WPS002 312

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UB ENGINEERING LIMITED

SITE : ESSAR HAZIRA (SURAT)

WELDING PROCEDURE SPECIFICATION (WPS)


PROJECT WELDING PROCESS TYPE WPS NO. SUPPORTING PQR NO. : CTCM (CRM) PLANT (PIPING) : GTAW : MANUAL : UBEL/ECIL/WPS-01 REV.-0 : ECL/SCPL/SS/PQR-015 REV.-0

DATE : 01/01/2007 DATE : 15/12/2006

QW-402 JOINTS TYPE OF JOINT BACKING BACKING MATERIAL OTHER

: Single V Joint : No : N.A. : NIL

JOINT DETAILS As per enclosed skecth

QW-403 BASE METALS P. NO. : 8 GROUP NO. : 1 SPECIFICATION : SA 312 TYPE & GRADE : TP-304 THICKNESS RANGE : 1.5 TO 12.04 mm PIPE DIA. : ALL OTHERS : NIL QW-404 FILLER METALS SFA : AWS NO. : F NO. : SIZE OF FILLER METAL : WELD METAL THICKNESS : THICKNESS RANGE : ELECTRODE FLUX (CLASS) : CONSUMABLE INSERT : OTHERS : QW-405 POSITION POSITION(S) OF GROOVE : 6G WELD PROGRESSION : UPHILL QW-406 PRE HEAT PRE HEAT TEMP. (MIN)

TO TO

P. NO.: 8 GROUP NO. : 1 SPECIFICATION : SA 312 TYPE & GRADE: TP-304 FILLET : ALL FILLET : N.A

GTAW 5.9 ER 308L 6 1.6, 2.0 & 2.4mm 6.02mm + reinforcement 12.04mm + reinforcement N.A N.A N.A

TRADE NAME A NO. :8

: As per ECL approved list

FLUX TRADE NAME: N.A

POSITION(S) OF FILLET

: ALL

: 100C

INTERPASS TEMP.(MAX) : 2500C TEMP. MEASUREMENT:N.A

PREHEAT MAINTENANCE : N.A. METHOD OF PREHEATING : N.A. QW-407 POSTWELD HEAT TREATMENT TEMP. RANGE :N.A

HOLDING TIME

N.A

Format No.ECL/QA/QC/F-002 Rev.00

QW-408 GAS SHIELDING GAS(ES) : ARGON PERCENTAGE COMPOSITION : 99.995% PURGING GAS :ARGON TRAILING SHIELDING GAS :N.A QW-409 ELECTRICAL CURRENT / POLARITY

FLOW RATE : 8 - 12 LPM

: DCEN WELD DETAILS FILLER METAL CURRENT CLASS DIA MM TYPE AMP POLARITY RANGE ER 308L 1.6 DCEN 70-95 ER 308L 1.6 DCEN 70-95 ER 308L 1.6 DCEN 70-95 VOLT RANGE 16-20 16-20 16-20 TRAVEL SPEED RANGE Variable Variable Variable

WELD LAYER ROOT SUBSEQUENT FINAL

PROCESS GTAW GTAW GTAW

OTHERS

QW-410 TECHNIQUE BEAD TYPE: STRING FOR ROOT& WEAVE FOR SUBSEQUENT PASSES PASSES PER SIDE : ORIFICE OR GAS CUP SIZE : 8 TO 10mm INITIAL AND INTERPASSCLEANING:CHPPING / BRUSHING AS REQUIRED MULTI/ SINGLE PASS: MULTI MULTI/ SINGLE WELDER: SINGLE

METHOD OF BACKGOUGING : N.A CONTACT TUBE TO WORK DISTANCE :N.A PEENING : N.A OTHER : NIL

NOTES : 1. Tack weld ends are to be ground taper to merge with final weld. 2. Minimum number of tack weld shall be as per approved procedure. 3. Storage and backing of low hydrogen electrode will be done as per approved procedure.

For Contractor

For Essar Construction Ltd.

Format No.ECL/QA/QC/F-002 Rev.00

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