arXiv:1701.02786v2 [stat.ME] 6 Nov 2017
The Design of Order-of-Addition
Experiments
JOSEPH G. VOELKEL
School of Mathematical Sciences
Rochester Institute of Technology, Rochester, NY 14623
November 8, 2017
Abstract
We introduce systematic methods to create optimal designs for order-of-addition
(OofA) experiments, those that study the order in which m components are applied—
for example, the order in which chemicals are added to a reaction or layers are added
to a film. Full designs require m! runs, so we investigate design fractions. Balance
criteria for creating such designs employ an extension of orthogonal arrays (OA’s)
to OofA-OA’s. A connection is made between D-efficient and OofA-OA designs.
Necessary conditions are found for the number of runs needed to create OofA-OA’s
of strengths 2 and 3. We create a number of new, optimal, designs: 12-run OofA-OA’s
in 4 and 5 components, 24-run OofA-OA’s in 5 and 6 components, and near OofAOA’s in 7 components. We extend these designs to include (a) process factors, and
(b) the common case in which component orderings are restricted. We also suggest
how such designs may be analyzed.
Keywords: D-efficiency; Experimental design; Minimum chi-square; Minimum moment
aberration; Orthogonal array.
1
INTRODUCTION
1
An early reference to an order-of-addition (OofA) experiment (Fisher(1971)) is that of a
lady tasting tea, who claimed she could distinguish whether the tea or the milk was first
added to her cup. Fisher’s experiment consisted of four replications of each of tea→milk
and milk→tea.
More complex OofA applications appear in a number of areas, including chemical, food,
and film, although in the author’s experience such applications tend to be proprietary. An
application in the public arena includes Preuss, et al. (2009, p. 24), who note that “The
next step [in an investigation] is usually to determine the order of action of the protein with
respect to known treatments required at the same general transport step. This approach is
sometime referred to an order of addition experiment...” A PerkinElmer (2016) reference
states “Order of addition can influence the signal generated to a large extent. The optimal
order in which assay components interact should always be determined empirically... some
binding partners may interfere with the association of other binding partners if allowed to
interact in the wrong order.”(italics ours.) Other references to OofA experiments include
Black, et al. (2001) and Kim, et al. (2001). None of these references mention a strategy of
experimenter design—rather, a small subset of select orders was investigated.
In this paper, we will denote each material whose order of addition is being considered
as a component. If there are m components, say c0 , . . . , cm−1 , then there are m! possible
combinations of orders. An experiment with 5 components or more would normally be
considered excessively large, so our interest is to find good fractions of such designs. Our
objectives in this paper are to:
1. Review past work in the field;
2. Consider goodness criteria for fractionating an OofA design;
3. Investigate the goodness of the designs created by these criteria, including a comparison of these designs to those from past work;
4. Extend these designs to include process factors as well—for example, varying the
temperature or the amount of c1 ;
5. Consider designs in which restrictions are placed on component ordering.
2
PAST WORK
Given the importance of order of addition in certain experimental areas, it is surprising
that little research has been done to create good OofA designs. The only direct statistical
2
reference for creating such designs appears to be Van Nostrand (1995), whose primary
approach was to select a fraction of such combinations with good properties, as follows:
1. Create “pseudo factors”
(which in this paper we will call pair-wise ordering (PWO)
factors). There are m2 PWO factors, corresponding to all pairs of component orders
{F ck<cl , 0 ≤ k < l ≤ m − 1}, where F is included in these names to emphasize these
are factors, and each F ck <cl is at two levels, 1 and 0, to indicate whether or not
component k is added before component l, respectively. So, if m = 4, the six PWO
factors are F c0 <c1 , F c0 <c2 , F c0 <c3 F c1 <c2 , F c1 <c3 , F c2 <c3 —see Table 1 for an
example of a design in all m! runs. (The DF and PF notation will be explained in
the next section.)
2. Create a tentative two-level design in these m2 PWO factors, fractionated to a suggested number of starting runs. For m = 5, for example, with 10 PWO factors, this
might correspond to a 210−3 design, the hope being that, because the full 210 would
include all valid 5! = 120 combinations, then a particular 210−3 design might include
about 120(2−3 ) = 15 valid combinations.
3. Reduce the number of runs in the fraction to include only valid combinations. For
example, if the fraction includes a suggested run such as c0 < c1 , c0 > c2 , c1 < c2 ,
such a run would be excluded.
For five factors, Van Nostrand examined the eight fractions from a particular 210−3
family—that is, all eight combinations of ±G1 , ±G2 , ±G3 , where the Gi ’s are the words
in the generator. For each combination, he considered the main-effects model, and then
used the mean VIF’s (variance-inflation factors) from each model to measure the goodness
of each design. In his example, the number of valid runs from his 128-run fractions ranged
from 13 to 17; the 13-run designs were singular, and the other designs had mean VIF’s in
the range from 3.3 to 3.6. (The mean VIF in the full, 120-run, design is 2.) He noted that
different sets of words in the generator lead to different designs, and that “[p]rinciples for
assigning letters to generators to produce designs with low variance inflation factors are not
yet apparent.” Also note that even if a full-factorial design is considered for m component,
only the fraction m!/2m(m−1)/2 of these runs are valid. In Van Nostrand’s 5-component
example, only about 12% of the runs from the full-factorial design would be valid, which
is consistent with the fractions valid in his fractional-factorial designs. This fraction drops
quickly with m—even for m = 6, the fraction is only 2%.
An author whose designs appear to be more widely used for OofA experiments is
Williams (1949, 1950). However, Williams’ intent was to create designs not for OofA
experiments, but for crossover experiments—experiments in which each subject receives m
3
Table 1: Four-factor OofA design DF in 24 runs, with PWO design matrix PF .
Design DF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
0
0
0
0
0
0
1
1
1
1
1
1
2
2
2
2
2
2
3
3
3
3
3
3
1
1
2
2
3
3
0
0
2
2
3
3
0
0
1
1
3
3
0
0
1
1
2
2
2
3
1
3
1
2
2
3
0
3
0
2
1
3
0
3
0
1
1
2
0
2
0
1
3
2
3
1
2
1
3
2
3
0
2
0
3
1
3
0
1
0
2
1
2
0
1
0
PWO Design Matrix PF
F c0<c1 F c0<c2 F c0<c3 F c1<c2 F c1<c3 F c2<c3
1
1
1
1
1
1
1
1
1
1
1
0
1
1
1
0
1
1
1
1
1
0
0
1
1
1
1
1
0
0
1
1
1
0
0
0
0
1
1
1
1
1
0
1
1
1
1
0
0
0
1
1
1
1
0
0
0
1
1
1
0
1
0
1
1
0
0
0
0
1
1
0
1
0
1
0
1
1
1
0
1
0
0
1
0
0
1
0
1
1
0
0
0
0
1
1
1
0
0
0
0
1
0
0
0
0
0
1
1
1
0
1
0
0
1
1
0
0
0
0
0
1
0
1
0
0
0
0
0
1
0
0
1
0
0
0
0
0
0
0
0
0
0
0
4
treatments in succession. His designs address the possibility that one or more preceding
treatments as well as the current one may affect the response—his designs are balanced
for these so-called residual effects. Williams showed that designs that are balanced for the
effect of only one preceding treatment exist for m treatments in one m × m Latin Square
(m runs) if m is even—this is known as a cyclic row-complete Latin Square—and two such
Latin Squares (2m runs) if m is odd. In these Latin Squares, rows indicate the run (or
subject) number, columns the treatment order, and Latin letters the treatment.
In addition, if m is a prime or a power of a prime, then Williams showed that a design
in m − 1 Latin Squares (m(m − 1) runs) may be created that is balanced for any number
of preceding treatments, where their interactions are not taken into account. Williams also
created designs for m treatments, again in m − 1 Latin Squares, that are balanced for each
pair of preceding treatments in both of their orders, so that residual-effect interactions may
be taken into account.
3
APPROACH AND CRITERIA
Williams’ designs lead to certain balance properties. However, these properties are not
directly connected to OofA considerations. For example, the natural factors in Williams’
designs, as shown in his 1949 example, are replications, order, treatments (direct), and
treatments (residual), each with m − 1 d.f. But none of these are natural factors of interest
in an OofA experiment.
Our approach for creating OofA designs will employ Van Nostrand’s use of PWO factors,
which emphasize the order of addition, and so are a priori a natural set of factors to use.
However, we will not restrict ourselves to certain classes of designs as Van Nostrand and
Williams did.
Let N be the number of runs in a design. Define the design matrix D to be an N × m
matrix, each of whose rows contain a permutation of c0 , c1 , . . . , cm−1 , where the k th column
of D shows which component is entered at stage k. (This definition will be extended when
process variables are also considered.) The full design matrix DF is the m!×m matrix of all
such permutations. For any D, an N × m′ PWO design matrix P can be generated, where
m′ = m(m − 1)/2. In particular, DF generates the full PWO design matrix PF . Now, it is
clear that, given m components, any m − 1 columns of DF (the remaining column being
so defined) are necessary to generate PF . The converse is also true, as we now show.
Proposition 1. For m components, all m′ columns from the PF matrix are necessary to
generate the DF matrix.
Proof. The results are obvious for m = 2. For m > 2, suppose that at least one of the
5
PWO-factor columns is not needed. Consider the specific case where F c0<c1 is not needed.
(By the symmetry of the problem, we need to show a result only for a specific case.) But
then, for example, the remaining PWO-factor columns could not distinguish between the
two permutations c0 < c1 < c2 < . . . < cm−1 and c1 < c0 < c2 < . . . < cm−1 .
To create and judge these designs, it will be useful to consider the following, which we
do in the next three subsecions:
1. model-based and balanced-based criteria;
2. measures of goodness;
3. algorithms to create designs.
3.1
General Criteria and Goodness Measures
A recent review of several criteria for constructing designs may be found in Lekivetz, et
al. (2015), some of which we will consider. A common method of constructing designs
using model-based criteria employs one or more of the “alphabetic-optimality” criteria, for
example D-optimality, which tries to find a candidate design X that maximizes |X′ X|,
where X is the model matrix. The main-effects model matrix X corresponding to an OofA
design with PWO matrix P is X = [1|P], where 1 is a conformable vector of 1’s.
Alternatives to model-based criteria are balanced-based criteria, and for those it is
natural to consider orthogonal arrays (OA’s). Here, using notation based on Hedayat,
et al. (1999), an N × k array (matrix) A each of whose columns contain s levels is said
to be an OA with strength t if every N × t sub-array of A contains all possible t-tuples
the same number of times—this array may be denoted as OA(N, sk , t). For mixed-level
designs, where ki factors are at si levels, the notation OA(N, sk11 sk22 . . . , t) may be used,
and the definition can be extended in a natural way. In the usual case where each column
corresponds to a factor, an array of strength t corresponds to a design of at least Resolution
t + 1.
There are several ways to measure balance relative to an OA for t = 2. One, used by
Yamada and Lin (1999), is a χ2 measure. Let nkl (a, b) be the number of rows of A in which
level a appears in column k and level b appears in column l. Then the χ2 measure for the
{k, l} column pair is
sk X
sl
X
[nkl (a, b) − N/(sk sl )]2
2
χkl (A) =
,
(1)
N/(sk sl )
a=1 b=1
6
where sk and sl are the number of levels in their respective columns and N/(sk sl ) =
N (sk /N )(sl /N ) is the frequency that would occur under an orthogonal array. An overall
measure of non-orthogonality is then
X
χ2 (A) =
χ2kl (A)/[p(p − 1)/2],
(2)
1≤k<l≤p
the average of all such measures, where χ2 (A) = 0 for an orthogonal array and χ2 (A) > 0
otherwise. The maximum of all such χ2kl (A) measures may also be considered.
3.2
Criteria and Goodness Measures for OofA Experiments
We will examine the model-based approach using the D-criterion, but we first note that it
can be limiting for very-small-N designs. For example, Williams’ 10-run balanced design in
5 components corresponds to a model matrix X that is 10 × 11, so |X′ X| = 0. One way to
handle this problem would be use the approach suggested by Wu (1993) for supersaturated
designs; however, we will not examine very-small-N designs in this paper using the Dcriterion.
Next, consider a χ2 , balanced-based, measure of non-orthogonality. It turns out that
the χ2 of Yamada and Lin cannot be used directly for OofA experiments. To see this,
consider the m = 4 case. There are 4! = 24 permutations
in the full design, with 42 = 6
PWO factors, as shown in Table 1, so there are 62 = 15 tables of pairs of PWO factors.
Three distinct tables exist and are shown in Figure 1, along with examples of PWO factors
that generated them. In the first table (8 such tables exist), “c0 <” appears in both PWO
factors—this is a synergistic pair of PWO factors and is denoted in the table as Psyn . In
the second table (4 such exist), “c1 <” appears in one factor and “< c1 ” in the other
factor—this creates an antagonistic pair of PWO factors, denoted as Pant . In the third
table (3 such exist), one pair of components appears in one factor and the other pair in the
other factor—this creates an independent pair of PWO factors, denoted as Pind . Because
there is a natural lack of balance among a subset of these pairs of PWO factors even when
all combinations are run, the criterion of Yamada and Lin cannot be used directly as a
measure of goodness.
Also, note that the Psyn and Pant tables, while different, have the same frequency
patterns. We call two tables weakly-table-isomorphic (or wt-isomorphic) if they have the
same frequency patterns; here, in both tables, “4” occurs with a frequency of 2 and “8”
occurs with a frequency of 2. We can use this idea to weakly summarize a design by (a) the
number of different wt-isomorphic tables it contains and (b) the frequency of such tables. If
we number the tables in our example from least to most balanced and call each one a type
7
Figure 1: The three table types of pairs of PWO factors for the m = 4, t = 2 case, with
factor examples and frequency counts.
of table, then in our example we have two table types, whose corresponding frequencies are
12 and 3.
We call two tables table-isomorphic (or t-isomorphic) if one can be obtained from the
other by possibly switching one or more labels and/or the directions of inequalities in one
of the tables. If two tables are t-isomorphic then they are also wt-isomorphic.
The idea of wt-isomorphism is especially useful when we later consider fractions of
these designs. If two such designs are to be compared, we can say that the designs are
wt-isomorphic if they have the same frequencies of table types.
Most strongly, we can say that two designs are design-isomorphic (or d-isomorphic) if
one can be obtained from the other by one or more of these operations:
1. Permutation of the runs;
2. Permutation of the components;
3. Reversing the order of all orderings in the design, which corresponds to swapping all
0’s and 1’s in the PWO design matrix.
If two designs are not wt-isomorphic, then they are clearly not d-isomorphic. We will
use this idea as a check to see if two designs are not d-isomorphic.
For a more complex example, consider m = 6, with 720 permutations and 15 PWO
factors, and strength t = 3. (The m = 6 case corresponds to the smallest m that illustrates
all the features we show below for t = 3.) To do this, we need consider the 455 sets
of 3 of these 15 factors; these sets of 3 may be represented as 2 × 2 × 2 tables. There
are 5 non-wt-isomorphic tables in this case. See Figure 2, where the tables are arranged
from least to most balanced, the PWO-factor labels have been removed, the frequencies
8
Figure 2: Five non-wt-isomorphic table types for the m = 6, t = 3 case, with relative (of
N =24) frequencies for each type. Tables are arranged from least to most balanced.
in each table have been divided by 30 for ease of understanding, and the frequencies of
such tables (out of 455) are shown. Type 1 tables correspond to 3 components, such as
F c0 <c1 , F c0 <c2 , F c1 <c2 ; Type 2 tables to four components, with two components in two
PWO’s, such as F c0 <c1 , F c0 <c2 , F c1 <c3 ; Type 3 tables to four components, with one in
all three PWO’s, such as F c0<c1 , F c0<c2 , F c0<c3 ; Type 4 tables to five components, with
one in two PWO’s, such as F c0<c1 , F c0<c2 , F c3<c4 ; and Type 5 tables to six components,
such as F c0 <c1 , F c2 <c3 , F c4 <c5 . As m increases, the relative frequencies of table Types
differ—for example, the fraction of tables of Type 5 increases to a limit of 1.
The natural lack of balance seen in Figure 1 and Figure 2 leads to the following definition, which includes the PWO-factor case as well as the possibility of additional, process,
factors:
Definition 1. An N × m′ array whose columns consist of all of the PWO factor levels for
m components is said to be an Order-of-Addition Orthogonal Array (OofA-OA) of strength
t for m components if every N × t sub-array of the array contains all possible t-tuples in
the relative fractions corresponding to those found when all m! runs are considered. Such
an array will be denoted as OofA-OA(N, m, t). If the array is augmented with p additional
columns associated with factors whose levels in each column may be varied independently
of the first m′ columns and each other, and if Np∗ is the number of combinations of these p
additional columns, then the resulting m!Np∗ × (m′ + p) array replaces the original m! × m
array.
In particular, the rules for standard OA designs of strength t apply to any t-tuple
sub-arrays that are created from the process variables alone.
Using this definition and examining Figure 1 and Figure 2, we can state the following.
Proposition 2. An OofA-OA of strength 2 exists for m > 3 only for N = 0 mod 12. An
OofA-OA of strength 3 exists for m > 3 only for N = 0 mod 24.
9
In particular, for m = 4 only the full design with N = 24 is strength 3.
We will use these restrictions on N in our search for OA’s. These restrictions seem to us
to be stronger than for the OA case, and also show that most of Williams designs cannot be
OofA-OA’s. (For m = 4, Williams(1949) did provide one design with N = m(m − 1) = 12
runs, but it was not an OofA-OA, and Williams(1950) noted that no solutions exist for
those designs for the m = 4 case, for which N would also have been 12. The next larger m
for which N = 0 mod 12 is m = 9.)
With this definition, we can now generalize the Yamada and Lin measure. For simplicity,
we show the result only for the pure OofA case. For t = 2, the χ2 measure for the {k, l}
column pair for an array A becomes
χ2kl (A)
=
sl
sk X
X
[nkl (a, b) − N Ekl (a, b)/m!)]2
N Ekl (a, b)/m!
a=1 b=1
,
(3)
where Ekl (a, b) is the frequency of the occurrence of levels a and b in columns k and l
respectively in the full design PF —see Figure 1 and, after multiplying by 30, Figure 2 for
examples of Ekl (a, b) values. When Ekl (a, b) = 0, we define that contribution to the sum
to be 0. When p, say single-d.f., terms for process variables with a possible Np∗ treatment
combinations are included, we simply modify Ekl (a, b) to be based on the full m!Np∗ ×(m+p)
design.
The overall measure of non-orthogonality is again the average of all such measures,
which we denote by χ2ave,2 (A), where the subscript indicates strength 2; we denote the
maximum of all such measures as χ2max,2 (A). A third measure we consider is the fraction
of all χ2kl (A) that are 0, which we denote by F O2 (A).
We will find that in many cases we obtain more than one OofA-OA array for t = 2,
in which case it is natural to consider secondary measures of goodness, in particular the
t = 3 properties of these designs. To this end, we consider all 3-tuples of columns, and so
modify χ2kl (A) to, say, χ2klu (A) and call the resulting overall average measure as χ2ave,3 (A).
Similarly, we modify F O2 to F O3 . We also consider t = 2 or t = 3 properties when we leave
out one component at a time, a projective property of the design. For designs that are not
OofA-OA’s, we examine m leave-one-out designs and consider the average-over-m measures
χ2ave,2 and F O2 , which we denote by χ2ave,2,−1 and F O2,−1 , respectively. For OofA-OA’s, we
instead consider χ2ave,3,−1 and F O3,−1 .
The above measures all have clear statistical bases. Another measure
P we consider is
the minimum-moment-aberration criterion of Xu (2003). Let δij (P) = m
k=1 δ(Pik , Pjk ) be
the number of coincidences in the ith and jth rows of P, where δ is the Kronecker delta
function. (The Hamming distance between the rows, m − δij (P), was used by Clark and
Dean (2001) to show the equivalence (d-isomorphism idea) of fractional factorial designs.)
10
P
Xu defines the sth power moment of P to be Ks (P) = [N (N − 1)]−1 1≤i<j≤N [δij (P)]s .
We standardize this measure of similarity among rows as Sims (P) = (Ks (P))1/s , where
Sim1 ≤ Sim2 ≤ Sim3 . . . by Jensen’s inequality. Designs with the lowest Sim1 values are
best—ties are broken by successively considering Sim2 , Sim3 , . . ..
Our emphasis will be in constructing orthogonal OofA designs of strength 2. Efficient
algorithms exist for finding OA designs in the case where all columns of the design matrix
may be considered independently, e.g. Xu (2002) and Lekivetz, et al. (2015), but this is
not the case for OofA designs. Efficient algorithms do exist, however, for finding D-optimal
designs for the OofA case, in which we have a set of candidate points from XF , from which
a subset is selected for the design X. For this reason we consider only the D-criterion for
most of the design construction below. Our use of this criteria is also partly justified by
the following theorem.
Theorem 1. Assume that the matrix X = [1|P] is of full column rank. Then χ22 = 0 for
P only if X has a D-efficiency of 1 relative to XF .
Proof. If χ22 (P) = 0, then P corresponds to an OofA-OA. In particular, the relative (i.e.,
N -adjusted) frequency of each of the 2 × 2 tables that are formed from all pairs of columns
of P correspond to those of PF . This also applies to the corresponding matrices X and
XF because the constant column is orthogonal to all other columns. But these relative
frequencies also determine the relative values of the X′ X matrix, which, by the same
reasoning, are equal to those of the X′F XF matrix. Because of this, the D-efficiency of X
with respect to XF is equal to 1.
To our surprise, the converse is not true, as we illustrate with a counter-example in
Section 5.4; however, for the vast majority of the designs we have created, when X has
a D-efficiency of 1 then the corresponding χ22 = 0. We have also not been able to prove
that whenever X has this D-efficiency of 1, then X is D-optimal. However, all of our work
suggests this, as does the fact that XF , the OofA analog of a full factorial, intuitively
appears to be the best arrangement in m! runs.
Because XF is symmetric in all m components, and because of the similarity of X to
XF as noted in the proof above, these OofA designs have properties corresponding to the
full design. In particular:
1. The VIF’s for all m2 effects in the main-effects model are equal. The VIF value
appears to be 3(m − 1)/(m + 1), based on an examination of m = 3, . . . , 8;
11
2. The variances
of all effects are equal, with the standardized variance of an effect,
say N var β̂ /σ 2 , equal to four times the VIF (a result of the {0, 1} coding), where
sigma2 is the error variance associated with the linear model corresponding to X;
3. The variances of all predicted values are equal, with value σ 2 m2 + 1 /N .
We use PROC OPTEX from SAS/QC software with various numbers of iterations and
the Federov option to obtain efficient designs. It is possible to use this procedure to extract
all of the designs found or only all of the most efficient designs. We also use the function
optFederov from the R package AlgDesign (Wheeler, 2014), but we are only able to extract
one design from each function call regardless of the number of iterations. For this reason,
our results are often based on a number of designs from SAS software and one from R
software.
In the next three sections, we present our results. First, we briefly compare our designs
to some of the designs created by Van Nostrand and Williams. We then consider designs
where OofA-OA’s may (and if fact, often do) exist. Our approach usually generates a
number of OofA-OA’s, and this leads us to consider ways to distinguish among them.
Finally, we consider several examples of OofA-OA’s in which process-variable factors are
also included. Our objective is not to create a catalog of such designs, but rather to
illustrate several of them and their properties.
4
RESULTS: COMPARISONS TO PAST WORK
So that designs in this section may be shown concisely, we will define them through the
row-index values of DF , where the rows of this design are arranged in lexicographic order.
(The function permutations from the R package gtools (Warnes, et al., 2015) provides
designs in this order.)
Van Nostrand considered a 5-component problem, and using his methods found a 15run design that corresponds to rows (2, 18, 27, 35, 42, 44, 52, 53, 55, 72, 81, 89, 101, 103,
110) of DF . The mean VIF, used by Van Nostrand, was 3.28. Using our measures for this
design, χ2ave,2 = 1.41, χ2max,2 = 5.4, and Deff = 0.79, where Deff is the D-efficiency with
respect to DF .
Our OofA-OA search using the D-criterion yielded 13 15-run designs that had χ2ave,2 =
0.29, χ2max,2 = 0.4, and Deff = 0.96, with a meanVIF of 2.17, which compares well to the
corresponding value of 2 for the full, 120-run, design. One such design had row indices (1,
6, 15, 19, 22, 46, 55, 68, 70, 76, 81, 83, 94, 95, 104). Somewhat surprisingly, none of our 13
designs were wt-isomorphic—this is a consideration we will examine in more detail when
12
we compare OofA-OA’s below. Other, secondary measures also showed our design to be
better. For example, Van Nostrand’s design had χ2ave,2,−1 = 1.44 and Sim1 = 5.16, while
the corresponding values for our design were 0.31 and 5.02 (where Sim1 = 5 for the full
design).
We next consider two 5-component Williams’ designs. The first, in 10 runs, is balanced
for the effects of the preceding treatment, with row indices (1, 6, 15, 19, 22, 46, 55, 68, 70,
76, 81, 83, 94, 95, 104). Because an X associated with m = 5, N = 10 cannot be of fullcolumn rank, the D-efficiency measure is useless. So we wrote a simple search algorithm
using the χ2ave,2 criterion and found a good design with row indices (3, 10, 32, 38, 46, 64,
86, 94, 99, 101). Williams’ design yields χ2ave,2 = 0.80 and χ2max,2 = 3.2, while ours yields
χ2ave,2 = 0.50 and χ2max,2 = 1.7. We also decided to compare the projective properties of the
designs when each component in turn is left out of the design. First consider the average
D-efficiency of the 5 leave-one-out designs. For the Williams design, X has column rank of
only 6, so no leave-one-out designs have full column rank—the average Deff is 0. For our
design, X has column rank of 10, and all leave-one-out designs have full column rank, with
an average Deff of 0.84. For Williams design, χ2ave,2,−1 = 0.88; for ours, χ2ave,2,−1 = 0.51.
However, because of the balance features in the Williams design, we find Sim1 = 5, which
is optimal, while our design has Sim1 = 5.02.
The second 5-component William’s design we consider, in 20 runs, is balanced for any
number of preceding treatments, with row indices (4, 7, 18, 21, 27, 35, 40, 44, 50, 60, 61,
71, 77, 81, 86, 94, 100, 103, 114, 117). We searched for designs using both χ2ave,2 and Defficiency criteria, and obtained the following results. Williams’ design yields χ2ave,2 = 0.71,
χ2max,2 = 1.6, and Deff = 0.78, while ours, using the minimum χ2ave,2 criterion, yields
χ2ave,2 = 0.15, χ2max,2 = 0.8, and Deff = 0.90, with row indices (2, 9, 20, 28, 36, 37, 42, 51,
52, 56, 72, 78, 81, 83, 89, 101, 103, 109, 112, 116); using the maximum Deff criterion yields
χ2ave,2 = 0.27, χ2max,2 = 1.2, and Deff = 0.97, with row indices (4, 12, 14, 16, 29, 34, 37, 47,
50, 59, 62, 63, 82, 92, 96, 99, 105, 108, 115, 119). As a secondary measure, the Sim1 values
for these three designs are 5, 5, and 5.02, respectively.
So, based on these criteria, designs that are specifically created for OofA considerations
lead to better designs than those designed for balance with respect to certain residualtreatment effects.
From this example,we can also see that the connection between OofA-OA’s (χ2ave,2 = 0)
and Deff = 1 does not imply that, in comparing two designs, a design with a lower χ2ave,2
must have a higher D-efficiency.
13
5
RESULTS: SOME OofA OA OR NEAR-OA
DESIGNS
In this section, we consider five OofA designs. Because it turns out that OofA OA’s may
be constructed for all but the last of them, the notation OofA-OA(N, m, t) will be used to
describe the first four.
5.1
OofA-OA(12, 4, 2) Designs
For OofA-OA(12, 4, 2), 100 starting points from PROC OPTEX produced 88 OA designs,
and AlgDesign another 1. However, these yielded only two non-wt-isomorphic designs,
shown in Table 2. Both designs had Sim1 = 3 and Sim2 = 3.34, the values for the full
24-run design; however, Sim3 (P1 ) = 3.55 < Sim3 (P2 ) = 3.57, so Design 1 is superior
based on this measure. Design 1 also had superior secondary measures: χ2ave,3 = 0.82 vs.
1.49 and F O3 = 0.40 vs. 0.30. We were also surprised to see that while the best design
had each component balanced with respect to its order of addition, as one might hope for,
the second design was quite imbalanced: for example, component 1(2) appeared second in
order 0(6) times, and third in order 6(0) times—we will see imbalance in later designs as
well. Based on all of these criteria, Design 1 is superior.
Table 2: The two non-wt-isomorphic OofA-OA(12, 4, 2) designs, with reference-design rows.
Design 2
0213 3
0231 4
0312 5
1032 8
1203 9
1 2 3 0 10
1 3 0 2 11
2 0 1 3 13
2 3 1 0 18
3 0 1 2 19
3 2 0 1 23
3 2 1 0 24
Design 1
0132 2
0213 3
0312 5
1023 7
1 2 3 0 10
1 3 2 0 12
2 0 3 1 14
2 1 0 3 15
2 3 0 1 17
3 0 2 1 20
3 1 0 2 21
3 2 1 0 24
14
5.2
OofA-OA(12, 5, 2) Designs
For OofA-OA(12, 5, 2), 100 starting points from PROC OPTEX produced 40 OA designs,
and AlgDesign another 1. However, all designs were wt-isomorphic. One of these is shown
in Table 3, with secondary measures χ2ave,3 = 1.24 and F O3 = 0.42.
Table 3: The OofA-OA(12, 5, 2) design, with reference-design rows.
04213
04312
10324
12304
14023
14320
20314
24013
24310
30214
34012
34210
5.3
21
23
27
33
43
48
51
67
72
75
91
96
OofA-OA(24, 5, 2) Designs
For OofA-OA(24, 5, 2), 300 starting points from PROC OPTEX produced 37 OA designs,
and AlgDesign another 1. An additional 28 OA designs were produced as follows—from
the 6 designs discussed below for OofA-OA(24, 6, 2), each design was used to create 6
OofA-OA(24, 5, 2) designs by leaving out one component at a time. This created 36 designs,
of which 28 were OofA-OA’s. From the resulting 66 designs, we were surprised to find that
65 were non-wt-isomorphic—we assign these ID numbers (1–36 OPTEX; 37 AlgDesign;
38-65 leave-one-out).
Consider the χ2ave,3 measures, which are graphed versus the F O3 and Sim3 measures
in Figure 3. (Here, all 65 designs had Sim1 = 5 and Sim2 = 5.40, the values for the full
design.) Both graphs indicate that five designs, denoted by overlaid ×’s, are the best in this
group. This is further corroborated by the χ2ave,3,−1 and the F O3,−1 measures—see Table 4.
These five criteria were then used to rank the 65 designs (tied ranks were assigned to the
lowest rank)—these ranks are shown parenthetically in the Table. From these, average
ranks (Rank) were obtained, leading to the ranks (Rank) among these five. The Design
15
Figure 3: F O3 and Sim3 vs. χ2ave,3 for 65 OofA-OA(24, 5, 2) Designs. The five best designs
are shown with overlaid ×’s.
ID’s (ID) are also provided, as well as the worst measured value among all 65 designs for
each of the criteria.
Table 4: Rankings for The OofA-OA(24, 5, 2) designs.
ID Rank
33
1
43
2
5
3
65
4
57
5
Rank
1.0
1.6
3.4
4.2
4.8
worst:
F O3
0.85(1)
0.83(2)
0.82(3)
0.80(5)
0.82(3)
0.58
χ2ave,3
0.51(1)
0.56(2)
0.63(3)
0.68(5)
0.64(4)
1.71
F O3,−1
0.88(1)
0.88(1)
0.84(4)
0.86(3)
0.82(7)
0.63
χ2ave,3,−1
0.43(1)
0.43(1)
0.58(4)
0.51(3)
0.65(7)
1.45
Sim3
5.739(1)
5.740(2)
5.742(3)
5.744(5)
5.742(3)
5.776
RM Vord
2.52(59)
2.52(59)
1.99(36)
1.25(1)
2.14(42)
2.86
However, as for OofA-OA(24, 4, 2), we next consider the balance of each design with
respect to its order of addition, which we now summarize as follows. Define fkl as the
frequency with which component
kPappears in the lth order. Then create the unbalance
P
m
2 1/2
measure RM Vord = [(1/m2 ) m−1
. (Note that full balance (RM Vord =
k=0
l=1 (fkl − fk. ) ]
0) is not possible for this design because 24 is not divisible by 5.) The RM Vord values
in Table 4 show large differences among the five designs, with the highest-ranked design
based on the earlier measures being quite imbalanced in its component-order-of-addition.
16
We believe this large imbalance would be a concern for most experimenters, and the other
measures are not too dissimilar, so we would likely recommend design ID 65 in practice.
This design, as well as design ID’s 5 and 33, appear in Table 5 along with their fkl values.
5.4
OofA-OA(24, 6, 2) Designs
The OofA-OA(24, 6, 2) designs were more difficult to obtain, so the number of starting
points was increased in PROC OPTEX to 5000. That produced 5 designs with a Deff = 1,
and AlgDesign was used to obtain one more. All designs were non-wt-isomorphic, and
were assigned ID numbers (1–5 OPTEX; 6 AlgDesign). However, designs 4 and 5 had
χ2 (A) = 0.095 > 0, providing the counterexamples noted in Section 3.2.
The four OofA-OA(24, 6, 2) designs had Sim1 = 7.5 and Sim2 = 7.96, the values for
the full design, while the other two designs had Sim1 = 7.51 and Sim2 = 7.97. More
details on all six are provided in Table 6. The unbalance measure RM Vord breaks the tie
between the top two designs. Although full balance may be possible in this case, none of
these designs achieved it. The three highest-ranking designs and the worst design appear
in Table 7, along with their fkl values.
5.5
Seven-Component Designs
No OofA-OA(24, 7, 2) designs were found after 5000 starting points in each of PROC OPTEX and AlgDesign. The best design had Deff = 0.990, with χ2ave,2 = 0.07, with row
indices (823, 839, 909, 1167, 1466, 1525, 1653, 1791, 2226, 2258, 2517, 2721, 2927, 2935,
3071, 3515, 3602, 3642, 4001, 4259, 4332, 4415, 4865, 5009). Using the same process, no
OofA-OA(36, 7, 2) designs were found, the best having Deff = 0.970 and χ2ave,2 = 0.29, with
row indices (454, 486, 551, 629, 637, 881, 1296, 1377, 1470, 1529, 1711, 1947, 2068, 2154,
2353, 2382, 2408, 2726, 2794, 2935, 3039, 3117, 3215, 3263, 3340, 3367, 3505, 3649, 3742,
3874, 4060, 4268, 4330, 4559, 4627, 4896); no OofA-OA(48, 7, 2) designs were found, the
best having Deff = 0.985 and χ2ave,2 = 0.22, with row indices (69, 171, 253, 307, 445, 606,
706, 777, 823, 912, 1009, 1050, 1223, 1547, 1604, 1716, 1756, 1810, 1905, 2021, 2143, 2232,
2284, 2448, 2824, 3030, 3216, 3290, 3357, 3368, 3602, 3806, 3828, 3920, 4013, 4036, 4044,
4182, 4287, 4419, 4463, 4533, 4609, 4754, 4781, 4810, 4842, 4853).
17
Table 5: Three OofA-OA(24, 5, 2) designs (ID’s 5, 33, 65) with reference-design rows, followed by fkl values. (For OA columns, see Section 6.)
OA(24 )
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Design 5
01432 6
02143 8
0 2 3 4 1 10
0 3 2 1 4 15
0 3 4 2 1 18
1 0 4 2 3 29
1 2 0 3 4 31
1 2 4 0 3 35
1 3 0 2 4 37
1 3 4 2 0 42
2 0 4 1 3 53
2 1 3 4 0 58
2 3 0 1 4 61
2 4 3 1 0 72
3 0 4 1 2 77
3 1 2 0 4 81
3 1 4 0 2 83
3 2 4 0 1 89
4 0 1 2 3 97
4 1 0 3 2 104
4 2 0 3 1 110
4 2 1 3 0 112
4 3 0 1 2 115
4 3 2 1 0 120
Design 33
01243 2
01342 4
02314 9
0 3 2 4 1 16
0 4 2 1 3 21
0 4 3 1 2 23
1 0 2 3 4 25
1 3 2 4 0 40
1 4 0 3 2 44
1 4 2 3 0 46
2 1 0 4 3 56
2 1 3 0 4 57
2 3 4 0 1 65
2 4 0 1 3 67
2 4 3 1 0 72
3 0 4 1 2 77
3 1 2 0 4 81
3 1 4 0 2 83
3 2 0 1 4 85
3 4 2 1 0 96
4 1 2 0 3 105
4 1 3 0 2 107
4 2 0 3 1 110
4 3 0 2 1 116
Design 73
01243 2
0 2 4 3 1 12
0 3 1 4 2 14
0 4 1 3 2 20
1 0 3 2 4 27
1 0 4 2 3 29
1 2 3 4 0 34
1 3 0 2 4 37
1 4 3 2 0 48
2 0 1 3 4 49
2 0 3 4 1 52
2 1 4 0 3 59
2 3 1 0 4 63
2 4 3 0 1 71
3 0 4 2 1 78
3 1 4 0 2 83
3 2 0 1 4 85
3 2 4 1 0 90
3 4 0 1 2 91
4 0 2 1 3 99
4 0 3 2 1 102
4 1 2 0 3 105
4 2 1 3 0 112
4 3 1 2 0 118
0
1
2
3
4
54645
55374
47355
47355
61935
62664
48084
53916
54645
47355
47355
54645
55374
54645
54645
18
123
111
111
111
111
011
011
001
010
001
100
100
010
001
100
101
010
100
000
101
110
110
010
000
001
4
1
0
1
1
0
0
1
1
0
1
1
0
1
0
1
1
0
0
0
0
0
1
1
0
OA(22 31 )
12
11
11
11
11
01
01
00
01
00
10
10
01
00
10
10
01
10
00
10
11
11
01
00
00
3
2
1
1
2
2
2
2
1
1
1
1
0
2
0
2
1
0
0
2
0
0
0
0
1
Table 6: Rankings for four OofA-OA(24, 6, 2) designs and two other D-efficient designs.
ID Rank
6
1.5
3
1.5
1
3
2
4
4
5
5
6
6
Rank
1.6
1.6
3.4
3.6
4.8
6
worst:
F O3
0.69(2)
0.70(1)
0.66(3)
0.65(4)
0.56(5)
0.52(6)
0.52
χ2ave,3
1.10(2)
1.06(1)
1.25(5)
1.22(3)
1.22(4)
1.38(6)
1.38
F O3,−1
0.72(1)
0.70(3)
0.70(2)
0.67(4)
0.57(5)
0.54(6)
0.54
χ2ave,3,−1
1.00(1)
1.10(2)
1.12(3)
1.17(4)
1.20(5)
1.36(6)
1.36
Sim3
8.406(2)
8.403(1)
8.415(4)
8.412(3)
8.417(5)
8.425(6)
8.425
RM Vord
1.12(1)
1.79(5)
2.01(6)
1.74(3)
1.53(2)
1.74(3)
2.01
RESULTS: COMPONENTS AND PROCESS
VARIABLES
We next investigate the addition of process variables to OofA designs. Formally, we want to
consider adding p additional factors to our design, and we let Np∗ be the number of possible
combinations of their levels. The levels of these factors may be free to vary independently,
as we have suggested to this point for simplicity, but they can, in fact, be constrained—we
illustrate both cases below.
Our objective in this section is to illustrate how this may be done, and to this end we
consider augmenting a OofA-OA(24, 5, 2) design with each of the following terms:
1. main effects for a 22 design
2. main effects for a 23 design
3. main effects for a 24 design
4. main effects for a 24−1
IV (constrained) design
5. main effects for a 22 × 3 design
Note that the number of treatment combinations for most of these designs divides into
24—such designs were selected with the hope that an OofA-OA(24, 5, 2) design could be
naturally extended. The remaining, 24 , design was selected to see whether it, too, might
be able to extend an OofA-OA(24, 5, 2) design.
19
Table 7: Three OofA-OA(24, 6, 2) designs (ID’s 6, 3, 1) and another D-efficient design (ID
5) with reference-design rows, followed by fkl values.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Design
015243
024351
031542
045132
103254
123405
143250
153024
205134
214503
231045
250341
254301
304215
345012
352014
352410
402135
405321
415203
431205
510423
531402
542130
0
1
2
3
4
5
452463
444444
524634
444444
444444
356235
6
20
40
54
92
128
153
208
229
259
281
295
340
359
375
451
469
474
487
504
525
561
629
683
712
Design
012543
023451
031452
032514
045132
105234
132450
135042
142503
143052
204135
243150
251304
312054
340215
354120
421053
423051
453102
504321
521403
523014
532401
540123
Design
032145
034152
042531
052143
054132
124053
132045
142350
153042
154032
210354
230154
241530
250431
325401
340251
351024
410235
430152
435210
452013
501234
523410
531420
3
6
34
52
59
92
139
178
188
203
206
253
328
345
392
435
478
536
542
597
624
659
661
689
697
532653
524634
356235
356235
363525
533382
516615
524634
436425
372273
444444
372273
20
1
55
62
84
104
116
158
175
202
230
236
266
290
324
342
431
436
463
505
554
576
589
601
666
684
Design
024351
031452
042153
051324
120453
123450
130452
154032
210354
214530
240135
302514
312504
340125
342510
420531
431052
435201
451032
501423
502341
523140
532041
541230
436425
436425
356235
452463
453534
531582
5
40
52
80
99
148
154
172
236
266
282
313
371
395
433
450
534
560
575
584
605
610
664
686
706
We could create each design from basic principles—for example, there are 120 × 16 =
1920 candidate points for the third design. Our strategy for each design, however, was to
first find an OofA-OA(24, 5, 2) design and use this design instead of the 120-run design. In
our example, this reduces the number of candidate points to 24 × 16 = 384. In addition, it
may also be possible to fractionate the process-variable portion as well—this case leads to
the fourth design, with 24 × 8 = 192 candidate points.
For our results, we choose to use Design ID 73 as our OofA-OA(24, 5, 2) design, and we
show results only for the 24 and 22 × 3 designs. In obvious notation, we call these designs as
OofA-OA(24, 5, 2; 24 ) and OofA-OA(24, 5, 2; 22 31 ). These results appear in Table 5, where
for brevity we refer to the two process-variable portions as OA(24 ) and OA(22 31 ).
The 23 result may be constructed from factors 2–4 from the 24 , and the 22 from any two
of the factors 2–4. We were not able to find an OofA-OA with the 24−1
IV design for Design
ID 73, but were able to do so for Design ID 33 (not shown).
7
DESIGNS WITH RESTRICTIONS, AND NOTES
ON ANALYSIS
In our work above, we have assumed that all m! permutations are in the set of candidate
points. However, this may often not be the case. For example, the experimenter may
be convinced that constraints are necessary, such as c0 < c1 , or c0 < c1 and c2 < c3 , or
c0 < c1 < c2 . As L. Hare, who has used the Williams’ Latin Squares in OofA experiments,
notes (personal communication, August 1, 2016), “I have done some work with order of
addition, mostly related to food ingredients. It can make a very big difference for emulsions,
for example. I’ve used a few full permutation designs, but usually the experimenters have
some prior knowledge, especially about what orders will not work.” In such cases, we can
simply first reduce the number of candidate points to agree with the restrictions, create
a new set of PWO frequency tables of the kind shown in Figure 1, and use this to define
“orthogonal” properties in searching for an OofA-OA.
For analyses, we suggest either of two approaches, both of which are based on the
assumption that interactions among the PWO factors are likely to occur. The first follows
that of Hamada and Wu (1992)—use a stepwise approach to examine active main effects,
and then repeat this approach but now including two f.i.’s that are associated with the active
main effects. The second is to use tree-based regression modeling, in which interactions of
a certain type are examined naturally.
21
8
FUTURE WORK
Proving that a D-efficiency of 1 is equivalent to D-optimality may lead to some insights
into the structure of D-optimal, and perhaps OofA, designs. We have not been able to
create a closed-form method of constructing any OofA-OA’s, but have not ruled out such
a possibility. For a design with N runs, can the largest m for which an OofA-OA exists
be determined for general N and m, for a given t? A catalog of these designs, including
a wide class of component-order-restricted designs and the addition of a wide class of
process factors, would be useful, as would be the incorporation of our design-construction
methods into software packages that are easily accessible to experimenters. The apparent
small number of non-wt-isomorphic designs in some cases and large number in others
surprised us. Does a structure exist among these? Can the number of non-wt-isomorphic
designs be obtained and cataloged? Graphical summaries of key features of the designs,
such as groupings among the orthogonal pairs or triples of the PWO factors, may help
experimenters in assigning their components to the component labels 0, . . . , m − 1. We
have relied on the D-criterion because of its efficient implementation, but efficient routines
for the χ2 -criterion may produce better near-orthogonal OofA designs and designs with
better strength-3 properties.
9
CONCLUSIONS
In this article we have introduced a class of OofA experimental designs, for which designs
with good properties may be created in a relatively small numbers of runs. By generalizing
the idea of OA’s to OofA-OA’s, we use a natural set of balance criteria to measure the
quality of these designs. A connection made between D-efficient and OofA-OA designs,
along with empirical evidence, allows us to use existing D-optimal algorithms to create
OofA-OA designs. We have also found necessary conditions for the number of runs needed
to create OofA-OA’s of strengths 2 and 3. We have created designs for what we believe will
be the most common cases, including 12-run OofA-OA’s in 4 and 5 components, 24-run
OofA-OA’s in 5 and 6 components, and 24-run near-OofA-OA’s in 7 components. It is
possible to extend some of these designs to include process factors, making these designs
even more useful. Our methods can be modified to create designs for the common case in
which a subset of the component orderings are restricted a priori by the experimenter. We
also raise a number of questions for future research.
22
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