Shanu

PHULO JHANO MURMU COLLEGE OF
DAIRY TECHONOLOGY
Submitted to:- Submitted by:-

Dr. MUNMUN SEN SHANU KUMAR
PLANT TRAINING INCHARGE CDT012009
Dahi
Milk
↓
Standardization (Fat-3.3%, SNF-11.5%)
↓
Homogenization
↓
Heat treatment (90°C and holding for 10 min)
↓
Cooling to 42-45°C
↓
Transfer to inoculation tank
↓
Addition of culture ( Delvo culture @10.5g for 300L of milk)
↓
Filling and Sealing in cups, pouches or Bucket as per needed
↓
Transfer to incubation room (temp-42-45°C for 5-6 hr)
↓
Q.A Testing (Acidity test : Range for acidity of dahi is: 0.6-0.8% of
Lactic acid)
↓
As soon as pH is achieved , transfer to product cold room(4°C)
↓
Batch code printing and cartooning
MISTI DAHI
Milk Standardization to( 3% fat 11.5% SNF)
↓
Preheating (65°C)
↓
Homogenization
↓
Addition of sugar (@18 %)
↓
Heating to 90°C/10min
↓
Cooling 40-45°C
↓
Inoculation with STI – 13 @ 10.5gm/300 lit
↓
Packaging
↓
Incubation at 45°C for 6-7 hr (acidity of 0.65 %LA)
↓
Cooling to4±1°C
↓
Storage4±1°C
LASSI
Milk
↓ Breakage of curd
Standardization (Fat-1.5 min, SNF-6.5 min ↓
%) Addition of rose flavour & sugar syrup
↓ @18%
Homogenization ↓
↓ Thermization (63-65°C for 15 sec)
Heat treatment (90°C and holding for 10 ↓
min) Cooling(<4°C)
↓ ↓
Cooling to 42-45°C Filling in pouch
↓ ↓
Addition of culture @1% Storage at cold room
↓
Curd formation
↓
Form fill seal machine
Company – R.M.C. packaging system PVT. LTD. , Vijaipac
Capacity – 5000 lit/hr
Product packed – processed milk, lassi, dahi
Method of operating – automatic
Form Fill Seal (FFS) machines are packaging machines in which filling and
sealing of a package take place on the same machine. Form Fill Seal
machines are highly sophisticated that features computer interfaces and
control networks.
Milk packed in plant from form fill seal machine
SHAKTI SPECIAL MILK COW MILK SHAKTI MILK Taaza MILK Slim MILK
• Type: Pasteurized • Type:- • Type:- • Type:- • Type:-
Standardized & Pasteurized cow Pasteurized Pasteurized Pasteurized
Homogenized milk Standardized Toned milk Double toned
• Composition:-Fat: • Composition:- milk • Composition:- milk
Fat: 3.5% (min) • Composition:- Fat: 3% (min) • Composition:-
4.5% (min)
• SNF: 8.5% (min) SNF: 8.5% (min) Fat: 4.5% (min) SNF: 8.5% (min) Fat: 1.5% (min)
• Availability in • Availability in SNF: 8.5% (min) • Availability in SNF: 9% (min)
packages:- • Availability in packages:- • Availability in
packages:-
• 1000ml & 500ml • 1000ml & packages:- • 6000ml,1000ml packages:-
500ml • 1000ml & & 500ml • 1000ml &
500ml 500ml
The rotary cup filling machine
 Company – IDMC Limited
 Capacity - 2400 cups/hr.
 Products used for sealing- dahi and
misti dahi
 Handling – automatic
Vacuum packaging machine

• In Medha dairy paneer is packed in vacuum packaging
machine at 0.9 bar
• Vacuum packing is a food preservation technique that

involves removing air from the pack before sealing the
product in the low-oxygen permeability pack.
Refrigeration
• Refrigeration is a process of lowering the temperature of a
substance less than that of its surroundings.
• Capacity of refrigeration is expressed in ton
• A ton of refrigeration is defined as the quantity of heat to

be removed in order to form 1 ton of ice at zero degree
Celsius in 24 hours
• Ammonia 717 (R-717) act as refrigerant

Refrigeration
Working- It works on Vapor Recompression cycle
Component of refrigeration cycle
1. Evaporator- It convert vapour refrigerant at low pressure and

temperature from liquid refrigerant
2. Compressor-It converts low pressure and temperature
refrigerant from evaporator to high pressure and high
temperature
3. Condenser-It consist of coils of pipe which the high pressure
and temperature vapor refrigerant is cooled and condensed
4. Receiver-The condensed liquid refrigerant from the condenser
is stored in a vessel known as receiver
5. Expansion valve-It control the flow rate of refrigerant
BOILER
Boiler is a closed vessel in which the heat produced by the combustion of fuel is transferred to
water for its conversion into steam at the desired temperature and pressure
Boiler accessories and mountings function
1. Feed pump: Its is a pump which is used to deliver feed water to the boiler.
2. Injector: The function of an injector is to feed water into the boiler.
3. Economizer: economizer is a device in which the waste heat of the flue gases is utilized for heating
the feed water
4. Air preheater: The function of the air pre-heater is to increase the temperature of air before it enters
the furnace. It is generally placed after the economizer.
5. ID Fan: to draw out and remove flue gases from combustion chambers
6. FD Fan: Forced Draft Fan pushes air into the furnace for combustion
7. Mechanical dust collector: equipment which extract dust from the boiler & retains dust particle
inside the dust collector and lets clean air left to the atmosphere
BOILER
• Type-HORIZONTAL FIRE TUBE BOILER

• Capacity- 2 ton (2 boilers each)
• 3.5 kg /cm square is used in the plant
• PRS (Pressure Reduction Valve) reduces steam
pressure 7 kg/cm sq. to 3.5 kg/cm sq.
• Grade of coal – A
Efficiency of Boiler
Efficiency of a boiler may be defined as the ratio of heat utilized
for the generation of steam to heat supplied due to the burning
of fuel.
η=energy utilized/energy supplied

THANK YOU

Shanu

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PHULO JHANO MURMU COLLEGE OF

Submitted to:- Submitted by:-

Vacuum packaging machine

• Vacuum packing is a food preservation technique that

• Capacity of refrigeration is expressed in ton

• A ton of refrigeration is defined as the quantity of heat to

• Ammonia 717 (R-717) act as refrigerant

Component of refrigeration cycle

1. Evaporator- It convert vapour refrigerant at low pressure and

2. Injector: The function of an injector is to feed water into the boiler.

• Type-HORIZONTAL FIRE TUBE BOILER

η=energy utilized/energy supplied

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