DG 3000 I

3000W Digital Generator

and Battery Charger
WARNING!
Read the following instructions before using the product!
These instructions below are for your safety.PLEASE READ AND UNDERSTAND
THIS MANUAL COMPLETELY BEFORE OPERATING THE MACHINE, retain them
for future reference. Familiarize yourself with them to reduce hazards like
personal injuries and damage to property.

TABLE OF CONTENTS
Safety rules.………………….……………………………………………………………………………….2
Product specifications.……….………………………………………………………………………....9
Know your generator………………………………………………………………………….……..…10
Generator preparation……….…..……………………………………………….…….………….…13
Starting the generator………………………………………………………………………………....15
Stopping the generator…………………………………………………………………….……….…18
Subsequent starting of the generator……………………………………………………….….18
Using the generator.…………………………………..……………………………………….……...20
Maintenance……………….……………………………………………………………………………...26
Storage & ransportation…………………………………………………………………..……....33
Troubleshooting …………………….………………………………………………………….….…….35
Wiring diagram……………….…….………………………………………………………………...…37
A112003 Exploded View & Part List……………………………………………….……….......38

SAFETY RULES
Read and observe all warnings,
This safety alert symbol is used to
cautions, and instructions on the identify safety information about
generator and in this owner’s manual hazards that can result in personal
before operating your generator.
injury.
NOTE: The following safety
information is not meant to cover all A signal word (DANGER,
possible conditions and situations that WARNING, or CAUTION) is used with
may occur. Read the entire Owner’s the alert symbol to indicate the
Manual for safety and operating likelihood and the potential severity
instructions. Failure to follow of injury. In addition, a hazard symbol
instructions and safety information may be used to represent the type of
could result in serious injury or death. hazard.

2
DANGER indicates a hazard, which, fresh air.
if not avoided, will result in death or
serious injury. ONLY use a generator outdoors and far
away from open windows, doors, and
WARNING Failure to follow vents. These openings can pull in
WARNING instructions could result in generator exhaust.
severe injury or death to the engine Even if you use a generator correctly, CO
operator, a bystander, or a person may leak into the house. ALWAYS use a
inspecting or repairing the engine. battery-powered or battery-backup CO
CAUTION indicates a hazard, which, alarm in your house.
if not avoided, might result in minor If you start to feel sick, dizzy, or weak
after the generator has been running,
or moderate injury.
move to fresh air RIGHT AWAY. See a
CAUTION when used without the doctor. You could have carbon monoxide
alert symbol, indicates a situation that poisoning"
could result in damage to the engine FUEL IS HIGHLY FLAMMABLE AND
or generator. POISONOUS

EXHAUST FUMES ARE POISONOUS.

WARNING: This generator
may emit highly flammable and
DANGER: explosive gasoline vapors, which can
CARBON MONOXIDE cause severe burns or even death if
Using a generator indoors CAN KILL YOU ignited. A nearby open flame can lead to
IN MINUTES. explosion even if it isn’t directly in
Generator exhaust contains high levels contact with gasoline.
of carbon monoxide (CO), a poisonous
gas you cannot see or smell. If you can Always turn off the engine when
smell the generator exhaust you are refuelling. Allow generator to cool for at
breathing CO. But even if you cannot least 2 minutes before removing fuel
smell the exhaust, you could be cap. Loosen cap slowly to relieve
breathing CO. or it may cause pressure in tank.
unconsciousness and death within a Never refuel while smoking or in the
short time. Operate the engine in a well vicinity of an open flame.
ventilated area. Take care not to spill any fuel on the
engine or muffler when refuelling.
NEVER operate a generator inside If you swallow any fuel, inhale fuel
houses, garages, crawlspaces, or other vapor, or allow any to get in your eyes,
partly enclosed areas. Deadly levels of see your doctor immediately. If any fuel
carbon monoxide can build up in these spills on your skin or clothing,
areas. Using a fan or opening windows immediately wash with soap and
and doors does NOT supply enough

3
 water and change your clothes. extension cords.
When operating or transporting the Do not use in rainy conditions.
machine, be sure it is kept upright. If it Do not touch bare wires or
tilts, fuel may leak from the receptacles (outlets).
carburetor or fuel tank. Do not allow children or
Do not operate near open flame. non-qualified persons to operate.
Do not smoke near generator. ENGINE AND MUFFLER MAY BE HOT
Always operate on a firm, level
surface.
Do not overfill fuel tank. Gasoline may WARNING: This generator
expand during operation. Do not fill to produces heat when running.
the top of the tank. Allow for Place the machine in a place where
expansion. pedestrians or children are not likely
Always check for spilled fuel before to touch the machine.
operating. Avoid placing any flammable
Empty fuel tank before storing or materials near the exhaust outlet
transporting the generator. during operation.
Keep the machine at least 1m (3 ft)
from buildings or other equipment,
WARNING: This generator or the engine may overheat.
produces powerful voltage, which can Avoid operating the engine with a
result in electrocution. dust cover.
ALWAYS ground the generator
Temperatures near exhaust can exceed
before using it (see the “Ground the
150°F (65°C).
Generator” portion of the “GENERATOR
Do not touch hot surfaces. Pay
PREPARATION” section).
attention to warning labels on the
Generator should only be plugged
generator identifying hot parts of the
into electrical devices, either directly or
machine.
with an extension cord. NEVER Allow generator to cool down after use
connect to a building electrical system before touching engine or areas of the
without a qualified electrician. Such generator that become hot during use.
connections must comply with local CAUTION: Misuse of this generator
electrical laws and codes. Failure to
can damage it or shorten its life.
comply can create a back-feed, which
Only use generator for its intended
may result in serious injury or death to
purposes.
utility workers.
Operate only on dry, level surfaces.
Use a ground fault circuit interrupter
Allow generator to run for several
(GFCI) in highly conductive areas such
minutes before connecting electrical
as metal decking or steel work. GFCIs
devices.
are available in-line with some
Shut off and disconnect any

4
 malfunctioning devices from components, possibly leading to a
generator. generator failure.
Do not exceed the wattage capacity of READ INSTRUCTIONS IN OWNER’S
the generator by plugging in more GUIDE BEFORE USING CHARGER.
electrical devices than the unit can
handle. ONLY OPERATE IN WELL-VENTILATED
Do not turn on electrical devices until AREA .
after they are connected to the EXHAUST GAS CONTAINS POISONOUS
generator. CARBON MONOXIDE.
Turn off all connected electrical CHECK FOR SPILLED FUEL OR FUEL
devices before stopping the generator. LEAKS.
Turn the engine switch to “OFF”
STOP ENGINE BEFORE REFUELING.
position when the engine is not
DO NOT OPERATE NEAR FLAMMABLE
running.
MATERIALS.
ELECTROCUTION CAN OCCUR IF
IMPORTANT SAFETY
GENERATOR IS USED IN RAIN, SNOW,
INSTRUCTIONS OR NEAR WATER.
SAVE THESE INSTRUCTIONS - This
KEEP THIS UNIT DRY AT ALL TIMES.
manual contains important instructions
for the generator that
should be followed during installation
and maintenance of the generator.
During and after the use of the
generator, inspect both the generator
as well as extension and power supply
cords for damage resulting from
vibration. Have damaged items
repaired or replaced as necessary. Do
not use plugs or cords that show signs
of damage such as broken or cracked
insulation or damaged blades. Never use it indoor.

For power outages, permanently

installed stationary generators are
better suited for providing backup
power to the home. Even a properly
connected portable generator can
become overloaded. This may result in
overheating or stressing of the
Never use it in a wet condition.

5
Never directly connect it to a
house power system.
Stop engine when fueling.

CONNECTION TO A HOUSE
POWER SUPPLY
CONNECTION NOTES
Avoid connecting the generator to
commercial power outlet.
Keep it at least 1m(3ft) away from Avoid connecting the generator in
inflammable. parallel with any other generator.

WARNING: Before the

generator can be connected to a
building’s electrical system, a licensed
electrician must install an isolation
(transfer) switch in the building’s main
fuse box. The switch is the connection
point for generator power and allows
Never smoke when fueling. selection of generator or main line
power to the building. This will prevent
the generator from charging the main
power line (backfeeding) when the main
power supply has failed or has been
turned off for line repair. Backfeeding
can electrocute or injure line mainte-
nance personnel. Also, generator and
building electrical system damage can
occur when normal operating power
Don’t spill when fueling. returns if unit is used without an
isolation switch.

6
 WARNING: If this generator is
used as a supply for a building’s wiring
system as a standby, the generator must
be installed by a qualified electrician and
connected to a transfer switch as a
separately derived system in accordance
with the National Electrical Code, NFPA
70. The generator shall be connected to
a transfer switch that switches all
conductors excluding the equipment WRONG CONNECTION
grounding conductor. The frame of the
generator shall be connected to an
approved grounding electrode.
Any improper connection may cause
damage to the generator, or cause a fire.

EXTENSION CORD NOTES

CORRECT CONNECTION
When using an extension cord, its total
length should not exceed: ELECTRIC SHOCK PREVENTION
60 meters (196 ft) for cross section Never operate the engine in rain or
of 1.5 mm square. snow.
100 meters (328 ft) for cross section Never touch the machine with wet
of 2.5 mm square. hands or electrical shock will occur.
This extension cord should be Be sure to ground the generator.
protected by a tough flexible rubber
sheath (IEC 245) or the equivalent to
NOTE:
withstand mechanical stresses.
Use ground lead of sufficient
current capacity. Ground Lead
Diameter:
0.12 mm (0.005 in)/ampere
EX: 10 Ampere 1.2 mm (0.05 in)
GENERATOR GROUND
CIRCUIT
In order to prevent electric shock due to
shoddy electrical appliances or wrong
CORRECT CONNECTION use of electricity, the generator must be
grounded with a good-quality insulated

7
conductor.

CAUTION:
Make sure the control panel, louver and
the inverter bottom side cooling well and
without chips, mud and water come in. it
may damage the engine, inverter or
alternator if the cooling vent blocked.
Do not mix the generator with other stuff.
If moving, storing or running the unit, it
may cause the generator damage or
property safety issue when the generator
in leakage.

8
PRODUCT SPECIFICATIONS
Model A112003
Type Inverter
Generator Rated Frequency (Hz) 60
Rated Voltage (V) 120
Rated Output Power (KW) 2.8
Max Output Power (KW) 3.0
Power Factor 1.0
Charging Voltage (DC)(V) 12
Charging Current (DC)(A) 8
Overload Protect (DC) Non-fuse Protector
USB Port 5V, 1 A&2.1A
Phase Single
Single ylinder, 4- troke, orced
Engine Type
Engine ir ooling, OHV
Displacement (cc) 192
Fuel Type Unleaded Gasoline
Fuel Tank Capacity 3.9 US allon (15 liters)
Fuel Consumption
380
(g/KW.h)
17.5 hours (at 1/2 load) 8 hours
Continue Running Time
(at rated load)
Oil Capacity 0.41 uarts (0.45 liters)
Spark Plug Model No. F5RTC
Starting Mode Recoil Starter
Generator Length×Width×Height 27.9 x 17 x 21 inch (710 x 433 x 530 mm)
Set Net weight 110 lbs (50 g)

9
KNOW YOUR GENERATOR

1 Fuel auge 5 Air ntake

2 Fuel ank ap 6 Recoil tarter
3 Draw andle 7 Louver
4 Control anel 8 Muffler
Accessories
1 Socket Wrench 1pc

2 Oil unnel 1pc

3 Screw river 1pc

12V DC Battery
4 1pc
harging able

5 Spark lug rench 1pc

6 RV Adapter 1pcs

10
Control Panel

1 AC eceptacle 8 Engine witch

2 AC rotector 9 Ground erminal
3 DC eceptacle 10 Overload ndicator LED (red)
4 USB Port 11 Fuel ock nob
5 Low il arning LED (yellow) 12 DC protector
6 Economy ontrol witch 13 Choke knob
7 AC ilot LED (green)

The diagrams and pictograms herewith enclosed in this manual are a guide but
not necessarily an exact copy of the actual product.

2. “ON”: Ignition circuit is switched on.

CONTROL FUNCTION The engine runs on its position.
Engine switch 3. “START”: to start the engine.
The engine switch controls the ignition CAUTION:
system. Take your hand off the switch
immediately after the engine starts. If the
1. “OFF”: Insert the key provided, ignition switch is held down in the “Start”
ignition circuit is switched off. The position longer 5 seconds, it could
engine will not run. damage the starter,

11
 device below the specified rated output of
Oil warning light ( ellow)
the generator if the DC protector turns off.
When the oil level falls below the lower If the DC protector turns off again, stop
level, the oil warning light (yellow) comes using the device immediately and consult
on and then the engine stops customer service center.
automatically. Unless you refill with oil,
the engine will not start again. AC Protector
NOTE: If the engine stalls or does not The AC protector turns off automatically
start, turn the engine switch to “ON” and when the AC load exceeds the generator
then pull the recoil starter. If the oil rated output. Press to reset the AC
warning light (yellow) flickers for a few protector.
seconds, the engine oil is insufficient. Add
oil and restart.
CAUTION: Reduce the load to
AC pilot light ( reen) the specified generator rated output if the
The AC pilot light ( reen) comes on when AC protector turns off. If it turns off again,
the engine starts and produces power. consult our service center.
Economy control switch (ECS)
Overload indicator light ( ed) 1. “ON”
This light turns ON when the generator is When the ESC switch (Black) is turned to
overloaded and will cut power to the “ON”, the economy control unit controls
receptacles. the engine speed according to the
connected load. The results are better fuel
DC protector consumption and less noise.
The DC protector turns to “OFF” 2. “OFF”
automatically when electric device being When the ECS switch (Black) is turned
connected to the generator is operating to“OFF”, the engine runs at the rated
and current above the rated flows. To use speed 4500r/min regardless of whether
this equipment again, turn on DC there is a load connected or not.
protector by pressing its button to “ON”. NOTE: The ECS switch (Black) must be
1. “ON”: Direct current is output. turned to“OFF” when using electric
2. “OFF”: Direct current is not output. devices that require a large starting
current, such as a compressor of a
submergible pump.

CAUTION:
Reduce the load of the connected electric Fuel tank cap
Remove the fuel tank cap by turning it
12
counterclockwise. must add the proper amount of oil before
Fuel Cock Knob operating the generator for the first time.
The fuel cock knob is used to supply fuel The oil capacity of the engine crankcase is
from the fuel tank to the carburetor. 0.41qts (0.45 liters).
Ground (Earth) terminal Engine Oil Recommendations
Ground (Earth) terminal connects the Select good quality detergent oil bearing
earth line for prevention of electric shock. the American Petroleum Institute (API)
When the electric device is earthed, service classifications SJ, SL, or SM.
always the generator must be earthed. (Synthetic oils may be used.) Use the ASE
viscosity grade of oil from the following
chart that matches the starting
temperature anticipated before the next
oil changes. Recommended oil:

Choke knob
Pull the choke knob to close the choke
valve, push to open it.
“Close”: Higher fuel to air ratio.
“Open”: Lower fuel to air ratio.

GENERATOR
PREPARATION
USING THE GENERATOR FOR
THE FIRST TIME
Pre-operation checks should be
made each time the
generator is used. The following section
describes steps necessary to prepare the
generator for use. If after reading this
section, you are unsure about how to
perform any of the steps please call
customer service center. Failure to
perform these steps properly can damage
the generator or shorten its life. To add oil, follow these steps:
1. Make sure the generator is on a level
Step 1- ADD OIL
surface. Tilting the generator to assist in
The generator is shipped without oil. User filling will cause oil to flow into engine

13
 areas and will cause damage. Keep firmly before closing the access panel.
generator level!
2. Loosen the screw and remove the small
panel.

Step 2-ADD GASOLINE

DANGER: This generator
may emit highly flammable
and explosive gasoline vapors, which
can cause severe burns or even death
3. Unscrew the dipstick from the engine if ignited. A nearby open flame can
and set aside (Keep it clean). lead to explosion even if not directly in
contact with gasoline.
Use fresh (within 30 days from purchase),
kead-free gasoline with a minimum of 87
octane rating. Do not mix oil with
gasoline.

4. Using a funnel provided, add oil slowly To add gasoline, follow these steps:
to bring level to full. 1. Make sure the generator is on a level
surface.
2. Remove the fuel tank cap and set aside
(Keep it clean).
NOTE: The fuel cap may be tight and
hard to unscrew.
3. Slowly add unleaded gasoline into the
fuel tank until fuel indicator in the fuel
To check the oil level: wipe the dipstick level gauge moves to the “MAX” from
with a clean rag. Insert the dipstick into the “MIN”.
the oil fill opening without screwing in.
Remove the dipstick to check the oil
mark.
Slowly add more oil and repeat tep 5
until the oil mark reaches to the top of
the dipstick. Do not over fill the
crankcase. The generator is equipped
with a low oil sensor and will not start if Be careful not to overfill. The capacity of
the amount of oil is insufficient. the fuel tank is 3.9 US gallon.
Check for oil leaks. Tighten dipstick NOTE: Do not fill above the top of the
fuel filter. Gasoline will expand and spill
14
over during use when the fuel warms up in electrocution.
even with the fuel cap in place.
Ground the generator by tightening the
4. After refueling, make sure the tank cap grounding nut on the front control panel
is tightened securely. against a grounding wire. A generally
5. Wipe up any spilled fuel immediately acceptable grounding wire is a No. 12
with a clean, dry, soft cloth, since fuel AWG (American Wire Gauge) stranded
may deteriorate painted surfaces or copper wire. This grounding wire should
plastic parts. be connected at the other end to a copper,
brass, or steel-grounding rod that is driven
into the earth. Wire and grounding rods
IMPORTANT: are not included in generator contents.
Use only unleaded gasoline. The use of
leaded gasoline will cause severe damage Grounding codes can vary by location.
to internal engine parts. Contact a local electrician to check the
area codes.
Never use an oil/gasoline mixture.
Never use old gasoline.
Avoid getting dirt or water into the fuel
tank.
Gasoline can age in the tank and make
starting difficult. Never store
generator for extended periods of
time with fuel in the tank.
NOTE: Fuel deteriorates over
time. It may be DIFFICULT to STARTING THE
start the engine if you use fuel which
has been kept for more than 30 days. GENERATOR
Towards the end of the season, it is Before starting the generator, make sure
advisable to put only as much fuel in you have read and performed the steps in
the tank as you need for each use, since the “Generator Preperation” section of
it should be completely used up before this manual. If you are unsure about how
storing the product. Empty remaining to perform any of the steps in this manual
fuel from the tank and the please call customer service center.
CARBURETTOR when storing the
NOTE:
product for over 30 days.
The generator can be used with the rated
Step 3-GROUND (Earth) THE output load at standard atmospheric
GENERATOR conditions.
“Standard atmospheric conditions”
WARNING: Make sure to Ambient temperature 25
ground (earth) the generator. Failure to Barometric pressure 100kPa
properly ground the generator can result Relative humidity 30%
The output of the generator varies due to
15
change temperature, altitude (lower air
pressure at higher altitude) and humidity. WARNING: This generator
The output of the generator is reduced produces powerful voltage, which can
when the temperature, the humidity and result in electrocution.
the altitude are higher than standard ALWAYS ground the generator before
atmospheric conditions. using it (see the “Ground the Generator”
Additionally, the load must be reduced portion of the “Generator Preperation”
when using in a confined areas, as section).
generator cooling is affected. - Generator should only be plugged into
electrical devices, either directly or with
DANGER: CARBON an extension cord. NEVER connect to a
building electrical system without a
MONOXIDE.
qualified electrician. Such connections
Using a generator indoors CAN KILL YOU must comply with local electrical laws
IN MINUTES. and codes. Failure to comply can create a
Generator exhaust contains carbon back-feed, which may result in serious
monoxide (CO). This is a poison gas you injury or death to utility workers.
cannot see or smell. If you can smell the - Use a ground fault circuit interrupter
generator exhaust, you are breathing CO. (GFCI) in highly conductive areas such as
Even if you cannot smell the exhaust, you metal decking or steel work. GFCIs are
may be breathing CO. available in-line with some extension
cords.
NEVER use a generator inside homes, - Do not use in rainy or wet conditions.
garages, crawlspaces, or other partly - Do not touch bare wires or receptacles
enclosed areas. Deadly levels of carbon (outlets).
monoxide can build up in these areas. - Do not allow children or non-qualified
Using a fan or opening windows and doors persons to operate.
does NOT supply enough fresh air.
ONLY use a generator outside and far
CAUTION: Disconnect all
away from windows, doors, and vents.
These openings can pull in generator electrical loads from the generator before
exhaust. Even if you use a generator attempting to start.
correctly, CO may leak into the home. STARTING THE ENGINE
ALWAYS use a battery- powered or 1. Unplug all electrical devices from the
battery-backup CO alarm in the home. generator during starting. Otherwise it
If you start to feel sick, dizzy, or weak can be difficult for the engine to start.
after the generator has been running,
move to fresh air RIGHT AWAY. See a
doctor. You may have carbon monoxide
poisoning.

16
2. Check that the generator is properly NOTE: Grasp the carrying handle firmly
grounded (Refer to “Ground the to prevent the generator from falling
Generator”). over when pulling the recoil starter.
3. Check the oil and fuel levels.
4. Turn the ECS switch (Black) to “OFF”
position.

5. Turn the engine switch (Red) to “OFF” 9. After the engine starts, warm up the
position. engine until the engine does not stop.
when press the choke knob full in.
10. Push the choke knob fully in.

11. Allow the generator to run for several

minutes before attempting to connect
any electrical devices. This allows the
generator to stabilize its speed and
6. Pull the choke knob fully out. temperature.
NOTE:
When starting the engine in areas where
WARNING: The choke is not the ambient temperature is below 0°C
required to start a warm engine. Press the (32°F), the engine automatically operates
choke knob full in. at the rated r/min (2800 r/min) for 5
minutes to warm up the engine regardless
of the economy control switch position.
The economy control unit operates
normally afterwards if the economy
7. Turn the fuel cock knob to “ON”
control switch is turned to “ON” position.
position.

0
speed (2800r/min) for 5 minutes to warm
up the engine.
8. Pull slowly on the recoil starter until it is
5 , the engine will run at the
engaged, then pull it .
speed (2800r/min) for 3 minutes to warm
17
up the engine.

above time period, while the ECS switch

(Black) is “ON” position.
ECONOMY CONTROL SWITCH
This generator is equipped with an
Economy Control Switch. Engaging the 3. Turn the engine switch to “OFF”
switch will automatically adjust the engine position.
speed to match the load at hand. When
an electrical device comes on line, the
generator engine will automatically speed
up to supply the power needed and will
slow down as the need decreases. The
variable engine speed can reduce fuel
consumption and noise level. When the
economy swich is off, the engine runs at
normal speed continuously.

4. Turn the fuel cock knob to “OFF”.

STOPPING THE
GENERATOR
To Stop The Generator
1. Turn off any electric devices prior to WARNING: Allow the generator
unplugging them from the generator.
to cool for several minutes before
NOTE: Unplugging running devices can touching areas that become hot during
cause damage to the generator use.
2. Turn the economy control switch
(Black) to the OFF position.
CAUTION: Allowing gasoline to
sit in the fuel tank and carburettor for
more than 30 days can make it difficult to
start the generator in the future. Drain off
the gasoline, refering to generator
“Generator Storage“ section.
2. Disconnect any electric devices.
SUBSEQUENT
STARTING OF
18
 ensure that the engine crankcase contains
THE GENERATOR sufficient lubricant.

PRE-OPERATION CHECK To check or add oil, follow these steps:

NOTE: 1. Place the generator on a level
Pre-operation checks should be made surface.
each time the generator is used. 2. Open access panel. Clean around oil
The engine and muffler will be very hot fill hole. Remove dipstick and wipe the
after the engine has been run. dipstick with a clean rag. Insert the
Avoid touching the engine and muffler dipstick into the oil fill opening
while they are still hot with any part of
without screwing in. Remove the
your body or clothing during inspection or
dipstick to check the oil mark. Add
repair.
recommended oil if the oil mark
covers less than specified level.
WARNING: 3. Slowly add more oil until the oil mark
If any item in the re-operation check is
reaches to the top of dipstick. Do not
not working properly, have it inspected
over fill the crankcase.
and repaired before operating the
generator. 4. Tighten dipstick firmly, then reinstall
The condition of a generator is the small panel before starting the engine.
owner’s responsibility. Vital components 5. Check generator for oil leakage.
can start to deteriorate quickly and The point where abnormality was
unexpectedly, even if the generator recognized by use.
unused. 6. Check operation. If necessary, add
recommended oil to specified level.
IMPORTANT: At this point 7. If necessary, consult our company
the user should be familiar with the authorized dealer.
procedures described in the section titled Step 2 - CHECK THE FUEL
“Using the Generator for the First Time.” LEVEL
If the user has not yet read this section, go Before starting the generator, check to
back and read it now.
see that there is sufficient gasoline in
If this is not the first time using the
the fuel tank. Add additional gasoline
generator, the user should take the
following steps to prepare it for
as necessary but leave sufficient room
operation. in tank for expansion.
Step 1 - CHECK THE OIL
WARNING: This generator
Oil consumption is normal during
generator use. The generator is equipped may emit highly flammable and
with a low oil pressure shutoff to protect explosive gasoline vapors, which can
it from damage. The oil level of the engine cause severe bums or even death if
should be checked before each use to ignited. A nearby open flame can lead

19
to explosion even if not direcdy in copper wire. This grounding wire should
contact with fuel. be connected at the other end to a
copper, brass, or steel-grounding rod
Do not operate near open flame.
that is driven into the earth. Wire and
Do not smoke near generator. grounding rod are not included in
Always operate on a firm, level generator contents.
surface. Grounding codes can vary by location.
Always turn generator off before Contact a local electrician for area
refueling. Allow generator to cool for codes.
at least 2 minutes before removing
fuel cap. Loosen cap slowly to relieve
pressure in tank.
Do not overfill fuel tank. Gasoline may USING THE
expand during operation. Do not fill to
the top of the tank. Allow for GENERATOR
expansion.
Always check for spilled fuel before WARNING: When this
operating. Clean up any spilled fuel generator is used on a building’s wiring
before starting. system, the generator must be installed
Empty fuel tank before storing or by a qualified electrician and connected
transporting the generator. to a transfer switch as a separately
Before transporting, turn fuel the air derived system in accordance with the
vent knob to OFF position. National Electrical Code, NFPA 70. The
generator shall be connected to a
IMPORTANT: transfer switch that switches all
Use only UNLEADED gasoline. conductors other than the equipment
Do not use old gasoline. grounding conductor. The frame of the
Never use an oil / gasoline mixture. generator shall be connected to an
Avoid getting dirt or water into the approved grounding electrode.
fuel tank. For power outages, permanently
Step 3 - GROUND THE installed stationary generators are
GENERATOR better suited for providing backup
power to the home. Even a properly
WARNING: Failure to connected portable generator can
properly ground the generator can become overloaded. This may result in
result in electrocution. overheating or stressing the machine’s
Ground the generator by tightening the components, possibly leading to a
grounding nut on the front control panel generator failure.
against a grounding wire. A generally Before connecting electrical devices,
acceptable grounding wire is a No. 12 allow the generator to run for a few
AWG (American Wire Gauge) stranded
20
minutes to stabilize the speed and you plan to connect, find the rated (or
voltage output. running) wattage of each device. This
number should be listed somewhere on
the device or in its instruction manual.
CAUTION: Become familiar If this wattage cannot be found,
with the markings on the panel before calculate it by multiplying the Voltage
connecting electrical devices. requirement by the Amperage drawn:
Connect electrical devices running on
Watts = Volts x Amperes
AC current according to their wattage
requirements. The chart shows the When the rated wattage requirement
rated and surge wattage of the of each electrical device has been
generator. determined, add these numbers to find
the total rated wattage needed. If this
The rated (running) wattage is the
number exceeds the rated wattage of
wattage the generator can produce on
the generator, DO NOT connect all
a continuous basis.
these devices. Select a combination of
The surge wattage is the maximum electrical devices, which have a total
amount of power the generator can rated wattage lower than or equal to
produce for an extremely short period the rated wattage of the generator.
of time (seconds). Many electrical
devices such as refrigerators require
CAUTION: The generator can
short bursts of extra power in addition
to the rated wattage listed by the run at its surge wattage capacity for
device to start their motors. The surge only a short time. Connect electrical
wattage ability of the generator covers devices requiring a rated (running)
this extra power requirement. wattage equal to or less than the rated
wattage of the generator. Never
Rated connect devices requiring a rated
Surge wattage equal to the surge wattage of
Item (Running)
Wattage the generator. This can trip the circuit
Wattage
protectors (circuit breakers).
A112003 2800 3000 NOTE: Check the wattage on the
electrical device. Once the electrical
devices that will be powered by the
Generator Wattage
The total running wattage requirement generator have been determined,
of the electrical devices connected to connect these devices according to the
the generator should not exceed the following procedure:
rated wattage of the generator itself. 1. Plug in each electrical device, making
To calculate the total wattage sure that the device is turned off.
requirement of the electrical devices 2. Check the overload light and power
21
 indicator light. If the overload light *NR = Not Recommended
(RED) is on and the inner electronic - Maximum Extension Cord Lengths by
breaker cut power to the receptacles. Power Requirement.
To recover the power, shut down the If an overload occurs, shut down the
engine, wait until the light turns off, generator. Unplug all electrical devices
disconnect the plugs and restart the and wait five minutes. Then, start the
generator. If the inner electronic unit back up again to get power back.
breaker does not reset, wait several
minutes and try again. (The manual AC APPLICATION RANGE
overload protector could turn off, When using the generator, make sure the
press to reset it). If the power light total load is within rated output of a
still does not come on, call the generator. Otherwise, generator damage
customer service number for further may occur.
instructions. Rated
Power
AC output
factor
CAUTION: Do not connect power
50Hz loads to the generator. 1 2,800W
SOME NOTES ABOUT POWER
CORDS 0.8-0.95 2,240W
Long or thin cords can drain the power
0.4-0.75
provided to an electrical device by the
(Efficiency 950W
generator. When using such cords, 0.85)
allow for a slightly higher rated wattage Rated
requirement by the electrical device. voltage 12V
See Table 1 for recommended cords Rated
based on the power requirement of the current 8A
electrical device. NOTE:
TABLE 1
Device Amps 2.5 5 7.5 10 15 each device is used by itself.
Requir
ement Watts 300 600 900 1200 1800
s (120V) power is possible but total wattage should
not exceed the rated output.
#8
wire
NR NR NR NR NR EXAMPLE:
Max. Generator rated output 2,800W
Cord #10
NR NR 350 250 150 Frequency Power
Lengt wire
(ft) #12
NR 300 200 150 100
factor
by wire AC 1.0 2,700W
Wire #14
Gauge wire
375 200 125 100 65 0.8 2,140W
#16
250 125 100 50 NR
DC -- 96W(12V/8A)
wire The overload indicator light (Red) comes
22
on when total wattage exceeds the Be sure all electric devices
application range. (See “CONTROL including the lines and plug
FUNCTION” section for more details.) connections are in good condition
CAUTION: Be sure the total before connection to the generator.
load is within generator rated Be sure any electric devices are
output otherwise generator damage turned off before plugging it in.
will occur. Be sure the total load is within
generator rated output.
NOTE:
Some precision equipment is voltage
Be sure the receptacle load current
sensitive and may require a more is within receptacle rated current.
uniform voltage supply than portable 1. Wind the power lead 2 or 3 turns
generators provide. Examples include around handle.
some medical equipment, electronic
controllers, PC, Electronic computers,
microcomputer based equipment or
battery chargers, and some inverters that
sense peak and RMS voltage values.
Consult the precision equipment vendor
before relying on any portable generator 2. Start the engine.
to provide power to such equipment. 3. Allow the generator to run for several
minutes before attempting to connect
equipment, advice should first be any electrical devices.
obtained from the manufacturer, a 4. Plug in to the AC receptacle.
medical professional or hospital. 5. Make sure the AC pilot light is on.
6. Turn the economy control switch to
general-purpose electric motors have the “ON” position and turn on any
High starting currents, and cannot electric devices.
therefore be used, even if they lie within
the supply ranges given in the above
table. Consult the equipment
manufacturer for further advice.

ALTERNATING CURRENT
CONNECTION
NOTE:
NOTE: Make sure to ground the The economy control switch must be
generator.
turned to “OFF” when using electric
devices that require a large starting
current, such as a compressor or a
CAUTION: submergible pump.
Overload indicator light (Red)
23
The overload indicator light ( ed) comes as a compressor or a submergible
on when an overload of a connected pump. However, this is not a
electrical device is detected, the inverter malfunction.
control unit overheats, or the AC output The ECS switch (Black) must be turned to
voltage rises. Then, the electronic “OFF” to increase engine speed to rated
breaker will activate, stopping power rpm. If the generator is connected to
generation in order to protect the multiple loads or electricity consumers,
generator and any connected electric please remember to first connect the
devices. The AC pilot light (green) will one with the highest starting current,
go off and the overload indicator light and last connect the one with the lowest
(red) will stay on, but the engine will starting current.
not stop running. When the overload
indicator light (Red) comes on and 12V DC OUTLET
power generation stops, proceed as The 12V DC outlet can be used with the
1. Turn off any connected electric devices
follows: supplied charge cable and USB charger
and stop the engine. and other commercially available 12V
2. Reduce the total wattage of DC automotive style plugs. The DC
connected electric devices within the output is unregulated and can damage
application range. some products. Confirm your accessory
3. Check for blockages in the cooling air input voltage is at 12V DC. When using
inlet and around the control unit. If the DC outlet turn the Economy Control
any blockages are found, remove it. Switch to the “OFF” position.
4. Check the AC overload protector.
When it turns off, press to reset it.
WARNING: Do not operate a
Otherwise, it’s not necessary to reset
device while it is plugged in to the 12V
it.
DC.

Battery charging

CAUTION
5. After checking, restart the engine. Be sure the battery leads are
NOTE: properly connected
The generator AC output Be sure the breather hose is properly
automatically resets when the engine connected and is not damaged or
is stopped and then restarted. obstructed.
The overload indicator light (Red) may At full charge, electrolyte specific
come on for a few seconds at first gravity is between 1.26 and 1.28.
when using electric devices that Check specific gravity hourly.
require a large starting current, such Never smoke or make and break
24
 connections at the battery while
charging. Sparks may ignite the
battery gas.
Battery electrolyte is poisonous and
dangerous, causing severe burns, etc.
contains sulfuric (sulphuric) acid. Avoid
contact with skin, eyes or clothing.
Antidote
EXTERNAL-Flush with water INTERNAL- 3. Make sure that the DC protector is
Drink large quantities of water or milk. turned on.
Follow with milk of magnesia, beaten
egg or vegetable oil.
immediately.
EYES: Flush with water for 15 minutes
and get prompt medical attention. 4. To connect the red battery charger lead
Batteries produce explosive gases. Keep to the positive (+) battery terminal, and
sparks, flame, cigarettes, etc. connect the black lead to the negative (-)
Ventilate when charging or using in battery terminal. Do not reverse these
closed space. Always cover eyes when positions.
working near batteries. KEEP OUT OF
REACH OF CHILDREN.
Charge the battery in the correct
procedure by following instructions in
the owner’s manual for the battery.

1. Wind the battery charging lead

(furnished as an accessory) 2 or 3 turns
around the handle and plug into DC
receptacle.

CAUTION

battery terminals securely so that they

2. Start the engine. Turn the ECS switch
are not disconnected due to engine
(Black) “OFF”.
vibration or other disturbances.
automatically
if current above the rated flows during

25
 battery charging. Beforing restarting to
charge the battery, press to resetthe DC
protector. If the DC protector turns off
again, stop charging the battery
immediately and consult our service
center.
5. Disconnect the plug from the receptacle,
and remove the charge lead after fully
charged.

MAINTENANCE
Regular maintenance is most important for best performance and safe operation.
WARNING: Stop the engine
before starting maintenance
work.
Proper routine maintenance of the generator will help prolong the life of the
machine and trouble-free, as well as eco-friendly.
If there are any questions about the maintenance procedures listed in this manual,
please call our service center.
Recommended maintenance schedule as below.

Pre-Op- First 8 Every Every 3 Every 6 Every As

eration hours months months year
Items Frequency check 25 neces-
or 50 or 100
(daily) hours sary
hours hours
Check-level
Engine oil
Replace * *
Air filter Check/Clean/Replace *
Check/clean/Adjust
Spark plug *
gap

Fuel tank & Check-refill *

fuel filter** Clean

Check fuel hose for

Fuel line *
crack or damage
Choke
Check choke operation
knob
Valve
Check-adjust
clearance*
When engine is cold
*
Decarboniz More frequently *
26
 ation

Fittings/ Check all fittings and

Fasteners fasteners correct if
necessary
Idle Check/adjust engine
speed** idle speed
Crankcase Check breather hose
breather for cracks or damage *
system**
Muffler Check /Clean/ eplace
*
screen**
Cylinder Clean p <225cc, every 125hrs
head, piston Carbon ** 225cc, every 250hrs
** The installation and major repair work shall be carried out only by our authorized
dealer or other specifically trained personnel.
* Clean/change more often under dusty conditions or operating under heavy load.
from the engine may contain poisonous
CO, inhalation can cause shock,
CAUTION unconsciousness and even death.
works
under high temperature or heavy load, CLEANING THE GENERATOR
change the oil every 25 hours. Never clean the generator when it is
running! Never clean with a bucket of
dusty or other severe circumstances, water or a hose. Water can get inside the
clean the air filter element every 10 working parts of the generator and cause
hours; If necessary, change the air filter a short circuit or corrosion.
element every 25 hours.
Always try to use the generator in a cool,
time (hour), the one which comes first dry place. If the generator becomes dirty,
should govern. clean the exterior with a damp cloth, a
soft brush, a vacuum or pressurized air.
to maintain your engine, do it as soon as
possible.
CHECKING THE OIL
Check the oil level of the generator
WARNING
according to the Recommended
Stop the engine before servicing. Put the
Maintenance Schedule above. The
engine on a level surface and remove
generator is equipped with an automatic
the spark plug cap to prevent the engine
shutoff to protect it from running on low
from starting. Do not operate the engine
oil. The generator should be checked
in a poorly ventilated room or other
before each use for proper oil level. This
enclosed area. Be sure to keep good
is a critical step for proper engine starting.
ventilation in working area. The exhaust
To check the oil level:
27
1. Make sure the generator is on a level Step 1: rain the engine oil
surface.
1. Place the machine on a level surface
2. Open access panel. Clean around oil fill. and warm up the engine for several
Remove dipstick and wipe the dipstick minutes. Prepare a used-oil pan and
with a clean rag. Insert the dipstick into socket wrench in advance.
the oil fill opening without screwing in. 2. Then stop the engine.
Remove the dipstick to check the oil 3. Tilt the generator so the used-oil pan
mark. Add oil if the oil mark covers less could be placed under the oil drain
than one half of the dipstick. position and a socket wrench could be
3. Slowly add more oil and repeat step 2 put inside to release the oil drain
until the oil mark reaches to the top of screw.
dipstick . Do not over fill the crankcase.

4. Reinstall oil dipstick and access panel.

CHANGING/ADDING OIL
Avoid draining the engine oil immediately
after stopping the engine. The oil is hot
and should be handled with care to avoid
burns.
Change the oil according to the
Recommended Maintenance Schedule
4. Replace the generator on a level
above. Change the oil when the engine is
surface, so that the oil can be
warm. This will allow for complete
completely drained. Keep generator
drainage. Change oil more often if
level!
operating under heavy load or high
5. Check the oil drain screw. If damaged,
ambient temperatures. It is also
replace.
necessary to drain the oil from the
6. Retighten the oil drain screw.
crankcase if it has become contaminated
with water or dirt. The oil capacity of the Drain Screw Torque:
generator engine is 0.41 qts. Add oil 17 N.m (1.7 kgf.m, 12 lbf.ft).
when the oil level is low. For proper type 7. Check for any oil leaks round the oil
and weight of oil refer to “add oil” drain screw.
portion of the “Generator Preparation” 8. Clean any oil spillage round the oil
section. drain screw.
28
 above. To inspect the spark plug:
CAUTION: Never dispose of 1. Loosen bolts and the access panel.
used motor oil in the trash or down a
drain. Please call a local recycling center
or auto garage to arrange oil disposal.

Step 2 efill ngine il

CAUTION 2. Remove spark plug boot. Be careful

Do not tilt the generator when adding not to tear insulation or wire.
engine oil. Tilting the generator to assist 3. Unscrew the spark plug
in filling will cause oil to flow into engine counterclockwise from the engine by
areas and will cause damage. Keep the spark plug wrench provided. There
generator level! is limited space for the wrench to turn.
Use both rows of holes in the spark plug
Refer to the “ADD OIL” in the “Generator wrench to gain leverage to loosen the
Preparation”. plug.
SPARK PLUG INSPECTION
WARNING: When pull the
recoil starter and check the
spark plug for spark strength:
To prevent FIRE HAZARDS be sure
fuel is not present in the spark plug
area.
To prevent FIRE HAZARDS be sure to 4. Visually inspect the spark plug for
place the spark plug as far way as cracks or excessive electrode wear.
possible from the spark plug hole Replace as necessary.Remove the
and carburetor area. carbon. The porcelain insulator around
To prevent ELECTRIC SHOCK do not the center standard electrode of spark
hold spark plug lead with hand while plug should be a medium-to-light tan
testing. color.
5. Measure the plug gap with a wire
You should periodically remove and thickness gauge. The gap should be
inspect the spark plug. 0.6-0.7 mm (0.024-0.028 in).
The spark plug is important for proper
engine operation, which should be
checked periodically.
A good spark plug should be intact, free
of deposits, and properly gapped. Refer
to Recommended Maintenance
Schedule
29
6. If re-using the spark plug, use a wire
brush to clean any dirt from around the WARNING
spark plug base then re-gap the spark The carburetor is a vital part of the
plug. engine. Adjusting should be left to our
7. Screw the spark plug back into the company authorized dealer with the
spark plug hole using the spark plug professional knowledge, specialized date,
wrench. Do not over-tighten spark plug. and equipment to do so properly.
Recommended tightening of spark plug
is 1/2 to 3/4 of a turn after spark plug
gasket contacts spark plug hole. AIR FILTER
Routine maintenance of the air cleaner
Spark Plug Torque: 17.5 N*m helps maintain proper airflow to the
(1.75kgf*m, 13 lbf*ft) carburetor. Occasionally check that the
air cleaner is free of excessive dirt. Refer
to Recommended Maintenance Schedule
NOTE: If a torque wrench is not
above.
available when installing a spark plug, a
good estimate of the correct torque is
1/4-1/2 turn past finger tight. However, CAUTION: running the engine
the spark plug should be tightened to the with dirty, damaged or missing air
specified torque as soon as possible. cleaner element will cause the engine to
wear out prematurely.
8. Reinstall the spark plug boot and spark
plug cover. 1. Loosen the screws, and remove the
9. Reinstall the access panel and tighten access panel.
the bolts.
ut the screw 1 & 4 in the access
panel, but do not tighten it fully.
ut the screw 3 & 6 in the access
panel, but do not tighten it fully.
ut the screw 2 & 5 in the access
panel, but donot tighten it fully.
2. Remove the clip holding the air filter
cover . Take out the air filter cover and
foam element .

4) tighten all screws well

CARBURETOR ADJUSTMENT

30
 8. Reinstall the air filter element, replace
the air filter cover in its original position.
9. Reinstall the access panel and tighten
the screw.
ut the screw 1 & 4 in the access
panel, but do not tighten it fully.
Remove the foam from air filter. ut the screw 3 & 6 in the access
Check and clean the air filter, replace panel, but do not tighten it fully.
with a new one if the element is ut the screw 2 & 5 in the access
damaged. panel, but do not tighten it fully.
Good air filter can be washed in soapy
water, dried and reused.

CAUTION
Do not wring out the foam element when
squeezing it. This could cause it to tear.
6. Oil the foam and squeeze out excess
oil. It should be wet but not dripping.
7. Wipe off excessive oil from the air
cleaner case. Small amount of oil in the 4) ighten all screws well
element is normal and necessary for the
engine to work properly.
CAUTION:
Be sure the foam element sealing
surface to match the air filter case, so
there is no air leak.
The engine should never run without
the element; excessive piston and
cylinder wear may result.
Never use solvent while smoking or in
the vicinity of an open flame.
Running the engine with dirty,
damaged or missing air cleaner
element will cause the engine to wear
out prematurely.
MUFFLER SCREEN AND SPARK
ARRESTER
WARNING: The engine and
muffler will be very hot after

31
the engine has been run. Avoid to avoid damaging or scratching of
touching the engine and muffler while muffler screen and spark arrester.
they are still hot with any part of your
body or clothing during inspection or
repair.
1. Remove the 8 pcs, and then
pull outward on the areas of the
black cover
5. Check the muffler screen and spark
arrester. Replace them if damaged.
6. Reinstall the spark arrester and muffler
screen and the muffler cap.
7. Reinstall the cover and tighten the
screws.
FUEL TANK FILTER
2.
muffler
WARNING
.
Never use the gasoline while smoking or
in the vicinity of an open flame.
1. Remove the fuel tank cap and filter.
2. Clean the filter with gasoline.
3. Wipe the filter and install it.
4. Retighten the fuel tank cap.
NOTE: Be sure the fuel tank cap is
3. Use a flathead screw driver to pry the tightened securely.
spark arrester out from the muffler.
Remove the spark arrester.

4. Remove the carbon deposits on the

muffler screen and spark arrester using
a wire brush.

CAUTION
When cleaning, use the wire brush lightly
32
STORAGE
To store the machine for more than 30
days will require some preventive
procedures to guard against
deterioration.

DRAINING THE FUEL TANK

Clean fuel tank each year or before
storing the generator for extended 6. Insert the fuel drain hose of the
periods of time. To drain the fuel tank carburettor into the fuel container.
and carburetor: 7. Drain the fuel from the carburettor by
loosening the drain screw on the
1. Turn the engine switch to “OFF”.
carburetor float chamber.
2. Remove the fuel tank cap, remove the
filter.
3. Drain the fuel from the fuek tank into
an approved gasoline container using a
commercially available hand siphon.

8. Retighten the drain screw.

4. Once fuel is drained, reinstall the fuel 9. Turn the engine switch to “OFF”.
cap. 10. Reinstall the access panel following
below.
ut the screw 1 & 4 in the access
WARNING:
panel, but do not tighten it fully.
Fuel is highly flammable and poisonous. ut the screw 3 & 6 in the access
see “SAFETY INFORMATION” section panel, but do not tighten it fully.
carefully. ut the screw 2 & 5 in the access
panel, but do not tighten it fully.
CAUTION
Immediately wipe off spilled fuel with a
clean, dry, soft cloth, since fuel may
deteriorate painted surfaces or plastic
parts.
5. Remove the six screws, and then
33
 2. Pull the Choke knob to out
OFF position. Recoil start the engine by
turning over several times (with
ignition off) to coat the cylinder walls
with oil.
3. Pull the recoil starter until you feel
compression. Then stop pulling. (This
prevents the cylinder and valves from
rusting).
4. Clean exterior of the generator.
4) tighten all screws well 5. Store the generator in a cool,dry,
11. Start generator without any device well-wentilated place, with the cover
connected to it until it stops. This burns placed over it.
out the any fuel in the carburetor. 6. Do not obstruct any ventilation
openings.
7. The generator must remain in a
CAUTION
vertical position when stored, carried
electrical
or operated.
devices.
8. If the generator is being stored for
short periods of time (within 30 days),
depends on the amount of the fuel left
add stabilized fuel to the fuel tank until
in the tank.
full.
NOTE:
NOTE: Filling the tank reduces the
Slightly tight the screw at first. Do not
amount of air in the tank and helps
tight the screws too firmly. Until all
reduce deterioration of fuel. Run the
screwed into, and then tightened firmly.
engine for 2-3 minutes allowing
12. Store the emptied gasoline in a
stabilized fuel mixture to circulate
suitable place.
through the carburetor.
9. In order to prevent corrosion, please
CAUTION: Do not store fuel coat antirust oil on all screw, at least
for more than 3 months. once half one year.
CAUTION:
DRAIN THE ENGINE OIL
Never place any type of storage cover
Refer to the “CHANGING/ADDING OIL” on the generator while it is still hot.
in the “MAINTENANCE”
TRANSPORTATION
ENGINE Keep the generator upright. Never
1. Remove the spark plug, pour about place the generator side down. Doing
one tablespoon of SAE 10W30 or so will make it difficult to start.
20W40 motor oil into the spark plug Tighten fuel cap. Drain the fuel tank if
hole and reinstall the spark plug. possible (see “Drain the Fuel Tank”).

34
TROUBLESHOOTING
IMPORTANT: If trouble persists, please call our customer service center.
Problem Cause Solution
Engine switch in “OFF”
Set engine switch to “ON” position.
position
Fuel ock nob in “OFF”
Set Fuel ock nob to “ON” position.
position
Pull the hoke nob fully out
Press the hoke nob ull in
hen warm sta
Engine is filled with
Change the fuel in the tank.
contaminated or old fuel
Not enough oil in crankcase Add or replace engine oil.
Spark plug is dirty or wet Remove carbon or wipe spark plug dry.
Spark plug is broken. Replace spark plug.
Generator is not on level Move generator to a level surface to prevent low
surface oil shutdown from triggering.
Get a professional engine tune-up at an
Engine needs maintenance
Engine will authorized small engine repair shop
not start Generator was tilted when Remove spark plugs, turn off engine switch then
adding oil, or shipped pull recoil starter four times to remove oil from
side down the combustion chamber.
Compression Insufficient
Worn out piston and
Consult our customer service center
cylinder
Loose cylinder head nuts Tighten nuts properly.
Damaged gasket Replace gasket
Fuel systems: No fuel supplied to combustion chamber
1.No fuel in tank Refuel
2.Clogged fuel line Clean fuel line
3.Clogged carburetor Clean carburetor
4. Air filter is dirty. Clean or replace air filter.
5.Faulty ignition system Consult service center
Engine Not enough oil in crankcase Add or change oil
stops Engine is out of fuel Add fuel.

35
Blue smoke Generator inclined, oil
Move generator to a level position
in exhaust entered c
Too much oil was added to
Drain excessive oil.
the crankcase.
Generator Bad connecting wires/cables. If using an extension cord, try a different one.
runs but Bad electrical device
does not Try connecting a different device
connected to generator.
support all
Perform these steps: 1. Turn off all electrical
electrical
devices. 2. Unplug all electrical devices. 3. Shut
devices Generator is overloaded,
down the engine. 4. Wait several minutes and
connected. Overload light is on
then start the engine. 5. Try connecting fewer
electrical loads to the generator.
Short in one of the Try disconnecting any faulty or short-circuited
connected devices. electrical loads.
Generator Safety device (DC protector)
Press the DC protector to “ON”
does not to “OFF”
produce
The AC pilot light ( reen)
power Stop the engine, then restart
go off

36
WIRING DIAGRAM

37
A112003 EXPLODED VIEW AND PART LIST
FIG.1 Control Panel

Refe# Description Qty/pc Stock#

1-1 apping crew - uel witch od 6 A11200 3-1-1
1-2 ross crew M 4 14 8 A11200 3-1-2
1-3 top witch (black), mart witch 1 A11200 3-1 -3
1-4 ilot ig ht 3 A11200 3-1-4
1-5 oint 2 A11200 3-1-5
1-6 anel 1 A11200 3-1-6
1-7 30A ocket 1 A11200 3-1-7
1-8 20A ocket 1 A11200 3-1-8
1-9 30A A C rotector 1 A11200 3-1-9
1- 10 20A AC protector 1 A11200 3-1- 10
1- 11 DC rotector 1 A11200 3-1- 11
1- 12 USB oltage tabilizer 8 A11200 3-1- 12
1- 13 USB ort 1 A11200 3-1- 13
1- 14 ide ov er 2 A11200 3-1- 14
1- 15 M4 apping crew 8 A11200 3-1- 15
1- 16 uel witch 1 A11200 3-1- 16
1- 17 uel ipe 2 A11200 3-1- 17
1- 18 ross crew M 5 20 1 A11200 3-1- 18
1- 19 anel ousing 1 A11200 3-1- 19
1- 20 ross crew M 6 30 4 A11200 3-1- 20

38
FIG.2 Muffler Cover

Refe# Description Qty/pc Stock#

2-1 M3 Tapping Screw 2 A11200 3-2-1
2-2 M4 Tapping Screw 12 A11200 3-2-2
2-3 Muffler Cover 1 A11200 3-2-3
2-4 Wheel 2 A11200 3-2-4
2-5 Cross Sc rew M6 30 4 A11200 3-2-5
2-6 M10 x 70 Flange B olt 2 A11200 3-2-6
2-7 Bushing 2 A11200 3-2-7
2-8 Wheel Support 2 A11200 3-2-8
2-9 Hexagonal Nut M10 2 A11200 3-2-9
2- 10 Muffler Housing 1 A11200 3-2- 10
2- 11 Side Cover 2 A11200 3-2- 11
2- 12 Hexagonal Flange Bolt 2 A11200 3-2- 12

39
FIG.3 Frame Cover Parts

Refe# Description Qty/pc Stock#

3-1 Flange Bolt M6X45 2 A11200 3-3-1
3-2 Gel 1 A112003 -3-2
3-3 Groud Foot 2 A112003 -3-3
3-4 Bottom Cover 1 A112003 -3-4
3-5 Flange Nut M8 4 A112003 -3-5
3-6 Shock Absorption Base 2 A112003 -3-6
3-7 Shock Absorption Foot 4 A112003 -3-7
3-8 Hexagonal Flange Bolt 51 A112003 -3-8
3-9 Limit Speed Part 1 A112003 -3-9
3- 10 Support Frame 1 A112003 -3- 10
3- 11 Inverter Board 1 A112003 -3- 11
3- 12 Hexagonal Flange Bolt M6x25 4 A112003 -3- 12
3- 16 Choke Line 1 A112003 -3- 16
3- 17 Relay 1 A112003 -3- 17
3- 18 Bridge Rectifiers 1 A112003 -3- 18
3- 19 Cross Screw M5X20 1 A112003 -3- 19
3- 20 Cross Bolt M4x14 8 A112003 -3- 20
3- 21 Bushing 4 A112003 -3- 21
3- 22 Long Handel 1 A112003 -3- 22
3- 23 Short Handel 1 A112003 -3- 23

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 3- 24 Left Panel 1 A112003 -3- 24
3- 25 Tank Support Base 2 A112003 -3- 25
3- 26 Rear Panel 1 A11200 3-3- 26
3- 27 Oil Panel 1 A11200 3-3- 27
3- 28 Front Panel 1 A11200 3-3- 28
3- 29 Push Handel Part 1 A11200 3-3- 29
3- 30 Push Handel Box 1 A11200 3-3- 30
3- 31 Right Panel 1 A11200 3-3- 31
3- 32 Top Cover 1 A11200 3-3- 32
3- 33 Tank Mouth Rubber 1 A11200 3-3- 33
3- 34 Mirror 1 A11200 3-3- 34
3-1 Flange Bolt M6X45 2 A11200 3-3-1
3-2 Gel 1 A11200 3-3-2
3-3 Groud Foot 2 A11200 3-3-3

FIG.4 Fuel Tank Components

Refe# Description Qty/pc Stock#

4-1 Carbon Tin 1 A11200 3-4-1
4-2 Fuel Pipe 810mm 1 A11200 3-4-2
4-3 Fuel Pipe 230 Mm 1 A11200 3-4-3
4-4 One - Way Valve 1 A11200 3-4-4
4-5 Tank 1 A11200 3-4-5
4-6 Fuel Level Gauge 1 A11200 3-4-6
4-7 Fuel Filter 1 A11200 3-4-7
4-8 Cap 1 A11200 3-4-8

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 4-9 11 R ubber Parts 4 A11200 3-4-9
4- 10 Bushing 9.1 7 7.1 4 A11200 3-4- 10
4- 11 Shi m 18 6.5 1 4 A11200 3-4- 11
4- 12 Flange B olt M6 x 12 4 A11200 3-4- 12
4- 13 Cross Sc rew M4 14 2 A11200 3-4- 13

FIG.5 Motor Components

Refe# Description Qty/pc Stock#

5-1 Tapping Crew 8 A11200 3-5-1
5-2 Hexagonal Flange B olt M6 x 12 3 A11200 3-5-2
5-3 Fan 1 A11200 3-5-3
5-4 Hexagonal Flange Nut M14 1 A11200 3-5-4
5-5 Stator 1 A11200 3-5-5
5-6 Hexagonal Flange B olt M6 x 55 4 A11200 3-5-6
5-7 Rotor 1 A11200 3-5-7
5-8 Flange Nut M6 X 18 4 A11200 3-5-8
5-9 Alternator Cover 1 A11200 3-5-9
5- 10 Clamping Nut 1 A11200 3-5- 10
5- 11 Hexagonal Nut M8 2 A11200 3-5- 11
5- 12 Muffler 1 A11200 3-5- 12
5- 13 Muffler Cover 1 A11200 3-5- 13
5- 14 Hexagonal Flange B olt M8 35 4 A11200 3-5- 14
5- 15 Engine Base 1 A11200 3-5- 15
5- 16 Flange Nut M8 4 A11200 3-5- 16
5- 17 Pin 10 15 4 A11200 3-5- 17
5- 18 Engine 1 A11200 3-5- 18

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