Manual T300 PDF
Manual T300 PDF
Manual T300 PDF
Operating Instructions
Technologiebaugruppe T300
Technology Board T300
Sprache Französisch
Language French
Bestell-Nr.
6SE7087-7CX84-0AH1
Order-No.
Inhalt / Contents
0 Definitionen ......................................................................................................... 0-1
4 Projektierungen................................................................................................... 4-1
4.1 Standardprojektierungen .............................................................................................................. 4-1
4.2 Anwenderspezifische Projektierung ............................................................................................. 4-2
5 Projektierung der T300 für SIMOVERT 6SE70 und DC_MASTER 6RA70....... 5-1
5.1 Masterprogramm...........................................................................................................................5-1
5.1.1 Baugruppenträger SR6 ........................................................................................................5-1
5.1.2 Baugruppenmaske T300......................................................................................................5-2
5.1.3 T300-Synchronisierung auf Geräteabtastzeit von Master Drives.........................................5-2
5.1.4 Speichermodul MS300.........................................................................................................5-2
5.1.5 Geräteanmeldung mit Baustein DPZ ...................................................................................5-3
5.1.5.1 Bausteinbeschreibung ......................................................................................................5-3
5.1.5.2 CU als Quelle für Grundtakt .............................................................................................5-3
5.1.6 Anmeldung einer Kommunikationsbaugruppe mit CSZ.......................................................5-3
5.1.7 Projektierungshinweise zur Kommunikation mit CBx...........................................................5-3
5.1.8 Beispiel Masterprogramm (als Auszug) ...............................................................................5-4
5.2 Bausteine in Funktionspaketen zur Initialisierung .........................................................................5-5
5.2.1 Zentralbausteine @GRZ im Kommunikations-FP Senden ..................................................5-5
5.2.2 Dual-Port-RAM Verwaltung mit DCCZ im Normal-FP..........................................................5-6
5.3 Störungs- und Warnungsbaustein TFAW .....................................................................................5-7
5.4 Parameterbearbeitung ..................................................................................................................5-8
5.4.1 Parameter definieren mit Signalbezeichner .........................................................................5-8
5.4.2 Parameter lesen und ändern mit PRP .................................................................................5-9
5.4.3 Parameternamen definieren mit TXT.................................................................................5-10
5.4.4 Projektierungsbeispiel Parameter ......................................................................................5-10
5.5 Geräteparameter über Komm.-Baugruppe mit PTR...................................................................5-11
5.6 Peer-to-Peer Kopplung ...............................................................................................................5-11
5.6.1 Projektierung eines Peer-to-Peer Telegramms mit @PTP01, CTPP, CRPP ....................5-12
5.6.2 Peer-to-Peer Kopplung in Version V4.2 / V4.2.1 / V4.2.2 mit @PTP.................................5-16
5.6.2.1 Projektierung eines Peer-to-Peer Telegramms in Version V4.2 / V4.2.1 / V4.2.2..........5-16
5.6.2.2 Arbeitsweise und Zeitverhalten in Version V4.2 / V4.2.1 / V4.2.2 ..................................5-17
5.6.2.3 Projektierungsbeispiel Peer-to-Peer in Version V4.2 / V4.2.1 / V4.2.2...........................5-18
5.7 EEPROM löschen .......................................................................................................................5-19
5.7.1 Löschen des EEPROMs bei EEPROM-Überlauf ...............................................................5-19
5.7.2 Löschen des EEPROMs bei EEPROM-Überlauf mit dem Hex-Monitor ............................5-20
5.7.3 Löschen des EEPROMs zur Herstellung der Werkseinstellung: .......................................5-20
13 Configuring the T300 for SIMOVERT 6SE70 and DC_MASTER 6RA70 ......... 13-1
13.1 Master program..................................................................................................................13-1
13.1.1 SR6 subrack.......................................................................................................................13-1
13.1.2 Board mask T300...............................................................................................................13-1
13.1.3 T300 synchronization to the base drive cycle time.............................................................13-2
13.1.4 MS300 memory module .....................................................................................................13-2
13.1.5 Converter log-on using the DPZ initialization block............................................................13-2
13.1.5.1 Block description.........................................................................................................13-2
13.1.5.2 CU as source for the basic clock cycle .......................................................................13-3
13.1.6 Logging-on a communications board with CSZ .................................................................13-3
13.1.7 Example of a master program (as excerpt) .......................................................................13-4
13.2 Function blocks in function packages for initialization .......................................................13-5
13.2.1 Central block @GRZ in the transmit communications FP .................................................13-5
13.2.2 Dual port RAM administration using DCCZ in the standard FP .........................................13-6
13.3 Error- and alarm function block TFAW ..............................................................................13-7
13.4 Parameter processing........................................................................................................13-8
13.4.1 Defining parameters using signal designators ...................................................................13-8
13.4.2 Reading and changing parameters using PRP ..................................................................13-9
13.4.3 Parameter names defined using TXT ..............................................................................13-10
13.4.4 Configuring example, parameters....................................................................................13-10
13.5 Base drive parameters via the comm. board with PTR....................................................13-11
13.6 Peer-to-peer coupling.......................................................................................................13-11
13.6.1 Configuring a peer-to-peer telegram with @PTP01, CTPP, CRPP .................................13-12
13.6.2 Peer-to-Peer Communication in Version V4.2 / V4.2.1 / V4.2.2 with @PTP ...................13-16
13.6.2.1 Configuring a Peer-to-Peer Telegram in Version V4.2 / V4.2.1 / V4.2.2 ...............13-16
13.6.2.2 Principle of Operation and Time Response in Version V4.2 , V4.2.1 and V4.2.2.....13-17
13.6.2.3 Peer-to-Peer Configuring example for Version V4.2 / V4.2.1 / V4.2.2......................13-18
13.7 Erasing the EEPROM ......................................................................................................13-19
13.7.1 Erasing the EEPROMs if an overflow has been occurred ...............................................13-19
13.7.1.1 Erasing the EEPROM in case of memory overflow by means of the Hex-Monitor ...13-20
13.7.2 Erasing the EEPROM for restoring the factory settings: ..................................................13-20
8 Definitions
• QUALIFIED PERSONNEL
For the purpose of these Operating Instructions and product labels, a „Qualified person“ is someone
who is familiar with the installation, mounting, start-up and operation of the equipment and the hazards
involved. He or she must have the following qualifications:
1. Trained and authorized to energize, de-energize, clear, ground and tag circuits and equipment in
accordance with established safety procedures.
2. Trained in the proper care and use of protective equipment in accordance with established safety
procedures.
• DANGER
For the purpose of these Operating Instructions and product labels, „Danger“ indicates death, severe
personal injury and/or substantial property damage will result if proper precautions are not taken.
• WARNING
For the purpose of these Operating Instructions and product labels, „Warning“ indicates death, severe
personal injury or property damage can result if proper precautions are not taken.
• CAUTION
For the purpose of these Operating Instructions and product labels, „Caution“ indicates that minor
personal injury or material damage can result if proper precautions are not taken.
• NOTE
For the purpose of these Operating Instructions, „Note“ indicates information about the product or the
respective part of these Operating Instructions which is essential to highlight.
NOTE
The information in these Operating Instructions does not purport to cover all details or variations in equipment,
nor to provide for every possible contingency to be met in connection with installation, operation or
maintenance.
Should further information be desired or should particular problems arise which are not covered sufficiently for
the purchaser’s purposes, please contact your local Siemens office.
Further, the contents of these Operating Instructions shall not become a part of or modify any prior or existing
agreement, committment or relationship. The sales contract contains the entire obligation of Siemens. The
warranty contained in the contract between the parties is the sole warranty of Siemens. Any statements
contained herein do not create new warranties nor modify the existing warranty.
CAUTION
The drive converter contains components/devices which can be destroyed by electrostatic discharge. These
components/devices can be easily destroyed if incorrectly handled. If it is absolutely necessary to work
on/handle electronic boards, please observe the following:
♦ Generally, electronic boards should only be touched when absolutely necessary.
♦ The human body must be electrically discharged before touching an electronics board
♦ Boards must not come into contact with highly-insulating materials − e.g. plastic foils, insulated desktops,
articles of clothing manufactured from man-made fibers.
♦ Boards must only be placed on conductive surfaces.
♦ When soldering, the soldering iron tip must be grounded.
♦ Boards and components should only be stored and transported in conductive packaging (e.g. metalized
plastic boxes, metal containers)
♦ If the packing material is not conductive, the boards must be wrapped with a conductive packing material,
e.g. conductive foam rubber or household aluminum foil.
The necessary ESD protective measures are clearly shown in the following diagram:
a = Conductive floor surface d = ESD overall
b = ESD table e = ESD chain
c = ESD shoes f = Cabinet ground connection
d
d d
b b
e e
f f f f f
a c c c
a a
Seated Standing Standing / sitting
WARNING
Electrical equipment has components which are at dangerous voltage levels.
If these instructions are not strictly adhered to, this can result in severe bodily injury and
material damage.
Only appropriately qualified personnel may work on this equipment or in its vicinity.
This personnel must be completely knowledgeable about all the warnings and service
measures according to these Operating Instructions
The successful and safe operation of this equipment is dependent on proper handling,
installation, operation and maintenance.
9 Product description
9.1 Application
The T300 technology board is used in SIMOVERT Master Drives and is used to implement supplementary
technological functions.
♦ tension
♦ position
♦ winders, coilers
♦ (angular) closed-loop synchronous control
♦ positioning
♦ drive-related open-loop control functions
Refere also to Sec. 4
The board consists of a 16-bit microprocessor and powerful periphery. The computation performance
obtained permits sampling times down to 1 ms. By using a specially developed real time operating
system, response times, required for sophisticated open- and closed-loop control tasks, can be achieved.
Data transfer between the basic electronics and a possibly available communications board is realized
through an almost delay-free parallel interface (dual port RAM).
The monitor program (HEX monitor, diagnostics monitor), can be used, e.g. via a terminal with RS232
connection (V.24) for fault diagnostics (hardware- or software errors/faults). In addition, up to 3 cyclically
flashing LEDs indicate that the board is functioning perfectly.
The T300 has several binary and analog inputs and outputs, 2 speed sensing inputs, as well as 2 serial
interfaces, which can be used e.g. for a fast digital setpoint cascade (peer-to-peer) and to connect a
parameterizing- and service program (SIMOVIS).
A maximum of twelve 16-bit values can be stored simultaneously in a non-volatile manner by means of a
NVRAM device (Non-Volatile RAM). The STRUC standard configured package can acess the NVRAM
and use it for storing N2 variables, e.g. setpoint and actual values, and recall them after power shutdown
or power loss.
X 107 X 137
DPRAM
CU T300
CB1, H 1: T E C H o.K .
B a s ic CBP,
e le c tr. SCB1
b o a rd
or H 2: C O M o.K .
SCB2 NVRAM
non-volatile
operating
H 3: B A S E o.K . data µP
storage
Interface
board
optional
X 305
X 135
DPRAM
File: HARD_E.DRW
CAUTION
When a T300 board is installed in a SIMOVERT SC unit, the pulse frequency of the converter must
not be increased above the factory setting value of P761 = 5 kHz to avoid overloading the converter
processor.
PROFIBUS-DP interface CBP , Software release ≥ 1.0 or CBP2, Software release ≥ 2.1
Only one fieldbus communication board can be used. It must be mounted in mounting location 3
(middle location). Communication boards which are designed as Mini-Slot-Boards (e.g. CBP, CBP2)
must additionally be mounted in Slot "G" of an ADB Adaption Bord before inserted in mounting
location 3.
The T300 can not communicate with a communication board mounted on the CU (slot A or C).
SCB1 board
The SCB1 is equipped with a fibre-optic interface for peer-to-peer communication or terminal
extension modules SCI1 and/or SCI2.
CAUTION
- An optinal SLB SIMOLINK Interface Board must be mounted in a slot on the CUVC or CUMC base
electronics board, most preferably in Slot A.
-The combination T300 and SLB SIMOLINK Interface mounted in location 3 is not possible!
- The SLB borad communicates directly with the base unit. Signal interconnections to the T300 board
must be softwired via Binectors-/ Connectors.
- A T300 board with Hardware release ≥ B, or newer, is needed for use with an SLB SIMOLINK
interface board. The correct hardware release code can be detected on the component side of the T300 in
the neighbourhood of the lower backplane connector.
10 Installation, connecting-up
T300
LEDs
B o o t ju m p e r X1 3 0
A ckn o w le d g e ke y S 3
X137
X1 3 1
S1
X 1 3 2 (R S 2 3 2 )
X 1 3 3 (R S 4 8 5 )
X 1 3 4 (R S 4 8 5 ) X135
M S 3 00
X 136
DANGER
It must be ensured that the memory module is inserted correctly into
the T300 connector, as otherwise the memory module could be
damaged.
NOTE
Only one of each option board type may inserted in the electronics box.
Option board Order Nos. and their descriptions are found in the Instruction Manual of the Master Drive
converter.
Please adhere to the following rules for mounting the T300 and other supplementary boards into the
electronics box.
Please note: Only the following combinations and mounting positions are allowed.
Mounting Positions
1 3 2
A F E lec tronics
B ox
D a ta F low
C G D on't us e s lot F
− Only one fieldbus communication board can be used. It must be mounted in mounting location 3
(middle location). Communication boards which are designed as Mini-Slot-Boards (e.g. CBP, CBC)
must additionally be mounted in Slot "G" of an ADB Adaption Bord before inserted in mounting location
3. The T300 can not communicate with a communication board mounted on the CU ( in slot A or C ).
− An optinal SLB SIMOLINK Interface Board must be mounted in a slot on the CUVC or CUMC base
electronics board, most preferably in Slot A..
The combination T300 and SLB SIMOLINK Interface mounted in location 3 is not possible!
CAUTION
A T300 board with Hardware release ≥ B, or newer, is needed for use with an SLB SIMOLINK
interface board. The correct hardware release code can be detected on the component side of the
T300 in the neighbourhood of the lower backplane connector.
Insert the option board in the righthand or center Fig. 10.2.a Installing the local bus adapter
slot of the electronics box and screw into place.
Only one of each option board type may be
inserted in the electronics box. If only one option
board is inserted, then it must always be at slot 2 (right).
10.3 Connections
10.3.1 T300 and SE300 terminal module connections
SE300
501
T300
A nalog I/O S C 60
pulse en coder X 456
LE D s
X5
X 131 X 137
549
601
B inary I/O s
X 451
S C 58 S1
L B A
S erial interface 1
X6
X 132 (R S 232)
M em o ry
S e rvice sub-
X 136 m odu e
LE D s
X 131
S1
X 132
X 133
X 134
+ 24 V +24V
F in e
p u lse
+15V
2 pulse encoder inputs
Z e ro +15V
Rough Z e ro H T L level, m ax.
p u lse p u lse 9 0 ° 0° p u lse 9 0 ° 0°
400kH z input frequenc
X5. 538 537 535 533 531 540 539 548 547 545 543 541 549
input current: 8m A per channel
X5 7
501
+ A R S 4 8 5 , 2 w ire
±10V 502 8 Serial interface 1
- D
T /R x+ start-u p pro gram
503 9
+ A
±1 0V 504 - D T/R x-
E ither R S 232 or
10
505 R S 485 interfac e
+ X1 32
±10V A can be used
506 - R xD 1
D TTL
7 an alo g in puts 5 07 T xD 2
d iffe re n tia l inp u ts ±10V
+ A R S 2 32
508 - 3
1 1 b its + s ig n D
±1 0 V / 1 0 k O h m 4
511
±10V
+ A 5
512 - D X 134
R S 485, 4-wire
513 M icroprocessor
+ Tx+ 1 3
±10V A CPU:
514 - D 80C186 Tx- 14
515 Serial interface 2
20MHz
+ A R x+ 11 (peer-to-peer)
±10V 516 - D R x- 12
X6
15
+24V 610
+ 1 1 b its + s ign X5
601
D 509
602 A
510
603
8 binary inputs 604 519
24VDC
D
(in p u t re sista n ce 605 A
520
4 K O h m typ .)
606 4 an alo g o utpu ts
D 521 ±1 0 V / 1 0 m A
607
A
608 522
D 523
+24V 630
A
524
+
611 X6
S lo t fo r th e 639 +24V
612
m e m o ry 631
613 m o d u le , e .g .
M S300 632
8 binary inputs 614
24VDC 633
(in p u t re sista n ce : 615
634
8 binary outputs
4 K O h m typ .) 24V D C / m ax. 100m A .
616
635
40 m A base load for the
617 636 external P 24 supply,
618 637 w hich can also com e from
638 the basic drive converter
640
M ASTER DRIVE S
1 /2 L B A 1 /2 L B A
C om m unications basic drive conv.
board, e.g. D u al- D u al- CU1, CU2, CU3
C B 1, C B P on AD B , Po rt- P o rt- CUM C, CUVC
SC B 1 or SC B 2 R AM R AM (CUx board)
X135 X137
C onnecting diagram , T300,S E 3 00 Term inal series X 5, X 6: C onnect at term inal block S E 300
Term inal series X 132, X 133, X 134: C onnect at T300
File: T300_E.DRW
Note: For the first SE58 which were supplied (Order No.: 6DD3460-0AB0, Item No.. 465460.9001.00)
terminals 630...640 are designated as 620...630!
The connection to the T300 is realized through the two, shielded ribbon cables SC58 (40-core, for analog
and pulse encoder signals) and SC60 (34-core, for binary signals).
S E 300
T e rm in a ls
46m m
P C b o a rd
M o u n tin g ra il
224 m m
X 451 X 456
73m m
P C b o a rd S E 3 0 0 M o u n tin g ra il
35m m
Te rm in a ls T e rm in a ls
18m m
T e rm in a ls Te rm in a ls
24 V pulse encoders can also be used, whereby it should be observed, that the pulse encoder could be
overloaded if long cable are used in conjunction with high frequencies (e.g. 150m, 40kHz), which could
result in speed actual value sensing errors.
The speed actual value can also be lost, if the cable capacitance prevents the input voltage decreasing to
less than 5 V for a pulse encoder LOW signal.
The encoder reference potentials must be connected with the speed input reference points of the SE300:
Terminal 531, 533, 535 or 539 for encoder 1
Terminal 541, 543, 545 or 549 for encoder 2
When using an external power unit, its ground must also be connected to SE300 (e.g. terminal 539).
An external power supply unit can also supply both pulse encoders, whereby in this case, terminals 539
and 549 must be connected to the power supply ground.
The zero pulses are only required for certain applications (e.g. synchronizing drives).
Using a rough signal, a window can be defined, in which a zero pulse can be identified and evaluated.
Such a rough signal can be generated, for example, from a contact switch or proximity switch. The zero
pulse is evaluated when the rough signal = 1.
SE300
X5
53 1 533 53 5 53 9 54 1 54 3 54 5 54 9
Z e ro pu lse 2
T ra ck B 1
T ra ck B 2
T ra ck A 2
T ra ck A 1
P 15
M
P 1 5 , from th e e xte rn al
P uls e enc od e r 1 P ulse en cod er 2 p ow er s up p ly s e ctio n
- the pulse encoder pulse track is connected at track A1 or A2 (terminals 531 or 541)
- the track inputs B1 or B2 of the pulse encoder sensing (terminals 533 or 543) are connected to
ground.
As the SIMOVERT VC includes closed-loop speed control, then typically, an encoder („encoder input 1“) is
directly connected to control board CU2 (terminals X103.35 to X103.40) or CUVC (terminals X103.35 to
X103.40) . The pulses, fed to CU2, are supplied to the T300 via the LBA.
This does not load the pulse encoder connected at the CU.
For servo converters SIMOVERT SC (CU3 control board) or MASTERDRIVE Motion Control (CUMC
control board), the resolver signals are transformed into pulse encoder signals (tracks A1, B1, N) and
are also fed to T300 via the LBA.
For SIMOREG DC_MASTER (6RA70) typically, an encoder is directly connected to control board
(terminals X173.26 to X173.33).
The pulses, fed to CU, are supplied to the T300 via the LBA.
This does not load the pulse encoder connected at the CU.
In this case, these pulses are not just available on the control board for speed sensing, but also on the
T300 via the LBA.
C hangeover can
CU3, CUMC be configured
R es o lve r sign a ls
R e s olve r tran s fo rm e r T300
CU2, CUVC
LBA
A1
6RA70
B1 from
e n co d er in p ut1 Speed
N1 se n sin g 1
A1
SE300
B1 fro m
en co d er in pu t 1
N1
A2 S p ee d
fro m
B2 s e ns in g 2
N2 en co d er in pu t 2
SC58
1. For long cables, it must be ensured, that there is still enough voltage at the pulse encoder to ensure
correct operation.
Max. Pulse Encoder Frequency as a Function of the Cable Length with the HTL Encoder Inputs of
MASTERDRIVES and T300.
Below you can find a pulse frequency vs. cable length characteristic curve. The following assumptions
have been made for this curve:
2. Stabilized +15 VDC encoder power supply . Both, the CU board and the T300 board provide output
terminals each supplying one encoder with the appropriate power-supply voltage. (i.e. two encoders
can be supplied in total).
3. With pulse frequencies above 50 kHz or cable lengths above 50 m, two parallel-connected conductors
have to be used for the 15VDC and GND encoder supply leads in order to make the voltage drops as
low as posible.
Four parallel-connected conductors have to be used with cable lengths above 100m. As an alternative,
you can use 15VDC and GND conductors with a minimum cross-section of 1 mm2 each.
5 For cable lengths above 150m, the use of an encoder with additional complementary HTL signals is
highly recommended (differential pulse signals A/A_inverted, B/B_inverted, N/N_inverted).
A Siemens DTI "Digital-Tacho Interface" module has to be employed in this case, refer to MASTER-
DRIVES-Catalog DA65.10.
The 1XP8001-1 encoder type is equipped with the complementary outputs as a standard. The ROD9 /
HOG9 types can be ordered, as a special version, from Hübner with complementary outputs. Use the
Hübner-Order No suffix " ...I" for ordering.
H ü bn e r P O G 9 / H O G 9
250kHz (m ax. O utp ut Fre qu e ncy= 2 50 kH z)
200kHz
C able Length
20m 50m 10 0m P ulse E ncoder
200m 300m 400m
10.3.3.3 Connecting a TTL encoder to the T300 via a DTI converter module
A downstream-connected DTI module can be employed for converting the pulse levels from HTL (15 to
24V) to TTL. In this case, the T300 cannot evaluate encoder frequencies above 25 kHz without additional
measures.
This restriction is due to the passive pull-up output of the DTI (output transistor switches to GND, no push-
pull stage) and the RC-type T300 input filter circuit resulting in slow rising edges and fast falling edges.
Higher pulse frequencies can be achieved by removing the filter elements on the T300 board according to
the following table. These filters are no longer needed in connection with the DTI. Each filter consits of an
R (resistor) and a C (capacitor) which are series-connected. An R or a C component must be removed
for each encoder track.
SE300
531 533 535 537 539 541 543 545 547 549
T1 T2
T rack A
T rack B
Z ero pulse
T3
SE300 T 300
In put 1 ~ 1 0 k O hm X 4 51 X 131
10V
501 503
+
502 504
-
In put 2 1 kO hm A nalog input 1
10 µ F +
50 7 5 0 9 5 1 1
-
510
Analog output 1
X5
O utput 1
520
S C 58
♦ The analog inputs are differential inputs, in order to suppress common-mode noise and
disturbances. The „reference potential“ (e.g. terminal 502 for input 1) must therefore also be
connected!
Further, it should be noted that the inputs are non-floating via the A/D converter!
♦ For unipolar signals, the inverting inputs must be connected at the analog signal reference points.
♦ Noisy signals must be smoothed using a low-pass filter, which is externally mounted. The
recommended circuit, illustrated in fig. above refers to analog input sampling times of ≥ 8ms.
The input current at 24 V is typically approx. 5 mA and the delay time, approx. 1 ms.
S E 300 T 300
24V D C
pow er supply
M 24 M 24 lev el
trans form er
outpu t
or
S IM A T IC - M
binary o u tpu t
M
S IM A T IC
b ina ry in put
T 300 X 136
Each of the 8 outputs (terminals 631 to 638) can drive 0.2 mA to 100 mA, which is sufficient to control
small signaling lamps or interface relays. A free-wheeling diode is provided on the T300, however, for
inductive loads, it is recommended that a free-wheeling diode is directly connected at the load.
The total of all outputs may not exceed 400 mA; the operating voltage range is +20 V to +30 V.
T 3 00 S E 3 00
P 24 P 24
2 4V D C
p ow e r su p ply
D river
Lo ad
M 24 M 24
Binary inputs:
♦ The power supply voltage can either be taken from the drive converter (connector X101,
terminals 13 and 23) or from an external power supply source.
Binary outputs:
♦ The power supply voltage can be taken from the converter or an external power supply.
It should be noted, that a maximum of 150 mA can only be taken from the converter P24 supply
(also refer to Section 10.4)
T300
PG7X0 program m ing unit PC-AT T300
(serial interface) (serial interface)
X 1 32 X 132
R xD 1 R xD
T xD 2 1 T xD 3
2 TxD 2 T xD
R xD 3 R xD 2
3 5 3
7
4 4
5 5
2 5-pin su b D 9-pin su b D
p lu g c onn ec to r plug co nn ector
GND GND
Refer to Section 10.6 for further details regarding the terminating resistors.
X X X
-X 13 4 -X 134 -X 134 -X 13 4
M aste r drive
R x+ R x- T x+ T x- M Rx+ R x- T x+ T x- M R x+ R x- Tx+ Tx- M R x+ R x- Tx+ Tx- M point-to-p o in t
11 12 13 14 15 11 12 13 14 15 11 12 13 14 15 11 12 13 14 15
-X 134
R x+ R x- T x+ T x- M
X
11 12 13 14 15 -X 134 -X 134 -X 13 4
11 Technical data
11.2 Watchdogs
Several watchdogs are provided to monitor the functioning of the board (both the hardware and software);
the following is checked.
11.4 Inputs/outputs
All analog and binary inputs and outputs are non-floating! If the permissible signal level is exceeded, in
addition to the input- or output stages, the complete board could be damaged!
Analog inputs
Number 7, multiplexed
Minimum input voltage –10V
Maximum input voltage +10V
Input resistance 10kΩ
Resolution 12 bits (corresponding to 4.88 mV)
Accuracy, absolute +/– 3 LSB
Linearity error < 1 LSB
Low pass filter 1.5kHz (-3dB transition frequency)
Analog outputs
Number 4, multiplexed
Minimum output voltage – 10V
Maximum output voltage + 10 V
Output current, max. 10mA, short-circuit proof to ground
Internal resistance 56Ω
Resolution 12 bits (corresponding to 4.88 mV)
Accuracy, absolute +/– 3 LSB
Linearity error < 1 LSB
Voltage rise time 3 V/µs
(slew rate) of the outputs
11-2 Siemens AG T300 Technologiebaugruppe / technology board
Betriebsanleitung / Operating instructions
11 Technical data
Binary inputs
Binary outputs
Number 8,
Power supply voltage Must be fed-in externally
Nominal value 24V DC
Ripple 3.6V peak-to-peak (smoothing not required)
Permissible range + 15 to + 40V, including ripple
Short-time loading + 40V < 0.5s
Basic loading (all outputs open) < 40mA
Output current for a 1 signal
Nominal value 100mA (92mA at SE300 terminal)
Permissible range 0.2mA to 100mA
Only loaded by the LED 8mA
Short-circuit protection Continually short-circuit proof with respect to ground and P24
Total loading Summed current of all outputs < 400mA
Signal level for 0 signal Max. 2 V for load < 5kΩ
For a 1 signal External supply voltage –2.5V
Switching delay Max. 300µsec.
Voltage at the external terminals (SE300) for the pulse encoder supply:
Serial interface 1 is a 2-wire cable according to RS485 (X133) and RS232 (X132).
NOTE
Serial interface 1 can either be used as RS485 or as RS232; this means, it is not permissible to
simultaneously use the physical interfaces at terminal series X132 and X133!
Serial interface 2 is a 2- or 4-wire cable according to RS485 (X134). Changeover to 2- or 4-wire cable is
realized automatically corresponding to the protocol set at the interface.
The subsequent two diagrams show a schematic of serial interfaces 1 and 2, in conjunction with the bus
terminating switch S1.
X 1 32
TTL T xD 2
470p
S S T 1_ T xD
R xD
1
RS232 470p
S S T 1 _ R xD 10k
3
M 56u
N12 4
10n 5
56u
M
10
P5 P5
10n 6
TTL / R S 485 100K S1.1 390 7
8
470p
150
9
470p
D IR
100K S1.2 390 PE
(D ire ctio n ch a n g eo v e r) X 133
M M
P5
390
TTL / RS485
13
470p
S ST2_TxD
150
14
470p
D IR 390 P5
P5 56u
M
M M 15
390
TTL / RS485 100K S1.3 10n
0
S S T 2 _ R xD 11
470p
150
12
470p
D IR 100K S1.4 390 PE
(D ire ctio n ch a n g e o v er)
M X134
M
ON
B us term ination sw itched-in
1 2 3 4
X 133 X 134
NOTE
Coding switches 1 and 2 or 3 and 4 must always be in the same setting so that the bus terminations are either
switched-in or -out.
11.7 Pushbutton S3
A) Using the pushbutton, the SIMADYN D diagnostics monitor (9.6 kbaud, no parity bit) can be started
when the voltage runs-up. It is only effective at interface 1 (connector X132/X133), which is then no longer
available for other applications once the monitor has started!
Generally, the user does not use this monitor.
a) If a fatal T300 error/fault is identified during operation, which prevents the T300 operating
correctly, then the diagnostics monitor can be started by actuating the pushbutton.
b) Independent of a possibly occuring error/fault, the monitor can be started at voltage run-up. The
pushbutton must be depressed until the system goes into a READY status (°008 or °009)!
B) The pushbutton can also be implemented (configured) with a switch function within the software. The
diagnostic monitor can still be started (as described under A).
501 Input 1 + 1 X5 A
10V 10k
502 Input 1 - 2
503 Input 2 + 3 X5 B
504 Input 2 - 4 Analog inputs 1 - 4
1k
505 Input 3 + 5 X5 C
10µF
506 Input 3 - 6
507 Input 4 + 7 X5 D
508 Input 4 - 8
509 Analog output 1 9 X5 H Analog output 1
510 Ground analog (=520) 10
511 Input 5+ 11 X5 E
512 Input 5- 12
513 Input 6+ 13 X5 F Analog inputs 5 - 7
514 Input 6- 14
515 Input 7+ 15 X5 G
516 Input 7- 16
519 Analog output 2 17 X5 J
520 Ground analog (=510) 10
521 Analog output 3 19 X5 K Analog outputs 2-4
522 Ground analog (=524) 18
523 Analog output 4 20 X5 L
524 Ground analog (=522) 18
531 Track 1A+ 21
532 Ground track 1A 22
533 Track 1B+ 23
534 Ground track 1B 24
535 Zero pulse 1+ 25 X5 M Speed sensing 1
536 Ground zero pulse 1 26
537 Rough pulse 1 27
538, Ground, encoder supply 1, 28, 29
539 Ground rough pulse 1
540 15V encoder supply 30,39
541 Track 2A+ 31
542 Ground track 2A 32
543 Track 2B+ 33
544 Ground track 2B 34
545 Zero pulse 2+ 35 X5 N Speed sensing 2
546 Ground zero pulse 2 36
547 Rough pulse 2 37
548, Ground, encoder supply. 2, 38, 40
549 Ground rough pulse 2
Binary inputs/outputs
601 Input 1 1
602 Input 2 2
603 Input 3 3
604 Input 4 4 X6 A Binary inputs 1 - 8
605 Input 5 5
M P24
606 Input 6 6
607 Input 7 7
608 Input 8 8
609 P external 9 External supply for
610 M external 10 inputs and outputs
611 Input 9 11
612 Input 10 12
613 Input 11 13
614 Input 12 14 X6 B Binary inputs 9 - 16
615 Input 13 15
616 Input 14 16
M P24 617 Input 15 17
618 Input 16 18
619 P external 19 External supply for
630 M external 20 inputs and outputs
631 Output 1 21
632 Output 2 22
633 Output 3 23
634 Output 4 24 X6 C Binary outputs 1 - 8
635 Output 5 25 (NO contacts)
636 Output 6 26
637 Output 7 27
638 Output 8 28
639 P external 29 External supply for
640 M external 30 inputs and outputs
Note: For the first SE58 (Order No.: 6DD3460-0AB0, Item No. 465460.9001.00) which were supplied,
terminals 630...640 are designated as 620...630!
These 3 different grounds are connected via reactors with the T300 grounding.
However, it is recommended that the „associated“ grounds are used in order to prevent possible overload
conditions and to achieve a structure which is, as far as possible, in line with the EMC regulations.
The T300 ground is connected to PE through 0 Ohm resistors.
Serial interfaces
Terminal RS232
No.
1 RxD
2 TxD
3 Ground
4 Ground
5 Ground
Terminal RS485
No. 2-wire operation
6 + RxD / +TxD
7 - RxD / - TxD
8 + RxD / +TxD
9 - RxD / - TxD
10 Ground
12 Application software
The T300 control software can either be generated, user-specific using STRUC (refer to the next section),
or pre-configured standard software packages may purchased from Siemens.
♦ MS 380 Positioning
S ta n d a rd so ftw a re p a ckag e s
F actory sta n d ard softw a re p ac kag es
(p re -pro gra m m ed m e m o ry m od ules)
M S 380 P ositioning
M S 36 0 M ulti-m otor d riv e
M S 340 A ngular-synchronous control
M S 320 A x ial w inder
m em ory subm od ul m anual
+
File: STANDPR_E.DRW
The T300 standard software packages MS320, MS340, MS360, MS380 are not released for operation
in the SIMOREG DC_MASTER 6RA70.
In this case the T300 control software can be generated, user-specific using STRUC.
The MS300 memory module, which is inserted on the T300 board, is used as memory medium both for
the user program (binary code) of the board as well as for the system software (operating system, function
function block code etc).
A parallel programmer (PP1X) and UP3 adapter are used to program the memory module, whereby the
parallel programmer is connected at the parallel interface of a PG/PC.
As the memory module can be erased using an UV lamp, a new application software package can be
programmed on the module after the previous contents have been erased.
... w ith S T R U C 'L iste ' ... with S T R U C 'G ra fik '
S T R U C L P T with S T R U C G P T w ith
start-up p ro gram sta rt-u p p ro gra m
P a ralle l
in te rfac e
P a ra llel P rog ra m m e r
PP1X
UP3
M S 300
File: STRUC1_E.DRW
The following instructions assume that you have prior knowledge of SIMADYN D configuring!.
When using the T300 in the drive converter, the function blocks, described in this section, must be
configured. The configuring rules and regulations and possibilities of SIMADYN D are valid. Only the
T300-specific configuring measures are presented in this Section.
The function blocks, presented here, are available from software version 4.2.0 (March 95).
The function blocks required for the „fast“ peer-to-peer protocol, are available from STRUC-software
release 4.2.3!
An SR6 subrack must be selected (a dedicated type was not created for the converter electronics box).
T300 is configured at the 1st slot of the SR6 subrack mask (connector S01). If a communications board is
used, then a slot must be specified before the basic drive converter control board (CU1, CU2, CU3).
Configuring example:
Contrary to other SIMADYN D board masks, the following points must be observed:
As the binary- and analog signals as well as the pulse tachometer must always be fed, for the T300, via
the SE300 terminal module, no information is required for the appropriate connectors in the processor
mask (X5A to X6B ).
The MASTERDRIVES base drive control board generates at the start of its 4 times basic cycle time, i.e.
4*P308 (CU2), 4*P357 (CUVC) a pulse via the backplane bus LBA to T300.
The T300 can synchronize its basic cycle time to this base drive cycle time.
If the clock cycle, generated by the base drive control board is to be used on the T300, an appropriate
(equivalent time) constant, with the value TG = 4 * P308 or 4*P357 must be specified in the T300 board
mask at the connector for the basic cycle time T0.
T0 TG = xxx[ms]
Further, the basic clock cycle source must be configured. The backplane bus LBA, which transfers the
base drive cycle time from CUx to T300, establishes a so-called „L bus“ for the STRUC configuring
language.
Thus, the following must be specified when synchronizing to the base drive:
T0 TG = xxx[ms] ,SRC=TL
In order to optimally harmonize data processing on the control board and T300, it is recommended that an
additional start delay is specified for the T300 cycle time. This can either be realized at the connector,
base cycle time T0 using an additional attribute
or using the DTS function block. The function block has the advantage, that the delay can be changed
without making any master program changes and can therefore be made online (in this case, it is only
necessary to reset the T300.)
The block name (in the example „GG“), which is assigned by the configuring engineer, is specified at the
CTS- and DTS connectors of other function blocks (refer below).
Configuring example:
,SEND=TL
To calculate the cycle time dependent time constants, an (equivalent time) constant = 4 * P308 (drive
converter cycle time) must also be specified at the T0 connector. This constant corresponds to the clock
supplied from the CU.
The function block name, to be assigned by the configuring engineer (under „CS“ in the example below),
is specified at the CTS- and DTS connectors of other function blocks (refer below).
Configuring example:
Configuring example:
52 CU_DPR : @GRZ
53 CTS CR - GG
54 CPT B1 - 0 "=0: comm. with the drive conv. (GG)"
55 QTS B1 >
56 YTS O2 >
57 +
58 CS_DPR : @GRZ
59 CTS CR - CS
60 CPT B1 - 1 "=1: comm. with the comm. board"
61 QTS B1 >
62 YTS O2 >
It may only be configured in the standard FP and in cycle times 100ms <= Ta <= 256ms
If this is not the case, initialization is not correctly executed.
Configuring example:
When the fault/alarm cause has disappeared, the software must reset the appropriate bit. Faults are only
acknowledged on the base drive control board.
The signals present at the TFAW are not influenced by an acknowledgement. The binary values of all
connectors are transferred to the base drive at every cycle time.
1.) Parameters defined on the T300 can be read and changed for
- SIMOVERT MASTER DRIVES FC/VC (CU1,CU2) only from software release V1.2
(supplied since 7.95).
The software release can be read using drive converter parameter r720.1 (CU1, CU2, CU3), r69.1 and
r828.1 (CUVC, CUMC), r60 (6RA70).
2.) Parameters, which represent a time, can presently only be configured with in „ms“ units!
3.) Time-reciprocal connector types, which refer to another cycle time than their own (e.g. R2:T2“ of a
function function block in cycle time T1), presently cannot be defined as parameter.
Remedy: Configure a DUMY function block in the associated reference cycle time
(in the example, T2) and
feed the signal via a $ connection into the required cycle time (in the example T1).
Technology board parameters are displayed as follows, depending on where they are defined on the base
drive operating control panels (PMU, OP1):
A parameter at an input connector can only be practically (effectively) changed, if this connector is not
connected-up, i.e., if a constant is configured at the input connector.
A connected input connector can be changed via the parameter, however the value is effective for the
maximum of one cycle time (depending on the execution sequence of the function blocks).
It is recommended that a parameter is configured with the number „TP_000“ in order to be able to easily
use the OP1.
The PRP function block can be configured once in a standard FP and only in a samping time ≥ 100 ms!
The parameter read and change tasks from all of the interfaces are responded to in this cycle time.
Connector types correspond generally directly to the parameter types. Several type conversions are
realized on the T300 due to the resolution and the value range required:
T1 NS - ‘Drehzahlistwert’ ,’TPT001’
or
T2 NS - ‘speed actual val’ ,’TPt001’
The two different parameter names, assigned to a parameter number are selected via the LID connector
of the PRP function block (refer there).
13.5 Base drive parameters via the comm. board with PTR
If parameters of a base drive (CUx) are to be read or changed via a communications board, the
„Parameter Transport“ PTR function block must be configured. It transfers the parameter orders and
parameter replies via the T300, located between the communications board and the base drive.
Configuring example:
269 TRANS : PTR "Param.transport CU <-> CBx"
270 DTS CR - GG
271 CTS CR - CS
272 QTS B1 >
273 YTS O2 >
For baud rates up to 115.2 kbaud, a maximum of 5 data words can be transferred in full duplex.
Only 1 telegram can be defined in the transmit direction and receive direction, i.e., only one transmit- and
receive function block may be configured.
The net data length of the transmit- and receive function blocks can be different. However, a receiver only
accepts data from a received telegram, if the configured length corresponds with the received telegram
length (LTW- or LT connector).
STRUC V4.2, V4.2.1 and V4.2.2: Configuring with function block @PTP
(max. baud rate: 38.4kbaud)
Initialization:
The @PTP01 function block must be configured in the special FP transmit.
The cycle time can be freely selected, as it only takes over the initialization of the serial interface..
As a result of the 4-wire RS485 interface, the peer-to-peer protocol can only run at connector X134, i.e.
serial interface 2 (connector X02 of the board mask).This „connector“ X02 must be configured, together
with the T300 board names at the CTS connectors of @PTP01, CTPP and CRPP.
Transmit:
Up to 5 data words can be sent using function block CTPP. It has to be configured in a standard FP.
A send telegram operation is started immediately within the function block processing. The telegram of the
previous cycle time must have been completely transmitted. Thus, it is recommended to adapt the baud
rate as well as the telegram length (both together specify the telegram transmission time) to the cycle time
(refer below, telegram transmission time table).
Computation time required for a 5-word telegram (including the time to transmit all characters): 230µsec
(this includes a processing time of 28µsec /data word.)
Receive:
Telegrams with up to 5 data words can be received with the CRPP function block. It has to be configured
in a standard FP.
The telegram is received in the background, asynchronously to the cycle time of the receive function
block. The cycle time of the receive function block is therefore the maximum delay time between the
telegram being received and the received data being processed.
Computation time required for a 5-word telegram (including all characters being received): 267 µsec
(this includes a processing time of 34 µsec/data word).
In V4.2.3, this configuring method for the Peer-configuring (FB @PTP) is no longer supported!
Only one telegram in transmit direction and one telegram in receive direction can be defined. This is the
reason why only one Send and one Receive Block can be configured at maximum. At the Address
Connectors AT/AR, differring (Telegram-) Names have to be noted as arbitrary strings.
Up to 5 Net-Data Words can be transferred. The net-data length of Transmit and Receive Blocks can
differ. But a reciever only accepts data from a received telegram if the configured receive-telegram length
(LT-Connector, e.g. of the @CRT Block) equals the length of the actually received telegram..
The @PTP block must be configured within the „Send“ Communications FB and in sampling times
between 32 ms and 255 ms. The configured sampling time does not influence the transfer speed.
Set the alarm time as short as possible for minimizing the dead times caused by the alarm processing.
This maximizes the time which can be used for the effective data transfer. The minimum allowable value
of the alarm time is 2 ms due to the processing time of approx. 1 ms for the transmit and the receive
routine. So enough processing time will be available for the normal tasks.
Only transmit data actually generated by the Transmit Function Blocks is transmitted. If long alarm and
sampling times and high baud rates (i.e. short telegram transfer times) are configured, telegramm pause
intervals can occur on the transfer line.
39 PEER : @PTP
40 CTS CR - D01_P1.X02
41 BDR O2 - 7 "38400 Baud"
42 TBM O2 - 50 "Report a Telegr Loss after 50ms"
43 TWU O2 - 5 "Telegram Processing every 5ms"
44 ECL O2 >
45 ECO O2 >
46 CDM B1 >
47 QTS B1 >
2. In a „normal“ FP:
Also in non-standard situations, it can become necessary to erase the EEPROM, e.g. if
- if the T300 doesn’t longer start-up correctly after unauthorized modifications of connectors or
parameters had been made.
The T300 stores all technology parameters (H- or 1xxx-parameters) received from a PC download file into
the T300 EEPROM regardless of whether the parameter value is differring from the factory setting or not.
This is due to the SIMADYN D operating system. According to our experience, approx. 250 to 290
parameters can be stored in the EEPROM until an overflow occurs. An EEPROM overflow is signalled by
the SIMOVIS message "Write Error" or, during download, by the message "Not Written".
Please Note: In the EEPROM, binary quantities occupy 6 Bytes, word quantities 7 Bytes and double-word
quantities 9 Bytes. The hardware EEPROM chip mounted on the MS300 memory module has a
parameter capacity of 2000 Bytes.
- If your T300 configured software package has more than 250 to 280 H-Parameters, it is an imperative
procedure to generate a „File of Changed Parameters“ (containing only those parameters which are
differring from the factory settings) which can be used for an error-free parameter download without
EEPROM overflow.
- SIMOVIS signals a „Not Written xxx“ message if an EEPROM overflow occurs during a download
procedure.
- The EEPROM can only be erased when the storage mode „Storing in EEPROM“ is changed to „Storing
in RAM“ by clicking on the small RAM symbol.
- Afterwords use the respective H-Parameter for erasing the EEPROM. The number of this „Erase
EEPROM“ parameter depends on the T300 software Configured Package. Refer to the appropriate
manual of your Standard Configured Package (e.g. MS320...380) or the SIMADYN D Function-Block
Catalog to get information on the correct parameter settings for the EEPROM erasing procedure.
Subsequently please switch the electronics power supply off and on again.
In this case two EEPROM Bytes have to be modified via the Hex-Monitor according to the following
procedure:
1. Connect a COM port of your PC to terminal X132 of the T300. Configure your COM port to 9,6kBd and
No Parity Bit by one of the following two alternatives:
b) Launch a terminal emulation program on your PC, e.g. the „Terminal“ programm with DEC VT100
emulation if you are using WINDOWS.
3. Use the „S“ command ( „Subsitute“) to change the following memory locations in the EEPROM
memory:
7C00:0=AA
7C00:2=0 (End Specifier)
Type in the following Hex-Monitor command sequence (strictly adhere to the noted command syntax;
<CR> designates the Enter key. XX designates any two arbitrary hexadecimal digits):
S7C00:0 <CR>
Now you will be prompted on the screen. Subsequently type in the following commands:
After the EEPROM is erased and power has beeen switched on again, it is highly recommended to
reset those parameters back to „0“ which have been used to accomplish the erasing procedure.
14 Literature
/1/ SIMADYN D „General diagnostics“
Item No.: 465 983.9010.00
15 Order numbers
Doc. T300 6SE7087-6CX84-0AH1 Description of the T300 board and general software
(dt.,engl.)
Doc. T300 6SE7087-7CX84-0AH1 Description of the T300 board and general software (fr.)
1
MD320 6SW1798-2XX84-0AH0 MS320 standard app. software axial winder on a 3 /2 inch
floppy disk
(without documentation)
The following editions have been published so far: Edition Internal Item Number
02.96 Item Nr. 477 407.4000.76
12.99 A5E00857366
Herausgegeben
Bereich Automatisierungs- und Antriebstechnik
Geschäftsgebiet Drehzahlveränderbare Antriebe
Postfach 3269, D-91050 Erlangen
Siemens Aktiengesellschaft Änderungen vorbehalten Bestell-Nr.: 6SE7087-6CX84-0AH1
Standard Software Package
Operation instructions
Edition 04.99 Order No.: 6SE7087-6CX84-2AH1
This Instruction manual is available in the following langages:
Sprache German
Language
Bestell-Nr.
6SE7080-0CX84-2AH1
Order-No.
English
Contents
1 Overview ..................................................................................................................1-1
1.1 General overview............................................................................................................ 1-1
1.2 Validity ............................................................................................................................ 1-1
1.2.1 Hardware/Software requirement ................................................................................................. 1-2
1.2.2 T300 technology board................................................................................................................ 1-6
1.2.3 Standard software package on floppy disk ................................................................................. 1-9
1.2.4 Interface board ............................................................................................................................ 1-9
1.3 Overview of the closed-loop winder control................................................................... 1-10
1.3.1 Winder control features (excerpt) ............................................................................................. 1-10
2 Interfaces .................................................................................................................2-1
2.1 Interface between the technology board - and basic converter ....................................... 2-1
2.1.1 Setpoints, technology board > converter..................................................................................... 2-1
2.1.2 Actual values, drive converter > technology board ..................................................................... 2-2
2.2 Interface, automation ⇔ technology board ..................................................................... 2-3
2.2.1 Setpoints, automation ⇒ technology board ................................................................................ 2-3
2.2.2 Actual values, technology board ⇒ automation .......................................................................... 2-5
2.2.3 Setpoints/actual values via the serial interface ........................................................................... 2-6
6 Parameters...............................................................................................................6-1
6.1 Parameter handling ........................................................................................................ 6-1
6.2 Parameter lists................................................................................................................ 6-2
6.2.1 SIMADYN D connector types ...................................................................................................... 6-2
6.2.2 Parameter types.......................................................................................................................... 6-3
6.2.3 Parameter lists ............................................................................................................................ 6-4
12 Changes............................................................................................................... 12-1
Definitions
• QUALIFIED PERSONNEL
A "qualified person" as used in this Manual and in the warnings on the products themselves is one who is
familiar with the installation, assembly, commissioning and operation of the equipment and the hazards
involved. In addition, he/she has the following qualifications:
1. Is trained and authorized to energize, de-energize, ground and tag circuits and equipment in
accordance with established safety practices.
2. Is trained in the proper care and use of protective equipment in accordance with established safety
practices.
• DANGER
"Danger" as used in this Manual and in the warnings on the products themselves means that death,
grievous injury or extensive damage to property will occur if the appropriate precautions are not taken.
• WARNING
"Warning" as used in this Manual and in the warnings on the products themselves means that death,
grievous injury or extensive damage to property may occur if the appropriate precautions are not taken.
• CAUTION
"Caution" as used in this Manual and in the warnings on the products themselves means that minor
personal injury or damage to property may occur if the appropriate precautions are not taken.
• NOTE
"Note" as used in this Manual highlights an important item of information about the product or a section of
the instructions which requires careful attention.
CAUTION
The boards contain components which can be destroyed by electrostatic
discharge. Before touching an electronic board, the human body must be
electrically discharged. This can be simply done by touching a conductive,
grounded object immediately beforehand (e.g. a bare metal cabinet
component, protective conductor contact).
WARNING
Hazardous voltages are present in this electrical equipment during operation.
Non-observance of the safety instructions can result in severe personal injury
or property damage.
Only qualified personnel should work on or around this equipment after
becoming thoroughly familiar with all warnings, safety notices and
maintenance procedures contained herein.
The successful and safe operation of this equipment is dependent on proper
transportation, storage, installation and assembly, and on careful operation
and maintenance.
The warning information supplied with the SIMOVERT Instruction Manuals
must be observed.
NOTE
This Instruction Manual does not purport to cover all details or variations in equipment, not to provide
for every possibly contingency to be met in connection with the installation, operation or maintenance.
Should further information be desired or should particular problems arise, which are not covered
sufficiently for the purchasers purposes, please contact your local Siemens office..
The contents of this Manual shall neither become part of nor modify an prior or existing agreement,
commitment or relationship. The sales contract contains the entire obligation of Siemens. The
warranty contained in the contract between the parties is the sole warranty of Siemens. Any
statements contained here do not create new warranties nor modify the existing warranty.
1 Overview
1.1 General overview
The digital SIMOVERT MASTER DRIVES 6SE70/71 can be expanded by a T300 technology board and
various interface boards. Standard software packages are available for these boards for frequently
occuring applications, e.g. angular synchronism, multi-motor drive or axial winder control. These software
packages are supplied as EPROM modules. If the technological functions of the standard software
packages have to be expanded to fulfill specific customer requirements, then software packages can be
obtained on floppy disk, and modified using SIMADYN D tools from (STRUC release 4.2).
The standard software packages can run with and without interface boards (e.g. CBP/CB1, SB2).
For operation without interface board, warning A103 is output; it can be suppressed per parameter, refer
to Section 9.2.
1.2 Validity
This User Manual is valid for the MS320 "Axial winder" software package, release 1.50. Differences to
previous releases are listed in Section 12 "Changes".
With the exception of the expanded functionality, described in the ”Changes” section, this software
release is compatible to the previous releases. This is the reason that this Manual can be used for the
start-up of previous versions.
The MS320 standard software package can only run on the T300 technology board.
The functions described here regarding SIMADYN D and the T300 technology board refer exclusively to
the standard MS320 axial winder software package, and do not represent a general statement regarding
SIMADYN D or the technology board. For example, "fastest cycle time 8 ms", only means that a faster
cycle time is not used in the MS320 standard software package.
This standard software package is enabled for the following SIMOVERT MASTERDRIVES (6SE70,
6SE71) drive converters described in the next section.
CAUTION: When a t300 board is installed in a SIMOVERT SC unit, the pulse frequency of
the converter must not be increased above the factory setting value of P761 =
5kHz to avoid overloading the convertre processor.
Communication boards
The standard software packages can run with and without communication board (CB1/CBP or SCB1/2).
In this case the parameter H011 and H012 ( Alarm-/ Fault mask ) has to be set.
SCB1 board
The SCB1 is equipped with a fibre-optic interface for peer-to-peer communication or terminal
extension modules SCI1 and/or SCI2.
CAUTION: - An optinal SLB SIMOLINK Interface Board must be mounted in a slot on the CUVC or
CUMC base electronics board, most preferably in Slot A.
The combination T300 and SLB SIMOLINK Interface mounted in location 3 is not
possible!
The SLB borad communicates directly with the base unit. Signal interconnections to the
T300 board must be softwired via Binectors-/ Connectors.
- A T300 board with Hardware release ≥ B, or newer, is needed for use with an SLB
SIMOLINK interface board. The correct hardware release code can be detected on the
component side of the T300 in the neighbourhood of the lower backplane connector.
Note: MASTERDRIVES basic drive parameter and T300 Parameter can be read and write
thrue all the serial Interfaces ( with the exception of Peer-to-Peer interface and
SIMOLINK interface board).
Please adhere to the following rules for mounting the T300 and other supplementary boards into the
electronics box.
Please note: Only the following combinations and mounting positions are allowed.
Mounting Positions
1 3 2
A F Electronics
Box
Data Flow
CAUTION: A T300 board with Hardware release ≥ B, or newer, is needed for use with an SLB SIMOLINK
interface board. The correct hardware release code can be detected on the component side of
the T300 in the neighbourhood of the lower backplane connector.
Table 1.2.1: Overview of the T300 technology board. For details refer to the Instruction Manual and T300 connecting-up diagram,
refer to Fig. 1.2.2.
Further the following are available, if the standard software package is to be modified:
- STRUC L PT to implement dedicated functions in a list form. This can run on a PC under WINDOWS.
- STRUC G PT to implement dedicated functions in a graphics form. This can run on a PC under
SCO-UNIX.
- Prommer for memory modules with connection via a PC parallel interface.
- STRUC service program for the symbolic monitor.
- STRUC axial winder software package on floppy disk.
Also refer to section 1.2.3 and Catalog DA65.10 for precise data.
+24V +24V
Fine
pulse
+15V
2 pulse encoder inputs
+15V HTL-level, max.
Rough Zero Zero
pulse pulse 90° 0° pulse 90° 0° 400 kHz input frequency
X 5 . 538 537 535 533 531 540 539 548 547 545 543 541 549 input current: 8mA per chanel
+15V
X133
Pulse encoder sensing 1 Pulse encoder sensing 2
6
X5 7
501
+ A RS485, 2-wire
8 Serial interface 1
±10V 502 - D
T/Rx+
e.g. start-up program
503 with PC / PG
+ 9
±10V A
504 - T/Rx-
D 10 Either RS232 or
505 RS485 interface
+ X132
±10V A can be used
506 - RxD 1
D TTL
7 analog inputs 507 TxD 2
differential inputs + A RS232
±10V 508 3
11 bits + sign - D
±10V / 10kΩ 4
511
±10V
+ A 5
512 - D X134
RS485, 4-wire
513 Microprocessor
+ A Tx+ 13
±10V 514 - CPU:
D Tx- 14
80C186
515 Serial interface 2
+ 20MHz Rx+ 11
±10V A (Peer-to-Peer)
516 - D Rx- 12
X6
15
+24V 610
11 bit + sign X5
+
601
D 509
602 A
510
603
8 binary inputs 604 519
24VDC D
(input current: 605 A
520
8 mA typ)
606 4 analog outputs
D 521 11 Bit + sign
607 ±10V / 10mA
A
608 522
D 523
+24V 630
A
524
+
611 X6
Slot for the 639 +24V
612
memory 631
613 module, e.g.
632
8 binary inputs 614
MS300
24VDC 633
(input current : 615 8 binary outputs
8mA typ) 634 24VDC / max. 100mA.
616 40mA base load for the
635
617 external P24-supply,
636
which can also come from
618 637 the basic drive converter
638
640
PROFIBUS DP is the preferred communications type. Interface modules CBP with ADP or CB1 are
required.
2 Interfaces
2.1 Interface between the technology board - and basic converter
Data transfer between the T300 technology board and the basic converter is realized through a parallel
interface (DUAL PORT RAM). The process data - i.e. the setpoints and actual values - are cyclically
written into and read-out of the technology board and basic converter in the fastest cycle time.
Data is transferred in 16-bit words (2 bytes).
For the standard function package, the basic converter has to have a specific parameterization, also refer
to Section 7 and the 6SE70/71 Instruction Manual.
For 6SE70/71, different interface boards can be used as coupling to the higher-level automation unit,
depending on the particular protocol.
Data transfer between the interface boards and the technology board is realized via the dual port RAM.
Process data (setpoints and actual values) are written into and read out of the T300 in the fastest cycle
time (8 ms). Parameter handling runs in 16 x the sampling time (i.e. 128ms).
Up to five words can be transferred via the peer-to-peer protocol; any word can be defined as control word
1. The baud rate (up to 38400) and the number of transmit/receive words can be parameterized as well as
the setpoint/actual value connections.
The transferred control word 1 can be freely connected; refer to Table 2.2.1.b for the significance of the
individual bits.
3 Terminal assignment
Control signals and setpoints can be read-in and actual values and status signals output via binary and
analog signals. With the standard MS320 axial winder software package, 16 binary inputs and 8 binary
outputs as well as 7 analog inputs and 4 analog outputs are used.
Connector X131 (analog inputs / outputs, pulse encoder connections) and X136 (binary inputs / outputs)
of the T300 board, are connected to the SE300 terminal block through shielded ribbon cables.
For the 40-pin connector X131, an SC58 cable must be used and for the 34-pin connector X136, an SC60
cable. The terminal assignment, described in this document, is only valid when using the SE300 interface
module. The terminals, assigned to connector X5, are designated with 5xx, and those with connector X6,
with 6xx.
Caution:
Shielded SC58 and SC60 ribbon cables must be used.
The described terminal assignment is only valid when using the SE300 interface board.
Terminal strip X6: Permanently wired control signals from the terminal
Terminals 601 to 610 (STRUC configuring: partial connector X6A)
Only effective, if the appropriate parameters H021 to H028
are set to 0 (presetting).
610 M 24 external Terminals 610, 630 and 640 are connected via T300
630 M 24 external Terminals 610, 630 and 640 are connected via T300
Note:
Fault acknowledge on X101.17: P565=1002 The pin assignment of connector X131 and X136 of
T300 is not identical with the terminal assignment of
T3 0 0 terminals 5.. and 6-- on the SE300 interface module.
X131 X136
The analog inputs and outputs and pulse encoder inputs The binary inputs and outputs are read-in and -out via
are read-in and out via the connection X131-SC58-SE300 the connection X136-SC60-SE300
SC58 SC60
Base unit
CUVC,CUMC
or
SE300 CU2, CU3
E xt. p o w er su p p ly
M 24
P 24
< 1> <1> P24 can be taken from the base unit
when the current is less than 150 mA
3 Terminal assignment
Fig. 3.1: Connecting-up the binary inputs to T300
3-3
3 Terminal assignment
It is conceivable, that the internal analog signal smoothing must be increased (e.g. for tension actual
value). This can be achieved by switching-in an external RC element in series, refer to Fig. 3.2.
Configured on a terminal block, e.g. EMG 50-89 from Phönix
Encoders with supply voltages from 15 V - 24 V can be connected. Generally, only 1 pulse encoder can
be supplied with the power supply (15 V, max. 100 mA) provided from the T300 board. The second pulse
encoder must be supplied from an external voltage source or from the basic converter.
− The pulse encoder cable should be very carefully shielded. The cable shield should be connected at
both ends, if possible through cable clamps, through the lowest impedance and over the largest
possible surface area, to ground potential.
Technical data:
- input current, typically 8 mA
- input signal level, 0 - 30 V
- digital filter, max. frequency 500 kHz
- average switching threshold, approx. 7 V
- maximum frequency (per track) 400 kHz.
N ote:
T he pin assig nm ent of con necto rs X131 an d X136 o f
T300 T 300 is not id entical w ith the term inal assign m ent of
term in als 5.. and 6 at interface m odu le SE300.
X131 X136
Axial winder
SC58 SC60
T he analog inp uts and outp uts and pu lse enco der inp uts are The b in ary in pu ts an d ou tpu ts are read-in or read-o ut via
read -in or -out via the con nection X 131 - SC 58 - SE300 connection X136 - SC60 - SE300,
SE300
Analog inputs Analog outputs Pulse encoder, axial tach. Pulse encoder, web tach.
X5 501/2 503/4 505/6 507/8 511/12 513/14 515/16 509 510 519 520 521 522 523 524 531 532 533 534 535 536 537 538 539 540 541 542 543 544 545 546 547 548 549
R1
Connection pulsencoder,
axial tach.
S p ee d (special case see Fig 3.3)
R2 UT E a ct. va lu e
UT 1)
B B
Ground, e.g.
term. 539
d ia m e ter
a ct. valu e
A n alog ta ch. M eas. in strum en t or p lo tte r
Pulse encoder
Connecting-up example:
1k Ω Term. 503/504 = Analog. tach. with ext. circuitry
Actual value from Term. 511/512 = Tension act. value with ext. smoothing for
the tension very noisy actual value signals.
10 F M P
transducer
Pulse encoder supply voltage
G round, e.g.
term. 539 1) internal supply can be used if l < 0,1A
3 Terminal assignment
Fig . 3.2: C on necting analog in pu ts and outp uts and pu lse en coder inpu ts, for the w eb tacho m eters at T300
3-7
3 Terminal assignment
Setpoint/actual values:
- Speed setpoint
- Tension setpoint
- Tension actual value
Output signals:
- Standstill signal
- Web break signal
- Diameter actual value
All analog and binary inputs and outputs can be connected without any additional circuitry,
directly to the appropriate S5 board.
All analog inputs and the speed sensing inputs are designed as differential inputs and a
reference potential (ground) must always be connected.
Important note:
OFF3 (fast stop) is only effective, if OFF2 = 1, refer to H047.
3 Terminal assignment
P 24
M 24
Ext. power supply
24V relay or S5
binary inputs
R≈10kΩ X5 X6. 601 602 603 604 605 606 607 608 609 610 611 612 613 614 615 616 617 618 619 630 631 632 633 634 635 636 637 638 639 640
501
502 tension setpoint H081=0
M
505
519
Actual value tension transducer 506 tension act. value H085=2
Diameter act. value
503 T300 with SE300
Ri>
~ 5k Ω
520
Setpoint 0 ... 10V 504 speed setpoint H069=1
510=M
Winder
Axial winder
Manual
t
Axial winder
3 Terminal assignment
1 2 3 4 t
Note:
Serial interface can either be used as RS485 or as RS232; this means, it is not permissible to
simultaneously use the physical interfaces at terminal series X132 and X133!
RS232
RS485
Further information to connect-up the interfaces can be taken from the T300 Instruction Manual,
or Fig. 1.2.2 and Block diagram Sheet 14.
- The signals can flow through the drives in a series connection; with this connection type, each drive
processes the data as required before passing them on to one other drive (classic setpoint cascade).
- In a parallel connection, a total of 31 drives can be connected in parallel to the transmit cable of one
drive. All these drives receive their (identical) data sets simultaneously. The signal delay time (see
table 3.6.b above) occurs only once with the parallel connection.
- Any desired mixed combinations of series and parallel connections can be implemented.
X X X
-X134 -X134 -X134 -X134
Master drive
Rx+ Rx- Tx+ Tx- M Rx+ Rx- Tx+ Tx- M Rx+ Rx- Tx+ Tx- M Rx+ Rx- Tx+ Tx- M
11 12 13 14 15 11 12 13 14 15 11 12 13 14 15 11 12 13 14 15
-X134
Point-
Rx+ Rx- Tx+ Tx- M
to-point
X
11 12 13 14 15 -X134 -X134 -X134
Rx+ Rx- Tx+ Tx- M Rx+ Rx- Tx+ Tx- M Rx+ Rx- Tx+ Tx- M
11 12 13 14 15 11 12 13 14 15 11 12 13 14 15
cascade
x: For this T300, the bus terminating resistors must be switched-in, i.e. at bus terminating switch
S1, coding switches S1.3 and S1.4 must be set to ON!
4 Function description
4.1 Overview
The standard axial winder software package was developed with the aim of being able to cover many of
the known winder applications with one single software package. Using the freely-configurable T300
technology board and its STRUC block language, universal function units were created, which can be
easily adapted to the particular system configuration by parameterizing. Flexible connection of control
signals and setpoints allows control from a higher-level system as well as operator control via the
technology board terminals. "Mixed operation" is also possible. The parallel interface to the basic
converter is guaranteed by fast data transfer via a dual port RAM.
Bias
0%
Bias ref. value
Tension control on &
Current limiting control
Sheet 4 of the overview diagram provides an overview of the complete closed-loop control structure.
The tension control influences the speed controller in two different ways. For the closed-loop current
limiting control, the higher-level tension controller acts on the speed controller limits, thus maintaining the
required web tension. To relieve the tension controller, compensating torques for friction and inertia
compensation are generated, which are added with the correct polarity before limiting. With this control
technique, the speed controller is kept at its limit by switching-in a saturation setpoint and when a web
break occurs, the winder accelerates up to the sum of the speed setpoint and saturation setpoint.
When selecting speed correction control, a cascade structure is obtained, and the tension controller
influences the speed controller setpoint. The compensation torques are added as supplementary setpoint
after the speed controller.
For constant speed control (V constant), the tension controller is disabled (output limit=0%) and the
winder operates with the specified web speed setpoint.
The freely-selectable control commands are outputs of multiplexers which can be parameterized. Binary
inputs X6, terminals 611 to 618, the appropriate bit of the possible control words and fixed values 0 and 1
are available as sources. Control bits, which are not included in the control words, can be addressed as
dedicated parameters.
As standard, the fixed control signals are connected to the T300 terminals; and the freely-connectable
control signals are disabled via the appropriate multiplexer setting.
For diagnostics, all of the possible winder control commands are combined in 3 visualization parameters
(d332, d333 and d334). These parameters indicate the status of the control signals directly before internal
processing.
H92=8, pulse encoder signals via the backplane bus are used:
From the basic drive instruction manual, it can be determined how many pulses per revolution the
encoder outputs. Parameters H212, H214 and H217 should then be set corresponding to the parameter
list (example: Pulse encoder at the basic drive with 1024 pulses/ revolution, speed at v-max and core
diameter: 2347RPM: H212=1024, H214=2347, H217=0024)
H92=8, pulse encoder signals via SE300, terminals X5.531, 533 are used:
Analog as above, H217=0002.
Note: Changes made at H212, H214 and H217 only become effective after the electronics voltage
is powered down and up again.
The actual speed value can be monitored at display parameter d307 as a percentage of the maximum
motor speed.
The analog value of the speed actual value is available at terminal strip X5, terminals 519 and 520.
The web speed compensation should only be set, if a deviation has been identified between the web
speed setpoint and web speed actual value. This difference influences, among other things, the accuracy
of the diameter calculation and the speed of the winder shaft for a flying roll change (flying splice).
+ -
+ +
Note: The "winding from below" command should only be activated, if both types are required in an
application. Otherwise, "winding from above" should always be selected, independent of the
web routing.
For system operation, a central ramp-function generator for the speed setpoint is effective.
The ramp-up/ramp-down times and rounding-off for acceleration/deceleration are set using parameters
H133, H134, H135 and H136. The upper and lower limits can be specified using parameters H131 and
H132. The value from H130 can be switched-in as new setpoint using the "accept setpoint B" command.
The "accept setpoint A" command injects a new setpoint, which can be selected using H96 (block
diagram13). The ramp-function generator is held using the "ramp-function generator stop" or set speed
setpoint to stop" commands.
The speed setpoint, is directly transferred to the control bypassing the ramp-function generator for
H154 = 1; an adjustable smoothing is also possible in this case using H155. This operating mode is
conceivable, if the available setpoint is already available as ramp-function generator output (winder as
slave drive, setpoint from the central machine control or from another drive).
Note: The ramp-function generator can also be used as a smoothing element, e.g. for setpoint
input using a web tachometer. The ramp-up and ramp-down times should be set somewhat
lower than the web speed changes which occur.
Using the "inject supplementary setpoint" command, a setpoint source, which can be selected with H073,
can be directly added in front of the speed controller (block diagr.5).
Local run Setpoint selection using H075 from 32 sources (block diagram11)
Local crawl Crawl setpoint = H142
Local positioning Setpoint selection via H091 from 32 sources (block diagr.12),
X2/X3 characteristic, adaption using H163
Local inching forw. Inching setpoint = H143
Local inching rev. Inching setpoint = H144
Local operation must be selected using the "local operator control" signal. There is a dedicated control
signal for each local operating mode and the commands are "latching", i.e. they are internally stored. The
commands are mutually interlocked, so that only one is effective. To exit the run, crawl and positioning
modes, the "local stop" command is required, or the "local operator control" must be withdrawn.
When a local operating mode is selected, the basic converter is switched-on (main contactor), and the
controller is automatically enabled after operating readiness has been signaled.
For inching, controller enable in the basic converter is extended by a time which can be parameterized
with H014. Before this time expires, the inching setpoints can be changed as required by activating the
inching commands; it is also possible to change into another local operating mode during this time.
It is possible to switch-in the local setpoints in system operation using H166 = 1. Only the appropriate
setpoint is switched-through with the local control signals, and added to the speed setpoint.
4.10.2 Kp adaption
The controller gain adaption to the variable moment of inertia is realized on the T300 using a straight line
which can be parameterized. The input quantity is the calculated variable moment of inertia; the output
operate to the controller proportional gain in the converter. The initial- and final points of the adaption have
to be set and the associated multiplication factors. The characteristic is linearly interpolated between
these points.
For the correct setting, the Kp values are required for a full and empty roll, which is determined during
start-up (refer to Section 8.2.4).
When determining the controller gain with full roll (as full as possible), the associated variable moment of
inertia can be read-off as monitoring parameter d308, or calculated using the known diameter. For
gearbox stage 1, constant material thickness and width, the following is valid:
Jv [%] ≈ D4 [%] - Dcore4 [%]. The factor to be entered as H153 must be referred to 100% Jv,
ie. H153 = ((determined Kp/Kp-empty) * 100%/determined Jv [%]).
For the basic winder setting, with H151 = H153 = 1 , adaption is not effective, and the actual adaption
factor is displayed with d345.
Note: Kp adaption is recommended for winding ratios >3.
CUVC,CUMC: For the adaption settings refer to section 8.2.4.1
The friction losses are compensated using a polygon characteristic which can be parameterized with 5
characteristic points; this is set during start-up, refer to Section 9, using parameters H230 to H235 in 20%
steps. The characteristic output can be monitored using d314.
The variable moment of inertia is calculated to compensate the accelerating torque. This includes
diameter, material density (H224), -width (selected using H079), and a possible gearbox stage
changeover (H138). The feed-forward control torque for inertia compensation is obtained from the fixed
moment of inertia after the actual diameter has been included and the internal or external (H226)
acceleration signal; it is available as d316.
The precise compensation setting is especially important for indirect tension control, so that the armature
current represents, as accurately as possible, the material tension, refer to Section 8.
The compensation factors for friction and acceleration are also effective in the closed-loop speed
controlled mode (e.g. for acceleration and braking during a roll change).
The main setpoint is fed through a ramp-function generator with ramp-up and ramp-down times which can
be parameterized, H175 and H176. H206 can be used to select as to whether a winding hardness
characteristic is subsequently applied. The supplementary tension setpoint is added after the
characteristic; the source is selected via H083. The resulting total setpoint can again be smoothed using
H192 and is available as monitoring parameter at d304.
For dancer roll controls, the position setpoint can be entered as supplement tension setpoint.The
characteristic output, available as d328, can be output at one of the analog outputs as setpoint for the
dancer roll support (H177 = 1).
The winding hardness characteristic is a polygon characteristic with 5 characteristic points which can be
parameterized. The actual diameter and the main tension setpoint after the ramp-function generator are
the input signals. The source for the maximum tension reduction, referred to the setpoint, can be freely
selected using H087. The tension setpoint starts to decease, when the diameter reaches the value set at
H183. It follows the parameterized curve, which is set using the parameters shown in the block
diagr.(block diagr.6). The diameter values D - D4 for parameters H183 to H187 must be set in an
increasing sequence. The tension reduction factors for diameters D1, D2 and D3 are input via H180,
H181 and H182 as % of the maximum tension reduction.
Example1: Tension setpoint at D1 = main setpoint - (max. tension reduction * main setpoint * H180)
Example 2: H086, as fixed value for the maximum tension reduction, is parameterized using H087=31
and H086=60%; the main tension setpoint is 50%, and the winding hardness control has the
following characteristic:
a) If the diameter is less than or equal to the initial diameter, set in H183, then the winding
hardness characteristic output is 50%.
b) If the diameter is greater than or equal to the final diameter H187, then the winding
hardness characteristic output is 20%.
c) If the diameter lies between the initial diameter H183 and the final diameter H187, the
output value follows the programmed winding hardness characteristic and has values
between 50% and 20%.
If a decreasing winding hardness is not required - e.g. for unwind stands, then parameter H206 should be
set to 1.
H188 = 1 & H191 = 0 The standstill setpoint is a fixed value which is set using H189
H188 = 0 & H191 = 0 The standstill setpoint is a % of the operating tension setpoint and is set using
H189.
H188 = 1 & H191 = 1 The standstill setpoint is the operating tension setpoint or the fixed
standstill tension setpoint set at H189 - depending on which of the
two values is lower.
H203 = 0 : Indirect closed-loop tension control with direct open-loop armature current control via the
current limiting signal. This is the preferred solution for indirect tension controls.
H203 = 1 : Direct tension control using a tension transducer, whereby the tension controller controls
the armature current via the current limiting signals.
This is the preferred solution if a tension transducer is used.
H203 = 2 : Direct tension control using a dancer roll potentiometer as tension actual value
transmitter, whereby the closed-loop dancer roll/position controller controls the armature
current via the current limiting signal.
This control technique is seldomly used; it may be practical for materials which are less
flexible, e.g. cable, textiles, paper etc.
H203 = 3 : Direct tension control using a tension transmitter or a dancer roll potentiometer as tension
actual value transmitter, whereby the tension controller acts on the speed controller via a
speed correction setpoint.
This control technique should be used, if there is a dancer roll. If there is a tension
transducer, this control technique is occassionally used for elastic, extremely stretchable
materials, e.g. thin plastic foils.
H203 = 5 : As for H203=3, however, the tension control output can be multiplied by the web speed
signal. The "lower limit value" for the multiplication factor of the web speed on the tension
controller output can be defined using parameter H201.
Normalization can be realized using parameter H202.
The tension controller is a proportional-integral controller, whose integral action time can be set using
parameter H199. The controller is a pure proportional controller for H196=0. The tension controller
operates as closed-loop dancer roll/position controller if there is a dancer roll.
For applications with tension transducer or dancer roll in "speed correction" operation (H203 = 3, 5), the
tension controller is usually operated as proportional controller.
The tension controller output signal is limited depending on the setting of parameter H194 and H195:
H194 = 0 : The output signal is limited to the postive value, which is set at H195. Negative values are
limited to 0. This setting is only practical for single-quadrant drives, for H203=0, 1 and 2.
H194 = 2 : The upper limit corresponds to the absolute speed actual value or a minimum value which
can be selected with H193. The negative limit value is zero.
H194 = 3 : The upper limit corresponds to the absolute speed actual value or a minimum value which
can be selected with H193 and the lower limit, the inverted signal.
4.13.1 Kp adaption
Analog to the speed controller, the controller proportional gain is adapted to the variable moment of
inertia, so that the effect of diameter, material width and density and a possible gearbox can be
automatically taken into account.
Setting parameters:
Kp min H197 Controller gain for an empty roll
Kp max H198 Controller gain at 100% Jv 1)
Jv start H207 Start adaption point, e.g. at 0%
Jv end H208 Final adaption point, e.g. at 100%
1) When determining the controller gain with full roll (as full as possible), the associated variable moment
of inertia can be read-off as monitoring parameter H308, or calculated using the known diameter. For
gearbox stage 1, material density and width constant, the following is valid:
Jv [%] ≈ D4 [%] - Dcore4 [%]. The factor to be entered as Kp max must be referred to 100% Jv,
ie. Kp max = calculated Kp * 100% / calculated Jv [%].
For the basic winder setting, with Kp min = Kp max , adaption is not effective, and the actual Kp value is
displayed with d346.
Note: It is recommended that the Kp adaption is used for winding ratios >3.
For dancer roll controls (H174=0) with or without a low derivative action, the position actual value could
oscillate. These can be effectively suppressed by increasing H173.
The duration of an actual value oscillation period without derivative action is a good approximate value for
the time constant of the derivative action (differential time constant H173). This value should not be
exceeded. Excessive time constants could result in instability!
- The limit, set using H204, for the torque/tension actual value must be fallen below, but the setpoint
must be above this limit. For indirect tension control (H203=0), this limit value refers to the torque
actual value; for all other control techniques, it is referred to the tension actual value.
- The delay time, set using H205 must have expired; it is essentially used to suppress erroneous
signals if the actual values are not smooth.
The web break signal is available at terminal strip X6, terminal 631. This can be used to energize a 24 V
relay or contactor.
The internal response of the winder software to a web break signal can be defined using H178. The web
break signal is stored with H178=1 and the diameter computer is inhibited (prevents calculation of
incorrect values) and the tension control disabled (the winder continues to run with the specified web
speed). This stored signal must be acknowledged by withdrawing the "tension controller on" control
command.
The web break is only signaled with H266=0.
Note: If only low tensions are used (e.g. for thin foils), then web break detection using the torque-
or tension actual value signal is problematical and it is recommended that an external web
break sensing system is used, e.g. using optical sensors or dancer roll limit switches.
Caution: The web break detection is not effective with the closed-loop constant speed control.
One of the monitoring parameters d301 to d331 can be selected as input signal. Absolute value
generation, inversion and smoothing can be parameterized for the input signal
One of the monitoring parameters d301 to d331 or a fixed value available as parameter can be selected
as comparison signal; inversion or absolute value generation are possible as adaption.
Interval limit, hysteresis and output signal to be displayed can be selected for the actual limit value
monitors. The limit value monitor outputs are available at terminal strip X6, terminal 637 for limit value
monitor 1 and terminal 638 for limit value monitor 2.
The speed actual value is output at terminals 509/510. An offset is subtracted using H097; multiplication
adaption using H098.
The actual diameter is output at terminals 519/520. An offset is subtracted using H099, multiplication
adaption using H100.
Select output 1 is available at terminals 521/522. Using H105, it is possible to toggle between monitoring
parameters d301 to d330 and two select signals from the basic converter as output value. An offset is
subtracted using H101 and adaption can be realized using H102.
Select output 2 is available at terminals 523/524. Using H106, it is possible to toggle between monitoring
parameters d301 to d330 and two select signals from the basic converter as output value. An offset is
subtracted using H103 and adaption using H104.
All analog outputs are normalized as standard, so that an internal value of 100% is represented for 10 V,
-100% then correspond to -10 V.
The diameter computer works in %, between core diameter and maximum diameter (=100%). The core
diameter has to be set using H222 (as a % of maximum diameter).
Caution: A condition for a proper diameter calculation is a correct speed actual value calibration !
Refere to section 4.20 and 8.2.1.
When an external web speed actual value is used for the calculation, this is selected with H094 (block
diagram13) and H211 must be set to 1. Gearbox stage changeover is automatically taken into account.
When using a digital web tachometer, parameters H213 pulse number, H215 rated speed and H218
encoder type for the pulse sensing on the T300 must be set. Refer to Fig. 3.2 for the connections.
If an analog web tachometer is used, an analog input is used to sense the tachometer voltage. The
connection is only possible with external series resistors, refer to Fig. 3.2.
Caution:
If this time lower than 120ms ( i.e. for extremly small diameters), the diametre computer, due to his
integrating calculation technique, may not work properly.
In this case, an external diameter sensor is recommanded.
− The diameter change per time can be limited using H238. H238 should be selected, so that the
maximum change is still possible (occurs at Vmax and Vmin).
The selected change speed is automatically adapted to the actual diameter.
Thus, a maximum diameter change of 15.15 mm/s is obtained. This value is converted, and
the total change (Dmax - Dcore ) is entered at H238.
H238 = 860 mm / 15.15 mm/s = 56.76 s, with a safety reserve of 10%, 55 s is entered.
− An additional interlock can be enabled using H236. For H236=1, the diameter for the winder can only
increase, and for the unwinder, only decrease. The interlock is cancelled by setting the diameter with
"set diameter.
It is possible to decouple the winder diameter computer, and to inject an externally calculated actual
diameter. In this case, the "set diameter" control signal must be permanently available, and the external
value injected as diameter setting value, selected via H089.
Example a: Diameter actual value from the analog input, terminals 515/516 ⇒ H089 = 6
Set diameter from binary input, terminal 604 ⇒ H024 = 0
24 V must be connected at terminal 4
Example b: Diameter actual value from the interface board, setpoint 3 ⇒ H089 = 9
Set diameter from the interface board, control word 1, bit 14 ⇒ H024 = 1
Control word 1.14 from CB=1
The diamater computer can also be enabled without an active tension controller using a
binary signal which can be selected with H013 (web tachometer function). The web speed
actual value, which is involved for the calculation, can be selected with H093.
Operation with gearbox stage 2, at the same motor speed, always results in a lower axial winder speed.
The influence of gearbox stage 2 on the speed setpoint, moment of inertia, diameter computer and
acceleration compensation is automatically taken into account by the winder software package.
Example:
Winder motor speed / winder axis speed = 5 / 1 for standard gearbox stage
Winder motor speed / winder axis speed = 7 / 1 for gearbox stage 2
H138 = 5 / 7 * 100 % = 71,4 %
When entering a speed setpoint (preferably 100%) without web speed compensation and without
saturation setpoint (tension control disabled!), the actual value measured at the winder shaft must
correspond to the entered setpoint. The actual diameter in the control (d310) must be identical with the
mechanically measured diameter of the winder shaft. For practical reasons, the core diameter is
calibrated using an empty winder mandrel.
System operation:
The operating mode is switched-in using the control signal OFF1/ON = 1. The switch-on command is
transferred to the basic converter, the main contactor is switched-in and the DC link is charged. After
operational readiness is signaled back by the basic converter, the winder waits for the controller enable
using the "system start", and after enabling accelerates to the entered setpoint; refer to Section 4.8.
The control signal "OFF1/ON" must be set to 0 to shut the system down. When the winder comes to a
stanstill, the basic converter is shutdown, and if the winder is still running, the speed setpoint is is set to 0.
The system is shutdown once the standstill limit has been fallen below.
In system operation, the winder can only operate in the closed-loop tension control mode.
Using H166 = 1, it is possible to add local setpoints in system operation to the speed setpoint, with tension
control switched-in. For a speed setpoint = 0%, the appropriate inching setpoint can be switched-in via the
triggerable ramp-function generator using the "inching forwards" command. It is possible to add each
individual local setpoint with the appropriate command; the same interlocking functions are valid as for the
local operating modes. A change, from e.g. tension-controlled inching to winder operation can be easily
realized via the "enable setpoint" control input of the central ramp-function generator.
Local operation:
The "local operator control" control signal must be 1 to select a local operating mode. The operating
modes, run, crawl and positioning are activated with a positive edge of the appropriate control signal, and
are internally stored. For inching, the operating mode remains active, as long as the appropriate control
command is available. The modes are mutually interlocked, i.e. only one can be active at any time.
The associated setpoint is transferred to the control via the triggerable ramp-function generator when the
system is powered-up/down, and the ramp-function generator is set to the actual value at each mode
change. This is realized both at power-up and power-down. For the basic converter, a power-up
command is generated to close the main contactor. Controller enable is automatically issued after
operating readiness has been signaled back, which also causes the ramp-function generator to be set.
When inching, the winder runs with the appropriate setpoint only while the inch command is active, and
after that the drive remains powered-up for a time which can be selected using H014. The drive
automatically shuts down after this delay time has expired.
It is possible to cancel or shutdown all local operating modes using the "local stop" command or by
withdrawing "local operator control". The winder decelerates to 0% web speed, and when the standstill
limit has been fallen below, shuts down.
The local setpoints refer, as standard, to the web speed; closed-loop speed controlled operation can be
selected with H146=1.
Local run
The source for the control command is selected with H052.
The source for the setpoint is selected with H075, presetting H074 = 0%
Local crawl
The source for the control command is selected with H039.
The crawl setpoint is entered using H142, pre-setting, 10%.
Local positioning
The positioning command source is selected using H026.
The positioning setpoint source is selected using H091. This mode is used to manouver the drive
(e.g. coupling-in using the manouvering potentiometer). The setpoint is internally used as X2 or X3
characteristic, and can be triggered using H163.
For all local operating modes, the setpoint is transferred through the internal triggerable ramp-function
generator. The ramp-up and ramp-down times are entered with H161 and they are referred to a 100%
setpoint.
Figure 4.21 shows as an example, the control signals using PROFIBUS-DP.
In addition to the switching sequences indicated, others are also conceivable (binary inputs, Peer-to-
Peer).
Mixed combinations are also conceivable.
OFF3
CW1.2
H048
t
OFF2
CW1.1
H047
t
OFF1/ON
CW1.0
H045
t
System Start
CW1.3
H021
t
enable setpoint
CW1.6
H050
t
set diameter
CW1.14
H024
t
tension controler on
CW1.11
H022
t
winder speed
d301
winder
standstill
SW2.12
1 2 3 4 5 6 7 8 t
Motorized potentiometer 1 can also be parameterized as ramp-function generator to create defined ramps
during commissioning, e.g. for inertia compensation. The ramp-function generator mode is switched-in
using H267=1 and the setpoint parameterized with H268 and the ramp-up and ramp-down times
parameterized with H269. The ramp-function generator runs up to the entered setpoint with the command
"raise motorized potentiometer 1", and towards 0% with "lower motorized potentiometer 1".
With the motorized potentiometer function, the appropriate output can be changed either up or down
using the control inputs. If the commands are briefly activated (<300 ms), the output is changed bitwise. If
the commands are activated for a longer period of time, the parameterized ramp-up/ramp-down times are
applied, for motorized potentiometer 1 using H265 and for motorized potentiometer 2, with H263. If the
control commands are available for longer than 4 s, then the ramp-up/ramp-down ramps are changed-
over to H266 (Mop 1) and H264 (Mop 2). The motorized potentiometer outputs are available as
monitoring parameters d305 and d306.
Note:
An overspeed condition is only detected if the speed actual value sensing is functioning
correctly.
4.23.2 Overcurrent
When an overcurrent condition is identified, i.e., the current actual value determined by the basic
converter is greater than the positive limit value or lower than the negative limit value, then, if required, the
drive is shutdown with a fault message -fault number 118 or 119-.
- Absolute speed actual value is less than the value of the speed actual value threshold &
- Absolute current act. value is greater than the value of the current actual value threshold &
- Absolute control error is greater than the control error threshold
If these three conditions are present over a response time which can be parameterized, the stall
protection signal is generated, and the drive is shutdown - fault number 120-.
The splice logic controls the drive functions for a flying roll change. The closed-loop tension control, fast
stop, reverse winding after a splice and synchronization are implemented on the T300. The sequence
control for the automatic splice functions (mechanical rotation, power-up commands for synchronizing and
splicing, controlling the glue roll and knife) must be realized in a PLC control.
The splice control is activated via H148 (reverse winding time) as soon as a value not equal to zero is
entered there. Further, H022 must be set to 6 or 7, dependent on whether the command to enable the
tension controller is received from a terminal or via a control bit from the CB. The setpoint for the reverse
winding function is entered at H149 (the value must be negative!).
To sense a new diameter, a diameter must first be set (e. g. average value from the highest- and smallest
possible diameter for a splice). The new reel is then powered-up with a local operating mode and runs at
a low speed. The tachometer is then applied and signaled via a binary signal. The diameter computer is
enabled and calculates the actual diameter of the new roll. The drive is then shutdown again.
Loading
position 2
Swivelling
mechanism
1 Glue roll
Splice knife
Tension measurement
Tachometer
The swivelling mechanism is rotated into the changeover position for splicing. The drive with the new roll
is powered-up again. If it is running in system operation, it synchronizes to the web speed. The "tension
control on" signal is issued; however the drive still stays in the closed-loop speed control mode until the
"knife in the cutting system" signal becomes active. It then switches over to closed-loop tension control.
The partner drive which was previously in the closed-loop tension control mode goes into a fast stop
mode. Depending on the parameterization of H148/149 it rotates backwards for some time before it shuts
down.
Changeover
position 1
Swivelling
mechanism
2 Glue roll
Splice knife
Tension measurement
Tachometer
It is necessary to establish a connection from the "tension control on" output to the "partner drive is in the
tension controlled mode" input of the partner so that the drives can be mutually interlocked. The terminals
are permanently assigned (refer to block diagr.21).
Π ⋅ Dw 32,767 ⋅ 65,536 Dw
Ln = . = 1685,58. Dw.....roll diameter in [mm]
i 4⋅ r i.r i.........gearbox factor nmot/nroll
r........pulse encoder pulse number
The normalization length 75 [km] is now divided by the rated length. If the result is approximately in the
range up to 190%, then this value is entered into parameter H239. If the ratio is above this, then H239 is
left at 100% and the inverse value is generated: Ln/75 [km]. This then lies below 50% and is entered in
H240.
75[km]
H239= ⋅ 100%, H240 = 100% if H239 < 190%;
Ln
Ln
otherwise: H240= ⋅ 100% H239 = 100%,
75[km]
The actual length is a percentage of the normalization length of 75 [km] and can be monitored at
parameter d309.
For the stopping distance, the braking travel must be calculated. This is the material length, which still
runs through the machine for a standard stop, until the complete machine comes to a standstill. It is
determined from the machine ramp-function generator data. The maximum line speed (H244), and the
deceleration time from the maximum line speed Tr (H241) and the rounding-off time at deceleration Tvr
(H242) must be entered. The calculation assumes operation at constant line speed and a linear
deceleration ramp for a standard stop. The braking travel can then be precisely calculated.
0
t
a(t)
Tvr Tvr
Tr
The braking distance can be monitored at d350. It is added to the length actual value and compared with
a length setpoint, selected using H262. If this setpoint is exceeded, the "length stop" signal becomes
active, which is connected to the limit value monitor multiplexers. It can directly initiate a standard stop via
a binary output, or can be signaled to the automation via the status word. The "length stop" signal is
canceled if the machine operates at less than 4% of rated speed or the drive is powered-down.
Note:
- The braking distance is continuously calculated and displayed. However, it is only precise if the drive
is operated with v=const. The value is too small during the acceleration phase and too high during
deceleration. The error is a function of the ratio Tvr/Tr.
− The length actual value can be a maximum of 149.99 [km] (199.99% at d309),
in this case the resolution is 0.0061% of 75 [km] or approx. 4.5 [m]. The same scaling is also valid for
the braking distance.
− Using parameter H280, the resolution of the length measurement can be increased to the detriment of
the total length. For H280 >0, the following is valid for the complete length and resolution:
Example:
Comment: The value at d309 can be used up to a maximum of 199.99%. In this particular example
this would correspond to a maximum measurable length of 18.7km.
5 Configuring instructions
5.1 Formulas for a winder drive
Dcore
D V
J2
J1
b
Mb
Z
n1 n2
M
Gearbox (i = n1 / n2)
Dmax [mm]
q =
Dcore [mm]
1000 * V [m/min]
n =
D * Π [mm]
Z * D [N mm]
MW =
2000 * i 1
Z * V [Nm/min]
Pw =
60 * 103 1
m Π [mm kg mm4]
J = * D2 = * b * ρ * D 4
8 * 106 32 * 1012 [dm3]
m Π
J = 4
6 * (D - D
4
) = * b * ρ * (D4 - D4 )
8 * 10 core 32 * 1012 core
J2
J1 = 2
I
JCore
JF = JMotor + Jgearb. +
i2
Π* b * ρ [mm kg mm4]
JV = * (D4 - D4 )
32 * 1012 * i2 core [dm3]
(11) Accelerating torque referred to the motor shaft [Nm] for the accelerating time tb
100 * i ∆V
Mb = * (Jf + JV)
3 * D tb
i * V 10 * i2 * V ∆V
Pb = * Mb = 2 * (Jf + JV)
30 * D 9 * D tb
9549 * PN
MN =
nN
Π
l= * ( D2 - D2 )
4000 * d Max core
Π*b
l= * ( D2 - D2 )
2000 * 3 * D2R Max core
q 2 3 4 5 6 7 8 9 10
l 1
= 1- 75 % 88.9% 93.8% 96% 97.2% 98% 98.4% 98.8% 99%
lmax q2
l
t = 60 *
V
π ∆n
(1.1) Mb = * J *
30 tb
and controls it via the armature current (block diagrams), so that the tension torque remains as constant
at possible.
Acceleration dv/dt can be calculated from the winder software, or entered externally. Moment of inertia J
is not constant due to the increasing material being wound-up, and it consists of two components:
a) Fixed moment of inertia JF (parameter H228), caused by the fixed winder components.
b) Variable moment of inertia JV (adapted using parameter H227) caused by the wound material.
This section includes instructions how parameter H228 can be calculated for fixed moment of inertias,
and H227 for the variable moment of inertia, from the system data. The equations are numerical
equations. The abbreviations and dimensions are listed in Section 5.1.
coupling coupling
The following formula is valid for the fixed moment of inertia (refer to (9)):
Jcore
JF = Jmotor + Jgearbox +
i2
The moments of inertia of the motor and gearbox can be taken generally from the rating plates or data
sheets. The winder core moment of inertia must be calculated. If cardboard cores are used, their moment
of inertia can be neglected.
The higher the gearbox ratio, the smaller is the effect of the winder core and the variable moment of
inertia on the total moment of inertia.
The "remaining moments of inertia" are generally small with respect to the other moments of inertia and
can be neglected.
Determining H228
1) Calculating the % accelerating torque MbF% using the fixed moment of inertia JF and the
accelerating time tb :
Prerequisite : D = Dcore and tb = th
JF * n N * i ∆V
MbF% = *
2.865 * Dcore * PN tb
MbF% * th
H228= * 100%
H264
The value of H264 should be the same as the shortest ramp, e.g. inertia compensation may be required
for a fast stop. The equation is always valid for internal dv/dt calculation (H226=0) and H225=100 %.
With H228 = 22.52 % and acceleration via a 20 sec. ramp at the minimum diameter, the inertia
compensation generates a torque of 5.63%.
π * bmax * ρ
J Vmax = (Dmax 4 - Dmin 4 )
(1.6) 32 * 10 12 * i 2
It is recommended that the correct value of H227 is determined in two steps:
1) Calculating the % accelerating torque MbV% for a full roll using the maximum variable moment of
inertia JVmax:
Required : D = Dmax , tb = th and JF = 0
This equation is obtained if equation (1.4) is inserted in equation (11), and the result is divided by equation
13, then the accelerating torque is calculated referred to the rated torque as a %.
MbV% * th
H227 = * 100%
H264
This equation is valid for internal dv/dt calculation (H226=0) and H225=100 %.
With H227 = 9.44 % and acceleration via a 20 sec. ramp, at maximum speed and maximum web width
the inertia compensation generates a torque of 2.36 %.
)⋅ π
2 2
(D max -D core
4
For a 6:1 winding ratio, the useful wound length is ~
~ 97 %.
Zs ⋅ b ⋅ d ⋅ V
PW = kW
60 ⋅ 103
b = Operating width in mm
d = Operating thickness in mm
V = Web speed in m/min
Zs = Specific web tension in [N/(mm2 material cross-section surface)]
Refer to the PATH dimensioning program and McWin (this can be obtained from A&D DS A) as well as
the Engineering Manual for Motors for engineering information on synchronous- and induction motors.
These closed-loop control concepts are briefly discussed in the following. The following Sections 5.10 to
5.16 include individual configuring examples: Parameter H203 is used to toggle between the various
closed-loop control concepts.
In this case, it is important to precisely compensate the friction- and accelerating torques, so that the pre-
controlled torque setpoint tracks with good approximation, the required material tension.
For this control type, it must be observed that the mechanical losses must be kept as low as possible, i.e.
no worm gears, no open intermediate ratios, for herringbone teeth, the direction of rotation should be the
same as that specified, the loss difference between gearboxes in the warm and cold states should be as
low as possible.
The material tension is a function of the dancer roll weight, the return force of the suspension elements
and the distance between possible deflecting rolls.
The higher-level controller to the speed controller (designated as "closed-loop tension controller" in this
manual) is used as dancer-position controller, and controls the dancer roll position to the position setpoint
(e.g. dancer roll center position). The position controller then normally outputs a speed correction setpoint
to the speed controller (H203 = 3 or 5).
The position setpoint is generally not fed-in from the outside, but parameterized as fixed value, H081 =
31; the position setpoint is entered via H080.
For dancer rolls with pneumatic or hydraulically adjustable support, a decreasing winding hardness can be
implemented using the winding hardness characteristic of the PT board. In this case, the output signal
d328 of the characteristic block is output at an analog output, and is used as setpoint for the dancer
support system (refer to the configuring examples, Sections 5.12 and 5.13).
The dancer roll concept as actual value transducer has the advantage that it simultaneously acts as
material storage medium (when the stroke is selected high enough). Thus, it already is a "tension
controller". Dancer roll controls are complex but they offer the best control performance.
The tension controller generally specifies the armature current setpoint by appropriately controlling the
current limit (closed-loop current limiting control, H203 = 1, refer to configuring examples Sections 5.14
and 5.15).
The tension setpoint can either be internally or externally entered.
If there is no nip position, then closed-loop tension control cannot be implemented, and the winder is then
generally only controlled to have a constant circumferential speed.
For this closed-loop control concept, the web speed must be sensed using a web tachometer so that the
diameter can be calculated.
The closed-loop constant speed control is described in more detail in Section 5.16, using a configuring
example.
Closed-loop control Indirect tension control Direct tension control Direct tension control Closed-loop constant
concept with dancer roll with tension tranducer speed control
Notes regarding actual No actual value tension Intervenes in the web Sensitive to overload, -
tension sensing sensing required run, has material generally doesnt effect
storage capability the web run
Tension range Up to approx. 6:1 for Can only be changed for Up to approx. 20:1 with -
Zmax/Zmin good compensation of selectable dancer roll precise dv/dt
friction and dv/dt support compensation
Web speed Up to 600 m/min for up to 2000 m/min Up to 2000 m/min for -
excellent compensation precise dv/dt
compensation
Closed-loop control Sheet steel, textiles, Rubber, cable, wire, Paper, thin foils Sorting winder
concept preferably used paper textiles, foils, paper
for
Note: The specified polarities refer both to the T300 board and the basic converter.
The values for the line speed setpoint, tension setpoint and tension actual value must be positive. The
remaining signs and polarities are then obtained according to Tables 5.9.a and 5.9.b (a negative value
can be entered for the line speed setpoint for reverse operation, if forwards and reverse are required).
For indirect closed-loop tension control and closed-loop tension control with tension measuring
transducer, the tension setpoint is always positive, monitoring parameter d304.
For closed-loop pos. control (e.g. dancer roll) the position setp. is 0% or positive, monitoring
parameter d304.
The following winding types are possible for axial winder operation:
Control signal level: Control signal level: Control signal level: Control signal level:
Winder=1 Winder=1 Winder=0 Winder=0
winding from below=0 winding from below=1 wining from below =0 winding from below =1
Table 5.9.a Defining the winding types and the appropriate control signals for winders (selected
using H043) and winding from below (selected using H035).
Winder Speed Bias ref. Torque setpoint Direct closed-loop Indirect Tension control with
type actual value value/ d329 tension control with tension dancer roll
d307, actual value CUVC,CUMC:r269 tension trans-ducer control,
H145 / tension Position setpoint/
CUVC,CUMC:r219 CU2: r246
d341 1) Tension setpoint/ setpoint actual value
CU2: r214 5)
actual value d304 d304 / d317
CU3:r219 d304 / d317
A positive positive positive positive positive positive ≥ 0% 6)
Notes:
1) Only set the bias reference value for the closed-loop current limiting control (H203 =0,1,2),
otherwise enter 0%.
2) The unwinder can also go from braking to motoring, e.g. for low diameters or low tensions
3) For inching (without material), positive polarity
4) When inching (without material), negative polarity
5) Positive = torque direction 1, negative = torque direction 2
Unwinder: Dancer roll at the top : Winder too slow, tension actual value > tension
setpoint
Dancer roll at the bottom : Winder too fast, tension actual value < tension
setpoint
Dancer roll in the center : Winder running with the web speed, tension
setpoint = tension actual value
<1> Tension setpoint and web speed - setpoint ("machine speed") are output as analog signals
from the automation or as parameter.
<2> A pulse encoder as axial tachometer is used for sensing the actual speed.
<3> The diameter computer continually calculates the diameter according to the following formula
Web speed
Diameter ≈
Speed
<4> A speed setpoint is fed to the speed controller <5>; the speed setpoint corresponds to the
actual web speed plus the saturation setpoint H145 <6> (set H145 to approx. 5 % ... 10 %).
The saturation setpoint, means that the speed controller goes into saturation when the material
web is present <7>, i.e. it goes to its positive output limit. When attempting to increase the axial
speed by the saturation setpoint, the speed controller output reaches the current limits B+ <8>,
as a result of the selected tension setpoint.
<8> The tension setpoint specifies the current controller current setpoint by appropriately
controlling current limit B+.
<9> The main function of the indirect closed-loop tension control is that the tension setpoint,
multiplied by the normalized diameter D is input as armature current (max. diameter and max.
tension setpoint" results in the max. armature current.
<10> Precise compensation of the friction- and accelerating torques <11> are required, so that the
entered armature current, results in the closest possible required web tension. The friction
torque is always added, and the inertia compensation, acts, in a braking, fashion when
decelerating, and accelerating when the winder is accelerating.
<12> For web breaks, the speed controller is activated and prevents the winder drive from
accelerating by controlling the circumferential velocity to the web speed + saturation setpoint
(overspeed protection). Web break, refer to Section 4.15.
Web threading:
When threading the web in system operation, there is an automatic transition from closed-loop speed to
closed-loop tension control. In this case, the tension setpoint should be injected when accelerating, and
the tension controller enabled, whereby the torque limit is set corresponding to the required tension <9>.
When the tension is built-up, the current limit automatically takes over drive control.
Torque/speed characteristic
Dmax Dcore
M + +
Winder
direction
H145 n
Note: The tension-setpoint becomes effective when the tension controller is enabled.
Nip position
<7> M
n
+ +
Zset <1> Vset <1> (MI)
M
Axial tach.
<2>
Vset
[7] [5]
nact H092=8
D nact Width Diameter
computer [9] <3>
Compensation
factors [9] Vset
D=
n
+
H200=100% <11>
H141=0% +
[8] H145 ≈ 5 % [5]
H203=0
<12> Bias ref. value
[8]
D
T300
[5]
D
[8]
Variable moment Vset
+ of inertia nset =
<10> D
+
Speed setpoint
P443=3002
[6] B+
Positive torque limit: P493=3006
6SE70
Current controller
<1> Tension setpoint and web speed - setpoint ("machine speed") are output as analog signals
from the automation or as parameter.
<2> A pulse encoder as axial tachometer is used for sensing the actual speed
<3> The diameter computer continually calculates the diameter according to the following formula
Web speed
Diameter ≈
Speed
<4> During unwinding, the speed controller is over-controlled (it goes into saturation), as a low
negative bias reference value is injected into it (H145=0...- 5 %), and the web speed setpoint is
switched-out (H041=8 and H140=0%). Thus, when a material web is available, the speed
controller is at its negative output limit. When an attempt is made to "retrieve" the unwound
material, the speed controller reaches the specified torque limit B- as a result of the selected
tension setpoint.
<8> The tension setpoint specifies the torque setpoint by appropriately controlling current limit B-
(braking in the counter-clockwise direction).
<9> The main function of the indirect closed-loop tension control is that the tension setpoint,
multiplied by diameter D, is entered as torque (max. diameter and max. tension setpoint results
in maximum torque).
<10> Precise compensation of the friction- and accelerating torques are required so that the entered
armature current results in the closest possible required web tension.
<12> If the unwind stand was to continue to rotate or even accelerate when the web breaks this
would be a potential hazard due to uncontrolled material rejection (centrifugal force).
This is prevented by activating the speed controller as the specified limit current is now sufficient
to approach the saturation setpoint, set using H145. The drive continues to rotate slowly in the
wind direction and winds up possible residual material still left in the machine, refer to Section
4.15.
<13> The web speed setpoint input can be used when threading the web material. In this case, a
positive web speed setpoint is entered, and enabled using H041=9. In this case, the negative
bias reference value H145 must be taken into account.
The speed setpoint is disabled with H041 = 8 once the web has been threaded. After the tension
control has been switched-in, the material tension can be established. The speed setpoint can
also be switched-in and output via terminal; selection using H041.
Note:
Motor operation can also be required for an unwind stand, if the accelerating torque when braking is
greater than the tension torque.
Torque/speed characteristic:
Dmax
Dcore
MII
Unwind
n
Web
break
H145
Nip position
+
n M
-
Zset <1> Vset <1> (MII)
M
Axial tach.
<2>
Vset
[7] [5]
nact
T300
100%
H140=0% H092=8
Diameter
computer [9] <3>
Maneuvering [16]
Vset
D=
+ n
H200=100%
H141=0% D nact Width +
H145 ≈ -3% [5]
H203=0
<12> Bias ref. value
[7] Compensation [9]
factors
D
[5]
D
[8]
Variable moment Vset
+ of inertia nset =
D
+ <10>
Speed setpoint
P443=3002
6SE70
Current controller
<1> The web speed setpoint, is input in this case as analog signal at terminals 503, 504.
<2> An analog tachometer is used for speed actual value sensing. This is connected-up at the basic
converter. The actual value is transferred via the dual port RAM to the T300.
<3> The diameter computer continually calculates the diameter according to the following formula
Web speed
Diameter ≈
Speed
<4> The analog actual dancer roll position is connected at terminals 501, 502. The D component is
used to damp the dancer roll and prevents oscillation between the dancer roll and winder.
<6> The dancer roll position reference value is permanently entered with H083=11 via parameter
H082; generally, the voltage is set for a dancer roll center position. The tension setpoint channel
is isolated using H244=1 so that the winding hardness control can be used for the dancer roll
control.
<7> The "tension controller" operates as closed-loop dancer roll position controller, and
generally generates a supplementary speed setpoint, which is injected into the speed controller
with positive polarity, so that the dancer position actual values tracks the entered position
setpoint.
<8> The speed setpoint is obtained from the total speed setpoint divided by the diameter.
<9> Generally, the closed-loop position controller output has a relatively small influence, of approx.
2...10% on the speed controller. The tension controller output can be limited using H195; the
influence on the speed setpoint can be normalized with H141.
<10> The compensating torques for friction and acceleration are added as supplementary torque
setpoints after the speed controller. Generally, friction compensation is not requried for the
closed-loop dancer roll position control and generally, inertia compensation can also be omitted.
<9> When the material web breaks, the dancer roll falls to the lower endstop, and the position
controller reaches its output limit, as it can no longer maintain the reference position. Thus, the
speed is increased by the value set using H195 - refer to Section 4.15.
<13> Normally, there is no external tension setpoint, for a winder with dancer roll.
For a dancer roll with adjustable support force, as illustrated in Fig. 5.12, a tension setpoint can
be injected into the technology board in order to use its winding hardness control. The winding
hardness characteristic output, can then, for example, be output at terminals 521/522, and be
used as setpoint for the pneumatically adjustable dancer roll support.
<1> When threading the material web, the normal web speed setpoint input can be used (in this
case, terminals 503, 504). After threading, the parameterized tension is established after the
tension control has been switched-in.
Dmax Dcore
Winding
Web
break
n
H195
Nip position
n M
+
Vset Dancer
+ +
<1> + (MI)
P
-
<4>
M
- P <13>
U
<1> Zset <13> T
<4>
Vset 0 - 10 V <2>
Position act. value
Term. 501,502 Term. 503,504 Term. 505,506 Term. 521,522
H085 =0 H081 = 2 [10] H105 = 27
H069 = 1
D
Position. ref. value
H082
H083=11 H172
H173 D
T300
[8]
D-comp. [7] Winding hardness characteristic [7]
<6> - H174 =0 H244 = 1
+
- nact H092=7
Diameter
Position contr. [8] computer [9] <3>
("tension controler“)
<7>
Vset
D=
Limiting n
<9> [8]
H194 =1 D
H195 ≈10%
Vset
+ nset =
H203=3 + D
Speed actual value
H141=100% <8> Speed setpoint
[5] P443=3002 CU2,CU3:
P694.002=219
CUVC,CUMC:
+ P734.002=148,91
Variable moment
of inertia [9]
-
Kp- adaption
D nact Width
n-contr.
CUVC,CUMC: P232=3008
<5>
Compensation [9] CU2: P226=3008
factors Torque setpoint
CUVC,CUMC: P734.005=165
CU2,CU3: P694.005=246
Suppl. torque setpoint
P506=3005
+
+ <10>
Fig. 5.12: Winder with dancer roll, closed-loop speed correction control
[3] = Page 3 in the block diagram
<2> = Note in the text
<1> The web speed setpoint, is input in this case as analog signal at terminals 503, 504.
<2> An analog tachometer is used for speed actual value sensing. This is connected-up at the
basic converter. The actual value is transferred to the T300 via the dual port RAM.
<3> The diameter computer continually calculates the diameter according to the following formula
Web speed
Diameter ≈
Speed
<4> The analog dancer roll position actual value is connected at terminals 501,502. The D
component is used to damp the dancer roll and prevents oscillation between the dancer roll and
winder.
<6> The dancer roll position setpoint is permanently entered via parameter H082 using H083=11;
generally the voltage is set for a dancer roll center position. The tension setpoint channel is
isolated with H244=1 and the winding hardness characteristic can then be used to control the
dancer roll
<7> The tension controller operates as closed-loop dancer roll position controller, and generally
generates a supplementary speed setpoint, which is injected into the speed controller with
negative polarity, so that the dancer position actual values track the entered position setpoint.
<8> The speed setpoint is obtained from the total speed setpoint divided by the diameter.
<9> Generally, the closed-loop position controller output has a relatively small influence of approx.
2...10% on the speed controller. The speed controller output can be limited using H195; the
influence on the speed setpoint can be normalized with H141.
<10> The compensating torques for friction and acceleration are added as supplementary torque
setpoints after the speed controller Generally, friction compensation is not required for the
closed-loop dancer roll position control, and generally inertia compensation can also be omitted.
<11> When the material web breaks, the dancer roll falls to the lower endstop, and the position
controller reaches its output limit, as it can no longer maintain the setpoint position. Thus, the
speed is increased by the value set using H195. The drive can be shutdown, by appropriately
parameterizing the web break detection and evaluating the web break signal; refer to Section
4.15.
<13> Normally, there is no external tension setpoint, for a winder with dancer roll.
For a dancer roll with adjustable support force, as illustrated in Fig. 5.13, the technology board
can be provided with a tension setpoint in order to use its winding hardness control. The winding
hardness characteristic output, can then, be output at terminals 521,522, and be used as
setpoint for the pneumatically adjustable dancer roll support.
<1> When threading the material web, the normal web speed setpoint input can be used (in this
case, terminals 503,504). After threading, the parameterized tension is established after the
tension control has been switched-in.
Dmax Dcore
Unwinding
Web
break
n
H195
Nip position
+
n M
-
+ (MII)
Vset Dancer
<1> +
P
-
<4>
M
- P <13>
U
<1> Zset <13> T
<4>
Vset 0 - 10 V <2>
Position actual value
Term. 501,502 Term . 503,504 Term. 505,506 Term. 521,522
H081 = 2 [10] H105 = 27
H085 =0 H069 = 1
D
Position ref. value
H082
H083=11 H172
H173 D
T300
[8]
D-comp. [7]
<6> Winding hardness characteristic [7]
- H174 =0 H244 = 1
+
- nact H092=7
Diameter
Pos. controller [8] computer [8] <3>
("tension contoller“)
<7>
Vset
D=
Limiting n
<9> [8]
H194 =1 D
H195 ≈10%
Vset
+ nset =
H203=3 - D
Fig. 5.13: Unwind stand with dancer roll, closed-loop speed correction control
[3] = Page 3 in the block diagram
<2> = Note in the text
<1> Tension setpoint and web speed setpoint ("machine speed") are output as analog signals at
terminals 501, 502 and 505, 506.
<2> A pulse encoder as axial tachometer is used for sensing the actual speed
<3> The diameter computer continually calculates the diameter according to the following formula
Web speed
Diameter ≈
Speed
<4> The speed setpoint is fed to the speed controller, where the speed setpoint corresponds to the
actual web speed plus the bias reference value H145 (set H145 to approx. 5%...10%).
The bias reference value, means that the speed controller goes into saturation when the
material web is present, i.e. it goes to its positive output limit. When an attempt is made to
increase the axial speed by the bias setpoint, the speed controller output reaches the specified
current limit as a result of the selected tension setpoint.
<5> The tension actual value is sensed as analog signal at terminals 503, 504. It may be
necessary to provide external smoothing here; refer to Fig. 3.2.
<9> The tension setpoint is controlled via the winding hardness characteristic. This allows a
decreasing tension to be set for increasing diameter.
The characteristic output is the setpoint input for the tension controller and tension feed-forward
control. H200 permits an adjustment to be made between tension- and torque setpoint for the
feed-forward control.
<11> The tension controller compares (it could be smoothed through a filter) the tension actual
value with the tension setpoint, and outputs an appropriate correction signal.
<14> The tension controller output signal and the parameterized feed-forward control are added, and
are used to limit the speed controller output after being multiplied by the actual diameter
(max. diameter and max. tension setpoint result in max. torque).
<15> The tension controller output is limited via H195 (typical value: 10%).
<16> The compensation torque consists of loss- and accelerating torques, and must be additionally
overcome, and is therefore added to the tension torque.
<6> When the web breaks, the speed controller becomes active, and prevents the winder drive from
accelerating, by controlling the circumferential speed to the web speed + bias reference value
(overspeed protection).
The drive can also be shutdown by appropriately parameterizing the web break sensing and
evaluation of the web break signal; refer to Section 4.15.
Web threading
When threading the web, it is possible to automatically changeover from closed-loop speed to closed-loop
tension control. In this case, when accelerating, the threading setpoint should be connected to the normal
speed setpoint input. The current limit should be enabled when the tension setpoint is connected-in.
When establishing the tension, the drive is automatically controlled via the current limit.
Dmax Dcore
M
Winding
direction
H145 n
Speed//torque characteristic for a web break
Nip position
<7>
Tension n M
transducer
Vset + +
<1> (MI)
M
Zset <1> Axial tach.
Tension setpoint Tension act. value Vset
Term. 501,502 Term. 503,504 Term. 505,506 <2>
H085 = 1 Zact<5>
H081 =0 H069 = 2
Filter
[7] [8]
D
H172=32ms Diameter computer
nact T300
<9> [9] <3 >
H092=8
+ -
Vset
D=
Tension contr. n
[8]
H200
<9> [8] <11>
+ [5] <4> <6>
+
Limiting <15> H145 ≈ 10%
H194 =1 [8]
H195 ≈10% Bias ref. value
+ [5]
+
D
[9] Vset
nset =
Variable moment D
of inertia Monitoring fcts. Speed act. value
D [20] CU2,CU3:
[8] Speed setpoint
Torque act. value P443=3002 P694.002=219
D nact Width
CUVC,CUMC: P734.006=24,184 CUVC,CUMC:
H203 CU2,CU3: P694.006=264 + P734.002=148,91
=1 Compensation
+ factors -
+ [9] Kp- adaption
<16> Speed
controller
100% CUVC,CUMC: P232=3008
CU2,CU3: P226=3008
[6]
Positive torque limit P493=3006
6SE70/71
Current contr.
Fig. 5.14.: Winder with tension transducer, closed-loop current limiting control
[3] = Page 3 in the block diagram
<2> = Note in the text
<1> Tension setpoint and web speed setpoint ("machine speed") are output as analog singals at
terminals 501,502 and 505,506.
<2> A pulse encoder as axial tachometer is used to sense the actual speed
<3> The diameter computer continually calculates the diameter according to the followig formula
Web speed
Diameter ≈
Speed
<4> During unwinding, a low negative setpoint (H145=0...- 5 %) is injected into the speed
controller. The speed setpoint is disabled with H140=0% and H041=8 (maneuvering).
The speed controller always operates at its negative limit if there is a material web; the negative
limit is entered from the tension controller.
<5> The tension actual value is sensed as analog signal at terminals 503,504. It may be
necessary to provide external smoothing here; refer to Fig. 3.2.
<9> The tension setpoint is applied to the tension controller setpoint input, and simultaneously
controls the torque setpoint. H200 permits adjustment between the tension- and torque setpoint
for the feed-forward control. Generally, a decreasing winding hardness is not required for
unwind stands; the characteristic can be disabled with H206=1.
<11> The tension controller compares (it could be smoothed through a filter), the tension actual
value, with the tension setpoint, and outputs an appropriate correction signal.
<14> The tension controller output signal and the parameterized feed-forward control value are
added, and are used, after multiplication by the actual diameter (max. diameter and max.
tension setpoint result in max. torque). to limit the speed controller output.
<15> The tension controller output is limited via H195 (typical value: 10%)
<16> The compensation torque consists of loss- and accelerating torques, and must be subtracted
from the tension torque; it supports braking when unwinding.
<6> When the web breaks, the speed controller becomes active and moves away from the negative
torque limit. The winder is braked, and rotates with a speed, parameterized at H145, in the
direction opposing the winding direction.
By appropriately parameterizing the web break detection and evaluating the web break detection
signal, the drive can be shutdown and the diameter computer inhibited, refer to Section 4.14.
<17> When threading the web, if required, the normal web speed setpoint input can be used. In this
case, a positive web speed setpoint should be entered and enabled with H041=9; the bias
setpoint H145 must then be taken into account. Once the web has been thread, the speed
setpoint is disabled with H041=8, and after the tension control has been switched-in, the
material tension can be established. The speed setpoint can be inhibited and enabled with the
"maneuver" control input, also via a binary input; refer to block diagram 16.
Dmax
Dcore
MII
Unwind
n
Web
H145 break
Nip position
+
Tension n M
transducer
-
Vset
(MII)
<1>
M
Zset <1> Axial tach.
Tension setpoint Tension act. value Vset
Term. 501,502 Term. 503,504 Term. 505,506 <2>
Zact<5> H069 = 2
H081 =0 H085 = 1
Filter
[8]
nact
T300
H172=32ms Diameter computer .
[9] <3 > H092=8
Vset
D=
+ - n
[8] H140
H200
<9> [8] <11> Maneuver [16]
+ [5] <4> <6>
+
Limiting <15> H145 ≈ -5%
H194 =1 [8]
H195 ≈10% Bias ref. value
+ [5]
+
D
[9] Vset
nset =
Variable moment D
of inertia Monitoring fcts.
D [20] Speed act. value
Speed setpoint CU2,CU3:
[9] Torque act. value P443=3002 P694.002=219
D nact Width
CUVC,CUMC: P734.006=24,184 CUVC,CUMC:
H203 CU2,CU3: P694.006=264 + P734.002=148,91
=1 Compensation
+ factors -
-
<16> [9] Kp- adaption
Speed
controller
100% CUVC,CUMC: P232=3008
CU2,CU3: P226=3008
[6]
Positive torque limit P493=3006
-1
-100% Negative torque limit P499=3007
6SE70/71
Current contr.
Fig. 5.15 : Unwind stand with tension transducer, closed-loop current limiting control
[3] = Page 3 in the block diagram
<2> = Note in the text
For winders with closed-loop speed control, a web tachometer, or an external diameter sensor, is always
required for the diameter calculation.
Fig. 5.16. shows an example of a winder with closed-loop constant speed control and web tachometer.
<1> The tension controller is disabled and its output is shutdown using H195=0%. Closed-loop
speed correction control is cancelled using H203; the correction setpoint is now 0%
<2> Instead of the speed setpoint, the actual web speed from the web tachometer is used for the
diameter computer. The tension control must be switched-in to enable the diameter computer.
<3> The diameter is calculated from the measured web speed actual value and the speed actual
value of the axial tachometer. The quotient of the speed setpoint and the actual diameter results
in the winder speed setpoint.
<5> The compensation factors for friction and acceleration are switched-in as supplementary torque
setpoint after the speed controller.
<7> The web tachometer signal always goes to zero when the web breaks. The diameter attempts to
go towards Dmin according to the ramp-up/ramp-down time parameterized using H238 and
appropriately the winder speed tries to increase.
For H236=1, the winder diameter can only increase i.e., when the material web breaks, the
winder would continue to run with the same speed.
n M
+ +
Web tach. (MI)
<6>
Line speed setpoint
M
Vset Vact
Axial tach.
Term. 503,504 Term. 541-544
H069 = 1 H094=28
Tension setpoint =0
H211=1 T300
H081=30
Diameter computer nact H092=8
<3>
Tension
controler [8] [9]
Vact
D=
Limiting n
H195 =0%
D
<1> <3>
Vset
H203=3 + nset =
+ D
Speed act. value
H141=100% Speed setpoint CU2,CU3:
P443=3002
P694.002=219
CUVC,CUMC:
+ P734.002=148,91
Variable moment
of inertia [9]
-
Kp- adaption
D nact Width
n-contr.
CUVC,CUMC: P232=3008
CU2: P226=3008
Compensation [9]
factors Torque setpoint
CU2,CU3: P694.005=246
Supplementary torque
setpoint P506=3005
+ CUVC,CUMC: P734.005=165
+ <5>
6 Parameters
6.1 Parameter handling
All parameters, which are implemented on the technology board, are called technology parameters.
These parameters are always designated with TP_xxx in the STRUC software (xxx stands for the
parameter number). Variable quantities are displayed as Hxxx, and display quantities as dxxx at the
converter operator control panel and for SIMOVIS. The technological parameters can be read and
changed from several locations:
The axial winder is parameterized, as standard via SIMOVIS and the basic drive converter interface or
via the operator control panel (PMU or OP1).
When the operator control panel is used, the technological parameter is first selected using the
raise/lower keys. The T300 parameters are located after the basic drive parameters, i.a after P999.
With OP1 T300 parameters can be selected by numeric keys, starting with a "1" (selecting the parameter
range 1000 to 1999). A thus selected technological parameter can then be changed using the raise/lower
keys and stored; parameters are changed in the same way as changing the basic drive converter
parameters (refer to the basic drive converter manual).
Start-up via SIMOVIS is extremely user-friendly; the parameter values are numerically entered; several
parameters can be displayed. SIMADYN D knowledge is not required.
To change technology parameters using the SIMADYN D monitor (basic STRUC knowledge required),
the path name of the appropriate connector must be entered.
Please refer to Section 10.2 for further information regarding the start-up programs.
Note:
- The technological parameters (exept INIT-parameter) can be read and changed in all states of basic
drive converter.
- init-parameter: Comment, if the parameter value is only evaluated once when the converter is run-up,
i.e. at power-up (initialization). The converter must be powered-down and -up again so that this
parameter change becomes effective.
Parameters can only be changed within a certain value range. The value range is dependent on the
parameter data type, and is, for several parameters, restricted to a narrow range (MIN-/MAX limits). The
value range, which is defined by the data type, is valid if no information is provided in the parameter lists
in the value range column:
Type Designation Explanation Value range Resolution
Type Designation Explanation Value range Resolution
B1 Binary signal Logical 0 or 1
V2 Binary vector Status word 10...00 to 11...11 bin.8 1
8000 to 7FFF hex
N2 Normal signal Percent. value -200 % to 199.99 % 0.006103 %
I2 Integer Integer number -32768 to 32767 1
O2 Ordinal number Natural No. 0 to 32767 1
E2 Extended signal Decimal value -256.0 to 255.99 0.0078125
R2 Time information Reciprocal 1 TA to 16384 TA dep. on the value
T2 Time information Proportional 0 TA to 32767 TA 1 TA
D2 Time information Proportional 0 TA to 1.99 TA 0.006103 TA
Table 6.2.1 .a: Value range and resolution for the data types in the standard software package
(SIMADYN D data types) TA = Sampling time,
For the time-dependent data types R2, T2 and D2, in the sampling times used, the following value ranges
are obtained:
TA = T1 = 8 ms (closed-loop control) TA = T3 = 32 ms (open-loop control)
R2: 8 ms to 131072ms (= 2.2 min) 32 ms to 524288 ms (= 8.7 min)
T2: 0 ms to 262136 ms (= 4.4 min) 32 ms to 1048544 ms (=17.5 min)
D2: 0 ms to 16 ms 0 ms to 64 ms
The value ranges and steps which can be realized by the technology board can, if you in doubt, be taken
from the Tables in Section .
The parameters can either be 1-bit-, 16-bit- or 32-bit quantities. There are various parameter types
depending on the specification.
Example:
140% is to be entered for parameter H004. The parameter type is I4.
The step information indicates that the parameter has 3 decimal places, i. e. 3 zeros must be attached to
the number 140.
Note:
- The technological parameters (exept INIT-parameter) can be read and changed in all states of basic
drive converter.
- init-parameter:Comment, if the parameter value is only evaluated once when the converter is run-up, i.
e. at power-up (initialization). The converter must be powered-down and -up again so that this
parameter change becomes effective.
Anti-stall signal:
H147 Torque limit compare P492 and P498 0,006% -200,000%... 20%
1147d / 047Bh 199,993%
(Parameterlist: refer to Section 7, Table 7)
Enters the limits for the speed controller in local operation and for
closed-loop speed correction control
Block diagr.6 FP-SREFZ.C56.X SIMADYN D:N2 PKW:I4
H148 Time for reverse winding after the splice 32,0ms 0...524288ms 10000ms
1148d / 047Ch
Time that the drive should wind backwards to accept the web after the
splice.
Block diagr.21 FP-CONTZ.SL70.T SIMADYN D:T2 PKW:O4
H149 Speed setpoint, reverse winding after a splice 0,006% -20....0 0
1149d / 047Dh
Block diagr.6 FP-SREFZ.RW100.X SIMADYN D:N2 PKW:I4
H150 Start of adaption 0,006% -200,000%... 0%
1150d / 047Eh 199,993%
The speed controller gain is adapted to the variable moment of inertia
of the winding core; the start of Kp adaption is defined with H150.
Block diagr.6 FP-SREFZ.NC035.A1 SIMADYN D:N2 PKW:I4
H151 Kp adaption factor, min. 0,006% 0 ... 19,99 1
1151d / 047Fh
Multiplier for Kp at the start of adaption; generally 1 for Jv=0%.
Block diagr.6 FP-SREFZ.NC035.B1 SIMADYN D:N2 PKW:I4
H152 End of adaption 0,006% -200,000%... 100%
1152d / 0480h 199,993%
End of Kp adaption for the speed controller
Block diagr.6 FP-SREFZ.NC035.A2 SIMADYN D:N2 PKW:I4
H153 Kp adaption factor, max. 0,006% 0 ... 19,99 1
1153d / 0481h
Multiplier for Kp at the end of adaption, i. e. at the maximum moment
of inertia. The setting must be determined during start-up by optimizing
the speed controller with an empty and then with the highest possible
diameter roll.
Block diagr.6 FP-SREFZ.NC035.B1 SIMADYN D:N2 PKW:I4
H154 Slave drive 1 0/1 0
1154d / 0482h
Disables the central ramp-function generator for the line speed
setpoint if the winder operates as slave drive and the setpoint is
already available at the ramp-function generator output.
0 = Ramp-function generator effective
1 = Ramp-function generator not effective
Block diagr.5 FP-SREFZ.S47.I SIMADYN D:B1 PKW:Boolean
H155 Smoothing, web speed setpoint 0,008..131ms 8ms
1155d / 0483h
Setpoint smoothing if the ramp-function generator is bypassed with
H154=1
Block diagr.5 FP-SREFZ.S10.TSIMADYN D:R2 PKW:O4
H157 Limit value for standstill identification 0,006% -200,000%... 1%
1157d / 0484h 199,993%
Threshold for the standstill identification; 25% is permanently used as
threshold for the hysteresis. Depending on H146, the speed- or line
speed actual value is used for the signal.
Block diagr.6 FP-SREFZ.S810.X SIMADYN D:N2 PKW:I4
Caution:
If this time lower than 120ms ( i.e. for extremly small
diameters), the diametre computer, due to his integrating
calculation technique, may not work properly.
In this case, an external diameter sensor is recommanded.
Monitoring parameters:
The parameterization for SIMOVERT VC and MC drive converters with the CUVC and CUMC modules is
described in Section 7.1. In Section 7.2, this is then followed by the parameterization of the SIMOVERT
VC and SC drive converters with the predecessor modules CU2 and CU3.
There are no control-related differences between the current and the predecessor modules, which are of
significance for this standard software package.
All of the optimization runs required should be made before the T300 is commissioned.
It is absolutely necessary to enter the following parameters, if a functioning winder is required.
Parameterlist for the SIMOVERT VC, SC and MC base converter using the MS380 axial winder
software
Remarks:
Attention:
It is absolutely necessary to set base converter parameters according
to the following list. Otherwise the correct functioning of the winder
cannot be guaranteed!
− These parameters are best entered after the basic drive has been commissioned. The rated drive
converter speed for winding operation should, in this case be already set, also refer to the following
parameter list (CUVC, CUMC: P100=4; CU2, CU3: P163=4).
− This list assumes, that, in addition to the parameters, which are required for closed-loop speed control
operation, that there is also a factory setting. We recommend that the complete speed range of the
winder drive (e. g. via the operator panel at the drive converter (PMU)) is run-through, and only then
that the parameters, relating to winder operation, are set.
− Indexed parameters: Always enter index 1 (or the same index).
Comments:
1) Example for P352,VC:
Rated winder speed (axis speed at 100% speed setpoint and minimum diameter) :
2759 rev/min (corresponds to 100 % at r447 or r229)
Motor data: 4-pole motor: 50 Hz corresponds to 1500 RPM, without slip
Parameters to be set: P352 = 2759 RPM x 50 Hz / 1500 RPM = 91,97 Hz
Example for P353,MC:
Rated winder speed: 1778 RPM (corresponds to 100% at r461 or r229)
Parameters to be set: P353 = 1778 RPM
2) The binary command acknowledge via terminal (not for PROFIBUS DP) must be connected at the
basic drive, refer to e. g. Fig. 3.1.
3) For MASTERDRIVES MC, instead of the torque actual value, the actual value of the torque-generating
current ISQ( act ) = K184 should be used.
4) Parameters P233 to P236 should be set corresponding to the data in Section 8.2.4.1.
The following parameters are permanently set on the T300:
H150=0%; H152=199,99%; H151=0 and H153=19,99. This setting means that the variable moment of
inertia, calculated on Sheet 9 of the Block diagram, is directly transferred to the basic drive.
No column marked by an "X": Identical Parameter values fpr VC and SC regardless of the H203
setting.
VC column marked: Parameter value applies only for VC and SC regardless of the H203
setting
SC (N) column marked: Parameter value applies for SIMOVERT SC in "speed-trim" mode only (via
basic unit technology controller), H203>3. This is the preferable mode for
SC.
SC (I) column marked: for SIMOVERT SC in "current limiting" winder mode (H203 < 2).
The visualization parameter r829 has to be selected after enabling function blocks for displaying the free
calculating time. The reserve of the microprocessor system in the basic unit should not be lower
than 5 - 10%.
If this is not the case, please make shure all the enabled function blocs are really necessary, or if
some function blocs may be assigned to different time slots.
WARNING
Only commence with the start-up work if there are adequate, effective
measures for safe electrical and mechanical operation of the equipment and
drives.
Ensure that all of the safety and EMERGENCY OFF signals are connected
and are functioning absolutely perfectly so that the drive can be disabled and
shutdown at any time.
− Note:
In this Section, it is assumed, that Section 7 was conscientiously followed.
Only then is it possible to commission the winder.
The standard software package monitors communications to Basic drive converter (CU), to the
communications interface (CB) and to its own serial peer to peer interface.
Faults/errors are always signaled as alarm; they can be suppressed using H011.
Fault messages/signals are only generated if the appropriate coupling had already signaled at
some stage error-free operation; suppression is possible using H012.
Alarm A103 is always generated if the interface board is not inserted.
An oscilloscope should be available to evaluate the control performance and if required to check the
pulse encoder signals. A handheld tachometer must also be available to calibrate the web speed.
Additional equipment (e. g. battery box) might be required depending on the system-specific
requirements.
Up to Simovis V5.1, the T300 parameterization can be done with SIMOVIS, like the base units
thrue the PMU connection. Please refere to section 8.1.3.3.
If a T300 with „unknown“ data base is connected (data base not available in SIMOVIS), the necessary
technology data base may be created online.
Preconditions:
- For the learn process the technology type’s parameter set should be reset to the factory settings
(refer to parameter H250).
If during the learn process the technology type’s parameter set was not reset to the factory settings, the
functions refer to the status of the technology type when the data base was created and not to the factory
settings.
Note: It is recommened, but not essential, that step as described above is carried out. During the learn
procedure SIMOVIS also generates a file (by upreading), which is interpreted during offline mode to be
the factory setting of a technology type. This file is used for example:
- when opening an offline file as the basis for the factory setting,
- when printing a parameter set, where only the changes compared with the factory setting are to
be printed.
- The dialogue to create the data base of a technology type will only be displayed if the base unit, to which
SIMOVIS is connected, has a slot for technology boards (MASTERDRIVES Compact units).
- If the technology board has to be registered to the base unit by parameterization (MASTERDRIVES with
CU2 or CU3: parameters P90 or P91) the „learning“ process will only start if the technology board is
registered.
Proceed as follows:
1. For MASTERDRIVES with CU2 or CU3 the technology board has to be registered
3. Dependant on the Baud rate, increase the "number of request repeats" under the "extended"
tab( refer to section 8.1.3.3.).
4. Select the drive by clicking on the lefthand mouse key, and establish the connection (clicking
toolbar „connect. On/Off). The communication to the drives is intact if this toolbar changes to
green colour.
5. Disconnect other drives (if available) to reduce the time required for the „learning process“.
6. Disconnect all other communication systems (Profibus, Peer-to-Peer) for example by pulling off
the connecting plug.
8. In the „Create data base“ dialogue (in the „technology type“ folder), the bus address, type and SW
version of the connected base unit can be checked. In the dropdown list box „Name technology
type“, select (or enter) the name of the technology type to be learned (default name: TECHN000).
If a name is selected, which already exists, the data base will be overwritten by the new one.
The technology type T300 to be learned does not make use of parameters 3000 ...3999,
deactivate the checkbox „L/c parameters“. The „learning“ time will then be significantly reduced.
9. Click on the Start button to start creating the technology type data base
-The following „learn“ process will take several minutes. Progress can be monitored in the displayed
dialogue. Upon successful completion, the new technology type is available for all drives (which have a
slot for technology boards) in the Add drive or Change drive dialogue. The drive should now be
disconnected, and the new technology type selected in the „Change drive“ dialogue.
Note: Should errors be detected at the end of the learn procedure, then further information can be
displayed by clicking on the „details“ button. The cause of the errors (e.g. restricted parameter access)
should be corrected and the learning process repeated.
- Free parameterization:
opens a parameter table, where parameters can be individually listed by entering parameter
numbers (e.g. H010 or d303, resp. 1010 or 1303).
Double click somewhere in the appropriate line of the table to change the parameter value.
- Download: The parameter set (Upread files, offline generated files) can be directly saved in the
RAM or EEPROM memory of the drive.
When downloading, the actual parameter values in the drive are overwritten by the parameter
values in the parameter set.
Note 1: Dependant on the Baud rate, increase the "number of request repeats" under the "extended"
tab.
Empirical values:
38400 Baud: Number of request repeats = 200
19200 Baud: Number of request repeats = 100
9600 Baud: Number of request repeats = 50
Refer to: online help (BUSKON): Help topics > Editing projects
> Configuring the interface.
Note 2: Disconnect other drives (if available) to reduce the time required for the „learning
process“.
Disconnect all other communication systems (Profibus, Peer-to-Peer) for example by pulling
off the connecting plug.
Note 3: If more serial interfaces are used addition to SIMOVIS (e.g. Profibus and T300 Peer-to-Peer
interface), the Peer-to-Peer baud rate should be set to values ≤ 19200 Bauds (H245 ≤ 7).
A simultaneous data transmission with several interfaces (and high baudrates) can, under
these circumstances, cause a T300 overload.
Factory setting is established by the following (the SIMOVIS kind of storage (RAM or EEPROM) is without
significance):
H250=165
H160 change from 0 to 1
switch off the drive
Note:
Factory settings of the parameters are valid only after having switched off and on the drvie.
It is recommended to reset H160 afterwards.
Comments:
− If the EEPROM is full, the "KON: Error when writing" message appears in SIMOVIS in the parameter
lists, and when downloading in the DOWNLOAD window, the „Not written:xxx“ message.
The EEPROM (parameter memory) cannot become full if the standard axial winder software package was
not changed!
Procedure:
This calculated value has to be set in the base drive converter as rated speed, resp. after
conversion as rated frequency.
Caution:
A condition for a proper diameter calculation is a correct speed actual value calibration !
- Enter the actual diameter as setting value and select using H089, activate the setting command
(H024=4), check using d310. Generally, the core diameter H222 is used here as reference (empty
core), and in this case, H089 should be set to 28.
- If possible use the central machine ramp function generator ( Run mode, Tension controller
OFF)
- e.g. by selecting local operation and local inching forwards. The required inching setpoint is
entered using H143. H146 = 0 selects the speed controled, local operation.
- Ramp-up the web speed setpoints to a defined value, e.g. 100% (check at d344).
Caution: After every significant change in the speed actual value calibration, the speed controller
must be re-optimized using an empty roll.
- Check the torque direction. When the winder rotates in the web direction and "winding from above",
the speed actual value and torque setpoint must be positive, refer to Section 5.9.
• The friction component is generally dependent on the winder shaft speed. For most winder
designs, the effect of the wound material weight only has a small influence.
• The friction compensation can only compensate friction values, which are dependent on the
speed, but otherwise cannot be changed. Frequently, for especially high gearbox ratios, the
friction torque is very dependent on the gearbox temperature. This may mean that the friction
compensation can only be set with difficulty or not at all.
• For some gearbox designs, high winder mandrel speeds cause the gearbox temperature to rise.
This temperature rise results in a significantly changed friction torque. It is recommended that
the measuring time to plot the friction characteristic is kept as short as possible; high winder
shaft speeds also only occur briefly.
• Under certain circumstances, it will be necessary to post-optimize the friction characteristic after
first start-up. (from experience the winder has run-in after 2-30 operating hours).
• Friction compensation should be set, especially for indirect closed-loop tension control
configurations, or this is not necessary if the measured motor torques lie |3% over the complete
speed range.
• When using a tension transducer or dancer roll, it is often not necessary to parameterize the
friction characteristic. However, it significantly simplifies the setting of the inertia compensation
and the tension precontrol.
The winder is operated without material web when plotting the friction characteristic.
Caution: If the friction compensation is set too high, the winder can just start to run, and during unwinding
with indirect closed-loop tension control, can lead to slack in the material web.
− Enter the actual diameter as setting value and select using H089, activate the setting command
(H024=4), check using d310. Generally, the core diameter H222 is used here as reference (empty
core), and in this case, H089 should be set to 28.
− The feed-forward control for inertia compensation is disabled with H227=0% and H228=0% (pre-
settings).
1) - If possible use the central machine ramp function generator ( Run mode, Tension controller
OFF)
- In the base drive converter observe the integral component of the speed controler output. Set
the values H230 to H235 to reach speed controller integral component < 2%.
2) - e.g. select local operation and local inching forwards. The required inching setpoint is entered
using H143. H146 = 0 selects local closed-loop speed controlled operation.
- Read-off the torque setpoint at d331, and enter the value read into H230 to H235.. The torque
setpoint display is smoothed using H265; basic setting 0.5 s.
− The measured result should only be evaluated after 10-20 seconds (Acceleration/ deceleration
completed)
- after the points for the friction characteristic have been entered, the calibration at various speeds
should be checked. After acceleration, the torque setpoint, monitored at d331, or the integral
component of the speed controler output should be ≤2%.
− enter the actual diameter as setting value and select using H089, activate the setting command
(H024=4) and check using d310.
1) - if possible use the central machine ramp function generator ( Run mode, Tension controller
OFF)
− In case of external dv/dt, select the source using H077 and H226. The setting of H220 is not
required in this case.
2) - e.g. by selecting local operation and local inching forwards. The required inching setpoint is
entered using H143. Using H146=0, local closed-loop speed controlled operation is selected.
- enter a ramp-up time at H161, which roughly corresponds to the winder accelerating time.
- a ramp-up function is started by activating the inching command, and the torque setpoint is
monitored during acceleration using d331. The torque setpoint average is generated in the interval
between 10 and 90% of the entered setpoint.
- insert a mandrel, set the core diameter (H024=4) and check at d310.
- 1) operate the winder in the closed-loop speed controlled mode, if possible use the central machine
ramp function generator ( Run mode, Tension controller OFF).
During acceleration, observe the integral component of the speed controler output.
Set H228 to reach speed controller integral component < 2%.
- repeat the measurement, the value displayed at d331 must now be very low (< 2%).
- 2) enter a setpoint with H143 and activate the command "local inching forwards"
- enter the monitored average value at H228; if H161 and H220 are parameterized differently, the
ratio of H161 to H264 must be taken into account, refer to Section 5.2.1.
This method is to use only if the case 1) is not possible. With method 2) H228 can be set, but a
checking of the setting is not possible, the dv/dt signal is not generated in local mode.
Note: Different values at d331 at ramp-up and ramp-down indicate a friction component which is
not precisely compensated.
- insert, if possible, a full roll, set the diameter to the actual value, and check at d310. Enter the web
width (H079, if possible 100%), and the material web density (H224, if possible 100%).
- 1) operate the winder in the closed-loop speed controlled mode, if possible use the central machine
ramp function generator ( Run mode, Tension controller OFF).
During acceleration, observe the integral component of the speed controler output.
Set H227 to reach speed controller integral component < 2%.
- repeat the measurement, the value displayed at d331 must now be very low (< 2%).
- 2) enter a setpoint using H143 and activate the command "local inching forwards".
- enter the monitored average value at H227; if H161 and H220 are parameterized differently, the
ratio between H161 and H220 must be taken into account.
This method is to use only if the case 1) is not possible. With method 2) H228 can be set, but a
checking of the setting is not possible, the dv/dt signal is not generated in local mode.
A changeover to gearbox stage 2 is taken into account when calculating the variable moment of inertia.
The adaption is realized using a polygon characteristic with 2 points, which can be parameterized. The
variable moment of inertia is the characteristic input parameter, and the start- and endpoints of the
adaption must be entered with the appropriate gain factors Kpmin and Kpmax.
− P233=0%; P234=100%
− With an empty (smallest) mandrel, the speed controller kp is optimized using parameter P235 as
usual.
− At the largest possible roll diameter, web width and specific weight, re-optimize the speed controller
using P236.
The effective kp can be read at parameters r237, basic drive.
- check the control sense corresponding to the recommended configurations. If the polarity is
incorrect, either changeover the signals at the analog input, or change the polarity using a multiplier
function.
- a possible tension transducer offset can be compensated with H179=1. By activating the "hold
diameter" control signal, with the closed-loop tension control switched-out, the instantaneous
tension actual value is stored, and is then subsequently subtracted as offset.
- the maximum input voltage at the analog input for the tension actual value may not exceed 9 V.
The input must be calibrated using the appropriate multiplier, so that the maximum value
corresponds to 100%, monitoring parameter d311.
- select the tension setpoint with H081, calibrate to 100% at the maximum tension setpoint.
A supplementary tension setpoint can be selected using H083 and it is added after the ramp-
function generator for the main setpoint. Monitoring parameter for the total setpoint d304.
- parameterize the ramp-function generator for the tension setpoint with H175 and H176.
- enter a fixed position setpoint at H080 with H081=31; the setpoint corresponds to the dancer roll
position actual value when it is the center position. When using the winding hardness characteristic
as output signal for a dancer roll control, the main setpoint is isolated with H244=1 and the position
setpoint entered via the supplementary setpoint with H082 and H083
- the analog input voltage range of the dancer roll position is normalized to 100% at the maximum
voltage.
e.g.: 10 V voltage range, dancer roll center position voltage 5 V, actual value X5,
terminals 503,504 =0V for the dancer roll at the bottom and 10 V for the dancer roll at the top.
A winder is running too fast, if the actual value is >5 V, and is too slow for actual values <5 V;
this is vice versa for unwind stands.
The position setpoint H080 is set to 50%, the analog input normalization with H056, also to
50%.
- A tension precontrol function can be implemented for closed-loop dancer roll controls via the torque
limits (H203=2). The main tension setpoint is multiplied by the diameter and H190 and added to the
controller output. Alternatively, precontrol can also be implemented if the web tension is neither
entered nor known. However, a pressure actual value is required from the dancer roll which is input
via anlaog input 5. In this case adaption factor H190 must be negative.
- the D component for the position actual value should be enabled with H174=0; it is always required
for the closed-loop dancer roll position control, to prevent the dancer roll from oscillating. When
optimizing the D component, starting from the pre-setting, H173 is preferably changed, and when
the correct setting is achieved, the dancer roll must remain steady, excluding of course mechanical
effects.
- set the correct diameter and enable the closed-loop tension control.
For indirect closed-loop tension controls (H203=0), neither adaption is required nor setting of the tension
controller.
For closed-loop speed correction control (H203=3,5) adaption may not be set; in this case, for
H207=100%, the Kp value of H197 is valid for the complete range.
The tension controller is optimized using the standard technique, e.g. by injecting a low supplementary
tension setpoint, and monitoring the speed actual value. A damped stabilization sequence must always be
manifested. When other quantities are input as step function, e.g., speed setpoint, the results must be the
same.
Note: For closed-loop speed correction control, under standard operating conditions, the tension
controller output is approximately 0%, and for closed-loop current limiting control, depending
on the friction equalization, the output fluctuates between the torque setpoint and 0%.
- current limiting control, unwinder (H203 ≤ 2), also refer to Section 5.9:
For unwind stands, it is favorable if the bias H145 = -3 ... -10%. The value should be selected, so
that the speed controller is always at is limit under normal operating conditions. By web break,the
drive will slowly rotates backwards.
This allows a high braking torque to be generated but still allows a clean shutdown in the vicinity of zero
speed.
Variable moments of inertia, associated with winder drives, are handled by setting the fast stop-
deceleration time (P466 in the basic drive converter) so that the drive still does not approach the torque
limit at approximately 50% diameter and the drive is cleanly shutdown via the closed-loop speed control.
At higher diameters and moments of inertia, the braking characteristic becomes effective and the braking
time is appropriately increased.
If the function is not required, 199% can be entered in H257 and H259.
Using the transfer of the speed- and ratio setpoint via SIMOLINK and the operating setpoint and output of
the technology controller, we will briefly see how the basic drive and T300 are to be parameterized. The
SIMOLINK interface is inserted in slot A (upper slot). The example is the same for CUVC and CUMC. It is
assumed, that SIMOLINK was already commissioned in accordance with the basic drive Instruction
Manual (Compendium).
Setpoints sent from SIMOLINK to the T300 via the basic drive:
• Receive SIMOLINK at the basic drive:
The speed setpoint is available at connector K7001
The dv/dt signal is available at connector K7002.
• Transfer to T300, refer to function diagram, Sheet 3:
P734.11=7001: The speed setpoint is available at select value 1 from CU.
P734.12=7002: The dv/dt signal is available at select value 2 from CU.
• Connect the setpoints on the T300, refer to function diagram, Sheet 11:
H069 = 13, source web speed setpoint
H077 = 14, source external dv/dt
(Actual) values from the T300 to SIMOLINK via the basic drive:
• Select the values on the T300, refer to function diagram, Sheet 15:
As source select value 1, the tension actual value is available: H123 = 10
As source select value 2, the actual diameter value is available: H124 = 9
• Receiving the values on the basic drive:
The tension actual value is available at K3011.
The actual diameter value is available at K3012.
• Connect on SIMOLINK, words 1 and 2:
P751.01=3011
P751.02=3012.
CAUTION: A T300 board with Hardware release ≥ B, or newer, is needed for use with an SLB SIMOLINK
interface board. The correct hardware release code can be detected on the component side of
the T300 in the neighbourhood of the lower backplane connector.
Red LED
Flashes if the software of the T300 is being executed.
This LED always has to flash, even for CU2,CU3 if T300 is not yet "addressed" in the basic drive.
Yellow LED
Flashes if T300 is communicating with the basic drive converter (CU). If red LED is flashing, but not
yellow, then one of the following faults/errors may be present:
Green LED
Flashes if T300 is communicating with the communications board (e.g. CBP/CB1, SCB1/SCB2).
(CU2,CU3: LED flashes even if the Com. Board is not logged-on (P91))
If red LED is flashing (maybe also yellow), but green not, then one of the following faults/errors may be
present:
Masking of this alarmand fault by parameterizing (all others are still active):
H011=AF
H012=AF
Masking of this alarmand fault by parameterizing (all others are still active):
H011=AF
H012=AF
Note: Masking by setting bit7 at H012 or setting H006=0 is not allowed while using peer-to-peer!
Example:
Operation without communications board and without peer-to-peer:
The calculated diameter and the diameter measured at the machine, do not correspond:
Note: Deviations with an order magnitude ≤ ±2% do not have a negative impact on the closed-loop control
function.
2) Fault: The web speed is not impressed at the clamping location, refer to e. g. Fig. 5.10.
The result is that the web speed actual value and setpoint do not correspond.
This can occur, depending on the operating status of the winder, and also as a
function of the diameter.
Counter-measure: Check the function of the clamping location. This can be realized
e. g. using mechanical measures or by modifying the tension levels before and
after the clamping position: The tensions before and after the clamping location
frequently have the same order of magnitude.
3) Fault: The clamping location receives a different speed setpoint than the winder.
Counter-measure: Enter the correct setpoint.
1) Fault: A tension setpoint is entered, which is either too low or is not present at all.
Counter-measure: Increase the tension.
Note:
If the tension is too low but the tension setpoint is adequate, then frequently, the following can be
observed as a function of H203:
H203 = 0, 1 or 2:
The absolute value of d313 (Block diagram Sheet 8, column 8) is not equal to the speed controller
output value (torque setpoint) after run-up has been completed, without taking into account friction
compensation; refer to the relevant equipment Instruction Manual
H203 ≥ 3:
d319 (Block diagram Sheet 8, column 8) is at the tension controller limit, refer to H195,
if H194 is 0 or 1.
6) Fault: The diameter actual value "drifts away" for extremely fast speed changes
(e. g. winder is linked to the overall process):
Counter-measure: Set the change time of the diameter computer (H239, Sheet 8) as high as
the application permits it.
Fault: Example: H212, H214, H217 are changed, no effect can be seen.
Counter-measure: For parameters, which are designated with "init" in the parameter list, the
drive converter must be switched into the no-voltage condition before the parameter
change becomes effective.
Comment: We would also like to refer, in this circumstance, to the Block diagrams. In this case,
it exclusively involves parameters H212 to H215, H217, H218 as well as H006, H245,
H247 and H248.
1) Fault: The baud rate or the number of words to be transferred do not coincide between
the coupling partners.
Counter-measure: Set the baud rate for the sender and receiver to the same value as well as the
same number of send- and receive words.
2) Fault: For the peer to peer nodes, the interconnection of the setpoint/actual values is
erroneous.
Remedy: Correct the interconnection.
There is no data transfer established between the basic drive and the T300:
3) Fault: General controller optimization is not O.K. for H203 ≥ 3, speed correction control:
Counter-measure: Starting from the pre-setting, first optimize the speed controller as usual;
rise times of between 40 and 200ms can be expected.
Then optimize the tension controller accordingly (generally as P controller, refer to
H196). The rise times, referred to the speed controller, are four times longer.
4) Fault: General controller optimization is not O.K. for H203 ≤ 2, closed-loop tension control
via the torque limits:
Counter-measure: The tension controller must first be switched as a PI controller, H196 = 0.
Start to optimize with the pre-set values.
5) Fault: The dancer roll oscillates with the closed-loop dancer position control:
The dancer roll oscillates significantly around the dancer roll zero point, and
operation is not possible.
Counter-measure: Commission the D component, H173 = 0, start to optimize with the pre-setting
of H172.
In extremely seldom cases, it may be necessary to increase the damping of the
dancer roll pneumatic system.
Comment: It is assumed, that the H- and the d parameters are displayed on the PMU
and that the SIMOVIS operate perfectly with the basic drive.
1) Fault: The parameters of the T300 are not displayed, or the technological part
of SIMOVIS cannot be called-up.
Counter-measure: Execute the teach function according to the SIMOVIS Instruction Manual.
2) Fault: T300 parameters are displayed, but they cannot be changed or if they can only be
changed to 0.
Remedy: Check the parameterization of SIMOVIS and the basic drive, especially the PKW length.
This must be 127. Comment: All of the SIMOVIS functions are checked-out in the
factory setting of SIMOVIS and the basic drive.
10 SIMADYN D functions
10.1 STRUC G graphic diagram display
10.1.1 Sheet structure
7) Sheet columns 1...8
4) Function blocks
connections and
sheet comments 6) Fields with comments
and connector attributes
of the function blocks
1) Text field
Function block-
*
H S W STRUC L line number
type (possible block of the listing
library code .A,.B,.C)
X1 N2 N2 Y
Reference point o
X2 B1 Z
Circle symbol
for type change-
* I B1
Connector designator
over
Connector type
Star, if additional
connector information Graphics
is available
Function package connections ($ quantities) provide signal transfer paths between technological function
units in which the individual function packages are realized.
$REGOUT PN T1C
1FP-STEUER =.W1/2.1 System ID, abbreviated/sheet and column No.
2FP-OUTPUT
Lefthand =DB34.W30/2.1 System ID, complete/sheet and column No.
boundary
The technology board is generally parameterized using the basic service program, included in the scope
of supply (operator control - and installation instructions are included with the program). This program can
run on any standard PC 1) or PG 1). and allows access to all technology parameters. The connection is
established through the PC serial interface (V24, 0-modem-cable) or PG with the X01 serial interface on
the PT board.
The basic service program uses the "symbolic SIMADYN D monitor" configured on the PT board. This
controls the accesses to the technology parameters and all inputs and outputs of the function blocks, and
provides the values to the serial interface or retrieves values from the serial interface. In addition to the
program supplied with it, the monitor can be controlled with the following programs:
Program PC / PG type
Start-up program PG730, PG750
(CPM emulation) DOS-PC
SIMOVIS-SIMADYN service PG750, DOS-PC 1)
Telemaster service (Basic version) PG750, DOS-PC
1) MS-DOS ≥ 5.0, processor ≥ 80386, free memory under DOS: > 580 kbyte, VGA color monitor
Note:
Generally, the monitor is only ready, if the basic converter is in the operator control status. The monitor
and the above specified programs are disabled in the initialized and start-up statuses.
The technology parameters can be changed and displayed with any program, which can address the
SIMADYN D monitor. A technology parameter is accessed through a specific pathname. The technology
parameter pathnames are specified in the parameter list. The pathname consists of the processor
number (always 1 for a standard software package), the function package name, the function block name
and the connector designator:
1FP-FPNAME.FBNAME.connector designator
Examples:
The detailed handling is described in the Instruction Manual or the User Manual of the appropriate
program.
11 Others
11.1 Terminology/abbreviations
Üp n Block diagram, Page n
AG Automation unit
DUST Data transfer control
FB Function block
FP Function package (function blocks configured to provide a complete function)
GG Basic converter
MP Master program (defines the hardware and software configuration)
n Speed
n_act Speed actual value
n_set Speed setpoint
PG Programming unit (e.g. PG685, PG730, PG750)
PKW Parameter ID/value
PNU Parameter number
PT Technology board
T Torque
TA Sampling time
dxxx Technology parameter number xxx, cannot be changed
Hxxx Technology parameter number xxx, can be changed
11.2 Literature
Ordering locations:
/1/ /2/
SIEMENS AG SIEMENS AG
PSWER A&D DS A P1
Postfach 3269 Postfach 3269
91050 Erlangen 91050 ERLANGEN
12 Changes
Version 1.0: 30.09.94 first edition
The functions of the standard software package correspond to those of the standard
software package SW30, version 1.0 for 6RA24/6SE12:
The following changes/functional expansions were made:
- Conversion to STRUC V4.2
- Board T300 is used
- Peer-to-peer protocol with extended setpoint input
Further
- New braking characteristic for fast stop
- New tension pre-control for closed-loop dancer role control
- New automatic density correction
- Extended output multiplexer for analog select outputs and automation actual values
- Improved length measurement and length stop functions
- New sheet thickness calculation
- New tachometer function (tachometer applied to the material web)
Monitoring parameters:
14 Appendix:
Block diagrams and STRUC G diagrams
Block diagrams
Contents, "Standard axial winder software package" block diagrams for 6SE70/71
A A
Fig. Contents Fig. Contents
1,2 Signal flow overview (terminals, DPRAMS, serial 13 Select inputs, setpoints/actual values, digital tachometers,
3 interfaces, data transfer T300 <--> 6SE70/71) length computer, binary outputs
4 Overview, closed-loop speed- and tension/ 14 Select send words, peer-to-peer protocol,
position control structures select control word
B 15 Select outputs to CB and CU B
5 Speed setpoint conditioning
6 Torque limiting 16 Freely-connectable binary inputs, terminals 611 - 618
Supplementary torque setpoint 17 Permanently-assigned binary inputs, terminals 601 - 608,
Standstill identification freely-connectable binary inputs, terminals 611 - 618
7 Tension reference value/tension actual value conditioning 18 Power-up control
Winding hardness control
C
Web break sensing 19 Motorized potentiometers 1 and 2 C
E E
F F
Interface board CB
DUAL-PORT-RAM
B B
TCS Parameters RCS
Send data to the Receive data from
interface board the interface board
8 binary outputs
DUAL-PORT-RAM
RD Parameters TD
E Receive data Send data E
from the basic to the basic drive
drive converter converter
F F
X134 X131
A Interface Board A
Word No.
receive
SINEC L2
and USS Significance
T_DEV: Send data, drive converter
1 Parameter ID TPTP: Send data, peer-to-peer
2 Index No. Significance
No. Significance
3 Parameter value, Hi word
B 1 Send word 1 PTP [14]
0 B
4 Parameter value, Lo word ..
2 Send word 2 PTP [14] Refer to Sheet 3
5 Control word 1 from CB ..
3 Send word 3 PTP [14]
Bits 1.0 to 1.15 [16,17] 15
6 Setpoint 1 from CB [11-13] 4 Send word 4 PTP [14]
7 5 Send word 5 PTP [14]
Setpoint 2 from CB [11-13]
8 Control word 2 from CB
Internal Functions
10 Setpoint 4 from CB [11-13]
C C
11 Setpoint 5 from CB [11-13] R_AUT: Receive data, CB
12
Receive data Setpoint 6 from CB [11-13]
If a CB is not inserted: Setpoints=0
and control word=0H0006
Parameters
S
S Parameters
D
1
Dual Port RAM TP_xxx: Parameter block
D
For technological
Word No. RPTP: Receive data, peer-to-peer parameters
Send data send dxxx and Hxxx
SINEC L2 Significance No. Significance
and USS
Parameter ID 1 Receive word 1 PTP [11-14]
1
2 Index 2 Receive word 2 PTP [11-14]
Parameter value, Hi word 3 Receive word 3 PTP [11-14]
3
Parameter value, Lo word 4 Receive word 4 PTP [11-14] R_DEV: Receive data, drive converter
4
5 Receive word 5 PTP [11-14] No. Significance
E 5 Status word 1 SW320 E
Bits 1.0 to 1.15 0
6 Select value 1 SW320 [15] .. Refer to Sheet 3
7 Select value 2 SW320 [15] ..
8 Status word 2 SW320 15
Bits 2.0 to 2.15
9 Select value 3 SW320 [15]
T_AUT: Send data, CB
10 Select value 4 SW320 [15]
11 Select value 5 SW320 [15]
12 Select value 6 SW320 [15]
Technology board T300
F F
Source selection,
control word 1:
A Closed-loop speed controlled A
Send data P554.x = 3001
T300 to CU P555.x = 3001 6SE70/71 CU2/CU3 operation P163=4
speed sensing and P208/209 Receive data,
T300 from CU
P558.x = 3001 closed-loop speed control on 6SE70/71
P561.x = 3001 r550/967
P566.x = 3007 P694.001 = 968
Status word 1 *)
Open-loop control/monitoring
Control word 1 *) r214
r447
P443 = 3002 Speed actual value P694.002 = 214
B Speed setpoint [6.8] Speed actual value CU [13.2] B
-
25% **) P694.003 = 0
0%, not used Speed controller Not used
H273
r496 P694.004 = 553
Field-oriented
0H0, not used r502 control y Status word 2*)
P506 = 3005 + P694.005 = 246
Supplementary torque setp [6.8] x x/y Torque setpoint [6.1]
P493 = 3006 P694.006 = 007
Positive torque limit [6.8] x x/y Torque actual value [20.1, 7.4]
C C
P499 = 3007 y P694.007 = ???
Negative torque limit [6.8] Select value 1 from CU [11-15]
Kp
P226 = 3008 H274 P694.008 = ???
Kp adaption factor [6.8] Select value 2 from CU [11-15]
r228 25% **)
*) P694.009 = ???
Status word 1 SW320 KP adaption Control word 1 from CU [11-13]
*) P694.010 = ???
Status word 2 SW320 Control word 2 from CU [11-13]
D P694.011 = ??? D
Select value 1 SW320 [15.3] Setpoint 1 from CU [11-13]
P694.012 = ???
Select value 2 SW320 [15.3] Setpoint 2 from CU [11-13]
P694.013 = ???
Select value 3 SW320 [15.5] Setpoint 3 from CU [11-13]
P694.014 = ???
Select value 4 SW320 [15.5] Setpoint 4 from CU [11-13]
E P694.015 = ??? E
Select value 5 SW320 [15.7] Setpoint 5 from CU 11-13]
P694.016 = ???
Select value 6 SW320 [15.7] Setpoint 6 from CU [11-13]
F F
*) Control- and status words, refer to Sheet 22
**) on T300
Z controller
A Tension/position ref. value A
5
+ _ Tension controller output
Actual diameter
TN 0,1
Winding hardness characteristic
Supplemantary setpoint
Kp adaption KP
Diameter
SV
Tension/position actual value S 2
+ Diameter
B 3,4
B
0%
Rising edge,
tension control on Selection, tension control mode
D D
Web speed setpoint + Speed setpoint
Local
Inching
Crawl Triggerable
Positioning ramp-function
generator Web speed Diameter
Kp adaption factor
Speed actual value
dv
0%
E dt
+
Supplementary torque setpoint E
Tension controller output 0%
&
Tension control on Compensation
functions, accele
Speed correction control ration and friction
100%
Tension controller output
+ Torque limits
Tension control on
F Current limiting control & F
Pre-control Supplementary
torque [9.8] torque setpoint [3.2]
0%
-1 -1
Local op. control [17.8] & d343
Closed-loop current limiting Changeover,
control H203 = 0,1,2 pre-control
torque [9.7] -1 Negative torque
limit [3.2]
Winder [16.8]
Winding from =1 No OFF3 [17.4]
Mb
Braking
Max. braking torque characteristic
199% H259
0% H257
Reduced braking torque n
D D
d329
0.1% H256 H258 2% Torque setpoint
Smoothing, 500 ms
Start of adaption End of adaption
H162
0% when SIMOVERT SC 0 d331
Torque setpoint [3.8]
Torque setpoint,
smoothed
No OFF3 [17.4]
KP KP adaption
KP adaption factor, max 1
H153 d345
E Kp adaption
E
Variable moment of inertia [9.8] factor [3.2]
H151
X=M L/4
KP adaption factor, min 1 JV Web speed actual Standstill identification
value [5.4] X
Tension reduction 2
Tension reduction 1 H181 100% Tension reduction 3
100% H180 H182 100%
Max. tension
reduction
[12.5] Web break identification
Max. tension reduction
C C
Tension setpoint Tension >1 Web break
[13.7]
Actual diameter
[9.8] 2400 ms
Dir. tension H205
control H203>0 X
Winding hardness characteristic H204 5% M X<=M
& T 0
0,5% HY
& S
Web break 1
[8.1, 9.1,
R 13.6]
D Diameter
D
D D1 D2 D3 D4 H178 0
Speed Inhibit tension
Start of tension reduction correction 0=web break, controller and
Torque actual X2 diameter com
Diameter D H183 100% value [3.8] X1-X2 control only as signal
X1 X1 H203 > 2 puter if web
Diameter D1 H184 100% X2 break 1 = 1
<1>
Diameter D2
Diameter D3
H185 100% Tension control
output [8.8]
X1
X2
X1
> > X1 > X21 Tension
controller
H186 100% X2
on [17.8]
End of tension reduction, diameter D 4 H187 100%
H275
E Tension actual (50%) E
value [12.5] Tension actual value conditioning
d311
SAVE H172
Tension actual value, smoothed
Time constant,
150 ms d317
Sum, tension actual values [8.1]
H179 0 0%
F
Hold diameter
[16.4]
& Scaling, D component, 100 ms H174 1
Tension actual value, D component
F
Tension Inhibit D component
controller on
<1> If a web breakage should occur:
[17.8] Tension controller output -> Torque actual value
C
enable [18.8]
Tension
& 1000 ms
EN QU
>1 Tension controller at limit, C
controller QL
status word 1 to CB/Cu 1.13
on [17.8] P/PI controller=1/0 H196 0 HI
Inhibit tension S
controller [17.8]
Tension control on
[5.1, 6.1, 7.5, 9.1, 13.6 18.6]
Compensated web
speed [5.8] MAX
Actual diameter H201
[9.8] MUX
Lower limit, web H202
D speed 100 % 0 D
Actual Kp, Influence, web
tension speed 00 % 1
d313
KP controller
KP adaption 2 Output tension
d346
KPmax 0,3 H198 3 control
[9.8] pre-control [6.1] [7.4]
4 torque
Variable moment of inertia [8.5]
Tension setpoint 5
KPmin 0,3 H197 Analog input 5,
JV connector X5E
[10.3] If neg.
Control mode 0 H203 Output tension
E H190 0% control V_Corr E
0% H207 H208 100%
Pre-control tension for [5.1]
Start of adaption End of adaption dancer roll op. 0% Lower limit, tension controller
Pre-control torque is
switched to 0% for speed
100% 0 MUX Upper limit, tension controller 0% 0 correction control (H203 =
MUX 3, 4, 5)
Speed actual value,
100% 1 -100% 1
3 3
H193 0%
Min. value, tension H194
F F
controller limits Selection, tension
controller limits 1 -1
Adaption 100% H195
B
Web break 1 [7.8]
Tension con
>1 D hold
B
trol on [8.2]
Tachometer
>1 2%
X X<M
M H216 H236 0
[17.6] 0,5% Computation interval for
HY Diameter may only increase for winders
average value generation, Diameter may only decrease for unwind stands
Speed actual value 320 ms ( time for 1 revolu
smoothed [13.4] X tion at Vmax and Dmin )
Min. speed, H221 1% M
diameter computer HY X<M
Active gearbox 0,5%
ratio [5.8]
4
C
H222 20 % Core diameter X width * thickness
C
4
J V = const * * (D 4 - D 4 core)
X
Core diameter [5.1 ,10.7]
in % of Dmax
gearbox ratio 2
Web width
[11.7]
H243
d308
X
Smoothing, 1000 ms
2
Automatic thickness correction Variable moment of inertia
Scaling, 1000 ms (only if H203 =1,2) [6.1, 7.1]
H220 H272 1%
D Material thickness 100% H224 D
(100 % at the output
for 1 s ramp) Limit, correction value 0% H167 1 H227
Compensated web dV Integrating time 200000 ms H168
d339 Calibration 0 %
speed [5.8] dt Tension controller output [8.8] Actual
correction factor H228
Dead zone Constant moment of
Smoothing, 32 ms H223 inertia 0 %
H225 Actual dv/dt
External dv/dt
[11.7] d302
H226 0 Fine calibration, dv/dt 100%
E E
dv/dt, external = 1 d316
X
2 Pre-control torque,
inertia compensation
H237
Pre-control
with n2 0%
D H107 0 H115 0 D
c) Limit value monitor 1 d) Limit value monitor 2
d301 0 MUX d301 0 MUX
d302 1 H109 0 d302 1 H117 0
d303 2 500 ms d303 2 500 ms
d304 3 Tension threshold [21.1] d304 3
. MUX H110 . MUX H118
. 0 0-signal at .. 0 0-signal at
. . .
. . .
. 0 . 0
. 1 . 1
H H114 H121 H122
d328 27 d328 27 H
d329
d330
28
29 -1 2 H113
MUX
d329
d330
28
29 -1 2 MUX
E d331 30 X 0 d331 30 X X>M 0 E
100% 31 X>M 100% 31
Interval limit L 0% H112 Interval limit L 0% H120 X<M 1
L X<M 1 L
M L M L
H108 0 H116 0 X=M 2
Hysteresis H 0% H113 X=M 2 Hysteresis H 0% H121
H H
d301 0 MUX L 3 d301 0 MUX L 3
d302 1 H112 d302 1 H120
d303 2 4 d303 2 4
d304 3 H111 0 M d304 3
H119 0 M
. . . .. .
. MUX .
. . 0 x Length hold . . 0 MUX x Length hold
. -L M L . -L M L
. [13.8] . [13.8]
d328 27 1 Limit value d328 27 1
F d329 28 monitor 1 d329 28 Limit value F
-1
monitor 2 [13.7]
-1
d330 29 d330 29
30 2 [13.7],[22.6] d331 30 2
d331
H260 31 H261 31
[10.3] analog input X5A - - 0 MUX Analog input X5A - - 0 MUX Analog input X5A - - 0 MUX
[10.3] analog input X5B - - 1 Analog input X5B - - 1 Analog input X5B - - 1
A [10.3] analog input X5C - - 2 Analog input X5C - - 2 Analog input X5C - - 2 A
[10.3] analog input X5D - - 3 Analog input X5D - - 3 Analog input X5D - - 3
[10.3] analog input X5E - - 4 Analog input X5E - - 4 Analog input X5E - - 4
[10.3] analog input X5F - - 5 Analog input X5F - - 5 Analog input X5F - - 5
[10.3] analog input X5G - - 6 Analog input X5G - - 6 Analog input X5G - - 6
[2.3] setpoint 1 from CB - - 7 Setpoint 1 from CB - - 7 Setpoint 1 from CB - - 7
[2.3] setpoint 2 from CB - - 8 Setpoint 2 from CB - - 8 Setpoint 2 from CB - - 8
[2.3] setpoint 3 from CB - - 9 Setpoint 3 from CB - - 9 Setpoint 3 from CB - - 9
[2.3] setpoint 4 from CB - - 10 Setpoint 4 from CB - - 10 Setpoint 4 from CB - - 10
[2.3] setpoint 5 from CB - - 11 Setpoint 5 from CB - - 11 Setpoint 5 from CB - - 11
[2.3] setpoint 6 from CB - - 12 Setpoint 6 from CB - - 12 Setpoint 6 from CB - - 12
[3.8] setpoint 1 from CU - - 13 Setpoint 1 from CU - - 13 Setpoint 1 from CU - - 13
[3.8] setpoint 2 from CU - - 14 Setpoint 2 from CU - - 14 Setpoint 2 from CU - - 14
B [3.8] setpoint 3 from CU - - 15
Line speed
Setpoint 3 from CU - - 15
Supplementary line
Setpoint 3 from CU - - 15 B
[3.8] setpoint 4 from CU - - 16 Setpoint 4 from CU - - 16 Setpoint 4 from CU - - 16 External dv/dt [8.1]
[3.8] setpoint 5 from CU - - 17 setpoint [5.1] Setpoint 5 from CU - - 17 speed setpoint [5.1] Setpoint 5 from CU - - 17
[3.8] setpoint 6 from CU - - 18 Setpoint 6 from CU - - 18 Setpoint 6 from CU - - 18
[2.5] receive word 1 from PtP - - 19 Receive word 1 from PtP - - 19 Receive word 1 from PtP - - 19
[2.5] receive word 2 from PtP - - 20 Receive word 2 from PtP - - 20 Receive word 2 from PtP - - 20
[2.5] receive word 3 from PtP - - 21 Receive word 3 from PtP - - 21 Receive word 3 from PtP - - 21
[2.5] receive word 4 from PtP - - 22 Receive word 4 from PtP - - 22 Receive word 4 from PtP - - 22
[2.5] receive word 5 from PtP - - 23 Receive word 5 from PtP - - 23 Receive word 5 from PtP - - 23
[3.8] select value 1 from CU - - 24 Select value 1 from CU - - 24 Select value 1 from CU - - 24
[3.8] select value 2 from CU - - 25 Select value 2 from CU - - 25 Select value 2 from CU - - 25
[19.7] motorized potentiometer 1 - - 26 Motorized potentiometer 1 - - 26 Motorized potentiometer 1 - - 26
[19.7] motorized potentiometer 2 - - 27 Motorized potentiometer 2 - - 27 Motorized potentiometer 2 - - 27
[13.7] digital web tach. - - 28 0% - - 28 0% - - 28
0% - - 29 0% - - 29 0% - - 29
C 0% - - 30 0% - - 30 0% - - 30 C
H068 0% - - 31 H072 0% - - 31 H076 0% - - 31
D Analog input X5A - - 0 MUX Analog input X5A - - 0 MUX Analog input X5A - - 0 MUX D
Analog input X5B - - 1 Analog input X5B - - 1 Analog input X5B - - 1
Analog input X5C - - 2 Analog input X5C - - 2 Analog input X5C - - 2
Analog input X5D - - 3 Analog input X5D - - 3 Analog input X5D - - 3
Analog input X5E - - 4 Analog input X5E - - 4 Analog input X5E - - 4
Analog input X5F - - 5 Analog input X5F - - 5 Analog input X5F - - 5
Analog input X5G - - 6 Analog input X5G - - 6 Analog input X5G - - 6
Setpoint 1 from CB - - 7 Setpoint 1 from CB - - 7 Setpoint 1 from CB - - 7
Setpoint 2 from CB - - 8 Setpoint 2 from CB - - 8 Setpoint 2 from CB - - 8
Setpoint 3 from CB - - 9 Setpoint 3 from CB - - 9 Setpoint 3 from CB - - 9
Setpoint 4 from CB - - 10 Setpoint 4 from CB - - 10 Setpoint 4 from CB - - 10
Setpoint 5 from CB - - 11 Setpoint 5 from CB - - 11 Setpoint 5 from CB - - 11
Setpoint 6 from CB - - 12 Setpoint 6 from CB - - 12 Setpoint 6 from CB - - 12
Setpoint 1 from CU - - 13 Setpoint 1 from CU - - 13 Setpoint 1 from CU - - 13
Setpoint 2 from CU - - 14 Setpoint 2 from CU - - 14 Setpoint 2 from CU - - 14
E Setpoint 3 from CU - - 15 Setpoint 3 from CU - - 15 Setpoint 3 from CU - - 15 E
Setpoint 4 from CU - - 16 Line speed Setpoint 4 from CU - - 16 Setpoint, local Setpoint 4 from CU - - 16 Web width [9.1]
Setpoint 5 from CU - - 17 compensation [5.1] Setpoint 5 from CU - - 17 operation [5.6] Setpoint 5 from CU - - 17
Setpoint 6 from CU - - 18 Setpoint 6 from CU - - 18 Setpoint 6 from CU - - 18
Receive word 1 from PtP - - 19 Receive word 1 from PtP - - 19 Receive word 1 from PtP - - 19
Receive word 2 from PtP - - 20 Receive word 2 from PtP - - 20 Receive word 2 from PtP - - 20
Receive word 3 from PtP - - 21 Receive word 3 from PtP - - 21 Receive word 3 from PtP - - 21
Receive word 4 from PtP - - 22 Receive word 4 from PtP - - 22 Receive word 4 from PtP - - 22
Receive word 5 from PtP - - 23 Receive word 5 from PtP - - 23 Receive word 5 from PtP - - 23
Select value 1 from CU - - 24 Select value 1 from CU - - 24 Select value 1 from CU - - 24
Select value 2 from CU - - 25 Select value 2 from CU - - 25 Select value 2 from Cu - - 25
Motorized potentiometer 1 - - 26 Motorized potentiometer 1 - - 26 Motorized potentiometer 1 - - 26
Motorized potentiometer 2 - - 27 Motorized potentiometer 2 - - 27 Motorized potentiometer 2 - - 27
0% - - 28 0% - - 28 0% - - 28
0% -- 29 0% - - 29 0% -- 29
0% -- 30 0% - - 30 0% -- 30
F H070 0% - - 31 H074 0% - - 31 H078 100% - - 31 F
[10.3] analog input X5A - - 0 MUX Analog input X5A - - 0 MUX Analog input X5A - - 0 MUX Analog input X5A - - 0 MUX
[10.3] analog input X5B - - 1 Analog input X5B - - 1 Analog input X5B - - 1 Analog input X5B - - 1
A [10.3] analog input X5C - - 2 Analog input X5C - - 2 Analog input X5C - - 2 Analog input X5C - - 2 A
[10.3] analog input X5D - - 3 Analog input X5D - - 3 Analog input X5D - - 3 Analog input X5D - - 3
[10.3] analog input X5E - - 4 Analog input X5E - - 4 Analog input X5E - - 4 Analog input X5E - - 4
[10.3] analog input X5F - - 5 Analog input X5F - - 5 Analog input X5F - - 5 Analog input X5F - - 5
[10.3] analog input X5G - - 6 Analog input X5G - - 6 Analog input X5G - - 6 Analog input X5G - - 6
[2.3] setpoint 1 from CB - - 7 Setpoint 1 from CB - - 7 Setpoint 1 from CB - - 7 Setpoint 1 from CB - - 7
[2.3] setpoint 2 from CB - - 8 Setpoint 2 from CB - - 8 Setpoint 2 from CB - - 8 Setpoint 2 from CB - - 8
[2.3] setpoint 3 from CB - - 9 Setpoint 3 from CB - - 9 Setpoint 3 from CB - - 9 Setpoint 3 from CB - - 9
[2.3] setpoint 4 from CB - - 10 Setpoint 4 from CB - - 10 Setpoint 4 from CB - - 10 Setpoint 4 from CB - - 10
[2.3] setpoint 5 from CB - - 11 Setpoint 5 from CB - - 11 Setpoint 5 from CB - - 11 Setpoint 5 from CB - - 11
[2.3] setpoint 6 from CB - - 12 Setpoint 6 from CB - - 12 Setpoint 6 from CB - - 12 Setpoint 6 from CB - - 12
[3.8] setpoint 1 from CU - - 13 Setpoint 1 from CU - - 13 Setpoint 1 from CU - - 13 Setpoint 1 from CU - - 13
[3.8] setpoint 2 from CU - - 14 Setpoint 2 from CU - - 14 Setpoint 2 from CU - - 14 Setpoint 2 from CU - - 14
B [3.8] setpoint 3 from CU - - 15 Setpoint 3 from CU - - 15 Setpoint 3 from CU - - 15 Setpoint 3 from CU - - 15 Length B
[3.8] setpoint 4 from CU - - 16 Tension setpoint Setpoint 4 from CU - - 16 Tension actual value Setpoint 4 from CU - - 16 Diameter setting value [9.4] Setpoint 4 from CU - - 16 setpoint
[3.8] setpoint 5 from CU - - 17 [7.1] Setpoint 5 from CU - - 17 [7.1] Setpoint 5 from CU - - 17 Setpoint 5 from CU - - 17 [13.6]
[3.8] setpoint 6 from CU - - 18 Setpoint 6 from CU - - 18 Setpoint 6 from CU - - 18 Setpoint 6 from CU - - 18
[2.5] receive word 1 from PtP - - 19 Receive word 1 from PtP - - 19 Receive word 1 from PtP - - 19 Receive word 1 from PtP - - 19
[2.5] receive word 2 from PtP - - 20 Receive word 2 from PtP - - 20 Receive word 2 from PtP - - 20 Receive word 2 from PtP - - 20
[2.5] receive word 3 from PtP - - 21 Receive word 3 from PtP - - 21 Receive word 3 from PtP - - 21 Receive word 3 from PtP - - 21
[2.5] receive word 4 from PtP - - 22 Receive word 4 from PtP - - 22 Receive word 4 from PtP - - 22 Receive word 4 from PtP - - 22
[2.5] receive word 5 from PtP - - 23 Receive word 5 from PtP - - 23 Receive word 5 from PtP - - 23 Receive word 5 from PtP - - 23
[3.8] select value 1 from CU - - 24 Select value 1 from CU - - 24 Select value 1 from CU - - 24 Select value 1 from CU - - 24
[3.8] select value 2 from CU - - 25 Select value 2 from CU - - 25 Select value 2 from CU - - 25 Select value 2 from CU - - 25
[19.7] motorized potentiometer 1 - - 26 Motorized potentiometer 1 - - 26 Motorized potentiometer 1 - - 26 Motorized potentiometer 1 - - 26
[19.7] motorized potentiometer 2 - - 27 Motorized potentiometer 2 - - 27 Motorized potentiometer 2 - - 27 Motorized potentiometer 2 - - 27
0% -- 28 0% -- 28 [8.4 ] core diameter - - 28 0% - - 28
0% -- 29 0% -- 29 0% - - 29 0% - - 29
C 0% - - 30 0% - - 30 0% - - 30 0% - - 30 C
H080 0% - - 31 H084 0% - - 31 H088 10% - - 31 199% - - 31
D Analog input X5A - - 0 MUX Analog input X5A - - 0 MUX Analog input X5A - - 0 MUX D
Analog input X5B - - 1 Analog input X5B - - 1 Analog input X5B - - 1
Analog input X5C - - 2 Analog input X5C - - 2 Analog input X5C - - 2
Analog input X5D - - 3 Analog input X5D - - 3 Analog input X5D - - 3
Analog input X5E - - 4 Analog input X5E - - 4 Analog input X5E - - 4
Analog input X5F - - 5 Analog input X5F - - 5 Analog input X5F - - 5
Analog input X5G - - 6 Analog input X5G - - 6 Analog input X5G - - 6
Setpoint 1 from CB - - 7 Setpoint 1 from CB - - 7 Setpoint 1 from CB - - 7
Setpoint 2 from CB - - 8 Setpoint 2 from CB - - 8 Setpoint 2 from CB - - 8
Setpoint 3 from CB - - 9 Setpoint 3 from CB- - 9 Setpoint 3 from CB - - 9
Setpoint 4 from CB - - 10 Setpoint 4 from CB - - 10 Setpoint 4 from CB - - 10
X
Setpoint 5 from CB - - 11 Setpoint 5 from CB - - 11 Setpoint 5 from CB - - 11 2
Setpoint 6 from CB - - 12 Setpoint 6 from CB - - 12 Setpoint 6 from CB - - 12
Setpoint 1 from CU - - 13 Setpoint 1 from CU - - 13 Setpoint 1 from CU - - 13
Setpoint 2 from CU - - 14 Setpoint 2 from CU - - 14 Setpoint 2 from CU - - 14
E Setpoint 3 from CU - - 15 Setpoint 3 from CU - - 15 Setpoint 3 from CU - - 15 E
X
Supplementary tension Max. tension 3
Setpoint 4 from CU - - 16 Setpoint 4 from CU - - 16 Setpoint 4 from CU - - 16 H163 0
Setpoint 5 from CU - - 17 setpoint [8.1] Setpoint 5 from CU - - 17 reduction [7.1] Setpoint 5 from CU - - 17
Setpoint 6 from CU - - 18 Setpoint 6 from CU - - 18 Setpoint 6 from CU - - 18 Selection,
Receive word 1 from PtP - - 19 Receive word 1 from PtP - - 19 Receive word 1 from PtP - - 19 positioning reference
Receive word 2 from PtP - - 20 Receive word 2 from PtP - - 20 Receive word 2 from PtP - - 20 value
Receive word 3 from PtP - - 21 Receive word 3 from PtP - - 21 Receive word 3 from PtP - - 21
Receive word 4 from PtP - - 22 Receive word 4 from PtP - - 22 Receive word 4 from PtP - - 22
Receive word 5 from PtP - - 23 Receive word 5 from PtP - - 23 Receive word 5 from PtP - - 23
Select value 1 from CU - - 24 Select value 1 from CU - - 24 Select value 1 from CU - - 24 Reference value, positioning [5.6]
Select value 2 from CU - - 25 Select value 2 from CU - - 25 Select value 2 from CU - - 25
Motorized potentiometer 1 - - 26 Motorized potentiometer 1 - - 26 Motorized potentiometer 1 - - 26
Motorized potentiometer 2 - - 27 Motorized potentiometer 2 - - 27 Motorized potentiometer 2 - - 27
0% - - 28 0% - - 28 0% - - 28
0% - - 29 0% - - 29 0% - - 29
0% - - 30 0% - - 30 0% - - 30
F H082 0% - - 31 H086 0% - - 31 H090 0% - - 31 F
A A
[5.8] effective web speed setpoint d301 - - 0 MUX d301 - - 0 MUX d301 - - 0 MUX
[9.8] actual dv/dt d302 - - 1 d302 - - 1 d302 - - 1
[6.9] speed setpoint d303 - - 2 d303 - - 2 d303 - - 2
[9.8] variable moment of inertia d308 - - 3 d308 - - 3 d308 - - 3
[9.8] actual diameter d310 - - 4 d310 - - 4 d310 - - 4
[9.8] pre-control torque d312 - - 5 d312 - - 5 d312 - - 5
[10.4] analog input 5, term.511/512 d324 - - 6 d324 - - 6 d324 - - 6
[6.8] torque setpoint, smoothed d331 - - 7 Transmit word 1 PTP d331 - - 7 Transmit word 2 PTP d331 - - 7 Transmit word 3 PTP
[3.8] select value 1 from CU - - 8 [2.5] Select value 1 from CU - - 8 [2.5] Select value 1 from CU - - 8 [2.5]
[3.8] select value 2 from CU - - 9 Select value 2 from CU - - 9 Select value 2 from CU - - 9
[2.5] receive word 1 PTP - - 10 Receive word 1 PTP - - 10 Receive word 1 PTP - - 10
[2.5] receive word 2 PTP - - 11 Receive word 2 PTP - - 11 Receive word 2 PTP - - 11
B [2.5] receive word 3 PTP - - 12 Receive word 3 PTP - - 12 Receive word 3 PTP - - 12 B
[2.5] receive word 4 PTP - - 13 Receive word 4 PTP - - 13 Receive word 4 PTP - - 13
[2.5] receive word 5 PTP - - 14 Receive word 5 PTP - - 14 Receive word 5 PTP - - 14
Control word 1 d332 - - 15 d332 - - 15 d332 - - 15
Positive torque limit d342 - - 16 d342 - - 16 d342 - - 16
Negative torque limit d343 - - 17 d343 - - 17 d343 - - 17
10% - - 18 10% - - 18 10% - - 18
C H018 15 H019 15 C
[5.8] effective web speed setpoint d301- - 0 MUX d301- - 0 MUX d301- - 0 MUX
[9.8] actual dv/dt d302- - 1 d302- - 1 d302- - 1
[6.9] speed setpoint d303- - 2 d303- - 2 d303- - 2
A [8.8] sum, tension/position setpoint d304- - 3 d304- - 3 d304- - 3 A
[19.7] output, mot. pot. 1 d305- - 4 d305- - 4 d305- - 4
[19.7] output, mot. pot. 2 d306- - 5 d306- - 5 d306- - 5
[13.4] speed actual value d307- - 6 d307- - 6 d307- - 6
[9.8] variable moment of inertia d308- - 7 d308- - 7 d308- - 7
[13.8] actual web length d309- - 8 d309- - 8 d309- - 8
[9.8] actual diameter d310- - 9 d310- - 9 d310- - 9
[7.8] tension actual value, smoothed d311- - 10 d311- - 10 d311- - 10
[9.8] pre-control torque d312- - 11 d312- - 11 d312- - 11
[8.8] output, tension control d313- - 12 d313- - 12 d313- - 12
[9.4] pre-control torque, friction compensation d314- - 13 d314- - 13 d314- - 13
Free for expansion d315- - 14 d315- - 14 d315- - 14
[9.8] pre-control torque, inertia compensation d316- - 15 d316- - 15 d316- - 15
B [7.8] sum, tension actual values d317- - 16 d317- - 16 Select value 3 MS320 d317- - 16 Select value 5 MS320 B
Select value 1 MS320
[7.8] tension actual value, D component d318- - 17 d318- - 17 [2.3, 3.2] d318- - 17 [2.3, 3.2]
[8.8] tension controller output d319- - 18 [2.3, 3.2] d319- - 18 d319- - 18
[10.4] analog input 1, term. 501/502 d320- - 19 d320- - 19 d320- - 19
[10.4] analog input 2, term. 503/504 d321- - 20 d321- - 20 d321- - 20
[10.4] analog input 3, term. 505/506 d322- - 21 d322- - 21 d322- - 21
[10.4] analog input 4, term. 507/508 d323- - 22 d323- - 22 d323- - 22
[10.4] analog input 5, term. 511/512 d324- - 23 d324- - 23 d324- - 23
[10.4] analog input 6, term. 513/514 d325- - 24 d325- - 24 d325- - 24
[10.4] analog input 7, term. 515/516 d326- - 25 d326- - 25 d326- - 25
[13.3] external web speed actual value d327- - 26 d327- - 26 d327- - 26
[7.8] tension setp. after the winding hard. char. d328- - 27 d328- - 27 d328- - 27
[20.3] torque actual value d330- - 28 d330- - 28 d330- - 28
[6.8] torque setpoint, smoothed d331- - 29 d331- - 29 d331- - 29
C [3.8] select value 1 from CU- - 30 Select value 1 from CU- - 30 Select value 1 from CU- - 30 C
[3.8] select value 2 from CU- - 31 Select value 2 from CU- - 31 Select value 2 from CU- - 31
. . .
. . .
. . .
E E
H032 9 H036 9 H040 9 H044 9
Binary input term. 611 - - 0 MUX Binary input term. 611 - - 0 MUX Binary input term. 611 - - 0 MUX Binary input term. 611 - - 0 MUX
Binary input term. 612 - - 1 Binary input term. 612 - - 1 Binary input term. 612 - - 1 Binary input term. 612 - - 1
Binary input term. 613 - - 2 Binary input term. 613 - - 2 Binary input term. 613 - - 2 Binary input term. 613 - - 2
Binary input term. 614 - - 3 Binary input term. 614 - - 3 Binary input term. 614 - - 3 Binary input term. 614 - - 3
Binary input term. 615 - - 4 Binary input term. 615 - - 4 Binary input term. 615 - - 4 Binary input term. 615 - - 4
Binary input term. 616 - - 5 Binary input term. 616 - - 5 Binary input term. 616 - - 5 Binary input term. 616 - - 5
Binary input term. 617 - - 6 Binary input term. 617 - - 6 Binary input term. 617 - - 6 Binary input term. 617 - - 6
Binary input term. 618 - - 7 Mot. pot. 1, Binary input term. 618 - - 7 Accept setpoint A Binary input term. 618 - - 7 Binary input term. 618 - - 7 Polarity, bias ref.
1 -- 8 1 -- 8 1 -- 8 Local inching, 1 -- 8
lower [19.2] [5.1] reverse [18.1] value [5.1]
0 -- 9 0 -- 9 0 -- 9 0 -- 9
[2.3] control word 2.11 from CB-- 10 H251 0 - - 10 [2.3] control word 1.9 from CB - - 10 H255 0 - - 10
[3.8] control word 2.11 from CU-- 11 [2.3] control word 2.16 from CB - 11 [3.8] control word 1.9 from CU - - 11 0 -- 11
0 -- 12 0 -- 12 [14.8] contr. word 1.9 from PTP- - 12 0 -- 12
0 -- 13 0 -- 13 0 -- 13 0 -- 13
F 0 - - 14 0 -- 14 0 - - 14 0 - - 14 F
0 - - 15 0 - - 15 0 - - 15 0 - - 15
Drive converter ready Operating modes Caution: Before a new operating mode can be
X
selected, the previous must be terminated.
Fault, basic converter [5.7]
A Fault, PT
>11 Binary input term. 611 - - 0
Binary input term. 612 - - 1
MUX H129 8 A
No off 2 [17.4] Binary input term. 613 - - 2
Alternative Binary input term. 614 - - 3
No off 3 [17.4] on command Binary input term. 615 - - 4
Binary input term. 616 - - 5
Local stop [17.8]
Local operator control [17.8]
& Binary input term. 617 - - 6
Binary input term. 618 - - 7
-- 8
S Main contactor ON
control word 1.0
Local crawl [16.6] R
B Checkback signal B
controller enable
basic drive
Local crawl
>1 S converter
R & &
3 Standstill [6.8]
Local run
>1
S
C
R
2
Checkback
signal
& S C
R
basic drive
Local positioning [17.8] converter ready
Local
Interlock with other local >1 S
positioning
operating modes R >1
6 Standstill tension & S
>1 Speed controller
D [17.4] enable D
Local inching forwards [16.6]
Local inching Tension control on
R Fault, basic
drive converter & [8.1, 13.6, 21.4]
control word 1.3
S forwards
S [8.2]
>1 R R Fault,
4 0 T basic drive
converter
Inching time
>1 No off 2
[17.4]
>1
Local inching backwards [16.6] 10000 ms
0 T
No off 3
E H014 [17.4] E
>1 S
Local inching
S
R reverse R
5
Off1/on [17.2]
0% Setpoint
Mot. pot. 1 Setpoint for
A op. mode RFG operation 100% H268 A
1 = RFG
0
& &
H267
& Lower
Loading
A A
position 2 Changeover 1
Swivelling position
mechanism Swivelling
mechanism
Tachometer Tachometer
C C
0 T
Tension threshold [10.4]
5 sec Splice enable [17.7]
>1 &
D & S D
R
Speed controller
enable [18.8]
1
E E
H 149 = 0
[6.4]
Tension controller on T 0
& 1 1 No fast stop
[17.8] 1 sec after splice
20 s
[17.4]
F F
Main contactor on -1
No off 2 -2
No off 3 -3
A Controller enable -4 A
<1> see page 3 1 Inhibit ramp-function generator -5
1 Start ramp-function generator -6
1 RFG, setpoint enable -7
<2> OR operation performed with basic unit signal output
Control Word 1.7 from CBP/CB1
0
Acknowledge fault -8 Control word 1
Inching 1 -9
0 Inching 2 - 10 to the CU board
1 Control from PLC - 11
*) no evaluation in the basic unit possible at present 0 - 12
0
0
- 13 <1>
- 14
0 - 15
B External fault 1 - 16 B
Ready to power-up
Ready
Operation enabled
Fault
No off3
1- -1
C 2- -2 C
3- -3
4- -4
5- No off2 -5
6- -6
7- Power-up inhibit -7 Status word 1
Status word 1 from the 8- Alarm -8
from MS320
9- Setp./act. value diff. within the tolerance bandwidth -9
CU board 10 - Control requested - 10
is send to basic unit,
11 - f/n limit reached - 11
<1> 12 - Fault, undervoltage - 12 word 9 *)
13 - Main contactor energized - 13
14 - Ramp-function generator active - 14 and CBP/CB1, word 1
15 - Clockwise rotating field - 15
D 16 - Kinetic buffering active - 16 D
(only CUVC,CU2) <1>
<2> [20.8] fault, technology
<2> [20.8] alarm, technology
Technology controller at its limit
E 1- System start -1 E
2- Local stop -2
3- No off 3 -3
4- Local run -4
5- Local crawl -5 Status word 2
6- Local inching forwards -6
7- Local inching reverse -7 d336
from MS320
Status word 2 from the 8- Local positioning -8 is send to basic unit,
CU board 9-
10 - (not used)
Speed setpoint is zero
Web break
-9
- 10 word 10 *)
11 - Tension control is on - 11
<1> 12 - System operation - 12 and CBP/CB1, word 4
13 - Speed actual value is zero - 13
14 - Limit value monitor 1 - 14 <1>
15 - Limit value monitor 2 - 15
16 - Local operator control selected - 16
F F
F = Monoflop F
T
Your reference and your letter from Our reference City and date
Technological modul:
Type:
Release:
Interface module:
Type:
Release:
Software version:
Protocol used:
Basic drive:
Type:
Release:
Software version:
Problem-/fault profile:
ϕ1 = ϕ2 * ü
ϕ1 ϕ2
Operating instructions
Edition 03.99 Order No.: 6SE7087-6CX84-4AH1
This Instruction manual is available in the following langages:
Sprache German French
Language
Bestell-Nr.
6SE7080-0CX84-4AH1 6SE7087-7CX84-4AH1
Order-No.
English
Contents
1 Overview ..................................................................................................................1-1
1.1 General overview .............................................................................................................................. 1-1
1.2 Validity .............................................................................................................................................. 1-1
1.2.1 Hardware/Software requirement ................................................................................................. 1-2
1.3 T300 technology module .................................................................................................................. 1-6
1.4 Overview of the angular synchronous control................................................................................... 1-9
1.4.1 Angular synchronous control features......................................................................................... 1-9
1.4.2 Standard software package on floppy disk ................................................................................. 1-9
1.5 Information regarding the use of the angular synchronous control ................................................ 1-10
1.5.1 Applications ............................................................................................................................... 1-10
1.5.2 Applications which may not be practical.................................................................................... 1-10
1.5.3 Applications which do not permit angular synchronism ............................................................ 1-10
1.6 Explanation of the most important terminology used...................................................................... 1-11
1.6.1 Speed synchronism................................................................................................................... 1-11
1.6.2 Angular synchronism................................................................................................................. 1-11
1.6.3 Differences between speed- and angular synchronism ............................................................ 1-12
1.6.4 Offset and synchronization........................................................................................................ 1-13
1.7 Basic structure of angular synchronous control.............................................................................. 1-14
1.7.1 Several slave drives .................................................................................................................. 1-15
2 Interfaces .................................................................................................................2-1
2.1 Interface, technology board ⇔ basic drive converter ....................................................................... 2-1
2.1.1 Setpoints from the T300 to the basic drive converter ................................................................. 2-2
2.1.1.1 SIMOVERT VC and MC with the CUVC and CUMC modules ........................................... 2-2
2.1.1.2 SIMOVERT VC and SC with the CU2 and CU3 modules .................................................. 2-3
2.1.2 Actual values from the basic drive converter to the T300 ........................................................... 2-4
2.1.2.1 SIMOVERT VC and MC with the CUVC and CUMC modules ........................................... 2-4
2.1.2.2 SIMOVERT VC and SC with the CU2 and CU3 modules .................................................. 2-5
2.2 Communication boards, CB1/CBP, SCB1/SCB2 ............................................................................. 2-6
2.2.1 Send data (actual values, technological functions ⇒ automation) in a 16ms sampling time...... 2-6
2.2.1.1 Telegram structure ............................................................................................................. 2-6
2.2.1.2 Select status word T300..................................................................................................... 2-8
2.2.1.2.1 Select status word T300 with H217=0: ........................................................................ 2-8
2.2.1.2.2 Selecting the status word T300 with H217=1: ............................................................. 2-8
2.2.2 Receive data (setpoint, automation ⇒ technological function) in a 4ms sampling time ............. 2-9
2.2.2.1 Telegram structure ............................................................................................................. 2-9
2.3 T300 Monitor interface (SS1, term. X132, X133) ........................................................................... 2-11
2.4 T300 Peer-to-peer interface (SS2, term. X134).............................................................................. 2-12
2.4.1 Peer-to-peer interface, connector X134.................................................................................... 2-12
2.4.2 Peer send data (actual values) in the 4ms sampling time: ....................................................... 2-14
2.4.2.1 Select status word T300................................................................................................... 2-14
2.4.2.1.1 Select status word T300 with H216=0: ...................................................................... 2-14
2.4.2.1.2 Selecting the status word T300 with H216=1: ........................................................... 2-15
2.4.3 Peer receive data (setpoints) in the 4ms sampling time: .......................................................... 2-15
5 Function description...............................................................................................5-1
5.1 Actual value sensing......................................................................................................................... 5-2
5.1.1 Speed actual value sensing ........................................................................................................ 5-2
5.1.2 Position actual value sensing ...................................................................................................... 5-4
5.1.3 Position difference sensing ......................................................................................................... 5-5
5.1.4 Offset sensing & synchronization................................................................................................ 5-6
5.2 Byte serial setpoint input................................................................................................................. 5-12
5.3 Thumbwheel switch - setpoint input................................................................................................ 5-13
5.4 Setpoint inputs via the USS interface ............................................................................................. 5-14
5.4.1 CU2,CU3................................................................................................................................... 5-14
5.4.2 CUVC,CUMC ............................................................................................................................ 5-14
5.5 Closed-loop speed control .............................................................................................................. 5-15
5.5.1 Ratio (absolute value) ............................................................................................................... 5-15
5.5.2 Percentage change in the ratio ................................................................................................. 5-16
5.5.3 Master speed setpoint and speed setpoint ............................................................................... 5-17
5.5.4 Inertia compensation................................................................................................................. 5-18
5.5.5 Inching....................................................................................................................................... 5-18
5.5.6 Speed controller, Kp adaption ................................................................................................... 5-19
5.5.6.1 CU2,CU3 .......................................................................................................................... 5-19
5.5.6.2 CUVC,CUMC.................................................................................................................... 5-20
5.6 Angular control................................................................................................................................ 5-20
5.6.1 Enable signals ........................................................................................................................... 5-20
5.6.2 Offset and direction of rotation-dependent synchronization reference value ............................ 5-21
5.6.3 Smoothing, position difference actual value.............................................................................. 5-23
5.6.4 Limit value monitor, position difference actual value................................................................. 5-23
5.6.5 Angular controller ...................................................................................................................... 5-24
5.7 Synchronization .............................................................................................................................. 5-25
5.7.1 Fail-save synchronization by means of enable threshold.......................................................... 5-28
5.7.2 Increasing the noise immunity of the synchronizing pulse ........................................................ 5-31
5.7.3 Synchronism reached ............................................................................................................... 5-32
5.8 Open-loop control ........................................................................................................................... 5-32
5.9 Faults, alarms, status displays........................................................................................................ 5-33
5.9.1 General information regarding faults and alarms...................................................................... 5-33
5.9.2 Communications monitoring (F120, F122)................................................................................ 5-34
5.9.3 Binary status displays................................................................................................................ 5-34
5.10 Diagnostics LED, alarms, faults.................................................................................................... 5-35
5.10.1 Diagnostics LED on the T300 ................................................................................................. 5-35
6 Parameters...............................................................................................................6-1
6.1 Parameter handling .......................................................................................................................... 6-1
6.2 Data types and data formats............................................................................................................. 6-3
6.3 Parameter list.................................................................................................................................... 6-4
7 Start-up ....................................................................................................................7-1
7.1 Start-up speed control ...................................................................................................................... 7-2
7.2 Start-up, closed-loop angular control................................................................................................ 7-8
7.2.1 Instructions to optimize the angular controller........................................................................... 7-10
7.3 Start-up - synchronization ............................................................................................................... 7-12
7.4 Parameterization with Simovis for Windows................................................................................... 7-15
7.4.1 Creating the data base for a technology type............................................................................ 7-15
7.4.2 T300 parameterization .............................................................................................................. 7-17
7.4.3 Important notes ......................................................................................................................... 7-17
10 Changes............................................................................................................... 10-1
11 Appendix: Block diagrams, Short parameter list, STRUC G Diagrams ......... 11-1
Definitions
• QUALIFIED PERSONNEL
A "qualified person" as used in this Manual and in the warnings on the products themselves is one who is
familiar with the installation, assembly, commissioning and operation of the equipment and the hazards
involved. In addition, he/she has the following qualifications:
1. Is trained and authorized to energize, de-energize, ground and tag circuits and equipment in
accordance with established safety practices.
2. Is trained in the proper care and use of protective equipment in accordance with established safety
practices.
• DANGER
"Danger" as used in this Manual and in the warnings on the products themselves means that death,
grievous injury or extensive damage to property will occur if the appropriate precautions are not taken.
• WARNING
"Warning" as used in this Manual and in the warnings on the products themselves means that death,
grievous injury or extensive damage to property may occur if the appropriate precautions are not taken.
• CAUTION
"Caution" as used in this Manual and in the warnings on the products themselves means that minor
personal injury or damage to property may occur if the appropriate precautions are not taken.
• NOTE
"Note" as used in this Manual highlights an important item of information about the product or a section of
the instructions which requires careful attention.
CAUTION
The boards contain components which can be destroyed by electrostatic
discharge. Before touching an electronic board, the human body must be
electrically discharged. This can be simply done by touching a conductive,
grounded object immediately beforehand (e.g. a bare metal cabinet
component, protective conductor contact).
WARNING
Hazardous voltages are present in this electrical equipment during operation.
Non-observance of the safety instructions can result in severe personal injury
or property damage.
Only qualified personnel should work on or around this equipment after
becoming thoroughly familiar with all warnings, safety notices and
maintenance procedures contained herein.
The successful and safe operation of this equipment is dependent on proper
transportation, storage, installation and assembly, and on careful operation
and maintenance.
The warning information supplied with the SIMOVERT Instruction Manuals
must be observed.
NOTE
This Instruction Manual does not purport to cover all details or variations in equipment, not to provide
for every possibly contingency to be met in connection with the installation, operation or maintenance.
Should further information be desired or should particular problems arise, which are not covered
sufficiently for the purchasers purposes, please contact your local Siemens office..
The contents of this Manual shall neither become part of nor modify an prior or existing agreement,
commitment or relationship. The sales contract contains the entire obligation of Siemens. The
warranty contained in the contract between the parties is the sole warranty of Siemens. Any
statements contained here do not create new warranties nor modify the existing warranty..
1 Overview
1.2 Validity
This User Manual is valid for the standard ”Angular synchronous control” MS340 software package,
Release 1.70. Differences to the previous versions are listed in Section 10 ”Changes”.
With the exception of the expanded functionality, described in the ”Changes” section, this software
release is compatible to the previous releases. This is the reason that this Manual can be used for the
start-up of previous versions.
The MS340 standard software package can only run on the T300 technology board.
The functions explained here for SIMADYN#D and the T300 technology board only refer to the standard
MS340 ”Angular synchronous control” software package and they do not represent a general
statement for SIMADYN#D or the technology module. For instance, ”fastest cycle time 4 ms” only means
that no faster cycle time may be used in the MS340 standard software package.
This standard software package is enabled for the following SIMOVERT MASTERDRIVES (6SE70,
6SE71) drive converters described in the next section.
CAUTION: When a t300 board is installed in a SIMOVERT SC unit, the pulse frequency
of the converter must not be increased above the factory setting value of P761
= 5kHz to avoid overloading the convertre processor.
Communication boards
The standard software packages can run with and without communication board (CB1/CBP or SCB1/2).
In this case the parameter H212 and H213 ( Alarm-/ Fault mask ) has to be set (refer to section 2)
SCB1 board
The SCB1 is equipped with a fibre-optic interface for peer-to-peer communication or terminal
extension modules SCI1 and/or SCI2.
CAUTION: - An optinal SLB SIMOLINK Interface Board must be mounted in a slot on the CUVC or
CUMC base electronics board, most preferably in Slot A.
The combination T300 and SLB SIMOLINK Interface mounted in location 3 is not
possible!
The SLB borad communicates directly with the base unit. Signal interconnections to the
T300 board must be softwired via Binectors-/ Connectors.
- Only 2 Setpoint interconnections from base unit (respectively SIMOLINK) to the T300
connectors can be softwired via connectors (with the 2 free select values = word 9 and
word 10 from Dual-Port-Ram DPR), refEre to section 2.
More than 2 setpoint from base unit (respectively SIMOLINK) can not be softwired to
the T300!
- The Control words can not be softwired via connectors from base unit (respectively
SIMOLINK) to the T300.
- For the actual values interconnections ( actuals values from T300 to the base unit,
respectively SIMOLINK ) only the fixed defined signals can be used
(refere to section 2). No more values can be selected!
- A T300 board with Hardware release ≥ B, or newer, is needed for use with an SLB
SIMOLINK interface board. The correct hardware release code can be detected on the
component side of the T300 in the neighbourhood of the lower backplane connector.
Note: MASTERDRIVES basic drive parameter and T300 Parameter can be read and write
thrue all the serial Interfaces ( with the exception of Peer-to-Peer interface and
SIMOLINK interface board).
Please adhere to the following rules for mounting the T300 and other supplementary boards into the
electronics box.
Please note: Only the following combinations and mounting positions are allowed.
Mounting Positions
1 3 2
A F Electronics
Box
Data Flow
CAUTION: A T300 board with Hardware release ≥ B, or newer, is needed for use with an SLB SIMOLINK
interface board. The correct hardware release code can be detected on the component side of
the T300 in the neighbourhood of the lower backplane connector.
The following components are required to operate the angular synchronous operation module:
Further, if the standard software package is to be modified, the following is also available:
− STRUC L PT to implement your own functions, in list form. This can run on a PC under WINDOWS.
− STRUC G PT to implement your own functions in a graphic form. This can run on a PC under SCO-
UNIX.
− STRUC configuring software for the angular synchronous control on floppy disk.
Refer to Section 1.4.2 and Catalog DA65.10 for more precise information.
+24V +24V
Fine
pulse
+15V
2 pulse encoder inputs
+15V HTL-level, max.
Rough Zero Zero
pulse pulse 90° 0° pulse 90° 0° 400 kHz input frequency
X 5 . 538 537 535 533 531 540 539 548 547 545 543 541 549 input current: 8mA per chanel
+15V
X133
Pulse encoder sensing 1 Pulse encoder sensing 2
6
X5 7
501
+ A RS485, 2-wire
8 Serial interface 1
±10V 502 - D
T/Rx+
e.g. start-up program
503 with PC / PG
+ 9
±10V A
504 - T/Rx-
D 10 Either RS232 or
505 RS485 interface
+ X132
±10V A can be used
506 - RxD 1
D TTL
7 analog inputs 507 TxD 2
differential inputs + A RS232
±10V 508 3
11 bits + sign - D
±10V / 10kΩ 4
511
±10V
+ A 5
512 - D X134
RS485, 4-wire
513 Microprocessor
+ A Tx+ 13
±10V 514 - CPU:
D Tx- 14
80C186
515 Serial interface 2
+ 20MHz Rx+ 11
±10V A (Peer-to-Peer)
516 - D Rx- 12
X6
15
+24V 610
11 bit + sign X5
+
601
D 509
602 A
510
603
8 binary inputs 604 519
24VDC D
( input current: 605 A
520
8 mA typ )
606 4 analog outputs
D 521 11 Bit + sign
607 ±10V / 10mA
A
608 522
D 523
+24V 630
A
524
+
611 X6
Slot for the 639 +24V
612
memory 631
613 module, e.g.
632
8 binary inputs 614
MS300
24VDC 633
( input current : 615 8 binary outputs
634 24VDC / max. 100mA.
8mA typ)
616 40mA base load for the
635
617 external P24-supply,
636
which can also come from
618 637 the basic drive converter
638
640
Version 1.5: The Peer-to-Peer blocs are now in the Standard library FBSLIB.
For the Version V1.50 STRUC -Version ≥ V4.2.3 is required!
Caution: The Peer-to-peer software is not available in STRUC V4.2.2.
This standard „angular synchronous control“ software package cannot be adapt with
STRUC V4.2.2.
Version 1.7: (STRUC V4.2.4) In this Version Problems by synchonizing with linear axis with only one
synchronizing signal where solved, ( refere to section 10 ). Onwards Version 1.7, the library FBSLT1 with
version 990204V420, or newer is required.
1.5.1 Applications
Angular synchronous control must always be used if it is necessary to establish angular synchronism
between mechanical units, for example shafts or gearboxes.
Some examples:
Examples:
Examples are:
S_M S_S
N
F
The two disks ”disk, master drive” (S_M) and ”disk, slave drive” (S_S) rotate in the same direction, with
the same speed. Disk S_M has a fixed speed. Disk S_S is operated, either with speed- or angular
synchronous control which is referred to disk S_S.
If the line on disk S_M is pointing vertically upwards (i.e. to ”12 a’clock”), stroboscope S is triggered via
cam N and sensor F. Thus, although the disks are moving, the observer sees a stationary image of the
lines on disks S_M and S_S. Only the disks are illustrated in the following. The position of the marks on
the disks with respect to one another is now observed.
Note:
These observations, for reasons of transparency and simplicity, are assuming a 1:1 speed ratio between
the disks. These observations are also vaid for other ratios with the exception at synchronization and
offset measurement.
Undisturbed,
steady-state
operation
The same
disturbance
is fed to disk
S_S
Disturbance
corrected
Result:
After the disturbance has been corrected, disk S_S, for angular synchronous control, goes back to the
original position, contrary to that which would occur for closed-loop speed control. The synchronous
angular controller is operational until the number of pulses received from the master and slave drives is
the same. (In this case, it is assumed, that for angular synchronism, the maximum possible pulse
difference has not been exceeded!).
Displacement
S_M S_S
2
Synchronization means that the master- and slave drive take-up a specific position to one another as a
function of their synchronizing signals (from pulse encoders, contacts, BEROs etc.). This position is either
permanently entered internally, or using an external setpoint.
Synchronization completed
V2
Offset V2 entered
The offset is entered as pulse number (quadrupled pulses) (refer to Section 5.1.4).
Synchronization and offset input can also be realized simultaneously. This is always the case for
permanently entered offset values. In this case, the final value is directly approached.
Offset and synchronization are explained using a rotary movement. These considerations are
also essentially valid for linear motion
S S
n*L
Master
ref.value
SE300/ SE300/
T300 T 300
1)
SR/UR CU CU
SR/UR SR/UR
nM nS
M M M
nΦM
Master- and slave drive(s) have a common reference value, which may be weighted in the slave drive by
a ratio. The common reference value is used as feed-forward control of the slave drive, and results in the
required speed. The higher-level angular offset controller guarantees angular synchronism, and corrects,
essentially steady-state error, in the lower-level speed control loop (also refer to the block diagrams in the
Apendix).
Synchronization does not change anything on the basic closed-loop control structure, as, for
synchronization, a correction signal for the position difference actual value is generated from the position
of the synchronizing marks.
Note:
Synchronization is only necessary if the actual machine requires it. Synchronization, and the availability
of the synchronizing marks (zero pulses), are not a prerequisite for the angular synchronism control.
Notes:
The master drive pulse encoder should be connected in parallel to the appropriate slave drive inputs.
The master drive pulse encoder may not be overloaded!
In addition to the input resistance of the T300 technology board, each 6.3 kΩ, it may be necessary to
take into account the significant capacitive load of the pulse encoder cables.
2 Interfaces
Hardware and software (standard software package) support an extremely flexible, i. e. plant-specific
interface processing which can be adapted to the task requirements. The basic drive converter
(CU board) and the T300 are parameterized to define which interfaces are used and how they are used.
In order to obtain a functioning (synchronous) drive, the basic drive converter must be parameterized as
explained in Section . When supplied, the standard software package has the pre-set standard interface
assignment where all of the necessary open-loop control and setpoint/actual value signals from the
SE300 terminals, can run.
The basic drive has to be parameterized in a certain way for the standard software package; refer to
Section 3 and the Instruction Manual for 6SE70/71.
The parameterization for the SIMOVERT VC and MC drive converters with CUVC and CUMC modules is
described in the following Sections, as well as the parameterization of the SIMOVERT VC and SC drive
converters with the predecessor modules, CU2 and CU3.
Value transferred DPR Equipment Used on the basic drive converter Value range
from the T300 location setting (if so set) and reference
Value transferred DPR Equipment Used on the basic drive converter Value range
from the T300 location setting (if so set) and reference
0: ON (main contactor); 1 = ON
1: /OFF2 (voltage-free); 0 = OFF
2: /OFF3 (fast stop); 0 = OFF
3: from CB/SCB Control word 1 bit 3
directly transferred 1:1 to the basic unit
4: from CB/SCB Control word 1 bit 4
directly transferred 1:1 to the basic unit
5: from CB/SCB Control word 1 bit 5
directly transferred 1:1 to the basic unit
6: Setpoint enable; 1 = enable
7: Acknowledge fault; 1 = ackn.ledge
8: Inching1
9: Inching 2
10: PZD control request ( = fixed 1)
15: Fault, external 1
Speed setpoint 2 P443=3002 100% =rated speed (H012) -200%...
(including +199.99%
transformation and
inching 1/2)
Reserved for 32 bit 3 3003
Control word 2 4 3004 9: Speed controller enable
Supplementary 5 P438=3005 100% =rated speed (H012) Pre-setting
speed setpoint(2) (H112)
from the angular -10%...+10%
controller
Kp adaption for the 6 P226=3006
speed controller
Reserve 7 3007
Pre-control value for 8 P506=3008
the speed controller
The T300 control word bits for the basic drive converter consist of fixed values and the control word bit
sources, selected on the T300 (terminals, interface boards). The T300 supplies the basic drive converter
with the following control word bits, however they are only effective in the equipment when the basic drive
converter is appropriately parameterized:
Note:
Only the bits either used or supplied from the standard software package are listed here.
2.1.2 Actual values from the basic drive converter to the T300
Drive converter actual values can be transferred with the drive converter parameter P694 (CU2,CU3), and
P734 (CUVC,CUMC) to T300. It must be appropriately set (refer to Section 3). The standard software
package requires status word 1 (ZUW1) and if required status word 2 (ZUW2) and control word 1 from
the drive converter.
Additional actual values, for monitoring, for output via analog outputs (SE300) or via serial interfaces
(CB1/CBP, SCB1/2 and T300 peer) can be sent to the T300. However, they are not required for the
angular synchronous control function (can be selected as required).
Values transferred from Dual port Is required for the appropriate T300 setting
the drive converter to the RAM location
T300 and
converter
setting
Status word 1 1 - from the ”RUN” bit2:
P694.1=968 Setpoint enable control,
ON command and
reset/enable position sensing;
- slave fault can be sent to the master,
- stall signal,
- ”comparison frequency reached” signal,
- supplementary setpoint 2 disabled (=angular controller
output) for OFF and RFG=inactive; (RFG=ramp function
generator)
Can be selected as 2 Select value 1, 2, 3 or 4 (display parameter d154)
required
Can be selected as 3 Select value 1, 2, 3 or 4 (display parameter d156)
required
Status word 2 4 Bit0: ”Excitation ended” for setpoint enable-control
P694.4=553 (display parameter d155)
Control word 1 5 Bit0: ”ON/OFF”
P694.5=550 Supplementary setpoint2 (angular controller output) can be
set to 0 if there is an OFF command and if the ramp-
function generator is no longer active (the drive is at
reference frequency 0).
This zero setting must be enabled using H257=0.
Thus, this can be used to prevent the drive continuing to
run if there is an OFF command and if there is a
supplementary setpoint2 signal which is greater than the
OFF-shutdown frequency (P514).
Can be selected as 6 Select value 1 or 3
required
Can be selected as 7 Select value 1, 2, 3 or 4
required
Can be selected as 8 Select value 1 or 4
required
Can be selected as 9 Speed setpoint selection from the basic unit USS interface
required P694.9=529 ( refer to Sect. 5.4 )
Can be selected as 10 Speed setpoint selection from the basic unit USS interface
required P694.10=534 ( refer to Sect. 5.4 )
Table 2.1.2b: CU2,CU3 Basic drive converter-actual values to T300
Fixed and freely selectable setpoints/actual values can be transferred via the following communication
boards
CB1/CBP (PROFIBUS),
SCB1 (peer-to-peer with fiber-optic cable),
SCB2 (peer-to-peer with 2-wire RS485)
The associated parameters to select the values must be appropriately set in the standard software
package. The communication boards are parameterized on the basic drive converter (protocol, baudrate,
bus adress.
The standard software package defines which net data are to be transferred on the T300. It occupies 6
telegram words which can, to some extent, be set:
The receive status is displayed with the parameter d228. in case of communication fault (d228=0), d229
display the error code.
The telegram length can be set using H226; reset is then required! ( initialization value )
A bit set in mask H219, transfers the appropriate bit of the T300 fault/alarm word to the interface.
A bit set in mask H218, transfers the appropriate bit of status word 1 from the basic drive to the interface.
The resulting status word (d261) is formed from the T300 fault/alarm word, masked using H219 and
(logical OR) the basic drive status word 1, which can be masked with H218.
It should be observed, that only different bits can be enabled with masks H218 and H219.
All of the data, received from a communications module, are processed on the T300, and, if required, in
some cases transferred to the basic drive. The setpoints, which are actually required by the standard
software package from the communications module, must be set.
The telegram length can be set using H227; reset is then required! ( initialization value )
Note:
The serial interface SS1 can either be used as RS485 or as RS232; this means, it is not
permissible to simultaneously use the physical interfaces at terminal X132 and X133!
RS232
Pin number according to the print on the Pin number, referrred to Function
supplied and coded T300 connector connector X132
1 1 RxD
2 2 TxD
3 3 Ground
4 4 Ground
5 5 Ground
Table 2.3.a: X132
RS485
Pin number according to the print on the Pin number, referred to Function
supplied and coded T300 connector connector X133
6 1 +RxD/+TxD
7 2 -RxD/-TxD
8 3 +RxD/+TxD
9 4 -RxD/-TxD
10 5 Ground
Table 2.3.b: X133
- additional T300
- other converters with SCB 2
- SIMOVERT 6SE12/13
- SIMOREG 6RA24
- SIMOREG DC MASTER 6RA70
without using an interface module. This interface is a 4-wire cable according to RS485.
The receive status is displayed with the parameter d224. in case of communication fault (d224=0), d225
display the error code.
11 1 +RxD
12 2 -RxD
13 3 +TxD
14 4 -TxD
15 5 Ground
Table 2.4.1: X134
- The signals can flow through the drive in a series connection. With this connection type, each drive
processes the data as required before passing them on to one other drive (classic setpoint cascade).
- In a parallel connection, a total of 31 drives can be connected in parallel to the transmit cable of one
drive. All these drives receive their (identical) data set simultaneously.
The signal delay time (see table 2.4.2) occurs only once with the parallel connection.
- Any desired mixed combinations of series and parallel connections can be implemented.
X X X
-X134 -X134 -X134 -X134
Master drive
Rx+ Rx- Tx+ Tx- M Rx+ Rx- Tx+ Tx- M Rx+ Rx- Tx+ Tx- M Rx+ Rx- Tx+ Tx- M Point
11 12 13 14 15 11 12 13 14 15 11 12 13 14 15 11 12 13 14 15
to
-X134 Point
Rx+ Rx- Tx+ Tx- M Rx+ Rx- Tx+ Tx- M Rx+ Rx- Tx+ Tx- M
11 12 13 14 15 11 12 13 14 15 11 12 13 14 15
Cascade
x: For this T300 boards, the Bus terminating resistors must be switched-in, i.e. at bus terminating switch
S1, coding switches S1.3 and S1.4 must be set to ON.
2.4.2 Peer send data (actual values) in the 4ms sampling time:
Telegram word Send data
Status word Selectable:
H216=0: Selected from the T300 fault/alarm word (H219) and
the drive converter status word (H218)
H216=1: The control word generated for the master drive
(e. g. as a result of setpoint enable, acknowledge, external fault)
Select value 1 Select value 1 acc. to H176; so that the drive converter parameter values can also be
transferred (display parameter d178)
Select value 2 Select value 2 acc. to H177; so that the drive converter parameter values can also be
transferred (display parameter d179)
Select value 3 Select value 3 acc. to H170; so that the drive converter parameter values can also be
transferred
Select value 4 Select value 4 acc. to H171; so that the drive converter parameter values can also be
transferred
Table 2.4.2.a: Peer send data
A bit, set in mask H219 transfers the appropriate bit of the T300 fault/alarm word to the interface.
A bit set in mask H218 transfers the appropriate bit of status word 1 from the basic drive to the interface.
The resulting status word (d261) is then formed from the T300 fault/alarm word, which can be masked
using H219 and (logical OR) the basic drive status word 1, which can be masked using H218.
It should be observed that only different bits can be enabled using the masks H218 and H219.
The control words, generated on the T300 from all of the set sources (d260) is transferred to the
interface.
P52= 1 (CU2,CU3)
Note:
The parameterization for the SIMOVERT VC and MC drive converters with the CUVC and CUMC
modules are described in the following Sections, as well as the parameterization of the SIMOVERT VC
and SC drive converters with the predecessor modules CU2 and CU3.
3.1.1 CU2,CU3
If logged-on boards are not available, incorrectly inserted or are faulty, the appropriate fault message is
output (F070 for SCB1/2 or F080 for T300 or CB1).
3.1.2 CUVC,CUMC
The inserted modules ( T300 and communication modules CPB, SCB1/2 ) are automatically identified by
the basic drive. It is not necessary to log-on using a parameter.
Additional settings are required depending on the particular module ( CBP bus address, SCB protocol...).
Also refer to the basic drive description - Section „Module configuration“
If the modules are incorrectly inserted or are faulty, an appropriate fault message is output (F070 for
SCB1/2 or F80 for T300 or CBP ).
Only the settings which are absolutely necessary to run the angular synchronous control are described
here. All of the other parameters can essentially have the ”factory setting”. In order to achieve optimum
drive open- and closed-loop control, it will be necessary to change several parameters according to the
usual setting instructions (refer to the User Manual SIMOVERT MASTERDRIVES).
3.2.1 CU2,CU3
Value Explanation
Parameter
number
P051 3 Set the access stage to the required level
P052 5 Change-over into the “drive configuration” status
P163 4 Closed-loop speed control
P208 1 The speed actual value is received from the pulse encoder;
The encoder signals, available at the CU are transferred to the T300 speed
sensing via the LBA backplane bus.
3.2.2 CUVC,CUMC
Value Explanation
Parameter
number
P060 5 Change-over into the “drive configuration” status
P100 4 Closed-loop speed control (only for CUVC )
P130 11 The speed actual value is received from the pulse encoder;
The encoder signals, available at the CU are transferred to the T300 speed
sensing via the LBA backplane bus.
The motor data and a standard speed controller setting can be set with the following basic drive converter
functions, both easily and drive-specific. If required, the determined parameter values can then be
optimized.
CU2,CU3:
P052 =5 ”Drive setting” functions are made selectable
=8 Complete motor identification and speed controller setting executed
Note: This program requires that the drive is powered-up twice!
Alarms A078, A080 refer to the power-up instants
CUVC,CUMC:
P060 =5 ”Drive setting” functions are made selectable
P115 =3 Complete motor identification and speed controller setting executed
Note: This program requires that the drive is powered-up twice!
Alarms A078, A080 refer to the power-up instants
As the angular controller output signal first becomes effective after the basic drive
converter ramp-function generator, it should be observed, for high offset, that the
angular controller is not enabled or the angular controller output remains limited.
P464 0 Ramp-down time
It should be the max. actual ramp-down time of the master drive in order to
achieve good control characteristics (speed and stability).
Caution: The converter must have the appropriate braking capability (braking
resistor, regenerative feedback unit).
Table 3.4.a: Setpoint channel
The T300 provides 3 additional quantities for additional drive settings and controller optimization features.
They may only be used on the CU, i. e. set, if the associated functions are required.
Procedure, refer to CUVC and CUMC block diagrams (Compendium), Sheet 360:
Several basic drive converter functions can also be controlled via the T300. If specific control word bits are
taken from the T300, for the associated CU parameters P554 to P585, the source ”T300 dual port RAM”
should be specified.
Additionally, the standard angular synchronous control software package provides several sources on the
T300 for a control bit, which can be selected with the associated T300 parameters (H240 to H256).
a) Inching commands via the T300 act in the form of a master setpoint change (according to H130, H131)
when the drive is running, if P568 and P569 are not set to 3001 (or 3108 and 3109). Thus, the ”slack
take-up/slack-off” functions are possible in operation.
b) If the inching control bits in the basic drive converter are used (P568,P569=3001, or P568 =3108;
P569=3109), a different function is implemented: A drive which is powered-down starts to rotate with the
line speed set in P448/P449 (jog function).
The angular synchronous function package only requires the two basic drive converter status words 1
and 2 (r552, r553 for CU2,CU3; K32, K33 for CUVC,CUMC) and the drive converter control word (r550 for
CU2,CU3; K30 for CUVC,CUMC) for open-loop control and monitoring.
For:
- T300/SE300 analog outputs
- T300 peer-to-peer,
- CB1/CBP or SCB1/2
If other basic drive converter parameter values (e. g. measured values) are output, either as analog
signals or via interfaces, then they can be attached to the unassigned locations up to index 8.
These received words, which can be a max. of 5, are then subsequently selected with H176, H177, H170,
H171(select values 1, 2, 3 and 4) on the T300.
3.6.1 CU2,CU3
3.6.2 CUVC,CUMC
The 4 received words are used on the T300 and cannot (directly) be sent to the basic drive converter.
Send data:
The words 2 to 5 can be filled via the selection value parameters H176,177,170,171 from the free dual-
port RAM locations (refer to Section 2.4).
Select values 1 to 4 (selected with H176,177,170,171) can be sent from the dual port RAM words
(corresponding to P694 index (CU2,CU3); P734 index (CUVC,CUMC)) 2, 3, 6, 7 or 8 in telegram words 2
to 5.
The standard software package permanently assigns a status/control word which can be generated, to
the 1st telegram word (refer to H216, Section 2.4).
The CU parameter values to be sent must first be transferred to free locations in the T300 dual port RAM
using P964-index (CU2,CU3); P734-index (CUVC,CUMC) 2,3,6,7 and 8).
The standard software package assigns the 1st telegram word permanently with a status/control word
which can be configured (refer to H217, Section 2.2).
Words 2 to 5 can be filled via the select value parameters H176,177,170,171 from the above mentioned
free dual port RAM locations (refer to Section 2.2).
All of the data received from a communications board is processed on the T300. It is not directly
transferred to the CU, but only dependent on the T300 parameterization.
Both drives can be synchronously started even at different power-up instants (ON command) or as
result of different excitation times (due to different motor outputs), as follows:
The visualization parameter r829 has to be selected after enabling function blocks for displaying the free
calculating time. The reserve of the microprocessor system in the basic unit should not be lower
than 5 - 10%.
If this is not the case, please make shure all the enabled function blocs are really necessary, or if
some function blocs may be assigned to different time slots.
4 Terminal assignment
Setpoints and control signals can be read-in and actual values and status signals output via binary and
analog signals. The following connectors,
X131 (analog inputs/outputs, pulse encoder connections) and
X136 (binary inputs/outputs)
of the T300 board are connected to the SE300 interface module via a shielded, multi-conductor cable
(signal ribbon cable, 40- or 34-core).
An SC58 cable should be used for the 40-pin connector X131, and an SC60 cable for the 34-pin
connector X136.
The terminal assignments described in this document, are only valid when an SE300 interface module is
used. The terminals, belonging to connector X5 are designated with 5xx, and those belonging to
connector X6, with 6xx.
Caution:
Only the screened SC58 and SC60 ribbon cables may be used.
The described terminal assignment is only valid when the SE300 interface module is used.
Input smoothing ≈ 700µs Input current for a high signal, approx. 8 mA at 24V
Terminal strip X6: Permanently wired control signals from the terminal
16 ms (H033) 16 ms (H033)
Terminals
611-618 HIGH-BYTE LOW-BYTE
0 0
Terminal HIGH-BYTE-ENABLE
608
All of the outputs are initially inhibited (high-ohmic condition), when the drive converter is powered-up. The
output registers are pre-assigned with 0 in the initialization phase, and are then subsequently enabled. All
outputs are inhibited when the drive converter is powered-down, or a processor crashes (e.g. due to a
hardware fault).
639 P24, external Terminals 609, 619 and 639 are connected via T300
640 M24, external Terminals 610, 630 and 640 are connected via T300
In this example a separate switch is used ( Fig 4.2.2 on the left side ) to provide the sign.
8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1
The T300 board provides 15 V, max. 100 mA as encoder power supply. Generally, this can only be used
to supply one pulse encoder. The second pulse encoder must, if required, be supplied from an external
voltage source or from the basic converter.
Technical data:
− Input current 8mA typical
− Pulse level 0-30V
− Digital filter, max. frequency 500 kHz
− max. pulse frequency ( per track ) 400 kHz
Shielding:
The pulse encoder cable and if required the synchronizing pulse cables must be carefully shielded. The
cable screen should be connected to ground potential through the lowest possible impedence using cable
clamps at both ends. This is especially important if these signals are received from proximity- or contact
switching switches.
PZ Master 500 600 1000 1200 1500 1800 2000 2400 2500 4000 5000
PZ Slave
500 X 5.46 X 6.82 5.46 4.55 X 3.41 X X X
600 X X X X X X X X X 2.45 X
1000 X X X X X X X 6.82 X X X
1200 X X X X X X X X X X
1500 X X X X X 5.46 X 10.24 X 6.14 X
1800 X X X X X X X 11.79 7.37 5.89
2000 X 5.46 X 5.46 5.46 1.82 X 5.46 X X X
2400 X X 5.46 X X X X X
2500 X 5.46 X 5.46 5.46 X X X 10.24 X
4000 X X 5.46 X 5.46 X X
5000 X 5.46 X 5.46 5.46 X 5.46 X X X
512 13.9 8.38 6.99 5.59 4.66 4.19 3.49 3.35 2.09 1.67
1024 13.98 11.18 9.32 8.38 6.99 6.71 4.19 3.30
2048 13.98 13.42 8.38 6.71
4096 13.42
The pulse encoder for the slave drive is connected to the basic drive, the pulse tracks are transferred to
the T300 via the backplane bus. The pulse encoder signals do not have to be connected twice,
parameterization using H18.
Rough pulse
Fine pulse a b
(synchronizing/
zero pulse)
Fig. 4.4.5.a: Typical position of the rough-, fine- and evaluation pulses
− a and b should be as short as possible (generally involves the mechanical design), so that
noise/disturbances can be minimized. Further, the fine pulse should not extend beyond the rough
pulse.
− a and b must be selected long enough so that possible contact bounce (BEROS, switches, etc.) has
reliably decayed. (make an oscilloscope trace!)
Rough pulse type Explanation (refer to Fig. 4.4.5.b as well as Section 6.3 for H018, H019)
0 No rough pulse; only fine pulse (synchronizing pulse) is evaluated
H018/H019=x0xx
1 An evaluation signal is generated, as soon as the rough- and fine pulses have a
high signal level, independent of the sequence in which they occur.
H018/H019=x1xx Note function of T300, MLFB 6SE7090-0XX84-0AH2:
The evaluation signal is withdrawn, if both the rough- and the fine pulse have
low signal levels!
2 An evaluation signal is generated if the rough pulse occurs before the fine
pulse. It is not possible that they occur simultaneously!
H018/H019=x2xx Note function of T300, MLFB 6SE7090-0XX84-0AH2:
The evaluation signal is always withdrawn with the falling edge of the rough
pulse, even if the fine pulse becomes inactive before the rough pulse!
Table 4.4.5.: Possible ways of setting the rough pulse evaluation
Depending on the position of the rough- and fine pulses and setting of the ”rough pulse type” at
H018/H019, evaluation signals are generated, which have different lengths. These differences should be
taken into account, if ”direction of rotation-dependent evaluation” is set (H018/H019=1xxx), and the
drive is rotating counter-clockwise, as, in this case, the falling edge of the evaluation signal is decisive
for synchronizing!
This falling edge corresponds to edge a of figure while rotating counter-clockwise. For more information
refer Section 5.1.4!
Rough pulse
Fine pulse
Evaluation
Fig. 4.4.5.b: Generating the evaluation signal for T300, MLFB 6SE7090-0XX84-0AH2
Restriction:
When reversing, within a rough pulse, and after the fine signal has been travelled-over (i. e. in the range
b), the fine signal is no longer identified when it is travelled-over in the reverse direction!
CU3: The encoder signals are generated from the encoder/resolver signals.
The encoder connection thrue special 26 pol. Sub-D connector X104.
The encoder connection should be taken from the basic drive manual.
Pin number Pin number Connector Pin number Pin number Connector X133
(referred to (referred to the X132 (RS232) (referred to (referred to the (RS485)
connector labels on the connector labels on the
X132): T300 connector): X132): T300 connector):
1 1 Receive data 1 6 Receive / Transmit
RxD +RxD / +TxD
2 2 Transmit data 2 7 Receive / Transmit
TxD -RxD / -TxD
3 3 Ground 3 8 Receive / Transmit
GND +RxD / +TxD
4 4 Ground 4 9 Receive / Transmit
GND -RxD / -TxD
5 5 Ground 5 10 Ground
GND GND
Table 4.5: Connector X132,X133
5 Function description
For the standard angular synchronous control software package the closed-loop speed control is
implemented in the drive converter itself, and the closed-loop angular control, on the technology
board.
The standard software package can be run with or without interface boards (CB1/CBP, SCB1/2).
The control and setpoint input can be realized via the automation system (interface boards) or via analog
and binary terminals. The sources for individual control word bits and for setpoints can be selected using
parameters.
The standard software package functions are combined in several function packages (FP) as follows:
The distribution of functions in the function packages is only of interest if block connectors can be read
and changed using the SIMADYN D monitor (IBS/SERVICE-program).
At low speeds (i.e. no encoder pulses received within a 4 ms sampling time), the measuring time is
automatically increased up to 4 sampling times (16 ms). A speed actual value of 0 is output, if no encoder
pulses are received within this time interval.
The speed actual value sensing is adjusted (calibrated) using parameters H010 to H013.
Pulses (*4) per meas. interval 100%
Speed act. value in % *
Measuring interval Enc. pulse No. (*4) * rated speed
Normalization factor
The speed/position sensing can be parameterized using parameters H018 and H019:
- filter time constant of the digital filter for track signals (A, B, syn) for encoder type 0:
encoder pulses shorter than the specified filter time, are suppressed
- pulse encoder type
pulse encoders with 2 tracks shifted through 90° and if required, zero pulse and synchronizing signal
or Sony pulse encoder (separate tracks for the forward and reverse track); also refer to Section 4.4 !
- rough pulse type:
3 rough pulse types are possible (refer to the hardware description)
- direction-dependent synchronizing edge selection:
no: Always synchronize to the positive synchronizing edge;
i.e. different mechanical edges
yes: for a positive direction of rotation (clockwise), synchronize to the positive synchronizing edge,
and for a negative direction of rotation, synchronize to the negative synchronizing edge;
but this is the same mechanical edge in both directions!
Setting can only be selected for sensing 1 and 2 together
Note:
Parameters H010 to H013, H018 and H019 are initialization parameters; i.e., after these parameters are
changed, the converter must be powered down and up again so that the changes are transferred.
SIMOVERT SC:
Because of an interchanging of tracks A,B while transfering them from CU3 via LBA to T300 the slave
drive
a) either has to be configured with negative rated speed (H012)
(observe the selection of the active syncronizing edge; refer Sec. 5.1.4!)
b) or tracks A,B have to be rertrieved from CU3 connector X102 and fed to SE300 (ref Sec.4.4.4)!
Master rated speed (H013) and rated system frequency (or -speed):
P420: CU2,CU3
P352,P353: CUVC,CUMC
If the master setpoint for the slave is retrieved from the encoder pulses of the master (H070=3), the
master rated speed (H013) and the rated system frequency (or -speed for SC,MC) P420; P352,P353
must be parameterized so that they are correct and harmonized with one another!
Rated speeds of the master and slave are also required for the actual speed display (d014, d015) in
addition to master setpoint generation. Thus, an incorrect setting is only effective here.
The sign (polarity) of the rated speed must be correctly parameterized, so that the position and position
difference calculations are correct!
The actual position actual value is set to 0 (refer to Section 5.1.4), after the enable threshold (H105,H107)
has expired, using a synchronizing pulse (e. g. zero pulse) at the appropriate input for
Note:
In order that the position actual values do not overflow, a synchronizing pulse must be generated, at the
31
latest after 2** quadrupled pulses, so that the position is reset. If this is not the case, a subsequent
synchronizing operation could be erroneous.
Position diffference = Number of slave pulses (*4), which the slave leads with respect to the
master
NM
Position difference [pulses] = Σ (slave pulses *4 - ---- * master pulses*4) - correction value
DN
Thus, the pulse number ratio üp is the quotient of NM and DN; i.e., the pulse number ratio between the
slave and master drive. It is automatically calculated from the speed ratio and the encoder pulse numbers
from the master- and slave drives. It can be displayed using parameters d045 (NM) and d046 (DN). The
pulse number ratio üp, set by the ratio of NM to DN, is maintained, independent of rounding-off errors (e.g.,
for NM=2000 and DN=6000, the pulse number ratio = 1:3 = 0.33333333....).
For synchronizing, a value (generally +/- H093), calculated from the offset determination, is added to the
position difference, so that the angular controller is forced to correct the entered position difference. The
correction value is zero without synchronization or when in the synchronized status.
A 32-bit counter is used to sense the position difference. The maximum position difference which can be
31
sensed +/- 2 pulses (quadrupled). For parameter display and the angular controller, the 32-bit value is
converted into a 16-bit value; i.e. +/- 32768 pulses difference can be represented. For a higher difference,
the 16-bit value is limited.
For the position difference actual value sensing, it is important that the counters from the master- and
slave sensing are simultaneously stored. However, there is still, especially for a pulse number ratio ≠ 1, an
uncertainty zone of several pulses:
5 pulse edges
Slave pulses
1 pulse edge
Master pulses
Ratio = 1
5 edges - 1edge = 4 pulse edges
Actual position difference: 4.5 pulses - 0.75 pulses = 3.75 pulses
Ratio = 6
Calculated position difference 5 edges - 6 * 1 edge = -1pulse edge
A difference of up 6 pulses is possible
Actual position difference: 4.5 pulses - 6 * 0.75 pulse = 0 pulse
Fig. 5.1.3: Explanation of the uncertainty zone when calculating the position difference
The highest accuracy is achieved for a pulse number ratio of 1:1 (also refer to Section 4.4.3).
Note: For unfavorable combination encoder pulse number (H10,H11) and ratio, this can result in
restrictions regarding the accuracy of the pulse number ratio.
With H277=1 pulse number ratio can be adjusted by H275 and H276. (only up to version 1.5)
An offset calculation is always executed, if the relative position between two drives must be sensed
and controlled, regarding their synchronizing pulses (e. g. zero pulses). The source for reset/enable is
selected using H090.
Synchronizing involves determining and correcting the offset. The synchronizing pulses are made to
coincide (a possible selected offset reference value is taken into account).
Synchronizing may be required repeatedly , for instance, if the (pulse number-) ratio cannot be precisely
entered (e. g. π), or if it has to be assumed, that encoder pulses are lost.
Synchronizing sequence:
If a synchronizing command is present (the source is selected using H251, e. g. terminal 605), and after
at least one synchronizing pulse has occurred, for an offset actual value, which is <>0 or <> a selected
offset reference value, then a ”correction value”, corresponding to H093, is added to the position
difference actual value (SACT.YDP). Thus, the angular controller receives a control error, generated by
the offset calculation, which it has to correct.
In order that this correction isn‘t too significant and so that overshoots are prevented, extremely low
values should be set for this correction pulse number H093 (typically =1). In order to still correct an
existing offset, which is greater than the value set in H093 (standard case), the correction pulse number is
subtracted from the position difference actual value in each sampling time (4ms) until synchronism has
been achieved.
If the angular controller is inactive, and starting from a position difference =0, the position difference
actual value would have the same value as the offset actual value after n sampling cycles (n =
offset/H093).
Once synchronizing has been started (”edge” of the synchronizing command) it is executed until
synchronism is reached (the correction value becomes 0); it can not be interrupted.
The offset is determined using the position actual values from the master and slave, whereby the
position actual values are set to 0 by the synchronizing pulses.
Proximity
switch
L
As soon as the offset actual value has been determined once, i. e., both synchronizing marks have been
travelled over once, an offset actual value is calculated each time one synchronizing mark is travelled
over (this can be monitored using d094, d095). The number of synchronizing pulses travelled over is
”counted”, and is weighted with the synchronizing pulse number, i. e. the pulse number per revolution
of the part to be synchronized (set H100 ... H103!). Thus, the actual offset can be determined, even if the
associated synchronizing pulse of the other drive is still missing. If required, several revolutions of the
machine component to be synchronized, are included in the offset actual value.
When synchronizing, several synchronizing pulses which have been travelled over (”revolutions”) are
equalized.
This mode should normally be selected (pre-assignment).
Note:
For rotary axis in the continuous offset calculation mode, erroneous offset calculation may occure if the
axis is reversing. In this case the synchronizing pulses should be enabled only after certain position
values master to slave. This means the „synchronizing enable threshold slave“ (H105) and the
„synchronizing enable threshold master“ (H107) should be set on values corresponding to ¼ revolution.
When synchronizing, correction is only realized within 1 synchronizing pulse which has been
travelled over (”1 revolution”).
2.) if the synchronizing pulse number can only be determined with insufficient accuracy.
(in this case, both synchronizing pulses are required in order to determine the precise offset.)
3.) if positive and negative ratios and negative offset reference values might occur
(up to SW version 1.40, later on the synchronizing pulse number H100/H101 has to be set with positive
values)
4.) if the synchronizing pulse are not cyclically, in general the case for linear axis.
To determine a new offset, both synchronizing marks must again be travelled over. The number of
synchronizing marks travelled over is not ”counted”; the synchronizing pulse number should be set to 0. If
an offset of several revolutions is to be obtained, then this is lost the next time the offset is determined.
In this mode, there is a danger, that the closed-loop angular control circuit could become unstable if the
loop speed is set too fast and for low-frequency synchronizing pulses, because, it could occur, that when
the two synchronizing pulses occur one after another, alternating positive and negative offset actual
values could be determined, which the angular controller would attempt to correct (for example, from an
offset of -370°, +10° would be obtained).
The offset actual value vact is calculated according to the following formula:
Examples:
a) Situation: Master- and slave drives, each with a pulse encoder mounted on the motor shaft,
generate two pulse trains, shifted through 90° and a 0 pulse.
Task: The drives are to be synchronized, so that the zero pulses (synchronizing pulses) always
occur simultaneously. This would look like the following when displayed on a suitable
plotter or oscilloscope:
Track A
Track B
Slave pulses
Synchronis.
signal, slave
Track A
Track B
Master pulses
Synchronizing
signal, slave
Position act.
value, slave
Synchronizing 1
e.g. terminal 605
0
b) Situation: Master- and slave drives, each with a pulse encoder mounted on the motor shaft,
with two pulse trains, shifted through 90° and zero pulse
Task: The drives are to be synchronized, so that the synchronizing pulses - in this case
cams - are always received simultaneously.
Master Slave
M IG IG S
Pulse encoder
Machine components
which must run in
synchronism
A B
Cam position
In this example, the closed-loop synchronous control must be parameterized so that components A and B
run in angular synchronism. It is not necessary to establish synchronism between the pulse encoders
(motor) of the master- and slave drives. Synchronism is realized by sensing the cam position.
The speed ratio between components A and B may only be 1.1 (refer to example C).
1 1
2 2
3 4 4 3
5
Master drive Slave drive
6 Crane track
Gantries are positioned transverse to the track. Synchronization is realized using permanent marks -
rough- and fine positioning signals for both the master- and slave drives. A precise mechanical
adjustment is not required due to the adjustment possibilities provided by the synchronous control. The
pulse encoders are preferably mounted on the motor shafts.
The evaluation of the rough- and synchronizing pulse (fine signal) is described in Section 4.4.5.
-The two setpoint bytes are output continuously. The software required in the master system is
significantly simpler to generate as for hexadecimal or BCD setpoint input, as no request signals must
be interrogated by the PT.
- Fast setpoint input with a minimum setpoint cycle time of approx. 40 ms is possible.
-Several PT boards can be controlled with a master system digital output board.
8 bits (i.e. 1 byte) of a 16-bit setpoint can be read-in in parallel via the binary inputs X6, terminals 611-618.
The byte is identified as either low- or high byte as a result of the binary input signal level, terminal 608
(high byte enable). High- and low- bytes must be steady for the ”transfer time” which can be
parameterized using parameter H033 (i.e. transfer time/4 ms consecutively), so that the value is
transferred. The value read-in is assigned a specific setpoint via terminals 606 and 607.
No Significance Explanation
H030 Enable byte-serial setpoint input 1 = enable 01 = inhibit
H033 Transfer time for one byte min. 8 ms max. 256 ms
Table 5.2.a: Parameter for byte-serial input
Notes:
Byte-serial input and numerical thumbwheel input cannot be simultaneously used.
Inching is not effective for byte-serial input (H030=1).
The thumbwheel switch value which is read-in (without taking into account the positions after the decimal
point), is referred to the value defined using parameter H031- normalization factor; i.e., using the
normalization factor, it is defined which thumbwheel switch number should correspond to an offset
setpoint of 16384 (100%), quadrupled pulses or a ratio of 8.1920 (100%):
Each setpoint change is automatically stored, so that when the voltage is powered-up again, the last
selected setpoint is available and is active.
No Significance Explanation
H030 Enable thumbwheel switch input 2 = enable ≠ 2 = inhibit
H031 Normalization factor 16384 for offset setpoint *)
8192 for ratio
H032 Thumbwheel switch coding 0 = binary 1 = BCD
Table 5.3.: Parameters for the thumbwheel switch setpoint input
*) When entering the offset setpoint, if a different value is to be set than the pulse number at the
thumbwheel switch, then the value, which corresponds to 16384 quadrupled pulses should be entered
as normalization factor.
Example:
Offset setpoint should be able to be set in degrees; 360 ° = 1 revolution of the machine part
Slave pulse encoder - (following) drive with 1000 pulses per revolution,
4-digit thumbwheel switch, 1 position after the decimal point Þ numerical value for 360.0 ° = 3600
Gearbox with 1:2 ⇒ 2*1000 pulses per machine revolution
Pulse quadrupling ⇒ 2*1000*4 = 8000 pulses per machine revolution
Normalization factor = 16384 pulses *3600/8000 pulses = 7372.8 = 7373
Notes:
Byte-serial input and thumbwheel switch input cannot be simultaneously used.
The resolution is reduced to 0.001 when the thumbwheel switch is used to set the ratio (for the setting
value).
They can then be used as setpoints on the T300 (refer to the following Section)
- master speed
- ratio (absolute value)
- percentage change in the absolute ratio
- inertia compensation
- offset
5.4.1 CU2,CU3
The basic drive converter technology controller should then, for example, be set as follows:
5.4.2 CUVC,CUMC
The receive connectors of the USS interface can be directly transferred to the dual port RAM.
P734.09 = 20xy or 60xy xy: Selected word from the appropriate USS telegram
(SST1, SST2) with which the 9th word is assigned in the dual port RAM.
P734.10 = 20xy or 60xy xy: Selected word from the appropriate USS telegram
(SST1, SST2) with which the 10th word is assigned in the dual port RAM.
Speed, SLAVE
Ratio ü: =
Speed, MASTER
Ratio ü is the ratio between the slave drive speed referred to the master drive speed.
Notes:
A so-called ”pulse number ratio” is calculated from ratio ü and the encoder pulse number. For uneven
encoder pulse numbers, under certain circumstances, the pulse number ratio regarding the value range
and/or resolution may not be able to be maintained (refer to Table 4.4.3).
It should be noted, that the representable value range (a 2-byte quantity), for the technology board, is
limited to +/- 1.99 * nominal value. This means, for example, that the maximum representable speed is
1.99 x rated speed as configured with H012,H013 and P420 (CU2,CU3) P352,P353 (CUVC,CUMC)
Up to SW version V1.40 a negative ratio ü in combination with a negative offset setpoint value and
H091=0 is allowed only if the synchronising pulse number MASTER (H100,H101) is configured negative
(example refer Sec. 5.7)! From Version 1.5 the problem is solved.
The ratio can be entered from following sources (selected using H040):
H040 Ratio of Explanation
0 Serial interface Setpoint No. 6
1 Binary input, byte-serial Inputs term. 601-605, 608
Selection for term.606=term.607=1
2 Binary input with thumbwheel switch Inputs term. 611-615
Outputs term. 631 -634
normalization factor: H031=8192
3 Parameter H041 or Paramerter H042 for term.617=0 or for term.617=1
4 Parameter H043 Pre-assignment
5 Fixed value 1.0
6 Word 9 of the basic drive converter E. g. value from the USS interface of the CU
(P694.9: CU2,CU3; P734.9: CUVC,CUMC)
7 Word10 of the basic drive converter E. g. value from the USS interface of the CU
(P694.10: CU2,CU3; P734.10: CUVC,CUMC)
Table 5.5.1: Possibilities of selecting the ratio
The ratio can also be entered via analog input 4 (terminal 507, 508 (ground)). In this case, H048 must
be set to 4 (refer to Section 1.5.2) and the required setting range, specified using H043, e. g.:
The following sources are possible for the master speed setpoint (selected with H070):
The setpoint smoothing (in ms) is set using parameter H072, which is especially recommended for the
setting H070=3.
The actual setpoint smoothed can be displayed with d074 ( value without ratio ), or with d136 ( value after
the multiplkation with the ratio).
Notes:
If the angular controller (or synchronizing) are used, the slave master setpoint may only be changed with
respect to the master, using ratio ü!
This is because the speed, and therefore the angular differences can only be taken into account by the
angular controller for appropriately set ratios which are known to the position sensing.
An absolute angular difference, occurring at a specific ratio, no longer appears in the position difference
value, so that the angular controller must not attempt to correct it.
H075 - Delay, master setpoint : If both a master setpoint as well as an off3 command from a SIMOVERT
MASTER DRIVES drive converter is generated and sent, together in a telegram to the slave via a serial
interface (e. g. T300 peer), then the master setpoint is immediately 0 if an off3 command is present.
As the master setpoint is coupled to the basic drive converter faster than the off3 command, the basic
drive converter immediately identifies that the setpoint has been changed to 0, which could lead to a DC
link overvoltage fault!
In order to prevent this, the master setpoint must be coupled to the basic drive converter in the same time
sector as the off3 command (T2=16ms).
T300 offers the following sources for inertia compensation (selected using H080), which is then
transferred to the basic drive converter:
The parameters to be set to differentiate the speed setpoint have the following significance:
n-set
X Y0
Y
Y1
H082 T1 H083
7.99 ms TD T1 t X TD
Y0 = *
H083 H082
Setting:
Generally, T1 lies in the range between 100 and 500 ms. The magnitude of the output quantity of the
differential element is set using H083. The values for parameter H083 are generally between 1% to 10%.
5.5.5 Inching
An inching setpoint (1 or 2 ) is added to the master setpoint on the T300, if the inching 1 or inching 2
command is entered. Thus, the slave speed can be changed with respect to the master speed very simply
and briefly. Thus, slack take-up or slack-off with respect to the master can be easily implemented.
However, inching is not practical for operation in the angular control mode, as the angular controller
opposes the inching setpoint.
Inching setpoints 1 and 2 are set using parameters H130 and H131.
The source is selected using H249 (for inching1) and H250 (for inching2).
5.5.6.1 CU2,CU3
The basic drive converter speed controller is a PI controller. For very low speeds (n* < approx. 2% to
5%), it is recommended, to provide a speed-setpoint dependent adaption of the P gain, which can be
implemented on the T300 with an adjustable polygon characteristic.
CU2:If adaption is required, P226 must be set to 3006 in the basic drive converter.
CU3: Adaptation not possible.
The resulting Kp is the product of P225 and this value retrieved from T300.
The characteristic is linearly interpolated between the transition points (e. g. [1] and [2]):
KP
H141 = KP (Connector B2 from PLI2)
H142 H142 = KP_0 (Connector B1 from PLI2)
[1]
H143 = n_KP (Connector A2 from PLI2)
d153 H144 = n_KP_0 (Connector A1 from PLI2)
n*
-H143 -H144 H144 H143
Fig. 5.5.6: P gain adaption
The adaption values should be determined using the usual techniques or empirically:
a) Starting from the standard setting (no adaption), the lowest speed should be determined, where the
already optimized drive still has the required control quality.
b) Then, for n_KP_0, the value n_KP_0 is approx. set to = n_KP/2.
c) Approach the speed, as entered under b), and then optimize with KP_0 closed-loop control.
d) The KP_0 and n_KP_0 values may still have to be varied.
5.5.6.2 CUVC,CUMC
The following parameters must be permanently set on the T300:
For the procedure, refer to the CUVC and CUMC block diagrams (Compendium), Sheet 360:
The values for the adaptation should be determined using the usual techniques or experimentally:
a) Starting from the standard setting (no adaptation), the lowest speed should be determined
where the required control quality is still evident for an already optimized drive
b) Then, for n_KP_0, approximately the value n_KP_0 = n_KP/2 should be determined
c) Approach the speed, entered under b), and then optimize the control with KP_0.
d) The values for KP_0 and n_KP_0 must, under certain circumstances, still be varied.
The offset reference value is defined as the number of encoder pulses (*4) from the slave, by which the
slave drive should lead the master drive. The offset reference value should be a maximum of +/- 32768
encoder pulses (*4). The limits can be adjusted with H054, H055.
The offset reference value is fed to the angular controller via a ramp-function generator. The ramp-up
time is the time, in which the reference value changes by 16384 pulses (*4). The ramp-up time should be
selected to be as high as possible (recommended: 5-10 seconds; generally not less than 1 second).
Notes:
In the mode, offset sensing = retrigger (H91=1), the maximum offset reference value may only be half
of a revolution of the component to be synchronized!
Up to SW version V1.3 In the mode offset sensing = continuous (H91=0) a negative ratio in
combination with a negative offset setpoint value is not allowed
Up to SW version V1.40 a negative ratio ü in combination with a negative offset setpoint value and
H091=0 is allowed only if the synchronising pulse number MASTER (H100,H101) is configured as a
negative value (example refer Sec. 5.7)!
From SW version V1.5 this problem is sloved
Note(from V1.6): If the value range of the offset setpoint (*/- 32768) is not sufficient (exceptional cases),
then this can be increased using H270 (H270 as exponent to the power of two). In this case, it must be
expected that the accuracy (resolution) is reduced
The following sources are possible for the offset reference value ds*:
For reversing and wide synchronizing marks, synchronization is possible at different directions of rotation
to different ”edges” of the synchronizing signal.
Depending on the direction of rotation, a positive synchronizing edge appears at edge A as well as at B.
However, the aim is that synchronization is always referred to one edge.
Proximity
switch
The speed actual value sensing of the T300 board can be parameterized, so that the synchronizing edge
can always be selected, dependent on the direction of rotation. For example, for a positive direction of
rotation, the positive edge is evaluated, and for a negative direction of rotation, the negative synchronizing
edge. The ”direction of rotation-dependent synchronization” selection can only be made together for the
master- and slave drives. The setting is realized using parameter H018 and H019 (initialization
parameters, explanation of the parameter setting, refer to Section 5.1.4).
For the case, that ”direction of rotation-dependent synchronization” cannot be used, the length L of the
switching cam must be stored in the software. This is realized using a direction of rotation-dependent
offset reference value input, using parameters H062 to H065:
TP-No Master speed Slave speed Value to be set Offset (positive values)
H062 + + 0 Slave lagging
H063 - + Lslave Slave lagging
H064 + - -üP*Lmaster Slave leading
H065 - - Lslave - üP*Lmaster Slave leading
Table 5.6.2.d: Direction of rotation - dependent offset reference value
(üp=pulse number ratio NM/DN refer to Sections 5.1.3 and 5.5.1)
No Significance Explanation
H110 Angular controller as P controller (0 / 1 = no / yes) (0 / 1 = PI / P controller)
H111 Integral action time TN
H112 Positive and negative output limiting (as a % of the rated
speed)
H113 P gain KP If adaption is required,
or, if adaption is set parameters H114 to H116
P gain for high ratio ü > ü_KP should be set
H114 P gain KP_0 for low ratio
H115 Ratio ü_KP, from P gain = KP
H116 Ratio ü_KP_0, from P gain= KP_0
Table 5.5.5.b: Parameters for angular controller setting
The adaption values should be determined using the standard techniques or experimentally:
a) Starting from the standard setting (no adaption), the highest ratio should be selected, this should then
be entered for ü_Kp. and the control optimized using this value (Kp).
b) Then select the lowest ratio, enter this for ü_KP_0, and optimize the control for this value (KP_0).
5.7 Synchronization
Synchronizing has the task to sense and to control the relative position - the offset - between the
drives. The position of the drives is sensed using a synchronizing pulse (zero pulse, proximity switch
(BERO), contact,..).
The synchronizing corrects angular/position errors, which are not visible in the position difference
(SACT.YDP), e. g. after the drives have been rotated when the drive converter is in a powered-down
status.
A permanently available synchronizing command maintains synchronism when erroneous pulses occur or
when the pulses fail completely.
Parameters H052 and H090 are used to select, when the position actual value sensing and offset
calculation are to be reset and enabled.
The synchronizing command can be parameterized for either signal level- or edge control, using H092.
For signal level control, the offset is corrected for as long as the signal is active (logical 1); for edge
control, correction is only once after a positive (0→1) edge. Offset correction is not suddenly realized, but
is corrected by a pulse number, selected using parameter H093, in each sampling interval.
The number of pulse edges between 2 synchronizing marks must be entered to perfectly determine the
offset actual value. This information is required to calculate the offset. A small deviation between the
entered and actual pulse number does not negatively influence the calculation.
Track B
Pulse
edges
Synchronizing
signal, master
Synchronizing pulse number, master H100, H101 (in this case: 52)
Track B
Pulse
edges
Synchronizing
signal, slave
Synchronizing pulse number, slave H102, H103 (in this case: 104)
Fig. 5.7.a: Explanation of the synchronizing pulse number
This synchronizing pulse number is a 32-bit parameter, which is entered as low- and high word. If the
pulse number (*4) is less than 32 767, only the low word must be entered (high word = 0). Proceed as
follows, if it is greater than 32 767:
Divide the pulse number (*4) by 65 536 high word = integer number result (without rounding-off),
determine the rest: Rest = pulse number (*4) - high word *65 536
- Rest is less than 32 768: Low word = rest
- Rest is greater than 32 767: Low word = rest - 65 536 (is negative !)
No Significance Explanation
H100 Synchronzing pulse No., master low word Pulse edges (pulse * 4) of the master drive which
are received between 2 synchronizing marks
H101 Synchron. pulse No., master high word
H102 Synchronizing pulse No., slave low word Pulse edges (pulse * 4) of the slave drive, which
are received between 2 synchronizing marks
H103 Synchronizing pulse No., slave high word
d108 Synchronizing pulse No. master, 32bit for verify of H100-H103 input
Examples:
- Encoder pulse No., MASTER: 2000
- Encoder pulse No., SLAVE: 4000
Both encoders are mounted on the motors
H100/H101 has to be configured as a negative number, if a negative offset setpoint value has to be
adjusted while having a negative ratio and H091=0.
A synchronization signal, caused by contact bounce or by noise can result in the following:
- inversion of the control sense of the synchronization, as the rigid sequence of synchronizing pulses is
interrupted (e.g.: master-, slave-, master drive). For a rotary motion, it means that the slave drive
rotates, e.g. one revolution forwards or backwards.
Thus, the synchronizing signal cables should be carefully routed and screened
(refer to Section 4.4).
The following diagrams describe the effects when bounce is present, and the counter-measures. Only
one drive is illustrated.
Signals at the T300 terminals
Switching
threshold
Internal evaluation
Fig. 5.7.c: Signal characteristic with steep pulse edges for example typical for zero pulses from pulse encoders
Synchronizing signal at the T300 terminal [1] At the first rising edge, the control system
recognizes a synchronizing pulse. The effectiveness
that the switching threshold has been exceeded
Switching again after Te (0 < Te < approx. 4 ms) is suppressed
threshold per hardware (after the first synchronizing signal,
software
h must issue an enable signal).
Te
> 4 ms
[1] [2] [2] A new synchronizing pulse is simulated without
any special measures. The software can again
Internal evaluation identify a synchronizing pulse after approx. 4 ms.
Fig. 5.7.d: Signal characteristics with an undefined voltage characteristic; typical for a proximity switch; Faults/noise
occurring within 4ms (=sampling time) are automatically suppressed due to the processing in the sampling time!
Faults/noise and disturbances which occur (e.g. contact bounce) between 2 leading edges of the
synchronizing pulses can be suppressed by entering an enable threshold when a specific position
actual value is reached. The synchronizing pulses are only registered again after this enable time td,
which can be separately set for the master- (H106, H107) and slave drive (H104, H105), has expired.
Switch.
threshold
[3] [3]
[4]
TS, ΣS
Enable signal
[2]
[1] td,d [1]
Internal
evaluation
[1] Synchronization is enabled in this section (position actual value > limit value);
the minimum duration may not fall below 12 ms, tmin = 12 ms
[2] Synchronizing pulse sensing is inhibited for time td
(as the position actual value < limit value)
[3] Bounce is suppressed at this position
[4] TS = Time between two synchronizing operations (ΣS = number of pulses)
[5] Normally, bounce times are between 1 - 10 ms
Fig. 5.7.e: Effect of the enable control (only one drive shown)
Limit value defines how many pulses must be counted (*4) after a successful synchronization (i.e. how
high the position actual value must be) before the next synchronizing operation is enabled.
Limit value d - the enable threshold for the synchronizing signal - should be calculated for the master-
and slave drives.
The position actual values are available as 32-bit values; they are converted into 16-bit values. If an
enable threshold (refer below) ≥32768 pulses must be set, the position actual value conversion must be
adapted with parameters H104 and H106. The precise conversion formula is:
Pos. act. val. [32 bit]
Pos. act. val. [16 bit] = with adaption = H104 for slave drive and
(16-adaption)
2** H106 for master drive
d Y
< 32768 ? H105 = d
H104 = 16
N
d Y H105 = d/2
< 65536 ? H104 = 15
N
Fig. 5.7.f: Determining the enable threshold d for the slave drive
(proceed in an analog fashion for the master: H104 → H106, H105 → H107)
No Significance Explanation
X
H104 Adaption, position actual value slave Value is an exponent to the power of 2 (2** )
H105 Enable threshold of the synchronizing signal,
slave
X
H106 Adaption, position actual value, master Value is an exponent to the power of 2 (2** )
H107 Enable threshold of the synchronizing signal,
master
Table 5.7.g: Parameters for synchronization
If parameters H104 or H106 must be changed, it should be taken into account, that the 16-bit position
(16 -adaption)
actual values must be modified by a factor 2** . This involves the following values: Analog actual
value, enable threshold and display parameters d016 and d017.
Note:
The enable threshold must either
- be greater than the synchronizing signal width or
- be parameterized to 0.
If enabling is realized while the synchronizing signal is active, the position actual value is reset; this can
result in erroneous synchronization.
Given: - the number of pulse encoder pulses between two synchronizing marks
master drive = 21307 Slave drive = 6843
Twisted and PT
Terminal block
screened cable R
Example:
- Given: UB = 23 V, T = 2 ms
- R = ( 23 V - 1) * 6.3 kΩ = 3.36 kΩ ≈ 3.3 kΩ
15 V
- C = 2 ms * ( 3.3 kΩ+ 6,3 kΩ) = 0.9 µF ≈1 µF
3.3 kΩ* 6.3 kΩ
All binary control signals (controller enable signals, synchronizing command) can be simultaneously
entered, independently of one another. Possibly required interlocking functions are made in the software
(e. g. synchronization is only practical when the angular controller is enabled).
The basic drive converter is fault-tripped, if a bit is set in parameter d214, and with an appropriate enable
with the H212 mask parameter (behaviour as for OFF2, i. e. the power is disconnected, the drive coasts
down). The fault is stored on the basic drive converter.
As soon as the cause has been removed, i. e. the bit involved is 0, the fault can be acknowledged on the
basic drive converter. Acknowledgement is not possible as long as a ”1” is transferred to the basic drive
converter via the dual port RAM!
Alarms, are only displayed as numbers on the operator control panels. They do not influence the drive.
They cannot be acknowledged, but instead they are automatically deleted once the cause has been
removed and the appropriate bit becomes 0.
The communication blocks, which receive the telegrams from a communications board or the T300-peer-
to-peer, check, in each sampling cycle, whether a valid (and error-free) telegram has been received,
which is then signaled. These signals are counted using an integrator.
The integrator is reset if an error-free telegram has been received.
If the integrator limit value (corresponds to the selected monitoring time) is reached due to sufficiently long
telegram failures, a status message is output, which, according to the fault mask (H212) can result in a
fault trip.
In order to simplify the first start-up steps, and to eliminate irrelevant fault trips, the communications error
(H212) is suppressed when the angular synchronous standard software package is supplied.
If a communications board or the T300-peer is used, the associated status bits to initiate a fault,
must be re-enabled!
Yellow LED
This LED flashes if the T300 is communicating with the basic drive (CU). Cause of the error, if only the
red LED is flashing, but not the yellow LED:
Green LED
This LED flashes if the T300 is communicating with the communications module (CBP/CB1, SCB1/SCB2)
(CU2, CU3: Do not have to be logged-on in the basic drive (P91)!).
Does not flash, if a communications module is not available for axial winder operation.
Cause of the error, only if the red (and if relevant the yellow) LED flashes, but not the green LED:
Note:
The MS340 memory module is identified by its Order No. on the PC board, refer to Section 1.3 and on the
"MS340 Vx.y" label on one of the components.
6 Parameters
6.1 Parameter handling
All of the parameters, which are implemented on the technology board, are called technological
parameters. T300 parameters were located behind/above the basic drive parameters.
They can be reached by up- and down-key or by typing a leading ”1” as a fourth digit for direct addressing
with an OP1.
The technology parameters are shown in the following form on the operator control panels, dependent on
their ability to be changed
dyyy monitoring parameters, i. e. they cannot be changed; they are output connectors
Hxxx setting parameters which can be changed;
these are input connectors with constants
The technological parameters can be read-out of and changed from several locations (simultaneously):
- PMU
- OP1 (the configured parameter names are displayed)
- CB1/CBP (PROFIBUS)
- SCB2 with USS protocol
- serial interfaces 1 and 2 of the CU
The parameter name, displayed on the OP1, is a maximum of 16 characters long, and can be toggled
between German and English using the H000 initialization parameter (after a change, reset is required!).
For several parameter types, rounding-off errors must be expected due to internal conversions /
calculations, from, or in the SIMADYN D connector notation with under certain circumstances, some
restrictions in the display.
Further, more decimal places can sometimes be provided than can actually be set.
Note: Technology parameters are not ”achnowledgement” parameters! When parameters are set using
the rise/lower arrow keys on the operator control panels, every parameter value with a line above it is
effective (temporarily)! This must be especially observed when setting multiplexers and masks (V2
type).
If technology parameters are addressed via a serial interface, the upper most bit of the parameter number
field must be set, so that a parameter number range from 1000 to 1999 is obtained.
With OP1, changes of V2-type paramerters (hex values) are possible with pord. state ”G”, SW release 1.1
Connectors can be read and changed using the SIMADYN D monitor and the PC-based programs,
SIMOVIS or IBS/SERVICE program (start-up/service program) via the T300 connector X132 (RS232) or
X133 (RS485). All of these parameters can also be addressed via connectors using this program.
In order to change technology parameters, the following path name
1.function package name.block name.connector name
of the appropriate connector must be entered using the SIMADYN D monitor.
The following value ranges, in the sampling times used, are obtained for the time-dependent data types
R2, T2 and D2. Only values are accepted, which represent an integer multiple of the associated
sampling time! Values which are entered which do not match are appropriately rounded-up or down.
Connector types generally correspond directly to the parameter types, for example, such as required to
externally access parameters (serial interfaces (SIMOVIS), dual port RAM) and for the operator control
panel displays (PMU, OP1). However, some types are converted on the T300 due to the resolution and
the value range required: Connector type N2, E2, D2, T2, R2 are converted to parameter type I4
Initialization value
BB: 12 Section: 5.1.1 FP-SYNCON.NAVPAR.X1
Initialization value
BB 12 Section 2.1.1.1; 2.1.1.2; 5.1.1; 5.5.1 FP-SYNCON.NAVPAR.X3
Initialization value
BB 12 Section 5.1.1; 5.5.1 FP-SYNCON.NAVPAR.X4
The highest value digit must coincide with the highest value digit of
H019. Values other than those specified may not be entered!
Example of a setting:
- - - 4: Digital filter time constant 125 kHz
- - 0 -: Pulse encoder with 2 tracks displaced through 90°
- 2 - -: Rough pulse, type 2
1 - - -: Direction of rotation-dependent synchronizing edge selection
1 2 0 4: = Parameter value
Ratio
Ü= (select value H040 * select value H048) + H047
Offset processing:
Up to SW version V1.40 a negative ratio ü in combination with a negative offset setpoint value and
H091=0 is allowed only if the synchronising pulse number MASTER (H100,H101) is configured as a
negative value. From SW version V1.5, the problem is solved.
H062 Offset ref. Value n_Mas > 0 and n_SLV > 0 I2 pulses ±32767 0
Offset reference value (pulses *4) for positive speeds of both drives
BB: 7 Section: 5.6.2 FP-SYNCON.DREFS.X10
H063 Offset ref. Value n_Mas < 0 and n_SLV > 0 I2 pulses ±32767 0
Offset reference value (pulses *4) for negative master speed and
positive slave speed
BB: 7 Section: 5.6.2 FP-SYNCON.DREFS.X11
H064 Offset ref. Value n_Mas > 0 and n_SLV > 0 I2 pulses ±32767 0
Offset reference value (pulses *4) for a positive master speed and
negative slave speed
BB: 7 Section: 5.6.2 FP-SYNCON.DREFS.X20
H065 Offset ref. Value n_Mas < 0 and n_SLV < 0 I2 pulses ±32767 0
Offset reference value (pulses *4) when both drives have negative
speeds
BB: 7 Section: 5.6.2 FP-SYNCON.DREFS.X21
Inertia compensation
Synchronization:
0 = continuous
1 = retrigger
The offset is only sensed over 1 revolution and equalized
BB: 12 Section: 5.1.4; 5.5.1; 5.6.2; 5.7
FP-SYNCON.DISC.RTM
Angular controller:
CU2,CU3
The P gain can be adapted at the speed setpoint. The adaption is realized on the T300 and is transferred
to the basic drive converter. The basic drive converter speed controller uses this value when setting:
P226=3006.
If adaption is not required: P226=1001 (then P225 is effective) or
H143 = H144 = 0; then H141 is effective.
CUVC,CUMC:
The following parameters are permanently set on the T300:
H144=0%; H143=199,9%; H142=0 and H141=255,9.
The KP adaptation is then set in the basic drive (P233,P234,P235,P236)
Procedure, refer to Block diagram CUVC and CUMC (Compendium), Sheet 360:
H141 P gain, speed controller E2 ±255.9 10.0
KP: P gain for high speed setpoint or H143=H144
BB: 14 Section: 3.4; 5.5.6.1; 5.5.6.2 FP-SYNCON.SCONKP.B2
H142 P gain, speed controller E2 ±255.9 10.0
KP_0: P gain for a low speed setpoint
BB: 14 Section: 3.4; 5.5.6.1; 5.5.6.2 FP-SYNCON.SCONKP.B1
0 = 0% (for testing)
1 = speed actual value, slave
2 = word 8 from the basic drive converter
3 = master speed setpoint, smoothed
4 = master speed actual value
5 = word 7 from the basic drive converter
6 = output, angular controller
7 = control error, angular controller
8 = integral component, angular controller
9 = position difference-actual value (including offset reference value!)
10 = position actual value, slave
11 = position actual value, master
12 = inertia compensation
13 = word 2 from the basic drive converter
14 = word 3 from the basic drive converter
15 = word 5 from the basic drive converter
H201 Angular limit value, positive (binary output 638) I2 pulses ±32767 10
Upper limit of the angular difference DY (number of pulses * 4), from
which value the ”angular difference outside tolerance” signal = 1,
i. e. DY > H201;
output at terminal 638
BB: 15 Section: 2.2.1.2.1; 2.4.2.1.1; 4.2.1; 5.6.4; 5.9.1; 5.9.2
FP-CONTRL.CON200.LU
H202 Angular limit value, negative (binary output 638) I2 pulses ±32767 -10
Lower limit of the angular difference DY (number of pulses * 4), from
which value the ”angular difference outside tolerance” signal = 1,
i.e. DY < H202;
output at terminal 638
BB: 15 Section: 2.2.1.2.1; 2.4.2.1.1; 4.2.1; 5.6.4; 5.9.1; 5.9.2
FP-CONTRL.CON200.LL
H213 Alarm mask for T300 status word V2 0 ... 2HFFFF 2HB000
Bitwise enabling of the T300 status bits of the d214, which should result
in an alarm. A bit set in this mask results in a drive converter alarm
(A097...A112), if the appropriate bit is set in the T300 status word.
Example and pre-assignment:
Status bits 12,14,15 should result in a fault trip: B000 hex
The pre-assignment is selected, so that only a few alarms occur during
start-up. Generally it is recommended that after start-up, all alarms are
again enabled.
Note:
Alarms are only sent to the basic drive converter and displayed when
the on command is active.
BB: 15 Section: 2.2; 5.9.1 FP-CONTRL.SW030.IS2
H218 Interface mask f. basic drive converter status word O2 0 ... 2HFFFF 2H058C
Bitwise enabling of the drive converter status word 1 for transfer via
serial interfaces (T300 peer and communication boards).
If a bit is set in this mask, the appropriate bit of the status word 1 is
transferred to the interface.
The following bits are enabled in the pre-assignment:
2: Operation
3: Fault
7: Alarm
8: Setpoint/actual value deviation (=drive stalled)
10: Comparison frequency reached
All of the other bits can be taken from the fault/alarm word with mask
H219.
It should be noted, that only different bits may be enabled using the
H218 and H219 masks!
BB: 5; 6 Section 2.2.1.1; 2.4.2; 2.4.2.1.1
FP-CONTRL.SW110.IS2
H219 Interface mask for T300 status word O2 0 ... 2HFFFF 2HFA73
Bitwise enabling of the T300 fault/alarm word for transfer via serial
interfaces (T300 peer and communication boards).
If a bit is set in this mask, the appropriate bit is transferred to the
interface.
It should be noted, that only different bits can be enabled using the
H218 and H219 masks!
All bits, which are masked (inhibited) with H218, are enabled in the pre-
assignment.
BB: 5; 6 Section 2.2.1.1; 2.2.1.2.1; 2.4.2; 2.4.2.1.1
FP-CONTRL.SW111.IS2
Peer-to-peer on T300:
For detailed information refer to the T300 User Instructions.
ValueSource
0 terminal 601
1 control word (=word1) from the automation (CB, SCB1/2), bit13
2 control word (=word1) from 300-peer, bit13
3 0 (= inhibited)
...
6 0
7 1 (= enabled)
BB: 11 Section: 2.2.2.1; 2.4.3; 4.1.1; 5.6.1
FP-CONTRL.WIRE_1.XCS
Value Source
0 Terminal 612 (if not used as thumbwheel switch input!)
1 Word4, bit3 T300 peer
2 Word4, bit3 ComBoard telegram
3 0 (no fault)
...
7 0 (no fault)
BB: 9 Section 2.2.2.1; 2.4.3; 3.5; 4.1.1; 5.9.2
FP-CONTRL.STEX_1.XCS
7 Start-up
It is recommended that the sequence specified here is kept during start-up, so that if difficulties are
encountered they can be more easily identified and resolved.
WARNING
Only commence with start-up, if there are adequate and effective measures
to ensure that the system and drive can be safely electrically and
mechanically operated.
Please ensure that all safety- and EMERGENCY OFF signals are connected
and are effective, so that the drive can be shutdown at any time.
Start-up sequence:
- Start-up (commission) the basic drive converter according to the appropriate Instruction Manual
- either without a technology board and if required interface board
- or with an already installed technology board by cancelling the technology- and interface
board using parameters P52, P90, P91, P52 (CU2,CU3).
- document all of the parameters which were changed; e.g. in a list of changeable parameters
- Disconnect the drive converter from the power and wait until the DC link has discharged.
- Connect-up the SE300 according to the terminal assignment (Section 4) and check
All of the settings to parameterize the angular synchronous control are made via the technology
parameters (also refer to Section 5 !).
An oscilloscope should be used to evaluate the control quality and if necessary, to check the pulse
encoder signals. Further, it is easy to display an offset by tracing the synchronizing marks (zero pulses) in
2 channels.
A storage oscilloscope and a stroboscope are extremely helpful when setting the offset values.
Additional equipment (e. g. battery box) are required according to the system-specific requirements and
situation.
"First start-up":
MLFB, motor data, min/max frequencies, ...
log-on T300 (P52=4,P90=2,P52=0 for CU2,CU3)
Y
Unit signals
a fault
?
N
N Power-down
F080,F070? unit a
Set the actual value sensing:
Encoder pulse number, SLAVE H010
Encoder pulse number, MASTER H011
Rated speed, SLAVE H012 Y
Rated speed, MASTER H013
Pulse encoder operating mode, SLAVE H018 Check the hardware (T300, CB, SCB1/2);
Pulse encoder operating mode, MASTER H019 check that the option boards have been logged-on
Caution for SIMOVERT SC: If encoder tracks A, (P52 for CU2,CU3).
B are fed to T300 via LBA, enter a negative
rated speed at H012 due to the
interchanging
of tracks A,B!
b
Master
setpoint,
N analog?
Y
Fig. 7.1.a: Speed control start-up (Start-A): Speed actual value sensing, setpoint
c
ON
Slowly increase
Enter a master setpoint of approx. 5%: torque limit (P492.ff)
e. g. via serial interface or terminal 501 / 502 (= 0.25V) until the drive
rotates or a
maximum value is
N reached
N Setpoint, on command,
Drive other enable signals
rotates? present?
Y
Y
N N
Speed actual Torque limits (r496)
value present: d014? high enough?
Check
OFF connection of Y
Y tracks A, B and if
required
interchange
e
Speed setpoint N Power-down,
polarity=actual remove cause
value?
A
Y Y
Drive overloaded, rotor
locked, stalled?
N Polarity,
speed actual value=torque setpoint?
N
OFF
Y
f Power-down unit
N
Drive rotates in the
required direction?
A d
OFF
Y
Increase speed
setpoint by
5-10% up to
max. speed
Check the pulse encoder setting,
torque limit
Y
Setpoint limiting?
N
Does the slave drive Optimize the speed
run smoothly? controller using the usual
technique
Y
Y
Good result achievable
Y Is the required ?
torque 1) obtained?
N
OFF
N
N Rated- or
maximum speed
reached
?
Y
Fig. 7.1.c: Speed control start-up (B-C): Speed controller optimization, torque limit
Y Fixed ratio
?
N
Approach the maximum requested operating
speed at each requested ratio.
Source for
ratio correctly selected using N Check setpoints,
H040? power-up/down
d044 = required value? control
The fault causes specified here can be used to troubleshoot the speed control; other causes are also
possible.
c) Drive does not rotate when an ON command is entered and a setpoint is present:
Check that all of the necessary control word enable signals are present (setpoint-, inverter-, ramp-
function generator enable, clockwise/counter-clockwise phase sequence etc.).
Frequency limits OK?
d) The drive does not rotate although all of the enable signals are present:
Can the drive be open-loop V/f characteristic controlled (P163=1) or open- or closed-loop frequency
controlled (P163=3)?
Establish the factory setting (P52=1); execute motor identification run (P52=7 or 8).
f) The torque setpoint and speed actual value have different polarities:
Prerequisite: The machine is not driven:
If the converter and pulse encoder are correctly connected, for a positive torque setpoint, the machine
must rotate in a clockwise direction (when viewing the drive side) and have a positive speed actual
value.
Otherwise, tracks A and B of the pulse encoder (SLAVE) must be interchanged, or a negative value
entered at H012 (rated SLAVE speed) (this is transferred by powering-down the unit and powering it
up again!).
Note: Fluctuations can occur in the polarity (sign), for motors which are either running under no-load
conditions or only with a low load
i) Erroneous optimization:
Execute the motor identification and speed controller optimization runs (P52=8 or similar).
Is all of the equipment used OK?
Are all of the cables (especially the pulse encoder cable) carefully routed and shielded, especially for
long encoder cables?
Does the subordinate closed-loop torque control operate perfectly (check parameterization, motor
data, etc.)?
Is the load mechanically OK (no play, elasticities, etc.)?
Is the pulse encoder correctly mounted (mechanical mounting design)?
1) The phase shift between tracks A and B of an encoder must be at least 1µs at all speeds.
2) Noise spikes (duration > 2.5 ms) must not occur close to the switching threshold of the pulse
encoder input circuit, i. e. not in the range B:
15
Input voltage in V at terminals
10 531/532 to 545/546
B
Start
ON
Does the
position difference d124 N
drift away slowly? a
Y
Pre-control is optimized
Position
difference d124 within N
the required tolernce? b
N Are
different ratios used
?
Position difference N
d124 within the required
tolerance?
N
All required ratios
adjustable?
N
All required speeds
adjustable?
Y
Set the "source, enable position
difference" H052
to the required value
(refer to Section )
The fault causes specified here can be used to troubleshoot the angular control; other causes are also
possible.
a) After the actual value sensing has been enabled (angular controller), the position difference actual
value quickly drifts away from 0:
The pre-control is correctly set, if the position difference actual value only drifts away from zero without
the angular controller intervening. The prerequisites are that
- the master drive runs smoothly (speed controller optimization),
- the master setpoint corresponds to the master drive speed,
- the slave drive runs smoothly (speed controller optimization),
- the product of master setpoint * ratio (H072*d044) is less than 200 %,
- for analog master setpoint input, the adaption is correct (H071)
- for high requirements regarding the control quality, the speed actual value must be precisely traced,
for example, via analog output 1 (terminals 509 / 510) using a fast plotter or a storage oscilloscope. In
this case, the speed actual value is compensated using H160 and the analog output gain adapted
using H161, so that the speed ripple can be easily monitored.
- at average slave drive speeds, excite oscillation using inching setpoint 1 (terminal 606, parameter
H130 = approx. 1 %) and monitor the response. Vary the P gain until a favorable result is achieved.
- under certain circumstances, the optimization result can be improved by increasing the position
difference smoothing (H117). However, generally the pre-set value of 4 ms should be used.
4. Angular errors
- The P controller results in an angular error, dependent on the P gain. If this error is noticeable, the
angular controller must be parameterized as PI controller (H110 = 0). The integral action time must be
set using parameter H111. The drive should be optimized and values varied towards lower Tn, starting
with higher values (approx. 5 sec) of Tn.
Caution:
Synchronization is only possible if the synchronizing signals are OK (e. g. zero pulses). The cable
should be routed to ensure that it is immune to noise and it must be correctly shielded; the synchronizing
signal pulse shape should be checked using an oscilloscope.
Bild
Start
Inhibit synchronization
(e. g., terminal 605 = 0)
ON, OFF
enable the speed- and Inhibit speed- and
angular controllers angular controllers
Number
of synchronizing N
pulses from the master and slave
the same, or so they slowly a
drift apart *)
?
Y
Enable synchronization
(e. g., terminal 605 = 1)
*) Check with an N
oscilloscope Slave drive runs b
smoothly **)
**) Monitor the actual slave speed ?
fluctuations < 2 % of the actual value!
(e. g. analog output, terminal Y
509/510)
Number
of synchronizing N
pulses from the master and slave the
same and no drift *)
? Wait
or slightly increase H093
(e. g. from 1 to 2).
Y c
N
|d094|
< 20 to 500?
N Are |d095| Y
offset ref. values Offset act. value - pos. difference
required? < 32765 ?
Y
N
Enter offset ref. values Wait
(refer to
5.6.2)
If synchronization hasn`t been
realized after approx. 30 s (|H095|
N > 32765), then an excessive con
Are trol difference has been built-up
e offset ref. values
reached *)
?
Y d
The fault causes specified here can be used to troubleshoot the synchronization function; other causes
are possible.
a) The number of synchronizing pulses from the master and slave in any time sector are not the same:
- check the ratio (nset slave r451 ≅ ü * nact master d015)
- check the synchronizing signals/signal transmitters
b) The slave drive does not run smoothly after synchronization has been enabled:
- reduce H093 if possible (minimum = 1),
- check the synchronizing signal characteristics
- check the speed- and angular controller optimization; if required, re-optimize.
- check the master drive; if required, re-optimize the master drive
- investigate the mechanical configuration for play, torsion etc.
c) The number of synchronizing pulses from the master and slave for a particular time sector are not the
same after synchronization has been enabled:
- check the synchronizing signals/signal transmitters
- check the parameterization (H050 to H069 and H090 to H109) -especially the synchronizing pulse
numbers
d) Synchronization was not able to be realized (absolute offset actual value - position difference > 32765):
- refer to c)
- if d094 shows an increasing trend, then the correcting influence of the synchronization is probably
too low:
- slightly increase H093 (e. g. from 1 to 2); start again
If a T300 with „unknown“ data base is connected (data base not available in SIMOVIS), the necessary
technology data base may be created online.
Preconditions:
- For the learn process the technology type’s parameter set should be reset to the factory settings
(refer to parameter H970).
If during the learn process the technology type’s parameter set was not reset to the factory settings, the
functions refer to the status of the technology type when the data base was created and not to the factory
settings.
Note: It is recommened, but not essential, that step as described above is carried out. During the learn
procedure SIMOVIS also generates a file (by upreading), which is interpreted during offline mode to be
the factory setting of a technology type. This file is used for example:
- when opening an offline file as the basis for the factory setting,
- when printing a parameter set, where only the changes compared with the factory setting are to
be printed.
- The dialogue to create the data base of a technology type will only be displayed if the base unit, to which
SIMOVIS is connected, has a slot for technology boards (MASTERDRIVES Compact units).
- If the technology board has to be registered to the base unit by parameterization (MASTERDRIVES with
CU2 or CU3: parameters P90 or P91) the „learning“ process will only start if the technology board is
registered.
Proceed as follows:
1. For MASTERDRIVES with CU2 or CU3 the technology board has to be registered
3. Dependant on the Baud rate, increase the "number of request repeats" under the "extended"
tab( refer to section 7.4.3.).
4. Select the drive by clicking on the lefthand mouse key, and establish the connection (clicking
toolbar „connect. On/Off). The communication to the drives is intact if this toolbar changes to
green colour.
5. Disconnect other drives (if available) to reduce the time required for the „learning process“.
6. Disconnect all other communication systems (Profibus, Peer-to-Peer) for example by pulling off
the connecting plug.
8. In the „Create data base“ dialogue (in the „technology type“ folder), the bus address, type and SW
version of the connected base unit can be checked. In the dropdown list box „Name technology
type“, select (or enter) the name of the technology type to be learned (default name: TECHN000).
If a name is selected, which already exists, the data base will be overwritten by the new one.
The technology type T300 to be learned does not make use of parameters 3000 ...3999,
deactivate the checkbox „L/c parameters“. The „learning“ time will then be significantly reduced.
9. Click on the Start button to start creating the technology type data base
-The following „learn“ process will take several minutes. Progress can be monitored in the displayed
dialogue. Upon successful completion, the new technology type is available for all drives (which have a
slot for technology boards) in the Add drive or Change drive dialogue. The drive should now be
disconnected, and the new technology type selected in the „Change drive“ dialogue.
Data bases for further languages: The standard software package „Angular synchronous control“
supports two languages (german and english). A seperate data base for each additional language can be
created. For each language selection (refere to H000) a new data base has to be created, each one must
be assigned to a different technology type name, (e.g. MS340_G and MS340_E).
Note: Should errors be detected at the end of the learn procedure, then further information can be
displayed by clicking on the „details“ button. The cause of the errors (e.g. restricted parameter access)
should be corrected and the learning process repeated.
- Free parameterization:
opens a parameter table, where parameters can be individually listed by entering parameter
numbers (e.g. H010 or d016, resp. 1010 or 1016).
Double click somewhere in the appropriate line of the table to change the parameter value.
- Download: The parameter set (Upread files, offline generated files) can be directly saved in the
RAM or EEPROM memory of the drive.
When downloading, the actual parameter values in the drive are overwritten by the parameter
values in the parameter set.
Note 1: Dependant on the Baud rate, increase the "number of request repeats" under the "extended"
tab.
Empirical values:
38400 Baud: Number of request repeats = 200
19200 Baud: Number of request repeats = 100
9600 Baud: Number of request repeats = 50
Refer to: online help (BUSKON): Help topics > Editing projects
> Configuring the interface.
Note 2: Disconnect other drives (if available) to reduce the time required for the „learning
process“.
Disconnect all other communication systems (Profibus, Peer-to-Peer) for example by pulling
off the connecting plug.
Note 3: If more serial interfaces are used addition to SIMOVIS (e.g. Profibus and T300 Peer-to-Peer
interface), the Peer-to-Peer baud rate should be set to values ≤ 19200 Bauds (H220 ≤ 7).
A simultaneous data transmission with several interfaces (and high baudrates) can, under
these circumstances, cause a T300 overload.
Several SIMADYN D - specific functions are described in this Section. They are essentially intended to
assist in understanding the STRUC G diagrams in the Appendix.
4) Function blocks
connections and
sheet comments 6) Fields with comments
connector attributes
of the function blocks
1) Text field
Function block-
*
H S W STRUC L line number
type of the listing
(possible block library
code A, B, C) X1 N2 N2 Y
Reference point o
X2 B1 Z
Circle for
type changeover
* I B1
Connector designator
Connector type
Function package connections ($ quantities) provide signal transfer paths between technological function
units in which the individual function packages are realized.
$REGOUT PN T1C
1FP-STEUER =.W1/2.1 System ID, abbreviated/sheet and column No.
2FP-OUTPUT
Lefthand border =DB34.W30/2.1 System ID, complete/sheet and column No.
9 Others
9.1 Terminology/abbreviations
AG Automation unit
DUST Data transfer control
FB Function block
FP Function package (function blocks configured to provide a complete function)
GG Basic converter
MP Master program (defines the hardware and software configuration)
n Speed
n_act Speed actual value
n_set Speed setpoint
PG Programming unit (e.g. PG685, PG730, PG750)
PKW Parameter ID/value
PNU Parameter number
PT Technology board
T Torque
TA Sampling time
TP Technological parameter
TP_xxx Technological parameter, number xxx
9.2 Literature
/1/ User Manual User Manual STRUC G/L/PT
(Useful, e.g. when modifying the standard software package )
6DD1981-1AA2 German
6DD1981-1AB2 English
4
) = Information regarding the nal scope and connection of an SE51 interface module
Ordering locations:
10 Changes
Block diagrams
List of contents "Standard software package Angular Synchronous Control" for 6SE70/71
A A
Page Contents Page Contents
4 Data transfer with the CU (basic drive convertert) 17 Analog outputs 3, 4 and Select values 3, 4
5 Data transfer with the CB / SCB (communication board) 18 Input and output signales
13 Angular controller
F
F
Interface board CB
DUAL-PORT-RAM
D 8 binary outputs D
DUAL-PORT-RAM
RD Parameters TD
Receive data Send data
from the basic to the basic drive
drive converter converter
E
E
Basic drive converter 6SE70/71 Operator control panel
PMU, OP1
F
F
Angular Synchronous Control MS340 Overview T300 Board SIEMENS AG 02.99 Page 2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
d002 =340
E
E Supplementary
Ramp-function speed setpoint
generator Write inhibit
Offset reference value:
- Interface H003
- Analog input
- Binary setpoint input
- Parameter direction of
establish factory
rotation dependent
setting
- Fixed Parameter F
F - USS (Setpoint from CU) P- or PI-controller H970
Angular Synchronous Control MS340 Overview closed-loop control SIEMENS AG 02.99 Page 3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Bit 0 Ready to switch on
Bit 1 Ready
Receive data Bit 2 Run RUN CU
RUN_CU
A T300 from CU Bit 3 Fault
[8.1] [11.6][11.6] A
Status_Word1_CU Bit 4 OFF2
Bit 5 OFF3 [11.6] [11.6]
[5.4] [6.4]
Bit 6 Switch on inhibit
Status word 1 CU Bit 7 Alarm
Word 1: Status w ord 1 Bit 8 Setp.act.value deviation Anti-stall protection
Bit 9 PZD-control request BLOC_CU [15.1]
d154 Bit 10 Comparison freq. reached Comparison frequency reached
Bit 11 Fault undervoltage COMP_F_CU [15.1]
W ord 2: Select value Word2_CU
[16.1] [17.1] Bit 12 Main contactor energized
Bit 13 Ramp function active
B d156
Bit 14 CW phase sequence
B
W ord 3: Select value Word3_CU Bit 15 KIP active
[16.1] [17.1]
d155 Setpoint enable
Bit o ( Restart on the fly ) R_SP_CU [8.5]
Word 4: Status word 2
Angular Synchronous Control MS340 Data transfer with the CU (basic drive converter) SIEMENS AG 02.99 Page 4
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Bit 0 ON / OFF1 ON command ON_CB [8.1]
Bit 1 OFF2
Receive data Bit 2 OFF3 OFF2_1_CB [8.1]
Bit 3 free control bit 1 CB OFF3_1_CB [8.5]
A T300 from CB / SCB Bit 4 free control bit 2 CB F_BIT1_CB [4.3]
A
Bit 5 free control bit 3 CB F_BIT2_CB [4.3] ON command
Bit 6 Setpoint enable F_BIT3_CB [4.3] with inhibit
Bit 7 Fault acknowledge R_SP_1_CB [8.5] ON_INT_CB [8.1]
d235
Control word 1 CB Bit 8 Inching 1 ACK_CB [9.5]
Word 1: Control w ord 1 JOG1_CB [10.1]
Bit 9 Inching 2
Bit 10 Enable angular synchronization JOG2_CB [10.1]
Speed setpoint Bit 11 not used SYN_R_CB [11.1]
W ord 2: Speed setpoint Speed_Setpoint_CB
Bit 12 not used
[7.2]
Bit 13 Enable angular controller
B d236
Bit 0 ( Restart on fly ) Bit 14 not used ANG_R_CB [11.1] B
W ord 3: Status word 2 Bit 15 not used Setpoint
enable
d237 R_SP_2_CB
Word 4: Status word 1 Bit 0 not used [8.5]
Bit 1 Ready to start
Bit 2 Run > Ready READY_CB
Versatzsollwert =1
Word 5: Setpoint 1 Offset_Ref_CB Bit 3 external fault [8.1]
Bit 4 OFF2 FEXT_CB [9.1] [9.1] [9.1]
[7.2]
Bit 5 OFF3 OFF2_2_CB [8.1]
C
C W ord 6: Setpoint 2
Übersetzungsverhältnis
Ratio_CB
Bit 6 Switch on inhibit OFF3_2_CB [8.5]
Bit 7 not used
[7.2]
Beschleunigungs Bit 8 not used
ausgleich Bit 9 not used
W ord 7: Ssetpoint 3 Inertia_Comp_CB Bit 10 not used
[14.2] Bit 11 not used
Bit 12 not used
Bit 13 not used Send data
Bit 14 not used
Angular Synchronous Control MS340 Data transfer with CB / SCB (communication board) SIEMENS AG 02.99 Page 5
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Bit 0 ON / OFF1 ON command
Bit 1 OFF2 ON_PtP [8.1]
Receive data Bit 2 OFF3 OFF2_1_PtP [8.1]
Bit 3 not used OFF3_1_PtP [8.5]
A T300 from Peer-to-Peer Bit 4 not used A
Bit 5 not used ON command
Bit 6 Setpoint enable with inhibit
Bit 7 Fault acknowledge R_SP_1_PtP [8.5] ON_INT_PtP
d230 Control word 1 PtP
Word 1:Control w ord 1 Bit 8 Inching 1 ACK_PtP [9.5] [8.1]
Bit 9 Inching 2 JOG1_PtP [10.1]
Bit 10 Enable angular synchronization JOG2_PtP [10.1]
Speed
11 Rx+ setpoint Speed_Setpoint_PtP Bit 11 not used SYN_R_PtP [11.1]
W ord 2:Speed setpoint Bit 12 not used
[7.2]
Rx- Bit 13 Enable angular controller
B d231
Bit 0 ( Restart on fly ) Bit 14 not used ANG_R_PtP [11.1] B
12 Word 3:Status word 2 Bit 15 not used
Setpoint enable
d232 R_SP_2_PtP
Satatu word 1 PtP [8.5]
Word 4:Status word 1 Bit 0 not used
Bit 1 Ready to start
Bit 2 Run > Ready
=1 READY_PtP
Word 5:(not used) Bit 3 external fault
[8.1]
Bit 4 OFF2 FEXT_PtP [9.1] [9.1] [9.1]
Bit 5 OFF3 OFF2_2_PtP [8.1]
C
C Bit 6 Switch on inhibit OFF3_2_PtP [8.5]
Bit 7 not used
Bit 8 not used
H223 Receive telegramm length (0...5) Bit 9 not used
Bit 10 not used
=5
Bit 11 not used
d224 receive status 0: no reception Bit 12 not used
1: reception o.k. Bit 13 not used Send data
Bit 14 not used
T 0 Communication fault Peer-to-Peer
not used
D (F120, A101)
COMF_PtP
[15.1]
Bit 15 T300 to Peer-to-Peer D
H208 Delay time, initialization T300 Control word
=10000ms Control_Word_T300
[4.6] d260
H209 Monitoring timel Word 1:Status word 1
=80ms Status word 1 CU =0
Status_Word1_CU d178
d225 receive error [4.3] H216 Select_Value 1 Word 2: Actual value 1
H218 >
0: error free initialization and reception =1 [16.6] 13
<>0: error code =2H058C d261 d179
Tx+ E
E Select_Value 2 Word 3: Actual value 2
H222 transmit telegramm length (0...5) [16.6]
T300 Fault/
d214 Tx- 14
=5 -Alarm word Word 4: Actual value 3
T300 Fault/Alarm Select_Value 3
H220 Baudrate [15.8] [17.6]
H219
=8 4: 2400 Bit/s 9: 57600
5: 4800 10: 76800 =2HFA73 Select_Value 4 W ord 5: Actual value 4
6: 9600 11: - [17.6]
7: 19200 12: 115200
F
F 8: 38400
Angular Synchronous Control MS340 Data transfer with Peer-to-Peer SIEMENS AG 02.99 Blatt 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Ratio from CB
Ratio_CB
[5.2] Ratio
A H040 =4
A
Ter. 611-615 [18.1] Thumbwheel switch Ter. 631-634
[18.1] 0
=0 2
Ratio
H031 NF
[12.1] [13.2]
=1 H041 =1.0 3 +
H032 BCD
1
EN
H042 =2.0 4 d044
Ter. 617 [18.1]
=2 H043
=1.0 5 (=1) =0.0
=0 H048 =4 H047
H030 Setpoint1_CU [4.2] 6 USS
C Resolution C
Speed setpoint from CB Speed setpoint (=2000)
Speed_Setpoint_CB H070 Speed_Setpoint
[5.2] =3 H072
H071 =100% SLAVE [14.1]
=10ms
0
Ter. 501 / 502 [18.6] 1
d136
2
d074
Speed actual value Master 3
Speed setpoint from PtP Sact_MASTER [12.4]
D Speed_Setpoint_PtP
H073 =0%
4
5 Nset_Slave D
[6.2] 6 USS [15.4] [15.4]
Setpoint1_CU [4.2]
Setpoint2_CU [4.2] 7 USS
H241 =5 H243
Source OFF2 command Source OFF3 command =0
[18.1] Ter. 608 0 [18.1] Ter. 604 0
D D
1 1
OFF2_1_PtP [6.5] OFF3_1_PtP [6.5]
OFF2_1_CB [5.5] 2 OFF3_1_CB [5.5] 2
OFF2_2_CB [5.5]
4 OFF3_2_CB [5.5] 4
OFF3_CU
H242 =5 1 5 H244 =5 1 5
[4.3]
6 6 OFF3
1 1
E
0 0 command E
1 7 1 7 to basic
1 1 drive
2 2 converter
OFF2_CU
3 [4.3] 3
4 OFF2 command to 4
basic drive converter
5 5
1 1
F
1 6
1 6
F
1 7 1 7
Angular Synchronous Control MS340 Source selection for control word bits (1) SIEMENS AG 02.99 Page 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Source external fault Source fault acknowledge
H254 =7 H247 =0
A A
[18.1] Ter. 612 0 [18.1] Ter. 611 0
1 1
FEXT_PtP [6.6] ACK_PtP [6.6]
FEXT_CB [5.6] 2 ACK_CB [5.6] 2
3 3
0 0
4 4
0 0
5 5
0 0
B 6 6
B
0 0
0 7 0 7
H255 =7 H248 =7
2 2
FEXT_CB [5.6]
>1 ACK_CU
=
3 3
0 0
4 >1 FEXT_CU 4
[4.3]
0
5
= [4.3] [15.1]
External fault to basic
0
5
Fault acknowledge
to basic drive
0 0 converter
drive converter
6 6
0 0
D D
0 7 0 7
H256 =7
[18.1] Ter. 614 0
E 1 E
FEXT_PtP [6.6]
FEXT_CB [5.6] 2
3
0
4
0
5
0
6
0
F 0 7 F
Angular Synchronous Control MS340 Source selection for control word bits (2) SIEMENS AG 02.99 Page 9
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A H249 =0 A
H253 =7
[18.1] Ter. 606 0
[18.1] Ter. 603 0
1 0 1
JOG1_PtP [6.6]
2 0 2
JOG1_CB [5.6]
0 3 3
JOG1_CU [4.3] [14.3] 0 NREG_R_CU
4
0 Inching 1 to basic drive converter 4 [4.4] [11.1] [11.6] [11.6]
B 5
0
Speed controller enable B
0 0 5
to basic drive converter
6
0 0 6
0 7 7
1
H250 =0
C
C [18.1] Ter. 607
0
1
JOG2_PtP [6.6]
2
JOG2_CB [5.6]
0 3
JOG2_CU [4.3] [14.3]
4
0 Inching 2 to basic drive converter
5
0
D 6
D
0
0 7
E E
F F
Angular Synchronous Control MS340 Source selection for control word bits (3) SIEMENS AG 02.99 Page 10
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Source angular controller enable Source Reset / enable offset sensing / position actual value
A H252 =0 H090 A
=6
[18.1] Ter. 601 0 0
H251 =0 H052 =6
D [18.1] Ter. 605 0
D
0
3
SYN_R ON command to basic unit 3
0 [12.7] ON_CU [8.4] RES_POSDIFF
0
4 Angular synchronization 4 [12.3]
enable Reset position
5 5
0 [18.1] Ter. 603 difference
E H092 =0 E
0 6 Run CU 6
Level = continuous RUN_CU
1 7 Edge = only once (pos. edge) [4.5] 7
Run CU
RUN_CU [4.5]
F F
Angular Synchronous Control MS340 Source selection control bits for angular control SIEMENS AG 02.99 Page 11
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Reset position/offset
RES_OFFSENS LOW
[11.8] H100
=4096 2
d108
HIGH
A Reset
=100
H101
=0
4
A
Speed / position sensing H104 =16 H105
H102 LOW
SACT:NAV015
d016 =4096 2 d109
4 X2 X1>X2 HIGH
SP1 H103 4
X1 =0
Synchronizing CU2: Ter.38; CUVC:Ter.26 2
Signal SLAVE Reset PR1 PR2
Ter. 537 / 539 [18.6] Offset sensing Offset
DC
Rough pulse Pos_Act_Slave [16.1] [17.1] determined
DISC : DCA
SLAVE SS1 Position actual value Slave SS1 FC
H018 d096
B =2H0060
RESET
Error code
B
CU2: Ter.36; Ter.37
Pulse encoder CUVC: Ter.24; Ter.25 YP1 Position actual value SLAVE XP1
signals SLAVE Statussig.
"Synchr. reached"
Y1 Speed actual value Slave
Sact_Slave SS2 H203 =2
d014 [5.6] [15.1] [15.4] [16.1] [17.1]
T. 635
XP2 DV [18.4]
H106 =16 H107 =100 d094
SP2
C Synchronizing Ter. 545 / 546 [18.6] & d017 Offset actual value C
Signal MASTER 4 X2 X1>X2 NM
Ter. 547 / 548 [18.6] DVD
Rough pulse X1 d095
2
MASTER DN
Offset - position
H019 Pos_Act_Master [16.1] [17.1] difference as
SS2 Position actual value Master XDP 4 * slave pulse number
=2H0000 0
CVP
Pulse encoder Ter. 541 / 542 [18.6] RESET
Ter. 543 / 544 YP2 Position actual value MASTER
signals MASTER
D Speed actual value Master
EN ENM RTM CPN correction value
d045 Y2 Sact_Master D
NM d015 [7.4] [15.4] [16.1] [17.1]
=1000 Pulse H092 =0 H093 =1
H275 ratio DN
levell/ H091 =0 Correction pulse number
edge
d046 Offset sensing
YDP
0=continuous 1=Retrigger
=1000 DOF Position differenceactual value
E H276
Enable angular synchronizing E
=0
SET SYN_FR
H277
Pos_Diff_Act [13.1] DIR_OFF_REF [11.4]
SVD SD
Position difference actual value [7.8]
to the angular controler Direction of rotation
depending offset
Off_Ref_Rg [13.5] Reset position difference reference value
Offset ref. after the RES_POSDIFF [11.8]
ramp function gen.
F
Ratio [7.8]
H010
=1024
H011
=1024
H012
=1500
H013
=1500
F
Encoder pulse Encoder pulse Rated speed Rated speed
number Slave number Master Slave Master
Angular Synchronous Control MS340 Offset sensing and synchronization SIEMENS AG 02.99 Page 12
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
H113
=2.0
>1 ANG_LIM
Ratio [7.8] = [15.1]
H114 =2.0 Angular controller
d123 at his limits
=0.0
B H116 B
=0.0
H115
Off_Ref_Rg [12.2]
Offset reference value
H111 =500 ms
after the ramp-function
generator H112 =10%
QU QL
H053 =9.36 ms SYNCON
C H054 =+16384
C
Ramp function
Y TU KP TN
LU generator LU
Offset_Ref [7.8] 16384 d120
Offset reference value W1 Y
ANG_Y
- [14.1] [16.1] [17.1]
-1 Supplementary speed
d056 TU t LL
LL setpoint from angular
Enable Hold controller
H055 =-16384 YI
I component
D Pos_Diff_Act [12.5] 0 = PI- controller I- component
d122 D
Position difference actual value T X1 1 = P- controllerr ANG_INT
32 Bit
[16.1] [17.1]
YE EN HI
16 Bit I- component angular
H270
controller
=16 H110
d124 =1
H117 =4 ms
Enable angular controller
ANG_R
E d121
[11.4]
E
Pos_Diff_Act_Sm [16.1] [17.1]
Lagedifferenzistwert
geglättet
Angular controller regulation error ANG_DIFF
[15.1] [16.1] [17.1]
F F
Inertia_Comp_CB [5.3]
A Inertia compensation from CB
H081 =100%
A
Inertia compensation
B 0 3-5
d084
B
Setpoint1_CU [4.2] 6 USS
H142 =10
Kp-Adaption
=10
H141
d153
C (without Adaption)
C
H144 =0%
JOG1_CU [10.3]
=0%
H143 KP-Adaption_CU Inertia_Comp_CU [4.7] [16.1] [17.1]
JOG2_CU [10.3] [4.7] Inertia compensation
Inching
P506
0 Basic drive converter (CU) Source P226 (CU2)
P232 (CUVC) =3008
=0.5% 1/0 =3006 Source
H130 P229 (CU2)
Kp P225 (CU2)
=-0.5% 0/1 P240 (CUVC)
D H131 P462 P464 P452 P235 (CUVC) P492 D
KP TN
Synchronisization P443
to OFF3 =3002 Current-/
Speed_Setpoint SLAVE Speed setpoint torque
0 T
[7.8] - control
Speed_Setpoint_CU
Speed setpoint Slave d136 [4.6] [16.1] [17.1]
incl. ratio H075 =0 t
Ramp function Speed controller
E 0 generator P453 P498 E
N_ADD_CU [4.6] P221 (CU2)
Frequency- Torque limits
limits P223 (CUVC)
Supplementary speed
ANG_Y [13.8] P438
setpoint from the =3005
Supplementary speed Pulse number
angular controller P208 (CU2)
setpoint from the CU-pulse encoder P209 (CU2)
d120 P151 (CUVC) P130 (CUVC)
angular controller
d014
Sact_Slave [12.4] X Overspeed positive
A Speed actual value QU
A
Slave =120%
H190 LU
Overspeed negative d214
=-120% QL
H191 LL 0
CU Fault messages
1 H212 F116-F131
FEXT_CU [9.4] External fault
2 =2H00A7
ANG_LIM [13.8] Angular controller at his limits
3
COMF_PtP [6.3] Communication error Peer-to-Peer
B 4 B
COMF_CU [4.3] Communication error T300-Basic unit
5
COMF_CB [5.2] Communication error CB
6
Anti-stall protection
BLOC_CU [4.5] 7
CU Alarms
8 H213 A097-A112
ON_CU [8.3]
9 =2HB000
10 C
C X
QU 11
H180 =110%
LU 12 T300_Fault/Alarm [5.4] [6.4]
QL T300 Fault-/Alram word
=-110%
H181 LL 13
14
X
=0%
D H182 M QM
15 D
=1%
H183 L
0% HY Fault-/Alarm Significance
COMP_F_CU Comparison frequency reached d014
Sact_Slave [12.4] F116, A097 - overspeed positive
[4.5] X QU F117, A098 - overspeed negative
d121 F118, A099 - external fault
Nset_Slave M
ANG_DIFF X [7.8] F119, A100 - angular controller at his limits
[13.8] 10% L QL F120, A101 - communication error T300-Peer
Error difference 0% M F121, A102 - communication error T300-CU E
E angular controller =4%
QM 0% HY F122, A103 - communication error T300-CB/SCB
H200 L F123, A104 - anti-stall protection
0% HY >
=1 F124, A105 - n-act > H180
d015 F125, A106 - n-act within H182 +/- H183
Sact_Master [12.4] F126, A107 - n-act < H181
X QU F127, A108 - comparison frequency not reached
X
QU Nset_Slave M F128, A109 - control error, angular controller >H200
H201
=10 Pulse*4
LU >
=1
[7.8]
10% L QL
F129, A110 - n-act sensing erroneous
F130, A111 - error difference, angular controller<H200
QL F131, A112 - angular difference outside H201<DY<H202 F
F H202
=-10 Pulse*4
LL Kl. 638 [18.4] 0% HY
Angular Synchronous Control MS340 Fault-/ Alarm messages SIEMENS AG 02.99 Page 15
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
H176 =7
100% Test 0
7
ANG_DIFF [13.8] Angular controller error
B
B
ANG_INT [13.8] Angular controller Integral component 8
9
-
* Ter. 509 / 510
Analog output 1
[18.8]
D
Word8_CU [4.2]
D
3
5 H163 =1.0
d179
6
E
8
9
-
* Ter. 519 / 520 [18.8]
Analog output 2 E
H162 =0
10
11
Select_Value 2 [5.6] [6.6]
12 Select value 2
( to CBP/CB1, SCB1/2-Boards: Word 3
13
T300-Peer: Word 3 )
F 14
F
15
Angular Synchronous Control MS340 Analog outputs 1,2 and select values 1,2 SIEMENS AG 02.99 Page 16
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
H170 =6
50% Test 0
7
ANG_DIFF [13.8] Angular controller error
B
B
ANG_INT [13.8] Angular controller Integral component 8
9
-
* Ter. 521 / 522
Analog output 3
[18.8]
D
Word8_CU [4.2]
D
3
5 H175 =1.0
E
8
9
-
* Ter. 523 / 524 [18.8]
Analog output 4 E
H174 =0%
10
11
Select_Value 4 [5.6] [6.6]
12 Select value 4
( to CBP/CB1, SCB1/2-Boards: Word 5
13
T300-Peer: Word 5 )
F 14
F
15
Angular Synchronous Control MS340 Analog outputs 3,4 and select values 3,4 SIEMENS AG 02.99 Page 17
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Binary inputs Binary outputs Analog inputs Analog outputs
Ter.601 Enable angular control [11.1] Thumbwheel switch Ter.631 Ter. 501 + Speed Select_Value 1 [16.7]
+ Ter. 509
A output 10**0 or 16**0 [7.3] Ter. 502 - setpoint [7.1] Select value 1
- Ter. 510
+
A
Ter. 503 - Offset reference + Ter. 519
Ter.602 ON command [8.1] Thumbwheel switch Ter.632 value [7.1] Select_Value 2 [16.8] - Ter. 520
Ter. 504 Select value 2
output 10**1 or 16**1 [7.3]
+ + Ter. 521
Ter. 505 - Inertia Select_Value 3 [17.7]
Ter.603 Enable speed control [10.4] Thumbwheel switch Ter.633 Ter. 506 compensation [14.2] - Ter. 522
Select value 3
Reset position differenz [11.6] output 10**2 or 16**2 [7.3] +
Ter. 507 - Ratio [7.6] + Ter. 523
Select_Value 4 [17.8] - Ter. 524
Ter.604 OFF3 [8.5] Thumbwheel switch Ter.634 Ter. 508 Select value 4
B output 10**3 or 16**3 [7.3] B
Ter.605 Enable angular synchronizing [11.1] Synchronism reached t [12.8] Ter.635
Angular Synchronous Control MS340 Input and output signals SIEMENS AG 02.99 Page 18
1 2 3 4 5 6 7 8
Parameter Nummer Parameter Text Deutsch Parameter Text English Werkseinstellung Neuer Wert
Parameter Number H000 = 0 H000 = 1 Value preset Modified value
STRUC G function diagrams - refere to the manual „Angular Synchronous Control MS340“.
Order-No: 6SE7087-6CX84-4AH1
The following editions have been published so far: Edition Internal Item Number
05.96 477 407.4084.76
10.98 477 407.4184.76
03.99 477 407.4184.76
Manual
Edition 04.99 Order-No. 6SE7087-6CX84-6AH1
This Instruction Manual is available in the following languages:
Sprache German
Language
Bestell-Nr.
6SE7080-0CX84-6AH1
Order No.
English
Contents
1 Overview.................................................................................................................. 1-1
1.1 General information........................................................................................................1-1
1.2 Validity ...........................................................................................................................1-1
1.2.1 Hardware/Software requirement.................................................................................................. 1-2
1.3 T300 technology module ................................................................................................1-6
1.3.1 Standard software package on floppy disk.................................................................................. 1-7
1.4 Applications....................................................................................................................1-9
1.5 Functional scope ..........................................................................................................1-11
1.6 Fault messages (F035) ................................................................................................1-12
1.7 Diagnostic LEDs...........................................................................................................1-13
1.8 Sampling times ............................................................................................................1-14
5 Connectors.............................................................................................................. 5-1
5.1 The connector principle ................................................................................................. 5-1
5.1.1 Word quantities............................................................................................................................ 5-1
5.1.2 Bit quantities ................................................................................................................................ 5-2
5.1.3 Selection table for the masking ................................................................................................... 5-3
5.1.4 Sampling times ............................................................................................................................ 5-4
5.2 The connector list .......................................................................................................... 5-4
6 Start-up.................................................................................................................... 6-1
6.1 Installing the boards .......................................................................................................6-2
6.1.1 Handling boards .......................................................................................................................... 6-2
6.1.2 Installing and replacing boards.................................................................................................... 6-2
6.1.3 Options ........................................................................................................................................ 6-3
6.2 Start-up, basic drive converter .......................................................................................6-4
6.2.1 Parameterizing enable................................................................................................................. 6-5
6.2.1.1 CUVC, CUMC: ....................................................................................................................... 6-5
6.2.1.2 CU2, CU3:.............................................................................................................................. 6-5
6.2.2 Factory setting ............................................................................................................................. 6-5
6.2.2.1 CUVC, CUMC: ....................................................................................................................... 6-5
6.2.2.2 CU2, CU3:.............................................................................................................................. 6-5
6.2.3 MLFB input .................................................................................................................................. 6-5
6.2.3.1 CUVC, CUMC: ....................................................................................................................... 6-5
6.2.3.2 CU2, CU3:.............................................................................................................................. 6-5
6.2.4 Hardware configuration ............................................................................................................... 6-6
6.2.4.1 CUVC,CUMC: ........................................................................................................................ 6-6
6.2.4.2 CU2, CU3:.............................................................................................................................. 6-6
6.2.4.3 Others .................................................................................................................................... 6-6
6.2.5 Entering the drive data................................................................................................................. 6-7
6.2.6 Automatic parameterization......................................................................................................... 6-7
6.2.7 Motor identification at standstill (only CUVC, CU2) ..................................................................... 6-7
6.2.8 No-load measurement, (CUVC,CU2) .......................................................................................... 6-8
6.2.9 Speed controller optimization (only CUVC, CU2) ........................................................................ 6-8
6.2.10 Data transfer, CU-T300 ............................................................................................................. 6-9
6.2.10.1 Parameterization when using the CUVC and CUMC........................................................... 6-9
6.2.10.2 Parameterization when using the CU2 and CU3 ............................................................... 6-13
6.3 Commissioning the technology module ........................................................................6-16
6.3.1 Technological parameters ......................................................................................................... 6-16
6.3.1.1 Setting via the operator control panel and SIMOVIS (normal case by commissioning) ...... 6-16
6.3.1.2 Setting via the symbolic monitor (not for normal applications)............................................. 6-16
6.3.2 Commissioning the open-loop control ....................................................................................... 6-16
6.3.2.1 Powering-up (!) .................................................................................................................... 6-17
6.3.2.2 No standard stop (!) ............................................................................................................. 6-17
6.3.2.3 No fast stop (!) ..................................................................................................................... 6-17
6.3.2.4 No electrical off (!)................................................................................................................ 6-17
6.3.2.5 Inverter enable ..................................................................................................................... 6-17
6.3.2.6 Setpoint enable .................................................................................................................... 6-17
6.3.2.7 No local operation ................................................................................................................ 6-18
6.3.2.8 Inching 1 / inching 2 ............................................................................................................. 6-18
6.3.2.9 Checkback signal, group control.......................................................................................... 6-18
6.3.2.10 Local operating modes....................................................................................................... 6-18
6.3.2.11 External fault ...................................................................................................................... 6-18
6.3.2.12 External alarm.................................................................................................................... 6-18
6.3.3 Commissioning the setpoint conditioning .................................................................................. 6-19
6.3.3.1 Selecting the speed actual value ......................................................................................... 6-19
6.3.3.2 Selecting the line speed setpoint ......................................................................................... 6-19
6.3.3.3 Setting the central ramp-function generator......................................................................... 6-19
6.3.3.4 Ratio..................................................................................................................................... 6-19
6.3.3.5 Slack take-up/slack-off......................................................................................................... 6-19
6.3.3.6 Supplementary setpoint ....................................................................................................... 6-20
6.3.3.7 Local setpoints ..................................................................................................................... 6-20
6.3.3.8 Triggerable ramp-function generator ................................................................................... 6-20
6.3.3.9 Droop ................................................................................................................................... 6-20
6.3.3.10 Diameter/gearbox correction.............................................................................................. 6-20
6.3.3.11 Load distribution................................................................................................................. 6-20
6.3.3.12 Friction ............................................................................................................................... 6-21
6.3.3.13 Inertia compensation.......................................................................................................... 6-21
6.3.3.14 Braking characteristic......................................................................................................... 6-21
9 Changes................................................................................................................... 9-1
Definitions
• QUALIFIED PERSONNEL
A "qualified person" as used in this Manual and in the warnings on the products themselves is one who is
familiar with the installation, assembly, commissioning and operation of the equipment and the hazards
involved. In addition, he/she has the following qualifications:
1. Is trained and authorized to energize, de-energize, ground and tag circuits and equipment in
accordance with established safety practices.
2. Is trained in the proper care and use of protective equipment in accordance with established safety
practices.
• DANGER
"Danger" as used in this Manual and in the warnings on the products themselves means that death,
grievous injury or extensive damage to property will occur if the appropriate precautions are not taken.
• WARNING
"Warning" as used in this Manual and in the warnings on the products themselves means that death,
grievous injury or extensive damage to property may occur if the appropriate precautions are not taken.
• CAUTION
"Caution" as used in this Manual and in the warnings on the products themselves means that minor
personal injury or damage to property may occur if the appropriate precautions are not taken.
• NOTE
"Note" as used in this Manual highlights an important item of information about the product or a section of
the instructions which requires careful attention.
CAUTION
The boards contain components which can be destroyed by electrostatic
discharge. Before touching an electronic board, the human body must be
electrically discharged. This can be simply done by touching a conductive,
grounded object immediately beforehand (e.g. a bare metal cabinet
component, protective conductor contact).
WARNING
Hazardous voltages are present in this electrical equipment during operation.
Non-observance of the safety instructions can result in severe personal injury
or property damage.
Only qualified personnel should work on or around this equipment after
becoming thoroughly familiar with all warnings, safety notices and
maintenance procedures contained herein.
The successful and safe operation of this equipment is dependent on proper
transportation, storage, installation and assembly, and on careful operation
and maintenance.
The warning information supplied with the SIMOVERT Instruction Manuals
must be observed.
NOTE
This Instruction Manual does not purport to cover all details or variations in equipment, not to provide
for every possibly contingency to be met in connection with the installation, operation or maintenance.
Should further information be desired or should particular problems arise, which are not covered
sufficiently for the purchasers purposes, please contact your local Siemens office..
The contents of this Manual shall neither become part of nor modify an prior or existing agreement,
commitment or relationship. The sales contract contains the entire obligation of Siemens. The
warranty contained in the contract between the parties is the sole warranty of Siemens. Any
statements contained here do not create new warranties nor modify the existing warranty.
1 Overview
1.1 General information
There are various supplementary boards for the digital 6SE70 MASTER DRIVE AC drive converters.
Communications boards (CB1/CBP, SCB1, SCB2) permit the drive to be interfaced to an automation
system or coupled to other drives. The drive functional scope can be expanded using technology boards
(T100 and T300).
The T300 technology board is a freely-configurable processor board with peripheral devices (analog and
binary inputs and outputs, pulse encoder inputs, serial interfaces, dual port RAM to the converter etc.) It is
programmed using a programming language (STRUC L) in either list form, or using a graphics operator
interface (STRUC G).
Pre-configured software modules (programmed EPROM memory modules) are available for frequently
required applications. No additional costs are involved for configuring, testing or documentation. The
modules can be parameterized via the converter operator control panel or using a service program and a
PC. The standard software can be adapted, or expanded for special applications.
The standard software package is available on floppy disks.
1.2 Validity
This User Manual is valid for the standard “sectional drive” MS360 software package, Release 1.40.
Differences to the previous versions are listed in Section 9 ”Changes”.
With the exception of the expanded functionality, described in the ”Changes” section, this software release
is compatible to the previous releases. This is the reason that this Manual can be used for the start-up of
previous versions.
The MS360 standard software package can only run on the T300 technology board.
The functions explained here for SIMADYN#D and the T300 technology board only refer to the standard
MS360 “sectional drive” software package and they do not represent a general statement for
SIMADYN#D or the technology module. For instance, ”fastest cycle time 5 ms” only means that no faster
cycle time may be used in the MS360 standard software package.
This standard software package is enabled for the following SIMOVERT MASTERDRIVES (6SE70,
6SE71) drive converters described in the next section.
CAUTION: When a t300 board is installed in a SIMOVERT SC unit, the pulse frequency of
the converter must not be increased above the factory setting value of
P761 = 5kHz to avoid overloading the convertre processor.
Communication boards
The standard software packages can run with and without communication board (CB1/CBP or SCB1/2). In
this case the parameter H270 and H248 ( Alarm-/ Fault mask ) has to be set (refer to section 2)
SCB1 board
The SCB1 is equipped with a fibre-optic interface for peer-to-peer communication or terminal
extension modules SCI1 and/or SCI2.
CAUTION: - An optinal SLB SIMOLINK Interface Board must be mounted in a slot on the CUVC or
CUMC base electronics board, most preferably in Slot A.
The combination T300 and SLB SIMOLINK Interface mounted in location 3 is not
possible!
The SLB borad communicates directly with the base unit. Signal interconnections to the
T300 board must be softwired via Binectors-/ Connectors.
- A T300 board with Hardware release ≥ B, or newer, is needed for use with an SLB
SIMOLINK interface board. The correct hardware release code can be detected on the
component side of the T300 in the neighbourhood of the lower backplane connector.
Note: MASTERDRIVES basic drive parameter and T300 Parameter can be read and write
thrue all the serial Interfaces ( with the exception of Peer-to-Peer interface and
SIMOLINK interface board).
Mounting Positions
1 3 2
A F Electronics
Box
Data Flow
CAUTION: A T300 board with Hardware release ≥ B, or newer, is needed for use with an SLB SIMOLINK
interface board. The correct hardware release code can be detected on the component side of
the T300 in the neighbourhood of the lower backplane connector.
The T300 technology module is a processor module, which can be freely configured using STRUC. It is
compatible to SIMADYN D, and it has been especially designed for use with SIMOVERT
MASTERDRIVES drive converters. The function of the modules is defined using the function block-
oriented STRUC L / STRUC G configuring language. The configured software which is generated is
programmed in a program memory sub-module, which is inserted on the processor module. An EEPROM
is provided on the program memory sub-module to save parameter changes (EEPROM = electrically
write- and deletable memory). Communications with the basic drive is realized through a parallel interface,
which is implemented as DUAL PORT RAM (DPR).
The following components are required to operate the angular synchronous operation module:
Further, if the standard software package is to be modified, the following is also available:
− STRUC L PT to implement your own functions, in list form. This can run on a PC under WINDOWS.
− STRUC G PT to implement your own functions in a graphic form. This can run on a PC under SCO-
UNIX.
− STRUC configuring software for the angular synchronous control on floppy disk.
Refer to Section 1.4.2 and Catalog DA65.10 for more precise information.
Table 1.3.21: Components to adapt the standard software package using STRUC
+24V +24V
Fine
pulse
+15V
2 pulse encoder inputs
+15V
Rough Zero Zero HTL-level, max.
pulse pulse 90° 0° pulse 90° 0° 400 kHz input frequency
X 5 . 538 537 535 533 531 540 5 3 9 5 4 8 547 545 543 541 549 input current: 8mA per chanel
+15V
X133
Pulse encoder sensing 1 Pulse encoder sensing 2
6
X5 7
501
+ A RS485, 2-wire
8 Serial interface 1
±10V 502 - D
T/Rx+
e.g. start-up program
503 9
with PC / PG
+ A
±10V 504 - D T/Rx- Either RS232 or
10
505 RS485 interface
+ X132
±10V A can be used
506 - RxD 1
D TTL
7 analog inputs 507 TxD 2
differential inputs ±10V
+ A RS232
11 bits + sign 508 - 3
D
±10V / 10kΩ 4
511
±10V
+ A 5
512 - D X134
RS485, 4-wire
513 Microprocessor
+ A Tx+ 13
±10V 514 - CPU:
D Tx- 14
80C186
515 Serial interface 2
+ 20MHz Rx+ 11
±10V A (Peer-to-Peer)
516 - D Rx- 12
X6
15
+24V 610
11 bit + sign X5
+
601
D 509
602 A
510
603
8 binary inputs 519
604 D
24VDC
( input current: 605 A
520
8 mA typ )
606 4 analog outputs
D 521 11 Bit + sign
607 ±10V / 10mA
A
608 522
D 523
+24V 630
A
524
+
611 X6
Slot for the 639 +24V
612
memory 631
613 module, e.g.
632
8 binary inputs 614 MS300
24VDC 633
( input current : 615 8 binary outputs
8mA typ) 634 24VDC / max. 100mA.
616
635 40mA base load for the
617 external P24-supply,
636
which can also come from
618 637 the basic drive converter
638
640
1.4 Applications
This standard software package (module) has been developed for machines which consist of several
drives and drive groups. This is true for all machines with a continuous material web (paper- and pulp
machines, textile fiber lines, foil machines, coating machines etc.). Either an automation system can be
included or just a stand-alone solution.
Existing systems can be retrofitted cost-effectively using the module, as all of the required functionality is
available and it must only be adapted to the particular application. In most of the applications, automation
is not required.
The module also includes all of the partial functions required for a sectional drive. However, the
functionality is not embedded in a rigid structure, and can be adapted by the user for his particular
requirements. This module design offers a high level of flexibility. This is supported by freely-available
blocks which can be used for special functions.
Lo c a l c o nt ro l
A uto m at io n
sy ste m
C o u p ling to t he
a uto m at io n sy ste m
(o pt io n) CB CB CB
Pow e r s e ct io n
6 S E70
M M M
3~ 3~ 3~
P ro ce ss
lev e l
The converters equipped with technology board, have the required functional scope to create a multi-
motor drive group with setpoint generation and transfer. As the control is integrated in the module,
generally, automation is not required. It can be optionally used for complex control tasks or operator
control and visualization.
• Technology controller
Power-on/off, actual value generation, automatic/manual offset adjustment, setpoint ramp-function
generator, supplementary setpoint, technology controller (PID), kp adaption, speed influence, pre-
control, torque influence.
• Setpoint conditioning
Machine ramp-function generator, speed ratios, supplementary setpoint, compensation,
diameter/gearbox correction, local setpoints, take-up/slack-off, bias, technology controller
influence, setpoint cascade.
• Free functions
Adders, multipliers, subtractors, dividers, changeover switch functions, limiters, filters, absolute
value generators, square-route extraction functions, minimum evaluators, maximum evaluators,
sinusoidal functions, flashing frequency, EXOR logic gates.
• 2 speed inputs
2x length measurement, 2x diameter correction
• Inputs/outputs
7x analog input, 4x analog output, 16x binary input, 8x binary output, communications to the basic
drive converter (16 words) and to the communications board (10 words) via the backplane bus,
peer-to-peer coupling (5 words) to configure a fast setpoint cascade.
d022 STATUS_FLT_WRD
Yellow LED
The yellow LED flashes if the technology board is communicating with the basic drive converter (CU).
If the red LED is flashing, but the yellow LED not, then one of the following faults/errors may be present:
Fault cause Remedy
Defective technology board (DPR) / LED Replace the board
CUVC, CUMC: The basic drive has not identified CUVC, CUMC: Replace T300 or CUVC, CUMC
the T300.
CU2, CU3: T300 not logged-in in the basic drive, or CU2, CU3: Log-on T300, refer to Section 6, or
not recognized. replace T300 or CU2, CU3
Board incorrectly or not completely inserted Insert the board into the correct slot and screw into
place
Green LED
The green LED flashes if the technology board is communicating with the communications board (CB).
If the red LED flashes, but the green LED not, then one of the following faults/errors may be present:
Fault cause Remedy
Technology module / LED or communications Replace the board
module failed
CUVC, CUMC: The basic drive has not identified CUVC, CUMC: Replace T300 or CBP
the CBP.
CU2, CU3: T300 not logged-in in the basic drive, or CU2, CU3: Log-on T300, log-on CB1 refer to
not recognized. Section 6, or replace T300 or CB1
Board incorrectly or not completely inserted Insert the board into the correct slot and screw into
place
Notes:
The red LED must always flash if the technology board is O.K.
CU2,CU3: The yellow and green LEDs first start to flash, if the hardware setting (P052=4) has been
completed.
Setting up without communications board:
The yellow and red LEDs must flash.
Setting up with communications board:
The yellow, red and green LEDs must flash.
The MS360 memory module is identified by its Order No. on the PC board, refer to Section 1.3 and on the
"MS360 Vx.y" label on one of the components.
The sampling time specifies, in which time interval the particular function is sampled, i.e. is computed or
calculated. The inputs and outputs of the function are updated at the start and end of the sampling time
(because the sampling times are cyclically repeated, this is one and the same). However, put in a
simplified fashion, the complete sequence from input, computation and output are simultaneously realized
during this short instant and in the meantime nothing else happens. Thus, the term sampling.
2.1 Hardware
The board is a microprocessor board with an 80C186-CPU, clocked at 20MHz. It also includes a 128kbyte
RAM for the user program, 1k word dual port RAM for CU communications and various interfaces. A
special real-time operating system, in conjunction with the processor performance of the CPU, permits
extremely fast closed-loop control functions with short response times but is simultaneously stable and
reliable.
X137
X131
The converter must be equipped with a local bus adapter (LBA) so that the board can be used. This is
snapped-into the electronics box, and provides the mechanical guides for the supplementary boards, and
also the electrical connection to the converter using a bus PC board. The board is supplied and
communications to the converter established in this fashion. Further, the pulses from the pulse encoder
connected at the CU are available there and can be evaluated on the T300.
In addition to a T300, a communications board, abbreviated CB1/CBP (COM BOARD), can also be
inserted in the 6SE70/71 electronics box. Basic drive converter- and T300 signals can be accessed via
the CB using fast bus communications, e.g. PROFIBUS.
The connection to the peripherals is established using the SE300 terminal module, which is connected to
the T300 via two 2 m shielded round cables which cannot be interchanged. The processor board, cables
and terminal module are supplied as complete package, but are also individually available as spare parts.
LEDs are provided on the terminal module which permit a fast status display of binary inputs and outputs.
Binary signals, analog signals and tachometer pulses are fed-in and out via screw terminals. No other
terminals are required (e.g. terminals on a mounting rail in the cabinet).
T300 has two serial SS1 and SS2 communication interfaces. SS1 is configured for diagnostics and start-
up; SS2 is used for the peer-to-peer coupling. The cables are connected at plug-in terminal blocks.
Three diagnostic LEDs are provided on the T300 itself. When they flash they indicate perfect operation,
and are assigned to the T300 itself (red LED), communications to the CU (yellow LED) and
communications to the CB (green LED). A system fault signal can be reset using an acknowledge button.
Several watchdogs are available to monitor the correct functioning. Monitoring functions for the hardware
(ready signal delay for hardware access, double address coding errors, access to non-existent addresses)
and the software (cyclic operation, interrupt control of the interfaces, timers and inputs) are provided.
An NMI (Non Maskable Interrupt) is generated if a fault/error is identified. The processor attempts to
remove the cause and to return to cyclic operation. If this is not successful, the board is switched into a
completely inactive state. This means that the processor is stopped and the drive is shutdown with a fault
condition.
+24V +24V
Fine
pulse
+15V
2 pulse encoder inputs
+15V HTL-level, max.
Rough Zero Zero
pulse pulse 90° 0° pulse 90° 0° 400 kHz input frequency
X 5 . 538 537 535 533 531 540 539 548 547 545 543 541 549 input current: 8mA per chanel
+15V
X133
Pulse encoder sensing 1 Pulse encoder sensing 2
6
X5 7
501
+ A RS485, 2-wire
8 Serial interface 1
±10V 502 - D
T/Rx+
e.g. start-up program
503 with PC / PG
+ 9
±10V A
504 - T/Rx-
D 10 Either RS232 or
505 RS485 interface
+ X132
±10V A can be used
506 - RxD 1
D TTL
7 analog inputs 507 TxD 2
differential inputs + A RS232
±10V 508 3
11 bits + sign - D
±10V / 10kΩ 4
511
±10V
+ A 5
512 - D X134
RS485, 4-wire
513 Microprocessor
+ A Tx+ 13
±10V 514 - CPU:
D Tx- 14
80C186
515 Serial interface 2
+ 20MHz Rx+ 11
±10V A (Peer-to-Peer)
516 - D Rx- 12
X6
15
+24V 610
11 bit + sign X5
+
601
D 509
602 A
510
603
8 binary inputs 604 519
24VDC D
(input current: 605 A
520
8 mA typ)
606 4 analog outputs
D 521 11 Bit + sign
607 ±10V / 10mA
A
608 522
D 523
+24V 630
A
524
+
611 X6
Slot for the 639 +24V
612
memory 631
613 module, e.g.
632
8 binary inputs 614
MS300
24VDC 633
(input current : 615 8 binary outputs
8mA typ) 634 24VDC / max. 100mA.
616 40mA base load for the
635
617 external P24-supply,
636
which can also come from
618 637 the basic drive converter
638
640
..... .....
CB1/CBP 6S E 70
Speed Speed
or 16 binary 7 analog 2 serial or
sensing sensing
SCB1 inputs inputs interfaces
or R S2 32/R S4 85 6SE71
1 2
SCB2 Position difference
g reen Basic
CO M OK H2 electronics
board
red
T EC H O K H1 (CU)
yellow
BASE O K H3 T3 0 0 NOVRAM
X 3 05 non-volatile µ P 8 0 C186 X13 7 X107
operating 2 0 MHz
data storage
DPRAM D P R AM
X135
..... .....
The assignments for the connector and the technical input and output data are described in the following
sections. However, only the information specified in the current T300 Manual is binding.
T300
S E 300
Power
s u p p ly
L ev el c o nv erter
24V DC
M 24 M 24
An input which is not connected has a logical zero signal level. Signals below +6 V are also interpretted as
low. Voltages between 13 V and 33 V represent a high signal level. The input current at 24 V is typically
approx. 5 mA; the delay time, approx. 1 ms.
Binary input 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Terminal at SE300 601 602 603 604 605 606 607 608 611 612 613 614 615 616 617 618
-X6
Pin at T300 -X136 1 2 3 4 5 6 7 8 11 12 13 14 15 16 17 18
T300 SE300
P24 P24
Power supply
24V DC
Driver
Load
M24 M24
Each of the 8 outputs (terminals 631 to 638) can drive between 0.2 mA and 100 mA, which is sufficient to
control small indicating lamps or coupling relays. A free-wheeling diode is available on the T300, however,
for inductive loads, it is recommended that a free-wheeling diode is directly connected at the load. Further,
the outputs have an electronic short-circuit protection to ground and P24. The total output loading may not
exceed 400 mA; the operating voltage range is between +20V and +30V. The switching delay is approx.
300µs.
Binary output 1 2 3 4 5 6 7 8
Terminal at T300 - 21 22 23 24 25 26 27 28
X136
Pin at SE300 631 632 633 634 635 636 637 638
-X6
The outputs are low when the processor is being reset.
Note:
The binary inputs and outputs are internally connected with electronics ground. There is no electrical
isolation.
The input or output stages or even the complete board could be damaged if the permissible signal level is
exceeded!
2.2.3 Analog input terminals
The analog input stages are differential inputs for common-mode rejection. Thus, the reference level is
not connected with the internal ground and must be individually connected. It should be ensured, that the
voltages at the terminals for signal and reference do not exceed +/-20V!
SE300 T300
Signal
Reference 10k
Difference
generator
The inputs have a filter with a 1.5 kHz transition frequency and a typical 10kΩ input resistance. The
resolution is 12 bits (corresponding to 4.9 mV) over the complete input voltage range of +/- 10 V for a
linearity of ≤1LSB. The absolute accuracy is +/- 3LSB.
7 analog inputs are available.
Analog input 1 2 3 4 5 6 7
Note:
If the lines/cables are noisy, it is recommended that an RC hardware filter is connected at the analog input
terminals (also refer to the T300 Instruction Manual). The noise is then no longer digitized.
If problems occur with the analog inputs it should be checked as to whether the reference terminal is
connected for each analog input.
T300 SE 300
56 O h m
L o ad
D riv er
M 24 M2 4
The analog outputs are undefined after power-up while the system runs-up. The output voltage levels are
maintained for a reset or if the board develops a fault.
The displacement between track A and B must be 90°, a +/- 20° deviation is tolerated. The maximum
input frequency is 400 kHz. In this case, the pulses or pulse intervals (T1 to T3) must be at least 1 µs long:
T ra c k A
T ra c k B
S y nc .
t2
t
t1 t3
The nominal tachometer signal level is 15 V. Signal levels are permissible between 0 V and 30 V, whereby
voltages below 5 V are interpretted as low signals, and signals above 8 V, as high signals. The maximum
input current per track is approx. 5 mA. Pulse encoder types with supply voltages from 15 V to 24 V can
be used. A 15 V supply voltage is available at terminals 540 (P15) and 539 (ground) of the SE300. The
maximum current is 100 mA, which is generally sufficient for a pulse encoder. The grounds must be
connected when supplied via an external power supply unit.
T30 0 T 30 0
P 15 P 15
T rac k A T rac k A
T rac k B + T rac k B
S ync S ync
M 15 M 15
The speed actual value is positive, if the rising edge of track B coincides with a high signal at track A and
negative for a low signal level.
T ra c k A T ra ck A
T ra c k B T ra ck B
t t
STW 1 STW 2
T300
Z SW 1 Z SW 2 US S U S S n act M* M a ct
S e le ct
n* ST W T 1ST W T 2 kp adap M add M b+ M b- w o rd s
W ORD 2 1 4 8 5 6 7 9 - 16
Z SW 1 Z SW 2 ST W 1ST W 2 kp
n* US S US S adap M add M b+ M b- M * M act
P4 4 3 P5 54 P5 76 P6 94 P2 26 P5 06 P4 9 3 P4 99 P6 94 P6 94 P6 94 .0 7 (v a lue s 3 0 0 9
P4 44 ...P5 7 5 ...P5 9 1 .02 P2 2 7 P5 07 P4 94 P5 00 .0 5 .06 ...P6 94 .1 1 to 3 0 14 )
P4 4 3 P5 54 P5 76 P7 34 P2 32 P5 06 P4 9 3 P4 99 P7 34 P7 34 P7 34 .0 7 (v a lue s 3 0 0 9
P4 44 ...P5 7 5 ...P5 9 1 .02 P5 07 P4 94 P5 00 .0 5 .06 ...P734 .1 1 to 3 0 14 )
n a ct
ST W 1 ST W 2
S e le ct
w o rd s
L IM H LG R EG L IM
- + V e cto r
+ C o ntro l
+ -
R a m p-u p/ ra m p-d ow n
t im e = 0 s
M act
CU
16 words are transferred from the T300 to the CU and the same number in the reverse direction. The
connection is physically established throught the plug connectors (-X1137) on the rear side when the T300
is inserted.
As can be seen in the diagram, the technology board expects specific parameterization for the signal
transfer to the basic drive converter. Thus, the basic drive converter signals must be connected-through to
the T300 according to Section 6.2.10.
Note:
STW1, STW2 = Control words 1 and 2 of the basic drive converter
ZSW1, ZSW2 = Status words 1 and 2 of the basic drive converter
As can be seen from the block diagram, the closed-loop speed control remains active in the basic drive
converter, even when the T300 is used. The proportional gain factor can be set via T300.
390
T T L / RS485
3
47 0p
SST 2_ T xD
150
4
47 0p
D IR 390
P5 P5
M 56u
M M 5
S1.3 390
T T L / RS485 100 K 47 0p
0
SS T 2_ R xD 1
47 0p
150
2
47 0p
D IR
100 K S1.4 39 0 PE
Direction changeover
M M
X 134
Bus terminating resistors can be activated using DIP switch S1, which must be activated at the last
receiver. They are active, if switches S1.3 and S1.4 are set to ON.
The following rules must be observed when configuring a bus system:
Rule 1: Connections must be directly routed from T300 to T300 using shielded cables (1 pair) without
any intermediate terminal locations. The shield must be connected at both ends through a low-
impedance connection at the SIMOVERT housing or cabinet potential (using a cable clamp).
Rule 2: Only one conductor may be connected at the transmit terminals (+Tx/-Tx).
Rule 3: At the receiver terminals (+Rx/-Rx), either one conductor can be connected (in this case, the
terminating resistors must be switched-in), or two conductors (in this case, it is not permissible
that the terminating resistors are active).
The first case, involves a point-to-point connection; a cascade is realized in the latter (point-to-
multi-point).
Rule 4: A cascade (chain) may only include up to 31 receivers.
Connection assignment and a possible configuration is shown in the following diagram. Bus termination is
required at the connectors marked with x.
-X 1 3 4 -X 13 4 X -X 13 4 X -X 1 3 4 X
-X 1 3 4
X132
TTL TxD 2
470p
SST1_TxD
RxD 1
RS232 470p
SST1_RxD 3
10k
M 56u 470p
N12 4
5
0
56u
M
5
P5 P5
470p 1
TTL / RS485 100K S1.1 390 0
2
3
470p
150
4
470p
DIR
100K S1.2 390 PE
(Direction changeover)
X133
M M
Bus terminating resistors at -X133 can be activated using DIP switch S1, if switch S1.1 and S1.2 are set
too ON. They must also be available at the last receiver.
RS232
RS485
3 Function description
The function description consists of a text part as well as the graphic documentation in the form of
function diagrams. The function diagrams are neutral block diagrams, and permit configuring and start-up
without any supportive text description. The latter is considered to be detailled information to the
diagrams.
The description is sub-divided into functional sections such as inputs/outputs, open-loop control,
technological closed-loop control, speed setpoint generation, torque setpoint generation and free
functions.
The function diagrams are structured as follows:
Function Contents
diagrams
A Signal input/output, signal conditioning
D Setpoint conditioning
F Supplementary functions
Note:
In order to understand the function diagrams, it is necessary to be knowledgable about the connector
principle. This procedure permits unified documentation and the highest degree of flexibility. Its principle of
operation is explained at the beginning of Section 5.
Index P694.xx 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
P734.xx
Telegram position 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Connector Kxxx 040 041 042 043 044 045 046 047 048 049 050 051 052 053 054 055
Vice versa, when selecting the value to be sent to the CU, a connector is selected for every telegram
position and then entered into the appropriate parameter. Further, the most important values for transfer
to CU are located in the display parameters.
Parameters Hxxx 888 889 890 891 892 893 894 895 896 897 898 899 900 901 902 903
Telegram position 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Entry 30xx - 02 - - 05 06 07 08 09 10 11 12 13 14 15 16
Note:
The communications status is represented in the status word INPUT. When using a PC with SERVICE
program, this can be used to check the function of communications to the CU by interrogating the
$F_CUR (receive) and $F_CUT (transmit) signals. These are a logical 1 if communications are
functioning correctly.
CU communications is processed in the shorted sampling time (T1).
The assignment of the control- and status words is shown on Page A2 of the function diagrams. The bits
to control the setpoint channel- and motor data sets and for fixed setpoint selection can be freely-
connected, and are supplied with H234, 236, 238, 240, 242 and 244 (source) and H235, 237, 239, 241,
243 and 245 (mask). Further, the control signal can be selected for fault acknowledgement, using H216
and H217.
Connector Kxxx 020 021 022 023 024 025 026 027 028 029
Parameters Hxxx 904 905 906 907 908 909 910 911 912 913
Telegram position 1 2 3 4 5 6 7 8 9 10
Note:
Communications status is represented in the status word INPUT. When using a PC with SERVICE
program, the function of the communications to CB can be checked by interrogating the $F_CBR (receive)
and $F_CBT (transmit) signals. These are a logical 1 if communications are functioning correctly.
The CB communications is processed in the shortest sampling time (T1).
Please refere also to note 3, Section 6.4.3
Connector Kxxx 030 031 032 033 034 035 036 037 038 039
The transmit quantities (5 words) are also assigned according to their sequence, and displayed in the
display parameters, the remaining words are zero. Further, there are adaption factors for the first 4 words:
Telegram position 1 2 3 4 5
Terminal at SE300 601 602 603 604 605 606 607 608 611 612 613 614 615 616 617 618
-X6
0001 0002 0004 0008 0010 0020 0040 0080 0100 0200 0400 0800 1000 2000 4000 8000
Weighting for inv. in
H102
Binary inputs 9 to 16 are additionally directly linked with the byte-serial read-in function. The bit inversion is
ineffective for these.
The circuit configuration and internal structure of the binary inputs is described in Section 2.2.1
Weighting for inv. in 0001 0002 0004 0008 0010 0020 0040 0080
H849
Terminal at SE300 631 632 633 634 635 636 637 638
-X6
The circuit configuration and the internal structure of the binary outputs is described in Section 2.2.2.
The binary inputs and outputs are processed in T3. The outputs are low when the processor is being
reset.
Note:
The binary inputs and outputs are connected with the internal electronics ground. There is no electrical
isolation! If the permissible signal level is exceeded, in addition to the input- or output stages, the
complete board could be damaged!
Filter time Hxxx 123 126 129 132 135 138 141
Sampling time T1 T1 T3 T3 T3 T4 T4
The circuit configuration and the internal structure of the analog inputs is described in Section 2.2.3.
Note:
If there is noise on the cables, it is more favorable to connect an RC hardware filter to the analog input
terminals than provide filtering per software (also refer to the T300 Instruction Manual).
Then, the noise is not even digitized.
Fluctuations, resulting from sampling can be removed using a software filter
The analog outputs are undefined after power-up while the systems run-up. The output voltages are
retained at reset or if the board develops a fault.
Generally, for inputs and outputs, the assignment ±100% corresponds to ±5V and ±200% corresponds to
±10V.
The circuit configuration and the internal structure of the analog outputs is described in Section 2.2.4.
Sampling time T3 T3
Both pulse encoder sensing inputs have a length count function. These operate by summing the
quadrupled pulses. This means, that each time the encoder rotates, four times the pulse number (as
count pulses) are entered and the length actual value increased. The counter is a 32-bit counter and can
be held using binary control commands (the length actual value is then no longer changed), or reset (the
length actual value is reset to zero).
A range selector function allows a 16-bit measuring range to be freely defined in the 32-bit counter value.
The value to be specified is oriented to the highest pulse number to be measured. The length actual value
is 100% if the specified number of pulses have been received:
H160/ Pulse No. for 100% H160/ Pulse No. for 100%
H163 length actual value H163 length actual value
0 1 073 741 824 16 16 384
1 536 870 912 17 8192
2 268 435 456 18 4096
3 13 421 778 19 2048
4 67 108 864 20 1024
5 33 554 432 21 512
6 16 777 216 22 256
7 8 388 608 23 128
8 4 194 304 24 64
9 2 097 152 25 32
10 1 048 576 26 16
11 524 288 27 8
12 262 144 28 4
13 131 072 29 2
14 65 536 30 1
15 32 768
For specific geometric data (roll diameter, gearbox), a certain number of counted pulses corresponds to a
specific length.
The number of pulses which are counted is obtained from:
rated _ length
Pulses = 4 ⋅ pulsenumber ⋅ gearboxratio ⋅
π ⋅ rolldiameter
Example:
10000 m is to be measured. The pulse encoder pulse number is 1024. The gearbox ratio is 1:7.5. The
roll diameter is 400mm.
1st step: Determining the pulse number at the maximum length
rated _ length
Pulses = 4 ⋅ pulsenumber ⋅ gearboxratio ⋅
π ⋅ rolldiameter
10000m
Pulses = 4 ⋅ 1024 ⋅ 7.5 ⋅ = 244461993
π ⋅ 0.4 m
2st step: The normalization for the next highest pulse number is determined from the table
In this case, 100% = 268 435 456 ⇒ H160=2
rated _ length
Pulses =
π ⋅ rolldiameter
pulses ⋅ π ⋅ rolldiameter
No min allength = = 10980.66 m = 100%
4 ⋅ pulsenumber ⋅ gearboxratio
Diameter correction allows the length actual value to be adapted using any factor, and therefore a finer
grading. Further, this can also be used to implement a diameter- or gearbox correction, which may be
necessary if the roll diameters change (due to wear) or for changeover gearboxes.
The actual length is compared with a selectable length reference value. The binary statuses, length less
than the limit value and length greater than the limit value can be separately accessed, for both
measurements, in the status word.
Further, the synchronizing signal detected binary signal is also available there. It is set to a high signal
level for one sampling interval, if the pulse input detected the zero mark of the particular pulse encoder.
This signal can be used internally.
Length measurement 1 2
Sampling time T3 T3
S E 300
P 2 4 639
BQ1 631
BQ2 632
BQ3 633
BQ4 634
BQ5 635
1 2 3 4 5 D ecade
24V
+
-
B I1 601 S ignific ance 1
B I2 602 S ignific ance 2
B I3 603 S ignific ance 4
B I4 604 S ignific ance 8
D ata trans fer
B I5 605
M 2 4 640
The control bits for the maximum 5 decades are located in K077, bits 0 to 4. From there, they must be
connected to binary outputs. The same is also true for the weighting factors (bit 0=1, bit 1=2, bit 2=4 and
bit 3=8), an individual input must be reserved for each of them; these must be assigned using parameters
H111, 113, 115 and 117 for the source (the value in this case must be 069 = status word of the binary
inputs) and using H112, 114, 116 and 118 for the mask (which binary input).
The data are first read-in, if the data transfer signal is available. Also here, it probably involves a signal
from one of the binary inputs, so that 069 must again be entered as source in H119. The appropriate
binary input is selected using the mask in H120.
The following parameterization must be made for the example shown above:
Parameter Description Value
number
H111 Source, bit 0 from the decade switch 69
Using H107, the module must be signaled as to how many decades are to be read-in. The information at
H108 defines that switch position in the BCD format, which is to represent 100%. The following table
makes this clear using examples:
Value in H107 Switch statuses H108 Value range
1 0...9 5 0...180% +/-20%
2 0...99 50 0...198% +/-2%
3 0...999 500 0...199.8% +/-0.2%
4 0...9999 5000 0...199.98% +/-0.02%
5 0...65536 1) 32768 0...199.9939% +/-0.0061%
1) Note: From 32767 the output value is limited to the highest possible value!
The coding can be changed-over to binary using H109 (value 0). The signal which is read-in is then
interpretted as hexadecimal number.
If negative values are also to be entered, the most significant bit of the higest decade represents the sign
bit (high, if negative).
The value which is read-in is indicated in d012 and can be used at any location as connector K071.
Processing is realized in T4. Peripheral access is required for each decade, which means that for n
decades, a new value is available at the earliest after n sampling cycles.
Connecting example:
SE300
609 P24
HBE 608
B I1
Bit 0 6 11
B I9
Bit 1 6 12
B I10
Bit 2 6 13
B I1 1
Bit 3 6 14
B I12
24V +- Bit 4 6 15
B I13
Bit 5 6 16
B I14
Bit 6 6 17
B I15
Bit 7 6 18
B I16
630 M
In order to limit the amount of parameterization, binary inputs 9 to 16 (terminals 611 to 618 on SE300) are
permanently assigned this function. The controlling bit can be freely assigned to another binary input using
H104 (source) and H105 (mask).
The time for which the byte to be read-in must be available unchanged so that it is accepted as valid, is
defined in parameter H106. The pre-setting is the same as sampling time (T4). Each byte is now read
twice consecutively and when the values coincide, is accepted. (it is immediately read-in for a 0 ms entry,
however, there is no possibility to check the value).
The value which is read-in remains stored, until it is overwritten by a new value. It can be read in display
parameter d011, and can be used as K070.
3.1.11 Generating the line speed actual value (function diagrams, A8)
A connector is defined as source for the speed actual value using select parameter H156. This can be
one of the pulse encoder actual values of the T300 as well as a signal from an analog input or the actual
value from the drive converter via the dual port RAM. This is multiplied by a diameter/gearbox correction
factor, which can be selected using H157.
Thus, a line speed actual value is obtained, which can be observed at d015 and is available at K076. A
window discriminator monitors the value and supplies the binary information, speed < 0, speed = 0 and
speed > 0. They are available at the INPUT status word at positions bit 2, bit 3 and bit 4.
Line s peed = 0
V
H 158 V
H 159
0
Limit (H158) and hysteresis (H159) determine when the drive is shutdown after standard stop or fast stop.
Further, this limit defines the instant when the holding brake closes. If the limit value is too high, the
holding brakes are applied too early and the machine does not stop smoothly.
The system error bit (bit 9) is retrieved by OR’ing the system error word bits, selected using H103. The
system error word includes the following system errors:
Bit Description Enabled in H103 with
0 Fatal system error 0001
3 Task administration error 0008
4 Monitor error 0010
5 Hardware monitoring responded 0020
6 Communications error 0040
10 User error 0400
If system errors occur, refer to the documentation for the digital SIMADYN D control system.
For hardware faults, all of the plug-in cables to the T300 should be withdrawn. If the fault/error re-occurs
after the drive converter is powered-down and up again, then replace the T300; this is also the case if fatal
system errors occur. Task administration errors (sampling time overruns) should only, if at all, occur
sporadically. They can then be acknowledged using the button at the top of the T300 front panel. Monitor
errors refer to the serial interface to a PC (symbolic monitor), and can be ignored, if not processed using
the SERVICE program. User errors cannot ooccur as these haven’t been programmed.
The pre-setting for the enable in H103 is 0429h, whereby communications- and monitor errors are
suppressed, i.e. they cannot lead to a fault trip.
H 874
H 872
H871 and 873 must be positive. Values between 0 and +19.999 are permitted as correction factors. The
actual correction factor is represented in d086 and in K162. Processing is realized in T1.
CUVC,CUMC: The following values are set on the T300, if the KP adaption is required;
H871, H872 = 0, H873 = 199,99% and H874 = 19,99%.
The KP adaption is then realized in the basic drive.
- refer also to CUVC,CUMC compendium, funktionblock 360
Source Hxxx 801 803 805 807 809 811 813 815 817 819 821 823 825 827 829 831
Mask Hxxx 802 804 806 808 810 812 814 816 818 820 822 824 826 828 830 832
The free status word is located in K161 and d080 and is processed in T3.
G re ate r t ha n
Eq ua l to
Less t ha n
Not eq ua l to
W indow s ize
D iffe re nce
Hy ste re s is
0
The binary information from the limit value monitors, greater than, equal to, less than and not equal to are
combined in the status word limit value monitors (d098 and K160):
Bit Description
0 Signal, greater than lim. val., comparator 1
1 Signal, equal to limit value, comparator 1
2 Signal, less than lim. val., comparator 1
3 Signal, not equal to lim. val., comparator 1
4 Signal, greater than lim. val., comparator 2
5 Signal, equal to limit value, comparator 2
6 Signal, less than lim. val., comparator 2
7 Signal, not equal to lim. val., comparator 2
8 Signal, greater than lim. val., comparator 3
9 Signal, equal to limit value, comparator 3
10 Signal, less than lim. val., comparator 3
11 Signal, not equal to lim. val., comparator 3
12 Signal, greater than lim. val., comparator 4
13 Signal, equal to limit value, comparator 4
14 Signal, less than lim. val., comparator 4
15 Signal, not equal to lim. val., comparator 4
The status word is processed in T3. However, as limit value monitors 3 and 4 are sampled in T5 it should
be noted, that their status signals are updated slower.
Using the transfer of the speed- and ratio setpoint via SIMOLINK and the operating setpoint and output of
the technology controller, we will briefly see how the basic drive and T300 are to be parameterized. The
SIMOLINK interface is inserted in slot A (upper slot). The example is the same for CUVC and CUMC. It is
assumed, that SIMOLINK was already commissioned in accordance with the basic drive Instruction
Manual (Compendium).
Setpoints sent from SIMOLINK to the T300 via the basic drive:
• Receive SIMOLINK at the basic drive:
The speed setpoint n-set is available at connector K7001
The ratio setpoint is available at connector K7002.
• Transfer to T300, refer to function diagram, Sheet A1:
P734.7=7001: n-set is available at select value 1 from CU.
P734.8=7002: The ratio setpoint is available at select value 2 from CU.
• Connect the setpoints on the T300, refer to function diagram, Sheet D1:
H500 = 46, select speed- (main) setpoint
H506 = 47, select the ratio setpoint.
(Actual) values from the T300 to SIMOLINK via the basic drive:
• Select the values on the T300, refer to function diagram, Sheet D1, Sheet C2 as well as Sheet A1:
The operating setpoint [D1] is available at send word 9 to CU [A1]: H896 = 107
The technology controller [C2] output is available at send word 10 to the CU [A1]: H897 = 138.
• Receiving the values on the basic drive:
The operating setpoint is available at K3009.
The technology controller output is available at K3010.
• Connect on SIMOLINK, words 1 and 2:
P751.01=3009
P751.02=3010.
CAUTION: A T300 board with Hardware release ≥ B, or newer, is needed for use with an SLB SIMOLINK
interface board. The correct hardware release code can be detected on the component side of
the T300 in the neighbourhood of the lower backplane connector.
(1) Source: Explanations with diagrams for the accident prevention regulations “Paper manufacturing and finishing
machines" (VBG 7r) from the 1st October, 1985
The “start sequence” function allows an alarm starting device to be implemented together with a central
control (open-loop).
The start sequence is first initiated using parameter H252=0.
If a start command is now output, the control (open-loop) issues a start request. This is bit 0 in the control
status word (K145 and d020). This start request must be transferred to the central control via a binary
output, or the communications. The central control accepts the start request of the individual drives as
group signal. If there is no reason to prevent power-up, the central control outputs the start alarm
(generally a horn or siren). After a delay time, all drives are enabled.
The start enable signal is read-into the drive control via terminal or communications. The start enable
signal source is defined in H230/H231. If a start command is re-output within the ready time, the drive is
actually powered-up.
The start enable signal and start command (power-up pulse) are located in the control status word (bits 1
and 2).
Example
A start warning device is to be subsequently implemented, whereby the start command is entered via
binary input 1, and the start enable, via binary input 2. The start request is to be implemented via binary
output 1 with the central control.
H230=69 H069 is the source for the start enable (binary inputs)
H231=0002 Start enable at binary input 2
H833=146 K146 is the source for binary output 1 (control status word)
H834=0001 Bit 0 is output (start request)
Sta rt e na b le
Sta rt e na b le
B I2 B I2 B I2
Sta rt e na b le Sta rt e na b le Sta rt e na b le
Sta rt a la rm
Sta rt req uest
Sta rt ing a la rm
S ire n
Sta rt re q ue st
Sta rt a la rm
Sta rt e na b le
S ig na l t im e De lay t im e Re ady t im e
t
Note:
Electrical off does not mean that the drive is also isolated from the line supply. If this is required, then a
main contactor must be used. Drives, which are connected to a common DC link, are still under voltage
(live) even after electrical off.
For fast stop (H206 source and H207 mask), the setpoint is immediately switched to zero, and the drive is
braked along the torque limit according to the braking characteristic.
H254 must be set to 1 [B1.6] if the drive has standstill- or holding brakes. Thus, an additional part of the
control becomes active, which coordinates the control of the brakes and the internal control (drive on/off,
setpoint enable etc.).
The time between the open brake command and the brake actually being released so that the drive can
rotate, is defined as the opening time, and must be entered in H271. It comprises the delays of possibly
connected intermediate control elements, control valves, and the brake itself (note, it is generally not
favorable to connect intermediate logic, as only the drive can actually control the brakes. From
experience, any additional logic conditions lead to problems).
The command to open the brake is output after controller enable. The setpoint is enabled after the
opening time has expired.
The time between the close brake command and the instant when the brake actually becomes effective, is
known as the closing time and this time is entered in H272. Generally, it is longer than the opening time.
The command to close the brake is output with zero speed, and after the closing time has expired, the
drive is powered-down.
The following sequence is the standard sequence for starting and stopping.
drive on
controller enable
open brake
zero speed
start stop
The braking control mode is defined in H255. A total of 4 settings are defined:
Mode Close brake at electrical off: Close brake when a fault condition occurs:
1 at zero speed at zero speed
2 immediately at zero speed
3 at zero speed immediately
4 immediately immediately
Thus, the brake can be defined to be either a pure standstill brake or as holding brake with emergency
function.
K n- 1
C hec kbac k s ig na l C hec kbac k s ig na l C hec kbac k s ig na l
Kn
D rive n- 1 D riv e n D riv e n+ 1
K n+ 1
Ready s ig na l Ready s ig na l Ready s ig na l
K n- 1 Kn K n+ 1
M24 M24 M24
The checkback signal only becomes high, if all of the drives signal ready. The internal inverter enable
signal can be used (bit 9, control status word K145).
Parameter H256 defines whether the drive should brake when inching. If the inching command becomes
ineffective, the setpoint ramps down to zero along the setpoint ramp-function generator ramp. If H256 is
set to 1, the drive coasts-down, because the speed controller is immediately inhibited with the inching
command. Otherwise, the speed controller remains active down to zero speed.
MSK
H 224 H225
MSK
H226 H227
MSK
H228 H229
Lo ca l o pe r. m ode s B it 2 B it 1 B it 0 S et po int
- 0 0 0 O pe rat ing setpo int
Lo ca l 1 0 0 1 H5 3 1
Lo ca l 2 0 1 0 H5 32
Lo ca l 3 0 1 1 H5 3 3
Lo ca l 4 1 0 0
Lo ca l 5 1 0 1 H5 3 5
H 534
Lo ca l 6 1 1 0 H5 36
Lo ca l 7 1 1 1 H5 3 7
Preferably, binary-coded selector switches are provided to select the operating modes. Generally, far
fewer statuses are required. In this case, local 1 (operating mode, bit 0), local 2 (operating mode bit 1) and
local 4 (operating mode bit 2), which can be selected via an individual bit, can serve as preferred local
operating modes.
The operating mode word (K142) is then used to select the appropriate setpoints of the local operating
modes and the inching function.
Operating mode code Setpoint
0 No local setpoint selected (operating setpoint)
1 Local fixed setpoint 1
2 Local fixed setpoint 2
3 Local fixed setpoint 3
4 Local setpoint 4
5 Local fixed setpoint 5
6 Local fixed setpoint 6
7 Local fixed setpoint 7
8 Inching setpoint 1
9 Inching setpoint 2
The external fault can be parameterized using H260 (source) and H261 (mask) and is only effective, if the
drive is powered-up.
The overspeed threshold is specified in H265, and acts the same for both directions of rotation.
Anti-stall protection responds, if the speed setpoint lies above limit value H267, the torque actual value is
greater than H268, and the speed actual value H266 has still not been exceeded.
The fault word can be monitored in d022 and can be transferred as K141. Bits 9 to 15 in the word which
are not used are then zero.
The status of all of the alarms is indicated in display parameter d023. The alarm word is deposited in K145
after filtering with H248. A signal is sent to the converter (bit 13, control word 2) if at least one bit is set in
the alarm word.
The proportional gain is adapted via a characteristic. The characteristic provides a factor (d037) with
which the actual gain is multiplied. Thus, the controller gain is dynamically adapted and can result in
significant improvements for non-linear control loops:
F ac to r
H 445
H 443
A d a p tio n q u an tity
H442 H444
The adaption quantity (selected using H441) is a suitable process quantity, which is either sourced from
an analog input or from the automation, or is already in the drive. Often, the setpoint-actual value
difference (K133) can be used for this purpose.
The controller operating modes can be selected. The derivative action time (D component) is enabled, if
H432 is set to 1. The controller operates as a pure I controller if H435 is set to 1. The integral- and
differential components are available in K134 and K135 respectively.
The technological controller is provided with switchable limits (H436/437 for the upper limit, H438/439 for
the lower limit), which can be selected with the technological controller on status. The complete controller
is enabled with the on-command, or continuously with H440=1. Thus, the following operating mode is
possible, which often occurs for machines which have closed-loop tension control:
The controller is parameterized with H440=1, which means that it is always active, independent of the
power-on status. The technological controller corrects the drive speed. The controller limits are set, so that
the controller cannot accelerate the drives when it is disabled, which means that the upper limit H436 is
zero. Thus, the drive speed remains constant while the material web is being threaded. However, if the
operator has set this limit too high, the tension would increase significantly. If the negative limit is open
(H438=-100%), the controller can intervene by reducing the tension by reducing the speed (slack-off).
Thus, the operator is supported.
If the control is now switched-in, the limits are completely removed (H437=100% and H439=-100%). The
controller can now operate over the complete range.
The controller output can be observed at display parameter d036. Its output is additionally fed through a
de-coupling filter (PT1), whose time constant can be set using H447.
The technological controller is provided with a characteristic droop which allows a type of P controller to be
made from the integral controller. It then manifests steady-state control deviations like a P controller, but
has dynamic control characteristics similar to a PI controller.
A speed influence for the technological controller is generated via multiplier H450. Depending on the
particular material, various factors may be required. As a general rule of thumb, twice the stretch value
should be entered at full tension. This provides the controller with sufficient reserve for dynamic
operations. The speed correction value is available at d039 or K138 for further use but is already
connected as supplementary setpoint. Thus, H450 must be set to zero if the speed influence is not
required.
If the particular drive group is located in front of the master drive in the machine line-up, the control sense
must be changed. The tension can only be increased by reducing the line speed and vice versa. Thus,
factor H450 is entered with a negative polarity.
Using an additional factor (H448) a pre-control value (d038) is derived from the direct technological
setpoint, and this is used to derive, together with the smoothed controller output, a torque setpoint, via a
second factor (H449). This is also available at a connector (K137) and is already connected to a summing
point in the torque generation function. Thus, H427 must be set to zero, if the torque influence is not
required.
The filter of the controller setpoint with H427 is used to de-couple the pre-control and controller and is
important. It must be the sum of the time constants of the complete technological control loop (closed-loop
speed control + closed-loop torque control + smoothing, technological actual value). It prevents overshoot
for fast setpoint changes. On the other hand, without pre-control (H448=0%), the time constant must be
kept to the lowest possible value.
3.3.5 Generating the status word, technological control (function diagrams, C3)
The technological status word combines several important status signals from the closed-loop
technological control. It is deposited in K136.
Range violation of the automatic offset adjustment is signaled in the status word. This range is defined by
the width, entered in H446, around zero.
|v |
0%
Th Tr t
dV/dt
0%
Tvh T vr T h ... R am p-up tim e H 51 5 t
T r ... R am p-dow n tim e H 51 6
T vh ... R ound.-off tim e for ram p-up tim e H 51 7 Tvh Tvr
T vr ... R ound.-off tim e for ram p-dn. tim e H 51 8
From experience, 10% of the ramp-up time is entered for the rounding-off time.
The acceleration signal (K105) is normalized via H521. The minimum ramp-up time (or ramp-down time)
of the machine (accelerating-decelerating time) are entered there. Thus, for a 100% acceleration signal,
the ramp-time (accelerating time) is a minimum. The accelerating value is valid for the complete machine.
Inertia compensation is separately executed in each individual drive.
Note:
If each of the individual drives has inertia compensation, the acceleration signal normalization may no
longer be changed. This is also not necessary, as even if the acceleration time is reduced, a correct
acceleration signal is generated as the signal range is only limited at 200%.
Specifically: The acceleration time can be reduced by about half after calibration.
If this is not sufficient, inertia compensation must be re-executed, or the determined values must be
converted for the new normalization.
The ramp-function generator can be held (acceleration interrupted) via a signal, defined with H212
(source) and H213 (mask). The ramp-function generator ramps to that value which the output had at the
instant that the hold signal was activated. Ramp-up or ramp-down is continued if the hold signal is de-
activated.
The ramp-function generator can be enabled using a binary signal which can be selected with H210/211.
A zero appears at the ramp-function generator output if the bit is inactive.
Further, the machine ramp-function generator has two operating modes. If the drive is powered-down, it
may be necessary to enter a setpoint for all of the other drives of the complete machine (e.g. a paper
machine). H514 should then be set to 0. If the machine ramp-function generator must also generate a
zero with the drive powered-down, as machine operation is no longer possible without this drive, then
H514 is set to 1.
The machine ramp-function generator output is available at K104 or d046.
H523 can be used to define whether the setpoints are to be used for slack take-up or slack-off, as a
function of the speed. However, generally it is simpler to use constant supplementary setpoints, as sag
take-up is always executed at the same rate, independent of the actual machine line speed.
H530 then defines whether and how significantly the supplementary setpoints should be smoothed, before
they become effective in the main setpoint channel. This makes the drive response somewhat softer.
The so-called operating setpoint can then be found in d049 and in K107.
T o rq ue
The droop compensation allows the droop characteristic, set in the basic drive converter, to be shifted as
far as its operating point is concerned. Thus, the slave drive can also participate in driving the load.
A supplementary speed is added to the speed setpoint from the triggerable ramp-function generator. This
is the product of the master drive torque setpoint and the factor for the droop compensation (H510). The
droop (CUVC,CUMC:P246; CU2:P248) set in the slave drive is entered in H510.
T o rq ue
This means that the drive speed is flexible around its operating point, and therefore does not exert any
disturbing influence on the master drive. The load level for the slave drive is however specified by the
master drive.
The droop on control command for the droop function is selected via H511 (source) and H512 (mask).
Generally, this signal is received from a limit switch or similar, which signals the drive, that the load
distribution conditions are available. If the signal is a 1, the droop function in the converter is enabled, and
the compensation simultaneously activated.
For drives, which have a high level of friction, inertia compensation is only practical, if the friction
characteristic is known.
Note:
The friction characteristic is very dependent on temperature and aging. Thus, the characteristics should
be measured (plotted) under operating conditions.
The friction characteristics are very dependent on the drive version. There are no generally valid equations
for frictional torque. Although it generally consists of fixed components and a speed-proportional
component, it can also have a square-law characteristic (air resistance) or, for example, for oil-filled
bearings, very complex functions.
For this reason, a six-point characteristic is available. The abscissa and ordinate values can be freely
parameterized, whereby practically all occuring situations can be handled.
Parameters H700, 702, 704, 706, 708 and 710 are speed points, H701, 703, 705, 707, 709 and 711 the
associated friction torques. The characteristic is linearly interpolated between the points, and outside the
range, defined by the points, the characteristic is horizontal. Negative values are also permitted in all of
the parameters so that reversing drives can be handled.
Frict io na l to rq ue
H7 1 1
H7 0 9
H7 0 7
H7 0 5
H7 0 3
H7 0 1
Line s pee d
H7 02 H 7 06 H7 10
H7 0 0 H7 04 H7 0 8
The calculated frictional torque is available as connector 154 and can be monitored at d065.
The friction characteristic is determined as follows:
The drive is operated at various speeds in the speed-controlled range (e.g. 0%, 20%, 40%, etc.), and the
steady-state torque determined after stabilization (a curve can then be generated, which can be stored in
the characteristic). The 6 points can be placed so that the pre-control represents the actual characteristic
with sufficient accuracy.
It is also possible to immediately switch the frictional torque as supplementary torque (H892 to 154), and
to adjust the speed controller output (r245) to zero at the set speed points, by changing the particular
friction value.
For reversing drives, the friction torque must also be determined in the negative direction of rotation, and
also entered as negative value into the characteristic.
From experience, the frictional torques lie below 5% of the rated motor torque.
The actual limit which is controlled depends on the torque setpoint polarity. Generally, for positive bias, it
is the positive torque limit. If the setpoint goes negative (e.g. if the drive reduces the line speed), the bias
is inverted, and the negative torque limit controlled.
O perating torque
0 H 72 5
t
T rig g e ra ble
ram p-function generator
N orm al operation Trans ition to the B raking with B rak ing torqu e S hutdow n
brak ing c harac teris tic brak ing torque reduc tion
The maximum braking torque is defined using H727. The braking torque is linearly reduced to the value
entered in H725, starting from a speed, defined by H726 (e.g. 5%) (it is recommended that zero is entered
here). The drive should come to a standstill without overshoot, with the drive factory settings. H724 can be
increased if this is not correct. Further, the width of the window for the zero speed signal (H158) can be
increased so that the drive shuts down faster.
The braking torque can be read at d072, which would be effective for braking the drive at a specific speed.
-100%
100%
-100%
EXOR logic operation: The input words are bitwise logically combined.
Flashing frequency: The flashing frequency generates a flashing flag in bit 0 and in the opposite cycle, a
flashing flag in bit 1 of the connector. The interval is approximately 1 second.
Flashing word: The flashing word generates flashing bits in the connector at the positions at which the
input word has active bits. The interval can be parameterized.
T o rq ue
If such a drive is operated with a PI controlled drive, then the latter would generate the required torque,
however, the slave nothing, as its setpoint-actual value difference is always zero and also its controller
output (=load component).
Thus, a supplementary speed setpoint is injected into the slave, which corresponds to the product of the
master load component and the droop factor. Thus, an artificial setpoint-actual value difference is
generated (i.e. the load characteristic with droop is shifted upwards), until the slave controller has the
same load component as the master.
T300 6SE70
M*treg
(0%) B+
( 100%)
M*frict. + dM*
+ +
M*accel. n* + + +
+ + - + -
dn*
nact
n* (0%)
CU2: P694.05=245
+ + M* CUVC,CUMC: P734.05=165
B-
(-100%) MASTER
B+
(100%) SLAVE
Droop factor (P248)
dM* Droop factor
(0%) x CUVC,CUMC: P246
CU2: P248
+ - + +
n*
+ + - + -
nact
Droop factor
dn *
x
M*
Load comp.
M act
B-
(-100%)
It can be seen how the speed setpoint is output in parallel to both drives. The master torque setpoint is
transferred to the slave via the coupling (analog, or peer-to-peer), where it is multiplied by the droop
factor. Further, a potentiometer is shown, which can adjust the load distribution between the master and
slave. The correction value is added to the speed setpoint. The advantage of this solution is the possibility
to simply check the function. The load distribution functions, if both currents are identical (potentiometer in
the center position). A disadvantage is that the mechanical characteristics of both drives must be the
same. Otherwise, different mechanical torques will be output from the rolls.
(1) For CUMC, instead of the torque actual value, the actual value of the torque-generating current
ISQ (act), K184 should be used.
CUMC: P734.06 = 184
T300 6SE70
M*treg
(0%) B+
(100%)
M*frict. + dM*
+ +
M*accel. +
n* + +
+ + - + -
dn*
n*
(0%) nact
+ + CU2: P694.05=237
M* CUVC,CUMC: P734.05=155
dn*treg
CU2: P694.06=007
Mact CUVC,CUMC: P734.06=900 (1)
B-
(-100%) MASTER
M*treg B+
(0%)
(100%) SLAVE
dM* Droop factor
M*frict. + x
Droop factor
CUVC,CUMC: P246
CU2: P248
+ +
n* + - + +
M*accel. +
+ + -
-
nact
dn*
Droop factor x
CU2: P694.05=237
M* CUVC,CUMC: P734.05=155
CU2: P694.06=007
Mact CUVC,CUMC: P734.06=900 (1)
Load comp. B-
(-100%)
Thus, instead of the total torque, the basic drive converter controller output is signaled back. The pre-
control torques are each effective, whereby perfect technological load distribution can be implemented for
drives which differ significantly.
The disadvantage of this version, is that there is no simple means to check for possibly unequal torque
actual values. This is often difficult for the operator to understand. Further, the losses of both drives must
be known or measured (friction characteristic). For losses, for example, churning loss, this isn’t always
quite so simple.
(1) For CUMC, instead of the torque actual value, the actual value of the torque-generating current
ISQ (act), K184 should be used.
CUMC: P734.06 = 184
T300 6SE70
M * tr e g
(0%) B+
(100%)
M * fr ic t. + dM *
+ +
M * a c c e l. n* +
+ +
+ + - + -
dn * nact
n*
(0% ) CU2: P694.05=245
+ + M* CUVC,CUMC: P734.05=165
CU2: P694.06=007
dn*treg M act CUVC,CUMC: P734.06=900 (1)
B-
(-100%) M ASTER
B+
x SLAVE
dM *
(0%)
lo a d c o m p o n e n t
n* + + +
+ + - + -
dn*
nact
5 % (H 5 4 6 )
CU2: P694.05=245
M* CUVC,CUMC: P734.05=165
CU2: P694.06=007
M act CUVC,CUMC: P734.06=900 (1)
B-
(-100%)
Load distribution with bias and limiting
Version 1: Same electrical troques
The advantage here is, that in addition to being able to simply check that the torque actual values are the
same, only one controller is active, so that only one controller has to be optimized. Further, the speed
actual value adjustment is completely uncritical as long as the bias error is not reached. This is an
advantage which mustn’t be underestimated for rolls, which are subject to wear (size presses, calanders,
etc.).
(1) For CUMC, instead of the torque actual value, the actual value of the torque-generating current
ISQ (act), K184 should be used.
CUMC: P734.06 = 184
T300 6SE70
M * tr e g
(0%) B+
(100%)
M * fr ic t. + dM *
+ +
M * a c c e l. n* + + +
+ + - + -
dn *
n* nact
(0 % )
CU2: P694.05=237
+ + M* CUVC,CUMC: P734.05=155
B-
(-100%) M ASTER
B+
x + SLAVE
+
dM *
(0%)
Load
com p on e nt n* + + +
+
+ - + -
M * tr e g
(0%) dn * nact
5%(H546)
CU2: P694.05=237
M * fr ic t + M* CUVC,CUMC: P734.05=155
+ + CU2: P694.06=007
Mact CUVC,CUMC: P734.06=900 (1)
M * a c c e l.
B-
(-100%)
This solution offers the correct load equalization from the technological perspective as well as the
advantage, that only one speed controller is active.
(1) For CUMC, instead of the torque actual value, the actual value of the torque-generating current
ISQ (act), K184 should be used.
CUMC: P734.06 = 184
A1 Communications with the basic drive converter (CU) E2 Load distribution / braking characteristic
A2 Status words from basic drive converter/control words to basic drive converter
A3 Communications with the COM-BOARD / peer-to-peer coupling Supplementary functions
A4 Binary inputs/binary outputs
F1 Fixed setpoints / monitoring parameters
A5 Analog inputs/analog outputs
F2 Free functions I
A6 Pulse encoder inputs
C F3 Free functions II C
A7 Setpoint input via decade switch/byte-serial data input
F4 Free functions III
A8 Line speed actual value/status word input/output/Kp adaption, speed controller
F5 Status word, free functions
A9 Freely-definable status word, freely-connectable limit value monitor
status word limit value monitor
A10 Motorized potentiometers 1 and 2
D
Open-loop control D
E
B6 Status word control/alarm word E
Technology controller
C1 Switch-in/out technology controller
Generating the technological setpoint/actual value
C2 Technology controller
C3 Status word, technology control
F F
>
B B
COM Board =1
Sheet B1 - B6 Sheet F1 - F5
Sheet A3 Dec. switch
C PEER C
Byte serial M_FRICTION
+ XE
Sheet A3 W Y + +
Sheet A7 -
V set
- -
X
Motor. pot. V-ADD
M_ACC
Binary
D Sheet A10 Sheet C1 - C3 Sheet D1 - D2 Sheet E1 - E2 D
Sheet A4
Analog
U
U
U
U
E Sheet A5 E
Pulse encoder
#
Sheet A6
F F
Line types:
A A
Depending on the signal type, various line types
are assigned in the diagrams Example:
Cross references
[10.8]
Binary signals
E
The binary signal description is always made Example E
F F
A A
Many signals are defined to be freely connected-up Example Selecting several bits from a connector
as connectorst (also refer to Section5) Selecting bit No. 3 and
It is also possible to simultaneously select several bit No. 8 in connector K123
bits from a connector.
Example:
Connector Bit No. 3 and Bit 8 of connector 1232 should be
Connector, in which the signal is deposited, is K067 switched-through to the output. MSK
located at the function block. The mask to make the selection is obtained as
follows:
Selecting a connector H152 H153
If the connector is to be connected, then the ,
B connector number is entered into the multiplexor Bit No. 15141312 1110 9 8 7 6 5 4 3 2 1 0 H152=123 H152=0108 B
parameter.
Example: 0 1 0 8
Connector K067 should be switched-through to
the multiplexor output. The masking block output is set to 1, if connector,
H146 H146=67 bit 3 or bit 8 is set.
H238 H239
Selecting a bit from a connector Selecting bit No. 3
If, for the connector, a word quantity is involved, in connector K123 H240 H241
from which a bit should be selected, then, in
addition to the multiplexor on the masking block,
the bit to be selected should also be specified.
Example: MSK
Bit No. 3 of connector 123 is to be switched-
E through to the output. Thus, 123 must be specified E
at the multiplexer. The mask, to select bit 3 is H152 H153
obtained as follows:
H152=123 H152=0008
0 0 0 8
F F
> T
0 0 0
=1
I1 0 X Y
Q 0 1 1 I Q 1 1 U # Y = X1 + X2
I1 1 0 1 1>0 T X1 Y
#
U
B 1 1 1 B
Differentiator
Sign reversal
Flipflop Switch-on delay Binary Binary
Reset dominant S R Q I Q input output X Y
T 0 X (-1) Y Y = -X
S Q 0
0
0
1
Q
0
I Q 0
0>1
0
T
#
R 1 0 1 # PI controller
1 1 0 Polygon characteristic
XE Y Y = f(x)
Flipflop Comparator Communications X Y
C C
Set dominant S R Q Receive Transmit can be defined
X1 QU (1 for X1>X2) with points
S Q 0 0 Q QE (1 for X1=X2) PID controller
0 1 0 X2 QL (1 for X1<X2) Multiplexer
R 1 0 1
1 1 1 XE Y X1
Limit value monitor Y Y(n) = Xn
with hysteresis Conversion Xn
Bits->word Word->bits
EXCLUSIVE OR I1 I2 Q Limiter
n
D
D/# #/D D
=1
I1 0 0 0 Divider
Q 0 1 1 X Y
I1 1 0 1 X1 X1 x 100%
1 1 0 Bit selection Y X1 YY=
X2
X2
A bit is filtered from Ramp-function generator or
NOT X MSK Q word x using the
MSK input, and X2
I Q switched-
1 through to output Q X Y Changeover switch
I Q 0 1
MSK I Y
1 0 X1
Y 0 X1
E X2 1 X2 E
Edge evaluation
I Q I
I Q 0 0
1>0 1 Absolute value generator
X Y Y = |X|
F F
16 K055
H897 10
Note: H903 16
The receive- and send words must be connected to the basic
F drive converter corresponding to Section 6.2.10 [A8.5]
F
Status, send to CU [B5.1]
Date 19.8.96 Communications with the =
+
Person Reh / Michaelis Standard software package basic drive converter (CU)
Chk FP_A1_6 Sheet A1+
Status Änderung Sectional drive Receive/send telegram Function diagram A1
Date Name Std. Bl.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Send to CB ok
D Receive from peer-to-peer Send to peer-to-peer [A8.5] D
[B5.1]
-X134 -X134
word 1 from PP
+Rx
1 K030 d087 +Tx
1 3
TB -Rx
2 word 2 from PP
K031 Select word 1 to peer
1 -Tx
TB
2 4
word 3 from PP
3 K032
word 4 from PP H879 H880
4 K033
word 5 from PP d088
5 K034 Select word 2 to peer
H881 H882
E 2 E
6 K035 d089
H883 H884 Select word 3 to peer
7 K036 3
d090
8 K037 Slect word 4 to peer
H885 H886
4
9 K038 d091 Send to peer ok.
No. of receive LT
Note: H887 Select word 5 to peer
H198 10 K039 H197 to H199 are INIT 5 [A8.5]
words
Receive from peer ok [A8.5]
parameters, see 4.1.2 Number of send words H199 LT
F BDR BDR F
[B5.1]
Baud rate H197
Date 19.8.96 =
Person Reh / Michaelis Standard software package Comm. with the COM-BOARD +
Chk.
Sectional drive Peer-to-peer coupling FP_A1_6 Function diagram A3
Sheet A3+
Zustand. Änderung Date Name Std. Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A Bit inversion A
4 Binary input 4
604 3 Binary output 2 22
B H835 H836 1 622 B
Binary inputs 9...16 1
[A7.2]
5 Binary input 5
605 4
H837 H838 Binary output 3 23
2 2 623
6 Binary input 6
606 5 Binary output 4 24
H839 H840 3 624
3
7 Binary input 7
607 6 Binary output 5 25
H841 H842 4 625
4
8 Binary input 8
608 7
H843 H844 Binary output 6 26
C 5 5 626 C
609 9 P24 external
H845 H846 Binary output 7 27
24V + 6 6 627
-
610 10 M24 external
H847 H848 Binary output 8 28
7 7 628
11 Binary input 9
611 8 -
+
P24 external 29
627
Display in d008 and d085
12 Binary input 10 24V
612 9
D M24 external 30 D
628
Binary input 11
15 13 11 9
13 14 12 10 8
613 10
7 5 3 1
14 Binary input 12 6 4 2 0
614 11
15 Binary input 13
615 12
16 Binary input 14
616 13
E E
17 Binary input 15
617 14
18 Binary input 16
618 15
Note:
19 P24 external All P24 and all M24 are intern-
619
24V + ally connected with one another
- M24 external
630 20
F F
Date 1.12.94 =
+
Person Reh / Michaelis Standard software package Binary inputs
Chk. FP_A1_6 Sheet A4+
Status. Change Date Name Std. Sectional drive Binary outputs Function diagram A4 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
-10V...+10V
1 Input 1 d003 -10V...+10V
501 U
+
K060 Offset
2 Reference # Output 1 9
502 # +
H853 509
H851 H852 U
H122 H850 Gain
H121 H123 H854
GND 510
3 Input 2 d004
503 U
+
B
4 Reference
K061 B
504 # +
H125
H124 H126 Offset
H858
# Output 2 17
519
H856 H857 U
5 Input 3 d005 Gain
505 U H855
+
6 Reference
K062 H859
506 # +
GND 520
H128
H127 H129
C C
7 Input 4 d006
507 U
+
K063 Offset
8 Reference # Output 3 19
508 # +
H863 521
H861 H862 U
H131 H860 Gain
H130 H132 H564
GND 522
11 Input 5 d007
511 U
+
D
12 Reference
K064 D
512 # +
H134
H133 H135 Offset
H868
# Output 4 20 523
H866 H867 U
13 Input 6 d008 Gain
513 U H865
+
14 Reference
K065 H869
514 # +
GND 524
H137
E
H136 H138 E
15 Input 7 d009
515 U
+
16 Reference
K066
516 # +
H140
H139 H141
Note: Note:
All analog inputs are already smoothed per hardware with 0.5 ms. The diff. All ground connections
F inputs must be connected acc. to Sect. 3.1.1.6 are internally connected F
Date 1.12.94 =
Person Reh / Michaelis Standard software package Analog inputs +
Chk.
Sectional drive Analog outputs FP_A1_6 Function diagram A5 Sheet A5+
Status Change Date Name Std. Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
d014
541 31 Track 2A+ Pulse encoder input 2 Speed actual value 2 Speed actual value 2 K068
542 32 GND
Pulses per revolution H144
543 33 Track 2B+ H155
D # d017
D
544 34 GND Nenndrehzahl H145
Length actual value 2 Length actual value 2
35 SYN 1+
K075
545 [F4.7]
Betriebsart H691
Impulsauswertung MODE
546 36 GND
H163
547 37 Rough pulse 2 Reset length measurement
Synchronizing signal 2 Gearbox/
38 GND ext. identified diameter
548 MSK RESET [A8.5]
100%
correction
Note:
F Only one pulse encoder can be supplied from the technology board. F
A pulse encoder with an external power supply must be used if 2 pulse encoders are connected.
Date 19.8.96 =
Person Reh / Michaelis Standard software package Pulse encoder inputs +
Chk.
Sectional drive Length measurement FP_A1_6 Function diagram A6
Sheet A6+
Status. Change Date Name Std. Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Signed H110
H111 H112
Note:
H107 is a INIT-parameter
see 4.1.2
D D
Byte-serial input
Binary inputs 9...16
d013 Setpoint, byte-serial
[A4.3]
K070
Time where the bytes must be
present in the stable status H106
H104 H105
F F
A [B5.1] A
Internal d015
speed actual value internal actual line speed
[A1.4] K041 [B5.1]
K076 [E1.1]
[E2.1]
[D1.2]
H156
Line speedt > 0
X Y K162 [A1.5]
Gain adaption at CU
H871 X1
H870 H872 Y1
<1> Note:
H873 X2 When v = 0 is not reached
the drive is not switched off
F
H874 Y2
F
Input value 2 15
X2
F
Note: F
The switching characteristics is described in Sec. 3.1.1.5
A
Motorized potentiometer 1 Motorized potentiometer 2 A
Setpoint MOP
d025 Setpoint t MOP
d026
X Y K120 X Y K121
Setpoint, MOP 1 Setpoint, MOP 2
Operating mode
MOP
MSK Op. mode MOP 0=MOP
1=RFG
MSK 0=MOP
1=RFG
B B
H301 H311
C C
D
MSK Raise setpoint + MSK Raise setpoint +
D
A A
Start request
[B6.1]
1s
On command
MSK
>
=1 1
T
Drive
[B6.1] powered-up
Start command S [B2.2]
H200 H201 [B3.2]
Drive ready to power-up
R [B5.1]
B [A2.5] B
[B6.1]
1=no start. sequence H252
Start enable
[B6.1] >
=1
MSK
H230 H231
H218
S [B3.5]
H219 [B4.3] [B4.4]
Inching R
Inching 1 Power-down,
MSK >
=1
ready signal
[B3.5]
9
H220 H221 Time for inching
[B6.1]
D T 0 [B2.8] Drive not ready
D
MSK Inching 2
[B4.3] >
=1
Power-off from the
brake control [B3.5]
H254
H253 Drive faulted
[B5.8] 1 1=with brake control
H222 H223
Drive faulted from CU
[A2.3] 2 Display in d021 and d024
[B2.5]
Electrical off
3
V=0 signal 15 13 11 9
>
[A8.6]
>
=1
Braking
[B3.1]
[B6.1]
[D2.2]
[E2.5]
R
H271
Off, brake immediately closed
for H255=2, 3, 4
Selection Power-down from the
[B1.6]
Shutdown word and connection
>
=1
T 0
>
brake control
=1
of the shut-down
commands [B1.6]
Operating mode,
E brake control Off, brake closed at V=0 H272
E
H255 fori H255=1
Close brake for
1: V=0
2: El. off, immediately Brake closed at V=0
3: Fault, immediately H255 [B6.1]
4: For fault and elec.
off immediately S
V=0
R
>
[A8.6]
=1
F F
A A
Inverter enable
K002 MSK Internal inverter enable
[B6.1]
[A2.5]
[B5.1]
H208 H209
(0H0001)
B B
Magnetization/
restart on the fly active Ready for
[A2.3] setpoint enable
[B2.3] [B6.1]
Setpoint enable Internal setpoint enable
K002 MSK [B6.1]
Inverter
[D1.1]
enabled 1 [A2.6]
Setpoint enable
[A2.3] from the brake control
H214 H215 [B2.8]
(0H0001)
Checkback signal,
[B5.1]
group control [B1.6] with brake control
MSK
C
>
=1 S
C
H232 H233
R
1=enable H251
group control
Braking Group control active
[B5.1]
[B2.5]
D Speed control D
Inching enable
[B1.3] [A2.6]
Drive powered-up S [D2.3]
[B1.8]
Inching oper. mode
[B1.4] R
V=0 signal
[A8.6]
1=inching H256
>
=1
without braking
E E
F F
A A
H226 H227
[B1.2]
No local operation
>
=1 Local operating modet
[B6.1]
[D2.2]
D D
Code for operating mode
0 0 ... 9 K142
0, 8, 9 [D2.1]
8
9
Inching 1 Coding, operating mode
[B1.2]
Inching 2
[B1.2] 0: No setpoint selected
1: Fixed setpoint 1
2: Fixed setpoint 2
3: Fixed setpoint 3
4: Local setpoint 4
5: Fixed setpoint 5
Operating mode, inching 6: Fixed setpoint 6
E [B1.4] E
7: Fixed setpoint 7
8: Setpoint, inching 1
9: Setpoint, inching 2
Note:
Local setpoint selection is coded in a word
from 0 to 9. The local setpoints are parameterized in
diagram D2.
F F
Receive from CB ok
Display in d022
[A3.3] [B6.5] T 0 Communications error, receive with CB 0
Send to CB ok
15 13 11 9
A [A3.8] 14 12 10 8 A
H257 7 5 3 1
6 4 2 0
Receive from CU ok D/#
[A1.2] [B6.5] T 0 Communications with CU error 1
Error word
[A1.8]
Send to CU ok
d022
H258 K141
Inverter enable from the CU MSK Fault
[A2.3] [B6.5] T 0 Checkback signal error, converter
[B1.4] S [B1.4]
B 2 [B6.1] B
H259
Fault, external 11
[A2.4]
Drive powered-up
[B1.8]
>
=1
[B6.5] T 0 Checkback signal error, group control
[B1.4]
3
Note:
[B3.3] Group control active The fault is reset, if the fault bit was
transferred to the basic drive converter
H264
[B3.2]
Checkback signal, group control
C C
H263
MSK > 0
=1
[B6.5] T External fault 5
D D
H260 H261
H262
[A8.2]
int.speed actual value Error, positive overspeed
6
Limit H265 Error, negative overspeed
7
Start request
[B1.8 0 d020 Alarm, communications with CB
[B5.3] 0 d023
Start enable Alarm word
A [B1.2] 1 Status word control
K146 Alarm, communications with CU D/# K145 A
Start command
[B5.3] 1 MSK Alarm
[B1.6] 2 [A2.6]
Alarm, converter checkback signal
[B5.3] 2
[B2.5]
Brake
3
Display in d020 [B5.3]
Alarm from the group control
3 H248
4 Alarm, peer-to-peer communications
D/# [B5.3] 4
Line speed = 0
[A8.6] 5 15 13 11 9
Drive powered-up
14 12 10 8 [B5.3]
Alarm, external fault
5 Display in d023
[B1.8] 6 7 5 3 1
6 4 2 0 0 6
B 7 15 13 11 9 B
[A2.3]
Fault from CU
>
=1
Drive faulted
12 0 12
C C
Open brake 0 13
[B2.8] 13
0 14
14 No external alarm 2
[B3.5]
ready for setpoint enable MSK 15
15
H246 H247
D D
E
E
F F
Upper limit
A technological setpoint A
H423
Switch-in technology controller Ramp-function generator
at upper limit
[C3.2]
Technology control on Select technological setpoint
MSK >
=1
d034
S
>
[C2.4]
=1
+ Technological setpoint
[C3.2] [C2.1]
R Ramp-up time K130
H405 +
H404 H425
H422 Ramp-function generator
H400 H401 at lower limit
[C3.2]
B H426 B
MSK Ramp-down time
H424
Lower limit
H406 H407 techn. setpoint
Ramp-function generator
in = output
[C3.2]
C C
MSK >
=1
Select technological actual value
H402 H403
MSK
D D
H410 H411
0.5s
Offset,
technological actual value
[C3.1]
H430 K132
Switch-in/-out technology controller
Fixed offset
Compensate offset
MSK H431
MSK
H428 H429
E E
H452 H453
F F
A A
H448
Upper limit Torque pre-control
H436
Op. mode D comp. H434
0=D comp. in the setpoint/act. val. channel H437
1=D comp. only in the act. value channel Droop
d038
d030 [D2.1]
H432 H435
> K138
H414 H440 H438
=1
Tgl 1
1=enable 1=inhibit Influence, techn. controller
H415 Tgl 2 D comp. I comp. H439 on the line speed
H450
Lower limit
d032
H418 TN 1
H419 TN 2
D D
Technological control ON
d033 [C1.4]
H420 TV 1
H421 TV 1 d031
Reset Tech-Controller
H416 KP 1
H417
MSK
KP 2
H442 X1
H412 H413 H441
H443 Y1
H444 X2
F F
H445 Y2
A Technology controller on A
[C1.4] 0
Status word, technological control
K136
Parameter set 2 D/#
[C2.2] 1
H446
Offset compensation < neg. limit
C
8 C
(-1)
D D
E E
F F
Ratio
mult./div Op. setpoint
K106
A A
Central ramp-function generator d048 d049
+
Upper limit H519 [D2.1]
Main setpoint +
K107
d045 d046 H513
+ [E1.4]
C H212 H213 C
Set RFG
[B3.8] Internal setpoint enable
H514 >
=1 SET
D Internal D
line speed actual value
H210 H211 [A8.4] SET_VAL
Ratio setpoint
d047
+ [E1.3]
100%
+ K102
H508 0%
H506 H507
H526
E H529 E
Slack take-up
MSK
H523 H530
H524 H525
Slack-off
MSK
F F
H527 H528
Date 1.8.94 Standard software package Central ramp-function generator =
Person Reh / Michaelis +
Sectional drive Ratio/slack take-up/slack-off
Chk. FP_D1_2 Function diagram D1 Sheet D1+
Status. Change Date Name Std. Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Torque direction
[A1.4]
H544 H545
B B
Triggerable Correction
+ d051 ramp-function generator Setpoint smoothing diameter/gearbox
+ d053 d056 + d057
Operating setpoint
[D1.8]
+
Influence, technology controller + K108 Speed setpoint K112
on the line speed Ramp-up time
+ + K111 [A1.5]
[C2.8]
H542
H547 [A8.2]
0% Ramp-function generator, Ramp-down time Correction, gearbox,
0 local setpoints diameter
H543
H531 1
Local setpoint Activate ramp-
C Ramp-up time function generator C
H532 2
H540 d052 Line speed setpointt [B5.1]
H533 3
Ramp-down time
4 H541
H535 5 Reset
Note:
H534 Braking Triggerable ramp-function generator:
>
H536 6 [B2.5]
H537 7 [B4.6]
Local op. mode =1 The ramp-function generator is only operational
once
D D
->when the drive is powered-up
H538 8
Local operating mode ->changeover from/to local operation
H539 9 >
=1
->for standard stop
After ramp-up has been completed, the ramp-
Local operating mode function generator switches itself out
[B4.7]
Selection, local setpoint i.e. ramp-function generator output = input
Coding, operating mode word:
Stop (AUS1)
0: No setpoint selected [B2.5]
1: Fixed setpoint 1
2: Fixed setpoint 2
3: Fixed setpoint 3 Enable, speed control
E 4: Local setpoint 4 [B3.8] E
5: Fixed setpoint 5 d054
6: Fixed setpoint 6 Selection, droop compensation 0%
7: Fixed setpoint 7
8: Inching setpoint 1
9: Inching setpoint 2 K109
Enable, droop
Enable, droop
H509 H510
MSK [A2.6]
F H511 H512 F
H701 Y1
H702 X2
H703 Y2
H704 X3
B B
H705 Y3
H706 X4
H707 Y4
H708 X5
H709 Y5
H710 X6
C C
H711 Y6
Influence, tech.
controller on the torque
[C2.8]
Acceleration
d067
d068 + + d069 Supplementary torque to CU
K156 Accelerating torque
+
K151 [A1.5]
K150
D H714 [E2.2] + D
H712 H713
H730
Ratio
Ratio mul./div
[D1.3] [D1.6]
Moment of inertia
H717 H718
E E
Supplementary torque
d066
H715 H716
F F
A A
>
=1
C Braking characteristic d072
Torque C
actual value
Line speed actual value [A1.4]
[A8.5] X Y
H724 X1 Y
Y2
H723
H725 Negative torque
Y1 limit
Y1
X
K153
H726 X2 X1 X2
D [A1.5] D
H727 Y2
[D2.6]Load distribution
(-1) Set RFG to the torque actual
value and activate once
Torque direction
[A1.4] Braking
[B2.5]
[B2.5]
Fast stop
>
=1
E E
Load distribution
Load distribution
F F
Hardware code
Fixed setpoint 0 Fixed setpoint 16 Fixed setpoint 31
0%, 0H0000 K000 H179 K016 H194 K211
A HW? d000 A
Diver 1: Division by 0
H601
Limiter 1 Sign reversal 2 Subtractor 2
+
(-1) K240 K244
Limiter 1 at the -
upper limit
[F5.1]
H609 H618 H624
H602
+
K232
H610 [F5.1]
(-1) K241
H625
- Limiter 2 at the
lower limit
H603 H619
Subtractor 3
+
K245
H611
Adder 2 -
D D
+
K242 H626
H604
Changeover switch 1
+
Multiplier 1 H620
K236
K233
H612 H627
H605
Multiplier 2
H621
E E
K246
H613
Switch 1 changed over H628
H606
MSK [F5.1]
Note:
The block sampling sequence is realized in the
increasing connector sequence. The sampling H614 H615
K250
Time constant
K256
K248
H638 H644 H645
Absolute value generator:
H654 Input value, negative
[F5.1]
H632
Limiter 3 Changeover switch 3
C Square root extracter C
Maximum evaluater
K249
D H640 [F5.1] H647 D
Limiter 3 at the
lower limit Switch 3 changed over
MAX K258
H634
MSK [F5.1]
H656
H635
Filter 2
E E
K254 H657
H650
Sampling time = T4
Note:
The block sampling sequence is realized in the Time constant
increasing connector sequence. The sampling
F time can be taken from the connector list. H651 F
B Denominator H687 B
H659 H676 H682
T T
C H660 H677 1. If an output bit is set C
H683
Flashing frequency
H678
D D
=1 K267 K270
H679 H684
T T
E E
H685
H680
Flashing frequency
Note:
The block sampling sequence is realized in the
increasing connector sequence. The sampling
F time can be taken from the connector list. F
D D
E E
F F
4 Parameter list
4.1 General information
The technological functions are set using parameters. These can be displaying parameters which are
identified with d..., or parameters which can be changed, designated by H... .
NOTE
INIT parameters are read in only after the unit is switched off and on. This should be done once after
entering all INIT parameters.
The INIT parameters are identified in the parameterlist, column description, by the adding of (INIT) to
the PKW type.
Example: H107: ... PKW type O2 (INIT).
Example:
21.9% must be entered for parameter H531. The parameter type is I4.
Required value for H531 Parameter value range Value to be entered via the interface
21.9% -200.000 ... 199.993 21900 as decimal number
The value range information indicates that the parameter has three places after the decimal point which
means that 2 zeros must be attached.
Leading zeros need not be specified.
N 8 4 2 1
1123d [A5.3]
Smoothing, analog input 1
0463h
Time constant to smooth the analog signal.
INPUT.AI40.T_T1 SIMADYN D:R2 PKW-TYP:O4
H124 MUL_ANA_IN2 -200.000%...199.993% 50% 3.1.6
0.006% [A5.2]
1124d Gain, analog input 2
0464h
Value with which the signal, received from the analog
input is multiplied (100% at 5V). The following is valid:
100%x100%=100%
INPUT.AI60.X2_T1 SIMADYN D:N2 PKW-TYP:I4
H125 OFF_ANA_IN2 -200.000%...199.993% 0% 3.1.6
0.006% [A5.2]
1125d Offset, analog input 2
0465h
Value, which is added to the corrected signal.
INPUT.AI70.X2_T1 SIMADYN D:N2 PKW-TYP:I4
H126 FLT_ANA_IN2 5[ms]...81 920[ms] 5[ms] 3.1.6
1126d [A5.3]
Smoothing, analog input 2
0466h
Time constant to smooth the analog signal.
INPUT.AI80.T_T1 SIMADYN D:R2 PKW-TYP:O4
1129d [A5.3]
Smoothing, analog input 3
0469h
Time constant to smooth the analog signal.
INPUT.AI120.T_T3 SIMADYN D:R2 PKW-TYP:O4
H130 MUL_ANA_IN4 -200.000%...199.993% 50% 3.1.6
0.006% [A5.2]
1130d Gain, analog input 4
046Ah
Value with which the signal, received from the analog
input is multiplied (100% at 5V). The following is valid:
100%x100%=100%
INPUT.AI140.X2_T3 SIMADYN D:N2 PKW-TYP:I4
H131 OFF_ANA_IN4 -200.000%...199.993% 0% 3.1.6
0.006% [A5.2]
1131d Offset, analog input 4
046Bh
Value, which is added to the corrected signal.
INPUT.AI150.X2_T3 SIMADYN D:N2 PKW-TYP:I4
H132 FLT_ANA_IN4 40[ms]...655 360[ms] 40[ms] 3.1.6
1135d [A5.3]
Smoothing, analog input 5
046Fh
Time constant to smooth the analog signal.
INPUT.AI200.T_T3 SIMADYN D:R2 PKW-TYP:O4
H136 MUL_ANA_IN6 -200.000%...199.993% 50% 3.1.6
0.006% [A5.2]
1136d Gain, analog input 6
0470h
Value with which the signal, received from the analog
input is multiplied (100% at 5V). The following is valid:
100%x100%=100%
INPUT.AI220.X2_T4 SIMADYN D:N2 PKW-TYP:I4
1154d [A6.5]
Smoothing, tachometer actual value 1
0482h
Time constant of the 1st order filter with which the
tachometer input speed actual value is filtered.
INPUT.TA12.T_T1 SIMADYN D:R2 PKW-TYP:O4
H155 FLT_SPD_AC2 40[ms]...655 360[ms] 40[ms] 3.1.8
1155d [A6.5]
Smoothing, tachometer actual value 2
0483h
Time constant of the 1st order filter with which the
tachometer input speed actual value is filtered.
INPUT.TA14.T_T1 SIMADYN D:R2 PKW-TYP:O4
H156 SRC_RPM_ACT 0...511 41 3.1.11
1 6.3.3.1
1156d Source, speed actual value for V-act., internal
0484h [A8.1]
Connector number of the supplying value.
INPUT.TA100.NC_T3 SIMADYN D:O2 PKW-TYP:O2
H157 SRC_DIA_COR 0...511 1 3.1.11
1 3.4.10
1157d Source, diameter/gearbox correction
0485h 6.3.3.10
Connector number of the supplying value.
INPUT.TA110.NC_T3 SIMADYN D:O2 PKW-TYP:O2 [A8.1]
1320d [A10.2]
Slow ramp time, motorized potentiometer 1
0528h
Time, which the motorized potentiometer or the ramp-
function generator requires, in order to execute a change
for the range set in H324.
MOTPOT.M230.X1_T3
SIMADYN D:R2 PKW-TYP:O4
H321 RPT_FST_MP1 40[ms]...655 360[ms] 25 000[ms] 3.1.16
1321d [A10.2]
Fast ramp time, motorized potentimeter 1
0529h
Time, which the motorized potentiometer or ramp-function
generator requires in order to execute a change by the
range set in H324. If one of the commands, ‘raise’ or
‘lower’ is continuously present for longer than 3 seconds,
this time is used instead of H320.
MOTPOT.M230.X2_T3
SIMADYN D:R2 PKW-TYP:O4
H322 LIM_UPP_MP1 -200.000%...199.993% 120% 3.1.16
0.006% [A10.2]
1322d Upper limit, motorized potentiometer 1
052Ah
Maximum positive value of the output signal. Corresponds
to 100% of the value set in H324.
MOTPOT.M300.LU_T3
SIMADYN D:N2 PKW-TYP:I4
H323 LIM_LOW_MP1 -200.000%...199.993% -120% 3.1.16
0.006% [A10.2]
1323d Lower limit, motorized potentiometer 1
052Bh
Maximum negative value of the output signal. 100%
corresponds to the value set in H324.
MOTPOT.M300.LL_T3
SIMADYN D:N2 PKW-TYP:I4
1325d [A10.6]
Slow ramp time, motorized potentiometer 2
052Dh
Time, which the motorized potentiometer or the ramp-
function generator requires, in order to execute a change
for the range set in H329.
MOTPOT.M430.X1_T3
SIMADYN D:R2 PKW-TYP:O4
H326 RPT_FST_MP2 40[ms]...655 360[ms] 25 000[ms] 3.1.16
1326d [A10.6]
Fast ramp time, motorized potentiometer 2
052Eh
Time, which the motorized potentiometer or ramp-function
generator requires in order to execute a change by the
range set in H329. If one of the commands, ‘raise’ or
‘lower’ is continuously available for longer than 3
seconds, this time is used instead of H325.
MOTPOT.M430.X2_T3
SIMADYN D:R2 PKW-TYP:O4
H327 LIM_UPP_MP2 -200.000%...199.993% 120% 3.1.16
0.006% [A10.6]
1327d Upper limit, motorized potentiometer 2
052Fh
Maximum positive value of the output signal. Corresponds
to 100% of the value set in H329.
MOTPOT.M500.LU_T3
SIMADYN D:N2 PKW-TYP:I4
H328 LIM_LOW_MP2 -200.000%...199.993% -120% 3.1.16
0.006% [A10.6]
1328d Lower limit, motorized potentiometer 2
0530h
Maximum negative value of the output signal. 100%
corresponds to the value set in H329.
MOTPOT.M500.LL_T3
SIMADYN D:N2 PKW-TYP:I4
H329 MUL_IMP_MP2 -200.000%...199.993% 0% 3.1.16
0.006% [A10.7]
1329d Influence factor, motorized potentiometer 1
0531h
Motorized potentiometer setpoint range, if the limiting is
100%. The following is valid: 100%x100%=100%
MOTPOT.M520.X2_T3
SIMADYN D:N2 PKW-TYP:I4
H330-399 (Unused)
H400 SRC_REF_TEC 0...511 0 3.3.2
1 6.3.4.3
1400d Source, technological setpoint
0578h [C1.4]
Connector number of the supplying value. The signal,
which is fed via the setpoint ramp-function generator and
used as technological setpoint.
TREG.T100.NC_T2
SIMADYN D:O2 PKW-TYP:O2
H401 MUL_REF_TEC -200.000%...199.993% 100% 3.3.2
0.006% 6.3.4.3
1401d Adaption factor, technological setpoint
0579h [C1.5]
Factor to adapt the range of the technological setpoint.
The following is valid: 100%x100%=100%
TREG.T110.X2_T2
SIMADYN D:N2 PKW-TYP:I4
Status 0 1
Parameter
1414d 6.3.4.4
Smoothing P1, technological actual value
0586h [C2.1]
The actual value smoothing which is effective at
parameter set changeover, status 0.
TREG.P20.X1_T5 SIMADYN D:R2 PKW-TYP:O4
H415 FT2_ACT_TEC 20[ms]...327 680[ms] 100[ms] 3.3.4
1415d 6.3.4.4
Smoothing P2, technological actual value
0587h [C2.1]
The actual value smoothing which is effective at
parameter set changeover, status 1.
TREG.P20.X2_T5 SIMADYN D:R2 PKW-TYP:O4
H416 KP1_REG_TEC -256...255.9921875 1 3.3.4
0.0078125 6.3.4.4
1416d Gain P1, technological controller
0588h [C2.1]
Proportional gain of the technological controller, effective
at parameter set changeover, status 0.
TREG.P30.X1_T5 SIMADYN D:N2 PKW-TYP:I4
H417 KP2_REG_TEC -256...255.9921875 1 3.3.4
0.0078125 6.3.4.4
1417d Gain P2, technological controller
0589h [C2.1]
Proportional gain of the technological controller, effective
at parameter set changeover, status 1.
TREG.P30.X2_T5 SIMADYN D:N2 PKW-TYP:I4
H418 TN1_REG_TEC 20[ms]...327 680[ms] 1 000[ms] 3.3.4
1418d 6.3.4.4
Integral action time P1, technological controller
058Ah [C2.1]
Integral action time of the technological controller at
parameter set changeover, status 0.
TREG.P40.X1_T5 SIMADYN D:R2 PKW-TYP:O4
H419 TN2_REG_TEC 20[ms]...327 680[ms] 1 000[ms] 3.3.4
1419d 6.3.4.4
Integral action time P2, technological controller
058Bh [C2.1]
Integral action time of the technological controller at
parameter set changeover, status 1.
TREG.P40.X2_T5 SIMADYN D:R2 PKW-TYP:O4
1420d 6.3.4.4
Derivative action time P1, technological
058Ch controller [C2.1]
Derivative action time of the technological controller
which becomes effective at parameter set changeover,
status 0.
TREG.P50.X1_T5 SIMADYN D:D2 PKW-TYP:O4
H421 TV2_REG_TEC 20[ms]...327 680[ms] 10[ms] 3.3.4
1421d 6.3.4.4
Derivative action time P2, technological
058Dh controller [C2.1]
Derivative action time of the technological controller
which becomes effective at parameter set changeover,
status 1.
TREG.P50.X2_T5 SIMADYN D:R2 PKW-TYP:O4
H422 SRC_OFR_TEC 0...511 0 3.3.2
1 6.3.4.3
1422d Source, supplementary setpoint in front of
058Eh technological RFG [C1.4]
Connector number of the supplying value.
TREG.T400.NC_T2 SIMADYN D:O2 PKW-TYP:O2
H423 LUP_REF_TEC -200.000%...199.993% 100% 3.3.2
0.006% [C1.7]
1423d Upper limit, technological setpoint
058Fh
Highest positive value at the setpoint ramp-function
generator output.
TREG.T450.LU_T2 SIMADYN D:N2 PKW-TYP:I4
H424 LLO_REF_TEC -200.000%...199.993% 10% 3.3.2
0.006% [C1.7]
1424d Lower limit, technological setpoint
0590h
Highest negative value at the setpoint ramp-function
generator output.
TREG.T450.LL_T2 SIMADYN D:N2 PKW-TYP:I4
H425 RUP_REF_TEC 20[ms]...327 680[ms] 10 000[ms] 3.3.2
1425d [C1.6]
Ramp-up time, technological setpoint
0591h
Time, which the ramp-function generator requires to
increase the technological setpoint by 100%.
TREG.T450.TU_T2 SIMADYN D:R2 PKW-TYP:O4
H426 RDN_REF_TEC 20[ms]...327 680[ms] 10 000[ms] 3.3.2
1426d [C1.6]
Ramp-down time, technological setpoint
0592h
Time which the ramp-function generator requires to
decrease the technological setpoint by 100%.
TREG.T450.TD_T2 SIMADYN D:R2 PKW-TYP:O4
H427 FLT_REF_TEC 20[ms]...327 680[ms] 100[ms] 3.3.2
1427d [C2.2]
Smoothing, technological setpoint
0593h
Setpoint delay for the controller to dynamically de-couple
from the pre-control. This should correspond to the sum
of all of the time constants of the actual value smoothing
and control loop.
TREG.T451.T_T2 SIMADYN D:R2 PKW-TYP:O4
H428 SRC_OFA_TEC 0...511 0 3.3.3
1 6.3.4.2
1428d Source, offset adjustment, technological actual
0594h value [C1.4]
Connector number of the supplying value.
TREG.T296.NC_T4 SIMADYN D:O2 PKW-TYP:O2
1447d [C2.6]
Smoothing, technological controller output
05A7h
Time constant of the 1st order filter, with which the
controller output is smoothed.
TREG.T720.T_T2 SIMADYN D:R2 PKW-TYP:O4
H448 MUL_TPC_TEC -200.000%...199.993% 0% 3.3.4
0.006% [C2.7]
1448d Factor, technological controller pre-control
05A8h
Influences the technological setpoint at the controller
output. This allows pre-control to be implemented (note:
only if the setpoint ramp-up time is high with respect to
the controller response time.
TREG.T725.X2_T2 SIMADYN D:N2 PKW-TYP:I4
H449 MUL_TRQ_TEC -200.000%...199.993% 0% 3.3.4
0.006% [C2.7]
1449d Torque influence, technological controller
05A9h
Specifies which torque setpoint change is associated with
a 100% technological controller output signal.
The following is valid: 100%x100%=100%
TREG.T740.X2_T2 SIMADYN D:N2 PKW-TYP:I4
H450 MUL_VEL_TEC -200.000%...199.993% 0% 3.3.4
0.006% [C2.7]
1450d Line speed influence, technological controller
05AAh
Specifies which speed setpoint change is associated with
100% technological controller output signal.
The following is valid: 100%x100%=100%
TREG.T745.X2 SIMADYN D:N2 PKW-TYP:I4
H451 MOD_D_TEC 0...1 0% 3.3.4
1 [C2.3]
1451d Operating mode, technological controller D
05ABh component
The differential component is effective for value 0 in the
setpoint- and actual value channel (PID controller), 1, only
in the technological controller actual value channel.
TREG.T520.I_T2
SIMADYN D:B1 PKW-TYP:BOOLEAN
H452 SRC_ONOFF_TEC 0...511 0 3.3.1
1 [C1.1]
1452d Source bit on/off, technological controller
05ACh
Connector number of the supplying value.
TREG.T180.NC_T3 SIMADYN D:O2 PKW-TYP:O2
H453 MSK_ONOFF_TEC 0000h...FFFFh 0000h 3.3.1
0001h [C1.1]
1453d Mask bit on/off, technological controller
05ADh
Mask to select the controlling bits. Disables the
technological controller.
TREG.T180.MSK_T3 SIMADYN D:V2 PKW-TYP:V2
1515d 6.3.3.3
Ramp-up time, central ramp-function
05EBh generator [D1.3]
Time, which the ramp-function generator requires to
increase the machine setpoint by 100%.
SETPNT.S3100.TU_T3
SIMADYN D:R2 PKW-TYP:O4
H516 TDN_MAC_RGE 40[ms]...655 360[ms] 60 000[ms] 3.4.2
1516d 6.3.3.3
Ramp-down time, central ramp-function
05ECh generator [D1.3]
Time, which the ramp-function generator requires to
reduce the machine setpoint by 100%.
SETPNT.S3100.TD_T3
SIMADYN D:R2 PKW-TYP:O4
H517 TRU_MAC_RGE 40[ms]...655 360[ms] 6 000[ms] 3.4.2
1517d 6.3.3.3
Initial rounding-off, central RFG
05EDh [D1.3]
Time, which the ramp-function generator requires to
establish and reduce the accelerating torque, if the
absolute speed setpoint is increased.
SETPNT.S3100.TRU_T3
SIMADYN D:R2 PKW-TYP:O4
H518 TRD_MAC_RGE 40[ms]...655 360[ms] 6 000[ms] 3.4.2
1518d 6.3.3.3
Final rounding-off, central RFG
05EEh [D1.3]
Time, which the ramp-function generator requires to
establish and decrease the accelerating torque, if the
absolute speed setpoint is reduced.
SETPNT.S3100.TRD_T3
SIMADYN D:R2 PKW-TYP:O4
H519 LUP_MAC_RGE -200.000%...199.993% 150% 6.3.3.3
0.006% [D1.3]
1519d Upper limit, central RFG
05EFh
Maximum positive value of the ramp-function generator
output. It should be at least 10% greater than the highest
positive setpoint in operation.
SETPNT.S3100.LU_T3
SIMADYN D:N2 PKW-TYP:I4
H520 LLO_MAC_RGE -200.000%...199.993% -150% 6.3.3.3
0.006% [D1.3]
1520d Lower limit, central ramp-function generator
05F0h
Maximum negative value of the ramp-function generator
output. It should be at least 10% greater than the highest
negative setpoint in operation.
SETPNT.S3100.LL_T3
SIMADYN D:N2 PKW-TYP:I4
H521 TAC_MAC_RGE 40[ms]...655360[ms] 60000[ms] 3.4.2
1521d 6.3.3.3
Normalization time, acceleration
05F1h [D1.4]
The minimum ramp-up or ramp-down time of the central
ramp-function generator should be entered for
normalization. Thus, a 100% acceleration signal is
obtained at the minimum ramp-up time.
Note:
This may no longer be changed after inertia
compensation has been set, even if the ramp-up and
ramp-down times are subsequently changed.
SETPNT.S3110.X2_T3
SIMADYN D:R2 PKW-TYP:O4
1530d 6.3.3.5
Slack take-up/slack-off smoothing
05FAh [D1.7]
Time constant with which the setpoints for slack take-up
and slack-off are smoothed.
SETPNT.S3250.T_T3
SIMADYN D:R2 PKW-TYP:O4
1540d 6.3.3.7
Ramp-up time, local ramp-function generator
0604h 6.3.3.8
Time, which the ramp-function generator requires to
increase the local setpoint by 100% if the local operating
[D2.3]
mode is changed.
SETPNT.S3310.TU_T3 SIMADYN D:R2 PKW-TYP:O4
H541 TDN_LOC_RGE 40[ms]...655 360[ms] 10 000[ms] 3.4.6
1541d 6.3.3.7
Ramp-down time, local ramp-function
0605h generator 6.3.3.8
Time, which the ramp-function generator requires to [D2.3]
decrease the local setpoint by 100% if the local operating
mode is changed.
SETPNT.S3310.TD_T3
SIMADYN D:R2 PKW-TYP:O4
H542 TUP_RUI_RGE 40[ms]...655 360[ms] 60 000[ms] 3.4.7
1542d [D2.4]
Ramp-up time, triggerable RFG
0606h
Time which the ramp-function generator requires to
increase the speed setpoint by 100% in the direction of
more positive values, if a local operating mode is
changed, or back to operation, or the drive is powered-up
with a setpoint present or for a standard stop.
SETPNT.S3450.TI_T3 SIMADYN D:R2 PKW-TYP:O4
H543 TDN_RUI_RGE 40[ms]...655 360[ms] 60 000[ms] 3.4.7
[D2.4]
1543d Ramp-down time, triggerable RFG
0607h Time which the ramp-function generator requires to
increase the speed setpoint by 100% in the direction of
negative values if a local operating mode is selected or
back to operation, or the drive is powered-up with a
setpoint present or for a standard stop.
SETPNT.S3460.TI_T3 SIMADYN D:R2 PKW-TYP:O4
H544 SRC_ONC_BIS 0...511 0 6.3.3.11
1 [D2.5]
1544d Source bit, bias on
0608h
Connector number of the supplying value.
SETPNT.S3500.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H545 MSK_ONC_BIS 0000h...FFFFh 0000h 6.3.3.11
0001h [D2.5]
1545d Mask bit, bias on
0609h
Mask to select the controlling bits. Activates a fixed, non-
smoothed supplementary setpoint to the speed setpoint.
This is required for load equalization via torque limits in
order to keep the controller at the limits.
SETPNT.S3500.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H546 REF_VEL_BIS -200.000%...199.993% 5% 3.4.11
0.006% 6.3.3.11
1546d Setpoint, bias
060Ah [D2.5]
Additive supplementary setpoint to the speed setpoint.
SETPNT.S3510.X2_T3 SIMADYN D:N2 PKW-TYP:I4
H547 FLT_REF_VEL 5[ms]...81 920[ms] 5[ms] 3.4.9
1547d 3.5.2
Smoothing, line speed setpoint
060Bh [D2.6]
Time constant, of the line speed setpoint smoothing
before it is converted into a speed and sent to the
converter.
SETPNT.S1505.T_T1 SIMADYN D:R2 PKW-TYP:O4
H548-599 (Unused)
1713d 6.3.3.13
Reference time, acceleration
06B1h [E1.2]
Time for ramp-up or ramp-down (acceleration or
deceleration), where the accelerating signal should be
100%. Only relevant for line speed differentation.
TORQ.T24.X2_T3 SIMADYN D:R2 PKW-TYP:O4
H714 CLC_ACC_REF 0...1 0 3.5.2
1 [E1.3]
1714d Acceleration from differentiation
06B2h
Defines that a line speed signal was selected, and the
acceleration was retrieved by differentiating.
TORQ.T26.I_T1 SIMADYN D:B1 PKW-TYP:BOOLEAN
H715 SRC_TRQ_ADD 0...511 0 3.5.3
1 6.3.3.13
1715d Source, supplementary torque
06B3h [E1.4]
Connector number of the supplying value. This added to
the friction, acceleration and technological controller
torque.
TORQ.T10.NC_T1 SIMADYN D:O2 PKW-TYP:O2
H716 MUL_TRQ_ADD -200.000%...199.993% 100% 3.5.3
0.006% [E1.4]
1716d Adaption factor, supplementary torque
06B4h
Value, with which the supplementary torque is multiplied.
The following is valid: 100%x100%=100%
TORQ.T12.X2_T1 SIMADYN D:N2 PKW-TYP:I4
H717 SRC_INE_REF 0...511 0 3.5.2
1 6.3.3.13
1717d Source, moment of inertia
06B5h [E1.4]
Connector number of the supplying value. Defines the
magnitude of the accelerating torque when accelerating.
TORQ.T30.NC_T3 SIMADYN D:O2 PKW-TYP:O2
H718 MUL_INE_REF -200.000%...199.993% 100% 3.5.2
0.006% 6.3.3.13
1718d Adaption factor, moment of inertia
06B6h [E1.4]
Accelerating torque can be adjusted. The following is
valid: 100%x100%=100%
TORQ.T40.X1_T3 SIMADYN D:N2 PKW-TYP:I4
H719 SRC_MSR_REF 0...511 0 3.5.4
1 [E2.1]
1719d Source, torque setpoint from the master
06B7h
Connector number of the supplying value. Transfers the
master drive load component and controls the slave
torque setpoint via the torque ratio.
TORQ.T980.NC_T1 SIMADYN D:O2 PKW-TYP:O2
1728d 6.3.3.11
Change time, load distribution torque RFG
06C0h [E2.6]
Time for the torque setpoint to be changed by 100% by
the triggerable torque ramp-function generator, if fast stop
is not present. This defines the torque reduction when
load distribution is switched-in.
TORQ.T85.X1_T3 SIMADYN D:R2 PKW-TYP:O4
1729d 6.3.2.3
Change time, braking torque RFG
06C1h [E2.6]
Time for the torque setpoint to be changed by 100% by
the triggerable torque ramp-function generator, if fast stop
is present. This defines the torque increase when
changing-over to braking torque.
TORQ.T85.X2_T3 SIMADYN D:R2 PKW-TYP:O4
H730 FLT_TRQ_ACC 5[ms]...81 920[ms] 5[ms] 3.5.2
1730d [E1.4]
Smoothing, accelerating torque
06C2h
The accelerating torque smoothing time should be
selected as high as the line speed setpoint smoothing.
TORQ.T29.T_T1 SIMADYN D:R2 PKW-TYP:O4
H731-800 (Unused)
H801 SRC_BT0_SSW 0...511 0 3.1.14
1 [A9.1]
1801d Source, bit 0 free status word
0709h
Connector number of the supplying value.
OUTPUT.ST3000.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H802 MSK_BT0_SSW 0000h...FFFFh 0000h 3.1.14
0001h [A9.2]
1802d Mask, bit 0 free status word
070Ah
Mask to select the controlling bits.
OUTPUT.ST3000.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H803 SRC_BT1_SSW 0...511 0 3.1.14
1 [A9.1]
1803d Source, bit 1 free status word
070Bh
Connector number of the supplying value.
OUTPUT.ST3010.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H804 MSK_BT1_SSW 0000h...FFFFh 0000h 3.1.14
0001h [A9.2]
1804d Mask, bit 1 free status word
070Ch
Mask to select the controlling bits.
OUTPUT.ST3010.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H805 SRC_BT2_SSW 0...511 0 3.1.14
1 [A9.1]
1805d Source, bit 2 free status word
070Dh
Connector number of the supplying value.
OUTPUT.ST3020.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H806 MSK_BT2_SSW 0000h...FFFFh 0000h 3.1.14
0001h [A9.2]
1806d Mask, bit 2 free status word
070Eh
Mask to select the controlling bits.
OUTPUT.ST3020.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H807 SRC_BT3_SSW 0...511 0 3.1.14
1 [A9.1]
1807d Source, bit 3 free status word
070Fh
Connector number of the supplying value.
OUTPUT.ST3030.NC_T3
SIMADYN D:O2 PKW-TYP:O2
1852d [A5.6]
Smoothing, analog output 1
073Ch
Defines the time constant of the 1st order filter with which
the signal, to be output, is smoothed.
OUTPUT.AQ1050.T_T1
SIMADYN D:R2 PKW-TYP:O4
H853 OFF_ANA_OP1 -200.000%...199.993% 0% 3.1.7
0.006% [A5.7]
1853d Offset, analog output 1
073Dh
Is subtracted from the signal to be output.
OUTPUT.AQ1060.OFF_T1
SIMADYN D:N2 PKW-TYP:I4
H854 MUL_ANA_OP1 -256...255.9921875 2 3.1.7
0.0078125 [A5.7]
1854d Gain, analog output 1
073Eh
The conditioned signal is multiplied by this factor. The
following is valid: 100%x1=100% and the assignment
100%=5V.
OUTPUT.AQ1060.K_T1
SIMADYN D:E2 PKW-TYP:I4
H855 SRC_ANA_OP2 0...511 0 3.1.7
1 [A5.5]
1855d Source, analog output 2
073Fh
Connector number of the supplying value.
OUTPUT.AQ1100.NC_T1
SIMADYN D:O2 PKW-TYP:O2
1857d [A5.6]
Smoothing, analog output 2
0741h
Defines the time constant of the 1st order filter, with which
the signal, to be output, is smooothed.
OUTPUT.AQ1150.T_T1
SIMADYN D:R2 PKW-TYP:O4
H858 OFF_ANA_OP2 -200.000%...199.993% 0% 3.1.7
0.006% [A5.7]
1858d Offset, analog output 2
0742h
Is subtracted from the signal to be output.
OUTPUT.AQ1160.OFF_T1
SIMADYN D:N2 PKW-TYP:I4
H859 MUL_ANA_OP2 -256...255.9921875 2 3.1.7
0.0078125 [A5.7]
1859d Gain, analog output 2
0743h
The conditioned signal is multiplied by this factor. The
following is valid: 100%x1=100% and the assignment
100%=5V.
OUTPUT.AQ1160.K_T1
SIMADYN D:E2 PKW-TYP:I4
H860 SRC_ANA_OP3 0...511 0 3.1.7
1 [A5.5]
1860d Source, analog output 3
0744h
Connector number of the supplying value.
OUTPUT.AQ3000.NC_T1
SIMADYN D:O2 PKW-TYP:O2
H861 SLA_ANA_OP3 0...1 0 3.1.7
1 [A5.6]
1861d Selection, absolute value analog output 3
0745h
Selects the absolute value of the supplying value for
output.
OUTPUT.AQ3020.I_T1
SIMADYN D:B1 PKW-TYP:BOOLEAN
H862 FLT_ANA_OP3 40[ms]...655 360[ms] 40[ms] 3.1.7
1862d [A5.6]
Smoothing, analog output 3
0746h
Defines the time constant of the 1st order filter with which
the signal to be output is smoothed.
OUTPUT.AQ3050.T_T1
SIMADYN D:R2 PKW-TYP:O4
H863 OFF_ANA_OP3 -200.000%...199.993% 0% 3.1.7
0.006% [A5.7]
1863d Offset, analog output 3
0747h
Is subtracted from the signal to be output.
OUTPUT.AQ3060.OFF_T1
SIMADYN D:N2 PKW-TYP:I4
H864 MUL_ANA_OP3 -256...255.9921875 2 3.1.7
0.0078125 [A5.7]
1864d Gain, analog output 3
0748h
The conditioned signal is multiplied by this factor. The
following is valid: 100%x1=100% and the assignment
100%=5V.
OUTPUT.AQ3060.K_T1
SIMADYN D:E2 PKW-TYP:I4
1867d [A5.6]
Smoothing, analog output 4
074Bh
Defines the time constant of the 1st order filter with which
the signal to be output is smoothed.
OUTPUT.AQ3150.T_T1
SIMADYN D:R2 PKW-TYP:O4
H868 OFF_ANA_OP4 -200.000%...199.993% 0% 3.1.7
0.006% [A5.7]
1868d Offset, analog output 4
074Ch
Is subtracted from the signal to be output.
OUTPUT.AQ3160.OFF_T1
SIMADYN D:N2 PKW-TYP:I4
H869 MUL_ANA_OP4 -256...255.9921875 2 3.1.7
0.0078125 [A5.7]
1869d Gain, analog output 4
074Dh
The conditioned signal is multiplied by this factor. The
following is valid: 100%x1=100% and the assignment
100%=5V.
OUTPUT.AQ3160.K_T1
SIMADYN D:E2 PKW-TYP:I4
H870 SRC_KPA_NRG 0...511 0 3.1.13
1 [A8.1]
1870d Source, kp adaption speed controller
074Eh
Connector number of the supplying value. It defines the
process quantity, which specifies the speed controller
adaption.
OUTPUT.KP1000.NC_T1
SIMADYN D:O2 PKW-TYP:O2
H871 STV_KPA_NRG 0%...199.993% 0% 3.1.13
0.006% [A8.2]
1871d Start of kp adaption, speed controller
074Fh
Value of the process quantity, from which value the
proportional gain factor changes. This value must be less
than that in H873.
OUTPUT.KP1010.A1_T1
SIMADYN D:N2 PKW-TYP:I4
H872 STF_KPA_NRG -20.00...19.99939 1 3.1.13
0.00061 [A8.2]
1872d Factor, start of kp adaption, speed controller
0750h
Value, with which the speed controller proportional gain is
multiplied as long as the process quantity is less than or
equal to point H871. The characteristic is linearly
interpolated between the two points.
OUTPUT.KP1010.B1_T1
SIMADYN D:N2 PKW-TYP:I4
1915d [A9.5]
Smoothing, value 1 limit value monitor 1
077Bh
Time constant with which the signal to be monitored is
smoothed.
OUTPUT.GW110.T_T3
SIMADYN D:R2 PKW-TYP:O4
H916 SRC_IN2_LV1 0...511 0 3.1.15
1 [A9.5]
1916d Source, value 2 limit value monitor 1
077Ch
Connector number of the supplying value. Comparison
value for the signal to be monitored.
OUTPUT.GW120.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H917 LIM_CMP_LV1 -200.000%...199.993% 0% 3.1.15
0.006% [A9.6]
1917d Window size, limit value monitor 1
077Dh
Defines the threshold, i.e. the maximum deviation
between the signal (value 1) and limit value (value 2),
which still results in “equal”.
OUTPUT.GW130.L_T3
SIMADYN D:N2 PKW-TYP:I4
H918 HYS_CMP_LV1 -200.000%...199.993% 0% 3.1.15
0.006% [A9.6]
1918d Hysteresis, limit value monitor 1
077Eh
Defines how far the deviation between the signal (value 1)
and the limit value (value 2) must fall below the threshold
so that “equal” is again identified.
OUTPUT.GW130.HY_T3
SIMADYN D:N2 PKW-TYP:I4
H919 SRC_IN1_LV2 0...511 0 3.1.15
1 [A9.5]
1919d Source, value 1 limit value monitor 2
077Fh
Connector number of the supplying value. It can be
filtered and compared with a limit value.
OUTPUT.GW200.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H920 FLT_IN1_LV2 40[ms]...655 360[ms] 40[ms] 3.1.15
1920d [A9.5]
Smoothing, value 1 limit value monitor 2
0780h
Time constant with which the signal to be monitored is
smoothed.
OUTPUT.GW210.T_T3
SIMADYN D:R2 PKW-TYP:O4
Procedure:
Set H999 = 165. Switch off and on. Only thereafter is the
factory setting present again.
Recommodation: Thereafter set H999 = 0.
Note:
It is seen that when the EEPROM is full (more as approx.
250 different parameters stored) no new parameter can
be written. The factory setting can only be reached by
setting H999 = 165 in the RAM memory.
Erasing either via PROFIBUS or SIMOVIS. Not possible
with the PMU. When using SIMOVIS the yellow R-symbol
in the main menu must be selected. After entering H999 =
165 as above. Further with SIMOVIS by clicking the red
E2 symbol to select EEPROM storing again.
OUTPUT.ER10.X1_T5
SIMADYN D:O2 PKW-TYP:O2
5 Connectors
5.1 The connector principle
In order to achieve the highest possible module flexibility, the control signals are not permanently
connected with one another, but can be configured for the various applications.
Thus, these signals are collected in a connector list, where they can then be “connected-up” in the closed-
loop control.
The connector list includes the following signals:
- Fixed setpoints
- Receive words from the basic drive converter, COM-BOARD, peer-to-peer
- Binary inputs, analog inputs, pulse encoder
- Status words from the control, closed-loop control and setpoint conditioning
- Signals from the closed-loop control, open-loop control and setpoint conditioning
- Signals from the freely-connectable functions
A connector always consists of a 16-bit word. A bit from the 16-bit word must be selected if bit quantities
are used.
K066
If this connector is to be used, then the connector number must be entered when selecting the signal.
Example:
H4 0 2 H4 02 =66
K 066
MS K
H 152 H 15 3
0 &
>1
1 &
=
.
.
.
H 152 14 &
15 &
0
1
.
H 15 3
.
.
MS K
14
15
This means that every connector bit is AND’ed with the corresponding bit of the masking, and the results
of all of the AND logic operations are OR’d.
Thus, the bit must have a logical 1 in the mask, which is then to be selected as bit quantity. It is the
simplest to represent the word in the binary notation. A one is entered under the bit with a logical 1 which
is to control the binary function, all others have logical 0. If it is now converted into the hexadecimal
notation, then the required mask is obtained.
Example:
Masking bit 7 from the control word:
B it 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Inp ut q ua nt ity
W e ig hting 8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1
M as k 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0
Hex 0 0 8 0
Note:
By masking several bits, several bits can be simultaneously switch-through to the output.
Example 1:
0400h Bit 10 of the input value
Example 2:
0402h Bits 10 and 1 of the input value
Sampling time changes should, if possible, be avoided. This means that the sampling time levels are
functionally unified for the standard software package, i.e. open-loop and closed-loop controls etc. are
implemented in the same sampling time, as their input signals. However, as connectors can be used as
source, such sampling time changes can occur and result in significant delays. Especially for the free
blocks, most functions exist in various sampling times, so that the appropriate can be selected.
The connectors are supplied in an increasing sequence from the software. If signal paths go through
several multiplexers, and in this case connectors are not used in an increasing sequence, then dead times
occur, just like for sampling time changes.
The following is generally valid: For the worst case (this must be assumed), for each sampling time
change, a signal delay of at least the duration of the highest sampling time must be taken into account,
which is the same for the jump into the connector list.
K103 (Unused)
K104 Output, machine ramp-function generator - SETPNT.S3105.X_T3 [D1.4]
K113-119 (Unused)
K120 Output, motorized potentiometer 1 - MOTPOT.M330.X_T3 [A10.4]
K122-129 (Unused)
K130 Technological setpoint after the RFG - TREG.T460.X_T2 [C1.7]
K157-159 (Unused)
K217-229 (Unused)
K230 Free inverter 1 - AUXIL.WR3010.X_T3 [F2.2]
K238/239 (Unused)
K240 Free inverter 2 - AUXIL.WR4010.X_T4 [F2.6]
K261-264 (Unused)
K265 Free word EXOR gate 1 - AUXIL.WR4260.X_T4 [F4.4]
K272-298 (Unused)
K299 Status word, free functions - AUXIL.STWD20.X_T3 [F5.4]
Bit 0: Divider 1, division by zero
Bit 1: Limiter 1 at the upper limit
Bit 2: Limiter 1 at the lower limit
Bit 3: Switch 1 changed over
Bit 4: Divider 2, division by zero
Bit 5: Divider 3, division by zero
Bit 6: Limiter 2 at the upper limit
Bit 7: Limiter 2 at the lower limit
Bit 8: Limiter 3 at the upper limit
Bit 9: Limiter 3 at the lower limit
Bit 10: Switch 2 changed over
Bit 11: Switch 3 changed over
Bit 12: Input absolute value generator negative
Bit 13: Input square-root extractor negative
Bit 14: OR logic operation of the output word EXOR gate
1
Bit 15: OR logic operation of the output word EXOR gate
2
K300-511 (Unused)
6 Start-up
WARNING
6SE70 converters are operated at high voltages.
Hazardous voltages are still present in the drive converter up to 5 minutes
after it has been powered-down as a result of the DC link capacitors. Only
qualified personnel may be involved in start-up work.
When working with the equipment powered-up:
• Never touch any live components or parts.
• Never insert or remove boards or connecting cables.
• Always use equipment which is in a perfect operating condition and is
suitable for the job.
WARNING
The basic drive converter itself must be ready to operate and fully
functional in order to commission the multi-motor module, i.e. the speed
controller must be optimized. The drive can rotate for some of the
optimization work. It must be absolutely ensured that none of the rotating
components and parts can cause personal injury.
The information and specifications in the basic drive converter Instruction Manual are valid. A completely
functioning basic drive converter is required to commission the „multi-motor drive“ module (refer to the
Manual).
NOTE
• The basic drive converter must be configured according to Section 6.2.10.
• All parameters must be entered.
• The technological module setpoint system must be used to enter setpoints (line speed, torque), i.e. it
is not permissible to directly enter setpoints at the T300 bypassing the basic drive converter.
• All of the open-loop control commands (power-up, power-down, etc.) must be used from the
technological module open-loop control, i.e. it is not permissible that open-loop control commands are
directly entered at the T300 bypassing the basic drive converter.
The functioning of the equipment cannot be guaranteed for functions which are parameterized other
than that clearly specified in the following start-up instructions.
WARNING
Only qualified personnel may replace boards.
It is not permissible to insert or withdraw boards when the equipment is powered-
up (under voltage).
If this is not observed, this can result in death, severe bodily injury or significant
material damage.
CAUTION
The boards contain components which can be destroyed by electrostatic
discharge. Before an electronics board is touched, you must discharge your own
body. This can be done by touching a conductive, grounded object immediately
beforehand (e.g. bare metal cabinet parts). The potential bonding must be
maintained if at all possible.
Note
All of the changed parameters are stored on the
memory module EEPROM. If the technology board is
replaced, then the memory module with all
parameters can be used; if the memory module is
replaced, all of the changed parameters must be re-
entered.
6.1.3 Options
One or two of the option boards, listed in Table 6.1, can be inserted in the electronics box using the LBA
option (Local Bus Adapter).
Designation Description
LBA This is required for the T300-, CB1/CBP-, SCB1- and SCB2 boards; it connects the
option boards with the CU board
T300 Technology board to control technological processes/functions
CB1/CBP Communications board with L2-DP interface, (Profibus)
ADB Adaption Board to accept the CBP
SCB1 Serial communications board with fiber-optic cable for the serial I/O system and peer-
to-peer connection
SCB2 Serial communications board for a peer-to-peer connection and USS protocol via
RS485 in two- or four-wire technology
TSY Digital tachometer (Midi Master) and synchronizing board (Multi Master)
Table 6.2 Slots for the option boards in the electronics box
Start-up
6SE70 basic drive converter
P aram eterization
Basic d rive conv. for o p. w . T 300
S tart-up
O pen-loop co ntrol
S tart-up
S etpo int co ndition ing
Start-up
Technological control
6.2.4.1 CUVC,CUMC:
The system itself identifies if the CBP and SCB modules are inserted. A hardware configuration is not
required.
Depending on the module, additional parameter settings are required. Also refer to the „Module
configuration“ Section in the basic drive manual.
6.2.4.3 Others
Further, the following LEDs must flash on the TB:
The red LED (H1) indicates that the program is being processed on the TB.
The yellow LED (H3) indicates that communications between the TB and the CU are O.K..
The green LED (H4) indicates that communications between the TB and the CB or SCB are O.K..
003 is displayed. Wait until the display changes to 009 (ready). The drive converter calculates the most
important control settings from the specified converter and motor data.
When powered-up, the drive converter injects current into the motor and measures the parameters which
are used to set the controller parameters. Set P115=2 (CUVC); P052=7 (CU2) and depress P. A078 is
displayed. The on key must now be depressed to acknowledge. The drive converter is powered-up, and
displays 018 during the measurement. After successful identification the converter shuts down and
displays 009.
When powered-up, the drive converter accelerates the motor and measures its no-load current. The
measured no-load current is entered into parameter P103. CUVC: P115=4; CU2: P052=9 to make the no-
load measurement. Finally, the drive converter must be powered-up.
A080 is displayed during the measurement (=rotating measurement). The drive converter shuts down
with display 009 after a successful no-load measurement.
WARNING
The drive rotates in this step. It must be ensured that the drive is ready to
mechanically rotate.
It must be ensured that all of the rotating parts/components do not
present a danger to personnel.
The speed controller is automatically optimized with the rotating measurement. The required dynamic
performance can be pre-selected using P536 (CUVC); P346 (CU2) (values between 10 and 20 are, from
experience, favorable). Set CUVC: P115=5; CU2: P052=10 and depress P. A080 is displayed. The ON
key must now be depressed to acknowledge. The drive converter is powered-up and displays 019 during
the measurement. The converter shuts down with display 009 after successful optimization.
Tip:
For high drive moments of inertia and without regenerative feedback, F006 will be output (DC link
overvoltage). The regenerative active power limit (CUVC: P259; CU2: P233) must then be reduced.
NOTE:
With the rotating measurement, parameters are changed which were already set.
The ramp-up and ramp-down times (P462 and P464) as well as the speed controller pre-control
(CUVC: P471; CU2: P243) should be again set to 0.
NOTE:
The parameterization set by the drive converter must always be checked by making the appropriate
measurements. The automatic optimization cannot handle all of the possible situations (play, elasticity,
slip etc.).
These parameters and their recommended setting for operation with the multi-motor module are included
in Table 6.2.a; 6.2.d. Settings, deviating from the factory setting, have a dark background.
Only the basic setting is relevant for operation with T300 as already mentioned. Thus, the subsequent
parameters refer to index 001.
The parameterization of the T300 when using the CUVC and CUMC basic boards is described in Section
6.2.10.1, and the parameterization of the T300 when using the CU2 and CU3 basic modules, in Section
6.2.10.2.
Data from the basic drive converter to T300 converter for CUVC, CUMC
Table 6.2.b includes additional parameters which must be checked to ensure that they are correctly set.
1) When setting this parameter, fault F035 (external fault 1) can be output. In this case, the T300
parameterization (fault word generation) should be checked. ( refer to Section 3.2.11)
2) The following values are set on the T300, if the KP adaption is required; also refer to function diagram
A8: H871, H872 = 0, H873 = 199,99% and H874 = 19,99%. The KP adaption is then realized in the
basic drive (P233, P234, P235, P236).
Refer also to CUMC, CUVC Compendium Function bloc 360.
3) For CUMC, instead of the torque actual value, the actual value of the torque-generating current
ISQ (act), K184 should be used.
Thus, this completes all of the required basic drive converter settings. The setting of the technological
functions is now defined in the next section.
Data from the T300 to the basic drive for VC (CU2), supplements to SC (CU3) refer to Table 6.2.f.
P574 Source, lower motorized potentiometer STW1.14 3001 (DPR w1) 1010
P575 Source, no fault 1 external 1) STW1.15 3001 (DPR w1) 1
P576 Source, setpoint data set, bit 0 STW2.0 (16) 3004 (DPR w4) 0
P577 Source, setpoint data set, bit 1 STW2.1 (17) 3004 (DPR w4) 0
P578 Source, motor data set , bit 0 STW2.2 (18) 3004 (DPR w4) 0
P579 Source, motor data set, bit 1 STW2.3 (19) 3004 (DPR w4) 0
P580 Source, fixed setpoint bit 0 STW2.4 (20) 3004 (DPR w4) 0
P581 Source, fixed setpoint bit 1 STW2.5 (21) 3004 (DPR w4) 0
P582 Source, synchronizing enable STW2.6 (22) 3004 (DPR w4) 0
P583 Source, restart-on-the-fly enable STW2.7 (23) 3004 (DPR w4) 0
P584 Source, droop enable STW2.8 (24) 3004 (DPR w4) 0
P585 Source, controller enable STW2.9 (25) 3004 (DPR w4) 1
P586 Source, no fault 2 external STW2.10 (26) 3004 (DPR w4) 1
P587 Source, master/slave changeover STW2.11 (27) 3004 (DPR w4) 0
P588 Source, no alarm 1 external STW2.12 (28) 3004 (DPR w4) 1
P589 Source, no alarm 2 external STW2.13 (29) 3004 (DPR w4) 1
P590 Source, basic/reserve setting STW2.14 (30) 3004 (DPR w4) 1005
Data from the basic drive converter to T300 converter for VC, addition for SC see table 6.5a.
Table 6.2.e includes additional parameters which must be checked to ensure that they are correctly set.
1) When setting this parameter, fault F035 (external fault 1) can be output. In this case, the T300
parameterization (fault word generation) should be checked. ( refer to Section 3.2.11)
Thus, this completes all of the required basic drive converter settings. The setting of the technological
functions is now defined in the next section.
NOTE
INIT parameters, see parameterlist, are only read in when the unit is switched off and on again.
See also chapter 4.1.2.
6.3.1.2 Setting via the symbolic monitor (not for normal applications)
The short parameter list, which can be used to determine the STRUC connectors associated with the
particular parameters, is provided in Section 11. In this case, for start-up, a PC with a service program for
the symbolic monitor can be used. This is advantageous due to the flexible access (on the control panel,
the parameter numbers can only be changed with the raise/lower keys).
Further, several values can be simultaneously displayed (only one on the operator control panel), which is
practical for adjustment and calibration procedures. Thus, values can be monitored, and in the meantime,
another adjusted. The new value becomes effective immediately after the input, however is only first
saved in the RAM. Saving is only realized when requested.
Refer to Section 7 for service program applications and for information on the STRUC G function
diagrams
6.3.3.4 Ratio
A ratio setpoint source is selected using parameter H506. It can also be adapted with a factor (H507) as
well as an offset (H508). The result is stored in connector K102 and can be monitored at d047.
If the ratio setpoint setting range is not sufficient (as, e.g., as stretch would require values greater than
200%), then instead of a factor, a quotient can be selected, by setting H522 to 1. By dividing by values
lower than 50%, factors greater than 2 can be implemented. The thus corrected main setpoint can be
displayed in d048.
6.3.3.9 Droop
The droop value is specified in the basic drive converter, parameter CUVC, CUMC: P246; CU2: P248.
The droop is enabled via parameters H511/H512. The source for the droop compensation is selected via
parameter H509, which generally is the integral component of the main drive speed controller. The
compensation factor is entered in parameter H510, which, for similar drives should correspond to
approximately the set droop.
6.3.3.12 Friction
Friction compensation can be set for machine group drives. This characteristic is dependent on the line
speed and can be freely parameterized. The associated friction torque can be defined using parameters
H700-H711 using 6 line speed points.
The friction characteristic is determined by approaching various line speeds in the closed-loop speed
controlled mode, and after stabilization, the steady-state torque is determined using parameter r007 in the
basic drive converter. A characteristic can now be plotted. It is also possible to switch the friction torque
immediately as supplementary torque input (H892 to 154) and to adjust the speed controller output (r237)
to zero at the set line speed points by changing the particular friction value.
Note:
If the drive is reversed, the friction torques should also be determined for the negative line speeds. These
must be entered with the correct sign. The calculated friction torque is available as connector 154 and can
be monitored at d065.
r007
H718 = x 100%
d067
After H718 has been set, it must again be checked as to whether the factor is correct by monitoring the
speed controller output ramp-up in r237(CU2); K155 (CUVC,CUMC) (I component). During the complete
ramp-up phase, this must have a value of about 0. If this is not the case, H718 must be re-adjusted.
NOTE
After commissioning/start-up has been completed, enter all of the modified/changed parameters into the
parameter list in Section 9. Always have access to this parameter list as well as the software version
code (d002) for questions at a later date.
Up to Simovis V5.1, the T300 parameterization can be done with SIMOVIS, like the base units
thrue the PMU connection. Please refere to section 6.4.3.
If a T300 with „unknown“ data base is connected (data base not available in SIMOVIS), the necessary
technology data base may be created online.
Preconditions:
- For the learn process the technology type’s parameter set should be reset to the factory settings
(refer to parameter H999).
If during the learn process the technology type’s parameter set was not reset to the factory settings, the
functions refer to the status of the technology type when the data base was created and not to the factory
settings.
Note: It is recommened, but not essential, that step as described above is carried out. During the learn
procedure SIMOVIS also generates a file (by upreading), which is interpreted during offline mode to be the
factory setting of a technology type. This file is used for example:
- when opening an offline file as the basis for the factory setting,
- when printing a parameter set, where only the changes compared with the factory setting are to
be printed.
- The dialogue to create the data base of a technology type will only be displayed if the base unit, to which
SIMOVIS is connected, has a slot for technology boards (MASTERDRIVES Compact units).
- If the technology board has to be registered to the base unit by parameterization (MASTERDRIVES with
CU2 or CU3: parameters P90 or P91) the „learning“ process will only start if the technology board is
registered.
Proceed as follows:
1. For MASTERDRIVES with CU2 or CU3 the technology board has to be registered
3. Dependant on the Baud rate, increase the "number of request repeats" under the "extended"
tab( refer to section 6.4.3.).
4. Select the drive by clicking on the lefthand mouse key, and establish the connection (clicking
toolbar „connect. On/Off). The communication to the drives is intact if this toolbar changes to
green colour.
5. Disconnect other drives (if available) to reduce the time required for the „learning
process“.
6. Disconnect all other communication systems (Profibus, Peer-to-Peer) for example by pulling off
the connecting plug.
8. In the „Create data base“ dialogue (in the „technology type“ folder), the bus address, type and SW
version of the connected base unit can be checked. In the dropdown list box „Name technology
type“, select (or enter) the name of the technology type to be learned (default name: TECHN000).
If a name is selected, which already exists, the data base will be overwritten by the new one.
The technology type T300 to be learned does not make use of parameters 3000 ...3999,
deactivate the checkbox „L/c parameters“. The „learning“ time will then be significantly reduced.
9. Click on the Start button to start creating the technology type data base
-The following „learn“ process will take several minutes. Progress can be monitored in the displayed
dialogue. Upon successful completion, the new technology type is available for all drives (which have a
slot for technology boards) in the Add drive or Change drive dialogue. The drive should now be
disconnected, and the new technology type selected in the „Change drive“ dialogue.
Note: Should errors be detected at the end of the learn procedure, then further information can be
displayed by clicking on the „details“ button. The cause of the errors (e.g. restricted parameter access)
should be corrected and the learning process repeated.
- Free parameterization:
opens a parameter table, where parameters can be individually listed by entering parameter
numbers (e.g. H103 or d010, resp. 1103 or 1010).
Double click somewhere in the appropriate line of the table to change the parameter value.
- Download: The parameter set (Upread files, offline generated files) can be directly saved in the
RAM or EEPROM memory of the drive.
When downloading, the actual parameter values in the drive are overwritten by the parameter
values in the parameter set.
Note 1: Dependant on the Baud rate, increase the "number of request repeats" under the "extended"
tab.
Empirical values:
38400 Baud: Number of request repeats = 200
19200 Baud: Number of request repeats = 100
9600 Baud: Number of request repeats = 50
Refer to: online help (BUSKON): Help topics > Editing projects
> Configuring the interface.
Note 2: Disconnect other drives (if available) to reduce the time required for the „learning process“.
Disconnect all other communication systems (Profibus, Peer-to-Peer) for example by pulling
off the connecting plug.
Note 3: If more serial interfaces are used addition to SIMOVIS (e.g. Profibus and T300 Peer-to-Peer
interface), the Peer-to-Peer baud rate should be set to values ≤ 19200 Bauds (H197 ≤ 7).
A simultaneous data transmission with several interfaces (and high baudrates) can, under
these circumstances, cause a T300 overload.
7 SIMADYN D functions
7.1 STRUC G graphics
7.1.1 Sheet structure
The structure of a STRUC G function diagram is shown in Fig. 7.1.
8...FB-position 7...columns
columns 1- 17 A-F (unused)
5...Source info.
(border strip) 5...Destination information
(border strip)
4...Field for function
8...FB-position 7...lines
lines 1-51 A-F (unused)
3...Copyright 6...Comments
field
Explanation:
1 Text field
The text field is structured according to DIN 6771, Part 5.
2 STRUC documentation line
Information regarding the version, libraries and configuring levels are entered here.
3 Copyright and additional documentation information
4 Character field for function blocks
This is the actual function diagram. The function blocks are located in this field, arranged using position
numbers (refer to Point 8 below), and displayed with the connections and constants. The sheet
comments are also placed here.
5 Source- and destination information
Function package connections ($ signals) with source- and destination-function package names are
specified in this field where the system ID, page number and column number are specified. Further,
cross-references for communication- and hardware assignments are also provided here.
6 Comments field
Plain text comments, blocks, connectors or the signals on the border panel are entered here.
Connector attributes are also entered (,MIN=...,MAX=...,SCAL=..., etc.).
7 Sheet lines and columns
The sheet is sub-divided into 8 columns (1-8), which is taken into account when generating cross-
references. The lines (vertically, A-F) are not used.
8 FB position lines and columns
as character field, it has 17 columns and 51 lines. These allow function blocks to be positioned.
7.1.4 Cross-references
Generally, connections between FBs are shown as a line. If space is restricted, a letter (A-Z) is assigned
so that a connection can be identified. The line is continued at another position on the same sheet
(connection on the sheet).
For connections over several sheets (global connections), within the same FP, the block name, connector
name, sheet number and sheet column number are specified as source/destination information. If there is
insufficient space in the graphics field, or if there are several cross-references, then the entry is made in
the border panel (source/destination information field):
B420.QS / 3.1 ....FB name.connector name/sheet number.sheet column number
External connections (from one FP to another) are completely reference with their symbolic names ($
name) in the source/destination information field. Further, the following are also specified: The bus data
transport sampling time with bus access time, source/destination processor(s), source/destination function
package(s) with system IDs as well as sheet- and sheet column number(s):
$NREG PN T2C .... Signal name, processor-local access, bus access and data transport
time
=.W30/3.1 .... System ID/sheet number.sheet column number
PC PG T300
COM1:/COM2: COM2: RS232 -X132
3 2 1
TxD 2 RxD
RxD 2 3 TxD
5 7 3
M 4
5
A conventional computer or a programming unit (PG) can be used as terminal. The connection is
established via the drive converter serial interface. The specified assignment can be used for a PC-AT,
otherwise it can be taken from the Manual.
The so-called IBS (start-up) program (PCP/M on the PG730/750 or with emulator under DOS),
Telemaster Service (DOS) or SIMOVIS SIMADYN Service (DOS) are suitable terminal programs.
V2 quantities are mainly masks to suppress or enable individual signals of a status word. The N2 format is
used for process quantities such as setpoints and actual valuess. I2 and O2 are integer quantities, such
as, for example, rated speeds and encoder pulse numbers, shifts by binary positions etc. The E2 quantity
is used exclusively for gains.
When entered via the operator control panel, a time is always entered. This is also signaled back.
Knowledge regarding the internal notation is not necessary, but explains the different stages/levels for the
R2 type.
8 Program example
The use of the module in a practical software package is now illustrated.
8.2 Parameterization
8.2.1 Signal transfer with the automation system
The stretch, web tension reference value and tension control enable/disable are to be input from the
automation system.
The actual line speed, torque actual value and web tension action value are signaled back from the drive
for visualization purposes.
The following signals are output from the automation system to the drive:
Ratio (stretch)
The stretch is entered in the range from -5% to +5% as word 4 in the PROFIBUS telegram.
Parameterization:
H506=023 Receive word 4 (select word 2) from the CB is the source for the ratio reference
value.
Input signals:
Actual web tension
The web tension actual value is to be read-in via the fast analog input 1
The voltage range of the tension measuring transducer : 0...+10V.
Parameterization:
H402=060 Analog input 1 is the source for the technological actual value (tension actual
value)
No fast stop
The fast stop is connected at binary input 3, and is implemented using an NC contact.
Parameterization:
H206=069 A binary input is the source for fast stop.
H207=0004h Selecting binary input 3
Inching 1
The inching button is connected to binary input 4.
Parameterization:
H220=069 A binary input is the source for inching 1
H221=0008h Selecting binary input 4
H538=2% Inching setpoint
Output signals:
Two lamps for status display are mounted in the control desk, which are controlled from the technology
board.
Automation system
PROFIBUS
A A
CB CB CB
Setpoints Setpoints
C C
Off Drive
faulted
Inching Crawl
Crawl backwards
Slack take-up
E E
F F
A A
Operating mode
1=Standard operation
Fast 2=Crawl
- 24V + stop 3=Backwards crawl.
On Stop Inching Slack take-up
601 602 603 604 605 606 607 608 609 610 611 612 613 614 615 616 617 618 619 630
BI1 BI2 BI3 BI4 BI5 BI6 BI7 BI8 P24 M BI9 BI10 BI11 BI12 BI13 BI14 BI15 BI16 P24 M
ext. ext. ext. ext.
C
# Binary inputs C
# Binary outputs
P24 M
BQ1 BQ2 BQ3 BQ4 BQ5 BQ6 BQ7 BQ8 ext. ext.
631 632 633 634 635 636 637 638 639 640 SE300
D D
-H1 -H2
E E
Run Fault
F F
A A
B B
501 502 503 504 505 506 507 508 511 512 513 514 515 516
+ AI1 - + AI2 - + AI3 - + AI4 - + AI5 - + AI6 - + AI7 -
U Analog inputs
C C
#
# Analog outputs
U
+ AQ1 GND + AQ2 GND + AQ3 GND + AQ4 GND
509 510 519 520 521 522 523 524 SE300
D D
Load display
E E
F F
A A
B B
C C
531 532 533 534 535 536 537 538 539 540 541 542 543 544 545 546 547 548 549 540
1A+ GND 1B+ GND SYN GND CSYN GND GND P15 1A+ GND 1B+ GND SYN GND CSYN GND GND P15
ext. ext. ext. ext.
Track1A Track 1B Synchronizing Rough- Track 1A Track 1B Synchronizing Rough
D pulse pulse pulse pulse D
E E
F F
PROFIBUS-DP
A On Off Fast Inching Crawl Backwards Slack A
[A4.8]
control [B1] [B2] [B1] [B4]
B Tension 3 622 B
actual 502 0 Fault
value 0 [C2] 609
M act
[A5.8]
Load
K112 torque
+ + +
V-set x + 610
P [D1.8] [D2.3]
(from the [D1.2] Triggerable
E
previous ramp-function generator
[A4.3] E [D2.5]
drive) R K107
P V set (to the
C E next C
K150
dV/dt x E dV/dt drive)
Braking characteristic R
[E1.3]
[A3.5]
[A1.4] [A1.4] V-ist
[A1.6] M act n act
[A1.6] Suppl.
T300 n set M set B+ B- Torque limits [A1.6]
CUVC,CUMC
D Control words Torque D
CU2 +
1 and 2 control
E E
Tension transducer
Standard multi-motor drive software package, typical configuration, signal flow diagram
F F
16 K055
H897 10
Note: H903 16
The receive- and send words must be connected to the basic
F drive converter corresponding to Section 6.2.10 [A8.5]
F
Status, send to CU [B5.1]
Date 19.8.96 Communications with the =
+
Person Reh / Michaelis Standard software package basic drive converter (CU)
Chk FP_A1_6 Sheet A1+
Status Änderung Sectional drive Receive/send telegram Function diagram A1
Date Name Std. Bl.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Send to CB ok
D Receive from peer-to-peer Send to peer-to-peer [A8.5] D
[B5.1]
-X134 -X134
word 1 from PP
1 +Rx
1 K030 V-set [D1.1] d087 +Tx
3
TB -Rx
2 word 2 from PP
K031 Accel. [E1.1] V set Select word 1 to peer
1 -Tx
TB
2 4
3 word 3 from PP
K032 [D1.8]
4 word 4 from PP
K033 H879 107 H880
+
P24 external 29
627
Display in d008 and d085
12 Binary input 10 24V
612 9
D M24 external 30 D
628
Binary input 11
15 13 11 9
13 14 12 10 8
613 10
7 5 3 1
14 Binary input 12 6 4 2 0
614 11
15 Binary input 13
615 12
16 Binary input 14
616 13
E E
17 Binary input 15
617 14
18 Binary input 16
618 15
Note:
19 P24 external All P24 and all M24 are intern-
619
24V + ally connected with one another
- M24 external
630 20
F F
Date 1.12.94 =
+
Person Reh / Michaelis Standard software package Binary inputs
Chk. FP_A1_6 Sheet A4+
Status. Change Date Name Std. Sectional drive Binary outputs Function diagram A4 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A
Tension actual value Load (M act) A
-10V...+10V
1 Input 1 d003 [A1.4] -10V...+10V
501 U
+
K060 Offset Load
2 Reference # Output 1 9
502 # + Ten. act H853 509
H851 H852 U
H121
H122
H123
[C1.4] H850 045 Gain
H854
GND 510
3 Input 2 d004
503 U
+
B
4 Reference
K061 B
504 # +
H125
H124 H126 Offset
H858
# Output 2 17
519
H856 H857 U
5 Input 3 d005 Gain
505 U H855
+
6 Reference
K062 H859
506 # +
GND 520
H128
H127 H129
C C
7 Input 4 d006
507 U
+
K063 Offset
8 Reference # Output 3 19
508 # +
H863 521
H861 H862 U
H131 H860 Gain
H130 H132 H564
GND 522
11 Input 5 d007
511 U
+
D
12 Reference
K064 D
512 # +
H134
H133 H135 Offset
H868
# Output 4 20 523
H866 H867 U
13 Input 6 d008 Gain
513 U H865
+
14 Reference
K065 H869
514 # +
GND 524
H137
E
H136 H138 E
15 Input 7 d009
515 U
+
16 Reference
K066
516 # +
H140
H139 H141
Note: Note:
All analog inputs are already smoothed per hardware with 0.5 ms. The diff. All ground connections
F inputs must be connected acc. to Sect. 3.1.1.6 are internally connected F
Date 1.12.94 =
Person Reh / Michaelis Standard software package Analog inputs +
Chk.
Sectional drive Analog outputs FP_A1_6 Function diagram A5 Sheet A5+
Status Change Date Name Std. Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
d014
541 31 Track 2A+ Pulse encoder input 2 Speed actual value 2 Speed actual value 2 K068
542 32 GND
Pulses per revolution H144
543 33 Track 2B+ H155
D # d017
D
544 34 GND Nenndrehzahl H145
Length actual value 2 Length actual value 2
35 SYN 1+
K075
545 [F4.7]
Betriebsart H691
Impulsauswertung MODE
546 36 GND
H163
547 37 Rough pulse 2 Reset length measurement
Synchronizing signal 2 Gearbox/
38 GND ext. identified diameter
548 MSK RESET [A8.5]
100%
correction
Note:
F Only one pulse encoder can be supplied from the technology board. F
A pulse encoder with an external power supply must be used if 2 pulse encoders are connected.
Date 19.8.96 =
Person Reh / Michaelis Standard software package Pulse encoder inputs +
Chk.
Sectional drive Length measurement FP_A1_6 Function diagram A6
Sheet A6+
Status. Change Date Name Std. Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Signed H110
H111 H112
Note:
H107 is a INIT-parameter
see 4.1.2
D D
Byte-serial input
Binary inputs 9...16
d013 Setpoint, byte-serial
[A4.3]
K070
Time where the bytes must be
present in the stable status H106
H104 H105
F F
A [B5.1] A
Internal d015
speed actual value
[A1.4] K041 internal actual line speed
[B5.1] V act to PROFIBUS [A3.5]
K076 [E1.1]
[E2.1]
[D1.2]
H156
Line speedt > 0
X Y K162 [A1.5]
Gain adaption at CU
H871 X1
H870 H872 Y1
<1> Note:
H873 X2 When v = 0 is not reached
the drive is not switched off
F
H874 Y2
F
Input value 2 15
X2
F
Note: F
The switching characteristics is described in Sec. 3.1.1.5
A
Motorized potentiometer 1 Motorized potentiometer 2 A
Setpoint MOP
d025 Setpoint t MOP
d026
X Y K120 X Y K121
Setpoint, MOP 1 Setpoint, MOP 2
Operating mode
MOP
MSK Op. mode MOP 0=MOP
1=RFG
MSK 0=MOP
1=RFG
B B
H301 H311
C C
D
MSK Raise setpoint + MSK Raise setpoint +
D
A A
Binary inputs [A4.4] Start request
[B6.1]
1s
On command
MSK
>
=1 1
T
Drive
[B6.1] powered-up
S [B2.2]
H200 069 H201 0001 Drive ready to power-up
Start command
[B3.2]
R [B5.1]
B [A2.5] B
[B6.1]
1=no start. sequence H252
Start enable
[B6.1] >
=1
MSK
H230 H231
H218
S [B3.5]
H219 [B4.3] [B4.4]
Inching R
Inching 1 Power-down,
MSK >
=1
ready signal
[B3.5]
9
H220 069 H221 0008 Time for inching
[B6.1]
D T 0 [B2.8] Drive not ready
D
MSK Inching 2
[B4.3] >
=1
Power-off from the
brake control [B3.5]
H254
H253 Drive faulted
[B5.8] 1 1=with brake control
H222 H223
Drive faulted from CU
[A2.3] 2 Display in d021 and d024
[B2.5]
Electrical off
3
V=0 signal 15 13 11 9
>
[A8.6]
R
H271
Off, brake immediately closed
for H255=2, 3, 4
Selection Power-down from the
[B1.6]
Shutdown word and connection
>
=1
T 0
>
brake control
=1
of the shut-down
commands [B1.6]
Operating mode,
E brake control Off, brake closed at V=0 H272
E
H255 fori H255=1
Close brake for
1: V=0
2: El. off, immediately Brake closed at V=0
3: Fault, immediately H255 [B6.1]
4: For fault and elec.
off immediately S
V=0
R
>
[A8.6]
=1
F F
A A
Inverter enable
K002 MSK Internal inverter enable
[B6.1]
[A2.5]
[B5.1]
H208 H209
(0H0001)
B B
Magnetization/
restart on the fly active Ready for
[A2.3] setpoint enable
[B2.3] [B6.1]
Setpoint enable Internal setpoint enable
K002 MSK [B6.1]
Inverter
[D1.1]
enabled 1 [A2.6]
Setpoint enable
[A2.3] from the brake control
H214 H215 [B2.8]
(0H0001)
Checkback signal,
[B5.1]
group control [B1.6] with brake control
MSK
C
>
=1 S
C
H232 H233
R
1=enable H251
group control
Braking Group control active
[B5.1]
[B2.5]
D Speed control D
Inching enable
[B1.3] [A2.6]
Drive powered-up S [D2.3]
[B1.8]
Inching oper. mode
[B1.4] R
V=0 signal
[A8.6]
1=inching H256
>
=1
without braking
E E
F F
Binary inputs
[A4.4]
A A
[B1.2]
No local operation
>
=1 Local operating modet
[B6.1]
[D2.2]
D D
Code for operating mode
0 0 ... 9 K142
0, 8, 9 [D2.1]
8
9
Inching 1 Coding, operating mode
[B1.2]
Inching 2
[B1.2] 0: No setpoint selected
1: Fixed setpoint 1
2: Fixed setpoint 2
3: Fixed setpoint 3
4: Local setpoint 4
5: Fixed setpoint 5
Operating mode, inching 6: Fixed setpoint 6
E [B1.4] E
7: Fixed setpoint 7
8: Setpoint, inching 1
9: Setpoint, inching 2
Note:
Local setpoint selection is coded in a word
from 0 to 9. The local setpoints are parameterized in
diagram D2.
F F
Receive from CB ok
Display in d022
[A3.3] [B6.5] T 0 Communications error, receive with CB 0
Send to CB ok
15 13 11 9
A [A3.8] 14 12 10 8 A
H257 7 5 3 1
6 4 2 0
Receive from CU ok D/#
[A1.2] [B6.5] T 0 Communications with CU error 1
Error word
[A1.8]
Send to CU ok
d022
H258 K141
Inverter enable from the CU MSK Fault
[A2.3] [B6.5] T 0 Checkback signal error, converter
[B1.4] S [B1.4]
B 2 [B6.1] B
H259
Fault, external 11
[A2.4]
Drive powered-up
[B1.8]
>
=1
[B6.5] T 0 Checkback signal error, group control
[B1.4]
3
Note:
[B3.3] Group control active The fault is reset, if the fault bit was
transferred to the basic drive converter
H264
[B3.2]
Checkback signal, group control
C C
H263
MSK > 0
=1
[B6.5] T External fault 5
D D
H260 H261
H262
[A8.2]
int.speed actual value Error, positive overspeed
6
Limit H265 Error, negative overspeed
7
Start command
[B5.3] 1 MSK Alarm
[B1.6] 2 [A2.6]
Alarm, converter checkback signal
[B5.3] 2
[B2.5]
Brake
3
Display in d020 [B5.3]
Alarm from the group control
3 H248
4 Alarm, peer-to-peer communications
D/# [B5.3] 4
Line speed = 0
[A8.6] 5 15 13 11 9
Drive powered-up
14 12 10 8 [B5.3]
Alarm, external fault
5 Display in d023
[B1.8] 6 7 5 3 1
6 4 2 0 0 6
B 7 15 13 11 9 B
[A2.3]
Fault from CU
>
=1
Drive faulted
12 0 12
C C
Open brake 0 13
[B2.8] 13
0 14
14 No external alarm 2
[B3.5]
ready for setpoint enable MSK 15
15
H246 H247
D D
E
E
F F
Control word
(technology)
A
[A3.4] Upper limit
technological setpoint A
H423
Switch-in technology controller Ramp-function generator
at upper limit
[C3.2]
Technology control on Select technological setpoint
MSK >
=1
d034
S
>
[C2.4]
=1
+ Technological setpoint
[C3.2] [C2.1]
R Ramp-up time K130
+
H404
025 H405
0001 Tension setpoint H422
H425
Ramp-function generator
at lower limit
H400
024 H401 [C3.2]
B
MSK [A3.4] H426 B
Ramp-down time
H424
Lower limit
H406 H407 techn. setpoint
Ramp-function generator
in = output
[C3.2]
C C
MSK >
=1
Select technological actual value
+
Tension act. val. Technological actual value [C2.1]
H408
025 H409
0002 [A5.4] -
H402
060 H403
MSK
D D
H410 H411
0.5s
Offset,
technological actual value
[C3.1]
H430 K132
Switch-in/-out technology controller
Fixed offset
Compensate offset
MSK H431
MSK
H428 H429
E E
H452 H453
F F
A A
H448
Upper limit Torque pre-control
H436
Op. mode D comp. H434
0=D comp. in the setpoint/act. val. channel H437
1=D comp. only in the act. value channel Droop
d038
d030 [D2.1]
H432 H435
> K138
H414 H440 H438
=1
Tgl 1
1=enable 1=inhibit Influence, techn. controller
H415 Tgl 2 D comp. I comp. H439 on the line speed
H450
Lower limit
d032
H418 TN 1
H419 TN 2
D D
Technological control ON
d033 [C1.4]
H420 TV 1
H421 TV 1 d031
Reset Tech-Controller
H416 KP 1
H417
MSK
KP 2
H442 X1
H412 H413 H441
H443 Y1
H444 X2
F F
H445 Y2
A Technology controller on A
[C1.4] 0
Status word, technological control
K136
Parameter set 2 D/#
[C2.2] 1
H446
Offset compensation < neg. limit
C
8 C
(-1)
D D
E E
F F
Ratio
Setpoint from the peer mult./div Op. setpoint
K106
A [A3.4] A
Central ramp-function generator d048 d049
+
Upper limit H519 [D2.1]
Main setpoint +
K107
d045 d046 H513
+ [E1.4] V-set to peer
+ K100 K104 H522 [A3.5]
H502 Ramp-up time
H500
030 H501 H515 TU H520
Lower limit
Acceleration
C H212 H213 C
Set RFG
[B3.8] Internal setpoint enable
H514 >
=1 SET
D Internal D
line speed actual value
H210 H211 [A8.4] SET_VAL
Ratio setpoint
d047
+ [E1.3]
100%
+ K102
H508 0%
H506
023 H507
2% H526
E Ratio from PROFIBUS H529 E
Torque direction
[A1.4]
H544 H545
B B
Triggerable Correction
+ d051 ramp-function generator Setpoint smoothing diameter/gearbox
+ d053 d056 + d057
Operating setpoint
[D1.8]
+
Influence, technology controller + K108 Speed setpoint K112
on the line speed Ramp-up time
+ + K111 [A1.5]
[C2.8]
H542
Setpoint to CU
0% Ramp-function generator, Ramp-down time
H547 [A8.2]
Correction, gearbox,
[xx.x]
0 local setpoints diameter
H543
5% H531 1
Local setpoint Activate ramp-
function generator
C
-5% H532 2 Ramp-up time
H540 d052 Line speed setpointt [B5.1]
C
H533 3
Ramp-down time
4 H541
H535 5 Reset
Note:
H534 Braking Triggerable ramp-function generator:
>
H536 6 [B2.5]
H537 7 [B4.6]
Local op. mode =1 The ramp-function generator is only operational
once
D D
->when the drive is powered-up
H538 8
Local operating mode ->changeover from/to local operation
H539 9 >
=1
->for standard stop
After ramp-up has been completed, the ramp-
2% Local operating mode function generator switches itself out
[B4.7]
Selection, local setpoint i.e. ramp-function generator output = input
Coding, operating mode word:
Stop (AUS1)
0: No setpoint selected [B2.5]
1: Fixed setpoint 1
2: Fixed setpoint 2
3: Fixed setpoint 3 Enable, speed control
E 4: Local setpoint 4 [B3.8] E
5: Fixed setpoint 5 d054
6: Fixed setpoint 6 Selection, droop compensation 0%
7: Fixed setpoint 7
8: Inching setpoint 1
9: Inching setpoint 2 K109
Enable, droop
Enable, droop
H509 H510
MSK [A2.6]
F H511 H512 F
H701 Y1
H702 X2
H703 Y2
H704 X3
B B
H705 Y3
H706 X4
H707 Y4
H708 X5
H709 Y5
H710 X6
C C
H711 Y6
Influence, tech.
controller on the torque
[C2.8]
Acceleration
d067
d068 + + d069 Supplementary torque to CU
Accel. K156 Accelerating torque
+
K151 [A1.5]
[A3.4] K150
D H714 [E2.2] + D
H712 031 H713
H730
Ratio
Ratio mul./div
[D1.3] [D1.6]
Moment of inertia
H717 H718
E E
Supplementary torque
d066
H715 H716
F F
A A
>
=1
C Braking characteristic d072
Torque C
actual value
Line speed actual value [A1.4]
[A8.5] X Y
H724 X1 Y
Y2
H723
H725 Negative torque
Y1 limit
Y1
X
K153
H726 X2 X1 X2
D [A1.5] D
H727 Y2
[D2.6]Load distribution
(-1) Set RFG to the torque actual
value and activate once
Torque direction
[A1.4] Braking
[B2.5]
[B2.5]
Fast stop
>
=1
E E
Load distribution
Load distribution
F F
9 Changes
The version has an associated code, which can be read-out of display parameter d002.
Version Comment
1.0 Pilot version
d002=1.00
1.1 1) New peer to peer function blocks
2) Changed baudrates in H197
3) Connectors K035 to K039 not more existing
D002=1.00 4) d002 = 1.00 (Software-version)
1.2 1) Reset of Tec. Controller: H454, H455 new
09.95 2) FP-SETPRN.S3100.RQN=1 instead of =0 (rounding of RFG)
d002=1.2 3) H998 Drive number new)
1.3 1) Designed with STRUC 4.2.3
05.96 2) Small improvements in the use of parameters, also when using SIMOVIS
d002=1.3
1.4 Designed with STRUC 4.2.4
06.97 Sample time of speed actual value 1 (K067) and speed actual value 2 is calculated in T1.
d027 to (Unused)
d029
d040 to (Unused)
d044
d045 Main setpoint [D1.2]
d051 Total setpoint with supplementary setpoint and technological controller [D2.3]
d053 Line speed setpoint after the triggerable ramp-function generator. [D2.5]
d058 to (Unused)
d064
d065 Friction torque [E1.3]
d073 Effective changeover time for the torque ramp-function generator [E2.7]
d074 to (Unused)
d079
d080 Selectable status word [A9.3]
............................................................. .................................................................
Start-up settings
Start-up setting
change
H120 Mask bit, data transfer from the decade switch 0000h
H200 ! Source on 0
H249 (Unused)
H250 No regenerative feedback 0
H273-299 (Unused)
H300 Source, input motorized potentiometer 1 0
H330-399 (Unused)
H400 Source, technological setpoint 0
H456-499 (Unused)
H500 Source, main setpoint 0
H548-599 (Unused)
H600 Source, input free inverter 1 0
H661-674 (Unused)
H675 Source, input 1 word EXOR gate 1 0
H692-699 (Unused)
H700 Friction characteristic, line speed 1 0%
H731-800 (Unused)
H801 Source, bit 0 free status word 0
H934-997 (Unused)
H998 Drive number 0
0 1 2 3 4 5 6 7 8 9
H10_
H11_
H12_
H13_
H14_
H15_
H16_
H17_
H18_
H19_
H20_
H21_
H22_
H23_
H24_
H25_
H26_
H27_
H30_
H31_
H32_
H40_
H41_
H42_
H43_
H44_
H45_
H50_
H51_
H52_
H53_
H54_
H60_
H61_
H62_
H63_
H64_
H65_
H66_
H67_
H68_
H70_
H71_
H72_
H80_
H81_
H82_
H83_
H84_
H85_
H86_
H87_
H88_
H89_
H90_
H91_
H92_
H93_
H99_
—A—
Inverter enable 3-20; 6-17
Analog input 2-6
Analog output 2-7; 3-6 —K—
—B— KP-Adaption speed controler 3-13
—F— —R—
Fast stop 3-19; 6-17 Ramp function generator
Fault messages 1-6 Central 6-19
External fault 6-18 Torque ramp function 3-34
Fault word 3-23 Triggerable ramp function 6-20
Fixed setpoint 3-35 Ramp-function generator
Freely available functions 3-35; 3-36 Central 3-27
Friction 6-21 Triggerable ramp-function 3-29
Friction characteristic 3-31 Ratios 3-28; 6-19
Regenerative feedback 3-19
—G—
—S—
Gearbox correction 6-20
Group control 3-21 Sampling times 1-14; 5-4
Setpoint enable 3-20; 6-17
—I— Setpoint smoothing 3-30
SIMADYN D 7-1
Inertia compensation 3-32; 6-21 Block structure 7-2
Installing the boards 6-2 Connectors 7-2
Siemens AG Sectional drive 1
Manual
Indexregister
—T—
Technological control 3-24
Actual values 3-24; 6-22
Controller 3-24; 6-22
Enabling 6-21
Setpoint 3-24; 6-22
Switching on 3-24
Technological parameters 6-16
Thumbwheel switch 3-9
—W—
Warning 3-23
External alarm 6-18
MS380 POSITIONING
Manual
Edition 04.99 Order No. 6SE7087-6CX84-8AH1
This Manual is available in the following languages:
Language German
Order-No. 6SE7080-0CX84-8AH1
English
Contents
0 Definitions ................................................................................................................0-1
1 Overview...................................................................................................................1-1
1.1 General information ........................................................................................................ 1-1
1.2 Validity ............................................................................................................................ 1-1
1.2.1 Hardware/Software requirement.................................................................................................. 1-2
1.2.2 T300 technology module ............................................................................................................. 1-6
1.3 Ordering information ....................................................................................................... 1-8
1.4 Guidelines to use this Manual ......................................................................................... 1-9
1.5 Changes ....................................................................................................................... 1-10
1.6 Applications................................................................................................................... 1-12
1.6.1 Example of a linear axis ............................................................................................................ 1-12
1.6.2 Example of a rotary axis ............................................................................................................ 1-13
1.6.3 Example of a basic roll feed ...................................................................................................... 1-14
1.7 Functional scope ........................................................................................................... 1-15
1.8 Faults and fault messages/signals ................................................................................ 1-16
1.8.1 Diagnostic LEDs ........................................................................................................................ 1-16
1.8.2 Fault messages F116 to F131, alarm messages A097 to A112 ............................................... 1-17
1.9 Overview of the control signals ..................................................................................... 1-18
1.10 Overview of the status messages ............................................................................... 1-20
1.11 Configuring/engineering information ........................................................................... 1-23
1.11.1 Connecting-up control signals ................................................................................................. 1-23
1.11.2 Binary inputs ............................................................................................................................ 1-23
1.11.3 Pulse encoders, resolvers ....................................................................................................... 1-23
1.11.4 Maximum cable lengths........................................................................................................... 1-23
1.11.5 Commissioning ........................................................................................................................ 1-24
1.11.6 Limit switches .......................................................................................................................... 1-24
1.11.7 Mechanical brake .................................................................................................................... 1-24
1.12 Establishing the factory setting.................................................................................... 1-24
1.13 Parameterization with Simovis for Windows................................................................ 1-25
1.13.1 Creating the data base for a technology type. ......................................................................... 1-25
1.13.2 T300 parameterization............................................................................................................. 1-27
1.13.3 Important notes........................................................................................................................ 1-28
4 Parameter list...........................................................................................................4-1
4.1 General information ........................................................................................................ 4-1
4.1.1 List of the display parameters...................................................................................................... 4-1
4.1.2 List of the setting parameters ...................................................................................................... 4-2
4.2 Parameter normalization ................................................................................................. 4-2
5 Connectors.............................................................................................................. 5-1
5.1 The connector principle ...................................................................................................5-1
5.1.1 Single-word quantities ................................................................................................................. 5-1
5.1.2 Double-word quantities ................................................................................................................ 5-2
5.1.3 Bit quantities ................................................................................................................................ 5-2
5.1.4 Selection table for the masking ................................................................................................... 5-4
5.2 Connector list...................................................................................................................5-5
10 Index .....................................................................................................................10-1
11 Appendix ..............................................................................................................11-1
11.1 Appendix A: Dimension Drawing of the TR-Electronic Absolut Value Encoder........... 11-1
11.2 Appendix B: SIMADYN D STRUC-G Function plans ................................................... 11-2
0 Definitions
WARNING
Hazardous voltages are present in this electrical equipment during operation .
Non-observance of the safety instructions can result in severe personal injury
or property damage.
Only qualified personnel should work on or around this equipment after
becoming thoroughly familiar with all warnings, safety notices and
maintenance procedures contained herin.
The successful and safe operation of this equipment is dependent on proper
transportation, storage, installation and assembly, and on careful operation
and maintenance.
Pay particular attention to the warnings in the SIMOVERT Instruction Manuals.
• QUALIFIED PERSONNEL
For the purpose of this Manual and product labels, a „Qualified person“ is someone who is familiar with
the installation, mounting, start-up and operation of the equipment and the hazards involved. He or she
must have the following qualifications:
1. Trained and authorized to energize, de-energize, clear, ground and tag circuits and equipment in
accordance with established safety procedures.
2. Trained in the proper care and use of protective equipment in accordance with established safety
procedures.
3. Trained in rendering first aid.
• DANGER
For the purpose of this Manual and product labels, „Danger“ indicates death, severe personal injury
and/or substantial property damage will result if proper precautions are not taken..
• WARNING
For the purpose of this User Manual and product labels, „Warning“ indicates death, severe personal
injury or property damage can result if proper precautions are not taken.
• CAUTION
For the purpose of this Manual and product labels, „Caution“ indicates that minor personal injury or
material damage can result if proper precautions are not taken.
• NOTE
For the purpose of this Manual, „Note“ indicates information about the product or the respective part of
the Manual which is essential to highlight.
CAUTION
The boards contain components which can be destroyed by electrostatic
discharge. Before touching an electronic board, the human body must be
electrically discharged. This can be simply done by touching a conductive,
grounded object immediately beforehand (e.g. a bare metal cabinet
component, protective conductor contact).
WARNING
Hazardous voltages are present in this electrical equipment during operation.
Non-observance of the safety instructions can result in severe personal injury
or property damage.
Only qualified personnel should work on or around this equipment after
becoming thoroughly familiar with all warnings, safety notices and
maintenance procedures contained herein.
The successful and safe operation of this equipment is dependent on proper
transportation, storage, installation and assembly, and on careful operation
and maintenance.
The warning information supplied with the SIMOVERT Instruction Manuals
must be observed.
NOTE
This Instruction Manual does not purport to cover all details or variations in equipment, not to provide for
every possibly contingency to be met in connection with the installation, operation or maintenance.
Should further information be desired or should particular problems arise, which are not covered
sufficiently for the purchasers purposes, please contact your local Siemens office..
The contents of this Manual shall neither become part of nor modify an prior or existing agreement,
commitment or relationship. The sales contract contains the entire obligation of Siemens.
The warranty contained in the contract between the parties is the sole warranty of Siemens.
Any statements contained here do not create new warranties nor modify the existing warranty.
0-2
Siemens AG MS380 Positioning
Manual
0 Definitions
CAUTION
Electrostatically sensitive devices (ESD)
• Electronic modules contain electrostatically sensitive devices that can easily be destroyed if they are
improperly handled. However, if your work does involve the handling of such devices, please ob-
serve the following information:
• Electronic modules should not be touched unless work has to be carried out on them.
• If it is essential for you to touch an electronic module, make sure that your body is electrostatically
discharged beforehand (EGB- Armband).
• Modules must not be allowed to come into contact with electrically insulating materials such as plas-
tic foil, insulating table tops or clothing made of synthetic fibers.
• Modules may only be set down or stored on electrically conducting surfaces.
• The soldering tip of soldering devices must be earthed before they are used on modules.
• Modules and electronic components should generally be packed in electrically conducting containers
(such as metallized plastic boxes or metal canisters) before being stored or shipped.
• If the use of non-conducting packing containers cannot be avoided, modules must be wrapped in a
conducting material before being put into such containers. Examples of such materials include
electrically conducting foam rubber or household aluminium foil.
• For easy reference, the protective measures necessary when dealing with electrostatic sensitive
devices are illustrated in the sketches below:
a = Conductive floor surface d = ESD overall
b = ESD table e = ESD chain
c = ESD shoes f = Cabinet grounding connection
d d d
b b e
e
f f f f f
c c
a a a
0-4
Siemens AG MS380 Positioning
Manual
1 Overview
1 Overview
1.1 General information
There are various supplementary boards for 6SE70/71 SIMOVERT MASTERDRIVES drive converters.
Communication boards (CBP/CB1, SCB1, SCB2) allow the drive to be coupled to an automation system,
or the drives to be coupled with one another. The drive functionality can be expanded by using technology
boards (T100 and T300).
The T300 Technology Board is a freely-configurable processor board with periphery (analog and binary
I/O, pulse encoder inputs, serial interfaces, dual port RAM to the drive converter etc.). It is configured us-
ing a configuring language (STRUC-L) in a list form, or with a graphic MMI (STRUC-G).
Standard software packages (programmed EPROM memory modules) are available for frequently re-
quired applications. Thus, no additional costs are incurred for engineering/configuring, testing or docu-
mentation. The modules can either be parameterized via the drive converter operator control panel, or
using SIMOVIS via a PC. When required, the standard software can be adapted or expanded for special
applications (up to STRUC V4.2).
1.2 Validity
This User Manual is valid for the standard ”Positioning ” MS380 software package, Release 1.32. Differ-
ences to the previous versions are listed in Section 1.5 ”Changes”.
With the exception of the expanded functionality, described in the ”Changes” section, this software release
is compatible to the previous releases. This is the reason that this Manual can be used for the start-up of
previous versions.
The MS380 standard software package can only run on the T300 technology board.
The functions explained here for SIMADYN#D and the T300 technology board only refer to the standard
MS380 ” Positioning ” software package and they do not represent a general statement for SIMADYN#D
or the technology module. For instance, ”fastest cycle time 5 ms” only means that no faster cycle time
may be used in the MS380 standard software package.
This standard software package is enabled for the following SIMOVERT MASTERDRIVES (6SE70,
6SE71) drive converters described in the next section.
The T300 can only be used with Compact-, Chassis- and Cubicle-type units. The use with "Compact Plus"
type units is not possible.
CAUTION: When a t300 board is installed in a SIMOVERT SC unit, the pulse frequency of
the converter must not be increased above the factory setting value of
P761 = 5kHz to avoid overloading the convertre processor.
Communication boards
The standard software packages can run with and without communication board (CB1/CBP or SCB1/2). In
this case the parameter H280 and H281 ( Alarm-/ Fault mask ) has to be set.
SCB1 board
The SCB1 is equipped with a fibre-optic interface for peer-to-peer communication or terminal
extension modules SCI1 and/or SCI2.
CAUTION: - An optinal SLB SIMOLINK Interface Board must be mounted in a slot on the CUVC or
CUMC base electronics board, most preferably in Slot A.
The combination T300 and SLB SIMOLINK Interface mounted in location 3 is not
possible!
The SLB borad communicates directly with the base unit. Signal interconnections to the
T300 board must be softwired via Binectors-/ Connectors.
- Example for Binectors-/ Connectors softwiring, please refere to Section 2.3.10
- A T300 board with Hardware release ≥ B, or newer, is needed for use with an SLB
SIMOLINK interface board. The correct hardware release code can be detected on the
component side of the T300 in the neighbourhood of the lower backplane connector.
Note: MASTERDRIVES basic drive parameter and T300 Parameter can be read and write
thrue all the serial Interfaces ( with the exception of Peer-to-Peer interface and SIMO-
LINK interface board).
Please adhere to the following rules for mounting the T300 and other supplementary boards into the
electronics box.
Please note: Only the following combinations and mounting positions are allowed.
Mounting Positions
1 3 2
A F Electronics
Box
Data Flow
CAUTION: A T300 board with Hardware release ≥ B, or newer, is needed for use with an SLB SIMOLINK
interface board. The correct hardware release code can be detected on the component side of
the T300 in the neighbourhood of the lower backplane connector.
The T300 technology module is a processor module, which can be freely configured using STRUC. It is
compatible to SIMADYN D, and it has been especially designed for use with SIMOVERT MASTER-
DRIVES drive converters. The function of the modules is defined using the function block-oriented
STRUC L / STRUC G configuring language. The configured software which is generated is programmed
in a program memory sub-module, which is inserted on the processor module. An EEPROM is provided
on the program memory sub-module to save parameter changes (EEPROM = electrically write- and delet-
able memory). Communications with the basic drive is realized through a parallel interface, which is im-
plemented as DUAL PORT RAM (DPR).
+24V +24V
Fine
pulse
+15V
2 pulse encoder inputs
+15V HTL-level, max.
Rough Zero Zero
pulse pulse 90° 0° pulse 90° 0° 400 kHz input frequency
X 5 . 538 537 535 533 531 540 539 548 547 545 543 541 549 input current: 8mA per chanel
+15V
X133
Pulse encoder sensing 1 Pulse encoder sensing 2
6
X5 7
501
+ A RS485, 2-wire
8 Serial interface 1
±10V 502 - D
T/Rx+
e.g. start-up program
503 with PC / PG
+ 9
±10V A
504 - T/Rx-
D 10 Either RS232 or
505 RS485 interface
+ X132
±10V A can be used
506 - RxD 1
D TTL
7 analog inputs 507 TxD 2
differential inputs + A RS232
±10V 508 3
11 bits + sign - D
±10V / 10kΩ 4
511
±10V
+ A 5
512 - D X134
RS485, 4-wire
513 Microprocessor
+ A Tx+ 13
±10V 514 - CPU:
D Tx- 14
80C186
515 Serial interface 2
+ 20MHz Rx+ 11
±10V A (Peer-to-Peer)
516 - D Rx- 12
X6
15
+24V 610
11 bit + sign X5
+
601
D 509
602 A
510
603
8 binary inputs 604 519
24VDC D
( input current: 605 A
520
8 mA typ )
606 4 analog outputs
D 521 11 Bit + sign
607 ±10V / 10mA
A
608 522
D 523
+24V 630
A
524
+
611 X6
Slot for the 639 +24V
612
memory 631
613 module, e.g.
632
8 binary inputs 614
MS300
24VDC 633
( input current : 615 8 binary outputs
634 24VDC / max. 100mA.
8mA typ)
616 40mA base load for the
635
617 external P24-supply,
636
which can also come from
618 637 the basic drive converter
638
640
The technology board components can also be individually ordered as spare parts:
Further, if the standard software package is to be modified, the following is also available:
− STRUC L PT to implement your own functions, in list form. This can run on a PC under WINDOWS.
− STRUC G PT to implement your own functions in a graphic form. This can run on a PC under
SCO-UNIX.
− STRUC configuring software for the angular synchronous control on floppy disk.
Note:
The memory module can be identified as follows:
A label is glued to the rear of the device with the Order No. 6SE7098-8XX84-0AH0
On the front, on the EPROM device, there is a label with the following inscription:
MS380 Vx.y (e.g. V1.3)
1.5 Changes
The version has a code, which can be read-out in display parameter d002.
Version Comment
0.1 Pilot version
The zero pulse enable for pulse encoder sensing 2 can be controlled via connector:
H141: Source, zero pulse evaluation enable
H142: Mask, zero pulse evaluation enable
Brake control:
At power-on, the speed controller is immediately enabled; the speed setpoint after the time
entered in H243. At power-off, the speed setpoint is inhibited; the speed controller is only
inhibited after the time entered in H244 has expired. Thus, there are no torque-free phases
when powering-up and powering-down.
Extremely long times (>≈2 000 000[ms]) can be entered using the range changeover with
H719.
The enable control for reference point with parameter H172 has been eliminated.
The position actual smoothing H729 has been eliminated. When required, the speed set-
point smoothing in the basic drive converter can be used.
Tracking error of the positioning controller, scaled in connector K208 and parameter D075.
The "drive has positioned" signal is only output if the software limit switch has not been
actuated (violated).
Load equalization for hoisting drives (i.e. cranes): The source can be selected in parame-
ter H746.
TR encoder control: The load operation is aborted, if loading is already active when the
unit is running-up.
1.31 Position reference value transfer (parameters H464, H465) has been shifted into T2.
1.32 Time delay after the magnetising is finished bevor the signal break open is given
1.6 Applications
Drive converters equipped with the technology module, have the required functionality to establish posi-
tioning functions for rotary- or linear axes. The module can also be used without any supplementary auto-
mation as the open-loop control is integrated on the module.
In the following examples, the encoder (encoder for SC, or pulse encoder for VC) are mounted on the
motor shaft. An additional pulse encoder can be mounted on the machine component which is to be posi-
tioned, so that the position actual value can be sensed without mechanical play, torsional effects etc.
1.6.1 Example of a linear axis
A traversing slide is positioned via toothed belts.
A possible system configuration is shown below:
Automation
system
PROFIBUS, USS
Coupling to
the automation
system (option) CB CB CB
SCB SCB SCB
6SE70
power section
M M M
3~ 3~ 3~
Process
level
Linear axis
Slide
Data can be directly transferred between the drives via the peer-to-peer coupling. This data can include,
for example, control signals for slave drives or positioning values for multi-axis positioning systems.
A uto m at io n syste m
T 300
M
3~
P ro ce s s
lev e l
Rota ry ax is
D isc ha rg e be lt E nt ry be lt
Automation system
T300
M
3~
Process
level
Yellow LED
The yellow LED flashes if the technology board is communicating with the basic drive converter (CU).
If the red LED flashes, but not the yellow LED, then one of the following faults may be present:
Fault cause Remedy
Defective technology board (DPR) / LED Replace the board
CUVC, CUMC: Basic drive has not recognized the T300. CUVC, CUMC: Replace the CUVC, CUMC / T300.
CU2, CU3: T300 not logged-on in the basic drive or not CU2, CU3: Log-on T300, refer to Section 6 or replace
recognized. CU2, CU3 / T300
Board incorrectly or not completely inserted Insert the board into the correct slot and screw into
place
Green LED
The green LED flashes, when the technology board is communicating with the communications board .
If the red LED flashes but the green LED does not flash, then one of the following faults may be present:
Fault cause Remedy
Technology module/LED or communications module Replace the board
failed
CUVC, CUMC: T300 has not recognized the CBP. CUVC, CUMC: Replace T300 or CBP
CU2, CU3: T300 not logged-on in the basic drive or not CU2, CU3: Log-on T300, CB1, refer to Section 6 or
recognized. replace T300 or CB1
Board T300 incorrectly or not completely inserted Insert the board into the correct slot and screw into
place
Communications board incorrectly or not completely Insert the board into the correct slot and screw into
inserted place
Note:
The red LED must always flash if the technology board is O. K. CU2, CU3: The yellow and green LEDs
only start to flash if the hardware setting (P052=4) has been completed.
The MS380 memory module is identified by the Order No. on the PC board, refer to Section 1.3 and on
the "MS 380 V1.xy" label on one of the components.
Power-up H200/H201
Standard stop (OFF1) H202/H203
Electrical off (OFF2) H204/H205
Fast stop (OFF3) H206/H207
Inverter enable H208/H209
Setpoint enable to basic drive converter H210/H211
control word bit 1.6
Fault acknowledgement H212/H213
Inching 1, speed-controlled H214/H215
Inching 2, speed-controlled H216/H217
Closed-loop speed control 1 H218/H219
Closed-loop speed control 2 H220/H221
Closed-loop speed control 3 H222/H223
Inching 1, position-controlled H224/H225
Inching 2, position-controlled H226/H227
Hardware limit switch A2 H228/H229 For referencing and travel limit
Hardware limit switch B2 H230/H231 For referencing and travel limit
Emergency limit switch A3 H232/H233
Emergency limit switch B3 H234/H235
Enable holding brake control H240 Also operating brake possible
User error 1 H262/H263 Only enabled for drive on
User error 2 H264/H265 Only enabled for drive on
Direction when passing the reference point Is defined by the polarity of the minimum
approach path
Further, there are 4 limit value monitors for position values and 4 limit value monitors for other control
quantities, whose output signals are collected in two status words.
1.11.5 Commissioning
Parameterization
Parameterization is possible via the drive converter operator control panel (PMU), however this is not
particularly user-friendly. Thus, for faster and more reliable parameterization, the operator control panel
OP1S (software release ≥2.1) / OP1 (software release ≥1.1) should be used with plain text display or PC-
based SIMOVIS.
Basic/reserve setting
In practice, it has been proven, that the basic drive converter should be parameterized, so that after the
changeover from the basic to the reserve setting (or changeover the BICO data set), the drive can be
operated without positioning.
After the value has been entered to establish the factory setting, at first, the parameter settings are re-
tained. To transfer the factory setting, the unit must be powered-down and up again.
Up to Simovis V5.1, the T300 parameterization can be done with SIMOVIS, like the base units
thrue the PMU connection. Please refere to section 1.13.3.
If a T300 with „unknown“ data base is connected (data base not available in SIMOVIS), the necessary
technology data base may be created online.
Preconditions:
- For the learn process the technology type’s parameter set should be reset to the factory settings
(refer to parameter H998).
If during the learn process the technology type’s parameter set was not reset to the factory settings, the
functions refer to the status of the technology type when the data base was created and not to the factory
settings.
Note: It is recommened, but not essential, that step as described above is carried out. During the learn
procedure SIMOVIS also generates a file (by upreading), which is interpreted during offline mode to be the
factory setting of a technology type. This file is used for example:
- when opening an offline file as the basis for the factory setting,
- when printing a parameter set, where only the changes compared with the factory setting are to
be printed.
- The dialogue to create the data base of a technology type will only be displayed if the base unit, to which
SIMOVIS is connected, has a slot for technology boards (MASTERDRIVES Compact units).
- If the technology board has to be registered to the base unit by parameterization (MASTERDRIVES with
CU2 or CU3: parameters P90 or P91) the „learning“ process will only start if the technology board is regi-
stered.
Proceed as follows:
1. For MASTERDRIVES with CU2 or CU3 the technology board has to be registered
3. Dependant on the Baud rate, increase the "number of request repeats" under the "extended"
tab( refer to section 1.13.3.).
4. Select the drive by clicking on the lefthand mouse key, and establish the connection (clicking
toolbar „connect. On/Off). The communication to the drives is intact if this toolbar changes to
green colour.
5. Disconnect other drives (if available) to reduce the time required for the „learning process“.
6. Disconnect all other communication systems (Profibus, Peer-to-Peer) for example by pulling off
the connecting plug.
8. In the „Create data base“ dialogue (in the „technology type“ folder), the bus address, type and SW
version of the connected base unit can be checked. In the dropdown list box „Name technology
type“, select (or enter) the name of the technology type to be learned (default name: TECHN000).
If a name is selected, which already exists, the data base will be overwritten by the new one.
The technology type T300 to be learned does not make use of parameters 3000 ...3999, deacti-
vate the checkbox „L/c parameters“. The „learning“ time will then be significantly reduced.
9. Click on the Start button to start creating the technology type data base
-The following „learn“ process will take several minutes. Progress can be monitored in the displayed dialo-
gue. Upon successful completion, the new technology type is available for all drives (which have a slot for
technology boards) in the Add drive or Change drive dialogue. The drive should now be disconnected, and
the new technology type selected in the „Change drive“ dialogue.
Note: Should errors be detected at the end of the learn procedure, then further information can be dis-
played by clicking on the „details“ button. The cause of the errors (e.g. restricted parameter access)
should be corrected and the learning process repeated.
- Free parameterization:
opens a parameter table, where parameters can be individually listed by entering parameter
numbers (e.g. H010 or d016, resp. 1010 or 1016).
Double click somewhere in the appropriate line of the table to change the parameter value.
- Download: The parameter set (Upread files, offline generated files) can be directly saved in the
RAM or EEPROM memory of the drive.
When downloading, the actual parameter values in the drive are overwritten by the parameter
values in the parameter set.
Note 1: Dependant on the Baud rate, increase the "number of request repeats" under the "extended"
tab.
Empirical values:
38400 Baud: Number of request repeats = 200
19200 Baud: Number of request repeats = 100
9600 Baud: Number of request repeats = 50
Refer to: online help (BUSKON): Help topics > Editing projects
> Configuring the interface.
Note 2: Disconnect other drives (if available) to reduce the time required for the „learning process“.
Disconnect all other communication systems (Profibus, Peer-to-Peer) for example by pulling
off the connecting plug.
Note 3: If more serial interfaces are used addition to SIMOVIS (e.g. Profibus and T300 Peer-to-Peer
interface), the Peer-to-Peer baud rate should be set to values ≤ 19200 Bauds (H999 ≤ 7).
A simultaneous data transmission with several interfaces (and high baudrates) can, under
these circumstances, cause a T300 overload.
Note 4: When using the MS380 module only the parameters which have been changed should be
downloaded via a comparison file and not the complete parameter set. Trying to download
the complete parameter set will result in non-volatile memory overflow. SIMOVIS will
generate the following error message when the memory is full „Error when writing“.
2.1 Hardware
The board is a microprocessor board with an 80C186 CPU, which is clocked with 20MHz. 128kbyte RAM
for the user program, 1kword dual port RAM for CU communications and various interfaces are also avail-
able. A special real time operating system, in conjunction with the CPU performance, permits extremely
fast closed-loop controls to be implemented with short response times, but with simultaneous stable and
reliable operation.
X137
X131
The drive converter must be equipped with a local bus adapter (LBA) so that the board can be used. This
local bus adapter (LBA) is inserted in the electronics box, and provides the mechanical guides for the sup-
plementary boards and also the electrical connection to the drive converter through a bus PC board. The
board is powered through this connection and also communications are established to the drive converter.
Further, the pulses of the encoder, connected at CUx, are available there, and can be evaluated on the
T300.
The connection to the periphery must be established using the SE300 terminal block, which is connected
via two coded, 2 m shielded round cables SC58 and SC60.
LEDs are provided on the terminal block, which indicate the statuses of the binary I/O. Binary signals,
analog signals and pulse encoder are connected through screw terminals. Additional terminals are not
required (e. g. terminals on a top-hat mounting rail in the cabinet).
The T300 has two serial communication interfaces SS1 and SS2. SS1 is configured for diagnostics and
commissioning; SS2 is used for the peer-to-peer coupling. The cables are connected directly at the T300
at the plug-in terminals.
Three LEDs are provided on the T300 for diagnostics. When they flash this indicates that the unit is oper-
ating correctly, and are assigned to the T300 itself (red LED), communications to the CU (yellow LED) and
communications to the CB (green LED). A system error message can be reset using the acknowledge
button.
Several watchdogs are provided to monitor the correct functioning. The hardware (ready signal delay
when hardware is accessed, double address coding errors, access to non-existent addresses) and the
software (cyclic operation, interrupt control of the interfaces, timer and inputs) are monitored.
If faults/errors are identified, then an NMI (Non Maskable Interrupt) is generated. The processor attempts
to remove the fault/error cause, and to return to cyclic operation. If this is not successful, the board is de-
activated. This means that the processor is stopped, and the drive is powered-down with a fault sig-
nal/message.
2.2 Parameterization
If the board is inserted in the electronics box (CUVC, CUMC) and also logged-on (CU2, CU3: basic drive
converter parameter P090=2), the technology board and the standard software package are parameter-
ized using the same resources, which are also available for the basic MASTER DRIVES drive converter.
These are:
♦ the drive converter operator control panel PMU (restricted for MS380, refer to the configuring
information)
♦ the OP1 or OP1S operator control panel
♦ the drive converter service program SIMOVIS on PC/PG
..... .....
CBP/CB1 6SE70
Speed, Speed,
or 16 binary 7 a nalog 2 serial or
position position
S CB1 inputs inputs interfaces
or sensing sensing RS232/RS485 6 SE 71
1 2
SCB2 Position difference
green Base
CO M O K H2 electronics
red board
TECH OK H1 (CU)
yellow
BA SE O K H3 T300 NOVRAM
X305 non-volatile µ P 80C186 X137 X107
operating data 20MHz
memory
DPRAM DPRAM
X135
..... .....
The connector assignments and the technical data of the inputs and outputs are listed in the following
Sections. Only the data which are specified in the actual T300 Instruction Manual are binding.
T300
SE300
Power
supply
Signal level converter
24V DC
M24 M24
An open-circuit input is a logical zero. The inputs can identify a low signal level, also below +6V. High sig-
nal levels are voltages between 13V and 33V. The input current at 24V is typically approx. 8mA, the delay
time, approx. 1ms.
T300 SE300
P24 P24
Power section
24V DC
Driver
Load
M24 M24
Each of the 8 outputs (terminals 631 to 638) can drive between 0.2mA and 100mA, which is sufficient to
control small signaling lamps or coupling relays. A free-wheeling diode is provided on the T300, whereby it
is recommended that a free-wheeling diode is directly connected to inductive loads. Further, the outputs
have electronic short-circuit protection to ground and P24. The total loading of all of the outputs may not
exceed 400mA; the operating voltage range is between +20V and +30V. The switching delay is approx.
300µs.
Note:
The binary inputs and outputs are connected with the internal electronics ground. There is no electrical
isolation! When the permissible signal level is exceeded, the input and output stages can be damaged, as
well as the complete board itself!
S ign al
referen c e 10k
The inputs have a filter with a 1.5 kHz corner (transition) frequency, and a typical input resistance of 10kΩ.
The resolution is 12 bits (corresponding to 4.9mV) over the complete input voltage range of +/-10V for a
linearity of ≤1LSB. The absolute accuracy is +/-3LSB (3 least significant bits).
7 analog inputs are available.
Note:
It is recommended that an RC hardware filter is connected at the analog input terminals if there is noise on
the cables (also refer to the T300 Instruction Manual). In this case, the noise isn’t even digitized.
For problems involving the analog inputs, it should be checked as to whether each analog input is con-
nected to the reference terminal.
T300 SE 300
56 O hm
L o ad
D riv er
M 24 M2 4
The analog outputs have an undefined status when the system runs-up after the power is connected. The
output voltages are retained at reset or when the board develops a fault.
T ra c k A
T ra c k B
S y nc .
t2
t
t1 t3
The nominal signal level of the pulse encoder signals is 15V. 0V to 30V is permissible, whereby low sig-
nals are below 5V; signals over 8V are high high signals. When connected via SE300, the input current
per track is a maximum of 4mA. Pulse encoder types with supply voltages of between 15V and 24V can
be used. A 15V power supply voltage is available at terminals 540 (P15) and 539 (ground) of the SE300.
The maximum current is 100mA, which is generally only sufficient for one pulse encoder. When an exter-
nal power supply unit is used, it must be connected to the electronics ground.
T300 T 300
P 15 P 15
T rac k A T rac k A
T rac k B + T rac k B
S ync S ync
M 15 M 15
The speed actual value is positive if the rising edge of track B is realized when track A has a high signal,
and negative, for a low signal level.
P o s itiv e s p e e d : N e g a tiv e sp e e d :
T ra c k A T ra c k A
T ra c k B T ra c k B
t t
R x+ R x- T x+ T x- M R x+ R x- T x+ T x- M R x+ R x- T x+ T x- M R x+ R x- T x+ T x- M Point-to-point
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5
-X 1 3 4
R x+ R x- T x+ T x- M
1 2 3 4 5 -X 1 3 4 -X 1 3 4 -X 1 3 4 X
R x+ R x- T x+ T x- M R x+ R x- T x+ T x- M R x+ R x- T x+ T x- M Cascade
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5
A maximum of 10 words are transferred from the T300 to the communications board, and the same num-
ber in the opposite direction. Physically, the connection is established via the rear plug connector (-X135)
when the communications board is inserted.
CAUTION: A T300 board with Hardware release ≥ B, or newer, is needed for use with an SLB SIMOLINK
interface board. The correct hardware release code can be detected on the component side of the
T300 in the neighbourhood of the lower backplane connector.
3 Function description
The function description consists of a text part as well as the graphic documentation in the form of function
diagrams. The function diagrams allow configuring and commissioning (start-up) without using the text
description. The later is conceived as detailed information to the diagrams.
The function diagrams are structured as follows:
Function Contents
diagrams
B Drive control
E Special functions
Note:
Knowledge regarding the connector principle is required in order to be able to understand the function
diagrams. This technique allows unified documentation to be generated with the highest level of flexibility.
It is described at the beginning of Section 5.
3.1 Definitions
The terminology, which is used in the function description, is now described.
Definition, linear axis:
A linear axis is characterized by the fact that the traversing path is limited in both directions. Positioning is
realized between points A and B. The traversing path is monitored using limit switches.
+V
A +P os B
V
A3 A2 A1 HW-RF P B1 B2 B3
SW-RF
H a rdw are referen c e poin t
+V V
+P os
S W -R F
A c tual position
P: Actual position
HW-RF: Hardware reference point
SW-REF:Software reference point
V: Traversing velocity
Note:
A rotary axis with restricted traversing angle is treated just the same as a linear axis.
CU2/CU3 T300
P560.001=1002
P560.001=0020
P559.001=1001
P559.001=0018
CUVC, CUMC
CUVC, CUMC
CUVC/CUMC
H235=800h
H233=400h
CU2, CU3
CU2, CU3
H234=45
H232=45
24V M BI1 / BI5 BI2 / BI6 BI3 BI4 BI5 BI6 BI7 BI1 BI2 BI3 M
-B3 -S1
Warning
Fast stop is not possible when the T300 fails - the motor just coasts down. A mechanical brake must be
provided if this results in a hazardous situation/condition.
Down ram p t
The drive can only be operated in the closed-loop speed controlled mode when the hardware limit switch
has been actuated. Thus, it is possible to re-reference, or to move out of the limit switch range with
inching, closed-loop speed controlled.
Note:
The limit switch signal must be available for at least 10ms so that it is identified.
Special case: Positioning beyond the hardware limit switch:
Sometimes, due to the mechanical design, the drive must be positioned after referencing, in the range
beyond the hardware limit switches. For this special case (possibly when the equipment is being
serviced), using H236=0, a stop can be prevented after the hardware limit switch has been actuated. In
order that the safety strategy remains intact, the maximum traversing velocity in the hardware limit switch
range must be limited up to the mechanical endstop. This is possible via H560/H561/H562, whereby the
maximum velocity must be selected, so that the drive comes to a standstill when the emergency limit
switch is reached, but still in front of the mechanical endstop.
P
A H W -R F B
42 46
Example:
H ardw a re re fe re nc e p oin t at 90 ° H ard w a re re feren ce po in t a t 2 70 °
0° 0°
H W -R F 90° -90° H W -R F
3.1.8 Polarity
The following drawings provide an overview of the polarities which must be entered. In this case, it has
been assumed, that the software reference point is zero.
Case A
In case A, the drive moves, with a positive motor speed, in the direction A→B. The software reference
point should be at point A.
V P
A A1 H W -R F B1 B
200
4246
9800
10000
Case B
In case B, the drive moves, with a positive motor speed, in the direction A→B. The software reference
point should be at point B. However, this means, that the position actual value decreases when moving in
the direction B→A, i. e. is negative. Thus, the position reference- and actual values, as well as the limits,
must be entered as negative values.
V P
A A1 H W -R F B1 B
-200
-4246
-9800
-10000
CUVC, CU2: Interchanging 2 motor phases and tracks A and B of the pulse encoder.
CUMC: Activate clockwise/counter clockwise in the control word.
CU3: This is practically not possible.
For position actual values, in the function diagrams it is specified as to whether the quantity is normalized
or scaled.
T1 5.0 [ms]
T2 10.0 [ms]
T3 40.0 [ms]
T4 160.0 [ms]
T5 640.0 [ms]
The sampling time defines in which time interval the particular function is "sampled" i. e. calculated. The
inputs and outputs of the function are updated at the start and end of the sampling interval (because the
sampling times are cyclically repeated, this is one and the same). However this can be put simply if you
consider that the complete sequence comprising of input, calculation and output are realized
simultaneously at an instant in time, and between these intervals, nothing happens. Thus, the term
sampling.
For hardware faults, all of the T300 plug-in cables should be withdrawn. If the fault re-occurs after the unit
has been powered-down and up again, T300 should be replaced; this is also true if fatal system errors
occur.
A communications error occurs if a communications board is not inserted. In this case, it can be ignored.
When other system errors occur, the documentation of the digital SIMADYN D control system should be
referred to, as it involves a tested standard software package and these errors are of no significance to
the user.
3.3.3 Communications with the CU (basic drive converter) (diagrams A1, A2)
A maximum of 16 words can be received from the basic drive converter. The first 5 words are reserved for
the closed-loop control. All of the other words can be freely defined so that actual values can be evaluated
by the drive converter. The source of the actual values is defined by parameter P694 (CU2, CU3) and
P734 (CUVC, CUMC) in the basic drive converter. The index corresponds to the position in the telegram.
8 words are transferred from the technology board to the basic drive converter. Of these 8 words, 6 are
reserved for positioning and 2 can be freely-assigned by the user. The send words are available in the
basic unit as source CB/TB values 3001 to 3008.
Note:
If communications between the CU and the T300 are o.k., the yellow LED on the T300 flashes. If the
communications is faulted, fault messages F080/F081/F082 in the drive converter are activated. The data
interface is processed (dual port RAM) after the technology module and the CU have run-up, and for CU2,
CU3, the technology board is parameterized in P090.
The assignment of the control- and status words are listed on Page A2 of the function diagrams. In order
that individual bits of control words 1 and 2 (e. g. select motor data set) can still be entered from the
automation, there is a bypass function for control words 1 and 2. The control bits, generated by the
technology module, are OR’d with the bypass control words.
Note
After the pulse encoder inputs have been parameterized, the unit must be powered-down and up again
so that the values are transferred (INIT values)
The number of encoder pulses per revolution (without quadrupling) are specified in parameter H151
(H156).
It is valid for the CUMC or CU3: Encoder: 2048 pulses / revolution. The following values are obtained for
resolvers: For CUMC (SBR2 required): Depending on the parameterization, 512 or 1024 pulses /
revolution. For CU3, 2048 pulses / revolution.
The rated speed H152 (H157) is the speed which the drive reaches at the rated traversing velocity.
For SIMOVERT SC (CU3), the value is entered as negative value.
The pulse encoder normalization H153 (H158) specifies how many quadrupled encoder pulses are
received when traversing the nominal length. For rotary axes, the number of pulses for one revolution of
the machine component to be positioned is entered.
S lide
For rotary axes, the number of quadrupled encoder pulses is always entered, which are received for one
revolution of the part to be positioned.
The digital filter allows noise signals to be suppressed. The filter is pre-set to 500kHz. If
this value is changed, the pulse encoder frequency at maximum speed must first be
determined. The filter setting must remain above this frequency. The maximum pulse
encoder frequency is calculated as follows:
H151( H156) ⋅ n max
f max =
60
Bits 4 to 7 Pulse encoder type:
15 0
A pulse encoder, connected at the basic drive converter, must not be connected in parallel
to the technology board. The basic drive converter instantaneously provides the signals at
the backplane bus (LBA). When using CUMC or CU3, the encoder- or resolver signals,
converted into pulse encoder tracks, are transferred via the LBA.
Note:
The pulse encoder signals from LBA can only be used for pulse encoder sensing 1.
Bits 8 to 11 Rough pulse selection:
15 0
If rough pulse evaluation is not parameterized, then only the reference point (zero pulse) is
sensed.
Bits 12 to 15 Zero pulse evaluation:
15 0
Example:
Explanations:
For rough pulse type 1, for a positive edge at the rough pulse input, the reference point (zero pulse) is
enabled once.
Ro ug h
pu lse
R efe re nc e
po int
(z e ro p u ls e )
S etting
s ig na l
Contrary to rough pulse type 1, for rough pulse type 2, it is only evaluated, if the rough pulse is present
before the reference point (zero pulse).
Ro ug h
pu lse
R efe re nc e
po int
(z e ro p u ls e )
S etting
s ig na l
He re , no
ev a luatio n
t t
Track B Track B
t t
Zero puls e Zero puls e
t t
0: 4 sampling times
n: The speed actual value is set to zero after n sampling times
The measuring time can be extended to sense very low speeds if no encoder pulses have
been received. Thus, a new measured value is not output for the specified interval, but the
speed actual value resolution is improved at zero.
Bit 8 Evaluation of the setting signal
15 0
Pulse encoder
encoder for SC/MC
531 532 533 534 535 536 537 538 539 540
1A+ GND 1B+ GND SYN GND Rough GND GND P15
pulse ext. ext.
Track 1A Track 1B Synchronizing
pulse
LBA
Pulse encoder 1
#
SE300
T300
b) Track A, track B, reference point (zero pulse) via LBA, with rough pulse
For this circuit version, the reference point is only evaluated,, if the rough pulse is present. In this case,
the complete accuracy of the reference point (zero pulse) is maintained; the rough pulse is received
from a limit switch.
Pulse encoder
encoder for SC/MC
Master Drive
531 532 533 534 535 536 537 538 539 540
1A+ GND 1B+ GND SYN GND Rough GND GND P15
pulse ext. ext.
Track 1A Track 1B Synchronizing
pulse
LBA
Pulse encoder 1
#
SE300
T300
c) Track A, track B from the LBA, reference point from the SE300 (e. g. proximity switch)
This circuit version can be selected, if the pulse encoder does not have a zero pulse, and the accuracy
of the limit switch signal is sufficient as reference point (zero pulse).
Pulse encoder
encoder for SC/MC
Master Drive
Reference point,
limit switch
531 532 533 534 535 536 537 538 539 540
1A+ GND 1B+ GND SYN GND Rough GND GND P15
pulse ext. ext.
Track 1A Track 1B Synchronizing
pulse
LBA
Pulse encoder 1
#
SE300
T300
Reference point,
limit switch
531 532 533 534 535 536 537 538 539 540
1A+ GND 1B+ GND SYN GND Rough GND GND P15
pulse ext. ext.
Track 1A Track 1B Synchronizing
pulse
Pulse encoder 1
#
SE300
T300
V e loc ity = 0
V
H 165 V
H 166
0
BQ1 631
BQ2 632
BQ3 633
BQ4 634
BQ5 635
1 2 3 4 5 D ec ade
24V +
-
<A>
B I1 601 W eighting 1
B I2 602 W e ight ing 2
B I3 603 W e ight ing 4
B I4 604 W e ight ing 8
D ata trans fer
B I5 605
M 2 4 640
< A > : W eig hting 8 from dec ade 5 c an be alte rnativ ely us ed as s ign b it.
The control bits for the maximum of 5 decades are located in K053, bits 0 to 4. From there, they must be
switched to binary outputs. Further, for the weighting (bit 0=1, bit 1=2, bit 2=4 and bit 3=8) an input is
reserved. Data is only entered, if the data transfer signal is present.
The following parameterization is required for the connecting example shown above:
H183 is used to specify how many decades are to be read-in. Data at H184 defines that switch setting in
the BCD format, which should result in 100%. The following table clearly indicates this:
Binary coding can be selected using H185 (value 0). The signal which is read-in is then interpreted as
hexadecimal number.
If negative values must also be input, the most significant bit of the highest decade represents the sign bit
(high, if negative). The value which was read-in, is displayed in d030, and can be used as connector K054
at any position. Processing is realized in T3. The periphery must be accessed for each decade, which
means, that for n decades, a new value is available, at the earliest, after n sampling cycles.
HBE 608
B I1
Bit 0 6 11
B I9
Bit 1 6 12
B I10
Bit 2 6 13
B I1 1
Bit 3 6 14
B I12
24V +- Bit 4 6 15
B I13
Bit 5 6 16
B I14
Bit 6 6 17
B I15
Bit 7 6 18
B I16
630 M
In order to keep the parameterizing costs within reasonable limits, binary inputs 9 to 16 are permanently
assigned this function. Control bit HBE can be freely-assigned one of the other binary inputs using H180
(source) and H181 (mask). The time, for which the byte to be read-in must remain unchanged in order that
it is accepted as being valid, is defined in parameter H182. The time is pre-set with 40ms, and can be
increased in 40ms steps.
The value which is read-in remains stored until it is overwritten by a new value. It can be read-out from
display parameter d029, and can be further used as K055.
The timing for byte-serial data input is shown in the following timing diagram.
It should be noted, that the high byte before low byte sequence must be maintained. The next data is only
transferred if this is the case.
H ig h/ low byte
at X 6 .6 11- .6 18
>4 0 m s + H 182 >4 0 m s + H 182
H ig h byte
H ig h byte H ig h byte
n- 1 n
t
Low byte
Notes:
- the reference value is available from time instant tn.
- the high byte is valid, if it is available ≥40ms+H182 and the high byte enable goes to 0.
- the low byte is valid, if it remains unchanged for ≥40ms+H182.
- H182 can be entered in 40ms steps.
Note
When using the MS380 positioning software package, the control signals must be connected to the
T300 and not at the basic drive converter.
Exceptions:
- emergency stop
- emergency limit switch
- fault acknowledgement can be connected at the basic drive converter or the T300.
Note:
Electrical off does not mean that the drive is also isolated from the line supply. If this is to be achieved, a
main contactor must be used. Drives which are connected to a common DC link, are still live (at a
hazardous potential), even after electrical off.
For fast stop (H206 source and H207 mask), the setpoint is immediately switched to zero, and the drive is
braked down to standstill along the torque limit.
The following timing diagram is for the standard sequence with approach and stopping.
D riv e o n
S peed
co nt ro lle r
e na b le
O pe n
bra ke
Z e ro
s pee d s ig na l
A pp roac h S hutd ow n
t
The braking mode is defined using parameters H241 and H242. At each power-off signal, it can be
defined as to whether the brake is immediately closed (fault brake) or the brake is first closed at n=0.
The fault brake is practical, if the brake is used as a holding brake under normal conditions, however it is
used to shutdown the drive when a fault condition develops, as otherwise a dangerous status could occur
if the drive was to just coast down.
The power-down word is defined as follows:
Bit Description
0 Drive faulted
1 Drive faulted from the CU
2 Electrical off
3 to Not used
7
8 Off after inching
9 Off after standard stop
10 Off after fast stop
11 Off, as there is no drive converter checkback signal
12 to Not used
15
The brake control is pre-assigned so that the brake operates exclusively as holding brake. If the brake
control is parameterized, so that the brake is immediately closed when a fault develops, then proceed as
follows:
Bit 0 of the power-down word is selected in H241, i. e. 0001h. The procedure is the same if other bits are
to be selected.
2nd step
Display bit 2 in the alarm word with H281=0000 0000 0000 0100 = 0004h
Note:
For communication errors, the actual setpoints/reference values and control bits are ´frozen´. Thus, the
drive remains in exactly the same condition as before the communications error. If the drive is exclusively
operated via the communications channel, the error message must remain parameterized to prevent
hazardous situations from developing.
The error message is also generated, if there is no CB. In this case, it must be suppressed.
Mode Explanation
Referencing with standstill The drive shuts down after the reference point has been identified
Flying referencing The drive moves directly to the specified position reference value after
identification
Parameter Effect
Minimum approach path The reference point is only passed in one direction
The reference point is only evaluated if the traversing path is greater than
the minimum approach path
Referencing start direction Determines in which direction the drive starts when referencing
Automatic The position reference value can be corrected each time the reference
post referencing point is passed.
Referencing velocity Defines the traversing velocity when referencing
RF
P
A2 ∆ B2
P0
P0:..........actual position
RF: .........reference point
SDIR: .....start direction for referencing
RDIR: .....requested reference point approach direction
P:............traversing direction
A2:..........hardware limit switch A2
B2:..........hardware limit switch B2
∆:............minimum approach path
RF
A2 P0 B2
RF
A2 B2
P0
RF
A2 ∆ B2
P0
RF
A2 B2
∆ P0
RF
∆ ∆
A2 B2
P0
Explanation:
If the reference point is passed in the incorrect direction, after 2 x ∆, the traversing direction is reversed,
and the reference point is passed in the correct direction.
Start opposite to the reference point direction
RDIR SDIR
RF
A2 B2
∆ ∆
P0
C raw l to t he
P re -c o nta ct to th e refe re nc e po int
refe re nc e po int id e ntif ie d
t
R efe re nc e po int
The pre-contact to reference point control bit is selected using parameters H308/309. If the signal is
available for less than 40ms as a result of the high referencing velocity, the identification of the reference
point (zero pulse) from pulse encoder sensing 2 can be used. The following circuit configuration is
required:
Pre-contact to the
reference point
541 542 543 544 545 546 547 548 549 540
1A+ GND 1B+ GND SYN GND Rough GND GND P15
pulse ext. ext.
Track 2A Track 2B Synchronizing
pulse
Pulse encoder 2
#
The pulse encoder (or pulse encoder simulation for CUMC,CU3) must be again connected to pulse
encoder sensing 2. The pre-contact to the reference point must be connected to the reference point (zero
pulse), and thus acts instantaneously. Bit 1 from the status word input/output (refer to Section 3.3.15)
must be used as source for the pre-contact.
3.5.7 Automatic post-referencing (diagram B7)
Parameter H304/H305 is used to determine as to whether the drive is automatically post-referenced each
time the reference point is passed. If there are no technological reasons against this, the function should
always be enabled. Thus, errors, which could occur as a result of slip or noise pulses, can be continuously
compensated. Also for automatic post-referencing, the secondary condition regarding the pass direction is
valid if a minimum approach path is parameterized.
3.5.8 Referencing errors (diagram B7)
If the drive reaches hardware limit switch A2 and hardware limit switch B2 in the referencing mode, it is
assumed that the reference point was not found, and the drive is shutdown with a referencing fault
message.
3.5.9 Monitoring the reference point position (diagram B8)
In order to monitor the drive unit for slip and fault/noise pulses, the difference between the parameterized
and actual position of the reference point is sensed. If this difference exceeds the tolerance limit in H320,
the reference point not/incorrectly identified fault message is initiated.
Note:
If the noise pulse suppression at the reference point function is used, the effects of an erroneously sensed
reference point can be limited. As the reference point is only enabled in the tolerance bandwidth
parameterized there, only this bandwidth can occur as maximum error. Although the drive doesn’t achieve
the required positioning accuracy, larger deviations can be essentially eliminated. The reference point
position monitoring can be used as a status signal to request a new reference movement.
Example:
Selecting 20 position reference values via binary inputs 3,4,5,6,7
Travers ing data set
pos it io n reference values
( max . 100 values )
V aria ble H36 0 (0 )
position reference
v alue K P0 P0 K400
H4 63
N um be r of
s h ift o pe ratio ns
Initially, the source for control code K045 is specified with parameter H461 as source. However, as other
binary inputs could be used, to start of with, all non-relevant bits are suppressed using H462. The correct
significance (weighting) of the control bits as code for the multiplexer is established by shifting to the right
(H463).
B it 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Input q ua ntity
X = re lev a nt b its So urce
W e ig ht ing 8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1
M as k 0 0 0 0 0 0 0 0 1 1 1 1 1 0 0 0 S uppress io n
(H462= F8 h)
Hex 0 0 F 8
0 0 0 0 0 0 0 0 0 0 0 S hift
(3x s hifting , H463= 3)
W e ig ht ing 8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1
Several traversing data sets can be selected (e. g. software limit switches A1 and B1) using the same
control bits by specifying the same source (the same connector).
3.6.2 Correction factor (diagram C1)
If positioning is established using roller wheels (rubber wheels, plastic wheels), whose diameter decreases
with time, positioning must always be re-normalized to the actual diameter. However, in order to prevent
this having to be done, a correction factor has been introduced. The velocity setpoint and actual value as
well as the position actual value are multiplied or divided by this factor. After commissioning, the factor is
100%=neutral. However, if it is determined that the diameter has decreased, for example, from 100mm to
98mm, then 98/100 x 100% must be entered as correction factor. The direct diameter measurement can
also be eliminated, if the positioning travel is checked. If the drive no longer positions quite so accurately,
the mechanical position is measured, and is compared with the position actual value of the closed-loop
control. For example, if the mechanical position is 9990mm, however the position actual value is
10000mm, then the operating diameter has decreased. Thus, a correction factor of 9990/10000 x 100% =
99.9% must be entered.
Note:
Deviations can also occur, if a certain amount of slip involved. Before the diameter is corrected, all other
fault/error sources must first be investigated.
Forwards
Forwards / backwards
Note:
If positioning is to involve several steps, but the drive is only to be moved once, then you can proceed as
follows:
Step 1: Select relative positioning.
Step 2: The control bit, transfer position reference value (H464/465) is returned to zero.
Step 3: At the advance control bit, the required number is generated at the positive edges.
Step 4: The control bit, transfer position reference value (H464/465) is also set to 1.
A simple grid positioning system can be configured in this way with a low amount of logic circuitry and
control bits.
H y s te res is
0
3.6.6 Traversing data set, software limit switches A1, B1 (diagram C5)
The traversing data sets, software limit switches A1 and B1 provide the limit values for the position
reference value input. The function is described in Section Fehler! Verweisquelle konnte nicht
gefunden werden..
3.6.7 Traversing data set, maximum velocity (diagram C5)
The maximum velocity traversing data set supplies the limit value for the position ramp-function generator.
In addition to selecting the traversing data set, the maximum velocity can still be influenced via an
adaption factor. The adaption factor is selected via parameter H560 and is switched-through via
H561/H662.
Note:
The maximum drive traversing velocity consists of the sum of Vmax from the traversing data set and the
maximum possible position controller intervention (H732, H733).
3.6.9 Traversing data set, speed controller gain adaption (diagram C6)
A characteristic with two points allows the proportional gain of the speed controller to be adapted in the
basic unit as a function of any quantity. This is useful, if no constant controller parameters can be found as
the loop is too complex. Frequently, the gain has a relationship to one of the loop parameters and the
problem can be reduced, by adaption, to one involving just a linear loop.
The adaption is supplied with a selectable value, which is defined using H580. This is the input quantity for
a characteristic, which, dependent on its absolute value, defines the factor with which the speed controller
proportional gain in the drive converter is multiplied.
Information regarding CUVC and CUMC:
The following parameterization should be made in the basic drive: P233 = 0, P234 = 200%, P235 = 0 and
P236 = 20. With this setting, the proportional gain, generated on the T300 is transferred 1 to 1 to the basic
drive.
The two points are defined using H581 and H582, or H583 and H584. The characteristic is linearly
interpolated between the points, and outside the points remains constant at the particular value.
H 584
H 582
X
-H 583 -H 581 H 581 H 583
0
The output value of the KP adaption is multiplied by the selected KP from the traversing data set, and
transferred to the basic drive converter.
m
8⋅
Rated _ velocity s = 4⋅s
Tu = =
Acceleration m
2⋅ 2
s
The mode of operation of the position ramp-function generator is described in more detail in Section 3.7.2.
Bit Description
0 Software limit A1 violated
1 Software limit B1 violated
2 to Not used
15
Acceleration
Velocity
Position
A cce le rat io n
V e loc ity
Pos it io n
Case b) Traversing with constant ramp-up, but without a constant traversing phase
A cce le rat io n
V e loc ity
t
Pos it io n
A cce le ratio n
V e loc ity
t
Pos it io n
The rated velocity and nominal length must correspond with the parameterization of the pulse encoder
inputs.
Example with data from Section Fehler! Verweisquelle konnte nicht gefunden werden.:
For this normalization, 10000ms time should be entered into parameter H720.
Extremly long times (≥ 2 000 000 [ms]) can be entered using the range changeover with H719.
The resulting time value will be:
Time value = H720 * 2H719
Example:
The time 10 000 000 [ms] has to be set. This time is 5 times higher as the maximum value adjustable in
n 3
H720. The range can be set in 2 steps, the value for H719 will be set to 3 (2 =8)
360° 0°
Pold
270°
180°
Pnew
360° 0°
Pnew
270°
180°
Pold
P o ld P new
36 0 ° 0° 36 0 ° 0°
3 15 ° 45°
P o ld
2 70 °
180 °
P new
Ra m p- up t im e Pos it io n
refe re nce V e loc ity A cce le ratio n
v a lue setpo int setpo int
Ra m p-d ow n t im e
Ro und .-off tim e co nst .
Integ rat ing t im e
S V a
Funct io ns o n t he T 300
C o nt ro l se ct io n
Pow e r se ctio n
T rav e l co ntro l S pe ed co nt ro l T o rq ue co nt ro l
+ + +
+ +
- - -
M
V e loc ity 3~
Pos it io n
actua l v a lue act ua l v a lue
The position reference value smoothing (H730) must be as high as the equivalent time constant of the
speed controller loop plus a possibly existing smoothing time constant of the position actual value.
The speed reference value smoothing (H740) must be as high as the equivalent time constant of the
torque control loop plus a possibly existing smoothing time constant of the speed actual value.
KP1 of the position controller is used to increase the proportional gain in H734 (-256...256) in a restricted
range. In this case, the control difference can be increased to the power of two. Example:
A total Kp of 350 is to be implemented. In this case, for example, the control difference is first pre-
1
amplified with 2 (H731=1). The remaining gain of 350/2=175 can be adjusted in H734.
The influence range of the position controller is defined using parameters H732/H733. If all of the pre-
controls are correctly set, the position controller must only act to correct. Thus, normally a influence range
of approx. 10% is adequate.
The speed reference pre-control can be set using H739. Is H739 set to 100%, the pre-control is enabled.
By setting 0%, the pre-control is disabled. In this case the position controller output limiting has to be
increased (H732=100%, H733=-100%). Generally H739=100%. H739=0% (special case) means also
dynamic losses.
The position controller can be toggled between P- and PI controller characteristics using parameter H734.
The PI characteristics of the position controller is only practical, if the speed controller in the basic drive
converter is operated as P controller.
Frict io na l to rq ue
H7 7 0
H76 9
H76 8
H76 7
H76 6
H76 5
H764
A dedicated ramp-function generator is available for the speed-controlled modes. A closed-loop speed
controlled mode can be selected jolt-free. The ramp-up time is set in parameter H761, and the ramp-down
time in H760. If hardware limit switch A2 or B2 is actuated, the ramp-down time, set in H760 is changed
over to the down ramp in the traversing data set.
Bit Description
0 Tracking error outside the tolerance
1 Tracking error within the tolerance
2 Velocity setpoint greater than the actual value
3 Velocity setpoint equal to the actual value
4 Velocity setpoint less than the actual value
5 Position ref. value greater than the position act. value
6 Position ref. value equal to the position actual value
7 Position ref. value less than the position actual value
8 Position control enabled
9 Speed-controlled operation
10 Position controller at the upper limit
11 Position controller at the lower limit
12 Drive has positioned
13 Not used
14 Not used
15 Not used
X1<X2
X1-X2
X1=X2
X1-X2
X1>X2
0
Hysteresis
Connector Contents
K062 Position actual value, pulse encoder 1
K063
K064 Position actual value, pulse encoder 2
K065
K081 Diagnostics word, shutdown
K254 Freely-definable word
K249 Motorized potentiometer output
K250
D
Diagrams B : Open-loop drive control / referencing control Diagrams E : Special functions D
E
B6 Referencing mode / signal that the drive has referenced E
B7 Changeover, referencing direction / enable reference point
evaluation, referencing error
B8 Checking that the approach path is greater than the minimum approach path
B9 Monitoring the reference point position
B10 Status words, referencing control
F B11 TR-encoder load control F
A Signal input/output / signal conditioning Technological functions Ref. value generation / traversing data sets A
100 x position reference values
3x6 x position limit values
Drive control Referencing control
CU 2x6 x software limit switch
On / stop On
S Drive has 6 x max. traversing velocity
Fast stop referenced
Diagram R 6 x speed controller KP
A1-A2 El. off Referencing
6 x drive play
Inching Drive play
6 x up time, pos.-RFG
HW limit switch Reference point
B
6 x down time, pos.-RFG B
Inverter enable Limit switch
6 x round.-off time const., pos.-RFG
COM Board Ref. val. enable
6 x down ramp A2
Ext. fault
6 x down ramp B2
Diagram B1 - B6 Diagram D1-D5
Diagram A3 Diagram C1 - C8
Thum.switch
Special functions
Technology board T300
Positioning
Diagram A7 grid
S V a
Binary
D D
Contr. section
Diagram A4
Power section
Diagram E3 Pos. control Speed control Torque control
+ + +
+ +
Limit value -
Analog - -
monitor
U
U
U #
U
Diagram A5 #
E E
Diagram E2 M
3~
Diagram D1-D5
Pulse encod.
#
Diagram E1 - E4
#
Diagram A6
F F
T300 functions
A Position Velocity Acceleration A
reference value setpoint KP characteristic setpoint
Note:
<1> CUVC, CUMC = 1
S V a
CU2:P226=3008 P506=3005
CUVC,CUMC: P232=3008 Basic drive converter
functions
C CUVC,CUMC: P235
KP
Adaption P507 C
- P443=3002
D - - D
Position control Speed control Torque control
H729 P221: CU2,CU3
T1
P223: CUVC,CUMC
Torque
P208=1 CU2: P216 computer
T1=32ms 2
a r214 + r007
# + T1=16ms 1
r218
E 0 E
LBA P217=0
Position
actual value
M
3~
F
Speed F
actual value
Date 15.1.97 =
C. pers. Reh Standard MS380 Block diagram +
Checked positioning software package closed-loop control OVERVIEW Sheet 2+
Status Change Date Name Standard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Cross references
[10.8]
E E
F F
Date 15.1.97 =
C. pers. Reh Standard MS380 General information +
Checked Bader positioning software package FP_DEF Sheet 3+
Status Change Date NameStandard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
Many signals are defined to be freely connected- Example: Selecting several bits from a connector
up as connectors (also refer to Section 5) It is also possible to simultaneously select Selecting from bit No. 3 and
bits from a connector. bit No. 8 in connector K123
Example:
Connector Bit No. 3 and bit 8 of connector 123 are
The connector, in which the signal is deposited, K060
switched-through to the output. H132 (0h)
is located at the function block. The selection mask is obtained as follows: H131 (0)
K123 0108h
Selecting a connector
If the connector is to be further connected, H131 (0) H131=123 H132=0108
B the connector number is entered as source. Bit No. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
B
K067
Example:
Connector K067 is to be further connected H131=67 0 1 0 8
to parameter H131. The connector is entered The masking block output is set to 1, if bit 3
in the function diagram or bit 8 is set in the connector.
Bit No. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
0 0 0 8
F F
Date 15.1.97 =
C. pers. Reh Standard MS380 Handling connectors +
Checked Bader positioning software package FP_DEF Sheet 4+
Status Change Date Name Standard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
X Y Y = |X|
F F
Date 15.1.97 =
C. pers. Reh Standard MS380 Function symbols I +
Checked Bader positioning software package FP_DEF Sheet 5+
Status Change Date Name Standard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Memory blocks
Memory
A A
SET Y
X Y 0 Y
1 X
SET
B B
C C
D D
E E
F F
Date 15.1.97 =
C. pers. Reh Standard MS380 Function symbols II +
Checked Bader positioning software package FP_DEF Sheet 6-
Status Change Date Name Standard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Send to CU
H997
Receiving from CU
CU H951 (82) Send words
-X137 Receive words
[A2.1] [A2.8] K
Control word 1 to CU
1 CU
DUAL 1 Status word 1 from CU K010
-X137
PORT [B4.1] H952 (220) DUAL
RAM 2 Speed actual value from CU PORT
K011 [A8.1] Speed setpoint to CU
CU -> TB [D3.8] K 2 RAM
Receive word 3 from CU TB -> CU
3 K012
C H953 (0) C
Status word 2 from CU
[A2.1] Word 3 to CU
4 K013 K 3
7
Receive word 7 from CU
K016
H955 (204)
Supplementary torque to CU
[D3.8] K 5
Receive word 8 from CU
8 K017
Receive word 9 from CU
H956 (0)
D 9 K018 Word 6 to CU D
K 6
Receive word 10 from CU
10 K019
H957 (0)
Receive word 11 from CU Word 7 to CU
11 K020 K 7
Receive word 12 from CU
12 K021 H958 (141)
Kp factor to CU
Receive word 13 from CU [C6.7] K 8
13 K022
Receive word 14 from CU
14 K023
Receive word 15 from CU
[A10.5]
E 15 K024 Send to CU ok. [B4.1] E
Note: 4
F The receive- and send words must be connected-through F
on the basic unit corresponding to Section 6.
Date 15.1.97 =
C. pers. Reh Standard MS380 Communications with +
Checked Bader positioning software package the basic drive converter (CU), Sheet A1+
Status Change Date Name Standard receive/send telegram FP_A1_6 Function diagram A1 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
[A1.3]
Status word 1 from CU
0
Ready to power-up from CU Generation, control word 1
Control word 1 to CU
Ready from CU H251 (0)
1 H250 (0)
Inverter enabled from CU Bypass control word 1 d037
A 2 [B1.3] [B3.2] [B11.4] K A
3
Fault from CU
[B1.5] [B5.1]
Drive powered-up On / no standard stop (OFF1)
≥1 K082 [A1.5]
No electrical off (OFF2) from CU [B1.8] 0
4
D/# No fast stop (OFF3) from CU [B2.6]
No electrical off (OFF2)
1
5
No fast stop (OFF3)
Power-up inhibit from CU [B2.6] 2
6
Inverter enable
Alarm from CU [B3.3] 3
7
Setpoint-actual value deviation from CU
Ramp-function generator enable
4 D/#
8
Ramp-function generator start
PZD control requested from CU 5
9
Enable setpoint
B Comparison frequency reached from CU [B3.7] 6
10 B
Acknowledge fault
Undervoltage from CU [B5.4] 7
11
Main contactor controlled from CU 0 Inching 1 on 8
12
Ramp-function generator active from CU 0 9
13
Clockwise rotating field from CU 1 Control from PLC 10
14
Kinetic buffering active from CU (CUVC,CU2) 1 Clockwise rotating field 11
15
1 Counter-clockwise rotating field 12
Motorized potentiometer, raise
0 13
0 Motorized potentiometer, lower 14
C
1 No fault external 1 15
C
D D/#
3
4
Fault, external 2
0
Setpoint channel, data set bit 0
≥1 K083 [A1.5]
D
External alarm 0
5 Setpoint channel, data set bit 1
0 1
6 i2t alarm, drive converter Motor, data set bit 0 (CUVC,CU2)
0 2 D/#
Fault, drive converter overtemperature Motor, data set bit 1 (CUVC,CU2)
7
0 3
Alarm, drive converter overtemperature Fixed setpoint selection, bit 0
8
0 4
Alarm, motor overtemperature Fixed setpoint selection, bit 1
9
0 5
Fault, motor overtemperature Enable synchronization
10
0 6
11 Enable restart on the fly
1 7
Motor rotor locked / motor stalled Enable droop
E 12 E
0 8
13 Bypass contactor in from CU Enable speed control
1 9
Error, synchronization from CU (CUVC,CU2) No fault, external 2
14
1 10
Pre-charging active from CU Slave drive
15
0 11
Alarm 1, external
1 12
No alarm 2, external
1 13
BICO data / Reserve setting
0 14
0 15
F F
Date 15.1.97 =
C. pers. Reh Standard MS380 Status words from the basic drive converter +
control words to the basic drive converter
Checked Bader positioning software package FP_A1_6 Function diagram A2 Sheet A2+
Status Change Date Name Standard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Simulation
K026 be made in the 2 consecutive selection K 1
H104 parameters. The required connector number
control bits
is entered in the first parameter, and the H962 (0)
-X135
required connector number +1 in the following Send word 2 to CB
-X135 X1 X1>X2 K 2
parameter.
X1=X2 Example: H963 (0) CB
CB 0 X2 X1<X2 Position actual value, scaled (refer to function K
Send word 3 to CB
3
diagram A8): H962=74; H963=75
Receive word 2 from CB
2 K027 H964 (0)
Send word 4 to CB
Receive word 3 from CB K
B 3 K028 Note when transferring double words 4 B
1
+Rx d005 H941 (0)
T300 -Rx 2
Receive word 2 from peer-to-peer
K041
K
Select word 1 to peer
1 -X134
2 +Tx 3
d006 H942 (0)
Select word 2 to peer -Tx
T300
Receive word 3 from peer-to-peer K 2 4
3 K042
Date 15.1.97
Standard MS380 Communications with the =
C. pers. Reh +
COM-BOARD, peer-to-peer
Checked Bader positioning software package coupling FP_A1_6 Function diagram A3 Sheet A3+
Status Change Date Name Standard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
+
29
P24 external 639
613 13 Binary input 11 10
24V
Date 15.1.97 =
C. pers. Reh Standard MS380 Binary inputs +
Checked Bader positioning software package binary outputs FP_A1_6 Function diagram A4 Sheet A4+
Status Change Date Name Standard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
H117
H116 H118
C C
H930 (0)
7 Input 4 d014
507 K
+
U
Offset
8 Reference K049 # Output 3 19
508 # +
H933 521
H931 H932 U
H120 Gain
H119 H121 H934
GND 522
11 Input 5 d015
511
+
U
D K050 D
12 Reference
512 # + H935 (0)
H123 K
H122 H124 Offset
H938
# Output 4 20
523
Input 6 d016 H936 H937 U
513 13 Gain
+
U
K051 H939
14 Reference
514 # +
GND 524
H126
H125 H127
E E
Input 7 d017
15
515
+
U
K052
16 Reference
516 # +
H129
H128 H130
Note: Note:
All analog inputs are already smoothed per hardware with 0.5 ms. All GND connections of
F The differential inputs must be connected according to Section 2 T300 are intern. connected F
Date 15.1.97 =
C. pers. Reh Standard MS380 Analog inputs, +
Checked Bader positioning software package analog outputs Sheet A5+
Status Change Date Name Standard
FP_A1_6 Function diagram A5 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
532 22 GND
Hardware mode,
Pulse encoder K060 [A8.1]
Bit 8,9
25 SYN 1
Note:
B 535 Rough/ H150, H151, H152, H153 are B
fine pulse
26 GND evaluation INIT values, refer to Section 4.1.1
536
Zero pulse
Bit 6
27 Rough pulse 1
537
28 GND ext.
538
Position actual
C Hardware reference point d022 value 1 C
29 GND ext.
[C1.3] #
539 K062 [A8.1]
Setting value H169 (0) SET_VAL
540 30 P15
K Rotary axes Traversing direction, pulse encoder 1
The position actual value is 0=A->B / 1=B->A
Note: Scaling [A10.5]
All GND of the T300 Set position actual value 1 [C1.3] automatically reseted if the actual
[B6.2]
are intern. connected H134 (0h) value is higher 360°. [B7.1]
H133 (0) Active if zero pulse disabled. Zero pulse
K pulse encoder 1 identified
[B7.4] EN_SP
Enable zero pulse sensing Overflow, pulse encoder 1
from the referencing control [B4.4]
H132 (0h)
H131 (0)
E K RESET E
PPR RS RP <1>
H151 H152 H153 <1> Note to H153, also refer
to the function diagram, sheet C1
Pulses per Rated speed Normalization,
revolution position actual value 1
Note - If the limiting frequency of the filter is too low (H150),
this results in an erroneous and non-reproducible position actual value measurement.
F
Note - Only one pulse encoder can be supplied from the technology board. F
If 2 pulse encoders are to be connected, one pulse encoder must be supplied from an external power supply unit.
Date 15.1.97 =
C. pers. Reh Standard MS380 Pulse encoder evaluation 1 +
Checked Bader positioning software package FP_A1_6 Function diagram A6 Sheet A6+
Status Change Date Name Standard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
542
32 GND
Pulse encoder
Hardware mode,
Bit 0,1,2
evaluation 2 H163
543 33 Track 2B pulse evaluation
B d023 B
34 GND H155 Position actual value 2
544
Bit 8,9 #
K064
Rough/
35 SYN 2 fine
545 Traversing direction, pulse encoder 2
pulse [A10.5]
36 GND evaluation
546
Zero pulse, pulse encoder 2 identified
[A10.5]
Enable zero pulse sensing
37 Rough pulse 2 H142 (1h)
547 H141 (4)
38 GND ext. K EN_SP
548 Note:
C H155, H156, H157, H158 are C
40 GND ext. Reset position actual value INIT values, refer to Section 4.1.1
539
H136 (4) H137 (1h)
540 39 P15
K RESET
K SET
D D
Setting value H170 (0)
K SET_VAL
Scaling PPR RS RP
[C1.3]
H156 H157 H158
E E
Note:
All GND are
internally connected
Note:
F Only one pulse encoder can be supplied from the technology board. F
If 2 pulse encoders are to be connected, one pulse encoder must be supplied from an external power supply unit.
Date 15.1.97 =
C. pers. Reh Standard MS380 Pulse encoder evaluation 2 +
Checked Bader positioning software package FP_A7_13 Function diagram A7 Sheet A7+
Status Change Date NameStandard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
C C
d027
Select position actual value from DPR Position actual value normalized
K072
H167 (0)
K K066 [B9.1]
Rotary axis mode
Note: [C1.5]
The absolute position of the motor is transferred,
E referred to a revolution, only for SIMOVERT SC. Position actual d028 E
- absolute motor position for ERN1387 and 2pole resolver value scaled
- Rotor position is depent on the position of the rotor at K074
switch-on with a multi-pole resolver
[B8.2] [E2.1]
Scaling [C2.5] [E3.3]
[C1.3] [C2.3] [D5.1] [B11.4]
Conversion, double word -> word
DW WD K077
F F
Date 15.1.97
Standard MS380 Select., velocity act. value source =
C. pers. +
Reh select., pos. actual value source
Checked Bader positioning software package act. value comp. for the rotary axis FP_A7_13 Function diagram A8 Sheet A8+
Status Change Date Name Standard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
B H190 (0h) B
H189 (0)
K Bit 1 from the thumbwheel switch
D D
Byte-serial data read-in
Binary inputs 9...16 d029
[A4.3] Reference value, byte-serial
K055
Time where the byte
must remain stable H182
Note
The control bits must remain stable for
at least H182+40ms (=sampling time).
E E
F F
Date 15.1.97 =
C. pers. Reh Standard MS380 Thumbwheel switch, +
Checked Bader positioning software package byte-serial data read-in FP_A7_13 Function diagram A9 Sheet A9+
Status Change Date NameStandard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
0 7
0 8
D D
E E
F F
Date 15.1.97 =
C. pers. Reh Standard MS380 Status word, input/output +
Checked Bader positioning software package constant values FP_A7_13 Function diagram A10 Sheet A10-
Status Change Date NameStandard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
H201 (0h)
H200 (0)
A Power-on command Drive A
K powered-up
≥1 S [A2.5]
[B4.2]
R [B2.4]
[B3.1]
[B4.4]
[B5.2]
H215 (0h) [D4.2] [B6.1]
H214 (0) Inching 1, Inching, speed- [D1.1][D4.4]
speed-controlled controlled mode
K
B
≥1 S
≥1
Inching mode
[B2.4] B
R
H217 (0h)
H216 (0) Inching 2,
speed-controlled
K [D4.3]
Inching,
position-
H225 (0h) [C2.5] controlled
C H224 (0) Inching 1, C
position-controlled mode
K
≥1 S [C2.5]
Power-off
ready signal
R Drive faulted
(T300 identificat.) W
[B4.8] 0 W Drive not ready
H226 (0) H227 (0h)
Inching 2,
position-controlled
≥ [B5.2]
[C2.5] [A2.4]
Fault from CU
K 1 [B3.8]
Power-down from
[B2.6]
Electrical off the brake control
2 [B3.5]
D D
Off after inching Bit/ H240
word
1=with brake control
0 T 15 13 11 9
≥1 7
14
5
12
3
10
1
8
6 4 2 0
H245
E E
d035 [B3.2]
Off after standard stop
[B2.8] 9 Power-down word
K080
1s Off after fast stop
[B2.8] 10
[B3.3] Inverter enable 0 T d036
No checkback signal, drive converter
11
[A2.4] Inverter enabled from CU K081
Diagnostics word
(memory, reason for shutdown)
H246
F F
Date 15.1.97 =
C. pers. Reh Standard MS380 Drive power-up, +
Checked Bader positioning software package power-down FP_B1_6 Sheet B1+
Status Change Date Name Standard
Function diagram B1 Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
≥1
Referencing referencing control V=0
active mode [B6.8]
Stop after passing-over
R [A8.5]
[B6.5]
Position control the hardware limit switch
[D1.5]
enabled
B B
C
No fast stop (OFF3) C
H207 (0h)
H206 (0)
Fast stop
K S Off after fast stop
≥1
Fast stop, emergency [B1.5]
limit switch A3 V=0
R [D1.1]
Fast stop, emergency [D4.8]
limit switch B3
Emergency limit switch A3 No fast stop (OFF3)
H232 (0) H233 (0h) 1 [A2.6]
D
K S [B4.4]
D
R
Emergency limit switch B3
H235 (0h)
H234 (0)
K S [B4.4]
R
Acknowledge fault
[B5.4]
0
≥1 R
No electrical off (OFF2)
[A2.6]
Drive powered-up
[B1.8]
F F
Date 15.1.97 =
C. pers. Reh Standard MS380 Stop / electrical OFF / fast stop +
A H236 19.2.96 Reh Checked Bader positioning software package FP_B1_6 Function diagram B2 Sheet B2+
Status Change Date Name Standard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
Open holding/operating
brake
[B5.2]
Setpoint enable
from the brake control
T 0
S
R
Selection mask, H243
B
operating brake control B
Brake
H241 (700h) Off,brake immediately closed opening time
Shutdown word (fault brake)
[B1.7] T 0 Power-down from
≥1 ≥1
the brake control
[B1.7]
Off, brake closed at V=0
H242 80Fh (holding brake) H244
Brake
closing time
Selection mask, Close brake at V=0
holding brake control [B5.2]
C C
S
V=0
≥1 R [A8.5]
D D
Inverter enable
H209 (1h)
H208 (4)
K Inverter enable
[A2.6]
Drive [B1.3]
powered-up
[B1.8] [B5.2]
TR-encoder
transmission active
[B11.7]
Date 15.1.97
Standard MS380 Inverter enable, =
C. pers. Reh +
setpoint enable
Checked Bader positioning software package brake control FP_B1_6 Function diagram B3 Sheet B3+
Status Change Date Name Standard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
User error 2
≥1 User error 1
3 [F119] [A100]
Transfer faults to the
basic drive converter
B
[A8.2] Int. speed actual value Error, positive overspeed 6 [F122] [A103] K085
Overspeed H269 Error, negative overspeed
C
limit 7 [F123] [A104]
d040 Alarm word C
Internal speed actual value Drive stalled
n=0
Limit H272
T 0
8 [F124] [A105]
[D3.8]
Velocity setpoint
X Velocity setpoint > limit value H275 Display in d039 and d040
Limit H273
15 13 11 9
D [A1.4]
Torque actual value
X Torque actual value > limit value
14 12 10 8 D
Limit H274 7 5 3 1
6 4 2 0
Referencing error
[B7.8] 12 [F128] [A109]
Error, reference point
not / incorrectly identified
[B1.8] 13 [F129] [A110]
Overflow, pulse encoder sensing 1
[A6.7]
Overflow, position act. value
14 [F130] [A111]
Drive has referenced
[B6.5]
F F
TR-encoder load error
[B11.8] 15 [F131] [A112]
Date 15.1.97 =
C. pers. Reh Standard MS380 Error word / alarm word generation +
Checked Bader positioning software package FP_B1_6 Function diagram B4 Sheet B4+
Status Change Date Name Standard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
0 0 d041
0 1 K089
0 2
B [B2.6] Braking B
3
Display in d041
4
D/#
Velocity actual value = 0 (V=0)
[A8.5] 5 15 13 11 9
Drive powered-up
14 12 10 8
[B1.8] 6 7 5 3 1
6 4 2 0
7
Drive not ready
[B1.8] 8
[B3.3]
Enable inverter
C
9 C
Int. setpoint enable
[B3.8] 10
Drive faulted
(T300 identification) 0 11
[B4.8]
Fault from CU ≥1 Drive faulted
12
14
D D
Close brake at n=0
[B3.5] 15
Acknowledge button on
PN the technology board
Fault acknowledgement
≥1
E H213 (0h) Acknowledge fault
H212 (0) [A2.6]
Ext. fault acknowledgement E
K [B2.2]
[B4.7]
[B7.7]
1s
[B9.6]
Fault from CU 0 T Acknowledgement from CU [B11.5]
[A2.4]
F F
Date 15.1.97 =
C. pers. Reh Standard MS380 Status word, open-loop control +
Checked Bader positioning software package fault acknowledgement FP_B1_6 Function diagram B5 Sheet B5+
Status Change Date Name Standard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
Referencing with shutdown
H301 (0h) [B10.1]
H300 (0) Referencing
with shutdown active Stop from
K S
R
≥1 referencing control
[B2.3]
C C
Traversing direction, pulse encoder 1
(0=A->B, 1=B->A)
=1
[A6.7]
Min. approach path < 0 Referencing
[B8.5]
≥1
direction ok
Drive has referenced
Min. approach path = 0
[B8.5]
S
Approach path > min. approach path [B4.4]
[B8.7] Zero pulse, pulse R [B9.4]
D
D [B10.1]
encoder 1 identified
[A6.7]
[B11.4]
Positioning with
[B11.4] TR-encoder
Flying referencing TR-encoder referenced
≥1
E E
F Referencing with F
everey on-command
[B11.2]
Date 15.1.96 =
C. pers. Reh Standard MS380 Referencing mode +
Checked Bader
positioning software package signal, drive has referenced FP_B7_12 Function diagram B6 Sheet B6+
Status Change Date NameStandard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
≥1
Reversal when the reference
point is passed-over in the
incorrect direction
[B8.7]
C C
A A
≥1
Direction change
[A8.6]
Minimum approach
distance
H320 X
<1>
Reversal when the reference point
D Referencing is passed-over in the incorrect direction D
direction ok.
[B6.4] [B7.2]
S
Zero pulse, pulse
encoder identified
[A6.7] R
≥1
E E
F F
A A
X1 X1>X2
- X1=X2 Rotary axis mode
+ [C1.5]
X2 X1<X2
D D
+
-360°
Monitoring enabled
X1 X1>X2
X1=X2
0 X2 X1<X2
E E
F F
Date 15.1.97 =
+
C. pers. Reh Standard MS380 Monitoring, reference point
Checked Bader
positioning software package position FP_B7_12 Function diagram B9 Sheet B9+
Status Change Date NameStandard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
TR-Encoder
9
12 transmission input
[B11.8] 10
Hardware limit switch A2 reached
[B7.7] 13
Hardware limit switch B2 reached 0 11
[B7.7] 14
D [B11.7]TR-Encoder start transmission error 12 D
[B7.8] Referencing error
15
[B11.7] TR-Encoder transmission error
13
0 15
E E
F F
Date 15.1.97 =
C. pers. Reh Standard MS380 Status words, +
Störung quittieren
[B5.5]
C C
TR-encoder
T 0 loading active
S [B10.5]
[B3.1]
R
120[ms]
TR-encoder referenced TR-encoder
TR-encoder load output load input
[B6.6 [B10.5]
H337 (0h) [B10.5]
D H336 (0) D
K S T 0 Loading requested
Inverter enabled S [B10.5]
TR-encoder R from CU
loading active [A2.4] R
H340
≥1
E H338 (0) H339 (0h) E
[B6.5]
Referencing with
everey on command ≥1 H335 [B6.5]
1 for board run up
INIT Positioning with TR-encoder
F F
C Fixed setpoints C
Integer, word quantity 1 % word quantity 1 HEX word quantity 1 Integer, double word quantity 1 % double word quantity 1
H660 K330 H668 K338 H676 K346 H684 K354 H692 K370
Integer, word quantity 2 % word quantity 2 HEX word quantity 2 Integer, double word quantity 2 % double word quantity 2
H661 K331 H669 K339 H677 K347 H685 K356 H693 K372
D D
Integer, word quantity 3 % word quantity 3 HEX word quantity 3 Integer, double word quantity 3 % double word quantity 3
H662 K332 H670 K340 H678 K348 H686 K358 H694 K374
Integer, word quantity 4 % word quantity 4 HEX word quantity 4 Integer, double word quantity 4 % double word quantity 4
H663 K333 H671 K341 H679 K349 H687 K360 H695 K376
Integer, word quantity 5 % word quantity 5 HEX word quantity 5 Integer, double word quantity 5 % double word quantity 5
H664 K334 H672 K342 H680 K350 H688 K362 H696 K378
E Integer, word quantity 6 % word quantity 6 HEX word quantity 6 Integer, double word quantity 6 % double word quantity 6 E
H665 K335 H673 K343 H681 K351 H689 K364 H697 K380
Integer, word quantity 7 % word quantity 7 HEX word quantity 7 Integer, double word quantity 7 % double word quantity 7
H666 K336 H674 K344 H682 K352 H690 K366 H698 K382
Integer, word quantity 8 % word quantity 8 HEX word quantity 8 Integer, double word quantity 8 % double word quantity 8
H667 K337 H675 K345 H683 K353 H691 K368 H699 K384
F F
Date 15.1.97 =
C. pers. Reh Standard MS380 Setpoint conditioning parameters, +
Checked Bader
positioning software package fixed setpoints FP_C1_6 Function diagram C1 Sheet C1+
Status Change Date NameStandard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Variable
position ref. value
H359 (0) Traversing data set
word quantity K WD DW position reference values
A ( max. 100 values ) A
K positive edge:
Position ref. value 99 H459 P99 P99 K598 Transfer position actual value Relative positioning or
inching position-loop
Position ref. value 100 H460 P100 P100 K600 Forwards / backwards
H471 (0h) controlled
H470 (0)
K X=-X
Suppression, The input value X is inverted
Source, position
ref. value selection irrelevant bits Shift to the right Selected position Advance
H461 (5) H462 reference value H473 (0h)
C
H472 (0) Y=Y+X C
K Shift d050
K pos. edge: the input value X is added to
the last output value Y
H463
H474 (1) at power-on: 0= the internal position reference
No. of value memory is synchronized with the act.
shift operations value 1= the contents of the position reference
value memory are not changed
Position actual scaled
[A8.7] Set value
Mode position-
D controlled inching positive edge: D
[B1.4] Transfer position actual value
Note:
For the factory setting Inching 1, position-controlled pos. edge: the value in H466 is added to the
of parameters H468 - H472, [B1.2] last output value Y
the following is valid: d49 = d51
Ref. value, inching 2
H467 position-loop controlled
Inching 2, position-controlled
E pos. edge: the value in H467 is added to the E
[B1.2] last output value Y
F F
A A
Play compensation
Transfer, position d052 Position reference value,
scaled
[D5.1] reference value + K120
H465 (1h)
SET
0% + HOLD
[D5.1]
H464 (4)
Drive play [C8.1]
K [C5.8]
X1 X1>X2
≥1
B [C5.4] SW limit switch B1 B
X2
Influence and direction, Position reference value,
play compensation normalized
X1
S
=1
X1 X1>X2 Scaling K122
[C1.3]
SW limit switch A1
Old value
R [C5.8] X2 X1<X2 [C8.1] [D2.1]
memory X2 X1<X2
Play < 0
[C5.8] [C2.8]
C C
D D
E E
F F
Date 15.1.97 =
C. pers. Reh Standard MS380 Software limit monitoring +
Checked Bader
positioning software package FP_C1_6 Function diagram C3 Sheet C3+
Status Change Date NameStandard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Position limit value X1 H501 PX1 PX1 K702 Position limit value Y1 H511 PY1 PY1 K722
Position limit value X2 H502 PX2 PX2 K704 Position limit value Y2 H512 PY2 PY2 K724
Position limit value X3 H503 PX3 PX3 K706 Position limit value Y3 H513 PY3 PY3 K726
Position limit value X4 H504 PX4 PX4 K708 Position limit value Y4 H514 PY4 PY4 K728
B Position limit value X5 H505 PX5 PX5 K710 Position limit value Y5 H515 PY5 PY5 K730 B
Position limit value X6 H506 PX6 PX6 K712 Position limit value Y6 H516 PY6 PY6 K732
d053 d054
Source, position Suppression, Shift to
Position limit value X Source, position Suppression, Shift to Position limit value Y
limit value X selection irrelevant bits [E2.1] limit value Y selection irrelevant bits [E2.1]
the right the right
H507 (5) H508 H517 (5) H518
K130 K132
K Shift K Shift
H509 H519
C No. of No. of C
shift operations shift operations
H529
No. of
shift operations
F F
Date 15.1.97 =
C. pers. Reh Standard MS380 Position limit values X, Y, Z +
Checked Bader
positioning software package FP_C1_6 Function diagram C4 Sheet C4+
Status Change Date NameStandard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
SW limit switch A1_1 H531 A1_1 A1_1 K762 SW limit switch B1_1 H541 B1_1 B1_1 K782
SW limit switch A1_2 H532 A1_2 A1_2 K764 SW limit switch B1_2 H742 B1_2 B1_2 K784
SW limit switch A1_3 H533 A1_3 A1_3 K766 SW limit switch B1_3 H543 B1_3 B1_3 K786
SW limit switch A1_4 H534 A1_4 A1_4 K768 SW limit switch B1_4 H544 B1_4 B1_4 K788
B B
SW limit switch A1_5 H535 A1_5 A1_5 K770 SW limit switch B1_5 H545 B1_5 B1_5 K790
SW limit switch A1_6 H536 A1_6 A1_6 K772 SW limit switch B1_6 H546 B1_6 B1_6 K792
d056 d057
Source, SW limit Suppression, Shift to SW limit switch A1 Source, SW limit Suppression, Shift to
the right SW limit switch B1
the right
switch A1 selection irrelevant bits [C3.4] switch B1 selection irrelevant bits [C3.4]
H537 (5) H538 H539 H547 (5) H548 H549
K136 K138
K Shift K Shift
C C
Max. velocity 1 H551 VMX1 VMX1 K801 Play 1 H591 PL1 PL1 K821
D D
Max. velocity 2 H552 VMX2 VMX2 K802 Play 2 H592 PL2 PL2 K822
Max. velocity 3 H553 VMX3 VMX3 K803 Play 3 H593 PL3 PL3 K823
Max. velocity 4 H554 VMX4 VMX4 K804 Play 4 H594 PL4 PL4 K824
Max. velocity 5 H555 VMX5 VMX5 K805 Play 5 H595 PL5 PL5 K825
Max. velocity 6 H556 VMX6 VMX6 K806 Play 6 H596 PL6 PL6 K826
Max.
d058 velocity d062
Source, max. Suppression, Shift to Source, drive Suppression, Shift to Drive play
E velocity selection irrelevant bits
the right [D2.4] play selection irrelevant bits the right WD DW [C2.4] E
H557 (5) H558 H559 H597 (5) H598 H599
K140 K142
K Shift K Shift
Play > 0
X1 X1>X2
100%
H560 (0) Play = 0
X1=X2
K
Play < 0 [C2.6]
0% X2 X1<X2
H561 (0) H562
F F
K
C C
Traversing data set, ramp-up time Traversing data set, ramp-down time
position ramp-function generator position ramp-function generator
D D
Variable H600 (0) Variable H620 (0)
ramp-up time ramp-down time
K TU0 TU0 K830 K TD0 TD0 K890
Ramp-up time 1 H601 TU1 TU1 K832 Ramp-down time 1 H621 TD1 TD1 K892
Ramp-up time 2 H602 TU2 TU2 K834 Ramp-down time 2 H622 TD2 TD2 K894
Ramp-up time 3 H603 TU3 TU3 K836 Ramp-down time 3 H623 TD3 TD3 K896
Ramp-up time 4 H604 TU4 TU4 K838 Ramp-down time 4 H624 TD4 TD4 K898
E Ramp-up time 5 H605 TU5 TU5 K840 Ramp-down time 5 H625 TD5 TD5 K900 E
Ramp-up time 6 H606 TU6 TU6 K842 Ramp-down time 6 H626 TD6 TD6 K902
d063 d065
Ramp-up time, pos. RFG Ramp-down time, pos. RFG
[D2.4] [D2.4]
Source, ramp-up Suppression, Shift to the right Source, ramp-down Suppression, Shift to the right
time selection irrelevant bits K144 time selection irrelevant bits K148
H607 (5) H608 H609 H627 (5) H628 H629
K Shift K Shift
F F
K Shift
C C
Down ramp A2_2 H642 TDA2_2 TDA2_2 K922 Down ramp B2_2 H652 TDB2_2 TDB2_2 K932
Down ramp A2_3 H643 TDA2_3 TDA2_3 K923 Down ramp B2_3 H653 TDB2_3 TDB2_3 K933
Down ramp A2_4 H644 TDA2_4 TDA2_4 K924 Down ramp B2_4 H654 TDB2_4 TDB2_4 K934
Down ramp A2_5 H645 TDA2_5 TDA2_5 K925 Down ramp B2_5 H655 TDB2_5 TDB2_5 K935
Down ramp A2_6 H646 TDA2_6 TDA2_6 K926 Down ramp B2_6 H656 TDB2_6 TDB2_6 K936
E d067 d068 E
Shift to Shift to
Source, down Suppression, the right Down ramp A2 Source, down Suppression, the right Down ramp B2
ramp A2 selection irrelevant bits [D4.4] ramp B2 selection irrelevant bits [D4.2]
H647 (5) H648 H649 H657 (5) H658 H659
K152 K153
K Shift K Shift
F F
A A
Status word, reference value conditioning
Software limit A1 violated
[C3.6] 0 d069
Software limit B1 violated
[C3.6] 1 K129
0 2
Display in d069
0 3
0 4 15 13 11 9
B D/# 14 12 10 8 B
0 5 7 5 3 1
6 4 2 0
0 6
0 7
0 8
0 9
0 10
C C
0 11
0 12
0 13
0 14
0 15
D D
E E
F F
Date 15.1.97 =
C. pers. Reh Standard MS380 Status word, +
Checked Bader
positioning software package reference value conditioning FP_C7_12 Function diagram C8 Sheet C8-
Status Change Date Name Standard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A Enable, A
speed control
[B3.8]
B K B
<1>
≥1
H218 (0) H219 (0h) Speed-controlled Speed-controlled operation
[D4.1] mode [D3.6]
K [D4.4]
[D5.5]
C
Mode, speed control 2
H221 (0h)
≥1 C
H220 (0)
[D4.2]
K
D Referencing mode D
[B6.5]
Mode, inching, speed-controlled
[B1.4]
Standard stop
[B2.6]
Fast stop
[B2.6]
<1> Note:
For the factory setting of H702/H703, the
following is valid:
E Positioning is only possible after E
referencing has been successfully
completed.
<2> Note:
When the drive converter is powered-up
and the position control is inhibited, for
SIMOVERT SC the motor might manifest
drift effects (rotate through angle).
F F
Date 15.1.97 =
C. pers. Reh Standard MS380 Enable, position-controlled +
Checked Bader positioning software package speed-controlled modes FP_D1_6 Function diagram D1 Sheet D1+
Status Change Date Name Standard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
Position ramp-function generator
Acceleration setpoint
from the pos. RFG
X d072
a
K200
Position ref. value compensation [C5.4]
Max. velocity
V_MAX
for rotary axis mode [C1.5] t [D3.5]
Position ref. value, Rotary axis
normalized mode H722
Internal
[C3.8] velocity actual value Normalization,
B [A8.4] SETV_V acceleration B
Traversing direction only negative
Pos. control Set velocity
H705 (0h) enabled setpoint
H704 (0)
[D1.5] SET_V V
K d073
Velocity setpoint
Position actual value from pos. RFG
for the control K201
Shortest traversing path H720 [A8.6] SETV_P
H707 (0h) t [D3.1]
H706 (0) Set position ref. value
SET_P
K
Range expansion H719 n
Y TI
Integration time, d074
C position control loop H720 X s Position ref. value C
n from pos. RFG
Y=X*2 K202
0% X2 X1<X2
E 100% E
H710
100% d071
(10%)
Velocity +
setpoint MIN
[D3.8]
+ X +
RESET
-
Velocity
actual value Position control
[A8.4] H711
enabled
Gain, ramp-function 10%
generator tracking controller
F F
Date 15.1.97 =
C. pers. Reh Standard MS380 Position ramp-function generator +
Checked Bader positioning software package FP_D1_6 Function diagram D2 Sheet D2+
Status Change Date Name Standard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Setpoint smoothing
Velocity setpoint from the
position ramp-function
A generator A
+ d077
[D2.8] Velocity setpoint
[B4.1]
+ [D4.8] [D2.1]
[D5.1]
H740 Position controller V setpoint, speed-
controlled modes
Upper limit,
pos. controller [D1.5]
Position setpoint increment K205 TN pos. controller
for position controller tuning H728 Speed-controlled
H735 H732 operation
Reference value smoothing KP1 pos. controller Pos. controller at
Position ref. value the upper limit d076 Speed setpoint to the CU
B + X [D5.5] B
from pos. RFG + n Y
[D2.8] Y=X 2 K220 [A1.5]
[D5.5] K206
- n Pos. controller at d078
the lower limit
H730 H731 (0) H734 H733
KP pos. controller [C1.5]
Actual value smoothing Lower limit,
Position actual value pos. controller Correction factor
for the control
[A8.6] Control deviation
greater than pos. limit value
X1 X1>X2 [D5.5]
C H729 Control deviation C
less than neg. limit value
H741 X2 X1<-X2 [D5.5]
Position control enabled EN
[D1.5]
MODE_I MODE_PI Tolerance limit,
control deviation
H736 H737
Mode, Mode,
I controller P / PI controller
1=I controller 0=PI controller
Load equalization
for hoisting units
H746 (0)
D D
Supplementary
Friction characteristic K + torque to the basic
Frictional torque for drive converter
M Frictional torque
[%] MR K204 [A1.5]
V=100% H770 +
+
H769 Acceleration from the pos. RFG
V=80% [D2.8]
0%
V=60% H768
Fixed inertia H738
compensation
V=40% H767 +
+ Pos. control
enabled
E Automatic - E
V=20% H766 load measurement
+
V=10% H765 Kg = ?
Date 15.1.97
Standard MS380 Position controller =
+
C. pers. Reh friction characteristic
Checked Bader positioning software package automatic load measurement FP_D1_6 Function diagram D3 Sheet D3+
Status Change Date Name Standard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
0%
H750
H751
B
Mode, B
speed control 1
[D1.2]
Mode,
speed control 2
Ramp-function
[D1.2] generator for
H752 (0) Ramp-up time
speed-controlled
V setpoint from the operation V setpoint speed-
K referencing control H761 TU controlled modes
[B7.8]
Mode,
speed control 3 0% Int. velocity [D3.6]
Referencing Inching, speed
[D1.2] mode controlled mode actual value 0%
[B6.5] [B1.4]
Standard stop
[A8.4] Set_Val
[B2.6]
C
Set [B2.6]
C
0%
Fast stop
TD
H753
H754 Ramp-down time
Inching 1, speed-controlled
[B1.2]
Inching 2, speed-controlled
[B1.2]
Speed-controlled operation
[D1.5]
D
≥1 D
H760
Down ramp B2
[C7.8]
Down ramp A2
[C7.4]
E Hardware limit switch B2 passed-over E
F F
Date 15.1.97 =
C. pers. Reh Standard MS380 Setpoint generation, +
Checked Bader positioning software package speed-controlled modes FP_D1_6 Function diagram D4 Sheet D4+
Status Change Date Name Standard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
H745
Scaling H741 X2 Delay time,
[C1.3] K208 following error
Tolerance limit for
following errors
F F
Date 15.1.97 =
C. pers. Reh Standard MS380 Status word, position control +
Checked Bader positioning software package FP_D1_6 Function diagram D5 Sheet D5-
Status Change Date NameStandard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Motorized potentiometer
Upper limit
H794
Display, double-word % quantities
H781 (0)
MOP setpoint, word quantity + H847 (0)
K X
MOP at K d090
+ upper limit d082
[E3.5]
H780 (0)
B
MOP setpoint, double-word quantity K249 B
K [E3.5]
MOP at MOP setpoint
lower limit Display, hex words
H790 (0) H791 (0h)
H796
MOP mode H795 H848 (0)
K 0=MOP MOP influence range
1=HLG Lower limit K d091
H783 (0)
Setting value, MOP word quantity +
K SET_VAL
+ Display, integer words
H782 (0) Setting value,
C MOP double-word quantity H849 (0) C
K MOP input=output
MOP Y=X [E3.5] K d092
H784 (0) H785 (0h)
E E
NOVRAM value memory
H892 (0)
K K254
F F
Date 15.1.97 =
+
C. pers. Reh Standard MS380 Motorized potentiometer
Checked Bader
positioning software package visualization parameters FP_E1_6 Function diagram E1 Sheet E1+
Status Change Date Name Standard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Display d088
Display d087
A 15 13 11 9 A
15 13 11 9 14 12 10 8
14 12 10 8 7 5 3 1
7 5 3 1 Limit value monitor A 6 4 2 0
6 4 2 0 H830 (0)
Input value 1
K X1
Limit value monitor for X1>X2 0 d088
position limit value X d087 H831 (0) X1=X2
Position actual value scaled 1 K257
Input value 2
[A8.7] X1 K256 K X2
X1>X2 Pos. act. value > pos. limit value X X1<X2 Status word 2
Position limit value X from 0 Status word 1 2 limit value monitor
B the traversing data set limit value monitor Tolerance limit H832 L HY HY B
[C4.4] X2 X1=X2 Pos. act. value = pos. limit value X
1
Hysteresis H833 HY L L
Tolerance H820 L X1<X2 Pos. act. value < pos. limit value X
bandwidth 2
HY HY
Hysteresis H821 HY D/#
L L D/#
Limit value monitor B
Limit value monitor for H834 (0)
Input value 1
position limit value Y K X1
X1>X2 3
Position actual value, scaled
X1
X1>X2 Pos. act. value > pos. limit value Y H835 (0) X1=X2
C Position limit value Y from 3 Input value 2 4 C
the traversing data set K X2
[C4.8] X2 X1=X2 Pos. act. value = pos. limit value Y X1<X2
4 5
Tolerance limit H836 L HY HY
Tolerance H822 L X1<X2 Pos. act. value < pos. limit value Y
bandwidth 5
HY HY Hysteresis H837 HY L L
Hysteresis H823 HY
L L
Date 15.1.97 =
C. pers. Reh +
Standard MS380 Position limit value monitor
Checked Bader
positioning software package free limit value monitor FP_E1_6 Function diagram E2
Sheet E2+
Status Change Date Name Standard Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
2
D/#
H867 (0h) 0 3
H866 (0)
Select bit 3 0
K 3 4
B B
EEPROM is empty
H869 (0h) [A1.7] 5
H868 (0) Display in d095 and d086 MOP : output=input
Select bit 4 [E1.4]
K 4 6
MOP at the upper limit
H870 (0) H871 (0h) 15 13 11 9 [E1.4] 7
Select bit 5
14 12 10 8 MOP at the lower limit
K 5 7 5 3 1 [E1.4] 8
6 4 2 0 0
H873 (0h) 9
H872 (0)
Select bit 6 0
K 6 10
C 0 C
H875 (0h) 11
H874 (0)
Select bit 7 0
K 7 12
H877 (0h) 0 13
H876 (0)
Select bit 8 0
K 8 14
H879 (0h) 0 15
H878 (0)
Select bit 9
K 9
D D
H881 (0h)
H880 (0)
Select bit 10
K 10
H883 (0h)
H882 (0)
Select bit 11
K 11
H885 (0h)
H884 (0)
Select bit 12
K 12
E E
H887 (0h)
H886 (0)
Select bit 13
K 13
H889 (0h)
H888 (0)
Select bit 14
K 14
H891 (0h)
H890 (0)
Select bit 15
K 15
F F
Date 15.1.97 =
C. pers. Reh +
Standard MS380 Freely-definable status word,
Checked Bader
positioning software package status word, special functions FP_E1_6 Function diagram E3
Sheet E3-
Status Change Date Name Standard Sh.
1 2 3 4 5 6 7 8
3 Function description
4 Parameter list
4.1 General information
The technological functions are set using parameters. These can be displaying parameters, and are des-
ignated with d..., or changeable parameters, which are designated H....
INPUT.PG1000.PR1_T1 (7)
SIMADYN D:O2 PKW-TYP:O2 (INIT) (8)
The parameter list, lines (1) to (10) have the same structure as the parameter list of the display parame-
ters. The following columns are additionally provided:
Factory setting (11)
The factory setting is the parameter value which is stored in the EPROM. The value is in the status as
shipped, and is active after the establish factory setting function.
Section (12)
In the Section line, there is cross-reference to the function description Section, in which the function of the
parameter or the partial circuit is described in more detail.
Example:
21.9% is to be entered for parameter H531. The parameter type is I4.
Required value Value range for Value to be entered via interface
for H531 parameter
21.9% -200.000 ... 199.993 21900 as decimal number
The parameter has 3 decimal points, specified by the data in the value range, i. e. 2 zeros must be at-
tached.
Leading zeros need not be specified.
INPUT.AI2130.Y_T2
SIMADYN D:N2 PKW-TYP:I4
d013 ANALOG_INPUT_3 -200.000%...199.993% [A5.3]
1013d Signal from analog input 3 0.006%
03F5h
Analog signal which is read-in after adaption and smoothing.
INPUT.AI3030.Y_T3
SIMADYN D:N2 PKW-TYP:I4
d014 ANALOG_INPUT_4 -200.000%...199.993% [A5.3]
1014d Signal from analog input 4 0.006%
03F6h
Analog signal which is read-in after adaption and smoothing.
INPUT.AI3140.Y_T3
SIMADYN D:N2 PKW-TYP:I4
d015 ANALOG_INPUT_5 -200.000%...199.993% [A5.3]
1015d Signal from analog input 5 0.006%
03F7h
Analog signal which is read-in after adaption and smoothing.
INPUT.AI4030.Y_T4
SIMADYN D:N2 PKW-TYP:I4
d016 ANALOG_INPUT_6 -200.000%...199.993% [A5.3]
1016d Signal from analog input 6 0.006%
03F8h
Analog signal which is read-in after adaption and smoothing.
INPUT.AI4130.Y_T4
SIMADYN D:N2 PKW-TYP:I4
d017 ANALOG_INPUT_7 -200.000%...199.993% [A5.3]
1017d Signal from analog input 7 0.006%
03F9h
INPUT.AI5030.Y_T5
SIMADYN D:N2 PKW-TYP:I4
d018 NACT_PG1 -200.000%...199.993% [A6.8]
1018d Speed actual value from pulse encoder 1 0.006%
03FA
Smoothed speed actual value from pulse encoder 1
INPUT.PG2100.Y_T2
SIMADYN D:N2 PKW-TYP:I4
d019 NACT_PG2 -200.000%...199.993% [A7.6]
1019d Speed actual value from pulse encoder 2 0.006%
03FB
Smoothed speed actual value from pulse encoder 2
INPUT.PG2200.Y_T2
SIMADYN D:N2 PKW-TYP:I4
INPUT.PG2250.Y_T2
SIMADYN D:N2 PKW-TYP:I4
d021 VACT_INT -200.000%...199.993% [A8.3]
1021d Internal velocity actual value 0.006%
03FDh
Velocity actual value which is used for the control
INPUT.PG2260.Y2_T2
SIMADYN D:N2 PKW-TYP:I4
d022 PACT_PG1 -200.000%...199.993% [A6.7]
1022d Position actual value from pulse encoder 1 0.006%
03FEh
INPUT.PG1000.YP1_T1
SIMADYN D:N4 PKW-TYP:I4
d023 PACT_PG2 -200.000%...199.993% [A7.5]
1023d Position actual value from pulse encoder 2 0.006%
03FFh
INPUT.PG1000.YP2_T1
SIMADYN D:N4 PKW-TYP:I4
d025 PACT_POSREG -200.000%...199.993% [A8.3]
1025d Position actual value for the position control 0.006%
0401h
Display of the position actual value selected using H168.
INPUT.PG1330.Y_T1
SIMADYN D:N4 PKW-TYP:I4
d026 PACT_REG -200.000%...199.993% [A8.5]
1026d Position actual value for the closed-loop control 0.006%
0402h
Position actual value which is used for the closed-loop control.
Compensation circuit output for rotary axes.
INPUT.PG1490.Y_T1
SIMADYN D:N4 PKW-TYP:I4
d027 PACT_DSP -200.000%...199.993% [A8.5]
1027d Position actual value, normalized 0.006%
0403h
Position actual value which is used for checkback signals.
Compensation circuit output for rotary axes.
INPUT.PG1525.Y_T1
SIMADYN D:N4 PKW-TYP:I4
d028 PACT_SCAL -2 147 483 648... [A8.6]
... 2 147 483 647
1028d Position actual value for display, scaled
0404h 1
Position actual value which is used for checkback signals. The
value refers to the defined scaling. Compensation circuit output
for rotary axes.
INPUT.PG2420.Y_T1
SIMADYN D:I4 PKW-TYP:I4
d029 BYTESER_INP -200.000%...199.993% [A9.5]
1029d Reference value from byte-serial data input 0.006%
0405h
The value read-in remains stored until a new value is trans-
ferred.
INPUT.BS3020.Y_T3
SIMADYN D:N2 PKW-TYP:I4
d030 THUMBWHEEL_INP -200.000%...199.993% [A10.5]
1030d Reference value from the thumbwheel switch 0.006%
0406h
A new reference value is only read-in, if this is requested with
the data transfer binary command.
INPUT.TW3150.Y_T3
SIMADYN D:N2 PKW-TYP:I4
CONTRL.CC3600.QS_T3
SIMADYN D:V2 PKW-TYP:V2
d036 DIAGNOSTIC_WORD 0000h ... FFFFh [B1.7]
1036d Diagnostics word 1h
040Ch
The last power-down cause is stored in the diagnostics word.
The assignment is the same as the power-down conditions in
d035.
CONTRL.CD3520.Y_T3
SIMADYN D:V2 PKW-TYP:V2
CONTRL.CE3210.QS_T3
SIMADYN D:V2 PKW-TYP:V2
d038 CNTRL_WD_2_CU 0000h ... FFFFh [A2.8]
1038d Control word 2 at CU 0001h
040Eh
15 13 11 9
14 12 10 8
7 5 3 1
6 4 2 0
Bit 0: Setpoint data set, bit 0
Bit 1: Setpoint data set, bit 1
Bit 2: Motor data set, bit 0
Bit 3: Motor data set, bit 1
Bit 4: Fixed setpoint bit 0
Bit 5: Fixed setpoint bit 1
Bit 6: Synchronizing enable
Bit 7: Restart-on-the-fly enable
Bit 8: Droop enable
Bit 9: Controller enable
Bit 10: No fault, external 2
Bit 11: Slave drive
Bit 12: No alarm, external 1
Bit 13: No alarm, external 2
Bit 14: Select reserve setting
Bit 15: Main contactor checkback signal
CONTRL.CC3510.QS_T3
SIMADYN D:V2 PKW-TYP:V2
REFCTL.PS3900.QS_T3
SIMADYN D:V2 PKW-TYP:V2
d046 STW_2_REFCTRL 0000h ... FFFFh [B10.7]
1046d Status word 2, referencing control 0001h
0416h
15 13 11 9
14 12 10 8
7 5 3 1
6 4 2 0
Bit 0: Error, reference point not/incorrectly identified
Bit 1: Hardware limit switch A2 actuated
Bit 2: Hardware limit switch B2 actuated
Bit 3: Reference point range ok.
Bits 4 to 6: Not used
Bit 7: TR-Encoder transmission requested
Bit 8: TR-Encoder transmission active
Bit 9: TR-Encoder referenced
Bit 10: TR-Encoder transmission input
Bit 11: not used
Bit 12: TR-Encoder start transmission error
Bit 13: TR-Encoder transmission error
Bit 14: TR-Encoder transmission timeout
Bit 15: not used
REFCTL.PS3950.QS_T3
SIMADYN D:V2 PKW-TYP:V2
d049 POSREF_REL.POS -2 147 483 648... [C2.8]
... 2 147 483 647
1049d Position reference value from the relative position-
0419h ing 1
SETPNT.PR2137.Y._T2
SIMADYN D:I4 PKW-TYP:I4
d050 POSREF_SEL_DB 0 ... 100 [C2.3]
1050d Number of the selected position reference value
041Ah
SETPNT.PR3112.QS_T3
SIMADYN D:O2 PKW-TYP:O2
d051 POSREF_DB -2 147 483 648... [C2.4]
... 2 147 483 647
1051d Position reference value from the traversing data
041Bh set 1
Position reference value, which is transferred from the travers-
ing data set to the reference value conditioning.
SETPNT.PR2100.Y_T2
SIMADYN D:I4 PKW-TYP:I4
SETPNT.SWB330.Y_T3
SIMADYN D:I4 PKW-TYP:I4
d058 VMAX_DB 0.000%...199.993% [C5.4]
1058d Maximum velocity from the traversing data set 0.006%
0422h
Maximum velocity from the traversing data set multiplied by the
velocity adaption (H560/H561/H562).
SETPNT.VMX370.Y2_T3
SIMADYN D:N2 PKW-TYP:I4
d059 KP_DB 0.000 ... 10.000 [C6.4]
1059d KP factor speed controller from the traversing data 0.001
0423h set
The speed controller KP can be influenced using
this value.
SETPNT.KPV330.Y_T3
SIMADYN D:N2,SCAL=10 PKW-TYP:I4
d060 KP_ADAP 0.000%...199.993% [C6.6]
1060d Output of the signal-dependent KP adaption 0.006%
0424h
Factor, which is generated by the KP characteristic.
SETPNT.KPV340.Y_T3
SIMADYN D:N2 PKW-TYP:I4
4-10 Siemens AG MS380 Positioning
Manual
4 Parameter list
Display Value/description Value range Funct. diagr.
par. steps reference
SETPNT.KPV345.Y2_T3
SIMADYN D:N2,SCAL=10 PKW-TYP:I4
d062 PLAY_DB -32768 ... 32767 [C6.6]
1062d Drive play from the traversing data set 1
0426h
Selected drive play, which is transferred to the setpoint genera-
tion.
SETPNT.PY330.Y_T3
SIMADYN D:I2 PKW-TYP:I2
d063 TU_DB 5.000[ms] ... [C5.8]
... 5 368 709 120[ms]
1063d Ramp-up time, pos. RFG from the traversing data
0427h set
Selected ramp-up time, which is transferred to the position
ramp-function generator.
SETPNT.TU330.Y_T3
SIMADYN D:R4:T1 PKW-TYP:O4
d064 TR_DB 5.000[ms] ... [C7.4]
... 81 920[ms]
1064d Rounding-off time constant, pos. RFG from DB
0428h
Selected rounding-off time constant, which is transferred to the
position ramp-function generator.
SETPNT.TR340.Y_T3
SIMADYN D:R2:T1 PKW-TYP:O4
d065 TD_DB 5.000[ms] ... [C6.8]
... 5 368 709 120[ms]
1065d Ramp-down time, pos. RFG from the traversing
0429h data set
Selected ramp-down time, which is transferred to the position
ramp-function generator.
SETPNT.TD330.Y_T3
SIMADYN D:R4:T1 PKW-TYP:O4
d067 TD_A2_DB 40.000[ms] ... [C7.4]
... 655 360[ms]
1067d Down ramp A2 from the traversing data set
042Bh
Selected down ramp, which is transferred to the ramp-function
generator for closed-loop speed controlled modes. This ramp
time is selected when hardware limit switch A2 is actuated.
SETPNT.TDA330.Y_T3
SIMADYN D:R2 PKW-TYP:O4
d068 TD_B2_DB 40.000[ms] ... [C7.8]
... 655 360[ms]
1068d Down ramp B2 from the traversing data set
042Ch
Selected down ramp, which is transferred to the ramp-function
generator for closed-loop speed controlled modes. This ramp
time is selected when hardware limit switch B2 is actuated.
SETPNT.TDB330.Y_T3
SIMADYN D:R2 PKW-TYP:O4
d069 STW_SETPNT 0000h ... FFFFh [C8.3]
1069d Status word, reference value conditioning 0001h
042Dh
15 13 11 9
14 12 10 8
7 5 3 1
6 4 2 0
Bit 0: Software limit A1 violated
Bit 1: Software limit B1 violated
SETPNT.ST3100.QS_T3
SIMADYN D:V2 PKW-TYP:V2
POSREG.P1750.Y_T1
SIMADYN D:N2 PKW-TYP:I4
d078 NSP_CU -200.000%...199.993% [D3.8]
1078d Speed setpoint at CU 0.006%
0436h
This speed setpoint is sent to the basic drive converter via the
DPR.
POSREG.P1760.Y_T1
SIMADYN D:N2 PKW-TYP:I4
AUXIL.DP4020.Y_T4
SIMADYN D:V2 PKW-TYP:V2
d092 DSP_PAR_INT_WD -32768 ... 32667 [E1.7]
1092d Displaying integer word quantities 1
0444h
Connectors can be displayed at this display parameter. This
parameter is provided for integer word quantities, i. e. integer
numbers.
The connector is selected using parameter H849.
AUXIL.DP4040.Y_T4
SIMADYN D:I2 PKW-TYP:I2
AUXIL.DP4050.Y_T4
SIMADYN D:I4 PKW-TYP:I4
d094 DSP_PAR_P_SCAL -2 147 483 648... [E1.7]
... 2 147 483 647
1094d Displaying position actual values, scaled
0446h 1
Connectors can be displayed at this display parameter. This
parameter is provided for integer double-word quantities, i. e.
integer numbers, e. g. all position actual/reference values,
scaled.
The connector is selected via parameter H851.
AUXIL.DP4070.Y_T4
SIMADYN D:I4 PKW-TYP:I4
d095 STW_SEL 0000h...FFFFh [E3.3]
1095d Freely-definable status word 0001h
0447h
15 13 11 9
14 12 10 8
7 5 3 1
6 4 2 0
Bit 0: Status bit 0
to
Bit 15: Status bit 15
AUXIL.ST3180.QS_T3
SIMADYN D:V2 PKW-TYP:V2
d096 BINARY_OUTPUTS 0000h...FFFFh [A4.6]
1096d Status, binary outputs 0001h
0448h
15 13 11 9
14 12 10 8
7 5 3 1
6 4 2 0
Bit 0: Binary output 1
to
Bit 7: Binary output 8
OUTPUT.BQ3100.QS_T3
SIMADYN D:V2 PKW-TYP:V2
d099 DRIVE_ID 0 ... 32767 [A1.4]
1099d Drive identification 1
044Bh
Displays the drive identification entered in H997
INPUT.DRID.X_T5
SIMADYN D:O2 PKW-TYP:O2
INPUT.R2500.LTW_T2
SIMADYN D:O2 PKW-TYP:O2 (INIT)
H102 MSK_INV_BIN 0000h...FFFFh 0000h [A4.3]
1102d Mask, inverting binary inputs 0001h 3.3.6
044Eh
Permits bitwise inversion of the 16 binary inputs.
Bit 0: Inversion, binary input 1
to
Bit 15: Inversion, binary input 16
INPUT.BI2030.IS2_T2 SIMADYN D:V2 PKW-TYP:V2
H104 SIM_CTW_CB 0000h...FFFFh 0000h [A3.2]
1104d Mask, simulation, control word from the CB 0001h 3.3.4
0450h
For commissioning and service, the control word received
from the communications board can be simulated.
Note:
As long as a control word is entered via parameter H104,
all control bits from CB are inhibited.
INPUT.R5200.IS1_T5 SIMADYN D:V2 PKW-TYP:V2
H110 MUL_ANALOG_IN1 -200.000%...199.993% 50% [A5.2]
1110d Gain, analog input 1 0.006% 3.3.8
0456h
Value, with which the analog signal is multiplied.
INPUT.AI2010.X2_T2 SIMADYN D:N2 PKW-TYP:I4
H111 OFF_ANALOG_IN1 -200.000%...199.993% 0% [A5.2]
1111d Offset, analog input 1 0.006% 3.3.8
0457h
Constant value, which is added to the signal.
INPUT.AI4120.X2_T4
SIMADYN D:N2 PKW-TYP:I4
H127 FLT_ANALOG_IN6 160.000[ms]... 160[ms] [A5.3]
...2 621 440.000[ms]
1127d Smoothing, analog input 6 3.3.8
0467h
Time constant to smooth the analog signal.
INPUT.AI4130.T_T4
SIMADYN D:R2 PKW-TYP:O4
H128 MUL_ANALOG_IN7 -200.000%...199.993% 50% [A5.2]
1128d Gain, analog input 7 0.006% 3.3.8
0468h
Value, with which the analog signal is multiplied.
INPUT.AI5010.X2_T5
SIMADYN D:N2 PKW-TYP:I4
H129 OFF_ANALOG_IN7 -200.000%...199.993% 0% [A5.2]
1129d Offset, analog input 7 0.006% 3.3.8
0469h
Constant value, which is added to the signal.
INPUT.AI5020.X2_T5
SIMADYN D:N2 PKW-TYP:I4
H130 FLT_ANALOG_IN7 320.000[ms]... 320[ms] [A5.3]
...5 242 880.000[ms]
1130d Smoothing, analog input 7 3.3.8
046Ah
Time constant to smooth the analog signal.
INPUT.AI5030.T_T5
SIMADYN D:R2 PKW-TYP:O4
H131 SRC_RESET_PG1 0...1024 0 [A6.4]
1131 Source, resetting position actual value 1 1 3.3.10.6
046Bh
Connector number of the supplying value.
INPUT.PG3100.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H132 MSK_RESET_PG1 0000h...FFFFh 0000h [A6.4]
1132 Mask, resetting position actual value 1 0001h 3.3.10.6
046Ch
Mask to select the bit to be controlled.
Sets the position actual value from pulse encoder 1 to zero.
INPUT.PG3100.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H133 SRC_SET_PG1 0...1024 0 [A6.3]
1133d Source, setting position actual value 1 1 3.3.10.6
046Dh
Connector number, description, refer to H134.
INPUT.PG3120.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H134 MSK_SET_PG1 0000h ... FFFFh 0000h [A6.3]
1134d Mask, setting position actual value 1 0001h 3.3.10.6
046Eh
Mask to select the bit to be controlled.
Sets the position actual value from pulse encoder 1 to the
setting value selected with H169.
INPUT.PG3120.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H135 EN_SAV_PG1 0 ... 1 1 [A6.6]
1135d Enable, transfer P act 1 from NOVRAM 1 3.3.10.6
046Fh
If the enable bit is set, when the voltage returns, position
actual value 1 is set to the value stored in the NOVRAM.
INPUT.PG3020.I2_T3
SIMADYN D:B1 PKW-TYP:Boolean
INPUT.PG3150.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H137 MSK_RESET_PG2 0000h...FFFFh 0001h [A7.3]
1137d Mask, resetting position actual value 2 0001h 3.3.10.6
0471h
Mask to select the controlling bit.
Sets the position actual value from pulse encoder 2 to zero.
INPUT.PG3150.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H138 SRC_SET_PG2 0...1024 0 [A7.3]
1138d Source, setting position actual value 2 1 3.3.10.6
0472h
Connector number of the supplying value.
INPUT.PG3170.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H139 MSK_SET_PG2 0000h...FFFFh 0000h [A7.3]
1139d Mask, setting position actual value 2 0001h 3.3.10.6
0473h
Mask to select the controlling bit.
Sets the position actual value from pulse encoder 2 to the
setting value selected with H170.
INPUT.PG3170.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H140 EN_SAV_PG2 0 ... 1 1 [A7.4]
1140d Enable, transfer P act 2 from the NOVRAM 1 3.3.10.5
0474h
If the enable bit is set, when the voltage returns, position
actual value 1 is set to the value stored in the NOVRAM.
INPUT.PG3030.I2_T3
SIMADYN D:B1 PKW-TYP:Boolean
H141 SRC_EN_SYNC_PG2 0 ... 1024 4 [A7.4]
1141d Source, zero pulse evaluation 2 enable 1
0475h
Connector number, description, refer to H142
INPUT.PG3190.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H142 MSK_EN_SYNC_PG2 0000h ... FFFFh 0001h [A7.4]
1142d Mask, zero pulse evaluation 2 enable 0001h
0476h
Mask to select the controlling bit for the zero pulse evalua-
tion enable. Is the contolling bit = 1, the zero pulse evalua-
tion 2 is enabled. Is the controlling bit 0, there is no zero
pulse evaluation.
INPUT.PG3190.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
INPUT.PG1000.RS1_T1
SIMADYN D:I2 PKW-TYP:I2 (INIT)
H153 NOM_LEGTH_PG1 0 ... 1 073 741 824 4096000 [A6.6]
1153d Normalization, position actual value 1 1 3.3.10.1
0481h
Number of pulses, at which the pulse encoder evaluation
should provide 100% actual value, i. e., for the defined
nominal length or for rotary axes, 1 revolution of the driven
machine.
Note:
The quadrupled pulses are counted.
INPUT.PG1000.RP1_T1
SIMADYN D:I4 PKW-TYP:I4 (INIT)
Note:
It is not possible to inject the pulse encoder signals via the
LBA from the basic drive converter for sensing 2.
INPUT.PG1000.IT2_T1
SIMADYN D:O2 PKW-TYP:O2 (INIT)
H156 PULSES_PG2 0...32767 1024 [A7.4]
1156d Pulses per revolution, pulse encoder 2 1 3.3.10.1
0484h
Number of pulses per revolution, pulse encoder 2
INPUT.PG1000.PR2_T1
SIMADYN D:O2 PKW-TYP:O2 (INIT)
H157 NOM_RPM_PG2 -32768...32767 3000 [A7.4]
1156d Rated speed, pulse encoder 2 1 3.3.10.1
0485h
Speed of the motor shaft in [RPM] at which the pulse
evaluation must provide 100% actual value.
INPUT.PG1000.RS2_T1
SIMADYN D:I2 PKW-TYP:I2 (INIT)
INPUT.PG1000.RP2_T1
SIMADYN D:I4 PKW-TYP:I4 (INIT)
H159 CTW_MOD_PG2 0000h ... FFFFh 0000h [A7.4]
1159d Control word, pulse encoder 2 0001h 3.3.10.3
0487h
The control word defines the standstill limit and the setting
characteristics: Coding:
INPUT.BS3000.MSK_T3
SIMADYN D:O2 PKW-TYP:O2
H182 ACC_TIM_BYTESER 0[ms]...1 310 680[ms] 40[ms] [A9.4]
1182d Setting time, byte-serial 40[ms] 3.3.14
049Eh
Minimum time for which the particular byte must be present
unchanged in order to be accepted.
Note:
The control bits must be present for H182+40ms
(=sampling time).
INPUT.BS3010.TC_T3
SIMADYN D:T2 PKW-TYP:O4
H183 NUM_DEC_TWS 2...5 4 [A9.4]
1183d Decade number, thumbwheel switch 1 3.3.13
049Fh
Number of decades of the reference value thumbwheel
switch.
INPUT.TW3150.STZ_T3
SIMADYN D:O2 PKW-TYP:O2 (INIT)
H184 REF_FAC_TWS 0...65536 100 [A9.4]
1184d Normalization factor, thumbwheel switch 1 3.3.13
04A0h
Number, read-in from the thumbwheel switch, which should
correspond to 100% reference value.
INPUT.TW3150.VZ_T3
SIMADYN D:B1 PKW-TYP:BOOLEAN
H187 SRC_BIT0_TWS 0...1024 0 [A9.3]
1187d Source, bit 0 from the thumbwheel switch 1 3.3.13
04A3h
Connector number of the supplying value.
INPUT.TW3120.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H193 SRC_BIT3_TWS 0...1024 0 [A9.3]
1193d Source, bit 3 from the thumbwheel switch 1 3.3.13
04A9h
Connector number of the supplying value.
INPUT.TW3130.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H194 MSK_BIT3_TWS 0000h...FFFFh 0000h [A9.3]
1194d Mask, bit 3 from the thumbwheel switch 0001h 3.3.13
04AAh
Mask, which selects the bit with weighting 8 of the decade
INPUT.TW3130.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
INPUT.TW3140.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H196 MSK_DAK_TWS 0000h...FFFFh 0000h [A9.3]
1196d Mask, data transfer bit, thumbwheel switch 0001h 3.3.13
04ACh
Mask, which selects the bit to ransfer data from the
thumbwheel switch.
INPUT.TW3140.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H200 SRC_DRIVE_ON 0 ... 1024 0 [B1.1]
1200d Source on 1 3.4.1
04B0h
Connector number, description refer to H201.
CONTRL.P3000.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H201 MSK_DRIVE_ON 0000h...FFFFh 0000h [B1.1]
1201d Mask on 0001h 3.4.1
04B1h
Mask, which selects the control bit to power-up the drive.
The drive is powered-up for a positive edge.
CONTRL.P3000.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H202 SRC_DRIVE_STOP 0 ... 1024 0 [B2.1]
1202d Source, no standard stop 1 3.4.5
04B2h
Connector number, description refer to H203.
CONTRL.P3010.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H203 MSK_DRIVE_STOP 0000h...FFFFh 0000h [B2.1]
1203d Mask, no standard stop 0001h 3.4.5
04B3h
Mask, which selects the control bit for the standard stop.
A zero signal causes the drive to decelerate along the
internal ramp down to standstill, and then electrical shut-
down.
CONTRL.P3010.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H204 SRC_DRV_EL-OFF 0 ... 1024 0 [B2.1]
1204d Source, no electrical off 1 3.4.5
04B4h
Connector number, description refer to H205.
CONTRL.P3020.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H205 MSK_DRV_EL-OFF 0000h...FFFFh 0000h [B2.1]
1205d Mask, no electrical off 0001h 3.4.5
04B5h
Mask, which is used to select the control bit for electrical
off.
A zero signal inhibits the controller and immediately electri-
cally powers-down the system.
CONTRL.P3020.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H206 SRC_DRV_FSTSTP 0...1024 0 [B2.1]
1206d Source, no fast stop 1 3.4.5
04B6h
Connector number, description refer to H207.
CONTRL.P3030.NC_T3
SIMADYN D:O2 PKW-TYP:O2
CONTRL.P3100.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H216 SRC_JOG2V 0 ... 1024 0 [B1.1]
1216d Source, inching 2, speed-controlled 1 3.4.2
04C0h
Connector number, description refer to H217.
CONTRL.P3110.NC_T3
SIMADYN D:O2 PKW-TYP:O2
CONTRL.P3110.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H218 SRC_CONST_V1 0...1024 0 [D1.1]
1218d Source, speed control 1 1 3.7.9
04C2h
Connector number, description refer to H219
CONTRL.P3120.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H219 MSK_CONST_V1 0000h...FFFFh 0000h [D1.2]
1219d Mask, speed control 1 0001h 3.7.9
04C3h
Mask, which is used to select the control bit for speed-
controlled operation with constant velocity setpoint 1. Ve-
locity setpoint 1 is parameterized in H750.
CONTRL.P3120.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H220 SRC_CONST_V2 0 ... 1024 0 [D1.1]
1220d Source, speed control 2 1 3.7.9
04C4h
Connector number, description refer to H221.
CONTRL.P3130.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H221 MSK_CONST_V2 0000h...FFFFh 0000h [D1.2]
1221d Mask, speed control 2 0001h 3.7.9
04C5h
Mask, which is used to select the control bit for speed-
controlled operation with constant velocity setpoint 2. Ve-
locity setpoint 2 is parameterized in H751.
CONTRL.P3130.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H222 SRC_VAR_V3 0 ... 1024 0 [D1.1]
1222d Source, speed control 3 1 3.7.9
04C6h
Connector number, description refer to H223.
CONTRL.P3140.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H223 MSK_VAR_V3 0000h...FFFFh 0000h [D1.2]
1223d Mask, speed control 3 0001h 3.7.9
04C7h
Mask, which is used to select the control bit for speed-
controlled operation with a variable velocity setpoint. The
source of the variable velocity setpoint is parameterized in
H752.
CONTRL.P3140.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H224 SRC_JOG1P 0 ... 1024 0 [B1.1]
1224d Source, inching 1, position-controlled 1 3.4.3
04C8h
Connector number, description refer to H225.
CONTRL.P3150.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H225 MSK_JOG1P 0000h ... FFFFh 0000h [B1.1]
1225d Mask, inching 1, position-controlled 0001h 3.4.3
04C9h
Mask, which is used to select the control bit inching 1,
position-controlled. If the signal is 1, the drive is powered-
up, and moves through the distance parameterized in
H466. (relative)
CONTRL.P3150.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
Siemens AG Positioning 4-27
Manual
4 Parameter list
Par. Value/description Value range Factory Sect.
No. steps setting [diagr.]
CONTRL.P3160.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H227 MSK_JOG2P 0000h ... FFFFh 0000h [B1.1]
1227d Mask, inching 2, position-controlled 0001h 3.4.3
04CBh
Mask, which is used to select the control bit inching 2,
position-controlled. If the signal is 1, the drive is powered-
up, and moves through the distance parameterized in
H228. (relative)
CONTRL.P3160.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H228 SRC_SWITCH_A2 0 ... 1024 0 [B2.1]
1228d Source, hardware limit switch A2 1 3.1.3
04CCh
Connector number, description refer to H229.
CONTRL.P2170.NC_T2
SIMADYN D:O2 PKW-TYP:O2
H229 MSK_SWITCH_A2 0000h ... FFFFh 0000h [B2.1]
1229d Mask, hardware limit switch A2 0001h 3.1.3
04CDh
Mask which is used to selects the control bit, hardware
limit switch A2
CONTRL.P2170.MSK_T2
SIMADYN D:V2 PKW-TYP:V2
H230 SRC_SWITCH_B2 0 ... 1024 0 [B2.1]
1230d Source, hardware limit switch B2 1 3.1.3
04CEh
Connector number, description refer to H231.
CONTRL.P2180.NC_T2
SIMADYN D:O2 PKW-TYP:O2
H231 MSK_SWITCH_B2 0000h ... FFFFh 0000h [B2.1]
1231d Mask, hardware limit switch B2 0001h 3.1.3
04CFh
Mask which is used to select control bit ,hardware limit
switch A2
CONTRL.P2180.MSK_T2
SIMADYN D:V2 PKW-TYP:V2
H232 SRC_SWITCH_A3 0 ... 1024 0 [B2.2]
1232d Source, emergency limit switch A3 1 3.1.2
04D0h
Connector number, description refer to H233.
CONTRL.P2190.NC_T2
SIMADYN D:O2 PKW-TYP:O2
H233 MSK_SWITCH_A3 0000h ... FFFFh 0000h [B2.2]
1233d Mask, emergency limit switch A3 0001h 3.1.2
04D1h
Mask which is used to select control bit, emergency limit
switch A3
Note:
If the signal is to act as fast as possible, it must be con-
nected to the basic drive converter in parallel as fast stop
(OFF3).
CONTRL.P2190.MSK_T2
SIMADYN D:V2 PKW-TYP:V2
H234 SRC_SWITCH_B3 0 ... 1024 0 [B2.2]
1234d Source, emergency limit switch B3 1 3.1.2
04D2h
Connector number, description refer to H235.
CONTRL.P2200.NC_T2
SIMADYN D:O2 PKW-TYP:O2
CONTRL.P5030.I_T5
SIMADYN D:B1 PKW-TYP:BOOLEAN
H241 MSK_DIRECT_BRK 0000h...FFFFh 0700h [B3.2]
1241d Mask, control bits to directly close the brake 0001h 3.4.6
04D9h
Masking the control bits, which would cause the brake to be
directly closed when the drive is shutdown. Thus, a fault
brake can be implemented. Coding:
Bit 0: Drive faulted from TB
Bit 1: Drive faulted from CU
Bit 2: Electrical off
Bit 3 to bit 7: Not used
Bit 8: Inching time expired
Bit 9: Standard stop:
Bit 10: Fast stop
Bit 11: No on checkback signal from CU
CONTRL.CD3310.IS2_T3 SIMADYN D:V2 PKW-TYP:V2
H242 MSK_VZERO_BRK 0000h...FFFFh 080Fh [B3.2]
1242d Mask, control bits, close brake at V=0 0001h 3.4.6
04DAh
Masking the control bits which should cause the brake to
be closed at zero velocity. This allows a holding brake to be
implemented. Coding:
Bit 0: Drive faulted from TB
Bit 1: Drive faulted from CU
Bit 2: Electrical off
Bit 3 to bit 7: Not used
Bit 8: Inching time expired
Bit 9: Standard stop:
Bit 10: Fast stop
Bit 11: No on checkback signal from CU
CONTRL.F4215.NC_T4
SIMADYN D:O2 PKW-TYP:O2
H263 MSK_USER_FLT1 0000h ... FFFFh 0001h [B4.2]
1263d Mask, no user error 1 0001h 3.4.8.5
04EFh
Mask which is used to select the control bit for user error 1.
The error is only enabled, if the drive is powered-up,and the
time in H264 has expired.
CONTRL.F4215.MSK_T4
SIMADYN D:V2 PKW-TYP:V2
H264 TIME_USER_FLT1 0[ms]...5 242 720[ms] 960[ms] [B4.4]
1264d Tolerance time, user error 1 160[ms] 3.4.8.5
04F0h
User error 1 must be present for at least this time before an
error signal is output.
CONTRL.F4217.T_T4
SIMADYN D:T2 PKW-TYP:O4
H265 SRC_USER_FLT2 0 ... 1024 4 [B4.2]
1265d Source, no user error 2 1 3.4.8.6
04F1h
Connector number, description refer to H266.
CONTRL.FX4215.NC_T4
SIMADYN D:O2 PKW-TYP:O2
H266 MSK_USER_FLT2 0000h ... FFFFh 0001h [B4.2]
1266d Mask, no user error 2 0001h 3.4.8.6
04F2h
Mask which is used to select the control bit for user error 2.
The error is only enabled if the drive is powered-up and the
time in H267 has expired.
CONTRL.FX4215.MSK_T4
SIMADYN D:V2 PKW-TYP:V2
H267 TIME_USER_FLT2 0[ms]...5 242 720[ms] 960[ms] [B4.4]
1267d Tolerance time, user error 2 160[ms] 3.4.8.6
04F3h
User error 2 must be present for at least this time before an
error signal is output.
CONTRL.FX4217.T_T4
SIMADYN D:V2 PKW-TYP:O4
H268 P2P_TIMEOUT 0[ms]...5 242 720[ms] 160[ms] [B4.4]
1268d Tolerance time, peer-to-peer communications 160[ms] 3.4.8.4
04F4h
A peer-to-peer communications error must be present for at
least this time before an error signal is output.
CONTRL.F4310.T_T4
SIMADYN D:T2 PKW-TYP:O4
H269 LIMIT_OVERSPEED 0.000% ... 199.993% 120% [B4.2]
1269d Threshold, overspeed error 0.006% 3.4.8.8
04F5h
If the absolute speed actual value exceeds this limit, the
overspeed signal is output.
CONTRL.F4220.L_T4
SIMADYN D:N2 PKW-TYP:I4
H270 LIM_DELTA_CU-PG1 -200.000%...199.993% 10% [B4.2]
1270d Threshold, pulse encoder error 0.006% 3.4.8.11
04F6h
If the absolute value of the difference between the speed
actual value from pulse encoder sensing 1 and the speed
actual value via the dual port RAM exceeds this limit, then
the pulse encoder fault signal is output after the time en-
tered in H271.
CONTRL.F4420.X2_T4
SIMADYN D:N2 PKW-TYP:I4
Siemens AG Positioning 4-31
Manual
4 Parameter list
Par. Value/description Value range Factory Sect.
No. steps setting [diagr.]
CONTRL.F4920.X1_T4
SIMADYN D:V2 PKW-TYP:V2
CONTRL.F4980.X1_T4
SIMADYN D:V2 PKW-TYP:V2
H300 SRC_MODE_REF_STP 0 ... 1024 0 [B6.1]
1300d Source, referencing with shutdown 1 3.5.1
0514h
Connector number, description refer to H301.
REFCTL.PC3000.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H301 MSK_MODE_REF_STP 0000h ... FFFFh 0000h [B6.1]
1301d Mask, referencing with shutdown 0001h 3.5.1
0515h
Mask which is used to select the control bit, referencing,
with subsequent shutdown. The mode is pre-selected for an
edge from 0 to 1, and is reset againafter successful refer-
encing or termination.
REFCTL.PC3000.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H302 SRC_MODE_REF_FLY 0 ... 1024 0 [B6.1]
1302d Source, flying referencing 1 3.5.2
0516h
Connector number, description refer to H303.
REFCTL.PC3010.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H303 MSK_MODE_REF_FLY 0000h ... FFFFh 0000h [B6.1]
1303d Mask, flying referencing 0001h 3.5.2
0517h
Mask which is used to select the control bit, flying refer-
encing. The mode is pre-selected for an edge change from
0 to 1, and is again reset after referencing or termination.
REFCTL.PC3010.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H304 SRC_REF_ALWAYS 0 ... 1024 4 [B7.1]
1304d Source, automatic post-referencing 1 3.5.7
0518h
Connector number, description refer to H305.
REFCTL.PC3020.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H305 MSK_REF_ALWAYS 0000h ... FFFFh 0001h [B7.1]
1305d Mask, automatic post-referencing 0001h 3.5.7
0519h
Mask which is used to select the control bit, automatic post-
referencing. If the bit is 1, the position actual value is cor-
rected each time the reference point is passed.
REFCTL.PC3020.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
REFCTL.PC3050.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H309 MSK_REFP_PRECON 0000h ... FFFFh 0000h [B7.6]
1309d Mask, pre-contact to the reference point 0001h 3.5.6
051Dh
Mask which is used to select the control bit, pre-contact to
the reference point. If the bit is 1, then the slow referencing
velocity is selected.
REFCTL.PC3050.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H310 SRC_STRT_DIR_REF 0 ... 1024 0 [B7.1]
1310d Source, start direction when referencing 1 3.5
051Eh
Connector number, description refer to H311.
REFCTL.PC3060.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H311 MSK_STRT_DIR_REF 0000h ... FFFFh 0000h [B7.2]
1311d Mask, start direction when referencing 0001h 3.5
051Fh
Mask, which is used to select the control bit for the start
direction when referencing. If the control bit is 0, then the
→B, for a 1 signal, in the
drive starts in the direction A→
direction B→→A.
REFCTL.PC3060.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H312 MIN_REF_LEN -2 147 483 648... 0 [B8.3]
... 2 147 483 647
1312d Minimum approach path when referencing 3.5.3
0520h 1
If referencing is started, at least the set minimum approach
path must be traversed before the reference point is ac-
cepted.
Note:
If the rough/fine pulse function is used, at least the width of
the rough pulse signal must be entered. Otherwise, the
value should be greater than the play of the drive unit.
REFCTL.PC3070.X_T3
SIMADYN D:I4 PKW-TYP:I4
H320 RESET_REF_DRON 0...1 0 [B6.3]
1320d Resetting the referencing signal at each power- 1 3.5.5
0528h up
If the control bit is 1, then each time the drive is powered-
up, the drive has referenced signal is reset.
REFCTL.PC3320.I2_T3
SIMADYN D:B1 PKW-TYP:BOOLEAN
H322 LIM_ERROR_REFPNT -2 147 483 648... 0 [B9.2]
... 2 147 483 647
1322d Tolerance range, reference point 3.5.5
052Ah 1
If, for the function automatic post-referencing or rotary axis,
the reference point lies outside the tolerance range, an
error signal is generated. The function is disabled with
value 0.
REFCTL.PF5100.X_T5
SIMADYN D:I4 PKW-TYP:I4
H330 VREF_REF_A->B -200.000% ... 10% [B7.7]
199.993%
1330d V setpoint, referencing direction A->B 3.5.6
0532h 0.006%
REFCTL.PC3950.X1_T3
SIMADYN D:N2 PKW-TYP:I4
H341 MAX_LOAD_TIME 0[ms] ... 1 310 680 [ms] 600 000 [ms] [B11.6]
1341d Maximum downloading time Tr-encoder 40[ms]
053Dh
If the downloading time exceeds the entered value, then
the TR-encoder downloading process will be discontinued
and the error code F131 will be generated. The maximum
downloading time of the TR-encoder may be calculated
using the following formula:
No. of revolutions × pulses per revolution
Downloading time = .
downloading frequency
with the values
no. of revolutions = 4096
pulses per revolution = 1024
(÷4096 steps TR-encoder)
downloading frequency = 12 ⋅ 5 kHz
4096 × 1024
the Downloading time = ≈ 335sec.
12 ⋅ 5 kHz
REFCTL.TR3150.NC_T3 SIMADYN D:O2 PKW-TYP:O2
H350 SCAL_POSREG -2 147 483 648... 100000 [C1.1]
... 2 147 483 647
1350d Scaling, closed-loop position control 3.1.10
0546h 1
Scaling quantity, which defines which value represents
100% for the control in the fixed point notation.
SETPNT.SCAL.X_T5 SIMADYN D:I4 PKW-TYP:I4
H351 POSITION_REFPNT -2 147 483 648... 0 [C1.1]
... 2 147 483 647
1351d Position of the hardware reference point 3.1.7
0547h 1
The pulse encoder sensing 1 is set to this value when the
reference point is passed-over.
SETPNT.REFP.X_T5 SIMADYN D:I4 PKW-TYP:I4
H352 CORR_FACTOR -200.000% ... 100% [C1.4]
199.993%
1352d Correction factor 3.6.2
0548h 0.006%
Velocity and position are multiplied by this factor in order to
eliminate re-normalization, for example, for wear.
SETPNT.DM.X_T5
SIMADYN D:N4 PKW-TYP:I4
H353 MODE_RNDX 0...1 0 [C1.4]
1353d Operating mode, rotary axis 1
0549h
The rotary axis mode is selected if the control bit is 1.
SETPNT.X_MODE.I_T5
SIMADYN D:B1 PKW-TYP:BOOLEAN
H359 SRC_PREF_VAR_WD 0 ... 1024 0 [C2.1]
1359d Source, position reference value, variable word 1 3.6.4
054Fh quantity
Source for the variable position reference value from the
traversing data set position reference values in the single-
word format If it is adequate to enter position reference
values as integer- single-word quantities (-32768 to 32767)
for simple applications this reference value branch can be
used.
SETPNT.PR2002.NC_T2
SIMADYN D:O2 PKW-TYP:O2
H360 SRC_PREF_VAR 0 ... 1024 0 [C2.1]
1360d Source, variable position reference value 1 3.6.4
0550h
Source for the variable position reference value from the
traversing data set, position reference values.
SETPNT.PR2000.NC_T2
SIMADYN D:O2 PKW-TYP:O2
SETPNT.PR3112.XD_T3
SIMADYN D:O2 PKW-TYP:O2
H464 SRC_EN_PREF 0 ... 1024 4 [C3.1]
1464d Source, position reference value enable 1 3.6.1
05B8h
Connector number, description refer to H465.
SETPNT.PR2136.NC_T2 SIMADYN D:O2 PKW-TYP:O2
H465 MSK_EN_PREF 0000h ... FFFFh 0001h [C3.1]
1465d Mask, enable position reference value 0001h 3.6.1
05B9h
Mask, which selects the control bit to transfer the position
reference values from the traversing data set.
SETPNT.PR2136.MSK_T2
SIMADYN D:V2 PKW-TYP:V2
H466 PREF_JOG1P -2 147 483 648... 0 [C2.5]
... 2 147 483 647
1466d Setpoint, inching 1, position-controlled 3.6.4.2
05BAh 1
Value, through which the drive should be moved for inching
1, position-controlled.
SETPNT.PR3310.X2_T3 SIMADYN D:I4 PKW-TYP:I4
H467 PREF_JOG2P -2 147 483 648... 0 [C2.5]
... 2 147 483 647
1467d Setpoint, inching 2, position-controlled 3.6.4.2
05BBh 1
Value, through which the drive should be moved for inching
2, position-controlled.
SETPNT.PR3320.X2_T3 SIMADYN D:I4 PKW-TYP:I4
H468 SRC_MOD_RELPOS 0 .... 1024 0 [C2.5]
1468d Source, relative positioning mode 1 3.6.4.1
05BCh
Connector number, description refer to H469.
SETPNT.PR3220.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H471 MSK_DIR_REL.POS 0000h ... FFFFh 0000h [C2.6]
1471d Mask, traversing direction, relative positioning 0001h
05BFh
Mask, which is used to select the control bits for the refer-
ence value polarity. If the bit is 1, the position reference
value from the traversing data set, is inverted. The travers-
ing direction can also be directly entered via the polarity of
the position reference value.
SETPNT.PR3220.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H472 SRC_MOVE_REL.POS 0 .... 1024 0 [C2.5]
1472d Source, advance for relative positioning 1
05C0h
Connector number, description refer to H473.
SETPNT.PR2120.NC_T2 SIMADYN D:O2 PKW-TYP:O2
H473 MSK_MOVE_REL.POS 0000h ... FFFFh 0000h [C2.6]
1473d Mask, advance for relative positioning 0001h
05C1h
Mask, which is used to select the control bits for advance in
the relative positioning mode. For a positive edge, the
reference value from the traversing data set is added to the
last position reference value.
SETPNT.PLX315.IS2_T3
SIMADYN D:V2 PKW-TYP:V2
H509 SHIFT_SEL_PLIM_X 0 ... 326767 0 [C4.2]
1509d Shifts position limit value X selection bits to the 1 3.6.1
05E5h right
If the control bits are located in the center of the word, the
correct weighting can be established by shifting to the right.
The value specifies the number of shift operations.
SETPNT.PLX317.XD_T3
SIMADYN D:O2 PKW-TYP:O2
H510 PLIM_Y_VAR 0 ... 1024 0 [C4.6]
1510d Source, variable position limit value Y 1 3.6.5
05E6h
Source for the variable position limit value Y for the trav-
ersing data set
SETPNT.PLY300.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H511 PLIM_Y_1 -2 147 483 648... 0 [C4.6]
... 2 147 483 647
1511d Position limit value Y 1 3.6.5
05E7h 1
SETPNT.PLY510.X1_T5
SIMADYN D:I4 PKW-TYP:I4
to Assignment, refer to the short parameter list / logbook
SETPNT.PLY310.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H518 MSK_SEL_PLIM_Y 0000h ... FFFFh FFFFh [C4.5]
1518d Mask, position limit value Y selection 0001h 3.6.1
05EEh
Suppresses irrelevant bits.
SETPNT.PLY315.IS2_T3
SIMADYN D:V2 PKW-TYP:V2
SETPNT.PLY317.XD_T3
SIMADYN D:O2 PKW-TYP:O2
H520 PLIM_Z_VAR 0 ... 1024 0 [C4.2]
1520d Source, variable position limit value Z 1 3.6.5
05F0h
Source for the variable position limit value Z for the trav-
ersing data set.
SETPNT.PLZ300.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H521 PLIM_Z_1 -2 147 483 648... 0 [C4.2]
... 2 147 483 647
1521d Position limit value Z 1 3.6.5
05F1h 1
SETPNT.PLZ510.X1_T5
SIMADYN D:I4 PKW-TYP:I4
to Assignment, refer to the short parameter list / logbook
SETPNT.PLZ317.XD_T3
SIMADYN D:O2 PKW-TYP:O2
H530 SW_SWITCH_A1_VAR 0 ... 1024 0 [C5.2]
1530d Source, variable software limit switch A1 1 3.6.6
05FAh
Source, variable software limit switch A1, traversing data
set.
SETPNT.SWA300.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H531 SW_SWITCH_A1_1 -2 147 483 648... 0 [C5.2]
... 2 147 483 647
1531d Software limit switch A1 3.6.6
05FBh 1
Limit value for reference value input in the traversing direc-
tion B→A.
SETPNT.SWA510.X1_T5
SIMADYN D:I4 PKW-TYP:I4
to H535 Assignment, refer to the short parameter list / logbook
SETPNT.SWA315.IS2_T3
SIMADYN D:V2 PKW-TYP:V2
H539 SHIFT_SEL_SW_A1 0 ... 32767 0 [C5.2]
1539d Shifts software limit switch A1 selection bits to 1 3.6.1
0603h the right
If the control bits are located in the center of the word, the
correct weighting can be established by shifting to the right.
The value specifies the number of shift operations.
SETPNT.SWA317.XD_T3
SIMADYN D:O2 PKW-TYP:O2
H540 SW_SWITCH_B1_VAR 0 ... 1024 0 [C5.6]
1540d Source, variable software limit switch B1 1 3.6.6
0604h
Source, variable software limit switch B1, traversing data
set
SETPNT.SWB300.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H541 SW_SWITCH_B1_1 -2 147 483 648... 100000 [C5.6]
... 2 147 483 647
1541d Software limit switch B1 3.6.6
0605h 1
Limit value for reference value input in the traversing direc-
tion A→B.
SETPNT.SWB510.X1_T5
SIMADYN D:I4 PKW-TYP:I4
to H545 Assignment, refer to the short parameter list / logbook
SETPNT.SWB510.X6_T5
SIMADYN D:I4 PKW-TYP:I4
H547 SRC_SEL_SW_B1 0 ... 1024 5 [C5.5]
1547d Source, software limit switch B1 selection 1 3.6.1
060Bh
Connector number of the word, which selects software limit
switch B1 from the traversing data set.
SETPNT.SWB310.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H548 MSK_SEL_SW_B1 0000h ... FFFFh FFFFh [C5.5]
1548d Mask, software limit switch B1 selection 0001h 3.6.1
060Ch
Suppresses irrelevant bits.
SETPNT.SWB315.IS2_T3
SIMADYN D:V2 PKW-TYP:V2
SETPNT.SWB317.XD_T3
SIMADYN D:O2 PKW-TYP:O2
H550 VMAX_VAR 0 ... 1024 0 [C5.2]
1550d Source, variable maximum velocity 1 3.6.7
060Eh
Source, variable maximum velocity, traversing data set
SETPNT.VMX300.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H551 VMAX_1 0.000% ... 199.993% 100% [C5.2]
1551d Maximum velocity 1 0.006% 3.6.5
060Fh
Maximum traversing velocity when positioning.
SETPNT.VMX510.X1_T5
SIMADYN D:N2 PKW-TYP:I4
to H555 Assignment, refer to the short parameter list / logbook
SETPNT.KPV300.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H571 KP_FAC_VC_1 0 ... 10 1 [C6.2]
1571d KP factor 1, speed controller 0.001 3.6.9
0623h
The proportional gain in the basic drive is set using this
factor.
SETPNT.KPV510.X1_T5
SIMADYN D:N2,SCAL=10 PKW-TYP:I4
to H575 Assignment, refer to the short parameter list / logbook
SETPNT.KPV317.XD_T3
SIMADYN D:O2 PKW-TYP:O2
H 5 84 B1
X
A2 A1 A1 A2
H 58 0 A bs c is sa X
K
SETPNT.KPV335.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H581 KP-ADAP_VC_A1 0.000% ... 199.993% 0% [C6.4]
1581d Starting point, speed controller KP adaption 0.006% 3.6.9
062Dh
Defines the abscissa point A1.
SETPNT.KPV340.A1_T3
SIMADYN D:N2 PKW-TYP:I4
H582 KP-ADAP_VC_B1 0.000% ... 199.993% 100% [C6.4]
1582d KP factor, starting point of the speed controller 0.006% 3.6.9
062Eh KP adaption
Defines the ordinate point B1.
SETPNT.KPV340.B1_T3
SIMADYN D:N2 PKW-TYP:I4
H583 KP-ADAP_VC_A2 0.000% ... 199.993% 100% [C6.4]
1583d Final point, speed controller KP adaption 0.006% 3.6.9
062Fh
Defines the abscissa point A2.
SETPNT.KPV340.A2_T3
SIMADYN D:N2 PKW-TYP:I4
H584 KP-ADAP_VC_B2 0.000% ... 199.993% 100% [C6.4]
1584d KP factor end point speed controller KP adap- 0.006% 3.6.9
0630h tion
Defines the ordinate point B2.
SETPNT.KPV340.B2_T3
SIMADYN D:N2 PKW-TYP:I4
H590 PLAY_VAR 0 ... 1024 0 [C5.6]
1590d Source, variable drive play 1 3.6.8
0636h
Source, variable traversing data set drive play
SETPNT.PY300.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H591 PLAY_1 -32768 ... 32767 0 [C5.6]
1591d Drive play 1 1 3.6.8
0637h
SETPNT.PY510.X1_T5
SIMADYN D:I2 PKW-TYP:I2
to H595 Assignment, refer to the short parameter list / logbook
SETPNT.PY315.IS2_T3
SIMADYN D:V2 PKW-TYP:V2
H599 SHIFT_SEL_PLAY 0 ... 32767 0 [C5.6]
1599d Shifting drive play selection bits to the right 1 3.6.1
063Fh
If the control bits are located in the center of the word, the
correct weighting can be established by shifting to the right.
The value specifies the number of shift operations.
SETPNT.PY317.XD_T3
SIMADYN D:O2 PKW-TYP:O2
H600 TU_PRAMP_VAR 0 ... 1024 0 [C6.2]
1600d Source, variable ramp-up time, position RFG 1 3.6.10
0640h
Source, variable ramp-up time, position RFG, traversing
data set
SETPNT.TU300.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H601 TU_PRAMP_1 5.000[ms] ... 10000[ms] [C6.2]
5 368 709 120.000[ms]
1601d Ramp-up time, position RFG 1 3.6.10
0641h
SETPNT.TU510.X1_T5
SIMADYN D:R4:T1 PKW-TYP:O4
to H605 Assignment, refer to the short parameter list / logbook
SETPNT.TU310.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H608 MSK_SEL_TU_PRMP 0000h ... FFFFh FFFFh [C6.1]
1608d Mask, position RFG ramp-up time selection 0001h 3.6.1
0648h
Suppresses irrelevant bits.
SETPNT.TU315.IS2_T3
SIMADYN D:V2 PKW-TYP:V2
H609 SHFT_SEL_ TU_PRMP 0 ... 32767 0 [C6.2]
1609d Shifts ramp-up time selection bits to the right 1 3.6.1
0649h
If the control bits are located in the center of the word, the
correct weighting can be established by shifting to the right.
The value specifies the number of shift operations.
SETPNT.TU317.XD_T3
SIMADYN D:O2 PKW-TYP:O2
SETPNT.TD315.IS2_T3
SIMADYN D:V2 PKW-TYP:V2
H629 SHFT_SEL_ TD_PRMP 0 ... 32767 0 [C6.6]
1629d Shifts ramp-down time selection bits to the right 1 3.6.1
065Dh
If the control bits are located in the center of the word, the
correct weighting can be established by shifting to the right.
The value specifies the number of shift operations.
SETPNT.TD317.XD_T3
SIMADYN D:O2 PKW-TYP:O2
H630 to Not used
H639
H640 TD_RAMP_A2_VAR 0 ... 1024 0 [C7.2]
1640d Variable down ramp, HW limit switch A2 1 3.6.12
0668h
Source, variable down ramp A2 traversing data set. If the
drive passes hardware limit switch A2, then this down ramp
is selected.
SETPNT.TDA300.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H641 TD_RAMP_A2_1 40.000[ms]... 1000[ms] [C7.2]
...655 360.000[ms]
1641d Down ramp, HW limit switch A2 1 3.6.12
0669h
SETPNT.TDA510.X1_T5
SIMADYN D:R2:T3 PKW-TYP:O4
to H645 Assignment, refer to the short parameter list / logbook
SETPNT.TDA310.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H648 MSK_SEL_TD_A2 0000h ... FFFFh FFFFh [C7.1]
1648d Mask, select down ramp A2 0001h 3.6.1
0670h
Suppresses irrelevant bits.
SETPNT.TDA315.IS2_T3
SIMADYN D:V2 PKW-TYP:V2
H649 SHIFT_SEL_TD_A2 0 ... 32767 0 [C7.2]
1649d Shifts down ramp A2 selection bits to the right 1 3.6.1
0671h
If the control bits are located in the center of the word, the
correct weighting can be established by shifting to the right.
The value specifies the number of shift operations.
SETPNT.TDA317.XD_T3
SIMADYN D:O2 PKW-TYP:O2
H650 TD_RAMP_B2_VAR 0 ... 1024 0 [C7.6]
1650d Variable down ramp HW limit switch B2 1 3.6.12
0672h
Source, variable down ramp B2 traversing data set. If the
drive passes hardware limit switch B2, this down ramp is
selected.
SETPNT.TDB300.NC_T3
SIMADYN D:O2 PKW-TYP:O2
SETPNT.TDB310.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H658 MSK_SEL_TD_B2 0000h ... FFFFh FFFFh [C7.5]
1658d Mask, select down ramp B2 0001h 3.6.1
067Ah
Suppresses irrelevant bits.
SETPNT.TDB315.IS2_T3
SIMADYN D:V2 PKW-TYP:V2
H659 SHIFT_SEL_TD_B2 0 ... 32767 0 [C7.6]
1659d Shifts down ramp B2 selection bits to the right 1 3.6.1
067Bh
If the control bits are located in the center of the word, the
correct weighting can be established by shifting to the right.
The value specifies the number of shift operations.
SETPNT.TDB317.XD_T3
SIMADYN D:O2 PKW-TYP:O2
H660 REF_FIX_INTWD_1 -32768 ... 32767 0 [C1.1]
1660d Fixed setpoint 1, integer word quantity 1 3.6.3
067Ch
Value available via connector K330.
SETPNT.FSP500.X1_T5
SIMADYN D:O2 PKW-TYP:O2
H661 REF_FIX_INTWD_2 -32768 ... 32767 0 [C1.1]
1661d Fixed setpoint 2, integer word quantity 1 3.6.3
067Dh
Value available via connector K331.
SETPNT.FSP500.X2_T
SIMADYN D:O2 PKW-TYP:O2
H662 REF_FIX_INTWD_3 -32768 ... 32767 0 [C1.1]
1662d Fixed setpoint 3, integer word quantity 1 3.6.3
067Eh
Value available via connector K332.
SETPNT.FSP500.X3_T5
SIMADYN D:O2 PKW-TYP:O2
H663 REF_FIX_INTWD_4 -32768 ... 32767 0 [C1.1]
1663d Fixed setpoint 4, integer word quantity 1 3.6.3
067Fh
Value available via connector K333.
SETPNT.FSP500.X4_T5
SIMADYN D:O2 PKW-TYP:O2
H664 REF_FIX_INTWD_5 -32768 ... 32767 0 [C1.1]
1664d Fixed setpoint 5, integer word quantity 1 3.6.3
0680h
Value available via connector K334.
SETPNT.FSP500.X5_T5
SIMADYN D:O2 PKW-TYP:O2
SETPNT.FSP500.X6_T5
SIMADYN D:O2 PKW-TYP:O2
H666 REF_FIX_INTWD_7 -32768 ... 32767 0 [C1.1]
1666d Fixed setpoint 7, integer word quantity 1 3.6.3
0682h
Value available via connector K336.
SETPNT.FSP500.X7_T5
SIMADYN D:O2 PKW-TYP:O2
H667 REF_FIX_INTWD_8 -32768 ... 32767 0 [C1.1]
1667d Fixed setpoint 8, integer word quantity 1 3.6.3
0683h
Value available via connector K337.
SETPNT.FSP500.X8_T5
SIMADYN D:O2 PKW-TYP:O2
H668 REF_FIX_%-WD_1 -200.000% ...199.993% 0 [C1.3]
1668d Fixed setpoint 1 % quantity word 0.006% 3.6.3
0684h
Value available via connector K338.
SETPNT.FSP500.X9_T5
SIMADYN D:N2 PKW-TYP:I4
H669 REF_FIX_%-WD_2 -200.000% ...199.993% 0 [C1.3]
1669d Fixed setpoint 2 % quantity word 0.006% 3.6.3
0685h
Value available via connector K339.
SETPNT.FSP500.X10_T5
SIMADYN D:N2 PKW-TYP:I4
H670 REF_FIX_%-WD_3 -200.000% ...199.993% 0 [C1.3]
1670d Fixed setpoint 3 % quantity word 0.006% 3.6.3
0686h
Value available via connector K340.
SETPNT.FSP500.X11_T5 SIMADYN D:N2 PKW-TYP:I4
H671 REF_FIX_%-WD_4 -200.000% ...199.993% 0 [C1.3]
1671d Fixed setpoint 4 % quantity word 0.006% 3.6.3
0687h
Value available via connector K341.
SETPNT.FSP510.X1_T5
SIMADYN D:V2 PKW-TYP:V2
H677 REF_FIX_WD_2 0000h...FFFFh 0 [C1.4]
1677d Fixed setpoint 2 hex quantity word 0001h 3.6.3
068Dh
Value available via connector K347.
SETPNT.FSP510.X2_T5
SIMADYN D:V2 PKW-TYP:V2
H678 REF_FIX_WD_3 0000h...FFFFh 0 [C1.4]
1678d Fixed setpoint 3 hex quantity word 0001h 3.6.3
068Eh
Value available via connector K348.
SETPNT.FSP510.X3_T5
SIMADYN D:V2 PKW-TYP:V2
H679 REF_FIX_WD_4 0000h...FFFFh 0 [C1.4]
1679d Fixed setpoint 4 hex quantity word 0001h 3.6.3
068Fh
Value available via connector K349.
SETPNT.FSP510.X4_T5
SIMADYN D:V2 PKW-TYP:V2
H680 REF_FIX_WD_5 0000h...FFFFh 0 [C1.4]
1680d Fixed setpoint 5 hex quantity word 0001h 3.6.3
0690h
Value available via connector K350.
SETPNT.FSP510.X5_T5
SIMADYN D:V2 PKW-TYP:V2
H681 REF_FIX_WD_6 0000h...FFFFh 0 [C1.4]
1681d Fixed setpoint 6 hex quantity word 0001h 3.6.3
0691h
Value available via connector K351.
SETPNT.FSP510.X6_T5 SIMADYN D:V2 PKW-TYP:V2
H682 REF_FIX_WD_7 0000h...FFFFh 0 [C1.4]
1682d Fixed setpoint 7 hex quantity word 0001h 3.6.3
0692h
Value available via connector K352.
SETPNT.FSP520.X4_T5
SIMADYN D:I4 PKW-TYP:I4
H688 REF_FIX_INTDW_5 -2147483648 ... 0 [C1.5]
... 2147483647
1688d Fixed setpoint 5, integer quantity double word 3.6.3
0698h 1
Value available via connector K362.
SETPNT.FSP520.X5_T5
SIMADYN D:I4 PKW-TYP:I4
H689 REF_FIX_INTDW_6 -2147483648 ... 0 [C1.5]
... 2147483647
1689d Fixed setpoint 6, integer quantity double word 3.6.3
0699h 1
Value available via connector K364.
SETPNT.FSP520.X6_T5
SIMADYN D:I4 PKW-TYP:I4
H690 REF_FIX_INTDW_7 -2147483648 ... 0 [C1.5]
... 2147483647
1690d Fixed setpoint 7, integer quantity double word 3.6.3
069Ah 1
Value available via connector K366.
SETPNT.FSP520.X7_T5
SIMADYN D:I4 PKW-TYP:I4
H691 REF_FIX_INTDW_8 -2147483648 ... 0 [C1.5]
... 2147483647
1691d Fixed setpoint 8, integer quantity double word 3.6.3
069Bh 1
Value available via connector K368.
SETPNT.FSP520.X8_T5
SIMADYN D:I4 PKW-TYP:I4
H692 REF_FIX_%-DW_1 -200.000% ... 0% [C1.7]
199.993%
1692d Fixed setpoint 1 % quantity double word 3.6.3
069Ch 0.006%
Value available via connector K370.
SETPNT.FSP520.X9_T5
SIMADYN D:N4 PKW-TYP:I4
H693 REF_FIX_%-DW_2 -200.000% ... 0% [C1.7]
199.993%
1693d Fixed setpoint 2 % quantity double word 3.6.3
069Dh 0.006%
Value available via connector K372.
SETPNT.FSP520.X10_T5 SIMADYN D:N4 PKW-TYP:I4
H694 REF_FIX_%-DW_3 -200.000% ... 0% [C1.7]
199.993%
1694d Fixed setpoint 3 % quantity double word 3.6.3
069Eh 0.006%
Value available via connector K374.
SETPNT.FSP520.X15_T5
SIMADYN D:N4 PKW-TYP:I4
H699 REF_FIX_%-DW_8 -200.000% ... 0% [C1.7]
199.993%
1699d Fixed setpoint 8 % quantity double word 3.6.3
06A3h 0.006%
Value available via connector K384.
SETPNT.FSP520.X16_T5
SIMADYN D:N4 PKW-TYP:I4
H700 SRC_EN_PC_X1 0 ... 1024 4 [D1.2]
1700d Source, external enable position control 1 1 3.7.1
06A4h
Connector number, description refer to H701
POSREG.CA3100.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H701 MSK_EN_PC_X1 0000h ... FFFFh 0001h [D1.3]
1701d Mask, external enable position control 1 0001h 3.7.1
06A5h
Mask, which is used to select the control bit for the external
enable 1 of the position control.
POSREG.CA3100.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H702 SRC_EN_PC_X2 0 ... 1024 91 [D1.2]
1702d Source, external enable position control 2 1 3.7.1
06A6h
Connector number, description refer to H703.
POSREG.CA3110.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H703 MSK_EN_PC_X2 0000h ... FFFFh 0010h [D1.3]
1703d Mask, external enable position control 2 0001h 3.7.1
06A7h
Mask which is used to select the control bit for external
enable 2 of the position control. Presetting:
Enable only if the drive has referenced.
POSREG.CA3110.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H704 SRC_REVERSE_RNDX 0 ... 1024 0 [D2.1]
1704d Source, reverse traversing direction, rotary axis 1 3.7.5
06A8h
Connector number, description refer to H705.
POSREG.CA3500.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H705 MSK_REVERSE_RNDX 0000h ... FFFFh 0000h [D2.2]
1705d Mask, reverse traversing direction, rotary axis 0001h 3.7.5
06A9h
Mask, which selects the control bit for the traversing direc-
tion in the rotary axis mode.
If the control bit is 0, then the drive only rotates in the posi-
tive direction of rotation.
If the control bit is 1, the drive only rotates in the negative
direction of rotation.
POSREG.CA3500.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H706 SRC_DIRECT_RNDX 0 ... 1024 0 [D2.1]
1706d Source, traversing direction, direct rotary axis 1 3.7.5
06AAh
Connector number, description refer to H707.
POSREG.CA3550.NC_T3
SIMADYN D:O2 PKW-TYP:O2
The time 10 000 000 [ms] has to be set. This time value is
5 time higher as the maximum value adjustable in H720.
n
The range can be set in 2 steps, the value for H719 will be
3
set to 3 (2 =8).
POSREG.PR3605.XD_T3
SIMADYN D:O2 PKW-TYP:O2
H720 INT_TIME_PRAMP 5.000[ms]... 20 000[ms] [D2.5]
...5368709120.000[ms]
1720d Integration time, position control 3.7.3
06B8h
The integration time is obtained from the normalization of
the position and velocity, and is defined as follows:
The integration time is the time which the drive requires in
order to move 100% of the distance at 100% velocity.
Note:
This time must be entered as precisely as possible.
The maximum range ≈ 2 000 000 [ms].Higher time values
in H720 (≥ 2 000 000 [ms]) can be entered using the range
changeover with H719.
POSREG.PR3600.X_T3
SIMADYN D:R4 PKW-TYP:O4
POSREG.P3730.T_T3
SIMADYN D:T2 PKW-TYP:O4
H745 DELAY_DEV_FAULT 0.000[ms]... 120[ms] [D5.3]
...1 310 720.0[ms]
1745d
Delay time, tracking error
06D1h
If the position reference value-actual value difference ex-
ceeds the tolerance limit for longer than this time, the error
message "tracking error F121" is generated.
POSREG.P3190.T_T3
SIMADYN D:T2 PKW-TYP:O4
POSREG.P3260.X2_T3
SIMADYN D:N2 PKW-TYP:I4
H760 TD_VRAMP 40.000[ms]... 10000[ms] [D4.3]
...655 360.000[ms]
1760d Ramp-down time, speed-controlled operating 3.7.9
06E0h modes
POSREG.P3350.X1_T3
SIMADYN D:R2 PKW-TYP:O4
H761 TU_VRAMP 40.000[ms]... 10000[ms] [D4.6]
...655 360.000[ms]
1761d Ramp-up time, speed-controlled operating 3.7.9
06E1h modes
POSREG.P3410.TU_T3
SIMADYN D:R2 PKW-TYP:O4
H762 TOL_CMP_VA/VR -200.000%...199.993% 1% [D5.1]
1762d Tolerance limit limit value monitor, velocity set- 0.006%
06E2h point=actual value
If the absolute difference between the velocity setpoint and
actual value is greater than this tolerance limit, then the
signal V set=V act is withdrawn
POSREG.P3600.L_T3
SIMADYN D:N2 PKW-TYP:I4
H763 HY_CMP_VA/VR -200.000%...199.993% 0.5% [D5.1]
1763d Hysteresis, limit value monitor, velocity set- 0.006%
06E3h point=actual value
POSREG.P3600.HY_T3
SIMADYN D:N2 PKW-TYP:I4
H764 FRICTION_V=5% -200.000%...199.993% 0% [D3.2]
1764d Frictional torque at 5 % velocity 0.006% 3.7.8.1
06E4h
POSREG.P5800.X_T5
SIMADYN D:N2 PKW-TYP:I4
H765 FRICTION_V=10% -200.000%...199.993% 0% [D3.2]
1765d Frictional torque at 10 % velocity 0.006% 3.7.8.1
06E5h
POSREG.P5820.X_T5
SIMADYN D:N2 PKW-TYP:I4
H766 FRICTION_V=20% -200.000%...199.993% 0% [D3.2]
1766d Frictional torque at 20 % velocity 0.006% 3.7.8.1
06E6h
POSREG.P5840.X_T5
SIMADYN D:N2 PKW-TYP:I4
H767 FRICTION_V=40% -200.000%...199.993% 0% [D3.2]
1767d Frictional torque at 40 % velocity 0.006% 3.7.8.1
06E7h
POSREG.P5860.X_T5
SIMADYN D:N2 PKW-TYP:I4
H768 FRICTION_V=60% -200.000%...199.993% 0% [D3.2]
1768d Frictional torque at 60 % velocity 0.006% 3.7.8.1
06E8h
POSREG.P5880.X_T5
SIMADYN D:N2 PKW-TYP:I4
H769 FRICTION_V=80% -200.000%...199.993% 0% [D3.2]
1769d Frictional torque at 80 % velocity 0.006% 3.7.8.1
06E9h
POSREG.P5900.X_T5
SIMADYN D:N2 PKW-TYP:I4
H770 FRICTION_V=100% -200.000%...199.993% 0% [D3.2]
1770d Frictional torque at 100 % velocity 0.006% 3.7.8.1
06EAh
POSREG.P5920.X_T5
SIMADYN D:N2 PKW-TYP:I4
POSREG.P2290.X_T2
SIMADYN D:N2 PKW-TYP:I4
H780 SRC_INP_MOP_DW 0 ... 1024 0 [E1.1]
1780d Source, motorized potentiometer input, double 1 3.8.1
030Ch word
The motorized potentiometer goes to this value, if the
tracking mode (H790/H791) is selected.
Note:
The input value consists of the sum of the word- and dou-
ble-word input.
AUXIL.M4100.NC_T4
SIMADYN D:O2 PKW-TYP:O2
H781 SRC_INP_MOP_WD 0 ... 1024 0 [E1.1]
1781d Source, motorized potentiometer input, word 1 3.8.1
030Dh
The motorized potentiometer goes to this value, if the
tracking mode (H790/H791) is selected.
Note:
The input value consists of the sum of the word- and dou-
ble-word input.
AUXIL.M4110.NC_T4 SIMADYN D:O2 PKW-TYP:O2
H782 SRC_SV_MOP_DW 0 ... 1024 0 [E1.1]
1782d Source, motorized potentiometer setting value, 1 3.8.1
030Eh double-word
The motorized potentiometer is set to this value, if the MOP
set control bit (H784/H785) is active.
Note:
The setting value is obtained by summing the word- and
double-word input.
AUXIL.M4180.MSK_T4
SIMADYN D:V2 PKW-TYP:V2
H786 SRC_INC_MOP 0 ... 1024 0 [E1.1]
1786d Source, raise motorized potentiometer 1 3.8.1
0312h
Connector number, description refer to H787.
AUXIL.M4190.NC_T4
SIMADYN D:O2 PKW-TYP:O2
H787 MSK_INC_MOP 0000h ... FFFFh 0000h [E1.1]
1787d Mask, raise motorized potentiometer 0001h 3.8.1
0313h
Mask, which is used to select the control bit to move the
motorized potentiometer in the positive direction. If the
signal is available for longer than 3s, a changeover is made
from the standard rate of change time H792 to the fast rate
of change H793.
AUXIL.M4190.MSK_T4
SIMADYN D:V2 PKW-TYP:V2
H788 SRC_DEC_MOP 0 ... 1024 0 [E1.1]
1788d Source, lower motorized potentiometer 1 3.8.1
0314h
Connector number, description refer to H789.
AUXIL.M4200.NC_T4
SIMADYN D:O2 PKW-TYP:O2
H789 MSK_DEC_MOP 0000h ... FFFFh 0000h [E1.1]
1789d Mask, lower motorized potentiometer 0001h 3.8.1
0315h
Mask, which is used to select the control bit to move the
motorized potentiometer in the negative direction. If the
signal is available for longer than 3s, a changeover is made
from the standard rate of change time H792 to the fast rate
of change H793.
AUXIL.M4200.MSK_T4
SIMADYN D:V2 PKW-TYP:V2
H790 SRC_RAMP_MOP 0 ... 1024 0 [E1.1]
1790d Source, MOP mode, ramp-function generator 1 3.8.1
0316h
Connector number, description refer to H791.
AUXIL.M4210.NC_T4
SIMADYN D:O2 PKW-TYP:O2
H791 MSK_RAMP_MOP 0000h ... FFFFh 0000h [E1.1]
1791d Mask, MOP mode, ramp-function generator 0001h 3.8.1
0317h
Mask, which is used to select the control bit to changeover
the motorized potentiometer. to RG operation. If the control
bit is 1, the motorized potentiometer tracks the input value
according to the selected ramp time.
AUXIL.M4210.MSK_T4
SIMADYN D:V2 PKW-TYP:V2
H792 RAMP_TIME_MOP 160.000[ms]... 60000[ms] [E1.2]
17 179 869
1792d Ramp time, normal rate of change MOP 3.8.1
118.000[ms]
0318h
The motorized potentiometer changes with this ramp time if
the control bit MOP raise or MOP lower is active.
Note:
A changeover is automatically made to the fast ramp time
H793 after 3s.
AUXIL.M4320.X1_T4
SIMADYN D:R4 PKW-TYP:O4
AUXIL.M4320.X2_T4
SIMADYN D:R4 PKW-TYP:O4
H794 MOP_LU -200.000%...199.993% 120% [E1.3]
1794d Upper limit, motorized potentiometer 0.006% 3.8.1
031Ah
The MOP output is limited, in the positive direction, to this
value.
AUXIL.M4450.LU_T4
SIMADYN D:N2 PKW-TYP:I4
H795 MOP_LL -200.000%...199.993% -120% [E1.3]
1795d Lower limit, motorized potentiometer 0.006% 3.8.1
031Bh
The MOP output is limited, in the negative direction, to this
value.
AUXIL.M4450.LL_T4
SIMADYN D:N2 PKW-TYP:I4
H796 MOP_RANGE -200.000%...199.993% 0% [E1.5]
1796d Influence range, motorized potentiometer 0.006% 3.8.1
031Ch
The motorized potentiometer output is multiplied by this
factor.
AUXIL.M4590.X2_T4
SIMADYN D:N4 PKW-TYP:I4
H820 LIM_COMP_PX -32768 ... 32767 100 [E2.1]
1820d Tolerance limit, limit value monitor X 1 3.8.3
071Ch
If the absolute difference between the position limit value X
and the actual position is greater than this tolerance limit,
then the position limit value X reached signal is withdrawn.
AUXIL.LM3150.L_T3
SIMADYN D:I2 PKW-TYP:I2
H821 HY_COMP_PX -32768 ... 32767 10 [E2.1]
1821d Hysteresis, limit value monitor X 1 3.8.3
071Dh
AUXIL.LM3150.HY_T3 SIMADYN D:I2 PKW-TYP:I2
H822 LIM_COMP_PY -32768 ... 32767 100 [E2.1]
1822d Tolerance limit, limit value monitor Y 1 3.8.3
071Eh
If the absolute difference between the position limit value Y
and the actual position is greater than this tolerance limit,
then the position limit value Y reached signal is withdrawn.
AUXIL.LM3400.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H827 SRC_INP2_COMPDW 0 ... 1024 0 [E2.1]
1827d Source, comparison value, free limit value 1 3.8.3
0723h monitor double word
Connector number of the comparison quantity
AUXIL.LM3410.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H828 LIM_COMPDW -32768 ... 32767 100 [E2.1]
1828d Tolerance limit, free limit value monitor double 1 3.8.3
0724h word
If the absolute difference between the input value and the
comparison value is greater than this tolerance limit, then
the input value is equal to the comparison value signal is
withdrawn.
AUXIL.LM3450.L_T3
SIMADYN D:O2 PKW-TYP:O2
H829 HY_COMPDW -32768 ... 32767 10 [E2.1]
1829d Hysteresis, free limit value monitor double word 1 3.8.3
0725h
AUXIL.LM3450.HY_T3
SIMADYN D:I2 PKW-TYP:I2
H830 SRC_INP1_COMPA 0 ... 1024 0 [E2.5]
1830d Source, input free limit value monitor A 1 3.8.3
0726h
Connector number of the quantity which is to be compared.
AUXIL.LM3500.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H831 SRC_INP2_COMPA 0 ... 1024 0 [E2.5]
1831d Source, comparison value free limit value 1 3.8.3
0727h monitor A
Connector number of the comparison quantity
AUXIL.LM3510.NC_T3
SIMADYN D:N2 PKW-TYP:O2
H832 LIM_COMPA -200.000%...199.993% 0% [E2.6]
1832d Tolerance limit, free limit value monitor A 0.006% 3.8.3
0728h
If the absolute difference between the input value and the
comparison value is greater than this tolerance limit, then
the input value is equal to the comparison value signal is
withdrawn.
AUXIL.LM3550.L_T3
SIMADYN D:N2 PKW-TYP:I4
H833 HY_COMPA -200.000%...199.993% 0% [E2.6]
1833d Hysteresis, free limit value monitor A 0.006% 3.8.3
0729h
AUXIL.LM3550.HY_T3
SIMADYN D:N2 PKW-TYP:I4
H834 SRC_INP1_COMPB 0 ... 1024 0 [E2.5]
1834d Source, input free limit value monitor B 1 3.8.3
072Ah
Connector number of the quantity which is to be compared.
AUXIL.LM3600.NC_T3
SIMADYN D:O2 PKW-TYP:O2
AUXIL.LM3610.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H836 LIM_COMPB -200.000%...199.993% 0% [E2.6]
1836d Tolerance limit, free limit value monitor B 0.006% 3.8.3
072Ch
If the absolute difference between the input value and the
comparison value is greater than this tolerance limit, then
the input value is equal to the comparison value signal is
withdrawn.
AUXIL.LM3650.L_T3
SIMADYN D:N2 PKW-TYP:I4
H837 HY_COMPB -200.000%...199.993% 0% [E2.6]
AUXIL.DP4020.NC_T4
SIMADYN D:O2 PKW-TYP:O2
H849 SRC_DSP_I2 0 ... 1024 0 [E1.6]
1849d Source, display parameter word integer quantity 1 3.8.2
0739h
Number of the connector, which is to be displayed, inter-
preted as word integer quantity.
AUXIL.DP4040.NC_T4
SIMADYN D:O2 PKW-TYP:O2
H850 SRC_DSP_I4 0 ... 1024 0 [E1.6]
1850d Source, display parameter double word integer 1 3.8.2
073Ah quantity
Number of the connector which is to be displayed, inter-
preted as double word integer quantity.
AUXIL.DP4050.NC_T4
SIMADYN D:O2 PKW-TYP:O2
H851 SRC_DSP_PSCAL 0 ... 1024 0 [E1.6]
1851d Source, display parameter position values 1 3.8.2
073Bh scaled
Number of the connector which is to be displayed scaled.
The % quantities of the control (e. g. control error) are
displayed, not normalized (=%), but scaled (mm).
AUXIL.DP4070.NC_T4
SIMADYN D:O2 PKW-TYP:O2
H860 SRC_STW_BIT0 0 ... 1024 0 [E3.1]
1860d Source, bit 0 free status word 1 3.8.4
0744h
Connector number, description refer to H861.
AUXIL.ST3000.NC_T3
SIMADYN D:O2 PKW-TYP:O2
AUXIL.ST3010.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H863 MSK_STW_BIT1 0000h ... FFFFh 0000h [E3.2]
1863d Mask, bit 1, free status word 0001h 3.8.4
0747h
Mask, which is used to select status bit 1 of the freely-
definable status word.
AUXIL.ST3010.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H864 SRC_STW_BIT2 0 ... 1024 0 [E3.1]
1864d Source, bit 2, free status word 1 3.8.4
0748h
Connector number, description refer to H865.
AUXIL.ST3020.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H865 MSK_STW_BIT2 0000h ... FFFFh 0000h [E3.2]
1865d Mask, bit 2, free status word 0001h 3.8.4
0749h
Mask, which is used to select status bit 2 of the freely-
definable status word.
AUXIL.ST3020.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H866 SRC_STW_BIT3 0 ... 1024 0 [E3.1]
1866d Source, bit 3, free status word 1 3.8.4
074Ah
Connector number, description refer to H867.
AUXIL.ST3030.NC_T3 SIMADYN D:O2 PKW-TYP:O2
H867 MSK_STW_BIT3 0000h ... FFFFh 0000h [E3.2]
1867d Mask, bit 3, free status word 0001h 3.8.4
074Bh
Mask, which is used to select status bit 3 of the freely-
definable status word.
AUXIL.ST3030.MSK_T3 SIMADYN D:V2 PKW-TYP:V2
H868 SRC_STW_BIT4 0 ... 1024 0 [E3.1]
1868d Source, bit 4, free status word 1 3.8.4
074Ch
Connector number, description refer to H869.
AUXIL.ST3060.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H873 MSK_STW_BIT6 0000h ... FFFFh 0000h [E3.2]
1873d Mask, bit 6, free status word 0001h 3.8.4
0751h
Mask, which is used to select status bit 6 of the freely-
definable status word.
AUXIL.ST3060.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H874 SRC_STW_BIT7 0 ... 1024 0 [E3.1]
1874d Source, bit 7, free status word 1 3.8.4
0752h
Connector number, description refer to H875.
AUXIL.ST3070.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H875 MSK_STW_BIT7 0000h ... FFFFh 0000h [E3.2]
1875d Mask, bit 7, free status word 0001h 3.8.4
0753h
Mask, which is used to select status bit 7 of the freely-
definable status word.
AUXIL.ST3070.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H876 SRC_STW_BIT8 0 ... 1024 0 [E3.1]
1876d Source, bit 8, free status word 1 3.8.4
0754h
Connector number, description refer to H877.
AUXIL.ST3080.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H877 MSK_STW_BIT8 0000h ... FFFFh 0000h [E3.2]
1877d Mask, bit 8, free status word 0001h 3.8.4
0755h
Mask which is used to select status bit 8 of the freely-
definable status word.
AUXIL.ST3080.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H878 SRC_STW_BIT9 0 ... 1024 0 [E3.1]
1878d Source, bit 9, free status word 1 3.8.4
0756h
Connector number, description refer to H879.
AUXIL.ST3090.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H879 MSK_STW_BIT9 0000h ... FFFFh 0000h [E3.2]
1879d Mask, bit 9, free status word 0001h 3.8.4
0757h
Mask, which is used to select status bit 9 of the freely-
definable status word.
AUXIL.ST3090.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H880 SRC_STW_BIT10 0 ... 1024 0 [E3.1]
1880d Source, bit 10, free status word 1 3.8.4
0758h
Connector number, description refer to H881.
AUXIL.ST3100.NC_T3
SIMADYN D:O2 PKW-TYP:O2
AUXIL.ST3110.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H883 MSK_STW_BIT11 0000h ... FFFFh 0000h [E3.2]
1883d Mask, bit 11, free status word 0001h 3.8.4
075Bh
Mask, which is used to select status bit 11 of the freely-
definable status word.
AUXIL.ST3110.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H884 SRC_STW_BIT12 0 ... 1024 0 [E3.1]
1884d Source, bit 12, free status word 1 3.8.4
075Ch
Connector number, description refer to H885.
AUXIL.ST3120.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H885 MSK_STW_BIT12 0000h ... FFFFh 0000h [E3.2]
1885d Mask, bit 12, free status word 0001h 3.8.4
075Dh
Mask, which is used to select status bit 12 of the freely-
definable status word.
AUXIL.ST3120.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H886 SRC_STW_BIT13 0 ... 1024 0 [E3.1]
1886d Source, bit 13, free status word 1 3.8.4
075Eh
Connector number, description refer to H887.
AUXIL.ST3130.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H887 MSK_STW_BIT13 0000h ... FFFFh 0000h [E3.2]
1887d Mask, bit 13, free status word 0001h 3.8.4
075Fh
Mask, which is used to select status bit 13 of the freely-
definable status word.
AUXIL.ST3130.MSK_T3 SIMADYN D:V2 PKW-TYP:V2
H888 SRC_STW_BIT14 0 ... 1024 0 [E3.1]
1888d Source, bit 14, free status word 1 3.8.4
0760h
Connector number, description refer to H889.
AUXIL.SV3000.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H893 to Not used
H899
H900 SRC_BQ1 0 ... 1024 0 [A4.5]
1900d Source, binary output 1 1 3.3.7
076Ch
Connector number, description refer to HXXX.
OUTPUT.BQ3000.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H901 MSK_BQ1 0000h...FFFFh 0000h [A4.5]
1901d Mask, binary output 1 0001h 3.3.7
076Dh
Mask, which is used to select the control bit for binary
output 1. The signal is output at terminal 621.
OUTPUT.BQ3000.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H902 SRC_BQ2 0 ... 1024 0 [A4.5]
1902d Source, binary output 2 1 3.3.7
076Eh
Connector number, description refer to H903.
OUTPUT.BQ3020.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H903 MSK_BQ2 0000h...FFFFh 0000h [A4.5]
1903d Mask, binary output 2 0001h 3.3.7
076Fh
Mask, which is used to select the control bit for binary
output 2. The signal is output at terminal 622.
OUTPUT.BQ3010.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H904 SRC_BQ3 0 ... 1024 0 [A4.5]
1904d Source, binary output 3 1 3.3.7
0770h
Connector number, description refer to H905.
OUTPUT.BQ3020.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H905 MSK_BQ3 0000h...FFFFh 0000h [A4.5]
1905d Mask, binary output 3 0001h 3.3.7
0771h
Mask, which is used to select the control bit for binary
output 3. The signal is output at terminal 623.
OUTPUT.BQ3020.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H906 SRC_BQ4 0 ... 1024 0 [A4.5]
1906d Source, binary output 4 1 3.3.7
0772h
Connector number, description refer to H907.
OUTPUT.BQ3030.NC_T3
SIMADYN D:O2 PKW-TYP:O2
OUTPUT.BQ3070.MSK_T3
SIMADYN D:V2 PKW-TYP:V2
H916 MSK_INV_BQ 0000h...FFFFh 0000h [A4.6]
1916d Mask, invert binary outputs 0001h 3.3.7
077Ch
This allows bitwise inversion of 8 binary outputs.
Bit 0: Inversion, binary input 1
to
Bit 7: Inversion, binary input 8
OUTPUT.AQ2000.NC_T2
SIMADYN D:O2 PKW-TYP:O2
H921 ABSOLUTE_AQ1 0 ... 1 0 [A5.6]
1921d Selection, absolute value analog output 1 1 3.3.9
0781h
Selects the absolute signal value for output.
OUTPUT.AQ2020.I_T2
SIMADYN D:B1 PKW-TYP:BOOLEAN
H922 FILTER_AQ1 10.000[ms]... 10[ms] [A5.6]
...163840.000[ms]
1922d Smoothing, analog output 1 3.3.9
0782h
Smoothing time constant for analog output 1
OUTPUT.AQ2050.T_T2
SIMADYN D:R2 PKW-TYP:O4
H923 OFFSET_AQ1 -200.000%...199.993% 0% [A5.7]
1923d Offset, analog output 1 0.006% 3.3.9
0783h
This is subtracted from the signal to be output.
OUTPUT.AQ2060.OFF_T2
SIMADYN D:N2 PKW-TYP:I4
H924 GAIN_AQ1 -256...255.9921875 2 [A5.7]
1924d Gain, analog output 1 0.0078125 3.3.9
0784h
The conditioned signal is multiplied by this factor. The
following is valid: 100%x1=100% and the assignment
100%=5V.
OUTPUT.AQ2060.K_T2
SIMADYN D:E2 PKW-TYP:I4
H925 SRC_AQ2 0 ... 1024 0 [A5.5]
1925d Source, analog output 2 1 3.3.9
0785h
Connector number of the supplying value.
OUTPUT.AQ2100.NC_T2
SIMADYN D:O2 PKW-TYP:O2
H926 ABSOLUTE_AQ2 0 ... 1 0 [A5.6]
1926d Selection, absolute value analog output 2 1 3.3.9
0786h
Selects the absolute signal value for output.
OUTPUT.AQ2120.I_T2
SIMADYN D:B1 PKW-TYP:BOOLEAN
H927 FILTER_AQ2 10.000[ms]... 10[ms] [A5.6]
...163840.000[ms]
1927d Smoothing, analog output 2 3.3.9
0787h
Smoothing time constant for analog output 2
OUTPUT.AQ2150.T_T2
SIMADYN D:R2 PKW-TYP:O4
H928 OFFSET_AQ2 -200.000%...199.993% 0% [A5.7]
1928d Offset, analog output 2 0.006% 3.3.9
0788h
This is subtracted from the signal to be output.
OUTPUT.AQ2160.OFF_T2
SIMADYN D:N2 PKW-TYP:I4
H929 GAIN_AQ2 -256...255.9921875 2 [A5.7]
1929d Gain, analog output 2 0.0078125 3.3.9
0789h
The conditioned signal is multiplied by this factor. The
following is valid: 100%x1=100% and the assignment
100%=5V.
OUTPUT.AQ2160.K_T2
SIMADYN D:E2 PKW-TYP:I4
OUTPUT.AQ3000.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H931 ABSOLUTE_AQ3 0 ... 1 0 [A5.6]
1931d Selection, absolute value analog output 3 1 3.3.9
078Bh
Selects the absolute signal value for output.
OUTPUT.AQ3020.I_T3
SIMADYN D:B1 PKW-TYP:BOOLEAN
H932 FILTER_AQ3 40.000[ms]... 40[ms] [A5.6]
...81920.000[ms]
1932d Smoothing, analog output 3 3.3.9
078Ch
Smoothing time constant for analog output 3
OUTPUT.AQ3050.T_T3
SIMADYN D:R2 PKW-TYP:O4
H933 OFFSET_AQ3 -200.000%...199.993% 0% [A5.7]
1933d Offset, analog output 3 0.006% 3.3.9
078Dh
This is subtracted from the signal to be output.
OUTPUT.AQ3060.OFF_T3
SIMADYN D:N2 PKW-TYP:I4
H934 GAIN_AQ3 -256...255.9921875 2 [A5.7]
1934d Gain, analog output 3 0.0078125 3.3.9
078Eh
The conditioned signal is multiplied by this factor. The
following is valid: 100%x1=100% and the assignment
100%=5V.
OUTPUT.AQ3060.K_T3
SIMADYN D:E2 PKW-TYP:I4
H935 SRC_AQ4 0 ... 1024 0 [A5.5]
1935d Source, analog output 4 1 3.3.9
078Fh
Connector number of the supplying value.
OUTPUT.AQ3100.NC_T3
SIMADYN D:O2 PKW-TYP:O2
H936 ABSOLUTE_AQ4 0 ... 1 0 [A5.6]
1936d Selection, absolute value analog output 4 1 3.3.9
0790h
Selects the absolute signal value for output.
OUTPUT.AQ3120.I_T3
SIMADYN D:B1 PKW-TYP:BOOLEAN
H937 FILTER_AQ4 40.000[ms]... 40[ms] [A5.6]
...655360.000[ms]
1937d Smoothing, analog output 4 3.3.9
0791h
Smoothing time constant for analog output 4
OUTPUT.AQ3150.T_T3
SIMADYN D:R2 PKW-TYP:O4
H938 OFFSET_AQ4 -200.000%...199.993% 0% [A5.7]
1938d Offset, analog output 4 0.006% 3.3.9
0792h
This is subtracted from the signal to be output.
OUTPUT.AQ3160.OFF_T3
SIMADYN D:N2 PKW-TYP:I4
H939 GAIN_AQ4 -256...255.9921875 2 [A5.7]
1939d Gain, analog output 4 0.0078125 3.3.9
0793h
The conditioned signal is multiplied by this factor. The
following is valid: 100%x1=100% and the assignment
100%=5V.
OUTPUT.AQ3160.K_T3
SIMADYN D:E2 PKW-TYP:I4
OUTPUT.PP2000.NC_T2
SIMADYN D:O2 PKW-TYP:O2
H942 SRC_P2P_WORD_2 0 ... 1024 0 [A3.6]
1942d Source, word 2 to peer-to-peer 1 3.3.5
0796h
Connector number of the supplying value.
OUTPUT.PP2100.NC_T2
SIMADYN D:O2 PKW-TYP:O2
H943 SRC_P2P_WORD_3 0 ... 1024 0 [A3.6]
1943d Source, word 3 to peer-to-peer 1 3.3.5
0797h
Connector number of the supplying value.
OUTPUT.PP2200.NC_T2
SIMADYN D:O2 PKW-TYP:O2
H944 SRC_P2P_WORD_4 0 ... 1024 0 [A3.6]
1944d Source, word 4 to peer-to-peer 1 3.3.5
0798h
Connector number of the supplying value.
OUTPUT.PP2300.NC_T2
SIMADYN D:O2 PKW-TYP:O2
H945 SRC_P2P_WORD_5 0 ... 1024 0 [A3.6]
1945d Source, word 5 to peer-to-peer 1 3.3.5
0799h
Connector number of the supplying value.
OUTPUT.PP2400.NC_T2
SIMADYN D:O2 PKW-TYP:O2
H946 TEL_LEN_PPT 0 ... 5 5 [A3.7]
1946d Length, send telegram, peer-to-peer 1 3.3.5
079Ah
Number of send words which are to be transferred via the
peer-to-peer coupling.
OUTPUT.PP2500.LTW_T2
SIMADYN D:O2 PKW-TYP:O2 (INIT)
H951 SRC_CU_WORD_1 0 ... 1024 82 [A1.5]
1951d Source, send word 1 to CU 1 3.3.3
079Fh
Connector number of the supplying value.
OUTPUT.SD1000.NC_T1
SIMADYN D:O2 PKW-TYP:O2
H952 SRC_CU_WORD_2 0 ... 1024 220 [A1.5]
1952d Source, send word 2 to CU 1 3.3.3
07A0h
Connector number of the supplying value.
OUTPUT.SD1010.NC_T1 SIMADYN D:O2 PKW-TYP:O2
H953 SRC_CU_WORD_3 0 ... 1024 0 [A1.5]
1953d Source, send word 3 to CU 1 3.3.3
07A1h
Connector number of the supplying value.
OUTPUT.SD2040.NC_T2
SIMADYN D:O2 PKW-TYP:O2
H966 SRC_CB_WORD_6 0 ... 1024 0 [A3.6]
1966d Source, send word 6 to CB 1 3.3.4
07AEh
Connector number of the supplying value.
OUTPUT.SD2050.NC_T2
SIMADYN D:O2 PKW-TYP:O2
H967 SRC_CB_WORD_7 0 ... 1024 0 [A3.6]
1967d Source, send word 7 to CB 1 3.3.4
07AFh
Connector number of the supplying value.
OUTPUT.SD2060.NC_T2
SIMADYN D:O2 PKW-TYP:O2
H968 SRC_CB_WORD_8 0 ... 1024 0 [A3.6]
1968d Source, send word 8 to CB 1 3.3.4
07B0h
Connector number of the supplying value.
OUTPUT.SD2070.NC_T2
SIMADYN D:O2 PKW-TYP:O2
OUTPUT.SD2080.NC_T2
SIMADYN D:O2 PKW-TYP:O2
H970 SRC_CB_WORD_10 0 ... 1024 0 [A3.6]
1970d Source, send word 10 to CB 1 3.3.4
07B2h
Connector number of the supplying value.
OUTPUT.SD2090.NC_T2
SIMADYN D:O2 PKW-TYP:O2
H997 DRIVE_ID 0 ... 32767 0
1997d Drive identification 1
07CDh
If the system consists of several drives, a drive ID can be
entered here. This allows a parameterized positioning to be
assigned to the drive.
INPUT.DRID.X_T5
SIMADYN D:O2 PKW-Typ:O2
H998 DEFAULTING 0...32767 0 [A1.6]
1998d Establish factory setting 1 1.12
07CE
This allows the EEPROM to be erased so that the factory
setting can be re-established. 165 must be entered.
Note:
When the EEPROM is erased, the modified values are
retained in the RAM. Thus, to establish the factory setting,
the unit must be powered-down and up again.
OUTPUT.ER10.X1_T5
SIMADYN D:O2 PKW-TYP:O2
H999 BAUDRATE_P2P 0...12 8 [A3.1]
1999d Baud rate for peer-to-peer coupling 1 3.3.5
07CFh
The following baud rates can be set:
0: 150 Bd 5: 4800 Bd 10: 76800 Bd
1: 300 Bd 6: 9600 Bd 11: Not permitted
2: 600 Bd 7: 19200 Bd 12: 115200 Bd
3: 1200 Bd 8: 38400 Bd
4: 2400 Bd 9: 57600 Bd
Please refere also to note 3, Section 1.13.3
@CMT1.PEER.BDR_T4
SIMADYN D:O2 PKW-TYP:O2 (INIT)
5 Connectors
5.1 The connector principle
In order to achieve the highest flexibility of the module, the control signals are not permanently connected
with one another, but can be configured for the various applications.
For this reason, these signals are listed in the so-called Connector list, where they can be „connected“ into
the actual control functionality.
The connector list includes the following signals:
- fixed setpoints and reference values
- receive words from the basic drive converter, COM-BOARD, peer-to-peer
- binary inputs, analog inputs, pulse encoder
- status words from the open- and closed-loop control and setpoint conditioning
- signals from the open- and closed-loop control and setpoint conditioning
- signals from the freely-connectable functions
C o nnector list
0
1 W o rd q uant ity
W o rd q uant ity
H 78 1 (0 )
2
K004 K0 04
3
4 16-bit w o rd
5
6
7
8
9
10
1024
K067
If this connector is to be connected up, then the connector number must be entered when selecting the
signal. Example:
H 781 (0)
K067 K067
+
For setpoints and actual values, the normalization 4000h = 100% is used if not otherwise specified.
C o nnector list
0
Do uble-w o rd
1 Do uble-w o rd quantity
q ua ntity H 7 8 1 (0 )
2
K004 K0 04
3
4 H ig h w o rd
5 Low w o rd
6
7
8
9
10
1024
Double-word quantities are used for all position reference and actual values and limit values.
Connections between single-word- and double-word quantities
Single-word- and double-word quantities can only be partially connected. Scaled double-word quantities
can only be connected to a single-word quantity if they are positive, as the sign is in bit 15 of the high
word. There is no problem for normalized double-word quantities, if the high word is specified as connec-
tor number. Thus, for example, it is possible to output every control quantity, irrelevant as to whether it is a
single-word or double-word quantity, at an analog output.
Normally, the word-double-word connection is not required.
C o nnector list 15 0
C o nte nts , K0 04
0 15 0
B it m a s k
15 16 -bit w o rd 0
1
H 7 8 1 (0 ) H7 85 (0 h) 15 0
2
K004 K004 &
3 Bit q ua ntity
15 16-bit w o rd 0
4
5
6
7
8
9
10
1024
K &
H 13 1 (0 ) 0 &
>1
1 &
=
K
.
.
.
14 &
15 &
0
1
.
.
H 132 .
14
15
This means, that each bit of the connector is AND’ed with the corresponding bit of the masking, and the
result of all AND logic operations, are then OR’ed.
Thus, in the mask, that bit which is to be selected as bit quantity, must be a logical one. The simplest way
to understand this is if one considers the word in the binary notation. A one is entered below the bit, which
is to control the binary function, and under all others, a logical zero is entered. The required mask is ob-
tained if it is now converted into the hexadecimal notation.
Example:
Masking bit 7 from a control word:
B it 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Inp ut q ua nt ity
M as k 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0
H ex
0 0 8 0
Note:
By masking several bits, several bits can be simultaneously switched-through to the output. This corre-
sponds to an OR function for these bits.
Example 1:
0400h Bit 10 of the input value
Example 2:
0402h Bit 10 and 1 of the input value
Double-word quantities
Connector Value/description Source Cross-reference_ Diagr.
number parameter sampling time ref.
K592 (a) Position reference value 95 H455 SETPNT.PR560.X15_T5 [C2.3]
K593 (b)
A double-word quantity requires two connectors, (a) and (b). The most significant word is deposited in
connector (a) and the least significant word in connector (b).
If double-word quantities are ´connected-up´, only the connector number (a) is specified as source.
6 Start-up
The start-up procedure is as follows:
S tart-up,
6S E 70 basic drive converter
S tart-up
control / safety func tions
P aram eterization
reference v alue in put
S tart-up
position control
NOTE
− These Start-up Instructions assume that the basic drive converter is commissioned, starting from the
factory setting - (CU2: With pulse encoder, P163=4; CUVC: With pulse encoder P100=4) without
T300 (and, if available, without CB1/CBP).
− All of the parameters in Section 6.1.1 (and if required, in 6.1.1.2.1) must be entered.
− Further, Section 6.2 and onwards must be observed. Among other things, the setting and optimi-
zation of the control is described. The closed-loop positioning control will not work satisfactorily if this
section is not carefully observed.
Warning
The motor can rotate during the following commissioning phases of the basic drive converter:
Motor identification for CUVC
For motor identification at standstill (P115=2), the motor aligns itself ( max ± ¼ motor revolution). The
motor rotor can be locked to stop it rotating.
No-load measurement for CUVC
The no-load measurement (P115=4) for the linear axis cannot be made when the drive is coupled to a
load.
The following points should be observed, which deviate or are supplementary to the basic drive converter
Instruction Manual:
Hardware configuration
In practice, it has been shown that it is practical to first commission the basic drive converter without op-
tion boards (T300, CB). Only after the basic drive has been completely parameterized and optimized, and
before parameters are input, in Section 6.1.1 onwards, the option modules are enabled and inserted.
CU2,CU3: To realize this, the hardware setting function (P052=4) is re-selected, and parameters P090
and P091 and the bus address (P918), if required, set.
CUVC,CUMC: The bus address (P918), if required, has to be set.
Acknowledge or suppress faults/error messages which occur after the T300 logs-on (e.g. F116, F118);
refer to Section 1.8.
Controller optimization
The speed controller in the basic drive converter should be optimized according to the absolute optimum.
More detailed information is provided in the Section optimizing the control.
Safety functions
Before a drive with a linear axis is powered up, the following safety functions should be parameterized:
The emergency limit switches must be directly connected to the basic drive converter, and parameter-
ized as fast stop.
An emergency pushbutton must be located close to the work place, so that the drive can be quickly
shutdown if incorrect entries are made during the start-up phase.
Warning
Before commissioning the positioning, all of the safety functions must be parameterized and tested.
Safety functions are:
- emergency stop (emergency off) switch
- emergency limit switch
- mechanical brake
- and, if available, hardware limit switch.
Note:
The parameters, designated with X, are of no significance for CUMC.
Only for CUMC, if the position actual value from the dual port RAM is to be used
P734.007 Source, position actual value 90 0
1) If the base unit as an exception (only valid for VC unit) is to be operated in the frequency control mo-
de, parameter P100 = 3 must be entered.
Only for SIMOVERT SC, if the position actual value from the dual port RAM is to be used
P694.007 Source, position actual value 214 0
1) If the base unit as an exception (only valid for VC unit) is to be operated in the frequency control mo-
de, parameter P163 = 3 must be entered.
2) The parameter may only be entered when P52 = 5, drive system settings, see Converter Operating
Instructions.
3) Example for P420, VC:
Motor rated speed (shaft speed at 100% speed setpoint value, corresponding to 100% of r447 or r223):
2759 revolutions/min
Motor data: 4 pole machine: 50Hz corresponding to 1500r/min, without slip
Parameter value to be entered: P420 = 2759r/min x 50Hz / 1500r /min = 91.97Hz.
Example for P420, SC:
Motor rated speed: 1778r/min (corresponding to 100% of r447 or r223)
Parameter value to be entered: P420 = 1778r/min.
6.1.1.2.1 Use of the technology controller as a speed controller together with SIMOVERT
SC
Note:
- It is only advisable to follow this section when no satisfactory results can be achieved by following the
standard parameterization given in section 6.1.1.
- When using a technology controller as a speed controller for positioning applications, software version
≥1.2 for the base unit is required.
Examples of attainable improvemnets
- Approach to the set point position:
the approach to the set point position is fast, continuous and without (mentionable) overshoot.
- High frequency oscillations:
oscillations/noises in the several 100Hz range can be avoided
Examples of what the following parameterization could require
- Actual value smoothing is required, e.g. in the case of high frequency oscillations/noises
Applications where the drive is coupled to the load a toothed belt, elastic coupling or similar methods.
- KP adaption is required, e.g. in the case of unsmooth running of the drive:
a very low speed (<0.5 to 2% of the rated speed) has been selected and the drive speed controller loop
cannot be satisfactorily optimized.
- The driven load has a large moment of inertia, which leads to a unexact/non-continuous approach to the
required position
load moment of inertia > (5 to 30) x moment of inertia of the motor shaft
The following parameters are to be entered in addition to the parameters given in section 6.1.1.
The parameters marked with a ! deviate from those given in section 6.1.1.
Use of the technology controller as a speed controller together with SIMOVERT SC, overview.
Only the elements, required in this application are shown.
P546=3008
P537
KP-adaption
from T300
factory setting=1 r547
slave drive
P538 (torque control)
P526=3002 P528 P587.1=1
P542 P541
r529 KP TN r540 r545 r490
r491
n set from + 1
P486.1 +
T300 - =1020
0 + M se t
Soll w ert- technology limiter
Glättung r534 controller
P533
P443=0
r219
P531.1=1100 n set +
n act. from 0
motor encoder P530.1=219
-
actual value "normal" speed controller
smoothingg (disabled!)
m oto r n act. from
en ab le tech- m agn eti z ation motor encoder
no log y co ntroller 1
P5 84 =1 pu ls-
en ab le
P506=3005 M set additional
r510
M set
additional
fro m T300
H152 Rated motor speed, pulse encoder 1 Motor speed for the rated syst. frequency (CUVC,
CUMC:P353; CU2,CU3:P420)
For CU3, a negative value must be entered.
H153 Normalization, position actual value 1 Linear axis:
Number of quadrupled pulses for the nominal length.
For better transparency, it should always be normalized
to ´even´ values, e. g. 20m
Rotary axis:
Number of quadrupled pulses for one revolution of the
rotary axis
Note:
After the pulse encoder data has been entered, the unit must be powered-down and up again.
Parameterization, setpoint/reference value generation
H541 Software limit switch B1 Traverse limit in the direction A→B. The value in H541
to is switched-through as pre-setting.
H536
H601 Ramp-up time, position ramp-function The time in H601 is switched-through as pre-setting.
to generator
H606
H611 Rounding-off time constant, pos. RFG The time in H611 is switched-through as pre-setting.
to The rounding-off time constant is the same for ramp-up
H616 and ramp-down.
H621 Ramp-down time, position ramp- The time in H621 is switched-through as pre-setting.
to function generator
H626
H641 Down ramp A2 The time must be set, so that the drive still stops in front
to of the mechanical endstop when hardware limit switch
H646 A2 is passed. The time in H641 is switched-through as
pre-setting.
H651 Down ramp B2 Setting instructions as for H641.
to The time in H651 is switched-through as pre-setting.
H656
H760 Ramp-up time, speed-controlled mode
H761 Ramp-down time, speed-controlled
mode
H722 Normalization, acceleration The lowest occurring ramp-up or ramp-down time of the
position ramp-function generator is entered.
H200/ Power-on The power-on command can be coupled with the stan-
H201 dard stop, if the same source is specified for both
commands.
H202/ Standard stop (OFF1) The standard stop signal switches the main setpoint to
H203 zero, and the drive decelerates along the ramp-
function generator ramp to standstill; the drive is then
powered-down.
H204/ Electrical off (OFF2) Electrical off (OFF2) causes the drive to be immedi-
H205 ately switched into a torque-free condition.
H206/ Fast stop (OFF3) The setpoint is instantaneously switched to zero for a
H207 fast stop, and the drive is decelerated along the torque
limit.
For the following functions, it should be checked as to whether they are required.
Note:
After the control has been parameterized, all control functions should be tested.
6.2.3 Commissioning the open-loop referencing control
For the open-loop referencing control, the limit switches, traversing velocities as well as the operating
modes must be defined.
Further, the hardware reference point position must be entered. The position of the hardware reference
point is the distance between the software reference point and the geometrical position of the hardware
reference point. All setpoint inputs refer to the software reference point. In practice, it is recommended that
the mechanical endstop in traversing direction A is defined as the software reference point (zero). The
reference point position is then the distance between the mechanical endstop A and the reference point.
This distance can be measured.
H351 Reference point position Distance between the mechanical endstop and the
reference point.
Datei:nregopt.bin, window 12/12, trace: 50mV/div 100ms/div title: KP=70, TN=0.5s, Tgl=24ms [opt]
In some cases, it may be practical to smooth the position actual value (H729), e. g. for a high moment of
inertia ratio between the load and the motor with a high drive play on the motor side, and position actual
value measurement via the motor pulse encoder.
It can be clearly seen, that significantly lower error signals occur in the speed control loop.
Inertia compensation should be set as follows:
Acceleration must be normalized before inertia compensation is adjusted. To realized this, the shortest
ramp-up and ramp-down time should be entered in parameter H722.
Method A CUVC,CU2:
The basic drive converter parameter r007 (torque actual value) is monitored during acceleration and de-
celeration. In this case, the time in H722 should be set as the ramp-up and ramp-down time of the position
ramp-function generator. The average value of the accelerating torque during ramp-up and ramp-down
provides the factor for inertia compensation, i. e. the value for parameter H738.
Method B:
The speed controller (CUVC, CUMC: K152; CU2,CU3: r224) error signal is displayed on an oscilloscope.
The inertia compensation H738 is increased until the error signal when traversing, is a minimum.
Setting the inertia compensation for variable moments of inertia.
For applications with variable moments of inertia, the automatic load measurement function can be used.
In this case, the moment of inertia is automatically determined at each traversing sequence. H738 is set
with the lowest moment of inertia according to method A or B. Then, 100% is entered in H772. If load
changes are only to be partially taken into account, a value less than 100% can be entered in H772.
Datei:posregop.bin, window 3/5, trace: 50mV/div 1s/div title: M-COMP, setpoint comparison, YE n-controller
Speed control errors can still be further improved over the setting with inertia compensation.
Setting the speed controller setpoint smoothing
The speed controller setpoint smoothing must be as high as the equivalent time constant of the torque
control loop plus the selected actual value smoothing in P223 (CUVC, CUMC) and P221+P216 (CU2).
Datei:posregop.bin, window 5/5, trace: 10mV/div 1s/div title: Sollwertgl. 15ms, YE pos-controller
NOTE
After start-up has been completed, enter all of the changed parameters into the parameter list,Section 9.
Always have this parameter list as well as the software- version identification (d002) on hand if you have
any questions at a later date
Free blocks can be used in SIMOVERT MASTERDRIVES CUVC and CUMC, to realise additional function
( logic functions with logic blocks, calculation with numeric function blocs... ).
To enable function blocks to carry out processing, a time slot (sampling time) must be assigned to each
function block. Depending on the number and frequency of the blocks to be processed, the microproces-
sor system of the units has a varying degree of utilization.
The visualization parameter r829 has to be selected after enabling function blocks for displaying the free
calculating time. The reserve of the microprocessor system in the basic unit should not be lower
than 5 - 10%.
If this is not the case, please make shure all the enabled function blocs are really necessary, or if
some function blocs may be assigned to different time slots.
7 SIMADYN D functions
7.1 STRUC G graphics
7.1.1 Sheet structure
The structure of a STRUC G function diagram is shown in Fig. 7.1
8...FB-position 7...columns
columns 1- 17 A-F (unused)
5...Source info.
(border strip) 5...Destination information
(border strip)
4...Field for function
8...FB-position 7...lines
lines 1-51 A-F (unused)
3...Copyright 6...Comments
field
Explanation:
1 Text field
The text field is structured according to DIN 6771, Part 5.
2 STRUC documentation line
Information regarding the version, libraries and configuring levels are entered here.
3 Copyright and additional documentation information
4 Character field for function blocks
This is the actual function diagram. The function blocks are located in this field, arranged using position
numbers (refer to Point 8 below), and displayed with the connections and constants. The sheet
comments are also placed here.
5 Source- and destination information
Function package connections ($ signals) with source- and destination-function package names are
specified in this field where the system ID, page number and column number are specified. Further,
cross-references for communication- and hardware assignments are also provided here.
6 Comments field
Plain text comments, blocks, connectors or the signals on the border panel are entered here.
Connector attributes are also entered (,MIN=...,MAX=...,SCAL=..., etc.).
7 Sheet lines and columns
The sheet is sub-divided into 8 columns (1-8), which is taken into account when generating cross-
references. The lines (vertically, A-F) are not used.
8 FB position lines and columns
as character field, it has 17 columns and 51 lines. These allow function blocks to be positioned.
7.1.4 Cross-references
Generally, connections between FBs are shown as a line. If space is restricted, a letter (A-Z) is assigned
so that a connection can be identified. The line is continued at another position on the same sheet
(connection on the sheet).
For connections over several sheets (global connections), within the same FP, the block name, connector
name, sheet number and sheet column number are specified as source/destination information. If there is
insufficient space in the graphics field, or if there are several cross-references, then the entry is made in
the border panel (source/destination information field):
B420.QS / 3.1 ....FB name.connector name/sheet number.sheet column number
External connections (from one FP to another) are completely referenced with their symbolic names
($name) in the source/destination information field. Further, the following are also specified: The bus data
transport sampling time with bus access time, source/destination processor(s), source/destination function
package(s) with system IDs as well as sheet- and sheet column number(s):
$NREG PN T2C .... Signal name, processor-local access, bus access and data transport time
=.W30/3.1 ....System ID/sheet number.sheet column number
7.2.1 Prerequisites
The standard software package includes a monitor program which allows all of the technological
parameters, and each connector of all the function blocks to be accessed. It uses the technology board
serial interface.
A suitable connecting cable is illustrated in the following diagram. Plug-in screw terminals („Minicombicon“
type) are used to establish the connection at the T300.
PC PG T300
COM1:/COM2: COM2: RS232 -X132
3 2 1
TxD 2 RxD
RxD 2 3 TxD
5 7 3
M 4
5
A conventional computer (PC) or a programming unit (PG) can be used as terminal. The connection is
established via the drive converter serial interface. The specified assignment can be used for a PC-AT,
otherwise it can be taken from the Manual.
The so-called IBS (start-up) program (PCP/M on the PG730/750 or with emulator under DOS), Telemaster
Service (DOS) or SIMOVIS SIMADYN Service (DOS) are suitable terminal programs.
Significance 16-bit word % quantity Integer numbers Integer number, Extended signal
only positive
V2 quantities are mainly masks to suppress or enable individual signals of a status word. The N2 format is
used for process quantities such as setpoints and actual values. I2 and O2 are integer quantities, such as,
for example, rated speeds and encoder pulse numbers, shifts by binary positions etc. The E2 quantity is
used exclusively for gains.
When entered via the operator control panel, a time is always entered. This is also signaled back.
Knowledge regarding the internal notation is not necessary, but explains the different stages/levels for the
R2 type.
8 Application/self-study example
Introduction
This example should provide the user of the MS380 positioning control software package
- support when configuring and commissioning his drive and
- to help him understand the positioning functionality using an experimental set-up.
A linear axis as well as a rotary axis with parameterization, the necessary control signals and required
control sequence are fully described in two examples.
The examples have been selected so that they can be easily understood using a simple experimental set-
up.
It is recommended that the examples are worked through, and at the same time, the function diagrams
(refer to Section 3.9) are studied and the signal routing is entered there for the particular application.
We would like to point out, that the examples here do not represent a brief overview of this Manual, but
are only intended to help the user acquaint himself with this standard software package.
Note:
Information in square brackets refers to the function diagrams.
Example: [C2]: Reference is made to Sheet C2.
Explanations to the parameters, refer to the parameter list and relevant text part.
The examples are structured as follows:
- loop schematic
- connection diagram
- information on the equipment used
- switching sequence for all of the connected control signals
- parameterization and start-up
A B
A1 R B1
- the numerical values are scaled position data, refer to H350. The loop from A to B is 20 000 units long.
- loop A2 - B2 is traversed when referencing. In addition, there is the braking distance between A2, A3
and B2, B3 when the drive brakes after passing A2 or B2. It is not permissible that A3 and B3 are
reached.
- actual positioning operation is only possible between A1 and B1. Reference values which extend
beyond this range, are rejected, and an appropriate status message is output (visualization parameter
d069, bits 0 and 1). The drive stays at the old position until a reference value, located within the range
A1 - B1 is entered.
X 10 1:C U2 ,C U3 X 10 1:C UV C ,C UM C
16 7 P24
P559 .1= 100 1 P559 .1= 18 +24V
A cknow ledge 8 (<0,15A )
17
fault P560 .1= 1002 P560 .1=20
M M 24
18 P556 .1= 1003 6 P556 .1= 16
C U2 X 103 35 36 37 38 40 X 104
CU
C UV C X 103 23 24 25 26 28 X4 14
M K1 K2 K0 P 15
1 :
Refe r to Fig . 3
1
* :
Refer to information
to C U3 ERN M
O nly C UV C/
138 7 O nly C U MC/ 3~
C U3
C U2
Fig . 2
Co nnect ing-up d iag ram fo r a n ex am ple of a linea r ax is U V W
Connecting-up example, emergency limit switch, emergency off and fast stop
P24 X6.
-A3 604
Ex pla natio ns :
-A 3 : E m e rg e ncy lim it sw itc h A 3
-B3 605
- B3 : E m e rg e ncy lim it sw itc h B3
- K 1: E m e rg e ncy off co nta cto r
-B3 -A3 -S 1: Fast sto p fo r sta rt- up
C U2 , C U3 C UV C , C MC
-K1 -S1 X101. X 101.
16 7
17 8
Fig . 3 a
Explanations:
-A3: Emergency limit switch A3
-B3: Emergency limit switch B3 M
-K1: Emergency off contactor 3~
-S1: Fast stop for start-up
Fig. 3b U V W
- functions which are not required, can be omitted by using the appropriate parameterization.
Example: Emergency limit switches A3, B3 are not required: H232=0; H233=0; H234=0, H235=0. Use
Fast stop (off3) terminal X101.16, and X101.7 (P559=1).
- Fig. 2 is also valid for CU3, CUMC as well as for CU2, CUVC.
- for outputs which are not connected to loads (without contactor coils etc.), the supply voltage to control
the inputs can be taken from the basic drive converter.
- please refer to the relevant Instruction Manual when connecting-up the power section and motor.
- *
: Information to CU3:
Kp adaption function factor: See section 6.1.2.
Supplementary torque setpoint: Generally not required for CU3.
- for the linear axis the reference signal is taken from a switch. When the encoder zero pulse is used,
H150 should be appropriately parameterized. In conjunction with a resolver on the motor, it is practical
that the reference signal is only taken from a switch.
Note:
- fault/error messages must be acknowledged and the on/off command must be withdrawn. Only then is
the unit ready to be powered-up again.
- when using OFF2/ OFF3, these signals must be available again before OFF1/ ON (on/ off, X6.601) are
input. In the example, OFF 3 is used via terminals X101.16, 17 (CU2,CU3) and X101.7,8
(CUVC,CUMC).
- not all of the possible signal combinations have been shown. Additional signal combinations can be
taken from the function diagram.
The switching sequences for the signals used in the example are subsequently listed.
The control signal characteristics when referencing are shown, as an example, in Fig. 4.
R eferencing
com m and
S ignal,
drive converter
operational
S ignal,
drive has
referenced
D rive
spe ed
R eference point
identified
D rive is ready
to be positioned
t
F ig. 4: C ontrol signal characteristics w hen referencing in th e exam ple
Information:
- immediately after the on/ off command, the drive moves to the position displayed in d052, if referencing
was previously carried-out.
- if the position reference value was not enabled directly after referencing when the on/ off command is
entered, the drive moves to the position which corresponds to the software limit A1.
- when the on/ off command is withdrawn, the drive is shutdown, speed-controlled (ramp-down time
H760), function diagram [D4]. When on/ off is again given, the interrupted positioning travel is
continued if the drive is otherwise unchanged.
R eference value
enable
S ignal,
drive converter
operational
R eference value
selection
R e f. 1 R ef. 2 R ef. 3
t
D rive has
positioned
O pen
brake
D rive
speed
t
P osition A ct. 2
actual value,
drive
A ct. 1 A ct. 3
S W lim .
A1
t
F ig. 5: S ignal characteristics w hen positioning
---------------------------------------------------------------------------
SIEMENS List of download parameters Date: 15.04.1996
file: LA1504V.T1D
Note: This list can include parameters
which are not provided in the parameter list
Par No. Ind Value Dimension Parameter name
---------------------------------------------------------------------------
01851 000 70 SRC_DSP_PSCAL ____
01900 000 91 SRC_BQ1 ____
01901 000 0010H MSK_BQ1 ____
01902 000 221 SRC_BQ2 ____
01903 000 1000H MSK_BQ2 ____
01904 000 89 SRC_BQ3 ____
01905 000 2000H MSK_BQ3 ____
01906 000 79 SRC_BQ4 ____
01907 000 0008H MSK_BQ4 ____
===========================================================================
Page: 2
===========================================================================
Note:
The drive converter must be powered-down after parameters have been entered, so that the initialization
parameters can be accepted.
Automation system
CB1
PROFIBUS-DP
T300
M
3~
Process
level
Gearbox 1:4
Basic roll feed e.g. Press
Feed length
Roll diameter, 0.2 m
Fig. 1
Note
- This example can only be quickly and smoothly commissioned if Section 6, Start-up is carefully
observed and followed.
- Square brackets in the text refer to the block diagram, Section 3.9.
Comments:
- The example includes the complete parameterization of the basic roll feed with instructions for
configuring and start-up.
- In this example, signals are also received via PROFIBUS. The user can connect, for example, binary
signals to the T300 instead of transmitting them via the bus. The OFF3 command (fast stop) can also
be directly connected at the basic drive converter.
- After this example has been worked-through, the user can configure a basic roll feed and commission
it.
8.2.2 Setpoints and actual values as well as control- and status signal,
PROFIBUS telegram structure
PROFIBUS telegram structure:
Automation system → Drive Drive → Automation system
Word Description Parameter- Word Description Parameter-
ization ization
1 Control word refer below 1 Status word 1 from the H961=10
CU
2 Feed length, high word H360=27 2 Position actual value, H962=74
high word
3 Feed length, low word 3 Position actual value, H963=75
low word
4 Not used 4 Positioning status word, H964=258
refer below
5 Not used 5 Not used
6 Not used 6 Not used
The status bits of the positioning status word are connected in parallel to the binary outputs.
24 V may only be connected to terminals X6:639 (P24) and X6.640 (M) when the binary outputs of the
T300 are used. In this case, the current drain is approximately 80 mA. This voltage can also be taken from
the basic drive converter.
Siemens AG MS380 Positioning 8-13
Manual
8 Application/self-study example
Comments:
- in the example, the rated system speed is 1500 RPM with P352/P420 = 50 Hz and H152 = 1500 RPM.
- we would like to point out, that this example can be tried with any type VC, MC and SC drive
converter/inverter and any suitable motor.
The switching sequences for the signals used in the example of the roll feed, are subsequently specified.
Commands
Off2, Off3
t
Command
Inching 1
t
Command
Inching 2
t
Signal,
drive is ready
to be powered-up H24 5 H 24 5 H 24 5
t
D r iv e
sp e e d
H 753
H 76 1 H 760
t
H 7 54
Fig. 4
t
Command
On/no stop
t
Command,
inch forwards
t
Signal, drive
converter operational
t
Signal,
speed-controlled operation
t
Signal,
position control enabled
t
Signal,
drive has positioned
t
Drive
speed H 55 1
H 60 1 H 62 1 H 760
H 6 11
Sp e ed len gth t
Fig. 5
Note
The edge for the inch forwards command should only be issued when the position reached signal is
present.
The complete list of changed parameters for the example "basic roll feed" is subsequently provided,
starting from the factory setting. A brief description of how this list can be generated from SIMOVIS is
briefly explained in Section 8.1.5.
---------------------------------------------------------------------
SIEMENS List of download parameters Datum: 27.08.1997
File: WVS.T3D
Note: This list can include parameters,
which are not in the parameter list
Par-No Ind Value Dimension parameter designation
---------------------------------------------------------------------
01135 000 0 EN_SAV_PG1 ____
01152 000 1500 NOM_RPM_PG1 ____
01153 000 1073741824 NOM_LENGTH_PG1 ____
01200 000 26 SRC_DRIVE_ON ____
01201 000 0001H MSK_DRIVE_ON ____
01202 000 26 SRC_DRIVE_STOP ____
01203 000 0001H MSK_DRIVE_STOP ____
01204 000 26 SRC_DRV_EL-OFF ____
01205 000 0002H MSK_DRV_EL-OFF ____
01206 000 26 SRC_DRV_FSTSTP ____
01207 000 0004H MSK_DRV_FSTSTP ____
01212 000 26 SRC_FAULT_ACK ____
01213 000 0080H MSK_FAULT_ACK ____
01214 000 26 SRC_JOG1V ____
01215 000 0100H MSK_JOG1V ____
01216 000 26 SRC_JOG2V ____
01217 000 0200H MSK_JOG2V ____
01280 000 FFFBH MSK_EN_FAULTS ____
01304 000 0 SRC_REF_ALWAYS ____
01350 000 1073741824 SCAL_POSREG ____
01353 000 1 MODE_RNDX ____
01360 000 27 SRC_PREF_VAR ____
01461 000 0 SRC_SEL_PREF ____
01464 000 26 SRC_EN_PREF ____
01465 000 0040H MSK_EN_PREF ____
01468 000 4 SRC_MOD_RELPOS ____
01469 000 0001H MSK_MOD_RELPOS ____
01471 000 0001H MSK_DIR_RELPOS ____
01472 000 26 SRC_MOVE_RELPOS ____
01473 000 1000H MSK_MOVE_RELPOS ____
01474 000 0 KEEP_MEM_RELPOS ____
01541 000 1073741824 SW_SWITCH_B1_1 ____
01601 000 100.000 ms TU_PRAMP_1 ____
01621 000 100.000 ms TD_PRAMP_1 ____
01702 000 4 SRC_EN_PC_X2 ____
01703 000 0001H MSK_EN_PC_X2 ____
01706 000 4 SRC_DIRECT_RNDX ____
01707 000 0001H MSK_DIRECT_RNDX ____
01719 000 3 EXP_FACTOR_TI ____
01720 000 1310720.000 ms INT_TIME_PRAMP ____
01731 000 12 KP1_POSREG ____
01734 000 100.000 POSREG_KP ____
01742 000 4 LIM_POSITION_OK ____
01743 000 1 HY_POSITION_OK ____
01753 000 4.999 % V_REF_JOG1V ____
01760 000 1000.549 ms TD_VRAMP ____
01761 000 1000.549 ms TU_VRAMP ____
01848 000 258 SRC_DSP_V2 ____
01860 000 221 SRC_STW_BIT0 ____
01861 000 1000H MSK_STW_BIT0 ____
01862 000 221 SRC_STW_BIT1 ____
01863 000 0200H MSK_STW_BIT1 ____
01864 000 221 SRC_STW_BIT2 ____
01865 000 0100H MSK_STW_BIT2 ____
=====================================================================
Page: 1
---------------------------------------------------------------------
SIEMENS List of download parameters Datum: 27.08.1997
File: WVS.T3D
Note: This list can include parameters,
which are not in the parameter list
Par-No Ind Value Dimension parameter designation
---------------------------------------------------------------------
01866 000 221 SRC_STW_BIT3 ____
01867 000 0001H MSK_STW_BIT3 ____
01868 000 79 SRC_STW_BIT4 ____
01869 000 0008H MSK_STW_BIT4 ____
01870 000 10 SRC_STW_BIT5 ____
01871 000 0004H MSK_STW_BIT5 ____
01872 000 10 SRC_STW_BIT6 ____
01873 000 0001H MSK_STW_BIT6 ____
01900 000 221 SRC_BQ1 ____
01901 000 1000H MSK_BQ1 ____
01902 000 221 SRC_BQ2 ____
01903 000 0200H MSK_BQ2 ____
01904 000 221 SRC_BQ3 ____
01905 000 0100H MSK_BQ3 ____
01906 000 221 SRC_BQ4 ____
01907 000 0001H MSK_BQ4 ____
01908 000 79 SRC_BQ5 ____
01909 000 0008H MSK_BQ5 ____
01910 000 10 SRC_BQ6 ____
01911 000 0004H MSK_BQ6 ____
01912 000 10 SRC_BQ7 ____
01913 000 0001H MSK_BQ7 ____
01961 000 10 SRC_CB_WORD_1 ____
01962 000 74 SRC_CB_WORD_2 ____
01963 000 75 SRC_CB_WORD_3 ____
01964 000 258 SRC_CB_WORD_4 ____
=====================================================================
Page: 2
=====================================================================
Warning
The relevant safety regulations of the Machinery Directive (DIN EN 954/1) and Safety of Machines (DIN
EN 1037) against unexpected starting must be observed. For example, it should be noted that the drive,
under fault conditions, can rotate in the opposite direction to the required material web direction, or
excessive feed lengths can occur.
The safety devices used must conform to the safety regulations and include, for example, limit switches
or opto-barriers, which can act on the following equipment:
- Mechanical brake
- Electrical equipment to disconnect the line- or motor-side supply voltage
- Safety off, if available
Further, the following should be observed:
- The switch for the stop function must be able to be reached, and for example, act on the above
mentioned equipment. The effectiveness of this switch must be guaranteed and checked before
start-up (commissioning)!
- All warning information of Section 6 must be followed as long as they involve the roll feed.
2m
50cm 50cm
20cm 20cm
10cm S lide 10cm
H W lim it sw itch B 2
S W lim it sw itch A 1
S W lim it sw itch B 1
M ech. endstop B
M ech. endstop A
R eference point
Technical data:
Pulse encoder: .......................... 1024 pulses per revolution
Gearbox: ................................... 1:10
Drive roll diameter:.................... 300 mm
Total traversing distance:.......... 20 m (= nominal length)
Max. traversing velocity ............ 4 m/s
2
Max. acceleration...................... 2 m/s
8.3.2 Parameterization
The unit parameterization is now listed. The procedure is oriented to the Start-up Guide.
The control word from the automation system to the drive should be assigned as follows.
Bit Description
0 On/ no stop (OFF1)
1 No electrical off (OFF2)
2 No fast stop (OFF3)
3
4
5
6 Reference value enable
7 Fault/error acknowledgement
8 Inching 1
9 Request flying referencing
10 Control from PLC
11
12
13
14
15
The status word from the drive to the automation system should be assigned as follows
Bit Description
0
1
2 Operation
3 Fault/error
4 Drive has positioned
5 Drive has referenced
6
7
8
9
10
11
12
13
14
15
P559 EMERGENCY limit switch A3 CUVC, CUMC: Value 0018 = Binary input 5
CU2, CU3: Value 1001 = Binary input 1 to
Value 1005 = Binary input 5
P560 EMERGENCY limit switch B3 CUVC, CUMC: Value 0020 = Binary input 6
CU2, CU3: Value 1001 = Binary input 1 to
Value 1005 = Binary input 5
H150 HW mode, pulse encoder 1 H150=0040 (tracks A, B from the CU via LBA)
H151 Pulses per revolution, pulse encoder 1 H151=1024
H152 Rated speed, pulse encoder 1 m
4⋅
n= s ⋅ 10 ⋅ 60 ⋅ s = 2546.47 ⋅ 1
π ⋅ 0.3 ⋅ m min min
H152=2546
H153 Normalization, position actual value 1 20 ⋅ m
Pulse = ⋅ 1024 ⋅ 4 ⋅ 10 = 869198.19
π ⋅ 0.3 ⋅ m
H152=869198
H864/ Freely-definable status word, bit 2 H864=10 (status word 1 from CU)
H865 H865=0004h (operating checkback signal)
H866/ Freely-definable status word, bit 3 H866=10 (status word 1 from CU)
H867 H867=0008h (drive faulted)
H868/ Freely-definable status word, bit 4 H868=221 (status word, position control)
H869 H869=1000h (drive has positioned)
H870/ Freely-definable status word, bit 5 H870=91 (status word, referencing control)
H871 H871=0010h (drive has referenced)
H961 Send word 1 to CB H961=258 (freely-definable status word)
H962 Send word 2 to CB H962=074 (position actual value, high word)
H963 Send word 3 to CB H963=074 (position actual value, low word)
8.4 Connecting a pulse-serial absolute value encoder to the pulse encoder input
8.4.1 Reason for the application
When using pulse-serial absolute value encoders, the reference motion required for conventional pulse
encoders is no longer required. The encoder can be connected to the T300, and is supported by the
standard positioning software package positioning.
- Output voltage at K1, K2 is approximately the same as the operating voltage; output current per
channel, 100mA.
- Current requirements of the control inputs <5mA at 24V.
- Data load output, max. output current ≤100mA
- Operating speed <3000 RPM
- Max. output frequency = data load frequency
- The data load frequency can be set between 2kHz and 115kHz.
Factory setting: 14.9kHz
4 2
- Max. angular acceleration: 10 rad/s
Data load frequency 1) > (max. encoder speed [RPM]) x > (max. encoder speed [RPM]) x
(pulses/revolution) (pulses/revolution)
Pulses/revolution Generally adaption is not required Generally adaption is not required
Number of encoder Adaption is not required Observe Section 8.4.7!
revolutions
Counting direction Observe Section 8.4.7! Adaption is not required
Preset values 1 and 2 Generally adaption is not required Generally adaptions not required
1)
Caution
Data load frequency (factory setting 14.9 kHz) must always be greater than the product of
(max. encoder speed [RPM]) x (pulses/revolution).
(when used as encoder at the motor shaft: 870 revolutions/min correspond to 14.9kHz!)
Us 11
1
5 S er. 0V 12
prog.+
K1 1 X 5.531 T rack 1A
6 S er.
prog.- K1 2
M K2 3 X 5.533 T rack 1B
K2 4
3
X 5.539 G N D ext.
T R encoder
S E 300
C E -65-M M
Note:
With the connection example and parameterization described in this section, the absolute value present in
the TR encoder is automatically transferred to the T300 after the board powers-up. The process is
implemented using a control unit provided on the T300.
The data load sequence can be initiated at any time using the command „referencing with the TR
encoder“ function diagram [B11], parameter H338/ H339 when the inverter is inhibited and the drive is at a
standstill.
Comment:
This connection example can be seamlessly integrated into the example under Section 8.1. The following
parameters should be set differently from those in the example:
H300 = 0, H301 = 0h (no referencing with shutdown).
Only if the following is required:
H338 = 45, H339 = 1000h, this means that the TR encoder can be initiated at any time via terminal
X6.612. Refer to the information and function diagram [A4] and [B11].
Note:
It goes without saying that the hardware/emergency limit switches can be/must be connected.
Linear axis
Zero point Max. travel which can be repres ented Num ber of pulse
Perm issible range encoder revolutions
- The longest possible travel must be able to be represented by the encoder. This is in practice generally
the case.
- The positioning drive must move within the represented travel range and must not reach the limits.
- Locate the encoder zero point, so that under no circumstances the „changeover position“ (of the zero
transition) is reached between the position actual value of the encoder = 0 and = max. This is also valid
for the zero points set with preset, refer to Section 8.4.8.
- If the encoder rotates from the start of travel with the lowest position actual value to the traversing
travel end with the highest position actual value with a clockwise direction or rotation, then the
count direction is in the clockwise sense (factory setting, clockwise direction of rotation) (refer to
the note below).
- If the encoder rotates from the start of travel with the lowest position actual value to the end of travel
with highest position actual value with a counter-clockwise direction of rotation, the count
direction must be ordered for the counter-clockwise sense (counter-clockwise direction of
rotation) (refer to the note below).
Note
The direction of rotation/count direction must be adapted to the system requirements. There are 2
possibilities:
- Encoder, if required, is parameterized for counter-clockwise.
- Mechanically mount the encoder, so that the position actual value increases when rotating
clockwise.
Rotary axis
Note
The number of encoder revolutions must be adapted to the system requirements.
Rotary
axis M 2
CE-65-M Motor-related
n2 n1 encoder
Precautions:
- The proximity switch is required in spite of the fact that an incremental absolute value encoder is used,
independent of whether the encoder is directly mounted on the motor or directly on the rotary axis.
Control signal
Preset 1
Preset value= 0
t
50 m s
Using the preset signal, the encoder can be set to a specific absolute value, in this case zero.
It is therefore no longer necessary to search for and set the absolute encoder zero point.
Procedure when adjusting the encoder, examples:
Case 1: The encoder, connected with the part to be positioned, can be moved to the zero point of the
travel range.
Step 1 Move the positioning drive to the zero point of the travel range.
Step 2 Actuate preset 1, whereby the preset value corresponds to factory setting 0.
Step 3 Move the encoder away from the zero point, observe the count direction (direction of
rotation), refer to Section 8.4.7
Step 4 For mechanical reversals, ensure that the zero point for the linear axis is never reached
during positioning, refer to Section 8.4.7.
Step 5 Output the „reference TR encoder“ command, function diagram [B11]. With the drive
inhibited, check whether the loaded position coincides with the drive position. Read-out the
information at visualization parameter d22 when using pulse encoder evaluation 1 [function
diagram A6].
Case 2: The encoder can, when connected with the part to be positioned, not be moved to the zero
point of the traversing travel.
Step 1 Move the positioning drive as close as possible to the zero point.
Step 2 De-couple the encoder and rotate it (count), until the zero point is approximately reached.
Step 3 Depress preset 1, whereby the preset value corresponds to factory setting 0.
Step 4 Rotate the encoder back through the counted rotations and couple it back to the system.
Step 5 Output the „reference TR encoder“ command, function diagram [B11]. With the drive
inhibited, check as to whether the loaded position approximately coincides with the drive
position. Read this data at visualization parameter d22 when using pulse encoder evaluation
1 [function diagram A6], also refer to 8.4.9, Reference value offset input.
Step 2 Enter the appropriate position, using EPROG as preset value 1, referred to the travel zero
point.
Step 4 Output the „reference TR encoder“ command, function diagram [B11]. With the drive
inhibited, check as to whether the loaded position coincides with the drive position. Read-
out the data at visualization parameter d22 when using pulse encoder evaluation 1
[function diagram A6].
Caution
After the preset value has been entered, as shown in Fig. 8.4.6.1, preset 1 and 2 should be left open,
connected to ground in the cabinet, or inhibited using the EPROG programming software.
Never connect to T300 outputs or a PLC.
Caution
After the encoder has been set, move the drive to the minimum and maximum travel limits and check
whether the position actual values measured there (visualization parameter d22), coincide with the
mechanical measured travel, after the „reference TR encoder“ command has been output, function
diagram [B11].
Note
The encoder must be mounted so that it doesn’t exert a torque at the encoder shaft.
The department indicated below can mount the TR encoders to the Siemens motors listed in the table.
Also inquire with that department if motors and third-party motors are not specified.
Motor Encoder mounted as standard Used for
1LA5, 1LA6, with Motor is shipped without an encoder. VC
cast iron cowl CE-65-M can be directly mounted. The encoder is only
connected to the CU2 board.
1PH6 Resolver or ROD 323 VC
1FK6, 1FT6 Resolver SC
Note
TR encoders cannot be mounted onto motors with ERN 1387 encoders.
Siemens AG
Maschineninstandhaltung ANL/ VREG/ MTW/ TD1
Im Schiffelland 10
D-66386 St. Ingbert
D ata lo ad 7
in pu t
9
P rese t 1 E nd of 8
10 da ta load
P rese t 2
T R enc oder
C E -6 5 -IS I
..................................... ................................................................
Start-up setting
Start-up setting
change
H200 Source, on 0
H617 to No used
H619
H620 Source, ramp-down, position RFG, variable 0
0 1 2 3 4 5 6 7 8 9
H10_
H11_
H12_
H13_
H14_
H15_
H16_
H17_
H18_
H19_
H20_
H21_
H22_
H23_
H24_
H25_
H26_
H27_
H30_
H31_
H32_
H40_
H41_
H42_
H43_
H44_
H45_
H50_
H51_
H52_
H53_
H54_
H60_
H61_
H62_
H63_
H64_
H65_
H66_
H67_
H68_
H70_
H71_
H72_
H80_
H81_
H82_
H83_
H84_
H85_
H86_
H87_
H88_
H89_
H90_
H91_
H92_
H93_
H99_
10 Index
Error, user error 1 3-26
—A—
Acceleration —F—
Normalization of~ 3-43 Factory setting 1-24
Analog inputs Fast stop 3-23
Parameterization 3-11 Fault acknowledgement 3-27
Analog outputs Fault messages 1-17
Parameterization 3-11 Fault suppression 3-25
Fault, drive blocked 3-26
Fault, hardware limit switch A3, B3 3-27
—B— Fault, incorrect reference point position 3-27
Fault, overflow position actual value 3-27
Binary inputs
Fault, overspeed 3-26
Connecting-up instructions 1-23
Fault, pulse encoder 3-27
Inversion 3-10
Fault, referencing error 3-27
Parameterization 3-10
Faults 1-16
Binary outputs
Fixed setpoints 3-36
Parameterization 3-10
Friction characteristic 3-47
Brake control 3-23
Functional scope 1-15
Byte-serial input 3-19
—C— —H—
Hardware limit switch A2, B2
Cable lengths 1-23
Shutdown monitoring 3-4
Commissioning
Hardware limit switches A2, B2 3-4
Instructions 1-24
HW-limit switch A3, B3 3-27
Communications
To the basic drive converter (CU) 3-10
to the basic drive converter (CU) 6-3 —I—
To the communications board (CB) 3-10 Inertia compensation 3-48
Via peer-to-peer 3-10 Setting 6-17
Connectors 5-1 Inverter enable 3-24
Bit quantities 5-2
Double-word quantities 5-2 —L—
Masking 5-4
LEDs 1-16
Principle 5-1
LEDs, green ~ 1-16
Word quantities 5-1
LEDs, red ~ 1-16
Control signals
LEDs, yellow ~ 1-16
Connecting-up instructions 1-23
Limit switches
List of all control signals 1-18
Connecting-up instructions 1-24
Correction factor 3-35
Limit value monitor 3-50
Linear axis
—D— Definition 3-2
Definitions 0-1 Example 1-12
Caution 0-1 Normalization pulse encoder 3-12
Danger 0-1 Local modes
Note 0-1 Inching 1 / inching 2 3-22
Qualified personnel 0-1
Warning 0-1 —M—
Diagnostics word 3-22
Mechanical brake
Application information 1-24
—E— Mechanical initial-, final position 3-3
Electrical off 3-23 Minimum approach path 3-29
Emergency limit switches A3, B3 3-3 Mode
Encoder Inching position controlled 3-37
Connecting-up instructions 1-23 Speed control 1 to 3 3-48
Error word 3-25 Module codes 3-9
Error, com with CB 3-25 Drive code 3-9
Error, com. peer 3-26 Hardware code 3-9
Error, com. with CU 3-26 Software code 3-9
11 Appendix
11.1 Appendix A: Dimension Drawing of the TR-Electronic Absolut
Value Encoder
11-2
Siemens AG MS380 Positioning
Manual
Die STRUC G Pläne sind aus der Betriebsanleitung „Positionierung MS380“
zu entnehmen.
Bestell-Nr: 6SE7080-0CX84-8AH1
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