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Welding Procedure Specification (WPS)

ParentMate.ial/: EN 10025-t-2S355J2

wPS ReferenceNo: KS200/07 AasiclMaterial


Thickness(mm)/:tl=25mm
ndxoSBao'(on YtuKo!(mm):
SecondMatedalThickness{mmy:t2=30mm
A-AWPQR:- ndxo(A€ir€pou (mm):
Ylr'(on
Manutucturer:KARALIS
STEELSA o0lside Oiameter(mm)/
E(or.prxi A'dF.rpos (mm)r
Weld6r's Namo: TKoUI(o064SAn. Welding Position/: PA

werdtngProcess/: 1z {saw TwlN)


Trlro5 o'ryr6l qo4s: Ei6oStuy(6M4on5: P-FW(T.e Buttjutt penetration)
code Testing Std: EN 15614-l ilethod of Prcparation and Cteaning/ : GRIND|NG,BRUSHNG

DETAILS(SKEICH)
WELDPREPARATION

WELDINGOETAILS/AENTOMEPEIEI'YTKOMHTHT

(v)

1 't2 2.4 480-520 29-33 Dc(+) 4.14.2


2 12 2.4 500 520 29-33 Dc(+) 6 6-6.7

FillerMetalClassilication
and tradename/ ht€rpassTenperature/
T0roE Rorno|6rnrdtlpfqrog: EN756S2S|/L61Lincol. O.ploKpddidpda(0 rdoov:2500 C MAX
Gae-/Flux/:
780/EN760
A AB1/AR178 AC H51-20Lincorn T o r c ha n g l e : 3 5 ' 4 0 "

Tin6, fenpeEture, M.thod /

PreheatTenpeEture/
Xp6vo< O.p!oxoaoiq, MaSo6oc-
Heating and Cooling Rates/ ,
O€ouoKoddidnoootoudvon<: Pu0p6<Oapudvon<& 90tn< a

Manufacturcr:
KamlisSteel TUVHELLASS.A. ;
Name,DateandS gnalure

10-10-07
r"?#Rd
1 rLL s{ IoV lEfl.lll! sr
Gtoup
Mombdol IUVNOFD

'-\!',ii;;.ryJt
\e Nlkolm8
Dr. - tra
wPs KS200
TTY'ELIA9
TUv Hellasorder No. ; 02.01.308

UALIFICATIONREEQBD
PRQEEDU.BE
WELD]NG POR
'rilv HrLt,As (TUvNoRD)s.^.
lnspectionAuthoritY KARALIS STEEI-S.A.
(sTlrvIl1359/07 I-ARISSA,CRf,F]CE
WPS No
WPQR No 1860/07 Dateof Welding r0.t0.2007

Code/ TestiigStandrrd EN ISO15614-l:2004

WEI,DINC PROCEDUREQUALIFICATION _ TEST CERTIFICATE


RANGE OF OIJALII ICATION

r l2 (SAw)
lirll a.d pr,tal penettuliiinliw
Ttpe otj0int antl *eld

P*ent matcrialgrouPG)and srb group(t | 2 (Stecls\!'th R d r : 1 5 5M P a R o r t n x r o ro:r s r s r l

Prrcnt mat€rirl thhk.es lmml l , ( 1 2 5 l 0 ) t o t:: 5

weld mctalllticknes Imnl t L( 1 2 . 5 l 0 ) r o t r : 5


'l nrort thicktrN
Imml
Singlcrutr / Mtlti Run

Ontsidcdianeter ldml

Filler Mtterirl Designalion u N 1 5 65 2 S '

t itter ltlareriallvrk. : U 2 4 1 . 6 1L i n c o l nE l e c t r ilcl a l i a s r l

liller Mrrcrial Size : to be saljsficd


Any,sith lhc rcsrictionthatthehealtnputrequircmcnts

Desienrtiotr of cri€ldtae+$/Fhrx : FNl60A ABIARI?8ACH5 l_20,'Liircoln


78Or

Dcsignrtionof BackingCas
'Iype orw€ldingctrrr€trt and : Dc(')
Polaritv

Modeor \'letal Trrnsfer

\!elding position(s)

lnter passTemPeranrre 250 ('

Postw€ld hert tr€atmenl

Ccrtiliedthrt testrelds prePared,welded


standtrrdindicatedabo!e

vol,os t 1 1 22 0 0 ?

Ipuoriu ^qy'' Fr Rta&rnDra. r'ar Ai n'pffi! dr,-


r -."i,,,jo--.--.. t r"*'*"

o ( L \ D o r )o t rR ( r r r 0 r 0 5
T.il EIJAS
TUV HellasOrder No. 02.01.308

RECORD
WELDINCPROCNDUREUALIFICATION R
(TUVNoRD)
: rilv HEr,r,As s.A.
Kr\RAt,rssTEEl,s. . lnspcctionAutbority
KSttrvH 1859/0t : I,ARISSA,
GR!]ECE
WPQR No 1860/07 D a l eo l W e l d i | | g : l0-r0.2007
(lode / Tesling Sta.dfd IN ISOls6l4 l:200'l

RECORD OF \YI]I,D TtrST


At (()2)
C 0 L l lK O I J D I S outsid€Dirmeler (mn)
r2(sAw) WeldingFos ion
I t N t 0 0 2 51 2 Sl55J2 P Fw (TccBult full pcncaation)
M€lhodof Preprrrtion
And Cleaning
WELD PREPARATIO N DETAILS(SKts'ICH

2007
Joitrl forN 0.r wl'S Ks 200/0?/10-!0 tr eldinsSc(u.rcesai oer $PS K\ 100/07/1010.:007
WELDINGDETAILS
Typeof H€at
Inpul*
(kjihm)
Io nml
t 2 12r 2,4 4E0-520 29-ll DC(+) 1t-4.2
l-n I2l 24 5 0 05 2 0 29,13 DC(+) 66 6.1
Filler MetalClassilicrtionand t.rde ! . N 7 5 65 2 S i / 1 6 1 L i f c o l n E l e c l r i cl t a l a v l

An! Spe.irt BakingorDryitrg Accordlng nrlnuf.cturcf s rccohnendatron


€;{51Flux : shieldirrg 7 8 0 i E N 7 6 0 A A B t / A R l 7 B AIC! 5 t 2 0 / O t h e r i n l o r n r a t i o n *

bncking t5'40'
Gis FlorvRat€: shietding Puhen€lding detaih
backing
Ttrned.. Uledrodel yPe/Size Plarna weldingdetails
()scillation:aDpliludc,
D€railsof BackCouging/Backing frequency,d*ell rime
Preh.at lemPcrxttrr.
Int€rpassTcmp.rature
Post-Weldheat trc2t m€trttfllor +g€i{€
Timc, l €mperntur., :ltelhod
llcating and aoolingRates"

l l e l l r s( I U V N O R D S
) .A
VOLOS 3t 12.2001

lru0'idA0Dh|liiuL.4roU]1l51lA1rI0pucn|\r+rorl06
ll'dgrio oFebliFtq: | ^on4c tseloDkillr)ttrrrcrras s

r t r l r \ L )0 r ) 0 6 R c i B r r d l 0 5
T|JV'fLI/4t9

TUV HellasOrder No. : 02.01.308

UALIFICATION
PROCEDURE
WELDINC RECORD POR
lnspectionAuthority Tilv HELLAS(TuvNoRD)s.A.
KARALIS S'IEEL S,A,
Manufacturer
WPS No KSTIiVH 1859/0? Location I,ARISSA,GRf,ECE

WPQR No 1860/07 Dateof Welding 10.10.2007


( ode/'restingStandard ENISOl56l4r:2004

Tf,ST RCSULTS
Non D€struclitclesting
Result/ Atlachment/ Sheei
! N 9 7 0 .E N 2 5 8 l 7B ACCEPTABLTi (KS VT200/{)l)

RadiograPhitnxaminrrion
FN r14. EN256l7-B ACC!PTABLE(KS UT2OO/O])
UltrasonicExrmnrrtion
E N 5 7t - 1 ,E N 2 5 8 l 7 - B ACCiIPTABLD(KS P]200/01)
PenetrrnrEramination
NtagnelicP$ticlc Test
TensileTestEN 10002-01,EN895
,{pp€arrnceof fracture/

BendTestsEN 910
oot Dassin tensit.zotre(R), Cover prss in tensil€zon€(F) Sideb€ndtest(SB)
Bendingangl€

s p m i m e nt l p c : ISO-V

Appearanceoffradure

A c . e p t a b l(eA & D r 4 _ 2 V 0 7 - 2 l . l l - 2 0 0 n Iractur€ Tesls: -


Hardn€s Tests: ENl04l-l-2
M a c r o T e s tE: N l 3 2 l Arce0rable(A&D 12.33,1,1.35/07- 2l.l 1 2007) Micro Strudure:

- 2l . t L2007).
A&D (M ACRO 12.13,lt, 35/0?& HARDNESSl.t : 21,,[? l(s uT 200/0?.
Ks r1 200]07
R€nfks: All lestrcPonsattachcd

<*
rvith rhe requirem€ntsof:
Teslscarriedoul in accordatrce E NI S O

Tesrsresullsrere jcceDtable/ "of*€ePtrSk (Deleteas,Pproprirte)


tlfii9

Datc of issue (TTJVNORD)


S.A-
VOLOS I l.l2 200?

aLil\D 0r) 06 R$o L702 o5

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