Bio Unit 1
Bio Unit 1
Bio Unit 1
BIOCHEMICAL PROCESS
Why Biochemical engineering
• Chemical engineering curriculum trains a student to
design, develop and optimize a process to convert raw
materials to useful product with great purity
• Basic life science will help in understanding the
mechanism of how the living cell produces product of our
interest
• Modern biotechnology uses recombinant DNA
technology for production of industrially important
products
• An integrated approach of chemical engineering with in-
depth knowledge on life sciences will help in developing
a successful bioprocess- This led to new discipline called
Biochemical Engineering
Biochemical Process
Overview
Biochemical engineering is the application of chemical
engineering principle to biological system to
Introduction
Eukaryotic Cell
The organisms made of Eukaryotic cells are called Eukaryotes, e.g. animals, plants fungi
and protista.
These cells have a membrane bound nucleus; and hereditary material is found inside the
nucleus.
These cells have membrane bound organelles.
Ribosome’s are of large size and are present in endoplasmic reticulum free in cytoplasm.
Cellulose is present in cell wall of plant cells. The cell wall of most of fungi is composed of
chitin.
These cells are complex and of larger size (Average diameter 10-100nm).
Two Main Types of Eukaryotic Cells
Characteristic Bio-membranes and Organelles
Plasma Membrane
A lipid/protein/carbohydrate complex, providing a barrier and
containing transport and signaling systems.
Nucleus
Double membrane surrounding the chromosomes and the nucleolus.
Pores allow specific communication with the cytoplasm. The
nucleolus is a site for synthesis of RNA making up the ribosome
Mitochondrion
Surrounded by a double membrane with a series of folds
called cristae. Functions in energy production through metabolism.
Contains its own DNA, and is believed to have originated as a
captured bacterium.
Chloroplasts (plastids)
Surrounded by a double membrane, containing stacked thylakoid
membranes. Responsible for photosynthesis, the trapping of light
energy for the synthesis of sugars. Contains DNA, and like
mitochondria is believed to have originated as a captured
bacterium.
.
Golgi apparatus
A series of stacked membranes. Vesicles (small membrane
surrounded bags) carry materials from the RER to the Golgi
apparatus. Vesicles move between the stacks while the proteins are
"processed" to a mature form. Vesicles then carry newly formed
membrane and secreted proteins to their final destinations including
secretion or membrane localization.
Lysosymes
A membrane bound organelle that is responsible for degrading
proteins and membranes in the cell, and also helps degrade materials
ingested by the cell.
Vacuoles
Membrane surrounded "bags" that contain water and storage
materials in plants.
Peroxisomes or Microbodies
Produce and degrade hydrogen peroxide, a toxic
compound that can be produced during metabolism.
Cell wall
Plants have a rigid cell wall in addition to their cell membranes
Cytoplasm
enclosed by the plasma membrane, liquid portion called cytosol
and it houses the membranous organelles.
Cytoskeleton
Arrays of protein filaments in the cytosol. Gives the cell its
shape and provides basis for movement.
E.g. microtubules and microfilaments.
• Animal and plant cells contain approximately 10, 000 kinds of molecules
(bio-molecules)
Functions
• Store energy in the form of starch (photosynthesis in plants) or
glycogen (in animals and humans).
• Intercellular communications
Fatty acids
Functions
• Storage of energy in the form of fat
• Membrane structures
• Insulation (thermal blanket)
• Synthesis of hormones
Biochemical Reactions
2. Elimination Reactions
• Double bond is formed when atoms in a molecule is removed
3. Addition Reactions:
• Two molecules combine to form a single product.
• A. Hydration Reactions
• Water added to alkene > alcohol (common addition rxn)
4. Isomerization Reactions.
• Involve intramolecular shift of atoms or groups
6. Hydrolysis reactions
• Cleavage of double bond by water.
Energy for Cells
1. Synthesis of bio-molecules
3. Cell Movement
- Organised movement- most obvious characteristics of living
cells. The intricate and coordinated activities required to
sustain life require the movement of cell components.
4. Waste Removal
- Animal cells convert food molecules into CO2, H20 & NH3. If
these not disposed properly can be toxic.
Cell membrane
It is a thin membrane which is also called Plasma membrane.
It is present in cells of all plants and animals.
It is outer most boundary of animal cell while in plant cells; it
is present inner to cell wall.
Both nucleus and cytoplasm are surrounded by cell
membrane.
Phospholipid bilayer, which contains great amount of
proteins.
According to fluid mosaic model, cell membrane is composed
of two layers of lipids in which protein molecules are partially
or completely embedded.
This model was developed in 1972 by cellular biologists
J.Singer and L.Nicholson.
Functions
• Cell membrane is selectively permeable membrane.
• It Communicates with other cells.
• It means that it allows some things to pass through
easily while some not.
• Thus, it controls the movement of material inside or
outside the cell.
Cellular membranes have 4 components
1. Phospholipid bilayer
• Flexible matrix, barrier to permeability
2. Transmembrane proteins
• Integral membrane proteins
3. Interior protein network
• Peripheral membrane proteins
4. Cell surface markers
• Glycoproteins and glycolipids
Carrier proteins
• Can help transport both ions and other solutes, such as some sugars
and amino acids
• Requires a concentration difference across the membrane
• Must bind to the molecule they transport
• Saturation – rate of transport limited by number of transporters
Membrane Proteins
• Various functions:
1. Transporters
2. Enzymes
3. Cell-surface receptors
4. Cell-surface identity markers
5. Cell-to-cell adhesion proteins
6. Attachments to the cytoskeleton
Functions of Proteins
BIOPROCESS
PRINCIPLES
Unit Operations in
Upstream & Downstream Processing
Definition
Absorption Adsorptin
Distillation
Stages of a Bioprocess
• upstream processing
• fermentation
• downstream processing
• product finishing
• treatment of waste if any
Stages of a Traditional Bioprocess
Stages of a Bioprocess (Details)
lab-scale
fermentor
(1–10 L)
pilot plant
scale
(300-3000 L)
commercial scale
(10,000-500,000 L)
Industrial Scale up
Industrial Fermentation Setting
Fermentor sizes for various purposes
Some problems in Scale up
Cell disruption
Stabilization
Pre- treatment Sterilization
Pasteurization
Flocculation
Precipitation
Extraction
Purification Diafilteration
Adsorption
Chromatography
Drying
Prilling
Formulation Extrusion
Granulation
Tabletting
Choice of selecting unit operations
Relationship (between cost and and fermentation
concentration)
Separation Range of Downstream Unit
Operations
Product Quality Profile
(during Downstream Processing Stages)
Differences
Upstream Processing Downstream processing
Live Organisms No organisms
Large Volume Progressively Less Volume
Many Components Progressively less
components
Heterogeneous mixture Homogenous Mixture
Fewer Operations Many Operations
Lower Cost materials Higher Cost materials
Downstream Processing
• Organisms can utilize lactose and grow on cheese wastes; the most
suitable of them are Lactobacillus species such as Lactobacillus bulgaricus
Production of Lactic
acid
• Organism grows rapidly, is homofermentative and thus capable of
converting lactose to the single end-product of lactic acid
• Solid filter cake is a useful, enriched protein product, which may be used
as an animal feed supplement.
The name Penicillium comes from penicillus = brush, and this is based on
the brush-like appearance of the fruiting structures
Molecular Structure
Action of Penicillin
• All penicillin like antibiotics inhibit synthesis of
peptidoglycan, an essential part of the cell wall
• They do not interfere with the synthesis of other
intracellular components.
• These antibiotics do not affect human cells because human cells
do not have cell walls
• Penicillin are active against Gram positive bacteria
• There are several kinds of vinegar. The differences between them are
primarily associated with the kind of material used in the alcoholic
fermentation, e.g. fruit juices, sugar and hydrolysed starchy
materials