Sepax Separator

SEPAX separator
Smart, simple, space

saving design
Key benefits
- High efficiency separation
- Highly effective nibs extraction minimises clogging of
mill grates, thus enabling
long-lasting full mill capacity
- Low operating costs
Low initial costs

- Self-supporting structure
- Standard range drive parts
- One feed point in low position
Flexible and versatile

- Adaptable to:
- All cement grinding ball
mill systems
- Fully or semi air-swept
raw grinding ball mills
- Flash driers
Low maintenance costs

- Optimum wear protection
- Automatic grease lubrication
system
- Easy access for maintenance
The high efficiency separator improves

the mill performance by avoiding over
grinding of the material, and gives the
required product fineness by efficiently
separating the course particles from the
fine particles. Decades of know-how in
high-efficiency separation enables
FLSmidth to supply the most suitable
separator for almost any application.
Low initial costs
The simple and space-saving design
of the SEPAX makes it an economical
investment. The separator is fitted

within a self-supporting shell structure,
and the entire separator unit with cyclones is supported by one ring-shaped
support only. Reducer and motor are
placed in line with the bearing housing,
forming a compact and rigid drive-line
unit. Finally, the SEPAX has one feed
point placed at a low level, minimising
the height of the separator feed
elevator and simplifying the layout.
SEPAX separator
1 Air outlet
2 Flexible coupling
3 Motor
4 Reducer
5 Rotor
6 Reject collecting guide
vanes
7 Planetary separator
supported cyclone
5
7
8 Ring-shaped support
9 Fine material outlet
10 Reject outlet cone valve
11 Feed point
12 Pneumatic unloading valve
11
13 Nibs disposal container
10
3
4
2
12
13
Maximum efficiency
The SEPAX is very efficient in operation

and cuts specific energy consumption
to a minimum, while maintaining
maximum output. A highly effective
system for removal of worn grinding
media from the mill discharge material
means less clogging of diaphragms.
This optimises mill performance and
enables long-term, continuous operation.
Fines collector
Mill dedusting
Flexible and versatile

The SEPAX is designed to be equipped
with drives ranging from low power
drives for raw grinding to powerful
drives for the finest grinding while still
utilising the full design air flow. This
ensures maximum efficiency regardless
of the end product quality specified.
Nibs
disposal
Mill product
SEPAX system with bag filter

for collection of fines: This
system ensures maximum
product cooling.
Dedusting
The SEPAX can be equipped with separator-supported cyclones or stand-alone

cyclones for the collection of fines.
The feed concept is based on the material being suspended in the vertical air
flow through the riser duct. This makes
the SEPAX highly adaptable to various
raw grinding applications. Consequently,
the separator can be integrated into
the mill venting system, in the case of
fully or semi air-swept mills, or installed
on top of a flash dryer that forms the
riser duct leading up to the SEPAX.
Finished
product
Reject flow
New feed
Finished
product
Reject flow
New feed
SEPAX system for raw

grinding installation
suitably integrated into
the mill vent line.
Mill product
Mill dedusting
Low maintenance costs

The SEPAX is designed to be easily
serviceable. Worn and broken grinding
media are not recycled, which helps to
save maintenance work on the mill
grate plates. The removal of nibs from
the separator feed reduces the wear on
critical separator parts. Easily accessible
and serviceable wear protection is
fitted where appropriate, and the
bearing unit can easily be replaced.
SEPAX system with cyclones

for collection of fines:
Lowest initial and operating
costs. Recuperation of heat
enhances drying of wet slag,
puzzolana or other additives.
Finished
product
Reject flow
New feed
Nibs disposal
Mill product
Wear protection
Densit Wearcast 2000

The material is a 30 mm thick cement
bound composition containing 55%
hard (9 Mohs) grains of corundum
(Al2O3). Densit Wearcast is easy to
install and repair. It has been tested to
outlast basalt by a factor of 1.3 when
exposed to sandblasting at various
inclinations.
Hardox 400
This is a world-known, abrasionresistant, weldable steel plate, which
is throughhardened to more than 360
HB and is recognised for its superior
abrasion resistance properties.
Chromium compound
wear plate
This material is a mild steel plate with a
thickness of 4 to 8 mm, onto which a
4 - 5 mm layer of hardfacing is welded.
The hardfacing consists of primary
chromium carbides in a eutectic matrix
with eutectic chromium carbides.
The hardness of the matrix reaches
600-750 HV, the grains 1400 HV.
The temperature limit is 400 deg C.
High carbon steel
This is a low cost and highly versatile
material which is used in places where
moderate wear occurs.
Mild steel
Revision XX/XX/XXXX al-us
A1
A2
E
Dimensions and characteristics

Size
Air flow
A1
A2
m /s mm mm mm mm mm mm
3
190
7.3
3108
N.A.
5704
N.A.
1900
N.A.
212
10.0
3500
N.A.
6467
N.A.
2120
N.A.
236
13.5
3933
N.A.
7296
N.A.
2360
N.A.
250
15.7
4189
3754
7772
3040
2500
840
265
18.3
4460
4004
8285
3258
2650
900
280
21.1
4736
4262
8792
3492
2800
965
300
25.1
5102
4608
9468
3800
3000
1050
315
28.3
5376
4862
9975
4036
3150
1115
335
32.8
5746
5213
10647
4344
3350
1200
355
37.7
6115
5558
11319
4668
3550
1290
375
42.9
6485
5907
11989
4976
3750
1375
400
49.9
6947
6342
12822
5374
4000
1485
425
57.4
7412
6781
13656
5772
4250
1595
450
65.4
7876
7217
14488
6154
4500
1700
475
73.9
8341
7652
15321
6552
4750
1810
500
83.0
8807
8088
16152
6932
5000
1915
530
94.5
9365
8611
17148
7402
5300
2045
560
106.8
9923
9130
18145
7872
5600
2175
Copyright 2011 FLSmidth A/S. ALL RIGHTS RESERVED. FLSmidth is a (registered) trademark of FLSmidth A/S. This brochure makes no offers, representations
or warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time.
Project Centre Denmark

FLSmidth A/S
Vigerslev All 77
DK-2500 Valby
Copenhagen
Tel: +45 3618 1000
Fax: +45 3630 1820
E-mail: [email protected]
Project Centre USA

FLSmidth Inc.
2040 Avenue C
Bethlehem, PA 18017-2188
Tel: +1 610-264-6011
Fax: +1 610-264-6170
Project Centre India

FLSmidth Private Limited
FLSmidth House
34, Egatoor, Kelambakkam
(Rajiv Gandhi Salai, Chennai)
Tamil Nadu 603 103
Tel: +91-44-4748 1000
Fax: +91-44-2747 0301
www.flsmidth.com
C 02-11 300-4-ENG

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SEPAX separator

Smart, simple, space

Low initial costs

Flexible and versatile

Low maintenance costs

The high efficiency separator improves

investment. The separator is fitted

13 Nibs disposal container

The SEPAX is very efficient in operation

Flexible and versatile

SEPAX system with bag filter

The SEPAX can be equipped with separator-supported cyclones or stand-alone

SEPAX system for raw

Low maintenance costs

SEPAX system with cyclones

Densit Wearcast 2000

Revision XX/XX/XXXX al-us

Dimensions and characteristics

Project Centre Denmark

Project Centre USA

Project Centre India

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