2

PRODUCTS OF JSC "SUMY FRUNZE NPO"

gas injection into bed during gas condensate field development with re-injection process. The largest gas main compressor stations with 16 MW power units are built on Urengoi Pomary Uzhgorod, Urengoi Centre, Yamburg Yelets pipelines. They provide continuous gas supply to central regions of Russia, Ukraine and Western Europe. Compressor stations include the following equipment: turbo-compressor or reciprocating gas transfer units; scrubbers; air coolers; separators, gas dewatering units; units for treatment of fuel gas, starting gas and power gas; vessel equipment, control and shutoff valves; control systems. In addition to compressor stations and turbocompressor packages the company manufactures a wide range of other oil and gas industry products. The company manufactures equipment on the turnkey basis for units of complex gas treatment in condensate fields and also for AK-60-type workover rigs, clay separators and centrifugal pumps to keep constant pressure during oil production.

For more than 30 years JSC "SUMY FRUNZE NPO" is the leader in manufacturing of equipment for oil and gas industry. The greater part of this equipment comprises turbo-compressor packages. The Company designers have developed more than 100 models of turbo-compressor packages driven by industrialized versions of marine and airderivative gas turbines with power of 4 MW; 6.3 MW; 8 MW; 10 MW; 16 MW and 25 MW, as well as driven by electric motors of 1.0 to 6.3 MW. More than 2100 of such units are operated successfully in Russia, Ukraine, Turkmenistan, Azerbaijan, Iran, Argentina, Turkey and other countries.

GASPROM, JSC is the largest customer of our equipment. The Company has supplied to it over 1500 turbo-compressor packages of different types that comprises over 40 % of total quantity of supplied units operated by GASPROM. Last years the Company has developed the whole range of new modifications of turbo-compressor packages with marine and airderivative gas turbines

of the latest generations ensuring effective efficiency of 3435.5%. Future plans include developing of drives with complex work cycle that will increase efficiency up to 4345%. The company manufactures turbo-compressor package based compressor units used for: oil gas compression during gas-lift oil production; natural gas transportation, casing-head gas collection and transportation; casing-head gas compression in gas treatment plant technology;

During the last decade JCS "Sumy Frunze NPO" developed the system of complete set supply of equipment and turnkey project commissioning. Company experts design and manufacture main and auxiliary equipment considering all requirements of a Customer. All the technical, economical, climatic and seismic conditions of a site are taken into account. The company performs all the civil works, supply, installation, pre-commissioning, commissioning, personnel training, guarantee and post-guarantee maintenance using its own resources.

catalog of products

PRODUCTS OF JSC "SUMY FRUNZE NPO"

Quality and reliability of the produced equipment are ensured by high level of qualification and skill of the managers, engineers, technicians and production workers, availability in the company of the state-of-the-art metalcutting and welding equipment made by leading foreign machine-tool companies. Development of new sophisticated high technology equipment for gas and oil industry relative to the main specialization of company requires the experimental improvement of pilot units of the products with the use of up-to-date testing benches, measuring and computing equipment. JSC "Sumy Frunze NPO" pays great attention to the development of its testing capacities. For this purpose, the unique testing facilities for full load string tests of compressor equipment were built. At present the plan on further extension and improvement of testing facilities is being implemented. Research and Development Complex with testing benches and machining area was built which ensures the manufacture of pilot units for new equipment and their tests on the benches. The Complex

Lately the company has constructed and is constructing on turn-key basis the following packaged compressor stations: "Gubkinskaya", "Yaro-Yakhinskaya", "Komsomolskaya", "Severo-Gubkinskaya" (Russia), "Tarutino" (Ukraine), "Bursa" and "Eskisehir" (Turkey), "Severnaya" and "Astara" (Azerbaijan), "Goturdepe", "Yylanly", "Zapadnyy Shatlyk", "Deryalyk", "Goturdepe-2", "Khazar", "Naip" (Turkmenistan), "Zevardy", "Kokdumalak-2", "Gazli" (Uzbekistan), "Hajiabad", "Abshirin" and "Sirjan" (Iran) and complex gas treatment plants for Gubkinskoye, Severo-Komsomolskoye and Tarasovskoye Gas fields of "Rosneft" company (Russia). The Sumy machine-builders have experience in manufacturing the complete sets of equipment and are ready to construct on turn-key basis the whole range of industrial facilities for oil and gas industry: compressor stations; complex gas treatment plants; condensate conditioning plants; oil treatment plants;

oil refineries with output capacity of 500000 1000000 tpy and more; terminals for oil products storage. All the products manufactured by JSC "Sumy Frunze NPO" conform to international, Russian and national standards. The company carries out permanent activity on certification of the main types of products for conformity to international standards API, ASME and others. Since 1997 the product quality management system of our company has been certified for conformity to international standard ISO 9001.

allows conducting the research and experimental development works aimed to raise competitiveness of the produced equipment. The scientific and productive potential of JSC "Sumy Frunze NPO" enables to develop and manufacture basically new equipment in the shortest terms.
All these components and more than 110-year experience in production ensure our product high quality and reliability for users.

equipment for oil and gas industry

PRODUCTS OF JSC "SUMY FRUNZE NPO"

DIAGRAM
of gas-main pipelines, oil, petroleum & gas refining industries projects equipped with products manufactured by JSC "Sumy Frunze NPO"

Ireland
DUBLIN

Norway
OSLO

Great Britain
STOCKHOLM

Fin Sweden
KHEL'SENKI TALLINN

LONDON

Denmark
AMSTERDAM Montuar PARIS COPENHAGEN

Netherlands
BRUSSELS RIGA

Estonia

Po
LISBON

rt

a ug

Belgium

Germany

BERLIN Kaliningrad

Latvia
Lithuania
VILNIUS

F
MADRID

e
Strasbourg

Frankfurt

Poland
PRAGUE WARSAW

MINSK

Kholm-Zhy

n
Barcelona Marseille

BERNE

Nesviz

Switzerland

Czechia
VIENNA

Golowczyca

Minskaya Slonimskaya

Orsha

Valencia

Genoa

I t a l y

Austria
Slovenia

BilcheVolitskoUgerskoye
BRATISLAVA

Belarus

Slovakia
BUDAPEST

Croatia H u n g a r y

r o c c o
Bosnia and Herzagovina ROME BELGRADE

Dashavskoye Bobrovn Oparskoye KIEV Uzhhorod Stavischenskaya Dolina Kachanovka

Khotin Drokiya KISHINEV

Timofeyevka Dikanka Kres

Roumania

Moldova
Tarutino Orlovka

Prolet

Serbia
BUCHAREST SKOPJE SOFIA

Bulgaria
Kardam Ichtiman Petric Lozenets Strandja

Albania Macedonia

Tunisia

Greece
Bursa ATHENS Eskisehir

B l a c k

ANKARA

Siva

GPA-C-6,3 (6,3A; 6,3B; 6,3V; 6,3S) 1026 pcs. GPA-C-4A 2 pcs. GPA-C-8,0 (8A, 8B, 8V) 35 pcs. GPA-C-10 (10B) 10 pcs. GPA-C-16 730 pcs. GPA-C-16C (16L, 16K, 16P) 192 pcs. GPU-16 120 pcs. GPA-C-25 44 pcs. EGPA-C-6,3 58 pcs. BKKS-GPA-C-6,3 7 CS (24 pcs.) BKKS-GPA-C-8 (TKA-C-8, THA-C-8) 3 CS (24 pcs.) BKKS-GPA-C-16 (TKA-C-16) 21 CS (70 pcs.) Fields, Underground Gas Storage Facilities

M o r e

N o s t r u m

S y r i

Jordan

Sau Ara

catalog of products

PRODUCTS OF JSC "SUMY FRUNZE NPO"

Norilsk Yu.Soleninskoye Messoyakhskoye

B a r e n t s

S e a

Yamburgskaya Yaro-Yakhinskaya Urengoi Khasyreiskaya Pravokhetinskaya Pangody Zapolyarnoye

Nydinskaya Medvezhye

land

N.Urengoiskaya Severo-Gubkinskaya Vykhgayakhinskaya Komsomolskoe Gubkinskaya

R
Saint Petersburg

s
Sosvinskaya

Yagelnaya Priozyornaya Sosnovskaya

Verkhnekazymskaya Bobrovskaya Oktyabrskaya Talinskaya Vyngapurovskaya

a
Volhov Pikalevo Mikun Babayevo Sheksna N.Privodinskaya Privodinskaya Nyuksenitsa Novokomsomolskaya N.Pelym Sindor Vuktyl Peregrebinskaya

Varyeganskaya Fedorovskaya Bakhilovskaya Lokosovo Lyantovskaya Belozernyi Nijnevartovskaya

N.Ivdel Yubileinaya Myshkinskaya Karpinskaya Novoyubileinaya Gryazovetskaya Torzhok Gremyachinskaya Novogryazovetskaya Dobryanskaya Gavrilov Yam Lyalinskaya Rzhev Danilov Ocherskaya Per. Zalesskii yrkovskaya Igrinskaya Ivanovskaya Yakhroma N.Tura Vavozhskaya Vyaznikovskaya Vyatskaya Perm Gornozavodskaya Morkinskaya Okhansk Lukoyanovskaya anskaya Lyskovo Votkinsk MOSCOW Nevyansk Mozhga Kungurskaya Tuma Murom Shemordan Pomary N.Kungurskaya Vorsma Ishlei Serpuhov Pilnenskaya Almaznaya Chaikovskaya Kasimovskoe Efremov Cheremisinovo Grebenkovskaya Dolgoe Kurskaya Anastasyevka Solokha Kigichevka Algasovo Chaplygin Torbeevo Bashmakovo Syzran Meshherskaya N. Petrovsk Ekaterinovka Tolyatti Krasnoarmeiskaya St. Aleksandrovka Konchurinskaya Krasnogorsk

itskaya

Argentina

Sovkhoznoye Pavlovka Storozhovka Saraktash Pugachyov Balashov Kupyansk Mednogorsk stishhi Burdygino Bubnovka Kapach Orenburg Shebelinka Stepnoye Pisarevka Loskutovka Lugansk Aleksandrov Gai Karachaganak Zhyrnovskaya tarskoe Kysyk-Kamys

Sumy

ASTANA

Indio of Riko Belisle Sokuluk

Oktyabrskaya Yegorlyk Privolnoye

Olkhovskaya Inder Kotelnikovskaya Makat

z
Chelkar

n
Sokuluk

Kushhevskaya Kushhevskoye UGS Zamyany Izobilnoye Rozhdestvenskaya Nevinnomysskaya Georgievskaya Shagyrly-Shomyshty Beineu Bezaiskoye

Berezanskaya

e a

Maikop Mozdok Chervlennaya

Aral Sea
Karakalpakskaya Yuzh. Ustyurt Tulei Akchalok Bekdash Shahpahty

BISHKEK Sokuluk

Chmi

Georgia

Izberbash Kvesheti TBILISI Saguramskaya

b Kungrad e

Taraz

Kyrgyzstan

as

Airum

Azerbaijan

Shirvanovka Siazan Severnaya

Deryalyk

i Ellikkala s
Gazli

Poltoraczkoye TASHKENT

YEREVAN

BAKU Khazar Karadagskoye Astara Goturdepe

Belek

Tu

Yilanly Naip

ta

Chinaz

rk

Zirabulak Bukhara Kokdumalak-3 Kokdumalak-2 Kokdumalak-1

Buston

Fergana Akhangaran Sev.Sokh

Sarab Chalvand Ardabil

Nebit-Dag

en Pustynnaya is t

Kirpichli Pamuk

Yangiyer

Mubarek Agalyk

Tajikistan
DUSHANBE

ASHGHABAT Barsa-Gelmes

an

Zevardy Uch-Adzhy Karshi Mary Saman-Tepe

Shurtan Kelif

Zap. Shatlyk Kaakhka

Takab

Maiskoye Shatlyk Dovletabad

TEHRAN

I r a q I

Saveh

r
Isfahan Noorabad Abadeh Farashband

Afghanistan

Nepal
Kerman

Kuwait
Khavaran

Sirjan Hajiabad Kahnuj Parsian Bastak Abshirin Bandar Abbas

udi bia

Pakistan

India

equipment for oil and gas industry

i a n s p C a

Arm

a S e

eni a

COMPRESSOR STATIONS AND PLANTS

Compressor and turbocompressor units with centrifugal compressors are the basis of stations. Gas turbine derivated engines of aircraft type serve as compressor drives. Module-container version and maximum factory readiness make it possible to perform constructing and mounting works urgently and with minimum charges. The equipment can be delivered to be installed in industrial buildings and located indoor. Compressor stations with complete set of main process equipment and accessories according to Customer's requirements can be designed, manufactured and delivered. Stations can be constructed under turnkey conditions.

Automated compressor stations and plants are designed for: natural gas transportation through pipelines; oil gas compression during gas-lift oil recovery; casing-head gas collection and transportation; compression of casing-head gas in gas refining plants production process; for gas injection in a bed when mining of gas condensate deposits using cycling process. Compressor stations and plants comprises functionally connected with each other complexes of main process and auxiliary equipment, operation controll of which is made with the help of modern microprocess systems.

MODULAR COMPRESSOR STATIONS WITH CENTRIFUGAL COMPRESSORS

Description
KS-6.3-CGTP/4-76 KS-8.0-CGTP/0.35-5.8 KS-4.0-CGTP/0.6-12 KS-4.0-CGTP/0.49-5.6 KS-2.4-CGTP/0.4-12

Purpose or application range

Capacity 1.0332 kgf/cm 2 and 20 0C MMSCMD

Pressure, 2MPa (kgf/cm ) suction discharge

Packages quantity, pcs.

Package type

Total weight Dehumidification of equipment, type t

Gas transportation Gas lift oil field recovery Gas lift oil field recovery Booster

6.3 8.0 4.0 4.0

0.39 (4.0)

5.497.50 3 (56.076.0) (2+1) 5 (4+1) 3 (2+1) 4 (3+1) 6 (3+3) 4 (2+2) 1

TKA-C-16/76 TKA-C-16/58 TKA-C-16/120 TKA-C-6.3/0.5-5.6 TKA-C-6.3/0.35-2.6 TKA-C-6.3/2.6-12.0 TKA-C-6.3/0.1-1.25 TKA-C-6.3/1.25-5.6 TKA-C-16/500

Gas lift 1.62.4 oil field recovery KS-1.1-CGTP/0.11-5.6 Modernization 0.671.2 of compressor shops at gas processing works UKSP-16/500 Gas 4.1 and condensate fields development

0.35 5.8 (3.5) (58.0) 0.59 11.7 (6.0) (120.0) 0.49 5.49 (5.0) (56.0) 0.39 11.7 (4.0) (120.0) 0.108 3.905.45 (1.1) (40.056.0) 10.58 (105.8) 49.54 (505.0)

With liquid 2800.0 or solid sorbent 4200.0 With liquid 2300.0 sorbent 2500.0 With liquid 3700.0 sorbent 1500.0

800.0

catalog of products

COMPRESSOR STATIONS AND PLANTS

MODULAR COMPRESSOR STATIONS WITH CENTRIFUGAL COMPRESSORS

Description
KS-41.0-CGTP/54-76 KSL-72.0-CGTP/53-76

Purpose or application range

Capacity MMNCMD

Pressure, (kgf/cm 2) suction discharge

Packages quantity, pcs.

Package type

Total weight Dehumidification of equipment, type t

Booster Gas main Power station fuel gas preparation Gas main Booster Booster Gas main Gas main Booster Gas main Gas main Gas main Booster Booster

41 72.0 1.58

54 52.8 8.7

76 76 26

4 (3+1) 3 1

GPA-C3-16S/76 GPA-C-16S/76-1.44 GPA-C-6.3V/26-3.0

2800 930 405

KS-4.0-CGTP/8.7-26 KSL-10.6-CGTP/46-79 KS-10-CGTP/6-30 KS-10-CGTP/32.4-55 KSL-90.0-CGTP/50-76 KSL-4.0-CGTP/43.5-75 KS-0.95-CGTP/5.2-37.8 KSL-10.6-CGTP/46-79 KSL-10.6-CGTP/46-79 KS-82.5-CGTP/66-89 KS-3.5-CGTP/5-100 KS-2.0-CGTP/1.2-5.7

11.4 10.0 10.0 90.0 4.42 0.953 11.4 11.4 113 3.535 2.0

46.37 6 32.4 50 43.5 5.2 49.1 45.9 68.5 1-5 12

79.3 30 55 76 75 37.8 80.35 80.35 91 100 57

3 (2+1) 8 (6+2) 2 5 (4+1) 2 2 3 (2+1) 3 (2+1) 5 (4+1) 2 TKA 1EGPA 2 TKA

GPA-C-8.0A/80-1.71 GPA-C-6.3A/14-2.3 GPA-C-6.3A/30-2.2 GPA-C-8.0A/55-1.7 GPA-C1-16S/76-1.45 GPA-C-4A/76-1.7 TKA-C-6.3A/0.52-3.77 GPA-C-8A/82-1.71 GPA-C-8A/82-1.84 GPA-C1-25S/92-135M1 TKA-C-16/1.0-10.0 EGPA-C/11-1.92 TKA-C-6.3A/1.2-5.7

With liquid sorbent With solid sorbent

1150 1560 2150 5200 630 780 1200 1100 2800 1380 1320

MODULAR COMPRESSOR STATIONS WITH PISTON COMPRESSORS

Description
KU-6GM40-16/100-420 GKS-4.0/12-500 GKS-4.0/12-1000 GPA-P-0.5/4-46S

Compressors quantity

Compressor type

Crankshaft rotation speed, rpm

Compressor drive type

Drive power, kW

Capacity thousand NCMD

Pressure, (kgf/cm 2) suction discharge

4 (3+1) 3 (2+1) 6 (4+2) 2

6GM40 2GM10-4/40-120S 2GM10-4/40-120S 4GM10-10/4-46S

300 500 500 600

Motor CDKP2-21-69-20UHL4 Motor CDKP2-16-29-12KUHL4 Motor CDKP2-16-29-12KUHL4 Gas-piston engine 6G1N25/34-2

6300 400 400 500

1680 500 1000 98100

100 45 45 320

420 120 120 46

equipment for oil and gas industry

GAS TURBINE-DRIVEN CENTRIFUGAL COMPRESSOR AND TURBO-COMPRESSOR PACKAGES

with outside floating rings provided with additional journal bearing shoes designed for usage at higher pressure values. As to Customer's requirement face gas and dynamic seals distinguished by easy servicing, high reliability, low power supply can be installed. Usage of derivated gas turbine engines of aircraft or marine types as turbocompressor package drives made it possible to create drive of compact design with relatively not large weight and overall dimensions as well as to provide automatic control of operating parameters for the turbocompressor engine at up-todate level of effectiveness and high reliability. The turbocompressor unit automatic control system (ACS) is realized on the basis of microprocessor facilities of new generation. ACS makes it possible to perform the following control actions: turbocompressor package automatic start and shut down; remote control for actuators; control, measuring, recording and signalling for gas compression process parameters; emergency protection of the package including record of information causing emergency shutdown; antisurge control; alarm signalling at non-allowed deviations to specified process parameters; automatic signals about state of the package mechanisms; automatic start and stop of the package stand-by units; control of the package protection systems while operating and non-operating conditions; executive mechanisms circuit control; communication with compressor station central control systems.

Gas Turbine-Driven Centrifugal Compressor packages are designed to compress and transfer natural gas with specified process parameters at compressor stations for gas mains, booster compressor stations and underground gas storage (UGS). The main advantages are as follows: high efficiency and reliability; correspondence to update environmental requirements; serviceability in any climatic regions with ambient temperature from -55C to +50C; complete factory readiness of units, delivered to compressor stations; packages total automation; high field maintainability of assemblies and units; possibility to be equipped with heat recovery and other additional systems (heating and ventilation) providing service. Depending on Customer's requirements the Gas Turbine-Driven Centrifugal Compressor Packages are delivered for different parameters of capacity, discharge pressure and compression ratio. Unified basic compressor casings ensure obtaining customer specified parameters by setting up of compressor rotor bundles with different number of stages. Compressor designs correspond to requirements of the American Petroleum Institute standard (API 617). Reliable journal and thrust bearings with self-aligning shoes, unified in compliance with shaft diameter, are used in the compressors. Electromagnetic bearings are used in oil-free compressors. End seals for compressor shaft are of slot and oil sealing type as well as of two modifications: with standard floating rings designed for usage at pressure up to 8 MPa;

GAS TURBINE-DRIVEN CENTRIFUGAL COMPRESSOR PACKAGES with airderivative type gas-turbine driven engine D-336-2-4 of 4.0 MW power

Package designation

Compressor station type

Capacity
1.0332 kgf/cm and 20 0 MMSCMD
2

Pressure, MPa suction discharge

Suction, m 3/min

Nominal rotation speed, rpm

Control range of rpm, %

Overall dimensions, m Weight, t Length Width Height

GPA-C-4A/76-1.7

Gas main

4.5

66.73

4.35

7.45

8200

70-105

110.0

19.9

13.3

14.8

catalog of products

GAS TURBINE-DRIVEN CENTRIFUGAL COMPRESSOR AND TURBO-COMPRESSOR PACKAGES

GAS TURBINE-DRIVEN CENTRIFUGAL AND TURBOCOMPRESSOR PACKAGES with airderivative type gas-turbine driven engine D-336-2 of 6.3 MW power

Length

Suction, m 3/min

suction

discharge

GPA-C-6.3/74 GPA-C-6.3/71 GPA-C-6.3/74 GPA-C-6.3/74 TKA-C-6.3/0.55-4.2 GPA-C-6.3/14-2.3 GPA-C-6.3/30-2.2

Gas main Gas main Gas main Gas main Booster Gas transport Gas transport

6.6 6.5 6.5 7.7 9.32 3.5 3.5

84.9 79.0 80.1 97.1 1.497 398.5 176.12

5.35 3.60 5.59 5.51 0.589 0.598 1.35

6.33 6.10 7.24 7.26 4.07 1.402 3.0

8200 8200 8200 8200 8200 8200 8200

70 70 70 70 70

105 105 105 105 105

110.0 110.0 110.0 110.0 148.0 110.0 110.0

18.4 18.4 18.4 18.4 23.7

18.3 18.3 18.3 18.3 15.1

14.8 14.8 14.8 14.8 13.5

70 105 70 105

18.4 18.3 14.8 18.4 18.3 14.8

GPA-C-6.3V, GPA-C-6.3VM, GPA-C-6.3B GAS TURBINE-DRIVEN CENTRIFUGAL COMPRESSOR PACKAGES with airderivative type gas-turbine driven engine NK-14ST of 6.3 MW power

Length

Suction, m 3/min

suction

discharge

GPA-C-6.3B/56-1.45 GPA-C-6.3B/61-1.27 GPA-C-6.3B/76-1.45 GPA-C-6.3VM/41-1.45 GPA-C-6.3VM/56-1.45 GPA-C-6.3VM/76-1.45 GPA-C-6.3VM/125-1.7

Gas main Gas main Gas main Gas main Gas main Gas main Booster and UGS

12.1 17.5 12.5 11.6 12.1 12.2 7.88

206.4 233.1 150.6 271.8 206.4 149.4 65.42

3.79 4.71 5.14 2.77 3.79 5.14 7.212

5.49 5.98 7.45 4.02 5.49 7.45 12.26

8200 8200 8200 8200 8200 8200 8200

70-105 70-105 70-105 70-105 70-105 70-105 70-105

77.5 77.5 77.5 77.5 77.5 84.2 84.2

14.3 14.3 14.3 14.3 14.3 14.3 14.3

9.9 9.9 9.9 9.9 9.9 9.9 9.9

10.9 10.9 10.9 10.9 10.9 10.9 10.9

GAS TURBINE-DRIVEN CENTRIFUGAL COMPRESSOR PACKAGES with driving electric motor STDP-6300-2BUHL4 of 6.3 MW power

Length

Suction, m 3/min

suction

discharge

EGPA-C-6.3/32K-1.7 EGPA-C-6.3/32K-2.2 EGPA-C-6.3/67K-2.2 EGPA-C6.3V/76-1.45 EGPA-C-6.3V/56-1.45 EGPA-C-6.3V/41-1.45 EGPA-C-6.3V/29-1.7 EGPA-C-6.3V/56-1.65 EGPA-C-6.3V/36-2.5 EGPA-C-6.3V/125-2.2 EGPA-C-6.3V/150-2.2

Booster Booster Booster Gas main Gas main Gas main Booster Booster Booster Booster and UGS Booster and UGS

6.4 4.0 4.4 11.8 11.6 11.0 7.1 5.7 3.4 4.5 4.5

230.5 187.8 94.0 144.9 200.1 263.3 287.3 125.0 178.9 50.3 40.25

1.84 1.43 2.98 5.14 3.17 2.77 1.67 3.33 1.41 5.57 6.69

3.19 3.14 6.57 7.46 5.49 4.02 2.84 5.49 3.53 12.26 14.72

8290 8290 8290 8314 8314 8314 8314 7974 10900 7974 7692

125.0 125.0 125.0 100.0 100.0 100.0 100.0 100.0 100.0 114.9 115.0

16.4 16.4 16.4 17.2 17.2 17.2 17.2 17.2 17.2 17.8 17.8

12.8 12.8 12.8 11.4 11.4 11.4 11.4 11.4 11.4 11.8 11.8

6.8 6.8 6.8 6.4 6.4 6.4 6.4 6.4 6.4 7.2 7.2

equipment for oil and gas industry

Height

Width

Package designation

Compressor station type

Capacity
1.0332 kgf/cm and 20 0 MMSCMD
2

Pressure, MPa

Nominal rotation speed, rpm

Overall dimensions, m Weight, t

Height

Width

Package designation

Compressor station type

Capacity
1.0332 kgf/cm and 20 0 MMSCMD
2

Pressure, MPa

Nominal rotation speed, rpm

Control range of rpm, %

Overall dimensions, m Weight, t

Height

Width

Package designation

Compressor station type

Capacity
1.0332 kgf/cm2 and 20 0 MMSCMD

Pressure, MPa

Nominal rotation speed, rpm

Control range of rpm, %

Overall dimensions, m Weight, t

10

GAS TURBINE-DRIVEN CENTRIFUGAL COMPRESSOR AND TURBO-COMPRESSOR PACKAGES

GAS TURBINE-DRIVEN CENTRIFUGAL COMPRESSOR PACKAGES with airderivative type gas-turbine driven engine NK-12ST of 6.3 MW power

Length

Suction, m 3/min

suction

discharge

GPA-C-6.3V/41-1.45 GPA-C-6.3V/56-1.45 GPA-C-6.3V/76-1.45 GPA-C-6.3V/76-1.45* GPA-C-6.3V/21-2.2 GPA-C-6.3V/29-1.7 GPA-C-6.3V/41-2.2 GPA-C-6.3V/56-1.7 GPA-C-6.3V/76-2.2 GPA-C-6.3V/125-1.7 GPA-C-6.3V/125-2.2 GPA-C-6.3V/210-1.7

Gas main Gas main Gas main

11.6 12.1 12.2

271.8 206.4 149.4 332.4 296.4 169.7 159.1 86.0 65.4 53.3 34.0 151.17 109.01 156.9 133.6

2.77 3.79 5.14 0.94 1.67 1.83 3.23 3.39 7.21 5.62 12.18 0.818 4.39 0.818 5.605

4.02 5.49 7.45 2.06 2.84 4.02 5.49 7.45 12.26 12.36 20.70 2.766 7.45 2.77 7.68

8200 8200 8200 8200 8200 8200 8200 8200 8200 8200 8200 8200 8200 8200 5200

75 103.6 75 103.6 75 103.6 75 75 75 75 75 75 75 75 103.6 103.6 103.6 103.6 103.6 103.6 103.6 103.6

77.5 77.5 77.5 83.8 77.5 84.2 77.5 83.1 85.6 85.6 90.0 77.5 83.1 77.5 83.1

14.3 14.3 14.3 14.3 14.3 14.3 14.3 14.3 14.3 14.3 13,7 14.3 14.3 14.3 14.3

9.9 9.9 9.9 9.9 9.9 9.9 9.9 9.9 9.9 9.9 9.9 9.9 9.9 9.9 9.9

10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.6 10.9 10.9 10.9 10.9

Booster and UGS 4.6 Booster and UGS 7.4 Booster and UGS 4.7 Booster and UGS 7.9 Booster and UGS 4.6 Booster and UGS 7.9 Booster and UGS 4.9 Booster and UGS 7.4 Preparation GPA-C-6.3V/28.2-3.4 of power station 1.755 fuel gas GPA-C-6.3V/76-1.7 Gas transport 7.53 GPA-C-6.3V/28-3.4 Gas transport 1.884 GPA-C-6.3V/76-1.37M1 Gas transport 10.99
Note: * in elongated casing

75 103.6 75 103.6 75 103.6 75 103.6

GAS TURBINE-DRIVEN CENTRIFUGAL COMPRESSOR PACKAGES with marine type gas-turbine driven engine DT71P3 of 6.3 MW power

Length

Suction, m 3/min

suction

discharge

GPA-C-6.3S/41-1.7 GPA-C-6.3S/56-1.45 GPA-C-6.3S/64-1.7 GPA-C-6.3S/125-2.2 GPA-C-6.3S/150-2.2

Gas main Gas main and booster Gas main and booster Booster and UGS Booster and UGS

7.6 12.1 7.9 4.3 4.4

211.8 206.4 137.1 47.7 39.8

2.37 3.79 3.69 5.62 6.69

4.02 5.49 6.28 12.36 14.71

8200 8200 8200 8200 8200

70 105 70 105 70 105 70 105 70 105

115.0 115.0 115.0 115.0 115.0

17.3 14.7 12.3 17.3 14.7 12.3 17.3 14.7 12.3 17.3 14.7 12.3 17.3 14.7 12.3

GAS TURBINE-DRIVEN CENTRIFUGAL COMPRESSOR PACKAGES with airderivative type gas-turbine driven engine NK-14ST of 8.0 MW power

Length

Suction, m 3/min

suction

discharge

GPA-C-8B/56-1.45 GPA-C-8B/76-1.44 GPA-C-8B/100-2.0 GPA-C-8B/150-2.2 GPA-C-8B/41-2.2 GPA-C-8V/71-1.45 GPA-C-8B/76-1.44 GPA-C-8B/41-2.2

Gas main Gas main Gas main Gas main Gas main and booster Gas main Gas transport Gas transport

14.0 16.0 5.6 5.0 4.993 9.25 16.85 5.359

242.7 190.1 80.4 50.9

3.79 5.18 4.81 6.69

5.49 7.46 9.81 14.71 4.022 7.02 7.31 4.0207

8200 8200 8200 8200 8200 8200 8200 8200

70 70 70 70

105 105 105 105

77.5 77.5 84.8 85.6 77.5 77.5 77.5 77.5

14.3 14.3 14.3 14.3 14.3 14.3 14.3 14.3

9.9 9.9 9.9 9.9 9.9 9.9 9.9 9.9

10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9

199.01 1.828 119.63 4.84 210.48 5.0798 200.1 1.82

70 105 70 105 70 105 70 105

GAS TURBINE-DRIVEN CENTRIFUGAL COMPRESSOR PACKAGES with airderivative type gas-turbine driven engine AI-336-1-8 of 8.0 MW power

Length

Suction, m 3/min

suction

discharge

GPA-C-8/80-1.71 GPA-C-8/55-1.7

Gas main Booster

5.401 5.0

79.32 107.7

4.517 3.24

8.04 5.5

8200 8200

70 105 70 105

110.0 110.0

14.3 13.3 14.8 19.4 13.3 14.9

catalog of products

Height

Width

Package designation

Compressor station type

Capacity
1.0332 kgf/cm and 20 0 MMSCMD
2

Pressure, MPa

Nominal rotation speed, rpm

Control range of rpm, %

Overall dimensions, m Weight, t

Height

Width

Package designation

Compressor station type

Capacity
1.0332 kgf/cm and 20 0 MMSCMD
2

Pressure, MPa

Nominal rotation speed, rpm

Control range of rpm, %

Overall dimensions, m Weight, t

Height

Width

Package designation

Compressor station type

Capacity
1.0332 kgf/cm and 20 0 MMSCMD
2

Pressure, MPa

Nominal rotation speed, rpm

Control range of rpm, %

Overall dimensions, m Weight, t

Height

Width

Package designation

Compressor station type

Capacity
1.0332 kgf/cm and 20 0 MMSCMD
2

Pressure, MPa

Nominal rotation speed, rpm

Control range of rpm, %

Overall dimensions, m Weight, t

11

GAS TURBINE-DRIVEN CENTRIFUGAL COMPRESSOR AND TURBO-COMPRESSOR PACKAGES

GAS TURBINE-DRIVEN CENTRIFUGAL COMPRESSOR PACKAGES with airderivative type gas-turbine driven engine NK-14ST-10 of 10.0 MW power

Length

Suction, m 3/min

suction

discharge

GPA-C-10B/56-1.35 GPA-C-10B/76-1.35

Gas main Gas main

17.324 22.05

291.19 247.01

3.812 56.3

5.49 76.0

8200 8200

70105 70105

198.0 21.1 14.7 20.0 76.6 18.41 9.93 36.0

GAS TURBINE-DRIVEN CENTRIFUGAL COMPRESSOR PACKAGES with airderivative type gas-turbine driven engine AL-31ST of 16.0 MW power

Length

Suction, m 3/min

suction

discharge

GPA-C-16L/76-1.44

Gas main

32.2

389.1

5.17

7.45

5300

70105

228.0

19.6 22.6 20.0

GAS TURBINE-DRIVEN CENTRIFUGAL AND TURBOCOMPRESSOR PACKAGES with airderivative type gas-turbine driven engine NK-16ST of 16.0 MW power

Length

Suction, m 3/min

suction

discharge

GPA-C-16/41-1.44 GPA-C-16/56-1.44 GPA-C-16/56-1.44 GPA-C-16/76-1.5 GPA-C-16/76-1.44 GPA-C-16/76-1.25 GPA-C-16/100-1.44 GPA-C-16/21-2.2 GPA-C-16/41-2.2 GPA-C-16/47-1.7 GPA-C1-16/56-1.7 GPA-C-16/56-2.2 GPA-C-16/76-2.2 GPA-C-16/100-1.7 GPA-C-16/125-1.7 GPA-C-16/150-2.0 GPA-C-16/150-1.7 GPA-C-16/200-1.7 GPA-C-16/76-1.7 TKA-C-16/500 TKA-C-16/3.5-58M TKA-C-16/4-76 TKA-C-16/6-120 TKA-C-16/4-56

Gas main Gas main Gas main Gas main Gas main Gas main Gas main Booster Booster Booster Booster Booster Booster Booster Booster Booster Booster Booster Booster and UGS For cycling process Booster Gas transportation Gas transportation Gas lift oil field recovery

27.2 31.0 31.0 28.6 33.3 54.4 32.7 12.4 12.7 19.4 18.4 12.8 12.1 20.9 18.6 12.0 16.5 22.4 20.0 3.916 2.4 2.4 2.0 2.2

636.6 519.0 519.0 358.2 395.4 558.0 283.1 897.6 463.3 470.0 370.2 340.0 231.0 214.3 160.1 97.5 111.5 108.4 288.5 25.4 360.0 360.0 231.0 381.0

2.79 3.81 3.81 4.97 5.18 5.96 6.88 0.94 1.83 2.71 3.23 2.45 3.39 5.83 7.27 7.36 8.66 11.54 4.39 10.79 0.34 0.39 0.59 0.39

4.02 5.49 5.49 7.45 7.45 7.45 9.91 2.06 4.02 4.60 5.49 5.49 7.45 9.91 12.36 14.71 14.71 19.62 7.46 49.05 5.69 7.45 11.77 5.49

5300 5300 5300 5300 5300 5300 5300 5300 5300 5300 5300 5300 5300 5300 5300 5300 5300 5300 5300 11095 10880 10880 10880 10880

75105 75105 75105 75105 75105 75105 75105 75105 75105 75105 75105 75105 75105 75105 75105 75105 75105 75105 75105 70105 70105 70105 70105 70105

150.0 150.0 150.0 150.0 77.5 150.0 150.0 158.0 158.0 158.0 150.0 150.0 158.0 150.0 150.0 150.0 150.0 150.0 150.0 140.0 240.5 240.5 240.5 240.5

19.8 19.8 20.8 19.8 14.3 19.8 19.8 20.8 20.8 20.8 19.8 19.8 20.8 19.8 19.8 19.8 19.8 19.8 20.8 18.2

10.9 10.9 10.9 10.9 9.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9

10.6 10.6 10.6 10.6 10.6 10.6 10.6 10.6 10.6 10.6 10.6 10.6 10.6 10.6 10.6 10.6 10.6 10.6 10.6

9.3 6.29

25.1 18.5 17.7 25.1 18.5 17.7 25.1 18.5 17.7 25.1 18.5 17.7

equipment for oil and gas industry

Height

Width

Package designation

Compressor station type

Capacity
1.0332 kgf/cm2 and 20 0 MMSCMD

Pressure, MPa

Nominal rotation speed, rpm

Control range of rpm, %

Overall dimensions, m Weight, t

Height

Width

Package designation

Compressor station type

Capacity
1.0332 kgf/cm2 and 20 0 MMSCMD

Pressure, MPa

Nominal rotation speed, rpm

Control range of rpm, %

Overall dimensions, m Weight, t

Height

Width

Package designation

Compressor station type

Capacity
1.0332 kgf/cm2 and 20 0 MMSCMD

Pressure, MPa

Nominal rotation speed, rpm

Control range of rpm, %

Overall dimensions, m Weight, t

12

GAS TURBINE-DRIVEN CENTRIFUGAL COMPRESSOR AND TURBO-COMPRESSOR PACKAGES

GAS TURBINE-DRIVEN CENTRIFUGAL COMPRESSOR PACKAGES with marine type gas-turbine driven engine DG-90L2 of 16.0 MW power

Length

Suction, m 3/min

suction

discharge

GPA-C-16S/76-1.5 GPA-C-16S/76-1.7 GPA-C1-16S/76-1.44 GPA-C1-16S/85-1.5 GPA-C3-16S/76-1.25 GPA-C3-16S/76-1.44 GPA-C3-16S/85-1.7 GPA-C5-16SD/76-1.251 GPA-C5-16SD/76-1,441 GPA-C5-16SD/76-1.7 GPA-C5-16SD/76-2.2 GPA-C5-16SD/76-3.0 GPA-C-16S/41-2.2 GPA-C-16S/45-1.7 GPA-C-16S/76-1.45 GPA-C1-16S/76-1.35M GPA-C1-16S/85-1.35M GPA-C1-16S/76-1.37M GPA-C1-16S/76-1.35M1

Gas main Booster Gas main Gas main Gas main Gas main Booster and UGS Gas main Gas main Gas main Gas main Gas main Gas transport Gas transport Gas transport Gas transport Gas transport Gas transport Gas transport

27.0 20.0 32.4 29.9 52.3 32.4 21.6 47.7 33.25 19.249 12.11 7.364 12.58 20.29 35.69 39.71 33.54 36.78 41.1

340.0 288.5 390.3 332.2 537.3 390.3 275.2 485.14 394.75 278.11 231.0 195.24 468.88 531.65 472.85 492.44 352.89 411.97 452.25

4.97 7.45 4.40 7.45 5.17 7.45 5.56 8.34 5.96 7.45 5.17 7.45 4.91 8.34 5.96 7.45 5.18 7.45 4.386 7.45 3.389 7.45 2.483 7.45 1.83 4.0208 2.59 4.41 5.14 7.453 5.492 7.453 6.47 8.34 6.0801 8.336 6.18 8.38

5200 5200 5200 5200 5200 5200 5200 5200 5200 5200 5200 5200 5200 5200 5200 5200 5200 5200 5200

70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70

105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105

171.0 269.0 267.0 267.0 269.0 269.0 269.0 243.0 243.0 243.0 243.0 243.0 171.0 171.0 267.0 267.0 267.0 267.0 267.0

20.0 22.6 22.6 22.6 22.6 22.6 22.6 26.5 26.5 26.5 26.5 26.5 20.0 20.0 22.6 22.6 22.6 22.6 22.6

15.4 16.5 16.5 16.5 16.5 16.5 16.5 28.5 28.5 28.5 28.5 28.5 15.4 15.4 16.5 16.5 16.5 16.5 16.5

14.0 26.2 26.2 26.2 26.2 26.2 26.2 18.0 18.0 18.0 18.0 18.0 14.0 14.0 26.2 26.2 26.2 26.2 26.2

GAS TURBINE-DRIVEN CENTRIFUGAL COMPRESSOR PACKAGES with marine type gas-turbine driven engine DJ-59L2 of 16.0 MW power

Length

Suction, m 3/min

suction

discharge

GPU-16/56-1.44 GPU-16/74 GPU-16/76-1.44

Gas main Gas main Gas main

30.9 15.2 33.3

519.0 194.2 395.4

3.81 4.89 5.17

5.49 7.30 7.45

5300 5300 5300

70105 70105 70105

167.0 167.0 167.0

18.0 15.4 14.0 18.0 15.4 14.0 18.0 15.4 14.0

catalog of products

Height

Width

Package designation

Compressor station type

Capacity
1.0332 kgf/cm and 20 0 MMSCMD
2

Pressure, MPa

Nominal rotation speed, rpm

Control range of rpm, %

Overall dimensions, m Weight, t

Height

Width

Package designation

Compressor station type

Capacity
1.0332 kgf/cm2 and 20 0 MMSCMD

Pressure, MPa

Nominal rotation speed, rpm

Control range of rpm, %

Overall dimensions, m Weight, t

13

GAS TURBINE-DRIVEN CENTRIFUGAL COMPRESSOR AND TURBO-COMPRESSOR PACKAGES

GAS TURBINE-DRIVEN CENTRIFUGAL COMPRESSOR PACKAGES with marine type gas-turbine driven engine DU-71 of 16.0 MW power

Length

Suction, m 3/min

suction

discharge

GPA-16K/76-1.44

Gas main

33.3

395.4

5.17

7.45

5300

70105

155.0

19.2 15.2 15.2

GAS TURBINE-DRIVEN CENTRIFUGAL COMPRESSOR PACKAGES with gas-turbine driven engine DU-80L of 25.0 MW power

Length

Suction, m 3/min

suction

discharge

GPA-C1-25S/92-1.35M1 Gas main GPA-C-25SD/76-1.44M Gas main GPA-C1-25S/74-1.42M1 Gas transport

27.149 47.2 7.44

286.13 569.26 106.79

6.67 5.17 4.75

9.1 7.45 7.98

4900 4900 5000

70105 70105 70105

195.0 23.43 17.37 22.21 240.0 30.0 29.0 32.0 240.0 30.0 29.0 32.0

GAS TURBINE-DRIVEN CENTRIFUGAL COMPRESSOR PACKAGES with airderivative type gas-turbine driven engine NK-36ST of 25.0 MW power

Length

Suction, m 3/min

suction

discharge

GPA-C-25S/76-1.5 GPA-C-25BD/76-1.44M GPA-C1-25/6-1.37

Gas main Gas main Gas transport

46.0 46.44 61.18

380.6 560.99 766.84

4.97 5.174 5.43

7.45 7.45 7.453

5000 5000 5000

70105 70105 70105

290.0 265.0 290.0

22.0 25.0 20.0 26.5 28.5 20.0 22.0 25.0 20.0

equipment for oil and gas industry

Height

Width

Package designation

Compressor station type

Capacity
1.0332 kgf/cm and 20 0 MMSCMD
2

Pressure, MPa

Nominal rotation speed, rpm

Control range of rpm, %

Overall dimensions, m Weight, t

Height

Width

Package designation

Compressor station type

Capacity
1.0332 kgf/cm2 and 20 0 MMSCMD

Pressure, MPa

Nominal rotation speed, rpm

Control range of rpm, %

Overall dimensions, m Weight, t

Height

Width

Package designation

Compressor station type

Capacity
1.0332 kgf/cm2 and 20 0 MMSCMD

Pressure, MPa

Nominal rotation speed, rpm

Control range of rpm, %

Overall dimensions, m Weight, t

14

SCRUBBERS
is based on extraction of mechanical and liquid impurities from gas flow by the centrifugal forces. The scrubber is equipped by manhole with quickacting locking device for convenience of routine maintenance. Separated liquid drain out of cubic part is made automatically. To prevent liquid freezing the cubic part of the scrubber is equipped with heating coil. Capacity increasing is reached by parallel installation of several scrubbers. The equipment is mounted out-doors and can be operated in different climatic zones. The apparatus can be developed upon Customer's initial requirements

The scrubbers are designed for gas purification from mechanical impurities and drop liquid, which are reasons for erosion of process equipment and compressor station piping. JSC "Sumy Frunze NPO" has developed and produces scrubbers for gas capacity from 5 to 25 MMSCMD. The delivery set consists of the following items: scrubber; servicing platforms; shut-off and control valves; instruments. The scrubber is vertical cylindrical structure of multicyclone type, the operating principle of which

SPECIFICATION
Capacity, m3/h (nm3/day) Working pressure, MPa Working temperature, C Weight, ton Filtering efficiency for particle size of 40 m, % Filtering efficiency for particle size of 20 m, % Filtering efficiency for particle size of 10 m, % from from from from 100 99 70 2.08 x 105 (5 x 106) up to 1.04 x 106 (25 x 106) 1.8 up to 9.0 - 60 up to 80 10 up to 34

catalog of products

15

FUEL, START AND POWER GAS TREATMENT UNITS

The units are designed to treat gas, transferred by compressor stations of gas mains, for the purpose of its usage as: fuel gas for gas turbine start-up in gas turbocompressor packages (GPA); starting gas for gas turbine of GPA; impulse gas to control pneumatically-operated valves of compressor station (CS); fuel for compressor station own and residential settlement needs. All equipment is manufactured as module article of full factory readiness. The set of equipment comprises the following: Gas cleaning plant is designed to clean gas from liquid drops and mechanical impurities at inlet of fuel, start and power gas treatment unit. The plant incorporates two process lines (main and stand-by), comprising filter-separators, pipelines with shut-off and control valves and instrumentation facilities. Gas measuring plant is designed to measure total amount of incoming to station gas as well as fuel and start gas amount. The plant incorporates process lines for measurement of total gas amount and heated fuel gas amount. They are equipped with control, shut-off valves and instruments. The switching from working line to stand-by or by-pass one is provided for the unit. Fuel gas heater incorporates a heater (electric or gas) with intermediate heat carrier. Additionally, to supply the unit with regeneration gas (t=300C) in heaters, it is equipped with "gas-gas" heat exchanger of PN=10 MPa with gas heater. Fuel gas treatment plants serve for reduction and keeping fuel gas specified pressure. The whole range of plants for treatment of fuel gas have been developed. They are distinguished by functional purpose, equipment composition and location category. In the general case the plants for fuel gas treatment comprise the following:

two lines (main and stand-by) for fuel gas reduction which supply gas turbine with fuel gas; a line of start gas reduction for gas turbine start-up; two lines (main and stand-by) of gas reduction for own needs to supply the station with mean pressure gas. At Customer's request the plants can be additionally completed by separators for fuel gas cleaning from mechanical impurities and drop liquid and by heat exchangers for fuel gas heating.

Power gas dehumidification and storage plant

is designed for power gas dehumidification up to dew point by moisture of -55C at working pressure, as well as for power gas accumulation in receiver and its distribution, as required, for control of compressor station pneumatically operated valves. The experts of the Company have developed and manufacture power gas dehumidification and storage plants with flame and electric heating of regenerated gas. Local and remote measurement of operating parameters is provided for plants. The unit equipment control is performed by automatic control system of the station.

SPECIFICATION Parameter
Capacity, kg/h Gas suction pressure, MPa Gas discharge pressure, MPa Weight, kg Climatic version

Fuel gas
650 40000 2.4 8.25 2.4 3.0

Start gas
150 12600 0.8 7.6 0.25 0.5 800 23500 U1, HL1

Power gas
On request 2.5 8.25 1.0 8.25

equipment for oil and gas industry

16

INLET SEPARATORS

The inlet separators are designed for oil casinghead gas purification from mechanical impurities and drop liquid, as well as for liquid "volley" supply catching. JSC "Sumy Frunze NPO" has developed and mastered the serial production of inlet separator sets, designed for liquid supply of volume up to 80 m3. The delivery set consists of: separator; servicing platforms; process pipelines with shut-off, safety valves; instruments. The separator is horizontal cylindrical structure inside of which the separation element of breaking type is mounted. The operating principle of separator is based on extraction of mechanical and liquid impurities from gas flow under the action of centrifugal forces. Separated liquid is drained automatically. To prevent liquid freezing the separator is equipped with heating coil.

Capacity increasing is reached by parallel installation of several separators. The equipment is mounted out-doors and can be operated in different climatic zones. Inlet separators can be developed upon Customer's initial requirements.

SPECIFICATION
Capacity, SCMH (SCMD) Working pressure, MPa Working temperature, C Total volume, m3 Weight, ton Efficiency of filtering, % 7.2 x105 (17 x 106) up to 3.2 from - 60 up to 80 up to 80 17 30 up to 98 100

catalog of products

17

FINE CLEANING SEPARATORS

Unions for condensate drain and instruments connection are provided for separator casing. Separated liquid drain out of the cubic part is made automatically. To prevent liquid freezing the cubic part of the separator is equipped with heating coil. The whole equipment is mounted on the common frame, installed on open platform and can be operated in different climatic zones. Design and technical parameters of fine cleaning separator are calculated individually for each process of compressor station. Fine cleaning separators can be developed upon Customer's initial requirements.

Fine cleaning separators are designed for process gas purification from drop liquid and mechanical impurities in the process of oil casing-head gas compression. The delivery set consists of: separator; process pipelines with shut-off, control valves; instruments mounted in the heated container. The separator is a vertical structure, in the upper part of which the separation element of slotted or multicyclone type is mounted. The operating principle of separator is based on extraction of mechanical and liquid impurities from gas flow under the action of centrifugal forces.

SPECIFICATION Multicyclone separators (MCS)

Capacity, SCMD Working pressure (max.), MPa Working temperature, C Weight, ton Filtering efficiency for particle size more than 40 m, %
MCS10056/2.5 MCS10020/6.3 MCS10019/25 MCS10010/6.3

3.0 x 106 3.0 x 106 2.5 6.3 from - 40 up to 80 5000 5600

0.75 x 106 0.75 x 106 2.0 5.0 from - 60 up to 80 4500 4900 to 100

SPECIFICATION Slotted separators (SS)

Capacity, SCMD Working pressure (max.), MPa Working temperature, C Weight, ton Filtering efficiency for particle size more than 40 m, %
SS 1400/16 SS 700/30
6 6

SS 700/80
6

SS 11/2A

2.5 x 10 1.6 7200

2 x 10 1.5 x 10 3.0 8.0 from - 60 up to 80 4500 3100 to 100

1.2 x 106 12.0 4400

equipment for oil and gas industry

18

FILTER-SEPARATORS
section with filtering elements, designed for solid particles filtration and liquid coagulation; section with separation nozzle of gauze cartridge, designed for drop liquid separation. The sets are equipped with instruments allowing to control parameters of in-going gas, purification process and level of separated liquid. Separated liquid drain out of cubic vessel is made automatically. To prevent liquid freezing the cubic vessel is equipped with heating coil. Capacity increasing is reached by parallel installation of several separators. The equipment is mounted on open platform and can be operated in different climatic zones. Filter-separators can be developed upon Customer's initial requirements.

The filter-separators are designed for increase of purification degree of natural gas from mechanical impurities and drop liquid, which are reasons for erosion of process equipment and compressor station pipelines. JSC "Sumy Frunze NPO" has developed and mastered the serial production of filter-separators for gas capacity from 5 to 25 MMSCMD. The delivery set consists of: filter-separator; the cubic vessel; servicing platforms, process pipelines with shut-off, control valves; instruments. The filter-separator shell is divided into two process sections:

SPECIFICATION
Capacity, SCMH (SCMD) Working pressure, MPa Working temperature, C Weight, ton Filtering efficiency for particle size more than 10 m, % Hydraulic resistance, MPa from 2.08 x 105 (5 x 106) up to 1.04 x 106 (25 x 106) 9.0 from - 60 up to 80 from 10 up to 30 to 100 to 0.05

catalog of products

19

AIR COOLING EQUIPMENT FOR GAS

with different climatic conditions, seismicity up to 7 on Richter scale. Air cooling equipment in modular design (gas coolers) is provided to cool gases with high temperature of hydrates formation. Modular design ensures recycling of cooling air at start-up period. Control of recycling chamber shutters is automated or manual. Air cooling equipment is completed by aluminum alloy fans of the company's own production with impeller diameter of 800, 2800 and 4450 mm. The construction of air cooling equipment with fan impeller diameter of 4450 mm is provided for angle change of blade setting from 0 to 25 in manual and automatic modes. At Customer's request air cooling equipment can be completed by headers and shut-off valves.

Air cooling equipment is designed for natural and oil casing-head gas cooling in systems of compressor stations for different services, as well as for other gaseous and liquid media cooling in gas, chemical and petrochemical industries. The equipment is manufactured with horizontal, vertical or zigzag arrangement of sections, in required material version, and designed for cooled medium pressure up to 120 kgf/cm2. The construction of air cooling equipment is designed for several devices in-line arrangement. The special platforms are provided for convenience of equipment servicing. Air cooling equipment can be used in the areas

SPECIFICATION
AVMG9 AVMG9 20Zh AVG 20 AVG 20Zh Zh2.5B5 Zh1.6B1 AVG B/441.5 B/663 1.6/614 Zh2.5 8.0/444 Air Unit of gas Unit of gas Unit of gas HP Air Cooler coolers ND coolers VD coolers VD 2AVG75 AVGM85 Condenser Cooler HP Gas Coolers Unit

AVO

Cooled medium conditional pressure, MPa Total area of heat-transfer surface, m2 Length of finned pipe, m Fan motor power, kW Diameter of fan wheel, m Quantity of fans

2.5 105 1.5 7.5 0.8 1

1.6 325 3 5.5 0.8 2

1.6

2.5

8.0

7.6

3.5

7.6

12.5

7.5

8.5

0.6

4.0

16

2400 3560 1700 6820 5954 5690 5680 9730 10530 520 15420 5380 4 30 2.8 1 6 7.5 0.8 6 4 30 2.8 1 8 37 2.8 2 10 7.5 0,8 10 10 7.5 0.8 10 10 7.5 0.8 10 12 37 4.45 2 12 13 2.7 6 3 5.5 0.8 2 12 13 2.7 9 12.2 22 4.45 2

equipment for oil and gas industry

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PIG LAUNCHER AND RECEIVER STATIONS

its moving and supply into the launcher chamber as well as loading and unloading operations with pigs during their possible transportation. All mechanisms of the station are equipped with manually operated drives with mechanic and hydraulic actuators that guarantees their normal operation in the field conditions without power resources.

PIG launcher and receiver stations are designed for periodic passing of pigs and flaw detectors through gas pipelines. Operated gas pipelines require cleaning and internals condition checking. The station comprises chambers for launcher and receiver pigs as well as the multipurpose manipulator, designed for pig removal from receiver chamber,

SPECIFICATION
For gas pipelines of DN, mm Working pressure, MPa Working temperature, C Max. lifting capacity of manipulator, kg 500; 700; 1000; 1200; 1400 100 from - 80 up to 80 depending on weight of pig or flaw detector

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DETACHABLE ROTOR BUNDLES

They are intended for re-equipment of existing fleet of gas transfer turbocompressor packages: at booster compressor stations to provide stable gas production under conditions of intensive bed pressure decreasing on the final stages of fields development; at gas main compressor stations of gas mains to optimize their modes of operation; at underground storage (UGS) for efficient equipment application under conditions of varying modes of gas discharging/injection. Detachable rotor bundles comprise compressor rotor and stator parts installed instead of standard ones at site of gas transfer turbocompressor packages operation.

SPECIFICATION

DRB type
DRB-6.3-47/57-125 DRB-6.3-150/2.2 DRB-6.3-210/1.7 DRB-6.3-67K/1.7 DRB-6.3-67K/2.2 DRB-8/56-1.3 DRB-8/56-1.45 DRB-8/76-1.45 DRB-8/100-2 DRB-52/66.5-160M2 DRB-16-100/1.7 DRB-16-300/6-120 DRB-16/150-1.7 DRB-16/200-1.7 DRB-16-125/1.7 DRB-580/51-76 GC2-350/58-94 DRB-0.4-15/30-38 DRB-6.3/32K-2.2 DRB-6.3-150/2.2

Nominal power, MW

DRB polytropic efficiency, %

Pressure ratio

Commercial output, sm 3/h

Shaft nominal Impellers Maximum final rotational casing speed, R.P.M. number pressure, MPa

Engine type

Remarks

6.3 6.3 6.3 6.3 6.3 8.0 8.0 8.0 8.0 8.0 16.0 16.0 16.0 16.0 16.0 25.0 25.0 0.4 6.3 6.3

70 70 68 80 75 80 82 83 71 75 78 80 70 80 77 84 78 65 76 73

2.2 2.2 1.7 1.7 2.2 1.3 1.45 1.45 2.0 2.4 1.7 2.0 1.7 1.7 1.7 1.5 1.61 1.23 2.2 2.2

192700 157200 306200 329500 194100 830300 573700 661400 236000 203300 855000 104800 677100 920800 762000 1891000 1200000 34600 163300 185700

8200 8200 8200 8200 8200 8200 8200 8200 8200 9000 5300 10400 5200 5100 5300 5000 5000 9150 8290 7974

6 6 4 3 4 1 2 2 4 6 3 12 4 6 3 2 2 4 6

14.72 14.72 20.58 7.46 7.46 7.46 7.46 7.46 14.72 15.7 9.81 11.77 14.72 19.62 12.26 9.22 10.0 7.85 7.46 14.72

DT-71P NK-12ST NK-12ST NK-12ST NK-12ST NK-14ST NK-14ST NK-14ST NK-14ST PS-90GP NK-16ST NK-16ST NK-16ST NK-16ST NK-16ST NK-36ST DU80L STDP-63002BCUHL4 2BCUHL4

Hydrogen sulphide Hydrogen sulphide

VA02-450LB-2U2 Electric motor drive Hydrogen sulphide, electric motor drive Electric motor drive

STDP-6300-

Notes: standard models of detachable rotor bundles (DRB) are shown in the Table. At Customer's request the Company can manufacture DRB with required parameters.

equipment for oil and gas industry

22

GAS COMPLEX TREATMENT PLANTS

condensate stabilization unit, including column equipment, heat exchangers, process heater, pumping equipment, assemblies for gas and condensate consumption measurement; methanol regeneration unit.

UKPG auxiliary system comprises the following items: flare system; unit of air treatment for instruments; condensate emergency drain system; stock of finished products; inert gas storage.

Complex gas treatment plants (UKPG) are designed: for treatment of high-pressure natural gas by method of low-temperature separation with methanol injection and reaching the dew point as per water and carbohydrate on conformity with OST 51.40-98 requirements with subsequent delivery into main gas pipeline; for obtaining stable carbohydrate condensate in conformity with OST 51.65-80 requirements. UKPG main process equipment comprises the following items: low-temperature separation unit with the block of inlet separator and assemblies for gas consumption measurements;

The plants can be developed for different gas capacity, with application of different gas treatment procedures. Multistage layout of process units on the stack, assembled steel sections of which are incorporated in the delivery scope, is used for equipment compact arrangement. Modular design and maximum factory readiness permit to carry out equipment installation undertime. Every block is the assembly of open or close type, convinient for rail transport. It includes processing and auxiliary equipment, piping and communications, mounted on rigid load-bearing frame. The plants are designed for operation in climatic zones with temperature from - 60C up to 45C.

SPECIFICATIONS AS EXAMPLE OF UKPG2.0 AND UKPG3.0 Parameter

Gas capacity, MMSCMD Condensate capacity, t/h Gas pressure: inlet, MPa outlet, MPa Condensate outlet pressure, MPa

UKPG2.0
1.0 2.0 8.0 12.0 8.5 16.0 5.5 7.5 0.6* Note: * to be clarified on Customer's demand

UKPG3.0
2.0 3.0 15.0 30.0 8.5 16.0 5.5 7.5 0.6*

The Company can design and manufacture the gas complex treatment plants with gas capacity of 200 000 m3/day and over.

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GAS TREATMENT PLANTS

Complex gas treatment plants (UPG) are designed for extracting a wide fraction of light hydrocarbon from associated oil gas. In general the following operations are performed at GTP: treatment of natural gas, including purification and drying as per moisture; gas stripping, i.e. extraction of raw natural gasoline; reception, storage, and shipment of liquid products by rail, motor transport or by pipelines. Depending on volume of oil gas to be refined, integral components contents, specified depth of integral components extraction and other factors, different stripping methods can be applied, causing different scope of process equipment. On Customer's demand UPG can be additionally equipped with units of unstable gasoline division into casing-head gasoline and individual pure hydrocarbons (propane, isobutane, etc.) The plant delivery scope includes the following items: compressor, column, pumping equipment, heat exchangers, pressure vessels; boards with electric equipment; automatic control systems. The plants can be developed for different gas capacity, with different gas preparation procedures application. Multistage layout of process units on the stack, assembled steel sections of which are incorporated in the delivery scope, is used for equipment compact arrangement. Modular design and maximum factory readiness permit to carry out equipment installation undertime. Every block is the assembly of open or close type, convinient for rail transport. It includes processing and auxiliary equipment, piping and communications, mounted on rigid load-bearing frame. The plants are designed for operation in climatic zones with temperature from - 60C up to 45C.

SPECIFICATIONS AS EXAMPLE OF UPG50 AND UPG500 Parameter

Applied procedure Gas capacity, mln. m3/year Commodity output Site area, hectare

UPG50

UPG500

Heavy hydrocarbons Low temperature oil absorption separation 50 500 natural gas as to OST 51.40-98 liquefied propane-butane stabilized casing-head gasoline 0.6 1.6

The Company can design and manufacture the gas treatment plants of different capacity.

equipment for oil and gas industry

24

CONDENSATE AND OIL PROCESSING PLANTS WITH THE CAPACITY FROM 5 TO 500 THOUSAND TONS PER YEAR

Oil (condensate) processing plants are designed for oil (condensate) processing with the crude oil annual processing capacity of 5,000 t; 10,000 t; 25,000 t; 40,000 t; 50,000 t; 100,000 t; 150,000 t; 200,000 t; 300,000 t; 500,000 t and obtaining straight-run gasoline, diesel fuel, and residual fuel oil. Raw material separation in the plants is carried out by the method of rectification. Oil or condensate with density 650850 kg/m3 serve as raw material. Products quantitative ratio and fractions qualitative coefficients are specified by feedstock. The plants comprise the following processing equipment: Feed pumps unit, reservoirs for raw material and commodity output (supplied on Customer's request); Salting-out unit (if necessary), including pumping equipment, pressurized vessels, heat exchangers, electric dehydrators. This unit is designed for water and salt extraction from raw material (salt maximum content in raw material after salting-out does not exceed 10 mg/l, water content no more than 0.08 0.12 % of weight.); Condensate stabilization unit (if necessary), including stabilization column with evaporator to provide stabilization of raw material with saturated vapour pressure no more than 500 mm Hg at temperature 30C; Topping unit, including rectifying column (operated under atmospheric pressure) with evaporator, for distilled petrol receipt. Masout is the residual of rectifying column; Spraying unit, including pressurized vessels and pumping equipment; Diesel fraction unit, including stripper with evaporator, for light fractions pre-stripping and diesel fuel receipt; Raw material processing heater with tank and heat carrier pumps;

Petrol, diesel fuel and masout air cooling devices of fin-tube type; Recuperative heat exchangers of shell-and-tube type; Control air preparation unit designed for air supply of valve pneumatic operators and instruments; Control unit designed for manufacturing method control, inspection and regulation of process on the plant.

Modular design and maximum factory readiness allow performing equipment mounting in the shortest terms. The plants are designed for operation in climatic areas with air temperature from - 60C up to 45C.

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COMPLEX OF PROCESS EQUIPMENT FOR REFINERIES

In addition, refinery comprises automated control system and the following auxiliary equipment: Air supply unit; Process heaters unit; Electrical unit; Tank farm. The following equipment is manufactured as units according to designs submitted by Customer: High-octane petrol producing (furnaces, adiabatic reactors, columns, heat-exchangers, vessel and pumping equipment); Fuel oil vacuum processing (furnaces, vacuum columns with circulating reflux, vacuum generating device, heat-exchangers and pumping equipment); Purification of commercial products (columns, vessel and pumping equipment); Electrical desalting (raw material heaters, electric dehydrators).

It is intended for complete delivery and construction on turnkey basis of refinery with capacity (as to raw material) from 10000 to 4000000 tons per year. Equipment is manufactured as processing units according to designs of JSC "Sumy Frunze NPO" as well as according to designs submitted by Customers. Raw materials stabilization unit is intended for stripping of hydrocarbon gases from oil when their content is high. It comprises heater of raw materials, stabilization tower and sediment evaporator. Atmospheric oil refining unit is intended for production of straight-run petrol, kerosene, diesel oil and fuel oil. It comprises main rectification tower and steamstripping columns, process heater, recuperative heatexchangers, air coolers, intermediate tanks and pumps.

equipment for oil and gas industry

26

EQUIPMENT FOR OIL TERMINALS

Tank equipment, including breathing valves; siphon valves; skylights; holes for measurement; fire extinguishing devices. Drain and filling equipment, including device for oil products filling into railway tank-cars; units for lower drain from railway tank-cars. Process equipment, including drain tanks for oil products overflow when header cleaning; heat exchangers for water heating. Shut-off valves, including wedge plugs; ball valves; coupling valves; check valves, as well as other special valves. Pumping equipment: centrifugal pumping units for oil and oil products pumping and for application in fire-extinguishing systems. Piping: T-pieces, branches, supports, carbon steel reducers made in stamp-welding design. Joint welds are subjected to X-ray and ultrasonic inspection.

Designed for complete delivery and commissioning under turnkey conditions of oil terminals, including tanks for oil and oil products storage. The tanks are the main equipment for oil terminals and designed: for receiving, storage, distribution, registration (quantitative and quality) of oil and oil products; for water and mechanical impurities setting; for oils and oil products mixing as well as other technological processes connected with transportation and storage. Depending on service conditions and Customer's requirements tanks can have fixed or floating roof, equipped with pontoons, gas piping, system for heating of product to be stored, etc. Tank and pontoon bottoms and walls are delivered as sheets in dimensional coils. To complete the oil terminals the Company manufactures the following items:

TANKS SPECIFICATIONS
Type of tank Nominal volume Type of fluids to be stored Density of fluids to be stored Maximum temperature of fluids to be stored Internal excessive pressure Vacuum Seismicity of construction area vertical, cylindrical 100 50000 m3 oil and oil products with saturated steams pressure no more than 93.3 kPa at temperature 20C up to 1.015 t/m3 up to 90C up to 2 kPa, inclusive no less than 0.2 kPa up to 9 on Richter scale

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27

CYLINDRICAL PRESSURE VESSELS FOR GASEOUS AND LIQUID MEDIUMS

Horizontal and vertical pressure vessels are designed any climatic zones; seismic zones (to 9.0 on the Richter scale); operation in the cyclic loads; any environments, including followed to corrosion cracking of metals. The equipment can be provided with internal or external heater, if it is necessary. The medium removal from the vessels can be carried out by removing under pressure or by submerged pump units. The development of equipment is possible in modular design with valves, instrumentation, servicing platforms and frame. During equipment designing all operating parameters are specified by request of a Customer.

for: storage of explosive and flammable fluids; storage of liquid and gaseous non-explosive products; gathering of the liquid after filters-separators and other process equipment; drain of oil products residues from vessels and process lines on the gas and oil industry objects.

All vessel equipment is made in accordance with OST 26-291-94 and "Regulations of pressure vessels design and safety operation". Pressure vessels can be used for:

TECHNICAL SPECIFICATIONS
Working pressure, Ma Volume, m3 Shell diameter, mm Shell thickness, mm Weight, kg from 0.05 to 16 to 90 from 500 to 3000 from 4 to 100 from 135 to 49100

equipment for oil and gas industry

28

MODERNIZED SECTIONAL CENTRIFUGAL PUMPS OF CNS TYPE

installation of mechanical seals, meeting requirements of API 682 Standard, with the system of washing out products of erosion, corrosion and other impurities or stuffing-box seals of "Graflex" type; installation of elastic plate coupling instead of gear one to decrease vibration; increasing impeller inter-stage seal service life; installation axial displacement transducer to protect the pump against severe damage; hydraulic device optimization in order to increase reliability and to gain proper level of leakage through it; introduction of protection against leakage through seal between the impeller and the shaft to avoid erosion of the shaft.

This kind of pumps is designed for injection of aggressive oil field waters, including H2S containing waters, in oil-bearing beds for formation pressure keeping. They can be used to transfer pure and weakpolluted water. The fields of application are: oil-producing, oil-refining and petrochemical industries. More than 10000 pumps have been manufactured by the company. Having studied long-term operation experience and taking into account requests of customers, the Company carried out large-scale modernization of given type of pumps to increase their life span, reliability and maintainability. The pumps conform to API 610 Standard requirements. Directions of modernization: upgrading of flowing part in order to increase efficiency, to enlarge operating capacity range, decreasing vibration;

SPECIFICATION Parameter
Rated capacity, m /h Minimum capacity, m3/h Maximum capacity, m3/h Allowable head deviation, % Allowable pressure at the pump inlet, kgf/cm2, max. Allowable NPSH, m, max. Head, m Pump rated power, kW, max. Pump maximum power, kW, max. Efficiency, %, min. Weight, kg
3

CNS 1203
120 80 180

CNS 1803
180 80 220 from +5 to -3 from 1 to 31 7 1050 1900 677 1225 700 1330 76 from 2500 to 3800

CNS 2403
240 80 240 260

1050 1900 505 913 615 1140 68

945 1900 792 1593 810 1593 78

Note: pump flowing part is manufactured of 20Cr13 steel, M modifications of 12Cr18Ni12Mo3Ti steel.

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CLAY SEPARATOR ON CENTRIFUGE BASIS

Separation of solid phase from liquid one takes place due to centrifugal forces when the drilling mud delivering into the centrifuge. Discharge and the centrifuge effluent drain (clarified liquid phase) are made continuously. This plant is completed with a conveyer, providing sediment removal out its boundaries. The pump unit incorporates screw conveyer pump, which is motor driven through a V-belt drive. The pouring-over device is by-pass, permitting to adjust mud supply into the centrifuge with a constant mud supply by a pump unit due to partial mud discharge into the tank. The homogenizer provides uniform mass of a dewatered sediment receiving.

Clay separator on a centrifuge basis is designed for treatment of drilling nonweighted muds from excessive clay amount and a regeneration of weighted muds when drilling of gas and oil wells. The clay separator incorporates: centrifuge unit; pump unit; homogenizer; starting electric devices; connection hoses with easy removable links. Its basic unit is a horizontal settling centrifuge with sediment scroll-discharge.

SPECIFICATION
Volumetic feed of initial product for a clay separator, m3/h, no more than: when removing clay from weighted mud with a density to 1.1 g/cm3 when regenerating weighted mud with a density: to 1.5 g/cm3 to 2.0 g/cm3 Degree of clay removal, %, no less than Degree of barytic weighting agent regeneration, %, no less than Maximum inner centrifuge diameter, mm Ratio of rotor working length to inner diameter Rated power, kW, no more than Weight, kg, no more than 18 6 3 80 90 500 1.86 37 4000

equipment for oil and gas industry

30

WELL WORKOVER AND COMPLETION RIG OF AK-60 TYPE

to be installed on frame); drilling rotor with hydraulic drive (landing flange); drilling swivel (80 t); washover swivel (80 t); kelly (10 m); bails (80 t); body elevators of type KM for 73, 89, 114 mm pipes; elevator ETA-50; breakout tongs; chain tongs; hydraulic rotor (A-50 type). The rig AK-60 may be supplied complete with the following additional equipment: blowout preventer equipment; drilling mud preparation, storage and purification system; equipment for pumping of mud. The rig AK-60 corresponds to the safety requirements for oil and gas industry put into force by Gosgortechnadzor of Russian Federation on 01.09.1998. JSC "Sumy Frunze NPO" was granted with Certificate of Conformity with State Standard of Russian Federation for workover rig.

The equipment is designed for completion and workover of oil and gas wells of depth up to 3000 m located either in well clusters or separately. It allows performing drilling works at depth up to 1600 m. Lifting capacity up to 80 t allows to avoid emergency situations during well workover without involving equipment of higher capacity. The rig is designed for service in moderate and cold climate (operating temperature up to minus 45C, storage temperature up to minus 55C).
Set of delivery (basis version) comprises:

The rig in assembly with monkey board for derrickman and servicing platform; 2. Suspended hydraulic power tong; 3. Spider with pneumatic control system; 4. Derrickman evacuation device; 5. Set of tools, changeable and spare parts. The following equipment is supplied additionally: drilling rotor with hydraulic drive (hole diameter 360 mm,

1.

SPECIFICATION
Wheelbase Nominal lifting capacity, kN (t) Maximum lifting capacity (during releasing of stuck pipes), kN (t) Power of winch drive, kW Lifting speed, m/s Derrick height from the ground to crown block axis, m Rotor table opening diameter, mm Rotor P-165 opening diameter, mm Static load on rotor table, kN (tf) Rotor power with hydraulic drive, kW Rotational speed, rpm Overall dimensions in transported position, m Total weight of the rig in assembly, ton Chassis KrAZ-63221-01 (6x6) 600 (60) 800 (80) 165.4 0.21 1.6 20 360 165 800 (80) 80 20 100 16.5 x 3.2 x 4.5 34.2

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WELL WORKOVER AND COMPLETION RIG OF KORO 1-80 TYPE

2. Servicing platform on frame foundation including R-360 rotor and support base plate for the derrick; Catwalks on sliding; Suspended hydraulic power tong; Spider with pneumatic control; Tool dolly on MAZ-8926 trailer; Set of tools, replacement and spare parts.

It is designed to perform round trip operations with oil well tubing and drill pipes, for cutting and reaming during fishing operations as well as injection of process fluids into wells during their completion and workover. KORO 1-80 equipment is designed to be operated in areas with temperate and cold climate. Self-propelled rig equipment is mounted on powerful tetra-axial motor vehicle of MAZ-537G type (8x8) having cross-country capacity and all driving axles.
Delivery Set (base version):

3. 4. 5. 6. 7.

1.

Self-propelled pulling unit mounted on MAZ537G motor vehicle chassis comprising: derrick, traveling block, hook, monkey board, device for derrickman evacuation, hydromast weight indicator;

The following equipment can be supplied additionally: drilling swivel (80 t); washover swivel (80 t); kelly (10 m); bails (80 t); body elevators of KM-type for 73, 89, 114 mm pipes; breakout tongs; chain tongs. KORO 1-80 rig can be additionally completed with the following equipment: set of blowout preventer equipment with control panel; pumping unit; mobile diesel-generator power plant for 100 kW.

SPECIFICATION
Wheelbase Nominal lifting capacity, kN (t) Short-time lifting capacity (during releasing of stuck pipes), kN (t) Hoisting speed, m/s: Drive power, kW Derrick height from the ground to crown block axis, m Servicing platform height near wellhead, m Rotor table opening, mm Rotor power with hydraulic drive, kW Maximum pump pressure, MPa Speed of carrier moving, km/h Overall dimensions in transported position, m Total weight of the rig assembled, ton MAZ-537G chassis (8 x 8) 800 (80) 1000 (100) 0.23 1.33 426 30 3.75 360 90 16 30 17.5 x 3.2 x 4.7 10

equipment for oil and gas industry