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    Padeye 7

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    Ramesh Selvaraj
    The document summarizes the design of a padeye and shackle assembly for lifting a load. It provides key load and geometry parameters, selects components based on minimum strength requirements, and performs stress checks to verify the design meets safety factors. Design checks include bearing stress, pull-out shear stress, tear-out failure modes, and stress at the base of the padeye. All checks indicate the design is satisfactory and meets the required safety factors.

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    Padeye 7

    Uploaded by

    Ramesh Selvaraj
    136 views24 pages
    The document summarizes the design of a padeye and shackle assembly for lifting a load. It provides key load and geometry parameters, selects components based on minimum strength requirements, and performs stress checks to verify the design meets safety factors. Design checks include bearing stress, pull-out shear stress, tear-out failure modes, and stress at the base of the padeye. All checks indicate the design is satisfactory and meets the required safety factors.

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    Padeye design

    Original Title

    padeye 7

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    The document summarizes the design of a padeye and shackle assembly for lifting a load. It provides key load and geometry parameters, selects components based on minimum strength requirements, and performs stress checks to verify the design meets safety factors. Design checks include bearing stress, pull-out shear stress, tear-out failure modes, and stress at the base of the padeye. All checks indicate the design is satisfactory and meets the required safety factors.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    136 views24 pages

    Padeye 7

    Uploaded by

    Ramesh Selvaraj
    The document summarizes the design of a padeye and shackle assembly for lifting a load. It provides key load and geometry parameters, selects components based on minimum strength requirements, and performs stress checks to verify the design meets safety factors. Design checks include bearing stress, pull-out shear stress, tear-out failure modes, and stress at the base of the padeye. All checks indicate the design is satisfactory and meets the required safety factors.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 24

    Select design code check : ASD AISC 2005

    Maximum static sling force, Fstat 2207.25 kN


    (including weight contingency) 225.00 MT
    Sling angle w.r.t horizontal, q1 60.00 Deg
    Padeye orientation w.r.t plane of sling, q2 0.00 Deg

    Dynamic effect load factor, Lf1 2.00


    Design load factor, Lf2 1.00
    Local effect factor, Lf3 1.00

    Minimum sling breaking load, = 4 * Fstat 900.00 MT


    Select Heavy duty Cable laid sling with diameter, ds 120.00 mm
    Minmum breaking force = 1900.00 MT

    Select CROSBY G-2160 Wide body


    working load limit 300.00 MT

    Factored sling force, Ffact=Fstat*Lf1*Lf2*Lf3 4414.50 kN


    450.00 MT

    Safety factors
    Safety factor for tension (t) = 1.67 AISC (J4-1)
    Safety factor for bearing (br) = 2.00 AISC (J7-1)
    Safety factor for flexure (b) = 1.67 AISC (Section F1)
    Safety factor for beam shear (v) = 1.67 AISC (Section G1)
    Safety factor for pull-out shear (v1) = 2.00 AISC (J4-4)
    Safety factor for weld (w) = 2.00 AISC (Table J2.5)

    Shackle details :

    Pin diameter, D 133.00 mm


    Width of jaw opening, B 185.00 mm
    Inside depth of shackle, Hs 610.00 mm
    Pin hole diameter, pd 138.00 mm
    Minimum = D + 3mm 136.00 mm
    Maximum = D + 6mm 139.00 mm

    Fstat

    Main Plate Radius, Rm Cheek Plate Radius, Rc1


    Thickness, tm Thickness, tc1
    Spacer Plate Radius, Rc2
    Thickness, tc2

    Stiffner, ts

    Pin Hole
    Pin Hole
    Padeye Plate Details:
    Main plate thickness, tm 50.00 mm
    Cheek plate thickness (inner), tc1 30.00 mm
    Max. Effective cheek plate thickness, tc1eff 25.00 mm
    Spacer plate thickness (outer), tc2 (if required) 10.00 mm
    Max. Effective spacer plate thickness, tc2eff 10.00 mm
    Total plate thickness, t 130.00 mm

    Main plate radius, Rm 250.00 mm


    Cheek plate radius, Rc1 200.00 mm
    Cheek plate radius, Rc2 175.00 mm

    Yield strength of material, Fy 345.00 N/mm2


    Modulus of Elasticity of steel, E 205000.0 N/mm2
    Ultimate Tensile Strength, Fu 460.00 N/mm2
    Weld strength, Fw 482.00 N/mm2

    Factor for combined stress 1.00

    (A) Check for clearance:

    1) Projection of main plate, Y


    Projection of main plate beyond cheek plate, Y = Rm-Rc1 50
    Actual thickness of cheek plate,tc1 30
    Y > tc1 & Ok

    2) Sling clearance (Im)


    Main plate radius, Rm 250.00 mm
    Dia of sling ds = 120.00 mm
    Clearance Im = Hs - ds - (Rm-0.5*hole diameter) = 309.00 mm
    lm > 0.5*ds & Ok

    3) Clearance between the edge of cheek plate & Shackle (X)

    X > Maximum of 10%B or 6mm & < 20%B

    Width of jaw opening, B 185.00 mm


    Width of main and cheek plates 130.00 mm
    Gap on each side, X 27.50 mm
    Minimum Gap = 0.1 * B or 6 mm 18.50 mm
    Maximum Gap = 0.2 * B 37.00 mm
    Ok

    4) Actual cheek plate thickness < 0.75 thickness of main plate

    Actual thickness of inner cheek plate, tc1 30.00 mm


    Actual thickness of second cheek plate, tc2 10.00 mm
    0.75 x tm 37.50 mm
    tc1 < 0.75*tm & Ok

    5) Effective thickness of cheek plate < 0.5 thickness of main plate


    Effective thickness of cheek plate,teff 25.00 mm
    < 0.5*tm & Ok
    Allowable stresses

    Allowable axial stress, Fa = Fy/(t) 206.59 N/mm2


    Allowable bearing stress, Fb = 1.8*Fy/(br) 310.50 N/mm2
    Allowable bending stress, Fip or Fop = Fy/(b) 206.59 N/mm2
    Allowable beam shear stress, Fv = 0.6*Fy/(v) 123.95 N/mm2
    Allowable pull-out shear stress, Fv1 = 0.6*Fu/(v1) 138.00 N/mm2

    (B) Check for bearing stress:


    Bearing area, Ab = D* (tm+2*tc1eff+2*tc2eff) 15960.00 mm2
    Bearing stress, fb = (Ffact / Ab) 276.60 N/mm2

    Unity check, UC = fb/Fb 0.89 < 1.0, Ok

    (C) Check for pull out shear stress:

    Section, g - g
    Shear area, As =(2*Rm-pd/2)*tm+(2*Rc1-pd/2)*tc1eff*2+(2*Rc2-pd/2)*tc2eff*2 43720.00 mm2
    Shear stress, fv = (Ffact / As) 100.97 N/mm2

    Unity check, UC = fv/Fv1 0.73 < 1.0, Ok

    (D) Check for tear-out failure : (AISC-J4-5)

    Enter the dimensions of failure plane


    a g
    g a 500.00 mm
    b
    d a b 181.00 mm
    c 181.00 mm
    b
    c d 240.00 mm

    a b

    For section, -

    Available strength, Rn1 = [(0.6*Fy*(a*tm+pi*Rc1*tm)+1.0*Fu*(b*tm))/(v1)]/1000

    Rn1= 7920.55 kN

    Available strength, Rn1 = [(0.6*Fy*(b*tm+pi*Rc1*tm)+1.0*Fu*(a*tm))/(v1)]/1000

    Rn2= 9938.22 kN

    Available strength, Minimum of Rn1& Rn2 7920.55 kN


    Required strength, Ffact 4414.50 kN

    Unity check, UC 0.56 < 1.0, Ok


    For section, a - a
    Available strength, Rn3 = [(0.6*Fy*(c*tm+d*tm)+1.0*Fu*(2*Rc1*tm))/(v1)]/1000

    Rn3= 6778.68 kN
    Required strength, Ffact 4414.50 kN

    Unity check, UC 0.65 < 1.0, Ok


    (E) Stress check at base of padeye :

    FV
    3823.07 kN 4414.50 kN 30 105
    H= 730

    60.00 o FH
    y y
    2207.25 kN
    Elevation
    50

    Be
    Out of Plane

    Force due to out of plane load, FH*sin q2 0.00 kN


    Total out of plane load, Fop = 5% of Ffact+FH*sin q2 220.73 kN

    Stiffener thickness, ts 30.00 mm


    Effective Width, Be =2*(ts*0.38*(E/Fy)0.5) = 555.78 500.00 mm
    Effective area, Ae = H*tm+2*Be*ts 66500.00 mm2
    Plastic modulus, Zyy 1.81E+07 mm3
    Plastic modulus, Zzz 4.21E+06 mm3
    Elastic modulus, Syy 1.51E+07 mm3
    Elastic modulus, Szz 2.53E+06 mm3

    Check for Axial stress


    Axial stress, fa = FH / Ae 33.19 N/mm2

    Unity check, UC = fa/Fa 0.16 < 1.0, Ok

    Check for Bending stress

    In-plane Bending
    Distance of C.O.G from top fibre, Z1 395.00 mm
    Distance of pin hole from top fibre, Z2 500.00 mm
    Lever arm dist.b/w centre of pin hole and base of padeye,Lah 320.00 mm
    Lever arm dist.b/w centre of pin hole and C.O.G,Lav 105.00 mm
    In-plane Bending moment, Mip = FH*Lah-FV*Lav 304.90 kNm
    In-planeBending stress, fip = Mip / Syy 20.22 N/mm2

    Unity check, UC = fip/Fip 0.10 < 1.0, Ok

    Out-of-plane Bending
    Out-of-plane Bending moment, Mop = Fop*Lah 70.63 kNm
    Out-of-plane Bending stress, fop = Mop / Szz 27.91 N/mm2

    Unity check, UC = fop/Fop 0.14 < 1.0, Ok

    Utilisation ratio-Combined axial & bending

    fa/Fa < 0.2, (fa/2Fa)+((fip/Fip)+(fop/Fop)) 1.0 0.31 < 1.0, Ok


    Out of plane shear stress

    Shear area, asm=(2*(Be*ts)) 30000.0 mm2


    Shear stress, fvm = (Fop / asm) 7.36 N/mm2

    Unity check, UC = fvm/Fv 0.06 < 1.0, Ok

    Vertical shear stress

    Vertical shear area, avs=(H*tm) 36500.00 mm2


    Vertical shear stress, fvs= (FV/avs) 104.74 N/mm2

    Unity check, UC = fvs/Fv 0.85 < 1.0, Ok

    Resultant shear stress, tr = (fvm^2+fvs^2) 0.5 105.00 N/mm2

    Combined stresses check


    Von-mises stress = ( sx2 + sy2 - sx sy + 3 tr2 ) 0.5

    sx= fa + fip + fop = 81.33 N/mm2


    sy = 0.0 N/mm2
    tr = 105.00 N/mm2

    Combined stress, 199.22 N/mm2


    Allowable combined stress =1.00* Fy 345.00 N/mm2
    Unity check, UC 0.58 < 1.0, Ok

    (F) Stress check at section A-A :


    z

    FV
    3823.07 kN 4414.50 kN
    730 50
    A

    60.00 o FH y y
    2207.25 kN
    Elevation

    Out of Plane
    Total out of plane load, Fop = 5% of Ffact+FH*sin q2 220.73 kN

    Effective area, Aeff = (H-pd)*tm+((2*Rc1-pd)*2*tc1eff)+((2*Rc2-pd)*2*tc2eff)


    46940 mm2

    Check for Axial stress


    Axial stress, fa = FH / Aeff 47.02 N/mm2

    Unity check, UC = fa/Fa 0.23 < 1.0, Ok


    Out of plane shear stress

    Shear area, Aeff 46940.00 mm2


    Shear stress, fv = (Fop / Aeff) 4.70 N/mm2

    Unity check, UC = fv/Fv 0.04 < 1.0, Ok

    Vertical shear stress

    shear area, Aeff 46940.00 mm2


    Vertical shear stress, fvs= (FV/Aeff) 81.45 N/mm2

    Unity check, UC = fvs/Fv 0.66 < 1.0, Ok

    Resultant shear stress, tr = (fv^2+fvs^2) 0.5 81.58 N/mm2

    Combined stresses check


    Von-mises stress = ( sx2 + sy2 - sx sy + 3 tr2 ) 0.5

    sx= fa + fip + fop = 47.02 N/mm2


    sy = 0.00 N/mm2
    tr = 81.58 N/mm2

    Combined stress, 148.9 N/mm2


    Allowable combined stress =1.00* Fy 345.00 N/mm2
    Unity check, UC 0.43 < 1.0, Ok

    (G) Design of Weld

    Between Cheek Plate & Main Plate


    Load on Inner cheek plate, F1=Ffact*tc1eff/(tm+2*tc1eff+2*tc2eff) 919.69 kN
    Length of weld provided, Lw=pi*Rc1*2 1256.64 mm

    Minimum Fillet weld size reqd, tw=F1*(w)/(Lw*0.707*0.6*Fu*0.5) 15.00 mm

    Between Inner Cheek Plate & spacer Plate


    Load on outer Spacer plate, F2=Ffact*tc2eff/(tm+2*tc1eff+2*tc2eff) 367.88 kN
    Length of weld provided, Lw=pi*Rc2*2 1099.56 mm

    Minimum Fillet weld size reqd, tw=F2*(w)/(Lw*0.707*Fu*0.6*0.5) 6.9 mm


    (H) Summary

    CHECK UC / Ratio REMARKS

    Bearing 0.89 < 1.0, Ok


    Pull-Out shear 0.73 < 1.0, Ok
    Tear-out failure 0.65 < 1.0, Ok

    Stress check at base of padeye

    Axial tension 0.16 < 1.0, Ok


    Bending (flexure-Inplane) 0.10 < 1.0, Ok
    Bending (flexure-out-of-plane) 0.14 < 1.0, Ok
    Combined Axial & Bending 0.31 < 1.0, Ok

    Shear (Out-of plane) 0.06 < 1.0, Ok


    Shear (Vertical plane) 0.85 < 1.0, Ok

    Combined (Von-mises) check 0.58 < 1.0, Ok

    Stress check at section A-A :

    Axial tension 0.23 < 1.0, Ok


    Shear (Out-of plane) 0.04 < 1.0, Ok
    Shear (Vertical plane) 0.66 < 1.0, Ok

    Combined (Von-mises) check 0.43 < 1.0, Ok


    ASD AISC 2005

    Sling Ok

    Shackle Ok

    AISC (J4-1)
    AISC (J7-1)
    AISC (Section F1)
    AISC (Section G1)
    AISC (J4-4)
    AISC (Table J2.5)

    Ok

    Stiffner, ts
    tc1<0.75tm & Ok

    [> 1.7D]
    [>1.5D] & Ok
    AISC (J4-1)
    AISC (J7-1)
    AISC (Section F1)
    AISC (Section G1)
    AISC (J4-4)

    (from Drawing)
    (from Drawing)
    (from Drawing)
    (from Drawing)

    0*Fu*(b*tm))/(v1)]/1000

    0*Fu*(a*tm))/(v1)]/1000

    AISC (J4-5)
    (2*Rc1*tm))/(v1)]/1000

    AISC (J4-5)
    320

    Table B4.1 AISC


    AISC(H1-1b)
    A
    REMARKS

    < 1.0, Ok
    < 1.0, Ok
    < 1.0, Ok

    < 1.0, Ok
    < 1.0, Ok
    < 1.0, Ok
    < 1.0, Ok

    < 1.0, Ok
    < 1.0, Ok

    < 1.0, Ok

    < 1.0, Ok
    < 1.0, Ok
    < 1.0, Ok

    < 1.0, Ok

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