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Table of Contents
Dedication
Preface to the Eleventh Edition
History and Sponsors
Disclaimer
Acknowledgments
Editorial Contributors
Index of Key Words
Contact GPSA
Volume I
1-General Information
2-Product Specifications
3-Measurement
4-Instrumentation
5-Relief Systems
6-Storage
7-Separators and Filters
8-Fired Equipment
9-Heat Exchangers
10-Aircooled Exchangers
11-Cooling Towers
12-Pumps and Hydraulic Turbines
13-Compressors and Expanders
14-Refrigeration
15-Prime Movers
SEARCH
THE DATA BOOK
VIEWING
RECOMMENDATIONS
Volume II
16-Hydrocarbon Recovery
17-Fluid Flow and Piping
18-Water Treating
19-Fractionation and Absorption
20-Dehydration
21-Hydrocarbon Treating
22-Sulfur Recovery
23-Physical Properties
24-Thermodynamic Properties
25-Equilibrium Ratio (K) Data
26-GPSA Member List
MAIN
DATA BOOK
HELP
READER HELP
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(Electronic)
Dedication
The Gas Processors Suppliers Association respectively dedicates this Eleventh Edition of
the Engineering Data Book in memory of Daniel W. Kemp. Dan served as a member of the
GPSA Editorial Review Board through three different publications of the Engineering
Data Book (the Ninth, Tenth, and 1980 SI Editions) and was actively working on this
Eleventh Edition at the time of his death in 1996.
Dan Kemp received his Bachelor of Science in Chemical Engineering from Purdue University in 1957. Upon graduation he entered the gas processing industry by joining Cities
Service as a plant engineer. He held various technical and managerial positions with Cities Service, later Occidental, and even later with Trident NGL before going into private
consulting. He spent his career involved in virtually every aspect of the gas processing industry including plant engineering, process design, operations, maintenance, measurement, and safety; and was considered by most to be a career gas processing technical
expert.
Throughout his career he gave freely of his technical and leadership talents to industry
groups involved in the natural gas business notably GPA and API. He came up through
GPAs ranks the hard way by presenting a number of technical papers and serving in leadership roles along the way. He served as chairman of Section G, Data Collection and Publication, from 1980 to 1984; he served on the Technical Committee from 1985 to 1995 and as
its chairman from 1986 to 1988. He was also chairman of GPAs Task Force on Odorization
and co-chairman of the industrys Joint Task Force on Odorization.
Dan was instrumental in the industrys acceptance of mass measurement of light liquid
hydrocarbons using the turbine meter. His presentation of the concept in 1967 helped educate the industry on an important tool which has been adopted by virtually the entire gas
liquids industry.
As chairman of the American Petroleum Institutes Committee on Petroleum Measurement, he helped organize and develop an extensive, industry-wide project to update 50year-old basic orifice flow coefficients. This work, when completed, resulted in the
adoption of a revised industry standard on measurement of natural gas for custody transfer.
In 1986, when the propane industry was reeling from lawsuits and allegations that ethyl
mercaptan was an ineffective odorizing agent for propane, he became the industrys driving force in forming an industry-wide task force to address the issue. The task force responded by directing vital human response testing research; by publishing a "Report of
Investigations" which became a fundamental tool to respond to many of the earlier accusations; by developing low-cost, accurate test methods for quantifying the amount of ethyl
mercaptan in propane; and by initiating a joint research project to investigate potential
techniques for cylinder surface passivation.
In 1991 he was honored by his peers by receiving the gas processing industrys highest
honor, the GPA Hanlon Award. Dan will be remembered as a working leader in the gas
processing industry and one who personified the high integrity of its people. The Gas Processors Suppliers Association respectively dedicates this edition of the Engineering Data
Book in Dans memory.
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The Gas Processors Suppliers Association is an organization of companies with specialized knowledge of the supply and service needs of the gas processing and related
industries. A major service to them is embodied in the Engineering Data Book, which was first published in 1935.
Over 135,000 copies of the Ninth and Tenth Editions of
the English-unit book were distributed for use throughout
the world by engineers, operating personnel, and students.
Both organizations underwent name changes in subsequent years in response to changing industry conditions. In 1961, the organizations became known as the
Natural Gas Processors Association (NGPA) and the Natural Gas Processors Suppliers Association (NGPSA). In
1974 the names changed to the current Gas Processors Association (GPA) and Gas Processors Suppliers Association
(GPSA).
Users of the manual should note that numerous references throughout the book may refer to publications of
these organizations by the names in effect at the time of
the publication.
Disclaimer
The Gas Processors Suppliers Association takes no position as to whether any method, apparatus, or product mentioned herein is covered by an existing patent, nor as to
the validity of any patent alleged to cover any such
method, apparatus, or product. Furthermore, the information contained in this publication does not grant the right
by implication or otherwise for manufacture, sale, or use
in connection with any method, apparatus, or product cov-
ered by letters patent; nor does it insure anyone against liability for infringement of letters patent.
This publication may be used by anyone desiring to do
so, but neither the Gas Processors Suppliers Association
or any of its members shall be held responsible or liable in
any way for loss or damage resulting therefrom, or for the
violation of any federal, state, or municipal regulations
with which it may conflict.
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ACKNOWLEDGMENTS
Eleventh Edition
GPSA wishes to acknowledge the work of those individuals who contributed their talents and literally thousands of
hours of time to the writing, editing, reviewing, and assembling of the information in this Eleventh Edition of the Engineering Data Book. Many, though not all, of those
individuals are listed in the roster of contributors. GPSA is
also indebted to processing and service companies that
made available expert personnel, and for release of technical information for this edition, some of which has not been
published previously.
GPSA also acknowledges the outstanding work and dedication of the Editorial Review Board, which was totally responsible for final editing, review, and assembly of editorial
material for the Eleventh Edition. Review Board members
at the date of publication:
Fred G. Russell, Chairman, Hudson Products Corporation
D.J. Morgan, John M. Campbell & Company
W.M. Woodard, Phillips Petroleum Company
Brian Price, Black & Veatch Pritchard
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Table of Contents
Volume II
Hydrocarbon Recovery. . . . . . . . . . . . . . . .
Fluid Flow and Piping . . . . . . . . . . . . . . .
Water Treating . . . . . . . . . . . . . . . . . . . . . .
Fractionation and Absorption . . . . . . . . .
Dehydration . . . . . . . . . . . . . . . . . . . . . . . .
Hydrocarbon Treating . . . . . . . . . . . . . . . .
Sulfur Recovery . . . . . . . . . . . . . . . . . . . . .
Physical Properties . . . . . . . . . . . . . . . . . .
Thermodynamic Properties . . . . . . . . . . .
Equilibrium Ratio (K) Data . . . . . . . . . . .
GPSA Members List . . . . . . . . . . . . . . . . . .
Volume I
General Information . . . . . . . . . . . . . . . . . . Section 1
Product Specifictions . . . . . . . . . . . . . . . . . Section 2
Measurement. . . . . . . . . . . . . . . . . . . . . . . . . Section 3
Instrumentation . . . . . . . . . . . . . . . . . . . . . . Section 4
Relief Systems . . . . . . . . . . . . . . . . . . . . . . . . Section 5
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 6
Separators and Filters . . . . . . . . . . . . . . . . Section 7
Fired Equipment . . . . . . . . . . . . . . . . . . . . . Section 8
Heat Exchangers . . . . . . . . . . . . . . . . . . . . . Section 9
Aircooled Exchangers . . . . . . . . . . . . . . . . Section 10
Cooling Towers . . . . . . . . . . . . . . . . . . . . . . Section 11
Pumps and Hydraulic Turbines. . . . . . . . Section 12
Compressors and Expanders . . . . . . . . . . Section 13
Refrigeration . . . . . . . . . . . . . . . . . . . . . . . Section 14
Prime Movers . . . . . . . . . . . . . . . . . . . . . . . Section 15
Index
AGA-American Gas Association, 1-21
AIChE-American Institute of Chemical Engineers, 1-21
AISC-American Institute of Steel Construction, 1-21
AISI-American Iron & Steel Institute, 1-21
ANSI-American National Standards Institute, 1-21
API Gravity, 1-2
API-American Petroleum Institute, 1-21
ASHRAE-American Society of Heating, Refrigerating &
Air-conditioning Engineers, 1-22
ASME-American Society of Mechanical Engineers, 1-22
ASTM-American Society for Testing & Materials, 1-22
Absorber, 1-2
Absorption, 1-2, 19-30
Absorption and Stripping Factors, 19-31
Calculations, 19-30
Strippers, 19-32
Absorption Factor, 1-2
Absorption Oil, 1-2
Acentric Factor, 23-30
Acid Gas, 1-2, 22-1
Adiabatic Expansion, 1-2
Adsorbent, 1-2
Adsorption, 1-2
Affinity Laws, 12-3
Air Cooled Exchangers, 10-1
Advantages, 10-1, 10-2
Air Static-Pressure Drop, 10-15
Air-Density Ratio Chart, 10-14
Air Evaporative Coolers, 10-5
Air Film Coefficient, 10-15
Air-Side Control, 10-3
Disadvantages, 10-2
External Recirculation, 10-5
Fintube Data, 10-10
Forced Draft, 10-2
Friction Factor, 10-11
Header Design, 10-3
Heat-Transfer Coefficients, 10-9
Induced Draft, 10-1
Internal Recirculation, 10-4
Liquid Physical Properties, 10-12
Location, 10-6
LMTD Correction Factors, 10-8
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Section 16
Section 17
Section 18
Section 19
Section 20
Section 21
Section 22
Section 23
Section 24
Section 25
Section 26
Calculations, 22-18
Sulfur Recovery, 22-1
Cobalt Bromide Test, 2-3
Compressibility
Gases, 23-10
Hydrocarbon Liquid, 3-18, 23-24
Natural Gas, 23-1215
Compressibility Factor, 1-3
Compressibility Factors
Natural Gas, 23-12
Compression Ratio, 1-3
Compressors, 13-1
Centrifugal, 13-20
Performance Calculations, 13-2
Reciprocating, 13-2, 13-16
Refrigeration Compressors, 13-30
Types, 13-2
Condensate, 1-3
Condensers, 9-8
Steam, 10-6
Control Valves, 4-18
Actuators, 4-19
Bodies, 4-18
Calibration, 4-24
Cavitation, 4-23
Characteristics, 4-20
Failure, 5-2
Gas Service, 4-21
Installation, 4-24
Liquid Service, 4-23
Noise Prediction, 4-21
Sizing, 4-21, 4-23
Troubleshooting, 4-24
Valve Selection, 4-20
Convergence Pressure, 1-3, 25-1
Conversion Factors, 1-8
Area, 1-9
Base Pressures, 1-11
Capacity Volume, 1-9
Commercial Base Pressure, 1-11
Energy, 1-8
Length, 1-9
Mass, 1-9
Pressure, 1-9
Velocity, 1-8
Weights Per Unit of Area, 1-9
Cooling Systems Characteristics, 11-9
Cooling Towers, 11-1
Air Properties, 11-11
Atmospheric Spray Towers, 11-14
Blowdown Rate, 11-1
Coil Shed, 11-14
Concentration Cycles, 11-13
Dry Bulb/Web Bulb Data, 11-48
Forced Draft, 11-13
Hyperbolic Natural Draft Towers, 11-14
Induced Draft, 11-14
Mechanical Draft, 11-13
Natural Draft, 11-14
Performance Characteristics, 11-9
Performance Nomograph, 11-12
Psychrometry, 11-1, 11-3
Range, 11-10
Types, 11-13
Cooling Water Systems
Open Systems, 18-12
Copper Corrosion Test, 2-3
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Peng-Robinson, 25-7
Redlich-Kwong, 25-7
Soave Redlich Kwong (SRK), 25-7
van der Waals, 25-6
Equilibrium Ratios, 25-1
2000 psia Convergence Pressure, 25-11
3000 psia Convergence Pressure, 25-1224
Calculating Convergence Pressure, 25-2
Carbon Dioxide, 25-2
Convergence Pressure, 25-1, 25-9
Correlations, 25-4
Flash Calculation, 25-2
Nomenclature, 25-1
Sources of Data, 25-3
Ethane
P-H Diagram, 24-27
Quality Criteria, 2-2
Vapor-Solid Equilibrium, 20-12
Ethylene
P-H Diagram, 24-28
Exchanger Nomenclature, 9-15
Exchangers
Air Cooled, 10-1
Plate Fin, 9-22
Plate Frame, 9-30
Shell and Tube, 9-2
Expanders, 13-37
Auxiliary Systems, 13-43
Calculation, 13-40
Control Systems, 13-44
Expander Process, 13-39
Field Performance, 13-45
Lube Oil, 13-44
Mechanical, 13-41
P-H Diagram, 13-41
Pressure-Temperature Diagram, 13-39
Seal Gas, 13-44
Shutdown, 13-44
Solid CO2 Formation Conditions, 13-41
Thermodynamics, 13-39
Expansion Factors, 3-15
Expansion Turbine, 1-4
Extraction, 1-4
Deaerator, 1-4
Debutanizer, 1-4
Dehydration, 1-4
Dehydration, Gas, 1-4, 20-1, 20-22
Glycol Systems, 20-22
Solid Desiccant, 20-37
Dehydration, Liquid, 20-42
Demathanized Product, 1-4
Demethanizer, 1-4
Demisters, 7-7
Densitometers, 3-28
Depropanizer, 1-4
Desiccants, 1-4
Properties, 20-37
Regeneration, 20-39
Desulfurization, 1-4
Dew Point, 1-4
Diaphragm Pumps, 12-16
Distillation, 1-4
Doctor Test, 1-4
Dry Bulb/Web Bulb Temperature Data, 11-48
Dry Gas, 1-4
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GPA
Publications, 1-13
vi
Sulfinol, 21-15
Sulfur Removal, Liquids, 21-21
Sweetening, 21-7
Hydrogen Sulfide
Solubility, 22-22
Vapor-Solid Equilibrium, 20-14
Immiscible, 1-5
Inerts, 1-5
Instrumentation, 4-1
Analytical, 4-27
Computer Systems, 4-26
Concepts, 4-14
Control Modes, 4-15
Controllers, 4-15
Electronic Power Supplies, 4-6
Nomenclature, 4-1
Sensing Devices, 4-7
Symbols, 4-45
Temperature Sensors, 4-10
Transmitters, 4-13
Insulation
Conductivities, 8-3
Exchangers, 9-29
Fired Heaters, 8-24
Heat Flow, 6-13
Storage Facilities, 6-11
Ion-Exchange Processes
Electrodialysis, 18-7
Ions, Anions, Cations
Water Treating, 18-2
Iron Sponge, 21-17
Iso-Pentane
P-H Diagram, 24-33
Iso-Butane, 1-5
P-H Diagram, 24-31
Vapor-Solid Equilibrium, 20-14
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Odorant, 1-6
Oil-Well Gas, 1-6
On-Stream Factor, 1-6
Operating Factor, 1-6
Orifice Factors, 3-1112
Orifice Flanges, 3-2
Orifice Flow Rate, 3-10, 3-18
Orifice Meter Measurement, 3-2
Gas Orifice Calculations, 3-10
Meter Tube Lengths, 3-9
Pipe Diameter Tolerance, 3-8
Tolerance for Orifice Diameters, 3-8
Orifice Plate Dimensions, 3-7
Orifice Plates, 3-6
Orifice Sizing, 3-10, 3-17
Orifice Well test, 3-17
Outage, 1-6
Oxygen
P-H Diagram, 24-35
viii
Characteristics, 5-3
Chatter, 5-14
Conventional, 5-4
Cycling, 5-13
Discharge Piping, 5-13
Fire Sizing, 5-11
Gas or Vapor Relief, 5-7
Installation, 5-13
Liquid Relief, 5-9
Mixed Phase Relief, 5-10
Pilot Operated, 5-5
Piping, 5-14
Rupture Disks, 5-6
Seat Leakage, 5-14
Sizing, 5-7
Steam Relief, 5-9
Thermal Relief, 5-10
Residue, 1-6
Retrograde Condensation (Vaporization), 1-6
Reynolds Number Factor, 3-1314
Rich Gas, 1-6
Rich Oil, 1-6
Roots of Flow, 3-31
Rotary Pumps, 12-16
Ryznar Scaling Index, 18-2, 18-13
Rectisol, 21-14
Recycle, 1-6
Redlich-Kwong, 25-7
Reflux, 1-6
Reflux Ratio, 1-6
Refractories, 8-3
Refrigerants
Aqueous Ammonia System, 14-27
Ethylene, 14-14, 14-18, 14-22
Ethylene Condensing Curves, 14-10, 14-14, 14-18
Lithium Bromide, Water, 14-26
Mixed, 14-21
Physical Properties, 14-9
Propane Condensing Curves, 14-11, 14-15, 14-19
Propylene Condensing Curves, 14-12, 14-16, 14-20
Properties, 14-7
Purity, 14-17
R-22 Condensing Curves, 14-13, 14-17
Refrigeration, 14-1
Absorption, 14-25
Aqueous Ammonia System, 14-27
Cascading, 14-7
Chillers, 14-22, 14-23, 14-24
Compressors, 14-21
Condensation, 14-3
Condenser Duty, 14-7
Condensing Temperature, 14-6
Controls, 14-22
Cycles, 14-2
Design, 14-13
Evaporation, 14-2
Horsepower, 14-9
Lithium Bromide, Water System, 14-26
Mechanical, 14-2
Nomenclature, 14-1
Operating Considerations, 14-13
Single Stage, 14-3
Stages, 14-3
Subcooling, 14-7
System Check List, 14-25
Three-Stage, 14-3
Two-Stage, 14-3
Vacuum Systems, 14-13
Relief Systems, 1-6, 5-1
Back Pressure, 5-15
Blocked Discharge, 5-2
Design, 5-2
Devices, 5-4
Discharge Piping, 5-14
Fire Exposure, 5-2
Fire Sizing, 5-11
Flares, 5-17
Gas or Vapor Relief, 5-7
Knockout Drums, 5-16
Liquid Relief, 5-9
Mixed Phase Relief, 5-10
Nomenclature, 5-1
Piping Design, 5-14
Recommended Practices, 5-20
Sizing, 5-7
Steam Relief, 5-9
Thermal Relief, 5-10
Tube Rupture, 5-2
Vessel Protection, 5-3
Relief Valves, 5-1
Back Pressure Sizing, 5-15
Balanced, 5-5
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Ullage, 1-7
Unsaturated Compounds, 1-7
Wellhead, 1-8
Wet Gas, 1-8
Wobbe Number, 1-8
Ziegler-Nichols Method
Instrumentation, 4-17
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