ASME Section VIII Pressure Vessel - Transportation Analysis

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The document discusses performing a static stress analysis on a large shell-and-tube heat exchanger to ensure it meets ASME Section VIII requirements during transportation with additional insulation weight.

A static stress analysis was performed to check if the stresses in the pressure vessel exceeded the allowables specified in ASME Section VIII during transportation.

The pressure vessel was supported at one end by a schnabel and at the other end by a saddle during transportation, as modeled in the finite element analysis.

ASME Section VIII Pressure Vessel Case Study: ASME BPVC

Transportation Analysis

Keywords: Femap, NX Nastran, ASME, Section VIII, Div. 2, code analysis, membrane stress, pressure
vessel, heat exchanger, evaporator, condenser, schnabel, saddle supports, nozzle, repad, stainless
steel, dead weight loading, transportation analysis, static analysis, stress analysis.

Main Graphic:

Caption: ASME Section VIII Pressure Vessel - Transportation Analysis.

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ASME Section VIII Pressure Vessel Case Study: ASME BPVC
Transportation Analysis

Case Study Section: Stress and Deflection

ASME Section VIII, Division 2 Pressure Vessel - Transportation Analysis


Analysis Type: Static, Stress, ASME Section VIII Div. 2

The design of ASME Section VIII pressure vessels is generally guided by the code and FEA is not always
necessary. However, with non-standard geometry, multiple construction materials and additional
weight added after fabrication, analysis is frequently used to solve problems not addressed in the
ASME code.

The pressure vessel in this analysis was a large shell-and-tube heat exchanger analyzed under
transportation conditions. The heat exchanger was idealized with a combination of plate and beam
elements as shown in Figure 1. One end of the vessel was supported with a schnabel and the other
end was supported with a saddle (see Figures 2 and 3).

Once the static stress analysis was performed, the results were interrogated to ensure that the
stresses did not exceed the ASME allowables (PL, PM for membrane stress and PL+PB+Q for surface
stress).

This analysis was used to demonstrate that the vessel, with the additional weight of insulation, would
meet the ASME Section VIII requirements during transportation with no design modifications.

Figure 1: The tubes of this shell-and-tube heat exchanger were modeled with beam elements.

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ASME Section VIII Pressure Vessel Case Study: ASME BPVC
Transportation Analysis

Figure 2: Examples of pressure vessels in transportation. The upper images shows a vessel attached
to a schnabel train car. The vessel in the lower image is mounted in saddle supports atop multiple
flatbed trailers.

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ASME Section VIII Pressure Vessel Case Study: ASME BPVC
Transportation Analysis

Figure 3: The schnabel and saddle support were idealized in the FE model with Single Point
Constraints (SPCs) and Rigid Body Elements (RBEs).

Figure 4: The vessel is shown with stress contours and extreme exaggerated deformation. The un-
deformed model is shown in transparent gray.

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