Pr5210 Manual
Pr5210 Manual
Pr5210 Manual
Operating Manual
Important
This product is partly copyrighted. It may not be modified or copied and may not be used without
purchasing or written authority from the copyright owner (SARTORIUS). By using this product, you
agree to be bound by the terms stated herein.
Bitte beachten
Alle Angaben in diesem Dokument sind unverbindlich fr SARTORIUS und stehen unter
nderungsvorbehalt. Die Bedienung des Produktes darf nur von geschultem, fach- und sachkundigem
Personal durchgefhrt werden. Bei Schriftwechsel ber dieses Produkt bitte Typ, Bezeichnung und
Versionsnummer sowie alle mit dem Produkt in Zusammenhang stehenden Lizenznummern angeben.
Wichtig
Dieses Produkt ist in Teilen urheberrechtlich geschtzt. Es darf nicht verndert oder kopiert und ohne
Erwerb oder schriftliche Einwilligung des unheberrechtlichen Eigentmers (SARTORIUS) nicht benutzt
werden. Durch die Benutzung dieses Produktes werden obige Bestimmungen von Ihnen anerkannt.
PR 5210 Operating Manual Contents
Contents
3 OPERATING ELEMENTS...............................................................................................................17
3.1 STATUS LEDS .............................................................................................................................................17
3.2 CAL SWITCH ..............................................................................................................................................18
3.2.1 Factory settings................................................................................................................................................... 18
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Contents PR 5210 Operating Manual
4.8.2 Profibus Address................................................................................................................................................. 27
4.8.3 Bus size .................................................................................................................................................................. 28
4.8.4 Communication .................................................................................................................................................. 28
4.8.5 Baudrate................................................................................................................................................................ 28
4.8.6 Access..................................................................................................................................................................... 28
4.8.7 Outputs.................................................................................................................................................................. 28
4.8.8 Inputs ..................................................................................................................................................................... 28
4.8.9 Limits...................................................................................................................................................................... 29
4.9 CALIBRATE ................................................................................................................................................. 30
4.10 ANALOG OUTPUT ADAPTION ...................................................................................................................... 31
4.11 STATUS....................................................................................................................................................... 32
4.11.1 Analog part weight status .............................................................................................................................. 32
6 PROFIBUS INTERFACE.................................................................................................................41
6.1 PROFIBUS INTERFACE PROTOCOL................................................................................................................. 41
6.1.1 Write window (Input area) ............................................................................................................................. 42
6.1.2 Read window (Output area) ........................................................................................................................... 42
6.1.3 Data reading and writing................................................................................................................................ 42
6.1.4 Description of I/O area (read/ write window) .......................................................................................... 43
6.1.5 Register read and write via Profibus ........................................................................................................... 45
6.1.6 Parameter read and write via Profibus....................................................................................................... 48
6.2 PROFIBUS REGISTER ................................................................................................................................... 50
6.2.1 Register 0: IO-Status bits for reading......................................................................................................... 50
6.2.2 Register 1: Scale status .................................................................................................................................... 50
6.2.3 Register 2: Status of state controlled action bits ................................................................................... 51
6.2.4 Register 3: Status of transition controlled action bits.......................................................................... 51
6.2.5 Register 4: Calibration information, error byte....................................................................................... 52
6.2.6 Register 5: Transmitter type and version................................................................................................... 53
6.2.7 Register 6: Board number ............................................................................................................................... 53
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PR 5210 Operating Manual Contents
6.2.8 Register 7: (Reserved) ....................................................................................................................................... 53
6.2.9 Register 8 ...14: Weight data.......................................................................................................................... 53
6.2.10 Register 20 and 21: Parameter channel (read/write).............................................................................. 53
6.2.11 Register 22 ... 27: Limit values (read/write)............................................................................................... 54
6.2.12 Register 30: Analog output (read/write) .................................................................................................... 54
6.2.13 Register 31: Fixtare (read/write) ................................................................................................................... 54
6.2.14 Register 80 ... 93: Action bits state controlled (write)........................................................................... 54
6.2.15 Register 112 ... 125: Action bits transition controlled (write) ............................................................ 55
6.3 PROFIBUS PARAMETER NUMBERS ...............................................................................................................56
6.3.1 Configuration parameter................................................................................................................................. 56
6.3.2 Calibration ............................................................................................................................................................ 59
6.3.3 ADU parameter ................................................................................................................................................... 61
6.3.4 Parameter P99: Access code........................................................................................................................... 66
7 TECHNICAL DATA.........................................................................................................................67
7.1 ANALOG PART, A/D CONVERSION...............................................................................................................67
7.1.1 Accuracy and stability ...................................................................................................................................... 67
7.1.2 Sensitivity.............................................................................................................................................................. 67
7.1.3 Load cells............................................................................................................................................................... 67
7.2 RS 232 INTERFACE ....................................................................................................................................68
7.3 RS 422 / 485 INTERFACE .........................................................................................................................68
7.4 ANALOG OUTPUT.........................................................................................................................................68
7.5 DIGITAL INPUTS ..........................................................................................................................................68
7.6 DIGITAL OUTPUTS ........................................................................................................................................68
7.7 PROFIBUS DP..............................................................................................................................................68
7.8 POWER SUPPLY ...........................................................................................................................................68
7.9 ENVIRONMENTAL EFFECTS ...........................................................................................................................69
7.9.1 Environmental conditions ............................................................................................................................... 69
7.9.2 Electromagnetic compatibility (EMC).......................................................................................................... 69
7.9.3 RF interference suppression............................................................................................................................ 69
7.10 MECHANICAL DATA ....................................................................................................................................70
7.10.1 Construction type .............................................................................................................................................. 70
7.10.2 Dimensions ........................................................................................................................................................... 70
7.10.3 Connections ......................................................................................................................................................... 70
7.10.4 Weight.................................................................................................................................................................... 70
7.11 ACCESSORIES ..............................................................................................................................................70
7.12 OPTIONS .....................................................................................................................................................70
8 APPENDIX.......................................................................................................................................71
8.1 EC DECLARATION OF CONFORMITY ............................................................................................................71
8.2 EC TYPE-APPROVAL CERTIFICATE PTB D03-09-025 ...............................................................................74
8.3 SPARE PARTS ..............................................................................................................................................75
8.4 EXAMPLE PRINT OUT CONFIGURATION AND CALIBRATION DATA / PARAMETERS...........................................75
8.5 GSD FILE FOR PROFIBUS DP.......................................................................................................................76
9 INDEX..............................................................................................................................................77
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PR 5210 Operating Manual Safety Hints, Electrical Protection Class
1.3.1 Installation
The instrument is designed for mounting on standard rails (35 mm, acc. to DIN 46277).
When mounting on the rail, ensure that between the modules to the left and right
of the transmitter 20mm space is kept.
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Safety Hints, Electrical Protection Class PR 5210 Operating Manual
1.3.6 Fuse
The instrument has got no fuse to be exchanged. The load cell supply is protected against short circuit
by multifuse elements. If the load cell supply switches off, disconnect the device from power. Search for
the reason and eliminate it. After a cooling down period of about 3 minutes the power can be switched
on again.
1.4.2 Cleaning
If necessary, the front panel can be cleaned using a damp, soft cloth. Use only little water or isopropyl
alcohol for moisturizing.
1.4.3 Disposal
Electronics scrap is special waste.
Please, follow your local disposal regulations.
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PR 5210 Operating Manual PR 5210 Transmitter Series
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PR 5210 Transmitter Series PR 5210 Operating Manual
Communication protocols:
RS 232 for PC Profibus-DP (PR 5210/00 and PR 5210/11 only)
RS 485/ RS 422 for remote display
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PR 5210 Operating Manual PR 5210 Transmitter Series
2.4 Housing
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PR 5210 Transmitter Series PR 5210 Operating Manual
2.5 Connections
terminal description
terminal description
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PR 5210 Operating Manual PR 5210 Transmitter Series
Specification external supply: 6 VDC + 5 %, - 30 %; ripple max. 50 mVpp; asymmetry max. +/- 3%.
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PR 5210 Transmitter Series PR 5210 Operating Manual
Test
Set tare
Reset tare
Set zero
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PR 5210 Operating Manual PR 5210 Transmitter Series
Analog signal,
current output.
The current is
supplied directly from
the terminals.
0 ... 10V
Analog signal,
voltage output.
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PR 5210 Transmitter Series PR 5210 Operating Manual
Number of inputs: 3
Input signal: External supply required
10 ... 30 VDC for 'high'
0 ... 5 VDC for 'low'
Input voltage Max. 30 VDC
Input current: < 11 mA @ 24 VDC
< 5 mA @ 12 VDC
Potential isolation: Yes, 3 inputs have got 1
common minus potential
Number of outputs: 3
Output signal: External supply required
Output current: Max. 30 mA
Output voltage: Max. switching voltage: 30 V
Potential isolation:
Yes, 3 outputs have got 1
common minus potential
3 RxD/TxD-P
4 CNTR-P
5 DGND
6 VP
8 RxD/TxD-N
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PR 5210 Operating Manual Operating Elements
3 OPERATING ELEMENTS
3.1 Status LEDS
The instrument has got 5 green LEDs to display the operating or error status.
Power, Profibus
on
on Flash. 1Hz
* The LED for profibus activity (PR 5210/00 and PR 5210/11) is activated if a connection has been
established. It remains on, even if the communication is not running or the physical connection is
interrupted!
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Operating Elements PR 5210 Operating Manual
If the CAL switch is in the position 'open', the calibration data and parameters can be altered via the
PC program or via the Profibus connection.
If the CAL switch is in the position 'locked', the calibration data (e.g. deadload, span) and the
calibration parameters (e.g. measure time, zerotracking etc.) cannot be altered.
For 'legal for trade' (W&M) applications the CAL switch has to be closed and the cover has to be
sealed.
At delivery the calibration data and parameters are set to default (factory settings).
If a new calibration is started, the calibration data are set to default (The parameters remain
unchanged).
Calibration data and parameters are stored in EAROM and kept in case of power failure or if the
instrument is disconnected from power supply.
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PR 5210 Operating Manual Setup and Configuration
y Switch off the PC and connect the RS 232 cable from transmitter (RJ-12) to a free
COM port (e.g. COM1) with the DB9-f plug
y Start the PC
y Ensure that the necessary administrator rights are given to install executable
programs
y Start the program PR 5210-WIN Configurator 03.00 Setup.exe
y Follow the instructions given
y Select the destination directory (e.g. C:\Programs\Sartorius\PR 5210)
y After successful installation the message: Installation finished will appear
y Start the program in the previously defined directory: ConfigureIt!.exe
y The program will automatically look for the COM port where the PR 5210 is
connected to
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Setup and Configuration PR 5210 Operating Manual
If the data are changed, the program asks when a page is changed or the program will be quit, if the
changes should be stored or abouted.
If an access code is set, it will be asked now.
Load Dataset Load the default values (factory delivery) contained in the file DEFAULT.DAT for
the WIN tool. The default dataset cannot be overwritten. If a new configuration
has to be stored, change the name.
Save Dataset Store the modified data under a name different from DEFAULT.DAT
Print Dataset The current calibration data and all parameters are printed on the printer
assigned as standard printer. See example in chapter 8.4.
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PR 5210 Operating Manual Setup and Configuration
Select Language
The language can be selected between D, GB and *. The *
is used for user defined (translated) definitions. That
means all language items can appear as user defined
text.
The program could establish a communication connection over COM1 with a PR5210 with the version
2.09.15.
A data set for the device type PR5210/00 is loaded.
The transmitter PR5210 had the boardnumber 4294967294.
The actual weight is 67 kg.
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Setup and Configuration PR 5210 Operating Manual
4.7 ADU
4.7.1.2 Stepwidth
The stepwidth (scale interval) which is valid for the total scale range has to be selected: 1, 2, 5, 10, 20,
50, default is 1.
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PR 5210 Operating Manual Setup and Configuration
4.7.1.4 Deadload
The value of the unloaded scale / empty hopper is the deadload. The input voltage equivalent to this
weight value is displayed/ stored in mV/V. For calculating the voltage for deadload the same formula is
applied as for span (Full scale has to be replaced by dead load), see chapter 4.7.1.5.
Default is 0.000000 mV/V
During calibration it has to be decided:
If the deadload has to be changed later (due to weight decrease or increase of the empty scale), it can
be done without influence on the other data like span.
4.7.1.5 Span
The span indicates the equivalent input voltage in mV/V related between deadload and the scale FSD
(full scale).
Span in [mV/V]
full scale load cell sensitivity C [mV/V] Full scale as a weight value
span [mV/V] = Load cell sensitivity C [mV/V]
load cell capacity (sum of all load cells) Load cell capacity ( = sum of all load
cells) as a weight value
Default is 1.000000 mV/V
During calibration it has to be decided:
Set span by weight (load the scale with the calibration weight and enter the value of the
calibration weight)
Enter the span in mV/V (from calculation of above formula or if the value is known from previous
calibration)
Example of a scale with a load cell capacity of 2t, 2mV/V load cell sensibility and a full scale deflection
of 1000 kg:
After the calibration a value of 0,5 mV/V
khong hieu had been generated for the deadload.
The Span value is determined to 1 mV/V.
With 12 Volt supply a measuring signal of 6
mV could be calculated for deadload.
This measuring signal could be measured
directly with a voltage meter at the
measuring inputs (M+, M-).
For the Span a measuring signal of 12 mV
could be calculated. At full scale deflection
the measuring signal is deadload value +
Span = 18 mV (M+, M-)
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Setup and Configuration PR 5210 Operating Manual
4.7.2.2 Filter
Select between none or Bessel, Aperiodic, Butterworth. The digital filter (low-pass, 4-th order) is
located behind the ADC, in intervals of the measuring rate a new value is calculated.
With digital filter activated, the cutoff frequency (see chapter 4.7.2.3 ) has to be defined. Weight
values to be displayed are generated behind the digital filter.
After changing the filter parameters, the maximum accuracy should be reestablished by re-
calibration.
4.7.2.3 Frequency
The range of the filter cutoff frequency is depending on the measuring rate (see table), it is only used
if the filter is not set to none!
Measuring rate Min. frequency Max. frequency
10 ms 0.25 Hz 1.84 Hz
20 ms 0.12 Hz 1.98 Hz
40 ms 0.06 Hz 1.83 Hz
80 ms 0.03 Hz 1.97 Hz
160 ms 0.02 Hz 1.56 Hz
over 160 ms 0.02 Hz 1.56 Hz
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PR 5210 Operating Manual Setup and Configuration
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Setup and Configuration PR 5210 Operating Manual
Entry is in multiples of measuring time, permissible range 0 to 100, default = 0 (Automatic zero
tracking = off)
Switching off the automatic zero tracking is by setting Zerotrack repeat to = 0.
4.8 Parameter
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PR 5210 Operating Manual Setup and Configuration
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Setup and Configuration PR 5210 Operating Manual
4.8.4 Communication
The serial line could be used for data communication with a remote display (e.g. PR1627 or PR1628) or
a SMA data protocol.
Default is 'off'. See chapter 2.5.3.
4.8.5 Baudrate
The baudrate can be selected between 300, 600 ..... and 19.200, care has to be taken that the same
transfer speed is set at the remote display / terminal. Default is 9600.
See chapter 2.5.3.
4.8.6 Access
The access code can consist of 9 decimal digits at maximum. If the access code is set to 0, no check on
the code is done. If an access code has been set (has to be entered twice for security reason), data and
parameters cannot be altered, without entering the code. As long as the user has got access, he is
allowed to change the access code.
Default is 0.
4.8.7 Outputs
The following selections are possible per each of the 3 digital outputs:
transparent The PLC is controlling the output
ADU error Output is set if ADU is in error state
Limit1 Result of comparison of limit 1 values with actual weight (see chapter 4.8.9)
Limit2 Result of comparison of limit 2 values with actual weight (see chapter 4.8.9)
Limit3 Result of comparison of limit 3 values with actual weight (see chapter 4.8.9)
Tare active Output is set, if transmitter is in net mode
4.8.8 Inputs
The following selections are possible per each of the 3 digital inputs:
none Input is not used for transmitter control
set zero The transmitter will be set to zero (see chapter 4.7.2.10).
(standstill has to be fulfilled, else standstilltimeout will be given, see chapter 4.7.2.5 , 4.7.2.7
and 4.7.2.9)
set tare The transmitter will be switched to net mode.
(standstill has to be fulfilled, else standstilltimeout will be given, see chapter 4.7.2.5 , 4.7.2.7
and 4.7.2.9)
reset tare The transmitter will be switched to gross mode
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PR 5210 Operating Manual Setup and Configuration
4.8.9 Limits
3 pairs of limits can be set to get e.g. information on the filling status of a hopper and to generate a
signal.
Each limit has got two weight data: The limit on and the limit off value. These two values are
compared with the actual weight and in case of coincidence an output signal is generated which can
be linked to one of the 3 outputs.
Example (detection of filling status, low and high limit):
The output signal of limit1 (linked to output 1) shall switch OFF above 900 kg and switch ON below
890 kg. Limit2 (linked to output 2) shall switch OFF below 290 kg and switch ON above 300 kg. In case
of power down (both limit outputs are set to OFF).
If the limit values for ON and OFF are equal, the limit output switches on, if the weight increases over
the value and switches off, if the weight decreases below the value.
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Setup and Configuration PR 5210 Operating Manual
4.9 Calibrate
1. step: Enter the full scale deflection value (FSD). Maximum weight on the scale.
2. step: Enter the stepwidth.
3. step: Enter the deadload. The deadload is the weight of the empty scale.
By entering by weight the scale must be completely emptied.. Press [Set deadload].
By entering by mV/V, enter the mV/V value which corresponds to the weight of the empty
scale..
4. step: Enter a calibration weight or the span in mV/V.
By entering by weight the scale is loaded with a known calibration weight. This weight
could be smaller as the full scale deflection value (FSD) and will be entered. Press [Set
Span].
By entering by mV/V, enter the mV/V value for the full span (zero to full scale deflection
value (FSD)).
5. step: Save calibration.
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PR 5210 Operating Manual Setup and Configuration
The analog output current is at the receiver side usually routed over a resistor, measured as voltage
and the digitalisied. The errors of this transfer chain could be compensated at the transmitter side.
With this menu the points for 4 and 20 mA could be individually adapted, so that they are precise
again at the receiver side.
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Setup and Configuration PR 5210 Operating Manual
4.11 Status
In this menu the actual status of the weight and the digital inputs and outputs is displayed. The scale
could be tared, set to zero and switched to the test mode.
Set zero
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PR 5210 Operating Manual SMA Protocol
5 SMA PROTOCOL
5.1 General
The Scale Manufacturers Association (SMA) protocol provides an simple access to the scale. Data could
be read and functions could be executed.
The RS485 interface is used. The setting of the interface is fixed to 8 bit, no parity and 1 stop bit.
The scale commands are printable ASCII characters and start with a <LF> (0A hex) and end with a
<CR> (0D hex).
On each received command the transmitter sends after about 100ms an answer.
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SMA Protocol PR 5210 Operating Manual
After the standstill wait time without reaching a standsill, the following respond is send:
<LF><_><1><n><_><f><----------><___><CR>
For detail see chapter 5.4.1 Standard Scale Response Message
See chapter 4.7.2.9 Standstill time-out
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PR 5210 Operating Manual SMA Protocol
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SMA Protocol PR 5210 Operating Manual
Command: <LF>R<CR>
Response: Scale Repeats weight and status information continuously until another command is
received.
<LF><s><r><n><m><f><xxxxxx.xxx><uuu><CR>
For detail see chapter 5.4.1 Standard Scale Response Message
Depending on the used baud rate, the following approximately repetition times of response messages
are possible:
19200 Bd 100ms
9600 Bd 110ms
4800 Bd 170ms
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PR 5210 Operating Manual SMA Protocol
where:
<LF> Start of response message
Examples:
Command Response
<LF>W<CR> <LF> <_> <1> <G> <_> <_> <_ _ _ _ 5.025> <lb_> <CR>
<LF>W<CR> <LF> <_> <1> <N> <_> <_> <_ _ _ _ 100000> <lb_> <CR>
<LF>H<CR> <LF> <_> <1> <g> <_> <_> <_ _ _ _5.0025> <lb_> <CR>
<LF>Z<CR> <LF> <Z> <1> <G> <_> <_> <_ _ _ _ _0.000> <lb_> <CR>
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SMA Protocol PR 5210 Operating Manual
<LF>R<CR> <LF> <_> <1> <G> <_> <_> <_ _ _ _ 7.025> <kg_> <CR>
<LF> <_> <1> <G> <M> <_> <_ _ _ _ 7.650> <kg_> <CR>
... repeat...
<LF> <_> <1> <G> <_> <_> <_ _ _ _ 7.650> <kg_> <CR>
The scale will repeat weight until next command is received.
<LF> ? <CR>
<LF> ! <CR>
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PR 5210 Operating Manual SMA Protocol
MOD product model identification
(response of 2nd B command)
REV software revision
(response of 3rd B command)
SN_ serial number
(response of 4th B command)
END this is always the last About field
(response of the last B command)
Example:
Command Response
<LF> A <CR> <LF>SMA:1/1.0 <CR>
<LF> B <CR> <LF>MFG:Sartorius <CR>
<LF> B <CR> <LF>MOD:PR5210 <CR>
<LF> B <CR> <LF>REV:02.09.9 <CR>
<LF> B <CR> <LF>SN_:148388723 <CR>
<LF> B <CR> <LF>END: <CR>
<xxx> About field descriptor is fixed at 3 characters, is left justified, filled with blanks on the
right side.
Following fields are required:
SMA compliance level/revision
(response of I command)
TYP Scale type: S= Scale
(response 1st N command)
CAP capacity of range, unit-of-measure, count-by and decimal position,
each delimited by :
where: yyyyyy= uuu:c..c:n:d
uuu= unit-of-measure
c..c= full scale capacity of this range
(may include decimal point)
n= least significant count-by digit
(e.g. 1, 2, 5,10,20) no decimal point
d= decimal point position
0= none
1= xxxx.x
2= xxx.xx
3= xx.xxx . . etc.
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SMA Protocol PR 5210 Operating Manual
(response of 2nd N command)
CMD supported SMA commands
(response of 3nd N command)
END this is the last INformation field
(response of the last N command)
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PR 5210 Operating Manual Profibus Interface
6 PROFIBUS INTERFACE
For PR 5210/00 and PR 5210/11 only.
Siemens
Profibus-DP
Profibus interface
Sartorius 41
Profibus Interface PR 5210 Operating Manual
For reading status bits and writing direct control bits, however, no procedure is required. The general
system bits and the status bits are always present and need not be requested. The direct control bits
are also continuously available.
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PR 5210 Operating Manual Profibus Interface
Variable Function
Read_Value The weight value is transferred as 32bit binary number with sign.
Datatype: DINT
Read_Value_Selected Acknowledgement of transferred value.
Write_Active The function selected with Write_Value_Select is executed once.
This bit is erased if Write_Value_Select is set to 0.
Power_Fail Will be set at power on of the transmitter.
Will be reset at 01 transition of ResPower.
Cmd_Busy The transmitter is busy with executing a command. (e.g. the transmitter got
a taring command and is waiting for StandStill)
Cmd_Error The transmitter has interrupted the execution of a command (e.g. within the
defined StandstillTimeout duration StandStill could not be reached) The
error number can be read at Lasterror. It is only set if an action is executed!
Tare_Active The transmitter has been tared.
Cal_Changed The transmitter is/has been configurated. If this bit is 1, the scale
parameters (Expo/Unit/Step) have to be read again. Will be set after Power
on and reset after reading of FSD .
Test_Active The transmitter is executing the ADU-Test. The weight value read is not the
gross value but the testvalue.
Dimmed Above-FSD or Below-Zero
StandStill The transmitter is in stand still
InsideZSR The weight value is within zero set range
CenterZero The weight value is within center zero ( ABS(Gross)<=0,25d )
BelowZero The weight value is negative (Gross< -0,25d)
Overload The weight value has exceeded the measuring range, no valid weight data
are given (Gross>FSD+Overload)
AboveFSD The weight value has exceeded FSD, but is still within FSD+Overload.
(Gross <= FSD+Overload)
AduError Error in AD conversion.(Details are available at register 1,
Read_Value_Select = 1)
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Profibus Interface PR 5210 Operating Manual
The Transmitter control byte is triggering with a set bit the related action in the transmitter.
After execution of the action the bit should be reset.
Variable Function
Write_Value The weight value is transferred as 32bit binary number with sign.
Datatype: DINT
Read_Value_Select To select the value, which has to be sent from the transmitter.
Write_Value_Select To select the function to be carried out by the transmitter.
GetFixTare Gross will be copied to the fixtare memory
SetFixTare Taring is done with the value stored in the fixtare memory
ResPower The bit Power_Fail in the output area will be erased
ResTest The Test mode will be finished
SetTest The Test mode will be started. Now the test number is shown, by reading the
gross weight.
ResTare Tare will be reset
SetTare The transmitter will be tared
SetZero The transmitter will be set to zero
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PR 5210 Operating Manual Profibus Interface
Master Transmitter
Write registerno. to Read_Value_Select
Write selected register in Read_Value
Copy Read_Value_Select to
Read_Value_Selected
Wait until
Read_Value_Selected = Read_Value_Select
Read Read_Value
Master Transmitter
Register number in Write_Value_Select
Write Write_Value to selected register
Set bit Write_Active
Wait until Write_Active is set
Write 0 in Write_Value_Select
Reset bit Write_Active
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Profibus Interface PR 5210 Operating Manual
Master Transmitter
Set bits in TransmitterControl Byte
Action is executed
Reset bits in TransmitterControl Byte
Master Transmitter
Set bit as in chapter 6.1.5.3 or 6.1.5.5 Acknowledges set-bit as in chapter 6.1.5.3
Set bit CmdBusy
Action is executed
IF error occurs: Set bit CmdError and byte
LastError
Reset bit CmdBusy
Wait until CmdBusy is reset
Test bit CmdError:
If set, read LastError (see chapter
6.1.5.1)
This is valid for taring, standstill, zero setting, calibrating, reading and writing of parameters via
Profibus
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PR 5210 Operating Manual Profibus Interface
Input area
Byte Value Description
0
1
2
3
4 8 gross
5
6
7
The Master waits until a 8 in 'Read_Value_Selected' (Byte 4) is reflected of the output area.
Output area
Byte Value Description
0 00 gross value
1 00 "
2 4 "
3 D2 "
4 8 gross request
detected
5 Status
6 Test Command status
Active
7 Stand- Inside Center Below Over- Above Adu Transmitter-Status
Still ZSR Zero Zero load FSD Error
The gross value (hex:000004D2 <=> 1234) could be read out from Bytes 0...3. If the status-Bits
'Overload', 'Test Active' or 'Adu Error' is set, the read out value is not valid.
Negative values are given in two's complement.
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Profibus Interface PR 5210 Operating Manual
Master Transmitter
Write parameter value in register 20 The value is stored intermediately
(method see chapter 6.1.5.2)
Write parameter index in register 21 The value is stored intermediately.
(method see chapter 6.1.5.2)
Set bit 123, set parameter The parameter is taken over.
(method see chapter 6.1.5.3) The bit is reset immediately
Master Transmitter
Write parameter index in register 21 The value is stored intermediately
(method see chapter 6.1.5.2)
Set Bit 124, get parameter The parameter is copied to register 20.
(method see chapter 6.1.5.3) The bit is reset immediately
Read parameter value in register 20
(method see chapter 6.1.5.1)
Master Transmitter
Set parameter P20 to 1 (start Cal) The CAL switch is tested, the calibration procedure
(method see chapter 6.1.6.1) is started. If the CAL switch is 'locked', an error
code is stored in LastError, see chapter 6.2.5.
Proceed with calibration CmdBusy and CmdError as in chapter 6.1.5.6
(parameter see chapter 6.3.2) If a parameter is not within the valid value range,
(method see chapter 6.1.6.1) an error code is stored in LastError. The cause
can be detedted by reading register 4, byte 3.
Set parameter P20 to 3 (SaveAndExit)
Data are stored in the non-volatile EAROM
(method see chapter 6.1.6.1)
Set parameter P20 to 4 (UndoAndQuitCal) All modified data are erased, continue with the
(method see chapter 6.1.6.1) previously stored data.
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Set parameter P20 to 3 (SaveAndExit) Data are stored in the non-volatile EAROM
(method see chapter 6.1.6.1)
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Profibus Interface PR 5210 Operating Manual
Byte 0 corresponds to byte 7 in the output area, for weight errors see table in chapter 4.11.1 Analog part
weight status.
ADUERR Errror in analog conversion/ load cell circuitry (OR-function of bits E1,E3,E7)
>FSD gross value larger FSD (german SKE), scale range exceeded
OVL scale overloaded, gross > FSD + Overload, Error 2
BELOW0 Gross weight negative (< 0-1/4 d)
CZERO Center of zero, weight within 1/4d range
INZSR Gross weight is within zeroset range
STND Scale is in stand still
DIM Gross weight has exceeded the scale range (0-1/4 d > weight > FSD+overload), (OR-funktion
of bits BELOW0, OVL).
E7 Measuring signal is negative (inverse conversion), Error 7
E6 Sense voltage missing / too low, Error 6
E3 Measuring signal is > 36mV (no end of conversion), Error 3
E1 Arithmetic error (overflow), Error 1
CmdError Error during execution (cmdError), e.g. action 'taring' is not executed as there is no standstill.
In LastError (register 4) the error is specified. With ResetError register 89 / 89+128 or
register 121 the bit is reset again.
ActionActiv Action will be executed, is still processed
PowerFail Power failure, will be set at each power-on. With bit ResetPWF register 85 / 85+128 or
register 117) 'Power failure reset' the bit PowerFail is reset.
TestActiv Analog test is aktive
CalChanged Calibration mode is active or calibration data have been changed.
FSD has to be read again to reset this bit.
TareActiv Transmitter has beeen tared
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Profibus Interface PR 5210 Operating Manual
UNIT One byte for the weight unit, content in decimal representation: 0 ...255
1 = mg milligram 2 = g gram
3 = kg kilogram 4 = t ton
5 = lb pound 6 = l liter
STEP One byte for the stepwidth, content in decimal representation: 0 ...255
1 = stepwidth '1' 2 = stepwidth '2' 5 = stepwidth '5'
10 = stepwidth '10' 20 = stepwidth '20' 50 = stepwidth '50'
LASTERROR Last Error Byte, see also bit CmdError ,number of 'last error':
31 = stand still not reached (e.g. at taring, calibrating)
33 = negative weight at taring and W&M on
35 = weight exceeds allowed range
40 = CAL switch 'locked'
41 = transmitter not in calibration mode
42 = calibration active, transmitter is in calibration mode
46 = tare active (can occur at start calibration)
47 = zero set not executed, weight is not within zero set range
50 = invalid step width
51 = not enough counts/d
53 = FSD < calibration weight
55 = arithmetic overflow
57 = entered unit does not comply with FSD weight unit
58 = span above maximum
59 = Fullscale cannot be divided by stepwidth
30 = weight smaller than deadload
102, 103 = EAROM error (command SaveProcess, register 2)
104 = wrong access code
106 = baudrate of remote display cannot be altered
107 = no standstill at Getfixtare
108 = parameter not valid (at entering via PLC)
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ValueReal=ReadoutDINT*10(-EXPO
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6.2.15 Register 112 ... 125: Action bits transition controlled (write)
Set bits, see chapter 6.1.5.3
As soon as the bit is set, it is reset internally and the action is executed, it is transition triggered (for
writing once).
The bit is set with the shown number as Write_Value_Select (See chapter 6.1.5.3).
To prevent the EAROM from beeing written too often, the writing rate for taring and zero setting should
not be shorter than 15 seconds, for configuration data not shorter than 5 minutes.
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Profibus Interface PR 5210 Operating Manual
Analog output
Description Range / signal factory setting
Output mode off, 0, 0
(reg. 30)*, 1,
gross, 8,
net 9
Analog range 0...20 mA 0 1
4...20 mA 1
ADU in error state** hold 0 1
0 mA 1
4 mA 2
20 mA 3
ADU below zero Linear *** 0 0
0 mA 1
4 mA 2
20 mA 3
ADU above FSD Linear*** 0 3
0 mA 1
4 mA 2
20 mA 3
* Output value 1 means that the value contained in register 30 is written to the analog output.
** The ADU error state is only valid if output value is set to gross (8) or net (9).
*** The linear selection can be used to get a proportional output signal outside the range 0 to FSD.
The WEIGHT value is stored at which the analog output is giving 0 or 4 mA.
Default = 0
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PR 5210 Operating Manual Profibus Interface
The weight value is stored at which the analog output is giving 20 mA.
Default = 3000
The transmission to a remote terminal (e.g. PR 1628) or the SMA protocol can be switched on or off.
COM = 0: switched off,
COM = 1: a remote terminal (e.g. PR 1628) switched on,
COM = 2: SMA protocol switched on,
default = 1.
Description Value
transparent* 0
aduerr 1
Limit1 2
Limit2 3
Limit3 4
tare active 5
* Transparent mode means, that the PLC is writing to the outputs directly.
Limit(x) means, that the transmitter is writing the limit result to the outputs directly.
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Baudrate 0=300, 600, 1200, 2400, 4800, 9600, 6=19200 default = 9600
Bits 0 = 7 bit, 1 = 8 bit default = 0
Stopbits 0 = 1 Stopbit 1 = 2 Stopbits default = 0
Parity 0 = no, 1 = odd, 2 = even default = 2
Unvalid parameters are not taken. E.G. the SMA protocol has always 8 bit and no parity.
Description Value
none 0
set Zero 1
set Tare 2
reset Tare 3
The PLC can read the status of the inputs at any time.
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6.3.2 Calibration
6.3.2.1 Procedure
To change the calibration-data and calibration-parameters (parameters 21...53), P20 has to be set to
Start previously, afterwards the P20 has to be set to Save (to store) or Undo (to indicate that the
changes are not valid).
The access to parameter 2153 will deliver an error message, if CalActiv is not set.
P21 - P24 and P27 can only written. Reading will result in an error code108.
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Profibus Interface PR 5210 Operating Manual
Function
1 StartCal
Test the CAL switch, set CalActiv
2 Factory standard
Calibration data and paramters are reset
to factory delivery status (see chapter
3.2)
3 SaveAndExit
The calibration data and parameters
21...53 are stored in EAROM.
CalActiv is reset
4 UndoAndQuitCal
All changes since start calibration are
not valid.
CalActiv is reset.
5 SetDefaultSpan
To be used to start a calibration:
All calibration data are reset, scale in
status not calibrated
FSD = 3000 kg, stepwidth = 1, span =
1.000000 mV/V, deadload = 0.000000
mV/V.
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Calculate testvalue
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FREQ Value has to be entered in frequency*100. Example: for 1.56 Hz enter 156. Frequency range
depends on the measuring time, see table in chapter 4.7.2.3
Only valid if the digital filter is not set to on
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CODE If an access code was entered in the configuration tool, parameters and the registers for limits
can only be written if the access code is contained in register P99. Parameter P99 can always be
written. To activate the protection P99 has to be set to 1 again. If CODE is set to 0, no access check is
done.
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PR 5210 Operating Manual Technical Data
7 TECHNICAL DATA
The characteristic data are valid after a min. warm-up time of 30 minutes (reference temperature 23 C).
Values specified without tolerances are average values and are only used for information.
7.1.2 Sensitivity
Sensitivity 0.5 V/d @ 6000e according to OIML R76 / EN 45501
0.5 V/d @ 3000e according to OIML R76 / EN 45501
0.2 V/d, not for W&M
Resolution internal Approx 4.8 Mio steps for 36 mV
Min. meas. Signal >0.05 mV/V for 3000 d, not for W&M
Input voltage (meas.-signal + deadload) 0 ... max. 36 mV
Deadload range 36 mV - (max. meas. signal); entry/ calibration via software
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Technical Data PR 5210 Operating Manual
7.7 Profibus DP
Standard EN 50 179 volume 2, PROFIBUS
DIN 19245: PROFIBUS, Process Field Bus (part 1 and 3)
Baudrates 9.6, 19.2, 93.75, 187.5, 500 [kBps], 1.5, 3.0, 6.0, 12.0 [MBps], automatic detection
Buffer size 8 bytes
I/O data 8 bytes
UserPrm No
Sync YES
Freeze YES
Clear YES
Set-Slave-Add No
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7.10.2 Dimensions
Housing Dimensions
Width 45 mm
Height 99 mm
Depth 116 mm
7.10.3 Connections
Via plug-in screw terminals, cross-section max. 2.5 mm2,
DB 9 female for profibus, RJ-12 for PC.
7.10.4 Weight
Net weight 0.3 kg
Shipping weight 0.45 kg
7.11 Accessories
Operation manual in English and German on CD-ROM.
WIN tool to configure/operate the transmitter from PC (Windows 98, _NT, - 2000, -XP) on CD-ROM
Cable PC (DB9 f) to PR 5210 (RJ-12 m), length 2.0 m.
7.12 Options
Operation manual on paper (English), order no. 9499 050 52103.
Operation manual on paper (German), order no. 9499 050 52183.
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PR 5210 Operating Manual Appendix
8 APPENDIX
8.1 EC Declaration of Conformity
EG-Konformittserklrung
EC-Declaration of Conformity
Monat/Jahr: 02/2003
month/year:
Hersteller: Sartorius Hamburg GmbH
Manufacturer:
Anschrift: Meiendorfer Str. 205
Address: D-22145 Hamburg
Deutschland
Produktbezeichnung: PR 5210/00
Product name: Profibustransmitter
Das bezeichnete Produkt stimmt mit folgenden Vorschriften der Europischen Richtlinien berein:
This product confirms with the following regulations of the Directives of the European Community:
EN 55011 (DIN VDE 0875 Teil11) 05/2000 EN 55011 (DIN VDE 0875 part11) 05/2000
Funkentstrung von elektrischen Betriebsmitteln und Industrial, scientific and medical (ISM) radio-frequency
Anlagen, Grenzwerte und Messverfahren fr equipment - Radio disturbance characteristics Limits
Funkstrungen von industriellen, wissenschaftlichen and methods of measurement, group1, limits class B
und medizinischen Hochfrquenzgerten (ISM Gerte),
Gruppe1, Grenzwertklasse B
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Appendix PR 5210 Operating Manual
EG-Konformittserklrung
EC-Declaration of Conformity
Monat/Jahr: 02/2003
month/year:
Hersteller: Sartorius Hamburg GmbH
Manufacturer:
Anschrift: Meiendorfer Str. 205
Address: D-22145 Hamburg
Deutschland
Produktbezeichnung: PR 5210/10
Product name: Process Transmitter , Analog Output
Das bezeichnete Produkt stimmt mit folgenden Vorschriften der Europischen Richtlinien berein:
This product confirms with the following regulations of the Directives of the European Community:
EN 55011 (DIN VDE 0875 Teil11) 05/2000 EN 55011 (DIN VDE 0875 part11) 05/2000
Funkentstrung von elektrischen Betriebsmitteln und Industrial, scientific and medical (ISM) radio-frequency
Anlagen, Grenzwerte und Messverfahren fr equipment - Radio disturbance characteristics Limits
Funkstrungen von industriellen, wissenschaftlichen and methods of measurement, group1, limits class B
und medizinischen Hochfrquenzgerten (ISM Gerte),
Gruppe1, Grenzwertklasse B
72 Sartorius
PR 5210 Operating Manual Appendix
EG-Konformittserklrung
EC-Declaration of Conformity
Monat/Jahr: 02/2003
month/year:
Hersteller: Sartorius Hamburg GmbH
Manufacturer:
Anschrift: Meiendorfer Str. 205
Address: D-22145 Hamburg
Deutschland
Produktbezeichnung: PR 5210/11
Product name: Process Transmitter , Profibus
Das bezeichnete Produkt stimmt mit folgenden Vorschriften der Europischen Richtlinien berein:
This product confirms with the following regulations of the Directives of the European Community:
EN 55011 (DIN VDE 0875 Teil11) 05/2000 EN 55011 (DIN VDE 0875 part11) 05/2000
Funkentstrung von elektrischen Betriebsmitteln und Industrial, scientific and medical (ISM) radio-frequency
Anlagen, Grenzwerte und Messverfahren fr equipment - Radio disturbance characteristics Limits
Funkstrungen von industriellen, wissenschaftlichen and methods of measurement, group1, limits class B
und medizinischen Hochfrquenzgerten (ISM Gerte),
Gruppe1, Grenzwertklasse B
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Appendix PR 5210 Operating Manual
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PR 5210 Operating Manual Appendix
FSD 3000 kg
Stepwidth 1
Deadload 0,000000 mV/V
Span 1,000000 mV/V
Overload 9 d
Filter none
Frequency 1,56 Hz
Measuring time 320 msec
Weight & Measure off
Standstill time 1 M
Standstill range 1,00 d
Testmode absolute
Standstilltimeout 8 M
Zeroset range 50,00 d
Zerotrack range 0,25 d
Zerotrack step 0,25 d
Zerotrack repeat 0 M
Analog mode off
Analog range 4...20 mA
Analog error 0 mA
Analog < 0 linear
Analog > FSD 20 mA
Analog value 0,000 mA
Weight 0/4 mA 0 kg
Weight 20 mA 3000 kg
Profibus address 10
Bus size 8
Remote display on
Baudrate 9600
Access 0
Output 1 transparent
Output 2 transparent
Output 3 transparent
Input 1 none
Input 2 none
Input 3 none
Limit 1 on 0 kg
Limit 1 off 0 kg
Limit 2 on 0 kg
Limit 2 off 0 kg
Limit 3 on 0 kg
Limit 3 off 0 kg
Value for 4 mA 4,000
Value for 20 mA 20,000
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Appendix PR 5210 Operating Manual
Modular_Station = 1
Max_Module = 1
Max_Output_Len = 10
Max_Input_Len = 10
Max_Data_Len = 20
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PR 5210 Operating Manual Index
9 INDEX
A M
A/D conversion ................................................................ 67 Mechanical data.............................................................. 70
Analog part / weight status ....................................... 32
P
C
Power on ........................................................................... 17
Calibration .................................................................22, 24 PR 1627.............................................................................. 14
Calibration data .............................................................. 22 PR 1628.............................................................................. 14
Calibration parameters ................................................. 24 PR 1628/60 ....................................................................... 14
Print out ............................................................................ 75
D Profibus activity.............................................................. 17
Profibus connector......................................................... 16
Display Elements ............................................................. 17
Profibus Parameter Numbers...................................... 56
E R
EC Type approval............................................................. 74
Read window.................................................................... 42
Error 1 2 3 6 7 ................................................................. 17
Register read and write via Profibus........................ 45
Error 1 3 6 7 ..................................................................... 50
Remote terminal ............................................................. 14
Error status ....................................................................... 17
Reset transmitter to default ....................................... 49
F RS 485 / 422 Interface.................................................. 14
Factory settings............................................................... 18 S
G Scale status....................................................................... 50
SMA..................................................................................... 33
GSD file for Profibus DP............................................... 76 Spare parts........................................................................ 75
Sprachauswahl .........................................................20, 21
I
IO-Status bits for reading............................................ 50
W
Weight error..................................................................... 17
L Weight status indication.............................................. 17
LEDs..................................................................................... 17 Write window .................................................................. 42
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Sartorius Hamburg GmbH
Meiendorfer Strae 205
22145 Hamburg, Germany
Tel.: +49.40.67960.303
Fax: +49.40.67960.383
www.sartorius.com