Toledo HEUi Master

Advanced, Compact, All-Makes

Hydraulic Electronic Unit Injector Tester

HEUI
Testing
Made Easy Unique
Patented
Technology

Touch
Screen
Software

Award
Winning
Platform
Welcome Te c h n o l o g y
Key Features Patented Technology
The Toledo HEUi Master incorporates multiple patents pending
• New Patented Technology
including innovations developed specifically for this machine, as well
• New magmahTouch Software as patented technology from the Sabre CRi Master. The lower mount
• Unique, Easy Injector Installation of the fixturing tilts forwards. This patent pending design makes it
• Comprehensive HEUI Parc Coverage possible to fit the larger injectors in situ with ease. We also have
developed a patent pending nozzle sealing tool which works with the
• Only Domestic Power Supply Needed injector applications to lift and place the nozzle sealing cap.
• Compact, Plug & Play Test Bench
• Trolley Available For Mobility In The Workshop Unique Installation
Simplified Flexible & Innovative OE
Usability Adaptable Design Heritage Another patent pending feature is found in each application kit. Each
injector is secured into place to fully seal the nozzle for testing thanks
to two quick clamping levering arms. They help to ensure the injector
is engaged quickly and released rapidly with the minimum of effort.
The injector application kits devised for the Toledo HEUi Master use
HEUI Testing Made Easy Hartridge’s simplified click-in-place cabling and are tailored for both
side feed and top feed injectors.
As a result of the ground up research & development process at
The Toledo HEUi Master
Hartridge the Toledo HEUi Master combines the instantly recognisable The quick clamping arms Splash Guarding
and trusted platform from the Sabre CRi Master with brand new
features developed specially for HEUI technology. Testing HEUI injectors has historically been messy. Once they are out
Thanks to the same exacting engineering principals stemming from of place from the engine it results in lots of fluid being sprayed out
our OE heritage we have developed a new platform which has during testing & can be problematic to control. Thanks to the splash
unparalleled benefits for the workshop and covers most of the HEUI guards in the application kits the testing fluid is directed down to the
injector parc. bottom of the testing chamber which flows directly back into the
The Toledo focuses on ease of use at every stage so that a technician tank. These special adaptions make HEUI testing clean, easy and safe
who is new to HEUI technology can effectively test injectors, as well for the workshop and no wasted fluid means that just a 10L tank is
as having more advanced settings available ready to progress as the sufficient.
workshop evolves.

The Toledo HEUi Master

enables easy access to the
HEUI market for any workshop

The testing chamber A test screen within the magmahTouch software The patent pending tilting injector mount
 Te s t i n g Platform
Application Kits Intuitive Touch Screen
As part of our mission to make HEUI testing easy we have purposefully The Toledo is operated from a web enabled, app-style touch screen
sought to develop the most possible cross over of injectors in our tablet with magmahTouch software. The interface designed by Hartridge
application kits. As a result only 7 application kits are required to test with unique programming and icons makes HEUI testing easy.
the majority of all HEUI injectors including: Picture guides clearly show what tooling is required, and the rapid
streamlined test plan selection method still allows the technician to
Ford Powerstroke 4.5L V6, Isuzu 4JX1 3.1L
customise a test if required. The software provides a dynamic real-
6.0L V8, 7.3L V8 Caterpillar 3408 18.0L
time view of the test progress, and can save test results for later use.
Navistar DT444E 7.3L Caterpillar 3412 27.0L
Navistar DT446E 7.6L Caterpillar 3116E 6.6L
Navistar DT530E 8.7L Caterpillar 3126A 7.2L Closed-Loop Technology
Navistar DT570 & HT570 9.3L Caterpillar 3126B 7.2L
Navistar VT275 4.5L Caterpillar C7 7.2L Hartridge’s unique, patented Closed-Loop technology constantly
Navistar VT365 6.0L Caterpillar C9 8.8L monitors the power used by the internal pump 10 times a second to
make sure the Toledo’s operation remains stable, & that full power of
Accessories also work across multiple kits to avoid unnecessary the pump is available to maximise flow output at high pressures.
duplication. A benefit of having the hydraulic fuel & intensifier lines Not only does it ensure that the power draw is constantly balanced, but
permanently connected to the unique fixturing as standard is that it means the Toledo HEUi Master can be powered by domestic power
there are less components & cost for the workshop to invest in, as supplies making installation & use in the workshop straightforward &
well as speed when installing the injector for testing. instant.
Installing an injector
Test plans FERT Testing
We have applied our decades of experience with OE test plan creation Internal events included in FERT Unlike other methods of measuring injector response time which only
processes to develop test plans with validated limits for all test monitor electrical signals to determine solenoid actuation, Hartridge
conditions and machine to machine repeatability. When testing an measures the Full Event Response Time (FERT). FERT testing gives you
injector the technician has the ability to auto-run a full test, manually a complete view of the response time of the injector from electrical
select single steps, skip test steps, or ask that the test stops should a activation to the injection event. Using Hartridge test plans FERT has
test step fail providing ultimate control. Hartridge test plans provide the advantage of helping to identify a fault that would otherwise be
comprehensive part number level coverage for a vast number of left undiagnosed, despite fuel delivery tests being within limits.
HEUI injectors.

Power drawn

10 times
Assess Assess
a second

Adjust

Components of the application kits An in-screen guide to the application components required The patented Closed-Loop cycle Intuitive operation of the Toledo HEUi Master
Specification
Installation Requirements
Two domestic electrical mains connections are required:

• High voltage: 1 of 200-240 Vac (10amps) & 1 of

200-240 Vac (16amps)
• Low voltage: 1 of 100-120 vac (10amps) & 1 of
200-240 Vac (16amps)

The machine weighs 160kg fully loaded with calibration fluid, &
150kg dry. You must use Hartridge specified fluid Rock Valley C3112
Type 2 which is available from Hartridge with part number 8802010.
Dimensions are 610mm (W), 610mm (D), & 1100mm (H)

Technical Specification
• Intensifier Pressure Control: 20-280 bar
• Injected Fuel Pressure Control: 3 bar (fixed)
• Injection Speed: 120-1300 ipm
• Pulse Width: 100-4000 μS
• Tank capacity: 10 litres
• Tank filtration: 2 front mounted fuel filters
• Fluid cooling: Air-to-oil heat exchangers

Injector Measurements
• Injector Coil Resistance: 0-200 Ω
• Injector Inductance: 0-20 mH
• Response time measurements: 0-999 μS
• Spill/Return flow: 0-2000 cc/min
• Delivery measurements: 0-400 mm3/str

Hartridge, The Hartridge Building, Network 421, Radclive Road, Buckingham, MK18 4FD, UK.
Tel: +44 (0)1280 825600 Fax: +44 (0)1280 825601 Email: [email protected]
www.hartridge.com

Continuous development is taking place. Hartridge reserves the

right to alter the design &/or specification without prior notice.
Hartridge 2018 / Toledo HEUi Masterr V1.0