Hot Tap Welding Parameters

CONTRACT NO.
LTC/C/VEN/1553/B-14
EPIC FOR TEMPORARY ELECTRICAL
POWER BRIDGING IN QG1
Welding Parameters Running Sheet For Hot Tap Welding
PQR NO.: 597-03-HT-001
Base Metal : PIPE to WELDOLET
WPS No.: 597-03-02
Heat No.: Existing Pipe to 08/391876
WIS No: 597-03-WIS-001
Welder No.: W-1102 Raju Kumar
P No & Gr.No:- P1 Gr.1 to P1 Gr.2 & A671 CC60 to A350LF2
Welding Process: GTAW + SMAW
Dia. 34" X 6" Thick. 11.13 X 7.11 mm
Specification: API 1104 App.B , 02.18.50.02
Orifice or Gas Cup Size: 8mm
Date of Test: 12-NOV-15
Shielding Gas: Argon
Filler Metal: ER 70S-6
Electrode: E7018-1
Size: 2.4 mm
Size: 2.5 mm & 3.2 mm
Trade Name: ESAB OK TOG ROD 12.61
Trade Name: ESAB OK 55
Heat/Batch No: PV419012580
Heat/Batch No: SF339055(2.5mm) & SEP031564(3.2mm)
Flow Rate : 15-20 LPM
JOINT DETAILS
WELDING PARAMETERS
Filler
Pass No.
ROOT
PASS
Process
587-MCH-014, Rev 0
GTAW
AWS class
Size mm
ER 70S-6
2.4
Voltage
(V)
Current
(A)
T.Speed
mm/min
Heat Input
(KJ/mm)
W.ID No
Welder Name
39
11.1
151
63.75
1.578
1102
RAJU KUMAR
40
12
145
73.91
1.413
52
12.3
140
44.68
2.312
58
12
156
51.92
2.163
58
11.7
149
42.85
2.441
58
12
144
60.00
1.728
60
11.8
155
48.00
2.286
90
11.8
160
49.25
2.300
93
11.1
157
60.00
1.743
70
11.8
161
55.71
2.046
78
10.3
153
61.76
1.531
60
11.6
147
57.69
1.773
63
11.4
152
70.00
1.485
Polarity
Temp
0
C
DCEN
Page 1 of 7
CONTRACT NO. LTC/C/VEN/1553/B-14

HOT
PASS
FILL 1
FILL 2
FILL 3.1
587-MCH-014, Rev 0
GTAW
SMAW
SMAW
SMAW
ER 70S-6
E7018-1
E7018-1
E7018-1
2.4
2.5
3.2
3.2
DCEN
DCEP
DCEP
DCEP
61
12.1
145
94.73
1.111
61
12.5
176
94.73
1.393
81
12.3
179
108.00
1.223
70
12.6
182
94.73
1.452
92
11.7
184
103.84
1.244
79
11.9
185
105.00
1.258
84
12.4
181
104.65
1.287
95
12.5
183
88.23
1.556
37
22
105
85.71
1.617
41
23
99
130.43
1.047
60
23
96
109.09
1.214
110
23.3
101
100.00
1.412
130
24.1
97.2
106.66
1.318
105
24.7
101.2
97.82
1.533
120
23.5
94.2
102.27
1.299
123
24.6
97.5
65.62
2.193
69
25.4
121
109.85
1.679
84
26.1
127
112.50
1.768
106
24.4
126
105.40
1.750
101
23.6
124.3
110.29
1.596
96
25.3
128.4
104.34
1.868
66
22.1
125.7
116.12
1.435
72
24.1
133.1
110.76
1.738
1102
RAJU KUMAR
1102
RAJU KUMAR
1102
RAJU KUMAR
1102
RAJU KUMAR
Page 2 of 7

FILL 3.2
CAP 4.1
CAP 4.2
587-MCH-014, Rev 0
SMAW
SMAW
SMAW
E7018-1
E7018-1
E7018-1
3.2
3.2
3.2
DCEP
DCEP
DCEP
82
21.5
127.3
110.52
1.486
115
23.9
128.4
109.45
1.682
102
23.5
128.1
105.54
1.711
52
23.1
125.3
88.00
1.973
60
22.3
114.4
88.00
1.739
72
22.8
117.3
68.35
2.348
110
23.2
130.1
70.83
2.557
117
24.2
120.1
69.56
2.507
115
23.6
123.7
80.00
2.189
92
22.4
128.3
94.28
1.829
107
23.2
124.2
68.57
2.521
67
23.8
139
105.88
1.875
75
23.3
141
126.08
1.563
120
24.7
142.1
110.76
1.901
132
24.4
141.3
143.75
1.439
85
24.1
142.1
108.00
1.903
120
24
139
120.00
1.668
74
25.1
146
120.00
1.832
115
24.6
147.1
106.15
2.045
128
24.1
147.6
125.00
1.707
114
26.2
149.3
94.73
2.478
72
25.3
133
143.07
1.411
110
26.2
147.7
97.50
2.381
1102
RAJU KUMAR
1102
RAJU KUMAR
1102
RAJU KUMAR
Page 3 of 7

CAP 4.3
CAP 4.4
SMAW
SMAW
INSPECTED BY
E7018-1
E7018-1
2.5
2.5
DCEP
DCEP
85
23.1
109.4
81.81
1.853
118
24.5
102.3
67.92
2.214
124
25.3
114.3
73.68
2.355
118
24.3
112.3
102.63
1.595
99
24.1
108
97.82
1.596
109
24.6
112.4
95.74
1.733
126
24.8
114.6
91.83
1.857
122
25.3
116.3
81.25
2.173
96
24.2
108.3
80.48
1.954
101
24.3
99.2
108.00
1.339
83
23.1
106.3
157.14
0.938
74
29.9
107.1
100.00
1.921
96
24.1
102.3
105.00
1.409
81
23.7
103.1
112.50
1.303
92
23.9
103.4
140.42
1.056
80
24.3
105.2
98.18
1.562
90
25.1
109.1
112.50
1.460
78
23.1
107.1
108.51
1.368
MEDGULF
1102
RAJU KUMAR
1102
RAJU KUMAR
QATARGAS
NAME
SIGNATURE
DATE
587-MCH-014, Rev 0
Page 4 of 7
Root pass
Hot Pass
Fill 1.1
Fill 2.1
Fill 3.1
Fill 3.2
Cap 4.1
Cap 4.2
Cap 4.3
Cap 4.4
distance
time
TS
KJ/min
151
145
140
156
149
144
155
160
157
161
153
147
152
145
176
179
182
184
185
181
183
105
99
96
101
97.2
101.2
94.2
97.5
121
127
126
124.3
128.4
125.7
133.1
127.3
128.4
128.1
125.3
114.4
117.3
130.1
120.1
123.7
128.3
124.2
139
141
142.1
141.3
142.1
139
146
147.1
147.6
149.3
133
147.7
109.4
102.3
114.3
112.3
108
112.4
114.6
116.3
108.3
99.2
106.3
107.1
102.3
103.1
103.4
11.1
12
12.3
12
11.7
12
11.8
11.8
11.1
11.8
10.3
11.6
11.4
12.1
12.5
12.3
12.6
11.7
11.9
12.4
12.5
22
23
23
23.3
24.1
24.7
23.5
24.6
25.4
26.1
24.4
23.6
25.3
22.1
24.1
21.5
23.9
23.5
23.1
22.3
22.8
23.2
24.2
23.6
22.4
23.2
23.8
23.3
24.7
24.4
24.1
24
25.1
24.6
24.1
26.2
25.3
26.2
23.1
24.5
25.3
24.3
24.1
24.6
24.8
25.3
24.2
24.3
23.1
29.9
24.1
23.7
23.9
85
85
35
45
30
30
28
55
65
65
70
50
35
60
120
90
120
90
70
75
125
80
100
100
80
80
75
75
35
130
135
130
125
120
120
120
140
135
146
110
110
90
85
80
40
110
40
120
145
120
115
90
120
120
115
125
90
155
65
75
60
70
65
75
75
75
65
55
45
110
85
70
90
110
80
69
47
52
42
30
35
67
65
70
68
52
30
38
76
50
76
52
40
43
85
56
46
55
48
45
46
44
32
71
72
74
68
69
62
65
76
74
83
75
75
79
72
69
30
70
35
68
69
65
48
50
60
60
65
60
57
65
40
55
53
57
38
46
47
49
48
41
25
42
51
40
48
47
63.75
73.91
44.68
51.92
42.86
60.00
48.00
49.25
60.00
55.71
61.76
57.69
70.00
94.74
94.74
108.00
94.74
103.85
105.00
104.65
88.24
85.71
130.43
109.09
100.00
106.67
97.83
102.27
65.63
109.86
112.50
105.41
110.29
104.35
116.13
110.77
110.53
109.46
105.54
88.00
88.00
68.35
70.83
69.57
80.00
94.29
68.57
105.88
126.09
110.77
143.75
108.00
120.00
120.00
106.15
125.00
94.74
143.08
97.50
81.82
67.92
73.68
102.63
97.83
95.74
91.84
81.25
80.49
108.00
157.14
100.00
105.00
112.50
140.43
1.5775058824
1.4124705882
2.3124
2.1632
2.44062
1.728
2.28625
2.2999272727
1.7427
2.0459384615
1.5308742857
1.773408
1.4852571429
1.1111833333
1.3933333333
1.2231666667
1.45236
1.24384
1.258
1.2867893333
1.5555
1.617
1.04742
1.2144
1.41198
1.3176675
1.5331125333
1.298704
2.1929142857
1.6785492308
1.76784
1.7500430769
1.59581312
1.867899
1.4352845
1.7375095833
1.4857728571
1.6821351111
1.7113633562
1.973475
1.7394
2.347564
2.5566945882
2.50678725
2.18949
1.8288581818
2.52126
1.8746466667
1.5633496552
1.9011795833
1.4390483478
1.9025611111
1.668
1.8323
2.0453295652
1.7074368
2.4773846667
1.4110870968
2.3813784615
1.853236
2.2139425
2.3547432857
1.5953510769
1.596384
1.7327584
1.8568256
2.1728418462
1.953732
1.3392
0.937566
1.921374
1.4088171429
1.303184
1.055902
Cap 4.4
105.2
109.1
107.1
24.3
25.1
23.1
90
75
85
55
40
47
98.18
112.50
108.51
1.56222
1.4604853333
1.367982
#DIV/0!

Hot Tap Welding Parameters

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Hot Tap Welding Parameters

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CONTRACT NO.

PQR NO.: 597-03-HT-001

Base Metal : PIPE to WELDOLET

WPS No.: 597-03-02

Heat No.: Existing Pipe to 08/391876

WIS No: 597-03-WIS-001

Welder No.: W-1102 Raju Kumar

P No & Gr.No:- P1 Gr.1 to P1 Gr.2 & A671 CC60 to A350LF2

Welding Process: GTAW + SMAW

Dia. 34" X 6" Thick. 11.13 X 7.11 mm

Specification: API 1104 App.B , 02.18.50.02

Orifice or Gas Cup Size: 8mm

Date of Test: 12-NOV-15

Shielding Gas: Argon

Filler Metal: ER 70S-6

Size: 2.5 mm & 3.2 mm

Trade Name: ESAB OK TOG ROD 12.61

Trade Name: ESAB OK 55

Heat/Batch No: PV419012580

Heat/Batch No: SF339055(2.5mm) & SEP031564(3.2mm)

Flow Rate : 15-20 LPM

CONTRACT NO. LTC/C/VEN/1553/B-14

CONTRACT NO. LTC/C/VEN/1553/B-14

CONTRACT NO. LTC/C/VEN/1553/B-14

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