Washing Machine: Service Manual

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WASHING MACHINE
SERVICE MANUAL
!

CAUTION
READ THIS MANUAL CAREFULLY TO DIAGNOSE
PROBLEMS CORRECTLY BEFORE SERVICING THE UNIT.

MODEL : WM2411HW/WM2011H*/WM1811CW
WM2432HW/WM2032H*/WM1832CW
WM0532HW/WD-10210BD/WD-12210(5)BD
WM2444H*M/WM2442H*/WM2042CW
WM0642H*

100

DEC. 2002 PRINTED IN KOREA

P/No.:3828ER3013T

101

CONTENTS
1. SPECIFICATIONS .........................................................................................................................3
2. FEATURES & TECHNICAL EXPLANATION ................................................................................ 5
3. PARTS IDENTIFICATION ............................................................................................................ 7
4. INSTALLATION ............................................................................................................................. 8
5. OPERATION ................................................................................................................................11
6. WIRING DIAGRAM / PROGRAM CHART ...................................................................................15
7. TROUBLESHOOTING.................................................................................................................19
7-1. BEFORE PERFORMING SERVICE ...................................................................................19
7-2. QC TEST MODE.................................................................................................................19
7-3. HOW TO CHECK THE WATER LEVEL FREQUENCY ......................................................19
7-4. ERROR DISPLAY ...............................................................................................................20
8. ERROR DIAGNOSIS AND CHECK LIST ....................................................................................22
8-1. DIAGNOSIS AND SOLUTION FOR ABNORMAL OPERATION ........................................22
8-2. FAULT DIAGNOSIS AND TROUBLESHOOTING ..............................................................25
9. DISASSEMBLY INSTRUCTIONS ...............................................................................................32
10. EXPLODED VIEW .....................................................................................................................40
10-1. CABINET & CONTROL PANEL ASSEMBLY....................................................................40
10-2. DRUM & TUB ASSEMBLY................................................................................................41
10-3. DISPENSER ASSEMBLY .................................................................................................42

1. SPECIFICATIONS

WM2411HW
WM2432HW
WD-12210(5)BD

ITEM

WM2011HS / WM2011HW
WM2032HS / WM2032HW
WM0532HW / WD-10210BD

POWER SUPPLY

120V ~ 60Hz

PRODUCT WEIGHT

190 lbs. (86 kg)

ELECTRIC

WASHING

POWER

DRAIN MOTOR

CONSUMPTION

WASH HEATER

REVOLUTION
SPEED

WASH
SPIN

280W

WM1811CW
WM1832CW

235W
80W
-

1000W
42 rpm
0-1200 rpm

0-1000 rpm

0-900 rpm

WASH / RINSE TEMPERATURES

SPIN SPEEDS

CYCLES

OPTIONS

Prewash, Stain Cycle, Quick Cycle, Extra Rinse, Rinse+Spin, Delay Wash

CUSTOM PROGRAM

Incorporated

WATER CIRCULATION

Incorporated

OPERATIONAL WATER PRESSURE

4.5-145 psi (30-1000 kPa)

CONTROL TYPE

Electronic

WASH CAPACITY

3.22 cu.ft (3.72 cu.ft.IEC)


29 -1/2(D)

DIMENSIONS

27(W) X

DELAY WASH

up to 19 hours

X 42 -3/4(H), 49 -4/5(D, door open)


up to 12 hours

DOOR SWITCH TYPE

PTC + Solenoid

WATER LEVEL

7 steps (by sensor)

LAUNDRY LOAD SENSING

Incorporated

ERROR DIAGNOSIS

Incorporated

AUTO POWER OFF

Incorporated

CHILD LOCK

Incorporated

RLM ENABLE

up to 9 hours

ITEM

WM2444H*M

WM2442H*/WM0642H*

POWER SUPPLY

120V ~ 60Hz

PRODUCT WEIGHT

190 lbs. (86 kg)

ELECTRIC

WASHING

POWER

DRAIN MOTOR

CONSUMPTION

WASH HEATER

REVOLUTION
SPEED

WASH

280W

WM2042CW

235W
80W
-

1000W
42 rpm

SPIN

0-1200 rpm

CYCLES

0-1000 rpm
7

WASH / RINSE TEMPERATURES

SPIN SPEEDS

OPTIONS

Prewash, Stain Cycle, Quick Cycle, Extra Rinse, Rinse+Spin, Delay Wash

CUSTOM PROGRAM

Incorporated

WATER CIRCULATION

Incorporated

OPERATIONAL WATER PRESSURE

4.5-145 psi (30-1000 kPa)

CONTROL TYPE

Electronic

WASH CAPACITY

3.32 cu.ft (3.83 cu.ft.IEC)

DIMENSIONS

27(W) X 29 -1/2(D) X 44(H), 49 -4/5(D, door open)

DELAY WASH

up to 12 hours

DOOR SWITCH TYPE

PTC + Solenoid

WATER LEVEL

10 steps (by sensor)

LAUNDRY LOAD SENSING

Incorporated

ERROR DIAGNOSIS

Incorporated

AUTO POWER OFF

Incorporated

CHILD LOCK

Incorporated

RLM ENABLE

Incorporated

up to 9 hours

2. FEATURES & TECHNICAL EXPLANATION


2-1.FEATURES

Direct Drive System


The advanced Brushless DC motor directly drives the drum
without belt and pulley.

Tilted Drum and Extra Large Door Opening


The tilted drum and extra large door opening make it possible
to load and unload easily.

Water Circulation
Spray detergent solution and water onto the load repeatedly.
Clothes are soaked more quickly and thoroughly during the wash cycle.
Detergent suds are eliminated more easily by the water shower
during rinse cycle. The water circulation system uses both
water and detergent more efficiently.

RollerJets
The washing ball enhances wash performance and reduces
damage to clothing. The jets spray and help tumble clothes to enhance
washing performance while maintaining fabric care.

Built-in Heater
The internal heater automatically heats the water to the optimum
temperature on selected cycles.

Child Lock
The Child lock feature prevents children from pressing any buttons
to change the settings during operation.

Using the RLM (Remote Laundry Monitor)


The RLM monitors status of your washer and/or dryer. You can plug the
display unit into any power outlet in your home.
The RLM Display Unit can be purchased separately for this washer.

2-2.FUZZY LOGIC WASHING TIME OPTIMIZATION


To get the best washing performance, optimal time is determined by the water temperature,
the selected washing temperature, and the size of the load.

water
temperature
washing time
selected
washing
temperature

FUZZY
LOGIC

the best
washing
performance

rinsing time
spin rhythm, time

load
size

SENSING

PROCESSING

DETERMINATION

EFFECT

2-3.WATER LEVEL CONTROL


This model incorporates a pressure sensor which can sense the water level in the tub.
The water supply is stopped when the water level reaches the preset level, the washing
program then proceeds.
Spinning does not proceed until the water in the tub drains to a certain level.

2-4.DOOR CONTROL
The door can be opened by pulling the door handle whenever washer is not in operation.
When the cycle is completed, the DOOR LOCKED light will turn off.
If a power failure has occurred while in operation, the door will lock for 5 minutes.
Clicking sounds can be heard when the door is locked / unlocked.

3. PARTS IDENTIFICATION

If the supply cord is


damaged, it must be
replaced by the
manufacturer or its
authorized service
technician in order to
avoid a hazard.

(PLC Modem)

ACCESSORIES

4. INSTALLATION
Before servicing, ask the customer what the trouble is.
Check the setup (power supply is 120V AC, remove the transit bolts....).
Check with the troubleshooting guide.
Plan your service method by referring to the disassembly instructions.
Service the unit.
After servicing, operate the appliance to see whether it functions correctly.
STANDARD INSTALLATION
The appliance should be installed as follows:

REMOVE THE TRANSIT

INSTALL THE APPLIANCE

ADJUST THE

BOLTS

ON A FLAT AND FIRM SURFACE

LEVELING

Remove the transit bolts


(4 EA: ) with the supplied wrench.

Turn the leveling feet to adjust


the appliance horizontally.

Keep the transit bolts and


spanner for future use.
Insert the 4 caps
(provided) into the hole.

The appliance goes up by


rotating the feet clockwise.
The appliance come down by
rotating the feet counterclockwise.

HOW TO CONNECT THE INLET HOSE


Verify that the rubber washer is inside of the
valve connector.
Connect the inlet hose firmly to prevent leaks.

CONNECT THE DRAIN HOSE

Make sure that the hose is not twisted.

Avoid submerging the end of the hose.

The end of the drain hose should be placed less than 96 from the floor.
CONNECT POWER PLUG

Avoid connecting several electric devices, as


doing so may cause a fire.

Connect the power plug to the wall outlet.

TEST OPERATION
Preparation for
washing.

Press the POWER button.

Connect the power plug to


the outlet.
Connect the inlet hose.

Check the water heating


function.

Press the WASH / RINSE button


and the present temperature will
be displayed.

Check the drain and spin


functions.

Press the Start/Pause


button.

Listen for clicking sounds to


determine if the door has
locked.

Check the automatic


reversing rotation of the
drum.

Make sure that the drum rotates


clockwise and counterclockwise.

Press the
START / PAUSE button.

Check the water supply.

Verify that if water is supplied


through the detergent dispenser.

Water removal

Press the POWER button twice


to restart.
Press the SPIN SPEED button.
Press the START / PAUSE button.
Check the drain and spin
functions.
Listen for clicking sounds to
determine if the door is
unlocking.

10

If SVC is required, remove the


remaining water in the tub, by
pulling out the drain plug.

5. OPERATION

Use this button to turn the power


On / Off.

Lights whenever the door is locked.

Choose High / Low

The door can be unlocked by pressing


the Start / Pause button to stop the
washer.

Rotate the Cycle selector


knob to select the cycle
designed for different
types of fabric and soil
levels.

Allows you to store a customized wash cycle for future use.


To create a Custom Program :
1) Select a cycle.
2) Select the other desired Wash / Rinse Temp., Spin Speed, Soil Level.
3) Select the desired Options.
4) Press and hold the Custom Program button for 3 seconds (2 beep sounds).
5) Press the Start / Pause button.
The Custom Program is now stored for future use.
To reuse the program, select Custom Program and press Start / Pause.

11

Select a water temperature based o


load you are washing.

To change the spin speed, select th


Spin Speed button until the desired
displayed.

To change the soil level, select the S


button until the desired setting is dis

/ Off.

on the type of

e
setting is

Soil Level
splayed.

These lights show elapsed time of the


selected cycle.

This display shows :


a) the estimated time remaining in the cycle when
operating.
b) an error code when an error has been detected.

Use this button to Start /


Stop the washer.

Use this option to prevent


unwanted use of the washer.
Press and hold Quick Cycle and
Delay Wash button for 3 seconds
to lock / unlock control.

Prewash

: Use this option for loads that need pretreatment.


It adds 16 minutes prewash and drain.

When Child lock is set, blinks


and all buttons are disabled but
the Power button. You can
thereby lock the washer while
it is operating.

Quick Cycle : The Quick cycle offers a quick cycle time.

Stain Cycle : Adds time to the wash and rinse cycles for
better stain removal. Automatically provides a
rinse.
Extra Rinse : This option provides an additional rinse cycle.
Rinse+Spin : Use this option to rinse and then spin.
Delay Wash : Allows the start of any cycle to be delayed for
1~19(12, 9) hours.

12

WM2411HW

WM2011HS / WM2011HW

WM1811CW

WM2432HW / WD-12210(5)BD

WM2032HS / WM2032HW / WM0532HW / WD-10210BD

WM1832CW

13

WM2444H*M/WM2442H*

WM2042CW

WM0642H*

CONFORTOR

14

6. WIRING DIAGRAM / PROGRAM CHART


WM2411HW / WM2011HS / WM2011HW / WM2432HW / WM2032HS / WM2032HW /
WM0532HW / WD-10210BD / WD-12210(5)BD

WM1811CW / WM1832CW

15

WM2444H*M

WM2442H*M/WM0642H*

16

WM2042CW

17

18

7. TROUBLESHOOTING
7-1. BEFORE PERFORMING SERVICE
Be careful of electric shock when disconnecting parts for while troubleshooting.
The voltage of each terminal is 120V AC and DC when the unit is plugged in.

7-2. QC TEST MODE.


The washer must be empty and the controls must be in the off state.
Press the SPIN SPEED and SOIL LEVEL buttons simultaneously.
Press the Power button, while the above condition. Then buzzer sound twice.
In order to advance to the next step of test mode, press the START / PAUSE button once.
Number of times the
Start/Pause button is pressed

Check Point

Display Status

None

Turns on all lamps and locks the door.

1 time

Tumble clockwise.

rpm (40~50)

2 times

Low speed Spin.

rpm

3 times

High speed Spin.

rpm

4 times

Inlet valve for prewash turns on.

Water level frequency (25~65)

5 times

Inlet valve for main wash turns on.

Water level frequency (25~65)

6 times

Inlet valve for hot water turns on.

Water level frequency (25~65)

7 times

Inlet valve for softener turns on.

Water level frequency (25~65)

8 times

Inlet valve for bleach turns on.

Water level frequency (25~65)

9 times

Tumble counterclockwise.

rpm (40~50)

10 times

Heater turns on for 3 sec.

Water temperature

11 times

Circulation pump turns on.

Water level frequency (25~65)

12 times

Drain pump turns on.

Water level frequency (25~65)

13 times

Power off and unlock the door.

Turn off all lamps.

WM2411HW
WM2432HW
WD-12210(5)BD

WM2011HS / WM2011HW
WM2032HS / WM2032HW
WM0532HW / WD-10210BD

WM1811CW
WM1832CW

7-3. HOW TO CHECK THE WATER LEVEL FREQUENCY


Press the SPIN SPEED and SOIL LEVEL button simultaneously.

The digits indicate the water level frequency ( x.1 kHz ).


So, for example a display indicating 241 : a Water level frequency of 241 x.1 kHz
= 24.1 kHz

19

7-4. ERROR DISPLAY


If you press the START/PAUSE button when an error is displayed, any error except
will
disappear and the machine will go into the pause status.
In case of
if the error is not resolved within 20 sec., or the in case of other errors,
if the error is not resolved within 4 min., power will be turned off automatically and the error code will
blink. But in the case of
, power will not be turned off.

ERROR

SYMPTOM

CAUSE
Correct water level (2 level) is not reached within 8 minutes
after water is supplied or it does not reach the preset water
level within 25 minutes.

WATER INLET
ERROR

IMBALANCE
ERROR

DRAIN
ERROR

OVER FLOW
ERROR

Water is overflowing (over 8 level).


If
is displayed, the drain pump will operate to
the drain water automatically.

PRESSURE
SENSOR
ERROR

The SENSOR SWITCH ASSEMBLY is out of order.

DOOR OPEN
ERROR

HEATING
ERROR

The load is too small.


The appliance is tilted.
Laundry is gathered to one side.
Non distributable things are put into the drum.

Not fully drained within 10 minutes.

Door not all the way closed.


Loose electrical connections at Door switch and
PWB Assembly.
The DOOR SWITCH ASSEMBLY is out of order.

The THERMISTOR is out order.

20

ERROR

OVER
CURRENT
ERROR

LOCKED
MOTOR
ERROR

SYMPTOM

CAUSE
MAIN PWB ASSEMBLY is out of order.
Winding in the STATOR ASSEMBLY is short-circuited.
The connector (3-pin, male, white) in the MOTOR
HARNESS is not connected to the connector
(3-pin, female, white) of STATOR ASSEMBLY.
The electric contact between the connectors
(3-pin, male, white) in the MOTOR HARNESS
and 4-pin, female, white connector in the MAIN PWB
ASSEMBLY
is bad or unstable.
The MOTOR HARNESS between the STATOR
ASSEMBLY and MAIN PWB ASSEMBLY is cut (open
circuited).
The hall sensor is out of order/defective.

10

BALL SENSOR
ERROR

Loose Ball Sensor Connector.


Ball Sensor is out of order.
Displayed only when the START / PAUSE button is first
pressed in the QC Test Mode.

11

EEPROM
ERROR

EEPROM is out of order.


Displayed only when the START / PAUSE button is first
pressed in the QC Test Mode.

12

POWER
FAILURE

The washer experienced a power failure.

21

8. ERROR DIAGNOSIS AND CHECK LIST


8-1.DIAGNOSIS AND SOLUTION FOR ABNORMAL OPERATION

SYMPTOM
No power

GUIDE FOR SERVICE CALL

Is the power plug connected firmly to


120V AC outlet?

YES
Power failure? or Breaker opened?
Is the outlet controlled by a switch?

NO
Visit to service.

Water inlet trouble


Is

displayed?

YES
Is the tap opened?

YES
Is the tap frozen?

NO
Is the water supply shut-off?

NO
Is filter in the inlet valve clogged with
foreign material?

NO
Visit to service.

22

YES

Clean the filter of


inlet valve

SYMPTOM

GUIDE FOR SERVICE CALL

Door error

Was the load too large?

Visit to service.

Drain trouble

Visit to service.

23

SYMPTOM

Suds overflow from the


appliance.
(In this condition, wash and
spin do not operate normally)

GUIDE FOR SERVICE CALL

Is a low-sudsing detergent used?

YES
Is the proper amount of detergent used
as recommended?

LOW-SUDSING

YES
Recommend to reduce the amount
of detergent.
This appliance has an automatic suds sensing function which
prevents overflow.
When excessive suds are sensed, the suds removing
implementations such as drain, water input, pause will operate,
without rotating the drum.

No softening effect

Is softener put in the correct compartment of


the dispenser?

YES
Is the softener cap clogged?

YES
Explain proper use of softener.
Clean the softener compartment

Visit to service.

24

Compartment for
softener

8-2.FAULT DIAGNOSIS AND TROUBLESHOOTING


CAUTION
1. Be careful of electric shock if disconnecting parts while troubleshooting.
2. First of all, check the connection of each electrical terminal with the wiring diagram.
3. If you replace the MAIN PWB ASSEMBLY, reinsert the connectors correctly.

NO POWER

Is the supplied voltage 120V AC?

NO

Check the fuse or reset


the circuit breaker.

NO

Replace the FILTER


ASSEMBLY (CIRC).

NO

Replace MAIN PWB


ASSEMBLY.

YES

Reconnect.

NO

Replace the MAIN PWB


ASSEMBLY.

YES
Connector

Is the voltage between the 2 FILTER ASSEMBLY


connectors 120V AC?

YES
Is the LED(1) on?

YES
Are the connectors(2) on the PWB loose?

NO
Is wire of the DISPLAY PWB ASSEMBLY
broken?

YES
Replace DISPLAY PWB ASSEMBLY
or repair wire.

25

NO WATER SUPPLY
Is water supply shut-off?

NO
Is the tap opened?

NO

Open the tap.

YES

Check the AIR CHAMBER


and the tube (clogged).

YES

Clean the filter.

NO

Replace the INLET VALVE


ASSEMBLY.

NO

Check electrical connection.


Replace the MAIN PWB
ASSEMBLY.

YES
When you press both SPIN SPEED button and
SOIL LEVEL button simultaneously, is the water
level frequency below 246?

NO
Is the inlet valve filter clogged?

NO
Is resistance between each terminal of INLET
VALVE ASSEMBLY 0.8-1.2k ?

YES
Verify the voltage of the inlet valve connector is
120V AC.
(Refer to 7-2 QC TEST MODE)

DETERGENT DOES NOT FLOW IN


Is water supplied?

NO

Refer to
NO WATER SUPPLY

NO

Check the wiring.

YES
Are receptacles correctly connected to the
terminals of the INLET VALVE ASSEMBLY?

YES

Put the detergent in the


correct place.

Has detergent been put in the correct compartment


NO
of the dispenser?

YES

Is the detergent caked or hardened?

26

YES

Clean the dispenser.

SOFTENER / BLEACH DOES NOT FLOW IN

Is water supplied?

Refer to
NO WATER SUPPLY

Are the plugs correctly connected to the terminals of


the INLET VALVE ASSEMBLY?

Check the wiring on the


dispenser.

Is softener / bleach put in the correct compartment of


the drawer?

Put it in the correct


compartment.

Is the softener / bleach cap clogged?

Clean the Cap and


Container.

ABNORMAL SOUND

Is the motor bolt loosened?

Secure the bolt.

Is there friction noise coming from the motor?

Replace the STATOR


ASSEMBLY or ROTOR
ASSEMBLY.

27

HEATING WITHOUT WATER

When pressing SPIN SPEED and SOIL LEVEL at the


same time after draining, is the water level frequency
255?
When pressing SPIN SPEED and SOIL LEVEL buttons
at the same time while wash, is the water level
frequency between 230 - 243 ?

NO

Replace the
SENSOR SWITCH
ASSEMBLY.

YES

Replace the MAIN PWB


ASSEMBLY.

YES

Repair the DRAIN HOSE


ASSEMBLY.

YES

Remove foreign material.

YES

Reconnect or repair the


connector

YES

Replace the DRAIN


PUMP ASSEMBLY.

NO

Replace the MAIN PWB


ASSEMBLY.

YES
Check the voltage between two pins while pressing
the POWER button. Is the voltage 120V AC?

DRAIN MALFUNCTIONING

Is the drain hose twisted or frozen?

NO
Is the impeller of the drain pump clogged?

NO
Is the connector disconnected, disassembled?

NO
Is the coil of the drain pump too high or low?
(resistance of coil is 10-20)

NO
When checking voltage between connectors during
spin, is the voltage 120V AC as in the figure?

28

WASH HEATER TROUBLE

HEATING CONTINUOUSLY ABOVE


THE SETTING WATER TEMPERATURE

When checking the THERMISTOR on the tub,


is the THERMISTOR loose?

29

Push the THERMISTOR


tightly to the rubber.

WILL NOT CIRCULATE WATER

Is the impeller of the drain pump clogged?

YES

Remove foreign material.

YES

Remove foreign material.

YES

Reconnect or repair
the connector.

YES

Replace PUMP MOTOR


ASSEMBLY.

NO

Replace the MAIN PWB


ASSEMBLY.

Hose
Connector
Hose

(White)

NO

Are the Hose Connector and/or Hose clogged?

NO
Is the connector disconnected, disassembled?
Connector

NO
Connector

Is the coil of the right side of drain pump open


or short circuited? (Coil R is 18-30)

NO
When checking voltage between the
connectors during spin, is the voltage 120V AC,
as the figure?

30

SPIN TROUBLE

Check during spin if the frequency of the water


level is 248 or more.

Check the SENSOR SWITCH


ASSEMBLY or HOSE (Pressure).
If the problem is on the SENSOR
SWITCH ASSEMBLY or the
HOSE, replace the SENSOR
SWITCH ASSEMBLY or the
HOSE.

Press the START / PAUSE button 2 times in QC


Test mode, is the drum spinning at low speed?

Normal

Is it disconnected, or disassembled?
[Red:3pin (1), NA:4pin (2)]

Correct the connection.

Check the motor connector, Is the resistance of


the terminal the same as the figure?
MOTOR TERMINAL

Resistance of terminal:
L-M / M-N / N-L About 5

Replace the STATOR


ASSEMBLY

15

Replace the MAIN PWB ASSEMBLY

Does the spring of Latch Hook actuate?

Replace Door Assembly.

Is there clicking sound once or twice when the


START/PAUSE button is pressed to start the cycle?

Check the DOOR SWITCH


ASSEMBLY Connector and
MAIN PWB ASSEMBLY
(Red 4 pin and white 4 pin
connector (1)).

Is DOOR SWITCH ASSEMBLY broken?

Replace the DOOR


SWITCH ASSEMBLY.

31

9. DISASSEMBLY INSTRUCTIONS
R Disassemble and repair the unit only after pulling out power plug from the outlet.

1. Unscrew 7 screws on the Rear Frame.


2. Disassemble the Rear Frame.

3. Pull the Control panel forward.


4. Disconnect connectors.
5. Unscrew 5 screws.
6. Disassemble the controller assembly.

1. Open the Lid.


2. Unscrew 4 screws.

LID

3. Disassemble the Lid Assembly.


4. Pull down the Dispenser by pushing hooks.

5. Put a hand into the dispenser hole


and hold the top plate.

6. Push backward using an opener


and lift the top plate.
Do first left side (L).

32

1. Disassemble the 5 hose clamps.


2. Release the 5 hoses.

3. Unscrew the nut at the lower


part of the dispenser.

4. Unscrew the 4 screws on the holder.


5. Disassemble the 5 connectors from the valves.
Wire color : L WH-BK M OR-BK
N WH-BK O GY-BK
P BL-BK

1. Unscrew the screw from the top plate.


2. Unplug the 2 connectors.

33

1. Unscrew the 2 screws from upper side of the


cabinet cover.

2. Unscrew the screw from filter cover.

3. Put a flat () screwdriver into the both sides of


the filter cover, and pull it out.

4. Unscrew the 2 screws from the lower side of the


cabinet cover.

34

5. Open the door.


6. Disassemble the clamp assembly using
a flat () screwdriver.

7. Separate the clamp assembly from cabinet


cover.
Clamp Assembly

8. Tilt the cabinet cover.


9. Disconnect the door switch connector.

10. Lift and separate the cabinet cover.

11. Disassemble the clamp assembly using


a flat () screwdriver.

12. Disasemble the Gasket.

35

1. Open the door.


2. Unscrew the 7 screws from the hinge cover.

3. Put a flat () screwdriver into the opening of the


hinge, and pull out the hinge cover.

4. Unscrew the screws from the door.


5. Disassemble the door upward / downward.
Be careful ! The door is heavy.

1. Open the door.


2. Disassemble the clamp assembly.
3. Unscrew the 2 screws from cabinet cover.

36

1. Disassemble the cabinet cover.


2. Separate the pump hose, the bellows
and the circulation hose assembly from the
pump assembly.

3. Disassemble the pump assembly in arrow


direction.

1. Disassemble the cabinet cover.


2. Separate 2 connectors from the heater.
3. Loose the nut and pull out the heater.
CAUTION
When assembling the heater, insert the heater
into heater clip on the bottom of the tub.
Tighten the fastening nut so the heater
is secure.

1. Disassemble the cabinet cover.


2. Unplug the white connector from the thermistor.
3. Pull it out by holding the bracket of thermistor.

37

1. Disassemble the cabinet cover.


2. Separate the heater from the tub.
3. Remove any foreign objects (wire, coin, etc.) by
inserting a long bar in the opening.

1. Unscrew the 4 screws from the back cover.

2. Unscrew the single screw from the lower-right


side of the cabinet.

3. Disconnect the connector from PWB Harness.

38

1. Disassemble the back cover.


2. Loosen the bolt.
3. Pull out the Rotor.

4. Unscrew the 2 screws from the tub bracket.


5. Loosen the 6 bolts on the stator.
6. Unplug the 2 connectors from the stator.

1. Disassemble the damper hinges from the tub


and base.

2. Separate the dampers.

NOTE
Once removed, replace the damper pin
with new one.

39

10. EXPLODED VIEW


10-1. CABINET & CONTROL PANEL ASSEMBLY

A125

A160

A105

F215
A490

A495

A154

A136

A303

40

10-2. DRUM & TUB ASSEMBLY


K123

K115
K111

F463

K122
F464

K125

K121

K101

K343

F315
F463

K340

K344

K345

F141

41

K105

10-3. DISPENSER ASSEMBLY

F301

F302

F170
F160

F300

F325
F324
F323
F322
F321
A275
A276

HOT (BLUE)
COLD (RED)

F436
F431
F441

F120

F440

F430

F435

F432

42

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