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    Department of Automobile Engineering At8091 - Manufacturing of Automotive Components

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    ERKATHIR
    The document discusses coating processes for automotive components. It describes the need for coatings to reduce wear and allow components to withstand high temperatures. Common coating materials mentioned include zirconates, yttria stabilized zirconia, alumina, and garnets. Thermal barrier coatings are applied using physical vapor deposition or other processes to increase thermal efficiency and wear resistance of piston crowns, valves, and cylinder walls. Types of coating processes discussed include physical vapor deposition, chemical vapor deposition, thermal spray coating, plasma spray coating, and electron beam physical vapor deposition.

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    Department of Automobile Engineering At8091 - Manufacturing of Automotive Components

    Uploaded by

    ERKATHIR
    69 views11 pages
    The document discusses coating processes for automotive components. It describes the need for coatings to reduce wear and allow components to withstand high temperatures. Common coating materials mentioned include zirconates, yttria stabilized zirconia, alumina, and garnets. Thermal barrier coatings are applied using physical vapor deposition or other processes to increase thermal efficiency and wear resistance of piston crowns, valves, and cylinder walls. Types of coating processes discussed include physical vapor deposition, chemical vapor deposition, thermal spray coating, plasma spray coating, and electron beam physical vapor deposition.

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    Class 05 _Coating Process

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    The document discusses coating processes for automotive components. It describes the need for coatings to reduce wear and allow components to withstand high temperatures. Common coating materials mentioned include zirconates, yttria stabilized zirconia, alumina, and garnets. Thermal barrier coatings are applied using physical vapor deposition or other processes to increase thermal efficiency and wear resistance of piston crowns, valves, and cylinder walls. Types of coating processes discussed include physical vapor deposition, chemical vapor deposition, thermal spray coating, plasma spray coating, and electron beam physical vapor deposition.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    69 views11 pages

    Department of Automobile Engineering At8091 - Manufacturing of Automotive Components

    Uploaded by

    ERKATHIR
    The document discusses coating processes for automotive components. It describes the need for coatings to reduce wear and allow components to withstand high temperatures. Common coating materials mentioned include zirconates, yttria stabilized zirconia, alumina, and garnets. Thermal barrier coatings are applied using physical vapor deposition or other processes to increase thermal efficiency and wear resistance of piston crowns, valves, and cylinder walls. Types of coating processes discussed include physical vapor deposition, chemical vapor deposition, thermal spray coating, plasma spray coating, and electron beam physical vapor deposition.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 11

    HINDUSTHAN INSTITUTE OF TECHNOLOGY, COIMBATORE

    Department of Automobile Engineering

    AT8091 – MANUFACTURING OF AUTOMOTIVE COMPONENTS


    Material Selection and Manufacturing process of
     Cylinder Block and Head
     Piston
     Piston Rings
     Cylinder Liner
     Oil Pan
    CLASS 05 – LEARNING OUTCOME

     Need of Coating Process

     Coating material’s used

     Types of Coating Process


    NEED OF COATING PROCESS

     To reduce wear

     To have the capability to work at high temperature

     To have better sustainability


    FAILURED COMPONENTS DUE TO HEAT
    COATING MATERIAL & IT’S CHARACTERISTICS
     Zirconates
     low sintering activity
     Low thermal conductivity
     Good thermal cycling resistance
     High thermal expansion coefficient – Because of this
    residual stress occur in the coating so that coating
    delaminates
    COATING MATERIAL & IT’S CHARACTERISTICS

     Yittria Stabilized Zirconia


     High thermal shock resistance
     Low thermal conductivity
     High thermal expansion coefficient -
    Phase transformation at 1443 degree K and sintering
    above 1473 degree K

     Alumina
     It has very high hardness and chemical inertness
     Relatively high thermal conductivity
     Low thermal expansion coefficient
    COATING MATERIAL & IT’S CHARACTERISTICS

     Yittria Stabilized Zirconia


     High thermal shock resistance
     Low thermal conductivity
     High thermal expansion coefficient -
    Phase transformation and poor sintering ability

     Alumina
     It has very high hardness and chemical inertness
     Relatively high thermal conductivity
     Low thermal expansion coefficient
    Even though alumina alone is not a good thermal barrier coating
    candidate, its addition to Yittria stabilized Zirconia can increase the
    hardness of the coating and improve the oxidation resistance of the
    substrate
    COATING MATERIAL & IT’S CHARACTERISTICS

     Garnets:
     Polycrystalline garnet ceramics are used - due to their
    unique properties.
     It is a good choice for many high-temperature
    applications, due to its excellent high temperature
    properties and phase stability.
    PHYSICAL VAPOR DEPOSITION (PVD)

    PVD – Video Presentation


    It is a new technique which is mostly applied to make a thin
    layer of ceramic coating applied to combustion chamber
    components (Piston crown, Valves and cylinder walls) to
    increase the thermal efficiency and wear resistance.
    TYPES OF TBC
     Physical Vapor Deposition (PVD)
     Chemical Vapor Deposition (CVD)
     Thermal Spray Coating Process
     Plasma Spray Coating Process
     Electron beam physical vapor deposition (EBPVD)
    COATING PROCESS

    THERMAL BARRIER COATING (TBC)


    It is a new technique which is mostly applied to make a thin
    layer of ceramic coating applied to combustion chamber
    components (Piston crown, Valves and cylinder walls) to
    increase the thermal efficiency and wear resistance.
    TYPES OF TBC
     Physical Vapor Deposition (PVD)
     Chemical Vapor Deposition (CVD)
     Thermal Spray Coating Process
     Plasma Spray Coating Process
     Electron beam physical vapor deposition (EBPVD)
    PHYSICAL VAPOR DEPOSITION (PVD)

    THERMAL BARRIER COATING (TBC)


    It is a new technique which is mostly applied to make a thin
    layer of ceramic coating applied to combustion chamber
    components (Piston crown, Valves and cylinder walls) to
    increase the thermal efficiency and wear resistance.
    TYPES OF TBC
     Physical Vapor Deposition (PVD)
     Chemical Vapor Deposition (CVD)
     Thermal Spray Coating Process
     Plasma Spray Coating Process
     Electron beam physical vapor deposition (EBPVD)

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