Bracker Longstaple Manual Screen
Bracker Longstaple Manual Screen
Bracker Longstaple Manual Screen
Index
Introduction
General twisting
For twisting, carpet yarn spinning
and draw-twisting
Delivery program for NYLTEX travellers
Delivery program for STEELTEX travellers
Recommended traveller weights Twisting
Selection of the correct NYLTEX
traveller weight
The vertical HZ ring- / traveller combination
Sintered metal rings
Draw twisting
Glass filament twisting
Delivery program
Application of NYLTEX travellers for glass
filament twisting
NYLTEX travellers and sinter metal rings for
glass filament twisting
Glass filament quality control
Long staple
spinning
J 9.1
No.
39
38
ISO
12.5
14
37
36
35
16
18
20
32
31
30
22.4
25
28
29
28.5
28
31.5
35.5
40
27.5
27
26.5
45
50
56
26
25
24.5
63
71
80
24
90
23.5
23
100
112
22
125
21.5
21
140
160
20
180
19.5
19
18.5
200
224
250
18
17.5
17
280
315
355
16
15
400
450
500
560
630
710
800
900
1000
CST r
NYLTEX
J 11.1
J 11.1
CST-B r
KST r
ISO
40
45
50
56
63
71
80
90
100
112
125
140
160
180
200
224
250
280
315
355
400
450
500
560
630
ER
E
LER
LE
J 17.4
ER
E
LER
LE
Recommendations for
spinning of long staple
fibres on conical rings
710
800
900
1000
1120
1250
1400
1600
1800
2000
2240
2500
2800
6
6
The conical ring with J-shaped travellers is the most effective and proven
combination for spinning of wool, acrylics, cashmere and blends.
correct weight
too heavy
too light
Yarn count
Ring height
Tex
9.1
11.1
17.4
Brcker No.
NYLTEX
Nm
Ne w
ISO No.
500
3.9
710 - 900
ISO No.
330
5.8
560 - 630
250
7.8
165
11.6
14 - 15
710 - 900
280 - 355
125
15.5
15 - 16
560 - 710
250 - 280
100
10
19.4
16 - 17
450 - 560
224 - 250
84
12
23.3
17 - 18
355 - 450
160 - 180
71
14
27
18 - 19
250 - 355
125 - 140
63
16
31
19 - 20
180 - 250
112 - 125
56
18
34.9
19 - 21
160 - 250
100 - 112
50
20
38.8
20 - 22
125 - 180
90 - 100
42
24
46.5
21 - 23
112 - 160
80 - 90
36
28
54.3
22 - 23
112 - 125
31
32
62
23 - 24
90 - 112
28
36
69.8
24 - 25
71 - 90
25
40
77.5
24 - 26
63 - 90
22.5
44
85.3
26 - 27
50 - 63
20
50
96.9
25 - 28
40 - 71
18
56
108
26 - 29
31.5 - 63
16.5
60
116.3
27 - 30
28 - 50
14.5
70
136
28 - 31
25 - 40
12
85
165
29 - 31
25 - 31.5
10
450 - 500
100
194
30 - 34
20 - 28
8.5
120
232
31 - 34
20 - 25
7.2
140
270
32 - 38
14 - 22.4
recommended
possible
Nos
Nos ininbold
boldprint
printare
arerecommended
recommended
Heavier yarn counts for carpet yarns are also processed on vertical sinter metal rings
and NYLTEX travellers. Please see table for taveller weights on page 5.
Heavy wear along the vertical inner back ring lubrication needs to be checked.
Conical rings and travellers for processing wool, acrylics, cashmere and blends
Spinning of long staple fibres requires
lubricated spinning rings.
Ring quality
Brcker supplies conical spinning rings with
the following characteristics
Produced from first grade ball bearing steel
Tempered
Highly polished
Zinser
Quality
The tolerances of all rings are tighter
than the requested values listed in the
ISO Standard 96.
Cognetex
Ring dimensions
General rules:
Fitting- = Inner- + 7mm (less than 7mm not possible)
Outer- = Inner- + 8.5 mm
Other dimensions on request
Brcker supplies also complete ring rails (as above).
Please ask for quotation.
4 + 4 lubrication points
Rings 9.1 and 11.1 4 + 4 lubrication points, 2 wick exits
Rings 17.4
6 + 6 lubrication points, 4 wick exits
Ring diameters
Height
Inner
Fitting
Outer
9.1
45
52
52.9
9.1
48
55
56.5
11.1
48
55
56.5
11.1
51
58
59.5
11.1
55
62
63.5
11.1
60
67
68.5
11.1
65
72
73.5
9.1
45
52
53.5
11.1
45
52
53.5
11.1
48
55
56.5
11.1
50
57
58.5
11.1
51
58
59.5
11.1
54
61
62.5
11.1
55
62
63.5
11.1
56
63
64.5
11.1
58
65
66.5
11.1
60
67
68.5
Spinning frame
Fixing
Cognetex
Force fit
Zinser
Force fit
10
11
Raceway straight
Traveller back convex
Raceway convex
Traveller back straight
Example:
Unfavourable Combination:
Raceway straight / Traveller back straight
small contact areas
Favourable Combination:
Raceway convex / Traveller back straight
large contact areas
contact
no contact
Shape
Wire section
ISO No.
Applications
Ne
SU-B
drh
31.5 - 400
Acrylics
Polyester
12 - 36
SU-B
35.5 - 280
Acrylics
10 - 24*
SU-BM
drh
Acrylics
35.5 - 280 Polyester
Viscose
SU-BF
udr
28 - 90
Viscose
20 - 50
28 - 50
The advantages:
No lubrication required (as against conical rings;
not suitable for pure wool)
Consistent yarn tension, therefore better and
more even yarn quality
No thermal fibre damages
Increased life cycle of travellers and rings
Higher spindle speeds
Lower yarn breakage rate
No yarn stain
Traveller finish
The following finishes are available:
SAPHIR (diffusion finish)
for all kind of fibres
12
12
13
12
Setting of traveller cleaner
b
1.7 mm
1.9 mm
ST
ART
sitio
2.1 mm
al w
orkin
ition
g po
1.9 mm
norm
ISO 56 - 112
> ISO 100
erse
b
1.7 mm
trav
< ISO 63
pos
Traveller No ISO
ting
2.1 mm
indin
ISO 56 - 112
> ISO 100
star
< ISO 63
erw
SU rings
The foot of the SU ring is designed with a supporting area to prevent unthreading of the yarn during
the doff process. For certain ring spinning machines
an additional supporting ring is compulsory.
Traveller No ISO
und
Application
B = traverse
Tex
Nm
Ne
SU
PES
PAC and CV
ISO
100
10
72
14
250
315
250
315
200
280
59
17
10
224
280
140
200
50
20
12
200
250
100
160
250
90
140
42
24
14
160
36
Tex
27
Nm
16
Ne
125
200 SU 80
112
80 PES 160
63
80
PAC and CV
80
140 ISO 50
71
30
34
20
25
40
24
20
100
17
72
50
10
60
14
68
17
30
6
36
8
40
10
63
112
56
250
56
224
80
315
71
280
85
20
100
24
50
12
60
14
50
200
40
160
63
250
50
250
15
59
12
50
10
42
31.5
250
31.5
200
31.5
140
63
315
50
280
45
200
31.5
100
40
160
90
140
112
36
27
16
125
200
80
30
34
20
80
160
63
80
25
40
24
80
140
50
71
20
50
30
63
112
31.5
63
17
60
36
56
80
31.5
50
A = starting position
U = underwinding position
for spinning (spindel start)
14
Wet flax /
linen spinning
We distinguish in the linen spinning, between dry- and wetprocessed yarns. Longer staple fibres are mostly wet spun,
while shorter fibres run through a different process and are
dry-spun. The wet spinning process is made on rust-resistant
flange rings and NYLTEX travellers.
15
Tex
Fi2
FZ
FU
Nm
NeL
Traveller ISO No
Wet
Dry
280
3.6
710 - 800
200
560 - 630
170
10
450 - 560
140
12
125
13
560 - 630
250 - 315
100
10
16
450 - 500
200 - 250
355 - 400
84
12
20
355 - 400
180 - 200
72
14
23
280 - 315
160 - 180
dry spinning is
dry possible
64
16
27
250 - 280
140 - 160
50
20
33
200 - 224
112 - 125
42
24
40
160 - 180
90 - 100
33
30
50
140 - 160
80 - 90
30
34
57
125 - 140
71 - 80
25
40
67
112 - 125
20
50
83
100 - 112
17
60
100
80 - 90
12.5
80
135
63 - 71
also possible
For medium
For heavier
to fine range of
traveller weights
traveller weights
yarn counts
16
F-serie travellers
ISO No
Colour
ISO No
Colour
ISO No
100
gray
1000
Colour
orange
112
purple
1120
red
125
turquoise
1250
purple
140
yellow
1400
green
azure
160
red
1600
180
blue
1800
yellow
200
orange
2000
turquoise
224
gray
250
dark brown
280
green
315
yellow
355
azure
400
red
45
orange
450
orange
50
purple
500
purple
56
turquoise
560
turquoise
63
red
630
blue
71
dark blue
710
yellow
80
green
800
gray
90
yellow
900
dark brown
Shape A (Standard)
Hardness
INOX
TRITON
17
18
Twisting
General twisting
Twisting
General twisting
Twisting
The twisting process is usually carried out on vertical
HZ sinter metal rings and NYLTEX and STEELTEX
travellers, since mostly heavier counts are processed.
Only finer counts are twisted with steel travellers.
R reinforced
19
19
20
Twisting
General twisting
20
General twisting
Twisting
21
22
Twisting
General twisting
General twisting
Twisting
correct weight
too heavy
too light
Nm
2 ply
3 ply
4 ply
6 ply
3300
0.3
0.18
18000 - 20000
2500
0.4
0.24
12500 - 16000
1650
0.6
0.35
10000 - 11200
1250
0.8
0.47
8000 - 9000
12500 - 14000
1000
0.6
6300 - 7100
10000 - 11200
840
1.2
0.7
5600 - 6300
8000 - 9000
710
1.4
0.8
4500 - 5000
6300 - 7100
9000 - 10000
590
1.7
3550 - 4000
5000 - 5600
7100 - 8000
11200 - 12500
500
1.2
2500 - 3150
4000 - 4500
5600 - 6300
9000 - 10000
400
2.5
1.48
1800 - 2240
3150 - 3550
4500 - 5000
8000 - 9000
330
1.8
1250 - 1600
2500 - 2800
3550 - 4000
6300 - 7100
250
2.4
1000 - 1120
1800 - 2240
2800 - 3150
4500 - 5600
165
3.6
800 - 900
1250 - 1600
2000 - 2500
3150 - 4000
125
4.8
630 - 710
900 - 1120
1600 - 1800
2240 - 2800
100
10
5.9
500 - 560
710 - 800
1120 - 1400
1400 - 2000
84
12
400 - 450
560 - 630
800 - 1000
1120 - 1250
71
14
8.3
315 - 355
450 - 500
630 - 710
900 - 1000
63
16
9.4
250 - 280
355 - 400
500 - 560
800 - 900
56
18
10.5
200 - 224
280 - 315
400 - 450
710 - 800
42
24
14
160 - 180
224 - 250
315 - 355
560 - 630
36
28
16
125 - 140
180 - 200
250 - 280
450 - 500
30
34
20
112 - 125
140 - 160
200 - 224
355 - 400
25
40
24
100 - 112
112 - 125
160 - 180
280 - 315
20
50
30
90 - 100
100 - 112
125 - 140
18
54
33
80 - 90
90 - 100
16
60
36
71 - 80
80 - 90
14
70
42
63 - 71
63 - 71
12
85
49
50 - 63
10
100
59
40 - 50
23
24
Twisting
General twisting
General twisting
Characteristics
The sintered ring has a porous metal structure.
Microscopic, interconnected pores contain
oil, which is transported by capillary effect and
thermal support to the ring surface.
individual holder
HZ ring height
3/8"
HZ 10.3
13/32"
HZ 11.1
7/16"
HZ 16.7
21/32"
HZ 25.4
1"
HZ 38.1
1 1/2"
25
20
30
31.5
50
recommended
75
80
125
125
200
possible
315
500
500
800
25
Traveller types
CE Type
Normal, low yarn path
for finer to medium
yarn counts
Twisting
1000
2500
10000
Function
When travellers start to run, the friction between
travellers and rings generates heat. This heat
expands the oil and it emerges from the pores
to the running surface and provides the necessary
lubrication. The system is self-adjusting; the higher
the friction, the higher the oil flow and therefore
the stronger the lubrication effect.
Application
Sinter metal rings are specially designed to produce
man made fibres, mainly filaments. NYLTEX and
STEELTEX travellers should exclusively be used.
Steel travellers should only be used for fine counts.
Quality
The density of the sintered metal is adapted to the
use of NYLTEX and STEELTEX travellers to ensure
optimum oil flow over the full traveller running area.
26
Twisting
General twisting
Lubrication
Before use, the sintered metal rings must be
impregnated. The regular oil supply comes from
a tank, integrated in the ring holder, transported
by a wick surrounding the ring. There are two
lubricating systems:
Installation
Sintered metal rings are impregnated and packed
individually in plastic bags. Remove the rings just
before mounting in the ring holders. Do not wipe
the oil, nor use any solvent. Fill up the lubrication
reservoir with oil and wait 12 to 24 hours before
starting.
S.E. (external)
Running-in
Since NYLTEX or STEELTEX travellers are on
sintered metal rings in use, no special running-in
procedure is required. However, check the
following points:
Wick
S.I. (internal)
Rubber
Wick
General twisting
Maintenance
Depending on the working conditions, sintered
metal rings must be re-impregnated. It is
recommended when unusual traveller wear or
uneven yarn tension is noticed. Impregnation
by warm oil (most popular method):
Remove the old wicks and clean the rings
from visible dirt
Immerse the rings in a tank with warm oil
(90C to 110C).
- Present air in the pores, oil and residues
are pressed out (overpressure)
Cool down to room temperature
Change oil
Heat oil and rings to 90C to 110C
- The old oil and remaining residues
are pressed out
Cool down to room temperature
- The pores are refilled with fresh oil
- The rings are ready for re-wicking (special
instruction brochure is available on request)
Twisting
27
28
Twisting
Draw twisting
Draw twisting
29
Twisting
29
STEELTEX
For coarser twists only
28
STEELTEX travellers
with extra hard steel
inserts
guaranteed extended
traveller operating time
Delivery program
HZ 4.8
3 / 16''
CLB
HZ 6.35
1 / 4''
CLB
HZ 6.35
1 / 4''
CLB / W
HZ 9.5
3 / 8''
CLB
HZ 9.5
3 / 8''
CLB / W
HZ 9.5
3 / 8''
CE
ISO No.
ISO No.
ISO No.
ISO No.
ISO No.
ISO No.
Corresp.
HZ 16.7
21 / 32''
CE
Corresp.
American No.
ISO No.
American No.
10
12.5
12.5
16
16
18
18
20
20
20
22.4
22.4
22.4
25
25
25
28
28
28
31.5
31.5
31.5
35.5
35.5
35.5
3
4
5
80
12
90
14
100
16
112
18
125
20
140
22
160
25
180
28
200
31
224
35
250
38
40
40
40
280
42
45
42/45
45
315
48
50
50
50
355
55
56
56
56
400
62
63
63
63
10
450
70
71
71
71
71
11
500
77
80
80
80
80
12
520
80
90
90
90
90
14
560
86
100
100
100
100
16
630
97
112
112
112
112
18
710
110
125
125
125
125
20
800
125
140
140
140
22
900
138
160
160
160
25
1000
155
180
180
180
28
1120
173
200
200
200
31
1250
193
224
224
224
35
1400
216
250
250
250
38
1600
248
280
42
1800
278
315
315
48
2000
310
355
355
55
2240
346
400
400
62
2500
386
450
450
70
3150
486
HZ ring height
STEELTEX travellers
9. 5 / 3/8"
ISO 50 to 500
50
10.3 / 13/32"
56
11.1 / 7/16"
ISO 80 to 500
355
500
77
30
Twisting
US customary system
Twisting
NYLTEX travellers and sinter metal rings for glass filament twisting
Rings for glass filament twisting
Rings produced from porous sinter metal are in
use for glass filament twisting. The continous oil
flow assures an even twisting tension over the
full bobbin filling.
Lubricating systems S. I. and S. E. are available for
sinter metal rings. In order to avoid any soiling of the
produced yarn, the S. I. system is recommended.
Brcker supplies sinter metal rings for ring heights
4.8 to 16.7 mm in all the common dimensions.
Traveller weight
Ring height recommendation
Tex
ISO**
Microns
Yield
Yarn count
Filament size
h.y.p.p.*
2.75
1800
10 - 14
1.5 - 2
5.5
900
16 - 25
2.5 - 3
11
450
35.5 - 45
5-7
22
DE
225
40 - 56
6-9
33
DE
150
63 - 80
10 - 12
45
DE
110
90 - 125
14 - 20
50
DE
100
100 - 140
15 - 22
66
75
160 - 250
25 - 38
90
55
224 - 315
34 - 48
99
50
280 - 450
43 - 70
134
37
315 - 500
49 - 78
198
11
25
500 - 800
78 - 125
275
13
18
800 - 1250
125 - 200
Grains***
HZ 4.8 HZ 6.35 HZ 9.5 HZ 16.7
3/16"
1/4"
3/8"
21/32"
Note:
The recommended traveller weights are guiding values.
recommended
possible
h.y.p.p
** ISO No
31
Rubber
Wick
Wick
S. I. lubricating system
(internal wick)
S. E. lubricating system
(external wick)
32
Twisting
33
34
General technical
information
Brcker
R+F
KANAI
35
CARTER
Desired
Abbreviation
den
tex
dtex
Nm
Nea
NeL
NeW
NeK
Tex
tex
9 tex
10 tex
1000
dtex
590
dtex
1654
dtex
1938
dtex
886
dtex
Decitex
dtex
0,9 tex
0,1 dtex
10000
dtex
5900
dtex
16540
dtex
19380
dtex
8860
dtex
Den
den
0,111 den
1,111 den
9000
den
5315
den
14882
den
17440
den
7972
den
Metric no
Nm
9000
Nm
1000
Nm
10000
Nm
0,590 Nm
1,654 Nm
1,938 Nm
0,886 Nm
above
Engl.
cotton no
NeB
5315
NeB
590
NeB
5900
NeB
1,693 NeB
2,80 NeB
3,28 NeB
1,5 NeB
ring rail
Engl.
linen no
NeL
14882
NeL
1654
NeL
16540
NeL
0,605 NeL
0,357 NeL
1,172 NeL
0,536 NeL
Engl.
woolen no
NeW
17440
NeW
1938
NeW
19380
NeW
0,516 NeW
0,305 NeW
0,853 NeW
0,457 NeW
Engl.
comb. no
NeK
7972
NeK
886
NeK
8860
NeK
1,129 NeK
0,667 NeK
1,867 NeK
2,188 NeK
Given
Max dia
Inner dia
C
Height
Ring
height
Seating dia
19
250
19 1/2
224
20
180
20 1/2
(170)
21
160
21 1/2
140
22
125
22 1/2
(118)
23
112
23 1/2
100
255
100
185
136
185
210
152
180
170
104
130
180
108
130
165
150
165
141
84
110
140
63
130
110
123
65
87,5
92
89
105
135
73
82
128
117
53
71,3
94
42
58,3
100
45
150
143
120
56
120
59
68
45
55
113
24
90
24 1/2
80
25
71
25 1/2
(67)
26
63
26 1/2
56
27
50
27 1/2
45
28
40
28 1/2
35,5
29
31,5
29 1/2
(30)
30
28
12,5
29
28
13
19,4
47
16
19
31
25
10,8
26
24
11,3
17,5
40
13,5
16
14,9
36
83
35,5
75
60
75
36
45,4
48
62
30
38,9
39
49
25
32,4
33
42,5
75
28
34
68
25,5
30
65
39
19
25,9
36
16
35,5
72
44
20
90
83
53
25
105
98
67
31,5
61
22
26
58
32
16,2
22,7
31
54
18,5
22,5
51
32
22,4
24
21
9,7
34
20
21
17
7,7
36
18
18
14
38
14
15
12
17000
16500
16000
15500
15000
14500
14000
13500
13000
12500
12000
11500
11000
10500
9500
inch / "
216
8 1/2
33 39 45 50 56 62
200
31 36 41 47 52 57 62
190
7 1/2
29 34 39 44 49 54 59 64
180
28 32 37 42 47 51 56 61 65
165
6 1/2
25 30 34 38 43 47 51 56 60 64
140
5 1/2
21 25 29 32 36 40 43 47 51 54 58 62
125
19 22 26 29 32 35 39 42 45 49 52 55 58 62
115
4 1/2
18 21 24 27 30 33 36 39 42 45 48 51 54 57
60 63
100
15 18 20 23 26 28 31 34 36 39 41 44 47 49
52 54 57 60
90
3 1/4
14 16 18 21 23 25 28 30 32 35 37 40 42 44
47 49 51 54 56 58
80
3 1/8
14 16 18 20 23 25 27 29 31 33 35 37 39
75
15 17 19 21 23 25 27 29 31 33 35 37
39 41 43 45 47 49 51 52 54 56 58
70
2 3/4
14 16 18 20 21 23 25 27 29 31 32 34
36 38 40 42 43 45 47 49 51 53 54 56 58
67
2 5/8
15 17 19 21 22 24 26 28 29 31 33
35 36 38 40 42 43 45 47 49 50 52 54 56 57 59
63
2 1/2
16 18 19 21 23 24 26 28 29 31
32 34 36 37 39 41 42 44 46 47 49 51 52 54 56
60
2 3/8
15 17 18 20 21 23 25 26 28 29
31 32 34 36 37 39 40 42 43 45 47 48 50 51 53
57
2 1/4
16 17 19 20 22 23 25 26 28
29 31 32 34 35 37 38 40 41 43 44 46 47 49 50
54
2 1/8
16 18 19 21 22 24 25 26
28 29 31 32 33 35 36 38 39 40 42 43 45 46 48
51
17 18 20 21 22 24 25
26 28 29 30 32 33 34 36 37 38 40 41 42 44 45
48
1 7/8
16 17 18 20 21 22 23
25 26 27 28 30 31 32 33 35 36 37 38 40 41 42
45
1 3/4
16 17 18 20 21 22
23 24 25 27 28 29 30 31 32 34 35 36 37 38 40
42
1 5/8
16 17 18 19 20
21 23 24 25 26 27 28 29 30 31 32 34 35 36 37
40
1 9/16
16 17 18 19
20 21 23 24 25 26 27 28 29 30 31 32 33 34 35
Travellers speed m / s
255
220
80
mm
am. 3/8
140
10000
7/16
8500
11,1 mm
3/8
8000
9,5 mm
7500
SB 17
J 11,1
7000
SB 6
HZ 9,5
6500
HZ-AN
HZ 9,5
HZ-EN
europ.
Ring
5500
HZ + J
3/8
CARTER
5000
americ.
HZ 9,5
KANAI
4500
europ.
ISO
R+F
4000
Brcker
3500
Traveller no
37
9000
3000
36
41 43 46 48 50 52 54 56 58
28
20
Formulas
n = VT x 60 x 1000
Dx
38
10
Inner dia
Reduction in %
7
6
5
4
Height
above
ring rail
Ring
A Shoulder
C Upper running surface
D Inner running surface
E Yarn recess
height
1
0
500
200
50
Twist T/m
Seating dia
Height
above
ring rail
B
A
D
Ring
height
Seating
dia
Max dia
A Shoulder
B Back slope feature for better
nylon travellers grip
C Upper running surface
D Inner running surface
E Yarn recess
39
40
B Back
Fibre Yarn
Ring Type
Ring Shape
Back Slope
CST heel
CST
KST
Express
RP
KST head
Express toe
Head shape
J 9.1 to 17.4
Steel / NYLTEX
J 11.1 to 17.4
Steel / NYLTEX
SU
SU
Steel
F-Series
Fi2, FZ (FU)
NYLTEX
HZ 10.3 to 16.7
Steel / NYLTEX
Glass filament
HZ 4.8 to 16.7
NYLTEX
Carpet yarn
HZ 16.7 to 25.4
NYLTEX / STEELTEX
Tyre cord
HZ 16.7
Conical
Chenille
Steel Ring
Acrylic
Flax (Linen)
Steel Ring
Woollen
Steel Ring
Sintered Metal
RST
Head shape
Traveller
Material
Wool worsted
Acrylic
BS
Traveller Type
HZ (vertical)
HZ 16.7 to 38.1
Fish net
HZ 25.4 to 38.1
Draw twisting
HZ 9.5 to 16.7
NYLTEX
Steel
STEELTEX
41
42
42
Preparation
After installation in the ring rails, the rings must be
cleaned with an oily cloth from the rust protection
oil (do not use solvents).
Do not cut off or remove the slightly protruding
wicks (steel rings). These will be cut off from the
travellers during the first rotations.
Select the oil type according to the application
Fill up the lubrication channels with oil and wait
12 to 24 hours before starting.
Spindle speed
80 %
90 %
100%
Running-in
The following running-in program is set out for
normal conditions. In case of stronger traveller
wear and tear, the changing intervals have to
be adjusted accordingly.
1 hour
1 doff
1 doff
3 doffs
2 doffs
8 doffs
6 doffs
1 doff
1 doff
3 doffs
2 doffs
8 doffs
6 doffs
16 doffs
12 doffs
1 doff
1 doff
3 doffs
2 doffs
8 doffs
6 doffs
16 doffs
12 doffs
Maintenance
Checking of oil flow through the wicks.
If necessary, re-wicking has to be considered.
highly fluid
e.g. ISO VG 15
e.g. ISO VG 68
Viscosity ISO VG
Viscosity ISO VG
32
32
32 / 46
32 / 46
Nm 20 and finer
1 hour
43
Low viscosity
Running-in
Nm 20 and coarser
Ring cleaning
yes
yes
yes
Ring height
Ring height
4,8 - 11,1
4,8 - 11,1
Traveller type
Traveller type
Steel
Steel
Nyltex / Steeltex
Nyltex / Steeltex
15 / 32
15 / 32
23 / 46
23 / 46
16.7- 38.1
16.7- 38.1
Viscosity ISO VG
Viscosity ISO VG
15 / 32
15 / 32
48 / 68
48 / 68
43
Lubricants Suppliers
15
22
BP
Fuchs
Pantolube Polar 15 S
Klber
Syntheso XOL 12
Texaco
Zeller + Gmelin
46
68
Enerssyn RC-S 46
Enerssyn RC-S 68
Pantolube Polar 22 S
Mobil
Textol RLS ISO 22
Plantohyd 68 S
Mobil SHC 626
Mobil SHC 26
Hydra 46
Hydra 68
Lubricants Suppliers
BP
32
46
68
Energol HLP - HM 32
Energol HLP - HM 46
Energol HLP - HM 68
Esso
Fuchs
Renolin B 10 VG 32
Renolin B 15 VG 46
Renolin B 20 VG 68
Klber
Lamora HLP 32
Lamora HLP 46
Lamora HLP 68
Mobil
Mobil DTE 24
Mobil DTE 25
Mobil DTE 26
Tellus Oil 68, Vexilla Oil 68
Shell
Texaco
Zeller + Gmelin
Coefficient of friction
NYLTEX travellers have, compared to steel travellers a 2 to 3 time higher coefficient of
friction, this means, a NYLTEX traveller creates with a lower weight sufficient spinning /
twisting tension. This bears the following advantages:
Lower ring load (specially when processing heavy counts)
Easier inserting and removing of travellers
Higher traveller speeds
Less ring wear
Smoother traveller running and hence, better yarn quality and low end-down rates.
4500
4000
Friction in mN
44
3500
3000
2500
2000
1500
1000
500
0
NYLTEX 0.25
250
280
315
355
400
450
500
560
630
710
800
900
Steel 0.1
45
45
46
Colour
ISO No
Colour
ISO No
Colour
ISO No
Colour
10
orange
100
yellow
1000
blue
10000
orange
112
orange
1120
yellow
11200
blue
12.5
red
125
red
1250
red
12500
14
azure
140
turquoise
1400
turquoise
14000
16
brown
160
brown
1600
purple
18
purple
180
purple
1800
20
yellow
200
green
22.4
green
224
25
red
28
Yarn count
Tex
Nm
TYPE HZ vertical
ISO No
red
10000
0.1
18000 - 20000
blue
5000
0.2
14000 - 16000
4000 - 5000
16000
yellow
3300
0.3
10000 - 14000
3150 - 4000
green
18000
dark brown
2500
0.4
8000 - 11200
2800 - 3150
2000
orange
20000
green
1650
0.6
5000 - 10000
2500 - 2800
orange
2240
scarlet
1250
0.8
3550 - 6300
2000 - 2240
250
dark blue
2500
dark blue
1000
2240 - 3150
1400 - 1800
azure
280
natural
2800
azure
840
1.2
1600 - 2000
1000 - 1400
31.5
brown
315
dark brown
3150
purple
710
1.4
1250 - 1400
900 - 1250
35.5
turquoise
355
blue
3550
blue
590
1.7
1000 - 1250
800 - 1000
40
green
400
yellow
4000
dark brown
500
900 - 1120
710 - 900
45
orange
450
orange
4500
yellow
400
2.5
800 - 1000
630 - 710
50
scarlet
500
red
5000
orange
330
630 - 800
560 - 630
56
yellow
560
brown
5600
red
250
450 - 710
450 - 500
63
azure
630
orange
6300
turquoise
165
355 - 450
280 - 315
71
purple
710
scarlet
7100
brown
125
250 - 315
250 - 280
80
dark brown
800
natural
8000
purple
100
10
180 - 224
224 - 250
90
blue
900
purple
9000
green
84
12
140 - 180
160 - 180
71
14
125 - 160
125 - 140
63
16
112 - 140
112 - 125
56
18
100 - 125
100 - 112
50
20
80 - 112
90 - 100
42
24
71 - 90
80 - 90
36
28
63 - 80
71 - 80
31
32
63 - 71
63 - 71
28
36
45 - 63
50 - 63
25
40
35.5 - 50
40 - 56
22
44
28 - 40
31,5 - 40
20
50
22.4 - 35.5
18
56
16 - 20
16
60
14
70
12
85
10
100
8.5
120
TYPE J. conical
ISO No
47
Brcker AG
Obermattstrasse 65
8330 Pfffikon-Zrich
Switzerland
Phone +41 44 953 14 14
Fax +41 44 953 14 90
[email protected]
Brcker S.A.S.
132, rue Clemenceau
68920 Wintzenheim
France
Phone +33 3 89 27 00 07
Fax +33 3 89 27 52 30
[email protected]
www.bracker.ch