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    This document discusses product design fundamentals and was authored by Dr. Wasim Akram. It covers topics such as design for manufacturing (DFM), design for assembly (DFA), brainstorming, lean manufacturing systems (LMS), and concurrent engineering (CE). DFM aims to improve manufacturing productivity. LMS focuses on eliminating waste to reduce costs. CE emphasizes parallel and integrated product development from the beginning.

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    PDF Lecture01

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    This document discusses product design fundamentals and was authored by Dr. Wasim Akram. It covers topics such as design for manufacturing (DFM), design for assembly (DFA), brainstorming, lean manufacturing systems (LMS), and concurrent engineering (CE). DFM aims to improve manufacturing productivity. LMS focuses on eliminating waste to reduce costs. CE emphasizes parallel and integrated product development from the beginning.

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    This document discusses product design fundamentals and was authored by Dr. Wasim Akram. It covers topics such as design for manufacturing (DFM), design for assembly (DFA), brainstorming, lean manufacturing systems (LMS), and concurrent engineering (CE). DFM aims to improve manufacturing productivity. LMS focuses on eliminating waste to reduce costs. CE emphasizes parallel and integrated product development from the beginning.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    45 views23 pages

    PDF Lecture01

    Uploaded by

    khantiger100
    This document discusses product design fundamentals and was authored by Dr. Wasim Akram. It covers topics such as design for manufacturing (DFM), design for assembly (DFA), brainstorming, lean manufacturing systems (LMS), and concurrent engineering (CE). DFM aims to improve manufacturing productivity. LMS focuses on eliminating waste to reduce costs. CE emphasizes parallel and integrated product development from the beginning.

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    Download as ppt, pdf, or txt
    of 23

    Product Design Fundamentals

    By Dr. Wasim Akram

    • B.E. (Mechanical) 1996, National University of Sciences and


    Technology (NUST), Rawalpindi, Pakistan

    • M.S. 2004, The Ohio State University, Columbus, Ohio, USA

    • Ph.D. 2008, The Ohio State University, Columbus, Ohio, USA

    PRODUCT DESIGN FUNDAMENTALS 1


    Product Design Fundamentals

    • Design For Manufacturing (DFM) and Design for Assembly (DFA)


    • Brain Storming and Concept Selection

    • Lean Manufacturing Systems (LMS)


    • Concurrent Engineering (CE)

    PRODUCT DESIGN FUNDAMENTALS 2


    Design for Manufacturing

    DFM is an Approach which has the Aim of Improving

    Manufacturing Productivity

    It Brings Major Benefits when Used During the Design

    of New Generations of Products.

    PRODUCT DESIGN FUNDAMENTALS 3


    Design for Assembly

    Assembly:

    • Placement or Fastening of One or More Parts “in” or “on”

    another

    • Manual or Automated

    • Easy Assembly and Dis-Assembly

    PRODUCT DESIGN FUNDAMENTALS 4


    Brain Storming and Conceptual Design
    Brain Storming

    A group problem solving technique that involves


    spontaneous contribution of ideas from all
    members of the group

    PRODUCT DESIGN FUNDAMENTALS 5


    Lean Manufacturing System

    Overview:

    • Comes from Japanese Manufacturing Industry

    • Term “Lean” First Coined by Prof. J.P. Womack and

    D.T. Jones in “Lean Thinking” 1989.

    • “Lean” Means Less of Everything

    • Cost Reduction through Waste (Muda) Elimination

    • Focuses on Seven Wastes

    6
    PRODUCT DESIGN FUNDAMENTALS
    Concurrent Engineering
    Concurrent Engineering
    • Work Methodology based on Parallelization of Tasks

    • Definition:

    “Concurrent Engineering (CE) is a systematic approach to integrated product


    development that emphasizes the response to customer expectations.

    It embodies team values of co-operation, trust and sharing in such a manner

    that decision making is by consensus, involving all perspectives in parallel,

    from the beginning of the product life cycle”

    PRODUCT DESIGN FUNDAMENTALS 7


    Concurrent Engineering

    PRODUCT DESIGN FUNDAMENTALS 8


    PRODUCT DEVELOPMENT FUNDAMENTALS 9
    10
    Responsibilities of a Designer
    A Broad Responsibility to Produce A Design that Meets
    All its Objectives

    Functionality – Paramount Importance

    Durability

    Appearance

    Reliability

    Cost

    PRODUCT DESIGN FUNDAMENTALS 11


    Product Development

    It’s all about

    Knowing Your Customer, Product, Competitors

    Prototyping:

    Putting Pieces Together

    Constraints:

    Seen/Unseen, Big Volume, Change, Culture

    Product Design:

    Local Market, Global Competition, Technical Challenge

    PRODUCT DESIGN FUNDAMENTALS 12


    PRODUCT DEVELOPMENT FUNDAMENTALS 13
    PRODUCT DEVELOPMENT FUNDAMENTALS 14
    15
    16
    17
    18
    19
    PRODUCT DEVELOPMENT FUNDAMENTALS 20
    PRODUCT DEVELOPMENT FUNDAMENTALS 21
    PRODUCT DEVELOPMENT FUNDAMENTALS 22
    Product Design Fundamental

    Self Check:

    • What is Expected from a Designer or Design Team?

    • Product Development Cycle?

    • DFM Stands for?

    • DFA Stands for?

    • DFM aims for?

    • LMS stands for?

    • CE stands for?

    PRODUCT DESIGN FUNDAMENTALS

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