Fly Rock Range 1979
Fly Rock Range 1979
Fly Rock Range 1979
DETERMINATION
OF FLYROCK RANGE
AS A FUNCTION OF
SHOT CONDITIONS
Prepared for
United States Department of the Interior
Bureau of Mines
4800 Forbes Ave nue
Pittsburgh, Pennsylvania 15213
Contract No . J03872~2
Prepared tor:
By:
Final Report
N/A
lb. Abstract .
Flyrock 1s t h e source o f most o f t h e 1n]ur1es
· · · and property d amage 1n
' a
majority of blasting accidents in surface mines. A quantitative correlation
between shot conditions and maximum flyrock range can be used to define a
"blasting area" in which no personnel or equipment should be ,present during
a shot.
The approach used was to develop a model that correlates shot conditions
and initial flyrock velocities and permits computation of flyrock range from
ballistic trajectories. The Gurney formula for velocity of explosively-propelled
plates or fragments was adapted to explosively-propelled flyrock from vert i cal
rock faces or from bench tops. The modified Gurney formula was then "calibrated"
with measured flyrock velocities from mining and explosives literature. Charts
\Jere then developed for possible field use which give maximum flyrock range as
a function of shot conditions.
The model indicates that for flyrock from vertical faces , borehole
diameter, roQn1mum burden and height of explosive column define maximum flyrock
range for a given explosive, shot in a given rock.
For flyrock orig inating from bench tops , flyrock range appears to be
controlled by the distance of the top . of the explosive column to the borehole
collar, by tot.al ex.E_losi ve load per borehole and · to a lesser e xtent hv.
borehole diameter
The report can al s o be purchased from the National Te chnical
I nformation Service, 5285 Port Royal Rosd, Springfield, Va.,
17. Originator's Key Words
Flyrock, Explosives, Surface Mine Blast1ng,
Safety, Rock Breakage
19. U, S, Sec urity Classif. of the Repo r t 20 , U, S. Security C1aso if. of This Pag~ 21. No. of pages 22. Price
Unclassified 86
___ _ _!
·---·. ---·-·-- - -·-- --· ·- - - --
Acknowledgement
i
TABLE OF CONTENTS
Acknowledgement. i
1.0 SUMMARY . . l
2.0 INTRODUCTION . 3
i i
7.0 "WILD FLY ROCK" . . . . 45
10.0 REFERENCES . . • 61
iii
LIST OF APPENDICES
iv
LIST OF FIGURES
v
7-D . CORRELATION FACTOR ( s/WV3 ) FOR BENCH TOP F LYROCK. 78
vi
LIST OF TABLES
9. "WILD" FLYROC~ .. . 46
vii
...... ·-- - ---~·-----~---
1.0 SUMMARY
1
appear to be relatively large. The timing sequence of detonations
of individual boreholes and gas venting during breakup of the
vertical face may also affect top-flyrock range .
2
2.0 INTRODUCTION
Se.c tian 57.2 of MESA • s Metal and Nonmetal Health and Safety
Regulations (CFR _30) defines blasting area as "the area near
blasting operations in which concussion or flying material can
reasonably be expected to cause injury." Note that this
definition is entirely qualitative. It gives the blasting
foreman no clue on how far· to move personnel and equipment from
the blast. · Section 57.6-160 states: "Ample warning shall be
given before blasts are fired . All persons shall be removed from
the blasting area unless suitable shelters are provided to protect
men endangered by concussion or flyrock from blasting." The
second part of this regulation is difficult to enforce because
a quantitative definition of blasting area is lacking . Clearly,
Federal or State inspectors at present have no adequate means*
of checking compliance with 57.6-160 and similar state regulations.
Thus, the development of a quantitative definition of blasting
area for normal shots is highly desirable.
3
Air shock velocities (concussion) attentuate much more
rapidly than flyrock velocities. Thus, it is entirely suitable
to define the b l asting area as the circle whose radius represents
the maximum flyrock range fo~ the particul ar conditions of the
b l ast . In many instances (e.g., a high face behind the bench
being shot or proper borehole l ayout and shot delay sequen ce)
the actual danger area is the hemi-circle in front of the free
face. However, the real probl em is not whether to define the
b l asting area in terms of a circle or a hemi-circle, but in
determining the conditions for the maximum flyrock range.
4
3.0 QUANTITAT I VE FORMULATION OF THE FLYROCK PROBLEM
3 .1 Ballistic Trajectories
v 0 2 sin 20 .( 1)
L = g
:Lm = vo 2I g . (2)
5
- - - -- - - ----·- - -- -·- - -
If the flyrock originates at an elevation of h above ground
level, then (as shown in Appendix A) the maximum range L'm for return
of the projectile to ground level is given by
L
L~ - ; ( 11 + 4 h /Lm + 1) .
(4)
6
Figure la is a schematic representation of the rock
breakout produced by the detonation of one borehole of a
typical bench blast, with explosive column length ~,
c/m - W/~ ( 7)
- p b 2 tan ( a.j-2 )
m
where W/~ is the explosive weight per unit length of borehole and
pm is the density of the rock. That a is indeed close to 90° is
shown in Table 1. The a's in this table are based on measurements
ofthe amount of rock broken, but are certainly overestimated as
explained in footnote a/ of this table .
F0r f}y~0ck fr0m ~he vertical face (see F igm:e lb") and f0i
the geoll)etry of the system considered (·as shown in Appendix B)
(8)
7
Bench Top
'
I '
Pit Floor
Bench To
Pit Floor
8
I
1
b d * a w
·sou r ce _{_gnl_ J.mmL (0) (g) Rock
II
40.6 11 90a/ II II
II
91.4 II l20a/ II II
Ladegaerd- Pedersen
(Persson (Ref. 5 ) 45.0 27.0 l08a/ 15 . 0 Granite
II II a/
II
II
20.0 II
11 11 II a/
" 30.0 II
11 II a/
II II
35.0 11
II II II ,, a/
40.0 ,,
,, II II a/
II
50.0 11
45.0 11 a/
II II
85.0 II
II
40.0 II l06a/ II
"
II
35.0 II
104.5a/ II II
* d ~ borehole diameter.
a/ Assumed rock broke out at uniform angle over entire ho l e depth.
If, as expec.ted, break is beyond hole depth , above a's are too large.
b/ g/cm
9
12E' ~ D/3 where D is the detonation velocity of the explosive.
However, for ANFO, which is the explosive used in most surface
mine blasts, /2E'z 0.44D (see Appendix C). In what follows we
will use
( 9)
D (10)
\)
0
~
3
lc/m
10
·''
11
in subsequent sections of this report. Since there is no
" universal " correlation between the usual powder factor and
the appropriate c/m, it is to be expected that there is no
" universal" quantitative correlation between powder factors
and flyrock. This is especially true of flyrock from bench
tops. In a qualitative sense, it is to be expected that , in
general, shots with large powder factors will produce more
flyrock than shots with small powder factors. Clearly such
qualitative statements are only of very ~imited value for
establishing a safe blasting area for a particular set of
shot conditions.
12
Assumptions 2 and 3 are fully justified by the data in references
.. 10 and 11 and -reference 9, respectively. ·Ass-umpti<Dn 1 is·
more difficult to justify. The energy to fracture homogeneous rock
should really be proportional to the number of fragments into
which the mass of rock breaks~or more properly to the new surfaces
created by fracture. However, inter - fragment friction during
break-up and possibly plastic deformation of the fragmented material
will also absorb energy. If fracture produces approximately equi-
dimensional fragments, assumption 1 is valid. If the number and
size of fragments varies greatly with shot dimensions (even though
a given explosive is used to blast a given rock mass), assumption 1
is invalid. In the limit of large burdens and small charges it
is known that shots break rock into large chunks or slabs, whereas
under normal production blasting, rock is fragmented into many
roughly equidimensional pieces. 12 Clearly, assumption 1 can be valid
only over a limited range of m/c. Hopefully, it is valid over the
"normal" range of m/c in production blasting.
(11)
W
c
=. energy to crush a unit weight of rock
or
( 12)
13
According to equation (12), a plot of v~ vs. c/m should give a
K1 W + K2 W
.
straight 1 1ne o f s 1 ope 2E 1 -
I ( s E' c) and 1n
. t ercep t o f
-2K3W . In what follows 12E' will be replaced by 0.44D or D/3
r
depending on whether the main explosive charge is ANFO or any .
other explosive.
14
.I
+-b--+
16
indicate that there will be no such cratering even in the
absence of any nearby free face other than the bench top .
Flyrock from bench tops will be considered in Section 6 .
17
4.0 OBSERVED FLYROCK VELOCITIES AND THEIR COMPARISON WITH
CALCULATIONS
18
constant (/2ET) ~D 1 /3 where D1 is the detonation velocity of
this dynamite for the conditions of the measurement. No
correction factor will be applied to the observed flyrock
velocities generated with this explosive. Now suppose that
ANFO at a detonation velocity of D2 was used to obtain some of
the velocity measurements in the above rock type. The
normalization factor applied to these latter measurements
(i.c. 1 the factor by which u~FO is multiplied) is:
Granite: V
2
0
= 3.487 x 10 6 (c/m) - 584 (m/sec) 2
(13)
(17 data points; ·r = 0.999; normalized to D/3 = 2300 m/sec)
19
.
Normalized * Computedt
Ref. 18 :::140
20
When all the data in Table 2 are used, except those from
References 17 and 18 and the two data points at the bottom
9.~ the group of data taken from Reference 15, r = 0. 971 and
(m/ sec ) 2 (1 3a )
The scanty data for dolomite and limestone vary too much
to permit determination of an accurate relationship such as the
one in equation (13). Consequently, the following equation is
at best an approximation:
2
Dolomite and Limestone: v 2 !::: 3 x 10 6 (c/m) - 200 ·(m/sec) (14)
0
(7 da~a points; normalized to 0.44D = 1880 m/sec; References 16,
19, 2 0; and 21)
-'+
Exam1nation of Table 2 reveals that for c/m ~: l. 5 x 10 ·· ·
equatiOn (13) does not hold. Indeed the data of reference 12 show
some half-dozen points in this region with : finite flyrock velocities,
whereas equation ( 13) predict_s zero flyrock velocity. These low
4
flyrock velocities in the region of c/rn ~ - 1.5 x 10 - may be due
to spalling~ Spall velocities vf~ (i.e., free surface velocities)
in the e l astic range are given by
21
where c is the longitudinal sound velocity in the rock and £ is
0
the strain in the rock at its free surface boundary . Table 3 shows
that there is reasonable accord between spall velocities calculated
by equation (15) and the observed fly velocities in the low c/m
range. Note that all these velocities are quite low.
22
Free*
Sound Surface
Velocity Stress Velocity Observed
3 ax 10- 7
C X 10:- Strain vfs ·. Velocity
0 4
Rock (m/sec) (dynes/cm 2 ) E: X 1 0 (rn/sec) ·.r(m/sec)
. * vf s = 2c 0 E:
23
~
u
Q)
til
:? .
til
N .J)
~o
0
::>
24
5.0 ESTIMATION OF MAXIMUM FLYROCK RANGE
In Sections 3.0 and 4.0 the groundwork was laid for a method
of computing flyrock range as a function of shot characteristics.
This method will be applied now to computing the maximum flyrock
range of shots that were witnessed! or shots described in MESA
1
accident reports. In our own observations we know whether the
flyrock originated primarily from the vertical face of a highwall
or from the bench top. This information is lacking in the MESA
reports and must be determined a posteriori from the computations.
25
Height of
Borehole Explosive Weight of
Diameter Burden Column Explosive/Ft.
d b t W/1 . I2E' u.•
Minet. Rock (inches) (feet)
·-
-~.-.----
I feet} llbs I /ft I) (ft/sec} lftlsec!:
Annapolis
Ouilrry Granite 3 10 ~52 a/ 3720 "-115 "-150
300-
350
Mine K Diorite 9-7/8 27 25 32.6 2.71 6710 3592c/ 112 133 ·.100
rtoberson Coal Shale 6-1/4 9 11.3 - 4.8 6480 : 8465e/ - 260 - 270 4 00
Fer:-~ste<lt
01.!-lr:-y Limestone 3-1/2 7 39 3.5 4. 4 6 5750 "-10665
t Sa~e cesignations as in Appendix 8 of Reference 1. Data for named mines from MESA Reports.
* :rro:n Equation 2.
** From Equation 3 but with 1 substituted for h.
a/ Value shown is height of quarry face.
b/ Sl>J::ry ex!)losives with /2£":: D/3; all others are ANFO with 12£" =0.4 D.
c/ Used Equation 13.
d/ Average loading in a tapered borehole.
e/ U9ed Equation 16,
f/ Burden not given in report; estimated from bench width and number of rows.
g/ Flyrock from bench top.
h/ Semi-gel;. D/3
Table 4: COMPARISON OF OBSERVED AND COMPUTED FLYROCK RANGES FOR FLYROCK FROM VERTICAL FACES
Taking into account the several uncertainties listed
above, agreement between the observed and computed flyrock
ranges shown in Table 4 is quite satisfactory. However, all
computed values for flyrock ranges in limestone and dolomite
shots should be considered to be provisionary because of
uncertainty in the values of the constants of Equation (14).
27
N
00
29
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F i gure 5 : ATTEMPTED CORRELATION OF FLYROCK RANGE FROM BENCH BLASTS WITH POWDER FACTORS
the area between the two "theoretical .. lines. Even more
disturbing is the fact that six of these points lie well
above the uppe r theoretical line. This means that a correlation
based on powder factors tends to underestimate flyrock range.
From a safety point of view such a correl ation is bad unl ess
the d~gree of underestimation is acc-urately known over the
practical powder factor · range.
31
:----- ··~ , - -,...--....~--·---.,:-:--__,.---
6.0 FLYROCK FROM BENCH TOPS
32
Duvall and Atchison 1tt showed that plots of V/W vs. s;wlh
give roughly bell - shaped curves for several different rocks
blasted byreveral types of explosives (Figure 6). Here, V is
crater volume, W is explosive charge weight, and s is depth of
burial of the center of mass of a concentrated charge. Within
the large scatter of their data, type of explosive does not
appear to affect these curves for any given rock. The relation
be~ween V/W and c/m is as follows:
33
1--: ' ..
l::l d;:~ :" !ii n~H iii~!W l it~ ::c Jir H~ ·~1 um~~~~~ I :.: l l·ii :1 nwj: 1
ITH ~~tltHiH mlt4 IrE ttHhr. '1 1:!! 1~! f.;t1
i~, 1
i:; . 1l
~[1i iitilif! In! llii~ lt8 ;3 lfi ··r;l
20
~. H!l ''
:.:1
1"-:":.< ~gl tC:.f:;
ll 1 1~ ~.~~ I'! 1~1
l:!:!t ~t;
It;; ~~ I~I
;1
~:..:
1:1
19
18
17
16
t-- !-'.!
15
t~"
t '--'7 t-·•
14
..Q
r-1
......... 13
"'+l
4-l
12
I+' t;
~
~ I ""'"I
......... ~
:>
.
11
(i Ull
C)
H .;;
•
::sE
r-1
10
ji::::l r.; ,.; l+'' tqi
ll
ttU w
'-'
0
:> IT.:
I '-•
r-
9
~ +++
C)
4J
(j . 8 n-
H
(.) )II
'"0 7 1-
C)
r-1
(j
() 6
~~
(,'}
l!.i
l i~ li
5
t;ii ttl! !I!:! f!1
1*1w W.:t:w.:nt
4
[1m m1:! l:;:t;
•
!ti It~
3
~ Y•
~ ~=
I
1
h
:1
'"""
l.:t
1 2 3
34
whereas in reality these velocities are decreasing and in
the limit of no cratering, become zero.
2
Sandstone: u2
0
= 2 .266 x 10 6 (c/m) -475 (m/sec) • (17)
35
Normalized * Computedt
0.38D u2
obs ** u2
0
Date Source Explosive (km/sec) _l_m/sec) 2 c/m x 104 (m/sec)
e/
Ref . 17 ANFO 2 . 07b/ 72c/ 2.7 134
36
Computed Observed
I2E s/Wl/3 uo Vo
Data Sou r ce Explosive (km/sec) Rock (ft/lbl/3 ) elm x 10 4 (m/sec) (m/sec)
' .
a/ From Figure 3 assuming that the curve for g r anite also holds for limestone and basalt.
38
6.3 Estimation of Flyrock Range from Bench Tops (Cratering)
39
Bench 1/3*
Height s/w L'
h I2E' vJ Lm m Lobs
Mine Rock (feet) (ft/lb1/ 3 ) . c/mxl0 4 ** (ft/sec) ~ft.::: sec) 2 (feet) (feet) (feet)
Star Route Quarry Limestone 36 0 . 93 10.4 a/ 5600 25966 806 840 850-
1000
Ferns teat Quarry Limestone 40 -vl.O "'~· 6 a/ 5750 "-25125 "-780 "-820 450
cj From Figure 6 and curve for granite. Equation 13 used to compute · 1Jo2 •
Table 7: COMPARISON OF OBSERVED AND COMPUTED FLYROCK RANGES FROM BENCH TOPS
6.5 Empirical CorrelationBetween Velocities of Bench Top
Flyrock and Depth of Charge Burial
41
2 3 4 5 6 7 8 9 I 2 ·3 4 5 6 7 8 9 1 2 3 4 5 6 8 9 L
10
9
8
5_
'
2 3 4
,
T~~s----------------~--------------H-u
-n~Cfreds
Th'(:(usands
vobs (m/sec)
Figure 7: EMPIRICAL CORRELATION OF BENCH-TOP FLYROCK WITH SCALED DEPTH OF CHARGE BURIAL
Flyrock ranges,for granite and sandstone, based on the
empirical correlation of Figure 7 are compared with flyrock
ranges computed from the Gurney model in Table 8 for s/w 1fi ~
1.75 ft/lb 1~. Agreement between these two methods of estimating
flyrock range for bench top flyrock is fairly good . The maximum
diffe.rence between these two sets of estimates is about 27% .
For s/Wl/3 > 1. 75 ft/lbl/3 we have no means of estimating c/m
(see Figure 6 and discussion in Section 6.1) . Thus, no
comparison can ·be made between .the empirical and Gurney methods.
In any case, the flyrock range under these conditions ( s/W 1/ 3 >
1.75) . is expected to be small.
43
Assum;id \) * Lm* \.)2 \) L **
s/Wl 3 0 *** 0 0 m
·Rock . (.ft/ lb l/3 ) (m/sec) (m) cjm x 10'* (m/sec) (m/sec) (m)
* From Figure 7
** From Equation (2)
* ** From Figure 6
a/ From Equat ion (.13)
b/ From Equation (17)
44
7.0 "WILD" FLYROCK
45
Computed L~ (feet) . Lobs Powder Factor
Mine Rock Bench Top Vertical Faoe (feet) lbs/yd 3 Possible Cause
Conklin Quarry Limestone '11430 'V230 1200 0.45 Overloaded holes (?)
a/
Sibley Quarry Limestone small "-125 475 0.9 Undetermined
Roberta Quarry Limestone "-150 '11135 1600 '111.7 Undetermined
Falling Springs Limestone '11790 'V270 2000 0 . 7 max . Fissures; also mar-
Quarry ginal stemming
Okalona Quarry Limestone a/ 1600 a/ Overloaded holes
Oglesby Quarry Limestone a/ 2500 a/ Undetermined
Latah Quarry Trap Rock 30-120b/ 330 0:68 Undeterminedd/
47
8.0 ESTIMATION OF FLYROCK RANGE FOR FIELD USE
48
Bench Observed
Height::::h Flyrock 3h
Mine Rock (ft) Range (ft)
49
borehole, according to Eq . 7 . 3 - 18 of Ash's article is given
by
if s=0.7b.
Then ,
According to the plots in Figure 7 this val ue of s/w 1fi can sti ll
lead to far~ranging bench top flyrock at least for shots in
granite and possibly also in limestone (see Table 7).
L
m
= 853dz,h ( 18)
50
L 853d z,h
d obs
Mine (inches) (ft) (ft)
51
generally overestimates the flyrock range in production
blasting, their qualitative conclusion agrees with our
conclusion that most far-ranging flyrock comes from bench
tops and not from vertical free faces (see Section 5.1) .
8.2 Rationale for Field Use Charts for Flyrock From Vertical
Faces
c/m =
4p b 2,
if a/2 is assumed bo·be 45°. (19)
m
52
d 0.440
(Inches) (Ft./Sec.)
2 4900
3 5300
4 5900
6 6450
9. 670.0.
12 6800
15 6850
Lm;: 0.334 [ 6.86 xl0 5 (d/b) 2 -475 ] (0. 440/5740) 2 (ft) ( 21)
L
m = ~
0 . 3 4 [ 7. 4 2 X l 05 - 2 0 0 ] (0 . 440/5490) 2 (ft) (22)
53
In the field , borehole diameter, d , i s usually fixed by
the avai l abil i ty of dril l ing equipment and burden, b, can
usua lly be adjusted to obtain the desired blast results . Thus
it is logical to develop charts for field use that relate L
m
to· b for various fixed values of d . A series of such curves
for granite is shown in Figure 8 (more curves are given in
Appendix D) . Note that on a semi - log scale the r elation
between L and b is linear over the range examined for
m
3" ~ d ~ 6 ". For d > 6" there appears to be a break in the
linear plots at L < 100 ft (the broken lines i n Figure 8) .
m
In blasting hard rock o r blasting under wet cond i t i ons ,
s lurry explosives are often u sed i nst e ad of ANFO . Thus it is
desirab l e to estimate the effect that substi tuti·on .:of slu r ries
for ANFO wil l have on the p l ots in Figu re 8. Unfortunately
tnere are many commercial s l urry explosives availab l e and
their explosive characteristics can var y appreciabl y.
Consequent l y , no unique explosive properties can be assigned
toa "generi c"sl urry _explosive. In g~neral s l urries are denser
than ANFO and have.a higher detonation velocity than ANFO under
comparable conditions . Howeve r , some scanty dat~ 2 suggest
that 12E' ~ D/3 for slurries whereas I2E':::: 0 . 440 for ANFO .
Thus , as far as ~is concerned , the higher D of slurries
is counterbal anced by the higher numerical factor of ANFO ,
but the higher density of s l urries will resul t in a larger
c/m than that for ANFO at any given borehole diameter. On the
basis of Equations (1 3) , (14) , or (17) , we can anticipate that
the flyrock range of any diameter borehole l oaded wi th slu rry
will be greater than the flyrock range of the same borehol e
loaded with ANFO.
11
In Figure 8 we have plotted Lm vs . b curves for a low "
density and a_ "high " density s l urry. The low dens i ty slurry
is Hercu les Gel Power 0 at 1 .1 5 g/cc . The detonation velocities
for this slurry were interpol ated from data given in t he
manufacturer ' s trade literature. The h igh density s l urry is
DuPont ' s Pourvex Extra at 1.33 g/cc. Trade lit erature · gives
only a single value of D = 4900 m/sec for d == 5" (under
confinement) .
54
MAXIMUM FLY ROCK RANGE (FT.)
Ji*_ft if'
- N W .Mro. f..ft "0'\ ....,. <10 \0 ?
.p o ....
o o • o :o o p ..
o 'L'
o· p
0
Q
o "' p
0
10
10
100 lOo o0 o0
..... "9. "' p 10
0
1 , _L!..LLL.i.'._l
•"fTil~
....LJ ' , 1 .!.LLl~r- l 1 , .. JJ.:..I1'" : :n~~ - ~u·;!! :·:. i·· 1.••.• -.
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. ~-~-.:..1 . ..t;..LLw.u : J ..LLL
..!-.!..L _:. u.J.l..U+!. ·: T I I - -ti- -W
-LWI ® JL·.! :w...:.u1 ::: -·· . . ··"'- 1!
r ;+t~ ~~ ':! . .:.: .:. ,:_ . .,. . .,
-t·J ·,-..L!
_____;_____L_l__l! .
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11
.,
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I
, •• 1 \ '· • o 1
!"; '~: ' , ' ,t l i•ll · t l~v.l I .: l! :•;:,.: :o ;: .:~ .. ~~--~- -·+:·$....-
·H+ + .. ·- t'·,! ~y ,·-+ J I I '- I :~ ' ( I ! ! I1U1i' :1 ,• :+-ll~ ·~+. '' , ; , ; ' l • l :;-:7~:..·~ ·-- -1 - ~· ~1-
l ' l . 1 I i I ' ! I I) . .: r' 'I .,:. .I . ' I
Jj~·-w.!:J~ +fP~II ~ i~.LTJ~l r~~ '~ll;ti:~ll j.~- : J~! : ~
! j I" ;!r.. , . ' :I ;•. ' ., :
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l/1 • ; . . ,
-:H.l
. .1 ···-r '"'·
W1 1 . l !1
VI.
'
'l!.
1 · I JI .•
1 11 1 111_L1.1
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[ 1.. 1 ' I.JI. •II I I·1 1[:1.J·IJJI
1; 1 I _
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., , ··I··
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!,•
Comparison of the ANFO and slurry plots suggests that
over the range of borehole diameters examined the ratio of
flyrock range (Lm) : (Lm) ~ 1.5.
slurry ANFO
8.3 Rationale for Field Use Charts for Flyrock from Bench Tops
56
is a break in u vs. s/W 1~ plot (Figure 7). Consequently
0
the plots for sandstone in Figure 8-D were terminated at
s/WV3 = 1. 5 ft/lb t/3. Similarly a break in the granite plot
of Figure 7 occurs in the region of s/W 1~ = 2 to 2.75 ft/Jb 1fi.
Consequently the granite plots in Figure 8-D were . terminated at
s/W 1fi = 2 ft/lb 1fi . Below these termination regions Lm is
expected to decrease rap i d l y.
57
9.0 RECOMMENDATION FOR ADDITIONAL FLYROCK STUDIES
58
)
model tests of rock blasting t hey are expected to be of limited
val ue. A more useful approach is to produce artificial faults in
reasonably homogenous rock through a judicious combination of
drilling and small-scale blasting . Shots in which artificial faults
have been introduced between the borehole and the free face can then
be compared to similar sho"ts with ·no artificial ·faults in the rock .
60
10. REFERENCES
7. Ibid, p. 308.
13. Langefors, u., and Kihlstrom, B., Rock Blasting, pp. 46-49,
Almquist and Wiksell, Stockholm (1963) (Quotation).
15. Be rgmann, 0. · R., et. al., "Int. J. Rock Mech. Min. and
Geomech.," Abstract, Vol. 10, 585 (1973).
61
19. Montenyohl, V. , Pr i vate communicat ion , Martin-Marietta Labs,
Ba l timore (1978).
22. Finger, M., et. al. , "Proc . 6th Detonation Symposium ,"
729 , (1976) .
23. Henny, R. W., and Carlson, R. H., "Ann . N. Y. Acad . Sci. ,"
1521 417 (1968) o
62
APPENDIX A
ELEVATION CORRECTION FOR BALLISTIC TRAJECTORIES
I
y
I
)L
R R
I
h
< X >
y = cR 2 and y +h = c (R + x) 2
or dividing:
h h
1 +-
y
and (x/R)2 + 2x - -
R y
= 0
or
and
63
but f r om Eqs . (1) and (5) , y = R/2 (y is called hm in Eq . 5),
therefore
Finally ,
Lm' = L
m
+x = (L I
m
2 ) (/ 1 + 4 h/Lm + 1 ) •
64
APPENDIX B
DERIVATION OF THE GURNEY EQUATION FOR A PLATE DRIVEN BY A
HEAD-ON DETONATION ORIGINATING AT A RIGID WALL
m
II
II ~
0 m = mass/unit area of propelled
llu material
II c = mass/unit area of explosive
II
u ::::: expansion velocity of product
lL gases at x =0
x=O dx x=l
U=O
c = p.Q, {B- 1)
lQ,
3. Kinetic energy of gas= 2 f pu 2 (x)dx, but from assumption b
X 0
u (x) = u0 ( Q,) , therefore
pu 2 R-
dx = 2 Q, o2 J x2dx =
.
0
65
Substitution from Equation {B - 1) gives
or
2E = (m + l) v2 (B-5)
c 3 0
and
~ 1- .2
1/:
I) = 2E (m + -) (B-6)
0 c 3
66
APPENDIX C
CORRELATION OF THE GURNEY CONSTANT WITH DETONATION VELOCITY
3
The writer showed for head - on detonations the Gurney constant
I2E can be expressed as
12E' ~ 0.44D. (C - 5) .
67 .
APPENDIX D
CHARTS FOR ESTIMATING MAXIMUM FLYROCK RANGE
68
Bench Top Flyrock
expioslve
load
Pit Floor
In open pit mining most shots are fired with ANFO. In hard
rock or under very wet conditions slurry explosives are also
used . Thus, only ANFO or slurries will be considered in what
follows. In fact, all the charts tha t follow are for ANFO-loaded
shots. An approximate correction factor will be given to convert
flyrock ranges for ~NFO into f l yrock ranges·fo r slurry shots.
Figure 2-D gives the maximum flyrock range for flyrock fro~
Figure 3-D gives the maximum flyrock range for flyrock from
vertical faces for ANFO-loaded shots in sandstone. The plots in
this chart can probably be also used to estimate flyrock ranges
in other soft material such as shale.
Figure 4-D gives the maximum flyrock range for flyrock from
vertical faces for ANFO-loaded shots in limestone. The
information upon which this chart was constructed is less
accurate than that used in constructing Figures 2- D or 3-D.
69
1000 \ .
: . r--··-'- - ---+--:-:---1
~- ~~~:
~
90 -- . \ . : \ _:_ __:__:..; ~--l----
'
80 !--=--- - - - ---\-+-'-'· ~\-- l: \ -:----t--,-;-."-_,.,",...,:-+-,---;.--+-:--i-~--.--~--,-- -·---r---. -·
7.0C ~-:.....,- -,.c B -;;.. .\--: ·..~\ ~ ;.,: ;'" <:·-. ! .. · - ~
70
Figure 3-d: MAXIMUM RANGE OF VERTICAL FACE FLYROCK FROM
ANFO - LOADED SHOTS IN SANDSTONE (FIXED BOREHOLE DIAMETERS)
71
Figure 4-D: MAXIMUM RANGE OF VERTICAL FACE FLYROCK FROM
ANFO-LOADED SHOTS IN LIMESTONE (FIXED BOREHOLE DIAMETER)
72
To illustrate the use of these charts, consider the
following examples:
73
More accurate solutio n: To faci li tate estimation of
flyrock range for bore hole diameters not shown in
Figures 2-D and 3-D, the information in these c h arts has
been replotted in Figure 5-D for granite and Figure 6 - D
for sandstone. In the example considered , find th e line
corresponding to a borehole diameter of 4 inches at the
bottom of Figure 6-D. Move vertically alo ng this line
to its intersection with the curve labelled b:=:S ' • Move
to the left along the horizontal line through th i s
intersection to read 260 fee t on th e vertical scale on
the left of the chart. This more accurate answer agrees
fairly well with the 240 feet obtained by th e
approximate method above.
74
1ooor .
90001-;-
. ., ,
1 -: ~ ·· ---~-
3: 1
_ __ _;_ .
I .
--·--'· - ------; ---
, _.
I . .
. _
. • . I----
. .
- - -- 1 - ---l-----1-----· -
• • . : - -
.
----l ..· - -
-- ·- - - : - - -· -
8000--- ·-=-.-·-;- - ~ ~---- !-·-.-.-~-~ - -: · -------.--- --··,:- ! . I ·-
::::~E-:~-r.:::-:-
;.~ ;.- ~, ~-;-~·.=-+~----=
.. ..•
==i-i !••:00
'~-·~ ~.:
.·"=_·~.;_--'-t_;",:+~:-_~-=.::r:.....,..,.:.,:::,+--'-....:....-+..:....;-=--:...+-'
..
-:.~~.=-!.·~ ·:~t; : • Oo
·_].~_:;_. ~,'_t··.:~-.-~~- ~:_-·:,. :..._.
.•. '..
' ' :!:.::
.• -
_ r : :
75
Figure 6-D: MAXIMUM RANGE OF VERTICAL FACE FLYROCK FROM
ANFO-LOADED SHOTS IN SANDSTONE (FIXED BURDEN)
76
types can be grouped broadly as discussed in Section D-1 . In
what follows, the only type of explosive to be considered is
ANFO . At present there is insufficient data to make precise
estimates of the effect of usi ng explosives other than ANFO
except that in a general sense flyrock range is expected to be
greater for slurry explosives than it is for ANFO.
It has been found that the factor that controls bench top
f l yrock range is s/w 1h. This factor can be obtained from Figure
7-D.
77
1 2 3 4 5 6 7 8 9 1 2 3. . 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1
:
10 _
1
~-x : ~:: ~ ::?~~F~~)~
:. ~~ -: 1.:: ~: ~:
.
U1
1
'
;~: ~ ~:~, !,:: , :'): :::: ::!~ ;:~: ,,~: -~~tt~t:tl~ :~n:tjl·~
: ~ :; ,-, ~ :·:: · ,: -~<;~J !Gi ~•::
: ;,
'
6 ~ · ~~ :: .:;: .: .. :-:-:--~ ::.· "":"~ ~ :! ~: ~ ; h 1~ ,: :H::::::::';: :::: T: w: ::g :::: :i::-~- -~-~ - , ~;: ." -i·~~~- ~.if~: ?~~Lj;: :~~ ~:: -~~ :~ ~~ ~~ ::f: __ 6
I< ! ~ ~~ :: ·.. r+--: : ·, :' ~ .:: :: i: ·:· ' . ..... :. · ;: · ::: : :;: ;:.·.t:: - ~ !. ! : 1 : J :::: :;:~ :t~:: .. · ~: ;: .. :.-.;;; ::::: .. ::.::
~
"'k..·l > ..... ·· · ... --:-......._ ~I·~ . . ,. ~· ~·-·· ··.· 1~ ; ·
.. . . ·· · · · · 1 : ·!1
1c-r-. .......:......' 1, ~ ,, I
5 ·•<-e ·I- ~ - ,~ ~ -~~
1 ,., .. ......:...: , -·' · IJ"·-'-··------ ·- --· ,... - --· - -
' -~:--:....:.::.., ' ."--...j"'-:. ' , .. , ........ _._ ... .......... -:.j
~DT E)., i - - . lr---rl :--:-:- ... 0 f:.:.. ,_~ ~ ~ ~~-..:. · "F'-Jd··.·--:-:-;- ~r--:- :·'I i i~~ ..j : !! l: ~r'~J: ·: ~~ ~:: ·. ~~: 1 :"·
~Afu..... -~-~--- ~~ · '-'-"-'-L. .-;-_,_ ..""r=r.:==~- · -. __.,.....~d-"1..,_"""'~"TT: -:-'- ·-jt-K!....--:=~--·1· · =-
~
. .... ... !. , .. ~i~ .... . .. '1 1 ". 1 ~ !. ! .. : .. :..... .. : . : . 1, ~ ..--:-,-, .;~. .. :::·· 1 - ~-:~ - - ·-:;-,...~~~ .. ;..... ............... _...... l.c-r--
·I·· ·' ...... l..~
j· ~- , · ::=:- Iii i i/ .:·1:::
·.· · J' It ; ~ 1
1 ~~-f· :: ; r;:-:r-::-~· t·i-IJI . . . .:. :.. . ·>· l 1 1JS~. ~~ ""'-'..:.:::-
~·~:-, s~,;.;,:_ --·· 1
L'_ :
""" ~r--'1!1-. :, .. ' : .. !'....:: .... -- ; ; : r i I ~ I .. : .,. , . ,. ' ·--,:..:.: '1; . : I : ,-~·--
r --- _..
' ~J:-:-. ~- · , II ~c· ,-~
-.....:_· · i ,. . . .......... . --- 1 :-'!'-- · ~· , .. 4 . • 1 .. , I ••~-..s,.., -
7 ..... 1 ... .. , ,~
,. j .l .. .. ~ , . • . . 1 . -~- . ... ~ t , ·~i-1..:..--· ..;-1- ~-.... .... __ .,....,...;,:.: ..:._ -· ·-
~ l. EXA;"iP LE 5 --....:.. · · ., :·. •- _:-" . . :· .. l• -..... -.E. I · " : ~t- · I • '! ! 1 1 ' '1 . --... · 1 f'--. ~ · 1
1
~ 0.9 1
,.. . . ._ o.s
.t:l
~ 0.7
, • . -:sr~ , ~ .,, r---..~ ....... ~.......:.· .......
-.J .•
00 ~
•• 1 . . ... , . . . ! ... _. , .. . r-;::1'-"i-..... , . , .. 1 ....
.· ~ o .6 ::::::: ~: , : · . :·: ~ : ·:~f"· . : ::: ·: ... - · ~ ·: ·;:: ::l:·. :: : · · ~~~- ~~~ :.:::::::: t~ ~ : l:; ::;: i·::::·:i:_ ...;.;: :···:: .. - :- ::... ::::: 6
~ ·~ ~u_ijlx .ji£ ;: --~~~ ~:: :-·),;~ ~,~t_ ': j'~~~~!!!: : !! :::?I ,f'fBg2~~ ·'
02
I • ! :;
. . . . 1 .. ...... 1· .. . . . .... .. . Jx:l· :
. .. .. .. .. . ·lr:a ··I' · .. :. ::. . .
. I .,
!:
. , .. ... .. •.-1-· " " .:x:
:! : ::.i .. ·.:''.'...' ' .J:· ·'l· r:a .: ·; ; ::::
.1 ,_ .. 1 1 1, , , ... . ' ·•· . 1, ........ . . . . . . . . .... . . . ..
. : J i· ! ;! .:1::.. .. ·' " ... , ... . .. .
.. . .. . .. i . . .. .. .' .. 'i ; I . ,. I j l i. • ' . .. ' ; .. ' i i I I . ' .. ' • I ' . : .. . : ......... ; .. .. . .. .. ....... .
0 .11 I I . ,, . .I .... i I 1li, . '· . : . · . .:. ·· : j I ' !' i t .i '• l , ' , _ •·'-'
1
i. ,,.,, : _. 1
10 2 3 4 5 6 7 8 9 ioo ioo 3 4 5 6 7 8 9 iooo i:Joo 3 4 5 6 78 9 ioooo
Tens '- l!u;rreds , Tho~ands
W (lbs)
Figure 7-D: CORRELATION FACTOR (s/W 1fi) FOR BENCH TOP FLYROCK
1~000 .. :::
, I !
79
S. What is the maximum flyrock range for an ANFO shot in
granite with 40 pounds of ANFO per 3 inch diameter
borehole with 4 feet of stemming?
Solution: W = 40 lbs: s = 4 ft: d = 3 in. Proceed as
in example 4 a l ong the broken lines in Figure 7-D
labelled "exa·mple S" to get s/W l ,/3 = 1. 2 ft/lb 1P . In
Figure 8-D proceed along the broken lines labelled
"example S" to get a maximum flyrock range of 640 feet.
6. What is the maximum flyrock range for an ANFO shot in
limestone with 700 pounds of ANFO per 6 inch diameter
borehole with lS feet of stemming?
Solution: w = 700 lbs: s = lS ft: d = 6 in. Proceed as
in example 4 along the br;oken line labell~d " exampl e 6
in Figure 7-D to get s/WV3 = 1.7 ft/lb 1~. Then in
Figure 8-D proceed along the broken line labelled
" example 6" to obtain an approximate flyrock range of
2SO feet.
80
0 20 40 60 80 100
Height of Explosive Column or Height of Bench (Pt)
81
shown by the broken l ine labelled "example l") to a
point about midway between the curves labelled Lm = 100'
and Lro = 200 ' (since the L = 145' obtained in e~ample 1
is about halfway between 1~0' and 200') and then move
horizontally to the left (as indicated by the broken
l ine) to r ea d a corrected flyrock range of 185 feet.
82
APPENDIX E
SOME CONSIDERATIONS OF THE UTILIZATION OF EXPLOSIVE ENERGY
I N BREAKING ROCK
0
residual energy in the product gases after they have
expanded to a stage where they are no longer capable
of breaking rock,
0
gas venting losses through cracks or blown-out stemming,
0
generation of seismic waves in the surrounding rock,
0 crushing the rock immediately around the borehole,
0 energy consumed in actually breaking the rock and related
energy losses due to inter-rock friction as the rock
breaks apart and/or losses due to plastic deformation of
the rock. ·
83
Let us consider the energy used to -break rock and to impart
kinetic energy to the broken rock as "useful energy." The energy
to crush rock around the borehole and to produce a seismic wave
in the rock will be called "wasted energy." For the time being,
we shall ignore "wasted energy" due to venting of detonation
product gases. The kinetic energy of the br-oken rock is mu~/2
and the work of breaking the rock (according to the model of
Section 3.2.1) is mK 3 W or simpl y mK' . The sum E of these two
r
energies is:
but from equation (12) u~ = S(c/m) -2K ', where Sis the slope
of the u~ vs. c/m plot and -2K ' is the intercept. Consequently ,
The "use:fi.ul energy " per unit weight of explosive, a, is just S/2.
The ratio of l: to the tota l chemical energy cQ of the explosive
is :
84
According to equation (E-4).., for a given rock (i.e. , a given ·K"),
K' 1a becomes progressively smaller as 2E' increases. Similarly,
by eliminating S, a = 2E ' ( 1 - K "/E') /2 and a, the useful work per
unit weight of explosive increases as 2E' increases. Thus
explosives with large values of f2ET are expected to be more
·-·-efficient than explosives with low 12E ' .
85
As shown above, the sum of the two ratios is constant
and independent of c/m. Thus, for the conditions described,
the " useful energy " is about 44% of the chemical energy of
the explosive.
K "/Q = 0. 2 2 6 .
86