MSA5TCD00L16111

2-3
SPECIFICATIONS AND SERVICE DATA
[S1A0]
1. Engine
1. Engine
A: SPECIFICATIONS
Horizontally opposed, liquid cooled, 4-cylinder, 4-stroke gasoline engine
Belt driven, single over-head camshaft, 4-valve/cylinder
mm (in)
99.5 x 79.0 (3.917 x 3.110)
cm3 (cu in)
2,457 (150)
10.0
Type
Valve arrangement
Bore x Stroke
Displacement
Compression ratio
Compression pressure (at 200 300
rpm)
Number of piston rings
Engine
kPa (kg/cm2, psi)
Opening
Intake valve timing
Closing
Opening
Exhaust valve timing
Closing
Intake
Valve clearance
Exhaust
Idling speed [At neutral position
on MT, or P or N position on
AT]
Firing order
Ignition timing
mm (in)
mm (in)
rpm
BTDC/rpm
1,079 1,275 (11.0 13.0, 156 185)

Pressure ring: 2, Oil ring: 1
1 BTDC
51 ABDC
50 BBDC
6 ATDC
0.200.02 (0.00790.0008)
0.250.02 (0.00980.0008)
700100 (No load)
850100 (A/C switch ON)
1324
1010/700
B: SERVICE DATA
NOTE:
STD: Standard
Belt tensioner
adjuster
I.D.: Inner Diameter
O.D.: Outer Diameter
Protrusion of adjuster rod
Clearance between spacer and bush

Side clearance of spacer
Valve rocker
Clearance between shaft and arm
arm
STD
Limit
STD
Limit
STD
Limit
Bend limit
Thrust clearance
Intake
Camshaft
Cam lobe height

Exhaust
STD
Limit
STD
Limit
STD
Limit
Camshaft journal O.D.

Camshaft journal hole I.D.
Oil clearance
Cylinder
head
OS: Oversize
5.2 6.2 mm (0.205 0.244 in)
Spacer O.D.
Tensioner bush I.D.
Belt tensioner
US: Undersize
STD
Limit
Surface warpage limit

Surface grinding limit
Standard height
17.955 17.975 mm (0.7069 0.7077 in)

18.00 18.08 mm (0.7087 0.7118 in)
0.025 0.125 mm (0.0010 0.0049 in)
0.175 mm (0.0069 in)
0.20 0.55 mm (0.0079 0.0217 in)
0.81 mm (0.0319 in)
0.020 0.054 mm (0.0008 0.0021 in)
0.10 mm (0.0039 in)
0.020 mm (0.0008 in)
0.030 0.090 mm (0.0012 0.0035 in)
0.11 mm (0.0043 in)
39.485 39.585 mm (1.5545 1.5585 in)
39.385 mm (1.5506 in)
39.257 39.357 mm (1.5455 1.5495 in)
39.157 mm (1.5416 in)
31.928 31.945 mm (1.2570 1.2577 in)
32.000 32.018 mm (1.2598 1.2605 in)
0.055 0.090 mm (0.0022 0.0035 in)
0.10 mm (0.0039 in)
0.05 mm (0.0020 in)
0.1 mm (0.004 in)
98.3 mm (3.870 in)
Refacing angle
Valve set
Intake
Contacting width
Exhaust
STD
Limit
STD
Limit
Inner diameter
Valve guide
Protrusion above head

Intake
Head edge thickness
Exhaust
Valve
Stem diameter
Stem oil clearance
STD
Limit
Overall length
Intake
Exhaust
STD
Limit
STD
Limit
Intake
Exhaust
Intake
Exhaust
Intake
Exhaust
Free length
Squareness
Valve spring
Tension/spring height
Cylinder
block
Piston
Piston pin
Surface warpage limit (mating with cylinder head)

Surface grinding limit
A
Cylinder bore
STD
B
STD
Taper
Limit
STD
Out-of-roundness
Limit
STD
Piston clearance
Limit
Enlarging (boring) limit
A
STD
B
0.25 mm (0.0098 in)
Outer diameter
OS
0.50 mm (0.0197 in)
OS
Standard inner diameter of piston pin hole
Outer diameter
Standard clearance between piston pin and hole in
piston
[S1B0] 2-3
1. Engine
90
1.0 mm (0.039 in)
1.7 mm (0.067 in)
1.4 mm (0.055 in)
2.1 mm (0.083 in)
6.000 6.012 mm (0.2362 0.2367 in)
20.0 20.5 mm (0.787 0.807 in)
16.5 17.0 mm (0.650 0.669 in)
1.0 mm (0.039 in)
0.6 mm (0.024 in)
1.2 mm (0.047 in)
0.6 mm (0.024 in)
5.950 5.965 mm (0.2343 0.2348 in)
5.945 5.960 mm (0.2341 0.2346 in)
0.035 0.062 mm (0.0014 0.0024 in)
0.040 0.067 mm (0.0016 0.0026 in)
0.15 mm (0.0059 in)
120.6 mm (4.75 in)
121.7 mm (4.79 in)
54.30 mm (2.1378 in)
2.5, 2.4 mm (0.094 in)
214.8 246.2 N (21.9 25.1 kg, 48.3 55.3 lb)/45.0
mm (1.772 in) 526.6 581.6 N (53.7 59.3 kg, 118.4
130.8 lb)/34.7 mm (1.366 in)
0.05 mm (0.0020 in)
0.1 mm (0.004 in)
99.505 99.515 mm (3.9175 3.9179 in)
99.495 99.505 mm (3.9171 3.9175 in)
0.015 mm (0.0006 in)
0.050 mm (0.0020 in)
0.010 mm (0.0004 in)
0.050 mm (0.0020 in)
0.010 0.030 mm (0.0004 0.0012 in)
0.050 mm (0.0020 in)
0.5 mm (0.020 in)
99.485 99.495 mm (3.9167 3.9171 in)
99.475 99.485 mm (3.9163 3.9167 in)
99.725 99.735 mm (3.9262 3.9266 in)
99.975 99.985 mm (3.9360 3.9364 in)
23.000 23.006 mm (0.9055 0.9057 in)
22.994 23.000 mm (0.9053 0.9055 in)
0.004 0.008 mm (0.0002 0.0003 in)
Piston pin must be fitted into position with thumb at
20C (68F).
Degree of fit
2-3
[S1B0]
1. Engine
Top ring
Piston ring gap
Piston ring
Oil ring
Clearance
between piston
ring and piston
ring groove
Connecting
rod
Connecting
rod bearing
Connecting
rod bushing
Crankshaft
Second
ring
Top ring
Second
ring
STD
Limit
STD
Limit
STD
Limit
STD
Limit
STD
Limit
Bend twist per 100 mm (3.94

Limit
in) in length
STD
Side clearance
Limit
STD
Oil clearance
Limit
STD
0.03 mm
US
Thickness at center portion
0.05 mm
US
0.25 mm
US
STD
Clearance between piston
pin and bushing
Limit
Bend limit
Out-of-roundness
Crank pin and
crank journal
Grinding limit
STD
0.03 mm
US
Crank pin outer diameter
0.05 mm
US
0.25 mm
US
STD
0.03 mm
US
#1, #5, #3 0.05 mm
US
0.25 mm
US
Crank journal
outer diameter
STD
0.03 mm
US
#2, #4
0.05 mm
US
0.25 mm
US
STD
Thrust clearance
Limit
STD
Oil clearance
Limit
0.20 0.35 mm (0.0079 0.0138 in)

1.0 mm (0.039 in)
0.35 0.50 mm (0.0138 0.0197 in)
1.0 mm (0.039 in)
0.20 0.70 mm (0.0079 0.0276 in)
1.5 mm (0.059 in)
0.040 0.080 mm (0.0016 0.0031 in)
0.15 mm (0.0059 in)
0.030 0.070 mm (0.0012 0.0028 in)
0.15 mm (0.0059 in)
0.10 mm (0.0039 in)
0.070 0.330
0.4
0.020 0.046
0.05
1.486 1.498
(0.0012 in)
(0.0020 in)
(0.0098 in)
mm
mm
mm
mm
mm
(0.0028 0.0130 in)

(0.016 in)
(0.0008 0.0018 in)
(0.0020 in)
(0.0585 0.0590 in)
1.504 1.512 mm (0.0592 0.0595 in)

1.514 1.522 mm (0.0596 0.0599 in)
1.614 1.622 mm (0.0635 0.0639 in)
0 0.022 mm (0 0.0009 in)
0.030 mm (0.0012 in)
0.035 mm (0.0014 in)
0.020 mm (0.0008 in) or less
0.250 mm (0.0098 in)
51.984 52.000 mm (2.0466 2.0472 in)
(0.0012 in)
(0.0020 in)
(0.0098 in)
51.954 51.970 mm (2.0454 2.0461 in)

51.934 51.950 mm (2.0446 2.0453 in)
51.734 51.750 mm (2.0368 2.0374 in)
59.992 60.008 mm (2.3619 2.3625 in)
(0.0012 in)
(0.0020 in)
(0.0098 in)
59.962 59.978 mm (2.3607 2.3613 in)

59.942 59.958 mm (2.3599 2.3605 in)
59.742 59.758 mm (2.3520 2.3527 in)
59.992 60.008 mm (2.3619 2.3625 in)
(0.0012 in)
(0.0020 in)
(0.0098 in)
59.962 59.978 mm (2.3607 2.3613 in)

59.942 59.958 mm (2.3599 2.3605 in)
59.742 59.758 mm (2.3520 2.3527 in)
0.030 0.115 mm (0.0012 0.0045 in)
0.25 mm (0.0098 in)
0.010 0.030 mm (0.0004 0.0012 in)
0.040 mm (0.0016 in)
Crankshaft
bearing
STD
0.03 mm
US
#1, #5
0.05 mm
US
0.25 mm
US
Crankshaft bearing thickness
STD
0.03 mm
US
#2, #3, #4 0.05 mm
US
0.25 mm
US
[S1B0] 2-3
1. Engine
1.998 2.011 mm (0.0787 0.0792 in)

(0.0012 in)
(0.0020 in)
(0.0098 in)
2.017 2.020 mm (0.0794 0.0795 in)

2.027 2.030 mm (0.0798 0.0799 in)
2.127 2.130 mm (0.0837 0.0839 in)
2.000 2.013 mm (0.0787 0.0793 in)
(0.0012 in)
(0.0020 in)
(0.0098 in)
2.019 2.022 mm (0.0795 0.0796 in)

2.029 2.032 mm (0.0799 0.0800 in)
2.129 2.132 mm (0.0838 0.0839 in)

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2-3

SPECIFICATIONS AND SERVICE DATA

kPa (kg/cm2, psi)

1,079 1,275 (11.0 13.0, 156 185)

I.D.: Inner Diameter

O.D.: Outer Diameter

Protrusion of adjuster rod

Clearance between spacer and bush

Cam lobe height

Camshaft journal O.D.

5.2 6.2 mm (0.205 0.244 in)

Surface warpage limit

17.955 17.975 mm (0.7069 0.7077 in)

SPECIFICATIONS AND SERVICE DATA

Protrusion above head

Stem oil clearance

Surface warpage limit (mating with cylinder head)

SPECIFICATIONS AND SERVICE DATA

Bend twist per 100 mm (3.94

0.20 0.35 mm (0.0079 0.0138 in)

(0.0028 0.0130 in)

1.504 1.512 mm (0.0592 0.0595 in)

51.954 51.970 mm (2.0454 2.0461 in)

59.962 59.978 mm (2.3607 2.3613 in)

59.962 59.978 mm (2.3607 2.3613 in)

SPECIFICATIONS AND SERVICE DATA

1.998 2.011 mm (0.0787 0.0792 in)

2.017 2.020 mm (0.0794 0.0795 in)

2.019 2.022 mm (0.0795 0.0796 in)

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