ACI 121R-98: Reported by ACI Committee 121

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ACI 121R-98 became effective August 18, 1998.

Copyright 1998, American Concrete Institute.


All rights reserved including rights of reproduction and use in any form or by any
means, including the making of copies by any photo process, or by electronic or
mechanical device, printed, written, or oral, or recording for sound or visual reproduc-
tion or for use in any knowledge or retrieval system or device, unless permission in
writing is obtained from the copyright proprietors.

ACI Committee Reports, Guides, Standard Practices, and
Commentaries are intended for guidance in planning, de-
signing, executing, and inspecting construction. This docu-
ment is intended for the use of individuals who are
competent to evaluate the significance and limitations
of its content and recommendations and who will accept
responsibility for the application of the material it con-
tains. The American Concrete Institute disclaims any and all
responsibility for the stated principles. The Institute shall not
be liable for any loss or damage arising therefrom.
Reference to this document shall not be made in contract
documents. If items found in this document are desired by
the Architect/Engineer to be a part of the contract docu-
ments, they shall be restated in mandatory language for in-
corporation by the Architect/Engineer.
121R-1
This document provides guidance for the development and implementation
of quality systems for concrete construction projects. The system involves
the identification of quality objectives and their incorporation into the
quality plan, which is implemented by project participants. The system is
intended to allow user judgment with respect to the owners needs; the
defined quality objectives; the project size, importance, and complexity;
and the skills of the project organizations involved.
This document follows the ANSI/ISO/ASQC Q9000 Series of Quality
Management Standards, which are also very similar to the auto industry
QS 9000 Standards.
Keywords: acceptability; concrete construction; evaluation; inspection;
quality plans; quality systems; structural design.
CONTENTS
Chapter 1Introduction
1.1Scope and purpose
1.2Definitions
Chapter 2Administrative aspects of a quality
system
2.1Responsibilities of the owner
2.2Characteristics of quality systems
2.3Initial project and preconstruction meetings
Chapter 3Quality plan
Chapter 4Quality manual
4.1Elements
4.2Responsibilities of the project team
4.3Quality policy
4.4Organization responsibilities
4.5Management representatives
Chapter 5Quality Manual Elements
5.1Quality system procedures
5.2Contract review
Quality Management System for Concrete Construction
ACI 121R-98
Reported by ACI Committee 121
C. Raymond Hays
Chairman
Paul Zoltanetzky, Jr.
Secretary
Harry G.Anderson Alejandro Graf Anand S. Mehta
Ron V. Bailey Chaman Grover Gerald R. Murphy
Lars Balck Joe Gutierrez William Twitty
Carl Bimel Morris V. Huffman Clara B. Villegas
Kenneth W. Day Robert S. Jenkins Lionel Vincent
Martin J. Fradua Ronald D. Kulchak Woodward Vogt
Clifford Gordon Errol Lim Roger E. Wilson
121R-2 ACI COMMITTEE REPORT
5.3Design control
5.4Document and data control
5.5Purchasing
5.6Control of owner supplied product
5.7Product identification and traceability
5.8Process control
5.9Inspection and testing
5.10Control of measuring and test equipment
5.11Inspection and test status
5.12Control of nonconforming product
5.13Corrective and preventative action
5.14Handling and storage
5.15Control of quality records
5.16Internal quality audits
5.17Training
5.18Statistical techniques
Chapter 6Cited and recommended references
Appendix AISO Concepts
CHAPTER 1INTRODUCTION
1.1Scope and purpose
This document provides guidance for the development and
implementation of a quality system for concrete construction
projects. It is based on the ISO 9000 Quality Systems Stan-
dards requirements. With the exception of management re-
sponsibility and servicing, all elements of ISO 9001 are
mentioned briefly. Under the ISO system, where the com-
mittee has used the word should, ISO uses shall to make
these requirements mandatory. The imposition of ISO would
make the requirements mandatory. This document does not
establish project work relationships. The project contract
documents will define the owner/project team relationship
and govern the performance of these parties through the du-
ration of the project. This document is a management tool in-
tended to facilitate successful interaction among project
team members.
This guide will accommodate projects that vary in size,
complexity, and number of organizations. On a large project,
it is important that all major organizations involved develop
a quality plan with appropriate elements. On a small project,
a single overall quality plan and the contract documents may
suffice.
1.2Definitions
The definitions given in this section are taken from Amer-
ican National Standards Institute/International Organization
for Standardization/American Society for Quality (ANSI/
ISO/ASQ) A8402-1994.
1.2.0 QualityThe totality of characteristics of an entity
that bear on its ability to satisfy stated and implied needs.
1.2.1 Quality assurance (QA)All the planned and sys-
tematic activities implemented within the quality system and
demonstrated as needed, to provide adequate confidence that
an entity will fulfill requirements for quality. There are both
internal and external purposes for quality assurance. Internal
quality assurance, within an organization, provides confi-
dence to management. External quality assurance, in con-
tractual or other situations, provides confidence to the owner
or others (such as building code officials or government
agencies).
1.2.2 Quality control (QC)Operational techniques and
activities that are used to fulfill the requirements for quality.
It involves operational techniques and an activity aimed at
both monitoring a process and at eliminating causes of unsat-
isfactory performance at all stages in order to result in eco-
nomic effectiveness.
1.2.3 Quality planActivities that establish the objectives
and requirements for quality. It usually is project specific
and makes reference to the quality manual.
1.2.4 Quality policyA statement of an organizations
objectives and commitment to quality.
1.2.5 Quality systemThe organizational structure, re-
sponsibilities, procedures, processes, and resources needed
to assure that an organizations quality objectives are met.
As used in this document, the quality system is spearheaded
by the owner and consists of the owners internal policies
and procedures for contracting, the (project) quality plan,
and the quality manuals implemented by the project team.
1.2.6 Quality manualA document that states company
policy and describes the quality system of an organization.
1.2.7 ContractorA supplier in a contractual situation.
1.2.8 OwnerThe organization that is responsible for the
project. The term encompasses the agents of the owner (such
as project/construction manager, engineer, architect, quality
consultant, and others) who have been delegated some re-
sponsibility. The word owner is used since that is the term
used by ISO-9001. Many ACI documents use the term own-
er. The owner is the recipient of the product.
1.2.9 ProductA product is the result of activities or pro-
cesses. It may include service, hardware, processed materi-
als, software, or a combination thereof.
1.2.10 ProcedureA specified way of doing an activity.
Note:
In many cases, procedures are documented.
When a procedure is documented, the term written
procedure or documented procedure is frequently
used.
A written procedure usually contains the purpose and
scope of an activity; what shall be done and by whom;
when, where, and how it shall be done.
1.2.11 SubcontractorOrganization that provides a prod-
uct to a supplier (contractor).
1.2.12 SupplierOrganization that provides a product to
the owner.
CHAPTER 2ADMINISTRATIVE ASPECTS OF A
QUALITY SYSTEM
2.1Responsibilities of the owner
The owner is responsible for establishing a quality system,
which includes selecting competent organizations and indi-
viduals. If the owner does not have the skills or personnel, or
121R-3 QUALITY MANAGEMENT
both, required to fulfill these responsibilities, the owner
should designate an organization or individual to perform
these functions. Table 2.1 describes the elements of a quality
system.
2.2Characteristics of a quality system
Table 2.2 indicates the various phases of a project and how
the quality system is developed. These phases make up the
life cycle of the project. The table also indicates responsibil-
ities of the organizations involved. It should be modified to
fit the specific organizational arrangements and quality ob-
jectives for the project.
The quality system is viewed in terms of information flow
between project organizations and interaction among indi-
viduals in the project team. Information flow and manage-
ment of information is the lifeblood of the project, essential
for achieving effective interaction among project personnel.
Appendix A explains the relationship of process flow and the
hierarchy of documents.
This quality system ensures that project information flow
is relevant, accurate, consistent, and timely. The project ben-
efits because:
standards of performance are established;
areas of responsibility are specified;
decision points are identified;
appropriate follow-up, actions, and decisions are delin-
eated;
criteria Ior project perIormance and assessment are pro-
vided.
The arrangement of a quality plan into discrete project
phases is not intended to imply that project phases do not
overlap. Additionally, activities at a given phase may require
that a new activity be initiated that relates to an earlier phase.
Therefore, the boundaries between project phases are not
sharply defined.
Each construction activity is unique because of the differ-
ent and varying conditions, and requirements associated with
each project. Additionally, an individual activity must com-
ply with cost, safety procedures, and code and regulatory
Table 2.1Elements of a quality system
DOCUMENT CONTENTS
ORGANIZATION(S)
RESPONSIBLE FOR
DEVELOPMENT OF
DOCUMENTS
Quality Plan,
Chapter 3
Owners policy statement
Quality objectives
Scope of work
Organizational relationships
Authority/responsibilities of various organiza-
tions
Owner or designated project
manager
Quality Manual with
Elements, Chapter 4
and 5
Elements applicable to that organizations scope
of work
Program
Implementing procedures
All organizations required by the
owner to develop a Quality Man-
ual
Table 2.2Development of a quality system by project phase and
responsibilities
Project phases Quality system phase
Source of quality
requirements or
reference guidance
Responsible review
organization and action
Planning and
definition of
requirements
Owner
*
develops project
quality plan
Owner, project manager, con-
sultant, engineer, and this docu-
ment
Owner review and approval is
required if project quality plan
was developed by another orga-
nization
Design
Designer develops qual-
ity manual
Owners project quality plan
and this document
Owner or project manager
reviews and approves designer
quality manual
Procurement
Owner or project man-
ager, or both, develops
procurement procedures
Owner, project manager,
designer, contractor, and this
document
Owner, project manager,
designer, and contractor jointly
review procurement procedures
Construction
Construction contractors
develop and submit con-
tractor quality manual
Any combination of owners
project quality plan, contract
documents, and this document
Owner, project manager, and
designer review contractors
quality manual
Material testing
Testing laboratory
develops and submits a
material testing quality
manual
Any combination of owners
project quality plan, contract
documents, and this document
Owner, project manager,
designer, or contractor review
material testing laboratorys
quality manual
*
Indicates owner or his designated project manager who may be the architect, engineer, construction manager, general contrac-
tor, or quality consultant.
121R-4 ACI COMMITTEE REPORT
requirements. Efficiency improves when a construction
project is conducted with well-defined plans and detailed
procedures.
The recommendations, in each phase, provide an overview
of the quality principles and necessary elements to ensure
that a coordinated quality plan is implemented for the
project.
2.3Initial project and preconstruction meetings
To facilitate communication among project organizations,
the identification, responsibility, and authority for interac-
tion and exchange of information among the project teams
should be established. Good communications are the hall-
mark of a quality project. All members of the project team
should communicate frequently their expectations and antic-
ipated problems. Open and frank discussions are essential.
Plan for frequent meetings.
Once the project team has been assembled, a meeting
chaired by the owner is recommended. The agenda should be
distributed prior to the meeting. The meeting should include
the owner or the owners representative, design profession-
als, contractors, principal subcontractors, testing agencies,
and representatives from regulatory agencies.
After the project meeting, the contractor should chair a
similar preconstruction meeting attended by subcontractors,
materials suppliers, vendors, and other suppliers that support
the contractor. The design professional may be invited to at-
tend, but generally only as an observer or a source of infor-
mation for the contractor. The meeting procedure and
agenda items are similar to the initial project meeting, but
particular emphasis is placed on performance of the contrac-
tors team and commitment to the project. This is the phase
where a review of such items as plans, specifications, unique
requirements, and submittals is made and discussed to en-
sure that all parties are committed to the same quality assur-
ance goals.
Both meetings should develop common goals and lines of
communication for the participants involved in the project.
Minutes of both meetings should be kept and distributed in a
timely manner to all attendees by the chairman or a designee.
Critical interface and authority issues (such as who can au-
thorize the addition of water to concrete) should be decided up-
on. Contingency authority delegation should be established in
the event that the originator authority is not available.
CHAPTER 3QUALITY PLAN
The project quality plan documents the owners quality
objectives and should be developed early in the project. As a
minimum, the plan should include the following elements:
owners policy statement;
Quality objectives and expectations;
Scope of the plan;
Organizational relationships and interfaces;
Authority and responsibilities of organizations and con-
tractors;
A description of the quality manual those organizations
are required to establish and implement.
As a project goes through the phases outlined in Table 2.2,
the plan may change. The owner and the project team should
periodically review and, if necessary, update the plan during
the life of the project. Updated copies of the plan should be
provided to all affected organizations. Verification of imple-
mentation of changes should be conducted.
CHAPTER 4QUALITY MANUAL
4.1Elements
Each organization assigned responsibility in the plan
should detail in a quality manual the methods used to meet
the owners quality objectives stated in the plan. The quality
manual should include those elements described in Chapter
5 as appropriate to their scope of work. A quality manual
will normally contain or refer to, at a minimum:
Quality policy;
The responsibilities, authorities, and interrelationships
of the personnel who manage, perform, verify, or
review work-affecting quality;
The procedures, such as quality system procedures,
design procedures, and construction procedures;
A statement about reviewing, updating, and controlling
the manual.
A quality manual can vary in depth and format to suit the
needs of the organization.
4.2Responsibilities of the project team
A listing of quality manual elements that should be ad-
dressed by each project organization is shown in Table 4.1.
A similar table should be developed by the owner or the
owners designee in the project quality plan. Each organiza-
tion shown in the table should develop their own manual.
Typically, these manuals, once developed, would serve more
than one project.
4.3Quality policy
Management with executive responsibility should define
its policy for quality, including objectives for quality and its
commitment to quality. The quality policy should be rele-
vant to the owners goals and the expectations. Management
should ensure that this policy is understood at all levels of the
organization.
4.4Organization responsibilities
The quality manual should define the organizational struc-
ture, responsibility, and authority of personnel and organiza-
tions that manage, perform, verify, or review work affecting
quality. This should include designation of the person or or-
ganization responsible for management and direction of
quality assurance.
4.5Management representative
The design professional or contractors management, or
both, with executive responsibility should appoint a member
of their own management who, irrespective of other respon-
sibilities, should have defined authority for ensuring that a
quality manual is established, implemented, and maintained
in accordance with the contract.
121R-5 QUALITY MANAGEMENT
CHAPTER 5QUALITY MANUAL ELEMENTS
5.1Quality system procedures
The project team members should:
prepare procedures consistent with the requirements of
the contract and the owners stated quality policy, and
effectively implement the quality system and its proce-
dures.
5.2Contract review
The supplier and any subcontractor should have a docu-
mented procedure for reviewing bids or accepting a contract.
The purpose of this procedure is to ensure that the scope of
work is clearly defined and the supplier and any subcontrac-
tor has the capability to meet the contract.
5.3Design control
The design professional should establish and maintain
procedures to control and verify the design of the product in
order to ensure that the specified requirements are met.
5.4Document and data control
The project team members should establish and maintain
procedures to control all documents and data that relate to
the requirements of the contract including, to the extent ap-
plicable, documents of external origin such as standards and
owners drawings.
Document control is critical to a projects success to en-
sure that the latest revisions of drawings and specifications
are used in the execution of the work.
5.5Purchasing
The project team members should establish and maintain
procedures to ensure that purchased products conform to
specified requirements. These requirements apply only to
those responsible for purchasing permanent building materi-
als or equipment.
The selection of a supplier should be based on an evalua-
tion of the suppliers capability to process materials in accor-
dance with the requirements of contract documents and to
deliver the materials at a rate consistent with the project
schedule. The evaluation should include review of the sup-
pliers history of performance, a review of appropriate doc-
umentation for objective evaluation, and a determination of
the suppliers technical capability. For concrete production
facilities, certification by National Ready Mix Concrete As-
sociation (NRMCA) procedure is recommended. For precast
concrete production facilities, certification by the Precast/
Prestressed Concrete Institute (PCI) is recommended.
5.6Control of owner-supplied product
The supplier should have documented procedures for con-
trol of verification, storage, and maintenance of owner-sup-
plied product.
5.7Product identification and traceability
Where appropriate, the supplier should establish and
maintain procedures for identifying the product by suitable
means from receipt and during all stages of production, de-
livery, and installation.
Where and to the extent that traceability is a specified re-
quirement, the subcontractor or supplier shall establish and
Table 4.1Elements of a quality manual
Element
Supplier,
Architect,
Engineer
Supplier,
Contractor Subcontractor
Subcontractor,
Material Supplier
Material Testing
Laboratory
Quality policy X
*
X X X X
Organization responsibilities X X X X X
Contract review, Section 5.2 X X X X X
Design control, Section 5.3 X
Document and data control, Section 5.4 X X X X X
Purchasing, Section 5.5 X X X
Control of owner-supplied product, Section 5.6 X X X
Product identification and traceability, Section 5.7 X X X
Process control, Section 5.8 X X X X X
Inspection and testing, Section 5.9 X X X X
Control of measuring and test equipment,
Section 5.10
X X X X X
Inspection and test status, Section 5.11 X
Control and nonconforming product, Section 5.12 X X X X X
Corrective and preventive action, Section 5.13 X X X X
Handling and storage, Section 5.14 X X X
Control of quality records, Section 5.15 X X X X X
Internal quality audits, Section 5.16 X X X X X
Training, Section 5.17 X X X X X
Statistical techniques, Section 5.18 X X X X X
*
An X indicates that the organization should have a section in their quality manual addressing the scope of responsibility (such as review, approve, comment, reject) for that element.
121R-6 ACI COMMITTEE REPORT
maintain procedures for unique identification of individual
product or batches. This identification should be recorded.
5.8Process control
The supplier should identify and plan the production and in-
stallation processes, which directly affect quality. They should
ensure that these processes are carried out under controlled
conditions. Controlled conditions include the following:
Procedures defining the manner of production and
installation where the absence of such procedures
could adversely affect quality;
Use of suitable production and installation equipment
and suitable working environment;
Compliance with reference standards/codes, quality
plans, or documented procedures, or all three;
Monitoring and control of suitable process parameters
and product characteristics;
Approval of processes and equipment, as appropriate;
Criteria for workmanship, which should be stipulated in
the clearest practical manner (i.e., written standards,
representative samples, or illustrations);
Suitable maintenance of equipment to ensure continu-
ing process capability;
Qualifications of personnel that will be assigned to the
project.
5.9Inspection and testing
The supplier should establish and maintain procedures for
inspection and testing activities in order to verify that the
specified requirements of the product are met. The required
inspection and testing, and the records to be established,
should be detailed in the quality plan or procedures. Materi-
als testing should be performed by a laboratory accredited
according to the requirements of ASTM C 1077.
4

Minimum requirements for inspection of all construction
operations should be defined and inspection should follow
the guidance of ACI 311.4R, and ACI SP-2.
5
Inspectors
should have appropriate certification per ACI. Minimum re-
quirements may include inspection of the formwork system,
the proper installation of reinforcing steel, the concrete qual-
ity as evidenced by required tests, verification of operations
and facilities of production, concrete placements, and curing.
Other considerations that could be included are reshore and
form removal requirements, repair work, core drilling, sam-
pling and testing, weather conditions, bonding and jointing,
leveling and alignment operations, finishing operations,
grouting operations, and protective coating operations. Peri-
odic photographs documenting construction sequence, job
progress, and construction details are desirable.
5.10Control of measuring and test equipment
The supplier and subcontractor should establish and main-
tain procedures to control, calibrate, and maintain inspec-
tion, measuring, and test equipment (including test software)
used by the supplier to demonstrate the conformance of
the product to the specified requirements. Inspection, mea-
suring, and test equipment should be used in a manner that
ensures that the measurement uncertainty is known and is
consistent with the required measurement capability.
5.11Inspection and test status
The inspection and test status of the product should be
identified by suitable means that indicate the conformance or
nonconformance of the product with regard to inspection and
tests performed. The identification of inspection and test sta-
tus should be maintained, as defined in the quality plan or
procedures, or both, throughout production and installation
of the product to ensure that only products that have passed
the required inspections and tests (or released under an au-
thorized concession) are dispatched, used, or installed. ACI
311.4R and 311.5R contain detailed recommendations for
the inspection of concrete construction.
5.12Control of nonconforming product
The supplier should establish and maintain procedures to
ensure that products that do not conform to specified require-
ments are prevented from unintended use or installation.
This control should provide for identification, documenta-
tion, evaluation, segregation (when practical), disposition of
nonconforming products, and for notification, as required in
the project quality plan.
Categories of dispositions are as follows:
Repair: the process of restoring an item to an accept-
able condition even though the repaired item may not
comply with the original requirements;
Rework: the process of restoring an item to the original
requirement;
Accepted as is: a nonconforming condition that, after
evaluation, is determined to satisfy requirements,
including those of performance, maintainability, fitness
for use, and safety;
Reject: a disposition that indicates an item is unsuitable
for its intended purposes and cannot be economically
reworked or repaired. The item should be segregated or
removed and replaced.
Repaired or reworked items should be reinspected. Be-
cause repaired items may not comply with the original re-
quirements, criteria for the acceptability of the repair should
be furnished to the individual or team performing the inspec-
tion. Reworked items should be inspected in accordance
with the original requirements.
5.13Corrective and preventive action
Corrective action request: Significant nonconformance of
a recurring nature, that indicates a system problem should be
addressed in a corrective action request. Determining the
root cause of such conditions, as well as the appropriate cor-
rective actions, should preclude future similar nonconform-
ing conditions.
The supplier should establish and maintain procedures for
implementing corrective and preventive action. Any cor-
rective or preventive action taken to eliminate the causes of
actual or potential nonconformities shall be to a degree ap-
propriate to the magnitude of problems and commensurate
121R-7 QUALITY MANAGEMENT
with the risks encountered. Changes to the procedures result-
ing from corrective and preventive action should be imple-
mented and recorded.
5.14Handling and storage
Procedures for handling and storage should be established
as required by the contract.
5.15Control of quality records
Procedures for identification, collection, indexing, access,
filing, storage maintenance, and disposition of quality
records should be established. Quality records should be
maintained to demonstrate conformance to specified require-
ments and the effective operation of the quality system. The
following is a list of some of the records and documents that
may be applicable:
Contract documents;
Procedures;
Personnel qualiIication records;
Design drawings and calculations;
SpeciIications;
Procurement documents;
Material qualiIication records;
Field sketches and working drawings;
Change orders;
Technical reports and photos;
Inspection and test records;
NonconIormance reports;
Concrete mixture proportions and delivery tickets;
Placing drawings;
As-built drawings;
Contractor`s log books.
Generally, the minimum storage requirement is 3 years after
the project has received final acceptance. If the owner re-
quires a longer period, it should be specified.
5.16Internal quality audits
Quality audits should be scheduled on the basis of the sta-
tus and importance of the activity to be audited and should
be carried out by personnel independent of those having di-
rect responsibility for the activity being audited. The design
professional, contractor and other project team members
may have a procedure for internal quality audits. Such a pro-
cedure is a requirement for ISO 9001.
Companies certified by ANSI/ISO/ASQC 9001, QS9001,
NRMCA, and PCI are subject to external audits on an annual
basis, if not more frequently.
The owner should establish and maintain procedures for
planning and implementing external quality audits to verify
whether quality activities and related results comply with
planned arrangements and to determine the effectiveness of
the quality system. Use of companies subject to independent
external audits such as ANSI/ISO should reduce the frequen-
cy and extent of external audits by the owner.
5.17Training
The supplier should establish and maintain procedures for
identifying training needs and provide for the training of all per-
sonnel performing activities affecting quality. Personnel per-
forming specific assigned tasks should be qualified on the basis
of appropriate education, training, experience, or all three, as re-
quired. Appropriate records of training should be maintained.
The American Concrete Institute certification programs
should be used to establish qualifications for concrete con-
struction inspectors, concrete craftsmen, and laboratory
technicians.
5.18Statistical techniques
The supplier should identify the need for statistical tech-
niques required for establishing, controlling, and verifying
process capability and product characteristics.
ACI 318 requires the use of statistics to establish mix pro-
portions or conservative assumptions are required (ACI 318-
95, Section 5.3.3.2 and 5.4). ACI 214 provides the method of
evaluation of strength testing.
The owner should ensure that the concrete supplier is fur-
nished copies of all concrete test reports.
CHAPTER 6REFERENCES
6.1Cited and recommended references
The documents of the various standards-producing organi-
zations referred to in this document are listed below with
their serial designation:
American Concrete Institute (ACI)
SP-2 ACI Manual of Concrete Inspection
116 Standard Specifications for Tolerances
for Concrete Construction and Materials
214 Recommended Practice for Evaluation
of Strength Testing of Concrete
311.4R Guide for Concrete Inspection
311.5R Batch Plant Inspection and Field
Testing of Ready Mix Concrete
318 Building Code Requirements for
Structural Concrete
303 Standard Specification for Cast-in-
Place Architectural Concrete
American Society of Testing and Material (ASTM)
ASTM C 94 Standard Specification for Ready-
Mixed Concrete
ASTM C 1077 Practice for Laboratories Testing
Concrete and Concrete Aggregates
ANSI/ISO
*
/ASQC

ISO 8402:1994 Quality Management and Quality


Assurance Vocabulary
ISO 9000-1: 1994 Quality Management and Quality
Assurance StandardsPart 1:
Guidelines for Selection and Use
ISO 9001 Quality SystemsModel for
121R-8 ACI COMMITTEE REPORT
Quality Assurance in
Design/Development, Production,
Installation, and Servicing
ISO 9002 Quality SystemsModel for
Quality Assurance in Production,
Installation, and Servicing
ISO 9003 Quality SystemsModel for
Quality Assurance in Final
Inspection and Test
ISO 9004-1 Quality Management and Quality
Systems ElementsGuidelines
*
ISO = International Organization for Standardization.

ASQC = American Society for Quality Control.


National Ready Mix Concrete Association (NRMCA)
NRMCA Quality Control Manual, Section 3: Certification of
Ready Mix Concrete Production Facilities
Prestressed/Precast Concrete Institute (PCI)
PCI Prestressed Concrete Institute Quality Control Manual
ACI Certification Programs
ACI Concrete Field Testing Technician Grade I
ACI Concrete Laboratory Technician Grades I & II
ACI Concrete Construction Inspector
ACI Concrete Craftsman
The above references may be obtained from the following
organizations:
American Society for Quality Control (ASQC)
611 East Wisconsin Avenue
P.O. Box 3005
Milwaukee, WI 53201-3005
Phone: (414) 272-8575
Fax: (414) 272-1734
National Ready Mix Concrete Association (NRMCA)
900 Spring Street
Silver Spring, MD 20910
Phone: (301) 585-1400
Fax: (301) 585-4219
Precast/Prestress Concrete Institute
175 West Jackson Blvd.
Chicago, IL 60604
Phone: (312) 786-0300
Fax: (312) 786-0353
American Society of Testing and Materials (ASTM)
100 Barr Harbor Drive
West Conshahocken, PA 19428-2959
Phone: (610) 832-9693
Fax: (610) 832-9555
American Concrete Institute (ACI)
P.O. Box 9094
Farmington Hills, MI 48333-9094
Phone: (248) 848-3700
Fax: (248) 848-3701
121R-9 QUALITY MANAGEMENT
Fig. 1Flow chart of process.
APPENDIX A ISO CONCEPTS
A quality system is based on the concept that all work is a
process. Every process has inputs and outputs. This provides
an opportunity to make measurement of the inputs and out-
puts at various places in the process. Examples of inputs and
outputs are:
In flowchart form, the process is shown in Fig. 1.
TYPE EXAMPLE
Product related Raw materials
Intermediate product (concrete)
Sample product
Final product
Information related Product requirements
Product characteristics
Measurement data from
sampled product
Feedback on performance
The pyramid can best illustrate the relationship of policy,
organization, and procedures.
The ISO Quality Management System provides a frame-
work around which an organization can build its organization.
As of January 6, 1996, there were 130,000 ISO certificates
awarded worldwide and 91 countries have adopted ISO as their
choice of quality management certification. There were more
than 20,000 certified companies in the U.S. as of January 1998.

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