Katalog EN
Katalog EN
Katalog EN
and anchor
equipment for
well construction,
operation
and repair
Central entrance of SPF Paker
YOU ARE
WELCOME
TO VISIT OUR
COMPANY
General equipment shop CNC machines shop
Contacts list
1PROK-GRPB-2 Single Packer BHA for Massive Hydraulic Fracturing
(rated operating pressure up to 14500 psi)...........................................................................10
KUM Mechanical Equalizing Valve (rated to 10000 psi)........................................................12
PB Safety Sub.......................................................................................................................14
PR Drillable Packer (rated operating pressure up to 5075 psi).
Comprised of IUG Setting Tool and PRZ Drillable Cementing Plug......................................15
PRZ Drillable Cementing (Bridge) Plug (rated operating pressure up to 5075 psi)...............16
technological
IUG Hydraulic Setting Tool....................................................................................................17
KCM Multiple-use Circulating Valve (rated to 10000 psi)......................................................18
operations
EQUIPMENT FOR USE........................................................................................................21
packers
YAKPRO-CPG-1Anchor BHA for well operation with ESP units. .........................................22
KPE Bypass Valve for Operation with Submersible Pumping Equipment
(rated up to 5075 psi)............................................................................................................24
1PROK-IVE-1 Single-Packer BHA for Wells Operation with Submersible
Electric Pump with Simultaneous Isolation of Leak Interval Located Above
(rated up to 3625 psi)............................................................................................................26
P-EGM Hydromechanical Packer with Cable Entry..............................................................28
P-EMO Packer with the cable gland of mechanical installation ..........................................29
EQUIPMENT
RKU General-Purpose String Disconnector..........................................................................30
FOR USE
MRG Hydraulic Split Sleeve..................................................................................................31
KOT Three-Position Check Valve (rated to 7250 psi)............................................................32
PRO-YAT-O Mechanical Double Grip Pipe Hanger Packers with the
ability of tubing tensioning (rated up to 5075 psi) .................................................................34
2PROK-SIAG-1 Stand-alone Two-Packer BHA for Selective Isolation
with Hydraulic Disconnection from the Tubing (rated up to 5075 psi)...................................36
maintenance
IPM Mechanical Setting Tool ................................................................................................38
equipment
Pressure
IPG Hydraulic Setting Tool.....................................................................................................39
Pressure maintenance equipment.........................................................................41
PRO-YADZH-O, PRO-YADZH Mechanical Double-Grip Packers
(rated up to 5075 psi)............................................................................................................42
2PROK-ORZ-1 Two-packer systemfor dual injection (rated up to 5075 psi).........................44
ABOUT COMPANY...............................................................................................................48
ABOUT COMPANY
Production Characteristics................................................................................................50
DO NOT STEP BACK BEFORE THE LEADERS................................................................53
Metalwork..............................................................................................................................58
Metrology...............................................................................................................................60
Central plant laboratory.........................................................................................................62
Nondestructive testing laboratory..........................................................................................64
Safety....................................................................................................................................66
5S workplace organization....................................................................................................68
Social conditions...................................................................................................................70
Medicine................................................................................................................................72
Testimonials about the company...........................................................................................74
Achievements........................................................................................................................78
Finished products storage area
Contacts list
Sales
Zilya DINMUKHAMETOVA
The specialist of sales and service development department
in Russia and foreign markets
+7-34767-5-21-01
E-mail: [email protected]
5
Blank production shop
packers FOR
technological
operations
packers FOR technological operations
PRO-YAMO2-YAG1(M), PRO-YAM2-YAG1(M)
Mechanical Packers (rated operating pressure up to 14500 psi)
These packers are designed for sealed separation of casing string intervals and protec-
tion of the casing against the dynamic effect of various well operations.
DESCRIPTION APPLICATIONS
ADVANTAGES
-- packers contain expandable supports to prevent rubber seal elements extru-
sion into annulus which increases the reliability of sealing and relieves packers
unsetting;
-- reliable sealing of production string during operations requiring high pressure differential on the
packer;
-- easy to release without additional tensile loads;
-- packers design is proven by years of successful application.
FEATURES
RO-YAM2-YAG1(M)
TOP
CHOICE
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8
SPECIFICATIONS
NUE connection
Casing
thread*
temperature, F
more than
more than
Maximum
Maximum
Design Documentation
Type Nominal Bottom
Code OD, in Top (box)
Weight,lb/ft (nipple)
9
packers FOR technological operations
1PROK-GRPB-2
Single Packer BHA for Massive Hydraulic Fracturing (rated operating
pressure up to 14500 psi)
Casing
Tubing
Equalizing valve
Safety assembly
Safety
assembly
Open end
of the pipe
Producing
formation
10
This BHA is used for hydraulic fracturing including massive hydraulic fracturing in production strings with
tubing of nominal outside diameter of 5 1/2’’ to 7’’ with pressure differential up to 14500 psi.
ADVANTAGES
-- possibility of massive hydraulic fracturing;
-- downhole equipment BHA is set into a well by axial movements;
-- attachments: equalizing valve, safety assemblies enable easy packer releasing and enhance the safety of reme-
dial and emergency operations;
-- enables to carry out several hydraulic fracturing cycles without tripping the BHA out.
SPECIFICATIONS
Casing Maximum NUE connection thread*
BHA ID, in, temperature, F
Type Nominal BHA OD, in
OD, in not less than Top (box) Bottom (nipple)
Weight,lb/ft
5 1/2” 20.0-23.0
1PROK-GRPB-2-112-Х1 4.41 1,81
5 3/4” 24.5
1PROK-GRPB-2-114-Х1 5 1/2” 17.0-23.0 4.49
5 1/2” 15.5-20.0
1PROK-GRPB-2-116-Х1 4.57 2 7/8”
5 3/4” 22.0-24.5
2,08
5 1/2” 15.5-17.0 302 2 7/8”
1PROK-GRPB-2-118-Х1 4.65
5 3/4” 20.0-24.5
1PROK-GRPB-2-122-Х1
5 3/4” 15.5-20 4.8
1PROK-GRPB-2-136-Х1 6 5/8” 28.0-32.0 5.35
1PROK-GRPB-2-142-Х1 6 5/8” 20.0-24.0 5.6 2,28 3 1/2”
1PROK-GRPB-2-145-Х1 7” 20.0-38.0 5.71
If you have any questions regarding equipment purchase, feel free to contact us:
11
packers FOR technological operations
KUM
Mechanical Equalizing Valve (rated to 10000 psi)
It is designed to equalize the pressure in the annulus above the packer and the pressure
inside the tubing string.
DESCRIPTION APPLICATION
-- it is used in combination with a packer during hydraulic fracturing and other well operations
after which circulation between the tubing annulus and interior is mechanically generated.
ADVANTAGES
-- it provides easy packer releasing after hydraulic fracturing or other well opera-
tion;
-- the valve has a spline joint that provides torque transmission via tubing string to
the equipment installed below it;
-- this valve can be used multiply during one round-trip operation;
-- it eliminates complications while packer releasing in multi-packer BHAs caused
by significant pressure differences above and below a packer.
KUM
DESIGN FEATURES
-- the valve is mechanically actuated by tensioning the tool upwards;
-- the valve actuation force is adjusted by the manufacturer upon the customer’s request;
-- the valve is closed by unloading the tool.
SPECIFICATIONS
KUM-82 KUM-112 KUM-136
Parameter, unit of measurement
AХA 4.465.016-01 AХA 4.465.001 AХA 4.465.002
Minimum inner diameter of the production
3.42 4.67 5.67
string, in
Force required to actuate the valve when the
2.2-111 2.2-13.21 2.2-13.21
tool is tensioned upwards, klb
Maximum inner pressure sensed by the
valve in closed position (inside the tubing), 10000
psi
Maximum temperature, F 302 302
Equivalent diameter of side ports, in 0.59
Dimensions, in:
- OD, not more than 3.22 4.4 5.35
- ID 1.57 2.32 2.99
- length, not more than 30.7 29.1 31
Weight, lb (not more than) 48.5 61.7 92.6
NUE connection thread*
Top (box) 2 3/8” 2 7/8” 3 1/2”
Bottom (nipple)
12
KUM valve SCHEME
1. the valve is closed (Tubing pressure) 2. the valve is open (Annulus pressure)
The valve is closed by unloading the tool on it. The valve is open to equalize pressure after the tool is
tensioned upwards by the force exceeding the specified
(preset) actuation force taking into account the weight of
the equipment that has been run in.
If you have any questions regarding equipment purchase, feel free to contact us:
13
packers FOR technological operations
PB
Safety Sub
This sub is designed to easily disconnect tubing from stuck downhole equipment during
well operations.
ADVANTAGES
-- in case equipment gets stuck disconnection is carried out by right hand rotation
of the tubing string.
FEATURES
-- connection pressure-tightness is ensured without rubber sealing elements.
SPECIFICATIONS
PB-60 PB-73 PB-89
Parameter, unit of measurement
AХA 6.340.006 AХA 6.340.001 AХA 6.340.003
Maximum inner pressure , (inside the tubing), psi 10000
Dimensions, in, not more than:
- OD 3.07 3.67 4.48
- ID 1.97 2.44 3
- length 12 12 13.38
Weight, lb, not more than 11 15.4 26.4
NUE connection thread*
Top (box) 2 3/8” 2 7/8” 3 1/2”
Bottom (nipple)
-- Safety subs with different sizes and various connection threads can be manufac-
tured upon customer’s request.
If you have any questions regarding equipment purchase, feel free to contact us:
14
PR Drillable Packer (rated operating pressure up to 5075 psi).
Comprised of IUG Setting Tool and PRZ Drillable Cementing Plug
It is designed for sealed separation of the casing string intervals.
DESCRIPTION ADVANTAGES
-- simple design;
-- IUG setting tool can be used multiply;
-- enlarged passage bore;
-- IUG design allows to pump fluid for circulation along the string and not into
formation;
-- easy to transport and install due to small dimensions;
-- IUG can be used multiply.
APPLICATION:
-- setting and disconnection pressure of 2175…2465 psi;
-- for remedial works performed above or below PRZ installation area;
-- for two-interval remedial works performed successively in the upward direction;
-- for isolation of the lower formation without cementing.
SPECIFICATIONS
Casing Packer components
temperature, F
Packer OD, in
Maximum
less than
than
PR
novelt y
15
packers FOR technological operations
DESCRIPTION ADVANTAGES:
-- it is used as a cementing or a bridge plug;
-- easy to install by generating excess pressure within the tubing;
-- pressure tightness at the top and at the bottom after installation and retrieval of the setting tool;
-- protection against premature setting of the slips;
-- small length of the drillable area;
-- good drillability of the applied materials;
-- average time to drill out PRZ with a three-cone bit is 6.30 hrs.
PRZ1
PRZ
FEATURES:
-- the plug has two valves to prevent cement from overflowing from above and below the PRZ
installation area;
-- individual design of the slips teeth ensures secure fastening with the casing string and prevents
PRZ from rotating while drilling out;
-- allows pressure cementing above PRZ.
SPECIFICATIONS:
Casing
temperature, F
more than
more than
Maximum
Type Code Nominal Weight, Setting Tool
OD, in
lb/ft
novelt y
If you have any questions regarding equipment purchase, feel free to contact us:
16
IUG
Hydraulic Setting Tool
It is designed for tripping in and setting of PRZ drillable plug.
DESCRIPTION ADVANTAGES:
-- simple design;
-- this tool can be used multiply;
-- enlarged passage bore;
-- IUG design allows to pump fluid for circulation along the string and not into
formation.
FEATURES:
-- easy disconnection after setting of the cementing drillable plug;
-- possibility of emergency disconnection by tensioning.
SPECIFICATIONS:
and disconnection
Operating setting
PRZ-82
IUG-82 AХA 5.889.120-20 4” 0,82 91.6 66 2 3/8” PRZ-88
PRZ-92
IUG-114 AХA 5.889.010-20 4 1/2” 1,73 2175-2465 109.5 127
PRZ-114
PRZ-120
2 7/8”
PRZ-140
IUG2-132 AХA 5.889.113-20 5 1/2” 1,89 102.5 154
PRZ-148
IUG
novelt y
17
packers FOR technological operations
KCM
Multiple-use Circulating Valve (rated to 10000 psi)
It is designed for sealed separation and communication between the annulus and the
interior of tubing.
DESCRIPTION APPLICATION
-- in emergency situations to kill the well when used jointly with a packer;
-- in combination with a packer during formation hydraulic fracturing as well as various well op-
erations in the course of well completion and operation.
ADVANTAGES
-- these valves can be used multiply for one tripping operation;
KCM
DESIGN FEATURES
-- the valve is opened by generating annulus pressure that exceeds the pressure inside the valve
and the tubing.
SPECIFICATIONS
Overall dimensions, in
Pressure differential
side ports, in
thread*
psi
Type Code
F
ID
KCM-112 AХA 2.505.021 4.67 7250 4.41 2.36 21.3 51.8
KCM-114 AХA 2.505.001 4.67 0.82 4.49 2.36 39.7
21.0
KCM-118 AХA 2.505.001-01 4.90 1080±1451 302 290±145 4.65 2.36 44.0 3 1/2”
10000
KCM-136 AХA 2.505.002 5.67 5.35 2.99 83.8
1.06 24.2
KCM-140 AХA 2.505.002-01 5.79 5.51 2.99 90.4
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18
KCM Valve SCHEME
1. THE VALVE IS CLOSED 2. THE VALVE IS OPEN 3. THE VALVE IS CLOSED
The valve is open after generating The valve is closed after equalizing
the initial annulus pressure which ex- the pressure between the tubing an-
ceeds the inner tubing pressure. This nulus and interior. The spring brings
causes the ring to break, the piston the piston back to its initial position,
to move downwards and circulating the circulating ports are shut off.
ports to open. To keep the the valve
further open a pressure difference of
290±145 psi must be generated.
19
CNC machines shop
EQUIPMENT
FOR USE
EQUIPMENT FOR USE
YAKPRO-CPG-1
Casing Anchor BHA for well operation with ESP
units.
Tubing
It is designed for operation of the wells with high gas
ratio well fluid with submersible pump equipment. It al-
lows to operate with the closed tubing using APG gaslift
effect for production strings with nominal outside diam-
eter of 5 1/2’’-9 5/8’’.
Bypass valves
ADVANTAGES
Safety assembly -- allows to operate wells with such gas factors values at
which submersible pump units cannot operate in a continu-
ous mode;
-- reduces the bringing out of the mechanical rock particles
from a formation together with well fluid;
-- excludes hydrate plugging of the passages
in Xmas tree especially in autumn and winter
period;
-- increases the formation fluid flow rate due to
Hydraulic anchor
APG gaslift effect;
-- extends the overhaul period of a well due to the
reduced vibration of the pump unit.
Power cable
Submersible pump
Producing
formation
22
SPECIFICATIONS
Casing NUE connection thread*
temperature, F
BHA ID,
Maximum
Type Nominal Weight, BHA OD, in in, not Bottom
OD, in Top (box)
lb/ft less than (nipple)
5 1/2” 15.5-17.0
YAKPRO-CPG-1-118-Х1 4.65
5 3/4” 20.0-24.5 1.97 2 7/8”
YAKPRO-CPG-1-122-Х1
5 3/4” 15.5-20 4.8
YAKPRO-CPG-1-136-Х1 6 5/8” 28.0-32.0 5.35 302
2.05
YAKPRO-CPG-1-142-Х1 6 5/8” 20.0-24.0 5.6
3 1/2”
YAKPRO-CPG-1-145-Х1 7” 20.0-38.0 5.71
YAKPRO-CPG-1-158-Х1 7 5/8” 24.0-43.0 6.22
2.44
YAKPRO-CPG-1-182-Х1 8 5/8” 28.0-49.0 7.17
4 1/2”
YAKPRO-CPG-1-204-Х1 9 5/8” 36.0-58.4 8.03
* Other threads are available upon request.
1
Configuration number.
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23
EQUIPMENT FOR USE
DESCRIPTION APPLICATION
-- flowing well operation;
-- pumping of wells with high gas ratio;
-- mixed well operation (start up with a pump and flowing operation after the pump is shut down).
ADVANTAGES
-- large passage area across the valves allows the pump unit to operate in its nor-
KPE
DESIGN FEATURES
-- valve has a rotating body with a slot for the submersible electric equipment cable;
-- flowing capacity doesn’t decrease in any position of its body.
SPECIFICATIONS
EUE con-
Maximum inner pressure sensed
Overall dimen-
nection
environment, F
more than)
OD (not more than)
ports, in
Bottom (nipple)
Design Documenta-
than)
Type Version
top (box)
tion code
Min. ID
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24
KPE valve SCHEME
25
EQUIPMENT FOR USE
1PROK-IVE-1
Single-Packer BHA for Wells Operation with Submersible Electric Pump with
Simultaneous Isolation of Leak Interval Located Above (rated up to 3625 psi)
Casing
Tubing
Power cable
Safety assembly
Leak interval
Check valve
ESP unit
Producing
formation
26
It is used for pumping production of oil with simultaneous isolation of a leak interval located above with water in-
flow in production strings casing OD from 5 1/2’’ to 7’’ in.
ADVANTAGES
-- reliable isolation of the production string leaking section;
-- attachments:
• safety assembly enables to release the packer in case of complications related to its head padding thus enhancing the
safety during workover and emergency works;
• check flush valve provides conditions for wells production with minimum possible complications and maximum oil flow
rate. The valve enables to flush the pump cavity in the course of well production or to treat the pump with various chemi-
cal agents;
• makes the assembly of the BHA possible at subzero temperature of the environment.
SPECIFICATIONS
Casing NUE connection thread*
BHA ID,in, not less
Code Nominal Weidht, BHA OD, in
OD, in than Top (box) Bottom (nipple)
lb/ft
5 1/2” 15.5-17.0
1PROK-IVE-1-118-Х1 4.65
5 3/4” 20.0-24.5 1.97 2 7/8”
1PROK-IVE-1-122-Х1 5 3/4” 15.5-20,0 4.8
6 5/8” 20.0-28.0
1PROK-IVE-1-142-Х1 5.6
7” 35.0-38.0 2.36 3 1/2” 2 7/8”
1PROK-IVE-1-152-Х1 7” 23.0-29.0 5.98
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27
EQUIPMENT FOR USE
P-EGM
Hydromechanical Packer with Cable Entry
This packer is designed for well operation with submersible electrical pumping equip-
ment with leak intervals of the production string above producing formations.
DESCRIPTION APPLICATION
-- for well pumping.
ADVANTAGES
-- when used in an underground BHA with an electrical submersible pump it en-
sures continuity of the power cable line;
-- two additional passages that allow to inject various chemical agents, to bypass
gas from the area below the packer;
-- it allows to save up to 1 mln rub. on remedial works;
-- possibility of installation at subzero temperatures of the surrounding environment.
DESIGN FEATURES
-- the packer is installed into the well hydromechanically and comprises:
-- a packer setting device used for sealed separation of the casing string intervals;
-- a bottom anchor device used to engage with the casing string and prevent the packer from
moving downwards;
-- cable sealing assembly enabling to control its pressure-tightness after it’s installed into the
packer prior to tripping it in;
-- no axial tubing movements required when setting a packer;
-- sealing assembly reliability has been tested by hundreds of introductions of this packer in Rus-
sia and CIS countries.
-- 1 Upon special order the packer is provided with either one or two capillary
tubes with the outside diameter and connection dimensions agreed with the
customer.
P-EGM
SPECIFICATIONS
Maximum load on the packer during NUE connection
temperature, F
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28
P-EMO
Packer with the cable gland of mechanical installation
It is intended for the well operation with the electric submersible pumping equipment with
the production casing leak intervals above the productive formations, as well as in the dual
production and injection ones.
designated area:
-- for pumping well operation.
ADVANTAGES
-- If you use the electric submersible pump together with the underground equip-
ment, it ensures the power cable line continuity;
-- The presence of two additional channels allows injecting of various kinds of
chemicals during the working process, carrying over gas from the below-packer
area1, installing the geophysical devices on the cable in the below-packer area.
CONSTRUCTION FEATURES:
The packer is set in the borehole by mechanical means and consists of:
-- packer device for hermetic separation of the intervals of well hole boring casing;
-- lower-anchoring device for hooking with the boring casing and preventing packer downward
movement;
-- the possibility of cable hermetization in the packer without the armor welding (compound injec-
tion)
-- hermetic seal allowing monitoring the cable integrity after the packer installation and before its
trip in hole.
1
In the case of special order, the packer is equipped with one or two capillary tubes with
the outer diameter of 0,39 in with the connection dimensions agreed with the customer.
P-EMO
SPECIFICATIONS
Maximum load on the packer
Casing NUE connection thread*
temperature, F
29
EQUIPMENT FOR USE
RKU
General-Purpose String Disconnector
It is designed to set and disconnect a tubing string, to provide a movable pressure-tight
connection between the tubing string and packer and anchor equipment in the produc-
tion string as well as to retrieve this equipment.
DESCRIPTION APPLICATION
-- recommended for multiple-zone production and multiple-zone injection;
-- in injection, oil and gas production cased wells;
-- remedial cementing and other technological operations that require disconnection of the tubing
string from the downhole equipment;
-- operations requiring a compensation for the tubing string axial movements and maintaining the
pressure-tightness.
ADVANTAGES
-- disconnection assembly can be actuated in three ways:
-- after dropping a ball into the tubing and generating pressure inside the tubing;
-- without dropping the ball by generating pressure inside the tubing or
-- by generating pressure in the annulus;
-- movable (up to 85.12 in) pressure-tight connection between the tubing string and packer and
anchor equipment;
-- this tool can be used multiply;
-- using this tool for downhole well operations allows to reduce the workover time and material
costs.
DESIGN FEATURES
-- sealing assembly;
-- spline joint for rotation transmission;
-- disconnecting and fishing devices are combined in one RKU assembly.
SPECIFICATIONS
Load on RKU, lbf (not NUE connection
Dimensions, in
temperature, F
Travel length, in
annulus, psi
Maximum
Design Documentation
than)
Type Length, in
Code Compression Tensile Top Bottom
OD ID compressed
RKU
RKU-118 AXA 4.239.007.01-20/02 4.89 59.00 4.64 2.32 85.12 67461 78705 1015-65251 302 275 3 1/2”
Upon customer’s request Design Documentation is prepared and other standard sizes are manufactured.
If you have any questions regarding equipment purchase, feel free to contact us:
30
MRG
Hydraulic Split Sleeve
It is designed for disconnection of the tubing string in case of complications with trip-
ping the downhole equipment in and out.
DESCRIPTION APPLICATION
MRG
-- flowing and gaslift well operation;
-- well pumping;
-- in packer downhole BHAs during well operations or downhole procedures;
-- used with P-EGM packer.
ADVANTAGES
-- in case of complications it enables to disconnect downhole equipment and tub-
ing string in the MRG installation point;
-- reduces the risk of serious complications during well pumping with ESP units,
with high scale build-up;
-- the sleeve contains a spline joint that provides torque transmission via the tub-
ing string to the equipment installed below.
DESIGN FEATURES
-- it has movable cams to connect the case and the rod;
-- it has a movable bushing and a ball to disconnect the case and the rod.
SPECIFICATIONS
MRG-89 MRG-93 MRG-108
Parameter, unit of measurement
AХA 4.239.006 AХA 4.239.010.01 AХA 4.239.010.01-01
Casing ID, in (not less than) 3.82 4 4.5
Maximum pressure differential, psi 5075
Diameter of the ball used to open the valve, in 1.96 2.16 2.56
Dimensions, in:
- OD; 3.5 3.66 4.25
- ID; 1.89 2.08 2.44
- length. 14.17 19.13 19.68
Weight, lb, not more than 20.5 28.6 39.2
Pressure differential to disconnect the sleeve
725 362-1380 1
(after the ball is dropped), psi
NUE connection thread*
Top (box) 2 7/8” 3 1/2”
Bottom (nipple)
31
EQUIPMENT FOR USE
DESCRIPTION APPLICATION
-- flowing well operation;
-- well operation with rodless pumps;
-- mixed well operation (start-up with a pump and flowing operation after the pump is shut down).
ADVANTAGES
-- enables to perform a direct flushing of the space below the valve or chemical
agents injection in the course of flowing well operation;
-- enables to flush the pump cavity or inject chemical agents in the course of well
pumping;
-- increases operation time between failures of the pumping unit.
DESIGN FEATURES
KOT
-- it has a check valve to maintain the column of fluid in the tubing string;
-- it has a movable bushing to provide communication between the space above and below the
valve when preset pressure differential is generated in the tubing.
SPECIFICATIONS
КОТ-93
Parameter, unit of measurement
AХA 2.505.012-07
Minimum casing ID, in 4.4
Maximum temperature, F 302
Maximum pressure differential, psi 7250
Pressure differential required to open the valve, psi:
- normal upwards 1.45
- for direct crossflow, downwards1 2175-50752
Dimensions, in:
- OD (not more than) 3.66
- ID 1.57
- equivalent diameter of the flushing port 1.14
- length (not more than) 28.62
Weight, lb (not more than) 0.94
NUE connection thread*
Top (box) 2 7/8”
Bottom (nipple)
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32
KOT Valve SCHEME
33
EQUIPMENT FOR USE
DESCRIPTION APPLICATION
ADVANTAGES
-- packers contain expandable supports to prevent rubber seal elements extru-
sion into annulus which increases the reliability of sealing and relieves packers
unsetting;
-- ability to tension tubing up to 264 lb after the packer is seated without breaking of the sealed
separation of the production string intervals;
-- reliable sealing of the production string for a long-term period as well as during the cyclic fluid
supply, is achieved due to a top mechanical anchor provided in the packer design unlike other
packers with similar functions that are provided with a top hydraulic anchor;
-- easy packer releasing without additional tensile load.
DESIGN FEATURES
-- PRO-YAT-O packer is mechanically set into the well by axial tubing movements (no tubing rota-
tion is required) and brought into transit position by tensioning of the string;
-- PRO-YAT packer is set into the well by one quarter right hand rotation of the string with set
down motion, brought into transit position by tensioning of the string;
-- this equipment can be used multiply for one round-trip operation;
-- high repairability.
PRO-YAT
PRO-YAT-O
TOP
CHOICE
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34
SPECIFICATIONS
Casing NUE connection thread*
Range of tubing tensioning
temperature, F
Weight, lb, not
Length, in, not
Packer ID, in,
not less than
more than
more than
Maximum
Design Packer admissible forces after the
Type Nominal Weight, Top Bottom
Documentation Code OD, in OD, in packer is seated, lbf (not
lb./ft (coupling) (nipple)
more than) 1
35
EQUIPMENT FOR USE
Casing
Disconnection
assembly
Axial-set packer
Tubing
Equalizing valve
Leak interval
Safety assembly
Tubing
Bypass valves
Producing
formation
End plug
36
DESCRIPTION BHA APPLICATION ALLOWS
-- to isolate the leak interval by a well servicing team with minimum costs;
-- to turn the well back on after a non-production or shutdown period due to a high water-cut of the product,
to put the well back to the stock of producing wells;
-- to develop the well drainage area with the maximum possible output of hydrocarbon reserves;
-- to decrease the water-cut percentage of the well fluid down to 10-30% and enhance oil production by water-repellent
treatment of the bottom-hole formation area (an engineering calculation is needed);
-- to avoid expensive remedial works.
ADVANTAGES
-- after BHA is set the tubing is disconnected hydraulically without tubing string rotation;
-- reliable isolation of the production string leak interval;
-- workover activities to replace downhole pumping equipment are carried out without plugging and decreasing the reservoir
properties or the formation bottom-hole area;
-- attachments: bypass valves create conditions for well production with maximum oil output, equalizing valve and safety as-
sembly enhance the safety during workover and emergency activities.
SPECIFICATIONS
Casing NUE connection thread*
BHA ID, in (not Maximum
Nominal Bottom
Code BHA OD, in temperature,
OD, in Weight, less than) Top (box)
F (nipple)
lb./ft
5 1/2” 15.5-17.0
2PROK-SIAG-1-118-Х1 4.65
5 3/4” 20.0-24.5 1.96
2PROK-SIAG-1-122-Х1 5 3/4” 15.5-20 4.8
6 5/8” 28.0-32.0 302 3 1/2” 2 7/8”
2PROK-SIAG-1-140-Х1 5.51
6 5/8” 24.0-28.0
2.32
6 5/8” 20.0
2PROK-SIAG-1-145-Х1 5.71
7” 32.0-38.0
* Other threads are available upon request.
1
Configuration number.
If you have any questions regarding equipment purchase, feel free to contact us:
37
EQUIPMENT FOR USE
IPM
Mechanical Setting Tool
It is designed for the tubing string connection and disconnection with the stand-alone
packer and anchor equipment in the production string.
DESCRIPTION APLICATION
-- for oil and gas wells operation;
-- for remedial works and other well workover operations.
ADVANTAGES
-- high reliability of the setting tool sealing assembly enables to carry out annulus
pressure testing of a packer and subsequent disconnection from it after run-
ning the tool together with the packer into the well and subsequent setting of the
packer;
-- this tool can be used multiply;
-- using this tool allows to reduce material costs significantly during remedial works and other
well workover operations.
DESIGN FEATURES
-- the complete set of IPM consists of a tool for setting a stand-alone packer and subsequent dis-
connection from the tubing, a tool for connection between the tubing and a stand-alone packer
and anchor equipment and its further release and retrieval from the well;
-- after a packer is set into the well the tool and the tubing are disconnected from it by a 5 to 8
turn right-hand rotation of the tubing with simultaneous unloading of the tool from the weight of
the run-in tubing;
IPM
-- tool attachment: the top part (run-in) and the bottom part (left in the well) are attached by ap-
plication of an axial force (without rotation) within the range of 13488 to 20232 lbf generated by
the weight of the tubing.
SPECIFICATIONS
Maximum axial load transferred
to the packer through the tool,
pressure sensed by the tool,
NUE connection
Casing ID, in
Design thread*
ID, in
Type
psi
Documentation Code
Top Bottom
Min Max
(box) (nipple)
IPM-114 AXA 4.241.001 4.77 4.96 4.49 77
1.96 26.96 2 7/8”
IPM-118 AXA 4.241.001-01 4.90 5.19 5075 44000 4.65 92.4
IPM-140 AXA 2.839.258 5.74 5.98 5 1/2” 2.44 26.57 110 3 1/2”
* Other threads are available upon request.
If you have any questions regarding equipment purchase, feel free to contact us:
38
IPG
Hydraulic Setting Tool
It is designed for installation, disconnection and connection of the tubing string with the
stand-alone packer and anchor equipment in the production string.
ADVANTAGES
-- high reliability of the setting tool’s sealing assembly enables to carry out all the
required operations at maximum pressure differential across the packer;
-- pressure-tight connection of the fishing tool after its attachment allows to carry out well opera-
tions at a pressure up to 3625 psi or continue the well operation;
-- using this tool saves up considerable material costs in the course of remedial works, multi-
packer BHA’s installation and other well workover operations;
-- no rotation of the tubing needed for disconnection.
DESIGN FEATURES
-- IPG set consists of a tool for setting a packer, disconnection from the latter for autonomous
operation and IL fishing tool for a pressure-tight connection with IPG tool body and subsequent
packer releasing;
-- IPG is hydraulically disconnected after the ball is dropped, and IL fishing tool is connected by
IPG
mechanical unloading of the tubing weight not less than 11240 lbf.
SPECIFICATIONS
Maximum compressive load, lbf
differential, psi
NUE
Tool releasing pressure, psi
Weight, lb
Maximum
pressure
Maximum tensile
Casing Dimensions, in connection
load, kN
Design thread*
Type Documentation
Code ID, in
Fishing tool
Fishing tool
Fishing tool
Setting tool
Setting tool
Setting tool
Nominal
Top (box)
Fishing tool
Setting tool
(nipple)
Bottom
OD, in
length
OD, in Weight,
lb./ft.
5 1/2” 15.5-17.0
IPG-118 AXA 4.241.007 4.64 23.62 57 39 3 1/2” 2 7/8”
5 3/4” 20.0-24.5 536-
IPG-136 AXA 4.241.014 6 5/8” 28.0-32.0 31901 7250 3625 77160 44090 77160 5.35 2.28 2.08 24.05 79 46
3 1/2”
IPG-152 AXA 4.241.019 7” 20.0-26.0 7 24.01 79 46
* Other threads are available upon request.
1
Adjusted by the number of shear pins.
39
CNC turning machine
Pakers for
Formation
Pressure
Maintenance
Pakers for Formation Pressure Maintenance
PRO-YADZH-O, PRO-YADZH
Mechanical Double-Grip Packers (rated up to 5075 psi)
These packers are designed for long-term sealed separation of injection well casing
string intervals and protection of the casing against the dynamic effect of the injected
water.
DESCRIPTION APPLICATION
-- for long-term stand-alone (without connection to the tubing) isolation of a production string
interval which needs to be separated;
-- for use in multiple-packer BHAs;
ADVANTAGES
-- packers contain expandable supports to prevent rubber seal elements extru-
sion into annulus which increases the reliability of sealing and relieves packers
unsetting;
-- reliable long-term sealing of the production string as well as during the cyclic
delivery of the injected fluid is ensured by the top mechanical anchor provided in
the packer design unlike similar packers with the top hydraulic anchor;
-- easy to release without additional tensile load;
-- use of this packer allows to reduce as much as possible the non-production time and extend
the well overhaul period as well as save materials, time and energy resources;
-- packer design has been verified by many years of its successful application.
DESIGN FEATURES
-- PRO-YADZH-O packer is mechanically set into the well by axial movements of the string (no
tubing rotation required), it’s brought into its transit position by tensioning the string;
-- PRO-YADZH packer is set into the well by ¼ right-hand rotation of the string with simultaneous
downward movement and it is brought into its transit position by tensioning of the string;
-- this equipment can be used multiply during one tripping operation;
-- simple design and easy maintenance.
PRO-YADZH
PRO-YADZH-O
If you have any questions regarding equipment purchase, feel free to contact us:
42
SPECIFICATIONS
Casing Length, in Maximum NUE connection thread*
Design Documentation Packer ID, in, Weight, lb (not
Type Nominal Packer OD, in (not more temperature, Bottom
Code2 OD, in not less than more than) Top (box)
Weight, lb./ft than) F (nipple)
Axial set packers
5 1/2” 17.0-23.0
PRO-YADZH-O-114 AXA 2.839.193 4 1/2” 198
5 3/4” 22-24.5
5 1/2” 15.5-17.0 1.96 94.48 2 7/8” 2 3/8”
PRO-YADZH-O-118 AXA 2.839.193-01 4.65 204
5 3/4” 20.0-24.5
PRO-YADZH-O-122 AXA 2.839.193-03 5 3/4” 15.5-20 4.8 211
6 5/8” 24.0-28.0
PRO-YADZH-O-140 AXA 2.839.214 5 1/2” 220
7” 38.0
96.81 302
6 5/8” 20.0-24.0
PRO-YADZH-O-142 AXA 2.839.214-01 5.6 242
6 5/8” 20.0 2.44 3 1/2” 2 7/8”
7” 32.0-38.0
PRO-YADZH-O-145 AXA 2.839.215 5.71 264
7” 20.0-29.0 97.9
PRO-YADZH-O-152 AXA 2.839.373 6 5/8” 24.0-28.0 5.98 396
PRO-YADZH-O-182 AXA 2.839.350 8 5/8” 28.0-49.0 7.17 3.15 108.66 605
4 1/2”
PRO-YADZH-O-204 1
9 5/8” 36.0-58.4 8.03 3.54 116.14 660
Rotation set packers
5 1/2” 17.0-23.0
PRO-YADZH-114 AXA 2.839.190 4 1/2” 165
5 3/4” 22-24.5
5 1/2” 15.5-17.0 1.96 2 7/8” 2 3/8”
PRO-YADZH-118 AXA 2.839.190-01 4.65 79.13 176
5 3/4” 20.0-24.5
PRO-YADZH-120 AXA 2.839.190-02 5 3/4” 15.5-20 4.8 182
PRO-YADZH-122 AXA 2.839.190-03 6 5/8” 24.0-28.0 5 1/2” 187
7” 38.0 2.44
PRO-YADZH-140 AXA 2.839.217 5.6 209
6 5/8” 20.0-24.0 302
81.96
6 5/8” 20.0
PRO-YADZH-142 AXA 2.839.217-01 5.71 215 3 1/2” 2 7/8”
7” 32.0-38.0
7” 20.0-29.0
PRO-YADZH-145 AXA 2.839.249 6 5/8” 85 220
24.0-28.0 5.98
PRO-YADZH-152 1
8 5/8” 28.0-49.0 7.17 90.55 352
PRO-YADZH-182 1
9 5/8” 36.0-58.4 8.03 3.15 84.64 550
4 1/2”
PRO-YADZH-204 1
5 1/2” 17.0-23.0 4 1/2” 3.54 102.36 616
43
Pakers for Formation Pressure Maintenance
Casing
Tubing
Packer
Divider
Packer
44
It is used for maintenance of reservoir pressure during the development of oil fields with the dual
water injection to several production intervals for the production casings with the nominal outer
diameter from 5 1/2’’ to 7’’ in.
Advantages
-- dual injection via one OWT elevator;
SPECIFICATIONS
Casing Maximum NUE connection thread*
BHA ID, in (not temperature,
Code Nominal Weight, BHA OD, in F
OD, in less than) Top (box) Bottom (nipple)
lb./ft
5 1/2” 15.5-17.0
2PROK-ORZ-1-118-Х1 4.65
5 3/4” 20.0-24.5 2 7/8”
2PROK-ORZ-1-122-Х 1
5 3/4” 15.5-20 4.8
2PROK-ORZ-1-140-Х1 6 5/8” 28.0-32.0 5.51
2.32 302 2 7/8”
6 5/8” 20.0-24.0 5.59
2PROK-ORZ-1-142-Х1
7” 35.0-38.0 3 1/2”
6 5/8” 20.0
2PROK-ORZ-1-145-Х 1
5,71
7” 23.0-35.0
* Other threads are available upon request.
1
Configuration number.
If you have any questions regarding equipment purchase, feel free to contact us:
45
Advertising column of SPF Paker
ABOUT COMPANY
DEAR PARTNERS!
Experience does not only come with time, but it is also
a mutually beneficial thing. SPF Paker not only adopts the
experience of the world’s enterprises, but also shares it with
all the representatives of business organizations. We hold
us out as an open platform for experience exchange in the
issues concerning the formation of the enterprise corporate
culture.
For its development, you need new ideas, insights, tips.
Therefore, we try to build partnerships with all our partners
and look forward to see you at our enterprise, in order to
share experiences, successes and failures and to move for-
ward together. We wish the development of the enterprises
all over the world, and we hope each of us can make this
world a little bit kinder and warmer.
ABOUT COMPANY
ABOUT COMPANY
April 14, 1992
The foundation of the Limited Liability Company, SPF Paker.
2005
Marat Mirsatovich Nagumanov headed SPF Paker LLC.
2007
SPF Paker LLC was certified for the compliance with the quality
management system requirements according to the standard DIN EN Founder of LLC SPF Paker
ISO 9001:2000, TUV CERT (Germany). NAGUMANOV
Mirsat Mirsalimovich
2008
The first service center was opened in Nizhnevartovsk, the Tyumen
region, KhMAD-Yugra.
2009
SPF Paker started the implementation of the subsystems of
“Lean production”: Improvement/5S, General productive equipment
maintenance (TPM), Lean office.
The award ceremony of the
President Award of the Republic
of Bashkortostan in the sphere of
2010 quality goods and services, Ufa,
The service centers and offices were opened: in Nyagan of the 2012
Tyumen region KhMAD-Yugra, in Muravlenko of the Tyumen region
YNAO, in Leninogorsk of the Republic of Tatarstan.
The quality management system of LLC SPF Paker passed the
recertification in TUV Thuringen e.V. (Germany) for the compliance
with the standard requirements of DIN EN ISO 9001:2008.
2012 г.
21st World Petroleum Congress,
SPF Paker LLC was awarded with the prize of the President of the Moscow, 2014
Republic of Bashkortostan for the first place in the field of product
quality (goods and services) for 2011.
The government of the Republic of Tatarstan rewarded SPF Paker
LLC with the diploma for the achievement of the significant results in
the field of quality in 2012.
The company was acknowledged with the diploma of the laureate
of rating of Russian high-tech fast-developing companies “TehUspeh”,
being in the top 30 of the best companies.
During the award ceremony of the
Government of the Republic of
Tatarstan for the quality, 2013
48
2013
SPF Paker LLC was endowed with the diploma of
Laureate of rating of Russian high-tech fast-developing
companies “TehUspeh”, being in the top 50 of the best
companies (the diploma of the Ministry of Economic
Development of the Russian Federation).
The newspaper “Respublika Bashkortostan” awarded
the director of SPF Paker LLC Nagumanov M.M. with the
title “Man of the Year”, 2013for the idea of creation of the
state system of health preservation of workers. During the award ceremony of the
Government of the Russian Federation in
The director of SPF Paker LLC Nagumanov M.M. was 2013 in the sphere of quality
graced with the Diploma of “Russian Quality Leader”
within the competition “Russian Quality Leader”. Q1-2091
2014 г.
Packers and Anchor Equipment
SPF Paker LLC has been prized with the award of Effective Date:
Expiration Date:
Registered Since:
June 26, 2014
June 26, 2017
June 26, 2014
requirements of the American Petroleum Institute for the PAKER SCIENCE AND PRODUCTION COMPANY,
LIMITED LIABILITY COMPANY
7, Severnaya Street
ISO 9001:2008
It has received the Certificate API Spec Q1, valid from Design, Manufacture, Delivery and Service of
Packers and Anchor Equipment
As a part of this certification, the evaluation of the Effective Date: June 26, 2014
Expiration Date: June 26, 2017
quality management system of SPF Paker LLC has been Registered Since: June 26, 2014
Production characteristics
SPF Paker LLC provides a complete production cycle from raw stock cutting to control
operation, including:
49
ABOUT COMPANY
Production Characteristics
CNC machine
Threads calibration
51
ABOUT COMPANY
15 1
00 7
5157
Work operation
Marking of the tools
52
DO NOT STEP BACK BEFORE THE LEADERS
In the SPF Paker the ceremony of guest recep- proceeded to implementation of the “Lean Produc-
tion is perfected to automatism: delivery of pro- tion” principles, managing for a short period of time to
tective headpieces at the entrance control post greatly advance in the chosen way. Introducing all the
(it is forbidden to be at the territory of the fac- people concerned with first results of project imple-
tory with no helmet), safety rules introduction, mentation, Marat Nagumanov represents his enter-
excursions across the workshops and engineer- prise in the following way:
ing departments, which are conducted like in the
- The company “Paker” is the best machine-building
Hermitage. Everything is done accurately like
company in Russia. The company “Paker” will be one
clockwork. Receiving delegations almost every
of the best self-training and self-developing compa-
day, it seems that hosts of the enterprise have ex-
nies in the world because the best personnel and
tensive experience in that. And the guests who
self-training and self-developing director work here.
get their own framed photo with the caption “We
are partners!” on it at the end of excursion, leave And after a short pause he adds:
welcoming “Paker” amazed. As there is no such - So far it corresponds to the reality by 0.1 percent (in
other enterprise, perhaps, even on a scale of the terms of self-training and self-development) – we’re
country. doing our first steps to get the access to the world lev-
el. But without the first step all the rest are impossible.
CNC machines
53
ABOUT COMPANY
54 CNC machine
grease guides and so on. Thanks to this, a person of losses – here, of course, there’s room for improve-
considers himself a master of his workplace, and ment, - Yuriy Alekseevich notes.
the machine serves him without troubles. Taking into
consideration a huge load on equipment (the factory
operates 24/7), it is not hard to imagine how much WE WANT TO LIVE BETTER
this unsophisticated method saves up for the enter-
prise. Competition between operators for the best In a prominent place not far from central entrance in
work place serves the same goal. Its final results are the administrative building of SPF Paker there is a
summarized every month, and the prize is a cake, a plate “We are working without injuries and accidents
bottle of honey and…a dinner with the director in the for 372 days”. Figures are updated every day, and
city restaurant. the principle remains unchanged: business, Marat
Mirsatovich keeps repeating, is first of all, second of
Personnel qualification has a primary importance in all and third of all occupational safety. And only then
terms of lean and reasonably organized production. goes the rest.
What is the point in building super modern factories
and bringing expensive equipment from abroad, if - Some years ago there was an accident at one of the
there is nobody to work on it, the director fairly sug- city enterprises: a facing bounced off from the ma-
gests. That is why a keystone in “Paker” is self-train- chine right into the worker’s eye and he became blind
ing, self-development, transfer of knowledge. Here is – accompanying people tell. – Our director then said:
one example. Having purchased eight metal working if within ten years of wearing glasses we manage to
centers with program control in Japan several years save at lease one eye, that’d be worth it. Since then all
ago, factory employees invited a company represen- our employees and visitors when entering production
tative for to stay in Oktyabrsky for 90 days, occupied areas put on glasses. The same strict requirements
with commissioning work and training of employees. are as follows: wearing head protection and special
In addition, machine operators and repair personnel, clothing, safeyt shoes, and from May 2010 the sug-
18 people in total, visited Japan on their own to attend gestion system “For safe labour” has become effec-
advanced courses, and now they can cope with all tive at the enterprise. It works simply but efficiently.
the work related to maintenance and repair by them- Employees record suggestions to enhance industrial
selves. Needless to say that people had seen such safety and signals from places in special forms and
production culture which they should strive at. put them into boxes, and the director receives them
daily. Actions are taken immediately.
As per geography Oktyabrsky machine builders trav-
elled over the significant part of the world. Japan, The same principle was applied in 2006 when a sys-
Germany, France, Spain, Italy, China, Malta, India, tem for submission of rational suggestions was orga-
UAE and others – specialists of the enterprise care- nized to optimize the working process “We want to
fully study the experience of world leaders, participate live better”. Nobody knows better than the employ-
in large industry exhibitions. Planning to get access ees themselves what should be done to increase
to the international market, today, “Paker” actively their working efficiency, - it was decided at the enter-
builds up the complex of services in maintenance, in- prise, asking employees to review their workplaces
stallation and repair of its equipment right at the well and say what is wrong and suggest a solution. The
and at the same time it is preparing for certification most part of the team is involved in a rationalization
according to the worldwide acknowledged system of activity: engineers, locksmiths, turners, packagers
American Petroleum Institute (API). Although, it is not
an easy task, the Americans do not hurry to let extra
competitors to their market.
- We are ready to compete with foreign manufactur-
ers both in price and in many quality parameters. As
per production culture we almost keep up with them.
And as for manufacturing efficiency and elimination
56 Tool box
rule in the company: 10 percent of net income, if any,
is for employees’ bonuses, and this amount is divided
equally for each person.
- I want people to understand that if tomorrow we in-
crease profits by five times, the bonus of each em-
ployee will be increased by five times as well, - Na-
gumanov says. – We’re just beginning to create an
effective personnel motivation system. This is one
of the most complicated issues in the world, but we
should try. As a rule, in order to evaluate attitude of the
management to the staff, you just need to walk around
the enterprise, look into personal service rooms and
locker rooms. They showed us locker rooms of the
“Paker” employees: “personal” lockers with name
AFTERWORD
tags, shower cabins, special driers for shoes. Work-
ers take dirty work clothing to the laundry and get a “I used to avoid any type of guests in the factory – ei-
clean and ironed outfit instead. Everywhere – in the ther ministry delegation or journalists” , Nagumanov
offices, workshops, hallways – there are coolers with underlines sincerely. “And now I came to understand:
drinking water; there are thermoses with herbal tea one can’t build up an ideal society in a closed-door
on tables. During viral infections periods, the medi- company. We have to develop the society in general,
cal department of the factory prepares herbal teas. raise the manufacturing culture, share our successful
It should be noted that “Paker” health center is one experience. That is why we have people visiting from
of the best equipped centers in the republic. There Kazan, Perm, Moscow region, Siberia etc.”
are two physicians receiving patients here, medical Marat Mirsatovich does all the things that are tradi-
treatment room and physiotherapeutic room are op- tionally considered uncomfortable and unbeneficial.
erating in two shifts during the whole week, and there For instance, during excursions he enjoys demon-
is a day patient department. Anyone willing can get a strating not only advantageous but weak spots of
free membership for a swimming-pool, shaping, fit- the company as well. It works as a great incentive
ness, aqua aerobics and yoga. The company assigns to fix the problem. He has no fear to be surrounded
money to dental services for employees, treatments by strong and intelligent people: communicating with
in a preventive clinic, helps to get rid of nicotine ad- such people makes him grow as a person. He is look-
diction by inviting an acupuncture doctor. Smoke con- ing for a reliable partnership with any company, thus
trol is real here and not just to observe formalities. preferring to unite with the competitors and becoming
At the factory territory, cigarettes are outlawed. Non- twice as strong. Because so far the companies within
smokers started receiving fruits on a monthly basis one industry are extinguishing each other and then
from March 2011. the Americans arrive and win over the market.
- We should love people and treat them in a human “We are only doing our first steps in business and the
way, without building a wall between a cleaner and a most important point now is to gain new knowledge,
chief accountant. We all are equal, we all came here explore the world practice, learn to manage”, the di-
to work, - he says. rector of SPF Paker LLC says. –There’s no moving
Nagumanov believes that the most important point is ahead until educated and modern entrepreneurs start
not to leave out of account those who are at the low- working in the Economics. Such entrepreneurs that
est step of the social ladder. In August, a new canteen are ashamed to look you in people’s eyes until these
was opened at the enterprise. Till November a set people have what they need the most.
lunch consisting of three meals including fruits and Tatyana Kruglova
baked goods cost one hundred rubles. Marat Mirsa-
tovich pondered for a while, calculated the expenses Press-correspondent for
and… cancelled the lunch payment for good. “The Republic of Bashkortostan”
Newspaper
YOU ARE
WELCOME
TO VISIT OUR
COMPANY
57
ABOUT COMPANY
METALWORK
In the autumn of 2008 in the midst of global economic crisis, a
team of professionals of SPF Paker successfully mastered a
new activity direction – metalwork of the products according to
the customer’s drawings.
A high level of quality, individual approach to each client proved
that SPF Paker is a reliable partner in the production of non-
core products, which, in its turn, contributed to the development
of long-term relationships with the companies of engineering
and defense industries and research institutes.
The existing enterprise philosophy of “lean production” contrib-
utes to the achievement of a constant high level of quality and
compliance with the standards; the guarantee of the result con-
sistency and its improvement is the certification in accordance
with the standard ISO 9001:2008.
Distinguishing features
• a progressive cutting tool of international manufacturers is
in use;
• the coverage of the complete production cycle: from the de- Finished part
sign concept with the help of modern automation systems
for the creation of engineering and technological documen-
tation, such as SolidWorks, SprutCAM, PLMClient to the
production of finished products and their testing;
• high-skilled personnel and operators of CNC machines,
trained in Japan and Italy.
If you have any questions regarding equipment purchase, feel free to contact us:
58
Equipment
• turning CNC machining centers, allowing turning, drilling and milling (with the movement of the
tool along the axis Y±50 mm) of the raw stock with maximum diameter of 360 mm and length up to 2000
mm in centers and the raw stock with diameter up to 160 mm and length up to 2000 mm in the lunette,
the processing accuracy is up to 7 quality class (the movement along the axes: X-210 mm; Z-2040 mm;
Y±50 mm);
• vertical milling 3-coordinate CNC machining centers with the rotary table (4th axis), allowing pro-
cessing the prismatic raw stock along three coordinates, as well as cylindrical raw stock with length up to
1500 mm and diameter up to 400 mm with the use of the corner rotary table, lunette or rear center, the
processing accuracy is up to 7 quality class (table size: 1750x770 mm. The movement along the axes:
X-1600 mm; Y-810 mm; Z-630 mm);
• vertical milling 5-coordinate CNC machining centers with the table 2300x730 mm;
• the park of universal turning, milling and drilling machines;
• band resaw (the maximum diameter of the being cut circle is 320 mm) and others.
Specific features
• gas carburizing in the hydrocarbon environment;
• laser marking of parts: logo marking, 2D code on
metal, plastic, rubber, painted surfaces;
• hydraulic product testing with pressure up to
1000 kg/cm²;
• carrying out of non-destructive testing (ultrasonic
testing, ultra-sonic thickness measurement, mag-
netic particle method, method of metal magnetic
memory, eddy current method);
• incoming control of materials (chemical analysis,
macrostructure control, microanalysis, determi-
nation of mechanical properties, determination of Part process
microhardness).
YOU ARE
WELCOME
TO VISIT OUR
COMPANY
Dinar Sufiyanov
Head of sales and service development departmen
in Russia and foreign markets
+7-937-318-87-56, +7-34767-5-21-01;
E-mail: [email protected]
Zilya DINMUKHAMETOVA
The specialist of sales and service development The part measuring after turning with the help
department in Russia and foreign markets of hole gauge
+7-34767-5-21-01;
E-mail: [email protected]
59
ABOUT COMPANY
METROLOGY
Metrological service of SPF Paker LLC was created in
2006.
In December 2013, it received the certificate of
registration in Russian calibration system for compliance with
the requirements of Russian calibration system, GOST ISO/
IEC 17025-2009.
The metrological service carries out the repair of the
measuring devices of geometric quantities and calibration work
according to the competence recognition area in particular,
the implementation of the calibration work, which includes
the measuring devices of geometric quantities, including the
gauges, as well as the measuring devices of mechanical
quantities - only 29 items. Certificate of registration in
Russian calibration system
For implementation of calibration works, the metrological service has all the necessary
resources:
a) working standards and calibration tools ensuring the transfer of unit sizes from the standards
to the calibrated measuring tools;
b) normative and technical documents regulating the organization and implementation of
calibration works, including the calibration techniques developed by the metrological service of LLC
SPF “Paker”;
c) trained and certified staff according to the prescribed manner;
d) facilities, corresponding according to the production area the condition and provided
requirements of the applicable legal requirements for calibration, sanitary norms and rules,
requirements of occupational safety and health and the environment.
60
The metrological service of SPF
Paker LLC provides the services to
external organizations in repair and
calibration of measuring devices of
geometric quantities, as well as the
calibration of thread and smooth caliber
gauges for the control of external
and internal threads (caps and rings):
metrical, trapezoidal, compressing,
joint, cylindrical, conical inching and
tapered pipes.
COMPANY
E-mail: [email protected]
Zilya DINMUKHAMETOVA
The specialist of sales and service development
department in Russia and foreign markets
+7-34767-5-21-01;
E-mail: [email protected]
61
ABOUT COMPANY
CENTRAL
PLANT
LABORATORY
Central Plant Laboratory (CPL) monitors the quality of metal, finished
products, process liquids according to the legal requirements, approved pro-
cedures and instructions for compliance with the requirements of LR for prod-
ucts and materials.
The laboratory is certified as a testing laboratory by the Federal Bud-
get Institution “State Regional Center of Standardization, Metrology and Test-
ing in the Republic of Bashkortostan” and has a certificate of assessment
of measuring devices in the laboratory No SMCC RB.OSI.PR.02442 issued
28.01.2013.
62
The main types of tests:
1. Mechanical static tests:
1.1 Tension capacity at normal temperature
1.2 Flexing strength
2. Mechanical dynamic tests:
2.1 Determination of impact toughness at low, ambient
and high temperatures
3. Methods of hardness measurement:
3.1 According to Brinell (ball indentation)
3.2 According to Rockwell (indentation of the pattern
(product) of the diamond cone or steel ball attachment in
the surface)
3.3 Microhardness according to Vickers (diamond pyramid
indentation)
4. Technological tests: flattening
5. Metallographic surveys (determination of the bad Tensile machine for 1 ton for
quality causes, production control) determination of the mechanical
properties of materials
5.1 Microanalysis
5.1.1 Determination of the amount of non-metallic
inclusions
5.1.2 Determination of grain grade
5.1.3 Determination of the depth of the decarburized
and cemented layer
5.2 Macroscopic analysis, including analysis of the
fractures of welded joints
6. Spectral analysis of steels, cast irons and non-ferrous
alloys based on Al, Ni
WELCOME
TO VISIT OUR
COMPANY
Dinar Sufiyanov
Head of sales and service development departmen
in Russia and foreign markets
+7-937-318-87-56, +7-34767-5-21-01;
E-mail: [email protected]
Zilya DINMUKHAMETOVA
The specialist of sales and service development
department in Russia and foreign markets
+7-34767-5-21-01; Control of materials
E-mail: [email protected]
63
ABOUT COMPANY
NONDESTRUCTIVE
TESTING
LABORATORY
• Will provide services for implementation of non-destructive
equipment and material control;
• Will help to improve the equipment reliability, to reduce
the risk of accidents due to the early detection of stress
concentration zones (SCZ), endurance defects of the
critical structural elements.
Certificate of Attestation
The laboratory of non-destructive methods of control of LLC SPF “Paker” is certified in the
unified system of conformance evaluation in the sphere of industrial and environmental safety,
energy and construction safety.
Timely and quality control is performed by qualified laboratory personnel, certified according to the
rules of personnel certification in the sphere of non-destructive control and the availability of modern
equipment.
64
The laboratory is equipped with:
• The modern devices and equipment for non-destruc-
tive control implementation.
• Highly skilled specialists of the 2nd and 3rd level, cer-
tified according to the prescribed manner, both Russian and
European standards, having the proper training, theoretical
knowledge and practical experience necessary for quality
work according to TC.
Dinar Sufiyanov
YOU ARE
Head of sales and service development departmen
in Russia and foreign markets
WELCOME
+7-937-318-87-56, +7-34767-5-21-01;
E-mail: [email protected]
65
ABOUT COMPANY
SAFETY
Annual personnel training for first aid treatment Training on fire safety
66
A box “We are for safe labour” for massages about any bugs or safety violations and violations in
the field of occupational safety
Stand with information about the number of Plan of emergency exits and first aid kit
days without any occupational injuries
67
ABOUT COMPANY
5S WORKPLACE
68
ORGANIZATION
Storage regulations
5S - everything is
always in its place,
everything is always
“at hand” Storage of tools at the warehouse
69
ABOUT COMPANY
SOCIAL
CONDITIONS
70
Lavatory
Shoe dryer
71
ABOUT COMPANY
MEDICINE
Employees
and their families
have free health
care services
KUF apparatus for the treatment of ENT diseases Phototherapy lamp “Solluks”
72
Stand of medical service Massage chair
TESTIMONIALS ABOUT
THE COMPANY
A very pleasant and professional
visit. Congratulations for your
achievements and best wishes for
the future in Europe.
4/9/2013
Director of Department of European
social charter and European Code of
Social Security, Council of Europe
74
General director of “Toyota
Engineering Co.”
Kazuhiko Suzuki
75
ABOUT COMPANY
TESTIMONIALS ABOUT
THE COMPANY
It is my pleasure to visit NPF Paker
company and see the advanced
technology led by great scientist,
leaders and technologists. NPF
Paker is a great company, well
organized and applying latest
methods of technology and
safety award system as well as
encouraging employees for better
life.
All the best and wish bright future
and looking forward for better
future and mutual business benefits
between Isograd Oil and Gas
services.
27.05.2013
76
Lean Coaching LTD, London, England
Thank you for your kind hospitality
and accepting our team within your
company and facility. Please continue
on your ‘lean’ journey
‘live lean & prosper’
Donal Finn
Lira Churilova
77
ABOUT COMPANY
GOVERNMENT AWARD
OF RUSSIAN FEDERATION
78
ACHIEVEMENTS-2013
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80
DEAR PARTNERS!
SPF “Paker” invites you to visit our enterprise to develop partnership
relations, as well as to get acquainted with the first steps in the
corporate culture building.
We adopt the experience from various Russian and foreign
companies, as well as sincerely share it with everyone who wants to
develop their companies. We hold us out as an open platform for
experience exchange in the issues concerning the formation of the
enterprise corporate culture. We wish development of enterprises all
over the world, we hope, each of us can make this world a little bit
kinder and warmer.
Sincerely,
Director of SPF Paker
Marat Nagumov
Dinar Sufiyanov
Head of sales and service development
in foreign markets
+7-937-318-87-56, +7-34767-5-21-01;
Company pays for the employees’ lunch The medical center is provided by the E-mail: [email protected]
modern equipment
Zilya Dinmukhametova
Specialist of sale and service development
in foreign markets
+7-34767-5-21-01;
E-mail: [email protected]
E-mail: [email protected]
http:// www.npf-paker.com
Active sport activities Equipped sitting area