HINDUSTHAN INSTITUTE OF TECHNOLOGY

Approved by AICTE, New Delhi, Accredited with ‘A’ Grade by NAAC

Coimbatore – 641 032
COURSE INFORMATION

1. Academic Year : 2019-2020 (Odd)

2. Name of the Faculty : Mr.R.S.Prakash
3. Department : Automobile Engineering
4. Programme : B.E
5. Class and Semester : II/III
6. Course code and title : ME 8392 - MANUFACTURING TECHNOLOGY
7. Regulations : 2017
8. Core / Elective : Core
9. Contact Hours : 45
10. Type of Course : Theoretical
(Analytical/Theoretical)
11. Number of credits : 3
12. Course Pre-requisites:
13. Course Learning objectives:
1. To implement the basics and in depth knowledge about Manufacturing Technology
2. To educate students about the types of production processes involving casting,
welding, machining, metal forming, power metallurgy etc. in manufacturing Industries
3. To provide knowledge on how automobile components such as piston, connecting rod,
crankshaft, engine block, front axle, frame, body etc., are manufactured.
4. To prepare students to know the General principles of working and commonly
performed operations of conventional and non-conventional machine.
5. To equip students adequately to plan, organize all the shop floor production related
issues in manufacturing industries.
14. Course outcomes:
At the end of the course, the student should be able to:
1. Ability to plan and implement Manufacturing Technology
2. Ability to take up the responsibility to manage production processes involving in the
manufacturing Industries
3. Ability to use production procedure for manufacturing Automobile component.
4. Ability to manage and implement principles and working of conventional and non-
conventional machine.
5. Ability to plan, Organize all the shop floor production related issues in
manufacturing industries.

15. Course Syllabus

UNIT I - CASTING 08
Casting types, procedure to make sand mould, types of core making, moulding
tools, machine moulding, special moulding processes – CO2 moulding; shell
CO1
moulding, investment moulding, permanent mould casting, pressure die casting,
centrifugal casting, continuous casting, casting defects.

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 UNIT II - WELDING 08
Classification of welding processes. Principles of Oxy-acetylene gas welding. A.C
metal arc welding, resistance welding, submerged arc welding, tungsten inert gas
CO2
welding, metal inert gas welding, plasma arc welding, thermit welding, electron
beam welding, laser beam welding, defects in welding, soldering and brazing.
UNIT III - MACHINING 13
General principles (with schematic diagrams only) of working and commonly
performed operations in the following machines: Lathe, Shaper, Planer, Horizontal
milling machine, Universal drilling machine, Cylindrical grinding machine,
CO3 Capstan and Turret lathe. Basics of CNC machines. General principles and
applications of the following processes: Abrasive jet machining, Ultrasonic
machining, Electric discharge machining, Electro chemical machining, Plasma arc
machining, Electron beam machining and Laser beam machining.
UNIT IV - FORMING AND SHAPING OF PLASTICS 07
Types of plastics - Characteristics of the forming and shaping processes –
Moulding of Thermoplastics – Working principles and typical applications of -
Injection moulding – Plunger and screw machines – Blow moulding –Rotational
CO4 moulding – Film blowing – Extrusion - Typical industrial applications –
Thermoforming – Processing of Thermosets – Working principles and typical
applications - Compression moulding – Transfer moulding – Bonding of
Thermoplastics – Fusion and solvent methods – Induction and Ultrasonic methods
UNIT V - METAL FORMING AND POWDER METALLURGY 09
Principles and applications of the following processes: Forging, Rolling,
CO5 Extrusion, Wire drawing and Spinning, Powder metallurgy – Principal steps
involved advantages, disadvantages and limitations of powder metallurgy.

16. Text and Reference books:

1. Hajra Choudhury, “Elements of Workshop Technology”, Vol. I and II, Media

Promoters and Publishers Pvt., Ltd., Mumbai, 2005.
2. Nagendra Parashar B.S. and Mittal R.K., “Elements of Manufacturing Processes”,
Prentice- Hall of India Private Limited, 2007.
3. Serope Kalpajian, Steven R.Schmid, “Manufacturing Processes for Engineering
Materials”, 4/e, Pearson Education, Inc. 2007.
4. Jain. R.K., and S.C. Gupta, “Production Technology”, 16th Edition, Khanna Publishers,
2001.
5. “H.M.T. "Production Technology – Handbook”, Tata McGraw-Hill, 2000.
6. Roy. A. Linberg, “Process and Materials of Manufacture”, PHI, 2000.
7. Adithan. M., and A.B. Gupta, “Manufacturing Technology”, New Age, 2006.

Video Links:

www.edunotes.in
www.studentskey.in/manufacturing-technology-1-notes/

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 www.studynama.com/community/threads/301-Manufacturing-Technology-1-lecture-notes-
ebook-pdf-download-for-Mechanical
www.iannauniversity.com
www.vidyarthiplus.com/vp/attachment.php?aid=16346

17. Course Plan

No. of Cum Text / Reference
S.No Name of the topic
Hours Hours books
UNIT I - CASTING
1 Casting types, procedure to make sand mould 1 1 T1
2 Types of core making 1 2 T1
Moulding tools, Machine moulding, Special moulding T1
3 1 3
processes
4 CO2 moulding; Shell moulding, 1 4 T1
5 Investment moulding, Permanent mould 1 5 T1
6 Casting, Pressure die casting 1 6 T1
7 Centrifugal casting 1 7 T1
8 Continuous casting, casting defects 1 8 T1
UNIT II - WELDING
Classification of welding processes. Principles of Oxy- T1
9 1 9
acetylene gas welding
10 A.C metal arc welding, Resistance welding 1 10 T1
11 Submerged arc welding, Tungsten inert gas welding 1 11 T1
12 Metal inert gas welding, Plasma arc welding, 1 12 T1
13 Thermit welding 1 13 T1
14 Electron beam welding, Laser beam welding, 1 14 T1
15 Defects in welding 1 15 T1
16 Soldering and Brazing 1 16 T1
UNIT III - MACHINING
17 Principles and working of Lathe machine 1 17 T1
18 Principles and working of Shaper, Planer machine 1 18 T1
19 Principles and working of Horizontal milling machine 1 19 T1
20 Principles and working of Universal drilling machine 1 20 T1
21 Principles and working of Cylindrical grinding machine 1 21 T1
22 Principles and working of Capstan and Turret lathe 1 22 T1
23 Basics of CNC machines 1 23 T1
24 Abrasive jet machining principles and application 1 24 T1
25 Ultrasonic machining principles and applications 1 25 T1
26 1
Electric discharge machining principles and applications 26 T1
27 Plasma arc machining principles and applications 1 27 T1
28 Electron beam machining principles and applications 1 28 T1
29 Laser beam machining principles and applications 1 29 T1
UNIT IV - FORMING AND SHAPING OF PLASTICS
Types of plastics - Characteristics of the forming and T1
30 1 30
shaping processes
T1
31 Moulding of Thermoplastics 1 31

3
 32 Working principles and typical applications of - 32 T1
1
Injection moulding, Plunger and screw machines
Blow moulding, Rotational moulding, Film blowing – T1
33 1 33
Extrusion
Thermoforming, Processing of Thermosets, T1
34 1 34
Compression moulding – Transfer moulding
35 Bonding of Thermoplastics, Fusion and solvent methods
1 35 T1
36 Induction and Ultrasonic methods 1 36 T1
UNIT V - METAL FORMING AND POWDER METALLURGY
37 Principles and applications of Forging 1 37 T1
38 Principles and applications of Rolling, Extrusion 2 39 T1

39 Wire drawing and Spinning 2 41 T1

40 Powder metallurgy, Principal steps involved 2 43 T1
41 Advantages, Disadvantages 1 44 T1
42 Limitations of powder metallurgy 1 45 T1

18. Mapping course outcome with programme outcomes:

Programme outcomes:
At the time of graduation, the students of Automobile Engineering will posses
PO1: Engineering knowledge: Apply the knowledge of mathematics, science, engineering
fundamentals, and an engineering specialization in the solution of complex engineering problems.

PO2: Problem analysis: Identify, formulate, review research literature and analyze complex
engineering problems reaching substantiated conclusions using first principles of mathematics,
natural sciences and Engineering sciences.

PO3: Design / Development of solutions: Design solutions for complex engineering problems
and design system components or processes that meet the specified needs with appropriate
consideration for the public health and safety and the cultural, societal and environmental
considerations.

PO4: Conduct investigations of complex problems: Use research based knowledge and research
including design of experiments, analysis and interpretation of data and synthesis of the
information to provide valid conclusions.

PO5: Modern tool usage: Create, select and apply appropriate techniques, resources and modern
engineering and IT tools including prediction and modeling to complex engineering activities with
an understanding of the limitations.

PO6: The engineer and society: Apply reasoning informed by the contextual knowledge to assess
societal, health, safety, legal and cultural issues and the consequent responsibilities relevant to the
professional engineering practices.

PO7: Environment and sustainability: Understand the impact of the professional engineering
solutions in societal and environmental contexts and demonstrate the knowledge of need for
sustainable development.

PO8: Ethics: Apply ethical principles and commit to professional ethics and responsibilities and
norms of the engineering practices.

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PO9: Individual and team work: Function effectively as an individual and as a member or leader
in diverse teams and in multidisciplinary settings.

PO10: Communications: Communicate effectively on complex engineering activities with the

engineering community and with society at large, such as being able to comprehend and write
effective reports and design documentation, make effective presentations, give and receive clear
instructions.

PO11: Project management and finance: Demonstrate knowledge and understanding of the
engineering and management principles and apply these to one’s own work, as a member and
leader in a team, to manage projects and in multidisciplinary environments.

PO12: Life lone learning: Recognize the need for the presentation and ability to engage in
independent and lifelong learning in the broadest context of technological change.

1 2 3 4 5 6 7 8 9 10 11 12
CO1 3 1 2 1 2 - 2 - 3 - - 1
CO2 3 3 - 2 - 1 1 2 3 2 2 -
CO3 3 - 3 3 3 - - - 2 - 2 -
CO4 3 2 - 2 1 - 1 2 - 3 1 -
CO5 2 2 1 2 2 - - - 1 - 2 1

1 – Low 2 – Medium 3-High

19. Mapping with Programme Educational Objectives(PEO)

1. Graduate will possess technical skills to diagnose and apply the concept of
automotive system
2. Graduates able to design, fabricate and innovate in automobile sector to face the
industrial challenges
3. Graduate able to play the key role in automotive industry with good communication,
ethics and entrepreneurship skills.

Subject PEO1 PEO2 PEO3

ME 8392 - MANUFACTURING
3 2 3
TECHNOLOGY

1 – Low 2 – Medium 3-High

20. Course Assessment Marks

Internal Test: 20 Marks

To evaluate the learning outcomes of the students based on application, analysis

Objective and understanding of concepts.
Product Answer Scripts

Frequency Monthly
Part-A 02x4=08 Marks
Format Part-B 02x13=26 Marks
Part-C 01x16=16 Marks
5
 Evaluation Based on answer given in the scripts
Pass mark – 50%
Criteria Minimum Pass Percentage : 75% to be fixed for attainment level
If not, remedial action will be taken.

End Semester Exam: 80 Marks

Objective To verify whether the determined criteria is attained.
Product Result Analysis
Frequency Semester
Part-A 10x02=20 Marks
Format Part-B 05x13=65 Marks
Part-C 01x15=15 Marks
Evaluation Based on answer given in the scripts
Pass mark – 50%
Criteria Minimum Pass Percentage : 75% to be fixed for attainment level
If not, remedial action will be taken.

Faculty incharge HOD/AUTO Principal