Dhananjay 28082019
Dhananjay 28082019
Dhananjay 28082019
OBJECTIVE
Goal-oriented professional, offering significant experience in operations for
enhancing Productivity, Delivering at Right Quality & Product Cost and ensuring Safety of People .
PROFILE SUMMARY
Over 24 years of experience in areas of :
Operations Management Engine Assembly/Testing
Program Management Engine machining head, block
Budgeting (Expense/Capital/Manpower) Capacity Enhancement
Line Balancing New Product Dev./Launch
Expertise as a Plant Head/Factory Manager in Engine / Auto Component Industry.
Expertise in managing profit and Loss of overall factory.
In-depth and hands-on experience in leading Engine assembly/Engine Testing
/Engine Machining Operations and ensuring compliance with quality/safety stand.
Expert in executing new projects by APQP and APDP. Proven expertise in Value
Engineering and Value Addition.
Comprehensive experience in numerous process improvement and operational
excellence initiatives based on Kaizen ,Six Sigma –Green belt and Lean
Manufacturing with respect to cost, resource deployment, time over-runs and
quality/safety compliance
Achievement oriented professional with excellent people management skills.
Expertise in evaluating different manufacturing strategy for machining.
CORE COMPETENCIES
Leading entire plant operations (Engine /Auto components plant) from all aspects.
Lead Engine operations from production planning, achievement of plan, execution
of shop-floor activities for existing products and the final execution for new pro.
Leading teams for optimization of process parameters; initiating process
improvements for achieving bottom line objectives (P/L) & productivity targets.
Identifying the areas of obstruction / quality failures and implementing system &
process changes for qualitative improvement, rejection control & productivity.
Monitoring development of new products with respect to cost, resource deployment,
time over-runs and quality compliance; evaluating production progress & taking
adequate corrective actions.
Leading teams for taking stringent quality measures and preparing necessary
documents to ensure compliance with pre-set standards viz. Lean Manufacturing,
Six Sigma, 5S, ISO 9001,QS9000 etc.
ORGANIZATIONAL EXPERIENCE
2) John Deere India Pvt. Ltd – 3 Years- (5th December 2012 to 15 Jan 2016)
Designation: Executive Manager II Engine Focus Factory
(Engine Assembly / T/ New Projects)
Reporting to Sr. GM Engine Focus Factory
Handled responsibility of Operations Head Engine Assembly /T for 2 years by
leading a team of 8 Supervisors and 152 associates.
Heads all new tractor projects for engine coming from Application Product
Delivery Process route and worked as Strategic Planner and Value
Engineering Manager for 1year.
Key Result Areas-Operations
Achieving daily, monthly, quarterly and yearly P, Q, C, D and M targets.
Key Result Areas-Strategic Planner/Projects/Value Engineering Manager.
Developing manufacturing strategy for machining options along with business
cases and discuss with Senior Leadership for taking investment decisions.
Executing globally impacting engineering change proposals in engines by closely
working with Global Teams.
4) Cummins India Ltd. Kothrud Pune: 9 years. (10th Dec 01 to 22 March 11)
Designation: Executive Manager Engine Assembly/Engine Performance.
Reporting to G.M Business Unit as “Section Head” in Engine A/Engine T
Key Result Areas-
Responsible for meeting P, Q, C, D and M targets. Budgeting and monitoring.
Continuous improvement in Engine Assembly and Engine T thru Six Sigma,
Kaizen, Ergonomics and seven steps Gemba Kaizen Projects.
5) Mahindra & Mahindra Ltd Mumbai: 2.5 years (16th July 99 to 5th Dec 01)
Designation: Deputy Manager Engine Assembly / Engine Performance
Key Result Areas-
Daily production and schedule adherence to target plan in Tran lift Automated
Electrified Monorail sequential engine assembly.
Achievements:
Reduced rejection at engine performance from 40000 PPM to 5500 PPM.
Achieved cost cutting of INR4 lacs / year by implementing alternative solution.
6) Bajaj Tempo Ltd. Akurdi Pune 35. -6 years (10th Aug 93 to 7th July 99)
Designation: Engineer (QC- Engine Assembly& Performance)-6 Years
Achievements:
Reduced % rejection at assembly from 12.5 to 2.0 at performance 16 to 1.5%
EDUCATION