Ad 718116
Ad 718116
Ad 718116
FAA-RD-70-72
Andrew J. Atkinson
Thor I. Eklund
Naval Air Propulsion Test Center /
Aeronautical Engine Department
Naval Base, Philadelphia, Pa. 19112
.. ~
JANUARY 1971
FINAL REPORT
Availability is unlimited.· Document may be released to the
National Technical Information Service, Springfield, Virginia
22151, for sale to the public.
Prepared for
FAA-RD-7o-72 i
! 4. T I tie and Subt; tl. S. Repol! O n - t - e - - - - - - - - · - - - - - <
l January 1971
j 6. p •• fonning Orgoniza'ion W;-------_._-_.
1 CRASH FIRE HAZARD EVALUATION OF JET FUELS i
1"" ."thorl sl B. P.rforming Orgoni lotion Report No,
i Andrew J. Atkinson
iI Thor I. Eklund FAA-NA-70-64
, 9. Perlnrming Orgonl\"otlon Nom. ond Addr... 10. Work Unit No.
I NAVal Air Propulsion Test Center Project No. 520-005-0J+X
i Aeronautical Engine Department II. Controct or Grant No.
Ii
r-------
16, Abstract
,
.
.
_-_._----_._-~--
Unclassified Unclassified 54
Form DOT F 1700.7 (1-691
, I
PREFACE
This report was prepared by the Naval Air Propulsion Test .
Center, Aeronautical Engine Department, Naval Base,
Philadelphia, Pennsylvania, for the Federal Aviation
Administration. The work was part of a program of the
Aircraft Division, Systems Research and Development Service,
Washington, D.C. The work was administered under the
direction of Mr. Samuel V. Zinn, Jr., who served as Project
Manager for the Instruments and Flight Test Section,
Aircraft Branch, Test and Evaluation Division, National
Aviation Facilities Experimental Center, Atlantic City,
New Jersey.
iii
TABLE OF CONTENTS
INTRODUCTION 1
TEST PRffiRAM 1
DISCUSSION 2
Dripping Mode 2
Stream. Mode 3
Pool Mode 9
Spray Mode 22
CONCLUSIONS 33
APPENDICES
A Description of the Test Equipment 1-1
v
LIST OF ILLUSTRATIONS
FIGURE Page
1 The Effect of Wind Velocity on the Minimum Fuel
Temperature Required for Flame Climbing up a
Fuel Stream 4
FIGURE Page
APPENDIX A
viii
LIST OF ILLUSTRATIONS (Con't.)
FIGURE Page
1-7 Schematic of the Test Section Configurations
for Pool Tests 1-8
ix
LIST OF TABLES
TABLE
1 The Minimum Fuel Temperature for the Ignition
of JP-4 and Kerosene Using a Friction Spark
Ignition Source 20
APPENDIX B
xi
INTRODUCTION
This report presents the details of the work performed, the data
obtained, and the conclusions established.
TEST PROORAM
1
DISCUSS ION
Dripping ~
Testing was inib.ated with the open flame Ignition of fuel drops.
The illvestigation ws,s aimed at finding those conditlOns under which a
flame would climb a column of dripping fueL 'fne evaluation of this
phenomenon is important since it determines the ability of a flame to
prcpagate to the fuel source and potentially cause a catastrophe. The
test, consisted of dripping fuel from a needle t~p, at a predetermined
rate, into a pan of burning fueL Th1.S pan was posit loned approximately
twenty inches below the fuel source 0 Twenty inches was the maximum .
distance the fuel source could be placed above the open flame. The
ll18ximum distance was chJsen for the tests since at that position the
open flame exerts the least aerodynamic and heating effect on the flow
fiEld immediately ar~:>und the fuel source, Tbe temperature of' the fuel
was increased until the flame propagated up the column of dripping
fuel to the fuel source. Drop size was varied from 0"20 to 0 25 0
centimeters 9lld fuel flow rate ranged from zero to that rate which
produced a solid stream, With the use of needle tiPS E>8ch drop size
remained constant over the entire fuel flow range. At each drop size
and flow rate condition fuel temperature was inc"'e8s~d from ambient
(65 C F) to 175°F for JP~4 and 250°F for kerosene, Flame climbing was not
observed with either JP=4 or aviatio'1 kerosene under the range of con-
ditions tested. The climbing phenomenon wa.s observed only with a.
steady stream of fueL
As two consecutive drops fall from the fuel son!'C'e. the distance
between them increases with time. There is obvi)usly some minimum
distance at which a burning drop can ignite the drop immediately above
it. This minimum distance is dependent on the drop size. the flame
height to drop diameter ratio) the ignition lag tim~" and the environ=
mental conditions. In addH Lm to t.he testing discussed;, a t,heoretical
study was conducted ass 1l!!ong the more fav,)rable i.gni tion 8ond~tians"
Consecutive drops were assumed t'J be touChlllg as they left the fuel
source, a flame height to drop diamet.:or raba ~f 10 was empl::lyedm the
calculations (6, 7)J and ignition delay time of 0 56S, was assumed.
Calculations were done for drop diameters of 0,20 em and 0,,60 em. These
calculations indicate f1.8me cl.imbmg vnll not oc.:u~ unless the ignition
source is approxll!lBtely 4 inches from the fuel t:ourrce. S.inee deviations
from these ideal ?.:ondit~ons are a certainty) it is considered that the
occ~rence of a flame;limbing a drippwg column Df fuel is extrerrely
remote.
2
stream M2.@
This investigation as with the dripping mode evaluation~ was
j
the open flame ignition tests. flame climbing to the sour.::e was also
limited by these same respective temperature values.
At all ignitor positions) the minimum fuel t,emperatures for both
ignition and ignition with flame climbing were Significantly higher for
kerosene then for JP~4. For anyone fuel temperature 9 the spatial
ignition envelope for JP~4 is wider than that for kerosene. Figure.3
0
shows this comparison for a fuel temperature of .250 F 9 in which flame
climbing' occurs within the ignition envelope. For kerosene the spatial
ignition envelope ceases to ex~st at fuel temperatures below 155°F; for
JP~4 this limitation,decreases to ~.300F •
.3
350
300
....
0
Kerosene
D)
c
.a 250 _
E
u
GI
E
g
....
... 200
...
0
... GI
;,
..
g
GI
Q.
E 150
GI
~
GI
....;,
E Symbol Wind Temp.. - OF
;,
E 100
0 0
c 0 85
125
~ '"
GI Flow Rate - cm3/min
.
D)
g
GI
0 100
~
>
50
• 200
o
o 0.4 0.8 1.2 1.6 2.0
FIGURE 1
The Effect of Wind Velocity on the Minimum Fuel Temperature
Required for Flame Climbing up a Fuel Stream
4
400
""
0
I 350 Kerosene
Gl
c
:0
.-E
r; 300
II
E
J!
u.
250 -
... ~
0
. 1/
-. ::)
a
1/
a.
200
E
... 1/
150
1/
::)
u.
Symbol Vertical Dist. from
E Fuel Source- in.
::) 100
E 0 20
c 0 15
~ 10
"
1/ SO
..
m
1:1
1/
ignition; but no
flame climbing
>
c:r:
0
0 2 4 6 8
FIGURE 2
5
FIGURE 3
6
In the final series of stream tests J the hot surface ignition
characteristics of JP-4 and kerosene were investigated. 4.5 cm? of
liquid fuel were ejected onto a hot stainless steel plate 2.5 inches
below the fuel source. Wind velocity across the plate was varied and
the minimum surface ignition temperature was noted. The plate dimen-
sions were 19 inches x 26 inches with a directly heated area
9 inches x 16 inches. The fuel was ejected 6.25 inches downstream
of the leading edge of the plate (2.5 inches downstream into the
directly heated area). The plate temperatures reported are the
averages of four surface thermocouple measurements located in the
vicinity of the fuel stream impingement point. III this vicinitYJ the
maximum temperature difference between thermocouples was approXimately
80 oF.
The data obtaLYled~ as illustrated in figure 4~ show that as wind
velocity increases there is a corresponding in~rease in the surface
temperature required for ignition with both JP~4 and terosene. For
ignition to occur i both time and sufficient thermal energy (surface
temperature) are required. The higher the surface temperature 9 the
shorter the ignition delay time (the t.ime necessary for ignition).
By controlling the wind veloeitY9 the fuel vapor residence time in the
vicinity of the hot surface is also controlled. If residence time
equals or exceeds ignition delay time for the test temperature, ignition
will occur. As wind velocity is increased there is a decrease in
residence time and therefore a higher surface ignition temperature is
required.
Goodall and Ingle have also reported that at 2 ft/ser and below J
wind velocity has a much more pronounced effect- on surface ignition
temperature requirements. At near static conditions} their reported
surface igr.ition temperature is approximat ely 6,OoF and it rises to
1150 0 F at 2 ft/sec. This static ign1.tion temperat'~re (650°F) has also
been reported by MacDonald (9). MacDonald; s work o in this area con-
9
7
1450 . - - - - - - - - - - - - - - - - - - - - - - - - - _
Yo 1400
o
41
-
~
g
~ 1350
41
a.
E
41
l-
JP - 4
e
.-
-
0
1300
e
l:'l
Gl
-
u
g
~
~
\It 1250
E
~
E
.-e
~
1200
1150 -rl----r---..,r----,....---~---.,..---'""""---
o 2 3 4 5 6 7
....
.....!
FIGURE 4
The Effect of Wind Velocity on the Minimum
Surface Ignition Temperature for Fuel Streams
8
surface, On the other hand~ at the higher velocities (>2 ft/sec) the
system approaches that of an open plate, since the vapors were more
readily carried away. The degree of confinement is very important.
The use of a 42 inch duct in this program permitted fuel vapors
to readily escape the heated region above the plate for all wind
velocities_ Therefore~ the time allowed for ignition is decreased.
Due to this decrease in allowable ignition time) the surface tempera-
ture required for ignition is substantially increased, and the projected
static ignition temperatures obtained are higher than the 6S0 oF reported
by other investigators. Scull (4) has reported on the ignition of fuels
dropped on heated metal plates in open air. The data indicate that the
ignition temperature of kerosene is much higher when dropped on a heated
open plate than when dropped onto a heated metal tube that confines the
mixture to a high temperature region. A comparison of these two environ-
ments for kerosene shows a surface ignition temperature of 417°F with the
confined system and 1202 0 F with an open steel plate. This latter value
agrees quite well with the projected static surface ignition temperature
obtained in this program.
The data obtained also indicate that the surface ignition tempera-
ture at anyone wind velocity is SOoF higher for JP~4 than for kerosene.
MacDonaJd (10) found the same magnitude of difference between these fuels
in his stati~ test, in which the sphere temperature enclosing the hot
surface was varied from 70 0 F to 400 oF. In the ASTM 215S-66 autoignition
temperature test for liquid petroleum products, the ignition temperature
of kerosene is again approximately SOoF higher for JP~4. For the ASTM
test, the entire environment is maintained approximately at constant
temperature.
In reviewing all of the efforts conducted, combined with the wind
velocity experiment~ in this program 9 the indication is that the ASTM
autoignition test provides a good reliable guldeLn determining the
difference in surface ignition reqUirements between fuels. The absolute
temperature requirement for each fuel will depend on w.ind velocity,
ignition surface area, surface composition and condition (4)2 fuel
.injection rate (9), and the degree to which the fuel vapors are confined
to the heated region.
9
It has been concluded that for conventional fuels the most important
parameter governing the mechanisms of flame spread across a fuel surface
is the flash point of the fuel ~- or to be more precise the fire point.
Since the flash point is only a few degrees lower than the fire point,
and since it is more connnonly used as the limit.ing temperature' in safety·
applications; the flash point is used as the reference temperature in
this discussion. The flame propagation rate across a pool will be
governed by gas phase phenomena when the pool fuel temperat-ure is above
the flash point 2 and by liquid phase phenomena when the pool fuel tem-
perature is below the flash point. The reported (12) rates of flame
spread as a function of fuel temperature, for both JP~4 and aviation
kerosene~ are illustrated in figure 5. The rate of flame spread
increases" rapidly at temperatures immediately above the flash point for
each fuel, and then levels out to a connnon rate. The flame spread rate
for JP-4 is higher than that for kerosene at all temperatures below
200o~ and it is much higher at the more cammon ambient temperatures.
ture conditions) the tilt angles for JP~4 and kerosene will not differ
significantly •
Tests in this program were foeused on determining wind extinction
velocities for pool fires ~~d the comparable ignitability of pools of
JP-4, kerosene, and blends of these fuels. These areas are of obvious
interest from a fire hazard standpoint, and only limited information
could be found in the literature. Initial tests were conducted to
ascertain the wind velocity required to blow out a pool of burning fuel.
Pool diameter was varied from 6 inches to 10 inches. The range of
initial fuel temperatures tested was dependent on the fuel tyPe. All
tests were conducted at atmospheric pressure and the wind air temperature
was approximately 60°F. Figure 6 shows the data obtained with an 8 inch
pool, in which the effect of fuel type and initial fuel temperature on
10
800 - . , - - - - - - - - - - - - - - - - - - - - - - - - -
700
c
600 Kerosene
E
".:
- 500 .
."
.aa.
GI
400 -
VI
GI
E
a 300
-..
Yo
0
200
GI
a
Ill:
100
o
-40 o 40 80 120 160 200 240 260
Liquid Fuel Temperature OF
FIGURE 5
11
20 .. -
U
GI
til Pool Diameter = 8 inches
.....:
-I
16
>-
- u
0
GI
>
- ; :) JP - 4
0 12 o ~
f-'
I\) ~ c
0 o
aa 17 C
-g
Kerosene c
c
~
8
GI
01
a
~
GI
>
~
4 60 , i I
~;---~;----:-;;;:---:;:~----,r-----r----~---......,_J I , , , I
80 100 120 140 160 180 200
FIGURE 6
13
20
16 _
..;
GI
til
-..
"':
12
...
>-
-0
GI
>
..
:I
8
0
~
0
IIllI
"'0
C
4
~
GI
DI
.a
GI
>
~
0 -
6 7 8 9 10
FIGURE 7
The Effect of Pool Diameter on the Average
Wind Blowout Velocity of Burning Fuel Pools
14
250 -......- - - - - - - - - - - - - - - - - - - - - - - - - - _
200 . Kerosene
Y- o
0
...-
0 150 .
c
Dl
..
"
...... -
ell
;:)
100
" ell
a. JP-4
E
... CIl
50
ell
;:)
Y-
E
;:)
E
.- 0
c
~
a -
CIl
Dl
".
ell
>
~
-50 -
a 2 3 4 5
Height of Ignitor above Pool inches
FIGURE g
15
250
..••.'
..•• ..
•• ••
.... ..
U-
0 Kerosene Spark ....
....
200 . ••
..
.. .. ......
••
....•...
....
c
0
.. ..
c
m
, .... •••••••••••••••
150 -
CJ ••
.
Ql
-.
~
CJ
G) 100
a.
E
... III
J P -4 Spark
III
U-
~
50
............... Open Flame
E
~ ••
E
••••••
~
c
....
Ql 0
m
..
CJ
III
>
c(
-50
o 2 3 4 5 6
Height of Ignitor above Pool inches
FIGURE 9
16
Since ignition with the open flame occurred at lower fuel tempera-
tures, 'it was decided to experiment with unshrouded pools employing the
open flame as an ignition source. Due to the forced convection provided
by the open flame, unshrouded fuel pools were able to be ignited at
various ignition heights. The data obtained, which are illustrated in
figure 10, are similar to those obtained in other ignition eXperiments. '
That is, the minimum fuel temperature for ignition increased as the
height of the ignition source was increased, and the fuel ignition
temperatures were higher for kerosene than for JP-4 for all ignitor
heights investigated.
In order to gain a better understanding of the ignition phenomena
involved, a more thorough investigation of the ignition characteristics.
of unshrouded pools was pursued with the electrical spark as the ignition
source. The results of these tests are illustrated in figure 11 along
with the open flame data. For kerosene the minimum fuel temperature for
ignition was higher when using electrical sparks than when using the open
flame; and as the ignition height increased, there was a more pronounced
increase in the fuel temperature required for ignition. In concert with
the earlier unshrouded pool tests, experiments conducted with pools of
JP-4 using the electrical spark as the ignition source yielded limited
data. At an ignitor height of one inch, ignition occurred at ~15Or and
repeatability was good. At ignitor heights above one inch but below two
inches, ignition occurred, but at such erratic temperature levels that
no reliable data point could be reported. With a spark ignitor height
of two inches ignition did not occur even with the JP-4 fuel temperature
as hi8h as 190 oF.
Visual observation of the JP-4 vapors indicate they rise to a height
of approximately one inch and then move horizontally along the test
tunnel floor. Slight, but unavoidable, drafts influence the flow of these
vapors to such an extent that they can cause random vapor flow upward to
the ignition source,and hence ignition occ'crrs. The irregularity of these
drafts causes irregular flow and hence large scatter in the minimum fuel
temperature at ignition. In contrast to the vapor flow behavior Observed
with JP-4, visual observation of the tests with kerosene clearly shows a
convection effect in which the fuel vapor~air mixture rises to the spark
ignition source (as opposed to pure diffusion). Due to the predominant
convection effect with kerosene, its ignition characteristics could be
consistently established.
u.
0
Kerosene
g 0
c
..
0 150 - 0
C
DI
..
Cl
.....
Gl
::J
100
Cl
Gl
11.
E
.-Gl
Gl
SO -
:J
u.
E
::J
E
c
~ 0
Gl
..
DI
Cl
Gl
>
<C
-SO
0 2 3 4 5
Height of Ignitor above Pool inches
FIGURE 10
c
..
o
'8 • • • • • • • • • • • •
.....•.•••....•.•••••....•••................•.....
150 - Kerosene - Open Flame
..o
..
Ql
o
~ 100 -
Q.
E
Ql
to-
.... ..-'
.. .. ....
....
so
....•.
.....-
E
~
.-....
E JP-4 - Open Flame
.... ... ••••
c
.... ....
.. -... ..
Ql
o •
..... ..
....o
01
c .4----J P-4 Spark
>
c(
-so -t-----r------P-----.....--------.....J
o 2 3 4 5
Height of Ignitor above Pool - inches
FIGURE 11
19
'There is a high concentration of JP-4 fuel vapors above the fuel
pool~ at ambient temperatures and above, which rise to approximately
one inch above the pool surface. This layer of vapor, in effect,
insulates the hot fuel surface from the surrounding ambient air. There-
fore, since efficient heat transfer from the liquid fuel to the air does
not occur, sufficiently strong air convection currents are not realized'.
In addition, calculations show that for ambient fuel temperatures and
above~ the JP-4 vapor-air mixture is denser than the surrounding ambient
air. Therefore, natural convection will not occur and hence the vapor-
air mixture will not rise. Without these convection currents the possi-
bility of ignition is significantly mitigated.
Kerosene has a much lower vapor pressure than JP-~and there is
almost no vapor buildup above the pool surface. Heat transfer from the
hot pool surface to the surrounding ambient air is therefore reasonably
efficien~and convection currents do occur. In addition~ because of the
low vapor pressure of kerosene at the fuel temperaturestested~ the vapor-
air mixtures'were less dense than the 600 F - BOoF ambient air. This
mixture then~ will convect upward.
JP-4 ~lBoF
Kerosene 1410 F
20
200 -
Y-
o
Kerosene
150 - 8
c
-
0
.- ~
c
Dl
-
g
100 -
.
III
-..
:::»
g
III
A.
E
...
III
SO J P-4
III
:::»
Y-
E
:::»
E
c 0
~
III
..
g
Dl
III
>
c(
-SO -
Q 2 3 4 5
Height of Ignitor above Pool inches
FIGURE 12
21
The next sequence of experiments centered on determining the effect
of wind velocity on the minimum fuel temperature for ignition. -The
ignition sources were placed at the downstream edge of the pool, close
to the pool surface. Fuel temperature and air temperature were maintained
approximately equal and were increased at each wind velocity ;until ignition
occurred. The data obtained from these experiments are plotted on figure
13. The open flame ignition tests indicate that for any wind velocity
the kerosene ignition temperature is significantly higher than that for
JP-4. For both kerosene and JP~4, the minimum fuel ignition temperature
increases with higher wind velocities. The JP-4 spark ignition experi-
ments indicate that the effect of wind remains characteristically the same
regardless of the type of ignition source. The difference in the JP-4
ignition temperatures with the open flame and the electrical spark is not
attributed to convection (because of the wind velocities) but rather to
the difference in wind and fuel vapor flow patterns over the two geomet-
rically different ignition sources. The ignition of kerosene with
electrical sparks was attempted; however~ a facility limitation precluded
these tests. To achieve high fuel temperatures in a wind environment,
high air temperatures were also necessary. The wind temperature require-
ments needed in the kerosene tests were beyond the limit of the air
heating facility.
The final series of pool ignition tests were conducted with blends
of JP-4 and kerosene using an open flame as an ignition source. A ten
inch diameter pool was used~ with a propane flame held one inch above the
pool center. The average minimum temperatures for ignition together with
measured flash points (17) are plotted agaL"lst blend. composition in figure
14. These data show that the flash point of a fuel or a fuel blend is a
reliable indicator of the ignitability of fuel pools. Furthermore, it
is apparent that small additions of JP=4 to kerosene significantly change
the flammabi1ity~ while small additions of kerosene to JP-4 have a neg-
ligible effect on flammability.
In summary, the fuel pool ignition data indicate that ignition source
position, ignition source type~ and environmental conditions all affect
the minimum temperature required for the ignition of each fuel. The
difference noted between fuel types~ however, is primarily a function of
the flash point of the respective fuel.
Spray Mode
c
0
150
c
en - Open Flame
- a
..
GI
100
-.. ::t
a
GI
a.
E
... GI
50
GI
::t
~
JP-4 Spark
E
::t
E
.-c 0
~
GI
9
..en
D
411
6 JP-4 Open Flame
>
c(
-50
0 2 4 6 8
FIGURE 13
23
160
140
Average Minimum Fuel
Temperature at Ignition .•
130
·••••
•
•••
120 ••
•••
••
110 - •••
••
100 •••
0
Yo ·
•
•••
90 ••
•••
••
...a.
Q) 80 ••
~ b
••
70 •••
Q)
••
a. •••
E 60 •
Q) ••
t- •••
50 ••
•
•
••
40
D.'•
.•
•'
••
30 ••••••
.'
20 • •1
.'
••
~... 0
•••
10
......
..........
.....•••
0
10
o 20 40 60 80 100
FIGURE 14
The Effect of Fuel Blend Composition on Flash Point
and the Average Minimum Temperature at Ignition
(Open Flame Ignition Source Placed 1 Inch Above Pool Center)
24
Burgoyne, in his experiments with tetralin, shows that, for mists
with droplet size about 10 micrDns, flame speed increases with drop-
let size up to approximately 20 microns and then tends to level off
(there are-no data reported for droplet sizes above 38 microns). .
Eventually, as reported by Williams (20), flame speed should'decrease
with drop size when heterogeneous combustion becomes the controlling
mechanis~4
LiebIqBl1 (21) has reported data indicating that the energy required
to ignite a mist is about 25 times -greater than that required to ignite
the vapors of the ~ame material. The spark energy required to ignite
a mist varies with temperature and fuel type 0 Liebman's data for JP-4.
and kerosene are shown in figure 15, and indicate through extrapolation
that a constant ignition energy requirement of approximately 5 milli-
joliles exists at the respective flash point temperatures of the fuels.
Campbell (22) has investigated the ignition characteristics of JP-4,
kerosene and avgas sprays using friction sparks. Bearing loads of 20
to 1455 psi with sliding speeds of 5 to 40 miles per hour were obtained
with five different metals. The effect of bearing surface was studied
by using both concrete and asphalt runways.
The results indicate that aluminum will not produce friction sparks
that will ignite the fuel sprays under the test conditions mentioned
above. The titanium alloy (Ti 100A) ignited fuel sprays readily even
at low bearing pressures (20 psi) and slow sliding speeds (5 mph). How-
ever, the other three metals tested, magnesium alloy (FS 1), chrome-
molybdenum (SAE 4130) steel am AlSl 347 stainless steel, ignited the
fuel mist at slide speeds and bearing pressures less than those expected
in an actual aircraft crash.
Campbell states that kerosene fuel appears to be slightly less
susceptible to ignition under the test conditions than JP~4 or avgas.
The difference was in the number of times the spray would ignite; how-
ever, this difference was slight. The kerosene did not ignite as often
as JP-4 at low bearing pressures, though both fuels gave inconsistent
results at these conditions. It is expected that at fuel temperatures
higher than that tested (ambient) the kerosene and JP~4 would be equally
susceptible to ignition.
The type of surface (asphalt or concrete) had no effect on the
titanium alloy, but the asphalt surface required higher bearing pressures
and sliding speed with the chrome~molybdenum alloy. It was assumed that
the magnesium and stainless steel would give approximately the same
results as the chrome-~molybdenum alloy.
Since the more relevant data have been reported on the static ignition
characteristics of JP~4 and kerosene mists, tests in this program were
aimed at determining the relative flame speeds of these fuels and their
ignition c~aracteristics under dynamic conditions. The apparatus
25
100
80
60
til
II
40
~
0
=
.-
E 20 Kerosene Spray
10
..••...
>0-
..
m
II
8.0
6.0
••
C
1&1
c 4.0
'.••••..
••••
.-
..
o
••••
c ••
•••• JP -4 Spray
m 2.0 ••
E
~
E
.-c 1.0
0.8
Gasoline Spray
0.6
0.4
0.2
-50 -25 o 25 50 75 100 125
Temperature of
FIGURE 15
The Effect of Fuel Spray Temperature on the
Minimum Ignition Energy Requirements (Reference 21)
26
constrUcted for, and employed in, the flame speed tests is shown
schematically in Appendix 1. Basically, a fuel mist, produced by a
pneumatic atomizing nozzle, is injected into the top of a four foot
long tube, and ignition is provided at the bottom of the tube by means.
of a heated nichrome wire assembly. Airflow through the nozzle is
regulated by varying the air pressure, and fuel flow is controlled by
changing the total head pressure of an external fuel reservoir.
Ionization probes, separated by a one foot interval, record the passage
of the flame. The upward flame speed is calculated by dividing the
probe separation distance by the time required for the flame to pass
from the first probe to the second (as recorded on an oscilloscope).
The ionization probes register flame passage by detection of a small
amount of ionization associated with the passing flame front. This
technique is especially suitable for flame propagation measurements
because of its extremely sho.rt response time. Based on information
contributed by the nozzle manufacturer (23) and other available infor-
mation (24), mean drop size was calculated to be between 20 and 40
microns. Mixture flow velocity in the tube was between 0.4 and 0.6
ft/sec. in all tests. It is realized that in any attempt to obtain
absolute propagation rates, apparatus effects must be considered;
nevertheless, these experiments can be used to determine the relative
flame speeds of fuels. In these tests a large percentage of the fuel
collects on the flame tube walls and drips down the walls to the bottom
of the tube. For an accurate determination of mist fuel-air ratio, the
wall drippings are measured and subtracted from the total fuel flow
rate. Since the air flow is known, the mist fuel~air ratio is then
determined. Figure 16 illustrates the flame propagation rates for a
range of fuel-air ratios, where the fuel temperature range is between
500 F and 600 F. Due to the random variables associated with flame
propagation in tubes there is a certain amount of scatter apparent in
the data - especially with the kerosene fuel. It can be noted that
there is no apparent relationship of propagation rate to mist fuel-air
ratio in these tests; nevertheless, the bulk of the observed rates lie
in a certain range. This range, therefore, can be used as a basis of
comparison between fuels, and for these tests the results indicate that
kerosene has a higher range of flame speeds than does JP-4.
Experiments to determine the effect of mist temperature on the flame
propagation through fuel mists were also conducted. Modification of the
flame tube apparatus provided for fuel mist temperature variation by
routing the fuel and air lines through a heat exchanger. The flame tube
is enclosed in a metal box, hence, the tube temperature was controlled
by passing air of the desired temperature through the box around the
flame tube. Since the insulated box was sealed and wall drippings could
not be measured, an accurate determination of mist fuel-air ratio could
not be determined. Although fuel-air ratio values of the non-ambient
test are not specifically kn~tests were run within the same range of
total fuel-air ratios as the ambient fuel temperature tests.
27
30
JP-4
.;
CII
....:
III
- 20 -
..
CII
g 00
0 0
No
Propagation
ClI: 0
c 10 -
0 0000 0 0
0
g
In 0
g
D.
...
0
A.
0 I I I
30
c
Kerosene
u
CII
III
-
..... C
.: c
20
..
CII
g c
ClI:
c 10 -
..
0
g c
c
00
C
In
g C
D. 0
0
...
A.
0 I I I
FIGURE 16
28
0
The 'data obtained at fuel temperatures of OOF, 55 0 F and B5 F are
plotted on figure 17 in bar graph form, These data indicate that flame
speeds through rich JP-4 mists do not change appreciably with tempera-
ture; however, flame speeds through corresponding kerosene mists increase
significantly with temperature. This phenomenon can be explained in .
terms of the relative volatility of the two fuels. As a flame front
passes through a fuel mist, the fuel droplets are preheated by the flame
front. The individual droplets experience an increase in temperature
before the flame front reaction zone reaches the droplets. Because
JP-4 and kerosene have similar heats of reaction, their average flame
front temperature profiles will be the same. JP-4 has a distillation
curve approximately 200 0 F lower than kerosene however, and a significantly
greater portion of a JP-4 droplet will vaporize and diffuse during the .
preheating time as compared to a kerosene droplet. Thus, for an equiva-
lent mist fuel-air ratio 1 the effective vapor fuel-air ratio in the
preheat zone will be richer for JP-4 than for kerosene.
For the rich mist fuel-air ratios reported here, the effective-vapor
fuel-air ratio for the JP-4 mist would also be rich. Thus, increasing
the temperature does not increase the flame speed. For kerosene, in-
creasing the temperature will bring the effective vapor space fuel-air
ratio from a lean value towards stoichiometric fuel-air ratio. Thus, the
kerosene flame speed would be expected to increase with temperature, as
it does. Eventually, a mist temperature will be reached where preheating
would make the kerosene mist vapor space rich, but these tests indicate
tha5' for 3C-micron particles, this occurs at a temperature greater than
100 F. '
For lean mist fuel-air ratios, temperature increases have a different
effect on JP-4 flame speeds. A significant study of prevaporization on
mists of lower overall fuel-air ratios has recently been reported (25,26).
This investigation indicates that at lean overall fuel-air ratios, the
flame speed through the more volatile mist will be somewhat higher. Thus,
for lean overall fuel-air ratios, flame speeds would be greater through
JP-4 mists than through kerosene mists. In addition, at lean overall
fuel-air ratios, an increase in temperature will effect an increase in
flame speed for both JP-4 and kerosene mists. Furthermore, for both fuels,
flame speeds should be equivalent for mists of particle size below 10
microns. For such fine mists, droplets are completely vaporized in the
preheat zone and have been reported by others to behave as a vapor.
In summary, for rich mists kerosene has the greater flame speed; for
lean mists JP-4 has the greater flame speed. Overall, neither seems to
offer a substantial safety advantage considering flame propagation through
mists.
.
40 Kerosene
u
Gl
'"
~
30 Kerosene
-
Gl
'vJ -0
0 a=: 20
c
0
..,- Kerosene JP-4 I I JP-4
0
01
0 JP-4
Q.
IlL
°. 10 J I 1 n
Gl
E I I I I I
0
u..
D
0
OaF 55°F 85°F
Sproy Temperature
FIGURE 17
The Effect of Fuel Temperature on the Flame Propagation Rate Through Fuel Sprays
It was noted in the ambient mist temperature tests that a rich
flammability limit existed for JP-4 at a fuel-air ratio of .024. With
kerosene mists J no rich limit was observed. This can be explained when
one considers the effective vapor fuel-air ratio mentioned in the dis-
cussion above. Furthermore, it was observed visually that the flame
front propagating through the kerosene-air mixtures was substantially
thicker than that propagating through JP-4 air mixtures. This indicates
that the kerosene droplets are not pre-vaporized as readily by the
approaching flame front, and in fact are actually post-vaporizing and
burning behind the flame front. Without this pre-vaporization the
effective vapor-air mixture is lean and explains why a rich limit was not
achieved.
An attempt was made to find a lower temperature limit for the
ignition of fuel mists. At the lowest temperat ure attained (-40 0 F), the
hot wire ignited both JP-4 and kerosene. Zabetakis (27) has reported
tests in which sprays of both kerosene fuel and a "wide cut" fuel were
ignited at -100 oF with a high energy spark. It can be concluded that
mists of JP~4 and kerosene can be ignited in any temperature environment
encountered in an actual crash.
31
1450 - _ - - - - - - - - - - - - - -.... --------------""'!.
••
1400 J p- 4 Spray ~
•••••••• P - 4 Stream
.... ••
o ••••
••••• ••••••
•••• ••
..
GI ...•• .•...••••
~ 1350
..a
GI
•••••••••• ••••••••
Q, .+ .+
••• ••• Kerosene Stream
E
...
CIl
Kerosene
Spray ••
•••••••
•••
••••••
c
o 1300 - ••• •••••
••• .+
c ••••
••• .+
.+•
m
CIl ••••••••••••••
-..
a
~
u
\It
1250 -
••
••
E
~
E
c
:E 1200-
1150
o 2 3 4 5 6 7
Wind Velocity ft.l sec.
FIGURE 18
]2
CONCLUSlOOS
33
APPENDIX A
The test apparatus and apparatus configurations employed in this
test program are illustrated in figures 1.1 through 1.10. All drop, .
pool, and stream experiments as well as the fuel spray hot surface
ignition tests were conducted in the wind tunnel shown in figures 1.1
and 1.2. The wind tunnel configurations used for the stream, pool,
and hot surface ignition tests are schematically and photographically
illustrated in figures 1.3 through 1.8. A flame tube, designed to
measure the flame propagation rates through fuel sprays is shown in
figures 1_9 and 1.10. .
1-1
@- Thermocouple
Thermocouple Station
TC
Conditioned
Air
•
I--'
I
1'0 LT::ct~IO:
FIGURE 1-1
Schematic of Wind 'I'urmel Test Section
gj
+>
'Po"
~
(\/
~
'"
..!J
+>
~
III
Q)
Eo-<
r:1 rl
'"'
J
'0
.~
:;:
1-3
Fuel In
-----------~-l------------
Needle Tip _ _ .-J/ I
I
Stream
:~Fuel
Conditioned Air
t
I
Fuel Out
Fuel In
.}-------
Needle Tip - - . - / :
I
I
I
r Electrical Spark Ignitor
m~1
... ~ ( ignitor position varied)
"
Fuel St...
'\/
I
•
Fuel Out
FIGURE 1-'3
1-4
FIGURE 1-4
Burning Stream after Ignition and During Flame Climbing
1-5
Fuel Source
---------]~---
Wind Ir Fuel ln i8ctor
____~ ~J=H=ea=~:=~=(~ _
FIGURE 1-5
1-6
"
<l
+'
'"
H
~'"
-.0 §
~ OM
+'
~
'M
SJ
~
H
rx. Q)
()
'"
'H
8
Ul
+'
0
""
1-7
Fuel Pool
SHROUDED CONFIGURATION
Ignition Source
UNSHROUDED CONFIGURATION
FIGURE 1-7
1-8
1-9
Fuel Air
Reservoir Supply
Flame Tube
/1\
' \ - Ionization
Tube 'nd..u•• ~ I Probes
-+--+---0
Thermocouple CD --+--
Thermocouple
Temperature Control
Air - Out
Ignitor
FIGlJRE 1-9
1-10
FIGURE 1-10
1-11
APPENDIX B
The following table lists the typical properties of the test
fuels employed~
2-1
APPENDIX C
REFERENCES
L "Tangents," SAE Journal1§. (5), 1970,
2, Pinkel, 10 10, Weiss, S., Preston, Go M" Pesman, G, J.,
"Origin and Prevention of Crash Fires in Turbojet Aircraft, II
NACA TN '397" May 1957,
, , Pinkel, 1. 1., Preston, G, M, Pesman, G. J., "Mechanism of
Start and Development of Aircraft Crash Fires," NACA REP. 1133, 1953.
4, Scull, W, E" "Relation between Inflammables and Ignition Sources
in Aircraft Environments," NACA TN 2227, December 1950.
3~1
15· Walker, J. R., "The Effect of Wind on Uncontrolled Buoyant
Diffusion Flames from Burning Liquids," Ph, D. Thesis,
University of Oklahoma, Norman, Oklahoma, 1965.
16, Hirst, R., Sutton, D., "The Effect of Reduced Pressure and
Airflow on Liquid Surface Diffusion Flames," Combustion and
Flame ,i, p. 319-330, 1961.
17, "Standard Method of Test for Flash Point by Pensky-Martens
Closed Tester, II ASTM Standard D93-66, Part 17, p. 24-36,
American Society for Testing Materials, Phila., Pa., 1969.
18. Burgoyne, J, H., Cohen, L" "The Effect of Drop Size on Flame
Propagation in Liquid Aerosols," Proceedings of the Royal Society
of London, Series A, Vol. 225, p, 375=392, 1954.
19, Anson, D., "Influence of the Quality of Atomization on the
Stability of Combustion of Liquid Fuel Sprays," Fuel '32, p. 39-51,
January 1953,
20, Williams, F. A., "Monodisperse Spray Deflagration," Progress in
Astronautics and Aeronautics, Vol, 2, p, 229-264, New York:
Academic Press, 1960,
21, Liebman, I" Spolan, I" Kuchta, J. M., Zabetakis, M. G.,
"Ignition of Tank Atmospheres during Fuel Loading," API Division
of Refining Meeting, Paper No. 36-65, API Proc, 45 (3) p. 218-230,
1965.
22, Campbell, J, A" "Appraisal of the Hazards of Friction-Spark
Ignition on Aircraft Crash Fires," NACA TN 4024, May 1957.
23, Spraying Systems Company, Bellwood, Illinois , Private Communication,
April 1970.
24, Fraser, R. P., "Liquid Fuel Atomization," Sixth International
Symposium on Combustion, p. 687~701, New York: Reinhold Publishing
Corporation, 1957
25, Wood,B, J" Rosser, W, A., Wise, H" "The Ignition and Combustion
of Drops in Sprays of No.2 Heating Oil," API Research Conference
on Distillate Fuel Combustion, Conference Paper CP 63-67, 1963.
26, Wood, B. J" Rosser, W, A" Wise, H., "The Effect of Fuel Droplet
Prevaporization on Flame Propagation Velocities," Combustion and
Flame 11, p. 663, 1969.
27. Zabetakis, M. G., Jones, G. W., Scott, G. S" Furno, A. L.,
"Research on the Flammability Characteristics of Aircraft Fuels,"
WADC Technical Report 52-35, Supplement 4, p, 21, January 1956,
.3-2