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    Mechanical Stopper - Structure CAlculation

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    ik43207
    This document contains calculations for evaluating the structural capacity of different box sections and welds. It includes inputs like material properties, dimensions, forces, and stresses. The calculations determine bending moments, stresses, and von mises stresses in three box sections and the weld. The conclusion states that with a 6.7 tonne load and a 10mm weld, the structure's strength is adequate provided the weld material yield strength is over 400MPa. Four M12 bolts at each corner would further increase stability.

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    © All Rights Reserved
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    Mechanical Stopper - Structure CAlculation

    Uploaded by

    ik43207
    113 views9 pages
    This document contains calculations for evaluating the structural capacity of different box sections and welds. It includes inputs like material properties, dimensions, forces, and stresses. The calculations determine bending moments, stresses, and von mises stresses in three box sections and the weld. The conclusion states that with a 6.7 tonne load and a 10mm weld, the structure's strength is adequate provided the weld material yield strength is over 400MPa. Four M12 bolts at each corner would further increase stability.

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    Mechanical Stopper_Structure CAlculation.xlsx

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    This document contains calculations for evaluating the structural capacity of different box sections and welds. It includes inputs like material properties, dimensions, forces, and stresses. The calculations determine bending moments, stresses, and von mises stresses in three box sections and the weld. The conclusion states that with a 6.7 tonne load and a 10mm weld, the structure's strength is adequate provided the weld material yield strength is over 400MPa. Four M12 bolts at each corner would further increase stability.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    113 views9 pages

    Mechanical Stopper - Structure CAlculation

    Uploaded by

    ik43207
    This document contains calculations for evaluating the structural capacity of different box sections and welds. It includes inputs like material properties, dimensions, forces, and stresses. The calculations determine bending moments, stresses, and von mises stresses in three box sections and the weld. The conclusion states that with a 6.7 tonne load and a 10mm weld, the structure's strength is adequate provided the weld material yield strength is over 400MPa. Four M12 bolts at each corner would further increase stability.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 9

    Description Data - Inputs

    Degree 14.60
    Box, L 100.00
    Box, W 100.00
    Box, T 10.00
    Front, L 1200.00
    Side, L 1169.80
    ▲ L, mm 26.48
    Load, tonne 6.70
    Rectangular Section, L mm 146.00
    Rectangular Section, W mm 23.90
    Half of length of Front, L 600.00

    Stress in Box
    Section 1

    Force Calculation of Different


    Boxes to evaluate the structure
    Capacity Stress in Box
    Section 2

    Stress in Box
    section 3

    Description Data Inputs


    Height of Weld, b 100.00
    Height of Weld, d 100.00
    Height of Weld, h 10.00
    Force,10³ Kn 92.21
    Area, mm2 1696.80

    Half of Weld 50.00


    welding Factor 1.40
    Length 1200.00
    Weld area factor 1.41

    Material Name S235JRH


    Nominal thickness (mm) to 3
    Rm - Tensile strength (Mpa) 360-510
    Nominal thickness (mm): 40 - 63
    ReH - Minimum yield strength 215
    (MPa)

    Conclusion

    This calculations show that the structure with 6.7tonne as stability weight
    weld at the most venerable location in the structure is strong and adequa
    than 400MPa. Four M12 bolts can be used at each corner to fix the struct
    Caclulation
    Tangent, Θ 0.26
    Front, H 304.71
    Sin, Θ 0.25
    Inclined, L 1208.83
    Force, 10³ Kn 65.73
    Area of rectangular section, mm2 3490
    Young's module, 10³ mm 92
    Bending Stress
    Shear Stresss
    Von Misses

    Bending Moment at Box 1, 10³ Kn.m 39.4


    Bending Stress at Box 1, Mpa 0.4
    Shear Stress in Box 1, Mpa 18.8
    The Average Stress Von miss, in box section 1, Mpa 32.6
    Applied Force, Kn 32.86
    Bending moment on box section2 , Kn.m 20.01
    Bending stress in box section 2, Mpa 0.22
    Shear stress in box section 2, Mpa 9.42
    Von Misses average stress, Mpa 16.31

    Compression stress in box section 3 9.11

    Calculation
    Area of the weld, Aw, mm² 2828.0
    Iu, mm⁴ 666666.7
    Area of moment of inertia for weld, mm⁴ 4713333.3
    yound module of the area, mm³ 94266.7
    bending moment in the weld, Mpa 209.2

    Shear stress in the weld, Mpa 27.17


    Average Stress, Von Mises Stress, Mpa 214

    3 - 100 100 - 120


    360-510 350-500
    63 - 80 80 - 100
    215 215

    e with 6.7tonne as stability weight is adequate to resist a 6.7tonne horizontal force. If the weld height is 10mm, the strength of the
    he structure is strong and adequate for the application, provided that the specification of the weld material is to a yield point higher
    ed at each corner to fix the structure to the ground, this should increase the stability of the structure against the rotational force.
    Formula
    --
    Side L * Tangent Θ

    Front H * Sin Θ
    Load*9.81
    L*W
    ▲ L * Area of rectangulat section
    Bending momment/Young's module
    (Force/Area)
    Sqrt((Shear stress)²+3(bending)²)

    77.8

    Formula
    1.414*h*(b+d)
    (d²/6)*(3b+d)
    0.707*h*Iu
    area of moment of inertia/half of weld
    Bending moment at box 1 / young module of
    area
    Force/2xArea
    Sqrt((Shear stress)²+3(bending)²)
    100 - 120
    195

    ontal force. If the weld height is 10mm, the strength of the


    he specification of the weld material is to a yield point higher
    e the stability of the structure against the rotational force.
    Case-1 Case-2 Case-3
    Vt, m/s 0.29 2.9 1.45
    Vo, m/s 0 0 0
    S, m 0.24 0.24 0.24
    Mass, kg 28000 28000 28000
    𝑉�^2−𝑉𝑜^2=2𝑎�

    Vt2 0.0841 8.41 2.1025


    2S 0.48 0.48 0.48
    Acceleration 0.175208 17.52083 4.380208
    Force, N 4905.833 490583.3 122645.8
    Force, KN 4.905833 490.5833 122.6458

    Case Study A B B
    Velocity, m/s 0.29 2.9 2.9
    Force, KN 4.9 490 123
    Shock Absorber, # 2 2 2
    Shock Absorber, KN 848 848 245
    25.78615 68.80958

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