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MECHANICAL

DRILLING EQUIPMENT

ALWAYS READY FOR YOUR BUSINESS


BENTEC Bentec Headquarters and Subsidiaries
Our Footprint
Bentec has its headquarters in Bad Bentheim, Germany, where it maintains production facilities of over 100,000 m², including its
Training Centre. Additionally, we have production and service facilities in Tyumen, Russia and Nizwa, Sultanate of Oman. Bentec has also
established a network of operational hubs in North America, Algeria and United Arab Emirates, as well as an extensive agent network.

Advanced Technology for Comprehensive


Drilling Solutions.
With years of experience, Bentec is one of the world’s leading manufacturers of high-quality drilling and workover rigs. Additionally, our
portfolio includes both mechanical and electrical drilling equipment, as well as control systems.
Bentec produces a full range of land rigs and drilling equipment, supplying packages that operate successfully all around the world.
Bentec designs and manufactures a wide range of durable, cost effective and trouble free drilling rigs and drilling equipment for harsh and
hostile environments, ranging from light to heavy duty units, with Drawworks capacities of up to 3,000hp.

Bentec provides comprehensive drilling solutions that include technically advanced, field proven equipment integrated into existing
systems. Our products increase drilling efficiency, enhance health, safety, and environmental (HSE) programs whilst maximising our
customers’ life cycle economics.
Bentec possesses an unparalleled capability in the design, manufacturing, installation, commissioning and aftermarket service for a wide
variety of drilling systems and equipment.
We deliver high-grade mechanical drilling equipment, such as Top Drives, Drawworks, Iron Roughnecks, Mud Pumps, Pipe Handling
Equipment and BOP Closing Units.
Our electrical equipment includes Power Control Rooms (VFD and SCR), infoDRILL, Anti Collision Systems, Soft Torque Rotary Systems,
and Soft Pump Systems.
Bentec specialises in designing and manufacturing customised solutions tailored to your individual requirements. Our engineers continue
to develop innovative drilling rig systems that can withstand any environmental challenge.

BENTEC SOLUTIONS - MADE IN GERMANY

• Design and manufacture of drilling rigs for use worldwide

• Manufacture of mechanical and electrical main equipment Operational Hub Agent Network
and systems

• After Sales Service

• Service, repair and overhaul

• Spare parts supply and logistics Bentec – Proven Around the World.
• Upgrades
Bentec designs, manufactures and delivers reliable, safe and efficient rigs and equipment for the oil, gas and geothermal drilling industry,
• Re-certification
in the harshest and most hostile environments, around the world. By combining these prime solutions with extensive services ranging
• System integration and commissioning from 24/7 field support to sophisticated training, Bentec is a true vertically integrated system supplier.
• Global project management Everything we do is oriented around our core values but above all to our strict health, safety and environment (HSE) policies.
TOP
DRIVES

Bentec designs TOP DRIVES that withstand the


harshest conditions and reduce rig downtime.
Suitable for onshore or offshore rigs.
Bentec history and technical integration Various Top Drive Configurations

Bentec designs its Top Drives to meet and exceed customers’ expectations in terms of performance and reliability. It all starts with
the best possible integration solution to suit various rigs. An essential part of these solutions is the flexibility to integrate Bentec Top
Drives into many different mast/derrick configurations. Below is just a small choice of possible Top Drive arrangements conforming
to these varying mast configurations.

2009 2012 2015

1992 -
2011 2014 2017
2008

Integrated Rail Design Portable Design Herringbone Design


Top Drive guide rails are an integrated part of Hanged-off portable rails in the mast with a torque The Top Drive carriage runs between the masts
1st commissioning of Development of 1st 1st Bentec Top Drive 1st Bentec 275ton 1st offshore Bentec 1st Bentec 750ton 1st Market entry into
the mast structure eliminating lifts and transport reaction beam on the lower mast section enables front legs, optimising rig moves by reducing lifts
non-Bentec Top Drives in 350ton/500ton Bentec delivered to Sakhalin Top Drive delivered. 500ton Top Drive Top Drive delivered. North America.
during rig move. high flexibility and usage over multiple rigs. and rig move loads, to a minimum.
Europe. Top Drive. Island for ERD wells. delivered. 1st Bentec 500ton
Gaining experience in Top Drives delivered to
Top Drive installations, North America.
maintenance, repair and
troubleshooting.

Bentec has compiled the experience it has gained from over 20 years of commissioning, maintaining and repairing various Top
Drives to develop a more reliable, robust and service friendly product, for safe drilling operations.
Bentec has honed its Top Drives to suit the exacting needs of our customers: They provide up to 30% more continuous torque ca-
pacity than that of other Top Drives. More robust and reliable, able to withstand arctic temperatures, Bentec Top Drives significantly
reduce downtime and maintenance costs.

Bentec Top Drives are AC-powered and developed for use as portable or permanently installed units for onshore and offshore
rigs. They also come with a number of innovative features to significantly improve drilling performance.
Bentec powers its Top Drives using the latest Variable Frequency Drive (VFD) control system, offering a wide range of torque and
speed performance.

Bentec can supply Top Drives with a dedicated VFD container, as well as being specified or upgraded with various Bentec
developed, Drilling Enhancement Software, such as the Soft Torque Rotary System (STRS).

Main components include a hydraulic swivel, a special high safety link-tilt and monitoring system, remote and manual IBOP
valves, a back-up clamp to make-up and break-out, a guide beam to absorb drill torque reaction and service loops that are all
produced in-house. A compact hydraulic power unit mounted on board the Top Drive eliminates the requirement for a hydraulic
service loop. The compact dimensions of Bentec Top Drives ensure a fast and safe installation into existing or new rigs.

Offshore Portable Design Portable Rotated Design (Dual Rail) Portable Rotated Design (Mono Rail)
Bentec Top Drives comply with the strict standards applicable to the drilling industry. Our Top Drives conform to the latest API The most successful land configuration adapted to The preferred solution to eliminate modificati- The configuration of choice to avoid any mast
and European CE design standards to ensure our customers receive and maintain a very high level of quality and safety. an offshore derrick to enable low investment costs. ons on older mast designs capable of Top Drive modification on existing and narrow mast designs.
operations.

[email protected] www.bentec.com www.bentec.com [email protected]


Top Drive TD-250-C TD-275-HT Top Drive

Hoisting and Rotating 250 ton 227 t Hoisting and Rotating 275 ton 250 t

Drilling Motor AC-Induction Motor AC-Induction Motor Drilling Motor AC-Induction Motor AC-Induction Motor

Motor Rating 672 hp 500 kW Motor Rating 672 hp 500 kW

Working Height 222“ 5.64 m Working Height 225“ 5,71 m

Weight 23,809 lbs 10.8 t Weight 24,912 lbs 11.3 t

Gear Helical Gear; 15:1 Helical Gear; 15:1 Gear Helical Gear; 15:1 Helical Gear; 15:1

Max. Continuous Torque 35,200 ft-lbs 47,750 Nm Max. Continuous Torque 35,200 ft-lbs 47,750 Nm

Speed at Max. Cont. Torque 100 rpm 100 rpm Speed at Max. Cont. Torque 100 rpm 100 rpm

Max. Speed 200 rpm 200 rpm Max. Speed 200 rpm 200 rpm

Max. Make & Break out Torque 44,254 ft-lbs 60,000 Nm Max. Make & Break out Torque 51,500 ft-lbs 70,000 Nm

Static Brake Torque 51,500 ft-lbs 70,000 Nm Static Brake Torque 51,500 ft-lbs 70,000 Nm

Mainshaft Quill ID 2-1/2” 63.5 mm Mainshaft Quill ID 2-1/2” 63.5 mm

Working Pressure 7,500 PSI 517 bar Working Pressure 7,500 PSI 517 bar

Min. Connection Range 2-1/2” 63.5 mm Min. Connection Range 2-1/2” 63.5 mm

Max. Connection Range 7-1/2” 191 mm Max. Connection Range 7-3/4” 197 mm

IBOP Connection NC 50 NC 50 IBOP Connection NC 50 NC 50

Cooling System Local Blower Local Blower Cooling System Local Blower Local Blower

Hydraulic Power Onboard Onboard Hydraulic Power Onboard Onboard

Suitable Elevator Links 150, 250 and 350 ton API 150, 250 and 350 ton API Suitable Elevator Links 150, 250 and 350 ton API 150, 250 and 350 ton API

Min. Temperature -49°F -45°C Min. Temperature -49°F -45°C

Max. Temperature +131°F +55°C Max. Temperature +131°F +55°C

Footprint (Width x Depth) 55” x 63” 1.40 m x 1.60 m Footprint (Width x Depth) 55” x 74” 1.40 m x 1.88 m

Key Features Benefits Performance Curve TD-250-C 500


@kW 55°C ambient
TD-250-C
Performance Curve TD-275-HTTD-275-HT
500@ kW55°C ambient Key Features Benefits

• 672 hp single motor • Flexible design: TDS can 60000 60000 • 672 hp single motor • Flexible design: TDS can be
be used as portable or fixed used as portable or fixed
• 250 ton API-8C • 275 ton API-8C
installation installation
• 35,200 ft-lbs cont. torque @ 50000 50000 • 35,200 ft-lbs cont. torque @
• Various carriage solutions • Various carriage solutions
100 rpm 100 rpm
available to meet any mast available to meet any mast
• 44,254 ft-lbs make & break configuration 40000 40000 • 51,500 ft-lbs make & break configuration
Torque [lbs ft]

Torque [lbs ft]

torque torque
• Fully retrofittable into existing • Fully retrofittable into existing
• Temperature range -45°C / +55°C rigs 30000 30000 • Temperature range -45°C / +55°C rigs
• Lowest noise emissions • Integrated link-tilt monitoring
• Available drilling enhancement 20000 20000 • Lowest noise emissions
software: • Available drilling enhancement
• Soft Torque Systems
10000 10000 software:
• Remote Access • Soft Torque Systems
• Remote Access
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220
Speed [rpm] Speed [rpm]

[email protected] www.bentec.com www.bentec.com [email protected]


Top Drive TD-350-HT TD-500-XT Top Drive

Hoisting and Rotating 350 ton 317 t Hoisting and Rotating 500 ton 454 t

Drilling Motor AC-Induction Motor AC-Induction Motor Drilling Motor AC-Induction Motor AC-Induction Motor

Motor Rating 1,030 hp 758 kW Motor Rating 1,140 hp 850 kW

Working Height 250“ 6.35 m Working Height 250“ 6.35 m

Weight 34,613 lbs 15.7 t Weight 34,613 lbs 15.7 t

Gear Helical Gear; 14:1 Helical Gear; 14:1 Gear Helical Gear; 14:1 Helical Gear; 14:1

Max. Continuous Torque 46,500 ft-lbs 63,000 Nm Max. Continuous Torque 52,000 ft-lbs 70,580 Nm

Speed at Max. Cont. Torque 115 rpm 115 rpm Speed at Max. Cont. Torque 115 rpm 115 rpm

Max. Speed 230 rpm 230 rpm Max. Speed 230 rpm 230 rpm

Max. Make & Break out Torque 73,760 ft-lbs 100,000 Nm Max. Bake & Break out Torque 73,760 ft-lbs 100,000 Nm

Static Brake Torque 77,440 ft-lbs 105,000 Nm Static Brake Torque 77,444 ft-lbs 105,000 Nm

Mainshaft Quill ID 3” 76.2 mm Mainshaft Quill ID 3” 76.2 mm

Working Pressure 7,500 PSI 517 bar Working Pressure 7,500 PSI 517 bar

Min. Connection Range 2-1/2” 63.5 mm Min. Connection Range 2-1/2” 63.5 mm

Max. Connection Range 8-1/2” 216 mm Max. Connection Range 8-1/2” 216 mm

IBOP Connection NC 61 NC 61 IBOP Connection NC 61 NC 61

Cooling System Local Blower Local Blower Cooling System Local Blower Local Blower

Hydraulic Power Onboard Onboard Hydraulic Power Onboard Onboard

Suitable Elevator Links 250, 350 and 500 ton API 250, 350 and 500 ton API Suitable Elevator Links 250, 350 and 500 ton API 250, 350 and 500 ton API

Min. Temperature -49°F -45°C Min. Temperature -49°F -45°C

Max. Temperature +131°F +55°C Max. Temperature +131°F +55°C

Footprint (Width x Depth) 65.4” x 61.2” 1.66 m x 1.55 m Footprint (Width x Depth) 65.4” x 61.2” 1.66 m x 1.55 m

Key Features Benefits Performance Curve TD-350-HT @ 55°C ambient


TD-350-HT Performance Curve TD-500-XT @ 55°C ambient
TD-500-XT Key Features Benefits
750 kW / 1005 HP 850 kW / 1140 HP

• 1,040 hp single motor • Flexible design: TDS can 80000


• 1,140 hp single motor • Flexible design: TDS can be
80000
be used as portable or fixed used as portable or fixed
• 46,500 ft-lbs cont. torque @ • 500 ton API-8C
installation 70000 70000 installation
115 rpm • 52,000 ft-lbs cont. torque @
• Various carriage solutions • Various carriage solutions
115 rpm
• 73,760 ft-lbs make & break available to meet any mast 60000 60000
availble to meet any mast
torque configuration • 73,760 ft-lbs make & break configuration
50000 50000
Torque [lbs ft]

Torque [lbs ft]

• Temperature range -45°C / +55°C • Fully retrofittable into existing torque • Fully retrofittable into existing
• Integrated link-tilt monitoring rigs 40000 40000 • Temperature range -45°C / +55°C rigs

• Lowest noise emissions • Integrated link-tilt monitoring


30000 30000
• Available drilling enhancement • Lowest noise emissions
software: 20000 20000
• Available drilling enhancement
• Soft Torque Systems software:
• Remote Access 10000 10000
• soft Torque Systems
• remote Access
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250
Speed [1/min] Speed [1/min]

[email protected] www.bentec.com www.bentec.com [email protected]


Bentec design Top Drives that withstand the harshest conditions and to reduce rig downtimes.

Top Drive TD-750-HT

Hoisting and Rotating 750 ton 680 t

Drilling Motor AC-Induction Motor AC-Induction Motor

Motor Rating 1,609 hp 1,200 kW

Working Height 279“ 7.09 m

Weight 57,250 lbs 26 t

Gear Helical Gear; 10.6:1 Helical Gear; 10.6:1

Max. Continuous Torque 73,760 ft-lbs 100,000 Nm

Speed at Max. Cont. Torque 115 rpm 115 rpm

Max. Speed 270 rpm 270 rpm

Max. Make & Break out Torque 118,000 ft-lbs 160,000 Nm

Static Brake Torque 93,670 ft-lbs 127,000 Nm

Mainshaft Quill ID 3-3/4” 95.3 mm

Working Pressure 7,500 PSI 517 bar

Min. Connection Range 4” 101.6 mm

Max. Connection Range 9-1/2” 241.3 mm

IBOP Connection NC 70 NC 70

Cooling System Local Blower Local Blower

Hydraulic Power Onboard Onboard

Suitable Elevator Links 350, 500 and 750 ton API 350, 500 and 750 ton API

Min. Temperature -49°F -45°C

Max. Temperature +131°F +55°C

Footprint (Width x Depth) 87” x 74” 2.2 m x 1.88 m

Key Features Benefits Performance Curve TD-750-HTTD-750-HT


@ 55°C ambient

• 1,609 hp single motor • Flexible design: TDS can be 130000

used as portable or fixed


• 750 ton API-8C 120000
installation 110000
• 73,760 ft-lbs cont. torque @
• Various carriage solutions
115 rpm 100000
available to meet any mast 90000
• 118,000 ft-lbs make & break configuration
Torque [lbs ft]

torque 80000
• Fully retrofittable into existing 70000
• Temperature range -45°C / +55°C rigs
60000
• Integrated link-tilt monitoring
50000
• Lowest noise emissions 40000

• Available drilling enhancement 30000


software: 20000
• soft Torque Systems
10000
• remote Access
0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300
Speed [1/min]

[email protected] www.bentec.com www.bentec.com [email protected]


GEAR-DRIVEN
DRAWWORKS

Bentec GEAR-DRIVEN DRAWWORKS are


modular, lightweight, compact, quiet
and easy to maintain.
Drawworks Milestones Key Components

Bentec AC-Motors
Bentec supplies its own AC-Motors, designed in-house
and dedicated to continuous Drawworks hoisting op-
erations. These motors provide best in class electrical
performance and insulation, with superior mechanical
durability.
High-end quality materials, state of the art technology
and a design meeting ISO 9001 standards ensure the
highest degree of performance and service in the hars-
hest environments.

Bentec Gearboxes
Every Drawworks is equipped with uniquely designed
2006 2009 2011 Gearboxes. The transmission has been simplified to
function as its intended to optimum performance with
1970- all unnecessary components, removed. Having no
2007 2011 forced lubrication system leads to less maintenance
2005
costs and increases the in-service time of the unit.

Built-up experience with 1st Bentec 1,500hp DC 1st Bentec 1,500hp AC 1st Bentec 2,000hp AC 1st Bentec Single Gear AC 1st Bentec 3,000hp AC
Drawworks, installations, Drawworks delivered. Drawworks delivered. Drawworks delivered. Drawworks delivered. Drawworks for Offshore
commissioning, service application delivered.
and repair on Bentec and
non-Bentec rigs.

Bentec developed Gear Driven Drawworks provide the market with a more reliable technology and greater hoisting performance.
Their lightweight and compact dimensions make them ideal for frequent rig moves or limited crane capacity. Thanks to our decades
of experience in designing and manufacturing drilling equipment, Bentec Gear Driven Drawworks are equipped with modern AC or
DC motor technology and key components, all of which are developed and produced in-house.

Bentec has also reduced the sensors to a more feasible number. Our Gear Driven Drawworks only require electric power and Bentec Eddy Current Brakes (air-cooled)
compressed air, doing away with the need for water or hydraulics, simplifying the Drawworks significantly. Bentec provides many 2-Speed Drawworks are equipped with an Eddy Current
Drawworks solutions to meet our customers’ requirements for existing or new build rigs.
Brake, designed in-house, which replaces water as the
cooling medium. The Brake is dynamically air-cooled,
All of these features make Bentec Gear Driven Drawworks the premier choice. Technically, the Drawworks is just another winch –
but equipped with modern and reliable technology, it offers outstanding performance - especially when combined with the Bentec on-demand by VFD-controlled blower motors, with ex-
Drilling Enhancement Software available, such as our Anti Collision Systems (ACS). tremely noise emissions.

[email protected] www.bentec.com www.bentec.com [email protected]


Single Gear AC-Drawworks Technical Data Technical Data Dual Gear AC-Drawworks
Drawworks DW-E-200-AC-SG DW-E-250-AC-SG DW-E-350-AC-SG DW-E-450-AC-SG Drawworks DW-E-1250-AC DW-E-1500-AC DW-E-2000-AC DW-E-3000-AC

1,000 hp 1,250 hp 1,500 hp 2,000 hp 1,250 hp 1,500 hp 2,000 hp 3,000 hp


Continuous Power Rating Continuous Power Rating
735 kW 920 kW 1,100 kW 1,470 kW 920 kW 1,100 kW 1,470 kW 2,200 kW
Number of Motors 2 x 600 kW 2 x 850 kW 2 x 850 kW 2 x 1,150 kW Number of Motors 2 x 600 kW 2 x 600 kW 2 x 850 kW 2 x 1,150 kW
Gearbox Design Multi-Speed Multi-Speed Multi-Speed Multi-Speed Gearbox Design 2-Speed 2-Speed 2-Speed 2-Speed
Eddy Current Brake No No No No Eddy Current Brake Yes – Air Cooled Yes – Air Cooled Yes – Air Cooled Yes – Air Cooled

Max. Hook Load 268,964 lbs 337,307 lbs - - Max. Hook Load 410,060 lbs - - -
@6 Lines* 122 t 153 t - - @6 Lines* 186 t - - -

Max. Hook Speed 6.75 ft/sec 6.82 ft/sec - - Max. Hook Speed 8.66 ft/sec - - -
@6 Lines* 2.06 m/sec 2.08 m/sec - - @6 Lines** 2.64 m/sec - - -

Max. Hook Load 357,150 lbs 445,333 lbs 564,383 lbs - Max. Hook Load 540,133 lbs 626,113 lbs - -
@8 Lines* 162 t 202 t 256 t - @8 Lines* 245 t 284 t - -

Max. Hook Speed 5.07 ft/sec 5.12 ft/sec 5.77 ft/sec - Max. Hook Speed 6.50 ft/sec 7.38 ft/sec - -
@8 Lines* 1.54 m/sec 1.56 m/sec 1.76 m/sec - @8 Lines** 1.98 m/sec 2.25 m/sec - -

Max. Hook Load 440,925 lbs 551,155 lbs 698,865 lbs 842,166 lbs Max. Hook Load 668,001 lbs 776,027 lbs 925,942 lbs -
@10 Lines* 200 t 250 t 317 t 382 t @10 Lines* 303 t 352 t 420 t -

Max. Hook Speed 4.05 ft/sec 4.09 ft/sec 4.62 ft/sec 4.66 ft/sec Max. Hook Speed 5.20 ft/sec 5.90 ft/sec 5.96 ft/sec -
@10 Lines* 1.24 m/sec 1.25 m/sec 1.41 m/sec 1.42 m/sec @10 Lines** 1.58 m/sec 1.80 m/sec 1.82 m/sec -

Max. Hook Load - - 831,142 lbs 1,000,899 lbs Max. Hook Load - 921,532 lbs 1,102,311 lbs 1,525,599 lbs
@12 Lines* - - 377 t 454 t @12 Lines* - 418 t 500 t 692 t

Max. Hook Speed - - 3.85 ft/sec 3.89 ft/sec Max. Hook Speed - 4.92 ft/sec 4.97 ft/sec 4.84 ft/sec
@12 Lines* - - 1.17 m/sec 1.18 m/sec @12 Lines** - 1.50 m/sec 1.51 m/sec 1.475 m/sec

Max. Hook Load - - - 1,133,176 lbs Max. Hook Load - - 1,274,272 lbs 1,761,493 lbs
@14 Lines* - - - 524 t @14 Lines* - - 578 t 799 t

Max. Hook Speed - - - 3.33 ft/sec Max. Hook Speed - - 4.26 ft/sec 4.14 ft/sec
@14 Lines* - - - 1,02 m/sec @14 Lines** - - 1.30 m/sec 1.26 m/sec
Max. Number of Layers 3 3 3 3 Max. Hook Load - - - 1,992,979 lbs
218.3” x 114.2” 219.4” x 114.2” 220.5” x 114.2” 234.4” x 117.5” @16 Lines* - - - 904 t
Dimensions
LxW 5,546 mm x 2,900 mm 5,573 mm x 2,900 mm 5,600 mm x 2,900 mm 5,953 mm x 2,985 mm - - - 3.62 ft/sec
Max. Hook Speed
63,934 lbs 66,140 lbs 70,548 lbs 77,162 lbs @16 Lines** - - - 1.10 m/sec
Weight
29 t 30 t 32 t 35 t Max. Number of Layers 3 3 4 4
*values are based on the 2nd layer Dimensions 283” x 117.5” 305.3” x 117.5” 306.5” x 117.5” 338.6” x 125.5”
LxW 7,190 mm x 2,985 mm 7,754 mm x 2,985 mm 7,785 mm x 2,985 mm 8,600 mm x 3,187 mm
83,776 lbs 92,594 lbs 94,800 lbs 132,244 lbs
Weight
Key Features Benefits 38 t 42 t 43 t 60 t

*values are based on the 1 gear and 2 layer


st nd
** values are based on 2 gearnd
• No eddy current brake • Fastest hoisting speeds at most compact footprints
• Simplified modular design • No cooling water required
Key Features Benefits
• Interchangeable Bentec AC-Motors • No hydraulics
• 4Q-Mode with Anti-Collision System enables fastest tripping speeds • No forced lubrication • Simplified modular design • Fastest hoisting speeds at most maximum hoisting performance

• Single motor mode with one motor out of service possible • Lower maintenance costs • Interchangeable Bentec AC-Motors • No cooling water required

• Slip & cut function and seperate control console • Lowest noise emissions • 4Q-Mode with Anti-Collision System enables fastest tripping speeds • No hydraulics

• Available drilling enhancement software: • Single motor mode with one motor out of service possible • No forced lubrication
• Feed-Off • Slip & cut Function and seperate control console • Lower maintenance costs
• Auto-Driller
• Available drilling enhancement software:
• Anti-Collision System
• feed-off
• auto-driller
• anti-collision system

[email protected] www.bentec.com www.bentec.com [email protected]


Controls

Dual Gear DC-Drawworks Technical Data Whether a simple joystick control or a touch screen interface, the main purpose of the controls is to allow the driller to drill and trip
efficiently. Bentec has provided automated drilling control systems for over two decades. Our integrated approach ensures efficient
interaction between components.
Drawworks DW-E-1250-DC DW-E-1500-DC DW-E-2000-DC

1,250 hp 1,500 hp 2,000 hp The following products are also available for Drawworks Systems:
Continuous Power Rating
920 kW 1,100 kW 1,470 kW
Number of Motors 2x GE 752 DC 2x GE 752 DC 2x GE 752 DC Software Enhancement Solutions Electrical Equipment
Gearbox Design 2-Speed 2-Speed 2-Speed • Auto-Driller • VFD Systems
Eddy Current Brake Yes – Air Cooled Yes – Air Cooled Yes – Air Cooled • Anti-Collision System
410,060 lbs - - • infoDRILL
Max. Hook Load
@6 Lines* 186 t - - • Rig Control System

Max. Hook Speed 8.66 ft/sec - -


@6 Lines** 2.64 m/sec - -

Max. Hook Load 540,133 lbs 599,657 lbs -


@8 Lines* 245 t 272 t -

Max. Hook Speed 6.50 ft/sec 7.38 ft/sec -


@8 Lines** 1.98 m/sec 2.25 m/sec -

Max. Hook Load 668,001 lbs 740,753 lbs 839,961 lbs


@10 Lines* 303 t 336 t 381 t

Max. Hook Speed 5.20 ft/sec 5.90 ft/sec 5.96 ft/sec


@10 Lines** 1.58 m/sec 1.80 m/sec 1.82 m/sec

Max. Hook Load - 881,849 lbs 998,694 lbs


@12 Lines* - 400 t 453 t

Max. Hook Speed - 4.92 ft/sec 4.97 ft/sec


@12 Lines** - 1.50 m/sec 1.51 m/sec

Max. Hook Load - - 1,153,018 lbs


@14 Lines* - - 523 t

Max. Hook Speed - - 4.26 ft/sec


@14 Lines** - - 1.30 m/sec

Max. Hook Load - - -


@16 Lines* - - -

Max. Hook Speed - - -


@16 Lines** - - -
Max. Number of Layers 3 3 3

Dimensions 286” x 117.5” 307.7” x 117.5” 301.2” x 117.5”


LxW 7,263 mm x 2,985 mm 7,816 mm x 2,985 mm 7,650 mm x 2,985 mm
83,775 lbs 92,594 lbs 99,200 lbs
Weight
38 t 42 t 45 t

*values are based on the 1st gear and 2nd layer ** values are based on 2nd gear

Key Features Benefits


• Interchangeable DC motors • Fastest hoisting speeds at most maximum hoisting performance
• Simplified modular design • No cooling water required
• 4Q-Mode with Anti-Collision System enables fastest tripping speeds • No hydraulics
• Slip & cut function and seperate control console • No forced lubrication
• Available drilling enhancement software: • Lower maintenance costs
• Feed-Off
• Auto-Driller
• Anti-Collision System

[email protected] www.bentec.com www.bentec.com [email protected]


MUD
PUMPS

Bentec MUD PUMPS stand for new technology,


enhanced reliability and reduced maintenance.
History and techical integration Key components and options

Bentec AC-Motors
Bentec supplies its own AC-Motors designed in-house and dedicated
to continuous Mud Pump operations. These motors provide best-in
class electrical performance and insulation, with superior mechanical
durability.
High quality materials, state of the art technology and design that
conforms to ISO 9001 standards, ensure the highest degree of
performance and service in the harshest environments.

Bentec Gearboxes
Bentec Mud Pumps are equipped with a uniquely designed Gearbox.
The transmission has been simplified to function as its intended to,
with all other unnecessary components removed. It replaces the in-
ternal bull gear with its associated reaction forces, which reduces
the life of Mud Pump components; Bentec Mud Pumps have lower
maintenance costs and increased in-service operation.

Bentec Smart Fluid Ends


Since the development of the first Bentec Mud Pump in 2009, we
have continuously improved the AC Gearbox Driven Mud Pump
in terms of increasing reliability and reducing the total cost of the
equipment. With the latest development, Bentec has designed a new,
technologically advanced Smart Fluid End, reducing the overall cost
of Mud Pump ownership. In principle, Bentec has converted the
standard 2-piece fluid end into a 3-piece fluid end. By separating
the fluid end body from the valve body, the new module is utilised
as either, the suction or the discharge module. These modules are
Bentec have completely redeveloped the concept of Mud Pumps. Equipping our Mud Pumps with a direct drive gearbox, Bentec AC-
identical and are both mounted on one carrier unit. This enables
Motor and a state of the art pump housing. There is no requirement for an internal gear, with its many disadvantages and no more
drilling contractors and operators to significantly reduce holdings of
belt/chain tensioning. Bentec Mud Pumps are constructed to do the task that they are intended for: pumping operations.
Mud Pump spare parts, as well as overhaul costs.
Bentec Mud Pumps are lightweight and have a compact footprint. The Bentec AC-Motor can be either; top or rear mounted –
suitable for any drilling rig arrangement. The pump is available with 5,000 or 7,500 psi, fluid ends, with all components conforming
to the latest API standards and are available worldwide. Bentec Quick Liner Clamping System
An integrated jib crane makes light work of changing liners and fluid end components. Bentec uses a unique and patented liner
Changing Mud Pump liners is always a time consuming task that
and valve clamp system, reducing maintenance time’s significantly. A quick-change piston rod system adds further to reducing
must to be planned in advance and often requiring special or heavy
maintenance times. A special feature of the Bentec Mud Pump is the side-mounted transmission drive, eliminating the need for chain
tools.
or belt drive and tensioning systems. The three stage helical gearbox drives directly onto a forged/welded and balanced crankshaft,
Bentec has patented a design and developed a simplified Quick Liner
which in turn means the pump is extremely quiet with reduced vibrations.
Clamping System that eliminates the need for special tools whilst
maintaining the accuracy when tightening the liner clamp bolts.
Liner cooling and gearbox lubrication systems are included; a supercharged pump and a noise reduction package are available
The system only requires a manual torque wrench to carry out
upon request.
adjustments. Each liner clamp bolt contains two mechanical check
The Bentec Mud Pump is the right choice especially when it comes to noise-sensitive environments, such as offshore or densely
rings that visually indicate whether the connection is under or over
populated areas. Beyond the supply of Mud Pumps, Bentec is a complete system supplier and can deliver the pumps together with
torqued or within the specified range.
the Bentec Variable Frequency Drive.
This system is the most simplified solution to clamp a liner in a safest
and quickest way with most reliable torque precision.
Improving the efficiency of the system further is available by upgrading it with Bentec Drilling Enhancement Software.
The Bentec Quick Liner Clamping System therefore, enables frequent
For example; the Bentec Soft Pump System, de-synchronises stokes of multiple Mud Pumps, in order to reduce wear and tear on
torque checks, while reducing unnecessary NPT and extending liner
high-pressure equipment and improves response times for MWD tools.
life.

[email protected] www.bentec.com www.bentec.com [email protected]


Technical Data

1300hp - 2200hp Mud Pump

Technical Data MP-T-1300-AC-R MP-T-1600-DC-R MP-T-1600-AC MP-T-1600-AC-R MP-T-2200-AC

Power Rating 1,300 hp / 970 kW 1,600 hp / 1,200 kW 1,600 hp / 1,200 kW 1,600 hp / 1,200 kW 2,200 hp / 1,641 kW

Single AC, Double DC, Single AC, Single AC, Double AC,
Number of Motors
forced ventilated forced ventilated forced ventilated forced ventilated forced ventilated

Motor Orientation Rear Mount Rear Mount Top Mount Rear Mount Top Mount

Transmission External Gearbox External Gearbox External Gearbox External Gearbox External Gearbox

Max. Pressure 5,000 PSI / 345 bar 7,500 PSI / 517 bar 7,500 PSI / 517 bar 7,500 PSI / 517 bar 7,500 PSI / 517 bar

Stroke 12” / 304.8 mm 12” / 304.8 mm 12” / 304.8 mm 12” / 304.8 mm 14” / 355.6 mm

Max. Stroke Speed 120 spm 120 spm 120 spm 120 spm 110 spm

Min. Liner Size 5” / 127 mm 4-1/2” / 114.3 mm 4-1/2” / 114.3 mm 4-1/2” / 114.3 mm 5” / 127 mm

Max. Liner Size 7-1/2” / 190.5 mm 7-1/2” / 190.5 mm 7-1/2” / 190.5 mm 7-1/2” / 190.5 mm 9” / 228.6 mm

Max. Discharge Flow 826 gpm / 3,127 l/min 826 gpm / 3,127 l/min 826 gpm / 3,127 l/min 826 gpm / 3,127 l/min 1,272 gpm / 4,816 l/min

Length 241” / 6,121 mm 275” / 7,000 mm 196” / 5,050 mm 241” / 6,110 mm 204” / 5,180 mm

Width 100” / 2,530 mm 118” / 2,991 mm 116” / 2,950 mm 100” / 2,530 mm 125” / 3,170 mm

Height 1159” / 4,040 mm 154” / 3,930 mm 169” / 4,290 mm 159” / 4,040 mm 163” / 4,130 mm

Weight (dry)* 76,059 lbs / 34.5 t 87,082 lbs / 39.5 t 97,003 lbs / 44 t 81,571 lbs / 37 t 101,854 lbs / 46.2 t

*Weight is based on 5,000psi fluid ends

Key Features Benefits

• Direct-driven external gearbox • Extended crankshaft lifetime due to no internal reaction forces
• No internal gear • Extended lifetime of main bearings
• Patented simplified liner clamping • Shorter duration for liner change
• Compact footprint • Safer liner change
• Main motor cooling is VFD-controlled • Less special transport permits required
• Fast change valve cover • Extended lifetime of main motors
• Patented smart fluid ends • Shorter duration for valve change
• Further fluid end solutions available • Smart fluid ends enable significant savings in stocking less fluid
• Available drilling enhancement software: ends
• Soft Pump System

[email protected] www.bentec.com www.bentec.com [email protected]


Mud Pump Technical Data Technical Data Mud Pump
Performance Chart PERFORMANCE CHART
Performance Chart MP-T-1300-AC T-1300-AC MUD PUMP T-1600-AC-7½”x12”-HP
Performance Chart MP-T-1600-AC/DC
inch 7½** 7,0 6½ 6¼ 6,0 5¾ 5½ 5,0
Liner size
mm 190,5 177,8 165,1 158,8 152,4 146,1 139,7 127,0
Fluid End size 7500 PSI FLUID END
Max. discharge psi 2428 2787 3232 3496 3793 4130 4514 5000* inch 7½** 7,0 6¾** 6½ 6¼** 6,0 5¾** 5½ 5,0 4½
Liner size
pressure bar 167 192 223 241 262 285 311 344 mm 190,5 177,8 171,5 165,1 158,8 152,4 146,1 139,7 127,0 114,3
gal (US) 6,88 6,00 5,17 4,78 4,41 4,05 3,70 3,06 Max. discharge psi 2988 3430 3689 3978 4303 4669 5083 5556 6723 7500*
Volume per stroke
litre 26,1 22,7 19,6 18,1 16,7 15,3 14,0 11,6 pressure bar 206 236 254 274 297 322 350 383 464 517
Pump gal / min gal / min gal / min gal / min gal / min gal / min gal / min gal / min Volume per gal (US) 6,88 6,00 5,58 5,17 4,78 4,41 4,05 3,70 3,06 2,48
Max Input Max Input
Speed
HP kW l / min l / min l / min l / min l / min l / min l / min l / min stroke litre 26,1 22,7 21,1 19,6 18,1 16,7 15,3 14,0 11,6 9,4
SPM
1300 826 720 621 574 529 486 444 367 Speed Max input Max input gal / min gal / min gal / min gal / min gal / min gal / min gal / min gal / min gal / min gal / min
120
969 3127 2724 2349 2172 2002 1838 1682 1390 SPM HP kW l / min l / min l / min l / min l / min l / min l / min l / min l / min l / min
1192 757 660 569 526 485 445 407 337 1600 826 720 669 621 574 529 486 444 367 297
110 120
889 2867 2497 2153 1991 1835 1685 1542 1274 1193 3127 2724 2533 2349 2172 2002 1838 1682 1390 1126
1083 688 600 517 478 441 405 370 306
100 1467 757 660 613 569 526 485 445 407 337 273
808 2606 2270 1958 1810 1668 1532 1402 1158 110
1094 2867 2497 2322 2153 1991 1835 1685 1542 1274 1032
975 620 540 465 430 397 364 333 275
90 1333 688 600 558 517 478 441 405 370 306 248
727 2346 2043 1762 1629 1501 1379 1261 1042 100
867 551 480 414 382 353 324 296 245 994 2606 2270 2111 1958 1810 1668 1532 1402 1158 938
80
646 2085 1816 1566 1448 1334 1226 1121 927 1200 620 540 502 465 430 397 364 333 275 223
90
758 482 420 362 335 308 283 259 214 895 2346 2043 1900 1762 1629 1501 1379 1261 1042 844
70
565 1824 1589 1370 1267 1168 1072 981 811 1067 551 480 446 414 382 353 324 296 245 198
650 413 360 310 287 264 243 222 184
80
60 795 2085 1816 1689 1566 1448 1334 1226 1121 927 751
485 1564 1362 1175 1086 1001 919 841 695 933 482 420 390 362 335 308 283 259 214 174
542 344 300 259 239 220 202 185 153 70
50 696 1824 1589 1478 1370 1267 1168 1072 981 811 657
404 1303 1135 979 905 834 766 701 579
433
800 413 360 335 310 287 264 243 222 184 149
275 240 207 191 176 162 148 122 60
40 597 1564 1362 1267 1175 1086 1001 919 841 695 563
323 1042 908 783 724 667 613 561 463
Stroke 12" (304,8mm) based on 90% mechanical efficiency SPM = strokes per minute * max working pressure 667 344 300 279 259 239 220 202 185 153 124
50
based on 100% volumetric efficiency gal = US standard ** not prefered size 497 1303 1135 1056 979 905 834 766 701 579 469
533 275 240 223 207 191 176 162 148 122 99
40
Performance Chart Stroke 12" (304,8mm)
398 1042 908
based on 90% mechanical efficiency
844 783 724
SPM = strokes per minute
667 613 561
* max working pressure
463 375

MUD PUMP T-1600-AC R-7½"x12"


Performance Chart MP-T-1600-AC/DC Performance Chart
based on 100% volumetric efficiency
gal = US standard ** not prefered size

Mud Pump T-2200-AC T-9"x14"-HP


Performance Chart MP-T-2200-AC
5000 PSI FLUID END
inch 7½ 7,0 6¾** 6½ 6¼** 6,0 5¾** 5½
Liner size inch 9* 8,0 7,0 6½ 6,0 5½ 5,0
mm 190,5 177,8 171,5 165,1 158,8 152,4 146,1 139,7 Liner size
mm 228,6 203,2 177,8 165,1 152,4 139,7 127,0
psi 2988 3430 3689 3978 4303 4669 5000* 5000*
Max. discharge pressure Max. discharge psi 2668 3376 4410 5114 6002 7143 7500*
bar 206 236 254 274 297 322 345 345 pressure bar 184 233 304 353 414 493 517
gal (US) 6,88 6,00 5,58 5,17 4,78 4,41 4,05 3,70
Volume per stroke gal (US) 11,57 9,14 7,00 6,03 5,14 4,32 3,57
litre 26,1 22,7 21,1 19,6 18,1 16,7 15,3 14,0 Volume per stroke
litre 43,8 34,6 26,5 22,8 19,5 16,4 13,5
Pump gal / min gal / min gal / min gal / min gal / min gal / min gal / min gal / min
Max Input Max Input Pump gal / min gal / min gal / min gal / min gal / min gal / min gal / min
Speed Max Input Max Input
HP kW l / min l / min l / min l / min l / min l / min l / min l / min Speed
SPM HP kW
SPM l / min l / min l / min l / min l / min l / min l / min
1600 826 720 669 621 574 529 486 444
120 2200 1272 1005 770 664 565 475 393
1193 3127 2724 2533 2349 2172 2002 1838 1682 110
1467 1641 4816 3806 2914 2512 2141 1799 1487
757 660 613 569 526 485 445 407
110 2000 1157 914 700 603 514 432 357
1094 2867 2497 2322 2153 1991 1835 1685 1542 100
1333 688 600 558 517 478 441 405 370 1491 4378 3460 2649 2284 1946 1635 1351
100 1800 1041 823 630 543 463 389 321
994 2606 2270 2111 1958 1810 1668 1532 1402 90
1200 620 540 502 465 430 397 364 333 1342 3941 3114 2384 2055 1751 1472 1216
90
895 2346 2043 1900 1762 1629 1501 1379 1261 1600 925 731 560 483 411 346 286
80
1067 551 480 446 414 382 353 324 296 1193 3503 2768 2119 1827 1557 1308 1081
80
795 2085 1816 1689 1566 1448 1334 1226 1121 1400 810 640 490 422 360 302 250
70
933 482 420 390 362 335 308 283 259 1044 3065 2422 1854 1599 1362 1145 946
70
696 1824 1589 1478 1370 1267 1168 1072 981 1200 694 548 420 362 308 259 214
60
800 413 360 335 310 287 264 243 222 895 2627 2076 1589 1370 1168 981 811
60
597 1564 1362 1267 1175 1086 1001 919 841 1000 578 457 350 302 257 216 178
667 344 300 279 259 239 220 202 185 50
50 746 2189 1730 1324 1142 973 818 676
497 1303 1135 1056 979 905 834 766 701 800 463 366 280 241 206 173 143
533 275 240 223 207 191 176 162 148 40
40 597 1751 1384 1059 914 778 654 541
398 1042 908 844 783 724 667 613 561
based on 90% mechanical efficieny based on 100% voumetric efficiency
Stroke 12" (304,8mm) based on 90% mechanical efficieny SPM= strokes/min *Max PSI
SPM= strokes/min gal= US standard
based on 100% voumetric efficiency gal= US standard ** not prefered Liner size
* 9" Liners special arrangement ** max. discharge pressure

[email protected] www.bentec.com www.bentec.com [email protected]


IRON
ROUGHNECKS

The Bentec IRON ROUGHNECK maximises the


efficiency of pipe handling operations.
It provides a safe and versatile alternative
to conventional pipe connection techniques
for make-up & break out operations.
Technical integration Various Iron Roughneck Controls

Over the past 40 years, Bentec has developed an impressive portfolio of automated tubular running operations in order to build • Wireless Ex Zone rated Control Console
more robust and reliable Iron Roughnecks that reduce both downtime and maintenance. The Iron Roughneck is available in two • Full make and break sequence controls
versions. • Full make and break torque control
The IR-100 model operates purely hydraulically, simple and robust for safe drilling operations. This design includes the essential
functions to make-up and break out pipe connections.
The IR-100-Remote model operates electrically and hydraulically. It includes automated features for; make and break sequences,
remote positioning system and a torque readout system for partial or fully automated make and break operations.
The compact dimensions of the Bentec Iron Roughneck makes it easy to install in any existing or new build rigs. The design allows
a simple interchange with competitors’ Iron Roughnecks. Bentec developed both Iron Roughneck models for use as either a portable
unit on land rigs or permanent installation on offshore rigs. The existing rig hydraulic power unit (Rig HPU) powers the Iron
Roughneck, although a separate hydraulic power unit is also available. Bentec Iron Roughnecks comply with the latest European
CE and ATEX standards, as well as with the latest international API standards, maintaining the highest level of industry quality and
safety.

• Zone-rated HMI based Iron


Roughneck controls
• Sequences overview
• Digital documentation
• Alarm status
• Digital troubleshooting guide
• Digital pipe tally

[email protected] www.bentec.com www.bentec.com [email protected]


Key Features & Benefits

IR-100 & IR-100-Remote Technical Data

Max. Makeup Torque 100,000 ft-lbs 135,600 Nm

Max. Breakout Torque 120,000 ft-lbs 162,700 Nm

Tool Joint Connection O.D. Range 3-1/8” – 9-3/4”

Spin Speed 100 rpm @ 5” DP, 46 gpm / 176 l/min

Spin Torque 3,000 ft-lbs @ 5” DP, 46 gpm / 176 l/min

Min. Connection Height 30.2” 767 mm

Max Connection Height 69.6” 1,768 mm

Max. horizontal Travel* 8 ft 2,438 mm

Hydraulic Requirements (min.) 45 gpm @ 2,466 PSI 170 l/min @ 170 bar

Hydraulic Requirements (max.) 55 gpm @ 3,046 PSI 207 l/min @ 210 bar

Torque Wrench Angle 40°

Controls Local Control Panel or Remote Controls via Zone Rated HMI or Zone Rated Wireless Controls

Remote Capabilities Sequence Assisted Automation

Mount Pedestal / Floor Mount Socket

Pedestal Rotation 300°

Casing Ready No

Width 55.5“ 1,410 mm

Height (From Drill Floor Level) 97.4” 2,474 mm

Height (Transport)** 86.6” 2,200 mm


The Bentec Iron Roughneck provides a safe and versatile alternative to conventional pipe connection techniques for make and
Depth 89.4” 2,271 mm break operations.

Weight 14,330 lbs 6.5 t

Min Temperature*** -40 °F -40°C


Key Features Benefits
Max Temperature 131 °F +55°C
• Fastest cycle time for make / break of connections min. 37 seconds • Up to 50% reduction of flat time during make and break connections
* horizontal travel is the defined distance between center of wrench when retracted and center of wrench when extended
• Make and break cycles can be done in automated sequences • Floorhands or drillers can focus on the actual work task
** socket pin removed from the unit for transport
• Hard wired, HMI-based or wireless remote controls (zone rated) • Holistic control about all functions or sequences of the Iron Roughneck
*** deep temperature kit from -4°F / -20°C required and simplified troubleshooting
• Each torque process is measureable with the highest accuracy and
stored in the HMI unit or 3rd party systems • Highest level of automation
• Combined electric over hydraulic approach • More reliable and valueable feedback for drill string make torque
documentation
• Central lubrication spots
• Available drilling enhancement software: • Less hydraulics requiring less maintenance
• Digital Pipe Tally • Simplified lubrication process

[email protected] www.bentec.com www.bentec.com [email protected]


MUD
BUCKET

Bentec MUD BUCKET


preventing mud fluid spills on drill floor -
fully remote or manual controlled
with the crew kept out of harm’s way.
BOP control unit Key Features & Benefits

Manual operated Mud Bucket

Automated Mud Bucket with integrated Simplified integrated mud return line
mud return line. with hammer union connection on the
drill floor.

Manually operated Mud Buckets with integrated return line. Automated Mud Bucket with external mud return line.

The Bentec Mud Bucket is a hydraulically or manually operated safety system, which prevents mud spills on the drill floor during Key Features & Benefits
wet trips or breaking out drillpipe connections.
• Occupies minimal space in its park position
The simplified design is flexible and fits into any drill floor arrangement. The Mud Bucket is a fixed installation on the drill floor,
• Seal kits are suitable to the pipe diameter, reducing spills to a
diverting the mud via hoses or integrated pipework back into the mud sump. The standard system is manually operated but is also minimum extend - plus seal kits can be changed quickly
available with full remote control, thus keeping your crew out of harm’s way. • Hydraulically remote controlled or manually operated
The slewing range can be integrated into Bentec, or any other rig, Zone Management System preventing collisions with other drilling • Integrated mud return line or seperate mud return line via hoses
equipment that is in motion. • Environmentally friendly due to significantly less mud spills on
the drill floor
• Remote operation - the crew is kept out of harm’s way during mud
bucket operation
• Automatic operation from a remote control console or drillers
cabin with adjustable slewing speeds
• Reduces crew work and fatigue caused by continuous handling of
a manual mud buckets
• The design avoids all pinch points
• Fully integratable into a zone management system to prevent
collisions with other equipment in motion

[email protected] www.bentec.com www.bentec.com [email protected]


CATWALK
SYSTEMS

The Bentec CATWALK SYSTEM


cuts down on manual pipe handling.
Technical integration Hydraulic Catwalks

Special Design: Mechanized Catwalk System with elevation to work above wellheads.

Standard hydraulic Catwalk System

The Bentec Catwalk Systems simplify and speed up the pipe handling process from the pipe racks to the drill floor.
By elevating drillpipe up to the drill floor, pipes can be transferred directly into the Top Drive elevators. The time-consuming process
of firstly storing pipes in the mouse hole is not necessary. Personnel can operate the Bentec Catwalk System by remote control,
keeping themselves out of harm’s way.

Special Design: Noise reduced Catwalk System with lowest possible elevation.

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Various catwalk controls

Catwalk Systems Technical Data


Catwalks HCS-16-25 HCS-25-35 HCS-35-40 HCS-40-46

Min. Substructure Height 16 ft / 4.9 m 25 ft / 7.6 m 35 ft / 10.7 m 40 ft / 12.2 m

Max. Substructure Height 25 ft / 7.6 m 35 ft / 10.7 m 40 ft / 12.2 m 46 ft / 14 m

Min. Tubular Handling DIA 2-3/8” / 60.3 mm 2-3/8” / 60.3 mm 2-3/8” / 60.3 mm 2-3/8” / 60.3 mm

Max. Tubular Handling DIA 20” / 508 mm 20” / 508 mm 24” / 610 mm 24” / 610 mm

Max. Tubular Length 48 ft / 14.6 m 48 ft / 14.6 m 64 ft / 19.51 m 64 ft / 19.51 m

Max. Tubular Weight 8,000 lbs / 3.6 t 8,000 lbs / 3.6 t 16,000lbs / 7,3 t 16,000lbs / 7,3 t

Operation Length 72.8 ft / 22.2 m 72.8 ft / 22.2 m 78.2 ft / 23.83 m 88 ft / 26.8 m

Operation Width* 41.1 ft / 12.52 m 41.1 ft / 12.52 m 41.1 ft / 12.52 m 41.1 ft / 12.52 m
Local control panel
Operation Height 5.3 ft / 1.6 m 5.3 ft / 1.6 m 5.9 ft / 1.8 m 6.6 ft / 2 m

Weight 72,753 lbs / 31 t 72,753 lbs / 31 t 101,413 lbs / 46 t 110,200 lbs / 50 t

Transport Length 72.8 ft / 22.2 m 72.8 ft / 22.2 m 78.2 ft / 23.83 m 88 ft / 26.8 m

Transport Width 8 ft / 2.44 m 8 ft / 2.44 m 9.8 ft / 3 m 9.8 ft / 3 m

Transport Height 5.9 ft / 1.8 m 5.9 ft / 1.8 m 99.8 ft / 3 m 9.8 ft / 3 m

Special Catwalk Solutions are also


Low Elevation Catwalk / Low Noise Catwalk / Double Casing Handling Catwalk / Mechanized Catwalk
available on request:

Stand Tailing Arm Drill


Zone Rated Upgrade to Double Stand
Floor Mount or Mast Utility Winch
Advanced Performance Options Wireless Controls Handling
Mount
available:
LED Lighting System Walking System Trailer Moving Set Wireless remote console
* Incl. Pipe Storage / Pipe storage size can also customized

Key Features Benefits

• Sequence assisted controls • Simplified operation


• Hydraulic pipe rack • Safe pipe handling
• Hydraulic leveling system • Fastest rig up time
• Optional trailer mounted transport system • Suitable for fast moving rig concepts
• Optional walking system • Ready for pad drilling
• Compatible with Bentec Tailing Arms • Full integration into an holistic rig pipe
handling system
• One transport load
• Onboard HPU

Wired control panel at V-Door

[email protected] www.bentec.com www.bentec.com [email protected]


PIPE GUIDE
ARM

The Bentec PIPE GUIDE ARM is especially


designed to improve the HSE levels of
onshore and offshore rigs, by reducing
hands-on pipe handling.
Technical integration

Technical Data Pipe Guide Arm

TECHNICAL DATA Bentec PGA-20-3000


Weight: 3,086 lbs / 1.4 t
Min. length: 228” / 5,800 mm
Max. length: 327” / 8,295 mm
Width: 23” / 580 mm
Height: 27” / 695 mm
Min. pipe handling diameter: 2 7/8” / 73 mm
Max. pipe handling diameter: 20” / 508 mm
Bentec has combined over 20 years of experience in commissioning, maintaining and repairing drilling equipment to develop a Max. drillpipe weight: 6,614 lbs / 3.0 t
more reliable, robust and service-friendly product for safe drilling operations. Bentec developed the Pipe Guide Arm to match and Ambient temperature: -4 °F to +113 °F / -20 °C to +45 °C*
meet the needs of our customers.
Mount: Mast Mounted / Floor Mounted
*deep temperature kit from -4 °F / -20 °C required.
Designed exclusively for use on drilling rigs, the Pipe Guide Arm, guides drillpipe or casing from the handover position at the V-door
to the center of the well, but is also able to guide the drillpipe from the center of the well, back to the handover position at the V-door.
Benefits
The Bentec Pipe Guide Arm is operated by hydraulic cylinders and is specifically designed for harsh conditions, providing a high
level of quality and safety. • Controlled pipe handling from Catwalk System to the well centre
• Manual handling Drillpipe is no longer necessary
Manually handling drillpipe is no longer required: The Pipe Guide Arm significantly reduces the possibility of accidents in accord- • The Pipe Guide Arm significantly reduces possible accidents iaw 2013
IADC Safety Statistics Report
ance with, IADC Safety Statistics Reports.
• No ropes or chains are required to handle Drillpipe
• No hand and finger injures during pipe handling
The Bentec Pipe Guide Arm is suitable for onshore and offshore rigs.
• HSE level improved due to the controlled pipe handling

Key Features

• HSE improvement – individuals are kept out of harm’s way


• Teachable stabbing and positioning function
• Available for both – arctic and desert environments
• Suitable for onshore or offshore rigs
• Higher level of rig automation

[email protected] www.bentec.com www.bentec.com [email protected]


RIG WALKING
SYSTEM

Bentec RIG WALKING SYSTEM for moving


the mast and substructure in any
direction with full setback.
Technical Integration

Technical Data Rig Walking System


Length: 108” / 2,733 mm
Width: 101” / 2,570 mm
Height: 72” / 1,828 mm
Weight: (approx.) 30,967 lbs / 14,500 kg

Total lifting capacity: 2,645,547 lbs / 1,200 t


Lifting capacity per unit: 661,387 lbs / 300 t
Max. walk speed: 46 ft/hr / 14 m/hr
Max. lifting height: 5.9” / 150 mm
Max. travelling path: 19.7” / 500 mm
Rotation: 360 °/20 directions
Stand area per unit: 6 820”² / 4.4 m²

Max. working pressure: 2,466 PSI / 170 bar


Volumetric flow: 63.4 gpm / 240 l/min
Max. surface load: 14,620 lbs / ft² / 700 kN/m²
Max. ground irregularity: 0.4”/32 ft / 10 mm / 10 m

Bentec Rig Walking Systems provides a solution for reducing the time taken for a rig move on multi-well rig-sites. Moving the
complete rig to the next well also requires fewer cranes and less manpower.

Compatible with a wide range of rig designs, Bentec Rig Walking Systems can be adapted to both existing and new build rigs. It
consists of four units, each of which fits directly to the substructure. The integrated lift and slide system is operated by hydraulic
cylinders to move the rig and the full setback to the desired position. The Bentec Rig Walking System features a reliable and robust
design “Made in Germany” and is ideal for drilling rigs on pad drilling or cluster well operations.

A remote console controls the system and can either be operated with the existing rig hydraulic power unit, or if required, a separate
hydraulic power unit is also available.

Bentec can provide an in-house designed, standalone HPU that attaches to the substructure and is controlled by a local control
panel or with an optional zone-rated wireless control console.

The Bentec Rig Walking System conforms to the latest European and International Standards, maintaining the highest levels of
quality and safety.

Key Features Benefits


• Available for new built and existing rigs • Simplified moving system reduces rig move time from well to well
• The rig can walk in 20 different directions within 360 ° • Ideal for pad drilling and cluster well locations
• Optional standalone HPU • Fewer cranes and less manpower required to move rigs
• Optional wireless zone rated control console
• Compatible with widest range of rig designs
• Integration with rig hydraulic power unit possible
• Compact design

[email protected] www.bentec.com www.bentec.com [email protected]


BOP
CLOSING UNIT

Bentec BOP Closing Units are modular & compact with flexible
control solutions to meet customers’ expactions.
Various BOP Closing Unit Solutions

BOP Closing Unit

Features & Benefits


• Flexible Configuration serving all land rig and non-subsea offshore drilling configurations
• Modular Design simplifies maintenance and reduces the total cost of ownership
• Triple controls redundancy
• ATEX Zone I / Class I DIV I for Remote Controls
• Rated for extreme environment such as arctic or desert
• Decades of field-proven reliability in drilling equipment with industry-leading service life
• Several Pump options enable planning flexibility for customers:
Push button hardwired Control Console
Pneumatic Driven Oil Pump & Electric Driven Triplex Oil Pump
2x Electric Driven Triplex Oil Pump
• Various Remote Console Solutions to meet specific customer preferences:
Push Button hard-wired (Standard)
HMI Touchscreen hardwired PLC
Electric Pneumatic Remote Controls (for units with pneumatic & electric driven pumps)
Electric Hydraulic Remote Controls (for units with two electric driven pumps)
• Basket Filter: cost efficient and environmental-protecting filtration system
Advanced oil filtration system extends Closing Unit life
Simplified oil filter maintenance

Options
• Additional Pressure Filter
• Diverter System controls
• Heavy duty Modular Oilfield Skid
Containerised BOP Closing Unit
• Various Housing Options available
ISO Containerization 20ft or 30ft
Driven by innovation and quality to set new industry standards, Bentec manufactures an extensive range of BOP CONTROL Arrangement Side Door Access / Front Door Access
SYSTEMS, or BOP CLOSING UNITS designed for reliable performance and simplified maintenance. Its components are modular Sun Shed
and easily exchanged with standard components to meet customer specifications. The BOP CONTROL SYSTEM uses nitrogen- • Various Certifications available:
based pre-charged accumulator bottles, hydraulic fluids and electric / air based pumps to generate the pressure to serve different API 16D monogramming available to meet customers’ requirements
BOP Stack configurations. Bentec also offers a wide range of remote control solutions, again meeting any customer requirements. CE Certification
Bentec benefits from high-end quality certification, such as ISO 9001 & API 16D License to deliver the best value BOP Closing Unit ATEX Zone 1 Certification for the closing unit
to our customers.

[email protected] www.bentec.com www.bentec.com [email protected]


TRAVELING
BLOCKS

Bentec TRAVELING BLOCKS


provide a compact design to enhance
performance and operability.
Various installations Various installations

Bentec designs and manufactures a comprehensive range of Traveling Blocks to meet our customer’s specific drilling requirements.
The compact and streamlined design eliminates interferences with mast or derrick components. Long service life is achieved
through quality fabrication and carefully selected components. Apart from our standard range of products, a low temperature
design is available upon request.

[email protected] www.bentec.com www.bentec.com [email protected]


Traveling Blocks Technical Data Dimensions Traveling Blocks
Number of
Model Load Rating Sheave OD Wireline Sizes Model A B C D Weight
Sheaves

TB-250-5-36 250 ton / 227 t 5 36” / 914 mm 1-1/8” / 29 mm 1-1/4” / 32 mm TB-250-5-36 80.9” / 2,055 mm 39.3” / 998 mm 24.5” / 622 mm 71.73” / 1,822 mm 6,063 lbs / 2.75 t

TB-275-5-42 275 ton / 250 t 5 42” / 1,067 mm 1-1/8” / 29 mm 1-1/4” / 32 mm TB-275-5-42 92.9” / 2,360 mm 45.3” / 1,150 mm 24.5” / 622 mm 71.73” / 1,822 mm 8,160 lbs / 3.7 t

TB-350-5-42 350 ton / 318 t 5 42” / 1,067 mm 1-1/8” / 29 mm 1-1/4” / 32 mm TB-350-5-42 92.9” / 2,360 mm 45.3” / 1,150 mm 24.5” / 622 mm 82.87” / 2,105 mm 8,160 lbs / 3.7 t

TB-350-6-42 350 ton / 318 t 6 42” / 1,067 mm 1-1/8” / 29 mm 1-1/4” / 32 mm TB-350-6-42 92.9” / 2,360 mm 45.3” / 1,150 mm 28.2” / 716 mm 82.87” / 2,105 mm 8,708 lbs / 3.95 t

TB-400-5-50 400 ton / 363 t 5 50” / 1,270 mm 1-1/4” / 32 mm 1-3/8” / 35 mm TB-400-5-50 103.4” / 2,626 mm 52.8” / 1,341 mm 28.8” / 732 mm 93.42” / 2,373 mm 11,684 lbs / 5.3 t

TB-400-6-50 400 ton / 363 t 6 50” / 1,270 mm 1-1/4” / 32 mm 1-3/8” / 35 mm TB-400-6-50 103.4” / 2,626 mm 52.8” / 1,341 mm 32” / 813 mm 93.42” / 2,373 mm 12,677 lbs / 5.75 t

TB-500-6-52 500 ton / 454 t 6 52” / 1,321 mm 1-3/8” / 35 mm 1-1/2” / 38 mm TB-500-6-52 111” / 2,826 mm 56” / 1,420 mm 33” / 834 mm 99” / 2,514 mm 17,637 lbs / 8 t

TB-500-6-60 500 ton / 454 t 6 60” / 1,524 mm 1-3/8” / 35 mm 1-1/2” / 38 mm TB-500-6-60 119.4” / 3,033 mm 64” / 1,626 mm 33” / 834 mm 107” / 2,718 mm 20,170 lbs / 9,15 t

TB-500-7-60 500 ton / 454 t 7 60” / 1,524 mm 1-3/8” / 35 mm 1-1/2” / 38 mm TB-500-7-60 119.4” / 3,033 mm 64” / 1,626 mm 37” / 940 mm 107” / 2,718 mm 22,266 lbs / 10.1 t

TB-650-6-60 650 ton / 590 t 6 60” / 1,524 mm 1-1/2” / 38 mm 1-5/8” / 42 mm TB-650-6-60 123.5” / 3,137 mm 64” / 1,626 mm 33” / 854 mm 110,1” / 2,797 mm 22,046 lbs / 10 t

TB-650-7-60 650 ton / 590 t 7 60” / 1,524 mm 1-1/2” / 38 mm 1-5/8” / 42 mm TB-650-7-60 123.5” / 3,137 mm 64” / 1,626 mm 37.9” / 963 mm 110,1” / 2,797 mm 24,250 lbs / 11 t

TB-750-7-60 750 ton / 680 t 7 60” / 1,524 mm 1-1/2” / 38 mm 1-5/8” / 42 mm TB-750-7-60 125” / 3,175 mm 64” / 1,626 mm 37.9” / 963 mm 110,1” / 2,797 mm 24,690 lbs / 11,2 t

Key Features Benefits


• Compact design • Heavy steel fabricated main frame
• Individual sheave lubrication lines • One piece forged alloy clevis
• Heavy duty wireline guards • Sheaves with API wireline grooves
• Tapered roller bearings in sheaves • Designed in according with API 8C including available monogramming

[email protected] www.bentec.com www.bentec.com [email protected]


HYDRAULIC
CATHEAD

Bentec HYDRAULIC CATHEAD


for smooth and adjustable make-up Torque.
Technical integration

Technical Data Hydraulic Cathead

Model HC-31.5

Max. line pull: 31,500 lbf 140 kN

Max. line speed: 0.5 ft / sec 0.15 m / sec

Line stroke: 4.92” 1 500 mm

Wireline diameter: 7/8” 22 mm

Hydraulic working pressure: 2,030 PSI 140 bar

Hydraulic flow: 26.4 gpm 100 l / min

Operation angle of pivot arm in degrees: 25° - each side

Length: 32.3” 821 mm

Width: 19.7” 500 mm

Height: 84.6” 2 000 mm

Weight less optional equipment: 2,535 lbs 1,150 kg

Key Features Benefits


• Remote controls with pressure regulation • Simplified design enables trouble free performance
• CE & ATEX conformity • Simplified design - extended maintenance intervals
• Suitable for arctic and desert environments • Various floor connections enable flexible rig appli-
cations
• Suitable for onshore and offshore
• Flexible floor connections

This useful rig floor equipment provides smooth and adjustable make-up Torque. Due to its hydraulic operation, the Bentec Hydraulic
Cathead eliminates electrical hazards. The system can be powered by either a stand-alone hydraulic power unit (HPU), or integrated
into the existing rig hydraulic power unit.
The pulling force provided by the Bentec Hydraulic Cathead ensures correct and sufficient make-up and break out torque for drill-
pipe, drill collars, bit connections or other applications.

[email protected] www.bentec.com www.bentec.com [email protected]


DEADLINE
ANCHOR

Standard Bentec DEADLINE ANCHORS


are available in different sizes and capacities
- as left-hand and right-hand design. Custom
made deadline anchors are also available.
Technical integration

Technical Data Deadline Anchor

Wireline
Model Line Pull Load Sensor Dimensions (h x w x l) Drum Dia. Weight Mounting
Size
100,000 lbf 1-1/2” 46” x 20” x 55” 28” 2,315 lbs Wall or
DA-100-W-1 1/2 Compression E 551
445 kN 38 mm 1,160 x 506 x 1,400 mm 711 mm 1,050 kg Floor

100,000 lbf 1-3/8” 46” x 19” x 55” 28” 2,293 lbs Wall or
DA-100-W-1 3/8 Compression E 551
445 kN 35 mm 1,160 x 490 x 1,400 mm 711 mm 1,040 kg Floor

100,000 lbf 1-1/4” 46” x 19” x 55” 28” 2,293 lbs Wall or
DA-100-W-1 1/4 Compression E 551
445 kN 32 mm 1,160 x 490 x 1,400 mm 711 mm 1,040 kg Floor

60,000 lbf 1-1/4” 37” x 17” x 43” 24” 1,598 lbs Wall or
DA-60-W-1 1/4 Compression E 551
267 kN 32 mm 950 x 420 x 1,100 mm 610 mm 725 kg Floor

60,000 lbf 1-1/8” 37” x 16” x 43” 24” 1,598 lbs Wall or
DA-60-W-1 1/8 Compression E 551
267 kN 28 mm 950 x 408 x 1,100 mm 610 mm 725 kg Floor

* other models and sizes are available on request.

Available mounts

Designed for use with compression load cells, Bentec Deadline Anchors are made from high-grade structural steel for
operations in the harshest environments, from -40°C up to +55°C.

Bentec Deadline Anchors are designed, fabricated and tested in-house, with high quality manufacturing standards and in accord-
ance with API 8C.
Mast Mounted Deadline Anchor Floor Mounted Deadline Anchor

Key Features Benefits


• Heavy-duty, high-grade structural steel • Manufactured iaw API 8C
• Tapered roller anti-friction bearings • Heavy steel fabricated main frame
• Bronze wireline clamp
• Machined grooved drum
• Left-hand models available
• Deadline anchor manufactured iaw API 8C
• CE conformity
• ATEX conformity on request

[email protected] www.bentec.com www.bentec.com [email protected]


Copyright 2018 Bentec, Rev. 03/2018 Bentec GmbH Drilling & Oilfield Systems LLC Bentec Tyumen, Russia
Deilmannstraße 1 2 km from Stary Tobolsky Trakt 8 a
All rights reserved. All texts, pictures as well as their arrangements 48455 Bad Bentheim 625014 Tyumen
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For a complete list of Bentec equipment, visit us online: https://www.bentec.com/equipment/

www.bentec.com [email protected]

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