 780--820 860-880
16Ni Cr2 Mo2!l 135 9 900--930 630-650 800--820 850-880
Flame and induction hardening IS: 3930-1966
Properties in quenched and tempered cO/u/itiolls Hardenillg temperature

Designation Tensile range 0.2% proof Izod impact Surface For oil For water Typical applications
of steel kgflmm' stress, Min Min. kgfm hardness quench quench
i5 kgf/mm' obtainable
i4 HRC
C30 60 to 75 36 5.5 45-50 860--890 860-890 These wrought unalloyed and
C45 70 to 85 44 3.5 55-61 830--860 820--850 alloyed steels for flame and
T70 70 to 85 40 2.8 60-63 810-840 78J--810 induction hardening are used
37Mn2 60 to 75 40 4.8 53-59 850-870 840-860 when higb cold strength and
40 Mn 2S .lZ 70 to 85 46 4.8 53-59 850-870 840--860 good inlpact properties are
35Mn2Mo 80 to 95 56 5.5 53-59 840--860 830-850 requited.
50Cr I 80 to 95 48 2.8 57-62 850--870 840-860
50 r:r I V2J. 80 to 95 48 2.8 57-62 850--870 840--860
4ONi3 80 to 95 56 5.5 54-60 830--860 840--870
40 Ni2 Cr I Mo 2a 90 to 105 66 5.5 54-60 830--840 810-830
31 Ni3CrMolS. 90 to 105 66 5.5 49-54 850--880 820-840
6 Westermann Tables
Steeb for hardening mId tempering IS: 5517-1969

Properties in hartkned
and tempered condition
Designation Tensile Yield Normalizing Hardening Quenching Tempering Typical
of steel strength stress Min, temperatllre temperature medium temperature applications
kgflmm' kgJ/mm' .C .C .C
C30 60 to 75 40 860 to 890 860 to 890 Water or oil 550 to 660 These wrought
C35Mn']j. 60 to 75 40 850 to 880 840 to 880 Water or oil 530 to 760 unalloyed and
C40 60 to 75 38 830 to 860 830 to 860 Water or oil 550 to 660 alloyed steels in the
C45 60 to 75 38 830 to 860 830 to 860 Water or oil 530 to 670 fonn of billets and
C50 80 to 95 54 810 to 840 810 to 840 Oil 550 to 660 bars for general
C 55 Mn ']j. 80 to 95 54 810 to 840 810 to 840 Oil 550 to 660 engineering purposes
4OS.l!i 70 to 85 48 830 to 860 830 to 860 Oil 550 to 660 are intended to be
40 Mn 2 S12 60 to 75 40 840 to 870 840 to 870 Oil 550 to 660 used in the hardened
20Mn2 60 to 75 44 860 to 900 860 to 900 Water or oil 550 to 660 and tempered
27 Mn 2 70 to 85 46 840 to 880 840 to 880 Water or oil 550 to 660 condition
35 Mn 2 Mo 100 to 115 80 - 840 to 860 Oil 550 to 660
55 Cr Z!l 90 to 105 66 800 to 850 800 to 850 Oil 5l'O to 700
40Cr I 80 to 95 60 850 to 880 850 to 880 Oil 550 to 700
40 Cr 1 Mo Z!i 80 to 95 60 850 to 880 850 to 880 Oil 550 to 720
40 Cr All Mo.l!i 90 to 105 70 - 850 to 900 Oil 550 to 700
4ONi3 90 to 105 70 830 to 860 850 to 860 Oil 550 to 650
35 Ni 1 Cr!2!l 90 to 105 70 - 820 to 850 Water or oil 550 to 660
30Ni4 Cr I 120 to 135 DO - 810 to 830 Air or oil >250
40Ni 2 Cr 1 Mo Z!i 120 to 135 130 - 830to 850 Oil 550to 660
31Ni3 Cr65 Mol5. 120to 135 10 - 830to 850 Oil upto660
40 Ni 3 Cr 65 0
Mol5. 120to 135 130 830to 850 830to 850 Oil upto660
Cold roIled carbon steel sheets

S: 513-1963
Tensile strength C% Mn% S% P% For all types Typical applications

(for design Max Max Max Max Delivery Surface
Types
purpose only) condition finish
kgf/mm2
0: Ordinary 28 0.15 - 0.060 0.060 (l) Scale-free Coare Course or rough for
D: Drawing 28 0.12 0.50 0.050 0.050 or rough enamelling and
lacquering
DD: Deep 28 0.10 0.50 0.040 0.040 (2) Improved Medium Medium or dull for
drawing surface or dull general purposes (not
suitable for plating)
EDO: Extra 28 0.10 0.50 0.035 0.035 (3) Best Fine or Fine or bright for
deep drawing surface bright electroplating

Note: Sheet conforming to this standard are of weldable quality and are suitable both for fusion and spot welding.
Hot roUed carbon steel sheet and strip

1079-1968
Tensile Yield Elongation C% Mn% S% P% Delivery Typical
Grade strength stress %Min Max Max Max Max condition applications
kgf/mm2 kgf/mm2
0-1079 - - - - - 0.060 0.060 Hot-rolled Used for cold
0-1079 - - -- 0.12 0.50 0.050 0.050 Annealed formed structural
00-1079 27-40 - 23 0.10 0.50 0.040 0.040 Normalized members and for
EOO-1079 27-39 - 25 0.10 0.50 0.035 0.035 and other general
St 34-1079 34-42 21.0 25 0.15 - 0.050 0.050 Oescaled engineering
St 42-1079 42-50 24.0 22 0.25 - 0.050 0.050 purposes
St 50-1079 50-60 30.0 20 0.30 - 0.050 0.050
5t 52-10'19 52-62 36.0 20 0.22 - 0.050 0.050
Westermann Tables 7
,9 Spring steel Hot-rolled spring steel IS:343 1-1965
Designation Grade C% Mn% Si% S%max P%max Cr% V% Typical applications

of steel
50 Cr IV I 0.45-{).55 0.50-{).80 0.10-{).35 0.050 0.050 0.90--1.20 0.1-{).30 Steels in the fonn of Bann and
55 Si 2 Mn 21! 2 0.50-{).60 0.80--1.00 1.50--2.00 0.050 0.050 - - flats for manufacture of volute,
helical and laminated springs
for automative suspension.
Cold-rolled steel strip for springs IS: 2507-1965
Grade Tensile strength C% Si% Hardened Annealed
Designation kgJ/mm2 in oil at C atOC
Typical applications
of steel Hardened Annealed
max ..,
and tempered
C45 I 120--145 60 0.4O-{).50 0.10-{).35 830--860 600--650 Cold rolled steel strip for the
C65 3 120--145 60 0.6O-{).70 0.10-{).35 810--840 600--650 manufacture of springs for various
C75 5 I.lO--I60 65 0.70-{).80 0.10-{).35 780--810 600--650 purposes.
C98 8 160--180 70 0.90--1.05 0.10-{).35 770--800 620--660
55 Si 2 Mn 21! 9 160--200 80 0.50-{).60 1.50--2.00 830--860 640--680
50Crl 10 170--230 80 0.45-{).55 0.10-{).35 830--860 640--680
50 CrIV 11 190--240 80 0.45-{).55 0.10-{).35 830--860 600--680
Spring steels for use under elevated temperatures IS:4454-1967
Tensile strength
Grades Classification (for wire dia C% Si% Cr% Va% Typical applications
lip to 7 mm) min
IS S denotes static 150 0.45-{).55 0.15-{).35 0.90--1.20 0.15-{).30 Used for manufacturing cold
IV stressed springs; D 145 0.45-{).55 0.15-{).35 0.90--1.20 0.15-{).00 formed helical springs, volute
2S denotes dynamic 175 0.50-{).60 1.20--1.60 0.50-{).80 - springs, etc. working under
2D stressed springs 175 0.50-{).60 1.20--1.60 0.50-{).80 - elevated temperatures.
Steels for Screws Manufacture
,3 Carbon steel wire for the manufacture of machine screws IS: 1976-1960
Designation Grade Tensile strength C%max Mn% S%max P%max Typical applications
of steel
- I 44-55 kgflmm2 0.15 0.30-{).65 0.065 0.060 Used for the manufacture of machine screws by
- 2 55-71 kgflmm2 0.15 0.30-{).65 0.065 0.060 the cold readinl! process.
Carbor. steel wire for the manufacture of wood screws IS: 1673-1960
CIO - 460 N/mm2 0.17 0.30-{).65 0.055 0.055 Used for the manufacture of wood screws by
C 15 - 460 N/mm2 0.22 0.30-{).65 0.055 0.055 the cold heading process.
IOSn - 460 N/mm2 0.17 0.6O-{).95 0.08-{).J5 0.055
DoilorSteel Plates IS: 2002-1962
Grades Tensile strength Elongarion C% Si% S%max P%max Typical applicarions
kgJ/mm' min % min max
I 37-45 26 0.18 0.10-{).35 0.040 0.040 Plates which are required to be either welded, flanged
2A 42-50 25 0.20 0.10-{).35 0.050 0.050 or flame cut plates of non-flanging quality (low tensile)
2B 52-62 20 0.22 0.10-{).35 0.050 0.050 Plates of non-flanging quality (high tensile)
Seamless Steel Pipes For high-temperature service IS: 2002-1962
Tensile strength Elongation C% Si% S% P% Typical applications
,8 Designation (normalised and %min max max
of steel tempered)
N/mm' min
16Mo JIl 440--590 22 0.12-{).20 (I.12-{).35 0.040 0.040 Used when the wall of pipes reach lemperatwes
15 Cr 21! Mo 440--590 22 0.10-{).20 0.10-{).35 0.040 0.040 up to 580 C and are exposed to high pressure;
10Cr 5 Mo 490--640 16 0.15 max 0.55 max 0.030 0.030 can be fused and are welded; can be bent or
14CrMo!i!lVn 460-610 15 0.10-{).35 0.10-{).35 0.040 0.040 foldt:d in cold state.
al
Seamles.sSteel Pipes For high test line pipes IS: 1979-1971
)r
Designation Tensile strength Yield strength C% C% S% P% Typical applications
of steel min kgJlmm2 min kgJ/mm2 max max max max
YStO 42.2 29.5 0.29 1.25 0.04 0.05 Cover pipes intended for use in oil industry.
Y St32 44.3 32.3 0.31 1.35 0.04 0.05
YSt37 46.4 36.6 0.29 1.25 0.04 0.05
For dimensional requirements IS: 4431; 2507; 2591; 2002; 6630; 1979 may be referred
8 Westermann Tables
Cold RoBed Steel Strips for general engineering purposes IS:4030-1967
Temper Rockwell hard- C% Mn% S% P% Surface Typical applications

of strips ness (B Scale) max max max max finish
Min Max
No. I-Hard 90 - 0.25 0.60 0.050 0.040 (a) Coarse or Coarse or rough for enamelling
rough and lacquering
No.2-Half 70 90 0.25 0.60 0.050 0.040 (b) Medium or Medium or dull tor general
Hard dull purpose
No. 3--Quarter 60 75 0.25 0.60 0.050 0.040
Hard
No. 4-Skin - 65 0.15 0.60 0.050 0.040 (c) Fine or Fine or bright for electroplating
Rolled bright
No.5-Dead - 55 0.15 0.60 0.050 0.040
Soft
Steels for Rivet Bars IS: 1148-1973

IS: 1149-1973
Designation Tensile Elongation C% S% P% Typical applications

of steel strength %min max max max
kgf/mm'
8t42R 42 to 54 23 0.23 0.055 0.055 For manufacture of hot forged rivets for
structural purposes.
8t47 R 47 min 22 0.23 0.055 0.055 High tensile steel rivet bars for structural
purposes
Free Cutting Steels 18:4431-1967
Designation Tensile Elongation C% Si% Un% S% P% Typical application.r

of steel strength %min max
kgf/mm'
IOSll 37-49 24 0.15 max 0.05-{).30 0.60 to 0.90 0.08 to 0.13 0.060 Suitable also for case hardening
14Mn tSH 44-54 22 0.10-{).18 0.05-{).30 1.20 to 1.50 0.10 to 0.t8 0.060
25Mn ISH 50-60 20 0.20-{).30 0.25 max 1.00 to 1.50 0.10 to 0.18 0.060 These have good machinability and
40SU 55-65 17 0.35-{).45 0.25 max 0.80 to 1.20 0.14 to 0.22 0.060 satisfactory chip-break
t3SZS 37-49 22 0.08-{).18 0.10 max 0.80 to 1.20 0.22 to 0.30 0.060 (Rapid machining steel for repetition
40 Mn 2 S 11 60-70 15 0.35-{).45 0.25 max 1.30 to 1.70 0.08 to 0.t5 0.060 work)
Black Bars for production of machined parts 18:2073-1970
Designation Tensile Elongation C% Si% Mn% S% P% Typical applications

of steel strength %min mux mux
kgflmm'
CI4 37-45 26 0.10-{).18 - 0.40-{).70 0.055 0.055 These types are carbon steel black
C20 44-52 24 0.15-{).25 0.05-{).35 0.60-{).9O 0.055 0.055 bars for production of machined parts
C30 50-60 21 0.25-{).35 0.05-{).35 0.6O-{).9O 0.055 0.055 for general engineering purposes
C40 58 18 0.35-{).45 0.05-{).35 0.6O-{).90 0.055 0.055
C45 63-71 15 0.4O-{).50 0.05-{).35 0.6O-{).90 0.055 0.055
C 55 Mn 72 min 13 0.50-{).60 0.05-{).35 0.60-{).90 0.055 0.055
C65 75 min 10 0.6O-{).70 0.05-{).35 0.50-{).80 0.055 0.055
Westermann Tables 9
Symbolic Designation
967 of essential properties of materials
(iron and steel)
Examples and Explanations
IS No. Title See Page Designation Explanation.s

(example)
1977 Structural steels 5 St 32-0 St = Steel; 32 kgflmm2 minimum tensile strength

1977 -do- 5 St 42-0 0 Ordinary quality 42 kgf/mm2 minimum tensile
strength
226 -do- 5 St42-S S = Standard quality
226 -do- 5 St 42-Sc e = Copper bearing quality
226 -do- 5 St 42-Kw K = Special limits for max P and S
w = Weldable
2062 -do- 5 St42-W W = Fusion welding quality
961 -do- 5 St 55-lffw Iff = High tensile steel
w = Fusion weldable
973 1148 Rivet steels 8 St 42-R R = Rivet bars
973 2002 Boiler plates 7 Grade 1 Plates required to be welded, flanged or flame-out
2002 -do- 7 Grade 2 A Non-flanging quality (low tensile)
2002 -do- 7 Grade2B -do- (high tensile)
5517 Heat-treatable steels 6 C30 C = Carbon 30 = Average C contents 0.30%
5517 -do- 6 T50a T = Tool steel; a = annealed
5517 -do- 6 C35Mn C35 = Average carbon content 0..35%
Mn = Average manganese of 0.75%, represented
without decimal point, underlined by a bar.
(Applicable for alloying element upto 1%)
4432 Case-hardening steels 5 C lOe C = Carbon; c = case carburized
4432 -do- 5 11 Mn 1 Carbon average 0.11 %; Manganese average
~67 1.5%. (Average alloy content more than 1% is
rounded to the nearest whole number, upto 0.5
rounded down; 0.5 and over rounded up.
3431 Hot Rolled steels 7 55 Si 2 h = Hot rolled
for springs Mn 2!lh
2507 Cold rolled steels 7 C45q q = Hardened and tempered
strips for springs
4454 High temperature 7 IS; 1D S = Static stressed springs; D =Dynamic stressed
steels for springs
1079 Hot rolled carbon 6 0; D;DD; 0 = Ordinary; D =Drawn; DD =Deep drawn
steel sheet and strip EPD EDD =Extra deep drawn
513 Cold rolled carbon 6 1; 12 13; 14 1 = Bright drawn or bright rolled; 12 = Precision
no steel sheets ground; 13 = desca11ed; 14 = shot blast
513 -do- 6 F; F2 F3; F7 F = Black =
sheet; F3 Pickled surface; F7 =Cold
finished; F2 = Black sheet for enamelling and
galvanizing
1030 Steel castings 4 CS 125 CS = Cast steel-unalloyed; 125 = Minimum tensile
strength 125 kgf/1IlIIC
210 Grey iron castings 4 FGI5 FG =Grey iron castings; 15 =Minimum tensile
strength 15 kgf/mm2
2108 Malleable iron 4 BM35 BM = Black heart malleable iron castings
castings
2640 -do- 4 PM 70 PM = Pearlitic malleable iron castings
2107 -do- 4 WM42 WM = White heart malleable iron casting. For castings
tensile strengths are on 30 mm dia test bars as
cast
10 Westermann Tables
Tool and dye steels

Tool and dye steels for hot work 18:3748-1966
Designation C% Si% Mn% Cr% Mo% V% W% Brinell Typical application

of steel hardness
.fannealed)
HB, max
T33W9Cr3VJ!I 0.25--{).4O 0.10-0.35 0.20-0.40 2.80-3.30 - 0.25--{).50 8.00-10.0 241 Used for exlrusion dyes.
T35Cr5MoIVJ!l 0.30-0.40 0.80-1.20 0.25--{).50 4.75-5.25 1.20-1.60 0.20-0.40 - 229 hot swaging dyes, for-
T35CrSMoVI 0.30-0.40 0.80-1.20 0.25--{).50 4.75-5.25 1.20-1.60 1.00-12.0 - 229 ging dye inserts, brass
T35CrSMoWI VJ!l 0.30-0.40 0.80-1.20 0.25--{).50 4.75-5.25 1.20-1.60 0.20-0.40 1.20-1.60 229 forging dyes, hot shear
T55WI4Cr3V 0.50-0.60 0.10-0.35 0.20-0.40 2.80-3.30 - 0.30-0.40 13.0-15.0 248 blades, trimmer dyes,
dye-casting dyes for
copper etc.
Tool and dye steels for cold work 18:3749-1966
T50 0.45--{).55 0.10-0.35 0.6O--{).9O - - - - 240 Covers the requirements

T60 0.50-0.60 0.10-0.35 0.6O--{).9O - - - - 240 for plain carbon and
T70Mn 0.65--{).750.10-0.35 0.50-0.80 - - - - 240 alloy tool and dye steels
T80Mn 0.75--{).850.10-0.35 0.50-0.80 - - - - 240 in theformof bars,
T90 0.85--{).950.10-0.30 0.2O--{).35 - - - - 200 blanks, rings, and other
Tl03 0.95-1.10 0.10-0.30 0.2O--{).35 - - - - 200 shapes for cold work,
TI33 1.25-1.40 0.10-0.30 0.20-0.35 - - - - 210 capable of being
T90V 0.85--{).950.10-0.30 0.20-0.35 - - 0.15--{).30 - 200 hardened and tempered.
TlI8Cr 1.10-1.25 0.10-0.30 0.20-0.35 0.30-0.60 - 0.30 max - 200 Tbese are used for the
Tl05CrIMn{i!l 0.90-1.20 0.10-0.35 0.4O--{).80 1.00-1.60 - - - 230 making tools and dyes
Tl4OW4CrSl 1.30-1.50 0.10-0.35 0.25--{).50 0.30-0.70 - - 3.50-4.20 250 for blanking, trimming.
T55Ni2CoJ!l 0.50-0.60 0.10-0.35 0.50-0.80 0.50-0.80 0.25--{).35 - - 255 shaping and shearing.
Tl05W2Ctfi!lV 0.90-1.20 0.10-0.35 0.25--{).50 0.4O--{).80 0.25 max 0.2O--{).30 1.25-1.75 230
TlIOW2Crl 1.00-1.20 0.10-0.35 0.25--{).50 0.90-1.30 - - 1.25-1.75 230
T90Mn2WSC 0.85--{).95 0.10-0.35 1.25-1.75 0.30-0.60 -
0.25max 0.40-0.60 230
T215Crl2 2.00-2.30 0.10-0.35 0.25--{).50 11.0-13.0 0.80max 0.80max - 260
T45CrlSi2S 0.4O--{).500.80-1.10 0.55--{).75 1.20-1.60 - - - 230
T55CJ2IlV,lS 0.50-0.60 0.10-0.35 0.6O--{).800.6O--{).80 - 0.10-0.20 - 230
T55Si2Mn,2!1Mo;U 0.50-0.60 1.50-2.00 0.80-1.00 - 0.25--{).4O0.12--{).20 - 230
T4OW2CrlVlIi 0.35--{).45 0.50-1.00 0.20-0.40 1.00-1.50 - 0.10-0.25 1.75-2.25 230
T50W2CrlVlIi 0.45--{).550.50-1.00 0.20-0.40 1.00-1.50 - 0.10-0.25 1.75-2.25 230
Steels for dye blocks for drop forgings
Designation C% Si% Mn% Ni% Cr% Mo% Brinell Typical applications

of steel hardness HB
Annealed Hardened
max and
tempered
T60 0.55--{).65 0.15--{).35 0.50-0.80 - - - 209 212-269 Steel for dye blocks in
T60NiI 0.55--{).65 0.15--{).35 0.50-0.80 1.0-1.4 - - 209 212-269 square, rectangular and
T55NiC 0.50-0.60 0.15--{).35 0.50-0.80 1.25-1.65 0.50-0.80 - 230 235-302 sections for drop
T50NiCr 0.48--{).53 0.15--{).35 D.45--{).65 0.80-1.00 0.80-1.00 0.30-0.40 255 269-477 forgings.
Westermann Tables 11
Classification of carbide tips according to their range of application (IS: 2428-1964)

Designation Increasing direction of
Range of application
the characteristic of
Identification Carbide Cutting Material to be machined Machining conditions
colour tip
..POI Steel, steel casting Precision turning and fine boring
yes, Cutting speed: high, Feed: low
r-
PIO Steel, steel casting Turning, threading and rnilIing
;s
Cutting speed: high. Feed: low or medium
:ar
P20 ra 1
Steel, steel casting, malleable cast Turning, milling. Cutting speed and feed:
. " iron forminglong chips medium. Planning:with low feed rate
P30 '"
'" Steel, steel casting,malleablecast Turning, planning, milling. Cutting speed:
"<=
B
"
(.) .<:
100
:I
!]
.13
iron forming long chips medium to low. Feed: medium to high even
if operating conditions are unfavourable
66 P40 . :; Steel, steel castings with sand Turning, planning, shaping. Cutting speed:
U
IJI:: inclusions or shrinkage cavities low. Feed: high. Rake angle: high, for
,nts machiningunder unfavourableconditions
and work on automatic machines
oels P50 Steel, steel castings of mediumor Turning, planning, shaping. Cutting speed:
low tensile strength with sand low. Feed: high. Rake angle large for
inclusionsor shrinkagecavities machining under unfavourableconditions
Ler
j and work on automatic machines
ed.
MIO
M20
i a"
'"
I
r
Steel, steel castings, manganese
steel, grey cast iron, alloyed
cast iron.
Steel, steel casting, austenitic steel,
Turning. Cutting speed: medium to high,
Feed: low to medium
:s '" Turning, milling. Cutting speed: medium.

19,
B "
" .a 1 manganese steel, grey cast iron, Feed: medium
(.) 100
:I
100 3 spheroidised cast iron and malle-
0 able cast iron
. E-<
M30 Steel, steel casting, .austenitic steel, Turning, milling, planning. Cutting speed:
IJI::
t
grey cast iron, heat resisting alloys medium. Feed: medium or .high
M40
1 11 Free cutting steel, low tensile
strength steel, brass and light alloy
Turning, profile turning, parting off
especially in automatic machines
KOI Very hard grey cast iron, chilled Turning, precision turning and boring,
castings of hardness up to 60 HRC. milling, scraping
Aluminium alloys with high silicon
content, hardened steel, plastics of
abrasive type, hard board and
ceramics
KIO Grey cast iron of hardness more Turning, milling, boring, reaming,
than 220 HB, malleable cast iron broaching, scraping
forming short chips, tempered
a"
steel, aluminium alloys containing
'"
'"
.'"
B "=
.<:
8 100
:I.
!]
.5
t::
:I
silicon, copper alloys plastics,
glass, hard rubber, hard cardboard,
porcelain, stone
K20 Grey cast iron of hardness up to Turning, milling, planning, reaming,
"
IJI::
U
220 HB, non-ferrous metals, such broaching
as copper, brass, aluminium,
laminated wood of abrasive type
K30 Soft grey cast iron, low tensile Turning, planning, shaping, milling. Rake
strength steel, laminated wood angle: large even under unfavourable
conditions
K40 Soft or hard natural wood, Turning, milling, planning, shaping. Rake
nonferrous, metals angle: large even under unfavourable
machining conditions
12 WestermannTables
Minimum
Nomenclature Grade Physical properties Typical applications
contents
Copper IS: 191-1967
Electrolytic tough pitch copper ETP 99.9% Cu Soft For electrical parts
Fire refmed high conductivity FRHC 99.9% Cu High conductivity For conductors
copper
Fire refined tough pitch copper FRTP-l 99.8% Cu Easy to cast For castings
FRTP-2 99.5% Cu
Tough pitch arsenical copper ATP 99.2% Cu Good bearing property For bearings
Oxygen free high conductivity. OF 99.95% Cu High conductivity For conductors
copper
Lead IS: 27-1965
Pig lead Pb 99.99 99.99% Pb Soft, can be' cast, Plates in storage batt
Pig lead Pb 98.94 99.94% Pb soldered and welded For alloying
Zinc IS: 4699-1968
Refmed secondary zinc SZn 99.5 99.5% Zn Can be cast, resistant For alloying
Refmed secondary zinc SZn 98.5 98.5% Zn to corrosion For galvanizing
Tin IS: 4280--1967
Refined secondary tin Sn 99 99% Sn Soft, can be cast, rolled For plating, casting
Refined secondary tin Sn 96 96% Sn to foils For alloying
Aluminium IS: 734-1967
Aluminium FIA 99.8% Al Tensile strength May be cast, weldable

5.5 kgflmm2
Aluminium FIB 99.5% Al More resistant to Available in the form of sheets,

corrosion plates, tubes, wires, forgings.
Used for cladding, on stronger
alloys, food and chemical plan
electrical conductors and
reflectors
Aluminium FIC 99.0% AI Very ductile, resist to Available in the form of sheets,
corrosion, good plates, tubes, wires, rods and
conductor. forgings. Used for panelling an(
moulding, lightly stressed and
decorative assemblies, equipme
for food, chemical and brewing
industries, packing and cooking
utensils
Aluminium AO 99% Al Excellent, electrical, For induction motor, rotors,

(commercial quality) conductivity, resistant power transmission cable
to corrosion. accessories, vessels and fittings
for food and chemical industrie:
Copper alloys
Brass
Cu, Zn
Zn .'
Phosphor bronze
CU,Sn,P
Sn
.s,
Tin bronze
CU,Sn
. '
Pb
Leaded tin bronze
Cu,Sn,Zn,Pb
Zn
. Fe
Aluminium bronze
Cu, AI, Fe
.s;
Silicon bronze
CuSi
System of designation of copper alloys IS: 2378-1963
1. Chemical symbol of copper.

2. This is followed by the chemical symbol of the next most significant element.
3. Other significant elements follow in the order of decreasing percentage or when equal in alphabetical order.
4. Nominal or average percentage of each alloying element are indicated by an index number as follows and
these follow the respective chemical symbol.
System of alloy index
Nominal or average Index number

alloy content
Up to 1 percent Only the alloy symbols are used in the descending order of percentage content. For
differentiating an alloy, the average !illoy content are expressed upto one decimal place and the
decimal digit is underlined by a bar.
I percent and over Average or nominal alloying content is rounded to the nearest whole number, for example,
values terminating upto 0.5 are rounded down and values terminating in 0.5 and over are
rounded up.
Following symbols for the methods of casting precede the designation:

G: Sand cast; GK: Chill cast; GD: Dye cast; GZ: Continuous cast
Note: Absence of these symbols indicate that the material is in wrought form.
Symbols for special requirements

"
K = symbol for rigid limits for purity
lts, Surface finish and condition: Treatment:
J = Bright rolled or drawn a = Annealed; d = Cold worked (rolled or drawn)

17 = Bright pickled c = Extruded; f = Forged; h = Hot rolled
;, J8 = Bright annealed =
1/4 H Quarter hard; 1/2 H = Half hard
=
M Machined =
3/4 H Three fourths hard; H = Full hard
~d
Example: G Cu Sn 7 Zn 5 Ph 2-Leaded tin bronze sand castings with average
lent percentages of Sn = 7; Zn = 5 and Pb =2
g
System of colour code for copper alloys--three colour bands system IS: 2376-1963
Ig
First band Second band Third band
First band signifies the alloy Second band in combination with the Third band in combination with first
:s group to which the product first and second bands identifies the and 'second bands identifies the
es belongs. particular product. particular product.
Copper forging alloys

Nomenclature Designation Composition Residual
% constituent Typical applications
Brass Cu 56.5-60.0
Cu Zn 42 Pb 2 Zn Brass bars, rods and sections for forgings.
[IS: 3488-1966] Pb 1.00--2.50
Naval brass Grade I Cu 61.0-64.0 Zn Brass having good mechanical properties
[IS: 291-1961] Grade II Cu 59.0-62.0 Zn combined with good resistance to corrosion
by sea water.
Tin bronze Sn 7.5-8.5 Springs, sliding elements, membrane in
CuSn8Zn4 Cu
[IS: 306-1968] Zn 3.5-4.5 chemical industries.
Aluminium bronze Grade I Al 8.5-10.5 Cu Pipings, valve seats, etc. used in chemical
[IS: 305-1961] Grade II Al 8.5-10.5 Cu industries.
Grade III Al9-11 Cu
Copper casting alloys
Tin bronze casting Sn 7.5-8.5 Anti-friction bearings, worm wheels, gears,
[IS: 306-1968] Cu Sn 8 Zn 4 Zn 3.5-4.5 Cu surfaces exposed to severe strains.
Pb 1.5 max
Brass castings Cu 71.81.0
[IS: 292-1961] Grade II Cu 67.74.0 Sand castings, fittings and chilled castings.
[IS: 1264-191;5]
Grade III
{Cu
Grade I
Zn 40
Cu 64.71.0
Cu 61.0 min Zn
}
Brass gravity dye castings. High tensile
[IS: 304--1961] Grade I Cu 51.0 min Zn brass castings used for bushes, pinions, etc.
Aluminium bronze Grade I Al8.5-10.5 Cu Used in chemical industry, possess
castings Grade II Al 8.5-10.5 Cu resistivity to wear, oxidation and corrosion
[IS: 305-1961] Grade III Al 9-11 Cu by sea water.
Leaded tin bronze Grade I Sn 6.8.0; Meant for general castings used in low pressure
castings Pb 1.3.0 valve fittings and pump castings.
. [IS: 318-1962] Grade II Sn 4.0-6.0;
Pb 4.0-6.0 Cu
CU}
Grade III Sn 6.8.0; Suitable for high speed and heavy pressure bearing'
Pb 9.11.0 Cu
Grade IV Sn 6.8.0; General purpose bearing metal for moderate pressw
Pb 14.16.0 Cu
Grade V Sn 4.0-6.0; For bearings under light loads and high speeds.
Pb 22.26.0 Cu
Phosphor bronze PCuSn7 P 0.3.50; Used in slow speeds, heavy loads.
castings Sn 6.8.0 Cu
[IS: 28-1969] PCuSn 10 P 0.5.70; Used for heavy duty bearings and bushes.
Sn 9.11.0 Cu
Nickel copper alloy NiCu31 Ni 63.0-68.0 Cu Used for parts of pumps and valves.
castings MnlSilFe
[IS: 4131-1967] Ni Cu 29 Ni 63.0-68.0 Cu
Mn 1 Si 3 Fe
Cu + named elements 99.5 min.
Silicon bronze castings
[IS: 1028-1970] - Si 1.5.0 - Used in sewage disposal equipment, chemical
process equipment, marine hardware and
Zn 5.0 max. .anti-corrosive pipe, fittings such as valves
and pumps.
Physical properties of brass

Requirements Cu Zn 20 Cu Zn 30 Cu Zn 40
32.0 35.0, 35.0
Tensile strength <AS mfd.
kgf/mm', min. Annealed 25.0 28.0 28.0
25.0 25.0 25.0

Elongation <AS mfd.
%, min. Annealed 50.0 50.0 50.0
Sheets [IS: 422-1967]

Supplied as Tubes [IS: 407-1966] 0
Rods [IS: 4171967] . . .
-
......
Aluminium alloys
Binary alloys Ternary alloys Quarternary alloys
AIMn AI Mg Mn Al Mg Si Al Cu Mg AICuSi Al Cu Mg Pb
AIMg Al Mg Si Pb
AI ZnMgCu
System of designation of aluminium alloys IS:6051-1970
Element-Number-Designation
Element Group number Element Group number
Unalloyedaluminium (wrought and cast form) I Magnesium silicide (Mg, Si) 6.
Coprer 2 Zinc 7
Manganese 3 Other Iements (such as Ni. Ti, Cr, Pb, Bi, etc.) 8
Silicon 4 Unassigned 9
Magnesium 5
Wrought aluminium alloys (five digit system)

First digit Second digit Third,fourth and fifth digits
Identifiesthe major
Indicates rounded off mean value of the percentage of the major Identify the minor alloying elements in the descending of
alloyingelement alloying element except for Group 4 containing silicon when their percentages and in the case of same alloy percentage
the digit refelS to the mean percentage halved and rounded off; in the serial order. For balanced compositions, the third
and for Group 6 containing Mg, Si the digit refers to five times digit will be zero. In case of high purity aluminium base
the mean Magnesium percentage rounded off. alloy, the fifth digit will be I.
Example: Alloying elements and their mean percentages
Designation 22450 Cu = 1.5; Si = 1.0; Mg = 0.85
gs. Casting alloys (four digit system) .
ure. First digit Second digit Third and fourth digits

Identifiesthe major Indicates the mean value percentage of the major alloying Id:ntify the minor alloying element in the order of their
alloyingelement element halved and rounded off decreasing percentage or in the case of same alloy percentage
in the serial order
Example: Allowing elements and their mean percentages
Designation 2585 Cu = 9.8; Fe = 1.0; Mg = 0.25
Aluminium alloy!H:8Stings is: 617-1959
Designation Tensile strength,

of material Characteristics min kgf/mm' Typical applications
Sand cast Chill cast
A-I-M Non-heat treatable alloy with excellent 12.6 15.7 Used for medium-stressed castings such as automotive timing
machining qualities gears, spirit levels, moulding flasks, and drying plates.
A-4--M Suitable as sand castings and gravity 14.2 15.7 General purpose alloy used for a wide variety of castings.
and pressure dye castings
A-5-M Takes a high polish, has good 14.2 17.3 Mainly used as sand castings and gravity dye castings.
anodizing characteristics Suitable for architectural, ornamental and marine applications.
A-8-M Has excellent castability and 12.6 16.5 Air and water cooled cylinder blocks, cylinder heads, valve
resistance to chemical attack bodies. Truck body castings, storage tank fittings, pneumatic .
tools, etc.
A-ll-W Possesses high strength and good 22.0 26.8 Used for production of stressed parts such as flywheel
A-ll-WP ductility. Its foundry characteristics arc 28.3 31.5 housing and propellers, type writer key levers, power
good and machining property excellent transmission cable accessories and wrenches.
A-I4-WP Noted for its strength at elevated temp- 22.0 28.3 Used mainly for pistons and cylinder he,ads.
eratures and good machining property
A-I6-W Can be readily cast into intricate shapes; 17.3 20.5 Used for stressed parts in aircraft and automotive applications,
possesses good pressure tightness. fittings for fire fighting equipments.
A-I6-WP Retains strength well at elevated 23.6 26.8
temperatures.
A-IS--M Good castability and resistance to 11.8 14.2 Used for manufacture of electrical household appliances such
corrosion as steam irons, vacuum cleaner, cast utensils.
16 Westennann Tables
Aluminium alloys-forgings IS:734-1967
Tensile stren- Elongation

Designation gthin "0" on 4..rs;;,
Characteristics Available forms Typical applications I
of material condition %,min. I
kgf/mm', min
NF3 Has good workability, welda- 5.5 30 Sheet, plate extnlsion, wire, Building sheet, vehicle panelling, and
bility and corrosion resistance rolled rod forgings sheet metal work, tanks cooking utensils.
NF4 Work hardens f'dpidlybecom- 17.5 18 Panelling and stnlctures exposed to
ing extremely tough; has high -do-- marine atmospheric pressings, certain
corrosion resistance aircraft pans.
(Fullyheat treatedcondition)
HF9 Suitable for intricate extnlded 19.0 12 Extrusion tube, wire, rolled Architectlli11lmembers such as window
sections of medium strength rod, forgings frames, hand rails, medium strength.
HF30 Medium strength alloy with 30.0 10 Sheet, plate, wire, extnlsion For stnlcturaI applications such as road
good mechanical propenies tube, rolled rod forgings and rail transport vehicles, bridges,
corrosion resistance and cranes, roof tnlsses, rivets, etc.
weldability
HF11 Good machining alloy which 34.5 8 Extnlsion, tube, forgings. Aircraft components, petition machined
may be extnlded in fairly part.
comolex sections
HFI5 Combines high strength with 44.0 8 Sheet, plate, extnlsion, Stressed components of all types in
fair ductility in the solution tube, wire, forgings aircraft and general engineering.
treated condition
Antifriction bearing alloys IS: 25-1966

Nomenclature Grade % Composition e Pouring temp., C Typical applications
White metal 90 Sn 90 Sb 7 Cu 3 Pb 340-390 For liuing of petrol and diesel engine bearings, cross-heads in steam
White metal 84 Sn 84 Sb 10 Cu 5 Pb 430-480 engines and other bearings used at high speeds.
White metal 60 Sn 60 Sb 11 Cu 3 Pb 370-400 For liuing of bearings used for medium speeds, such as centrifugal
pumps, electric motors, etc.
White metal 20 Sn 20 Sb 15 Cu 1.5 Pb 370-410 For low speed bearings such as pulp crushers, concrete mixers and
rope conveyors. i
White metal 5 Sn 5 Sb 15Cu 0.5 Pb 350-390 For mill shaftings, railway carriage and wagon bearings.
Zinc ailoy for dye casting Tensile strength kg/em' IS: 742-1966
Alloy I AI 4 Mg 0.05 27 For dye casting.

Alloy 2 AI 4 Cu I Mg 0.05 30
Soft solders Melting point C IS: 193-1966
Sn60 Sn 60 Ph 188 For electrical and radio instrument assemblies.
Sn 50 Sb Sn 50 Sb 2.5 Pb 204 Copper smith's and tin smith's bit soldering and
general machine soldering, e.g., can end-scams.
Sn 45 Sb Sn 45 Sb 2.5 Ph 215
Sn 40 Sb Sn 40 Sb 2 Pb 227 For general soldering work.
Sn35 Sn 35Pb 247 For blow pipe Soldering of side seams on
high-speed body fonning machines.
Sn 18 Sb Sn 18 Sb I Pb 275 For lamp manufacture (dipping solder).
Sn 5 Ag 15 Sn 5 Ag 1.5 Pb 301 For high temperature services.
Brazing alloys IS: 2927-1954
Aluminium" BA-AISi I Si 5 CuO.1FeO.3MnO.3AI 630 General purpose brazing alloy for torch, dip and furnace
silicon brazing of Aluminium and its alloys.
brazing BA-AISi 2 Si 7 CUO.2FeO.3MnO.3AI 613 Suitable for dip and furnace brazing of Alumiuium and its alloys.
alloys for BA-AISi 3 Si 12CuO.1 FeO.3MnO.3AI 595 General purpose brazing alloy having corrosion
Aluminium & resistance properties. Used for torch brazing.
Aluminium BA-AISi 4 Si 12 Cu3.5 FeO.3MnO.3AI 595 General purpose brazing alloy for torch, dip and furnace brazing.
alloys Not used for brazing food containers and utensils.
BA-CuZn 5 Cu 54 Pb 0.5 Zn 880 For general use.
BAuZn 6 Cu 54 Sn I Pb 0.5 Zn 870 For general purpose torch brazing.
Spelter BAuZn 7 Cu 50 Ph 0.5 Zn 870 For hearth brazing.
White brass BA-CuZn 8 Cu 48 Ni 10 Zn 980 For brazing steels, nickel and nickel alloys.
BAuZn 9 Cu 43 Sn 0.5 Ph 0.7 Zn 845 Low melting point. Used where high brazing temperature has to
be avoided.
BA-CuAg 12 Ag50 Cul5 Znl5 Cdl6 Ni3 688 For brazing carbide tips to shanks, and stainless steels.
BA-CuAg 17 Ag40 Cu36 Zn24 617 For general use.
-
967
Engineering Plastics
:I
lSiIs.
Wood
ow Casein Acetylene
pulp
Phenolplasts Aminoplasts Celluloid PVC

Artificial Vulcanized
(Trade names) horn fibre cellophane (polyvinyl-
lined perspex chloride)
(a) Moulding powder Moulding (acrylic
(Bakelite) powder resin)
(b) Laminate
(Formica) (Bakelite) OTHER IMPORTANT THERMOPLASTICS THERMOPLASTICS
(c) Rods and tubes Nylon Thermoplastics soften at

966 PTFE Polystyrene high tempcrature, nor-
(d) Compressed wood (Polytetrafluordethylene mally bctwccn 60C and
(Perma wood) [Teflon]) 120C. They can be
Polycarbonate formeil and welded.
Acetals
Thermosets
Thermosets are made hard and
MA TER[ALS CONFORMING TO I.S.I.
shining by employing heat and
pressure during the production
STANDARDS CARRY THE I.S.I.
1966 cycle. These materials can only be
shaped by maching processes like
cutting, milling, etc. CERTIFICAT[ON MARK
[966
Methods of test for plastics
I
. 21.5WL
Cross Breaking Strength [kgf/cm ] = ~ BD
Where W = Load at fracturc in kgf
B = Breadth of testpiece in cm
L = Distance bctween support in cm
D = Thickness of test piece in cm
Energy absorbed x 12.7 mm

1954 Impact strength, edgewise [kgf - cm]
Width of notched force in mm
'YS. Insulation resistance after immersion in water: The specimen is

immersed in distilled water for 24 hours. After wiping dry the
ng. insulation resistance between pairs of electrodes is measured at
a potential difference of 500 V DC. Temperature and humidity
must be controlled.
Melt flow index: Plastic is extruded through a dye by a loaded piston under controlled conditions
of temperature. Number of grams extruded per 10 minutes is determined.
to
VI cat softening point is the temperature at which a penetrator of I mm circular cross section
will penetrate a thermoplastic specimen to a depth of I mm under a specified load using a
uniform rate of temperature rise.
Phenolic moulding materials IS: 1300-1966
Impact Cross- Surface Tensile

Grades strength breaking resistivity strength
Type Typical applications
kgf-cm strength log JO kgflcm2
kgflcm2 ohm
Grade 1 General purpose 1.7 630 8.2 420 Electrical components for general
Grade 2 Material 1.7 670 8.7 460 use like switches, sockets, etc.
Grade 3 hnproved G.P. 2 770 9.2 530 Telephone mouldings
material
Grade 4 Medium shock 4 770 9.2 500 Toggle interruptor
resistant material
Grade 5 Heat resistant I 570 10 320 Spools of resistors
material
Grade 6 Electrical 1.7 670 12.5 350 Spools
Gr?de 7 Low loss 2.4 800 12 500 Fuse mountings
Grade 8 Material 2 770 11.5 530 Parts requiring high tensile strength
Polystyrene moulding materials IS: 2267-1972
Melt flow Vicat Impact Tensile Elongation

Types index softening strength strength % Typical processing
gllO min point, .C kgf-cm kgf/cm2
Type 1 3.5 93 1.0 365 I Injection moulding, extrusion
Type 2 3 87 2.0 240 5 Injection moulding, forming, extrusion
Type 3 2.5 82 4.0 200 15 Injection moulding, extrusion, forming
l.ami....t...! p (paper aDd fabric ba<ied)
Paper based laminates (Phenolic Resin Bounded, Thermo setting) IS:2036-1962
Tensile Cross- Insulation
Grade strength breaking resistance
Properties/Applications
kgflcm2 strength Meg ohms
kgf/cm2
PI 840 1350 I Mechanical parts; electrical properties of secondary importance
P2 700 1350 50 Good mechanical and medium electrical properties
P3 560 850 1,000 Very good electrical properties, good machining and hot punching properties
P4 500 700 10,000 Exceptionally good electrical properties, excellent hot punching
properties
P5 500 700 50,000 As P 4, but superior insulating resistance
Fabric based laminates (Phenolic Resin Bonded, Thermo setting) IS: 2038-1962
Tensile Cross- Impact Insulation
Grade strength breaking strength resistance
Properties/Applications
kgf/cm2 strength kgf-cm Meg ohms
kgf/cm2
FI 700 1200 6.9 5 Made from fine-weave cotton fabric, for components
requiring fine machining
F2 600 1050 9.0 1 Made from medium-weave cotton fabric, suitable for
small gears, etc.
F3 625 980 11.7 0.5 For components requiring high impact strength
I"
6 RigidPVC sheets IS:6307-1971
Softening Tensile strength Dimensional change at 120C

Types point kgflcni. min Extruded or Calendered and Applications
C. min calendered % laminated %
Type 1 75 450 20 5 General purpose

Type 2 75 450 20 5 Parts requiring chemical resistance
Type 3 65 380 20 5 Parts requiring high impact strength
Type 4 50 380 - - For deep draw vacuum forming
Steel bars---dimeJmom and weight
Round, square and hexagon steel rods, bot rolled; specific weight: r = 7.85 gf/cm3
IS: 1723-1971 IS:1732-1971
Diameter
Ii
0
Width across Width across
d w-
'2
I
flat
8< > flat w
Sidewidth
w
II I
5 0.154 0.196 5 0.170 20 2.72

6 0.222 0.283 6 0.245 22 3.29
8 0.395 0.502 7 0.333 24 3.96
;2 10 0.617 0.785 8 0.435 25 4.25
12 0.888 1.13 9 0.551 27 4.96
14 1.21 - 10 0.680 30 6.12
16 1.58 2.01 11 0.824 32 6.96
18 2.00 - 12 0.979 36 8.81
20 2.47 3.14 13 1.149 40 10.88
22 2.98 - 14 1.33 41 11.4
25 3.85 4.91 15 1.53 46 14.4
28 4.83 - 16 1.74 50 17.0
32 6.31 8.04 17 1.96 55 20.6
36 7.99 - 18 2.20 60 24.5
i2 40 9.85 12.6
45 12.5 15.9
50 15.4 19.6 Examples for standard designation:
56 19.3 -
63 24.5 31.2 ISRO 20: Round bar of 20 mm 0
71 31.1 -
80 39.5 50.2 ISSQ 20: Square bar of side width 20 rom
90 49.9 -
100 61.7 78.5
./
SteelOat 15:1731-1971
Designation: Hot rolled steel flats confirming to this standard, shall be designated by their width in mm.. followed
by letters ISF and the thickness in mm.
Example:A steelflat of width10mm.andthickness3 mm.shallbedesignatedas 10ISF3.
I I Note:Theweightper metreof flatsis calculatednnthebasisthatsteelweighs7.85gf/cm'andis n'undedofftn
t I+--- w -+I three significant figures.
w t - thickness, mm
Width 4 5 6 8 10 /2 /6 /8 20 25 32 45 50 60
mm
Weight in kgflm
10 0.236 0.393 0.471 - - - - - - - - - - -
20 0.471 0.785 0.942 1.26 1.57 1.88 2.51 2.83 - - - - - -
25 0.589 0.981 1.18 1.57 1.96 2.36 3.14 3.53 - - - - - -
30 0.707 1.18 1.41 1.88 2.36 2.83 3.77 4.24 4.71 - - - - -
35 0.824 1.37 1.65 2.20 2.75 3.30 4.40 4.95 5.5 6.87 8.79 - - -
40 0.942 1.57 1.88 2.51 3.14 3.77 5.02 5.65 6.28 7.85 10.0 - - -
45 - 1.77 2.12 2.83 3.53 4.24 5.65 6.36 7.07 8.83 11.3 - - -
50 1.18 1.96 2.36 3.14 3.93 4.71 6.28 7.06 7.85 9.81 12.6 - - -
55 - 2.16 2.59 3.45 4.32 5.18 6.91 7.77 8.64 10.8 13.8 - - -
60 1.41 2.36 2.83 3.77 4.71 5.65 7.54 8.48 9.42 11.8 15.1 21.2 - -
65 - 2.55 3.06 4.08 5.10 6.12 8.16 9.18 10.2 12.8 16.3 23.0 - -
70 - 2.75 3.30 4.40 5.50 6.59 8.79 9.89 11.0 13.7 17.6 24.7 27.5 -
75 - 2.94 3.53 4.7i 5.89 7.07 9,42 10,6 11.8 14,7 18,8 26,5 29.4 -
80 - 3.14 3.77 5.02 6.28 7.54 10.0 11.3 12,6 15.7 20.1 28.3 31.4 -
90 - 3.53 4.24 5,65 7.07 8.48 11.3 12,7 14.1 17,7 22.6 31.8 35.3 42.4
100 - 3,93 4.71 6,28 7,85 9,42 12,6 14,1 15.7 19.6 25.1 35.3 39.2 47.1
120 - 4,71 5,65 7.45 9.42 11.3 15,1 17,0 18,8 23.6 30.1 42.4 47.1 56.5
140 - - - 8.79 11.0 13.2 17.6 19.8 22.0 27.5 35.2 49.5 55.0 65.9
160 - - - 10.0 12.6 15.1 20.1 22.6 25.1 31.4 40.2 56.5 - -
180 - 11.3 14.1 17.0 22.6 25.4 28.3 35.3 45.2 63.6 - -
200 - 15.7 18.8 25.1 28.3 31.4 39.2 50.2 70.6 - -
300 - 28.3 37.7 42.4 47.1 58.9 75.4 10.6 - -
./
Steelstrip
I I
Designation: Indian standard strip shall be designated as ISST followed by figures denoting
width (mm) x thickness (mm).
Example: ISST 100 x 2.5
15:1730-196
Note: The weight per metre of strip calculated on the basis that steel weighs 7.85 gf/cm' and is rounded off to on
t I+--- w -+I decimal place.
t - thickness, mm
Weight per metre lel/gth. kg
Width t - thickness. mm
in 1.6 /.8 2.00 2.24 2.5 2.8 3./5 3.55 4.00 4.5 5.0 6.0 8.0 10.0
mm
Weight 11/kgflm
100 1.3 1.4 1.6 1.8 2.0 2.2 2.5 2.8 3.1 3.5 3.9 4.7 6.3 7.8
125 1.6 1.8 2.0 2.2 2.4 2.7 3.1 3.5 3.') 4.4 4.9 5.9 7.8 9.8
160 2.0 2.3 2.5 2.8 3.1 3.5 4.0 4.5 5.0 5.6 6.3 7.5 10.0 12.6
200 2.5 2.8 3.1 3.5 3.9 4.4 4.9 5.6 6.3 7.1 7.8 9.4 12.6 15.7
250 3.1 3.5 3.9 4.4 4.9 5.5 6.2 7.0 7.8 8.8 9.8 11.8 15.7 19.6
320 4.0 4.5 5.0 5.6 6.3 7.0 7.9 8.9 10.0 11.3 12.6 15,1 20.1 25.1
400 5,0 5.6 6.3 7.0 7.8 8.8 9.9 11.1 12,6 14.1 15,7 18.8 25.1 31.4
500 6.3 7.1 7.8 8.8 9.8 11.0 12.4 13.9 15.7 17.7 19.6 23.6 31.4 39.2
650 8.2 9.2 10.2 11.4 12.8 14.3 16.1 18.1 20.4 23.0 25.5 30.6 40.8 51.0
800 10.0 11.3 12.6 14.1 15.7 17.6 19.8 22.3 25.1 28.3 31.4 37.7 50.2 62.8
950 - 13.4 14.9 16.7 18.6 20.9 23.5 26.5 29.8 33.6 37.3 44.7 59.7 74.6
1050 - - 16.5 18.5 20.6 23.1 26.0 29.3 33.0 37.1 41.2 49.5 65.9 82.4
1150 - - - 20.2 22.6 25.3 28.4 32.0 36,1 40.6 45.1 54.2 72.2 90.3
1250 - - - - 24.5 27.5 30.9 34.8 39.2 44.2 49.1 58.9 78.5 98.1
1300 - - - - - 28.6 32.1 36.2 40.8 45.9 51.0 61.2 81.6 102.0
1450 - - - - - - 35.8 40.4 45.5 51.2 56.9 68.3 91.1 113.8
1550 - - - - - - 38.3 43.2 48.7 54.7 60.8 73.0 0)7.3 121.7
Indian standard equal angles IS: 808-1964 Indian standard unequal angles IS: 808-1964
x
x
Designation: Indian standard equal angle of size A =20 mm Designation: Indian standard unequal angle of size A =30 mm
and B =20 mm may be designated as ISA 3020. and B =20 mm may be designated as ISA 2020.
20 x 20 I 3.0 1.12 0.9 4.0 0.59 0.3

0.4
30 x 20 I 4.0
3.0
1.41
1.84
1.1
1.4
4.5
4.5
0.98
1.02
0.49
0.53
0.6
0.8
0.3
0.4
4.0 1.45 1.1 4.0 0.63
1.1 0.4 5.0 2.25 1.8 4.5
25 x 25 I 4.0
3.0
1.41
1.84 1.4
4.5
4.5
0.71
0.75 0.6 1.88 1.5 5.0
1.06,
1.30
0.57
0.57
1.0
1.1
0.4
0.5
40 x 25 I 3.0
5.0 2.25 1.8 4.5 0.79 0.7 4.0 2.46 1.9 5.0 1.35 0.62 1.4 0.6
1.73 1.4 5.0 0.83 0.6 5.0 3.02 2.4 5.0 1.39 0.66 1.8 0.7
30x 30 I 3.0
4.0 2.26 1.8 5.0 0.87 0.8 6.0 3.56 2.8 5.0 1.43 0.69 2.1 O.Q
5.0 2.77 2.2 5.0 0.92 1.0 2.18 1.7 5.0 1.42 0.69 1.4 0.7
45 x 30 I 3.0
2.03 1.6 5.0 0.95 0.9 4.0 2.86 2.2 5.0 1.47 0.73 1.9 0.9
35x 35 I 3.0
4.0 2.66 2.1 5.0 1.00 1.2 5.0 3.52 2.8 5.0 1.51 0.77 2.3 1.1
5.0 3.27 2.6 5.0 1.04 1.4 6.0 4.16 3.3 5.0 1.55 0.81 2.7 1.3
6.0 3.86 3.0 5.0 1.08 1.7 2.34 1.8 5.5 1.63 0.65 1.7 0.7
50 x 30 I 3.0
2.34 1.8 5.5 1.08 1.2 4.0 3.07 2.4 5.5 1.68 0.70 2.3 0.9
40x 40 I 3.0
4.0 3.07 2.4 5.5 1.12 1.6 5.0 3.78 3.0 5.5 1.72 0.74 2.8 1.1
5.0 3.78 3.0 5.5 1.16 1.9 6.0 4.47 3.5 5.5 1.76 0:78. 3.4 1.3
6.0 4.47 3.5 5.5 1.20 2.3 4.76 3.7 6.0 1.95 0.96 4.2 2.0
60 x 40 I 5.0
2.64 2.1 5.5 1.20 1.5 6.0 5.65 4.4 6.0 1.99 1.00 5.0 2.3
45x 45 I 3.0
4.0 3.47 2.7 5.5 1.25 2.0 8.0 7.37 5.8 6.0 2.07 1.08 6.5 3.0
5.0
6.0
4.28
5.07
3.4 5.5
5.5
1.29
1.33
2.5
2.9
65 x 45 I 5.0
6.0
5.26
6.25
4.1
4.9
6.0
6.0
2.07
2.11
1.08
LI2
5.0
5.9
2.5
3.0
4.0
2.95 2.3 6.0 1.32 1.9 8.0 8.17 6.4 6.0 2.19 1.20 7.7 3.9
50x 50 I 3.0
4.0 3.88 3.0 6.0 1.37 2.5 5.52 4.3 6.5 2.27 1.04 5.7 2.5
70x45 I 5.0
5.0 4.79 3.8 6.0 1.41 3.1 6.0 6.56 5.2 6.5 2.32 1.09 6.8 3.0
6.0 5.68 4.5 6.0 1.45 3.6 8.0 8.58 6.7 6.5 2.40 1.16 8.9 3.9
5.27 4.1 6.5 1.53 3.7 10.0 10.52 8.3 6.5 2.48 1.24 10.9 4.8
55x 55 I 5.0
6.0 6.26 4.9 6.5 1.57 4.4 6.02 4.7 6.5 2.39 1.16 6.7 3.2
75 x 50 I 5.0
8.0 8.18 6.4 6.5 1.65 5,.7 6.0 7.16 5.6 6.5 2.44 1.20 8.0 3.8
10.0 10.02 7.9 6.5 1.72 7.0 8.0 9.38 7.4 6.5 2.52 1.28 10.4 4.9
5.75 4.5 6.5 1.65 4.4 10.0 11.52 9.0 6.5 2.60 1.36 12.7 6.0
60x 60 I 5.0
6.0 6.84 5.4 6.5 1.69 5.2 6.27 4.9 7.0 2.60 1.12 7.5 3.2
80 x 50 I 5.0
8.0 8.96 7.0 6.5 1.77 6.8 6.0 7.46 5.9 7.0 2.64 1.16 9.0 3.8
10.0 11.00 8.6 6.5 1.85 8.4 8.0 9.78 7.7 7.0 2.73 1.24 11.7 4.9
10.0 12.02 9.4 7.0 2.81 1.32 14.4 6.0
Tee Bars IS: 1173-1967

Designation Dimensions in mm for Sectional Wt. Centre of Moduli of
area crrr kgf/m gravity section
position Z.. cm' Z" cm'
C... cm
Nonnal tee bar h I b J t" I If
Indian standard nonnaI tee bars
ISNT 20 20 20 4.0 4.0 1.45 1.1 0.60 0.3 0.2
ISNT 30 30 30 4.0 4.0 2.26 1.8 0.82 0.8 0.5
+t,u ISNT 40 40 40 6.0 6.0 4.45 3.5 1.14 2.1 1.5
H
h.
x.
21
.........145*0 'cD
4s0 x
ISNT50
ISNT 60
50
60
50
60
6.0
6.0
6.0
6.0 6.85
5.66 4.4
5.4
1.35
1.56
3.4
4.8
2.3
3.2
ISNT 75 75 75 9.0 9.0 12.69 10.0 2.04 11.4 7.8
1 6r..
ISNT 100 100 100 10.0 10.0 18.97 14.9 2.62 22.2 15.4
y
ISNT 150 150 150 10.0 10.0 28.88 22.7 3.61 47.5 33.4
Indian standard deep leggedtee bars
ISDT 100 100 50 5.8 10.0 10.37 8.1 3.03 14.2 3.8
ISDT 150 150 75 8.0 11.6 19.96 15.7 4.75 43.9 9.9
Slit tee bars Indian standardlifit IIgbtwdgbt tee bars
ISLT 200 200 165 8.0 12.5 36.22 28.4 4.78 83.3 43.4
ISLT 250 250 180 9.2 14.1 47.75 37.5 6.40 149.2 59.1
1tt Y. 'j
i x. .1.
T enl
.......980 x
t. ISMT 50 50 75
Indian standardlifit
4.0 7.2
medium wdgbt tee bars
7.30 5.7 0.96 2.4 5.4
b-': ISMT 62.5 62.5 75 4.4 7.6 8.30 6.5 1.30 4.3 5.8
1
y ISMT 75 75 80 4.8 7.6 9.50 7.5 1.67 6.9 6.6
ISMT 87.5 87.5 90 5.5 8.6 12.31 9.7 1.98 10.7 9.4
ISMT 100 100 100 5.7 10.8 16.16 12.7 2.13 14.7 15.0
Channel Sections Indian standard junior channels en
(for SCrocturaIuse) ISIC 100 45 5.1 7.41 5.8
IS:808-1964 100 3.0 1.40 24.8 4.8
ISIC 125 125 50 3.0 6.6 10.08 7.9 1.64 43.2 7.6
+hb ISIC 150 150 55 3.6 6.9 12.67 9.9 1.67 62.9 9.9
ISIC 175 175 60 3.6 6.9 14.24 11.2 1.75 82.3 11.9
x
r h
7]
I;_ ..
2
x
ISIC 200
ISLC 75
200
75
70
40
4.1
3.7
7.1
Indian standardllgbt dI8ImeJs

6.0
17.77
7.26
14.0
5.7
1.97
1.35
116.2
17.6
16.7
4.3
ISLe 100 100 50 4.0 6.4 10.02 7.9 1.62 32.9 7.3
ISLC 125 125 65 4.4 6.6 13.67 10.7 2.04 57.1 12.8
,!!:., ISLC 150 150 75 4.8 7.8 18.39 14.4 2.39 93.1 20.2
r
-J'1y
'- ISLC 175
ISLC200
175
200
75
75
5.1
5.5 10.8
9.5 22.42
26.26
Indian standard medium weight duumeIs
17.6
20.6
2.40
2.36
131.4
172.9
24.8
28.5
Channel Sections ISMC 75 75 40 4.4 7.3 8.72 6.8 1.32 20.4 4.7
(for general use) ISMC 100 100 50 4.7 7.5 11.75 9.2 1.54 37.5 7.5
IS:3954-1966 ISMC 125 125 65 5.0 8.1 16.25 12.8 1.96 67.0 13.2
ISMC 150 150 75 5.4 9.0 20.94 16.4 2.23 104.3 19.4
ISMC 175 175 75 5.7 10.2 24.45 19.2 2.21 140.3 22.9
ISMC 200 200 75 6.1 11.4 28.28 22.2 2.18 182.5 26.4
x '--x
Indian standard cbanJJeIsediom for general use
l b-t.
ISCG 16
ISCG 20
16
20
10
10
3.2
3.2
3.2
3.2
0.971
1.099
0.76
0.86
0.38
0.35
0.37
0.53
0.1:
0.1
-"2 ISCG 40 40 32 5.0 7.5 6.144 4.82 1.25 6.79 2.9
Indian standard rolled steel beams IS: 808-1964

y Classification: Abbreviated reference
t?-
.I.
--
b --+j symbol
(a) Indian Standard Junior Bearns-ISJB m
.1.
LB
(b-
4
K -- o-tw 1
h
(b) Indian Standard Light Weight Bearns-ISLB
(c) Indian Standard Medium Weight Beams-ISMB MB
x x (d) Indian Standard Wide Flange Beams-ISWB WB
(e) Indian Standard Column Sections-H-Beams-ISHB HB
(f) Provisional Sizes-(P)
---- ""'--
y
Cross Weight Cross Weight

section in section in
Designation Dimensions in mm Designation Dimensions in mm
I i I i I
h b tf t. cnr kgf/m h b em'
tf t. kgf/m
ISJB 150 150 50 4.6 3.0 9.01 7.1 ISMB 350 350 140 14.2 8.1 66.71 52.4
ISIB 175 175 50 4.8 3.2 10.28 8.1 ISMB 400 400 140 16.0 8.9 78.46 61.6
ISIB 200 200 60 5.0 3.4 12.64 9.9 ISMB 450 450 150 17.4 9.4 92.27 72.4
ISIB 225 225 80 5.0 3.7 16.28 12.8 ISMB 500 500 180 17.2 10.2 110.74 86.9
ISMB 550 550 190 19.3 11.2 132.11 103.7
ISLB 75 75 50 5.0 3.7 7.71 6.1 ISMB 600 600 210 20.8 12.0 156.21 122.6
ISLB 100 100 50 6.4 4.0 10.21 8.0
ISLB(P) 100 100 50 7.0 4.3 10.97 8.6 ISWB 150 150 100 7.0 5.4 21.67 17.0
ISLB 125 125 75 6.5 4.4 15.12 11.9 ISWB 175 175 125 7.4 5.8 28.11 22.1
ISLB 150 150 80 6.8 4.8 18.08 14.2 ISWB 200 200 140 9.0 6.1 36.71 28.8
ISLB 175 175 90 6.9 5.1 21.30 16.7 ISWB 225 225 150 9.9 6.4 43.24 33.9
ISLB(P) 175 175 80 7.7 5.3 21.32 16.7 ISWB 250 250 200 9.0 6.7 52.05 40.9
ISLB 200 200 100 7.3 5.4 25.27 19.8 ISWB 300 300 200 10.0 7.4 61.33 48.1
ISLB(P) 200 200 100 8.0 5.6 26.85 21.1 ISWB 350 350 200 11.4 8.0 72.5 56.9
ISLB 225 225 100 8.6 5.8 29.92 23.5 ISWB 400 400 200 13.0 8.6 85.01 66.7
ISLB 250 250 125 8.2 6.1 35.53 27.9 ISWB 450 450 200 15.4 9.2 101.15 79.4
ISLB 275 275 140 8.8 6.4 42.02 33.0 ISWB 500 500 250 14.7 9.9 121.22 95.2
ISLB 300 300 150 9.4 6.7 48.08 37.7 ISWB 550 550 250 17.6 10.5 143.34 112.5
ISLB(P) 300 300 140 11.6 7.0 52.89 41.5 ISWB 600 600 250 21.3 11.2 170.38 133.7
ISLB 325 325 165 9.8 7.0 54.90 43.1 ISWB 600 600 250 23.6 11.8 184.86 145.1
ISLB 350 350 165 11.4 7.4 63.01 49.5
ISLB 400 400 165 12.5 8.0 72.43 56.9 ISHB 150 150 150 9.0 5.4 34.48 27.1
ISLB 450 450 170 13.4 8.6 83.14 65.3 ISHB 150 150 150 9.0 8.4 38.98 30.6
ISLB 500 500 180 14.1 9.2 95.50 75.0 ISHB 150 150 150 9.0 11.8 44.08 34.6
ISLB 550 550 190 15.0 9.9 109.97 86.3 ISHB 200 200 200 9.0 6.1 47.54 37.3
ISLB 600 600 210 15.5 10.5 126.69 99.5 ISHB 200 200 200 9.0 7.8 50.94 40.0
ISHB 225 225 225 9.1 6.5 54.94 43.1
ISHB 225 225 225 9.1 8.6 59.66 46.8
ISMB 100 100 75 7.2 4.0 14.60 11.5 ISHB 250 250 250 9.7 6.9 64.96 51.0
ISMB(P) 100 100 70 7.5 4.5 14.70 11.5 ISHB 250 250 250 9.7 8.8 69.71 54.7
ISMB 125 125 75 7.6 4.4 16.60 13.0 ISHB 300 300 250 10.6 7.6 74.85 58.8
ISMB(P) 125 125 70 8.0 4.8 16.81 13.2 ISHB 300 300 250 10.6 9.4 80.25 63.0
ISMB 150 150 80 7.6 4.8 19.00 14.9 ISHB 350 350 250 11.6 8.3 85.91 67.4
ISMB(P) 150 150 75 8.0 5.0 19.07 15.0 ISHB 350 350 250 11.6 10.1 92.21 72.4
ISMB 175 175 90 8.6 5.5 24.62 19.3 ISHB 400 400 250 12.7 9.1 98.66 77.4
ISMB(P) 175 175 85 9.0 5.8 24.87 19.5 ISHB 400 400 250 12.7 10.6 104.66 82.2
ISMB 200 200 100 10.8 5.7 32.33 25.4 ISHB 450 450 250 13.7 9.8 111.14 87.2
ISMB 225 225 110 11.8 6.5 39.72 31.2 ISHB 450 450 250 13.7 11.3 117.89 29.5
ISMB 250 250 125 12.5 6.9 47.55 37.3
ISMB 300 300 140 12.4 7.5 56.26 44.2
Sheet Metals
I (pack
rolled
tin
'2>"
\
'2>"
'0\0-5
@e>
<:,09 1-\\
sheets)
Plate Weight Plate Weight Plate Brass Cu Al Mg Zn
thickness thickness thickness weight weight weight weight weight
inmm
i
=kgflm2
inmm
i
=kgflm2
inmm
i
=kgf/m2
i
= kgf/m2
i
=; kgflm2
i
= kgf/m2
i
= kgf/m2
0.18 1.44 0.15 1.27 0.10 0.85 0.89 - - -
0.2 1.6 0.19 1.54 0.15 1.28 1.34 - - 1.08
0.22 1.76 0.22 1.76 0.20 1.70 1.78 0.54 - 1.44
0.24 1.92 0.24 1.92 0.25 2.13 2.23 0.675 - 1.80
0.28 2.24 0.27 2.16 0.30 2.55 2.67 0.810 0.546 2.15
0.32 2.56 0.28 2.24
0.38 3.04 0.31 2.48 0.35 2.98 3.12 0.945 - 2.51
0.44 3.52 0.32 2.56 0.40 3.40 3.56 1.08 0.728 2.87
0.5 4 0.36 2.88 0.45 3.83 4.01 - - 3.23
0.56 4.48 0.37 2.96 0.50 4.25 4.45 1.35 0.910 3.59
0.63 5.04 0.41 3.28 0.55 4.68 4.90 - - 3.95
0.75 6 0.43 3.39
0.88 7.04 0.46 3.63 0.60 5.10 5.34 1.62 1.09 4.31
I 8 0.50 3.90 0.65 5.53 5.79 - - 4.67
1.13 9.04 0.52 4.11 0.70 5.95 6.23 - - 5.03
1.25 10 0.57 4.50 0.75 6.38 6.68 - - 5.38
\.38 11.04 0.58 4.58 0.80 6.80 7.12 2.16 1.46 5.74
1.5 12 0.64 4.99
1.75 14 0.66 5.15 0.85 7.23 7.52 - - -
2 16 0.70 5.46 0.90 7.65 8.01 - - 6.46
2.25 18 0.75 5.85 1.00 8.50 8.90 2.70 1.82 7.18
2.5 20 0.80 6.24 1.10 9.35 9.79 - - -
2.75 22 0.90 7.02 1.20 10.20 10.70 3.24 2.18 8.62
3 24 1.00 7.8
3.5 28 1.30 11.10 11.60 - - -
4 32 1.40 11.90 12.50 - - 10.1
4.5 36 1.50 12.80 13.40 4.05 2.73 10.8
4.75. 38 1.60 13.60 14.20 - - -
5 40 1.70 14.50 15.10 - - -
6 48
7 56 1.80 15.30 16.00 4.86 3.28 12.9
8 64 2.00 17.00 17.80 5.40 3.64 14.4
2.50 21.30 22.30 6.75 4.55 18
2.80 23.80 24.90 7.56 - 20.1
3.00 25.50 26.70 8.10 5.46 21.5
3.20 27.20 28.50 - - -
3.50 29.80 31.20 9.45 6.37 25.1
Non-ferrousmetals
Round, square and hexagonal bars
Diameter,
dSide
length,a
Width
across Brass Aluminium Magnesium Brass Aluminium Magnesium Brass
wr61
Aluminium
Copper Magnesium
flat, w alloy alloy alloy alloy alloy alloy
mm
Kgf/m Kgf/m Kgf/m
3 0.063 0.060 0.0191 0.0129 0.0765 0.0243 - 0.0662 0.0210 -

3.5 0.086 0.082 0.0260 0.0175 0.104 0.0331 - 0.0902 0.0286 -
4 0.112 0.107 0.0339 0.0229 0.136 0.0432 0.0291 0.118 0.0374 0.0252
4.5 0.142 0.135 0.0429 0.0289 0.172 0.0547 0.0369 0.149 0.0473 0.0319
5 0.175 0.167 0.0530 0.0357 0.212 0.0675 0.0455 0.184 0.0585 0.0394
5.5 0.211 0.202 0.0641 0.0432 0.257 0.0817 0.0551 0.223 0.0707 0.0477
6 0.252 0.240 0.0763 0.0515 0.306 0.0972 0.0655 0.265 0.0842 0.0567
7 0.343 0.327 0.104 0.0700 0.416 0.132 0.0892 0.361 0.115 0.0772
8 0.447 0.427 0.136 0.0915' 0.544 0.173 0.116 0.471 0.150 0.101
9 0.566 0.541 0.172 0.116 0.688 0.219 0.147 0.596 0.189 0.128
10 0.699 0.668 0.212 0.143 0.850 0.270 0.182 0.736 0.234 0.158
II 0.846 0.808 0.257 0.173 1.03 0.327 0.220 0.891 0.283 0.191
12 1.007 0.961 0.305 0.206 1.22 0.389 0.262 1.06 0.337 0.227
14 1.370 1.31 0.416 0.280 1.67 0.529 0.357 1.44 0.458 0.309
20 2.796 2.67 0.848 0.572 3.40 1.08 - - - -
22 3.383 3.23 1.03 0.692 4.11 1.31 0.881 3.56 1.13 0.763
24 4.028 3.85 1.22 0.823 4.90 1.56 1.05 4.24 1.35 0.908
32 7.158 6.84 2.17 1.46 8.70 2.76 1.86 7.54 2.39 1.61
36 9.059 8.65 2.75 1.85 11.0 3.50 2.36 9.54 3.03 2.04
50 17.745 16.7 5.30 3.57 21.2 6.75 4.55. 18.4 5.85 3.94
F1a18 fw
t
Nominal Copper Brass Aluminium Magnesium Nominal Copper Brass Aluminium Magnesium
size alloy alloy size alloy alloy
wx t w Xt
mm mm
kgflm kgf/m
5x2 0.089 0.085 - 0.0182 30x 5 1.34 1.28 0.405 0.273
5x3 0.13 0.13 - 0.0273 30x 8 2.14 2.04 0.648 0.437
5x4 0.18 0.17 - 0.0364 30 x 10 2.67 2.55 0.810 0.546
lOx 2 0.18 0.17 0.054 0.0364 40x 5 1.78 1.70 0.540 -
10 x 3 0.27 0.26 0.081 0.0546 40 x 8 2.85 2.72 - -
10 x 4 0.36 0.34 0.108 0.0728 40xlO 3.56 3.40 1.08 -
10 x 5 0.45 0.43 0.135 0.0910 40 x 15 5.34 5.10 1.62 1.09
lOx 8 0.71 0.68 0.216 0.146 40x20 7.12 6.80 2.16 1.46
15 x 2 0.27 0.26 0.081 0.0546 50 x 5 2.23 2.13 0.675 0.455
15 x 3 0.40 0.38 0.122 0.0819 50 x 8 3.56 3.40 1.08 0.728
15 x 5 0.67 0.64 0.202 0.137 50 x 10 4.45 4.25 1.35 0.910
15 x 8 1.07 1.02 0.324 0.218 50 x 15 6.68 6.38 2.02 1.37
15 x 10 1.34 1.28 0.405 0.273 50 x 20 8.90 8.50 2.70 1.82
20x 5 0.89 0.85 0.270 0,182 60x 5 2.67 - 0.810 -
20x 8 1.42 1.36 0.432 0.291 60x 8 4.27 - 1.30 -
20 x 10 1.78 1.70 0.540 0.364 6Ox1O 5.34 5.10 1.62 -
20 x 15 2.67 2.55 0.810 0.546 60 x 15 8.01 - 2.43 -
26 WestermannTables
Light Metal Sections
The weights of Indian Standard Aluminium sections Material: Aluminium sections as detailed below are to be
are based on density of 2.7 glcm3. To get weights extruded from aluminium alloys specified in
corresponding to density = 2.6 gf/cm3 and 2.8 gf/cm3, IS: 733-1967
multiply the values by 0.963 and 1.037 respectively
Details of the sections Designation Dimensions in mmfor Sectio. Wt.per Centre Moduli of section
nal area metre of gravity
h b t r em' kgflm C,cm Z, em' Zcrrt'
,
T-Section IS: 6445-1971 ISALT 25 x 25 - 0.4 25 25 3.2 5.0 1.60 0.4 0.72 1.2 0.3
ISALT 30 x 30-0.5 30 30 3.0 5.0 1.82 0.5 0.83 1.8 0.5
e-
11 r---r4
'f
ISALT 30 x 30-0.7 30 30 4.5 5.0 2.60 0.7 0.90 2.3 0.7
Xf xT ISALT40 x 50-0.8 40 40 3.2 5.0 2.88 0.8 1.47 4.9 0.9

ISALT 50 x 50- 1.2 50 50 4.5 6.0 4.45 1.2 1.39 7.5 1.9
-I Io-t
1 ISALT 50 x 50-1.6 50 50 6.0 6.0 5.79 1.6 1.45 9.1 2.5
Y
A B t r C, C,
L-SectionIS:3909-1966 ISALA20 x 10x 1.5 20 10 1.5 4.0 0.46 0.12 0.69 0.23 0.14 0.04
ISALA20 x 10x 2.0 20 10 2.0 4.0 0.59 0.16 0.72 0.25 0.18 0.05
r
A
Y
r
X...L
ISALA 20 x 15 x 1.5
ISALA 20 x 15 x 2.0
ISALA 20 x 15 x 3.0
ISALA 30 x 15 x 2.0
20
20
20
30
15
15
15
15
1.5
2.0
3.0
2.0
4.0
4.0
4.0
5.0
0.54
0.69
0.99
0.91
0.14
0.19
0.27
0.25
0.60 0.37
0.63 0.39
0.67 0.43
1.03 0.33
0.15
0.19
0.28
0.42
0.09
0.11
0.16
0.12
M ISALA 30 x 15 x 3.0 30 15 3.0 5.0 1.31 0.35 1.09 0.37 0.61 0.17
ISALA 30 x 20 x 2.0 30 20 2.0 5.0 1.01 0.27 0.94 0.47 0.44 0.21
--.-tB--JT
ISALA 30 x 20 x 3.0 30 20 3.0 5.0 1.46 0.40 0.99 0.51 0.64 0.31
ISALA 30 x 20 x 4.0 30 20 4.0 5.0 1.89 0.51 1.03 0.55 0.83 0.39
h b t, t. r
I-SecdonIS:3921-1966 IS..<\LB40 x 20 - 0.4 40 20 2.0 2.0 4.0 1.66 0.4 - 2.0 0.3
ISALB 40 x 20 - 0.6 40 20 3.0 3.0 4.0 2.36 0.6 - 2.7 0.4
by--+l ISALB 50 x 30 - 0.9 50 30 3.0 3.0 5.0 3.33 0.9 - 5.2 0.9
I ISALB 50 x 30 - 1.2 50 30 4.0 4.0 5.0 4.29 1.2 - 6.4 1.2
"r ISALB 60 x 30 - 1.1 60 30 4.0 3.0 5.0 4.17 1.1 - 7.9 1.2
T 1: x ISALB 60 x 30 - 1.5 60 30 6.0 4.0 5.0 5.73 -
1.5 10.4 1.8
r
..... .....t.
ISALB 60 x 30 - 1.9 60 30 8.0 5.0 5.0 7.21 1.9 - 12.4 2.5
It, I ISALB 60 x 40 - 1.9 60 40 6.0 4.0 6.0 7.03 1.9 - 13.5 3.2
f y ISALB 60 x 40 - 2.4 60 40 8.0 5.0 6.0 8.91 2.4 - 16.2 4.3
C,
C-SectionIS:3921-1966 ISALe40 x 20x 2 40 20 2.0 2.0 5.0 1.63 0.44 0.56 1.99 0.40
ISALe40 x 20 x 3 40 20 3.0 3.0 5.0 2.33 0.63 0.60 2.69 0.58
ISALC 50 x 30 x 3 50 30 3.0 3.0 6.0 3.27 0.88 0.91 5.10 1.33
ISALe 50 x 30 x 4
r=
50 30 4.0 4.0 6.0 4.23 1.14 0.95 6.32 1.72
ISALe 60 x 30 x 3 60 30 4.0 3.0 7.0 4.17 1.13 0.94 7.87 1.75
ISALe 60 x 30 x 4 60 30 6.0 4.0 7.0 5.73 1.55 1.03 10.37 2.48
l ISALe 60 x 30 x 5
ISALe 60 x 40 x 4
60
60
30
40
8.0 5.0
6.0 4.0
7.0
7.0
7.21
6.93
1.95
1.87
1.09
1.46
12.39
13.29
3.17
4.35
C, f-:J
..... f-b ISALe 60 x 40 x 5 60 40 8.0 5.0 7.0 8.81 2.38 1.53 16.01 5.57
Steel Tubes
fWall
Outside'r1--J-- thickness
diaL IS:1161-1968:Covers the requirementsfor hot tinished
)i-' 0 welded (HFW), hot finished seamless (HFS) and electric

resistance or induction butt welded (ERW) plain carbon
steel tubes for structural purposes.
Light Medium Heavy

Nominal
bore Outside Wall Weight Outside Wall Weight Outside Wall Weight
mn diameter thickness kg/1m diameter thickness kg/1m diameter thickness kg/1m
mn mn mn mn mn mn
15 21.3 2.00 0.962 21.3 2.65 1.22 21.3 3.25 1.45

20 26.9 2.35 1.42 26.9 2.65 1.58 26.9 3.25 1.90
25 33.7 2.65 2.04 33.7 3.25 2.46 33.7 4.05 2.99
32 42.4 2.65 2.61 42.4 3.25 3.15 42.4 4.05 3.86
40 48.3 2.9 3.27 48.3 3.25 3.61 48.3 4.05 4.43
50 60.3 2.9 4.14 60.3 3.65 5.10 60.3 4.5 6.17
65 76.1 3.55 5.84 76.1 3.65 6.53 76.1 4.5 7.92
80 88.9 3.25 6.86 88.9 4.05 8.48 88.9 4.85 10.1
100 114.3 3.65 9.97 114.3 4.5 12.1 114.3 5.4 14.5
125 139.7 4.5 14.9 139.7 4.85 16.2 139.7 5.4 17.9
150 165.1 4.5 17.8 165.1 4.85 19.2 165.1 5.4 21.2
Aluminium tube Brass tube Copper tube

[IS: 2678-1972] [IS: 407-1966] [IS: 5493-1969]
r = 2.7 kgf/dm3 r =8.5 kgf/dm3 r = 8.9 kgf/dm3
Weight In kgf!m
Outside Wall thickness in mm
(2) 0.5 0.80 0.75 1.0 1.5 2.0
mm Al Brass Cu Al Bras.. Cu Al Brass Cu Al Brass Cu AI Brass Cu
3 0.011 0.015
4 0.015 0.022
5 0.019 0.06 0.029 0.80 0.11 0.11 0.14
6 0.023 0.07 0.077 0.035 0.10 0.11 0.042 0.13 0.14 0.18
7 0.028 0.09 0.09 0.042 0.13 0.13 0.051 0.16 0.17 0.22 0.23 0.28
8 0.032 0.10 0.104 0.049 0.15 0.15 0.059 0.19 0.20 0.083 0.26 0.28 0.34
10 0.040 0.13 0.13 0.063 0.19 0.20 0.076 0.24 0.25 0.108 0.34 0.36 0.136 0.45
12 0.049 0.14 0.076 0.23 0.093 0.29 0.31 0.134 0.42 0.44 0.170 0.53 0.56
13 0.053 0.083 0.102 0.32 0.34 0.146 0.46 0.48 0.187 0.59 0.62
14 0.057 0.092 0.110 0.36 0.159 0.53 0.204 0.67

15 0.062 0.096 0.119 0.37 0.39 0.172 0.54 0.57 0.221 0.69 0.73
16 0.066 0.103 0.32 0.127 0.40 0.42 0.184 0.58 0.61 0.238 0.79
18 0.074 0.26 0.115 0.144 0.45 0.48 0.210 0.66 0.70 0.271 0.85 0.90
19 0.079 0.123 0.153 0.48 0.223 0.70 0.74 0.288 0.95

20 0.083 0.130 0.161 0.51 0.53 0.235 0.74 0.78 0.305 0.96 1.01
22 0.091 0.146 0.178 0.56 0.59 0.261 0.82 0.86 0.339 1.07 1.12
25 0.104 0.164 0.204 0.64 0.67 0.299 0.94 0.98 0.390 1.23 1.29
28 0.117 0.183 0.229 0.72 0.76 0.337 1.06 1.12 0.441 1.39 1.47
30 0.125 0.199 0.246 0.77 0.82 0.363 1.14 1.20 0.475 1.50 1.57
32 0.214 0.263 0.83 0.87 0.388 1.22 1.28 0.509 1.60 1.68
36 0.238 0.297 0.98 0.439 1.45 0.577 1.91
Numbers
Fundamental arithmetical operations
Vulgar fraction I Decimalfraction
Addition:Joiningtwo or morenumbers I Subtraction: Takingawaya numberfromanothernumber
Convertall fractionsinvolvedsuchthattheyhavesame Treatas wholenumbers,but rememberthatdecimalpoint
denominator(L.C.M.),thenproceedto add or subtract.
+ comes under decimal point.
I 2
2 3 6 6
3 2 9
---=---=-=-
3
-+- =- +- =-=-=1-
6 6
4
8 9-8
3+4 7
I
6
I
- 14.370
+2.035
16.405
14.370
- 2.035
12.335
4 3 12 12 12 12
Multiplication:Theprocessof takinga numbera givennumberof times

Multiplynumeratortimesnumerator Treatas wholenumber.
Multiplydenominatortimesdenominator Shiftthe decimalpointequalto numberof decimals
2 3 2x3
-x-=-=-=-
6 1 X in both factors.
1.4x 0.02 14x2=28
3, 4 3x4 12 2
y
3 decimalplaces
0.028
Division:Theprocessof determininghowmanytimesonenumberis containedin anotherof samekind

Multiplywiththe reciprocalof thesecondfraction.
+ = x= = I.!.
-.. Shift the decimal point to the right as required to make
full numbers.
1.5+ 0.25 150+25=6
4 3 4 2 8 8 I V
Decimal point 2 places to the right.
'YoOperations dealing with percentages
Base: Rs. 750.00 Rate: 4\1,%
Ba..e x Rate
Percentage =
100 Percentage = 750 100
x 45 = 3175 Rs.
Percentage: Rs. 1920.00 Rate: 6%

Base = Percentage x 100
Base = 1920 x 100
= 32000.00 Rs.
Rate
6
Percentage: Rs. 240.00 Base: Rs. 7200.00

Rate = tage x 100
Base Rate = 240 x 100 = 3.1.%
7200 2
% Interest account
Examples
Interest = Principal x Rate of interest x time Principal: Rs. 5500.00

100
Rate of interest: 3% :. Interest = 5500100x x3 2x 5
Period of time: 21- years = Rs. 412.50

Rateofinterest:4%
Interest x 100 22.40 x 360 x 100
Principal
Period of time x Rate of interest Period oftime: 72 days :. Principal = 72 x 4
Interest: Rs 22.40 = Rs. 2800.00
Principal: Rs. 2400.00

Interest x 100 30 x 100 x 12
Rate of interest = Interest: Rs. 30.00 :. Rate of interest = 2400 x 4
Principal x Period of time
Period of time: 3 months = 5%
Principal: Rs. 2500.00
Interest x 100 300 x 100
Period of time = Interest: Rs. 300.00 Time =
PMcipai x Rate of interest 2500 x 4
Rateof interest:4% = 3 years
Period of time: 1 year = 360 days; 1 month = 30 days
Measurement of plane figures
-
Area = S ide x side Triangle
0
Square r:::2 Area = Base x height
2
T I A =/x 1 I
\
c=,,2/;;..
~/-+j
1 A=I'
1 =..fA
IA =1 ~ h
1 = 2A
I
h= 2A
1
Rectangle Area = Length x Breadth Trapezoid

Area = Sum of two parallel sides x height
.
.Q 1=- .'. 2
I
,.. l--.j
IT
1. I"~'bl
b
b=~
1
t
f.
I ~.~
' , ,
'~~
b
- .
~I
I
~
I
I
I':~"'I
2A
h=-;;b
2A
a=--b
h
b = 2A - a
h
Parallelogram Area=Lengthx Height RegularPolygon
Area = Area of each triangle
T IA=/Xh I ~ x No.ofsides
~ 11
I
'-1 [-:'I-::JJ!
I.. l--.j h=~
1
I ~ i:
1+-/-+1
I A=~xn
2
I
Calculation of regular polygons

The area can be calculated from I or R (radius of circumscribed circle) or r (radius of inscribed circle)
The length of a side I can be calculated from R or r
The radius R can be calculated from I or r, the radius r from R or I
Area A = I Side I = I Radius R of Radius r of the
circumscribed circle inscribed circle
n = no. of sides
or
= no. of corners F times R2 times r2 times R times r times I times r times R time. I times
3 Sides 0.4330 1.2990 5.1962 1.7321 3.4641 0.5774 2.0000 0.5000 0.2887
4 Sides 1.0000 2.0000 4.0000 1.4142 2.0000 0.7071 1.4142 0.7071 0.5000
5 Sides 1.7205 '1.3776 3.6327 1.1756 1.453I 0.8507 1.2361 0.8090 0.6882
6 Sides 2.5981 2.5981 3.4641 1.0000 1.1547 1.0000 1.1547 0.8660 0.8660
8 Sides 4.8284 2.8284 3.3137 0.7654 0.8284 1.3066 1.0824 0.9239 1.2071
10 Sides 7.6942 2.9389 3.2492 0.6180 0.6498 1.6180 1.0515 0.9511 1.5388
12 Sides 11.l960 3.0000 3.2154 0.5176 0.5359 1.9319 1.0353 0.9659 1.8660
The Pythagoras Theorem
The square of the hypotenuse is equal to the sum of the squares of the other two sides.
=
c hypotenuse--opposite side to right angle
a, b =two sides forming right angle
c2 =a2+ b2 c = ~a2 + b2
Example: a =6 cm
=.J36 + 64 = .JlOO = 10 cm
30 WestermannTables
Reduce the total area of polygon into number of subareas, say triangles, Irregular polygon
rectangles, trapezoid etc.
A = sum of all subareas
A =A, +A,+A,...
A = I. X hi + I. x ~ + 13x ~ + ...
2
Circle
Area = !!.. x Diameter x Diameter
4
=0.785D'
Circumference = C = rr x Diameter
=3.142D
= 2trr
A = Area of greatercircle - Areaof smallercircle Hollow circle
=!!..D2_!!..d2
4 4
IA=~(D2 _d2) I
= 0.785 (D2 - d2)
Sector of circle
A = Arc length x Radius
2
I A= rrx;~x81
A=!!..xD2x8
4 360
b = rr x Dx 8
360
Segment of circle
A = Area of sector of circle - Area of triangle
S(r - h) S =2r sin~

2 2
h = ..tan~
2 4
Approximate area of segment A = ~3 x S x h
A = !!.. x Major axis x Minor axis

4
I A = 0.785 x Dx d I IA=rrxRXrl
Circumference C depends on ratio d : D

Example
Ratiod:D C=Dtimes d:D C=Dtimes D= 150mm
0.9 2.9866 0.5 2.4221 d=90mm
0.8 2.8361 0.4 2.3013 d: D=90: 150 =0.6
0.7 2.6912 0.3 2.1930 C= 150 x 2.5527
0.6 2.5527 0.2 2.1010 C= 382.9 mm
Measurement of sofid figures
Volume= Base x Height Surfacearea for squarebase

Prism
V=A x h
IAo=2A" +4Ac I
flr
V=A" x h = 2 x Area of base +
V=Ac xh 4 x Area of each side
I V=Axh I
V=[xbxh =2x[xb+4x[xh
A ---1- For Rectangle base
;'::"-'/ -1. I
IAo =2Ac+ 2Acl + 2AC2 I
IAo=2A.t>+3A",1
Prism I I
A = Equilateral triangle base
V=A.t> x h
IAo =2A.t>+ A", +A", +A". I
I V=Axh I
lJT
-.:
'j),
- -
h
.-l
v=[XhXh
2
A = Scalenetrianglebase
IAo= 2A.t>
+n xA" I
Regularpolygonof n sides
Lateral area of the cylinder
I V=Axh I
V=Ao xh
I I AL =tr X D x h I
E3I
V=!!..xD2xh
4
0"- A
I
Surface
Volume = Base x height
3 I
IAo= A" +4A.t>,1

A = Squarebase
V=Acxh
3
Iv = A; h I IAo =Ac + 2A.t>.+ 2A.t>,I
V = [xbxh A = Rectangle base
3
Pyramid I IAo =A.t>+ 3A.1.,I

A = Equilateral triangle base
V=-A.t>x
3
h
IAo =A.t>+ A.1.,+ A.t>2
+ A.t>.I
A h
Iv = A; h I
A = Scalenetrianglebase
I x h' x h
v=
-( ---- I 3
IAo=A.t> + n x A.t>,I
'' Regularpolygonof n sides
Cone I I
IAo =D2(D+2S)1
V = Ao x h
I Lateral surface
Iv = A; h I V=!!..D2x!!.
4 3 I
AL=
I trxDxS
A"1 I I
I AL = tr X r X r2 + h21
Surfacearea for A Frustum of a Pyramid

= square
Ao = sum of individual
areas
V.. (a; b r x h; for A = square
I
V = "3h (AI +.j'A;XA; + A2 ) lforA=n
sided polygon
Lateral area of frustum Frustum of a cone
I
AI. = lr X ~
D+d
XS IV=fixh(D2+DXd+d2) I
S =.Jh2+(R-rf .!!... =0261

12
Surface V=~x~XD3
Sphere
3 4
I V = lr~3 I
V =05236D3
Lateralarea Spherical segment
[ AI. =2lrrh or
Lateral area Solids of revolution

Pappus theorem:
1 Ar. =I x lr X d S21 5, = centre of gravity of

cross-section
Surface A = cross-section
dSI = diameter of circle of
1 Ao = CA, X lr X dSI centres of gravity
C. = circumference of
cross-section I V = A x lr X dSI I
Lateral surface area

Ring of circular cross-section
IAo=A=CXlrXD
Ao=lrxDxlrxds
~
Numericaltables How to use these tables
.
Example for the use of data tabulated: Values found under 376 can be used for following calculations
Number
8
C=1rxd A = !!...Xd2
4
I+- n-+l
A=n
2
OJ
I+- n-+l
V=n
3
d
or
n EJ
.rn
[3]
if;;
1181.2 III 036 141 376 53 157 376 19.3907 7.2177
Circumference Areaofa Areaofa Volumeof a 376 Sidelengthof Sidelengthof
of a circleif circleif squareif cubeif a squareif a cubeif
d= 376 d= 376 n = 376 n = 376 A = 376 V= 376
(mm,cm) (mm,cm) (mm,cm) (mm,cm) (mm',cm') (mm',cm')
Shifting the decimal point. . .

In case the basic number for a calculation is not 376 but 37.6 or 3.76 or 3760 the result can be found by appropriately shifting the
decimal point of the value found in the table. If the decimal point ofa number is I decimal off (left or right) the number which is
tabulated, the decimal point of the values found on the table must be shifted by:
.
I Decimal 2 Decimals 2 Decimals 3 Decimals
Number
8
C=1rxd A = !!...Xd2
4
I+- n-+l
A =n2
OJ
I+- n-+l
V=n3
d
or
n
Not applicable
I 2 2 3 1 Number of decimals to be shifted for

10 n or 0.1 n.
376 As compared to the table value 376

1181.2 111 036 141 376 53 157 376 Examples is shifted by the decimal point
118.12 1110.36 1413.76 53157.376 37.6 1 Decimal (to the left)

11.812 11.1036 14.1376 53.157376 3.76 2 Decimals (to the left)
11812 1\ 103600 14137600 53157376000 3760 ) Decimal (to the right)
Shiftingthe decimal point while extracting the root for values not tabulated
Example: m=? =?
(I) Shift the decimal point of the basic number Number
(a) By 2 decimals when extracting square root (e.g., 3.7

changes to 370).
d
or
n
EJ
,r,;
[3] if;;
(b) By 3 decimals when extracting cube root (e.g. 0.64
changes to 640) in order to arrive at a number which I 1/2 1/3
can be found in the table.
(2) The decimal point of the result found must be shifted back
by I decimal to correct the change made.
m ---+ 370 19.2354
(I) 2 decimals to the right: 3.7 changes to 370
(2) I decimal to the left: 19.2354 becomes 1.92354
m = 1.92354
'i./M4 ---+ 640 8.6177
(I) 3 decimals to the right: 0.64 changes to 640
(2) I decimal to the left: 8.6177 becomes 0.86177
=0.86177
Logarithms Usage of numerical tables

Taking the logarithm is another inversion, Raising a number First inversion: Second inversion:
so called the 2nd inversion of the process to a higher power Extracting the root Taking the logarithm of a
of raising a number to a power 5'= 125 of a number number
V125 = 5 125 log 125 = 3
3 = the logarithm of the number 125 to !he base 5
The column headed log in the table gives the Briggsian (or common)
logarithms (log) to the base 10.
Thc logarithm of a number here is the index to the base 10
e.g., log 1000 = 3.0000, since 10,.0000
= 1000 3.0000 = the logarithm of 1000
Every logarithm ofa number consists of the characteristic and the mantissa
Number Logarithm The mantissa can be taken from a logarithm table.
r..L., ,-L-, Thecharacteristicis to be addedfiomcasetocase.It is obtainedby
log483 = 2.6839 merelycountingthenumberof placesof a givennumber,startingto the
left fiom the decimal point onwards. Integral numbers from I to 1000, as
antilogarithm Issa listed in the column headed log have the characteristic added already.
Characteristic
Finding the characteristic

Let the number The corresponding Example Significant figures having the
n has characteristic is then number n logn same sequence here e.g., 483,
4 4830 3.6839 4.83, 0.0483 have the same
places
3 483 2.6839 mantissa, namely 6839.
places 2. ... number of digits
2 places I. ... to the left of the 48.3 1.6839
I 3.m}
O. ... "'" 1<."...
decimal point .. 4.83 0.6839 Logarithms of these numbers
place differ fiom one another in
0.483 1.6839 that each number has its own
O. ... I naught
2. ... 10the number 0.0483 2.6839 characteristic in front.
0.0... 2 naughts
0.00 ... 3 naughts I.......
3. } of naughts
negative and equal 0.00483 3.6839
Arithmatical operations involving logarithms in the computations

a x b multiplication is reduced to addition
log (a x b) = log a + log b
49.1 x 3.47
log 49.1 = L6911 Mantissa, 23 14 looked up
+ log 3.47 =-2.2314

05403 s-+ inlog
1
columnI I
n headed
2305 log
Ihe sho,:"sfor
antilog n = 170
Characteristic of 2 = 170
49.1 x 3.47 = 170.36 1230511701 Interpolation- gives = 170.36
division is reduced to subtraction

b
10g() = loga - 10gb

3.47 + 49.1 log 3.47 = 05403 Mantissa, 8492 looked up
-10 g 49.1 = 1.6911 s-+

- Iinlogcolumnheadedlog
I n I 8494 the sho,:"s
anttlog for
2.8492 Characteristic onn
= 707
= 0.0707
3.47 1849417071 Interpolation- gives = 0.070666
- = 0.07067
49.1
a" raising a number to a higher power is reduced to multiplication

log(a")=n x log a
16' Mantissa, 6123 looked up
3 x log
log 16
I = 1.2041
3.6123 s-+
16 = 4096
Iinlog I n headed
column 1Characteristic
6117 log
the shows
antilog for
n = 409
of 3 = 4090
16117 14091 Interpolation- gives = 4096
extracting the root of a number is reduced to division
log q{.; = x loga

n
},fI4s log 145 = 2.1614 Mantissa, 72047 looked up
.!.Iog 145 =0.72047 ..r-+ in column headed log shows for

3 I log I n 1Characteristic
7202 the antilog n
of 0
= 525
= 5.25
},fI4s = 5.2534 17202 15251 Interpolation- gives = 5.2534
-For Interpolation see page 35.
Interpolation
Finding the proportional part of the difference between the calculated values shown in the tables can be performed with sufficient
accuracy assuming that the values lisd are linear.
=?
360.1 11".360.1 /'-...
n Trxn
n TrXn
stands for
0 360
361 1134.1
1131.0}
1.0.::.3.1
3.1 d'ff,
0.1.::.0.1 x 3.1 = 0.31

I' erence
corresponds
360
.1
.2
1131.0
difference
3.1
1131.0 + 0.1 x 3.1 = 1131.31
1131.0 + 0.2 x 3.1 = 1131.62
11"x 360.1= 1131.0+0.31= I13L31
.3 1131.0 + 0.3 x 3.1 = 1131.93
200.25 !!.. x 200.25 =? .4
4
Tr .5
n -xn
4 .6
200 31415.9 .65 1131.0+ 0.65 x 3.1 = 1133.02
201 31730.9 }315difference .7
l.ooQ315.0 .8
.
0.25.::. 0.25 x 315.0 = 78.75 .9 1131.0+ 0.9 x 3.1 = 1133.79
!!.. x 200.25 = 31415.9 + 7875 = 31494.65 361 1134.1
4
170.27 170.72'=? 170.27 170.72'=?
n n2 n n3
170
171
1.0 Q 341
28900
29241 }
341 differece OJ 170
171
1.0 Q
491300C
5000211 } difference 87211
87211
0.27.::. 0.27 x 341 = 92.07 0.27 Q 0.27 x 87211 = 23547
170.272 = 28900 + 92.07 = 2899207 170.273 = 4913000 + 23547 = 4936547
45.67 .J45.67 = ? 687.63 687.63 =? difference

n ..In n V;; \
45 6.7082 if;; 687 8.8237
46 6.7823 } 0.0741difference 688 8.8280 }0.0043
fourth decimal
Units of the
1.0 .::.0.0741Units of the fourthdecimal 1.0 Q 0.0043 4
0.67 Q 0.67 x 741 = 496.47
0.63 Q 0.63 x 43 = 27.09
.J45.67 = 6.7082 + 0.0496 = 6.7578 687.63 = 8.8237 + 27.09 = 8.8264
825.65 log 825.65 = ? 2.2314 n =?
n log n log n n
log 825 2.9165 log 2.2304 170
826 2.9170 }0.0005 difference 2.2330 171
I Q 5 26 Q 1
0.65 Q 0.65 x 5 = 3.25 1Q 1.26 = 0.038
log 825.65 2.9165 IOQ 0.38
+ 325 2.2314 170
= 2.916825 + 0.38
= 170.38
Inversion: It is commonly practised to start out from the column headed n to look for concerned
.
values in the other columns, one can dfl likewise the opposite e.g.
=
.J36480 ? 36481 read from column headed n2
gives the resultunder columnheaded n: 191 .J36480 191
Let a number Z be
known in column:
0Trxd
4
xd2 n2
[J] D OJ n3 ..In V;;
Column n gives d d ,rz z2 z3

the result:
I n I:
Mathematical tables I
Q
C=1Cxd A=-1Cx d2
4
.
I+- n -+I
A =,,2
[]
I+- n-+l
V =,,3
Numher
d
or
n
D OJ
.r,; if;;
Factors
and
primes
log n
1 -1
1 2 2 3
2 3
- -
3.142 0.7854 1 I 1 1.0000 1.0000 - 0.0000
6.283 3.1416 4 8 2 1.4142 1.2599 - 0.3010
9.425 7.0686 9 27 3 1.7321 1.4422 - 0.4771
12.566 12.5664 16 64 4 2.0000 1.5874 2' 0.6021
15.708 19.6350 25 125 5 2.2361 1.7100 - 0.6990
18.850 28.2743 36 216 6 2.4495 1.8171 2x3 0.7782
21.991 38.4845 49 343 7 2.6458 1.9129 - 0.8451
25.133 50.2655 64 512 8 2.8284 2.0000 2' 0.9031
28.274 63.6173 81 729 9 3.0000 2.0801 3' 0.9542
31.416 78.5398 100 1000 10 3.1623 2.1544 2x5 1.0000
34.558 95.0332 121 1331 II 3.3166 2.2240 - 1.0414
37.699 113.097 144 1728 12 3.4641 2.2894 2' x 3 1.0792
40.841 132.732 169 2197 13 3.6056 2.3513 - 1.1139
43.982 153.938 196 2744 14 3.7417 2.4101 2x7 1.1461
47.124 176.715 225 3375 15 3.8730 2.4662 3x5 1.1761
50.265 201.062 256 4096 16 4.0000 2.5198 2. 1.2041
53.407 226.980 289 4913 17 4.1231 2.5713 - 1.2305
56.549 254.469 324 5832 18 4.2426 2.6207 2 x 3' 1.2553
59.690 283.529 361 6859 19 4.3589 2.6684 - 1.2788
62.832 314.159 400 8000 20 4.4721 2.7144 2' x 5 1.3010
65.973 346.361 441 9261 21 4.5826 2.7589 3x7 1.3222
69.115 380.133 484 10648 22 4.6904 2.8020 2 x 11 1.3424
72.257 415.476 529 12167 23 4.7958 2.8439 - 1.3617
75.398 452.389 576 13824 24 4.8900 2.8845 2' x3 1.3802
78.540 490.874 625 15625 25 5.0000 2.9240 5' 1.3980
81.681 530.929 676 17576 26 5.0990 2.9625 2 x 13 1.4150
84.823 572.555 729 19683 27 5.1962 3.0000 3' 1.4314
87.965 615.752 784 21952 28 5.2915 3.0366 2' x7 1.4472
91.106 660.520 841 24389 29 5.3852 3.0723 - 1.4624
94.248 706.858 900 27000 30 5.4772 3.1072 2x3x5 1.477I
97.389 754.768 961 29791 31 5.5678 3.1414 - 1.4914
100.531 804.248 1024 32768 32 5.6569 3.1748 2' 1.5052
103.673 855.299 1089 35937 33 5.7446 3.2075 3 x 11 1.5185
106.814 907.920 1156 39304 34 5.8310 3.2396 2x 17 1.5315
109.956 962.113 1225 42875 35 5.9161 3.2711 5x7 1.5441
113.097 1017.88 1296 46656 36 6.0000 3.3019 2' x 3' 1.5563
116.239 1075.21 1369 50653 37 6.0828 3.3322 - 1.5682
119.381 1134.11 1444 54872 38 6.1644 3.3620 2x 19 1.5798
122.522 1194.59 1521 59319 39 6.2450 3.3912 3 x 13 1.5911
125.66 1256.64 1600 64000 40 6.3246 3.4200 2.'x5 1.6021
128.81 1320.25 1681 68921 41 6.4031 3.4482 - 1.6128
131.95 1385.44 1764 74088 42 6.4807 3.4760 2x3x7 1.6233
135.09 1452.20 1849 79507 43 6.5574 3.5034 - 1.6335
138.23 1520.53 1936 85184 44 6.6332 3.5303 2'x 11 1.6435
141.37 1590.43 2025 91125 45 6.7082 3.5569 3' x 5 1.6532
144.51 1661.90 2116 97336 46 6.7823 3.5830 2x23 1.6628
147.65 1734.94 2209 103823 47 6.8557 3.6088 - 1.6721
150.80 1809.56 2304 I 10592 48 6.9282 3.6342 2'x 3 1.6812
153.94 1885.74 2401 117649 49 7.0000 3.6593 7' 1.6902
157.08 1963.50 2500 125000 50 7.0711 3.6840 2x5' 1.6990
Q
C=Trxd
I
A=-
Trx d2
2
4
. []
I+- n -+I
A = n2
2
I+- n-+l
V =n3
3
Number
d
or
n
D ..r;;
-I
CD
if;
I
Factors
and
primes
-
log n
-
2 3
160.22 2042.82 2601 132651 51 7.1414 3.7084 3 x 17 1.7076
163.36 2123.72 2704 140608 52 7.2II I 3.7325 2' x 13 1.7160
166.50 2206.18 2809 148877 53 7.2801 3.7563 - 1.7243
169.65 2290.22 2916 157464 54 7.3485 3.7798 2x 3' 1.7324
172.79 2375.83 3025 166375 55 7.4162 3.8030 5 x II 1.7404
175.93 2463.01 3136 175616 56 7.4833 3.8259 2'x7 1.7482
179.07 2551.76 3249 185193 57 7.5498 3.8485 3x 19 1.7559
182.21 2642.08 3364 195112 58 7.6158 3.8709 2x29 1.7634
185.35 2733.97 3481 205379 59 7.6811 3.8930 - 1.7709
188.50 2827.43 3600 216000 60 7.7460 3.9149 2' x 3 x 5 1.7782
191.64 2922.47 3721 226981 61 7.8102 3.9365 - 1.7853
194.78 3019.07 3844 238328 62 7.8740 3.9579 2 x 31 1.7924
197.92 3117.25 3969 250047 63 7.9373 3.9791 3'x7 1.7993
201.06 3216.99 4096 262144 64 8.0000 4.0000 2. 1.8062
204.20 3318.31 4225 274625 65 8.0623 4.0207 5 x 13 1.8129
207.35 342l.l 9 4356 287496 66 8.1240 4.0412 2x3xII 1.8195
210.49 3525.65 4489 300763 67 8.1854 4.0615 - 1.8261
213.63 3631.68 4624 314432 68 8.2462 4.0817 2'x 17 1.8325
216.77 3739.28 4761 328509 69 8.3066 4.1016 3 x 23 1.8389
219.91 3848.45 4900 343000 70 8.3666 4.1213 2x5x7 1.8451
223.05 3959.19 5041 3579II 71 8.4261 4.1408 - 1.8513
226.19 4017.50 5184 373248 72 8.4853 4.1602 2' x 3' 1.8573
229.34 4185.39 5329 389017 73 8.5440 4.1793 - 1.8633
232.48 4300.84 5476 405224 74 8.6023 4.1983 2 x 37 1.8692
235.62 4417.86 5625 421875 75 8.6603 4.2172 3 x 5' 1.8751
238.76 4536.44 5776 438976 76 8.7178 4.2358 2'x 19 1.8808
241.90 4656.63 5929 456533 77 8.7750 4.2543 7 x II 1.8865
245.04 4778.36 6084 474552 78 8.8318 4.2727 2x3x13 1.8921
248.19 4901.67 6241 493039 79 8.8882 4.2908 - 1.8976
251.33 5026.55 6400 512000 80 8.9443 4.3089 24x 5 1.9031
254.47 5153.00 6561 531441 81 9.0000 4.3267 34 1.9085
257.61 5281.02 6724 551363 82 9.0554 4.3445 2 x41 1.9138
260.75 5410.61 6889 571787 83 9.1104 4.3621 - 1.9191
263.89 5541.77 7056 592704 84 9.1652 4.3795 2' x 3 x 7 1.9243
267.04 5674.50 7225 614125 85 9.2195 4.3968 5 x 17 1.9294
270.18 5808.80 7396 636056 86 9.2736 4.4140 2x43 1.9345
273.32 5944.68 7569 658503 87 9.3274 4.4310 3 x29 1.9395
276.46 6082.12 7744 681472 88 9.3808 4.4480 2' x II 1.9445
279.60 6221.14 7921 704969 89 9.4340 4.4647 - 1.9494
282.74 6361.73 8100 729000 90 9.4868 4.4814 2 x 3' x 5 1.9542
285.88 6503.88 8281 753571 91 9.5394 4.4979 7 x 13 1.9590
289.03 6647.61 8464 778688 92 9.5917 4.5144 2' x 23 1.9638
292.17 6792.91 8649 804357 93 9.6437 4.5307 3 x 31 1.9685
295.31 6939.78 8836 830584 94 9.6954 4.5468 2x47 1.9731
298.45 7088.22 9025 857375 95 9.7468 4.5629 5 x 19 1.9777
301.59 7238.23 9216 884736 96 9.7980 4.5789 2' x 3 1.9823
304.73 7389.81 9409 912673 97 9.8489 4.5947 - 1.9868
307.88 7542.96 9604 941192 98 9.8995 4.6104 2x7' 1.9912
311.02 7697.69 9801 970299 99 9.9499 4.6261 3'xll 1.9956
314.16 7853.98 10000 100000o 100 10.0000 4.6416 2' x5' 2.0000
38 WestermannTables
Q
C=1rxd A=-
1rx d2
4
.
I+- n-+l
A=n2
[]
I+- n-+l
V =n3
Number
d
or
n
D.rn
CD
V;;
Factors
and
primes
log n
1 1
1 2 2 3 - -
2 3
317.30 8011.85 10201 1030301 101 10.0499 4.6570 - 2.0043
320.44 8171.28 10404 1061208 102 10.0995 4.6723 2 x 3 x 17 2.0086
323.58 8332.29 10609 1092727 103 10.1489 4.6875 - 2.0128
326.73 8494.87 10816 1124864 104 10.1980 4.7027 2' x 13 2.0170
329.87 8659.01 11025 1157625 105 10.2470 4.7177 3x5x7 2.0212
333.G1 8824.73 11236 1191016 106 10.2956 4.7326 2x53 2.0253
336.15 8992.02 11449 1225043 107 10.3441 4.7475 - 2.0294
339.29 9160.88 11664 1259712 108 10.3923 4.7622 2'x3' 2.0334
342.43 9331.32 11881 1295029 109 10.4403 4.7769 - 2.0374
345.58 9503.32 12100 1331000 110 10.4881 4.7914 2x5x11 2.0414
348.72 9676.89 12321 1367631 III 10.5357 4.8059 3 x 37 2.0453
351.86 9852.03 12544 1404928 112 10.5830 4.8203 2' x 7 2.0492
355.00 10028.7 12769 1442897 113 10.6301 4.8346 - 2.0531
358.14 10207.0 12996 1481544 114 10.6771 4.8488 2 x 3 x 19 2.0569
361.28 10386.9 13225 1520875 115 10.7238 4.8629 5 x23 2.0607
364.42 10568.3 13456 1560896 116 10.7703 4.8770 2'x29 2.0645
367.57 10751.3 13689 1601613 117 10.8167 4.8910 3' x 13 2.0682
370.71 10935.9 13924 1643032 118 10.8628 4.9049 2x 59 2.0719
373.85 11122.0 14161 1685159 119 10.9087 4.9187 7 x 17 2.0756
376.99 11309.7 14400 1728000 120 10.9545 4.9324 2' x 3 x 5 2.0792
380.13 11499.0 14641 1771561 121 11.0000 4.9461 11' 2.0828
383.27 11689.9 14884 1815848 122 11.0454 4.9597 2 x61 2.0864
386.42 11882.3 15129 1860867 123 11.0905 4.9732 3 x41 2.0899
38956 12076.3 15376 1906624 124 11.1355 4.9866 2'x31 2.0934
392.70 12271.8 15625 1953125 125 11.1803 5.0000 5' 2.0969
395.84 12469.0 15876 2000376 126 11.2250 5.0133 2x3'x7 2.1004
398.98 12667.7 16129 2048383 127 11.2694 5.0265 - 2.1038
402.12 12868.0 16384 2097152 128 11.3137 5.0397 27 2.1072
405.27 13069.8 16641 2146689 129 11.3578 5.0528 3 x 43 2.1106
408.41 13273.2 16900 2197000 130 11.4018 5.0658 2x5x13 2.1139
41l.S5 13478.2 17161 2248091 131 11.4455 5.0788 - 2.1173
414.69 13684.8 17424 2299968 132 11.4891 5.0916 2'x3x11 2.1206
417.83 13892.9 17689 2352637 133 11.S326 5.1045 7x 19 2.1239
420.97 14102.6 17956 2406104 134 11.S758 5.1172 2x67 2.1271
424.12 14313.9 18225 2460375 135 11.6190 5.1299 3' x 5 2.1303
427.26 14526.7 18496 2515456 136 11.6619 5.1426 2'x 17 2.1335
430.40 14741.1 18769 2571353 137 11.7047 5.1551 - 2.1367
433.54 14957.1 19044 2628072 138 11.7473 5.1676 2x3x23 2.1399
436.68 15174.7 19321 2685619 139 11.7898 5.1801 - 2.1430
439.82 15393.8 19600 2744000 140 11.8322 5.1925 2' x 5 x 7 2.1461
442.96 15614.5 19881 2803221 141 11.8743 5.2048 3x47 2.1492
446.11 15836.8 20164 2863288 142 11.9164 5.2171 2x71 2.1523
449.25 16060.6 20449 2924207 143 11.9583 5.2293 11x13 2.1553
452.39 16286.0 20736 2985984 144 12.0000 5.2415 2'x 3' 2.1584
455.53 16513.0 21025 3048625 145 12.0416 5.2536 5x29 2.1614
458.67 16741.5 21316 3112136 146 12.0830 5.2656 2x73 2.1644
461.81 16971.7 21609 3176523 147 12.1244 5.2776 3 x 7' 2.1673
464.96 17203.4 21904 3241792 148 12.1655 5.2896 2'x37 2.1703
468.10 17436.6 22201 3307949 149 12.2066 5.3015 - 2.1732
471.24 17671.5 22500 3375000 150 12.2474 5.3133 2 x 3 X5' 2.1761
L
Q
C=n:xd
1
A=-
7rx d2
2
4
. n-+l
A = n2
2
OJ
n-+l
V = n3
3
Number
d
or
n
[J []
..In
1
V;;
1
Factors
and
primes
-
log n
-
2 3
474.38 17907.9 22801 3442951 151 12.2882 5.3251 - 2.1790
477.52 18145.8 23104 3511808 152 12.3288 5.3368 2' x 19 2.1818
480.66 18385.4 23409 3581577 153 12.3693 5.3485 3' x 17 2.1847
483.81 18626.5 23716 3652264 154 12.4097 5.3601 2x7x 11 2.1875
486.95 18869.2 24025 3723875 155 12.4499 5.3717 5 x 31 2.1903
490.09 19113.4 24336 3796416 156 12.4900 5.3832 2'x3x13 2.1931
493.23 19359.3 24649 3869893 157 12.5300 5.3947 - 2.1959
496.37 19606.7 24964 3944312 158 12.5698 5.4061 2x79 2.1987
499.51 19855.7 25281 4019679 159 12.6095 5.4175 3 x 53 2.2014
502.65 20106.2 25600 4096000 160 12.6491 5.4288 2' x 5 2.2041
505.80 20358.3 25921 4173281 161 12.6886 5.4401 7x23 2.2068
508.94 20612.0 26244 4251528 162 12.7279 5.4514 2 x 3' 2.2095
512.08 20867.2 26569 4330747 163 12.7671 5.4626 - 2.2122
515.22 21124.1 26896 4410944 164 12.8062 5.4737 2' x41 2.2148
518.36 21382.5 27225 4492125 165 12.8452 5.4848 3x5x11 2.2175
521.50 21642.4 27556 4574296 166 12.8841 5.4959 2 x 83 2.2201
524.65 21904.0 27889 4657463 167 12.9229 5.5069 - 2.2227
527.79 22167.1 28224 4741632 168 12.9615 5.5178 2' x 3 x 7 2.2253
530.93 22431.8 28561 4826809 169 13.0000 5.5288 13' 2.2279
534.07 22698.0 28900 4913000 170 13.0384 5.5397 2 x 5 x 17 2.2305
537.21 22965.8 29241 5000211 171 13.0767 5.5505 3' x 19 2.2330
540.35 23235.2 29584 5088448 172 13.1149 5.5613 2' x 43 2.2355
543.50 23506.2 29929 5177717 173 13.1529 5.5721 - 2.2381
546.64 23778.7 30276 5268024 174 13.1909 5.5828 2 x 3 x 29 2.2406
549.78 24052.8 30625 5359375 175 13.2288 5.5934 5'x7 2.2430
552.92 24328.5 30976 5451776 176 13.2665 5.6041 2' x 11 2.2455
556.06 24605.7 31329 5545233 177 13.3041 5.6147 3 x 59 2.2480
559.20 24884.6 31684 5639752 178 13.3417 5.6252 2x 89 2.2504
562.35 25164.9 32041 5735339 179 13.3791 5.6357 - 2.2529
565.49 25446.9 32400 5832000 180 13.4164 5.6462 2' x 3' x 5 2.2553
568.63 25730.4 32761 5929741 181 13.4536 5.6567 - 2.2577
571.77 26015.5 33124 6028568 182 13.4907 5.6671 2x7x13 2.2601
574.91 26302.2 33489 6128487 183 13.5277 5.6774 3 x61 2.2625
578.05 26590.4 33856 6229504 184 13.5647 5.6877 2' x 23 2.2648
581.19 26880.3 34225 6331625 185 13.6015 5.6980 5 x 37 2.2672
584.34 27171.6 34596 6434856 186 13.6382 5.7083 2 x 3 x 31 2.2695
587.48 27464.6 34969 6539203 187 13.6748 5.7185 11x 17 2.2718
590.62 27759.1 35344 6644672 188 13.7113 5.7287 2' x47 2.2742
593.76 28055.2 35721 6751269 189 13.7477 5.7388 3'x 7 2.2765
596.90 28352.9 36100 6859000 190 13.7840 5.7489 2 x 5 x 19 2.2788
600.04 28652.1 36481 6967871 191 13.8203 5.7590 - 2.2810
603.19 28952.9 36864 7077888 192 13.8564 5.7690 26x 3 2.2833
606.33 29255.3 37249 7189057 193 13.8924 5.7790 - 2.2856
609.47 29559.2 37636 7301384 194 13.9284 5.7890 2x97 2.2878
612.61 29864.8 38025 7414875 195 13.9642 5.7989 3x5x13 2.2900
615.75 30171.9 38416 7529536 196 14.0000 5.8088 2' x 7' 2.2923
618.89 30480.5 38809 7645373 197 14.0357 5.8186 - 2.2945
622.04 30790.7 39204 7762392 198 14.0712 5.8285 2 x 3' x 11 2.2967
625.18 31102.6 39601 7880599 199 14.1067 5.8383 - 2.2989
628.32 31415.9 40000 800000o 200 14.1421 5.8480 2' x 5' 2.3010
,...
Q
C=1rxd
I
A=-
1rx d2
2
4
.
I+- n-+l
A = n2
2
OJ
I+- n-+l
V = n3
3
Number
d
or
n
D []
.r;;
-I
V;;
I
Factors
and
primes
-
log n
-
2 3
63\.46 31730.9 40401 8120601 201 14.1774 5.8578 3 x 67 2.3032
634.60 32047.4 40804 8242408 202 14.2127 5.8675 2 x 101 2.3054
637.74 32365.5 41209 8365427 203 14.2478 5.8771 7 x29 2.3075
640.88 32685.1 41616 8489664 204 14.2829 5.8868 2'x3x 17 2.3096
644.03 33006.4 42025 8615125 205 14.3178 5.8964 5 x41 2.3118
647.17 33329.2 42436 8741816 206 14.3527 5.9059 2 x 103 2.3139
650.31 33653.5 42849 8869743 207 14.3875 5.9155 3' x 23 2.3160
653.45 33979.5 43264 8998912 208 14.4222 5.9250 24x13 2.3181
656.59 34307.0 43681 9129329 209 14.4568 5.9345 11x 19 2.3202
659.73 34636.1 44100 9261000 210 14.4914 5.9439 2x3x5x7 2.3222
662.88 34966.7 44521 9393931 211 14.5258 5.9533 - 2.3243
666.02 35298.9 44944 9528128 212 14.5602 5.9627 2'x 53 2.3263
669.16 35632.7 45369 9663597 213 14.5945 5.9721 3x71 2.3284
672.30 35968.1 45796 9800344 214 14.6287 5.9814 2xlO7 2.3304
675.44 36305.0 46225 9938375 215 14.6629 5.9907 5 x43 2.3324
678.58 36643.5 46656 10077696 216 14.6969 6.0000 2' x 3' 2.3345
68\.73 36983.6 47089 10218313 217 14.7309 6.0092 7 x 31 2.3365
684.87 37325.3 47524 10360232 218 14.7648 6.0185 2x 109 2.3385
688.01 37668.5 47961 10503459 219 14.7986 6.0277 3 x 73 2.3404
691.15 38013.3 48400 10648000 220 14.8324 6.0368 2'x5x1l 2.3424
694.29 38359.6 48841 10793861 221 14.8661 6.0459 13x 17 2.3444
697.43 38707.6 49284 10941048 222 14.8997 6.0550 2 x 3 x 37 2.3464
700.53 39057.1 49729 11089567 223 14.9332 6.0641 - 2.3483
703.72 39408.1 50176 11239424 224 14.9666 6.0732 2' x7 2.3503
706.86 39760.8 50625 11390625 225 15.0000 6.0822 3'x5' 2.3522
710.00 40115.0 51076 11543176 226 15.0333 6.0912 2 x 113 2.3541
713.14 40470.8 51529 11697083 227 15.0665 6.1002 - 2.3560
716.28 40828.1 51984 11852352 228 15.0997 6.1091 2' x 3 x 19 2.3579
719.42 41187.1 52441 12008989 229 15.1327 6.1180 - 2.3598
722.57 41547.6 52900 12167000 230 15.1658 6.1269 2 x 5 x 23 2.3617
725.71 41909.6 53361 12326391 231 15.1987 6.1358 3x7x1l 2.3636
728.85 42273.3 53824 12487168 232 15.2315 6.1446 2' x29 2.3655
731.99 42638.5 54289 \2649337 233 15.2643 6.1534 - 2.3674
735.13 43005.3 54756 \2812904 234 15.2971 6.1622 2x3'x13 2.3692
738.27 43373.6 55225 12977875 235 15.3297 6.1710 5 x47 2.3711
74\.42 43743.5 55696 13144256 236 15.3623 6.1797 2' x59 2.3729
744.56 44115.0 56169 13312053 237 15.3948 6.1885 3 x 79 2.3748
747.70 44488.1 56644 \3481272 238 15.4272 6.1972 2x7x17 2.3766
750.84 44862.7 5712\ 13651919 239 \5.4596 6.2058 - 2.3784
753.98 45238.9 57600 13824000 240 15.4919 6.2145 24x3x5 2.3802
757.12 45616.7 58081 13997521 241 15.5242 6.2231 - 2.3820
760.27 45996.1 58564 14172488 242 15.5563 6.2317 2 x II' 2.3838
763.41 46377.0 59049 14348907 243 15.5885 6.2403 3' 2.3856
766.55 46759.5 59536 14526784 244 15.6205 6.2488 2'x61 2.3874
769.69 47143.5 60025 14706125 245 15.6525 6.2573 5 x 7' 2.3892
772.83 47529.2 60516 14886936 246 15.6844 6.2658 2 x 3 x 41 2.3909
775.97 47916.4 61009 15069223 247 15.7162 6.2743 \3 x 19 2.3927
779.11 48305.1 61504 15252992 248 15.7480 6.2828 2' x31 2.3945
782.26 48695.5 62001 15438249 249 15.7779 6.2912 3 x 83 2.3962
785.40 49087.4 62500 15625000 250 15.8114 6.2996 2x5' 2.3979
Q
C=1Cxd
1
A=-
1Cx d2
4
2
.A = n2
2
OJ
14--n --+I 14--n --+I
V =n3
3
Number
d
or
n
[J OJ
./n
1
2
if;;
1
3
Factors
and
primes
-
log n
788.54 49480.9 63001 15813251 251 15.8430 6.3080 - 2.3997

791.68 49875.9 63504 16003008 252 15.8745 6.3164 22x3'x7 2.4014
794.82 50272.6 64009 16194277 253 15.9060 6.3247 11x23 2.4031
797.96 50670.7 64516 16387064 254 15.9374 6.3330 2 x 127 2.4048
801.11 51070.5 65025 16581375 255 15.9687 6.3413 3 x 5 x 17 2.4065
804.25 51471.9 65536 16777216 256 16.0000 6.3496 2' 2.4082
807.39 51874.8 66049 16974593 257 16.0312 6.3579 - 2.4099
810.53 52279.2 66564 17173512 258 16.0624 6.3661 2 x 3 x 43 2.4116
813.67 52685.3 67081 17373979 259 16.0935 6.3743 7 x 37 2.4133
816.81 53092.9 67600 17576000 260 16.1245 6.3825 22x 5 x 13 2.4150
819.96 53502.1 68121 17779581 261 16.1555 6.3907 32x 29 2.4166
823.10 53912.9 68644 17984728 262 16.1864 6.3988 2x 131 2.4183
826.24 54325.2 69169 18191447 263 16.2173 6.4070 - 2.4200
829.38 54739.1 69696 18399744 264 16.2481 6.4151 2'x3x11 2.4216
832.52 55154.6 70225 18609625 265 16.2788 6.4232 5 x 53 2.4233
835.66 55571.6 70756 18821096 266 16.3095 6.4312 2 x 7 x 19 2.4249
838.81 55990.2 71289 19034163 267 16.3401 . 6.4393 3x 89
22x67
2.4265
2.4281
841.95 56410.4 71824 19248832 268 16.3707 6.4473
72361 19465109 269 16.4012 6.4553 - 2.4298
845.09 56832.2
848.23 57255.5 72900 19683000 270 16.4317 6.4633 2 x 3' x 5 2.4314
851.37 57680.4 73441 19902511 271 16.4621 6.4713 - 2.4330

854.51 58106.9 73984 20123648 272 16.4924 6.4792 24 x 17 2.4346
857.65 58534.9 745:!9 20346417 273 16.5227 6.4872 3x7x 13 2.4362
860.80 58964.6 75076 20570824 274 16.5529 6.4951 2 x 137 2.4378
863.94 59395.7 75625 20796875 275 16.5831 6.5030 52x 11 2.4393
867.08 59828.5 76176 21024576 276 16.6132 6.5108 22X3x23 2.4409
870.22 60262.8 76729 21253933 277 16.6433 6.5187 - 2.4425
873.36 60698.7 77284 21484952 278 16.6733 6.5265 2 x 129 2.4440
876.50 61136.2 77841 21717639 279 16.7033 6.5343 32x 31 2.4456
879.65 61575.2 78400 21952000 280 16.7332 6.5421 2'.x5x7 2.4472
882.79 62015.8 78961 22188041 281 16.7631 6.5499 - 2.4487
885.93 62458.0 79524 22425768 282 16.7929 6.5577 2.x 3 x 47 2.4503
889.07 62901.8 80089 22665187 283 16.8826 6.5654 - 2.4518
892.21 63347.1 80656 22906504 284 16.8523 6.5731 22 x 71 2.4533
895.35 63794.0 81225 23149125 285 16.8819 6.5808 3 x 5 x 19 2.4548
898.50 64242.4 81796 23393656 286 16.9115 6.5885 2 x 11 x 13 2.4564
901.64 64692.5 82369 23639903 287 16.9411 6.5962 7 x41 2.4579
904.78 65144.1 82944 23887872 288 16.9706 6.6039 2' x 32 2.4594
907.92 65597.2 83521 24137569 289 17.0000 6.6115 17" 2.4609
911.06 66052.0 84100 24389000 290 17.0294 6.6191 2 x 5 x 29 2.4624
914.20 66508.3 84681 24642171 291 17.0587 6.6267 3 x97 2.4639

917.35 66966.2 85264 24897088 292 17.0880 6.6343 22 x 73 2.4654
67425.6 85849 25153757 293 17.1172 6.6419 - 2.4669
920.49
923.63 67886.7 86436 25412184 294 17.1464 6.6494 2 x 3 X 72 2.4684
926.77 68349.3 87025 25672375 295 17.1756 6.6569 5 x59 2.4698
936.19 69746.5 88804 26463592 296 17.2047 6.6644 2' x 37 2.4713

929.91 68813.4 87616 25934336 297 17.2337 6.6719 3' x 11 2.4728
933.05 69279.2 88209 26198073 298 17.2627 6.6794 2 x 149 2.4742
939.34 70215.4 89401 26730899 299 17.2916 6.6869 13x23 2.4757
942.48 70685.8 90000 2700000o 300 17.3205 6.6943 22x3xSZ 2.4771
Q
C=1rxd
1
A=-
1rx d2
2
4
.
I+- n--.!
A = n2
2
CD
I+- n --.!
V = n3
3
Number
d
or
n
D OJ
J;
1
if;;
1
Factors
and
primes
-
log n
-
2 3
945.62 71157.9 90601 27270901 301 17.3494 6.7018 7 x43 2.4786

948.76 71631.5 91204 27543608 302 17.3781 6.7092 2 x 151 2.4800
951.90 72106.6 91809 27818127 303 17.4069 6.7166 3 x 101 2.4814
955.04 72583.4 92416 28094464 304 17.4356 6.7240 2'x 19 2.4829
958.19 73061.7 93025 28372625 305 17.4642 6.7313 5 x 61 2.4843
961.33 73541.5 93636 28652616 306 17.4929 6.7387 2x3'x17 2.4857
964.47 74023.0 94249 28934443 307 17.5214 6.7460 - 2.4871
967.61 74506.0 94864 29218112 308 17.5499 6.7533 2'x7x11 2.4886
970.75 74990.6 95481 29503629 309 17.5784 6.7606 3 x 103 2.4900
973.89 75476.8 96100 29791000 310 17.6068 6.7679 2 x 5 x 31 2.4914
977.04 75964.5 96721 30080231 311 17.6352 6.7752 - 2.4928
980.18 76453.8 97344 30371328 312 17.6635 6.7824 2' x 3 x 13 2.4942
983.32 76944.7 97969 30664297 313 17.6918 6.7897 - 2.4955
986.46 77437.1 98596 30959144 314 17.7200 6.7969 2x 157 2.4969
989.60 77931.1 99225 31255875 315 17.7482 6.8041 3' x 5 x 7 2.4983
992.74 78426.7 99856 31554496 316 17.7764 6.8113 2' x 79 2.4997
995.88 78923.9 100489 31855013 317 17.8045 6.8185 - 2.5011
999.03 79422.6 101124 32157432 318 17.8326 6.8256 2 x 3 x 53 2.5024
1002.2 79922.9 101761 32461759 319 17.8606 6.8328 11x 29 2.5038
1005.3 80424.8 102400 32768000 320 17.8885 6.8399 2'x5 2.5052
1008.5 80928.2 103041 33076161 321 17.9165 6.8470 3 x 107 2.5065
1011.6 81433.2 103684 33386248 322 17.9444 6.8541 2x7x23 2.5079
1014.7 81939.8 104329 33698267 323 17.9722 6.8612 17x 19 2.5092
1017.9 82448.0 104976 34012224 324 18.0000 6.8683 2'x 3' 2.5106
1021.0 82957.7 105625 34328125 325 18.0278 6.8753 5' x 13 2.5119
1024.2 83469.0 106276 34645976 326 18.0555 6.8824 2x 163 2.5132
1027.3 83981.8 106929 34965783 327 18.0831 6.8894 3 x 109 2.5146
1030.4 84496.3 107584 35287552 328 18.1108 6.8964 2' x 41 2.5159
1033.6 85012.3 108241 35611289 329 18.1384 6.9034 7 x47 2.5172
1036.7 85529.9 108900 35937000 330 18.1659 6.9104 2x3x5x11 2.5185
1039.9 86049.0 109561 36264691 331 18.1934 6.9174 - 2.5198
1043.0 86569.7 110224 36594368 332 18.2209 6.9244 2' x 83 2.5211
1046.2 87092.0 110889 36926037 333 18.2483 6.9313 3' x 37 2.5224
1049.3 87615.9 111556 37259704 334 18.2757 6.9382 2x 167 2.5238
1052.4 88141.3 112225 37595375 335 18.3030 6.9451 5 x67 2.5250
1055.6 88668.3 112896 37933056 336 18.3303 6.9521 2'x3x7 2.5263
1058.7 89196.9 113569 38272753 337 18.3576 6.9589 - 2.5276
1061.9 89727.0 114244 38614472 338 18.3848 6.9658 2 x 13' 2.5289
1065.0 90258.7 114921 38958219 339 18.4120 6.9727 3 x 113 2.5302
1068.1 90792.0 115600 39304000 340 18.4391 6.9795 2'x5x17 2.5315
1071.3 91326.9 116281 39651821 341 18.4662 6.9864 11x 31 2.5328
1074.4 91863.3 116964 40001688 342 18.4932 6.9932 2x3'x19 2.5340
1077.6 92401.3 117649 40353607 343 18.5203 7.0000 7' 2.5353
1080.7 92940.9 118336 40707584 344 18.5472 7.0068 2'x43 2.5366
1083.8 93482.0 119025 41063625 345 18.5742 7.0136 3x5x23 2.5378
1087.0 94024.7 119716 41421736 346 18.6011 7.0203 2 x 173 2.5391
1090.1 94569.0 120409 41781923 347 18.6279 7.0271 - 2.5403
1093.3 95114.9 121104 42144192 348 18.6548 7.0338 2'x3x29 2.5416
1096.4 95662.3 121801 42508549 349 18.6815 7.0406 - 2.5428
1099.6 %211.3 122500 42875000 350 18.7083 7.0473 2 x 5' x 7 2.5441
Q
C=1rxd
1
A=-
1rx d2
2
4
. []
I+- n-+l
A = n2
2
I+- n-+l
V =n3
3
Number
d
or
n
D []
,r;
1
if;
1
Factors
and
primes
-
log n
-
2 3
1102.7 96761.8 123201 43243551 351 18.7350 7.0540 3' x 13 2.5453
1105.8 97314.0 123904 43614208 352 18.7617 7.0607 2' x 11 2.5465
1109.0 97867.7 124609 43986977 353 18.7883 7.0674 - 2.5478
1112.1 98423.0 125316 44361864 354 18.8149 7.0740 2 x 3 x 59 2.5490
1115.3 98979.8 126025 44738875 355 18.8414 7.0807 5 x 71 2.5502
1118.4 99538.2 126736 45118016 356 18.8680 7.0873 2' x89 2.5515
1121.5 100098 127449 45499293 357 18.8944 7.0940 3 x 7 x 17 2.5527
1124.7 100660 128164 45882712 358 18.9209 7.1006 2 x 179 2.5539
1127.8 101223 128881 46268279 359 18.9473 7.1072 - 2.5551
1131.0 101788 129600 46656000 360 18.9737 7.1138 2' x 32X5 2.5563
1134.1 102354 130321 47045881 361 19.0000 7.1204 19' 2.5575
1137.3 102922 131044 47437928 362 19.0263 7.1269 2 x 181 2.5587
1140.4 103491 131769 47832147 363 19.0526 7.1335 3 xli' 2.5599
1143.5 104062 132496 48228544 364 19.0788 7.1400 2'x7x13 2.5611
1146.7 104635 133225 48627125 365 19.1050 7.1466 5x73 2.5623
1149.8 105209 133956 49027896 366 19.1311 7.1531 2 x 3 x 61 2.5635
1153.0 105785 134689 49430863 367 19.1572 7.1596 - 2.5647
1156.1 106362 135424 49836032 368 19.1833 7.1661 24x 23 2.5659
1159.2 106941 136161 50243409 369 19.2094 7.1726 3' x 41 2.5670
1162.4 107521 136900 50653000 370 19.2354 7.1791 2 x 5 x 37 2.5682
1165.5 108103 137641 51064811 371 19.2614 7.1855 7 x53 2.5694
1168.7 108687 138384 51478848 372 19.2873 7.1920 2'x3x31 2.5705
1171.8 109272 139129 51895117 373 19.3132 7.1984 - 2.5717
1175.0 109858 139876 52313624 374 19.3391 7.2048 2xllx17 2.5729
1178.1 110447 140625 52734375 375 19.3649 7.2112 3 x 5' 2.5740
1181.2 111036 141376 53157376 376 19.3907 7.2177 2' x47 2.5752
1184.4 111628 142129 53582633 377 19.4165 7.2240 13x 29 2.5763
1187.5 112221 142884 54010152 378 19..4422 7.2304 2x3'x7 2.5775
1190.7 112815 143641 54439939 379 19.4679 7.2368 - 2.5786
1193.8 113411 144400 54872000 380 19.4936 7.2432 2'x5x 19 2.5798
1196.9 114009 145161 55306341 381 19.5192 7.2495 3 x 127 2.5809
1200.1 114608 145924 55742968 382 19.5448 7.2558 2 x 191 2.5821
1203.2 115209 146689 56181887 383 19.5704 7.2622 - 2.5832
1206.4 115812 147456 56623104 384 19.5959 7.2685 2'x3 2.5843
1209.5 116416 148225 57066625 385 19.6214 7.2748 5x7xll 2.5855
1212.7 117021 148996 57512456 386 19.6469 7.2811 2 x 193 2.5866
1215.8 117628 149769 57960603 387 19.6723 7.2874 2' x43 2.5877
1218.9 118237 150544 58411072 388 19.6977 7.2936 22x97 2.5888
1222.1 118847 151321 58863869 389 19.7231 7.2999 - 2.5900
1225.2 119459 152100 59319000 390 19.7484 7.3061 2x3x5x13 2.5911
1228.4 120072 152881 59776471 391 19.7737 7.3124 17x 23 2.5922
1231.5 120687 153664 60236288 392 19.7990 7.3186 2' x 7' 2.5933
1234.6 121304 154449 60698457 393 19.8242 7.3248 3 x 131 2.5944
1237.8 121922 155236 61162984 394 19.8494 7.3310 2x 197 2.5955
1240.9 122542 156025 61629875 395 19.8746 7.3372 5 x79 2.5966
1244.1 123163 156816 62099136 396 19.8997 7.3434 22x3'xll 2.5977
1247.2 123786 157609 62570773 397 19.9249 7.3496 - 2.5988
125Q.4 124410 158404 63044792 398 19.9499 7.3558 2 x 199 2.5999
1253.5 125036 159201 65521199 399 19.9750 7.3619 3 x 7 x 19 2.6010
1256.6 125664 160000 6400000O 400 20.0000 7.3681 24x5' 2.6021
.
r
Q
C=1rxd A=-
1rx d2
I+- n-+l
A=n2
OJ
I+- n-+l
V =n3
Number
d
or
n
D []
.J; if;
Factors
and
primes
log n
4
I I
I 2 2 3 - -
2 3
1259.8 126293 160801 64481201 401 20.0250 7.3742 - 2.6031
1262.9 126923 161604 64964808 402 20.0499 7.3803 2 x 3 x 67 2.6042
1266.1 127556 162409 65450827 403 20.0749 7.3864 13x 31 2.6053
1269.2 128190 163216 65939264 404 20.0998 7.3925 22x 101 2.6064
1272.3 128825 164025 66430125 405 20.1246 7.3986 3' x 5 2.6075
1275.5 139462 164836 66923416 406 20.1494 7.4047 2 x 7 x 29 2.6085
1278.6 130100 165649 67419143 407 20.1742 7.4108 II x 37 2.6096
1281.8 130741 166464 67917312 408 20.1990 7.4169 2'x3x 17 2.6107
1284.9 131382 167281 68417929 409 20.2237 7.4229 - 2.6117
1288.1 132025 168100 68921000 410 20.2485 7.4290 2 x 5 x 41 2.6128
1291.2 132670 168921 69426531 411 20.2731 7.4350 3 x 137 2.6138
1294.3 133317 169744 69934528 412 20.2978 7.4410 22x 103 2.6149
1297.5 133965 170569 70444997 413 20.3224 7.4470 7 x59 2.6160
1300.6 134614 171396 70957944 414 20.3470 7.4530 2x32x23 2.6170
1303.8 135265 172225 71473375 415 20.3715 7.4590 5 x83 2.6181
1306.9 135918 173056 71991296 416 20.3961 7.4650 2' x 13 2.6191
1310.0 136572 173889 72511713 417 20.4206 7.4710 3 x 139 2.6201
1313.2 137228 174724 73034632 418 20.4450 7.4770 2 x II x 19 2.6212
1316.3 137885 175561 73560059 419 20.4695 7.4829 - 2.6222
1319.5 138544 176400 74088000 420 20.4939 7.4889 22X3x5x7 2.6233
1322.6 139205 177241 74618461 421 20.5183 7.4978 - 2.6243
1325.8 139867 178084 75151448 422 20.5426 7.5007 2x211 2.6253
1328.9 140531 178929 75686967 423 20.5670 7.5067 3'x47 2.6263
1332.0 141196 179776 76225024 424 20.5913 7.5126 2'x53 2.6274
1335.2 141863 180625 76765625 425 20.6155 7.5185 5' x 17 2.6284
1338.3 142531 181476 77308776 426 20.6398 7.5244 2x3x71 2.6294
1341.5 143201 182329 77854483 427 20.6640 7.5302 7 x61 2.6304
1344.6 143872 183184 78402752 428 20.6882 7.5361 2'x 107 2.6314
1347.7 144545 184041 78953589 429 20.7123 7.5420 3xl1x13 2.6325
1350.9 145220 184900 79507000 430 20.7364 7.5478 2 x 5 x 43 2.6335
1354.0 145896 185761 80062991 431 20.7605 7.5537 - 2.6345
1357.2 146574 186624 80621568 432 20.7846 7.5595 2'x 3' 2.6355
1360.3 147254 187489 81182737 433 20.8087 7.5654 - 2.6365
1363.5 147934 188356 81746504 434 20.8327 7.5712 2 x 7 x 31 2.6375
1366.6 148617 189225 82312875 435 20.8567 7.5770 3 x 5 x 29 2.6385
1369.7 149301 190096 82881856 436 20.8806 7.5828 2' x 109 2.6395
1372.9 149987 190969 83453453 437 20.9045 7.5886 19x23 2.6405
1376.0 150674 191844 84027672 438 20.9284 7.5944 2 x 3 x 73 2.6415
1379.2 151363 192721 84604519 439 20.9523 7.6001 - 2.6425
1382.3 152053 193600 85184000 440 20.9762 7.6059 2'x5xl1 2.6435
1385.4 152745 194481 85766121 441 21.0000 7.6117 3'x 7' 2.6444
1388.6 153439 195364 86350888 442 21.0238 7.6174 2x13x17 2.6454
1391.7 154134 196249 86938307 443 21.0476 7.6232 - 2.6464
1394.9 154830 197136 87528384 444 21.0713 7.6289 2' x 3 x 37 2.6474
1398.0 155528 198025 88121125 445 21.0950 7.6346 5x89 2.6484
1401.2 156228 198916 88716536 446 21.1187 7.6403 2x223 2.6493
1404.3 156930 199809 89314623 447 21.1424 7.6460 3 x 149 2.6503
1407.4 157633 200704 89915392 448 21.1660 7.6517 2"x7 2.6513
1410.6 158337 201601 90518849 449 21.1896 7.6574 - 2.6523
1413.7 159043 202500 91125000 450 21.2132 7.6631 2x32x5' 2.6532
0
C=1rxd A=-
1r X d2
4
. []
14- n --+I
A = n2
14- n --+I
V =n3
Number
d
or
n
D []
..rn
I
if;
I
Factors
and
primes
log n
I 2 2 3 - -
2 3
1416.9 159751 203401 91733851 451 21.2368 7.6688 II x 41 2.6542
1420.0 160460 204304 92345408 452 21.2603 7.6744 2' x 113 2.6551
1423.1 161171 205209 92959677 453 21.2838 7.6801 3 x 151 2.6561
1426.3 161883 206116 93576664 454 21.3073 7.6857 2 x 227 2.6571
1429.4 162597 207025 941%375 455 21.3307 7.6914 5x7x13 2.6580
1432.6 163313 207936 94818816 456 21.3542 7.6970 2'x3xl9 2.6590
1435.7 164030 208849 95443993 457 21.3776 7.7026 - 2.6599
1438.8 164748 209764 96071912 458 21.4009 7.7082 2x229 2.6609
1442.0 165468 210681 96702579 459 21.4243 7.7138 3' x 17 2.6618
1445.1 166190 211600 97336000 460 21.4476 7.7194 2'x5x23 2.6628
1448.3 166914 212521 97972181 461 21.4709 7.7250 - 2.6637
1451.4 167639 213444 98611128 462 21.4942 7.7306 2x3x7xll 2.6646
1454.6 168365 214369 99252847 463 21.5174 7.7362 - 2.6656
1457.7 169093 2152% 99897344 464 21.5407 7.7418 24x 29 2.6665
1460.8 169823 216225 100544625 465 21.5639 7.7473 3 x 5 x 31 2.6675
1464.0 170554 217156 101194696 466 21.5870 7.7529 2 x 233 2.6684
1467.1 171287 218089 101847563 467 21.6102 7.7584 - 2.6693
1470.3 172021 219024 102503232 468 21.6333 7.7639 2'x3'x13 2.6703
1473.4 172757 219%1 103161709 469 21.6564 7.7695 7 x67 2.6712
1476.5 173494 220900 103823000 470 21.6795 7.7750 2 x 5 x 47 2.6721
1479.7 174234 221841 104487111 471 21.7025 7.7805 3 x 157 2.6730
1482.8 174974 222784 105154048 472 21.7256 7.7860 2' x 59 2.6739
1486.0 175716 223729 105823817 473 21.7486 7.7915 II x43 2.6749
1489.1 176460 224676 106496424 474 21.7715 7.7970 2 x 3 x 79 2.6758
1492.3 177205 225625 107171875 475 21.7945 7.8025 5' x 19 2.6767
1495.4 177952 226576 107850176 476 21.8174 7.8079 2'x7x 17 2.6776
1498.5 178701 227529 108531333 477 21.8403 7.8134 3' x 53 2.6785
1501.7 179451 228484 109215352 478 21.8632 7.8188 2 x 239 2.6794
1504.8 180203 229441 109902239 479 21.8861 7.8243 - 2.6803
1508.0 180956 220400 11 0592000 480 21.9089 7.8297 2' x 3 x 5 2.6812
1511.1 181711 231361 111284641 481 21.9317 7.8352 13x 37 2.6822
1514.2 182467 232324 111980168 482 21.9545 7.8406 2x241 2.6831
1517.4 183225 233289 112678587 483 21.9773 7.8460 3 x 7 x 23 2.6840
1520.5 183984 234256 113379904 484 22.0000 7.8514 2' x I l' 2.6849
1523.7 184745 235225 114084125 485 22.0227 7.8568 5 x 97 2.6857
1526.8 185508 236196 114791256 486 22.0454 7.8622 2 x 3' 2.6866
1530.0 186272 237169 115501303 487 22.0681 7.8676 - 2.6875
1533.1 187038 238144 116214272 488 22.0907 7.8730 2' x 61 2.6884
1536.2 187805 239121 116930169 489 22.1133 7.8784 3 x 163 2.6893
1539.4 188574 240100 117649000 490 22.1359 7.8837 2 x 5 X 7' 2.6902
1542.5 189345 241081 118370771 491 22.1585 7.8891 - 2.6911
1545.7 190117 242064 119095488 492 22.1811 7.8944 2'x3x41 2.6920
1548.8 190890 243049 119823157 493 22.2036 7.8998 17 x29 2.6929
1551.9 191665 244036 120553784 494 22.2261 7.9051 2 x 13 x 19 2.6937
1555.1 192442 245025 121287375 495 22.2486 7.9105 3' x 5 xiI :::.6946
1558.2 193221 246016 122023936 496 22.2711 7.9158 24x 31 2.6955
1561.4 194000 247009 122763473 497 22.2935 7.9211 7 x71 2.6964
1564.5 194782 248004 123505992 498 22.3159 7.9264 2 x 3 x 83 2.6972
1567.7 195565 249001 124251499 499 22.3383 7.9317 - 2.6981
1570.8 196350 250000 12500000o 500 22.3607 7.9370 2' x5' 2.6990
46 WestermannTables
Q
C=rrxd A=-
rr x d2
4
. n-+l
A = ,,2
OJ n-+l
V =,,3
Number
d
or
n
D ,r;
CD
if,;
Factors
and
primes
log n
I
1 -1
1 2 2 3 - -
2 3
1573.9 197136 251001 125751501 501 22.3830 7.9423 3 x 167 2.6998
1577.1 197923 252004 126506008 502 22.4054 7.9476 2 x251 2.7007
1580.2 198713 253009 127263527 503 22.4277 7.9528 - 2.7016
1583.4 199504 254016 128024064 504 22.4499 7.9581 2'x32x7 2.7024
1586.5 200296 255025 128787625 505 22.4722 7.9634 5 x 101 2.7033
1589.6 201090 256036 129554216 506 22.4944 7.9686 2x11x23 2.7042
1592.8 201886 257049 130323843 507 22.5167 7.9739 3 x 132 2.7050
1595.9 202683 258064 131096512 508 22.5389 7.9791 22x 127 2.7059
1599.1 303482 259081 131872229 509 22.5610 7.9843 - 2.7067
1602.2 204282 260100 132651000 510 22.5832 7.9896 2x3x5x17 2.7076
1605.4 205084 261121 133432831 511 22.6053 7.9948 7 x 73 2.7084
1608.5 205887 262144 134217728 512 22.6274 8.0000 2' 2.7093
1611.6 206692 26:;169 135005697 513 22.6495 8.0052 3' x 19 2.7101
1614.8 207499 264196 135796744 514 22.6716 8.0104 2 x 257 2.7110
1617.9 208307 265225 136590875 515 22.6936 8.0156 5 x 103 2.7118
1621.1 209117 266256 137388096 516 22.7156 8.0208 2' x 3 x 43 2.7127
1624.2 209928 267289 138188413 517 22.7376 8.0260 11x 47 2.7135
1627.3 210741 268324 138991832 518 22.7596 8.0311 2 x 7 x 37 2.7143
1630.5 211556 269361 139798359 519 22.7816 8.0363 3 x 173 2.7152
1633.6 212372 270400 140608000 520 22.8035 8.0415 2' x 5 x 13 2.7160
1636.8 213189 271441 141420761 521 22.8254 8.0466 - 2.7168
1639.9 214008 272484 142236648 522 22.8473 8.0517 2x32x29 2.7177
1643.1 214829 273529 143055667 523 22.8692 8.0569 - 2.7185
1646.2 215651 274576 143877824 524 22.8910 8.0620 22x 131 2.7193
1649.3 216475 275625 144703125 525 22.9129 8.0671 3 x 5' x 7 2.7202
1652.5 217301 276676 145531576 526 22.9347 8.0723 2x263 2.7210
1655.6 218128 277729 146363183 527 22.9565 8.0774 17x 31 2.7218
1658.8 218956 278784 147197952 528 22.9783 8.0825 24x3xll 2.7226
1661.9 219787 279841 148035889 529 23.0000 8.0876 23' 2.7235
1665.0 220618 280900 148877000 530 23.0217 8.0927 2 x 5 x 53 2.7243
1668.2 221452 281961 149721291 531 23.0434 8.0978 32x 59 2.7251
1671.3 222287 283024 150568768 532 23.0651 8.1028 2'x7x 19 2.7259
1674.5 223123 284089 151419437 533 23.0868 8.1079 13x 41 2.7267
1677.6 223961 285156 152273304 534 23.1084 8.1130 2 x 3 x 89 2.7275
1680.8 224801 286225 153130375 535 23.1301 8.1180 5xlO7 2.7284
1683.9 225642 287296 153990656 536 23.1517 8.1231 2' x67 2.7292
1687.0 226484 288369 154854153 537 23.1733 8.1281 3 x 179 2.7300
1690.2 227329 289444 155720872 538 23.1948 8.1332 2 x 269 2.7308
1693.3 228175 290521 156590819 539 23.2164 8.1382 7' x II 2.7316
1696.5 229022 291600 157464000 540 23.2379 8.1433 2'x3'x5 2.7324
1699.6 229871 292681 158340421 541 23.2594 8.1483 - 2.7332
1702.7 230722 293764 159220088 542 23.2809 8.1533 2 x271 2.7340
1705.9 231574 294849 160103007 543 23.3024 8.1583 3 x 181 2.7348
1709.0 232428 295936 160989184 544 23.3238 8.1633 2' x 17 2.7356
1712.2 233283 297025 161878625 545 23.3452 8.1683 5 x 109 2.7364
1715.3 234140 298116 162771336 546 23.3666 8.1733 2x3x7x13 2.7372
1718.5 234998 299209 163667323 547 23.3880 8.1783 - 2.7380
1721.6 235858 300304 164566592 548 23.4094 8.1833 22X 117 2.7388
1724.7 236720 301401 165469149 549 23.4307 8.1882 3'x61 2.7396
1727.9 237583 302500 166375000 550 23.4521 8.1932 2x5'xll 2.7404
Q
C=7rxd A=-
7rx d2
4
. n-+l
A = n2
[]n-+l
V =n3
Number
d
or
n
D OJ
-.In if;;
Factors
and
primes
log n
1 -1
1 2 2 3 - -
2 3
1731.0 238448 303601 167284151 551 23.4734 8.1982 19x29 2.7412
1734.2 239314 304704 168196608 552 23.4947 8.2031 2'x3x23 2.7419
1737.3 240182 305809 169112377 553 23.5160 8.2081 7 x 79 2.7427
1740.4 241051 306916 170031464 554 23.5372 8.2130 2x277 2.7435
1743.6 241922 308025 170953875 555 23.5584 8.2180 3 x 5 x 37 2.7443
1746.7 242795 309136 171879616 556 23.5797 8.2229 2'x 139 2.7451
1747.9 243669 310249 172808693 557 23.6008 8.2278 - 2.7459
1753.0 244545 311364 173741112 558 23.6220 8.2327 2 x 3' x 31 2.7466
1756.2 245422 312481 174676879 559 23.6432 8.2377 13x 43 2.7474
1759.3 246301 313600 175616000 560 23.6643 8.2426 24x5x7 2.7482
1762.4 247181 314721 176558481 561 23.6854 8.2475 3 x 11x 17 2.7490
1765.6 248063 315844 177504328 562 23.7065 8.2524 2 x281 2.7497
1768.7 248947 316969 178453547 563 23.7276 8.2573 - 2.7505
1771.9 249832 318096 179406144 564 23.7487 8.2621 2' x 3 x 47 2.7513
1775.0 250719 319225 180362125 565 23.7697 8.2670 5 x 113 2.7521
1778.1 251607 320356 181321496 566 23.7908 8.2719 2 x 283 2.7528
1781.3 252497 321489 182284263 567 23.8118 8.2768 34x 7 2.7536
1784.4 253388 322624 183250432 568 23.8328 8.2816 2' x71 2.7544
1787.6 254281 323761 184220009 569 23.8537 8.2865 - 2.7551
1790.7 255176 324900 185193000 570 23.8747 8.2913 2x3x5x 19 2.7559
1793.8 256072 326041 186169411 571 23.8956 8.2962 - 2.7566
1797.0 256970 327184 187149248 572 23.9165 8.3010 2'xllx13 2.7574
1800.1 257869 328329 188132517 573 23.9374 8.3059 3 x 191 2.7582
1803.3 258770 329476 189119224 574 23.9583 8.3107 2 x 7 x 41 2.7589
1806.4 259672 330625 190109375 575 23.9792 8.3155 5' x 23 2.7597
1809.6 260576 331776 191102976 576 24.0000 8.3203 26x 3' 2.7604
1812.7 261482 332929 192100033 577 24.0208 8.3251 - 2.7612
1815.8 262389 334084 193100552 578 24.0416 8.3300 2 x 17' 2.7619
1819.0 263298 335241 194104539 579 24.0624 8.3348 3 x 193 2.7627
1822.1 264208 336400 195112000 580 24.0832 8.3396 2'x5x29 2.7634
1825.3 265120 337561 196122941 581 24.1039 8.3443 7 x 83 2.7642
1828.4 266033 338724 197137368 582 24.1247 8.3491 2 x 3 x 97 2.7649
1831.6 266948 339889 198155287 583 24.1454 8.3539 11x 53 2.7657
1834.7 267865 341056 199176704 584 24.1661 8.3587 2' x 73 2.7664
1837.8 268783 342225 200201625 585 24.1868 8.3634 3'x5x13 2.7672
1841.0 269703 343396 201230056 586 24.2074 8.3682 2 x 293 2.7679
1844.1 270624 344569 202262003 587 24.2281 8.3730 - 2.7686
1847.3 271547 345744 203297472 588 24.2487 8.3777 2' x 3 X7' 2.7694
1850.4 272471 346921 204336469 589 24.2693 8.3825 19x 31 2.7701
1853.5 273397 348100 205379000 590 24.2899 8.3872 2 x 5 x 59 2.7709
1856.7 274325 349281 206425071 591 24.3105 8.3919 3 x 197 2.7716
I 1859.8 275254 350464 207474688 592 24.3311 8.3967 24x 37 2.7723
1863.0 276184 351649 208527857 593 24.3516 8.4014 - 2.7731
1866.1 277117 352836 209584584 594 24.3721 8.4061 2 x3'x 11 2.7738
1869.2 278051 354025 210644875 595 24.3926 8.4108 5 x 7 x 17 2.7745
1872.4 278986 355216 211708736 596 24.4131 8.4155 2'x 149 2.7753
1875.5 279923 356409 212776173 597 24.4336 8.4202 3 x 199 2.7760
1878.7 280862 357604 213847192 598 24.4540 8.4249 2x13x23 2.7767
1881.8 281802 358801 214921799 599 24.4745 8.4296 - 2.7774
1885.0 282743 360000 21600000O 600 24.4949 8.4343 2' x 3 x 5' 2.7782
Q
C=nxd A=-
n x d2
4
.
I+- n--.!
A =,,2
CD
I+- n--.!
V =,,3
Number
d
or
n
D []
.J; if;;
Factors
and
primes
log n
I I
I 2 2 3 - -
2 3
1888.1 283687 361201 217081801 601 24.5153 8.4390 - 2.7789
1891.2 284631 362404 218167208 602 24.5357 8.4437 2 x 7 x 43 2.7796
1894.4 285578 363609 219256227 603 24.5561 8.4484 3' x67 2.7803
1897.5 286526 364816 220348864 604 24.5764 8.4530 2' x 151 2.7810
1900.7 287475 366025 221445125 605 24.5967
" 8.4577 5 x II' 2.7818
1903.8 288426 367236 222545016 606 24.6171 8.4623 2 x 3 x 101 2.7825
1906.9 289379 368449 223648543 607 24.6374 8.4670 - 2.7832
1910.1 290333 369664 224755712 608 24.6577 8.4716 2' x 19 2.7839
1913.2 291289 370881 225866529 609 24.6779 8.4763 3 x 7 x 29 2.7846
1916.4 292247 372100 226981000 610 24.6982 8.4809 2 x 5 x 61 2.7853
1919.5 293206 373321 228099131 611 24.7184 8.4856 13x 47 2.7860
1922.7 294166 374544 229220928 612 24.7386 8.4902 2'x3'x 17 2.7868
1925.8 295128 375769 230346397 613 24.7588 8.4948 - 2.7875
1928.9 296092 376996 231475544 614 24.7790 8.4994 2 x 307 2.7882
1932.1 297057 378225 232608375 615 24.7992 8.5040 3 x 5 x 41 2.7889
1935.2 298024 379456 233744896 616 24.8193 8.5086 2'x7xll 2.7896
1938.4 298992 380689 234885113 617 24.8395 8.5132 - 2.7903
1941.5 299962 381924 236029032 618 24.8596 8.5178 2x3x 103 2.7910
1944.6 300934 383161 237176659 619 24.8797 8.5224 - 2.7917
1947.8 301907 384400 238328000 620 24.8998 8.5270 2' x 5 x 31 2.7924
1950.9 302882 385641 239483061 621 24.9199 8.5316 3' x23 2.7931
1954.1 303858 386884 240641848 622 24.9399 8.5362 2x311 2.7938
1957.2 304836 388129 241804367 623 24.9600 8.5408 7 x 89 2.7945
1960.4 305815 389376 242970624 624 24.9800 8.5453 2'x3x13 2.7952
1963.5 306796 390625 244140625 625 25.0000 8.5499 5' 2.7959
1966.6 307779 391876 245314376 626 25.0200 8.5544 2 x 313 2.7966
1969.8 308763 393129 246491883 627 25.0400 8.5590 3 x 11x 19 2.7973
1972.9 309748 394384 247673152 628 25.0599 8.5635 2' x 157 2.7980
1976.1 310736 395641 248858189 629 25.0799 8.5681 17x 37 2.7987
1979.2 31:725 396900 250047000 630 25.0998 8.5726 2x3'x5x7 2.7993
1982.3 312715 398161 251239591 631 25.1197 8.5772 - 2.8000
1985.5 313707 399424 252435968 632 25.1396 8.5817 2'x79 2.8007
1988.6 314700 400689 253636137 633 25.1595 8.5862 3x211 2.8014
1991.8 315696 401956 254840104 634 25.1794 8.5907 2 x 317 2.8021
1994.9 316692 403225 256047875 635 25.1992 8.5952 5 x 127 2.8028
1998.1 317690 404496 257259456 636 25.2190 8.5997 2' x 3 x 53 2.8035
2001.2 318690 405769 258474853 637 25.2389 8.6043 7' x 13 2.8041
2004.3 319692 407044 259694072 638 25.2587 8.6088 2xllx29 2.8048
2007.5 320695 408321 260917119 639 25.2784 8.6132 3'x71 2.8055
2010.6 321699 409600 262144000 640 25.2982 8.6177 2'x5 2.8062
2013.8 322705 410881 263374721 641 25.3180 8.6222 - 2.8069
2016.9 323713 412164 264609288 642 25.3377 8.6267 2x3xlO7 2.8075
2020.0 324722 413449 265847707 643 25.3574 8.6312 - 2.8082
2023.2 325733 414736 267089984 644 25.3772 8.6357 2'x7x3 2.8089
2026.3 326745 416025 268336125 645 25.3969 8.6401 3 x 5 x 43 2.8096
2029.5 327759 417316 269586136 646 25.4165 8.6446 2 x 17x 19 2.8102
2032.6 328775 418609 270840023 647 25.4362 8.6490 - 2.8109
2035.8 329792 419904 272097792 648 25.4558 8.6535 2' x 3' 2.8116
2038.9 330810 421201 273359449 649 25.4755 8.6579 II x 59 2.8122
2042.0 331831 422500 274625000 650 25.4951 8.6624 2x5'x13 2.8129
.
Q
C=1Cxd
M.
A=-1CX d2
I+--n -+I
A =n2
[JJ
I+-- n-+l
V =n3
Number
d
or
n
D []
..rn if;;
Factors
and
primes
log n
I 2 2 3 -I I
- -
2 3
2045.2 332853 423801 275894451 651 25.5147 8.6668 3 x 7 x 31 2.8136
2048.3 333876 425104 277167808 652 25.5343 8.6713 2'x 163 2.8143
2051.5 334901 426409 278445077 653 25.5539 8.6757 - 2.8149
2054.6 335927 427716 279726264 654 25.5734 8.6801 2x3xl09 2.8156
2057.7 336955 429025 281011375 655 25.5930 8.6845 5 x 131 2.8162
2060.9 337985 430336 282300416 656 25.6125 8.6890 2' x 41 2.8169
2064.0 339016 431649 283593393 657 25.6320 8.6934 3' x 73 2.8176
2067.2 340049 432964 284890312 658 25.6515 8.6978 2x7x47 2.8182
2070.3 341083 434281 286191179 659 25.6710 8.7022 - 2.8189
2073.5 342119 435600 287496000 660 25.6905 8.7066 2'x3x5xll 2.8195
2076.6 343157 436921 288804781 661 25.7099 8.7110 - 2.8202
2079.7 344196 438244 290117528 662 25.7294 8.7154 2 x 331 2.8209
2082.9 345237 439569 291434247 663 25.7488 8.7198 3 x 13x 17 2.8215
2086.0 346279 440896 292754944 664 25.7682 8.7241 2' x83 2.8222
2089.2 347323 442225 294079625 665 25.7876 8.7285 5 x 7 x 19 2.8228
2092.3 348368 443556 295408296 666 25.8070 8.7329 2 x 3' x 37 2.8235
2095.4 349415 444889 296740963 667 25.8263 8.7373 23 x 29 2.8241
2098.6 350464 446224 298077632 668 25.8457 8.7416 2' x 167 2.8248
2101.7 351514 447561 299418309 669 25.8650 8.7460 3x223 2.8254
2104.9 352565 448900 300763000 670 25.8844 8.7503 2 x 5 x 67 2.8261
2108.0 353618 450241 302111711 671 25.9037 8.7547 II x61 2.8267
2111.2 354673 451584 303464448 672 25.9230 8.7590 2' x 3 x 7 2.8274
2114.3 355730 452929 3048212]7 673 25.9422 8.7634 - 2.8280
21]7.4 356788 454276 306182024 674 25.9615 8.7677 2 x 337 2.8287
2120.6 357847 455625 307546875 675 25.9808 8.7721 3' x 5' 2.8293
2123.7 358908 456976 308915776 676 26.0000 8.7764 2' x 13' 2.8300
2126.9 359971 458329 310288733 677 26.0192 8.7807 - 2.8306
2130.0 361035 459684 311665752 678 26.0384 8.7850 2x3x 113 2.8312
2133.1 362101 461041 313046839 679 26.0576 8.7893 7 x97 2.8319
2136.3 363168 462400 314432000 680 26.0768 8.7937 2' x 5 x 17 2.8325
2139.4 364237 463761 315821241 681 26.0960 8.7980 3 x 227 2.8332
2142.6 365308 465124 317214568 682 26.1151 8.8023 2x II x31 2.8338
2145.7 366380 466489 318611987 683 26.1343 8.8066 - 2.8344
2148.8 367453 467856 320013504 684 26.1534 8.8109 2' x 3' x 19 2.8351
2152.0 368528 469225 321419125 685 26.1725 8.8152 5 x 137 2.8357
2]55.1 369605 470596 322828856 686 26.1916 8.8194 2 x7' 2.8363
2158.3 370684 471969 324242703 687 26.2107 8.8237 3 x 229 2.8370
2161.4 371764 473344 325660672 688 26.2298 8.8280 24x 43 2.8376
2164.6 372845 474721 327082769 689 26.2488 8.8323 13x 53 2.8382
2167.7 373928 476100 328509000 690 26.2679 8.8366 2x3x5x23 2.8389
2170.8 375013 477481 329939371 691 26.2869 8.8408 - 2.8395
2174.0 376099 478864 331373888 (i92 26.3059 8.8451 2' x 173 2.840I
2177.1 377187 480249 332812557 693 26.3249 8.8493 3'x7xll 2.8407
2180.3 378276 481636 334255384 694 26.3439 8.8536 2 x 347 2.8414
2183.4 379367 483025 335702375 695 26.3629 8.8578 5 x 139 2.8420
2186.5 380459 484416 337153536 696 26.3818 8.8621 2'x3x29 2.8426
2189.7 381553 485809 338608873 697 26.4008 8.8663 17x41 2.8432
2192.8 382649 487204 340068392 698 26.4197 8.8706 2 x 349 2.8439
2196.0 383746 488601 3.1.582099 699 26.4386 8.8748 3 x 233 2.8445
2199.1 384845 490000 34300000o 700 26.4575 8.8790 2'x5'x7 2.8451
Q
C;1txd
I
A;-
1tx d2
.!
.
I+- n -+I
A = n.2
[]
I+- n-+l
\-"= 'I'"
I
Number
d
or
n
D []
,r,;
I
if;;
Factors
and
prims
log n
I
1
I 2 2 , I -1 -- - I
2 -
2202.3 385945 4914()1 34447210\ 701 26.4764 8.8833 - 2.8457
2205.4 387047 492804 345948408 702 26.4953 8.8875 2 x J' x 13 2.8463
2208.5 388151 494209 347428927 703 26.5141 8.8917 19 x 37 2.8470
2211.7 389256 495616 348913664 704 26.5330 8.8959 2.xll 2.8476
2214.8 390363 497025 350402625 705 26.5518 8.9001 3 x 5 x 47 2.8482
2218.0 391471 498436 3518958\6 706 26.5707 8.9043 2 x 353 2.8488
2221.1 392580 499849 353393243 707 26.5895 8.9085 7 x 101 2.8494
2224.2 393692 501264 354894912 708 26.6083 8.9127 2'x3x59 2.8500
2227.4 394805 502681 356400829 709 26.6271 8.9169 - 2.8507
2230.5 395919 504100 357911000 710 26.6458 8.9211 2 x 5 x 71 2.8513
2233.7 397035 505521 359425431 711 26.6646 8.9253 3' x 79 2.8519
2236.8 398153 506944 360944128 712 26.6833 8.9295 2'x 89 2.8525
2240.0 399272 508369 362467097 713 26.7021 8.9337 23 x31 2.8531
2243.1 400393 509796 363994344 714 26.7208 8.9378 2x3x7x 17 2.8537
2246.2 401515 511225 365525875 715 26.7395 8.9420 5xllx13 2.8543
2249.4 402639 512656 367061696 716 26.7582 8.9462 2' x 179 2.8549
2252.5 403765 514089 368601813 717 26.7769 8.9503 3 x 239 2.8555
255.7 404892 5\5524 370146232 718 26.7955 8.9545 2 x 359 2.8561
2258.8 406020 516961 371694959 719 26.8142 8.9587 - 2.8567
2261.9 407150 518400 373248000 720 26.8328 8.9628 2'x3'x5 2.8573
2265.1 408282 519841 374805361 721 26.8514 8.9670 7 x 103 2.8579
2268.2 409415 521284 376367048 722 26.8701 8.97\1 2 x 19' 2.8585
2271.4 410550 522729 377933067 723 26.8887 8.9752 3 x 241 2.8591
2274.5 411687 524176 379503424 724 26.9072 8.9794 2' x 181 2.8597
2277.7 412825 525625 381078125 725 26.9258 8.9835 5' x29 2.8603
2280.8 413965 527076 382657176 726 26.9444 8.9876 2x3x II' 2.8609
2283.9 415106 528529 384240583 727 26.9629 8.9918 - 2.8615
2287.1 416248 529984 385828352 728 26.9815 8.9959 2' x 7 x 13 2.8621
2290.2 417393 53144\ 387420489 729 27.0000 9.0000 3. 2.8627
2293.4 418539 532900 389017000 730 27.0185 9.0041 2 x 5 x 73 2.8633
22%.5 419686 53436\ 390617891 731 27.0370 9.0082 17 x43 2.8639
2299.6 420835 535824 392223168 732 27.0555 9.0123 2'x3x61 2.8645
2302.8 421986 537289 393832837 733 27.0740 9.0164 - 2.8651
2305.9 423138 538756 395446904 734 27.0924 9.0205 2x367 2.8657
2309.1 424293 540225 397065375 735 27.1109 9.0246 3 x 5 x 7' 2.8663
2312.2 425447 541696 398688256 736 27.1293 9.0287 2'x23 2.8669
2315.4 426604 543169 400315553 737 27.1477 9.0328 II x 67 2.8675
2318.5 427762 544644 401947272 738 27.1662 9.0369 2x3'x41 2.8681
2321.6 428922 546121 403583419 739 27.1846 9.0410 - 2.8686
2324.8 430084 547600 405224000 740 27.2029 9.0450 2' x 5 x 37 2.8692
2327.9 431247 549081 406869021 741 27.2213 9.0491 3 x 13x 19 2.8698
2331.1 432412 550564 408518488 742 27.2397 9.0532 2 x 7 x 53 2.8704
2334.2 433578 552049 410172407 743 27.2580 9.0572 - 2.8710
2337.3 434746 553536 411830784 744 27.2764 9.0613 2'x3x31 2.8716
2340.5 435916 555025 413493625 745 27.2947 9.0654 5 x 149 2.8722
2343.6 437087 556516 415160936 746 27.3130 9.0694 2x373 2.8727
2346.8 438259 558009 416832723 747 27.3313 9.0735 3' x 83 2.8733
2349.9 439433 559504 418508992 748 27.34% 9.0775 2'xllxl7 2.8739
2353.1 440609 561001 420189749 749 27.3679 9.0816 7xlO7 2.8745
2356.2 44\786 562500 421875000 750 27.386\ 9.0856 2 x 3 x 5' 2.8751
Cd
C=1fxd A=-
1f X d2
4
.
I+- n -+I
A = n2
[]
I+- n-+l
v;;::;,,3
Number
d
or
II
D []
.r,; if;;
Factors
alld
primes
log n
I
I 2 -1 -1 I - -
2 , I
2359.3 442965 56400I 423564751 751 27.4044 9.08% - 2.8756

2362.5 444 146 565504 425259008 752 27.4226 9.0937 2' x47 2.8762
2365.6 445328 567009 426957777 753 27.4401.( "H77 3 x 251 2.8768
2368.8 446511 568516 428661064 754 27.4591 9.1017 2xl3x39 2.8774
2371.9 447697 570025 430368875 755 27.4773 9.1057 5 x 151 2.8780
2375.0 448883 571536 432081216 756 27.4955 9.1098 2' x 3' x 7 2.8785
2378.2 450072 573049 433798093 757 27.5136 9.1138 - 2.8791
2381.3 451262 574564 435519512 758 27.5318 9.1178 2 x 379 2.8797
2384.5 452453 576081 437245479 759 27.5500 9.1218 3xllx23 2.8802
2387.6 453646 577600 438976000 760 27.5681 9.1258 2'x5x19 2.8808
2390.8 454841 579121 440711081 761 27.5862 9.1298 - 2.8814
2393.9 456037 580644 442450728 762 27.6043 9.1338 2 x 3 x 127 2.8820
2397.0 457234 582169 444194947 763 27.6225 9.1378 7 x 109 2.8825
2400.2 458434 583696 445943744 764 27.6405 9.1418 2'x 191 2.8831
2403.3 459635 585225 447697125 765 27.6586 9.1458 3'x5x 17 2.8837
2406.5 460837 586756 449455096 766 27.6767 9.1498 2 x 383 2.8842
2409.6 462041 588289 451217663 767 27.6948 9.1537 13 x 59 2.8848
2412.7 463247 589824 452984832 768 27.7128 9.1577 2' x 3 2.8854
2415.9 464454 591361 454756609 769 27.7308 9.1617 - 2.8859
2419.0 465663 592900 456533000 770 27.7489 9.1657 2x5x7x II 2.8865
2422.2 466873 594441 458314011 771 27.7669 9.1696 3 x 257 2.8871
2425.3 468085 595984 460099648 772 27.7849 9.1736 2' x 193 2.8876
2428.5 469298 597529 461889917 773 27.8029 9.1775 - 2.8882
2431.6 470513 599076 463684824 774 27.8209 9.1815 I x 3' x 43 2.8887
2434.7 471730 600625 465484375 775 27.8388 9.1855 5' x 31 2.8893
2437.9 472948 602176 67288576 776 27.8568 9.1894 2'x97 2.8899
2441.0 474168 603729 469097433 777 27.8747 9.1933 3 x 7 x 37 2.8904
2444.2 475389 605284 470910952 778 27.8927 9.1973 2 x 389 2.8910
2447.3 476612 60684 1 472729139 779 27.9106 9.2012 19x41 2.8915
2450.4 477836 608400 474552000 780 27.9285 9.2052 2'x3x5x 13 2.8921
2453.6 479062 609961 476379541 781 27.9464 9.2091 II x 71 2.8927
2456.7 480290 611524 478211763 782 27.9643 9.2130 2x17x23 2.8932
2459.9 481519 613089 480048687 783 27.9821 9.2170 3' x29 2.8938
2463.0 482750 614656 481890304 784 28.0000 9.2209 2' x 7' 2.8943
2466.2 483982 616225 483736625 785 28.0179 9.2248 5 x 157 2.8949
2469.3 485216 6177% 485587656 786 28.0357 9.2287 2x3x 131 2.8954
2472.4 486451 619369 487443403 787 28.0535 9.2326 - 2.8960
2475.6 487688 620944 489303872 788 28.0713 9.2365 2' x 197 2.8965
2478.7 488927 622521 491169069 789 28.0891 9.2404 3 x 263 2.8971
2481.9 490167 624100 493039000 790 28.1069 9.2443 2 x 5 x 79 2.8976
2485.0 491409 625681 494913671 791 28.1247 9.2482 7 x 113 2.8982
2488.1 492652 627264 496793088 792 28.1425 9.2521 2'x 3' x II 2.8987
2491.3 493897 628849 498677257 793 28.1603 9.2560 13x 61 2.8993
2494.4 495143 630436 500566184 794 28.1780 9.2599 2 x 397 2.8998
2497.6 496391 632025 502459875 795 28.1957 9.2638 3 x 5 x 53 2.9004
2500.7 497641 633616 504358336 796 28.2125 9.2677 2'x 199 2.9009
2503.8 498892 635209 506261573 797 28.2312 9.2716 - 2.9015
2507.0 500145 636804 508169592 798 28.2489 9.2754 2x3x7x 19 2.9020
2510.1 501399 638401 510082399 799 28.2666 9.2793 17x47 2.9026
2513.3 502655 640000 512vUOOOO 800 28.2843 9.2832 2' x 5' 2.9031
Q
C=1rxd A=-
1r X d2
4
.
I+- n-.!
A = n2
[]
I+- n-.!
V =n3
Number
d
or
n
D []
..r,; V;;
Factors
and
primes
log n
1 1
1 2 2 3 - -
2 3
2516.4 503912 641601 513922401 801 28.3019 9.2870 3' x 89 2.9036
2519.6 505171 643204 515849608 802 28.3196 9.2909 2x401 2.9042
2522.7 506432 644809 51778]627 803 28.3373 9.2948 II x 73 2.9047
2525.8 507694 646416 519718464 804 28.3549 9.2986 2'x3x67 2.9053
2529.0 508958 648025 521660125 805 28.3725 9.3025 5 x 7 x 23 2.9058
2532.1 510223 649636 523606616 806 28.3901 9.3063 2x13x31 2.9063
2535.3 511490 651249 525557943 807 28.4077 9.3102 3 x 269 2.9069
2538.4 512758 652864 527514112 808 28.4253 9.3140 2' x 101 2.9074
2541.5 514028 654481 529475129 809 28.4429 9.3179 - 2.9080
2544.7 515300 656100 531441000 810 28.4605 9.3217 2 x 3' x 5 :.9085
2547.8 516573 657721 533411731 811 28.4741 9.3255 - 2.9090
2551.0 517848 659344 535387328 812 28.4956 9.3294 2'x7x29 2.9096
2554.1 519124 660969 537367797 813 28.5132 9.3332 3 x271 2.9101
2557.3 520402 662596 539353144 814 28.5307 9.3370 2x11x37 2.9106
2560.4 521681 664225 541343375 815 28.5482 9.3408 5 x 163 2.9112
2563.5 522962 665856 543338496 816 28.5657 9.3447 2'x3x17 2.9117
2566.7 524245 667489 545338513 817 28.5832 9.3485 19x43 2.9122
2569.8 525529 669124 547343432 818 28.6007 9.3523 2 x 409 2.9128
2573.0 526814 670761 549353259 819 28.6182 9.3561 3'x7x13 2.9133
2576.1 528102 672400 551368000 820 28.6356 9.3599 2'x5x41 2.9138
2579.2 529391 674041 553387661 821 28.6531 9.3637 - 2.9143
2582.4 530681 675684 555412248 822 28.6705 9.3675 2 x 3 x 137 2.9149
2585.5 531973 677329 557441767 823 28.6880 9.3713 - 2.9154
2588.7 533267 678976 559476224 824 28.7054 9.3751 2' x 103 2.9159
2591.8 534562 680625 561515625 825 28.7228 9.3789 3x5'x11 2.9165
2595.0 535858 682276 563559976 826 28.7402 9.3827 2 x 7 x 59 2.9170
2598.1 537157 683929 565609283 827 28.7576 9.3865 - 2.9175
2601.2 538456 685584 567663552 828 28.7750 9.3902 2' x 3' x 23 2.9180
2604.4 539758 687241 569722789 829 28.7924 9.3940 - 2.9186
2607.5 541061 688900 571787000 830 28.8097 9.3978 2 x 5 x 83 2.9191
2610.7 542365 690561 573856191 831 28.8271 9.4016 3 x 277 2.9196
2613.8 543671 692224 575930368 832 28.8444 9.4053 26x 13 2.9201
2616.9 544979 693889 578009537 833 28.8617 9.4091 7' x 17 2.9207
2620.1 546288 695556 580093704 834 28.8791 9.4129 2x3x139 2.9212
2623.2 547599 697225 582182875 835 28.8964 9.4166 5 x 167 2.9217
2626.4 548912 698896 584277056 836 28.9137 9.4204 2'x 11x 17 2.9222
2629.5 550226 700569 586376253 837 28.9310 9.4241 3' x 31 2.9227
2632.7 551541 702244 588480472 838 28.9482 9.4279 2 x419 2.9232
2635.8 552858 703921 590589719 839 28.9655 9.4316 - 2.9239
2638.9 554177 705600 592704000 840 28.9828 9.4354 2'x3x5x7 2.9243
2642.1 555497 707281 594823321 841 29.0000 9.4391 29' 2.9248
2645.2 556819 708964 596947688 842 29.0172 9.4429 2x421 2.9253
2648.4 558142 710649 599077107 843 29.0345 9.4466 3 x 281 2.9258
2651.5 559467 712336 601211584 844 29.0517 9.4503 2' x 211 2.9263
2654.6 560794 714025 603351125 845 29.0689 9.4541 5 x 13' 2.9269
2657.8 562122 715716 605495736 846 29.0861 9.4578 2 x 3' x 47 2.9274
2660.9 563452 717409 607645423 847 29.1033 9.4615 7 x II' 2.9279
2664.1 564783 719104 609800192 848 29.1204 9.4652 2' x 53 2.9284
2667.2 566116 720801 611960049 849 29.1376 9.4600 3 x 283 2.9289
267Q.4 567450 722500 614125000 850 29.]548 9.4727 2x5'x 12 2.9294
Q
C=1rxd A=-
1rx d2
4
.
I+- n-+/
A=n2
OJ
I+- n-+/
V =n3
Number
d
or
n
D OJ
J; if;
Factors
and
primes
logn
1 1 1
2 2 3
2 3
- -
2673.5 568786 724201 616295051 851 29.1719 9.4764 23 x 37 2.9299
2676.6 570124 725904 618470208 852 29.1890 9.4801 22x3x71 2.9304
2679.8 571463 727609 620650477 853 29.2062 9.4838 - 2.9310
2682.9 572803 729316 622835864 854 29.2233 9.4875 2 x 7 x 61 2.9315
2686.1 574146 731025 625026375 855 29.2404 9.4912 32 x 5 x 19 2.9320
2689.2 575490 732736 627222016 856 29.2575 9.4949 22x 107 2.9325
2692.3 576835 734449 629422793 857 29.2746 9.4986 - 2.9330
2695.5 578182 736164 631628712 858 29.2916 9.5023 2x3x II x 13 2.9335
2698.6 579530 737881 633839779 859 29.3087 9.5060 - 2.9340
2701.8 580880 739600 636056000 860 29.3258 9.5097 22 x 5 x 43 2.9345
2704.9 582232 741321 638277381 861 29.3428 9.5134 3 x 7 x 41 2.9350
2708.1 583585 743044 640503928 862 29.3598 9.5171 2 x 431 2.9355
2711.2 584940 744769 642735647 863 29.3769 9.5207 - 2.9360
2714.3 586297 746496 644972544 864 29.3939 9.5244 2' x 3' 2.9365
2717.5 587655 748225 647214625 865 29.4109 9.5281 5 x 173 2.9370
2720.6 589014 749956 649461896 866 29.4279 9.5317 2 x 433 2.9375
2723.8 590375 751689 651714363 867 29.4449 9.5354 3 x 172 2.9380
2726.9 591738 753424 653972032 868 29.4618 9.5391 22x7x31 2.9385
2730.0 593102 755161 656234909 869 29.4788 9.5427 11 x 79 2.9390
2733.2 594468 756900 658503000 870 29.4958 9.5464 2x3x5x29 2.9395
2736.3 595835 758641 660776311 871 29.5127 9.5501 13 x 67 2.9400
2739.5 597204 760384 663054848 872 29.5296 9.5537 22 x 109 2.9405
2742.6 598575 762129 665338617 873 29.5466 9.5574 32x97 2.9410
2745.8 599947 763876 667627624 874 29.5635 9.5610 2x19x23 2.9415
2748.9 601320 765625 669921875 875 29.5804 9.5647 52x7 2.9420
2752.0 602696 767376 672221376 876 29.5973 9.5683 22x3x73 2.9425
2755.2 604073 769129 674526133 877 29.6142 9.5719 - 2.9430
2758.3 605451 770884 676836152 878 29.6311 9.5756 2 x 439 2.9435
2761.5 606831 772641 679151439 879 29.6479 9.5792 3 x 293 2.9440
2764.6 608212 774400 681472000 880 29.6648 9.5828 24x5x11 2.9445
2767.7 609595 776161 683797841 881 29.6816 9.5865 - 2.9450
2770.9 610980 777924 686128968 882 29.6985 9.5901 2x32x72 2.9455
2774.0 612366 779689 688465387 883 29.7153 9.59 - 2.9460
2777.2 613754 781456 690807104 884 29.7321 9.597\ 22X 13x 17 2.9465
2780.3 615143 783225 693154125 885 29.7489 9.6010 3 x 5 x 59 2.9469
2783.5 616534 784996 695506456 886 29.7658 9.6046 2 x 443 2.9474
2786.6 617927 786769 697864103 887 29.7825 9.6082 - 2.9479
2789.7 619321 788544 700227072 888 29.7993 9.6118 2' x 3 x 37 2.9484
2792.9 620717 790321 702595369 889 29.8161 9.6154 7 x 127 2.9489
2796.0 622114 792100 704969000 890 29.8329 9.6190 2x5x89 2.9494
2799.2 623513 793881 707347971 891 29.8496 9.6226 34x 11 2.9499
2802.3 624913 795664 709732288 892 29.8664 9.6262 22 x 223 2.9504
2805.4 626315 797449 712121957 893 29.8831 9.6298 19x47 2.9509
2808.6 627718 799236 714516984 894 29.8998 9.6334 2 x 3 x 149 2.9513
2811.7 629124 801025 716917375 895 29.9166 9.6370 5x 179 2.9518
2814.9 630530 802816 719323136 896 29.9333 9.6406 27x 7 2.9523
2818.0 631938 804609 721734273 897 29.9500 9.6442 3x13x23 2.9528
2821.2 633348 806404 724150792 898 29.9666 9.6477 2 x 449 2.9533
2824.3 634760 808201 726572699 899 29.9833 9.6513 29 x 31 2.9538
2827.4 636173 810000 72900000O 900 30.0000 9.6549 22X3'x5 2.9542
.
Q
C=1Cxd
-
A=-
1Cx d2
4
I+- n--+l
A = n2
LIJ
I+- n--+l
V =n3
Number
d
or
n
D ..r;
CD
V;;
Factors
and
prime.v
log I
1 1
1 2 2 3 - -
2 3
2830.6 637587 811801 731432701 901 30.0167 9.6585 17 x 53 2.9
2833.7 639003 813604 733870808 902 30.0333 9.6620 2 xII x41 2.9
2836.9 640421 815409 736314327 903 30.9500 9.6656 3 x 7 x 43 2.9
2840.0 641840 817216 738763264 904 30.0666 9.6692 2' x 113 2.9
2843.1 643261 819025 741217625 905 30.0832 9.6727 5 x 181 2.5
2846.3 644683 820836 743677416 906 30.0998 9.6763 2x3x 151 2.5
2849.4 646107 822649 746142643 907 30.1164 9.6799 - 2.
2852.6 647533 824464 748613312 908 30.1330 9.6834 2' x 227 2.!
2855.7 648960 826281 751089429 909 30.1496 9.6870 3' x 101 2.!
2858.8 650388 828100 753571000 910 30.1662 9.6905 2x5x7x 13 2.!
2862.0 651818 829921 756058031 911 30.1828 9.6941 - 2.'
2865.1 653250 831744 758550528 912 30.1993 9.6976 2'x3x19 2.'
2868.3 654684 833569 761048497 913 30.2159 9.7012 11 x 83 2.'
2871.4 656118 835396 763551944 914 30.2324 9.7047 2 x 457 2.'
2874.6 657555 837225 766060875 915 30.2490 9.7082 3 x 5 x 61 2.'
2877.7 658993 839056 768575296 916 30.2655 9.7118 2' x 229 2.'
2880.8 660433 840889 771095213 917 30.2820 9.7153 7 x 131 2.
2884.0 661874 842724 773620632 918 30.2985 9.7188 2 x 3' x 17 2.
2887.1 663317 844561 776151559 919 30.3150 9.7224 - 2.
28903 664761 846400 778688000 920 30.3315 9.7259 2'x5x23 2.
2893.4 666207 84824/ 78/22996/ 92J JO.3480 9.7294 3 x 307 2.
2896.5 667654 850084 783777448 922 30.3645 9.7329 2 x461 2.
2899.7 669103 851929 786330467 923 30.3809 9.7364 13 x 71 2.
2902.8 670554 853776 788889024 924 30.3974 9.7400 2'x3x7x 11 2.
2906.0 672006 855625 791453125 925 30.4138 9.7435 5' x 37 2.
2909.\ 673460 857476 794022776 926 30.4302 9.7470 2 x 463 2.
2912.3 674915 859329 796597983 927 30.4467 9.7505 3' x 103 2.
2915.4 676372 861184 799178752 928 30.4631 9.7540 2' x29 2
2918.5 677831 86304\ 801765089 929 30.4795 9.7575 - 2
2921.7 679291 864900 804357000 930 30.4959 9.7610 2x3x5x31 2
2924.8 680752 866761 806954491 931 30.5123 9.7645 7' x 19 2
2928.0 672216 868624 809557568 932 30.5287 9.7680 2' x 233 2
2931.1 683680 870489 812166237 933 30.5450 9.7715 3x311 2
2934.2 685147 872356 814780504 934 30.5614 9.7750 2 x 467 2
2937.4 686615 874225 817400375 935 30.5778 9.7785 5x 11 x 17 2
2940.5 688084 876096 820025856 936 30.5941 9.7819 2' x 3' x 13 2
2943.7 689555 877969 822656953 937 30.6105 9.7854 - 2
2946.8 691028 879844 825293672 938 30.6268 9.7889 2 x 7 x 67 2
2950.0 692502 8&1721 827936019 939 30.6431 9.7924 3 x 313 ;
2953.1 693978 883600 830584000 940 30.6594 9.7959 2' x 5 x 47 ;
2956.2 695455 885481 833237621 941 30.6757 9.7993 - ;
2959.4 696934 887364 835896888 942 30.6920 9.8028 2x3x 157 :
2962.5 698415 889249 838561807 943 30.7083 9.8063 23 x41 :
2965.7 699897 891136 841232384 944 30.7246 9.8097 2" x59
2968.8 701380 893025 843908625 945 30.7409 9.8132 3' x 5 x 7
2971.9 702865 894916 846590536 946 30.7571 9.8167 2 x 11 x 43
2975.1 704352 896809 849278123 947 30.7734 9.8201 -
2978.2 705840 898704 851971392 948 30.7896 9.8236 2'x3x79
2981.4 707330 900601 854670349 949 30.8058 9.8270 13 x 73
2984.5 708822 902500 857375000 950 30.8221 9.8305 2x5'x 19
.
Q
C=Trxd
M.
A=-
TrXd2 I+- n -+I
A = n2
[]
I+- n-+l
V =n3
Number
d
or
n
D [J]
..Tn if;
Factors
and
primes
log n
4
1 1
1 2 2 3 - -
2 3
2987.7 710315 904401 860085351 951 30.8383 9.8339 3 x 317 2.9782
2990.8 711809 906304 862801408 952 30.8545 9.8374 2' x 7 x 17 2.9786
2993.9 713306 908209 865523177 953 30.1!707 9.8408 - 2.9791
2997.1 714803 910116 868250664 954 30.8869 9.8443 2 x 32x 53 2.9796
3000.2 716303 912025 870983875 955 30.9031 9.8477 5 x 191 2.9800
3003.4 717804 913936 873722816 956 30.9192 9.8511 22 x 239 2.9805
3006.5 719306 915849 876467493 957 30.9354 9.8546 3xllx29 2.9809
3009.6 720810 917764 879217912 958 30.9516 9.8580 2 x 479 2.9814
3012.8 722316 919681 881974079 959 30.9677 9.8614 7 x 137 2.9818
3015.9 723823 921600 884736000 960 30.9839 9.8648 2.x3x5 2.9823
3019.1 725332 923521 887503681 961 31.0000 9.8683 3J2 2.9827
3022.2 726842 925444 890277128 962 31.0161 9.8717 2 x 13 x 37 2.9832
3025.4 728354 927369 893056347 963 31.0322 9.8751 32x 107 2.9836
3023.5 729867 929296 89584 1344 964 31.0483 9.8785 22 x 241 2.9841
3031.6 731382 931225 898632125 965 31.0644 9.8819 5 x 193 2.9845
3034.8 732899 933156 901428696 966 3 1.0805 9.8854 2x3x7x23 2.9850
3037.9 734417 935089 904231063 967 31.0966 9.8888 - 2.9854
3041.1 735937 937024 907039232 968 31.1127 9.8922 2' x 1J2 2.9859
3044.2 737458 938961 909853209 969 31.1288 9.8956 3x17x19 2.9863
3047.3 738981 940900 912673000 970 31.1448 9.8990 2x5 x97 2.9868
3050.5 740506 942841 915498611 971 31.1609 9.9024 - 2.9872
3053.6 742032 944784 918330048 972 31.1769 9.9058 22 x3' 2.9877
3056.8 743559 946729 921167317 973 31.1929 9.9092 7 x 139 2.9881
3059.9 745088 948676 924010424 974 31.2090 9.9126 2 x 487 2.9886
3063.1 746619 950625 926859375 975 31.2250 9.9160 3 x 52X 13 2.9890
3066.2 748151 952576 929714176 976 31.2410 9.9194 24x 61 2.9895
3069.3 749685 954529 932574833 977 31.2570 9.9227 - 2.9899
3072.5 751221 956484 935441352 978 31.2730 9.9261 2 x 3 x 163 2.9903
3075.6 752758 958441 938313739 979 31.2890 9.9295 11 x 89 2.9908
3078.8 754296 960400 941192000 980 31.3050 9.9329 22x5x7' 2.9912
3081.9 755837 962361 944076141 981 31.3209 9.9363 32x 109 2.9917
3085.0 757378 964324 946966168 982 31.3369 9.9396 2x491 2.9921
3088.2 758922 966289 949862087 983 31.3528 9.9430 - 2.9926
3091.3 760466 968256 952763904 984 31.3688 9.9464 2'x3x41 2.9930
3094.5 762013 970225 955671625 985 31.3847 9.9497 5 x 197 2.9934
3097.6 763561 972196 958585256 986 31.4006 9.9531 2 x 17 x 29 2.9939
3100.8 765111 974169 961504803 987 31.4166 9.9565 3 x 7 x 47 2.9943
3103.9 766662 976144 964430272 988 31.4325 9.9598 22x 13 x 19 2.9948
3107.0 768214 97812] 967361669 989 31.4484 9.9632 23 x 43 2.9952
3110.2 769769 980100 970299000 990 31.4643 9.9666 2x3'x5x II 2.9956
3113.3 771325 982081 973242271 991 31.4802 9.9699 - 2.9961
3116.5 772882 984064 976191488 992 31.4960 9.9733 2' x31 2.9965
3119.6 774441 986049 979146657 993 31.5119 9.9766 3x331 2.9970
3122.7 776002 988036 982107784 994 31.5278 9.9800 2x7x71 2.9974
3125.9 777564 990025 985074875 995 31.5436 9.9833 5 x 199 2.9978
3129.0 779128 992016 988047936 996 31.5595 9.9866 2'x3x83 2.9983
3132.2 780693 994009 991026973 997 31.5753 9.9900 - 2.9987
3135.3 782260 996004 994011992 998 31.5911 9.9933 2 x 499 2.9991
3138.5 783828 998001 997002999 999 31.6070 9.9967 3' x 37 2.9996
3141.6 785398 100000o 1OOOOOOOOO 1000 31.6228 10.0000 2' x5' 3.0000
Trigonometric tables
Utilization of trigonometric tables
The ratio in right angled triangles that a bears to b remains constant,

provided that the magnitude of the angle a remains unchanged.
e.g. a = 33"40'~ = 10=0.666~ =~ =0.666
b 15 b 22.5
The same statement applies for the other ratios bla, alc, blc. The ratios
determine the magnitude of the angle as well as an angle does determine
the ratios mentioned.
System of naming the elements in right angled triangles: The side c of a right angled triangle opposite the right angle is called
the hypotenuse. The sides a, b including the right angle are called the adjacent sides (the catheti or the smaller sides of
rectangular triangles).
~ a
'O~
~
c= 36.1
"'"
~ .
sma=- a
c
a 20
- = - = 0.554correspondsto an anglea = 3340'
c 36.1
~ c
cosa=-
b
c
a
b
- =-
30
c 36.1
a 20
= 0.831 corresponds to an angle a = 3340'
~ a
b
c
a
cos a
cos a
Reading angle magnitudes from tables-tables

= -b
b
= -a
-b = -30 = 0.666
b 30
corresponds to an angle a = 3340'
-a =-20 =1500correspondsto an anglea = 3340'

lists angles in 10' incremental steps
Examples: a = 2714' sina = ? 0.5147 = tan a a =?
Difference
sin 2720' = 0.4592
'
values 0.0015 0.5169 = tan 2720' values

sin 2710' = 0.4566 } taken
from
0.5132 = tan 2710' } taken
trom
Difference of 10' = 0.0026 Difference of 0.0037= 10'
tables 10' tables
l' = 0.00026
0.0001=
37
4' = 0.0010 0.0015 = 15 x 10 = 4'

37
sin 2720' = 0.4566 o.s 132 = tan 27 10'
sin 2714' = 0.4576 05147 = tan2714'
Examples: a = 2714' cosa=? 1.9430= cota a=?

Difference
cas 2710' = 0.8897 values 0.0056 1.9486 = cot 2710' values
cos 2720' = 0.8884 }
taken
trom
1.9347 = cot 2720' } taken
from
Difference of 10' = 0.0013 Difference of 0.0139= 10'
tables tables
l' = 0.00013 10'
0.0001=
139
0.0056 = 56 x 10 = 4'
4' = 0.0005 139
cos 2710' = 0.8897 1.9486 = cot 27 10'
cos 2714' = 0.8892 1.9430 = cot 27 14'
Formulae for the oblique triangle

Theorem a b c
of the Theorem tana-{J
sines sina = cos{J = siny of the L_a-b
tangent tana+{J - a+b
Theorem a2 =b2 +c2 - 2bc cosa 2
of the
cosines b2 =a2 +c2 -2ac cos{J AreaA of A =.!.ab smy =.!.bc sma =.!.ac sinp
c2 =a2+b2-2abcosy a triangle 2 2 2
a a
Sines 0 ... 45 sma =-;
c
a = c x sina; c=-
sina
Minutes
Degree 0' 10' 20' 30' 40' 50' 60'
0 0.0000 0.0029 0.0058 0.0087 0.0116 0.0145 0.0175 89
1 0.0175 0.0204 0.0233 0.0262 0.0291 0.0320 0.0349 88
2 0.0349 0.0378 0.0407 0.0436 0.0465 0.0494 0.0523 87
3 0.0523 0.0552 0.0581 0.0610 0.0640 0.0669 0.0698 86
4 0.0698 0.0727 0.0756 0.0785 0.0814 0.0843 0.0872 85
5 0.0872 0.0901 0.0929 0.0958 0.0987 0.1016 0.1045 84
6 0.1045 0.1074 0.1103 0.1132 0.1161 0.1190 0.1219 83
7 0.1219 0.1248 0.1276 0.1305 0.1334 0.1363 0.1392 82
8 0.1392 0.1421 0.1449 0.1478 0.1507 0.1536 0.1564 81
9 0.1564 0.1593 0.1622 0.1650 0.1679 0.1708 0.1736 80
10 0.1736 0.1765 0.1794 0.1822 0.1851 0.1880 0.1908 79
11 0.1908 0.1937 0.1965 0.1994 0.2022 0.2051 0.2079 78
12 0.2079 0.2108 0.2136 0.2164 0.2193 0.2221 0.2250 77
13 0.2250 0.2278 0.2306 0.2334 0.2363 0.2391 0.2419 76
14 0.2419 0.2447 0.2476 0.2504 0.2532 0.2560 0.2588 75
15 0.2588 0.2216 0.2644 0.2672 0.2700 0.2728 0.2756 74
16 0.2756 0.2784 0.2812 0.2840 0.2868 0.2896 0.2924 73
17 0.2924 0.2952 0.2979 0.3007 0.3035 0.3062 0.3090 72
18 0.3090 0.3118 0.3145 0.3173 0.3201 0.3228 0.3256 71
19 0.3256 0.3283 0.3311 0.3338 0.3365 0.3393 0.3420 70
20 0.3420 0.3448 0.3475 0.3502 0.3529 0.3557 0.3584 69
21 0.3584 0.3611 0.3638 0.3665 0.3692 0.3719 0.3756 68
22 0.3746 0.3773 0.3800 0.3827 0.3854 0.3881 0.3907 67
23 0.3907 0.3934 0.3961 0.3987 0.4014 0.4041 0.4067 66
24 0.4067 0.4094 0.4120 0.4147 0.4173 0.4200 0.4226 65
25 0.4226 0.4253 0.4279 0.4305 0.4331 0.4358 0.4384 64
26 0.4384 0.4410 0.4436 0.4462 0.4488 0.4514 0.4540 63
27 0.4540 0.4566 0.4592 0.4617 0.4643 0.4669 0.4695 62
28 0.4695 0.4720 0.4746 0.4772 0.4797 0.4823 0.4848 61
29 0.4848 0.4874 0.4899 0.4924 0.4950 0.4975 0.5000 60
30 0.5000 0.5025 0.5050 0.5075 0.5100 0.5125 0.5150 59
31 0.5150 0.5175 0.5200 0.5225 0.5250 0.5275 0.5299 58
32 0.5299 0.5324 0.5348 0.5373 0.5398 0.5422 0.5446 57
33 0.5446 0.5471 0.5495 0.5519 0.5544 0.5568 0.5592 56
34 0.5592 0.5616 0.5640 0.5664 0.5688 0.5712 0.5736 55
35 0.5736 0.5760 0.5783 0.5807 0.5831 0.5854 0.5878 54
36 0.5878 0.5901 0.5925 0.5948 0.5972 0.5995 0.6018 53
37 0.6018 0.6041 0.6065 0.6088 0.6111 0.6134 0.6157 52
38 0.6157 0.6180 0.6202 0.6225 0.6248 0.6271 0.6293 51
39 0.6293 0.6316 0.6338 0.6361 0.6383 0.6406 0.6428 50
40 0.6428 0.6450 0.6472 0.6494 0.6517 0.6539 0.6561 49
41 0.6561 0.6583 0.6604 0.6626 0.6648 0.6670 0.6691 48
42 0.6691 0.6713 0.6734 0.6756 0.6777 0.6799 0.6820 47
43 0.6820 0.6841 0.6862 0.6884 0.6905 0.6926 0.6947 46
44 0.6947 0.6997 0.6988 0.7009 0.7030 0.7050 0.7071 45
60' 50' 40' 30' 20' 10' 0' Degree
Minutes
b b
cosa = -;
c
b = ex cos a; c=- Cosines 45 _. 90
cosa
Sines 45 ... 90
Minutes
Degree 0' 10' 20' 30' 40' 50' 60'
45 0.7071 0.7092 0.7112 0.7133 0.7153 0.7173 0.7193 44
46 0.7193 0.7214 0.7234 0.7254 0.7274 0.7294 0.7314 43
47 0.7314 0.7333 0.7353 0.7373 0.7392 0.7412 0.7431 42
48 0.7431 0.7451 0.7470 0.7490 0.7509 0.7528 0.7547 41
49 0.7547 0.7566 0.7585 0.7604 0.7623 0.7642 0.7660 40
50 0.7660 0.7679 0.7698 0.7716 0.7735 0.7753 0.7771 39
51 0.7771 0.7790 0.7808 0.7826 0.7844 0.7862 0.7880 38
52 0.7880 0.7898 0.7916 0.7934 0.7951 0.7969 0.7986 37
53 0.7986 0.8004 0.8021 0.8039 0.8056 0.8073 0.8090 36
54 0.8090 0.8107 0.8124 0.8141 0.8158 0.8175 0.8192 35
55 0.8192 0.8208 0.8225 0.8241 0.8258 0.8274 0.8290 34
56 0.8290 0.8307 0.8323 0.8339 0.8355 0.8371 0.8387 33
57 0.8387 0.8403 0.8418 0.8434 0.8450 0.8465 0.8480 32
58 0.8480 0.8496 0.8511 0.8526 0.8542 0.8557 0.8572 31
59 0.8572 0.8587 0.8601 0.8616 0.8631 0.8646 0.8660 30
60 0.8660 0.8675 0.8689 0.8704 0.8718 0.8732 0.8746 29
61 0.8746 0.8760 0.8774 0.8788 0.8802 0.8816 0.8829 28
62 0.8829 0.8843 0.8857 0.8870 0.8884 0.8897 0.8910 27
63 0.8910 0.8923 0.8936 0.8949 0.8962 0.8975 0.8988 26
64 0.8988 0.9001 0.9013 0.9026 0.9038 0.9051 . 0.9063 25
65 0.9063 0.9075 0.9088 0.9100 0.9112 0.9124 0.9135 24
66 0.9135 0.9147 0.9159 0.9171 0.9182 0.9194 0.9205 23
67 0.9205 0.9216 0.9228 0.9239 0.9250 0.9261 0.9272 22
68 0.9272 0.9283 0.9293 0.9304 0.9315 0.9325 0.9336 21
69 0.9336 0.9346 0.9356 0.9367 0.9377 0.9387 0.9397 20
70 0.9397 0.9407 0.9417 0.9426 0.9436 0.9446 0.9455 19
71 0.9455 0.9465 0.9474 0.9483 0.9492 0.9502 0.9511 18
72 0.9511 0.9520 0.9528 0.9537 0.9546 0.9555 0.9563 17
73 0.9563 0.9572 0.9580 0.9588 0.9596 0.9605 0.9613 16
74 0.9613 0.9621 0.9628 0.9636 0.9644 0.9652 0.9659 15
75 0.9659 0.9667 0.9674 0.9681 0.9689 0.9696 0.9703 14
76 0.9703 0.9710 0.9717 0.9724 0.9730 0.9737 0.9744 13
77 0.9744 0.9750 0.9757 0.9763 0.9769 0.9775 0.9781 12
78 0.9781 0.9787 0.9793 0.9799 0.9805 0.9811 0.9816 11
79 0.9816 0.9822 0.9827 0.9833 0.9838 0.9843 0.9848 10
80 0.9848 0.9853 0.9858 0.9863 0.9868 0.9872 0.9877 9
81 0.9877 0.9881 0.9886 0.9890 0.9894 0.9899 0.9903 8
82 0.9903 0.9907 0.9911 0.9914 0.9918 0.9922 0.9925 7
83 0.9925 0.9929 0.9932 0.9936 0.9939 0.9942 0.9945 6
84 0.9945 0.9948 0.9951 0.9954 0.9957 0.9959 0.9962 5
85 0.9962 0.9964 0.9967 0.9969 0.9971 0.9974 0.9976 4
86 0.9976 0.9978 0.9980 0.9981 0.9983 0.9985 0.9986 3
87 0.9986 0.9988 0.9989 0.9990 0.9992 0.9993 0.9994 2
88 0.9994 0.9995 0.9996 0.9997 0.9997 0.9998 0.99985 1
89 0.99985 0.99989 0.99993 0.99996 0.99998 0.99999 1.0000 0
60' 50' 40' 30' 20' 10' 0' Degree
Minutes
/\ Cosines 0 ...
a
Tangent 0 ... 45 a =b x tana; b = -.!!....-
tana = b; !ana
Minutes
Degree 0' la' 20' 30' 40' 50' 60'
0 0.0000 0.0029 0.0058 0.0087 0.0116 0.0145 0.0175 89
1 0.0175 0.0204 0.0233 0.0262 0.0291 0.0320 0.0349 88
2 0.0349 0.0378 0.0407 0.0437 0.0466 0.0495 0.0524 87
3 0.0524 0.0553 0.0582 0.0612 0.0641 0.0670 0.0699 86
4 0.0699 0.0729 0.0758 0.0787 0.0816 0.0846 0.0875 85
5 0.0875 0.0904 0.0934 0.0963 0.0992 0.1022 0.1051 84
6 0.1051 0.1080 0.1110 0.1139 0.1169 0.1198 0.1228 83
7 0.1228 0.1257 0.1287 0.1317 0.1346 0.1376 0.1405 82
8 0.1405 0.1435 0.1465 0.1495 0.1524 0.1554 0.1584 81
9 0.1584 0.1614 0.1644 0.1673 0.1703 0.1733 0.1763 80
10 0.1763 0.1793 0.1823 0.1853 0.1883 0.1914 0.1944 79
11 0.1944 0.1974 0.2004 0.2035 0.2065 0.2095 0.2126 78
12 0.2126 0.2156 0.2186 0.2217 0.2247 0.2278 0.2309 77
13 0.2309 0.2339 0.2370 0.2401 0.2432 0.2462 0.2493 76
14 0.2493 0.2524 0.2555 0.2586 0.2617 0.2648 0.2679 75
15 0.2679 0.2711 0.2742 0.2773 0.2805 0.2836 0.2867 74
16 0.2867 0.2899 0.2931 0.2962 0.2994 0.3026 0.3057 73
17 0.3057 0.3089 0.3121 0.3153 0.3185 0.3217 0.3249 72
18 0.3249 0.3281 0.3314 0.3346 0.3378 0.3411 0.3443 71
19 0.3443 0.3476 0.3508 0.3541 0.3574 0.3607 0.3640 70
20 0.3640 0.3673 0.3706 0.3739 0.3772 0.3805 0.3809 69
21 0.3839 0.3872 0.3906 0.3939 0.3973 0.4006 0.4040 68
22 0.4040 0.4074 0.4\ 08 0.4142 0.4176 0.4210 0.4245 67
23 0.4245 0.4279 0.4314 0.4348 0.4383 0.4417 0.4452 66
24 0.4452 0.4487 0.4522 0.4557 0.4592 0.4628 0.4663 65
25 0.4663 0.4699 0.4734 0.4770 0.4806 0.4841 0.4877 64
26 0.4877 0.4913 0.4950 0.4986 0.5022 0.5059 0.5095 63
27 0.5095 0.5132 0.5169 0.5206 0.5243 0.5280 0.5317 62
28 0.5317 0.5354 0.5392 0.5430 0.5467 0.5505 0.5543 61
29 0.5543 0.5581 0.5619 0.5658 0.5696 0.5735 0.5774 60
30 0.5774 0.5812 0.5851 0.5890 0.5930 0.5969 0.6009 59
31 0.6009 0.6048 0.6088 0.6128 0.6168 0.6208 0.6249 58
32 0.6249 0.6289 0.6330 0.6371 0.6412 0.6453 0.6494 57
33 0.6494 0.6536 0.6577 0.6619 0.6661 0.6703 0.6745 56
34 0.6745 0.6787 0.6830 0.6873 0.6916 0.6959 0.7002 55
35 0.7002 0.7046 0.7089 0.7133 0.7177 0.7221 0.7265 54
36 0.7265 0.7310 0.7355 0.7400 0.7445 0.7490 0.7536 53
37 0.7536 0.7581 0.7627 0.7673 0.7720 0.7766 0.7813 52
38 0.7813 0.7860 0.7907 0.7954 0.8002 0.8050 0.8098 51
39 0.8098 0.8146 0.8195 0.8243 0.8292 0.8342 0.8391 50
40 0.8391 0.8441 0.8491 0.8541 0.8591 0.8642 0.8693 49
41 9.8693 0.8744 0.8796 0.8847 0.8899 0.8952 0.9004 48
42 0.9004 0.9057 0.9110 0.9163 0.9217 0.9271 0.9325 47
43 0.9325 0.9380 0.9435 0.9490 0.9545 0.9601 0.9657 46
44 0.9657 0.9713 0.9770 0.9827 0.9884 0.9942 1.0000 45
60' 50' 40' 30' 20' 10' 0' Degree

Minutes
b b
cota = -; b = a x cot a; a=- Cotangent 45 ... 90
a cola
Tangent 45 ... 90
/\ Minutes
Degree 0' 10' 20' 30' 40' 50' 60'
45 1.0000 1.0058 1.0117 1.0176 1.0235 1.0295 1.0355 44
46 1.0355 1.0416 1.0477 1.0538 1.0599 1.0661 1.0724 43
47 1.0724 1.0786 1.0850 1.0913 1.0977 1.1041 1.1106 42
48 1.1106 1.1171 1.1237 1.1303 1.1369 1.1436 1.1504 41
49 1.1504 1.1571 1.1640 1.1708 1.1778 1.1847 1.1918 40
50 1.1918 1.1988 1.2059 1.2131 1.2203 1.2276 1.2349 39
51 1.2349 1.2423 1.2497 1.2572 1.2647 1.2723 1.2799 38
52 1.2799 1.2876 1.2954 1.3032 1.3111 1.3190 1.3270 37
53 1.3270 1.3351 1.3432 1.3514 1.3597 1.3680 1.3764 36
54 1.3764 1.3848 1.3934 1.4019 1.4106 1.4193 1.4281 35
55 1.4281 1.4370 1.4460 1.4550 1.4641 1.4733 1.4826 34
56 1.4826 1.4919 1.5013 1.5108 1.5204 1.5301 1.5399 33
57 1.5399 1.5497 1.5597 1.5697 1.5798 1.5900 1.6003 32
58 1.6003 1.6107 1.6213 1.6318 1.6426 1.6534 1.6643 31
59 1.6643 1.6753 1.6864 1.6977 1.7090 1.7205 1.7321 30
60 1.7321 1.7438 1.7556 1.7675 1.7796 1.7917 1.8041 29
61 1.8041 1.8165 1.8291 1.8418 1.8546 1.8676 1.8807 28
62 1.8807 1.8940 1.9074 1.9210 1.9347 1.9486 1.9626 27
63 1.9626 1.9768 1.9912 2.0057 2.0204 2.0353 2.0503 26
64 2.0503 2.0655 2.0809 2.0965 2.1123 2.1283 2.1445 25
65 2.1445 2.16Q9 2.1775 2.1943 2.2113 2.2286 2.2460 24
66 2.2460 2.2637 2.2817 2.2998 2.3183 2.3369 2.3558 23
67 2.3559 2.3750 2.3945 2.4142 2.4342 2.4545 2.4751 22
68 2.4751 2.4960 2.5172 2.5387 2.5605 2.5826 2.6051 21
69 2.6051 2.6279 2.6511 2.6746 2.6985 2.7228 2.7475 20
70 2.7475 2.7725 2.7980 2.8239 2.8502 2.8770 2.9042 19
71 2.9042 2.9319 2.9600 2.9887 3.0178 3.0475 3.0777 18
72 3.0777 3.1084 3.1397 3.1716 3.2041 3.2371 3.2709 17
73 3.2709 3.3052 3.3402 3.3759 3.4124 3.4495 3.4874 16
74 3.4874 3.5261 3.5656 3.6059 3.6470 3.6891 3.7321 15
75 3.7321 3.7760 3.8208 3.8667 3.9136 3.9617 4.0108 14
76 4.0108 4.0611 4.1126 4.1653 4.2193 4.2747 4.3315 13
77 4.3315 4.3897 4.4494 4.5107 4.5736 4.6383 4.7046 12
78 4.7046 4.7729 4.8430 4.9152 4.9894 5.0658 5.1446 11
79 5.1446 5.2257 5.3093 5.3955 5.4845 5.5764 5.6713 10
80 5.6713 5.7694 5.8708 5.9758 6.0844 6.1970 6.3138 9
81 6.3138 6.4348 6.5605 6.6912 6.8269 6.9682 7.1154 8
82 7.1154 7.2687 7.4287 7.5958 7.7704 7.9530 8.1444 7
83 8.1444 8.3450 8.5556 8.7769 9.0098 9.2553 9.5144 6
84 9.5144 9.7882 10.0780 10.3854 10.7019 11.0594 11.4301 5
85 11.4301 11.8262 12.2505 12.7062 13.1969 13.7267 14.3007 4
86 14.3007 14.9244 15.6048 16.3499 17.1693 18.0750 19.0811 3
87 19.0811 20.2056 21.4704 22.9038 24.5418 26.4316 28.6363 2
88 28.6363 31.2416 34.3678 38.1885 42.9641 49.1039 57.2900 1
89 57.2900 68.7501 85.9398 114.5887 171.885 343.774 00 0
60' 50' 40' 30' 20' 10' 0' Degree
Minutes
/\ Cotangent 0 ._ 45
Wesrermonn Tob/es 61
Inches and milllmetres

(a) Inches to millimetres Basis: 1 inch =25.4 mil1imetres
Inch 0 1/16 1/8 3/16 1/4 5/16 3/8 7/16
0 1.59 3.18 4.76 6.35 7.94 9.53 11.11
1 25.40 26.98 28.58 30.16 31.75 33.34 34.93 36.51
2 50.80 52.39 53.97 55.56 57.15 58.74 60.33 61.91
3 76.20 77.79 79.38 80.96 82.55 34.14 85:73 87.31
4 101.60 103.19 104.78 106.36 107.95 109.54 111.13 112.71
5 127.00 128.59 130.18 131.76 133.35 134.94 136.53 138.11
6 152.40 153.99 155.58 157.16 158.75 160.34 161.93 163.51
7 177.80 179.39 180.98 182.56 184.15 185.74 187.33 188.91
8 203.20 204.79 206.38 207.96 209.55 211.14 212.73 214.31
9 228.60 230.19 231.78 233.36 234.95 236.54 238.13 239.71
10 254.00 255.59 257.18 258.76 260.35 261.94 263.53 265.11
Inch 1/2 9/16 5/8 11/16 3/4 /3/16 7/8 15/16
0 12.70 14.29 15.88 17.46 19.05 20.64 22.23 23.81
1 38.10 39.69 41.28 42.86 44.45 46.04 47.63 49.21
2 63.50 65.09 66.68 68.26 69.85 71.44 73.03 74.61
3 88.90 90.49 92.08 93.66 95.25 96.84 98.43 100.01
4 114.30 115.89 117.48 119.06 120.65 122.24 123.83 125.41
5 139.70 141.29 142.88 144.46 146.05 147.64 149.23 150.81
6 165.10 166.69 168.28 169.86 171.45 173.04 174.63 176.21
7 190.50 192.09 193.68 195.26 196.85 198.44 200.03 201.61
8 215.90 217.49 219.08 220.66 222.25 223.84 225.43 227.01
9 241.30 242.89 244.48 246.06 247.65 249.24 250.83 252.41
10 266.70 268.29 269.88 271.46 273.05 274.64 276.23 277.81
Example: 251.; = " = 654.05 mm

51.; = (lOX 2" = IOX50.8=) 146.05
" {20" 508.oo}
(b) Millimetres to Inches Basis: I Millimetre =0.039369 inch
mm 0 1 2 3 4 5 6 7 8 9
0 0.039 0.079 0.118 0.157 0.197 0.236 0.276 0.315 0.354
10 0.394 0.433 0.472 0.512 0.551 0.591 0.630 0.669 0.700 0.748
20 0.787 0.827 0.866 0.905 0.945 0.984 1.024 1.063 1.102 1.142
30 1.181 1.220 1.259 1.299 1.338 1.378 1.417 1.457 1.496 1.535
40 1.575 1.614 1.653 1.693 1.732 1.772 1.811 1.850 1.890 1.929
50 1.968 2.007 2.047 2.087 2.126 2.165 2.205 2.244 2.283 2.323
60 2.362 2.401 2.441 2.480 2.520 2.559 2.598 2.638 2.677 2.716
70 2.756 2.795 2.835 2.874 2.913 2.953 2.992 3.031 3.071 3.110
80 3.149 3.189 3.228 3.268 3.307 3.346 3.386 3.425 3.464 3504
90 3.543 3.583 3.622 3.661 3.701 3.740 3.779 3.819 3.858 3.897
mm 0 100 200 300 400 500 600 700 800 900
0 3.94 7.87 11.81 15.75 19.68 23.62 27.56 31.49 35.43
1000 39.37 43.30 47.24 51.18 55.12 59.05 62.99 66.93 70.86 74.80
2000 78.74 82.67 86.61 90.55 94.48 98.42 102.36 106.30 II 0.23 114.17
3000 118.11 122.04 125.98 129.92 133.85 137.79 141.73 145.66 149.60 153.54
4000 157.47 161.41 165.35 169.20 173.22 177.16 181.10 185.03 188.97 192.91
5000 196.84 204.71 212.59 220.38 228.34 236.21 244.09 251.96 259.83 267.71
Example: 2256 mm = = 88.815"

56 mm
{22oo mm ==86.61"
2.205" }
A
B
a
P
a alpha
bbeta
Z
H
, z zeta
71 eeta
Greek alphabet
A A. llambda
M J1 mmu
n
p
1r ppi
p rmo
II> ph phi
X X ch chi
r
r
E
0
E
g gamma
d delta
e epsilon
e
I
K
9 th theta
I iiota
" k kappa
-
N v nnu
xxi
0 0 o omicron
1:
T
y
u s sigma
f ttau
v u upsilon
'I' 'If ps psi
n (J) o omega
Unitsand symbolsofphysicalquantities
IS: 1890(PartIIIH96 I and IS:3616-1916
Symbol Physical quantity Conventional S.I. Units Symbol/or
Units S.1.Unit
I Length m Metre m
Geometrical h Height m Metre m
Quantities b Width. breadth m Metre m
r Radius m Metre It'
d Diameter m Metre It'
d. (j Wall thickness m Metre m
s m Metre m
I
Length of path
A (S) Area m' Square metre m'
\/(..) Volume m' Cubic metre 01'
rad
a. {3.r etc. Angle Radian (\ md = 57.3)
....... ./ A- Wave length kIn Kilometre kIn
1,Ia Second moment of area COl' Mette to the fourth power m'
m Mass kg Kilogrdlll kg
e, p Density gJc Kilogram per cubic mette kg 01'
-' 1 kg I,J Moment of inertia

(dynamic moment of inertia)
kg.m' NeWlon mette squared N.m'
T Time or time linterva s Second s

TIme
n Rotational frequency l/min Reciprocal second lIs, ,r'
\ I / U, v. w,e Velocity speed mlmin Mette per second mls
...... ,,;
Ii) Angular velocity radls Radian per second radls
:./:: g Acceleration of freefall mis' Mette per second squared mis'
a Accelef'dtion mis' Metre per second squared mis'
/ I \
Retardation mis' Metre per second squared mis'
Force and F Force kgf Newton (I kgf =9.80665N) N (kgmls')
pressure G(P, W) Weight kgf NeWlon N (kgmls')
r Specific weight kgf/m" Newlonper cubicmetre N/m'
M Moment of force kgf.m Newton metre N.m
(force x distance)
p Pressure (force/area) kgflcm' Pascal, NeWlon per square metre Pa, Nlm'
!
a Normal stress kgflmm' =
bar (I bar 10 N/m)
T Shear sttess kgflrom' bar
E Modulus of ela.sticity kgf/mm' NeWlon per square mette Nlm'
G Shear modulus kgflmm' Newton per square metre Nlm'
Jl. if) Coefficient of friction
Temperature t Temperalure based on the C
meltingpoinlof ice
- - t Degree Kelvin oK Kelvin K
Coeff. of linear expansion C-', K-'
-w- Coeff. of cubial expansion
Heat, work, A,W Work kgfm Joule (I Joule = I N.m) J(Nm)
energy P Power kgfmls Walt W (J/s)
E,W Energy kgfm Joule J(Nm)
IJ Efficiency - - -
W,A,E,Q Quantityof heat kcal Joule J
Specificheat kcallkgfOC Joule per neWlonper JIN.oK
degreeKelvin
Thermalconductivity kcal/mhoC Joule per melreper second J/rnsoK
per degreeKelvin
Electrical E V Volt
Electric potential V (WIA)
quantities E Electromotiveforce V Volt V (WIA)
J
1 Electriccurrent A Ampere A
R Electricresistance a Ohm a (VIA)
e Specificresistance a rom'/m VmlA
Conductance a-I Siemens S
---
Units of physical quantities
IllliLlwlJ I
Units of length
1c=J1 Units of area
Micron IJ.! = O.(JOInun Square millimetre Imm2

Millimetre Imm = 1000J.! Square centimetre I em2 = 100 mm2
I
Cent1!'l1etre lem = 10111m Square deeimetre 1 dm' = 100 em:
I DeeiIPetre I dm =10 cm Squa,e metre 1m' = 100 dm'
Metre 1m =lOdm Are Ia = 100m'
Kilometre Ikm = 1000 m Hectare I ha = 100 a
Square kilometre I km2 = 100 ha
Inch I" = 25.4 mm Square inch I sq. in = 6.45 cm2
Foot I' = 0.305 m Square foot 1 sq. ft = 0.093 m2
Yard I Yd = 0.914 m Square yard I sq. yd = 0.84m2
Nautical mile I = 1852 m Acre 1 = 40.5 a
Geographical mile 1 = 7420 m
I
LD I
Units of volume
and capacity I
I I
Units of weight
Cubic millimetre mm3 Milligram-force I mgf

Cubic centimetre I cm3 = 1000 mm3 Gram-force Igf = 1000 mgf
Cubic decimetre I dm3 =
1000 cm3 Kilogram-force 1 kgf = 1000 gf
Cubic metre 1 m3 =
1000 dm3 Ton It = 1000 kgf
Litre 11 =
I dm' Ounce 1 =28.35 gf
Hectolitre 1 hI =1001 Pound I Ihs = 0.454 kgf
Cubic ir.ch I cu. in =
16.387 cm3 Long ton 1 = 1016 kgf
Cubic foot 1 cu. ft =
28317 cm' Short ton I =907 kgf
Gallon (British) 1 =4.541
I I
Time
I
4 I
Angle
Second Is Second I" grade I'

Minute 1m =60 s Minute 1'= 60" lOOK = 90
Hour 1h =60m Degree 1= 60'
,
1 = .2:....rad I rad = 57.3
180
I I
Work
I' 01 Power
Kilogram-forc:e 1 kgfm =9.80665 J Kilogram-force metre/second

Metre 1 kgfm =9.80665 Ws 1 kgfmls 9.80665 W=
Joule IJ = I Nm = I Ws Kilowatt I kW = 1000 W = 1000 J/s
Watt-second 1 Ws =0.102 kgfm = 102 kgfmls (approx.)
Kilowatt hour 1kWh =3.6 x 1()6J Metric horse power 1HP = 75 kgfmls
= 859.845 kcalff =0.736 kW
l.T. Kilocalorie I kcalff = 426.9 kgfm l. T. Kilocalorielhour =I kcalmh = 1.163 W
Pressure
Pascal 1 Pa = I N/m2 1 atm = 101325 Pa
Bar 1 bar = 100000 Pa Torr 1 torr = 101325 Pa

760
Atmosphere I atm z I kgf/cm2 I kgf/cm2 =735.6 mm of mercury
IS: 1890
Mecbanics-Dynamics and Kinedcs
Part IIIll
Units of physical quantities, fundamental laws of mechanics, resolution of forces
SI Unit of I newton, is that force which, when applied to a body having a
force mass of one kilogram, gives it an acceleration of one metre per --+Lj}Cj)
second squared -(1m/s2).
Conventional I kilogram-force, is the force which, when applied to a body
Unit of force having a mass of I kg, gives it an acceleration of 9.80665 mls2 -------i:JEJ
= standard acceleration of free fall.
.'
The weight of a body is that force which, when applied to the body, would give it an acceleration equal to
the local acceleration of force fall. Unit of weight is kgf. The quantity here defined has commonly been
Weight called the local "gravitational" force on the body. It is noteworthy that the "weight" arises not only from
the gravitational forces existing at the place where the body is, but also from the centrifugal force. As the
effect of atmospheric buoyancy is excluded, the weight defined is the weight in vacuum.
Unit of Mass is kilogram, I kilogram is the mass of the platinum-iridium cylinder deposited at the
Mass International Bureau of Weights and Measures and declared international proto-type of the kilogram by
the First General Conference of Weights and Measures.
m mass=
Force = Mass x Acceleration
IF=mxa I a = acceleration (e.g. in mls2)
F = force (e.g. in kgf)
Example: Mass of a train is 20,000 kilograms. How much tractive force a locomotive should exert to
accelerate this train starting from rest so that it reaches a velocity of 40 kmlh after one minute?
Fundamental
law of
Dynamics
F . It. ._____u___u__.____uuu
BJin.V=40kmlh . .
20,000k
The acceleration a = = 40 km'h = 40,000m =0.185m/s2

t I min. 36005.60s
The tractive force F = m x a = 20,000 kg x 0.185 m/S2 = 3700 kgf
Graphical
representation
of FOices
The effect of a force depends upon its magnitude, its direction and its point of application
Forces are represented graphically by pointed arrow
Point of Application of Force
Magnitude of Force
Dirl"-ction of Force
Origin of Arrow =
= Length
= Direction
of Arrow,
of Arrow
e.g. I cm =5
4cm=20kgf
kgf
ll]
+
When two forces F, and F2 act on a body at an angle, their Scale
resultant can be found out by representing the forces graphically .0 1 em"'50 kg!
and by completing the Parallelogram.
q
Law of ParaI1e- Example: Two ropes, one on each bank of a river. are holding a <)
30.? 87gf
logram of boat. Angle between the ropes is 60. Force acting on each -- ...
Forces rope is SO kgf. What force is needed to hold the boat if only one
$0",cg, 30 18: "
rope held in the middle of river is used? a. 0to,
'0
The diagonal R of the parallelogram shows the resultant
force =87kgf
Using the parallelogram,one can resolve a force into two (or Scale
more) components.
R,
'=.M
1. Example: A rope is to be replaced by two other ropes R. and , R' ,R,
Rr What forces F. and F2 are acting on the individual ropes? .,. .......... I'
Resolving a 2. Example: A body weighing 100 kgf rests on an inclined plane ... ...... ,'
Force having an angle of 30. Find the component of the weight acting
normalto the inclinedplane.The forceG causedby the weightof
100 kgf can be resolvedinto two componentsE and N by com- E z
pleting the parallelogram having
This problem can also be solved by applying trigonometry.
its diagonal =G x N = 87 kgf.
A' G 'G
L
Uniform velocity
A body is said to have a unifonn velocity ifit moves equal distances (s) in equal interval of time. The velocity remains constant.
Velocity (v) is the distance (s) travelled in unit time (I). v
1=0 1s 2S 3s 4s
s=O 5m 10m 15m 20m
v= 5 mIs
I f
5m1s
f f
5m1s
I
5m1s
J 5m1s
Linear and Curvilinear Motion Rotary Motion

. Peripheral speed = Circumference
Veoclty
I
.
=
Distance covered
.
time [IJ v=-1 of workpiece multiplied by revo-
lutions per unit time
Distance = Velocity x time Is = v x 1I Iv=1Cxdx~
.
Ttmc = Distancecovered
velocity 8J Diameter = Peripheral
1Cx rpm
speed ~
L..=..ill
Peripheral speed
rpm=
Circumference or work In=1C:d
Example: Planning Example: Turning
s = Length of workpiece = L = 1800 mm = 1800

1000
m d =60mm =~m
1000
1 =Time required per stroke =5.45 = 5.4

60
min n = 100 rpm
1800
L
v=7=~-
1000 m _ 1800 x 60 = 20mlrnin
1000 x 5.4
v =1CX d x n = 3.14 x 60 x 100 18.89 = 18m1min
-nun 1000
60
Uniformly accelerated motion
A velocity (v) gradually increases per second at a constant rate a. The acceleration (or retardation) is the gradual rate of increase
(or dccreasc) of the velocity per unit of time.
Example: If the vclocity increases per second by 1.5 mls the acceleration
Velocity-Timc-Graph
1.5m1s _ l.5m = l.5ms-2 v
a=--;-- S2 Velocity-TimeGraph
a =1.5 mli
4 rr.ls Time interval3s
1=0 1s 2s 3s 3m1s v= 4.5 mls
s=O 0.75m 3m 6.75m
2m1s
H
v= 01.5 mls
I
3m1s
I
4.5 mls 1 mls
~
o 2s 3s
Initial velocity = v = 0
Distance vax t
The velocity
after 1 seconds Iv = a x 1 I in mis, Acceleration I a =7 I in mis', covered
s=-XI=-xt
2 2
Example: a = I cmls'; 1 = 2h; v = ? v = 6m/s; 1= 3s; a = ?; s = ?

v=a x 1= I cmls' x 2h
a = ~ = 6m1s = 2m1s2 v 3m
s=-xI=-x3s=9m.
Icm x 7200s _ 7200cmls =72m1s 1 3s 2 s
= 82 or a = 2m/s"
Angular velocity
Angular velocity of a rotating body is the distance covered per second by a point lying at a distance of I metre from the axis of
rotation, along the periphery of the circle of I metre radius and having its centre on the axis of rotation.
An g ular velocity co (radls) -~ co= - = 0.105x n .

= rpmdI
- 3 1430 I 30
1C X n I COIRras
n
co is approx. = 11I0 x rprn

v =in mls
Angular velocity co (rad!s) = Peripheral speed v (mls) r= in m
Radius r(m)
coin radls
Example: n = 600 rpm; d = 400 rnm = 0.4 m; ro= ?; v = ?
Solution: CO= ~ = 3.14 x 600 = 62.8 radls; v = COx r = 62.8 x 0.2 = 12.56 mls
n. 30 30
Work
Work A = Force F x Distance covered s (s is measured in the direction of loree).

A, the work done Example: When a body weighing 25 kgf is lifted to a height s = 6
is expressed in metres or alternatively a force of 25 kgf applied uniformly to a body
kgfm displaces it by 6 metres, the work done
A=Gxh A = F x s = 25 kgf x 6 m = 150 kgtin
The same amount of work is done while lifting a load along an inclined plane, as would have been done in
lifting thc same load vertically upwards.
Example: How much work is done in moving a vehicle weighing 5000 kgf, through a distance of I.km,
along an inclined plane having a gf'ddient 1:1OOr?
G =5000kgf: h = 1000
100
= 10metres
A = Gxh =5000kgf x 10m = 50,OOOkgfm
F also can be found out by using the parallelogram of forces. G is resolved into two components Goand G,. F = G" but acts in opposite
direction.
.. F = G2 = G x sina = 5000 x ~100 = 50kgf. or A =F x s = 50kgf x 1000m = 50.000kgfm

Power
Power P = Work A per unit of time
Example: A loadof25 kgflifted verticallyupwards
tseconds If A is in kfgm; I in see, then to a heighth = 6m in 5 secondscorrespondsto a
I P=7 I
Power is expressed In kgf mls power P =30 kgf mls
A Fxs
EB p=- x>.
I
Fin kgf; s in m; I in see then
P is expressed in kgf mls
Fin kgf, Yin mls P expressed
P=-=-=Fxv
I I
25kgf x 6m
5sec
Ip=FXY in kgf mls
= 30 kgfmls
Power P = ForceF x Velocity v
F 5 kgfm/s = I metric Example: What should be the rating of a motor for lifting a load of 1000 kgfto a height
horse power = 0.736 kW of 12 metres in I min?
A = F x s = 1000 kgf. 12 m = 12000 kgfm
102 kgfmls = I kW = A 12000kgfm 200

1.36 metric HP. P = I' = 60s =200 kgfm/s = 102kW = 2kW
Potential and kinetic energy
Potential energy E, = the work of a body can do as a result of its position.

Kinetic energy E. = the work of a body can do as a result of its velocity.
111= Mass
g = Local acceleration of free fall
Potential energy IE, = G x hi =m xg xh h = Height in m. Then
E, = is expressed in kgfm
mXv"
In=- G(kgf)
Kinetic energy I
Ek =~ ? I
g(m/s2)
.,2 = 2 x g x h; Ek in kgfm
Example: Weight of drop forge hammer = G = 250 kgf, Height of fall h = 2m, then
Potential Energy = E,.= G x h = 250 kgf x 2m = 500 kgfm. Thc kinetic energy attained by the
hammer after lidling down through the distance of 2m (i.e. at the time of striking the piece to be
forged) must also be same as its original potential energy.
Exampe:I Ek mxy2 250kgfx2mxgx81m/s2x2

=-= =500kgm
f
2 g x 81m/s2x 2
g =local acceleration of free fall, is taken as 9.81 mls2
r Westermann Tables 67
Efficiency
While transmitting power or changing energy from one form to another, part of the power or energy is lost due to ffiction, radiation, etc. lIence the
output is always less than input.
Efficiency 1/ = Output Work or 1/ = Output Power

Input Power
% 1/ = Output
Input
x 100
Input Work
The more 1/approaches unity, better the machine.
I. Example: 100 revolutions of the winch handle are required for raising a load of 1000 kgf up to a height of 5 m. What is the efficiency?
Output work = G x h = 1000 kgf x 510= 5000 kgfm

Input work =F x s = F x tr X d x 100 =20kgf x tr X 1m x 100 = 6280kgfm
= Output work = 5OO0kgfm = 0.8 = 80%

Input work 6280kgfm
2. Example: What cutting force is required while turning a work piece of 200 mm dia. At 30 rpm?
Drive motor is of 5 kWand efficiency of drive = 80% rpm.
Output power .
1/ = P(output) = 1/ x P(mput) = (18x 5kW =4 kW
Input power
F~
~n=30rpm
Efficiency
~ 5W
Steam Turbines
p(output)=Fxv
Water Turbines
P(input)
F=-=-=
v
4kW
trd"
Steam Engines
4 x l02kgf x mls
tr x 0.2m x 30..
60
I.C. Engines
=1300kgf
Electric Motors
0.18...0.22 0.85 ... 0.9 0.15... 0.2 0.25 ... 0.30 0.8... 0.9
Friction
Sliding Friction: The frictional resistance F, depends upon material of the body and sliding surface, its
surface finish and the weight of the sliding body. For a body sliding uniformly on a horizontal plane, the
driving foree F equals the frictional resistance F, The ratio of the frictional force F, to the normal reaction
R. (i.e. the reaction caused due to the wcight of the body at right angles to the supporting plane xx).This
ratio is known as coefficient of friction 11.
F,= Force offriction kgf= F

RN = NOImal reaction, acting at right angl~.. to supporting plane. in kgf
F = F = II x
( RN II =Coefficient offriction
a = Angle of repose = The angle of inclination of the inclined plane when the body just starts sliding down.
I. Example: R. = G = 100 kgf, Coej/icienl of WilhSIalic Wilh..liding
R. ..' . friclionfor friction friction
F.. ~ , . Fmd f. the Onvmg sliding dry grea.ved
~F force. which will just dry greased
make the body to slide Steel on steel 0.15 I 0.1 0.1 I 0.01
Steel on grey
F = Ff = II = RN = 0.1 X lookgf cast iron,
bronze 0.2 0.1 0.15 0.01
=10kgf Wood on wood 0.65 0.2 0.3 I 0.1
Rolling friction: In rolling, the contact of rollor with the surface on which the roller rolls is theoretically a
point or line contact. However in practice, because of deformation of roller or surface or both the contact is
not a line or point contact (see figure). The weight G will act through the centre of the roller at right angles
to contact surface, and will have a lever ann = f, wherefis the coetIicient of rolling friction if= 0.05 cm
for steel wheel upon steel rail).
r = radius of roller in cm F, = Frictional resistance = F the driving force
G = wI = R, = Normal reaction.
1'henbylawofmomenls IFf = F=~X RN =~ xG I

The pulley
By using a machine we do not save work, we can only lift or move a bigger load by applying a smaller force. But if we save in force,
this force has to be applied for a longer distance. Thus neglecting losses, the input work done by force =
out put work done by load
In the following diagrams F =force, and Q =load

Movable pulley Differential pulley block
Fixed pulley Set of pulleys
(movable block)
]
,~
..I
I..1
n = number
of blocks
IF=Q I
The lever
Wheel and axle
Second class lever First class lever Bellcrank lever
Winch
a a=}
11 F+
I
Winch
I F x a =Q x b I (law of moments)
Force F x lever arm a = Load Q x load arm b
Moment of force = Moment of load
Sum of clockwise moments = Sum of anticlock moments
Lever arm is the perpendicular distance of the fulcrum from the line of action of the force acting on the lever
The inclined plane, The wedge
t... ,_,
h h
-~ ~l~
Fxl=Qxh FHxl=Qxh
IF=71 IFH=71
.
2
Diameterx rpm of the driving pulley = diameter x rpm
of the driven pulley
d, = d2 x n2
n,
Transmission ratio, i
n, n, = rpm of the driving pulley

i =~ = d2
rpm rpm of the driven pulley
rpm n2 d.
= dia of the driven pulley
dia of the driving pulley ~=!2. i
Compound drive (series drive)

Speed:
Total transmission ratio,
Gear Drive
Spur Gear Drive
Single gear train Number of teeth x rpm of the driving gear =

Number ofteeth x rpm of the driven gear
<, x n. = <2 X n2
Driving
gears ~/~ z,
""'-
. ~n,
-;.::: n, = <2x n2 ~ = <1 <2X nl
<2
: "')) Jf = n2
~~
.:L
Gear ratio = inverse ratio of rpm of gears
8
... <2 n,
Gear ratio = diameter ratio .:L=~
~
. ~
Driven . .' .7z, Gear ratio, ; ; = ~ = d2 = 2-
n2 d. <,
gears
... nz
Distance a of the axes (d =pitch circle dia)
Double gear train

n. n2 = n3 z) Speed n2 = n3 = <,x<2nl
z, %: n) = n:
~IIII \IIIIJ~ Total transmission, ; = ;, X ;2
( ~ '~r(ufJ)":"'~
..- eo. ;. .:
n,
Speed,n4=i
i=~=2-x~
n4 Zl '3
z,. z,= drivinggea~'" ...\
Zl' z"= driven gears Z4
n.
Worm Gear Drive
Worm wheel
rpm oftbe worm x thread number" of the worm = rpm of
the worm wheel x number of teeth of the worm wheel
Transmission ratio, i
speed of the worm

speed of the worm wheel
DlDDher of teeth of worm wheel

;=- <.
z, thread ouJ"lll:lQ"
of the WO!D1
<1
Worm n,
*With single start thread worms <1 =I
With double start thread worms <I = 2
70 WestermannTables
Dimensions of gears
Indian standard British standal
Metricmodule+-- ---+ British module
pitch(mm) 1
pitch (inches)
p =m x 1r(mm) I Cp ="'::"(ineh)
---;- ~ Dp
I '
Example: ~
z=7teelh \\.. -:.:
i 2Dp =2: I"\~?
3
- ~-
Recommended serie.. 1.25 1.5 2 2.5 3 4 5 6

of modules 10 12 16 20 25 32 40 50
IS: 2535-1969
Cylindrical gear
He! ieal gear
Spur gear
,4"'
:::= .
Module
Notation @
..-
..-
~"'~.
.
~.. III e;=:
;;=:: CD
~
.:
1fifiJ /3
p"
Ps
nI, m-.-!!2.-.!.L-~ m" :;: fL:;: P1 X cosfJ

Real module (helical) nI. - If - Z - .;:+ 2 - =.+:!
Ins X cosfJ :;:
" "
m=~=fJ..=~=!!JJ..
J cosfJ Tr Tr X cusp <:
Ptich
P,
Real pitch (helical) P.
p = m x 1C::; do x 1C= d.. x 1C
Z . -2 p" :;: mIl X 1C:;:P1 X cosfJ:;: 1CX do x cosfJ
Z
Ps :;: ms x 1C::; ..l!L _ In" X If

co.p - cosp
Pitcb circle dia do=zxm=d" _2m=zxdk do = ::.x m ;:: Z X Inn ;:: ~

z+2 , cosp z + 2cosP
Pilch circle dia of
the driviDg gear dO) = ~1+, ; = gearratio JOI=~1+,
Pitch circle dia of
the driven gear dOl =~J +i d _ 2axi
02- 1+ i
Addendum cin:le dia d. =do + 2m =nI(. + 2)
Number uf teeth . = ~ = do x " = d. - 2m z = do X 1C= do = do X cosfJ.

m p 1'1 Ps Ins In"
Tooth depth h. =.!2xm=22m h. = .!1 X Ill" :::.2.2m,.

. 6 . 6
6
Addendum h. hI. ~xm=:rr.
6 hi =t;xm."=m,,
Dedundum Jr, II, =!..xm=I.2m hI :2.xm" =1.2m"

6 6
mX/r p
!i=-=- S
TOOIh thicknes.<
2 2 . ;:lnnX1C=&
2 2
Helix angle fJ co.fJ = 3t. = : X m. (fJ= 2ft' usually)

n,. do
Face width b b = 6m (with power wheels I b=10m,
= 10m 4with nonnal wheels)
Ceo1re diSIatICe Q dot + du'
a=~=- m(., + :2)
2 2
D = diameual pitch = ratio of the oumber of teeth to the Dumberof inches in the pitch diameter.
C = circular pitch = disla11Ce from centre of teeth measured on pitch circle
Westermann Tables 7]
Change Gears
. . ~.. .
P
TO,
[.
Pitch of leadscrew (L)
Number of teeth of the driving gear, =, = Pitch of thread, P

Number of teeth of thc drivcn gcar z, = Pitch of Icadserew, L
~
~
Change gear f"dtio, PIL must be tf"dnsf"rmed (by multiplying numerator and denominator by a suitable number) to obtain
gears available in the change gear set. There are scveral change gear sets available. A typical set contains the following
gears: 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 110 120 125 127
Lead screw with pitch in millimetre

To cut metric thread
Gear on main spindle

,.-+-../
Pitch of thread to be cut = 3 mm
-( -r-:.\ 'WWWV P Pitch oflcad screw = 6 mm
?t'-::<z . +/31+' .
\V-l~1n+g ~ r
t.:\<
Zz '-}-
~ ~ ~ L
Gearonleadscrew
=, = 20 teeth
or
25 tecth
=, =40 teeth } 50 teeth

Single gear train
.~"Z, Pitch of thread to be cut = 0.5 mm
L' / Pitch of lead screw = 12mm
,......
. L..4-.~p 0.5 P 05
-=-=-
L 12 24
I
Zz~>-7<\ . Zo Since no convenient numbers of teeth call be
found, the ratio must be split into two factors
~--!-~
~~~2~ ~1 ~3 I
-x-=-=-x-=-x- I I 25 20
tT)
z, '-}-
~ \ L
Z2 z, 24 4 6 100
Driving gears z, and z, = 25 and 20 teeth
Driven gears =, and =. = 100 and 120 teeth
120
Double gear train

To cut inch thread
Pitch of thread to be cut = 4 threads in one inch = .!: = 25.4mm

4 4
Pitch of lead screw = 3 mm
z, = 127 teeth
z, = 60 teeth
Lead screw with pitch in inches

To cut Incb tbread
Pitch of thread to be cut = 10 threads to an inch = 1/10"
Pitch of lead screw = 4 threads to an inch = 1/4"
%, = 40 teeth
%, = 100 teeth
To cut metric tbread
Pitch of thread to be cut = 2 mm

Pitch oflead screw = 4 threads to an inch = 1/4"
.!L=~=-2.._=~=~=~
Z2 L 25.4/4 25.4 127 127
ZI =40 teeth
Z2 = 127 teeth
In such cases, where gear wheel of teeth 127 is not available
or cannot be used, an approximated value, e.g.,
1600 or 432 is to be used

36 17
instead of the value 25.4. The resulting error in pitch will amount
to 0.16 mm and 0.43 mm respectively per 1000 mm thread length.
1600
Let 25.4 be replacd by -
63
!.L=~=~=...!...=~= 8x63
Z2 L 25.4/4 25.4 1600/63 1600
63 7 9 35 45
=-=-x-=-x-
200 10 20 50 100
Driving gears, z. and Z3 = 35 and 45 teeth
Driving gears, Z2 and <=4 = 45 and 100 teeth
432
Let 25.4bereplacedby -
17
!.L=~=~=...!...=~=8xI7
Z2 L 25.4/4 25.4 432/17 432
17 17 I 85 20
=-=-x-=-x-
54 9 6 45 120
Driving gears, z. and Z3 = 85 and 20 teeth
Driving gears, Z2 and <=4 = 45 and 120 teeth
r Cut thread based on module (worm)
Westermann Tables
Thread based on module is normally found in wonn gears.

73
Module is a multiple of 1C = 3.14

Module I =mx TC= I x3.14=3.14mm
Moduie 2 =m x TC=2 x 3.14 =6.28 mm

Module 3 = m x TC= 3 x 3.14 = 9.42 mm
With multistart worms the module will be equal to
m x 1C x number of starts.
Module m has the pitch m x TC
Lead screw with Pitch in millimetre
To cut wonn of module 2 mm, single start pitch = 2 x TCmri1;

pitch oflead screw = 6 mm
~=~= 2XTC
Z2 L 6
. 32 x 27
For TC,the approxunate value = -may
25 x 11
be used
~ =~ = 2.x TC= 2 x 32 x 27 = 32 x 9 = 32 x 36
Z2 L 6 6x25xll 25xll 2544
Driving gears, Z. and ZJ are 32 and 36 teeth gears
Approximation to 1C
Driving gears, z2 and Z4are 25 and 44 teeth gears
8 x 97 25 x 47 19 x 21 32 x 27 22
13 x 19 22 x 17 127 25 x 11 7
Deviation in
0.034 0.038 0.044 0.072 0.402
mm/m
Lead screw with pitch in inches
To cut wonn of module I mm, single start pitch = I x 1t mm; pitch oflead
screw = 4 threads to an inch = 1/4" = 25.4mm

4
Z. _ P _ I x TC _ 4 x 1C
;; - L - 25.4 - 25.4x I
4
" 1C .. 5 x 19
ror-25.4 =-I"TCtheapproxunation
-32 x 24 maybe used
~=~=~x~=5XI9x~=5XI9=25x95
Z2 L 25.4 I 32 x 24 I 8 x 24 80 60
Approximation to 1C11" -" Driving gears, z, and z, are 25 and 95 teeth gears
Driving gears, z, and z, are 80 and 60 teeth gears
1C
-<=
47
4x 95
5 x 19 -12 -22 x 5 -5x9
I" I I 32 x 24 I 97 I 7 x 127 I 26 x 14
Deviations in I 0.005 I 0.016 I 0.214 I 0.402 I 0.472
mm/m
Tensile and compressive strength
Strength: The strength of a metal is its ability to resist the application Compression Shear Compression '
offorce without rupture. In service a material may have to

F F
withstand tension, compression or shear forces.
A force F (kgf) acting on a rod, causes to create a ,counter force of tension

or compression, cr (kgflcm') per square centimetre in the material which
counteracts the external applied force F.
(j
F ;= A x O'[kgf]
Tensile strength is the stress corresponding to maximum load in a tension

test. Machine parts are being de.signed such that the design stresses are
IllS... liS of the stress figure at failure. (j = Tension or compression
F= Force applied
Elongation = Change in length per unit length A = Cross-sectional, area (mrn' or em')
A change in length = Elongation
=-= A= Change in length (nun, or em)
I initiallength /= Initial length (mm or em)
This is usually expressed as a percentage of original gauge length.
Resistance against shearing
Shear force: A type of force which causes or tends to cause two contiguous
parts of the body to slide relative to each other in a direction
parallel to their plane of contact. F
Shear strength: The stress required to produce fracture in the plane of I F.
cross-section, acted on by the shear force.
Shear strain: It is the tangent of the angle of rotation oflines originally
drawn perpendicular to two parallel lines on the body under
the action ofa force. Shear force
,
,
Shear strain = tan 9 = a/h ,
. 9 = shear angle
,
a = linear displacement under shear force.
4-
,
,
h = distance between the parallel lines drawn originally on
the body
Shearforce
The shear strength of a number of materials is listed on page 121.

The shear strength is approximately 4/5 of the tensile strength.
Example: A sheet metal 2 mm thick having a shear strength of 40 kgflmm'

is to receive a punch hole of3S mm diameter. Find the force
required to make the punching:
F =A x l' = n x d x s X l' = llOmm x 2mm x 40kgf/mm2

=8800kg
Westermann Tables 1'5
Bending strength
The larger the bending effort F (kgf) and the longer the arm of the lever,
the larger is the bending moment.
Bending moment, M at any cross-section
of a member subjected to bending is the
algebraic sum of couples or moments of
all external forces or both, acting on one 'F
M= Fx /in kgfcm side.
M= Fxl
4 inkgfcm
Cantilever beam Simply supported beam
The bending moment is at its maximum either where a lever (bar, rod, etc.) is seated or mounted, or in the middle of said part.
Thebendincmomentalongthe axis(axis line N-N) is completelyneutralizedby themomentof resistance of the beam. The
statical conditions of equilibrium show that the moment of resistance and the bending moment are numerically equal.
The bending stresses are the larger, the more they are off the neutral or zero-axis and the less the resistance of the cross-section
is against bending. Distances and bending resistance are thus expressed by the moment of resistance, (W).
The following cross-sections have the properties expressed in formulae:
El ~
d3
E
bxh2 3 a3 3
N N W=-cm3 '
N N~ W=~cm N Nl1S W=6"cm 10
Wx6 . '~W .
-+I b I+- b = --r-ID
h cm l4-a-+l a = 'IIWxo6 In cm d d=~WxlOincm
The bending moment may be taken into account when the permissible tension, Pt is larger and the moment of
resistance of particular material is larger.
M=P, x Wkgf7cm .
Generally we know the bending moment, M (product of F x l) and the permissible tension of a
I I
M = P, x Wkgfi'cm particular .materi~l.Th:
cross-sectIOnal moment of resistance
dunenslons. W =-cm M 3 thus can be computed and data derived to choose
P,
Example: Find the diameter of a horizontal bar of 160 cm length. A load placed in the middle of said bar weighs
100 kg.
P, = 700 kgf/cm' (design stress)
M F xI 100 x 160 3 r.:;-:;:: r;:;;
W =- =- = = 5.7cm d = "W.lO= ,,57 = 3.87cm
p, 4 x P, . 4 x 700
Allowablestressesfor plates,sectionsand bars (in kgflcm'maximum) [IS:800-1962]
Natureofforce Material Thicknessor diameter Allowablestress
upto and including 20 mm 1500
St 42-S St 42-0 St 42-W over 20 rom 1420
Tension upto and including 45 nun 2125
St 58-HT over 45 mm 1810
upto and including 32 nun 2125
St 55-HTW' over 45 mm 1810
St 42-S St 42-0 St 42-W All 1250

Compression St 55-HTW upto and including 32 mm 1719
St 58-HT upto and including 45 nun 1719
St 42-S S142-0 S142-W All 1100

Shearing SI 58-HT over 45 mm 1340
SI 55-HTW over 32 rom 1340
uplo and including 20 mm 1650

SI 42-S SI 42-0 St 42-W over 20 nun 1575
Bending St 58-HT oVer45 mm and upto and
including 60 mm 1970
SI 55-HTW over 32 mm I 1970
76 WestermannTables
PrefeJTed Nmnbers and Sizes
Preferred numbers IS: 1076-1.967 Preferred nominal sizes In mll1imeters IS: 1136-1958
Basics,eries For wrought metal products
R5 RIO R20 R40
0.10 1.0 10 100 370
1.00 1.00 1.00 1.00
105 375
1.06
1.1 11 110 38 380
1.12 1.12 115 390
1.18
1.25 1.25 1.25 0.12 1.2 12 120 0.4 4.0 40 4IJO
1.32 125 410
13 130 42 420
1.40 1.40 135 430
1.50 44 440
1.60 1.60 1.60 1.60 1.4 14 140 4.5 45 450
1.70 145 46 460
1.80 1.80 1.5 15 150 470
1.90 155 48 480
2.00 2.00 . 2.00 490
2.12
0.16 1.6 16 160 0.5 5.0 50 500
2.24 2.24 165
2.36 17 170 52 520
2.50 2.50 2.50 2.50 175 53 530
2.65 1.8 18 180 5.5 55 550
2.80 2.80 185
3.00 19 190 56 560
3.15 3.15 3.15 195 58 580
3.35 0.20 2.0 20 200 0.6 6.0 60 600
3.55 3.55 21 210 62
3.75 2.2 22 220 63 630
23 230
4.00 4.00 4.00 4.00
24 240 650
4.25
4.50 4.50 0.25 2.5 25 250 670
4.75 26 260 68
5.00 270
5.00 5.00
5.30 2.8 28 280 7.0 70 700
290 71 710
5.60 5.60
6.00 0.30 3.0 30 300 72
310 75 750
6.30 6.30 6.30 6.30 315 78
6.70
7.10 7.10 3.2 32 320 0.8 8.0 80 800
7.50 330 82
85 850
8.00 8.00 8.00
34 340 88
8.50
9.00 9.00 3.5 35 350 9.0 90
9001
9.50 355 92 I
10.00 10.00 10.00 10.00
36 360
95
98
950 I
I
Preferred numbers may be applied with advantage Numbers indicated in bold type are the preferred ones.
either to the grading of complete articles by length,
area, volume, weight, power, rating, etc. or to the Selection of a single size: The selection of a single size for a product irrespective of anyi
individual dimensions of component parts in engi- of grading should be from one of the preferred sizes. In the selection of a single size, the si
neering design. derived from RIO series of preferred numbers should be given preference over the sizes deri
Series R5 is to be preferred to series RIO and RIO from the R20 series. The sizes derived from the R20 series should, in turn. be given prefeR
series in turn is to be preferred to series R20. over the remaining sizes.
Numbers above 10 or below I (table values) can Selection of a series of sizes: Where a product is available in more than one size, the serie
be extended, in that proper factors are used to get sizes for the product should be derived from the series of preferred sizes. While doing so, a 51
the required multiplesor sub-multiples (10, 100,etc., of sizes with a coarser gradation, when applicable, is to be preferred to a finer gradation se
0.1,0.01, etc.). The series of sizes derived from the RIO series of preferred numbers is, therefore, to be
whenever practicable.
:01
Limits and Fits IS: 919-1963
Tenninology for ISO System
Dimensioning
20' -0.045
-0.195
J
[ Q)
Upper
0.195 g~
~~ deviation
Lower
deviation '* 0 Tolerance ~ I
F zone o
It)
en
zeroline It)It) ~
~~ .e-
fJ
, ci
o '" " II) \~ ',
I 0 ...
--- -1~9 ..".J a:J I '
/"\ , ~ '.' : " :
Minimum = 19.805 Maximum = 19.805
limitofsize limit of size
Limits of sizes
Basic size: For the sake of convenience, a basic size, which is usually a whole number (e.g., 20, 75, etc.) is given to represent the
dimension of a part. This is the design size and the allowable maximum and minimum limits of the dimensions of the part are fixed
in relation to the basic size. Basic size relates to the position of zero line.
Upper deviation: The algebraic difference between the maximum limit and the corresponding basic size.
Lower deviation:
The algebraic difference between the minimum limit and the ~ponding basic size.
Tolerance: Due to limitations of cost and inaccuracies of manufacturing methods, it is not feasible to make a part preciseiy to a
given dimension and may only be made to lie between two limits, maximum and minimum. The difference between the maximum
and minimum limits of sizes is the tolerance. It is also equal to the algebraic difference between the upper and lower deviations.
Actual sizj!: The size of a part as may be found by measurement.
Zero line: In a graphical representation of limits and fits, the zero line represents the basic size. Upper and lower deviations are
referred to zero line. When the zero line is drawn horizontally, positive deviations are shown above and negative below it.
Tolerance zone: In a graphical representation of tolerance, the zone bounded by the two limits of size of the part (shown by
hatched line in the figure above).
Symbols for upper and lower deviatiOlL'i:
Hole Shaft
ES es
-Upper deviation
Lower deviation I EI I ei
Limits and Fits IS: 919-1963
Bl6c hole system Bl6c shaft system
Taking the basic size of a common reference for both the systems. the following co-relation exists:
Design size of the hole is taken as the basic size for both. Design size of the shaft is taken as the basic size for both.
i.e. hole and shaft. The position of tolerance zone of the i.e. hole and shaft. The position of tolerance zone of the
shaft may be above or below the zero line or in so~e cases hole may be above or below the zero line or in some cases
(e.g. js) the zero line may lie within the tolerance zone of (e.g. JS) the zero line may lie within the tolerance zone of
the shaft. Depending upon. the positi()n of tolerance zone the hole. Depending upon the position of tolerance zone
of the shaft, the shaft may give a certain type of fit with of the hole. the hole may give a certain type of fit with a
a hole in the basic hole system. .shaft in the basic shaft system.
Zero line
G:r).
Clearance fit Interference fit Clearance fit Interference fit
IS: Easy running IS: Force fit IS: Easy running IS: Force fit
fit fit
For hole lower deviation is zero For shaft upper deviation is zero
Minimum limit =Basic size :. Maximum limit =Basic size
Application: Machine and engine building, locomotive Application: Electric motors. ball bearings. power trans-
construction. mission. products made from bright drawn bais. .
IS Symbols
While giving dimensions on drawings. the deviations are not shown directly added to the basic size. but the toleranced size is
indi~ated by its basic size followed by a symbol consisting of a letter (sometimes two letters. e.g. JS) and a number.
.
For example. instead of writing 2Otp: 021 it is mentioned as 2OtpH1. The actual values of deviations corresponding to the size so
. mentioned can be read from tables (see pages 80-83).
Deviations according to Deviations according' to

tables of fits, in Jl tables 'of fits in Jl
(lJl = VlOOO mm)
(IJl =. VlOOO mm)
= 2Otp~21 =2Otp~~1
Holes: capital letters (e.g. H. G. M) are used to designate Shafts: small letters (e~g.h. g. m) are used to designate the
the position of tolerance zone. position of tolerance zone.
The numbers O. 01. I, 16 decide the amount of tolerance and indicate the grade of accuracy of hole (in al1l8 grades).
(Tolerance shown is exaggerated)
Grade 0.01. 1-4 finer gr. 5-1 I fme to coarse gr. 12-16 coarse gr.
, Applica~ion Gauge Machine building Rolling. casting

Westermann Tables " 79
IS. Symbols
The letters a...js,j...z, za, zb, zc (letters i, 1, 0, q, w"are omitted) determine the position oftolerance zone with reference to zero line
(in all 25 positions). Capital letters denote holes and small letters denote shafts. The position of tolerance zone determines the kind
of fit which can be obtained.
Bw.ic hole system
Holes gets the capital Shafts get different letters to decide the position of tolerance zone to obtain a desired fit:
letter H
Zeroline
G:O
201lf7
lIT)
20llh6
20111-17
Normal running Precision Transition Interference
fit sliding fit fit fit
For hole lower deviation = zero, hence minimum limit =basic size
Basic shaft system
Shaft gets the small Holes get different letters to decide the position of tolerance zone to obtilin a desired fit.
letter h
2b~F7 20~7
Clearance fit PrE!cision Transition Interference
sliding fit fit fit
For shaft upper deviation ="zero, maximuln limit =basic size
"Recommended holes for machine building industry Recommended shafts

Grade Holes" Gr:ade Shafts
5 H" 5 g*, h*,j*,"k*, m*"
6 G, H*, J*. K*, M*, N*, P, 6 /*, g*, h*, j*, k*, m~, n*, p*, r*, s*, t
7 F*, G*, H*, K*, M*, N*, P, R, S 7 e,f*, h,j, k, m. n, p r, s, t, U
8 E* F* H* 8 c, d, e*,'r, h*
9 B,C,D,E,H p* 9 b, c, d*: e*. Ii
10 D,F* "10 h
11 A*, B.,C, D*, H* 11 a*, b, c, d*, h*
* Shows first preference

Without asterisk mark: Second preference
IS FITS (Basichole system) IS: 919-1963 & IS: 2709-1964
=
Black numbers Deviations at go side Deviations in}! (l}l =0.001mm)
=
Red numbers Deviations at no go side
Diameter Hole Shafts Hole Shafts

steps in mm
Over to H6 ffi g5 h5 j5 k5 m5 H7. 17 g6 h6 j6 k6 m6 n6
0 3 + 6 - 6 - 2 0 + 2 + 4 .+ 6 +10 - 6 - 2 0 + 4 + 6 + 8 +10
0 , - 12 - 6 -4 - 2 0 + 2 0 - 16 - 8 - 6 - 2 O' + 2 + 4
3 6 .+ 8; - 10 - 4 0 + 3 +6 + 9 +12 -10 -4 0 + 6 +9 +12 +16
0 - 18 - 9 -.5 - 2 + I + 4 0 - 22 -12 - 8 - 2 + I + 4 + 8
6 10 . + 9 -13 - 5 0 +4 + 7 +12 +15 -13 - 5 0 + 7 +10 +15 +19
0 - 22 -ll - 6 - 2 + I + 6 0 - 28 -14 - 9 - 2 + I + 6 +10
10 14 +ll - 16 - 6 0 + 5 + 9 +15 +18 - 16 - 6 -0 + 8 +12 +18 +23
14 18 0 - 27 -14 - 8 - 3 + I + 7 0 - 34 -17 -ll - 3 + I + 7 +12
18 24 +13 - 20 - 7 0 + 5 +ll +17 +21 - 20 -7 0 + 9 +15 +21 +28
24 30 0 - 33 -16 - 9 - 4 + 2 + 8 0 - 41 -20 -13 - 4 + 2 + 8 +15
30 40 +16 - 25 -9 0 + 6 +13 +20 : +25 - 25 - 9 0 +ll +18 +25 +33
40 50 0 - 41 -20 -ll - 5 + 2 + 9 0 - 50 -25 -16 - 5 .+ 2 + 9 +17
50 65 +19 - 30 . -10 0 + 6 +15 +24 +30 - 30 -10 0 +12 +21 +30 +39
0 : 0
65 80 - 49 -23 -13 - 7 + 2 +11 - 60 -29 -19 - 7 + 2 +11 +20
80 100 +22 -. 36 -12 0 + 6 +18 +28 +35 - 6 -12 0 +13 +25 +35 +45
100 120 0 - 58 -27 -15 - 9 + 3 +13 0 - 71 -34 -22 -9 + 3 +13 +23
120 140 +25 - 43 . -14. 0 + 7 +21 +33 +40 - 43 -14 0 +14 +28 +40 +52
140 160 0 - 68 -32 -18 -ll + 3 +15 0 - 83 -39 -25 ":'ll + 3 +15 +27
160 180
180 200 +29 - 50 -15 0 + 7 +24 +37 +46 - 50 -15 0 +16 +33 +46 +60
200 225 0 - 79 -35 -20 -13 + 4 +17 0 - 96 -44 -29 -13 +4 +17 +31
225 250 ;
250 280 +32 - 56 -17 0 + 7 +27 +43 +52 - 56 -17 0 +16 +36 +52 +66
280 315 0 - 88 ,-40 -23 -16 + 4 +20 O' -108 -49 -32 -16 + 4 +20 +34
315 355 +36 - 62 -18 0 + 7 +29 +46 +57 - 62 -18 0 +18 +40 +57 +73
355 400 0 - 98 -43 -25 -18 + 4 +21 0 -119 -54 36 -18 +4 +21 +37
400 450 +40 - 68 -20 0 +7 t32 +50 +63 - 68 -20 0 +20 +45 +63 +80
450 500 0 -108 -47 -27 -20 + 5 +23 0 -131 -60 -40 -20 + 5 +23 +40
Note: When 15to 17deviations are missing u5 to u7 deviations should be substituted for them.
IS F1TS (Basic hole system)

Deviations in /l (l/l =O.OOlmm)
Hole Shafts Hole Shafts
p6 r6 s6 H8 c9 d8 e8 /8 h8 ;7 t7 u7 HlI all hll
+ 12 + 16 + 20 +14 -60 - 20 - 14 - 6 0 +6 - + 28 +60 - 270 0
+ 6 + 10 + 14 0 - 85 - 34 - 28 - 20 -14 - 4 - + 18 0 - 330 -60
+ 20 + 23 + 27 +18 - 70 - 30 - 20 -10 0 + 8 - + 35 + 75 - 270 0
+ 12 + 15 + 19 0 -100 - 48 - 38 - 28 -18 - 4 - + 23 0 - 345 - 75
+24 + 28 + 32 +22 - 80 -40 -25 -13 0 +10 - + 43 + 90' - 280 0
+ 15 + 19 + 23 0 -116 - 62 - 47 - 35 -22 - 5 - + 28 0 - 370 -90
+ 29 + 34 + 39 +27 - 95 - 50 - 32 ' - 16 0 +12 - + 51 +110 -290 0
+ 18 + 23 + 28 0 -138 - 77 - 59 - 43 -27 - 6 - + 33 0 -400 -110
+ 35 + 41 + 48 +33 -110 - 65 -40 - 20 0 +13 - + 62 +130 -300 0
+ 22 + 28 + 35 0 -162 - 98 - 73 - 53 ,-33 - 8 - + ,41
+ 62 + 69 0 - 430 -130
+ 41 + 48
+ 42 + 50 + 59 +39 -120 - 80 - 50 - 25 0 +15 + 73 + 85 - 310 0
+ 26 + 34 + 43 -182 -119 -89 -64 -39 -10 + 48 + 60 +160 - 470 -160
0 -130 + 79 + 95 0 - 320
-192 + 54 + 70 , , - 480
+ 51 +60 +72 -140 -100 -60 - 30 0 +18 +96 +117 - 340 0
+ 32 + 41 + 53 +46 -214 -146 -106 - 76 -46 -12 +66 + 87 +190 - 530 -190
+ 62 + 78 0 -150 +105 +132 0 -360
+ 43 + 59 -224 + 75 +102 - 550
+ 59 + 73 + 93 -170 -120 -72 - 36 0 +20 +126 +159 - 380 0
+ 37 + 51 +71 +54 -257 -174 -126 - 90 -54 -15 + 91 +124 +220 -600 -220
+ 76 +101 0 -180 +139 +179 0 -410
+ 54 + 79 -267 +104 +144 - 630
+ 68 + 88 +117 -200 -145 - 85 - 43 0 +22 +162 +210 -460 0
+ 43 + 63 +92 +63 -300 +122 +170 +250 -710 -250
+ 90 +125 0 -210 +174 +230 0 - 520
+ 65 +100 -310 -208 -148 -106 -63 -18 +134 +190 - 770
+ 93 +133 -230 +186 +250 - 580
+ 68 +108 -330 +146 +210 - 830
+ 79 +106 +151 -240 -170 -100 - 50 0 +25 +212 +282 -660 0
+ 50 +77 +122 +72 -355 +166 +236 +290 - 950
+109 +159 0 -260 +226 +304 0 - 740
+ 80 +130 -375 -242 -172 -122 -72 -21 +180 +258 -1030 -290
+113 +169 -280 +242 +330 - 820
+ 84 +140 -395 +196 +284 -1110
+ 88 +126 +190 -300 -190 -110 - 56 0 +26 +270 +367 - 920 0
+ 56 + 94 +158 +81 -430 -271 -191 "'-137 -81 -26 +218 +315 +320 -1240 -320
+130 +202 0 -330 +292 +402 0 -1050
+ 98 +170 -460 +240 +350 -1370
+ 98 +144 +226 -360 -210 -125 - 62 0 +29 +325 +447 -1200 0
+ 62 +108 +190 +89 -500 +268 +390 +360 -1560 -360
+150 +244 0 -400 +351 +492 0 -1350
+114 +208 -540 -299 -214 -151 -89 -28 +294 +435 -1710
+108 +166 +272 -440 -230 -135 - 68 0 +31 +393 +553 -1500 0
+ 68 +126 +232 +97 595 +330 +490 , +400 -1900 -400
+172 +292 0 -480 +423 +603 0 -1650
+132 +252 -635 -327 -232 -165 -97 -32 +360 +540 -2050
Note: all Shaft is not provided for diameters up to 1 nun.

82 WestermannTables
IS FITS (Basicshaft system) Ref: IS: 919-1963 & IS: 2709-1964
=
Black numbers Deviations at go side Deviations inJl (Ill =0.001 mm)
=
Red numbers Deviations at no go side
Diameter Shaft Holes Shaft Holes
stepsin mm
Over To h5 G6 J6 K6 M6 h6 F6 G7 . n K7 M7 N7 P7 K7 S7
0 3 0 + 8 + 2 0 - 2 0 + 12 +12 + 4 0 - 2 - 4 - 6- 10 - 14
- 4 +2 -4 -6 - 8 6 + 6 +2 - 6 -10 -12 -14 - 16
- 20 - 24
3 6 0 +12 +5 +2 - 1 0 + 18 +16 + 6 + 3 0 - 4 - 8- 11 - 15
- 5 +4 - 3 - 6 - 9 - 8 + 10 +4 .- 6 - 9 -12 -16 - 20
- 23 - 27
6 10 0 +14 +5 +2 - 3 0 + 22 +20 + 8 +5 0 -4 - 9- 13 - 17
- 6 + 5 - 4 - 7 -12 - 9 +13 + 5 - 7 -10 -15 -19 - 24
- 28 - 32
10 14 0 +J7 +6 +2 - 4 0 + 27 +24 +10 +6 0 - 5 -11- 16 21
14 18 - 8 +6 -5 - 9 -15 .-11 + 16 +6 - 8 -12 -18 -23 - 29
- 34 - 39 ,
18 24 0 +20 + 8 + 2 - 4 0 + 33 +28 +12 +6 0 - 7 - 14
- 20 - 27
24 30 - 9 +7 5 -11 -17 -13 + 20 +7 - 9 -15 -21 -28 - 35
- 41 - 48
30 40 0 +25 +10 + 3 - 4 0 + 41 +34 +14 + 7 0 - 8 - 17
- 25 - 34
40 50 -11 + 9 - 6 -13 -20 -16 + 25 +9 -11 -18 -25 -33 - 42
- 50 - 59
50 65 0 +29 +13 +4 - 5 0 + 49 +40 +18 +9 0 - 9 - 21
- 30 - 42
- 60 -72
65 80 -13 +10 - 6 -15 -24 -19 + 30 +10 -12. -21 -30 -39 - 51 - 32 - 48
- 62 - 78
80" .100 0 +34 +16 +4 - 6 0 + 58 +47 +22 +10 0 -10 - 24 - 38 - 58
- 73 - 93
100 120 -15 +12 - 6 -18 -28 -22 + 36 +12 -13 -25 -35 -45 - 59 - 41 - 66
- 76 -101
120 140 0 +39 +18 + 4 - 8 0 + 68 +54 +26 +12 0 -12 - 28 - 48 -77
. - 88 -117
140 160 -18 +14 .<.7 -21 -33 -25 + 43 +14 -14 -28 -40 -52 - 68 - 50 - 85
- 90 -125
160 180 - 53 - 93
- 93 -133
180 200 0 +44 +22 + 5 - 8 0 + 79 +61 +30 +13 0 -14 - 33 - 60 -105
-106 -151
200 225 -20 +15 - 7 -24 -37 -29 + 50 +15 -16 -33 -46 -60 - 79 - 63 -113
-109 -159
225 250 - 67 -123
-113 -169
250 280 0 +49 +25 + 5 - 9 0 + 88 +69 +36 +16 0 -14 -'- 36 - 74 :""138
-126 -190
280 315 . -23 +17 -7 -27 -41 -32 + 56 +17 ":16 -36 -52 -66 - 88 - 78 -150
-130 -202
315 355 0 +54 +29 + 7 -10 0 + 98 +75 +39 +17 0 -16 '- 41 - 87 -169
.. -144 -226
355 400 -25 t
+18 - 7 -29 -46 -36 + 62 +18 -18 -40 -57 - 98 - 93
-73 -187
-150 -244
400 450 0 +60 +33 + 8 -10 O' , +108 +83 +43 +18 0 -17 - 45 -103 -209
-166 -272
450 500 -27 +20 - 7 -32 -50 -40 . + 68 +20 -20 . -45 --63 -80 -108 -109 -229
-172 -291
IS FITS (Basicshaft system)

Deviations in Jl (IJl = 0.001 nun)
Shaft Holes Shaft Holes Shaft Holes

h7 F7 18 h8 C9 D9 8 F8 h11 All C11 D11
0 + 16 + 6 0 + 85 + 45 + 28 + 20 0 + 330 +120 + 80
-10 + 6 - 8 -14 + 60 + 20 + 14 + 6 - 60 + 270 + 60 + 20
0 + 22 +10 0 +100 + 60 + 38 + 28 0 + 345 +145 +105
-12 + 10 - 8 -18 + 70 + 30 + 20 +10 -- 75 + 270 + 70 + 30
0 + 28 +12 0 +116 + 76 + 47 + 35 0 + 370 +170 +130
-15 +13 -10 -22 + 80 + 40 + 25 +13 -90 + 280 + 80 + 40
0 + 34 +15 0 +138 + 93 + 59 + 43 0 + 400 +205 +160
-18 + 16 -12 -27 + 95 + 50 + 32 + 16 -110 + 290 + 95 + 50
0 + 41 +20 0 +162 +117 + 73 + 53 0 + 430 +240 +195
-21 + 20 -13 -33 +110 + 65 + 40 + 20 -130 + 300 +110 + 65
0 + 50 +24 0 +182 +142 + 89 + 64 0 + 470 +280 +240
+120 + 310 +120
-25 + 25 -15 -39 +192 + &0 + 50 + 25 -160 + 480 +290 + 80
+130 + 320 +130
0 + 60 +28 0 +214 +174 +106 + 76 0 + 530 +3'30 +290
+140 + 340 +40
-30 + 30 -18 -46 +224 +100 + 60 + 30 -190 + 550 +340 +100
+150 + 360 +150
0 + 71 +34 O. +257 +207 +126 + 90 0 + 600 +390 +340
+170 + 380 +170
-35 + 36 -20 --54 +267 +120 +72 + 36 --220 + 630 +400 +120
+180 + 410 +180
0 + 83 +41. 0 +300 +245 +148 +106 0 + 710 +450 +395
+200 + 460 +200
+310 + 770 +460
-40 + 43 -22 -63 +210 +145 + 85 + 43 -250 + 520 +210 +145
+330 + 830 +480
+230 + 580 +230
0 + 96 +47 o. +355 +285 +172 . +122 0 + 950 +530 +460
+240 + 660 +240
+375 + 1030 +55<1
-46 + 50 -25 -72 +260 +170 +100 + 50 -290 + 740 +260 +170
+395 +1110 +570
+280 + 820 +280.
0 +108 +55 0 +430 +320 +191 +137 0 +1240 +620 +510
+300 + 920 +300
-52 + 56 -26 -81 +460 +190 +110 + 56 -320 +1370 +650 +190
+330 + 1050 +330
0 +119 +60 0 +500 +350 +214 +151 0 +1560 +720 +570
+360 +1200 +360.
-57 + 62 _10 -89 +540 +210 +125 + 62 -360 +1710 +760 +210
+400 +1350 +400
0 +131 +66 0 +595 +385 +232 +165 0 +1900 +840 +630
- +440 +1500 +440
}
;
-63 + 68 -31 -97 +635 +230 +135 + 68 -400 +2050 +880 +230
+480 +1650 +480
Bolt
System of designation IS: 1367-196')
Hexagonalheadbolt M 20 x 75 x 1.5 NL - IS: 1364 - S - 4.6

Example: A hexagon head bolt, M I Typeof fasten Pitch Typebf nut
20, 75 mm long with fine thread Shapeof head Thread (forfinethreadonly) ISnumber
pitch = 1.5with nut and lock. Nut I Length
Grade
as per IS: 1364, of semi-precision
grade made of steel with minimum
I
P = Precision
Property
class
tensile strength = 40 kgf/mm2 and - --- --.---
having a ratio of minimum yield B = Black
stress to minimum tensile strength . - -- --. - -t-s=semiPreCiSir
=0.6
- 1. Minimum tensile
strength
2. Ratio of min yield
stress to min tensile
strength
Surface fiImh
Surfaces Surface finish symbol

Fastener grade
Bolt Nut
All surfaces and threads All surfaces and threads VV

P except points
Point of bolt Minor dia of thread -
VV
S TI1read,shank and bearing face
All other faces
TI1readand bearing face
Flats and minor dia of thread -
Flank and minor dia of thread Flank and major dia of thread VV
B Major dia of thread Minor dia of thread -
All other faces All other faces -
Property classes for bolt Suitable steels for bolts
Code number Minimum Code number Ratio of min Minimum tensile strength kgf/mm'
giving the tensile giving the yield stress 40 60 80 100 120
minimum strength ratio of min to min
tensile kgf/mm2 yield stress tensile
to min 7 r--- r---
I
strength strength
-- "tensile in%
>!!
8 r--- r---
0
strength 9
4 !!1 r---
40 0.6 60 10.9
10 -
6 60 0.7 70 ....
- -
=III
IV
12
8 80
0.8 80 5 14
10 100
g> 16 14.8
0
12 120 0.9 90 Q) 6.6
E 18
::>
Typical examples showing the bolt designations: E
'2 20
Hex bolt M 16 x 70 NL-IS: 1363 :E
Hex bolt M 20 x 1.5 x 75-IS: 1364-S-4.6 25
Hex bolt M 4 x 20-1S: 2389-4.6
30
Hex bolt M 42 x 100--IS: 3138-B-4D
I 4.6
Free cutting Hardened end
steel allowed tempered
ISO Metric Screw Threads

,
Design profiles of internal and external threads
In practice the root

is rounded and cleared
beyond a widthof P/8
O2=0-2xH 8
= 0-0.649519053 P
0, =0-2xH 8
d2
= 0-1.082 531 755 P
= d-2xH
t IT u2 Tensile stress
8 ! 12, d3 1I"(d2+d3r
= d-0.649 519 053 P P * area ='4
17 Internal thread Exnternal thread
diameters diameters
d3 =d-2x24H
=d-1.226 869 322 P
I
BOLT NUT WASHER
Thread Tensile Pitch P Thickness Thickness Width Width Outside Thickness

size I dia(1)
Minor I stress of head of nut across across dia of washer
area flats corners
0 I 0 I
I 8 0::0 <D e 0 LE
T
d.Dmm mm2 mm mm mm mm Minmm mm mm
d,mm
M1.6 1.171 .1.27 0.35 1.1 1.3 3.2 3.48 4 0.3
M2 1.509 2.07 0.4 1.4 1.6 4. 4.38 5 0.3
M2.5 1.948 3.39 0.45 1.7 2 .5 5.51 6.5 0.5
M3 2.387 5.03 0.5 2 2.4 5.5 6.08 7 0.5

M4 3.141 8.78 0.7 2.8 3.2 7 7.74 9 0.8
M5 4.018 14.2 0.8 3.5 4 8 8.87 10 1.0
M6 4.773 20.1 I 4.0 5 10 11.05 12.5 1.6

M8 6.466 36.6 1.25 5.5 6.5 13 14.38 17 1.6
MIO 8.160 58.0 1.5 7.0 8 17 18.90 21 2
MI2 9.853 84.3 1.75 8.0 10 19 21.10 24 2.5

MI6 13.546 157 2 10 13 24 26.75 30 3
M20 16.933 245 2.5 13 16 30 33.53 37 3
M24 20.319 353 3 15 19 36 39.98 44 4

M30 25.706 561 3.5 19 24 46 51.28 56 4
M36 31.092 817 4 23 29 55 61.31 66 5
ISO Metric screw threads IS: 4218 {Part IIl)-1967

Hexagon bolts and screws IS: 2389-1968 and IS: 1364-1967
Plain washer for bolts and screws IS: 2016--1967
(I)For minor diameter of nut Dt refer to page 86

ISO Metric Screw'Ibreads

Bolt Nut Nut
P ,;,pitch H = 0.866 P Bolt

Nut threads Bolt threads
Minor diameter D, in mm Minor diameter dj in mm

Size I Pitch Tolerance Tolerance Tolerance Tolerance Tolerance Tolerance
class 5H class 6H class 7H class 4h class 6g class 8g
Coarse series
Ml 0.25 0.729... 0.785 . - - 0.641... 0.693 0.604... 0.675
M1.2 0.25 0.929... 0.985 - - 0.841... 0.893 0.804... 0.875
M1.6 0.35 1.221... 1.301 1.221... 1.321 - 1.106... 1.171 1.063... 1.151
M2 0.4 1.567... 1.657 1.567. .. 1.679 - 1.438. .. 1.509 1.394. .. 1.490
M2.5 0.45 2.013... 2.113 2.013... 2.138 - 1.871... 1.948 1.825... 1.928
M3 0.5 2.459... 2.571 2.459... 2.599 2.459... 2.639 2.303... 2.387 2.256... 2.367
M4 0.7 3.242... 3.283 3.242... 3.422 3.242... 3.466 3.035... 3.141 2.979... 3.119
M5 0.8 4.134... 4.294 4.134... 4.334 4.134... 4.384 3.901... 4.019 3.842... 3.995 3.787... 3.995
M6 1 4.917... 5.107 4.917... 5.153 4.917... 5.217 4.630... 4.773 4.563... 4.747 4.495... 4.747
M8 1.25 6.647... 6.859 6.647... 6.912 6.647... 6.982 6.301... 6.466 6.230... 6.438 6.158... 6.438
MIO 1.5 8.376... 8.612 8.376... 3.676 8.376... 8.751 7.967... 8.160 7.888... 8.128 7.808... 8.128
M12 1.75 10.106...10.371 10.106...10.441 10.106...10.531 9.632... 9.853 9.543... 9.819 9.457... 9.819
M16 2 13.835...14.135 13.835...14.210 13.835...14.310 13.302...13.546 13.204... 13.508 13.114...13.508
M20 2.5 17.294...17.649 17.294...17.744 17.294...17.854 16.647...16.933 16.541... 16.891 16.440... 16.891
M24 3 20.752... 21.152 20.752...21.252 20.752...21.382 19.978...20.319 19.855...20.271 19.740...20.271
M30 3.5 26.211...26.661 26.211...26.771 26.211...26.921 25.322...25.706 25.189...25.653 25.066... 25.653
M36 4 31.670...32.145 31.670.. .32.270 31.670...35.420 30.665...31.093 30,521... 31.033 30.390...31.033
FIne series
M8xl I 6.917... 7.107 6.917... 7.153 6.917... 7.217 6.630... 6.773 6.563... 6.747 6.495... 6.747
MI0 x 1.25 1.25 8.647... 8.859 8.647... 8912 8.647... 8.982 8.301... 8.466 8.230... 8.438 8.158... 8.438
M12 x 1.25 1.24 10.647... 10.859 10.644...10.912 10.677... 10.982 10.291...10.466 10.216... 10.438 10.136... 10.438
M16 x 1.5 1.5 14.376...14.612 I 14.376...14.676 14.376...14.751 13.962...14.160 13.880... 14.128 13.796... 14.128
M20 x 1.5 1.5 18.376...18.612 18.376.. .18.676 18.376...18.751 17.962...18.160 17.880... 18.128 17.796...18.128
M24x2 2 21.835...22.135 21.835...22.210 21.835...22.310 21.296... 21.546 21.194...21.508 21.099...21.508
M30x2 2 27.835...28.135 27.835...28.210 27.835...28.310 27.296...27.546 27.194...27.508 27.099... 27.508
M36x3 3 32.752...33.152 32.752.. .33.252 32.752...33.382 31.978...32.319 31.855...32.271 31.740...32.271
Limits of sizes for commercial bolts and nuts: (diameter range I to 39 mm) IS: 4218 (Part Vl}-1967
British standard whitworth threads - BSW
-
P Pitch H= 0.96 P r= 0.137 P Bolt
Bolt and nut Nut Washer
Thread Major Minor Tensile Threads Pitch Thick- Thick- Width Width Outside Thick-
size diameter diameter stress per ness of ness across across diameter ness
0 0 0
area inch
J head
&1
(0.8 d)
II:I]
flats
CD
comers
e 0 l.E
T
dmm I mm' z Pmm k m SW e d, s
diD d,mm
inches
6.35 4.72 0.175 20 1.27 5 5.5 11 12.7 14 1.5

7.94 6.13 0.295 18 1.41 6 6.5 14 16.2 18 2
X6
9.53 7.49 0.441 16 1.59 7 8 17 19.6 22 2.5
Ys
2.12 9 11 22 25.4 28 3
M 12.70 9.99 0.784 12
12.92 1.311 11 2.31 11 13 27 31.2 34 3

Ys 15.88
19.05 15.80 1.960 10 2.54 13 16 32 36.9 40 4
Y.
22.23 18.61 2.720 9 2.82 16 18 36 41.6 45 4
'X
1 25.40 21.34 3.575 8 3.18 18 20 41 47.3 52 5
28.58 23.93' 4.497 7 3.63 20 22 46 53.1 58 5

1Ys
1 31.75 27.1.0 5.770 7 3.63 22 25 50 57.7 62 5
34.93 29.51 6.837 6 4.23 24 28 55 63.5 68 6
1Ys
1Yz 38.10 32.68 8.388 6 4.23 27 30 60 69.3 75 6
41.28 34.77 9.495 5 5.08 30 32 65' 75.0 80 7

lYs
lY. 44.45 37.95 11.310 5 5.08 32 35 70 80.8 85 7
2 50.80 43.57 14.912 4Yz 5.65 36 40 80 92.4 98 8
2 57.15 49.02 18.873 4 6.35 40 45 85 98.2 105 9
63.50 55.37 24.079 4 6.35 45 50 95 109.7 120 9

2Yz
2Y. 69.85 60.56 28.804 3Yz 7.26 50 55 105 121.3 130 10
3 76.20 66.91 35.161 3Yz 7.26 54 60 110 127.1 135 10
3 82.55 72.54 41.333 3.1.
4 7.82 58 65 120 138.6 150 12
88.90 78.89 48.885 3 7.82 62 70 130 150.2 160 12

3Yz
3Y. 95.25 84.41 55.959 3 8.47 67 75 135 155.9 165 12
4 101.60 90.76 64.697 3 8.47 70 80 145 167.5 180 14
4 107.95 96.64 73.349 8.84 75 85 155 179.0 190 14
2X
114.30 102.99 83.307 2X 8.84 80 90 165 ' 190.5 205 14'
4Yz
120.66 108.83 93.014 2Y. 9.24 84 95 175 202.1 215 16
4Y.
5 127.Q1 115.18 104.185 2Y. 9.24 90 100 180 207.9 220 16
5 133.36 120.96 114.922 2Ys 9.68 94 105 190 219.5 230 16
139.71 127.31 127.304 2Ys 9.68 98 110 200 231.0 245 18

5Yz
146.06 133.04 139.Q22 2Yz 10.16 102 115 210 242.6 255 18
5Y.
6 152.41 139.39 152.608 2Yz 10.16 106 120 220 254.1 270 18
ISO Metric Trapezoidal Screw Threads IS: 7008-1973
Promes for threads with clearance on crest and without clearance on Dank
_ d
nom dNom dJ P D. DJ dNom dJ P D. DJ
-d .
---<t.-j Z
8 6.2 1.5 8.3 6.50 32 25.0 6 33.0 26.0
1'11'1, 10 7.5 2 10.5 8.0 34* 27.0 6 35.0 28.0
12 8.5 3 12.5 9.0 36 29.0 6 37.0 30.0
14* 10.5 3 14.5 11.0 40 32.0 7 41.0 33.0
a
16 11.5 4 16.5 12.0 44 36.0 7 45.0 37.0
18* 13.5 4 18.5 14.0 48 39.0 8 49.0 40.0
....... 20 15.5 4 20.5 16.0 52 43.0 8 53.0 44.0
.22* 16.5 5 22.5 17.0 60 50.0 9 61.0 51.0
-D,. 24 18.5 5 24.5 19.0 70 59.0 10 71.0 60.0
;2-I 26* 20.5 5 26.5 21.0 80 69.0 10 81.0 70.0
H,=O.5P fIo=H,+ae 28 22.5 5 28.5 23.0 90 77.0 12 91.0 78.0
d. =d-2H3 d2=D2=d-2z 30* 23.0 6 31.0 24.0 100 87.0 12 101.0 88.0
z= 025P=!::!J.
2 *Non-preferred sizes
R, Max =0.5ae R2 Max = ae
Designation: Examples: Tr 40 x 7 Tr 40 x 14 (P7) LH

A single start ISO metric trapezoidal A multiple start left hand ISO metric trapezoidal
screw threact of Nom. dia = 40 mm screw thread of Nom. dia = 40mm and lead = 14 mm
and pitch = 7 mm. and pitch = 7 mm.
SquareThreads IS: 4694-1968
Basic prome of square threads

-P-
_-__e-
=O.5P
'" e =O.5P
H=O.5P+a
=O.5P-b m%
D IT''\'\
" .'\'
"/ / V;"/
.; , rtr
D=d+2a
= d-2h1
Area of core =!!..
4 d12 d, bxW. BoIt:'\:\,
'\ ,
! d! tf. ,,\ "''''''
'\ Y '\
DINe dimensions for square threads-nonnal series in millimetres
Nominal Major diameter Minor diameter, dJ Pitch. P Area of
diameter core mnr
Bolt. d Nut, D
22 22 22.5 17 5 227
26 26 26.5 21 5 346
30 30 30.5 24 6 452
36 36 36.5 30 6 707
40 40 40.5 33 7 855
44 44 44.5 37 7 1075
48 48 48.5 40 8 1257
52 52 52.5 44 8 1521
60 60 60.5 51 9 2043
Designation: Example: SQ 30 x 6-IS: 4694-1968

A square thread of nominal dia. 30 mm and pitch 6 mm
Saw Tooth Threads IS: 4696-1968

. BINc pro6le of saw tooth threads
II
H = 1732 05P 5= 0.525 07P
h, = +b -1- U,k t
=0.75P
e =0.26384P
lf1=
. , fn-1 H
5, = 0.45698P
b=0.11777P
tf r= 0.124 27P
j n, "tl
d d I-- 5, ;, 4b
Ii P_' r
Basic dimensions for saw tooth threads-oormal series (in mm)
Bolt. Nut
Nominal Major Minor Area of core Pitch Pitch Major dia- Minor dia-
diameter diameter d diameter d, mm1 diameter P meter D meter D,
d,
22 22 13.322 139 18.590 5 22 14.5
24 24 15.322 184 20.590 5 24 16.5
26 26 17.322 236 22.590 5 26 18.5
28 28 19..322 293 24.590 5 28 20.5
30 30 19:586 301 25.909 6 30 21
32 32 21.586 370 27.909 6 32 23
36 36 25.586 514 31.909 6 36 27
40 40. 27.852 609 35.227 7 40 29.5
48 48 34.116 914 42.545 8 48 36
50 50 36.116 1024 44.545 8 50 38
Designation: Example: ST 48 x 3-IS: 4696
A saw tooth thread of nominal diameter 48 mm and pitch 3 mm
Pipe Threads IS: 2643-1964
Dimensiom for pipe threads for fastening purposes inmm
I; 27"30"
H= 0.960 491P
t t / = 0.640
J1-m
327P
I.
h
H 1
- .it r= 0.137 329P
r'
11; it
t d /' {!;:al thread .
Y,f f I- p.
/////1// .
Basic diameter Pitch diameter Minor diameter A4ajordiameter

Internal and external Internal thread Cia....A External thread for ;lIte,.,w[ for external
thread.. and Cla..s thread th,.""d
B d, max Cia.,..A Cla".I"B
Size desi- Pitch Major Pitch Minor d,+T, d,mill (d,-2T,i dJ+TJ d, (lma). d4
(d,-T,I
gnatjon P d d, d max min milr max min min
PF{- 0.907 9.728 9.147 8.566 9.254 9.147 9.147 9.040 8.933 8.848 8.566 9.728 9.514
PF7 1.337 13.157 12.301 11.445 12.426 12.301 12.301 12.176 12.051 ]1.890 11.445 13.157 12.907
PFt 1.337 16.662 15.806 14.940 ]5.931 ]5.806 ]5.806 ]5.68] 15.556 15.395 14.940 16.662 16.412
PFt 1.814 20.955 19.793 18.631 19.935 19.793 19.793 19.651 19.509 19.172 18.631 20.955 20.671
PF7 1.814 26.441 25.279 24.117 25.421 25.279 25.279 25.137 24.995 24.658 26.117 24.441 26.157
PFI 2.309 33.249 31.770 30.291 31.950 31.770 31.770 31.590 31.41Q 30.931 30.291 33.249 32.889
PFlt 2.309 41.910 40.431 38.952 44.611 40.431 40.431 40.258 40.071 39.592 38.952 41.910 41.550
PFlt 2.309 47.803 46.324 44.845 46.504 46.324 46.324 46.144 45.96.1 45.485 44.485 47.803 47.443
PF2 2.309 59.614 58.135 56.656 58.3]5 58.135 58.135 57.955 57.775 57.296 56.651> 59.614 59.254
Designations: (]) Ext. FP 2B- External pipe thread for fastening purposes of size 2 with cIS B tolerance.
(2) Int. FP 2-lnternat pipe thread for fasteni,ng,1urposesof si7e 2.
.-
90 Westennanll Tables
Standard bolts, screws and nuts

Hexagon bolts
and screws Hexagon bolts Hexagon bolts Hexagon Hexagon socket Countersunk
Precision and screws and screws fit bolts head cap screws head screws with
IS : 2389 Semiprecision Black IS : 3640 IS : 2269 hexagon socket
IS : 1364 IS : 1364 IS: 1363 IS: 6761
Slotted cheese Hexagon socket Hexagon sOcket

headscrews woodscrew headscrews countersunkhead grubscrews grubscrews
IS : 1366 I IS : 6739
Slottedroundhead I Slottedcountersunk
IS : 1365 I Slottedraised
scrcws Type A: Cup point Type E: Flat end
IS: 1365 Type C: Conical Typc G: Cylindrical
end dogpoint
IS :6094 IS : 6094
Slotted rdised Slottcd countersunk

II I
Type A Type C Type E Type G
Slottcdpan Hexagon and Slottedgrub Studs

countersunk head hcadscrcws hcad wood scrcw squarchead screws Precision and
woodscrew IS: 6101 IS: 6760 coach scrcws IS : 2388 black
IS : 6736 IS : 1120 IS: 1862
,...".
II
Tapered
dog point
Oval
point
Hexagon nut Castle nut Slotted nut Thumbscrews Knurled nuts Wing screw
IS: 2232 and IS: 2232 IS: 3726 IS: 3460
e
Precision, IS: 2389 IS: 3727
Semipreeision, IS: 5368
1
IS: 1364 Knurled
Black, IS: 2585 Domed cap nut thumbscrew
IS:2687
Pipe nut
Slottcd round
nut
e
Capnlll Slotted
TypeA Wing nut
IS: 2636
IS: 3468 IS: 6731 IS: 2687 thumbscrew
fmit QSJ
e e Type B
Threaded length, threaded end of stud and depth of threaded bole
--dlfJ
Nut end
length
.
STUD HOLE
IS: /862-1967 IS: 4499-1968
Threaded lellgth Threaded end hi of Depth S of the
the thread threaded hole
Numinal Tap Nut Metal elld lellgth Stud Stlld Stud Stud
ize d drill end Type A T)1,e B 01,e A (I'pe 8 type A type B
inmm d, length
M3 2.5 12 3.00- 4.00 4.50- 5.70 3 4.5 6 R
M4 3.3 14 4.00- 5.20 6.00- 7.20 4 6 8 10
M5 4.2 16 5.00- 6.20 7.50- 9.00 :' 7.5 9 12
M6 5 18 6.00- 7.20 9.00- 10.50 6 9 II 14
MH 6.75 22 H.oo- 9.50 12.00- 13.80 8 12 13 17
MIO H.5 26 10.00- 11.50 15.00- 16.80 10 15 16 21
MIZ 10.25 30 12.00- 13.80 18.00- 19.80 12 18 ]H 24
M]6 14 38 16.00- I7.HO 24.00- 26.]0 16 24 23 31
M20 17.5 46 20.00- 22.10 30.00- 32.10 20 30 28 38
M24 21 54 24.00- 26.10 36.00- 38.50 24 36 33 45
M30 26.5 66 30.00- 32.10 45.00- 47.50 30 45 40 55
M36 32 78 36.00- 38.50 54.00- 67.00 36 54 47 I 65
Designation of S(:rews-Examples
Hex screw M8 x 30-15: 1364-P 8.8 Hexagoll screw. precisioll grade Property <:lass 8.8
Slotted countersunk head screw BMIO x 30-1S: 1365-4.8 B =Type B (partially thread,'d) Property class 4.8
Slotted cheese head screw AMIO x 30-1S: 1366-4.8 A =Type A (fully thread.:d) Property class 4.8
Hexagon socket head cap screw MIO x 60-15: 2269-1'-8.8 P =Predsion grade Property class 8.8
Pan head screw AM5 x 50-IS: 6101-4.8 A = Type A (fully threaded) Propeny class 4.8
Screw MIO x 60-1S: 6761-8.8 Countersunk head screws with he:\agoll socket.
Rivets
Rivets for general purposes (below 12 mm diameter) IS: 2155-1962 Tabular and semi-tabular
rivets IS: 4040-1967
Flat Round
Snap head countersunk countersunk Mushroom Counter.fUnk Overhead Countersunk
head 90 head 60 head head 120 head 120
tt16d 15<1 t-2,d-j ,
"'Fw
Preferred shank diameter:
f
tI
f.
j
, "
-,
1.6, 2, 2.5, 3, 4, 5, 6, 8, 10 mm
T
t
t J}d
T
t
t
,
... I
:j
J
;g
tI
L,.'
Nominal
siu mmd
D
mm
RNom d.Nom
mm mm
f-
LI
,
h
mm
Material: 2 4 4 1.0 0.6
(\) Hot rolled steel rivet bars for structural purposes 2.5 5 5 1.3 0.7
(IS: 1148-1973) 3 6 5.5 1.6 0.85
C =0.23 max S =0.055 max P = 0.055 max 4 8 8 2.7 I
5 9.5 8.5 3.3 I
(2) High tensile rivet bars for structural purposes 6 10 8.5 3.5 I
(IS: 1149-1964)
c =0.22 max S =0.05 max P =0.05 max Malerial: Sleel C 15 grade
Designation: Example: Pan head rivet 6 x 30 IS: 2155 Desglnatlon:Example:OvalHdtabular

rivet4 x 12IS:4040steel.Ovalhead
A pan head rivet of 6 mm dia and length 30 mm tabular rivet of ,ize 4 mID.length 12 mm.
Rivets for general purposes and boiler rivets (12 to 48 mm diameter) IS: 1929-1961
IS: 1928-1961
Snap head rivet for Snap head rivet Rounded countersunk Flat countersunk head
boilers for general purpose head for general for general purpose
purpose and boilers and boilers
I 0.1250
o.Of i"\ t
i'"
o
, 101 J
Off i :\ r\j:J/
U ; -Jo J
, Co- 6O"f\:
icb
I I
t t.:0- i>r' I
tJa-0-
>f Ii
Basic size of rivets, D, mm: 12 14 16 18 20 22 24 27

30 33 36 39 42 48
Preferred length and diameter combinations for rivets for general purposes and boiler rivel
Length Diamr. mm
mm
rl2 14 16 18 20 22 24 27 30 33 36 39 42 48 .,
28 x - - - - - - - - - - - - -
35.5 x x x - - - - - - - - - - -
40 x x x x - - - - - - - - - -
50 x x x x x x - - - - - - - -
63 x x x x x x x x - - - - - -
80 x x x x x x x x x - - - - -
100 - - x x x x x x x x x - - -
150 - - - - - - x x x x x x x x
200 - - - - - - - - x x x x x x
250 - - - - - - - - - - - - x x
Note: Preferred combinations are indicated by "x"
-"
Taper pins IS: 6688-1972
Material: Cold dmwn steel C 40 grade. Nominal size is the diameter of the thin end of the
taper pin.
~ Surface finish: N6 for type A aud N7 for type B
t . Designation: Example: Solid taper pin A lOx 50 IS: 6688. A solid taper pin of nominal
diameter 10mm of type A aud nominal length 50 mm.
d4J I 1.5 2 4 5 6 8 10 12 16 20 25 30 40 50
10... 14... 20... 25... 25... 30... 35... 40... 45... 50... 55... 60... 65...
1 I 8...
25 35 55 60 90 130 160 180 180 200 200 200 200 200
Standard sizes: 8, 10, 12, 14, 16,20,25,30,35,40,45,50,55,60,65,70,75,80,90,100, 110, 120, 130, 140, 150,160,170,180,190,200
Cylindrical pins I~: 2393-1972
W dm~ ~ W
t
dh11<P~
--l- -I- .~ --il + E

t t: .. t I.. I ..I t
Material: Cold drawn steel C 40 grade
Designation: Example: Cylindrical pin IOh8 x 20 IS: 2393
A cylindrical pin of nominal diameter 10 mm, tolerance h8 aud nominal length 20 mm.
d4J I 1.5
2 2.5 3 4 5 6 8 10 12 16 20 25 30 40 50
1 I 4... 6... 6... 8... 8... 10... 12... 14... 20... 25... 30... 40... 50... 60... 80... 100.
16 25 25 30 45 50 60 80 100 150 180 200 200 200 200 200
Standard sizes: 4, 5, 6, 8, 10, 12, 14, 16,20,25,30,35,40,45,50,55,60,65,70,75,80,90, 100. 110, 120, 130, 140, 150. 160, 170, 180, 190,200
Keys and keyways

Taper keys and keyways IS: 2292-1963 IS: 2294-1963
t ,-sasiC taper 1:100

t Woodruff keys and keyslots
h I. -=:J
Keyway in shaft
d+t,. t
mblY
i i-l-/
19-
Keyslotin shaft
1
rl_L_1
Key m:t' h Key
t&
Rat bottom optional
Keyway ,n hub
Material: Steel with minimum tensile strength 58 kgf/mm'

Designation: Example: Taper key lOx 8 x 80 IS: 2292;
a taper key of width IOmm.height 8 mm aud length 80 mm .1 woodruff
Designation:
key Example:
of width 4 Woodruff
mm aud height
key 4 5x mm
5 IS: 2294; a
Shaft diameter I Key
width x
Keyway Keyway Shaft diameter Woodruff key Keyslot Keyslot
depth in depth in Width depth in depth in
hub Height Length Diaof
height shaft shaft hub
key
0 0 0 0
d bxh tl t2 d b h L dl t tl
6...8 3x2 1.2 0.5 Over 3...4 I 1.4 3.82 4.0 1.0 0.6
Over 8...10 3x3 1.8 0.9 Over 4... 6 1.5 2.6 6.76 7.0 2.0 0.8
Over 10...12 4x4 2.5 1.2 2 2.6 6.76 7.0 1.8 1.0
Over 12...17 5x5 3.0 1.7 Over 6... 8 3.7 9.66 10.0 2.9 1.0
Over 17...22 6x6 3.5 2.1 2.5 3.7 9.66 10.0 2.9 1.0
Over 22. ..30 8x7 4.0 2.5 Over 8...10 3 3.7 9.66 10.0 2.5 1.4
Over 30.. .38 lOx 8 5.0 2.5 3 5 12.65 13.0 3.8 1.4
Over 38...44 12x8 5.0 2.5
Over 44...50 14x9 5.5 2.9 5 12.65 13.0 3.5 1.7
Over 50...58 16 x 10 6.0 3.4 Over 10...12 4 6.5 15.72 16.0 5.0 1.7
Over 58...65 18 x 11 7.0 3.3 6.5 15.72 16.0 4.5 2.2
Over 65...75 20 x 12 7.5 3.8 Over 12...17 5 7.5 18.57 19.0 5.5 2.2
,-
Metal Cutting Operations

Turning
Angles on turning tools
Stmight turning tool R ([S 3019)
Feed
"
al- '"
A
-, tr ~ ~
\
-------
View
A
- . \1 Centre line of work
Angles on turning tools

a = Side clearance E =Nose angle
{J = Lip angle a + {J + r = 90" X = Setting angle
r = Sidemkeangle A. =Front clearance angle
D = Cuningangle
Standard values for angles on turning tools
Carbide tipped tools

Tools from hiRh speed I
steel and tool steel Material to be turned Front
clearance
a {J r a r A
6 84 0 Cast iron. brass. bronze (harder qualities) 4-6 0 5_8
8 74 8 Steel and cast steel above 70 kgf/mm2 tensile 4-6 10 3_5
strength; grey cast iron. gun metal, brass, bronze
8 68 14 Steel and cast steel with 5~70 kgf/mm2 tensile 4_6 12 3_5
strength; grey cast iron, brass (softer qualities)
go 62 20 Steel and grey cast iron with 34-50 kgf/mm2 4-6 15 3_5
tensile strength
8 55 27 Mild steel. bronze (softer qualities) 4_6 20 3_5
10 40 40 Aluminium and other soft materials 8_10 30 5_10
Setting angle and _ angle for roughingtools
Setting angle X Nose angle E

=45" = 100" - 110"
. Feed
=65
=85"
=90"
=80" -Feed
Standard values for cutting speeds-angles--fipecific cutting force

' \ Values given apply to dry cutting, using high-speed steell<KIlsat a cutting speed V, (t'Klllife 60 Olin):
Materia'if*:'ot tungston carbide tools at a cutting speed V4<1(toollifc 40 Olin). Setting angle it =45,noseanglee =
,J Cuttingtool 90. front clearance it = 5...8. Front clearance it = 10...25" for soft materials.
....j.y
Values of specific cutting force (pressure), tangential to the work surface are applicable for depth of cut four to eight times of the feed.
Feed sill mm per revolution
Strength in Cutting Side Side 0./ I 0.2 I 0.4 I 0.11 T
/.Ii 3.2 0./ 0.2 0.4 0.11
Material kgflmm' tool ("/earallce rake Specific cUlting
Cnlling s/'eed V
mlmin force K, klif/nun'
a" yO chip .'ectioll
Plain carbon
HSS X 14 60 45 34 25 19 360 260 190 136
structural steel up to 45
TCf' 5 10 280 236 200 170 67 56
St 34. St 37. St 42
HSS X 14 44 32 24 IX 14
St50. St63 50...70 410 225 215 154
TCf 5 10 240 205 175 145 50 42
HSS 8 14 32 24 18 13 10
St78 70...85 106 440 .lIS 230 164
TCf 5 10 200 170 132 34 27
HSS 8 10 34 25 19 14 II
Cast steel 50...75 85 20 360 260 190 136
TCT 5 6 IIX 100 71 24
HSS X 10 24 17 12 8.5 16)
Alloy steels 85...100 500 360 260 185
TCf 5 6 150 118 95 75 24 20
Mn-steel, Cr-Ni-steel, HSS 8 6 16 II 8 (5-6)
100...140 16 13 530 380 275 200
Cr-Mo steel TCf 5 6 95 75 60 50
HSS 8 6 9.5 6
Other steel alloys 140...180 570 410 300 215
TCf 5 6 60 4X 38 32 10 8
HSS 8 6
Tool steel 150...180 570 410 300 215
TCT 5 6 50 40 32 27 8.5 6.7
Austenitic-steel HSS 480 350 252
660
Manganese steel TCT 5 6 40 32 25 20 6.7 5.3
Cast iron HSS 8 0 48 27 18 14 9.5
BHN...200 190 136 100 72
Gradc 15 TCf 5 0 140 118 95 80 67
Cast iron BHN HSS 8 0 32 18 13 9.5 6.3
290 208 150 108
Grade 25 2(XL250 1'<..'1' 5 IJ 106 9() 75 63 53
Malleable HSS X I() 43 28 20 13 9
240 175 125 92
Cast iron TCl' 5 10 106 90 75 63 5'.'
Copper alloys BHN HSS 8 0 .25 85 56 36
160 115 85 60
Bmss 80...12U TCf 5 6 600 530 450 400 355
HSS 8 0 85 63 48 34 24
Tin bronze 140 100 70 52
TIT 5 (, 500 450' 375 335 31X)
HSS 8 0 61 53 43 16 28
Cast bronze 340 245 180 128
TCf 5 6 355 280 236 200 180
Light alloys HSS 12 30 400 3(X) 200 118 75
105 76 55 40
Pore aluminium TCf 12 30 1320 1120 950 850 710
AI-alloys J/SS 12 18 100 67 45 30

140 100 70 52
(11...13'..&) TCf 12 18 224 190 160 140 118
HSS 12 14 48
Piston alloys 125 90 65
TCf 12 14 25 22 20 18 17
HSS 8 6 IOO\) 900 XIX) 750 710
Magnesium-all"ys 58 42 30 22
T<"''T 5 (, I X\)O 15(X) 1250 1060 900
Synthetic and HSS 1:: 10

moulded materials 48 35 25 18
TCT J2 10 300 280 250 224 200
Ebonite (Hard rubber)
Moulded plastic. HSS 12 14 25 18
48 35
Bakelite TCf 12 14 280 212 170 132 100
I TCf: Tungstoncarbidetippedtnols
Cutting speeds given apply to the hard TCf grade._
Material removal rate--machine power

Chip section A =a x s (mm') a = depth of cut
Material removal rate v= a x s x u (cm]/min) s = feed in mmlrev
Tangential cutting force =
F a x s x Ks (kgf/mm') v =cutting speed in mlmin
p =a x s x Ks x v (kW)
Ks = specific cutting force kgf/mm'
Machine power 60 x 102 x 11 11 efficiency =
Example: Material St 37; a =4 mm; Solution:
4 x 0.4 x 190 x 45
s = 0.4 mmlrev.; p= = 2.98 3kW
60 x 102 x 0.75
Ks =190 kgflmm';
u = 45 mlmin; 11 = 0.75
What amount of machine power is required?
."" Chip CI"O&Wedion at machine power P = 1 kW

.5 Specific cutting force Ks in kgf/mnr
.5 -
{
::: ;... 660 1 570 1 500 1 480 I410 1 360 I I260
.OO 1 215 IZOO1190 1160 1140 1125 1100 I 70150135
(3 Chip section A inmrn' P= kW ('I =0.75)
5 1.39 1.61 1.83 1.91 2.23 2.55 3.06 3.53 4.27 4.59 4.83 5.73 6.55 7.34 9.18 13.11 18.36 26.22
6 \.15 1.34 1.53 1.59 1.86 2.12 2.53 2.94 3.55 3.82 4.02 4.78 5.46 6.12 7.65 10.92 15.30 21.85
8 0.87 1.00 \.14 1.19 1.39 1.59 1.91 2.20 2.66 2.86 3.02 3.56 4.09 4.59 5.73 8.19 11.47 16.39
10 0.69 0.80 0.91 0.95 1.11 1.27 1.53 1.76 2.13 2.29 2.41 2.86 3.27 '3.67 4.59 6.55 9.18 13.11
13 0.53 0.61 0.70 0.73 0.83 0.98 1.17 1.53 1.64 1.76 1.85 2.20 2.52 2.82 3.53 5.04 7.06 10.08
14 0.49 0.57 0.65 0.68 0.79 0.91 1.09 1.26 1.52 1.64 1.72 2.04 2.36 2.62 3.27 4.68 6.55 9.36
15 0.46 053 0.61 0.63 0.74 0.85 1.02 1.17 1.42 1.53 1.61 1.91 2.18 2.44 3.06 4.37 6.12 8.74
18 0.38 0.44 0.51 0.53 0.62 0.70 0.85 0.98 1.18 1.26 1.34 1.59 1.82 2.04 2.55 3.64 5.10 7.28
20 0.34 0.40 0.45 0.47 0.55 0.63 0.76 0.88 1.06 1.14 1.20 1.43 1.63 1.83 2.29 3.27 4.59 6.55
24 0.29 0.33 0.38 0.39 0.46 0.53 0.63 0.73 0.88 0.95 1.00 1.19 1.36 1.53 1.91 2.18 3.82 5.46
25 0.27 0.32 0.36 0.38 0.44 0.51 0.61 0.70 0.85 0.9] 0.98 \.14 1.31 1.46 1.83 2.62 3.67 5.24
27 0.25 0.29 0.34 0.35 0.4] 0.47 0.57 0.65 0.79 0.85 0.89 .1.06 1.21 1.36 1.70 2.42 3.40 4.85
32 0.21 0.25 0.28 0.29 0.35 0.39 0.47 0.55 0.66 0.71 0.75 0.89 1.02 1.14 1.43 2.04 2.86 4.09
34 0.20 0.23 0.26 0.28 0.33 0.37 0.45 0.52 0.62 0.67 0.71 0.84 0.96 1.08 1.35 1.92 2.70 3.85
40 0.17 0.20 0.22 0.23 0.27 0.31 0.38 0.44 0.53 0.57 0.60 0.7] 0.81 0.91 1.14 1.63 2.29 3.27
45 0.15 0.18 0.20 0.21 0.25 0.28 0.34 0.38 0.47 0.51 0.53 0.63 0.72 0.81 1.02 1.48 2.04 2.91
50 0.13 0.16 0.18 0.19 0.22 0.25 0.30 0.35 0.42 0.46 0.49 0.57 0.65 0.73 0.91 1.31 1.83 2.62
53 0.15 0.17 0.18 0.21 0.24 0.28 0.33 0.40 0.43 0.46 0.54 0.61 0.69 0.86 1.23 1.73 2.47
60 0.13 0.15 0.16 0.18 0.21 0.25 0.29 0.35 0.38 0.40 0.47 0.54 0.61 0.76 1.09 1.53 2.18
63 0.12 0.14 0.15 0.17 0.20 0.24 0.28 0.33 0.36 0.38 0.45 0.52 0.58 0.73 1.04 1.45 2.08
67 0.11 0.13 0.14 0.16 0.19 0.22 0.26 0.31 0.34 0.36 0.42 0.49 0.54 0.68 0.97 1.37 1.95
75 "-0.10 0.12 0.12 0.14 0.17 0.20 0.23 0.28 0.30 0.32 0.38 0.42 0.48 0.60 0.87 1.22 1.74
85 0.10 0.11 0.13 0.15 0.18 0.20 0.25 0.27 0.28 0.33 0.38 0.43 0.54 0.77 1.08 1.54
95 Example: 0.09 0.10 0.11 0.13 0.16 0.18 0.22 0.24 0.25 0.30 0.34 0.38 0.48 0.69 0.96 1.37
100 P='lkW 00.9 0.09 0.11 0.13 0.15 0.17 0.21 0.23 0.24 0.28 0.32 0.36 0.45 0.65 0.91 1.31
106 St63 00.8 0.09 0.10 0.12 0.14 0.16 0.20 0.21 0.22 0.27 0.30 0.34 0.43 0.61 0.86 1.23
118 00.7 0.08 0.09 0.10 0.13 0.15 0.18 0.19 0.20 0.24 0.28 0.31 0.38 0.55 0.78 \.11
s =4 minlre
150 a=4mrn 0.06 0.07 0.08 0.10 0.11 0.14 0.15 0.16 0.19 0.21 0.24 0.30 0.43 0.61 0.87
170 =
v 32 rnlmin 0.05 0.06 0.Q7 0.09 0.10 0.12 0.13 0.14 0.16 0.19 0.21 0.27 0.38 0.54 0.77
200 For P 1 kW L. = 0.04 0.05 0.06 0.07 0.08 0.10 0.11 0.12 0.14 0.16 0.18 0.22 0.32 0.45 0.65
224 A =0.66 mm' 0.05 0.05 0.06 0.08 0.09 0.10 0.11 0.13 0.14 0.16 0.20 0.29 0.40 0.5!
23(> For A = 1.6 mm' is 0.04 0.05 0.06 0.Q7 0.08 0.09 0.10 0.12 0.13 0.15 0.19 0.27 0.38 0.5
250 O.Od 0.04 0.05 0.07 0.08 0.08 0.09 0.11 0.13 0.14 0.18 0.26 0.36 0.5:
280 0.03 0.04 0.05 0.06 0.07 0.08 0.08 0.10 0.11 0.13 0.16 0.23 0.32 O.4f
300 P = Ix 1.6 = 2.4kW 0.03 0.05 0.05 0.Q7 0.Q7 0.08 0.09 0.10. 0.12 0.15 0.21 0.30 0.4:
0.66
400 0.03 0.04 0.04 0.05 0.05 0,()6 0.07 0.08 0.09 0.11 0.16 0.22 0.3:
500 0.03 0.03 0.04 0.04 0.04 0.05 0.06 0.07 0.09 0.13 0.18 0.2'
600 0.02 0.03 0.03 0.03 0.04 0.04 0.05 0.06 0.07 0.10 0.15 0.2
800 0.02 0.02 0.03 0.03 0.04 0.04 0.05 0.08 6.11 0.1
1000 0.06 0.09 0.1
1500 0.04 0.06 0.0
Taper Turning
1. Swivelling the compound slide
Set to degrees
The compound slide is shifted by a/2 ~I
degrees (half taper angle); setting angle
a/2 is to be computed using the formula:
a D-d D-d
tan-=-:/=-
2 2 2xl
Solution:
a D- d 83- 73
The result of the computation can now be tan-=-=-
looked up in the tangent table on page 59. 2 21 2x48
5
= - = 0.1042
48
Example:
=
D 83 mm ~ according to tangent
=
d 73 mm 2
1=48mm table = 557"
2. Setting over the tail stock
Shift the axis of rotation of the workpiece, at an angle to the lathe axis, and
feed the tool parallel to the lathe axis. The angle at which the axis of rotation
of workpiece is shifted is equal to half the angle of taper.
r L
---
---
-I
When length of taper Note: Length of the taper is less
= length of work Applicable for slender than length of workpiece
tapers only
S 5,~'!:. 5, 3 S=-xL
50' 2 2xl
I D-a I
3. Taper turning by a taper attachment
For tapers upto a setting angle L The guide bar is to be displaced

of 10, and a length of max. ~ "I'" by the setting angle a/2 (half
500 rom, depending on the f cone angle). The angle can be
length of the guide bar. computed as above.
tan-a =-D-d
2 2x1
1
I
Detail<; of tapers IS: 3458-1966
Taper on cone
Taper1:x= L-
Taper on cone frustum
I
.I
1
();K =2tan aI2,----

j
--
Taper 1:x = D- d
I
= 2 tanal2
Nominal taper Selling angle Applications

I:x Cone for machine = M = Machine constructiolt
(Ratio of dia 0 /(I angle a taper-angle W =Tool design
a
its axial length KJ =-
2
1:0.289 120" 60 (M) countersink for centre bore
I: 0.500 90 45 (M) valve cone. shoulders 00 piston rod. lip of lathe centre,
countersunk screws. locknut for pipeline
I: 0.866 60 30 (M) veeslots. centres bores. packing wne
(W) tips oflathe centre (dead or live centre)
I: 1.50 3052' 12" 1826'6- (M) conical seals for heavy pipe screw units
I: 3.429 1635'40" 8\7'50" (W) steep angle taper. milling spindlclhead. and milling cutter
I: 5 II 25'16" 542'38" (M) pivot journal, friction clutch. bores in pulleys. locking device
for abrasive disc. cones for stop valve
I: 6 931'38" 445'49" (M) conical seal for cocks. cross head pins for locomotive. dye sinking mill
I: 10 543'30" 251'45" (M) taper shaft ends. adj. bearing bushes. dye sinking mills. machine
parts stressed acro"s or along the axis. injeclion syringes
I: 15 349'6- 154'33- (M) pislon rod for locomotive. propeller hub for ships
I: 20 251'52" 1"25'56- (IV) metric tapers. 1001tapers. tool shanks and taper nose spindle for
machine tools. metric taper line threads for soldering gear
I: 30 154'34" 0"57'] 7" (WI bores in shell reamers and shell driHs
I: 50 18'46- 034'23" (M) taper pins. bores in spool for spooling machine. conical pipe thread
SeIC-hokIing tapers IS: 1715-1963
Internal seW. holdny taper External seW - holding taper External seW -holdng taper
for tapped shank
Oe.<ignation a a 0 0, I d I d, I do I d, I d, I I, I I, I I, I "
of taper
Metric 4 125'26- 2.0 4.0 4.1 2.9 - - 3.0 - 25 - 25 20
Metric 6 1"25'56" 3.0 6.0 6.2 4.4 - - 4.6 - 35 - .'4 28
Morse 0 129'27" 3.0 9.045 9.2 6.4 - 6.] 6.7 - 53 59.5 52 45
Morse I 125'43" 3.5 12.065 12.2 9.4 M6 9.0 9.7 7 57 65.5 56 47
Morse 2 125'50" 5.(0 17.78 18.0 14.6 MIO 14.0 14.9 11.5 6'1 80.0 "7 58
Morse 3 126'16" 5.0 23.825 24.1 19.8 MI2 19.1 20.2 14.0 86 99.0 84 72
Morse 4 129'15- 6.5 31.267 31.6 25.9 MI6 25.2 26.5 18.0 109 124.0 107 92
Morse 5 130'26" 6.5 44.399 44.7 37.6 M20 36.5 38.2 23.0 136 156.0 135 118
Morse 6 129'36" 8.0 63.348 63.8 53.9 M24 52.4 54.8 27.0 190 218.0 188 164
80 125'56" 8.0 80.00 80.4 70.2 M30 69.0 71.5 33.0 204 228.0 202 170
I Metric
l
Threadron-outand undercutfor ISO threads IS:1369-1961
Runout of threads I Thread undercut

For bright and semi-bright screws
+\dAngle 01
t 'c',SK
For external threads For internal threads
Thread 11lreadRunout Width ul/dercut Nominal Thread run- Clearance a Width of Nominal
diameter X (max) for mfaI' throat Radiu.. Iundercut out X, (max) (min}Ior lead undercut U;J Radiu..1undercllt
d throat angle a angle a diameter for lead angle a for lead diameter
angle a Qnlile a
I' II > > 1', I g,
Coarse I 30 200 25 20 25 20
> >
25 I
150 22.5 30 15 22.5 I
series
Nor- Small Nor- Nor-
I Large mal mal mal
Small Nor- Small Nor-
mal mal
Small Nor-
mal
I Small
M2 1.0 0.6 0.4 - 1 - 0.5 - 0.8 0.6 1.0 0.8 - - - -

M3 1.2 0.8 0.6 - 1.2 - 0.6 - 1.0 0.8 1.8 1.2 - - - -
M4 1.6 1.0 0.8 - 1.6 - 0.8 - 1.4 1.0 2.0 1.4 - - - -
M5 2.0 1.2 0.8 - 1.6 - (J.8 - 1.6 1.2 2.0 1.4 - - - -
M6.M7 2.5 1.6 1.0 2 - 1.6 0.8 - 2.0 1.5 2.5 1.6 - - - -
M8,M9 3.0 2.0 1.4 2.5 - 2.0 1.0 d - 1.7 2.5 1.8 2.5 1.6 - - - -
MIO,MII 3.5 2.5 1.6 3.0 - 2.0 1.0 d-2.1 3.0 2.0 2.5 1.6 5.0 3.0 1.0 d + 0.5
MI2 4.0 2.5 2.0 4.0 - 2.5 1.2 d-2.4 3.5 2.5 2.5 1.6 5.0 3.5 1.0 d+0.5
M14.M16 5.0 3.0 2.5 4.0 - 2.5 1.2 d-2.7 4.0 3.0 2.5 1.6 6.0 4.0 1.2 d+0.5
M18.M20 6.0 4.0 3.0 5.0 - 3.0 1.6 d-3.3 5.0 3.5 2.5 1.6 8.0 5.0 1.6 d + 0.5
M24, M27 7.0 4.5 3.5 6.0 - 4.0 2.0 d-4.0 6.0 4.0 2.5 1.6 10.0 6.0 2.0 d + 0.5
M30. M33 8.0 5.0 4.0 8.0 - 5.0 2.0 d-4.6 7.0 5.0 3.0 2.0 10.0 6.0 2.0 d+0.5
M36. M39 10.0 6.0 4.5 8.0 - 5.0 2.0 d-5.2 8.0 6.0 3.0 2.0 12.0 8.0 2.0 d+0.5
M42.M45 t 1.0 7.0 5.0 10.0 - 6.0 2.5 d-5.9 9.0 6.0 3.0 2.0 14.0 8.0 2.5 d + 0.5
M48.M52 12.0 8.0 6.0 10.0 - 6.0 2.5 d-6.5 10.0 7.0 3.0 2.0 14.0 8.0 2.5 d + 0.5
For Whitworth Threads
11lread Thread rul/out ma.tfor Width undercutfor I Undercut I Radiu..

d I a = 2210 a = 22to
X f g g} r rJ
XJ 1;
1/4" 2.0 3.0 2.5 4.0 4.4 6.5 1.0 1.0
3/8" 2.5 4.0 3.0 5.0 7.0 10.0 1.0 1.0
112" 3.0 5.0 4.0 6.0 9.5 13.0 1.2 1.2
5/8" 4.0 6.0 5.0 8.0 12.5 16.5 1.6 1.6
3/4" 4.0 6.0 5.0 8.0 15.0 19.5 1.6 1.6
7/8" 4.0 7.0 6.0 !to 18.0 23.0 2.0 1.6
I" 5.0 8.0 6.0 10.0 20.0 26.0 2.0 2.0
1',4- 6.0 9.0 8.0 10.0 26.0 32.5 2.0 2.0
1'11' 7.0 10.0 8.0 12.0 32.0 39.0 2.0 2.0
B" 8.0 12.0 10.0 14.0 37.0 45.0 2.5 2.5
2" 9.0 14.0 12.0 16.0 42.0 52.0 3.0 3.0
2%' 10.0 14.0 12.0 16.0 54.0 64.0 3.0 3.0
3" 11.0 15.0 16.0 18.0 66.0 77.0 4.0 4.0
Knurtiug IS: 3403-1966
Pitches for straight, cross and diamond knurling
Straight knurling Cross knurling Diamond knurling

For all materials For vulcanite, etc. For light alloys I For steel
brass fibre, etc.
Pitch P for width b Pitch P for width b Pitch P for width b Pitch P for width b
Turned diameter
~ N,
.9 N \0
N
....,
.9
N
"" \0
-
\0 N
""
.9
N
"" \0
N
....,
.9 N
""
Dinmm
.9
\0
...
~
...
""
...
u> .9
Co
.9
\0 -...
\0 u>
... .9
Co
.9
\0
...
u ...
...
u
>
.9
Co
.9
\0
...
...
u>
u
> u
>
o :;J > u
> 0 :;J > 0 :;J > u
> 0
o o 0 0 0 0 0 0
Up to 8 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Over 8 to 16 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.8 0.8 0.8 0.8
Over 16 to 32 0.5 0.5 0.8 0.8 0.8 0.5 0.8 0.8 0.8 0.5 0.8 0.8 0.8 0.8 1.0 1.0 1.0
Over 32 to 63 0.5 0.5 0.8 1.0 1.0 0.5 0.8 1.0 1.0 0.5 0.8 1.0 1.0 0.8 1.0 1.2 1.2
Over 63 to 100 0.8 0.8 0.8 1.0 1.2 0.8 0.8 1.0 1.2 0.8 0.8 1.0 1.2 0.8 1.0 1.2 1.6
Over 100 0.8 1.0 1.0 1.0 1.2 0.8 1.0 1.2 1.6 0.8 1.0 1.2 1.6 1.0 1.2 1.6 2.0
CentreHoles IS: 2473-1963
Without chamfer Dimensions of centre holes With chamfer

(T.vpe A) inmm (Type B)
Type A Type B
../'...
"\
d, 1
I d2 12 1, . b d2 d, 12
Type A min approx min Type B
I 3 2.5 2.2 3.5 0.4 2.5 4 2.6
1.6 5 4 3.5 5.5 0.5 4 5.6 4
2.5 7 6.3 5.5 8.3 0.8 6.3 9 6.3
4 II 10 9 12.7 1.2 10 14 10.2
I
6.3 18 16 14 20 1.8 16 22.4 15.8
10 28 25 22
16 70 63 60
.Parting off dimension, if the centre hole is to be
removed from the finished workpiece.
Designation:
A centre hole of Type A and diameter, d, =4 mm
is designated as
Centre Hole A x 4 IS: 2473
...
Westennann Tables 101
n =Revolutions per min--Cutting speed v-Diameter d

Cuttingspeed v in m/min
t/J in 8 10 15 20 25 30 35 40 50 80 100 150
mmd
Revolutionsper min
5 510 636 955 1272 1590 1912 2230 2548 3180 5095 6360 9550
6 425 531 797 1060 1325 1593 1856 2124 2650 4240 5300 8000
7 364 455 683 910 1136 1365 1593 1820 2275 3630 4550 6800
8 318 400 597 796 996 1194 1393 1592 1990 3180 3980 6000
9 283 354 530 708 886 1060 1240 1415 1770 2830 3540 5200
10 255 318 478 637 796 956 1125 1274 1590 2550 3180 4800
11 231 289 434 580 724 868 1013 1157 1445 2310 2890 4350
12 212 265 398 53] 663 796 928 1060 ]325 2130 2660 4000
14 182 228 341 455 568 682 796 910 1136 1820 2280 3410
16 159 199 298 398 . 497 597 695 796 995 1590 1990 2980
18 142 177 265 354 443 530 620 708 885 1420 ]770 2660
20 128 159 239 319 398 478 558 637 795 1270 1590 2390
22 ]16 145 217 290 362 434 506 579 723 1150 1450 2170
25 102 128 192 255 319 383 446 510 638 1020 1280 1910
28 91 114 171 227 284 341 398 455 568 910 1140 1710
32 80 100 149 199 249 298 348 398 498 800 1000 1490
36 71 89 133 177 22] 265 310 354 442 710 890 1330
40 64 80 119 159 199 239 278 318 393 640 800 1200
45 57 7] 106 142 177 214 248 283 354 570 7]0 1060
50 51 64 96 127 159 191 223 255 318 510 640 950
55 46 58 87 116 145 174 203 23] 298 460 580 870
60 43 53 80 106 133 159 186 212 265 420 530 800
70 36 46 68 91 144 136 169 182 227 360 450 680
80 32 40 60 80 100 119 139 159 199 320 400 600
90 28 35 53 71 89 106 124 142 177 285 355 530
100 26 32 48 64 80 96 III 127 159 255 320 480
110 23 29 43 58 73 87 101 116 145 232 290 435
125 20 26 38 51 64 76 89 102 127 200 255 380
140 18 23 34 46 57 68 80 91 114 180 228 340
160 16 20 30 40 50 60 70 80 100 160 200 300
180 14 17 27 35 44 53 53 71 88 140 175 265
200 12 16 24 32 40 48 62 64 80 125 160 240
220 11.6 14 22 29 36 43 50 57 71 114 143 210
250 10.2 12.7 19 25 32 38 44 51 64 100 125 190
275 9.2 11.6 17 23 29 35 40 47 58 93 115 175
300 8.5 10.6 16 2] 26 32 37 43 53 85 105 160
350 7.2 9.1 14 18 22 28 32 36 45 73 91 135
400 6.3 7.9 12 16 20 24 28 32 40 64 80 120
450 5.6 7.1 10.6 14 18 21 24 28 36 57 71 105
500 5 6.4 9.5 13 16 19 22 26 32 51 64 95
I v=7rXdXn I n= 7rxd d=
7rXn
put d in metre
in the fonnula
Calculating the machining time

To enable proper estimation of the time required for openlting machine tools, the following distinctions are made
Setting time Machining time 1m Auxiliary time '. Delay time
Setting up the machine: Actual time in which the Clamping job, setting the Lubricant machine trouble
Getting tools, study of tool is cutting tool, measuring, checking shooting or repair work,
dmwings short break.~
Longitudinal turning
rpm known rpm IUlknOll'1I
I = length to be turned =
d diameter (m)
s, = feed mmlrev =
v cutting speed m/min
n = rpm s, = feed mm/rev
Feed per minute: I = length to be turned
V
11=-
1rxd
IX1rxd
, = ~(min) Machining time
length 10 he IUrned 'm= --(minI
III ''',. XII feed per minute .t;,.X \'
Example: Exumple:
I = 600 mm d = U.J25 m
.~,= 0.5 nun/rev Note: The rpm calculated will be different ,. = 2U m/min
n = 50 rpm from the rpm availahlc with a particular .\ = 0.5 mm/rev
600 0101 machine.
1 = I = 600 mm
m 05 mm/rev x 50 rpm
600mm x 3.14 x 0.125m
= 24 min 1m = 05mm/rev X 20m/Olin
= 23.5 min
Facing
v
n=- For facing the mdius r can be considerell, Example:
1rxd as the length to be turned
r
lm=- d = 0.250 01
s, XII
In order to obtain a uniform I' = 20 m/min
cutting speed, the rpm should be s, = 0.5 mm/rev
varied. For a constant rpm an v 20m/min
1/=-=
average cutting speed should be 1r X d 3.14 x 0.2501
considered. = 25 rpm
r 125mm
1---
.., - S, X 1/ - 05mm x 25rpm
= 10min
Drills
Twist drill with taper shank
Neck
Tang Land
Drill
Axis
Body clearance
Shank ---1 L
Dead
centre
Normal cutting angle 01 a drill
Recommended drills
Point Helix angle Point Helix allgle
Material to be drilled Material to be drilled
angle =
d 3.2 ... 55-10 10 angle I d 3.5 ... 5 Inm 5mm
Steel and cast steel up Copper (up to 30 mm
to 70 kgf/mm2 strength drill diameter)
Gray cast iron 30 AI-alloys, forming 40
Malleable cast iron curly chips;
Brass Celluloid
German silver, nickel
B['"dSs,CuZn 40 13 Austenitic steels

Magnes;um-alloys
Steel and cast steel Moulded plastics
70 ... 120 kgf/mm2 30 (with thickness s ~ d) 40
Stainless steels; Moulded plastics,

Copper (drill diameter with thickness s ~ d.
more than 30 mm) Laminated plastics.
AI-alloy. forming short 30 hard rubhcr (cbonitc) 13
broken chips marble, slate, coal
Zinc-alloys 40
Cutting speed v-Feed s-Coolents

,
v---Cutting speed: Peripheral speed in mlmin. [The speed depends on the material which is to be processed
as well as the type of drill to be used; it further depends on the rate of feed and the depth of the hole to
Q)
II.. . =
be drilled.] s Feed.
Cutting speed and feed values are taIc.:non the basis of a tool life for drilling a depth of 2000 mm.
:/ ."
assuming that the depth to be drilled in one single hole is approximately twice the diameter.
%'
.
/.
Feed s (mmlrev)
Cutting
speed Cutting speed v in m/min with
using low-alloy high speed steel Cooling and
Material tool lubricating
steel Diameter of drill agent.\'
drilb
5 lO 15 20 25 30 35
Steel up to 0.1 0.18 0.25 0.28 0.31 0.34 0.36

...20 15 18 22 26 29 32 35 Solubleoil
40 kgf/mnr mineraloil
Up to 60 kgf/mm2 ...14 13 16 20 23 26 28 29
0.07 0.13 0.16 0.19 0.21 0.23 0.25 Sulphurized
and chlorinate(
Up to 80 kgflmm2 ...10 12 14 16 18 21 23 24 oil
Up to 100 kgf/mnr - 8 19 13 15 17 18 19
0.015...0.17 mmlrev
Beyond 6... 12 mlmin.
100 kgf/mm2 -
Grey cast iron 0.15 0.24 0.3 0.32 0.35 0.38 0.4
Up to 18 kgf/mm2 ...14 24 28 32 34 37 39 40 Dryor
plenly
Up to 22 kgflmm2 ...10 16 18 21 24 26 27 28 solubleoil
Grey cast iron 0.1 0.16 0.2 0.24 0.28 0.3 0.3
Up to 30 kgf/mm2 ...8 12 14 16 18 20 21 22
Brass 0.1 0.15 0.22 0.27 0.3 0.32 0.36
Up to 40 kgflmm2 .. .40 60 ... 70 mlmin.
0.07 0.12 0.18 0.24 0.25 0.28 0.32 213lardoil
Up to 60 kgf/mm2 ...25 40 ... 60 mlmin. 1/3 kerosene
Bronze 0.1 0.15 0.22 0.27 0.3 0.32 0.36
Up to 30 kgf/mm2 ...15 30 ... 40 mlmin.
0.05 0.08 0.12 0.18 0.2 0.22 0.26
Up to 70 kgf/mm2 ...12 25 ... 35 mlmin.
0.05 0.12 0.2 0.3 0.35 0.4 0.46
213lardoil
Aluminium (pure) ...50 80 ... 120 mlmin.
1/3kerose..
0.12 0.2 0.3 0.4 0."6 0.5 0.6
Aluminium alloys ...40 100 ... 150 mlmin.
0.15 0.2 0.3 0.38 0.4 0.45 0.5 Dryor
Magnesium alloys ...80 200 ... 250 mlmin. specialoil
Moulded plastics 0.04 0.05 0.07 0.1 0.12 0.15 0.17 Compresso
air
Pressed materials ...15 35 ... 45 mlmin
Drill diameter for

,
L....
.,
i I
Threaded holes I
i Throughholes
--1--<

(core diameter d)
& t--d-.
L-b
For metric threads For Whitworth threads
Through hole Threaded hole Through hole Threaded hole
Thread Steel Grey Thread Steel Grey

size Fine Medium cast steel cast iron size Fine Medium cast steel cast iron
malleable brass malleable brass
iron bronze iron bronze
Ml 1.1 1.3 0.75 0.7 1/4" 6.7 7.4 5.0 4.8
M1.2 1.3 1.5 0.95 0.91 5/16" 8.4 9.5 6.4 6.2
M1.6 1.7 1.8 1.3 1.2 3/8" 10 11.5 7.7 7.5
M2 2.2 2.4 1.6 1.5 7/16" 12 13 9.25 9.0
M2.5 2.7 3.0 2.1 2.0 1/2" 13.5 15 10.25 10.0
M3 3.2 3.6 2.5 2.4 5/8" 17 18 13.25 13.0
M4 4.3 4.8 3.3 3.2 3/4" 20 22 16.25 16.0
M5 5.3 5.8 4.2 4.1 7/8" 23 25 19 18.75
M6 6.4 7 5 4.8 I" 26 28 22 21.5
M8 8.4 9.5 6.7 6.5 1lISII 30 32 24.75 24.25
MIO 10.5 11.5 8.4 8.2 1114" 33 35 27.75 27.5
M12 13 14 10 9.9 131H" 36 38 30.5 30
M16 17 18 13.75 13.5 }112II 40 42 33.5 33
M20 21 23 17.25 17.5 ]51811 43 45 35.5 35
M24 25 27 20.75 20.5 131411 46 48 39 38
M30 31 33 26 25.75 pIS" 53 52 41.5 41
M36 37 39 31.5 31 2" 54 55 44.5 44
M42 43 45 37 36.5 211411 60 62
M45 46 48 40 39.5 2,n" 66 68
M48 50 52 42.5 42 23/411 72 74
M52 54 56 46.5 46 3" 78 82
M56 58 62 3"4" 85 88
M60 62 65 31/211 92 95
M64 66 70 331411 98 102
M68 70 74 4" 105 108
Conversion of drill sizes inches-mm
Fractions Inches mm Fractions Inches mm Fractions Inches mm
of inch of inch of inch
1/32 0.031 0.8 3/16 0.188 4.8 17/32 0.531 13.5
3/64 0.042 1.2 7/32 0.219 5.6 9/16 0.562 14.3
1/16 0.063 1.6 1/4 0.25 6.4 19/32 0.594 15.1
5/64 0.078 2.0 9/32 0.281 7.1 5/8 0.625 15.9
3/32 0.094 2.4 5/16 0.313 7.9 11/16 0.678 17.5
7/64 0.109 2.8 11/32 0.344 8.7 3/4 0.75 19.1
1/8 0.125 3.2 3/8 0.375 9.5 13/16 0.813 20.6
9/64 0.141 3.6 13/32 0.406 10.3 7/8 0.875 22.2
5/32 0.156 4.0 7/16 0.437 11.3 15/16 1.938 23.8
11/64 '0.172 4.4 1/2 0.5 12.7 1 1.000 25.4
Calculatingmachiningtime for drilHngoperations

The machining (drilling) time is the period of time in which the machine perfonns the actual drilling operation
rpm-known rpm-unknown
L =length of drill travel in mm t:t-i =
L I + 0.3 d
L =I + 0.3 d =
d diameter of the drill in mm
d = diameter of the drill in mm s, = feed in mmlrevolution
n = revolutions per minute v= cutting speed in mImin
trxdXn
s,
S
= feed in mmlrevolution
= feed per minute 8={
T;Z.?// ./ ,/,/l/
a. v=
1000
v x 1000
n=-min
1m= machining time

JJ. 0/Z
/"/:% ...
"', '"
-
trXd
1m= machining time
Lxtrxd
ac mmgume= 1m = min
I 1m= sr x n minI I M h'" feedoftooltravel
length per min s, x V x 1000
Example: 1= 35 mm d= 30 mm Example: I = 35 mm d = 30 mm
s, = 0.2 mmlrev, n = 300 rpm s, = 0.2 mmlrev v = 28 mImin
L = 1+ 0.3d = 35 + 0.3 x 30 L = 1+ 0.3d = 35 + 9 = 44 mm
Lxtrxd
= 35 + 9 = 44 mm
1m = = 44 x tr X 30
L 44 sr X V X 1000 02 x 28 x 1000
'm = 0.73 min = 0.73 min
sr x n 0.2 x 300
Machining time in minutes per 10 mm length of tool travel

Feed S in mm/rev
rpmn 0./ 0./2 0./6 0.2 0.25 0.32 0.4 0.5 0.65
Machining time 1min min/JO mm

11.2 8.93 7.44 5.85 4.46 3.57 2.79 2.23 1.78 1.38
14 7.15 5.95 4.46 3.57 2.85 2.23 1.78 1.43 1.09
18 5.56 4.36 3.47 2.77 2.22 1.73 1.39 1.11 0.85
22.4 4.47 3.71 2.79 2.23 1.78 1.39 1.11 0.89 0.68
28 3.57 2.97 2.23 1.78 1.42 1.11 0.88 0.71 0.55
35.5 2.82 2.34 1.76 1.40 1.12 0.86 0.70 0.56 0.43
45 2.22 1.85 1.39 1.11 0.88 0.69 0.55 0.44 0.34
56 1.79 1.31 1.12 0.89 0.71 0.55 0.44 0.36 0.27
71 1.41 1.17 0.88 0.70 0.53 0.44 0.35 0.28 0.21
90 1.11 0.92 0.69 0.55 0.44 0.34 0.28 0.22 0.17
112 0.89 0.74 0.58 0.44 0.36 0.28 0.22 0.18 0.14
140 0.71 0.59 0.44 0.36 0.28 0.22 0.18 0.14 0.109
180 0.55 0.43 0.35 0.28 0.22 0.17 0.14 0.111 0.085
224 0.45 0.37 0.28 0.22 0.18 0.13 0.111 0.081 0.068
280 0.36 0.29 0.22 0.18 0.14 0.111 0.088 0.071 0.055
355 0.28 0.23 0.17 0.14 0.112 0.086 0.070 0.056 0.043
450 0.22 0.18 0.14 0.111 0.088 0.069 0.055 0.044 0.034
560 0.18 0.13 0.112 0.089 0.071 0.055 0.044 0.036 0.027
710 0.14 0.117 0.088 0.070 0.053 0.044 0.035 0.028 0.021
900 0.111 0.092 0.069 0.055 0.044 0.034 0.028 0.022 0.017
1120 0.089 0.074 0.058 0.044 0.036 0.028 0.022 0.018 0.014
1400 0.071 0.059 0.044 0.036 0.028 0.022 0.018 0.014 0.011
1800 0.055 0.043 0.035 0.028 0.022 0.017 0.014 0.011 0.008
2240 0.045 0.037 0.028 0.022 0.018 0.013 0.011 0.009 0.007
2800 0.035 0.029 0.022 0.018 0.014 0.011 0.009 0.007 0.006
Milling
Suggested number of teeth and angles of high-speed steel cutters
-L --
///// ".- r
/'
-,
t
d= clearance angle Conventional milling Climb milling
A- = helix angle
(up-milling) (down-milling)
r = radical rake angle
Plain carbon steels up Tough materials up to Light alloys

to 75 kgf/mm2 strength 100 kgf/mm2 .vtrength
Type of cutter Number Angles Number Angles Number Angles
of teeth L- of teeth L- of teeth L-
d z a r A- d z a r A- d z a r A.
40 6 up-milling 40 10 up-milling 40 4 up-milling
50 6 7 I wo I 38 50 10 4 I 5 135 50 4 8 I 25 IW
63 6 63 10 63 5
80 8 80 12 80 5
100 8 100 16 100 6
Cylindrical cutter or 125 10 down-milling 125 16 down-milling 125 6 down-milling
slab milling cutter 160 10 12 I J60 I W 160 20 8 I 12 I30 160 8 W 130 145
40 8 40 12 40 4
50 10 50 14 50 5
80 12 7 I 10 I 20 80 18 4 I 5 1 20 80 6 8 I 25 I35
100 12 100 20 100 7
Shell end mill 125 14 125 22 125 8
(face milling cutter) 160 16 160 24 160 10
:.
63 10 a I r I A- 63 16 a I r I A-
63 6 air I A-
80 12 7 1 12 1 w 80 18 5 1 6 I we 80 6 8 25 I30
1
100 14 100 20 100 8

125 16 down-milling 125 22 down-milling 125 8 down-milling
160 18 a I r I A- 160 24 a I r I A- 160 10 a I r I A-
Sideand face 180 18 12 1 18 IW 180 26 8 w Ilr
1
180 12 W 130 I 30
milling cutter 200 20 200 30 200 12
10 4 10 6 10 3
12 4 12 6 12 3
20 6 7 I 8 I w 20 8 4 1 6 1 15 20 4 8 20 25
1 1
25 6 25 8 25 4
32 6 32 10 32 4
End milling cutter 40 5 40 10 40 5
108 WestermannTables
Maximum chip removal rate
The max. chip removal V in cm3 per kW/min
Carbon steel Alloy .fteel Alloy steel

35... 60 (annealed) (heat treated) Grey cast
Method of kgf/mm1 60...80 up to a strength
milling I strength kgflmm! of 100 kgf/mm! I hard)
(moderately Brassand
I gun metal I light
light alloys
metal
strength
I I
I 12 I 10 I 8 I 22 I 30 I 60
f- Slab milling I I I cm3lkW min
I 15 I 12 I 10 I 28 I 40 I 75
Face millin
Calculating the rate of feed

The maximum chip removal V can be found by multiplying the cutting
capacity V with the rated power P of the machine
Max. chip removal/min = cutting capacity x rated power of the machine
Iv=V'xpl
The chip removal can be found by multiplying the depth of cut a by the width of cut b by the rate of feed s
Depth of cut x width of cut x rate of feed
M et al remova I rate =
1000
(volume of chips produced per minute)
axbxs
V = The maximum permissable rate of feed s thus becomes
1000
V x 1000 I mm/min
s= axb
Example: A workpiece made of St 50 is to be milled. The driving power of the milling machine is 2.5 kW. Depth of cut a =5 mm,
width of cut b = 100 mID.
Find the max. pennissable rate of feed s
Maximum = V =V x p (V = 12 cm3lkW miD-value taken from table)
chip removal V = 12 x 2.5
per minute V = 30 cm3/min
The rate of feed = V x 1000 30 x 100 = 60 mmlm

a xb 5 x 100
Feed rate s based on the permissiblequantity V' of chips produced

s with a machine drive power P = 1 kW
Permissible Depth of
chip removal V' cut Width b of cut in mm
cmJ/kW min amm
40 50 60 80 100 120 140 160 180
3 66 53 44 33 26 22 19 16 15
8 5 40 32 27 20 16 13 11 10 9
8 25 20 16 12 10 8 7 6 5.5
3 83 66 55 41 33 27 23 20 18
10 5 50 40 33 25 20 16 14 12 11
8 31 25 21 15 12.5 10 9 8 7
3 100 80 67 50 40 33 29 25 22
12 5 60 48 40 30 24 20 17 15 13
8 37 30 25 19 15 12 10 9 8
3 125 100 84 62 50 42 36 31 28
15 5 75 60 50 37 30 25 21 19 16
8 47 37 31 21 19 15 13 11 10
3 184 146 121 92 73 61 52 46 41
22 5 110 88 73 55 44 37 31 27 24
8 69 55 46 34 27 23 19 17 15
3 230 185 155 116 94 78 67 58 52
28 5 140 110 93 70 56 47 40 35 31
8 87 70 58 44 35 29 25 22 19
3 500 400 335 250 200 165 142 125 110
60 5 300 240 200 150 120 100 86 75 67
8 185 150 125 94 75 62 53 47 42
3 625 500 415 310 250 205 178 156 140
75 5 375 300 250 185 , 150 125 105 94 83
8 235 185 155 115 94 78 67 58 52
* Calculated values shown in the table are to be multiplied by the factors 2.5 or 5 in case the machine drive power P is 2.5 or 5 kW
respectively.
Estimation of machining time
Mac hi"nmg tune = Total length of travel

Rate offeed
[3] m S
The total length of travel depends on the length of the workpiece, the size of cutter used and the method of milling employed.
Travel L
,t:::d-1 -1
, "Jr.
c.--t ,I. t ':Ck---- 1171_ ?-

t---; /
/'
I
r;;t;f)(-----
,.--- /
1'-If4- ----r ! 14
OJ
/;
/---L: ):-----1'
I I. 1",.......
I
,
I L, L-...t I
. 'I
/
1...2mm L ..I
Slab milling Face milling
Roughing and finishing cutters Roughing cut Finish cut
L = length of workpiece + approach
+ over travel
;
L=I+!!..+2 L=I+d+,4
L = I + la+ I. 2
Suggested cutting speed and feed.
Slab milling Shell-end mill Site and face-mill
Width of cut b b=IOOmm b = 10 mm b=20mm

Roughing Finishing Roughing Finishing Roughing FInishing
V VV V VV V VV
Depth of cut a a=5mm a = 0.5 mm a=5mm a=0.5 mm a= 10mm
Cutting Feed Cutting Feed Cutting Feed Cutting Feed Cutting Feed Cutting Feed
speed speed speed speed speed speed
v s' v s' v s' v s' v s' v s'
m/min mm/min m/min mm/min mlmin mm/min m/min mm/min mlmin mmlmin mlmin mmlmin
Carbon steel up
to 63 kgf/mm' 11 100 22 60 11 100 22 10 18 100 22 40
Alloy steel
annealed up to
18 kgflmm' 14 80 18 50 14 90 18 55 14 80 18 30
Alloy steel heat
treated up to
100 kgf/mm' 10 50 14 36 10 55 14 42 12 50 14 25
Grey cast iron
up to HB 180 12 120 18 60 12 140 18 10 14 120 18 40
Brass (Cu Zn 40) 35 10 35 50 36 190 55 150 36 150 55 15
Light alloy 200 200 250 100 200 250 250 110 200 200 250 100
End miiling cuner Insened tooth face milling cutter Circular saw
Width of cut b
ti b=25mm b= 180mm b= 2.5 mm
Roughing Finishing Roughing Finishing Roughing
V' VV V VV V
Depth of cut a a=5mm a=0.5mm a=5mm a = 0.5 mm a= IOmm
Cutting Feed Cutting Feed Cutting Feed Cutting Feed Cutting Feed
speed speed speed speed speed
v s' v s' v s' v s' v s'
m/min mm/min m/min mm/min m/min mm/min m/min mm/min m/min mm/min
Carbon steel up
to 63 kgflmm' 11 50 22 120 20 65 30 50 45 50
Alloy steel
annealed up to
18 kgf/mm' 15 40 19 100 16 36 23 40 35 40
Alloy steel heat
treated up to
100 kgflmm' 13 20 11 65 14 20 18 30 25 30
Grey cast iron
uptoHB 180 15 80 19 120 16 100 24 90 35 50
Brass (Cu Zn 40) 35 80 55 120 50 200 60 120 350 200
160 90 180 120 250 250 300 90 320 180

Light alloys
Values to be adjusted against available machine power (refer page 109).
Simple indexing
A typical set of plates has the following number of holes
B = Workpiece
b = Dividing head spindle I 15 16 17 18 19 20
Qndexing spindle)
.C= Worm wheel D 21 23 27 19 31 33
(nonnally 40 teeth)
d= S01gJe thread work

m 37 39 41 43 47 49
To turn a workpiece once, turn the index crank 40 times.
8 = Index crank
40
f= Index plate For N equal divisions, make N turns with the indexing spindle to get a
(remains stationary)
given division.
Number of teeth of worm wheel

Number of crank turns for a particular indexing = Number of equally spaced divisions
Index crank
Example: N = 16; Zw = 40 Example: N = 45; Zw = 40

n =~ = 40 =!
n =~ = 40
number of
= 2~ holes turns
c N 45 9 .extended to an
c N 16 16 available hole circle! = ! x 3. = 16
hole circle 9 9 2 18
2 complete cranks and 8 more holes on the l6-hole circle 16 holes on the hole circle 18
Differential indexing
Differential indexing is made possible by connecting the index plate to

8, b, cand dinter-
changeable gears the head stock spindle by means of a gear train. The index plate can be
s Intermediategear made to move either in the same direction (positive) or in the opposite
(Idlergear) direction (negative) to the index crank. This causes the movement of the
/=! index plate to be either faster or slower, travelling either more or less
1
than the movement of the index crank
N = Number of divisions required to be indexed per one complete
revolution of the work piece
n = Replacement for the number N. [n must be chosen such that it can be
used in the simple indexing method]
. Number of teeth 40
Number of crank turns required =
Selected number of equal divisions
Inc= 40
N I
Number of teeth (gear teeth) x gear ratio =Number of crank turns (number of equal divisions
required minus selected number of equal divisions)
Selected change gear sets Change gears: If the number chosen for n is greater than the number of
Z = -;;(n
40 - N) are said torequired
divisions move in(N)
thethe
same direction
index (positive
crank and motion).
the index plate
24 44 I I
If the number chosen for n is less than the number N; the
48 100 opposite direction results (negative motion).
L
Example:
N = 53; Zw = 40
40 15 .
n = 56 crank turns nc = -56 = -,21 15 holes on the hole circle 21
40 40 45 9 5 72 40
Change gears =-(n
-n - N) =-(56-53)
56
= -21 =-3 x -7 =-24 x-56
Change gears; Z. = 72;.Zb = 24; Zc = 40; Zd = 56
Milling helical slots and keyways

The workpiece is moved along its longitudinal axis ~ while simultaneously radial motion Q:J is
also given resulting in the cutter generating helical grove. Both motions ---'7+ are given by the table feed
screw. It causes workpiece to move along its longitudinal axis while at the same time a set of change
gears is allowed to operate the index spindle. The index plate is to be loosened such that it can rotate. The
table must be set to the angle f3 of adjustment.
Nomenclature: MiRingcutter
P, lead of helix on workpiece
P, lead of the table feed spindle
d diameter of workpiece
f3 helix angle (table angle)
r leadangle
nc number of crank turns required
to turn the workpiece through
one complete turn
(i=nc: 1=40:1)
Lead Pz = tanr x 1rd
p
Leadangletan r =~lrxd
Gear ratio Ii =~ . Z) = p,nc = Lead of table feed spindle x number of crank turns (40)
Z2 Z4 P, 1 Lead of helix required on workpiece
A typical set of change gears consists of gears
having the following number of teeth:
24 24 28 32 36 40 44
48 56 64 72 86 100
'~~ i= 1:1
:'... ~ ~~ .y,.~
~ .."',.~...,,~~-
: ...,.." ~.' -::; : ~.........
/ J~~' ~1JO~
z,
j
Z2~
~
V ~ ",
.... ."'" z.
"-
Z.
Example: d = 40 mm; P, = 450; P, = 6 mm; nc = 40 Check:.

.. 1rd 3.14x 40 '
, SoluDon: Helix angle: tan f3= - = = O.2791; f3 15"36= p = Z2 X Z4 X Pz X nc
ZI x ~
Pz 450 z
100x 24 x 6 x 40
Changegears= ~ x Z) = Pz nc = 6 x 40 = 2 x 4 = 40 x 32 40x22
~ Z4 Pz 450 5x 3 100 x 24
= 450 mm
Example: d = 42mm; p. = 26f "'667mm; Pz = 4 threadsper inch = f Check:
.
SoIUDon: . lr X d 3.14x 42
Helix angle tan f3= - = = 0.1977;f3 = 1111' p = Z2 X Z4 X Pz X nc
Pz 667 z ZIXZ)
Change gears: ~ x Z) = Pz nc = t" x 70 = I x 40 x 4 = .!. = 2 x 4 = 36x54 X.!.X40

24 x 32 4
Z2 Z4 Pz 105/4 4 x 105 21 3x 7
24 x 32
=- = 210 = 26~H
36 x 56 8 4
Shaping and planning

Cutting speed and feed
Typeof tool Steel Steel Caststeel Grey casting Gunmetal Light alloy
Cutting speed v in mlmin
Roughing Tool steel 10 ... 15 8... 12 9... 12 8... 12 15...20 -
V High speedsteel 15... 20 12... 16 12... 16 12... 16 20...25 30... 35
Finishing Tool steel 15...20 12... 16 12... 16 14... 18 20... 25 -
VV High speed steel 20...25 16...20 16...20 18...22 30...40 50...60
Feed s in mmper stroke

Tool steel
0.2...6 -
High speed
steel 0.6...12 0.1 ... 1
Calculating the required machining time

L= Length of stroke = Length of workpiece I plus la and la
(approach and overtravel)
s = Feed per stroke in mm
Vc = Cutting stroke speed in mImin
VR = Return stroke speed in mImin
L
Time taken by cutting stroke te = min
Ve x 1000
t = Length of stroke
e Cutting stroke speed
L
Time taken by return stroke t= min
R VR X 1000
t _ Length of stroke
R - Return stroke speed
- L L
Time taken by one complete stroke t= +
Ve x 1000 VR X 1000
t = Time for cutting-stroke plus time for return stroke
Number of complete stroke Z='

S
Width of work
Z=
Feed
Required machining time tm= Number of complete strokes x time taken by one complete stroke
b 2L
t =-x + inmin or t =- X inmin
m bS (LVe x 1000 VRXL)1000 m s Vmx 1000
2V xV .
Average speed VA = Vee + VRR m/mm When n, the number of complete strokes
per min is known, the average speed VAcan
be calculated using the formula
V = 2L x n m/min
A 1000
Example: Width of workpiece b =200, Length of workpiece plus over travel L = 400 mm
Vc = 10 m/min VR =20 m/min s=5mm
tm = -;
b( Ve xL1000 + VR xL)1000 2oo( 10,000
=""5 400 + 20,000 200 x 2000
400) =""5 1200 = 2.4mm.
Grinding
Hardness and granulation of the grinding wheel
Granulation
.
Hardness of the Grinding wheel is the hardness is the grain size distribution.
of the bonding agent.
Bonding agent Sieves are used to sort out grains by

(determines the hardness their size.
of the grinding wheel)
2.4mm
Sieve mesh number = abrasives grain

size number
Abrasive grain
(grinding agent)
O.6mm
Grade of the Grade code Grain size Code grit

grinding wheel (grit)
Soft ABCDEFGH Coarse 10, 12, 14, 16, 20, 24

Medium IJKLMNOP Medium 30, 36, 46, 54, 60
Hard QRSTUVWXYZ Fine 80, 100, 120. 150. 180
Very fine 220,240,280,320,400,500,600
Properties of material to be ground and kind of abrasive to be used

Hard materials above 35 kgf/mm2,
Aluminium oxide
e.g. steel, malleable iron cast steel
Soft and brittle materials up to 35 kgf/mm2,

Silicon carbide
e.g. grey cast iron, brass, bronze, copper, aluminium, plastic
Grinding and types of bonds

General grinding of various materials Vitrified bond
Face grinding with large area of wheel in contact.

Silicate bond
Grinding of items sensitive to heat, such as cutters and precision tools
Super finish grinding of chill castings, cast iron rollers, hardened steel
Rubber bond
cams, Aluminion pistons
Structure of grinding wheel

Finish grinding and polishing Dense structUre
Hard and brittle materials (Low porosity)
Rough grinding Coarse structure
(High porosity)
Materials and hardness of the grinding wheel Material and grit size
Soft materials-hard wheels Soft material--coarse grains
Hard materials-soft wheels Hard material-fine grains
Peripheral speeds of grinding wheels

Type of grinding Peripheral speed
Use higher values to grind work-
pieces from steel
Cylindrical grinding 25... 30 mls
/ / )
Internal grinding 15 ... 20 mls
Surface grinding 20...25 mls
Tool grinding 18 ... 20 mls Use lower values to grind

workpieces from grey cast iron
Parting-off grinding ...80 mls
Longitudinal feed s
~
Rate of feed s per revolution of the workpiece in fraction of the breadth b"5('
"
',".
"""
..n ;,
" ~...:..
(width) b of the grinding wheel
,
Cylindrical grinding Internal grinding
Steel Grey cast iron Steel Grey cast iron
2 3 3 5 I 3 2 4
Rough grinding 3' "4' 4'''' '6 '2'" 4' 3'" '5
I I I I I I 1 1
Finish grinding 4'''' '3 '3'" '2 4'''' 4' 4 .. . 3
Depth of cut
Material Rough grinding Finish grinding
Steel 0.01 mm... 0.06 mm 0.005 mm ... 0.01 mm
Peripheral speed of the workpiece; Hardness and grit of the grinding wheel
Cylindrical grinding Internal grinding Face grinding
Material I
Typeqf
grinding I Peripheral
speed v
m/min
v
,-
Grain/Hardness
Peripheral
speed v
m/min
(t(e?
Grain/Hardness
~
Grain/Hardness
Annealed rough gr. 12 ... 15 16...21 45... 50J ... 0 30... 60J
46L...M -
Steel finish gr. 9... 12
Hardened rough gr. 14... 16
46K
- I 46K... 60H 30...608... K
Steel finishgr. 9... 12 18...23
Greycast roughgr. 12... 15
46K
- I 40... 46K ... M 16...3OJ...K
iron finishgr. 9... 12 18... 23

Brass roughgr. 18...20
36K... 46J
- I 36K...46J -
finishgr. 14... 16 25...30
Aluminium I roughgr. 40... 50 30K ... 40J
- I 308
-
finish gr. 28... 30 32...35
Number of revolutions for grinding wheels n = nnp

Grind- Peripheral speed in mIs Grinding Peripheral speed in mIs
ing wheel
wheel 15m 20m 25m 30m 35m qJ 15m 20m 25m 30m 35m
0 mm
mm rmp of the wheel rmp of the wheel
10 28600 38200 47700 57300 68600 130 2200 2950 3670 4400 5150
15 19100 25500 31800 38200 44600 150 1900 2550 3200 3800 4450
20 14300 19100 23900 23900 33400 175 1635 2200 2730 3270 3800
25 11500 15300 19100 23000 26750 200 1440 1910 2390 2875 3350
30 9500 12700 15900 19100 22200 225 1275 1700 2100 2550 2975
35 8100 10900 13600 16300 19100 250 1150 1525 1900 2300 2675
40 7160 9550 11940 14320 16700 275 1030 1400 1700 2060 2400
45 6300 8490 10600 12740 14860 300 950 1275 1590 1900 2230
50 5730 7650 9550 11450 13400 350 820 1090 1370 1640 1900
60 4750 6350 7950 9950 11100 400 725 960 1200 1450 1675
65 4400 5900 7350 8800 10300 450 635 850 1060 1275 1485
70 4050 5450 6800 8150 9550 500 575 770 960 1150 1340
75 3825 5100 6380 7650 9000 550 515 700 850 1030 1200
80 3580 4775 5970 7160 8350 600 475 640 800 950 1110
90 3185 4245 5300 6370 7430 650 440 590 730 875 1030
100 2865 3825 4775 5730 6700 700 405 540 675 810 950
115 2490 3320 4150 4980 5815 750 380 510 635 765 890
125 2300 3015 3800 4600 5300 800 360 475 600 715 835
Number of revolutions for workpiece n=nnp
Work- Peripheral speed of the workpiece in mImin
piece
d 6m 8m 10m 12m 15m 18m 20m 24m 28m 32m
0
mm rpm of workpiece
5 382 510 636 764 956 1148 1280 1528 1784 2038
8 238 318 396 477 597 716 797 955 1114 1273
10 191 255 318 382 478 574 640 764 892 1019
12 159 212 265 318 398 477 631 637 743 849
14 136 182 227 273 341 409 455 546 637 728
16 119 159 199 239 298 358 398 477 557 637
18 106 141 177 212 265 318 354 424 495 566
20 95 128 159 191 239 287 319 382 446 509
22 87 115 145 174 217 260 289 347 405 459
25 76 102 127 153 190 229 225 306 357 408
28 68 99 114 136 171 205 228 273 318 364
32 59 79 99 119 149 179 199 239 279 318
36 53 71 88 106 132 159 177 212 247 283
40 47 63 79 95 119 143 159 191 223 254
45 42 56 70 85 106 127 141 170 198 226
50 38 51 63 76 95 115 127 153 178 204
56 34 45 57 68 85 102 114 136 159 182
63 30 40 51 61 76 99 101 121 141 162
70 27 36 45 55 68 82 91 109 127 145
80 23 31 39 47 59 71 79 95 III 125
90 21 28 35 42 53 63 71 85 99 112
100 19 25 31 38 47 57 63 76 89 102
110 17 23 29 35 43 52 58 69 81 93
125 15 20 25 30 38 45 51 61 71 81
140 13 18 23 27 34 41 45 55 64 73
160 12 16 19 24 29 36 39 48 56 64
Machining time in grinding
Machining time for cylindrical Machining time for

and internal grinding surface grinding
L
I
,.
~J I /'
(h
'"
~
I = Length of workpiece to be ground
=
b Width of workpiece to be ground
=
v Velocity of table in mlmin
s =Feed in mmlstroke
Ixbxx
t
m
=vxlOOOxs
Folding, edging and cold bending
~
Smallest allowable radius of bend r bending angles a ~ 120 (for a> 120 take
.the next following greater computed value from the tables; the same rule stands
if the folding and/or bending is to take place along the axis the material had been
rolled during the production). -1-1
T
---~
Steel quantities having a Up to thickness s of
tensile strength of I 1.5 2.5 3 4 5 6 7 8 10 12 14 16 18 20
Up to 40 kg/mm2 I 1.6 2.5 3 5 6 8 10 12 16 20 25 28 36 40

from 40 to 50 kg/mm2 1.2 2 3 4 5 8 10 12 16 20 25 28 36 40 45
from 50 to 65 kg/mm2 1.6 2.5 4 5 6 8 10 12 16 20 25 32 36 45 60
The flat bank length can Correction factor q

be calculated as follows:
Ratio R:s 0.5
Correction factor 0.5
Examples for computing the length before bending

~~
d
Length of legs
a =50, b =130, c = 240,
d=50,
Bend radius
R,=20, R2=20
L = Flat blank length
s= 10
a, b = Length of legs R3= 32,
R = Bend radius
R2=20
q = Correction factor
s = Material thickness Bend angles at =90, a2 =45, a3 = 135
a = Bendangle Correction factors q, = 0.8, q2= 0.8, % = 0.96
na na 1Ca
L = a + (R + q x s/2) 1Ca L = a + (R. + q. x sl2)---1.. + b + (R2 + q2 x sl2) 1. + c + (R3 + q3 x s/2)--1- + d
180 ISO ISO 180
+b+... 10 22 90 10 22 45
= 50+ (20+ 0.8x -)- x - + 130+(20+0.8x -)-
2 7 180
x-
2 7 180
10 22 135
+ 240+ (32 + 0.96x -)- x - +50
2 7 ISO
II II 13
= 50 + (24)- 7 + 130 + (24)-
14
+ 240 + (36.8)-
14
+ 50
= 50 + 24 x 1.57 + 130 + 12 x 1.57 + 240 + 36.8 x 2.35 + 50

= 50 + 37.68 + 130 + 18.84 + 240 + 86.48 + 50
= 613.00 mm straight unbent length
166 Length the legs: a=4O,b= 166,c=56
R2=20 Bend radius: R. = 6, R2= 20
Material thickness: s=4.0
Bend angle: a. = a2 = 900
Correction factor: q, = 0.7 q. = I
na. na2
L = a.+ (Rt + q. x s/2)- + b + (R2 + q2 x sl2)- + c
ISO 180
= 40 + 11.618 + 166.0 + 34 - 54 + 56.0
= 308.15 mm straight unbent length
Presstool operations
Punching operations Forming operations
Piercing Bending
Cutting a required shape in a .
.'
Forming with a bending tool.
strip of blank. Punchings are i. .
considered as waste.
.., """".'::.:
1)".,,,:.. .,' .
'
"(.".;..
Blanking Curling
Cutting required profile of a Bending operation done by .:\.:.T.""O' .
component. Punchings are .'>'''''. .... beading dyes or sliding
<;p
'.'I:::f.!:'!,
the products. ..;:.!:..;:f',:,, -" ....... '. ..:';
presses.
.:::.. :/'
SUtting Deep-drawing
Partial shearing of the sheet "':',....'::

.....-.,. ".
. Fonning between enclosed
', ..::/:(,.. punch and dye. 0::\" .
'::,,?k .
Cropping Press-braking
Cutting off a part from the stock Bending of longer profiles
strip without cutting the sides enabling as series of bending
4J>
of the blank. .............,..
".::".':". ....::; ::.;,:'. .' .
operations.
..:!,,;:.,
Trimming Collar-drawing
Cutting off e.(cess stock from Pushing a collar through
forged or pressed component, a pre-pierced hole or profile.
getting the exact prof1le.
-u-
Shaving Calibrating
0++
Post cutting in opposite Repressing operation on
direction to the initial cut in fonned products in order to
order to smoothen the sides of achieve exact sizes and forms.
a profile and to achieve closer
tolerances.
C>t
Lancing Embossing
Partial shearing and bending. Changing the thickness of the
stock without any deformation
<>
," ,"
""
.' on the opposite side.
.
Clearance betweenDyeand Punch

-11,-< Clearance= The measuredspacebetweenthe matingmembersof a
I dye set =c
0'2_ -I - _0'2 :. Clearanceper side= en
'//
le=d-d,1
, I
,
Clearance for blanking and piercing.
Io---d
_
Blanking: For a blank of definite diameter clearance should be on the punch.
Piercing: For a hole of definite diameter, clearance should be on the dye.
Clearance . (cn)
per sIde = 0.01 x s x .JT;
TB' where s =material thickness 2
TB = shear's stress in kg/mm
Sheet Clearance between punch and dye
thickness
inmm. Mild Steel Steel Brass Brass
steel moderately hard soft hard Aluminium
hard
0.25 0.01 0.015 0.02 0.01 0.025 0.02
0.5 0.025 0.03 0.035 0.025 0.03 0.05
0.75 0.04 0.45 0.05 0.03 0.04 0.07
1.0 0.05 0.06 0.07 0.04 0.06 0.10
1.25 0.06 0.075 0.09 0.05 0.07 0.12
1.50 0.075 0.09 0.10 0.06 0.08 0.15
I. 75 0.09 0.1 0.12 0.075 0.09 0.17
2.0 0.10 0.12 0.14 0.08 0.10 0.20
2.25 0.11 0.14 0.16 0.09 0.11 0.22
2.5 0.13 0.15 0.18 0.10 0.13 0.25
2.75 0.14 0.17 0.20 0.12 0.14 0.28
3.0 0.15 0.18 0.21 0.13 0.16 0.30
3.3 0.17 0.20 0.23 0.15 0.18 0.33
3.5 0.18 0.21 0.25 0.16 0.19 0.35
3.8 0.19 0.23 0.27 0.19 0.22 0.38
4.0 0.20 0.24 0.28 0.21 0.24 0.40
4.3 0.22 0.26 0.30 0.23 0.27 0.43
4.5 0.23 0.27 0.32 0.26 0.30 0.45
4.8 0.24 0.29 0.34 0.29 0.33 0..48
5.0 0.25 0.30 0.36 0.33 0.36 0.50
Angle of shear for blanking and piercing
,
In order to reduce the load on the press, the punch or dye is given an 'angle of shear' to cause a gradual shearing.
Blanking: Angle given on dye Piercing: Angle given on punch
CD en 1-l1Y
rn
I
m I /,: m m I
i
I T
Cutting force and stripping force
F The cutting force F is the force

required to act on the punch to cut a
blank or slug. It depends on the
r:!J ,"N,",._
shearing stress and cutting area A
s
A
I
= material
= total
thickness
cutting length
= I x s = sheared area
'-..l / Shearline
=shear strength ::=:::::::-..L.
~."' f B
~S
For diameter smaller than stock strip
o
Stripping force for blanking and piercing:
d=dia. of punch p=/XSXfB
(1 B = tensile strength
10
Shear strength and tensile strength of various materials

Shear strength Shear strength
f B kgflmm2 Tensile f B kgf/mm2 Tensile
Material I strength Material strength
Annealed Not I (1B kgflmm2 Annealed Not (1B kgf/mm2
annealed annealed
C10 24 32 40...50 Rolled bronze 32...40 40...60
C 20 30 40 50...60 Rolled copper 18...22 25...30
C30 36 48 60...70 Rolled brass .22...30 35...40
C40 45 56 70...80 Zinc 12 20
C50 50 65 80...90 Tin 3 4
C60 55 72 90...100 Lead 2 3
C 80 70 90 105...120 Aluruinium 7...9 13...16
C98 80 105 120...140 AI-G-Mg 22 38 40
St 32 30 32...40 AI-Mg 5 19 24 21
St 37 35 37...45 Laruinated
plastic 4...6 5.0...8.4
(Paper b.)
St 50 40 50...60 (Fabric b.) 5...6 6.2...7.0
St63 50 63...75 PVC sheet 2.5...3 3.8...4.5
St 78 65 78...90 Leather 0.6...0.8 1
Web and stem
The width of web and stem depend on the thickness of the

material to be cut and on the length of the shear line
I Ep.n
Web Thickness of sheet in mm
length
(I) in
mm 0.5 I 0.75 I
1
I 1.25 I 1.5 I 1.75 I 2 I 2.25 I 2.5 I 3 I 3.5 I 4
10 1.5 1.2 1 1.4 1.5 1.8 2 2 2 2 2.5 2.5

50 2 1.7 1.75 1.9 2 2.2 2.5 2.8 3 3.5 3.7 4
100 3 2.4 2 2.4 2.5 2.7 3 3.2 3.5 4 4.2 4.5
150 3.5 2.9 2.5 2.9 3 3.2 3.5 3.7 4 4.5 4.7 5
250 4 3.4 3 3.4 3.5 3.7 4 4.2 4.5 5 5.2 5.5
350 4.5 3.5 3.5 3.9 4 4.2 4.5 4.7 5 5.5 5.7 6
Location of centre of gruvity S of certain lines
Square Rectangle
The point S lies at the intersection S lies at the i!ltersection of the
of the centre lines centre lines of the sides a and b
Circle Ellipse
S lies at the intersection of two S lies at the intersection of the
diameters major and minor axis
ca
Straight line Triangle
S lies at the centre of the line S lies at the centre of the
inscribed circle
Right angle with equaJ sides Angle with unequal lengths

S lies on the angle bisector S lies on the straight line joining
the centres of the sides a and b
Ix = 0.707 x ~ I
Semicircle Quadrant
S lies on the centre line of arc S lies on the centre line of arc
ABC, at a distance 0.637 x r at a distance 0.9 x r from the
from the centre of arc centre of arc
I X =0.637x r I
Sextant Segment
S lies on the centre line of arc, at S lies on the centre line of arc
a distance 0.955 x r from the . and distance X from centre of
centre of arc arc
IX=0.955 x rl
Calculation of the plug point

Finding the plug point for a single punch with synunetrical cross section
The shank of a presstool must be located at the centre of gravity of the shearing lines which is called plug point.
Arithmetical method (according to law of moment-see page 68)
Fulcrum becomes axis of rotation D-D
Force becomes length of shearing line I
Lever arm becomes distance of the individual centre of gravity from the axis of rotation d
Load becomes sum of all shearing lines, L = I, + 12 + ...
Load arm becomes distance of the total centre of gravity S, x
Force x Lever arm =
load x load arm
Or sum of moment of all forces =
movement of the resultant force
1:.lxd=Lxx
Example 1:
Synunetrical cross section Solution:
I, = 40 nun d, =0
12= 50 nun d2= 25nun
13= 50 nun d3= 25'nun
I. = 628nun d. = 0.637 x 20 + 50
=62.7 nun
L =202.8 nun
1:.I x d 40 x 0 + 50 x 25 + 50 x 25 + 62.8 x 62.7
x=-=
L 202.8
x = 31.7nun
Finding the plug point for a tool with two punches
Fulcrum becomes centre of gravity of punch No. I

Force becomes length of shearing line of punch No. 2 I'2
Lever arm becomes distance between centres or"gravity d
Load becomes length of shearing lines of both punches L
Load arm becomes distance of the total centre of
gravity S (plug point) from the fulcrum . x
Ixd=Lxx
glution:
~
The centre of gravity for punch No.2 was found in
Example I
. Length of shearing line of punch No. 1 I, =62.8 nun
Length of shearing line of punch No.2 =
12 202.8 nun
Distance between centres of gravity d= 8L7 nun
12 X d _ 202.8 x 81.7 = 62.4 nun

x =---z:- - 265.6
Machining properties of synthetic materials

Types of Plastics
machining Laminated plastics
(not laminated)
processes
Filing V Rough filing: rasp, bastrad file

V V Fine filing: smooth file, dead smooth me
Thickness of material 0.5...4 mm 5...8mm 10 mm and more
Circular Thickness of saw disc 3mm 4mm 5mm
Sawing saw
Tooth pitch '" 10 mm teeth upset or hollow disc
Cutting speed v =50 mlmin Feed by hand
Point angle: 90.. .116 drilling Drilling of hand materials Point angle Rake angle
Thin walled workpieces: 50 parallel to the fabric 70 0...20
Flute angle 60 Perpendicular to the fabric 100...110 10.. .12
Cutting speed v = 70 mlmin Cutting speed v =60...90 mlmin
Feed s =0.2...0.3 mmlrev Feed s = 0.5...0.2 mmlrev
Drilling
Sharp cutting edges must be set carefully on the material to prevent damaging the periphery of the hole. Lift drills
for cooling. For deep holes use compressed air to cool the drill. Provide pieces of wood or hard fabric where the
. drill point is first to leave the material. Dip drill into mineral oil to get smooth hole surface. Chips and vapour must
be immediately removed.
Use carbide tipped tools, well sharpened and lapped
Planing Feed s = 0.2...0.8 mmlstroke
Cutting speed v = 10...20 mlmin ,
Clearance angle a = 8 Rakeangle r = 15"
V roughing V V finishing V roughing V V finishing
v mlmin 80...200 200...300 v mlmin 100...200 200...300
urning .s mmlrev 0.3...0.5 0.1.. .0.3 s mmlrev 0.2...0.5 0.1.. .0.3
Depth of cut 3...5mm 2mm Depth of cut 3...5mm 2mm
Set the tool exactly at centre

Round off point of cutting edge. Radius of curvature 1.5...2 nup.
Remove chips by suction or exhaustion
Carbide tipped tools. Clearance angle a = 20. Rake angle r = 20...25
Number of teeth = t... t of the teeth used in metal milling.
Milling
Cutting speed v = 300 mlmin Cutting speed v = 120...250 mlmin
Feed s = 0.5.. .0.8 mmlrev I Feed s = 0.5...0.8 mmlrev
Use tap with wide flutes. Use wax and grease to lubricate the screw-tap
Thread
cutting High speed steel JIigh speed steel v = 20...40 mlmin
") Thread milling gives smoother surface thail turning
Belt grinding machines 'V", 6 mlmin

Grinding machine using sand paper v", 25 mlmin
Grinding Surface grinding: use water as coolent.
Finish grinding: use silicon carbide wheels, grit 60
Rougli grinding: use grit 20
Shearing
I Thicker materials t03

Canbe doneup to be warmed up
mmthickness
Heat treatment of iron and steel-glossary of tenns IS: 1956-1962

Heat treatment Combination of heating and cooling operation in a prescribed manner (with respect to
time, temperature and rate of heating and cooling) to induce desired properties in metals and
alloys in the solid state. The conventional heating for hot working does not come within
the scope of heat-treatment.
Rate of cooling Temperature decrease per unit time.
Quenching Rapid cooling.
Full annealing Heating to and holding at some temperature above the transformation range, followed by
cooling slowly through the transformation range.
Isothermal annealing Heating to and holding at some temperature above the transformation range, then cooling
to and holding at a suitable temperature until the austenite-to perlite transformation
is complete, and finally cooling in air.
Sub-critical annealing Heating to and holding at some 'temperature below the transformation range, followed
by cooling at a suitable rate.
Bright annealing Annealing under controlled atmosphere (by introducing neutral or reducing gas) to
prevent oxidation of the surface and to preserve its brightness.
Close annealing Annealing in closed container to reduce oxidation to minimum.
Open annealing (black annealing) Annealing without any protective arrangement to exclude air.
Pack annealing Close annealing of packs of sheets. ,
Martempering An isothermal treatment in which the object is quenched from a suitable austenising
temperature to a temperature slightly above the Ms point and held at that temperature
for a suitable length of time, for equalizing the temperature and then cooled in air. The
martensite thus formed is then tempered as desired. .
Case hardening Hardening the surface by changing its composition followed by, if necessary, suitable
heat treatment.
Carburizing (case carburizing) A process of introducing carbon into the surface of a solid piece of steel by heating and
holding above the transformation temperature in contact with a suitable carbonaceous
medium. '
Flame hardening Rapid heating of the surface by means of an oxy-gas flame to a temperature above the
transformation range, followed by immediate quenching.
Hardening Any process which increases the hardness, for'example, quenching from or above the
transformation range or cold working.
Induction Hardening Process of hardening by induction heating to the appropriate temperature and quenching
in a suitable medium. ,
Nitriding A process of surface hardening by introducing Nitrogen into the surface in a suitable steel
by heating and holding it at appropriate temperature in contact with cracked ammonia or
other suitable nitrogenous medium.
Normalizing A process of heat treatment for improving mechanical properties brought about by
grain refinement and uniformity in structure. The process involves heating to and
often holding for a specified time at a suitable temperature above the transformation
range, followed by cooling freely in air.
Patenting (air patenting) Heating to an appropriate temperature above the transformation range and then cooling
at a controlled rate, in the desired medium (for example, air, lead, or a salt bath) to
produce structure desirable for subsequent cold working. Usually this is applied to
wire drawing.
Stress relieving (stabilizing) Heating to and if necessary, holding at a sufficiently high temperature below the
transformation range followed by slow cooling to remove internal stresses only. Also
called stabilizing treatment.
Sub-zero treatment Treatment given to certain hardened steels by cooling to temperatures below zero
(OC) to transform any retained austenite to martensite.
Tempering Heating to elevated temperature but below transformation zone of hardened steels and
holding for specified time at temperatures followed by slow cooling to develop desired
mechanical properties in these steels.
Spheroidizing A process of heat treatment to produce globular form of carbide in steel and consists
of prolonged heating of steel to a suitable temperature, within or near the transformation
range. This treatment improves machinability and facilitates finishing by cold work. It
is also useful where' such structure is desirable for further heat treatment in processing
certain materials.
-
Colour scale for steel-hardening temperature range

Temperature C
520 ... 580 ... 650 750 780 800 830 . 880 1050 1150 1250 ... 1320
Dark Brownish Dark Dark Cherry Light Orange IYellowish Dark Light White
brown I roo I red cherry coloured I cherry red I yellow yellow
red
II
Colour scale for steeJ-temperiDg temperature range
Temperature C
220 230 240 250 260 270 280 290 310 320 330
Light Dark Yellowish Yellowish Brownish Dark Violet Dark Light Grey Greyish
yellow I yellow orange brown red red blue blue green
II H
Forging temperatures for steel

Designation Hot working Tempering Normalising
of steel temperature C temperature C temperature C
C 30 '1200 ...850 550...660 860 ... 890
C40 1200 ...850 550... 660 830... 860
C50 1200 ... 850 550... 660 810 ... 840
C 55 Mn ~ 1200 ... 850 550... 660 810 ... 840
40SlB 1200 ... 850 550... 660 830...860
40 Mn 2 S 12 1200... 850 550...660 840...870
35 Mn 2 Mo ~ 1200... 900 550... 660
55 Cr:m 1200... 850 500 ... 700 800 ...850
40 Cr I Mo 18 1200... 850 550...720 850... 880
25Cr3Mo~ 1200... 850 550...700
40Cr3Mo1V~ 1200 ...850 570...650
35 Ni I Cr 6n 1200 ...850 550... 660
30Ni4Crl 1200 ...850 > 250
40Ni 3 Cr~Mo~ 1200 ...850 up to 660 830... 850
Hardening temperature for carbon steel
Carbon content ~%
0.35 0.4 0.5 0.6 0.7 0.8 0.9 Above I
840 790 780
Low alloy steel: 750 ... 950C High alloy steel: 1150 ... 1350 .
Hardness Comparison Tables for Steel IS: 58-1967
Vickers Brinell Hardness Rockwell Hardness Tensile Hardnessof various

Hardness Number, HB Number, HR strength qualities of steel
Number, HV !\ !\
I \ I \
3.000kgf
'
10 mm
ball
3000kgf
,.. ,,=
140kg! 90gf
(addl1ionalload)
10 kg! 10 kgf t
@
ball (preload) "11IIII
,..
.
5 U)
/' i5 "'*
III I M
30 kgf Load 3000 kgf Load 3000 kgf Load C Scale 150 kgf B Scale 100 kgf kgf/mm' (untreated)
IF/V' 30]= Load Load
940 - - 68.0 - Glass
900 - - 67.0 - Hardness
860 - - 65.9 -
840 - 745 65.3 -
820 - 733 64.7 -
780 - 710 63.3 -
740 - 684 61.8 -
700 - 656 60.1 -
660 - 620 58.3 -
620 - 582 56.3 -
580 - 545 54.1 -
550 505 517 52.3 -
500 465 471 49.1 - OJ
450 425 425 45.3 - 150 <I)
420 397 397 42.7 - 142 ciS
390
370
369 369 39.8 -
-
132 1_
VJ
] B
VJ VJ
-.;
-aVJ ]VJ
350 350 37.7 126 <I)
340 322 322 - 117
320
300
303
284
303
284
34.4
32.2
29.8
-
-
110
103
:E "0
'8 i
E-< -E
gp
'8
'"
= 0; .c:
285 270 270 27.8 - 0
98 .u
-
265
250
252
238
252
238
24.8
22.2 -
90
86 I u
235 223 - - 99.9 81
225 - -
210
200
214
200
190
-
-
-
-
98.3
95.7
93.8
78
72
69
r
190 181 - - 91.6 65
175
160
166
152
-
-
-
-
87.9
83.4
60
55
I
145 138 - - 78.1 50
135 128 - - 73.9 47
120 114 - - 66.3 42
105 100 - - 56.4 37
Application: Application: Application: Application:
Can be applied on Shall be limited to materials having a . Used for testing Used for testing
all materials. Suited maximum Brinell Hardness of 400 with materials having materials having
specially for testing steel ball and of 700 with carbide ball. hardness values hardness values
very hard and very of HRc between of HRb between
thin materials and 20 to 67. 60 to 99.
also case-hardened
and nitrided steels.
Engineering Drawings
Standard sheet sizes and scales IS: 696-1960
Trimmed size Untrimmed size

AO 841 x 1189 880 x 1230
Cut size Al 594 x 841 625 x 880
Uncut size A2 420 x 594 450 x 625
A3 297 x 420 330 x 450
A4 210 x 297 240 x 330
A5 148 x 210 165 x 240
I Title block I The sheets may be used vertically or horizontally. With the smaller
sizes the vertical usage of sheets is preferred.
Scales: Full scale-I: I

Reduced scale-I:2.5, 1:5, 1:10, 1:20, 1:50, 1:100, 1:200
Enlarged scale-lO:l, 5:1, 2:1
The scale of the drawing should be indicated in the appropriate place in the title block. If more than one detail drawn of different
scales occurs on a sheet, the corresponding scale should be shown under each relevant detail.
The title block is an important feature in a drawing because

Date IName
Additional it facilitates obtaining uniformity and presents details like
Name of Firm
Dm Information title of drawing, name of organisation or f1l1Il, drawing
Cbd number, scale, date of drawing, etc. in a definite manner.
Tn!
The title block should be placed at the bottom right hand
--:mp
corner of the sheet where it is readily seen when the prints
Scale are folded.
HEADING Size for AO, AI, A2, A3 IS
Approved 150 x 50 mm.
Tolerance
DRG NO For A4 it may occupy the full width of the sheet.
For A5 horizontal 185 x 42 mm and vertical 123 x
50mm.
It is sometimes found convenient to group a number of associated parts on a separate sheet distinct from the detailed drawing or
drawings. A typical form of separate material or parts list is shown here.
Additional
Part No. Description Drawing No. or Ref. No. Material No. Off information
Date Name
Name of Firm
Dm
Chd
Trd Part List No.
Comp
Appd HEADING Supplement
Dated Drg. No.

R.No. Date Brief Record initials
,
Lines IS: 696-1960
Description
Outline of parts
Thick I 11.00 I 0.60 The outline to be outstanding
Dimension, extension and matching lines
Thin I I 0.30 I I 0.25 I I 0.20 I For sectioning lines to be spaced evenly to make a shaded effect
- Mediu; - I
.
: 0.50 . I 0.45 I 0.40
Hidden lines
Short dashes closely and evenly spaced
----I
Thick i 1.00 I
.
; 0.80
.
i 0.60
Cutting plane lines
One long and two short dashes alternately and evenly spaced
Centre and locuslines
i i i Alternate long and short dashes in a proportion ranging form 6: I to 4: I
Tiri1 I 0.30 I I 0.25 I 0.20 closely and evenly spaced. In one drawing ratio selected must be
maintained
-----
Medium-I \ 1.00 \ 0.80 \ 0.60
Brake linesfor short brakes
Free hand lines
The outline should be outstanding in appearance on the drawing. Lines specified as thick should be three times as thick
and lines specified as medium twice as thick than those specitied as thin. The ratio between the thick. medium and thin
types should. a~ far as possible. be maintained in anyone drawing. the thick lines may be 1.00. 0.84. or 0.60 mm. the
medium and thin lines having corresponding thickness as indicated in the table.
Methods of projection and arrangemenl~ of views
Viewfrom below
Viewfrom View from front Viewfrom View from rear

right
lront~
~--E:3-
View from above First angle projection
View from above
View from View from front Viewfrom Viewfromrear

The standard method of left
projection recommended
in IS is the third angle righ~__El
projection. Third angle projection
Assessment of surface roughness IS: 3073-1967
Symbols on drawings
In order to simplify the method of denoting surface roughness on drawings, consideration should be given to requirements of
-
general engineering industries. In most of the cases a general classification is enough. Hence, the most commonly known
used and accepted system of indicating surface roughness is by triangles and the same is suggested here. They are classified
into four groups.
wh 8 to 25 R. /-lm 6 0.025 to 1.6 R. /-lm
1.6 to 8 R. /-lm < 0.025 R. /-lm
Surface roughness Machining method

Specifications in symbol:
"...,,, ....'" '",",h To fully define the surface it is necessary to indicate the different
characteristics of surface roughness along with the symbol and
Machining Direction hence it is very essential to indicate a certain place for them in
allowance of lay
the symbol.
The R. values are preferably determined as mean results from the measurement of several sanlpling lengths taken consecutively
along the profile. These may be determined graphically or by direct reading instruments:
IS: 3073-1967
Surface roughness expected from manufacturing processes
C\I 10 0
C\I 10 0 0 0 0 10 0 0
Manufacturing process
C; 0 0 .... C\I V co
....
C\I C') C\i
....
10 0 0 0
0 0 0 0 0 0 0 M cO C\I 10 .... C\I
16.3 100
Flaming, sawing and chipping
Hot rolling 25 50
Planing 1.6 50
Sand casting 5 50
0.32rJ 25
Turning and milling
Filing 0.25 25
Disc grinding 1.6 25

25
Hand grinding
1.6 6.3. 20
Drilling
Boring 0.4 6.3
Radial cut-off sawing

Permanent mold casting 0.8 6.3
1 11fiiI.3
Surface and cylindrical grinding C063 5
Extrusion 0.16 5
Reaming, broaching and hobbing 0.4 3.2
Dye casting 0.8 3.2
High pressure casting 0.32 WL2

Burnishing 0.04 0.8
Honing .025 0.4
Super finishing 0.016 32

Lapping 0.012 o 6
Polishing 0.0401l6
A3 297 x 420
Folding of prints
A2
iliau 420 x 594
Al 594 x 841
Folding of The title block must be on top and be placed properly so that it is visible. Folding sequence:
Observe the numbered arrows at left.
A~
Place folding guide (210 x 297 mm) at left side of print and fold towards right (Fold I),
I~I~ make an additional fold at a distance of 297 mm from the bottom such that a triangular
piece is folded in reverse direction (Fold 2).
Turn the print to the other side and make one additional fold (Fold 3) such that it is brought
~I~I to coincide with fold number l.
Make a fold at a distance of 190 mm from left side of print.
Make a reverse fold at a distance of 190 mm from right side of print (Fold 3).
Make another fold at a distance of 190 mm towards the front (Fold 4)
Fold the remaining part such that the title block comes on top and such that the overall
~'~IE width of the top sheet result.~ in 210 mm (A3

Fold to a height of 297 mm (A2 = Fold 4, A I
= Fold
= Fold
2, AI
6).
= Fold 5).
Lettering
abcrlefghfjklmnopqrstuvwxyz
ABCDEFGHIJKLMNOPQRSTUV
WXYZ 1234567890IVlI
Angle of inclination = 75 Sizes of letters

height =2 2.5 3 4 5 6 8 10 12 16 20 25mm
Let h be the height of upper-case letters:
the height of lower-case letters = ~ h,
the width (line width) = Y; h,
the line to line distance = IY;h.
Sections and sectional views
Hatching is used to make sections evident. It is done by Separated areas of a section adjacent to each other are
thin lines at a well defined angle, preferably 45 to the shown with different hatching. Two adjacent parts should
axis or the main outline of the section. Spacing between be shown with lines at 45 and in opposite directions.
the hatching lines should be in proportion to the hatched The third part adjacent to the first two should have lines
section. For tiguring or lenering hatching may be at 30 or 60. For additional adjacent parts any suitable
interrupted. angle may be used to make each part stand out separately
and clearly.
A local section may be drawn if a full or a half section is In the case of large areas, the hatching may be limited
not necessary. In this ca.~e, the local break is shown by a to a zone following the contour uf the hatched area.
thick, ilTegular, free-hand break line.
-( :8
Symmetrical parts may be drawn half in full and half in Section plane through pulley arms, shafts, bolts, nuts,
section. rods, rivets, keys, pins and other similar parts should
be shown by noITnai unsectioned views. When the
cuning plane passes longitudinally through the centre
or a rib or web cross-hatching should be eliminated.
Cutting planes are indicated by a thick long dash and Section in two intersecting planes, one shown revolved
two short da.~hes alternately and evenly spaced. They into the projection. .
are designated by capital letters, the direction of
viewing being shown by arrows resting on the cutting
line.
L--
Sectioning and sectional views
Section in two parallel planes Section in three planes
I
Poor practice Good practice
Cross sections may be revolved in place (A) or removed (B). Any part having odd numbers of spokes, ribs or holes will
In the first case. the outline is shown in continuous thick lines give an unsymmetrical and misleading section if the principles
and further indentification is not necessary. of true projections are strictly adhered to. In such cases, those
inclined elements or unsymmetrically placed elements should
be rotated into the plane of paper.
IILD
Thin sections may be shown entirely black. A thin space may
be left between adjacent sections of this type.
The symmetrical objects may be drawn as a fraction of the
whole. A line of symmetry is identified by two short parallel
strokes drawn at each end and perpendicular to it.
The representation of parts adjacent to an object are drawn by

a thin line made up of alternate long dash and dot. The adjacent
part should not hide the principal part but may itself be hidden
by the latter. These parts should be hatched only to avoid
confusion, and should be only along the outlines.
A. Interrupted view of solid bar.
-BB-BB-
A B B. Interrupted view of tube.
-RE:4 C
eJ- D
C. External threads in section.
D. Internal threads in section.

Dimensioning
All the dimensions. tolerances. etc. necessary to provide for the correct functioning of the part should be expressed directly on the
drawing together with any other information necessary to define the part completely in its finished form. It should not be necessary
to deduce a functional dimension from other dimensions or to scale the drawing.
Dimension line is a light full line used to indicate the measurement the
amount of which is denoted by figures in a space left in the dimension
line or above the dimension line.
Extension lines (projection lines) are light full lines extending perpen-
dicular to outline and are used when placing dimensions outside the
object. There should be a gap of about 2 rom outside the outline and the
line should extend about 3 rom beyond the dimensioning. line. They
could be oblique where necessary but preferably parallel to each other.
Arrow-heads are used to terminate dimension lines. Its length is about

three times the depth and the space should be filled in . Adjacent arrow-
111 heads may be replaced by clearly marked dots where space is limited.
i'511'l15it For dimensioning in limited space. the arrow-heads should be reversed.
o 0 0 0
72
-58
When there are several parallel dimension lines the figures should be
64- staggered to avoid confusion.
69
Leaders (pointer lines) are lines drawn from notes and figures to show
where these apply. These are thin straight lines terminated by arrow-
heads or dots. Arrow-heads should always terminate on a line: dots
should be within the outline of the object. The leader should be curved
or made free hand. The other end may terminate in a short horizontal
bar at the mid-height of the lettering of the first or last line of the note.
-
Dimensioning
t t
-
o
o
1
120
1
100
The two recommended systems of placing the dimensions
(a) Aligned system
(b) Unidirectional system
are:
J@J
Wherever possible, the dimensions of small radii should be shown
outside the outline of the object and should be followed by the
letter R
2R
Where the centre point of a radius is dimensioned, a dot should be
placed at the intersection of the lines which locate the centre of
the radius.
When space is restricted the method shown here can be used to

place the dimensions of different diameters.
Where it is not possible to show the centre of an arc conveniently

in its correct position, the method illustrated here should be used.
The portion of the dimension line which touches the arc should
be in line with the true centre.
The circles should be dimensioned by one of the methods illus-

trated here.
Where it is not obvious that the dimension represents a diameter

or where the dimension is remote from the circle, the use of the
symbol q, is very essential.
The diameter of a spherical surface should be dimensioned as

shown here.
Taper, Keyways and Chamfers
The following dimensions may be used in suitable combinations to

define the size and form of tapered features;
f (a) Diameter (or width) at each end. (b) Length.
Taper 1:20 -----J= , (c) Diameter (or width) at a selected cross-sectional plane which
may be within or outside.
(d) Dimension locating a cross-sectional plane at which a diameter
or width is specified.
I- 100 .1
(e) The rate of taper or the included angle.
Parallel hub Parallel shaft Tapered keyway in Parallel hub
Parallel keyway in tapered shaft Parallel keyway in tapered hub
'-T'
( .\
,.+.'
Woodruff keyway in parallel shaft Woodruff keyway in tapered shaft

o
II)
....
X
<0
---.-------
Dimensioning chamfers
Dimensioning
Dimensioning assembled part.~:

When several parts are drawn in assembly, the groups of dimen-
sions related to each part shall be kept separate as much as possible.
The dimensions should be quoted only once and should be placed

on the view which shows the relevant features most clearly. In
general, dimensions should be placed outside of views where
possible and between views.
Dimen.~ions should be taken from visible outlines rather than from

hidden lines. They should be given from a base line. a centre line.
an important hole or a finished surface which may be readily
established according to the design requirement~.
~~ (6)j+-14~ 47 j+-13~ 6~~ More dimensions than necessary should be avoided. When an
overall dimension is used. dimensioning of one intermediate
lJ=[LjJ. distance may be left out.
Where a number of dimensions has a corrunon datum feature.

method shown here should normally be used.
~
130.. 300=240
4 x 60 ~I Where equidistant or regularly arranged elements appear on a
drawing. the method shown here may be used for simplicity.
If there is any possibility of confusion between the pitch and the

number of pitches. one pitch should be dimensioned.
Where there is no risk of confusion the method shown here may

be used.
Dimensioning of curved surfaces, chords, arcs, bent parts,

countersinks and counterbores
A curved line composed of circular arcs should preferably be

dimensioned by radii, and co-ordinates should only be used if the
preferred is impracticable.
In dimensioning the spacing of holes and other features on curved

parts, care should be taken to indicate clearly on which surface
the dimensioned points are to be measured and whether the
dimensions are cordal or circular.
The method of dimensioning bent-up parts.
The method of dimensioning a counter sunk hole.
The method of dimensioning a counter bored hole.
The allowance to be made for bend in sheet metal work or thin

sheet is shown here. The intersection of the plane surfaces
adjoining the bend is called a mould or construction line, and this
line is used in dimensioning rather than the centre of the arc.
Representation of threads, bolts and joints

Internal thread External thread
L- 25 ---I Maximum
length
--- r 1 (fullthread)
The length of full thread or the distance to the end
of full thread should be specified where necessary.
as shown here.
I Minimum length
35 ~ (Including runout)
All threads on bolts. nuts and screws are assumed

to be right-hand. unless otherwise stated. It is
therefore necessary to state this on drawing where
left-hand threads are required; it should be clearly
indicated by the abbreviation 'LH'.
Hexagonal bolt Hexagonal nut Square bolt Washer
Drilled hole Tapped hole Stud in threaded hole
Bolted joint Cap screw joint

Dimensioning
,1>
1.~'" ~
A
37.,-oj
1 H 10-37'
'832
'332
9
12 75~'~ ..
Example of dimensioning for structural steel work (all dimensions in mm)
AUowable deviations for dimensions without specified tolerances IS: 2102-1969

-
Deviations for linear dimensions
Class
of Above 16000
deviation Upto and 20000
including
Fine I
:t 0.05 :t 0.05 :t 0.1 :to.15 :to.2 :to.3 :to.5 :to.8
Medium I :to.1 :to.1 :to.2 :to.3 :to.5 :to.8 :t1.2 :t2 :t3 :t4 :t5 I :t6
Coarse I - I :to.2 :to.5 :to.8 :t 1.2 :t2 :t3 :t4 :t5 :t6 :t7 I :t8
Extra coarse I - I :to.5 :t I :t 1.5 :t2 :t3 :t4 :t6 :t8 :t10 :t 12 I :t 12
Deviations for angular dimensions
Class Length (L) of shorter side of angle in mm

Aa =Angle of Above - 10 50 I 120
tolerance deviations -
Upto and including 10 50 120
in angular
units A m (mm) :t 0.1 :to.2 :to.6 :t 0.8
Fine and medium I
Aa (deg or min) :t 10 :t30' :t20' :t1O'
I A m (mm) :t 0.15 :t 0.3 :to.8 :t 1.2

Am =Angle Coarse
I
tolerance Aa (deg or min) . :t 1.5 :t50' :t25' :t 15'
in linear
units I A m (mm) :to.3 :to.8 :t 1.8 :t2.4
Extra coarse
I
Aa (deg or min) :t 3 :t 2 :t 1 :t 30
Designation of bars, stripes, tubes, etc., as per IS
Designation Explanation
ISRO 20 Round bar, hot rolled steel, 20 mm
ISSQ 32 Square bar, hot rolled steel, 32 mm side width
10 ISF 3 Steel flat, hot rolled, 10 mm width, 3 mm thickness
ISST 100 x 2.5 Steel strip, 100 mm width, 2.5 mm thickness
ISA 20 20 Equal angle, rolled steel, 20 mm size
ISA 30 20 Unequal angle, rolled steel, 30 x 20 mm depth
ISJB 150 Junior beam, rolled steel, 150 mm depth
ISLB 75 Light weight beam, rolled steel, 75 mm depth
ISMB 100 Medium weight beam, rolled steel, 100 mm depth
ISWB 150 Wide flange beam, rolled steel, 150 mm depth
ISHB 200 Column section-H beam, rolled steel, 200 mm depth
ISJC 100 Junior channel, rolled steel, 100 mm depth
ISLC 75 Light channel, rolled steel, 75 mm depth
ISMC 125 Medium weight channel, rolled steel, 125 mm depth
ISNT 20 Normal tee bar, rolled steel, 20 mm size
ISDT 100 Deep legged tee bar, rolled steel, 100 mm size
ISL T 200 Slit light weight tee bar, rolled steel, 200 mm size
ISHT 75 Slit tee bar-H section, rolled steel, 75 mm size
ISALT 25 x 25 - 0.4 Aluminium T-section, 25 mm size, 0.4 kg weight per metre
ISALA 20 x 10 x 1.5 Aluminium, equal angle section, 20 x 10 mm size, 1.5 mm thickness
ISALB 40 x 20 - 0.4 Aluminium, beam section, 40 x 20 mm size, 0.4 kg weight per metre
ISALC 40 x 20 x 2 Aluminium, channel section, 40 x 20 mm size, 2 mm thickness

!42 Westennann Tables
Symbols IS: 696-1960
Shop snap headed rivets Site CSK (near side) rivets
Shop CSK (near side) rivets Site CSK (far side) rivets
Shop CSK (far side) rivets Site CSK (both side) rivets
Shop CSK (both side) rivets Open hole
Site snap headed rivets
Springs
I. Compression spring used with bolt and nut
2. Compression spring with helical coils
3. Compression spring, schematic notation
4. Tension spring
5. Tension spring, schematic notation
Spur gear Alternative

I Spur gears (assembly)
Bevel gear Wonn wheel
Wonn wheel (assembly)

Welding IS: 696-1960
Type size and position of welds in fusion-welded joints using the gas or arc welding process
Form of weld Sectional Appropriate Form of weld Sectional representation Appropriate
representation symbol symbol
Fillet Plug or slot \J

--
Squarebutt 1l' Backing strip
QW
Mashed seam W#&'
Single
V butt V Before After
Double
Mashed stitch
Before After
V butt
. g ----...........-...........-
Projection Before ;:,...--.;:j

After
D.
Single
U butt K\\.'I'//A D Flash
Double
Pod b:S V1
Butt resistance
Ubutt R or pressure
Podorbar I
(upset)
Single bevel Locationof
butt 17' weld
The position of the arrow is chosen for purposesof clarity. Normally
it would be placed immediately adjacent to the joint.
Double
bevelbutt r Fillet weld
onesideof
tee B-v
Single Filletweld
Jbutt 1)' each side of
e
tee
Double
Jbutt R SingleV butt
weld L,r
Stud
Am
Double bevel
butt @
Sizeoffillet
Bead
edge or seal
weld b:Js
Regular intermittent
fiUer welds commen-
Sealingrun 0 cing witha weld
RegularintennittenC
fillet weldsconunen.
I I cing with an unwel- OO)
Spot I I dedlength
Staggered
Seam I
'/IX
intermittent
filletwelds t:1 5 50(100)
Sizeof
Stitch I unequal welds
I_II K
'-
Geometrical Constructions
D
To erect a perpendicular to a straight Hne at point .4.

Dnlw arcs on both sides of point A having the same mdiu8. Dmw intersecting
arcs from B .and e. Connect point of intersection D with point A. DA is the
perpendicular of Be.
8 A c
o
To erect a perpendicular to a straight line at its terminal point A.
With A as centre dmw an arc cutting the base line at one end at B. With B as
centre draw an arc to cut the former at e. With C as centre and with the same
nldius draw an arc in the same direction. Dmw a stmight line through B and
C to cut the last arc at D. The line AD is perpendicular to AB at point A.
To bisect a line
A 8
With any mdius greater than one-half AB dmw two arcs with A and B as centres.
The line CD, joining the points of intersection of the arcs, is the perpendicular
bisector of the given line.
D
To draw a parallel Hne to AB through point C

With D as centre, at any point on AB. draw an arc through point C, one end
cutting the line AB at E. With C and E as centres and with same radius drnw
arcs to intersect at F. A straight line drawn through points C and F is parallel
10AB.
To bisect an angle
With A as centre drnw an arc intersecting AB and AC at D and E respectively.

With D and E as centres, draw arcs of equal rndii intersecting at F. AF is the
required bisector.
To divide a straight line AB into a given number (n) of equal parts

Draw the line AC at any convenient angle with AB, and mark off. with divider
or scale" equal lengths from A to D. Join D to B and Ordw parallels to BD
through the other points in AD. The intersections of these parallels with AB
give the required equal parts.
A
To locate centres of circle and arcs
Draw any two chords AB and CD in the circle. The intersecting point M of
De the perpendicular bisectors of the two chords is the centre required.

A Square -Octagon
Draw two lines AC, BD at right angles and a circle whose centre is the point
of intersection of these two lines. Join the points ABCD where the circle cuts
D B the lines, to get the square. By drawing the two diagonals which bisect the
lines AB, BC, CD and DA, one gets the other four comers required to complete
the regular octagon.
~t
Hexagon--Dodecagon
Mark off by arcs, six points around the circle starting from A, equidistant as
the radius of the circle. These points are the vertices of the required hexagon.
'Wl If one is to start marking from point

of intersection required to complete
B with same radius, the additional points
the regular dodecagon will be found.
Pentagon--Decagon
Draw two diameters intersecting at right angles at the centre of the circle.
Bisect one radius to get point A and from A with radius AB, cut the horizontal
diameter at C. Length BC is side length of pentagon which can be marked off
along the periphery. Starting at point E results in another set of points of
intersection, required to complete the regular decagon.
Ellipse by means of two circles

Draw two circles, with two diameters AB and CD to have major and minor
axes respectively. Draw few more suitable number of diameters. Draw now
vertical lines starting from the points of intersection of the bigger circle.
Then draw equal number of horizontal lines starting from the points of
intersection of the smaller circle to meet the vertical lines. A line drawn to
join these intersecting points will complete ellipse.
Ellipse
Join A and B with C as centre. Draw an arc having a radius r = b (minor axis)
cutting AC. From B mark the length a - b to cut AB at D. The perpendicular
bisector of AD intersects major and minor axes at M, and M2 respectively as
points required to complete the ellipse.
Curvature
Draw lines I and 2 parallel to A and B as well as B and C at a distance = r.
The points of intersection are the centres of the required radii.
Golden section (division of a line AB so that segment c is to b what b

is to a)
Draw a perpendicular BC = al2, to AB. Join A and C. With C as centre and
CB as radius draw an arc cutting AC at D. With A as centre and AD as
radius draw an arc to cut AB at E to get the Golden Section of the line AB.
- -- -
I
Section of solids )
Inclined section of
a cylinder gives Flattening of round
an ellipse bar with radius
Section of a cone Inclined section

parallel to the of a cone gives
axis gives a an ellipse
hyperbola
Interpenetration curves of solids
Interpenetration curve Interpenetration curve

of equal-sized of unequal-sized
cylinders cylinders
i
i
I
i
i
i
+--------
i
i
i
Interpenetration curve of unequal-sized cylinders- Interpenetration curve of cylinder with an inclined cone
spherical shell construction method. -spherical shell construction method.
Finding a point of the interpenetration curve: Finding a point of the interpenetration curve:
In the given projection the spherical shell a intersects In the given projection the spherical shell a intersects the
the smaller cylinder at point I. The larger cylinder cone at points I and 2, and the cylinder at point 3. The
intersects the shell at point 2. Horizontal and vertical horizontal line through 3 intersects with the connection of
lines through I and 2 intersect in 3 which is a point of 1 and 2 in 4, which is a point of the interpenetration curve.
the interpenetration curve.
Additional points may be found with spherical shells Additional points may be found with spherical shelIs of
of different radii with the same centre. different radii with the same centre.
Index
Acceleration, 65 Cold bending, 118 planing, 113

Alloys, 14-16 Copper, 12,25 turning, 95
aluminium, 15, 16 alloys, 14 Filing with syntheticmaterial, 124
antifrictionbearing, 16 sheet, 24 Fits, 80-84
binary, 15 tube, 27 Folding, 118
brazing, 16 Cutting speed, 95, 101, 104 Force, 64, 66
copper, 15 materialremoval, 96 Friction, 67
quarternary, 15 milling, 110
ternary, 15 shapingand planing, 113 Gears, 69-71
zinc, 16 Cylindricalpins, 93 change, 71,72
Aluminium, 12,25 dimensioning, 70
alloy castings, 15 Dimensioning, 134-138, 140 types, 69
alloy forgings, 16 Drill holes, 105 Greek alphabet, 61
designatingalloys, 15 Drills, 103 Grey iron casting, 4
sheet, 24 application, 103 Grinding, 114-117
tube, 27 conversioninches-mm, 105 feed, 115
Angular steel, 21 cutting lip, 103 hardness, 114
Annealing, 125 diameter, 105 granulation, 114
colour scale, 126 lubricate for, 104 revolution for wheel, 116
Arithmeticaloperations, 28 machiningtime, 106 revolution for workpiece, 116
point angle, 103 speed, 115
Basic, hole system, 80-81 points, 103 structure of wheel, 114
shaft system, 82-83 with syntheticmaterial, 124 with synthetic material, 124
Belt drive, 69
Bending, moment, 75 Edging, 118 Hard metals, II
strength, 75 Efficiency, 67 Hardeningtemperature, 7, 126
Block letters, 131 Elements, I Hardness comparisontables for steel,
Boiler plate, 7 Engineering drawings, 128-147 127
Bolt, representation, 139 bolts, 139 Heat treatable steel castings, 4
system and designation, 84 chamfers, 136
thread ISO, 86 curved surfaces, 138 Inch-millimetre conversion, 61
thread Whitworth, 87 dimensioning, 134, 135, 137, Index, change gears, 69
Brass, 14, 25 140 differential, III
physical properties, 14 folding plans, 131 simple, III
sheet, 24 geometrical constructions, Interest, 28
tube, 27 144-147 Interpolation, 35
Bronze, 14 joints, 139 Intersection of solids, 146
keyways, 136 Iron, classification, 1
Carbide tips. classification, 11 lines, 129 casting symbols, 4
Castings, 3 sectional views, 132, 133 heat treatment, 125
symbols, 4 sizes and scales, 128 malleable, 4
Centre of gravity, 122 surface symbol, 130 sheet, 24
Chamfers, 136 symbols, 142 system of designation, 3
Change gears, 71, 72 tapers, 136 IS fits, 80-84
ratio, 71 tide block, 128 ISO metric screw threads, 85-86
Chemical elements, 1 threads, 139 trapezoidal screw threads, 88
melting point, 1 Energy, 66
specificweight, I Keyways, 136
thermalexpansion, Feed of drilling, 104 Kilogram, 62
Chip removal, 108 grinding, 115 Knurling, 100
feed rate, 109 milling, 110
Index 149
Lead, 12 Pappus theorem, 32 cold-rolled, 7

Lead screw, 72, 73 Parallelogram, 29 Standardnumbers, 76
Lead solders, 16 of forces, 64 Steel, alloy, 3
Lever, 68 Peripheral speed of grinding wheel, angular, 21
Limiting sizes, 77 115 bars, 19
Limits and fits, 77, 78, 80, 84 Piercing, 119 beams, 23
Lines, 129 Pins, 93 black bars, 8
Logarithms, 34-55 Pipes, seamless steel, 7 boiler plates, 7
Lubricate for drills, 104 thread, 89 case hardening, 5
Planing, with syntheticmaterial, 124 casting symbols, 4
Machiningtime, drilling, 106 time, 113 classification, 1
Plastics, 17, 18 cold-rolled, 6
grinding, 117
milling, 109 classification, 1 colour scale for hardening, 126
shaping and planing, 113 laminated, 18 colour scale for tempering, 126
turning, 102 machiningproperties of, 124 flame and induction hardening, 5
Magnesium, 25 methodsof test, 17 flat, 20
alloys, 13 phenolic, 18 for dye blocks and drop
sheet, 24 polystyrene, 18 forgings, 10
Malleable iron, 4 rigid sheets, 18 for hardening and tempering, 6
Mass, 64, 66 Plates, boiler steel, 7 for screw manufacture, 7
Materials, 2 Plug point, 123 for tool and dye, 10
for grinding, 114 Preferred numbers, 76 forging temperatures, 126
melting point, 2 Presstooloperations, 119, 120, 121 hardening temperature, 126
shear strength, 121 Pressure,units of, 63 hardness, comparisontables, 127
shrinkage, 2 Primes and factors, 36-55 heat treatment, 125
specificweight, 2 Pulley, 68 hot-rolled, 6
thermal expansion, 2 Pythagorastheorem, 29 plain carbon, 3
Mathematicaltables, 36-55 rivet bars, 8
Mechanics, 64-75 Representation of views, 132, 133 seamlesspipes, 7
Melting point, I, 2 Rivets, 92 sheet, 24
Mensurationof planes, 29-30 Rockwell hardness, 127 strip, 120
solids, 31-32 for cold-rolled steel strips, 8 structural and heat-treatable, 5
Metric threads, 85, 86, 88 Roots, 36-55 system of designation, 3
Milling, 107 Roughness, 130 tubes, 27
cutting angle, 107 Stress, 75
cutting speed, 110 Sawing, with synthetic material, 124 Symbols,additional, 4
feed rate, 108 Screws, designation, 91 alloy steel castings, 4
helicals, 112 makes, 84 grey iron castings, 4
indexing, 111 material, 84 malleable iron castings, 4
permissiblechip formation, 109 nomenclature, 90 steel castings, 4
slab, 109 order code, 91 upper and lower deviations, 77
tool travel, 109 steel for manufacture, 7
with syntheticmaterials, 124 strength, 84 Taper, 136
Millimetre-inchconversion, 61 washers, 85 details, 98
Module pitch, 73 Sections (light metals), 26 pins, 93
Set-up time, 102 self-holding, 98
Nickel, 12 Shaping and planing, 113 turning, 98
Nomenclatureof iron and steel, 3 Shear strength, 121 Tempering,colour scale, 126
Nominal tolerances, 77-84 Sheet metals, 24 Thermal expansion,coefficient, 2
Non-ferrousmetals, 25 Shrinkage, 2 Thread, angle, 87, 89
classification, 1 Shut-down time, 102 cut, 71-73
Numbers,preferred, 76 Sliding friction, 67 cutting with synthetic
Numericaltables, 33-55 Soft solders, 16 material, 124
Nuts, 85 Specific gravity, 1,2 for drills, 105
ISO threads, 86 Spring steel, 7 length, 91
Whitworththreads, 87 hot-rolled, 7 metric screw, 85
150 Index
nuts and bolts, 86 Turning, 94 Velocity, 65

pipe, 89 chip formation, 96
representation, 139 cutting force, 96 Washer, ISO threads, 85
run out and undercut, 99 cutting pressure, 96 Web width, 121
saw tooth, 89 cutting speed, 95 Wedge, 68
square, 88 feed, 95 Welding, 143
trapezoidalscrew, 88 longitudinal, 102 Whitworth threads, 87
Whitworth, 87, 89 machiningtime, 102 for drills, 105
Tensile strength, 74 setting angle, 94 Work, 66
Tin, 12 tapering, 97 Worm gear, 69
Tolerances, 77,78, 140 tool angle. 95
Tool steels. 7 with syntheticmaterial. 124 Zinc. 12
TnlIlsmissionpower. 69 alloy, 16
Trigonometrictables, 57-60 Units, 63-64 sheet, 24
Tubes, steel, 27
Measures and Weia:hts
Conversion of English and US Measures and Weights and Vice Versa
Linear measures inch foot yard cm m
I inch I 0.0833 0.0278 2.540 0.0254
1 foot 12 1 0.3333 30.48 0.3048
1 yard 36 3 1 91.44 0.9144
1 cm (centimeter) 0.3937 0.0382 - 1 0.01
I m (meter) 39.37 3.281 1.094 100 I
Square measures sq. inch sq. foot sq. yard cm1 m1
I square inch 1 - - 6.452 -
I square foot 144 1 0.1111 929 0.0929
Isquare yard 1296 9 1 8361 0.8361
1 cm2 0.155 - - I 0.0001
1m2 1550 10.76 1.196 10000 I
Cubic mo)asures cu. inch cu. foot US gallon em' dm'
I cubic inch I - - 16.39 0.0164
I cubic foot 1728 I 7.481 - 28.32
I US gallon 231 0.1337 I 3785 3.785
I cm' 0.061 - - 1 0.001
1 dm' 61.02 0.035 0.2642 1000 1
Weights lb Brit. ewt BriLt kg

1 0.009 - 0.454
1 pound
I long hundred-weight 112 1 0.05 50.8
1 long ton (Brit.) 2240 20 1 1016
I kg (kilogram) 2.205 0.020 0.00098 1

All about Machine Tools
Revised to Indian Standards
Heinrich Gerling
Directorof Trade,Schuerte (Ruhr)
English Translation ofRund urn die Werkzeugrnaschinen
Deals with everything connected with machine tools, their design and performance.
Graphical means of representation have been used to make the subjects mentioned in
this book easily understandable.
Eccentric Shafts
Contents: Turning Operations
Profile Turning

Manufacture of Cylindrical Bolts Manufacture of

Machining of Housings and Casting Mass

Production of Turned Parts Drilling and Boring Operations Drilling of Simple Holes

on the Drilling Machine Countersinking and Counterboring Operations Drilling of
Manufacture
Smooth and Accurate Holes Boring of Cross Holes on the Horizontal Boring Machine
of Bushes Manufacture of Tapered Parts Lathe Centre Holes for
ShapingandPlaningOperation
Taper Pins Milling Operations Plane Surfaces Keyways Slides Hexagons
Shaping of V-blocks
Manufacture of Parts on the Slotting Machine Slotting of Keyways Broaching
Planing of Guide Gibs

Parallels
Operations

Fine-Finishing Operations

Operation. Broaching of Multiple Spline Bores Grinding Operations
Threading Operations
on the 'furning Lathe with Taps and Dies
Shaft Bores
Threading
Cutting of Male Threads
Indexing Methods

Cutting of Internal Threads Manufacture of Gears Milling of Spur Gears by the
.
ISBN 81-224-1730-2
78812211417302
PuBUSHING FOR ONE WORLD
NEW AGE INTERNATIONAL (P) LIMITED, PUBLISHERS

{formerlYWii!YEasternlimited}
New Delhi. Bangalore . Chennai . Cochin . Guwahati. . Hyderabad
Jalandhar . Kolkata .1.ucknow . Mumbai . Ranchi
Visit us at www.newagepublishers.com

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REVISED SECOND EDITION

(f.U NEW AGE INTERNATIONAL PUBLISHERS

Materials NumericalOuantities Forms

REVISEDTO INDIAN STANDARDS

PUBLISHING FOR ONE WORLD

NEW AGE INTERNATIONAL (P).LIMITED, PUBLISHERS

New Delhi. Bangalore . Chennai . Cochin . Guwahati . Hyderabad

peset at Le-Studio, Gurgaon.

BLiSHING FOR ONE WORLD

!:WAGE INTERNATIONAL(P) LIMITED, PUBLISHERS

Measures and Weights 151

General properties of materials

Specific weight-Melting points-Coefficient of linear (thenna\) expansion

Specific weight =Weight per unit volume (gf/cm' or kgf/dm3)

-r Coefficient of linear (thermal)

Specific weight Material Coefficient of

Material Shrinkage Material Shrinkage

Grey cast iron 1% Brass 1.5% I

System of Designation or Iron and Steel 18:1762-1961

-< 0.5% Silicon

The System of Designation is as follows

Tensile strengths are on 30 nun Dia Test Bars as-cast.

E-Electric Furnace Steel; R-Open Hearth Steel; BO-Basic Oxygen

Steel castir1p IS:1030-1962

Specification on Structura1 and Heat treatable Steels

Flame and induction hardening IS: 3930-1966

Properties in quenched and tempered cO/u/itiolls Hardenillg temperature

Steeb for hardening mId tempering IS: 5517-1969

Cold roIled carbon steel sheets

Tensile strength C% Mn% S% P% For all types Typical applications

Hot roUed carbon steel sheet and strip

,9 Spring steel Hot-rolled spring steel IS:343 1-1965

Designation Grade C% Mn% Si% S%max P%max Cr% V% Typical applications

Cold RoBed Steel Strips for general engineering purposes IS:4030-1967

Temper Rockwell hard- C% Mn% S% P% Surface Typical applications

Steels for Rivet Bars IS: 1148-1973

Designation Tensile Elongation C% S% P% Typical applications

Free Cutting Steels 18:4431-1967

Designation Tensile Elongation C% Si% Un% S% P% Typical application.r

Black Bars for production of machined parts 18:2073-1970

Designation Tensile Elongation C% Si% Mn% S% P% Typical applications

IS No. Title See Page Designation Explanation.s

1977 Structural steels 5 St 32-0 St = Steel; 32 kgflmm2 minimum tensile strength

Tool and dye steels

Designation C% Si% Mn% Cr% Mo% V% W% Brinell Typical application

Tool and dye steels for cold work 18:3749-1966

T50 0.45--{).55 0.10-0.35 0.6O--{).9O - - - - 240 Covers the requirements

Steels for dye blocks for drop forgings

Designation C% Si% Mn% Ni% Cr% Mo% Brinell Typical applications

Classification of carbide tips according to their range of application (IS: 2428-1964)

:s '" Turning, milling. Cutting speed: medium.

Copper IS: 191-1967

Zinc IS: 4699-1968

Tin IS: 4280--1967

Aluminium IS: 734-1967

Aluminium FIA 99.8% Al Tensile strength May be cast, weldable