Dipaco Cat Catalogue

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7/17/2019 ++CATALOGO DIPACO Cat Sleeve Metering - April 2010++

DIPACO Parts Catalog For 

DIPACO

CATERPILLAR SLEEVE METERING 


3208 / 3300 / 3304 / 3306 
PARTS CATALOG 

Updated April 2010

DIPACO DIESEL PARTS - USA


105 East Parr Blvd. Reno, NV 89512 USA
Telephone: (775) 329-7511  Fax: (775) 329-9740  E-Mail: [email protected]  Internet: www.dipaco.com

April 2010 CATERPILLAR SLEEVE METERING 1

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INTRODUCTION

An Employee Owned Company


ADDRESS
DIPACO, Inc.
105 East Parr Boulevard
Reno, Nevada 89512 USA
Phone: (775) 329-7511
Fax: (775 329-9740
Toll Free Phone: (800) 648-4720
Toll Free Fax: (888) 320-7761
E-Mail: [email protected]
Internet: www. dipaco.com | www.dtechproducts.com

WHAT WE OFFER
• Proiding quality fuel inection parts since 1948
• Compreensie arranty
• Competitie pricing
• Excellence in customer serice
• Company representation before and after sales
• Multi-skilled staff 
• Extended trading ours
• Toll free pone and fax ordering
• Full tecnical support
• Quality commitment
• Superior quality inentory
• Same day sipping

INFORMATION
Copyrigt Tis catalog is in digital format to allo for
DIPACO, Inc. 2010. No part of tis continuous updating as we add additional
publication may be reproduced in any parts. For current part aailability, please
form by any means itout ritten consult our current price list or contact
permission. DIPACO or your DIPACO distributor.

Tis catalog is for reference purposes


only. DIPACO assumes no
responsibility or liability for any errors
or inaccuracies tat may appear in tis
publication. All mention of OEM names
and part numbers are for reference
only.

2 2 CATERPILLAR SLEEVE METERING April 2010

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TABLE OF CONTENTS

SUBJECT PAGE
3208 Fuel Pump .....................................................................................................................Section 1
Camshaft ............................................................................................................................................ 1-1
Plunger And Barrel ............................................................................................................................. 1-3
Governor  ............................................................................................................................................1-5

3304 / 3306 Fuel Pump .......................................................................................................... Section 2


Camshaft ............................................................................................................................................ 2-1
Plunger And Barrel ............................................................................................................................. 2-3
Governor ............................................................................................................................................ 2-5

Air Fuel Ratio..........................................................................................................................Section 3


 All Pumps ........................................................................................................................................... 3-1

Primer Pump / Torque Control / Solenoid ........................................................................... Section 4


 All Pumps ...........................................................................................................................................4-1
Pump Mounting Parts .........................................................................................................................4-3

Gasket Kits And Miscellaneous Kits ................................................................................... Section 5


 All Pumps ........................................................................................................................................... 5-1

3300 Nozzles / 3208 Pencil Nozzle / 7000 Series Injectors ................................................ Section 6


3300 Nozzles...................................................................................................................................... 6-1
3208 Pencil Nozzle & 7000 Series Injectors ...................................................................................... 6-2

April 2010 CATERPILLAR SLEEVE METERING 3

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3208 SLEEVE METERING FUEL PUMP
Pump Body - Camsaft
 

16 17 18 19 20 21

22

11
23

24
25
12 26

27

13
10

5 6 7 8 9 28
15
31
3 4 29
32

30
14

33 34

45 46 47 48

39 40 41 42 43 44
50
35 36 37 38 49

51

52

57 58

53 54 55 56

1 CATERPILLAR SLEEVE METERING April 2010

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3208 SLEEVE METERING FUEL PUMP
Pump Body - Camsaft
REF PART DESCRIPTION QTY REF PART DESCRIPTION QTY
  - 7W6335 FRONT CAMSHAFT BUSHING 1   46 4N0527 OVERFUELING SPRING 1
  (SEE PAGE 1-3 AND 1-4)   47 4N0434 RISER 1
  - 8N0628 REAR CAMSHAFT BUSHING 1   - DPE17219 RISER BEARING & WASHER KIT -
  (SEE PAGE 1-3 AND 1-4)   48 4N2927 THRUST WASHER 2
  1 4N0556 GASKET 1   49 7M7219 BEARING 1
  2 4N2333 PIN 1   50 4N2953 RETAINING CLIP 1
  3 4N3713 SEAL 1   51 4N3779 KEY 1
  4 4N0938 SHAFT 1   52 4N0511 WEIGHT DOWEL 3
  5 4N0532 GASKET 1   53 4N1723 WEIGHT CARRIER SHIELD 1
  6 4N0531 COVER 1   - DPE32180 WEIGHT CARRIER & CAPSCREW KIT -
  7 6L1756 BOLT 2   54 8N2662 BOLT 3
  8 6N0343 STUD 1   55 8N2663 WEIGHT CARRIER 1
  9 4N9150 DEFLECTOR 2   - DPE32185 GOVERNOR REPAIR KIT -
  9 9N5821 DEFLECTOR-TURBO 2   - 8N2662 BOLT 3
  10 4N0940 LEVER 1   - 8N2663 WEIGHT CARRIER 1
  11 124-5942 SHAFT 1   - 4N0511 WEIGHT DOWEL 3
  12 6D3031 CAPSCREW 4   56 4N0425 GOVERNOR WEIGHT 3
  13 4N0941 LEVER 1   57 9L6542 CAMSHAFT TYPE NA-1 160 1
  14 8N0984 PIN 0.125” 8   57 9N3751 CAMSHAFT TYPE NA-2 NA-3 160  1
  14 8N0977 PIN 0.094”   57 7C1507 CAMSHAFT TYPE NA-4 17.50  1
  15 4N0505 GASKET 1   57 9N5858 CAMSHAFT TYPE T-1 T-2 T-3 150  1
  16 0S1615 BOLT 7   (EXCEPT CALIFORNIA)
  17 3J7354 O RING 1 57 1W6738 CAMSHAFT TYPE T-1 80  1
  18 9S4182 PLUG 1   57 7W5480 CAMSHAFT T-2 100  1
  19 8H3127 CAPSCREW 2   57 7W6831 CAMSHAFT TYPE T-3 12.50  1
  20 9S9332 ELBOW 1   57 4W6737 CAMSHAFT TYPE T-4 180  1
  21 124-5939 COVER 1   57 4N4313 CAMSHAFT-TURBO 8.5 1

   22
23 2M5471
7N1359 BOLT
INLET FLANGE ASSEMBLY 2
1    57
58 9N5858
9N5822 CAMSHAFT-TURBO
THRUST BEARING 15.0 1
1
  24 4N3088 GASKET 1
  25 7N1364 CHECK VALVE FLANGE ASSEMBLY 1  
  26 7E5346 CHECK VALVE 1
  27 4N0975 GASKET 1
  28 4N0605 SPRING 1
  29 4N1767 FUEL BYPASS VALVE 1
  30 4N0595 GASKET 1 *NOTE: OUTER GOVERNOR SPRING
  31 6N1716 VALVE 1 COLOR CODE
  32 3J7354 O RING 1   1W4793 PURPLE-PURPLE
  33 2D6392 O RING 2   1W4925 PURPLE
  34 4N1826 DOWEL 2   1W6804 PINK-PINK-PINK
  35 4N4276 SPRING SEAT 1   2W9003 YELLOW-YELLOW
  36 - OUTER GOVERNOR SPRING 1   4N5659 PINK-WHITE
  (*SEE NOTE)   4N5661 WHITE-WHITE
  37 4N5482 WEIGHT CARRIAGE SHAFT 1   4N6119 GREEN-GREEN-GREEN
  38 - INNER GOVERNOR SPRING 1   4N9226 GREEN-GREEN
  (**SEE NOTE)   6N2129 PINK-PINK
  39 4N9019 DOWEL 1   6N2132 GREEN
  40 4N6404 RETAINER RING 1   7N3807 PINK
  41 4N6406 SPACER 1   9L6508 YELLOW
  42 4N6407 SPOOL 1
  43 4N6408 PISTON ASSEMBLY 1 **NOTE: INNER GOVERNOR SPRING 
  44 6N2517 DASHPOT SPRING 1 COLOR CODE
  45 2W5623 SEAT 1   4N5663 PINK

April 2010 CATERPILLAR SLEEVE METERING 2

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   S 3208 SLEEVE METERING FUEL PUMP
Plunger And Barrel - Front Cover 

4 10

5
26
6 11

27
7

16 17 18

8 19

20

24

13
23 22 21 25

12

3 CATERPILLAR SLEEVE METERING April 2010

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3208 SLEEVE METERING FUEL PUMP
Plunger And Barrel - Front Cover 
REF PART DESCRIPTION QTY
  1 7W8120 RETAINER 8
  2 6F6672 O RING 8
  3 7W8039 BONNET (LOW VOLUME) 8
  - 7C9966 SPHERICAL INSERT 1
  3 4N0209 BONNET (HAT-CHECK VALVE) 8
  3 8N1417 BONNET (RFC & ORFC CHECK VALVES)  8
  4 4N0224 CLIP 8
  5 9L9424 SPRING (HAT-CHECK VALVE) 8
  5 8N1415 SPRING (RFC & ORFC CHECK VALVES)  8
  6 9B1320 CHECK VALVE (HAT-SMOOTH) 8
  6 7N5148 CHECK VALVE (HAT-SCRATCHED) 8
  6 8N1414 CHECK VALVE (RFC) 8
  6 1W6987 CHECK VALVE (ORFC) 8
  7 6N7527 P & B 8.0 MM (NA) 8
  7 1W3010 P & B 8.5 MM (TURBO) 8
7 142-2818 P & B 9.0 MM
  8 8N1317 LIFTER (NA-1 CAMSHAFT) 8
  8 6N6794 LIFTER (NA-2/3/4 CAMSHAFT) 8
  8 9N5817 LIFTER (TURBO) 8
9 4N2685 ROLLER (NA) 8
  9 9N5827 ROLLER (TURBO) 8
  10 9N5862 SPRING 8
  11 4N2728 RETAINER 8
  12 8N0628 REAR CAMSHAFT BUSHING 1
  13 7W6335 FRONT CAMSHAFT BUSHING 1
  14 4N0429 DRIVE GEAR 1
  15 4N0406 IDLER GEAR 1

   16
17 5M6509
8H9804 O RING
SHAFT 1
1
  18 4N1132 TRANSFER HOUSING 1
  19 9F6641 BOLT 4
  20 4N2954 HUB 1
  21 8S6814 DOWEL 1
  22 4N1584 SEAL 1
  23 4N0636 SEAL 1
  24 9M9729 MOUNTING O RING 1
  25 1P4001 OUTLET FITTING 1
  26 9S9332 ELBOW 1
  27 3L5987 COVER 1
  28 6L5773 GASKET 1

  NOTE: SEE PRODUCT BULLETIN


  FI-38 FOR LIFTER APPLICATION
  INFORMATION.

April 2010 CATERPILLAR SLEEVE METERING 4

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   S 3208 SLEEVE METERING FUEL PUMP
Goernor Assembly

1 2

36
3 13 14 15 16

35 33 5 12
6

8
7
9 18 17

10
33
34 20 19
11

21
32
31

22

30

23
29 26

28

27

25 24

5 CATERPILLAR SLEEVE METERING April 2010

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3208 SLEEVE METERING FUEL PUMP
Goernor Assembly
REF PART DESCRIPTION QTY
  1 1D4716 NUT 1
  2 4N2708 BOLT 1
  3 9M1311 NUT 1
  4 6L3921 WASHER 1
  5 6N4176 SETSCREW 1
  6 031-0214 BOLT A/R
  7 2M7819 RETAINER CLIP 1
  8 4N0443 PIN-LOAD STOP 1
  9 4N0445 LEVER 1
  10 4N0523 DOWEL 1
  11 2D6392 O RING 1
  12 4N0528 SHAFT 1
  13 3H0442 O RING 1
  14 4N9828 CONTROL SHAFT ASSEMBLY 1
  15 4N3922 CROSSOVER LEVER CONTROL 1
  16 2N2658 SCREW 10
  17 4N0563 CROSSOVER LEVER 1
  18 9N5820 P&B CONTROL LEVER 8
  19 124-5941 CONTROL SHAFT 2
  20 128-7347 RISER LEVER 1
  21 4N2333 DOWEL 1
  22 8N3946 GOVERNOR HOUSING 1
  - 9Y4966 CHECK VALVE 1
  23 8S6814 DOWEL 2
  24 2D6392 O RING 1
  25 6N7523 WASHER 1
  26 3J7354 O RING 1

   27
28 1D4533
9S4182 BOLT
PLUG 3
1
  29 8F8178 BOLT 1
  30 2A4781 BOLT 3
  31 8N3945 BUSHING 2
  32 2W4037 SEAL 1
  33 4N3329 WASHER 2
  34 7C6202 LEVER 1
  - 7C6201 LEVER SEAT 1
  35 4N2773B THROTTLE SHAFT 1
  (*SEE NOTE)
  36 4N2773 THROTTLE SHAFT ASSEMBLY 1

  * NOTE: THROTTLE SHAFT


  A WORN SHAFT CAN BE PRESSED
OUT OF THE PLATE AND A NEW
DIPACO SHAFT PRESSED IN.
ORDER PART NUMBER D4N2773B.

April 2010 CATERPILLAR SLEEVE METERING 6

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   S 3304/3306 SLEEVE METERING FUEL PUMP
Pump Body  - Camsaft

5 6 7 8 9 10 11

26 27 28 29 30 1 2 3 4
12

13

14

15

16

3 1 32 3 3 3 4 3 5

36

17
25 24 2 3 22 21 20 19 18

47 48 49 50 51

41 42 4 4 45 4 6

37 38 39 40

58
43

56

59

57

52 53 54 55

1 CATERPILLAR SLEEVE METERING April 2010

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3304/3306 SLEEVE METERING FUEL PUMP
Pump Body - Camsaft
REF PART DESCRIPTION QTY REF PART DESCRIPTION QTY
  1 6N0248 SHAFT ASSEMBY - LONG 1   46 6N2517 DASHPOT SPRING 1
  1 4N4320 SHAFT ASSEMBLY - SHORT 1   47 2W8623 SEAT (4N5579) 1
  2 9S8597 SPRING 1   48 4N0527 OVERFUELING SPRING 1
  3 - TORQUE CONTROL GROUP 1   49 4N0434 RISER 1
  4 4N2333 PIN 1   50 DPE17219 RISER BEARING & WASHER KIT 1
  5 - FUEL INJECTION PUMP GROUP 1   - 4N2927 THRUST WASHER 2
  6 9F7022 BOLT 2   - 7M7219 BEARING 1
  7 9F6580 BOLT 2   51 4N2953 RETAINING SPRING 1
  8 4N5490 BASE ASSEMBLY 1   52 4N1723 WEIGHT CARRIER SHIELD 1
  9S4167 STUD 1   - DPE32180 WEIGHT CARRIER & CAPSCREW KIT  -
  9 4N7572 ELBOW 1   53 8N2662 BOLT 3
  10 4N9337 GASKET 1   54 8N2663 WEIGHT CARRIER 1
  11 8S4710 BOLT 1   - DPE32185 GOVERNOR REPAIR KIT -
  12 6D0238 VALVE ASSEMBLY 1   - 8N2662 BLOT 3
  13 9S4167 STUD 1   - 8N2663 CARRIER 1
  14 4N1826 DOWEL 1   55 4N0425 GOVERNOR WEIGHT 3
  15 2D6392 SEAL 1   56 4N0511 WEIGHT DOWEL 3
  16 5J5314 BOLT 4   57 6N6567 CAMSHAFT - 3304 1
  17 1P4001 FITTING 1   57 4N4313 CAMSHAFT - 3306 1
  18 9S4180 PLUG 1 58 4N3779 KEY 1
  19 4J7533 SEAL 1   59 9N5822 THRUST BEARING 1
  20 6N2810 CHANNEL 1
  21 4N4431 GASKET 1
  22 0S1616 BOLT - 3304 11
  22 0S1616 BOLT - 3306 13
  23 4N4350 COVER - 3304 1
  23 4N4351 COVER - 3306 1

   24
24 4N9056
4N9057 GASKET
GASKET -- 3304
3306 1
1    *NOTE: OUTER
COLOR GOVERNOR
CODE SPRING
  25 4N5481 STUD 1   1W4793 PURPLE-PURPLE
  26 6N7375 ADAPTER ASSEMBLY (7N3096) 1   1W4925 PURPLE
  27 3N2820 LEVER ASSEMBLY 1   1W6804 PINK-PINK-PINK
  7L4993 DOWEL 1   2W9003 YELLOW-YELLOW
  28 3N2813 SEAL 1   4N5659 PINK-WHITE
  29 2W1626 GASKET 1   4N5661 WHITE-WHITE
  30 9N0967 SPRING 1   4N6119 GREEN-GREEN-GREEN
  31 4N9467 BEARING 2   4N9226 GREEN-GREEN
  32 3N2815 SHAFT 1   6N2129 PINK-PINK
  33 7L4993 DOWEL 1   6N2132 GREEN
  34 3N2824 LEVER ASSEMBLY 1   7N3807 PINK
  35 2N2658 BOLT 1   9L6508 YELLOW
  36 7N3096 BASE 1
  37 4N4276 SPRING SEAT 1   **NOTE: INNER GOVERNOR SPRING
  38 - OUTER GOVERNOR SPRING 1   COLOR CODE
  (*SEE NOTE)   4N5663 PINK
  39 4N9018 WEIGHT CARRIER SHAFT 1
  40 - INNER GOVERNOR SPRING 1
  (**SEE NOTE)
  41 4N9019 DOWEL 1
  42 4N6404 RETAINING RING 1
  43 4N6406 SPACER 1
  44 4N6407 SPOOL 1
  45 4N6408 PISTON ASSEMBLY 1

April 2010 CATERPILLAR SLEEVE METERING 2

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   S 3304/3306 SLEEVE METERING FUEL PUMP
Plunger  And Barrel - Front Cover 

24 / 3
5

 
1

8
11

12

10

13
22
23
21

14
20

15
19

18
16

17

3 CATERPILLAR SLEEVE METERING April 2010

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3304/3306 SLEEVE METERING FUEL PUMP
Plunger And Barrel - Front Cover 
REF PART DESCRIPTION QTY
  1 6N7527 PLUNGER & BARREL 8.0 MM (NA) 4/6
  1 1W3010 PLUNGER & BARREL 8.5 MM (TURBO) 4/6
  2 4N0209 BONNET 4/6
  3 6F6672 O RING 4/6
  4 7W8120 RETAINER 4/6
  5 9B1320 CHECK VALVE 4/6
  6 4N0224 CLIP 4/6
  7 9N5862 SPRING 4/6
  8 4N2728 RETAINER 4/6
  9 8N1317 LIFTER 4/6
  9 6N6794 LIFTER (NA-2, NA-3, NA-4) 4/6
  9 9N5817 LIFTER (TURBO) 4/6
  10 4N2685 ROLLER 4/6
  11 9N5820 P & B CONTROL LEVER 4/6

  12 2N2658 SCREW 4/6


  13 9L6863 BODY ASSEMBLY - FRONT COVER 1
  14 4N0636 SEAL 1
  15 4N2954 SLEEVE 1
  16 4N1584 SEAL 1
  17 8S6814 DOWEL 1
  18 4N0429 GEAR (15 TEETH) 1
  19 4N3779 KEY 1
  20 8H9804 SHAFT 1
  21 4N0406 GEAR (10 TEETH) 1
  22 5M6509 O RING 1
  23 2H3934 PUMP MOUNTING O-RING 1
  24 9L9424 CHECK VALVE SPRING 1

April 2010 CATERPILLAR SLEEVE METERING 4

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   S 3304/3306 SLEEVE METERING FUEL PUMP
Governor 

 
12 13 14

1 2 3 4 5 6 10 11
15

16

17

18

19

22 21
  20
9 8

SECTION A-A SECTION B-B

23 24

SECTION C-C

26 27 28 29 30 31 32

  B
 A

50

25 49

48
C
47

41 42 43 44 45 46
C

 A

40 39 38 34 33
B
51
37 36 35

5 CATERPILLAR SLEEVE METERING April 2010

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3304/3306 SLEEVE METERING FUEL PUMP
Governor 
REF PART DESCRIPTION QTY REF PART DESCRIPTION QTY
  1 4N1881 LEVER 1   45 4N0594 GASKET 1
  2 9L8571 DOWEL 1   46 6N7523 WASHER 1
  3 8F5368 WASHER 1   47 1P9925 BOLT 6.35 CM (2.50 IN) LONG 1
  4 6N5482 PLATE 2   47 2A4781 BOLT 6.99 CM (2.75 IN) LONG 1
  5 4N0687 COVER ASSEMBLY 1   47 3B8695 BOLT 8.89 CM (3.50 IN) LONG 1
  6 2W4037 SEAL 1   48 1P2497 BOLT 1
  7 0S1616 BOLT 4   49 4N5578 COVER 1
  8 4N0402 GASKET 1   - 4N0049 GASKET 1
  9 9S8601 PIN 1   50 4N0054 SCREW 1
  10 4N0528 SHAFT 1   - 5B3180 NUT 1
  11 128-7347 SHAFT ASSEMBLY 1   51 4N0594 GASKET 1
  12 2M7819 RING 1
  13 3H0442 SEAL 1
  14 4N0508 GASKET 1
  15 2M5471 BOLT 2
  16 134-3857 COVER ASSEMBLY 1
  17 6N0412 MACHINE SCREW 1
  - 4B2042 NUT 1
  - 3B4501 LOCKWASHER 1
  - 1P7326 WASHER 1.52MM (.060 IN) THICK 1
  - 8F1326 WASHER .813MM (.032 IN) THICK 1
  18 2P3200 BOLT 1
  19 1J9671 SEAL 1
  20 4N0523 DOWEL 1
  21 2D6392 SEAL 1
  22 4N0445 LEVER 1
  23 4N1767 VALVE 1

   24
25 4N0605
2W4037 SPRING
SEAL 1
1
  26 4N0927 SHAFT ASSEMBLY 1
  27 4N0260 SEAL 2
  28 6N2578 BEARING 1
  29 4N6547 HOUSING ASSEMBLY 1
  30 4N2333 DOWEL (4M0058) 1
  31 - DASHPOT ASSEMBLY
(SEE CAMSHAFT VIEW PAGE 2-1)
32 4N0572 SHAFT ASSEMBLY 1
  33 7E5346 VALVE ASSEMBLY 1
  34 8N0984 PIN 6
  35 8S6814 DOWEL 2
  36 9S4180 PLUG 1
  37 4J7533 SEAL 1
  38 4N9018 SHAFT 1
  39 5M6214 PLUG 1
  40 4N0260 SEAL 1
  41 4N0116 GUIDE 1
  42 9S8632 SPRING 1
  43 1P9925 BOLT 6.35 CM (2.50 IN) LONG 1
  43 2A4781 BOLT 6.99 CM (2.75 IN) LONG 1
  43 3B8695 BOLT 8.89 CM (3.50 IN) LONG 1
  44 1P9925 BOLT 6.35 CM (2.50 IN) LONG 1
  44 2A4781 BOLT 6.99 CM (2.75 IN) LONG 1
  44 3B8695 BOLT 8.89 CM (3.50 IN) LONG 1

April 2010 CATERPILLAR SLEEVE METERING 6

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Governor 

1 2 3

10

12 13 14 15 16 17

18

11

19

22 21 20

7 CATERPILLAR SLEEVE METERING April 2010

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3304/3306 SLEEVE METERING FUEL PUMP
Governor 
REF PART DESCRIPTION QTY
  1 2A0762 BOLT 4
  2 4N0117 GASKET 2
  3 4N8507 COVER 2
  4 6L5773 GASKET 1
  5 4N0444 SPACER (THROTTLE SHAFT) 1
  6 4N4366 SPRING (DETENT) 1
  7 4N8179 PIN (DETENT) 1
  8 4L3776 BOLT 1
  9 9S4191 PLUG 1
  10 3J1907 SEAL 1
  11 1P9925 BOLT 6.35 CM (2.5 IN.) LONG 1
  12 4N1881 LEVER 1
  13 9L5871 DOWEL 1
  14 2A4781 BOLT 6.99 CM (2.75 IN.) LONG 1
  15 8F5368 WASHER 1
  16 6N5482 PLATE 2
  17 4N0687 COVER ASSEMBLY 1
  18 2W4037 SEAL 1
  19 0S1616 BOLT 4
  20 4N0402 GASKET 1
  21 9S8601 PIN 1
  22 3B8695 BOLT 8.89 CM (3.50 IN.) LONG 1

April 2010 CATERPILLAR SLEEVE METERING 8

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Air Fuel Ratio

1 2 3 4 5 6 7

 A 8

14

15
12
16

13
17

 A
11 10

1 CATERPILLAR SLEEVE METERING April 2010

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Air Fuel Ratio
REF PART DESCRIPTION QTY
  1 6L5764 COVER 1
  2 6L5766 GASKET 1
  3 6N1606 SPRING 1
  4 6L5769 WASHER 1
  5 6N1603 HOUSING ASSEMBLY 1
  6 6N0968 SPRING 1
  7 6L5773 GASKET 1
  8 9N0866 BOLT 1
  9 4S7458 DIAPHRAGM 1
  10 5S6120 RETAINER ASSEMBLY 1
  11 6L5767 COVER 1
  12 6N7523 WASHER 3
  13 2N5919 BOLT 3
  14 6N7523 WASHER 2
  15 4F7957 BOLT 2
  16 5S6120 RETAINER ASSEMBLY 1
  17 6L5767 COVER 1
 

April 2010 CATERPILLAR SLEEVE METERING 2

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Primer Pump / Torque Control / Solenoid

2 5

3 6 9

7 10
4

PRIMER PUMP SOLENOID ASSEMBLY

14 15

13 16

17
12

18

19
11

TORQUE CONTROL

1 CATERPILLAR SLEEVE METERING April 2010

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Pump Mounting Parts

3
1

3 CATERPILLAR SLEEVE METERING April 2010

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Pump Mounting Parts
REF PART DESCRIPTION QTY
  1 9M9729 O-RING 1
  2 9L6925 FASTENER KIT -
- 7F5634 CAPSCREW 1
  - 1A9579 BOLT 1
  - 125-1414  SPACER 2
  3 8M5260 O-RING 1
  3 8M8157 O-RING 1

April 2010 CATERPILLAR SLEEVE METERING 4

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Gasket Kits

PART NUMBER DESCRIPTION APPLICATION


DPE3208 ...................... GASKET KIT ....................................................................................................................3208
DPE3208A.................... OVERHAUL GASKET KIT ............................................................................................... 3208
DPE3208OH................. OVERHAUL GASKET KIT ............................................................................................... 3208
DPE3208OHS .............. SUPER OVERHAUL GASKET KIT.................................................................................. 3208
DPE3208PM................. PUMP MOUNT GASKET KIT .......................................................................................... 3208
DPE3300SL.................. SLEEVE METERING GASKET KIT................................................................... 3300 SERIES
DPE3300SLOH ............ SLEEVE METERING OVERHAUL GASKET KIT ..............................................3300 SERIES
DPE3300SLOHS .......... SLEEVE METERING SUPER OVERHAUL GASKET KIT.................................3300 SERIES
DPE3300SLPM ............ SLEEVE METERING PUMP MOUNT GASKET KIT .........................................3300 SERIES

DIPACO has developed special gasket kits and overhaul gasket kits for Caterpillar fuel pumps.
These kits are designed to contain all of the gaskets, seals, o-rings, and other items you need to
work on any fuel pump within the applicable series. These kits eliminate the need for a fuel shop to
stock numerous different versions of gasket kits for one fuel pump series, saving the fuel shop time
and money. Kit contents can be found on the following pages.

1 CATERPILLAR SLEEVE METERING April 2010

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Gasket Kits
REF PART DESCRIPTION QTY REF PART DESCRIPTION QTY
  DPE3208 GASKET KIT FOR 3208 NA  DPE3208A GASKET KIT FOR 3208 TURBO
- D9N2535 GASKET 2 (CONTINUED)
  - D8M8157 O-RING 2   - D2W4037 SEAL 1
  - D8M5260 O-RING 1   - D2W1706 O-RING 1
  - D6L5773 GASKET 1   -  D2J0157 O-RING 1
  - D6L5766 GASKET 1   - D2D6392 O-RING 4
  - D6F6672 O-RING 8   - D1S9799 SEAL O-RING 1
  - D5M6509 O-RING 1   - D1P0436 GASKET 1
  - D4N3713 SEAL 1   - D1J9671 O-RING 14
  - D4N3088 GASKET 1   - D4S7458 DIAPHRAGM 1
  - D4N1767 FUEL VALVE 1   - D2W9747 GASKET 1
  - D4N1584 SEAL 1
  - D4N0975 GASKET 1   DPE3208OH  GASKET KIT FOR 3208 NA & TURBO 
  - D4N0636 SEAL 1 - DPE3208PM  PUMP MOUNT KIT 1
  - D4N0532 GASKET 1   - D9N2435 GASKET 2
  - D4N0508 GASKET 1   - D8M8157 O-RING 2
  - D4J7533 O-RING 1   - D8M5260 O-RING 1
  - D3J7354 O-RING 3   - D7W6335 CAMSHAFT BUSHING 1
  - D3J1907 SEAL 1   - D7E5346 VALVE 1
  - D3H0442 O-RING 1   - D6N1716 VALVE 1
- D2W4037 SEAL 1   - D6L5773 GASKET 1
  - D2W1706 GASKET 1   - D6L5766 GASKET 1
- D2D6392 O-RING 5   - D6F6672 O-RING 8
  - D1S9799 SEAL O-RING 1   - D5M6509 O-RING 1
  - D1P0436 GASKET 1   - D4N3779 DRIVE GEAR KEY 1
  - D1J9671 O-RING 7   - D4N3713 SEAL 1
  - D4N0595 GASKET 1   - D4N3088 GASKET 1

   -- D4N0556
D4N0505 GASKET
GASKET 1
1    -- D4N2954
D4N1767 DRIVE SLEEVE
FUEL VALVE 1
1
    - D4N1584 SEAL 1
DPE3208A GASKET KIT FOR 3208 TURBO    - D4N0975 GASKET 1
- D9N2435 GASKET 1   - D4N0636 SEAL 1
  - D8M8157 O-RING 1   - D4N0605 FUEL VALVE SPRING 1
  - D8H2778 SEAL RING 1   - D4N0595 GASKET 1
  - D6L5773 GASKET 1   - D4N0556 GASKET 1
  - D6L5766 GASKET 1 - D4N0532 GASKET 1
  - D6F6672 O-RING 8   - D4N0508 GASKET 1
  - D5M6509 O-RING 1   - D4N0505 GASKET 1
  - D4N3713 SEAL 1   - D4J7533 O-RING 1
  - D4N3088 GASKET 1 - D3J7354 O-RING 3
  - D4N1767 FUEL VALVE 1 - D3J1907 SEAL 1
  - D4N1584 SEAL 1   - D3H0442 O-RING 1
  - D4N0975 GASKET 1   - D2W4037 SEAL 1
  - D4N0636 SEAL 1   - D2W1706 GASKET 1
  - D4N0532 GASKET 1   - D2D6392 O-RING 5
  - D4N0595 GASKET 1   - D1S9799 SEAL O-RING 1
  - D4N0556 GASKET 1   - D1P0436 GASKET 1
  - D4N0508 GASKET 1   - D1J9671 O-RING 7
  - D4N0505 GASKET 1
  - D4N0117 GASKET 1   DPE3208OHS  SUPER OvERhAUL GASKET KIT
  - D4J7533 O-RING 1 FOR 3208 NA & TURBO
  - D3J7354 O-RING 5   - DPE3208PM PUMP MOUNT KIT 1
  - D3J1907 SEAL 1 - DPE17219  BEARING ASSEMBLY 1
  - D3H0442 O-RING 1   - D9N5822 THRUST WASHER 1

April 2010 CATERPILLAR SLEEVE METERING 2

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Gasket Kits
REF PART DESCRIPTION QTY REF PART DESCRIPTION QTY
  DPE3208OHS  SUPER OvERhAUL GASKET KIT   DPE3300SL  SLEEVE METERING OVERHAUL
FOR 3208 NA & TURBO (CONTINUED) GASKET KIT FOR 3304 / 3306
  - D9N2435 GASKET 2   - D9F5940 GASKET 1
  - D8N0628 CAMSHAFT BEARING 1   - D7H9899 SEAL RING 1
  - D8M8157 O-RING 2   - D7F8607 O-RING 1
  - D8M5260 O-RING 1   - D6N2843 GASKET 1
  - D7W6335 CAMSHAFT BUSHING 1   - D6L5773 GASKET 1
  - D7E5346 VALVE 1   - D6L5766 GASKET 1
  - D6N1716 VALVE 1   - D6H9691 O-RING 1
  - D6L5773 GASKET 1   - D6F6672 O-RING 12
  - D6L5766 GASKET 1   - D5M6509 O-RING 1
  - D6L3921 SEAL 1   - D5F9144 O-RING 1
  - D6F6672 O-RING 8   - D4N9337 GASKET 1
  - D5M6509 O-RING 1   - D4N4509 GASKET 1
  - D4N3779 DRIVE GEAR KET 1   - D4N4431 GASKET 1
  - D4N3713 SEAL 1   - D4N1767 FUEL VALVE 1
  - D4N3088 GASKET 1   - D4N1584 SEAL 1
  - D4N2954 DRIVE SLEEVE 1   - D4N0636 SEAL 1
  - D4N2953 RISER BEARING RING 1   - D4N0508 GASKET 1
  - D4N1767 FUEL VALVE 1   - D4N0403 GASKET 2
  - D4N1723 GOVERNOR WEIGHT SHIELD 1   - D4N0260 SEAL 2
  - D4N1584 SEAL 1   - D4N0159 GASKET 1
  - D4N0975 GASKET 1   - D4N0117 GASKET 2
  - D4N0636 SEAL 1   - D4N0049 GASKET 1
  - D4N0605 FUEL VALVE SPRING 1   - D4M8303 O-RING 1
  - D4N0595 GASKET 1   - D4J7533 O-RING 2
  - D4N0556 GASKET 1   - D3N2813 SEAL 1

   -- D4N0532
D4N0508 GASKET
GASKET 1
1    -- D3J1907
D3H0442 SEAL
O-RING 4
1
  - D4N0505 GASKET 1   - D3D4004 QUAD RING 1
  - D4J7533 O-RING 1   - D2W4037 SEAL 2
  - D3J7354 O-RING 3   - D2M9780 O-RING 1
  - D3J1907 SEAL 1   - D2D6392 O-RING 3
  - D3H0442 O-RING 1   - D1P0436 GASKET 1
  - D2W4037 SEAL 1   - D1J9671 O-RING 2
  - D2W1706 GASKET 1   - D117-0287  GASKET 1
  - D2D6392 O-RING 5   - D4N9057 GASKET 1
  - D1S9799 SEAL O-RING 1   - D4N9056 GASKET 1
  - D1P0436 GASKET 1   - D4N1553 GASKET 1
  - D1J9671 O-RING 7   - D4N1551 GASKET 1
    - D4N0594 GASKET 1
DPE3208PM PUMP MOUNTING GASKET KIT   - D4N0402 GASKET 1
FOR NA & TURBO   - D2W1626 GASKET 1
  - D9N2064 HOSE ASSEMBLY
- CUT 1-21” 1   DPE3300SLOH SLEEVE METERING OVERHAUL
  - CUT 1-23” 1 GASKET KIT FOR 3304 / 3306
  - CUT 1.27” 1   - DPE3300SLPM   SLEEVE METERING MOUNT KIT 1
  - D9M9729 O-RING 1   - D9F5940 GASKET 1
  - D9L7630 GASKET 2   - D7W6335 CAMSHAFT BUSHING 1
  - D8M8157 O-RING 1   - D7H9899 SEAL RING 1
  - D8M5661 O-RING 1   - D7F8607 O-RING 1
  - D8M5260 O-RING 1   - D7E5346 VALVE 1
  - D5P0547 TACH DRIVE SEAL 1   - D6N2843 GASKET 1
  - D4N0532 GASKET 1   - D6L5773 GASKET 1
3 CATERPILLAR SLEEVE METERING April 2010

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Gasket Kits
REF PART DESCRIPTION QTY REF PART DESCRIPTION QTY
DPE3300SLOH SLEEvE METERING OvERhAUL GASKET   DPE3300SLOHS  SLEEVE METERING SUPER OVERHAUL
KIT  FOR
3304 / 3306 (CONTINUED)  GASKET KIT FOR 3304 / 3306  (CONTINUED)
- D6L5766 GASKET 1   - D6N2843 GASKET 1
  - D6H9691 O-RING 1   - D6L5773 GASKET 1
  - D6F6672 O-RING 12   - D6L5766 GASKET 1
  - D6D0238 COCK VALVE 1   - D6H9691 O-RING 1
  - D5M6509 O-RING 1   - D6F6672 O-RING 12
  - D5F9144 O-RING 1   - D6D0238 COCK VALVE 1
  - D4N9337 GASKET 1   - D5M6509 O-RING 1
  - D4N9057 GASKET 1   - D5F9144 O-RING 1
  - D4N9056 GASKET 1   - D4N9337 GASKET 1
  - D4N4509 GASKET 1   - D4N9057 GASKET 1
  - D4N4431 GASKET 1   - D4N9056 GASKET 1
  - D4N3779 DRIVE GEAR KEY 1   - D4N4509 GASKET 1
  - D4N2954 DRIVE SLEEVE 1   - D4N4431 GASKET 1
  - D4N2953 RISER BEARING RING 1   - D4N3779 DRIVE GEAR KEY 1
  - D4N1767 FUEL VALVE 1   - D4N2954 DRIVE SLEEVE 1
  - D4N1584 SEAL 1   - D4N2953 RISER BEARING RING 1
  - D4N1553 GASKET 1   - D4N1767 FUEL VALVE 1
  - D4N1551 GASKET 1   - D4N1723 GOVERNOR WEIGHT SHIELD 1
  - D4N0636 SEAL 1   - D4N1584 SEAL 1
  - D4N0605 FUEL VALVE SPRING 1   - D4N1553 GASKET 1
  - D4N0594 GASKET 1   - D4N1551 GASKET 1
  - D4N0508 GASKET 1   - D4N0636 SEAL 1
  - D4N0403 GASKET 2   - D4N0605 FUEL VALVE SPRING 1
  - D4N0402 GASKET 1   - D4N0594 GASKET 1
  - D4N0260 SEAL 2   - D4N0508 GASKET 1

   -- D4N0159
D4N0117 GASKET
GASKET 1
2    -- D4N0403
D4N0402 GASKET
GASKET 2
1
  - D4N0049 GASKET 1   - D4N0260 SEAL 2
  - D4M8303 O-RING 1   - D4N0159 GASKET 1
  - D4J7533 O-RING 2   - D4N0117 GASKET 2
  - D3N2813 SEAL 1   - D4N0049 GASKET 1
  - D3J1907 SEAL 4   - D4M8303 O-RING 1
  - D3H0442 O-RING 1   - D4J7533 O-RING 2
  - D3D4004 QUAD RING 1   - D3N2813 SEAL 1
  - D2W4037 SEAL 2   - D3J1907 SEAL 4
  - D2W1626 GASKET 1   - D3H0442 O-RING 1
  - D2M9780 O-RING 1   - D3D4004 QUAD RING 1
  - D2D6392 O-RING 3   - D2W4037 SEAL 2
  - D1P0436 GASKET 1   - D2W1626 GASKET 1
  - D1J9671 O-RING 2   - D2M9780 O-RING 1
  - D117-0287 GASKET 1   - D2D6392 O-RING 3
  - D1P0436 GASKET 1
  DPE3300SLOHS  SLEEVE METERING SUPER OVERHAUL    - D1J9671 O-RING 2
GASKET KIT FOR 3304 / 3306   - D117-0287   GASKET 1
  - DPE3300SLPM   SLEEVE METERING MOUNT KIT 1
  - DPE17219 BEARING ASSEMBLY 1   DPE3300SLPM  PUMP MOUNTING GASKET KIT
  - D9F5940 GASKET 1 FOR 3304 / 3306
  - D8N0628 CAMSHAFT BEARING 1   - DPE22220 HOSE 8 FT
  - D7W6335 CAMSHAFT BUSHING 1   - D8M5253 O-RING 1
  - D7H9899 SEAL RING 1   - D8M5248 O-RING 1
  - D7F8607 O-RING 1   - D6N7887 TIMING GEAR GASKET 1
  - D7E5346 VALVE 1   - D2H3934 O-RING 1

April 2010 CATERPILLAR SLEEVE METERING 4

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Miscellaneous Kits
REF PART DESCRIPTION QTY
  DPE17219 RISER BEARING & wAShER KIT
  - D7M7219 RISER BEARING 1
  - D4N2927 RISER BEARING BRACE 2

  DPE32180 wEIGhT CARRIER & CAPSCREw KIT


  - D8N2663 CARRIER 1
  - D8N2662 CAPSCREW 3

  DPE32185 GOvERNOR REPAIR KIT 


- D4N0425 WEIGHT (3208 / 3304 / 3306) 3
  - D4N0511 FLYWEIGHT DOWEL 3
  - D8N2662 CAPSCREW 3
  - D8N2663 CARRIER 1
 
D9L6925 PUMP MOUNTING FASTENER KIT
  FOR 3208
  - D7F5634 CAPSCREW 1
  - D1A9579 BOLT 1
  - D125-1414  SPACER 2

  D6v9884A TUNE-UP KIT FOR 3208


  - D9L8837 GASKET 1
  - D9L8020 VALVE COVER GASKET FOR 3208 2
  - D9L7873 DIAPHRAGM 1
  - D6G4855 O-RING 8

5 CATERPILLAR SLEEVE METERING April 2010

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3300 Series Capsule Nozzles
REF PART DESCRIPTION QTY
  8M1584 NOzzLE KIT
- 5B3718 SEAL RING 1
  - 6F1069 SEAL RING 1
  - 8N4697 NOZZLE

  THE FOLLOWING NOZZLES USE


KIT 8M1584:

  9F0160
  9F2391
  6H3347
  5M2788
  5M4086
  8N4697
  3S6280
  3S6311

  8N8796 NOzzLE KIT


  - 5B3718 SEAL RING 1
  - 6F1069 SEAL RING 1
  - 8N4694 NOZZLE 1

  THE FOLLOWING NOZZLES USE


KIT 8N8796:

  8N4694
  7S8722

  7S9891

April 2010 CATERPILLAR SLEEVE METERING 1

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3208 Pencil Nole & 7000 Series Inectors

4
3208 PENCIL NOZZLE (INTERNAL)

3 5

10

7000 INJECTOR (INTERNAL)


11
13

12

3208 INJECTOR ADAPTER

3208 PENCIL INJECTOR

2 CATERPILLAR SLEEVE METERING April 2010

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SLEEVE METERING FUEL PUMPS
3208 Pencil Nole & 7000 Series Inectors
REF PART DESCRIPTION QTY
  320 PENCIL NOZZLE (INTERNAL)
1 1H1023 O-RING 1

7000 INJECTOR (INTERNAL)


  2 DPE7001 O-RING (INLET ADAPTER) 1
  3 DPE7002 O-RING (STEM) 1
  4 9X2836 BLEED SCREW 1
  5 114-3364 WASHER 1

  3208 7000 INJECTOR MTG PARTS


  6 1H1023 O-RING 1
  7 9L9089 CARBON DAM 1
  8 7W4485 COMPRESSION WASHER 1

  3208 INJECTOR ADAPTER


  9 9L7675 ADAPTER (PENCIL NOZZLE & 1
7000 SERIES INJECTOR)
  10 6F4855 O-RING (PENCIL NOZZLE & 7000 1
  SERIES INJECTOR)

  3208 PENCIL NOZZLE MTG PARTS


  11 1H1023 O-RING 1
  12 9L9098 CARBON DAM 1
  13 9L9099 COMPRESSION WASHER (BLACK) 1
  13 9N3738 COMPRESSION WASHER (YELLOW) 1

DPE73208 INjECTOR REPAIR KIT

   DPE7001
DPE7002 O-RING
O-RING (INLET
(STEM)ADAPTER) 8
8
114-3364 WASHER 8
  1H1023 O-RING 8
  9L9098 CARBON DAM 8
  9L9099 COMPRESSION WASHER (BLACK) 8
  9X2836 BLEED SCREW 8

  NOTE: CONTAINS THE PARTS


NECESSARY TO REPAIR EIGHT
3208 7000 SERIES INJECTORS.

April 2010 CATERPILLAR SLEEVE METERING 3

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7/17/2019 ++CATALOGO DIPACO Cat Sleeve Metering - April 2010++

 An Employee Owned Company 

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