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    Spreader Beam For Vessel323

    Uploaded by

    Anonymous sSRMFc
    The document provides information on the calculation of stresses in lifting lugs. It summarizes that the total weight is 337,947 lbs, the safety factor is 2, and the test load is 675,888 lbs. It then calculates various stresses, forces and dimensions related to the lifting lugs and lifting equipment. The maximum total stress in the lugs is calculated to be 23847 psi which is below the allowable stress of 36259 psi, indicating the design is safe based on the calculations.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Spreader Beam For Vessel323

    Uploaded by

    Anonymous sSRMFc
    212 views7 pages
    The document provides information on the calculation of stresses in lifting lugs. It summarizes that the total weight is 337,947 lbs, the safety factor is 2, and the test load is 675,888 lbs. It then calculates various stresses, forces and dimensions related to the lifting lugs and lifting equipment. The maximum total stress in the lugs is calculated to be 23847 psi which is below the allowable stress of 36259 psi, indicating the design is safe based on the calculations.

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    Copy of spreader beam for vessel323.xls

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    The document provides information on the calculation of stresses in lifting lugs. It summarizes that the total weight is 337,947 lbs, the safety factor is 2, and the test load is 675,888 lbs. It then calculates various stresses, forces and dimensions related to the lifting lugs and lifting equipment. The maximum total stress in the lugs is calculated to be 23847 psi which is below the allowable stress of 36259 psi, indicating the design is safe based on the calculations.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    212 views7 pages

    Spreader Beam For Vessel323

    Uploaded by

    Anonymous sSRMFc
    The document provides information on the calculation of stresses in lifting lugs. It summarizes that the total weight is 337,947 lbs, the safety factor is 2, and the test load is 675,888 lbs. It then calculates various stresses, forces and dimensions related to the lifting lugs and lifting equipment. The maximum total stress in the lugs is calculated to be 23847 psi which is below the allowable stress of 36259 psi, indicating the design is safe based on the calculations.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 7

    Total Weight (Wt) = 337944.01584 lbs 153290.

    4 kgs
    Safety Factor (SF) = 2
    Test Load / Cal culated Weight (Wtc) = 675888.03168 lbs 306580.8 kgs
    Length to CoG (Lc.g) = 127.9 in 324.9 cm ###
    Total Length (Lt) = 289.4 in 735.1 cm ###
    Height to Center (Hc) = 13.87 in 35.2 cm ###
    Angle 1 (A1) = 61 degree
    Angle 2 (A2) = 59 degree

    Selected Beam : UC 305 x 305 x 283


    Area A = 54.36 in^2 350.7 cm^2 ### 7
    Elastic Modulus (Sx) = 275.43 in^3 4513.4 cm^3 ######
    Elastic Modulus (Sy) = 83.60 in^3 1370.0 cm^3 ### 4
    Modulus of gyrat ion (r xx) = 6.20 in 15.7 cm ### 5
    Modulus of gyrat ion (r yy) = 3.00 in 7.6 cm 3 1
    Material A 36
    Max. Yied (Ym) = 36259.4 psi 2549.3 kg/cm^2
    E= 29000000 psi 2038922.7 kg/cm^2
    K= 1

    W1 = ((Lt-Lc.g)/Lt)*Wtc = 377180.08679 lbs 171087.8 kgs


    W2 = (Lc.g/Lt)*Wtc = 298707.94489 lbs 135493.0 kgs

    Fh1 = W1/tan(A1) = 209074 lbs 94835.5 kgs


    Fh2 = W2/tan(A2) = 179482 lbs 81412.4 kgs
    Fh = Biggest (Fh1,Fh2) = 209074 lbs 94835.5 kgs
    COMPRESSION STRESS
    Compression Stress, fa = Fh/A = 3846 psi 270.4 kg/cm^2

    Cc '= 126.1 (For A 36 & 107 for A 50)


    (Pls. See tabel 5 of App. A Page 5.76)
    KLx/r xx '= 47
    KLy/r yy '= 96
    (KLx/r xx)/Cc '= 0.37
    (KLy/r yy)/Cc '= 0.77
    Govern '= 0.77
    Ca = from table 4 '= 0.444
    All. Compression (Fa) = 16099 psi 1131.9 kg/cm^2

    Check Compres sion fa < Fa = OK

    BENDING STRESS
    M1 = Fh1*Hc = 2899861 lb/in 517861.6 kg.cm
    M2 = Fh2*Hc = 2489413 lb/in 444563.1 kg.cm
    Moment (Mx) = biggest (M1,M2) = 2899861 lb/in 517861.6 kg.cm
    Moment (My) = 5% * Mx = 144993 lb/in 25893.1 kg.cm

    Stress due to moment


    fbx = Mx/Sx = 10529 psi 740.2 kg/cm^2
    fby = My/Sy = 1734 psi 121.9 kg/cm^2
    All. Bending Stre ss (Fb) = 0.6*Ym = 21756 psi 1529.6 kg/cm^2

    Check Bending, fb < Fb = OK

    Cm = 1
    F'e = (12*pi^2*E)/(23(KL/r)^2 =
    F'ex = 68594.139918
    F'ey = 16060.022353

    UNITY CHECK
    Checking against formula 1.6-1a
    fa/Fa + Cmx*fbx/((1-fa/F'ex)*Fbx) + Cmy*fby/((1-fa/F'ey)*Fby) = 0.85642 < 1

    Checking against formula 1.6-1b


    fa/0.6Ym + fbx/Fbx + fby/Fby = 0.74046 < 1
    Generals Data:
    Total empty weight, W = 153290 kgs = 337947 lbs
    Safety factor, SF = 1.50
    WSWL = 1.5 W = 229935 kgs = 506920 lbs
    WSF = W SF = 229935 kgs = 506920 lbs
    Number of lug, NL = 2
    Min. angle, α = 73.2 deg = 1.28 rad
    Max vertical force, Fy = WSF / NL = 114968 kgs = 253457 lbs
    Max horizontal force (in-plane), Fz = Fy / tan (a) = 34776 kgs = 76668 lbs
    Max lateral force (out-of-plane), Fx = 0.1 Fy = 3478 kgs = 7667 lbs
    Max tension force in sling, Fsl = (Fz + Fy + Fx )
    2 2 2 0.5
    = 120162 kgs = 264910 lbs

    Shackles Data: (Shackle Crosby G-2130 1-1/4" 12T WLL)


    Shackle working load limit, WLLs = 150.0 Ton = 330690 lbs
    Safety factor of shackle, SFs = 1.5
    Shackle max. proof load, MPLs = 225 Ton = 496035 lbs
    Pin diameter, DP = 98 mm = 3.86 in
    Jaws width, WJ = 140 mm = 5.51 in
    Jaws height, HJ = 653 mm = 25.69 in

    Sling Data:
    Diameter of sling, Ds = 60 mm = 2.36 in
    Sling Working Load Limit, WLLsl = 116 Ton = 255734 lbs
    Safety factor of sling, SFsl = 1.5
    Sling ultimate load, Usl = 174 Ton = 383600 lbs

    X
    Lug Dimensions:
    Total Height of lift lug, HT = 250 mm = 9.84 in
    Height of hole centreline, HH = 150 mm = 5.91 in
    Width of lug, WL = 300 mm = 11.81 in
    Radius of lug, R = 200 mm = 7.87 in
    Diameter of hole, DH = 100 mm = 3.94 in
    Thickness of lug, tL = 80 mm = 3.15 in
    Radius of cheek, r = 80 mm = 3.15 in
    Thickness of cheek, tC = 10 mm = 0.39 in
    Check shackle strength, Fsl / MPLs = Safe Ratio = 53.41%
    Check sling strength, Fsl / Usl = Safe Ratio = 69.06%
    Check space of hole and pin, Dp / DH = Clear Ratio = 98.00%
    Dp - DH = 2.00 mm = 0.08 in
    Check space of jaws and lug thickness, (tL+2tC) / WJ = Clear Ratio = 71.43%
    (WJ - tL - 2 tC)/2 = 20.00 mm = 0.79 in
    Check space of jaws, lug height and dia. of sling, = Clear Ratio = 16.86%
    (R + DS + DH/2) / HJ
    HJ - R - Ds + DH/2 = 442.50 mm = 17.42 in

    Material, Stress and Properties Data:


    Elastic Modulus, E = 199947.95 MPa = 29000000 psi
    Yield Stress, Sa = 250.00 MPa = 36259.4 psi
    Allowable stress based on AISC Code 9th Ed. :
    Allow. Tensile Stress, Sta = 0.6 Sa = 150.00 MPa = 21755.64 psi
    Allow. Bending Stress, Sba = 0.66 Sa = 165.00 MPa = 23931.204 psi
    Allow. Shear Stress, Ssa = 0.4 Sa = 100.00 MPa = 14503.76 psi
    Allow. Bearing Stress, Sbra = 0.9 Sa = 225.00 MPa = 32633.46 psi
    DH/2R = 0.25
    Stress-Concentration factor (near hole), K = 2.50
    (for flat plate with centrally located circular hole in tension based on D H/2R value)
    Section modulus of lugs, SLy = 320.00 cm3 = 19.53 in3
    Section modulus of lugs, SLx = 1200.00 cm3 = 73.23 in3
    Stresses at Lug:
    Tension stress z-axis, Stz = Fz /(WL tL) = 14.21 MPa = 2061 psi
    Bending stress z-axis, Sbz = HH(Fy/SLx+Fx/SLy) = 156.92 MPa = 22759 psi
    Shear stress y-axis, Ssy = Fy / (WL tL) = 46.98 MPa = 6813 psi
    Shear stress x-axis, Ssx = Fx / (WL tL) = 1.42 MPa = 206 psi
    Total stress, ST = (Stz2 + Sbz2 + Ssy2 + Ssx2)1/2 = 164.42 MPa = 23847 psi
    Check tension stress z-axis, Stz / Sta = Safe Ratio = 9.47%
    Check bending stress z-axis, Sbz / Sba = Safe Ratio = 95.10%
    Check shear stress y-axis, Ssy / Ssa = Safe Ratio = 46.98%
    Check shear stress x-axis, Ssx / Ssa = Safe Ratio = 1.42%
    Check total stress, ST / Sa = Safe Ratio = 65.77%

    Stresses near the Hole:


    Tension stress, Stz = K Fz / [(WL - DH) tL] = 53.29 MPa = 7729 psi
    Tension stress, Sty = K Fy / [(HH + R - DH) tL] = 140.93 MPa = 20440 psi
    Shear stress, Ssx = K Fx / [(WL - DH) tL] = 5.33 MPa = 773 psi
    Total stress, ST = (Stz2 + Sty2 + Ssx2)1/2 = 150.76 MPa = 21866 psi
    Bearing stress, Sbr = Fsl / [Dp (tL + 2tc)] = 120.24 MPa = 17440 psi
    Pull-out shear, Ssp = Fsl / [tL(R - ½DH) + 2tc(r - ½DH)] = 93.52 MPa = 13564 psi
    Check tension stress z-axis, Stz / Sta = Safe Ratio = 35.52%
    Check tension stress y-axis, Sty / Sta = Safe Ratio = 93.95%
    Check shear stress x-axis, Ssx / Ssa = Safe Ratio = 5.33%
    Check total stress, ST / Sa = Safe Ratio = 60.30%
    Check bearing stress, Sbr / Sbra = Safe Ratio = 53.44%
    Check pull-out shear stress, Ssp / Ssa = Safe Ratio = 93.52%
    Compatibility Report for Copy of spreader beam for vessel323.xls
    Run on 11/12/2018 14:33

    The following features in this workbook are not supported by earlier versions of
    Excel. These features may be lost or degraded when opening this workbook in
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    Significant loss of functionality # of occurrences

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    Version

    Excel 97-2003

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