A U S T I N

H A R D W A R E

PSM |AH

FASTENERS
An Austin Hardware Company

Sheet Metal Fasteners & Inserts for Plastics

P S M

F A S T E N E R S

A N D

I N S E R T S

SHEET METAl FASTENERS PRODUCT INDEX

INSERTS FOR PlASTICS SECTION STARTS ON PAGE 16.
S H E E T M E T A l F A S T E N E R S S H E E T M E T A l F A S T E N E R S

PSM |AH
P-SO P-SOS P-BSO P-BSOS

ARB ARBSO

MINARB MINOFF

P-S P-SS

P-CLS P-CLSS

P-F

P-FH

P-FHS

P-HFH

MINLOK

ANCHOR RIVET BUSH

ARB / ARBSO / ARB-HEX / ARB-TANK / ASL / ASLS

SELF CLINCHING STUD

P-FH / P-FHS

SEE MORE PRODUCT DETAILS ON PAGES 7-11

SHEET THICKNESS

The ANCHOR RIVET BUSH ARB) is a threaded fastener which incorporates a serrated shank. This shank when riveted over, cuts into the surface of the sheet, giving high torque resistance and firmly retaining the bush in position.

The P-FH CLINCHING STUD is a threaded fastener which incorporates a knurled platform under the head, which when embedded in the sheet, displaces material into the clinch ring securing the fastener. When installed it provides a flush head.

20 - 7ORB 70 - 8ORB >8ORB 0.5 - 0.8 0.8 - 1.0 1.0 - 1.5 1.5-3.0 3.0-4.0 4.0 - 6.0 >6.0 ARB ARBSO Brass Aluminium Mild Steel Stainless Steel ARB ARBSO MINARB MINOFF P-S P-SS P-CLS P-CLSS P-F P-FH P-FHS P-HFH P-SO P-SOS P-BSO P-BSOS MINLOK MINARB MINOFF P-S P-SS P-CLS P-CLSS P-F P-FH P-FHS P-HFH P-SO P-SOS P-BSO P-BSOS MINLOK

MINIATURE ANCHOR RIVET BUSH

MINARB / MINOFF

SELF CLINCHING PIN

P-TPS

MINARB is a miniaturized Anchor Rivet Bush designed for use where space is at a premium.

SELF LOCKING MINARB

MINLOK

SELF CLINCHING NUT

P-F

MINLOK is a miniaturized Anchor Rivet Bush for sheet metal with an inbuilt all-metal self-locking feature. It combines the simplicity and reliability of a standard MINARB with thread locking capability.

P-F FLUSH SELF CLINCHING NUTS have been designed to provide a thread within the sheet thickness giving a flush finish to both sides. A simple squeezing action embeds the hexagonal head into the sheet and the displaced metal flows evenly round the backtapered shank securely locking it into place.
ARB ARBSO MINARB MINOFF P-S P-SS P-CLS P-CLSS P-F P-FH P-FHS P-HFH P-SO P-SOS P-BSO P-BSOS MINLOK

MANUFACTURED FROM INSTALLATION

The P-TPS SELF CLINCHING PIN is a plain stainless steel un-threaded fastener. It incorporates a plain platform under the head, which when embedded in the sheet, displaces material into the clinch ring securing the fasteners firmly in place. They are used for location, pivot and alignment applications.

SUITABLE FOR

SHEET HARDNESS

Mild Steel Hardened Steel Stainless Steel

SELF CLINCHING NUT

P-S / P-SS, P-CLS / P-CLSS, P-CLA, P-SMPS, P-SP

SELF CLINCHING STAND-OFF

P-SO / P-SOS / P-BOS / P-BSOS

The P-S & P-CLS CLINCHING NUT is a threaded fastener which incorporates a knurled platform and a groove. This knurled platform, when embedded in the sheet, causes the displaced material to flow evenly into the groove of the fastener to give a positive retention.

SELF CLINCHING STAND OFFS are designed to serve as spacers or distance pieces. A simple squeezing action embeds the hexagonal head into the sheet causing the displaced metal to flow into the clinching groove.

Simple Hand Tools Fly Press Squeeze Action Press Fully Automated KEY Technical details may change. Please contact PSM International for latest drawings and specifications. Order conditions and minimum quantities may apply to some products.

SEE MORE PRODUCT DETAILS ON PAGES 3-6

SEE MORE PRODUCT DETAILS ON PAGES 12-15

Recommended Possible Contact Austin Hardware Not Recommended High Moderate Not Applicable

N/A

01.

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For complete part numbers and to place orders, visit

www.austinhardware.com/psm

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Self Clinching Nuts

P-S & P-CLS TYPES (METRIC) MATERIAL CODES
P-S & P-SS* - Hardened Steel Plated P-CLS & P-CLSS* - Stainless Steel (P-SS* and P-CLSS* codes refer to M5 sizes only)

P-S & P-CLS Self Clinching Nuts

TECHNICAL DATA

STANDARD PLATING FINISH

Zinc & Clear Trivalent Passivation (Z)

MAXIMUM SHEET HARDNESS

P-S & P-SS = Rb80 P-CLS & P-CLSS = Rb70

METRIC
PSM SELF CLINCHING NUTS are threaded fasteners which incorporate a knurled platform and a groove. This platform, when embedded in the sheet, causes the displaced material to flow evenly into the groove of the fastener to give a positive retention.
THREAD SIZE / CODE M2 Shank Code 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 00 0 1 2 1 2 1 2 1 2 For Min Sheet Thickness 0.8 - 1.0 1.0 1.4 0.8 - 1.0 1.0 1.4 0.8 - 1.0 1.0 1.4 0.8 - 1.0 1.0 1.4 0.8 - 1.0 1.0 1.4 0.8 - 1.0 1.0 1.4 0.92 1.2 1.4 2.3 1.4 2.3 2.31 3.18 3.18 6.00 A (max) 0.77 0.97 1.38 0.77 0.97 1.38 0.77 0.97 1.38 0.77 0.97 1.38 0.77 0.97 1.38 0.77 0.97 1.38 0.89 1.15 1.38 2.21 1.38 2.21 2.21 3.05 3.05 5.97 Hole Size in Sheet +0.08 -0.00 4.25 4.25 4.25 4.75 5.4 6.4 Diameter of Shank C (max) 4.22 4.22 4.22 4.73 5.38 6.38 Diameter of Body E +/- 0.25 6.3 6.3 6.3 7.1 7.9 8.7

All dimensions in millimeters Depth of Body T +/- 0.25 1.5 1.5 1.5 1.5 2.0 2.0 Minimum distance center line hole to sheet edge 4.8 4.8 4.8 5.6 6.9 7.1

ADVANTAGES
HIGH TORQUE REVERSE

DESIGN GUIDE (Continued)

M2.5

RESISTANCE

SIDE OF THE SHEET REMAINS TOTALLY FLUSH NEAT, IDEAL FOR ALL ELECTRONICS OR PRECISION EQUIPMENT ANY SQUEEZE PRESS

SHEET HARDNESS See individual product data sheet for maximum sheet hardness. INSTALLATION Must always be carried out using a squeeze action - NEVER a shock load SHEET THICKNESS Self Clinching fasteners are suitable for any thickness of material from the minimum specified for each individual product. SHANK NUMBER Always choose the longest shank possible for the sheet thickness. This will optimize performance and increase retention. DIRECTION OF LOAD We recommend that Self Clinching fasteners should always be loaded from the pilot end. (See method of assembly diagrams)

M3 M3.5 M4 M5

SMALL AND

EASY ASSEMBLY WITH

M6 M8 M10 M12

8.75 10.5 14.0 16.66

8.72 10.47 13.97 16.64

11.05 12.65 17.35 20.0

4.08 5.47 7.48 9.14

8.6 9.7 13.5 16.0

DESIGN GUIDE
HOLE PREPARATION Holes may be punched or drilled and a tolerance of -.000" + .003" (-0.00mm +0.08mm). Where possible install from punched side. Holes should not be deburred or countersunk.

HOW TO SPECIFY
P-S (Steel Standard SizeS) Product Code: P-S-M4-1-Z Shank Code: P-S-M4-1-Z Thread Code: P-S-M4-1-Z Plating Code: P-S-M4-1-Z P-ClS (StainleSS Steel Standard SizeS) Product Code: P-CLS-M4-1 Thread Code: P-CLS-M4-1 Shank Code: P-CLS-M4-1

03.

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P-S & P-CLS Self Clinching Nuts

P-S & P-CLS TYPES (UNIFIED) MATERIAL CODES
P-S & P-SS* - Hardened Steel Plated. P-CLS & P-CLSS* - Stainless Steel (Unplated) (P-SS* and P-CLSS* codes refer 032 and 024 sizes only)

P-S & P-CLS Self Clinching Nuts

TECHNICAL DATA METHOD OF ASSEMBLY
1. Punch a hole in the metal sheet to the size recommended in our technical data table. De-burring of the hole is not recommended.
C E

1.

STANDARD PLATING FINISH

Zinc & Clear Trivalent Passivation (Z)

MAXIMUM SHEET HARDNESS

P-S & P-SS = Rb80 P-CLS & P-CLSS = Rb70

2. Apply pressure to the head of the fastener sufficient to totally embed the clinching ring around the entire circumference and bring body in contact with the sheet. 3. Insert fixing screw or bolt from side opposite to the fastener body.

2.

UNIFIED
THREAD SIZE / CODE 256 Shank Code 0 1 2 0 1 2 3 0 1 2 3 0 1 2 3 0 1 2 3 0 1 2 3 1 2 3 1 2 3 1 2 For Min Sheet Thickness 0.030 0.040 0.056 0.030 0.040 0.056 0.091 0.030 0.040 0.056 0.091 0.030 0.040 0.056 0.091 0.030 0.040 0.056 0.091 0.047 0.056 0.091 0.125 0.056 0.091 0.125 0.091 0.125 0.250 0.125 0.250 A (max) 0.030 0.038 0.054 0.030 0.038 0.054 0.087 0.030 0.038 0.054 0.087 0.030 0.038 0.054 0.087 0.030 0.038 0.054 0.087 0.045 0.054 0.087 0.120 0.054 0.087 0.120 0.087 0.120 0.235 0.120 0.235 Hole Size in Sheet +.003 -.000 .166 Diameter of Shank C (max) .165 Diameter of Body E +/- .010 .250

All dimensions in inches

Depth of Body T +/- .010 .070 Minimum distance center line hole to sheet edge .190

3.

METRIC PERFORMANCE DATA

Test Sheet Material Cold Rolled Steel 5052-H34 Aluminum Thread Shank Code Code Installation Pushout Torque-out Installation Pushout Torque-out (kN) M2 M2.5 M3 0 1 2 0 M3.5 1 2 0 M4 1 2 0 M5 1 2 0 19.0 - 33.0 17.0 - 27.0 14.0 - 22.0 11.0- 15.5 (N) 500 600 1000 550 720 1150 600 750 1320 670 950 1230 1330 25.0 - 36.0 1820 2140 27.0 - 39.0 2540 3100 3560 (Nm) 1.70 1.90 2.10 2.00 2.45 2.50 2.95 4.60 5.70 4.10 5.45 7.10 12.6 15.5 16.8 25.1 29.5 45.0 20.0 - 32.0 17.0 - 29.0 13.0 - 17.0 12.0 - 15.0 11.0 - 14.0 7.0 - 9.0 (kN) (N) 280 420 700 350 480 800 400 550 900 460 620 870 950 1480 1560 1890 2170 2650 (Nm) 0.95 1.15 1.40 1.70 1.85 2.10 2.20 2.70 4.30 3.20 4.10 5.50 8.10 10.1 13.5 15.6 18.9 35.0

UNIFIED PERFORMANCE DATA

Test Sheet Material Thread Code Shank Code Cold Rolled Steel 5052-H34 Aluminum

440

.166

.165

.250

.070

.190

632

.1875

.187

.280

.070

.220

Installation Pushout Torque-out Installation Pushout Torque-out (Lbs) (Lbs) (In. Lbs) (Lbs) (Lbs) (In. Lbs) 0 256 440 1 2&3 0 632 1 2&3 0 832 1 2&3 0 032 024 1 2&3 0 0420 0428 0518 0524 0616 0624 0813 0820 1 2&3 1 2&3 1 2 1 2 6000 - 8500 5500 - 8000 4200 - 7500 3800 - 6000 3200 - 5000 2500 - 3500 112 135 225 124 162 258 135 169 297 151 213 276 299 409 481 570 687 800 15 17 19 18 21 22 26 41 50 36 48 63 112 137 149 222 261 398 4500 - 7200 3800 - 6500 2900 - 3800 2700 - 3400 2500 - 3200 1500 - 2000 63 94 157 79 108 180 90 124 202 103 139 196 213 333 351 425 488 596 9 10 12 15 17 19 20 24 38 28 36 49 72 89 120 138 167 310

832

.213

.212

.310

.090

.270

032 024 0420 0428 0518 0524 0616 0624 0813 0820

.250

.249

.340

.090

.280

.344

.343

.440

.170

.340

.413 .500 .656

.412 .499 .655

.500 .560 .810

.230 .270 .360

.380 .440 .630

M8 M6

1 2 1 2 1 2

HOW TO SPECIFY
P-S (Steel Standard SizeS) Product Code: P-S-832-1-Z Shank Code: P-S-832-1-Z Thread Code: P-S-832-1-Z Plating Code: P-S-832-1-Z P-ClS (StainleSS Steel Standard SizeS) Product Code: P-CLS-832-1 Thread Code: P-CLS-832-1 Shank Code: P-CLS-832-1

M10

35.0 - 50.0

25.0 - 36.0

8000 - 11000 10000 15000

5600 - 8000

1180

750

7000 - 9000

710

380

Note: The above values are averages when correct installation is performed. Variations in holes size, material and installation will affect these results. For specific advice we strongly recommend consultation with your Austin Hardware sales representative.

05.

Toll Free 800.821.3520

For complete part numbers and to place orders, visit

www.austinhardware.com/psm

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P-FH & P-FHS Self Clinching Stud

P-FH & P-FHS TYPES (METRIC) MATERIAL CODES
P-FH - Hardened Steel Zinc Plated P-FHS - Stainless Steel

P-FH & P-FHS Self Clinching Stud

TECHNICAL DATA
L

STANDARD PLATING FINISH

Zinc & Clear Trivalent Passivation (Z) S

GENERAL DIMENSIONS
THREAD SIZE / CODE M2.5 M3 Min Sheet Thickness 1.0 1.0 1.0 1.0 1.0 1.5 2.4 Hole Size in Sheet +0.08 -0.00 2.5 3.0 3.5 4.0 5.0 6.0 8.0 Max. Hole in Mating Component 3.1 3.6 4.1 4.6 5.6 6.6 8.6 S Max 1.95 2.10 2.25 2.4 2.7 3.0 3.7 Head Diameter E +/- 0.4 4.1 4.6 5.3 5.9 6.5 8.2 9.6 Minimum distance center line hole to sheet edge 5.4 5.6 6.4 7.2 7.2 7.9 9.6

All dimensions in millimeters

The P-FH / P-FHS SELF CLINCHING STUD is a threaded fastener which incorporates a knurled platform under the head, which when embedded in the sheet, displaces material into the clinch ring securing the fastener firmly in place.

ADVANTAGES
EASY ASSEMBLE WITH ANY HIGH TORQUE NO

DESIGN GUIDE (Continued)

M3.5 M4 M5 M6 M8

SQUEEZE PRESS

RESISTANCE

MINIMUM SHEET THICKNESS See product data sheets and method of assembly. MAXIMUM SHEET HARDNESS Rb80 for Steel Studs (P-FH) Rb70 for Stainless Steel Studs (P-FHS) INSTALLATION Apply squeezing pressure sufficient only to embed the head of the stud flush with surface of the sheet. Avoid excessive pressures. Installation forces vary with sheet hardness and thickness. See PERFORMANCE DATA for recommended forces. TOOLING NOTE: Studs are installed using a flat top punch and flat bottom anvil with a clearance hole to accept the threaded section of the stud. Where the sheet material is thin, a special thin sheet bottom anvil is required which includes a countersink at the top to create space for clinch ring and displaced sheet material. See METHODS OF ASSEMBLY page for details

DAMAGE TO DECORATIVE FINISHES ON PANELS PROOF OF SECURITY PERPENDICULAR TO PANEL

THREAD & LENGTH DATA

THREAD SIZE / CODE M2.5 M3 M3.5 M4 M5 M6 M8 Type Steel P-FH P-FH P-FH P-FH P-FH P-FH P-FH Stainless Steel P-FHS P-FHS P-FHS P-FHS P-FHS P-FHS P-FHS 6 6 6 6 N/A N/A N/A Length Code "L" +/- .04 (Length Code in millimeters) 8 8 8 8 8 N/A N/A 10 10 10 10 10 10 N/A 12 12 12 12 12 12 12 15 15 15 15 15 15 15 18 18 18 18 18 18 18 N/A 20 20 20 20 20 20 N/A 25 25 25 25 25 25 N/A N/A 30 30 30 30 30 N/A N/A N/A 35 35 35 35

All dimensions in millimeters

VISUAL

ALWAYS HEAD

INSTALLS FLUSH WITH SURFACE OF SHEET

DESIGN GUIDE
HOLE PREPARATION It is recommended that the holes are formed using a punch operation, although drilled holes may be used. Holes should not be countersunk or de-burred. HOLE SIZE Holes must be held to a tolerance of -0.00mm + 0.08mm (-.000 +.003)

HOW TO SPECIFY
P-S (Steel Standard SizeS) Product Code: P-FH-M4-10-Z Thread Code: P-FH-M4-10-Z Shank Code: P-FH-M4-10-Z Plating Code: P-FH-M4-10-Z P-ClS (StainleSS Steel Standard SizeS) Product Code: P-FHS-M4-10 Thread Code: P-FHS-M4-10 Shank Code: P-FHS-M4-10

07.

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Toll Free 800.821.3520

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P-S & P-CLS Self Clinching Stud

P-S & P-CLS TYPES (UNIFIED) MATERIAL CODES
P-FH - Hardened Steel Zinc Plated P-FHS - Stainless Steel

P-S & P-CLS Self Clinching Stud

TECHNICAL DATA
L

P-FH / P-FHS SELF CLINCHING STUDS are easy to install because no special tooling is necessary. However, it is very important to note that they must always be installed by a squeeze action press rather than a hammer blow. Punched holes are recommended.

STANDARD PLATING FINISH

Zinc & Clear Trivalent Passivation (Z) S

METHOD OF ASSEMBLY
1. Punch a hole in the metal sheet to the size recommended in our technical data table. De-burring of the hole is not recommended.

ASSEMBLY DETAIL

GENERAL DIMENSIONS
THREAD SIZE / CODE 256 440 632 832 032/024 0420/0428 0518/0524 Min Sheet Thickness .040 .040 .040 .040 .040 .062 .093 Hole Size in Sheet + .003 - .000 .085 .111 .137 .163 .189 .249 .311 Max. Hole in Mating Component .105 .135 .160 .185 .210 .270 .333 Head Diameter E +/- 0.015 .144 .176 .206 .237 .256 .337 .376 Minimum distance center line hole to sheet edge .187 .219 .250 .281 .281 .312 .375

All dimensions in inches

2. Insert the stud through the hole in sheet and into the appropriate anvil as detailed below. 3. Apply squeezing pressure sufficient to install the head flush with top face of sheet.

S Max .075 .085 .090 .090 .100 .135 .160

METRIC PERFORMANCE DATA

Thread Size Metric 2.5 3 3.5 4 5 6 8
Thread Size Unified 256 440 632 832 032 0420 0518

Anvil A mm 3.10 - 3.20 3.61 - 3.71 4.12 - 4.22 4.60 - 4.70 5.66 - 5.77 7.14 - 7.26 9.14 - 9.26
Anvil A inch .110 - .114 .136 - .140 .162 - .166 .188 - .192 .216 - .220 .295 - .300 .334 - .338 C inch .087 - .090 .113 - .116 .139 - .142 .165 - .168 .191 - .194 .250 - .253 .313 - .316

THREAD & LENGTH DATA

THREAD SIZE / CODE 256 440 632 832 032 / 024 0420 / 0428 0518 / 0524 Type Steel P-FH P-FH P-FH P-FH P-FH P-FH P-FH Stainless Steel P-FHS P-FHS P-FHS P-FHS P-FHS P-FHS P-FHS 1/4 .250 4 4 4 4 N/A N/A N/A Length Code "L" +/- .015 (Length Code in 16ths of an inch) 5/16 .312 5 5 5 5 5 N/A N/A 3/8 .375 6 6 6 6 6 6 N/A 1/2 .500 8 8 8 8 8 8 8 5/8 .625 10 10 10 10 10 10 10 3/4 .750 12 12 12 12 12 12 12 7/8 .875 N/A 14 14 14 14 14 14 1 1.00 N/A 16 16 16 16 16 16 1.1/4 1.25 N/A N/A 20 20 20 20 20

All dimensions in inches

C mm 2.53 - 2.61 3.02 - 3.10 3.53 - 3.61 4.01 - 4.07 5.03 - 5.11 6.01 - 6.07 8.01 - 8.08

1.1/2 1.50 N/A N/A 24 24 24 24 24

THIN SHEET ANVIL USE

M2.5 - M5 for sheet 1.0 - 1.49 M6 for sheet 1.5 - 2.4 M8 for sheet 2.0 2.4 256 - 032 for sheet .040" - .060" 0420 for sheet .062" - .092" 0518 for sheet .078" - .092"

HOW TO SPECIFY
P-S (Steel Standard SizeS) Product Code: P-FH-832-10-Z Thread Code: P-FH-832-10-Z Length Code: P-FH-832-10-Z Plating Code: P-FH-832-10-Z P-ClS (StainleSS Steel Standard SizeS) Product Code: P-FHS-832-10 Thread Code: P-FHS-832-10 Length Code: P-FHS-832-10

09.

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P-FH & F-FHS Self Clinching Stud

PERFORMANCE DATA (METRIC)
Test Sheet Material Thread Code Stud Type Max Nut Tightening Torque (Nm) 0.41 0.85 1.15 1.9 3.8 8.0 14.0 Cold Rolled Steel Installation (kN) 14 17 23 26 30 40 50 Pushout (N) 800 900 1400 1800 2300 2800 3200 Torque-out (Nm) 1.2 1.9 2.8 4.0 7.0 12.0 22.0 Installation (kN) 12 14 16 20 25 30 35 Aluminum Pushout (N) 500 600 850 1050 1300 1700 1950 Torque-out (Nm) 1.0 1.7 2.0 3.0 4.0 7.0 12.0

Self Clinching Stand-Offs

All dimensions in millimeters

M2.5 M3 M3.5 M4 M5 M6 M8

Steel Stainless Steel Steel Stainless Steel Steel Stainless Steel Steel Stainless Steel Steel Stainless Steel Steel Stainless Steel Steel Stainless Steel

SELF CLINCHING STAND OFFS are designed to serve as spacers or distance pieces. A simple squeezing action embeds the hexagonal head into the sheet causing the displaced metal to flow into the clinching groove.

PERFORMANCE DATA (UNIFIED)

Test Sheet Material Thread Code Stud Type Max Nut Tightening Torque (in/lbs) 2.5 5.0 9.0 18.0 32 70.0 130.0 Cold Rolled Steel Installation (lbs) 2800 3800 5000 6300 7000 9000 11200 Pushout (lbs) 160 240 315 400 500 630 720 Torque-out (in/lbs) 7.0 12.0 23.0 38.0 60.0 105.0 190.0 Installation (lbs) 2000 3000 3600 4800 5500 6700 7800

All dimensions in inches

ADVANTAGES
AVAILABLE IN A RANGE OF SPACER LENGTHS

DESIGN GUIDE
HOLE SIZE Holes must be held to a tolerance of -.000 +.003 (-0.00mm +0.08mm). Therefore punched holes are recommended. Holes should not be de-burred or countersunk. INSTALLATION Must always be carried out using a squeeze action - NEVER a shock load MAXIMUM SHEET HARDNESS Rb80 for hardened steel fasteners (P-SO & P-BSO) Rb70 for stainless steel fasteners (P-SOS & P-BSOS) Rb50 for aluminium fasteners (P-SOA & P-BSOA) HEAVY DUTY USE Where heavy duty use is anticipated, P-SO and P-BSO fasteners in the smaller thread sizes may be specified in larger body sizes offering greater wall thickness. (For example: M3 in M3.5 body size would be coded 3.5M3 and 4.40UNC in 6.32UNC body size would be coded 6440 (see dimension charts)

Aluminum Pushout (lbs) 100 150 190 250 290 380 440 Torque-out (in/lbs) 6.0 12.0 18.0 22.0 35.0 65.0 105.0

REMAINS

256 440 632 832 032 0420 0518

Steel Stainless Steel Steel Stainless Steel Steel Stainless Steel Steel Stainless Steel Steel Stainless Steel Steel Stainless Steel Steel Stainless Steel

MECHANICALLY CLINCHED IN SHEET

FOR

HEAVY DUTY APPLICATIONS LSS (LARGER SUPPORT SURFACE) TYPES ARE AVAILABLE (3.5M3 6440 8632) BLIND THREADED RANGES.

THROUGH THREADED AND

PLAIN

HOLE VERSIONS AVAILABLE TO SPECIAL ORDER

Note: The above values are averages when correct installation is performed. Variations in holes size, material and installation will affect these results. For specific advice we strongly recommend consultation with your Austin Hardware sales representative.

11.

For complete part numbers and to place orders, visit

www.austinhardware.com/psm

Toll Free 800.821.3520

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Self Clinching Stand-Offs

P-BSO BLIND HOLE SIZE (METRIC) MATERIAL CODES
P-BSO - Hardened Steel Zinc Plated P-BSOS - Stainless Steel P-BSOA - Aluminum

Self Clinching Stand-Offs

TECHNICAL DATA P-BSO BLIND HOLE SIZE (UNIFIED) MATERIAL CODES
P-BSO - Hardened Steel Zinc Plated P-BSOS - Stainless Steel P-BSOA - Aluminum

TECHNICAL DATA

STANDARD PLATING FINISH

Zinc & Clear Trivalent Passivation (Z)
H F L

STANDARD PLATING FINISH

Zinc & Clear Trivalent Passivation (Z)
H F L

GENERAL DIMENSIONS
THREAD SIZE / CODE M2.5 M3 3.5M3 M3.5 M4 M5 Min Sheet Thickness >1.0 >1.0 >1.0 >1.0 >1.3 >1.3 Hole Size in Sheet +0.08 -0.00 4.20 4.20 5.40 5.40 7.15 7.15 C +0.00 -0.13 4.19 4.19 5.39 5.39 7.12 7.12 H A/F Nominal 4.80 4.80 6.40 6.40 7.90 7.90 Minimum distance center line hole to sheet edge 6.0 6.0 6.8 6.8 8.0 8.0

All dimensions in millimeters

GENERAL DIMENSIONS
THREAD SIZE / CODE 440 6440 632 8632 832 032 / 024 Min Sheet Thickness .040 .040 .040 .050 .050 .050 Hole Size in Sheet +.003 -.000 .166 .213 .213 .281 .281 .281 C +0.000 -0.005 .165 .212 .212 .280 .280 .280 H A/F Nominal .187 .250 .250 .312 .312 .312 Minimum distance center line hole to sheet edge .230 .270 .270 .310 .310 .310

All dimensions in inches

THREAD & LENGTH DATA

Type THREAD SIZE / CODE M2.5 M3 3.5M3 M3.5 M4 M5 Steel Stainless Steel Aluminum P-BSOA P-BSOA P-BSOA P-BSOA P-BSOA P-BSOA 6 6 6 6 6 6 3.2 8 8 8 8 8 8 10 10 10 10 10 10 4.0 Length Code "L" +0.05 -0.13 (Length Code in millimeters) 12 12 12 12 12 12 5.0 14 16 14 16 14 16 14 16 14 16 14 16 6.5 18 18 18 18 18 18 N/A 20 20 20 20 20 N/A 22 22 22 22 22 9.5 N/A 25 25 25 25 25

THREAD & LENGTH DATA

THREAD SIZE / CODE Type Steel Stainless Steel Aluminum P-BSOA P-BSOA P-BSOA P-BSOA P-BSOA P-BSOA 5/16 .312 10 10 10 10 10 10 .156 Length Code "L" +.002 -.005 (Length Code in 32nds of an inch) 3/8 7/16 .375 .437 12 12 12 12 12 12 14 14 14 14 14 14 .187 1/2 .500 16 16 16 16 16 16 9/16 5/8 11/16 3/4 .562 .625 .687 .750 18 18 18 18 18 18 .250 20 20 20 20 20 20 22 22 22 22 22 22 24 24 24 24 24 24 13/16 .812 26 26 26 26 26 26 7/8 .875 28 28 28 28 28 28 .375 15/16 .937 30 30 30 30 30 30 1 1.00 32 32 32 32 32 32 1.1/16 1.062 34 34 34 34 34 34

P-BSO P-BSOS P-BSO P-BSOS P-BSO P-BSOS P-BSO P-BSOS P-BSO P-BSOS P-BSO P-BSOS F = min full threads in mm

440 P-BSO P-BSOS 6440 P-BSO P-BSOS P-BSOS 632 P-BSO P-BSO P-BSOS 8632 832 P-BSO P-BSOS 032 / 024 P-BSO P-BSOS F = min full threads in inches

HOW TO SPECIFY
P-S (Steel Standard SizeS) Product Code: P-BSO-M4-10-Z Thread Code: P-BSO-M4-10-Z Length Code: P-BSO-M4-10-Z Plating Code: P-BSO-M4-10-Z P-BSOS (StainleSS Steel Standard SizeS) Product Code: P-BSOS-M4-10 Thread Code: P-BSOS-M4-10 Shank Code: P-BSOS-M4-10

HOW TO SPECIFY
P-S (Steel Standard SizeS) Product Code: P-BSO-832-10-Z Thread Code: P-BSO-832-10-Z Length Code: P-BSO-832-10-Z Plating Code: P-BSO-832-10-Z P-BSOS (StainleSS Steel Standard SizeS) Product Code: P-BSOS-832-10 Thread Code: P-BSOS-832-10 Shank Code: P-BSOS-832-10

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INSERTS FOR PlASTICS PRODUCT INDEX

SHEET METAl FASTENERS SECTION STARTS ON PAGE 1.
S H E E T M E T A l F A S T E N E R S I N S E R T S F O R P l A S T I C S

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Self Clinching Stand-Offs

SELF CLINCHING STAND OFFS are easy to install because no special tooling is necessary. However, it is very important to note that they must always be installed by a squeeze action press rather than a hammer blow. Punched holes are always recommended.
Thread Size 440 632 832 1032 A' = Hole in Anvil mm inches

SONIC-LOK
Insert Type SL & SHK series and Stud Type SLTS & SLHS series

HI-TORK
Insert Type HT series

METHOD OF ASSEMBLY
1. Punch a hole in the metal sheet to the size recommended in our technical data table. De-burring of the hole is not recommended. 2. Insert the stand off through the hole in sheet and into the anvil as shown in the drawing. 3. Apply squeezing pressure sufficient to embed hexagonal head flush in sheet.

Metric Unified 2.5/3 3.5 4 5 3.5M3 6440

4.3 - 4.4 .169 - .173 5.5 - 5.6 .217 - .220 5.5 - 5.6 .217 - .220 7.2 - 7.3 .283 - .287 7.2 - 7.3 .283 - .287

Designed for rapid installation into thermoplastics using heat or ultrasonic. It features opposed helical knurl bands to provide a combination of high torque and pull out resistance.

Offering high pull out/torque performance. Hi-Tork is recommeded for high fill plastics with reduced installation depth, is tolerant of molding process variables and provides high process capability.

Advantages:
Permits thin boss walls allowing compact boss design Provides high torque and pull out performance Rapid installation using heat or ultrasonic Choice of lengths available Self-aligning Assists Installation

Advantages:
High pull out and torque performance Capable of providing "bolt break performance" Especially recommended for high fill plastics Reduced installation depth Higher productivity Tolerant of variations from molding process High installation speeds Provides high process capability

METRIC PERFORMANCE DATA

Test Sheet Material Thread Code M2.5 M3 3.5M3 M3.5 M4 M5 Stand Off Type Steel Stainless Steel Aluminium Steel Stainless Steel Aluminium Steel Stainless Steel Aluminium Steel Stainless Steel Aluminium Steel Stainless Steel Aluminium Steel Stainless Steel Aluminium Installation (kN) 10 10 NA 10 10 NA 15 15 NA 15 15 NA 18 18 NA 18 18 NA 1.5 mm Cold Rolled Steel Pushout (N) Torque-out (Nm) 1200 2.0 1200 2.0 NA NA 1200 2.2 1200 2.2 NA NA 1700 2.2 1700 2.2 NA NA 1700 3.9 1700 3.9 NA NA 2550 8.8 2550 8.8 NA NA 2550 8.8 2550 8.8 NA NA Installation (kN) 5.5 5.5 5.5 5.5 5.5 5.5 8.5 8.5 8.5 8.5 8.5 8.5 11 11 11 11 11 11 1.5 mm 5052-H34 Aluminum Pushout (N) Torque-out (Nm) 820 1.40 820 1.40 820 1.40 820 1.40 820 1.40 820 1.40 1260 1.80 1260 1.80 1260 1.80 1260 2.65 1260 2.65 1260 2.65 1850 5.65 1850 5.65 1850 5.65 1850 5.65 1850 5.65 1850 5.65

SEE MORE PRODUCT DETAILS ON PAGES 20-21

TAPER-X
Insert Type TX series

TECH-SONIC
Insert Type MTEC series

Has been designed for those instances where fasteners must be installed into a 8 tapered hole. The combination of angled splines and upwardly directed vanes provide high torque and pull-out performance.

Advantages:
Designed for use in an 8 tapered hole High pull out performance High torque resistance Flange prevents escape of plastic Can be installed by heat or ultrasonics Self-aligning

Features a unique combination of opposed knurls and knurled vanes providing increased performance levels, even over the SonicLok insert. Installation is simplified by the symmetrical nature of the insert, eliminating the need for orientation during automated or hand feeding.

Advantages:
Double ended assists automatic feeding Increased pull out and torque performance Self-aligning assists installation Permits thin boss walls allowing compact boss design Choice of lenths available

UNIFIED PERFORMANCE DATA

Thread Code 440 6440 632 8632 832 032 Test Sheet Material Stand Off Type Installation (lbs) Steel Stainless Steel Aluminium Steel Stainless Steel Aluminium Steel Stainless Steel Aluminium Steel Stainless Steel Aluminium Steel Stainless Steel Aluminium Steel Stainless Steel Aluminium 2200 2200 NA 3300 3300 NA 3400 3400 NA 4000 4000 NA 4000 4000 NA 4000 4000 NA .060" Cold Rolled Steel Pushout (lbs) 270 270 NA 380 380 NA 380 380 NA 575 575 NA 575 575 NA 575 575 NA Torque-out (in/ lbs) 20 20 NA 20 20 NA 35 35 NA 35 35 NA 78 78 NA 78 78 NA .060" 5052-H34 Aluminum Installation (lbs) 1200 1200 1200 1900 1900 1900 1900 1900 1900 2500 2500 2500 2500 2500 2500 2500 2500 2500 Pushout (lbs) 185 185 185 285 285 285 285 285 285 415 415 415 415 415 415 415 415 415 Torque-out (in/lbs) 13 13 13 13 13 13 24 24 24 30 30 30 50 50 50 50 50 50

SEE MORE PRODUCT DETAILS ON PAGES 22-24

6030 INSERT
Insert Type 6030 & 6030H series

MINI-TECH
Insert Type TEC series & Stud Type TCTS series

Has been developed for installation into thermoplastics where the design incorporates a tapered hole configuration. The parallel body design combined with the opposing helical knurl bands enables users to achieve up to a 25% increase in productivity by the ability to reduce the recommended dwell time compared with standard tapered hole inserts.

A miniature insert with all the design features and characteristics of the Tech-Sonic range. It is ideal for today's smaller plastic products and enables the use of the very small screws that will provide complete re-usability with no risk of thread stripping problems.

Advantages:
Increased productivity Improved quality Ensures positional accuracy High torque and pull out avoids flash on non-countersunk holes

Advantages:
Re-usable threads for miniature applications Eliminates thread stripping problems Double ended - assists automatic feeding Permits space-saving boss design

SEE MORE PRODUCT DETAILS ON PAGES 25-26

Note: The above values are averages when correct installation is performed. Variations in holes size, material and installation will affect these results. For specific advice we strongly recommend consultation with your Austin Hardware sales representative. For complete part numbers and to place orders, visit

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HEAT-LOK
Insert Type HL & HLH and Stud Type HLTS & HLHS series

BANC-LOK
Insert Type N41, N42 & N42R series

FLO-TECH
Insert Type FTC series

Designed for installation into notch sensitive amorphous thermoplastics by heat. It features rounded knurls, avoiding the stress raising sharp crests and roots which typify knurls used on most inserts.

Ideal for use in hard thermosetting plastics, BancLok are press-in expansion inserts which, due to thier diamond knurl pattern, give minimum penetration of the sides of the hole without sacrificing pull-out resistance

Advantages:
Low stress generating characteristics ideal for amorphous thermoplastics Double ended assists automatice feeding High torque resistance Self-aligning assists installation

Advantages:
Easy press in insertion Self locking action on the screw ideal where vibration is present Suitable for most thermosetting plastics

A blind-ended threaded insert which has been introduced to meet the needs of those moulders who, for a variety of reasons, prefer to mould-in. The unique design of three opposed helical knurl bands combined with the included recesses give extremely high levels of performance in both pullout and torque tests.

Advantages:
Blind ended prevents ingress of plastic Counterbore prevents ingress of plastic and eases assembly on locating pins Unique design ensures high levels of performance Rolled threads reduce risk of contamination of moldings due to metal swarf Absence of PIP at blind end reduces risk of contamination and assist automatic insert loaders

PRESS-LOK
Insert Type PLK series

FIN-LOK
Insert Type FL & FLH and Stud HLTS & HLHS series

Offers ease of installation without the typical high screw installation torque and its plain and knurled vanes offer the levels of pull-out and torque resistance usually expected only of heat-installed inserts.

A press-in insert, which can be easily installed into most thermoplastic materials. It features a combination of sharp fins and straight knurls. Unlike the Press-Lok range, this insert has a free running thread.

Advantages:
Degree of self locking action on screw High pull-out and torque performance Easy press-in insertion Suitable for most thermoplastics

Advantages:
Easy press-in insertion High pull-out performance in most thermoplastics Self-aligning assists installation

SPIRO
Insert Type SP & HSR series and Stud Type SPTS & SPHS series

SCREW-SERT
Insert Type SCT & HSCT series & Stud Type SCTS series

Designed to cope with the difficulties presented by hard brittle thermoset materials. The sharp precision knurl pattern cuts into these materials reducing radial stresses and allowing thinner boss walls than many other inserts.

A self-tapping insert suitable for installation into a wide range of thermoplastic and thermosetting plastic materials. They are particularly suitable for applications involving high jack-out loading and materials with low core strengths.

Advantages:
Easy press-in insertion High torque resistance Low bursting stress allows the use of thinner wall bosses reducing the risk of sink marks Self-aligning Assists installation

Advantages:
High pull-out resistance Ideal where jack-out loading is unavailable Can carry high loads in weak plastics

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Sonic-Lok Inserts & Studs

MATERIAL CHARACTERISTICS
TABLE 1 Hard Thermoplastics Medium Thermoplastics Soft Thermoplastics Amorphous Thermoplastics Themosetting Polyester Themosetting (Other) Foams- Thermoplastics Foams-Themosetting SONIC TAPER LOK X 6030 HI TORK TECH SONIC MINI TECH HEAT LOK PRESS LOK FIN LOK SPIRO BANC SCREW LOK SERT FLO TECH

ADVANTAGES
PERMITS THIN BOSS WALLS ALLOWING COMPACT BOSS DESIGN RAPID INSTALLATION USING HEAT OR ULTRASONIC SELF-ALIGNING ASSISTS INSTALLATION PROVIDES HIGH TORQUE AND PULL OUT PERFORMANCE CHOICE OF LENGTHS AVAILABLE

SELECTION OF INSERT OR STUD

INSERTS HEADED INSERTS STUD HEADED STUD

TABLE 2
D P C P P D

P D C

POPULAR THERMOPLASTICS HARD PA-FILLED PPS PBT PC/ABS Blends MEDIUM ABS PA-Unfilled POM(Acetal) PVC SOFT PP PE HDPE Amorphous PPO PC

THERMOSETTINF PLASTOCS POLYESTER SMC DMC BMC OTHERS Ohenolic Ureas Tufnol Polyurethane(rigid)
Product Code Thread Size

PRODUCT CODE (SL)

PRODUCT CODE (SHK)

PRODUCT CODE (SLTS)

PRODUCT CODE (SLHS) All dimensions in millimeters

ISO METRIC
Insert Length A Preferred Shorter Lengths A* Stud Lengths ( For SLTS & SLHS only ) S Head Height B Head o / C

INSTALLATION METHODS
TABLE 3 Hand Tool Simple Press Direct Heat Ultrasonic Tapping Machine Molded In Fully Automated SONIC TAPER LOK X 6030 HI TORK TECH SONIC MINI TECH HEAT PRESS LOK LOK FIN LOK SPIRO BANC SCREW FLO LOK SERT TECH

Insert o / D

Pilot End Rec.Hole Min. Size o Wall / -0.00 P +0.10 Thickness

SL-B SHK-B SLTS-B SLHS-B

M2 M2.5 M3 M3.5 M4 M5 M6 M8 M10 M12

4.0 5.7 5.7 7.1 8.1 9.5 12.7 12.7 12.7 15.9

2.5 4.0 4.0 5.0 4.0 5.8 6.8 -

3.0 4.8 4.8 9.5 -

5.8 -

5 5 5 5 5 5 5 5 5 5

6 6 6 6 6 6 6 6 6 6

8 8 8 8 8 8 8 8 8 8

10 10 10 10 10 10 10 10 10 10

12 12 12 12 12 12 12 12 12 12

14 14 14 14 14 14 14 14 14 14

16 16 16 16 16 16 16 16 16 16

18 18 18 18 18 18 18 18 18 18

20 20 20 20 20 20 20 20 20 20

25 25 25 25 25 25 25 25 25 25

0.53 0.61 0.61 0.76 0.91 1.09 1.35 1.35 1.60 2.00

4.8 5.5 5.5 6.4 7.1 7.9 9.5 11.1 14.0 19.0

3.6 4.6 4.6 5.4 6.3 7.1 8.7 10.2 12.6 16.7

3.1 3.9 3.9 4.7 5.5 6.3 7.9 9.5 11.8 15.8

3.2 4.0 4.0 4.8 5.6 6.4 8.0 9.6 11.9 16.0

1.3 1.6 1.6 1.8 2.1 2.6 3.3 4.5 6.0 8.0

FASTENER CHARACTERISTICS
TABLE 4 Pull Out Direct torque Jack Out Free Running Thread Thread Locking Effect symmetrical Headed Versions Stud Versions SONIC TAPER 6030 LOK X HI TORK TECH MINI SONIC TECH HEAT PRESS LOK LOK FIN LOK SPIRO BANC SCREW FLO LOK SERT TECH

Other lengths possible on quotation.

UNIFIED
Product Code Thread Size 0-80 2-56 4-40 6-32 8-32 SL-B SHK-B SLTS-B SLHS-B 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24 1/8-NPT 1/2 Insert Length A .125 .157 .226 .281 .321 .375 .375 .500 .500 .500 .500 .500 .500 .625 .625 Preferred Other Length A* Stud Lengths ( For SLTS & SLHS only ) S 3/16 1/4 5/16 3/8 7/16 1/2 3/16 1/4 5/16 3/8 7/16 1/2 3/16 1/4 5/16 3/8 7/16 1/2 3/16 1/4 5/16 3/8 7/16 1/2 3/16 1/4 5/16 3/8 7/16 1/2 3/16 1/4 5/16 3/8 7/16 1/2 3/16 1/4 5/16 3/8 7/16 1/2 3/16 1/4 5/16 3/8 7/16 1/2 3/16 1/4 5/16 3/8 7/16 1/2 3/16 1/4 5/16 3/8 7/16 1/2 3/16 1/4 5/16 3/8 7/16 1/2 3/16 1/4 5/16 3/8 7/16 1/2 3/16 1/4 5/16 3/8 7/16 1/2 3/16 1/4 5/16 3/8 7/16 1/2 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

All dimensions in inches

Head Head Insert Pilot End Rec.Hole Min. Size / / / Height o o o Wall -0.00 B C D P +0.04 Thickness .021 .024 .030 .036 .043 .043 .053 .053 .053 .053 .063 .063 .079 .187 .218 .250 .281 .312 .312 .375 .375 .437 .437 .551 .551 .748 .116 .141 .181 .214 .248 .278 .278 .341 .341 .403 .403 .494 .494 .479 .657 .095 .123 .154 .185 .218 .249 .249 .312 .312 .374 .374 .465 .465 .450 .622 .100 .126 .157 .189 .220 .252 .252 .315 .315 .378 .378 .469 .469 .453 .630 .051 .051 .063 .071 .083 .102 .102 .130 .130 .177 .177 .236 .236 .236 .315

.100 .125

.096 .140 .170 .250 3/16 1/4 5/16 3/8 7/16 1/2 .150 .226 .250 .185 .250 .250 .250 .226 .250 -

TABLE 5 Recommended Possible Contact Austin Hardware Not Recommended High Moderate

KEY

Other lengths possible on quotation.

STANDARD MATERIAL: BRASS (B) Other materials possible on quotation

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Sonic-Lok Inserts & Studs

SPECIFYING AN INSERT & STUD
INSERTS (METRIC)
SL PRODUCT CODE B MATERIAL M3 THREAD SIZE

Taper-X Inserts
ADVANTAGES
STUDS (METRIC)

DESIGNED FOR USE IN AN 8TAPERED HOLE

5.0 STUD LENGTH

HIGH PULL OUT PERFORMANCE FLANGE PREVENTS ESCAPE OF PLASTIC SELF-ALIGNING

4.0 PREFERRED SHORTER LENGTH

SLTS PRODUCT CODE

B MATERIAL

M3 THREAD SIZE

4.0 PREFERRED SHORTER LENGTH

HIGH TORQUE RESISTANCE CAN BE INSTALLED BY HEAT OR ULTRASONICS

SELECTION OF INSERT
SINGLE VANE INSERTS DOUBLE VANE INSERTS HOLE CONFIGURATION 8 T D P D P A

SHK

632

.157

SLHS

632

.157

3/16

INSERTS (INCHES)

STUDS (INCHES)

BOSS DESIGN SPECIFICATION

HOLE PREPARATION Molded holes are recommended wherever possible. The taper on a molded hole should be 1 inclusive and the hole diameter recommended should apply at the point reached by the bottom of the insert. Drilled holes may be used but performance may be reduced when compared with a molded hole. The top of the hole should not be chamfered or counterbored and care must be taken to avoid bell mouthing. Hole diameter tolerance: -0.00 + 0.10mm. WALL THICKNESS A general guide to minimum wall thickness is given in the data table but this will vary depending upon the nature of the plastic. Where thinner walls are required these can often be accommodated, but
Newtons LBF

A H .030''

consultation with your Austin Hardware sales representative or local sales office and pre-production testing is strongly advised. INSTALLATION The fastener may be installed using either a preheating process or using heat generated by ultrasonic vibrations. Where preheating is used, care must be exercised to ensure that the fastener softens but does not melt the plastic. This will avoid any tendency to generate unsightly flash around the top of the insert. Ultrasonic installation is best carried out using Iow amplitude vibration and the minimum power consistent with satisfactory softening of the plastic material. In either case excessive pressure should be avoided, since this may result in the insert being forced into the hole without allowing the plastic to soften and flow around the surface profile. PERFORMANCE DATA The complexity of materials and variations in service conditions make it impossible to detail fastener performance for specific applications.The chart below gives a general guide and shows the relative performance of the inserts in the range.

"SINGLE VANE" METRIC

Product Code Thread Size M1 M2 M2.5 M3 TX-B M3.5 M4 M5 M6 M8 M10
Other lengths possible on quotation.

All dimensions in millimeters

Insert Length A 2.9 2.9 3.4 3.8 3.8 4.7 6.7 7.6 8.5 9.5

Insert / o D 3.45 4.37 4.37 5.58 5.58 6.35 8.33 9.53 11.9 14.3

Pilot End / o P 3.10 3.10 3.98 5.15 5.15 5.84 7.82 8.99 11.15 13.46

T 3.12 3.12 4.03 5.23 5.23 5.94 8.00 9.22 11.38 13.71

Rec.Hole Size + / - 0.025

H 3.00 3.00 3.88 5.05 5.05 5.74 7.69 8.86 10.95 13.28

Min. Wall Thickness 2.0 2.0 2.4 3.0 3.0 3.4 4.4 4.9 6.2 7.5

"SINGLE VANE" UNIFIED

Product Code Thread Size 0-80 2-56 4-40 6-32 8-32 TX-B 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24
Other lengths possible on quotation.

All dimensions in inches

Insert / o D .136 .136 .172 .220 .250 .296 .296 .375 .375 .469 .469 .563 .563 Pilot End / o P .122 .122 .157 .203 .230 .272 .272 .354 .354 .439 .439 .530 .530 Rec.Hole Size + / - .001 Min. Wall Thickness .080 .080 .093 .116 .133 .159 .159 .194 .194 .245 .245 .293 .293

Insert Length A .115 .115 .135 .150 .185 .225 .225 .300 .300 .335 .335 .375 .375

T .123 .123 .159 .206 .234 .277 .277 .363 .363 .448 .448 .540 .540

H .118 .118 .153 .199 .226 .267 .267 .349 .349 .431 .431 .523 .523

PULL OUT

POLYPROPYLENE

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Taper-X Inserts

Taper-X Inserts
All dimensions in millimeters
Insert / o D 3.45 3.45 4.37 5.59 5.59 6.35 8.33 9.53 11.9 14.3 Pilot End / o P 2.92 2.92 3.66 4.82 4.82 5.38 7.19 8.43 10.31 12.52 Rec.Hole Size + / - 0.025 Min. Wall Thickness 2.0 2.0 2.4 3.0 3.0 3.4 4.4 4.9 6.2 7.5

"DOUBLE VANE" METRIC

Product Code Thread Size M1 M2 M2.5 M3 TX-B M3.5 M4 M5 M6 M8 M10
Other lengths possible on quotation.

BOSS DESIGN SPECIFICATION

HOLE PREPARATION The taper on the hole should be 8 inclusive. The insert is tapered for approximately 1/3 of its length and is parallel for the remainder. Note: Blind Holes hole depth should be a minimum of 1 mm or 0.039 inches greater than the length of the insert to be installed. SELECTION OF INSERT TYPE Depending on the depth of the hole, the holding power can be increased significantly by selecting the double vane version. INSTALLATION The fastener may be installed using either a preheating process or using heat generated by ultrasonic vibrations. Where preheating is used care must be exercised to ensure that the fastener softens but does not melt the plastic. This will avoid any tendency to generate unsightly flash around the top of the insert and could have a detrimental effect on performance. Insert must be installed flush to provide maximum performance. WALL THICKNESS A general guide to minimum wall thickness is given in the data table but this will vary depending upon the nature of the plastic. Where thinner walls are required these can often be accommodated, but consultation with your Austin Hardware sales representative or local sales office and pre-production testing is strongly advised. PERFORMANCE DATA The complexity of materials and variations in service conditions make it impossible to detail fastener performance for specific applications. The chart below gives a general guide and show the relative performance of the inserts in the range.

Insert Length A 4.8 4.8 5.6 6.4 6.4 7.9 11.1 12.7 14.3 15.9

T 3.12 3.12 4.04 5.23 5.23 5.94 8.00 9.22 11.38 13.71

H 2.72 2.75 3.58 4.70 4.70 5.28 7.06 8.15 10.18 12.39

"DOUBLE VANE" UNIFIED

Product Code Thread Size 0-80 2-56 4-40 6-32 8-32 TX-B 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24
Other lengths possible on quotation.

All dimensions in inches

Insert / o D .136 .136 .172 .220 .250 .297 .297 .375 .375 .469 .469 .563 .563 Pilot End / o P .115 .115 .144 .190 .212 .251 .251 .332 .332 .406 .406 .493 .493 Rec.Hole Size + / - .001 Min. Wall Thickness .080 .080 .093 .116 .133 .159 .159 .194 .194 .245 .245 .293 .293
STANDARD MATERIAL: BRASS (B) Other materials possible on quotation

Insert Length A .188 .188 .219 .250 .312 .375 .375 .500 .500 .562 .562 .625 .625

T .123 .123 .159 .206 .234 .277 .277 .363 .363 .448 .448 .540 .540

H .107 .107 .141 .185 .208 .246 .246 .321 .321 .401 .401 .488 .488

POLYPROPYLENE

SPECIFYING AN INSERT
INSERTS (METRIC) TX PRODUCT CODE B MATERIAL M3 THREAD SIZE 3.8 PREFERRED OTHER LENGTH

All dimensions in inches

TX

632

.150

INSERTS (INCHES)

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Mini-Tech Inserts
ADVANTAGES

Mini-Tech Inserts
SPECIFYING AN INSERT
ELIMINATES THREAD STRIPPING PROBLEMS PERMITS SPACE-SAVING BOSS DESIGN

RE-USABLE THREADS FOR MINIATURE APPLICATIONS DOUBLE ENDED - ASSISTS AUTOMATIC FEEDING

SELECTION OF INSERT OR STUD

BOSS DESIGN SPECIFICATION

HOLE PREPARATION Molded holes are recommended wherever possible. The taper on a molded hole should be 0.5inclusive and the hole diameter recommended should apply at the point reached by the bottom of the insert. The top of the hole should not be chamfered or counterbored and care must be taken to avoid bell mouthing. Hole diameter tolerance: -0.00 +0.05mm. WALL THICKNESS A general guide to minimum wall thickness is given in the data table but this will vary depending upon the nature of the plastic. Where thinner walls are required these can often be accommodated, but consultation with your Austin Hardware sales representative or local sales office and pre-production testing is strongly advised. INSTALLATION The fastener has been designed for installation using a pre-heating process. Care must be exercised to ensure that the fastener softens but does not melt the plastic. This will avoid any tendency to generate unsightly flash around the top of the insert. Excessive pressure should be avoided, since this may result in the insert being forced into the hole without allowing the plastic to soften and flow around the surface profile. PERFORMANCE DATA The complexity of materials and variations in service conditions make it impossible to detail fastener performance for specific applications. Please consult your Austin Hardware sales representative or local sales offices for specific application advice.

ISO METRIC
Product Code Thread Size M1 M1.2 M1.4 M1.6 M2 M2.5 Insert Length A 2.5 2.5 3.0 3.0 3.0 4.0 Preferred Other Length A* 2.5 2.2 2.0 Head Height B 0.40 0.40 0.40 0.40 Head / o C 3.0 3.0 3.5 4.0 Insert / o D 2.10 2.10 2.50 2.50 3.00 3.65 Pilot End / o P 1.70 1.70 2.10 2.10 2.60 3.15

All dimensions in millimeters

Rec.Hole Size -0.00 +0.10 1.75 1.75 2.15 2.15 2.65 3.20 Min. Wall Thickness 0.70 0.70 0.80 0.80 0.80 1.00

MTEC-B HMTEC-B

Other lengths possible on quotation.

STANDARD MATERIAL: BRASS (B) Other materials possible on quotation

25.

Toll Free 800.821.3520

For complete part numbers and to place orders, visit

www.austinhardware.com/psm

26.

JPC Fasteners represents only the finest manufacturers in the world. Here are just a few:

Fastening Systems

Email: [email protected] | Online: www.austinhardware.com

Phone: 800.821.3520 | Fax: 816.246.2891

6152 Keystone Street | Philadelphia, PA 19135

Austin Hardware is the parent company of JPC Fasteners.

We have been a leading supplier of industrial and vehicular hardware for nearly 50 years.
Products include: Aluminum Castings & Extrusions Forgings Hooks and Holders Rubber Products & Trims and more! Drawer Slides Gas Springs Locks, Latches, & Catches Sealants & Adhesives Fasteners & Tools Handles Ramp Door Spring Assemblies Southco Latches & Access Hardware Fenders Hinges Roll-Up Door Parts Specialty Items

Primary industries served include: Fire, Rescue, and Emergency Vehicle OEM, Dealer, and Repair Truck Body and Trailer OEM and Repair OEM Sheet Metal Fabricators

Utility Body OEM and Repair Recreational Vehicle OEM Marine Applications

Austin Hardware has 9 full-service stocking locations in California, Georgia, Idaho, Indiana, Missouri, Pennsylvania, Texas, and Wisconsin. From these locations we can reach over 60% of customers in the continental U.S. with next-day delivery, and 98% in no more than 2 days via economical ground shipping. Plus, most orders are shipped the SAME DAY if placed by 5 PM.
California | Georgia | idaho | indiana | Missouri | Pennsylvania | texas | Wisconsin

8 0 0 . 8 2 1 . 3 5 2 0

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