vitocal_300g

Installation and service VIESMANN
instructions
for contractors
Vitocal 300-G
Type BW/BWC, WW/WWC
Compact heat pump with electric drive
For applicability, see the last page
VITOCAL 300-G
5355 757 UAE 4/2008 Please keep safe.
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Safety instructions
Safety instructions
Please follow these safety instructions closely to prevent accidents and

material losses.
Safety instructions explained & the Code of Practice of relevant

trade associations.
Danger & all current safety regulations as
This symbol warns against the defined by DIN, EN, DVGW, TRGI,
risk of injury. TRF, VDE and all locally applicable
standards.
! Please note
This symbol warns against the
risk of material losses and
environmental pollution. Working on the system
Note & Isolate the system from the power

Details identified by the word "Note" supply and check that it is no longer
contain additional information. 'live', e.g. by removing a separate
fuse or by means of a main isolator.
Target group & Safeguard the system against
unauthorised reconnection.
These instructions are exclusively
designed for qualified personnel.
& Work on electrical equipment must
only be carried out by a qualified

! Please note
Electronic modules can be
damaged by electrostatic dis-
electrician. charges.
& The system must be commissioned Touch earthed objects, such as
by the system installer or a qualified heating or water pipes, to dis-
person authorised by the installer. charge static loads.
Regulations Repair work
Observe the following when working

on this system
& all legal instructions regarding the
! Please note
Repairing components that ful-
fil a safety function can com-
prevention of accidents, promise the safe operation of
& all legal instructions regarding your heating system.
environmental protection, Replace faulty components
only with original Viessmann
spare parts.
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Safety instructions
Safety instructions (cont.)
Ancillary components, spare and

wearing parts ! Please note
Spare and wearing parts that
have not been tested together
with the heating system can
compromise its function. Instal-
ling non-authorised compo-
nents and non-approved
modifications or conversions
can compromise safety and
may invalidate our warranty.
For replacements, use only ori-
ginal spare parts supplied or
approved by Viessmann.
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Index
Index
Installation instructions
Preparing for installation
General information regarding the electrical connection .............................. 8
Handling ..................................................................................................... 8
Positioning ................................................................................................. 8
Overview of possible system diagrams........................................................ 12
Function description in connection with the system versions........................ 14
Internal components type BW/WW .............................................................. 18
Internal components type BWC/WWC ......................................................... 20
Connections on the primary side type BW (brine/water) ............................... 22
Connections on the primary side type BWC (brine/water) ............................ 23
Connections on the primary side type WW (water/water) ............................. 25
System on the primary side WWC (water/water) .......................................... 28
System version 1 (type BW/WW)................................................................. 29
DHW heating 1 ........................................................................................... 52
DHW heating 2 ........................................................................................... 54
Installation sequence
Installation preparations ............................................................................. 58
Opening the heat pump............................................................................... 59
Overview of power connections................................................................... 61
Inserting cables/leads ................................................................................. 66
Positioning of all terminals .......................................................................... 68
Connection of electrical components........................................................... 78
Power supply .............................................................................................. 89
Connection on the primary side (brine) ........................................................ 100
Connections on the secondary side (heating circuits) .................................. 100
Service instructions
Commissioning, inspection, maintenance
Steps - commissioning, inspection and maintenance ................................... 102
Further details regarding the individual steps .............................................. 103
Troubleshooting
Control unit diagnostics .............................................................................. 117
Diagnosis ................................................................................................... 135
Control unit settings

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Menu structure overview – main menu ........................................................ 136

Control unit settings by the contractor ......................................................... 136

Index
Index (cont.)
System definition control settings

System diagram.......................................................................................... 137
Language selection .................................................................................... 137
Temperature differential heating.................................................................. 137
Temperature differential cooling .................................................................. 138
Swimming pool ........................................................................................... 139
Cascade control (lead appliance) ................................................................ 139
Cascade control (lag appliance) .................................................................. 140
Output lag heat pump.................................................................................. 140
External extension ...................................................................................... 141
External operating mode changeover heating circuits .................................. 141
External operating mode changeover effect ................................................ 142
External operating mode changeover duration ............................................ 143
External demand/mixer OPEN .................................................................... 143
External Blocking/mixer CLOSE.................................................................. 144
Type Vitosolic ............................................................................................. 145
Vitocom 100 ............................................................................................... 146
External blocking effect............................................................................... 146
Additional output with switching times (e.g. DHW circulation pump) ............. 147
Compressor control settings

Compressor enable .................................................................................... 148
Heat pump output ....................................................................................... 148
Number of external heat pumps .................................................................. 149
Control settings, external heat source

External heat source ................................................................................... 150
Priority........................................................................................................ 150
Dual-mode temperature .............................................................................. 150
External heat source for DHW ..................................................................... 151
DHW control settings

Cylinder temperature DHW ......................................................................... 152
Switching times, DHW ................................................................................ 152
Min. temperature ........................................................................................ 152
Max. temperature ....................................................................................... 152
Hysteresis/Hysteresis booster heater.......................................................... 153
Start optimisation DHW............................................................................... 154
Stop optimisation DHW ............................................................................... 155
DHW auxiliary function................................................................................ 155
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Set DHW temperature 2 .............................................................................. 155

Temp. sensor 2 ........................................................................................... 155
Booster heater ............................................................................................ 156

Index
Index (cont.)
DHW with electric heating ........................................................................... 156
Control settings, electric heater

Instantaneous heating water heater ............................................................ 157
Electric heating........................................................................................... 157
Max. stage electric booster heater .............................................................. 157
Stage for power-OFF .................................................................................. 158
Control settings, hydraulics

Heat pump for drying buildings .................................................................... 159
Screed program .......................................................................................... 159
Set flow temperature, external demand ....................................................... 161
Control settings, heating water buffer cylinder

Buffer cylinder ............................................................................................ 163
Buffer cylinder switching times .................................................................... 163
Fixed temperature ...................................................................................... 163
Hysteresis .................................................................................................. 164
Max. temperature ....................................................................................... 165
Control settings, heating circuits

Standard room temperature ........................................................................ 166
Reduced room temperature ........................................................................ 166
Heating circuit switching times .................................................................... 166
Activating the remote control....................................................................... 166
Heating curve level ..................................................................................... 167
Heating curve slope .................................................................................... 167
Room hook-up slope ................................................................................... 167
Room temperature hook-up (heating circuit)................................................ 168
Maximum flow temperature ......................................................................... 168
Cooling control settings

Cooling....................................................................................................... 169
Cooling circuit............................................................................................. 169
Room temperature separate cooling circuit ................................................. 169
Min. flow temperature ................................................................................. 170
Room hook-up slope, separate cooling circuit ............................................. 170
Cooling curve level/slope ............................................................................ 170
Control settings, time

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Automatic summer/winter time changeover ................................................. 172

Index
Index (cont.)
Components
Sensor resistance curves............................................................................ 173
Appliance fuse protection............................................................................ 173
Connection and wiring diagrams

Overview of the PCBs and connection options............................................. 174
PCB 1: Message and safety components .................................................... 174
PCB 2: Function components 230 V ............................................................ 177
PCB 3: Sensors and KM BUS...................................................................... 182
Safety chain (explanations)......................................................................... 184
Safety chain (part 1) ................................................................................... 185
Safety chain (part 2) ................................................................................... 186
Control circuit (part 1) ................................................................................. 187
Control circuit (part 2) ................................................................................. 188
Power circuit - compressor.......................................................................... 189
Power circuit - instantaneous heating water heater ...................................... 190
Parts lists
Parts lists type BWC ................................................................................... 191
Parts lists type BW...................................................................................... 197
Commissioning/service reports
Hydraulic parameter reports........................................................................ 203
Control parameter report............................................................................. 203
Specification ............................................................................................. 208
Appendix
Order to commission the Vitocal 300-G ....................................................... 213
Certificates
Declaration of conformity ............................................................................ 214
Keyword index .......................................................................................... 215

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General information regarding the electrical connection
& The total output of all connected & If the compressor and/or the instan-
appliances must not exceed taneous heating water heater are
1000 W. If the total output ≤ 1000 W, operated at a lower tariff (power-
the individual rating of a component OFF), provide an additional cable
can be greater than specified. for the switching contact "power-
& If two components are connected to OFF" (e.g. NYM 3x1.5 mm 2 ) from
the same terminal, press both cores the distribution board (meter box) to
together into a single wire ferrule. the heat pump (see additional infor-
mation from page 89).
& The KM BUS wires are interchange-
able.
Handling
The max. permitted tilting angle for

the compressor during transportation
and installation is 45°.
! Please note
Avoid appliance damage dur-
ing handling, particularly when
transporting the appliance off
its pallet.
Never load the top, front or
side panels of the appliance.
Positioning
Installation room requirements

& The installation room must be dry & To prevent structure-borne noise,
and safe from the risk of frost. never set up the appliance on ceil-
& To prevent corrosion damage, pro- ings with wooden joists (e.g. in the
vide the brine-side heat pump attic).
installation with thermal insulation in & Observe required wall clearances
accordance with current rules as as shown in the following diagram.

vapour diffusion proof installation. & Level the appliance.
& To prevent damage to the building & Required room height when utilising
structure, please pay attention to the connection panel: 2,050 mm

the permissible load-bearing capa- (min).
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city of the floor.

Positioning (cont.)
Clearance dimensions (plan view)
Clearance A Heat pump posi-

tioning
(including addi-
tional accessories
adjacent on the
left)
no limitation Heat pump alone
≥ 400 Heat pump with
AC-Box
Installation
no limitation Heat pump (lead
appliance) with lag
heat pump (stage
2)
variable Heat pump in a
cascade
Installation instructions AC-

Box
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Positioning (cont.)
Dimensions of the top panels and connections
A Primary return (brine) OUT

B Primary flow (brine) IN
C Safety assembly (only for type
BWC/WWC)
D Heating water flow
E DHW cylinder flow
F DHW cylinder return/heating
water return
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10

Positioning (cont.)
On-site connection requirements
Installation
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11

Positioning (cont.)
A Top entry area for sensor leads B Lower entry area on the appliance
and cables for accessories and back for 1 to 3 power cables with
auxiliary functions. cable grommets.
& Cable/lead length approx. 1 m & Length of the power cable ≥
plus wall clearance (see 2.00 m, if it is routed together

page 66). with the power-OFF signal cable
as 5-core cable (see page 89).
& Length of the power cable ≥
1.50 m plus wall clearance (see

power connection, page 91)
Note
& The number of power cables from
the meter box to the heat pump

results from the extent of the system
and the applicable power tariffs (see
power connection, page 89).
Overview of possible system diagrams
The following table provides an overview of all possible system diagrams.

Schemes 2, 4 and 10 (see from page 29) represent examples of 3 typical ver-
sions of heat pump systems.
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12

Overview of possible system diagrams (cont.)
System diagram (number of parameters/ID 7000

programmed in the control unit)
0 1 2 3 4 5 6 7 8 9 10 11
Heating A1 - X X - - X X - X X -
circuit M2 - - - X X X X X X X X -
M3 - - - - - - X X X X -
DHW cylinder X - X - X - X - X - X -
Heating water buffer cy- - X X X X X X X X X X -
linder
External heat - 0 0 X X X X X X X X -
source
Installation
Cooling at HC - X X - - X X - - X X -
A1
Cooling at HC - - - X X X X X X X X -
M2
Options Cooling at HC - - - - - - - X X X X -
M3
separate cool- X X X X X X X X X X X -
ing circuit
Swimming pool X X X X X X X X X X X -
Solar X - X - X - X - X - X -
External heat source:

0 In scheme 1 and 2, use only
together with a heating water buf-
fer cylinder, in all other schemes
as option.
Note
& The cooling option can only be used
respectively on one heating or cool-

ing circuit.
& In addition, the swimming pool and
solar options can be freely selected.

& The solar option is only feasible in
conjunction with the Vitosolic 100 or

200.
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13

Function description in connection with the system versions
Note
The sample applications are recommendations and must be checked for com-
pleteness and functionality on site. Please observe the applicable regulations
and directives for design, installation and operation.
Heating circuit
Heat pumps require a minimum The system versions with heating

throughput of heating water (see water buffer cylinder do not use a sec-
specification on page 208). Ensure ondary pump but a separate circula-
that the values specified in the rele- tion pump as heating circuit pump. We
vant datasheet are maintained. recommend the use of a heating cir-
Accurately calculated radiator heating cuit pump with a slower flow rate than
systems generally have a small sys- the secondary pump.
tem water content. With systems like Systems with large water volumes, e.
these, use a heating water buffer g. underfloor heating systems, can
cylinder with an appropriate capacity operate without a heating water buffer
to prevent the heat pump from being cylinder. In these heating systems
switched on and off at frequent inter- install an overflow valve at the under-
vals. floor heating system heating circuit
Heat pumps can be shut off by the distributor that is furthest away from
power supply utility at peak load peri- the heat pump. This ensures that the
ods depending on the power tariff. For minimum circulation volume is pro-
this reason install a heating water buf- vided, even in closed heating circuits.
fer cylinder in rapidly cooling build- In conjunction with an underfloor
ings. heating system, install a temperature
limiter (accessory, order no. 7151 728
or 7151 729) (connection, see
page 78).
Heating water buffer cylinder operated in parallel
Heating water buffer cylinders provide & Bridging power-OFF periods

a hydraulic separation of the flow in & Constant flow rate through the heat
the heat pump and heating circuits. pump
For example, the flow rate in the heat & Longer heat pump operating times
pump circuit remains constant, even if Because of the increased water

the heating circuit flow rate is reduced volume of the heat source and the fact
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by thermostatic valves. that it may have a separate shut-off

Use of the heating water buffer cylin- facility, an additional (or bigger)
der: expansion vessel should be provided.
14

Function description in connection with the system . . . (cont.)
Protection of the heat pump in accor-

dance with EN 12828 [or local regula-
tions].
Systems without heating water buffer cylinder
Maintain the minimum heating water & e.g. fit an overflow valve.
circulation volume (see specification & Never install mixers.
on page 210):
Installation
Natural cooling (NC) function
During the summer months the tem- The refrigerating capacity depends on
perature level of the primary circuit the temperature, which is subject to
can be used to cool the building "natu- seasonal fluctuations. Experience has
rally". shown that the cooling capacity is
The natural cooling (NC) function is a higher at the beginning of summer
method of cooling buildings that than at the end.
saves a considerable amount of In addition, the water source tempera-
energy. All that is needed is a small ture curve is subject to the cooling
amount of electricity for the circulation demand of the building. Large window
pumps to access the "cooling source" areas or internal heat sources
in the ground. (lighting, electrical equipment)
During cooling operation, the heat increase the temperature in the
pump will only be started to produce ground (geothermal probe) more
DHW. The heat pump control system rapidly during the course of a year
regulates the circulation pumps, than in building with fewer heat gen-
changeover valves and mixers and erators, reducing the effect of natural
records the temperature via the nat- cooling.
ural cooling extension kit (accessory). Underfloor heating systems and con-
Alternatively, this function can also be crete core tempering are available for
covered by on-site components (for a cooling the building; radiator heating
suggested on-site connection, see systems are unsuitable for this pur-
technical guide). pose. Ensure that any installed room
A contact humidistat monitors the dew thermostats are able to be opened
point. manually or by servomotors when
The capacity of the natural cooling using the cooling function.
function cannot generally be com-
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pared with that of air-conditioning

equipment. Natural cooling provides
no dehumidification.
15

Active cooling (AC) function
The AC-Box enables, together with a This operation prevails until AC

suitable brine/water heat pump active operation (active cooling with acti-
cooling (AC operation) and natural vated heat pump) becomes necessary
cooling (NC operation). The AC-Box through an excessive cooling load. In
is linked directly to the brine and DHW this case, the resulting heating energy
circuit of the heat pump and enables at the condenser is primarily used for
an external circuit reversal to actively DHW heating or for heating swimming
cool living areas in summer. The fol- pool water, and is secondarily stored,
lowing can, for example, be con- as far as possible, in the ground for
nected to the AC-Box: Fan the following winter.
convectors, cooling ceilings/sails and
underfloor cooling. During NC opera-
tion, the heat pump remains switched
off; only the primary pump is switched
on.
DHW heating
In the delivered condition, DHW heat- The control unit switches the DHW cir-
ing through heat pump takes priority culation pump OFF during cylinder
over the heating circuit. heating to prevent cylinder heating
from being impaired.
Instantaneous heating water heater
An instantaneous heating water hea- Protect the instantaneous heating

ter can be installed in the unit (acces- water heater via a separate connec-
sory, see separate installation tion.
instructions). The heat pump control unit regulates
Subject to the available mains, the this function.
system may be supplied with either
230 V~ or 400 V~.
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16

Power-OFF
It is possible for the power supply uti- This is done through switching off the
lity to shut down the compressor and main contactor (see page 93).
instantaneous heating water heater This must not shut down the control
together. unit power supply.
Installation
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17

Internal components type BW/WW
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18

Internal components type BW/WW (cont.)
H Condenser
I LPG temperature sensor
J Safety high pressure switch
K Instantaneous heating water hea-
ter (accessories)
L Primary flow temperature sensor
M Primary return temperature sen-
sor
N Primary pump (accessory)
O Brine pressure switch (accessory)
P Primary return (brine OUT)
Installation
R Primary flow (brine IN)
T Secondary pump, heating circuit
(accessory)
U Circulation pump for cylinder
heating (accessories)
V Secondary flow temperature sen-
A Electronic expansion valve (EEV) sor
B Evaporator W Secondary return temperature
C Low pressure sensor (0 to 15 bar) sensor
D Suction gas temperature sensor X Heating water flow
E Compressor Y DHW cylinder flow
F High pressure sensor (1 to 35 Z DHW cylinder return/heating
bar) water return
G Hot gas temperature sensor
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19

Internal components type BWC/WWC
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20

Internal components type BWC/WWC (cont.)
G Hot gas temperature sensor

H Condenser
I LPG temperature sensor
J Safety high pressure switch
K Instantaneous heating water hea-
ter (accessories)
L Primary flow temperature sensor
M Primary return temperature sen-
sor
N Primary pump
O Brine pressure switch (accessory)
Installation
P Primary return (brine OUT)
R Primary flow (brine IN)
S Safety equipment block with
safety assembly
T Three-way valve (heating/DHW)
U Secondary pump
V Secondary flow temperature sen-
A Electronic expansion valve (EEV) sor
B Evaporator W Secondary return temperature
C Low pressure sensor (0 to 15 bar) sensor
D Suction gas temperature sensor X Heating water flow
E Compressor Y DHW cylinder flow
F High pressure sensor (1 to 35 Z DHW cylinder return/heating
bar) water return
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21

Connections on the primary side type BW (brine/water)
Required equipment
Pos. Description
1 Heat pump
2 Primary pump (accessory, max. 200 W)
3 Geothermal probes/geothermal collectors
4 Brine distributor for geothermal probes/collectors
5 Brine accessory pack
6 Brine pressure limiter (accessory, if no brine pressure limiter is con-
nected, insert a jumper across terminals 1X3.8 and 1X3.9 prior to
commissioning)
7 Frost protection monitor of the AC-Box (if an AC-Box is connected,
connect the frost protection monitor in series with the brine pressure
limiter)
8 Integral control unit
Note
For further information regarding the
terminal markings and PCBs, see
page 63.
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22

Connections on the primary side type BW . . . (cont.)
Electrical connection
Installation
LP PCB (see page 63)
Connections on the primary side type BWC (brine/water)

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23

Connections on the primary side type BWC . . . (cont.)
Required devices
Pos. Description
1 Heat pump
2 Primary pump (installed and connected)
3 Geothermal probes/geothermal collectors
4 Brine distributor for geothermal probes/collectors
6 Brine pressure limiter (accessory, if no brine pressure limiter is con-
nected, insert a jumper across terminals 1X3.8 and 1X3.9 prior to
commissioning)
7 Frost protection monitor of the AC-Box (if an AC-Box is connected,
connect the frost protection monitor in series with the brine pressure
limiter)
8 Integral control unit
Note
page 63.

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24

Connections on the primary side type WW (water/water)
Installation
A Flow direction
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25

Connections on the primary side type WW . . . (cont.)
Required devices
Pos. Description
1 Heat pump
2 Primary pump (accessory, max. 200 W)
3 Return well
4 Delivery well
5 Well pump
& Suction pump for groundwater
& Connect via on-site contactor with fuse protection
& Possibly provide three-phase power for the pump
& See conversion, type BW to type WW from page 77
6 Dirt trap
7 Flow limiter (remove jumper when connecting)
8 Heat exchanger
qP Frost protection monitor intermediate circuit (if an AC-Box is con-
nected, connect the frost protection monitor of the intermediate circuit
in series with the frost protection monitor of the AC-Box)
qQ Frost protection monitor of the AC-Box (option)
qW Integral control unit
Note
& For further information regarding the

page 63.
& The total output of all connected
appliances must not exceed

1000 W. If the total output ≤ 1000 W,
the individual rating of a component
can be greater than specified.
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26

Connections on the primary side type WW . . . (cont.)
Installation
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27

System on the primary side WWC (water/water)
A Flow direction
Required devices
Pos. Description
1 Heat pump
2 Integral primary pump
3 Return well
4 Delivery well
5 Well pump
& Suction pump for groundwater
& Connect via on-site contactor with fuse protection
& Possibly provide three-phase power for the pump
& See conversion from type BW to type WW from page 77
6 Dirt trap
7 Flow limiter (remove jumper when connecting)
8 Heat exchanger
qP Frost protection monitor intermediate circuit (if an AC-Box is con-
nected, connect the frost protection monitor of the intermediate circuit
in series with the frost protection monitor of the AC-Box).
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qQ Frost protection monitor of the AC-Box (option)

qW Integral control unit
28

System on the primary side WWC (water/water) (cont.)
Note
page 63.
Installation
System version 1 (type BW/WW)
Select system diagram 2 (see page 137)

& 1 heating circuit without mixer (A1)
& DHW heating with DHW cylinder
& Natural cooling (NC) with mixer

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29

System version 1 (type BW/WW) (cont.)
Note
The hydraulic scheme is shown with heat pump type BW.
For type BWC, primary pump, secondary pump and three-way valve are already
integrated and connected within the appliance.
Hydraulic diagram
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30

Required equipment
Pos. Description
Heat source
1 Heat pump
2 Instantaneous heating water heater with associated control module (ac-
cessory)
3 Compressor
& Implement the compressor power supply with 5 x 2.5 mm 2
& For information regarding the power connection, see page 89
& On-site fuse protection
Installation
& If a full wave soft starter is installed (see type plate), fuses must have
Z characteristics
4 Integral control unit (implement the control unit power supply with 3 x
1.5 mm 2; on-site fuse protection ≤ 16 A, see from page 89)
– Integral three-way valve "heating/DHW" (only for type BWC/WWC)
5 Primary pump (max. 200 W)
6 Secondary pump, system flow with temperature limiter (maximum limit-
er for underfloor heating system, see 78)
7 Circulation pump for cylinder heating (only for type BW/WW)
8 Safety equipment block with safety assembly (already integrated in
type BWC/WWC)
9 Expansion vessel (accessory)
qP Outside temperature sensor
qQ KM BUS distributor (option)
qW Geothermal probe/geothermal collector
qE Brine distributor for geothermal probes/collectors
qR Brine accessory pack
qT Brine pressure limiter (if no brine pressure limiter is used, always insert
the jumpers supplied across the connections, otherwise the heat pump
will fail to operate)
DHW heating
wP DHW cylinder
wQ Cylinder temperature sensor (immersion sensor)
wW Switching times, auxiliary output (e.g. DHW circulation pump)
Heating circuit (A1)
eP Heating circuit without mixer (underfloor/radiator heating circuit)
eQ Vitotrol 200 remote control for heating circuit A1 (option)
eW Overflow valve
eE Temperature limiter (maximum limit for underfloor heating systems)
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Natural cooling function (NC)

rP NC-Box with mixer
31

Pos. Description
rQ Primary cooling circuit pump
rW Secondary cooling circuit pump
rE Contact humidistat
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32

Electrical connection * 1
Installation
LP PCB (see page 63) A Plug aCH connected to the cable

harness
B Control module for instantaneous
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heating water heater
*1 For detailed information regarding the power supply, see from page 63.
33

Setting parameters
Note
& Illustration of the required minimum settings.
& Code to be entered by "contractors": 5243 (see access rights, page 113)
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34

Parameter Setting ID Parameter group

Basic settings
System diagram 2 7000 System definition
Wtimer DHW Circ. (e.g. Switching times, 701B System definition
DHW circulation pump) setting
natural cooling (NC) in heating circuit A1
Remote control Yes 2003 Heating circ. 1
Cooling 2 7100 Cooling
Cooling circuit 1 7101 Cooling
Electric heater
Inst.htg.water heat Yes 7900 Electric heater
Installation

& 1 heating circuit with mixer (M2)
& DHW heating with DHW cylinder
& Heating water buffer cylinder
& active cooling/natural cooling in a separate cooling circuit
Note
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35

Hydraulic diagram
Required equipment
Pos. Description
Heat source
1 Heat pump
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2 Instantaneous heating water heater (accessories)
36

Pos. Description
3 Compressor
Z characteristics
1.5 mm 2; on-site fuse protection ≤ 16 A)
– Integral three-way valve "heating/DHW" (only for type BWC)
5 Primary pump (max. 200 W)
Installation
6 Secondary pump, system flow (130 W)
7 Circulation pump for cylinder heating (only for type BW, max. 130 W)
8 Safety equipment block with safety assembly (already integrated in
type BWC/WWC)
DHW heating
wP DHW cylinder
wQ Cylinder temperature sensor
wW Switching times, auxiliary output (e.g. DHW circulation pump)
Heating water buffer cylinder
eP Heating water buffer cylinder
eQ Buffer temperature sensor inside the heating water buffer cylinder
eW System flow temperature sensor
Active cooling function (AC)
qQ AC-Box (active cooling) with primary and secondary cooling circuit
pump and contact humidistat
rP Separate cooling circuit
rQ Room temperature sensor, separate cooling circuit (part no. 7408012)
rW Flow temperature sensor, separate cooling circuit
rE Cooling convector
rR Condensate drain
rT Circulation pump, separate cooling circuit
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Heating circuit with mixer (M2)

tP Underfloor heating circuit M2
tQ Overflow valve
37

Pos. Description
tW Vitotrol 200 remote control for underfloor heating circuit M2
tE Flow temperature sensor M2
tR Temperature limiter as maximum limiter for underfloor heating systems
tT Heating circuit pump M2 (max 100 W)
tZ Mixer motor M2
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38

Installation

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39


harness
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40

Installation

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41

Setting parameters
Note
& Code to be entered by "contractors": 5243 (see page 113).

Basic settings
Wtimer DHW Circ. Switching times, 701B System definition
setting
Heating circuit with mixer
M2
Remote control Yes 3003 Heating circuit
active cooling (AC) in a separate cooling circuit
Electric heating
Instantaneous heating Yes 7900 Heating circuit
water heater

& External heat source for heating and DHW
& DHW heating (cylinder primary system)
& Solar heating system
& Heating water buffer cylinder
& 1 direct heating circuit without mixer (A1)
& 2 heating circuits with mixer (M2, M3)
& Natural cooling with mixer at heating circuit M2
& Swimming pool
Note
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42

Hydraulic diagram
Installation
5355 757 UAE
43

Required equipment
Pos. Description
Heat source
1 Heat pump
2 Instantaneous heating water heater (accessories)
3 Compressor
Z characteristics
1.5 mm 2; on-site fuse protection ≤ 16 A)
– Integral three-way valve "heating/DHW" (only for type BWC/WWC)
5 Primary pump (already integrated and connected for type BWC/WWC)
6 Secondary pump, system flow (already integrated and connected for
type BWC/WWC)
7 Circulation pump for cylinder heating (only for type BW/WW)
8 Safety equipment block with safety assembly
qQ KM BUS distributor
External heat source
wP External heat source
wQ Connection of an external heat source (connection via terminals "Exter-
nal demand for external heat source")
wW Motor for directly controlled three-way mixer
wE System flow temperature sensor
wR High limit safety cut-out 70 °C for shutting down an external heat source
(on-site)
wT High limit safety cut-out 70 °C for switching off the secondary pump (on-
site)
wZ Circulation pump for reheating the cylinder ( max. power consumption
5355 757 UAE
130 W)
wU Boiler water temperature sensor in the external heat source for connec-
tion to the heat pump
44

Pos. Description
DHW heating with a cylinder primary system
eP Dual-mode DHW cylinder
eQ Cylinder temperature sensor, heat pump
eW DHW circulation pump
eE Two-way valve, normally closed
eR Flow limiter (Taco Setter)
eT Plate-type heat exchanger (e.g. Vitotrans 100)
eZ Cylinder primary pump
Solar DHW heating
rP Solar-Divicon with solar circuit pump and expansion vessel
Installation
rQ Vitosolic 100/200 (observe separate installation instructions)
rW Collector temperature sensor (Vitosolic standard delivery)
rE Solar collectors
rR Cylinder temperature sensor in the solar return (Vitosolic standard de-
livery)
rT High limit safety cut-out (option, see technical guide Vitosol)
tP Heating water buffer cylinder
tQ Heating water buffer cylinder temperature sensor
zP Underfloor heating circuit with directly controlled mixer M2 (observe
DIP switch)
zQ Vitotrol 200 remote control for heating circuit M2; for connection of se-
parate room temperature sensor, see Vitotrol installation instructions;
observe DIP switch
zW Overflow valve, heating circuit M2
zE Flow temperature sensor heating circuit M2
zR Temperature limiter as maximum limiter for underfloor heating systems
zT Temperature sensor of the natural cooling mixer
zZ Motor for three-way mixer, heating circuit M2
zU Heating circuit pump M2 (max. 100 W)
Natural cooling function (NC)
uP NC-Box with mixer
uQ Primary cooling circuit pump (contained in the NC-Box)
uW Secondary cooling circuit pump (contained in the NC-Box)
uE Contact humidistat
Direct heating circuit (A1)
iP Radiator heating circuit A1
iQ Vitotrol 200 remote control for heating circuit A1, for connection of se-
5355 757 UAE

observe DIP switch
iW Overflow heating circuit A1
45

Pos. Description
iE Heating circuit pump A1 (max. 100 W)
oP Radiator heating circuit M3
oQ Vitotrol 200 remote control for heating circuit M3; for connection of se-
observe DIP switch
oW Overflow valve, heating circuit M3
oE Temperature limiter as maximum limiter for underfloor heating systems
oR Flow temperature sensor heating circuit M3
oT Extension set for heating circuit with mixer (heating circuit M3); observe
separate installation instructions
oZ Heating circuit pump M3
oU Three-way mixer, heating circuit M3
Swimming pool
q¢P Swimming pool
q¢Q Swimming pool thermostat (zero volt N/O, accessory)
q¢W Circulation pump for swimming pool water heating (don't connect a fil-
ter pump)
q¢E Plate-type heat exchanger
q¢R Three-way diverter valve "swimming pool"
q¢T External extension H1 (see separate installation instructions).
5355 757 UAE
46

Installation
LP PCB (see page 63) A On-site contactor relay

B Place jumper from X3.1 (LP1) to
5355 757 UAE
X7.1 (LP2)
47


harness
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48

Installation
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49


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50

Installation
Setting parameters
Note
& Code to be entered by "contractors": 5243 (see page 113).

Basic settings
Wtimer DHW Circ. Switching times, 701B System definition
setting
External extension Yes 7010 System definition
Swimming pool Yes 7008 System definition
Type Vitosolic 1/2 7016 System definition
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51


Ext. heat source Yes 7B00 Ext. heat source
Ext. heat source for DHW Yes 7B0D Ext. heat source
heating * 1
Direct heating circuit A1
Natural cooling (NC) in heating circuit with mixer M2
Heating circuit with mixer M3
Electric heating
Inst.htg.water heat Yes 7900 Electric heating
DHW heating 1
DHW cylinder with internal indirect coil
A Heat pump interface KW Cold water

WW DHW
5355 757 UAE
*1 If
this parameter is enabled, no electric immersion heater EHE can be used in the DHW
cylinder.
52

DHW heating 1 (cont.)
Required devices
Pos. Description
1 DHW cylinder
2 Electric immersion heater EHE (accessory)
& Must be installed below the upper cylinder temperature sensor 4
& Not required if an instantaneous heating water heater is installed
& Only connect if the external heat source is not used for DHW heating
& On-site connection
3 DHW circulation pump (max. 50 W)

4 Cylinder temperature sensor, top
5 Cylinder temperature sensor, bottom (option)
Installation
6 Circulation pump for cylinder heating (max. 130 W, already installed
and connected for type BWC/WWC)
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53

Note
Information regarding the control operation, see operating instructions.
Setting parameters
Basic settings
System diagram 0, 2, 4, 6, 8, 10 7000 System definition
Switching times, auxiliary Switching times, 701B System definition
output (e.g. DHW circula- setting
tion pump)
DHW heating
Switching times DHW Switching times, 6001 DHW
setting
Booster heater Yes/No 6014 DHW
Temp. sensor 2 Yes/No 600E DHW
DHW heating 2
DHW cylinder with cylinder primary system
A Heat pump interface WW Cold water

5355 757 UAE
KW DHW
54

Required devices
Pos. Description
1 DHW cylinder
2 Electric immersion heater EHE (accessory)
& below the upper cylinder temperature sensor 4
& not required if an instantaneous heating water heater is installed
& only connect if the external heat source is not used for DHW heating
& On-site connection
3 DHW circulation pump (max. 50 W, option)

4 Cylinder temperature sensor, top
5 Two-way valve, N/C (in the DHW circuit; control both components via
Installation
2X8.12)
6 Flow rate limiter
7 Plate-type heat exchanger
8 Circulation pump for cylinder heating (max. 130 W, already installed
and connected for type BWC/WWC)
9 Cylinder temperature sensor, bottom (option)
qP Cylinder primary pump (max. 130 W)
5355 757 UAE
55

Note
Information regarding the control operation, see operating instructions.
5355 757 UAE
56

Setting parameters
Basic settings
System diagram 0, 2, 4, 6, 8, 10 7000 System definition
Switching times, auxiliary Switching times, 701B System definition
output setting
DHW heating
Switching times DHW Switching times, 6001 DHW
setting
Booster heater Yes/No 6014 DHW
Temp. sensor 2 Yes/No 600E DHW
Installation
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57

Installation preparations
Position and level the heat pump as

described on page 8.
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58

Opening the heat pump
Installation
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59

Opening the heat pump (cont.)
! Please note
The earth conductors are con-
nected to the inside of the cas-
3. Undo the screws of the front top
panel.
ing panels. Never rip off the 4. Undo the earth conductor, lift the
earth conductors when remov- front top panel and pull away for-
ing the external panels. ward.
Undo the earth conductors
before removing the casing 5. Undo the screws that secure the
panels. Reconnect all earth side panel.
conductors during the assem-
bly. 6. Undo the earth conductor, slightly
push the side panel vertically for-
Note wards, tip it to the side and pull
The front panel is removed in the away forwards.
delivered condition.
Note
1. Undo the screw inside the joint Traces of oil indicate a leaking refrig-
between the front and top panels. erant circuit in the heat pump module.
Ask a refrigeration engineer to check
2. Undo earth conductor A, then pull the heat pump.
the front panel at its upper edge
forward and lift out upwards.
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60

Overview of power connections
Installation
The power terminals F, G and H D Entry area for electrical cables

are protected against accidental con- except power supply cables
tact through a shield mounted in front. E PCB 1 (cross connect circuit
board)
5355 757 UAE
A PCB 3 (sensor PCB) F Control unit power supply

B Coding card slot G Terminal block (internal)
C PCB 2 (main PCB)
61

Overview of power connections (cont.)
H Compressor power supply con- M Instantaneous heating water hea-

nection ter (accessories)
K Compressor control module O Programming unit
L Control and power supply, instan- P Heat pump module
taneous heating water heater
(accessory)
Notes regarding electrical connec-

tions

& If a system component is to be con-
nected to a terminal to which a core

is already connected, press both
cores into a common wire ferrule.
Connecting two individual cores to a
single terminal is not permissible.
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62

Installed positions of the PCBs
Installation
A PCB 3 (sensor PCB) C PCB 1 (cross connect circuit
B PCB 2 (main PCB) board) with control unit fuse
D Entry area for cables
Note
The terminal markings are preceded
by figured 1 to 3. These figures are
allocated to the 3 PCBs.
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63

PCB 1 (cross connect circuit board LP1)
The terminals of PCB 1 (message and Example: Terminal 1X2.N

safety components) are designated 1 PCB 1 (LP1)
as follows: X2. Terminal strip 2
Example: Terminal 1X1.? N Any neutral conductor terminal
1 PCB 1 (LP1)
X1. Terminal strip 1 Example: Terminal 1X3.5
? Any earth terminal 1 PCB 1 (LP1)
X3. Terminal strip 3
5 Terminal 5
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64

PCB 2 (main PCB LP2)
Installation
~ Consecutive number 1 of the term-
inals
The terminals of PCB 2 (operating Connection options on PCB 2 (LP2)

components 230 V) are designated as & Terminals 2X7.1 to 2X7.13
follows: & Terminals 2X8.1 to 2X3.13
Example: Terminal 2X7.3

2 PCB 2 (LP2)
3 Terminal 3
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65

PCB 3 (sensor PCB LP3)
The terminals of PCB 3 (sensors and Connection options on PCB 3 (LP3)

KM BUS) are designated as follows: & Terminals 3X1.1 to 3X1.27
Example: Terminal 3X2.10 & Terminals 3X2.1 to 3X2.27
3 PCB 3 (LP3) & Sensor terminals F0 to F23

10 Terminal 10 Note
The consecutive numbers of the term-
inals are not the same as the sensor
designation.
Inserting cables/leads
When routing on-site cables/leads, observe the location of the cable entries into
the appliance on its back (see page 11).
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66

Inserting cables/leads (cont.)
Installation
A Entry for LV cables < 42 V~ (e.g. C Secure and bundle cables/leads
KM BUS, sensors, remote control) (separating LV <42 V~ and
with onward routing to PCB 3. 230 V~), so that they cannot shift
B Cable entries for 230 V~ with in relation to each other.
onward routing to PCB 1 and 2. D PCB 1 (cross connect circuit
board LP1)
E PCB 2 (main PCB LP2)
F PCB 3 (sensor PCB LP3)
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67

Inserting cables/leads (cont.)
1. Route external cables to the rear 3. Strip the insulation as close to the
top edge of the appliance and terminal as possible.
through the cable trunking to the & Length of the stripped part of
terminal area. Trim cables inside mains cables approx. 10 cm

the appliance to a length of & Length of the stripped part of all
approx. 100 cm plus wall clear- other cables/leads approx. 20 cm

ance.
4. Make all external electrical connec-
2.
! Please note
Routing low voltage and
230/400 V cables in close
tions in accordance with the
instructions starting on page 68.
proximity can create a

mutual interference which
may result in equipment
damage.
Route low voltage and 230/
400 V leads/cables as far
away from each other as
possible, bundle them sepa-
rately with cable ties and
secure with cable ties as
strain relief to the cut-outs in
the floor plate to prevent
shifting relative to each
other.
Positioning of all terminals
In case of some accessories, parameters may have to be changed.
& For the position of and an explana- & The total output of all connected
tion regarding the PCBs and term- appliances must not exceed
inal markings, see from page 63. 1000 W. If the total output ≤ 1000 W,
(column "Comments") can be
greater than specified.
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68

Positioning of all terminals (cont.)
Pumps
Equipment Connection Comments

ID Setting parameters (group)
Circulation pump 2X7.10 max. 130 W
for cylinder heating1X1.? 7000 System diagram with DHW
1X2.N
Cylinder primary 2X8.12 max. 130 W
pump (only with cy- 1X1.? 7000 System diagram with DHW
linder loading sys- 1X2.N
tem, DHW side)
Installation
Heating circuit 2X7.9 100 W
pump, direct heat- 1X1.? 7000 System diagram with heating
ing circuit without 1X2.N circuit A1
mixer A1
Secondary pump 2X8.7 130 W, accessory; already inte-
1X1.? grated and electrically connected for
1X2.N type BWC/WWC
7000 System diagrams 1 to 11
Heating circuit 2X8.11 100 W, heating circuit with directly
pump M2 1X1.? controlled mixer without KM BUS
1X2.N 7000 System diagram with heating
circuit M2
Heating circuit (plug 20) 100 W, connection to extension kit,
pump M3 heating circuit M3
7000 System diagram with heating
circuit M3
Circulation pump, 2X7.6 Control only via on-site contactor
separate cooling 1X2.N 7000 System diagrams 0 to 10
circuit with AC-Box 7100 3
7101 4
Solar circuit pump To Vitosolic See Vitosolic installation instructions
(collector pump) No parameters need to be
set
DHW circulation 2X7.11 50 W
pump 1X1.? 701B Wtimer DHW Circ.
1X2.N
(see page 22)
Primary pump 2X8.5 200 W
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1X2.N No parameters need to be

set
69


Well pump control 2X8.5 Control only via on-site contactor
1X2.N No parameters need to be
(see page 27) set
Circulation pump 2X8.13 100 W, control only via on-site con-
for cylinder reheat- 1X2.N tactor; no simultaneous operation
ing with immersion heater EHE
7B00 Ext. heat source
Ó Yes (ext. heat source)
7B0D Ext. HS for DHW
Additional components

Mixer motor, heat- 2X8.9VOPEN Heating circuit M2 with directly con-
ing circuit M2 1X1.? trolled mixer without KM BUS
1X2.N By selecting the system dia-
2X8.10vCLOSE grams
Extension kit for 3X1.25Ó1 aVG Component terminals, see installa-
heating circuit with 3X2.25Ó2 aVG tion instructions, extension kit; ob-
mixer M3 via KM serve heating circuit allocation via
BUS DIP switch
By selecting the system dia-
grams
Vitotrol 200 remote 3X1.25Ó1 aVG See Vitotrol installation instructions;
control 3X2.25Ó2 aVG observe heating circuit allocation via
DIP switch
2003 Ó Yes (heating circuit A1)
3003 Ó Yes (heating circuit M2)
4003 Ó Yes (heating circuit M3)
External 3X1.25Ó1 aVG See separate installation instruc-
extension H1 3X2.25Ó2 aVG tions (connection to KM BUS)
7010 External extension
Ó Yes (system configuration)
5355 757 UAE
Vitocom 100 3X1.25Ó1 aVG KM BUS control

3X2.25Ó2 aVG 7017 Vitocom
70


Vitosolic 100 3X1.25Ó 7 Connection to terminal 7 and 8 of the
3X2.25Ó 8 Vitosolic 100, KM BUS control; see
Vitosolic installation instructions
7016 Type Vitosolic
Ó 1 (system configuration)
Vitosolic 2 3X1.25Ó1 aVG At terminals 145 of the Vitosolic 200,
3X2.25Ó2 aVG cores are interchangeable; see
Vitosolic installation instructions
7016 Type Vitosolic
Installation
Ó 2 (system configuration)
Two-way shut-off 2X8.12 For DHW heating in a cylinder pri-
valve and cylinder 1X2.N mary system; control both compo-
primary pump 1X1.? nents from terminal 2X8.12
(DHW side) (see page 56) By selecting the system dia-
grams
Cooling functions
NC-Box without mixer/extension kit natural cooling (NC)

NC-Box without 2X8.6ÓX2.4 7100 Cooling
mixer 1X2.NÓX2.3 Ó 1 (cooling)
1X1.?ÓX5.?
2003 Remote control (option)
Cooling with direct Ó Yes (heating circuit A1)
heating circuit A1 7101 Cooling circuit
Ó 1 (heating circuit A1)
Cooling in heating Ó Yes (heating circuit M2)
circuit with 7101 Cooling circuit
mixer M2 Ó 2 (heating circuit M2)
mixer M3
5355 757 UAE
Ó 3 (heating circuit M3)

Cooling in a sepa- 7101 Cooling circuit
rate cooling circuit Ó 4 (separate cooling circuit)
71

Installation instructions NC-

Box
NC-Box with integral mixer

NC-Box with mixer 2X8.6ÓX2.4 230 V control and additional KM
1X2.NÓX2.3 BUS; observe DIP switch
1X1.?ÓX5.? 7100 Cooling
3x1.25Ó1 aVG Ó 2 (cooling)
3x2.25Ó2 aVG
Cooling with direct Ó Yes (heating circuit A1)
heating circuit A1 7101 Cooling circuit
Ó 1 (heating circuit A1)
Cooling in a sepa- 7101 Cooling circuit
Installation instructions NC-

Box
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72

AC-Box (control)
AC-Box AC signal: Parameters in accordance with the
2X7.6Ó1 aMAE allocation of cooling to the hydraulic
1X2.NÓ2 aMAE circuit (heating circuit without sepa-
1X1.?Ó? aMAE rate cooling circuit), control 230 V~
NC signal: and additional KM BUS; observe DIP
2X8.6Ó1 aMAD switch
1X2.NÓ2 aMAD 7100 Cooling
1X1.?Ó ? aMAD Ó 3 (cooling)
Installation
AC-Box in the 2003 Remote control (option)
heating Ó Yes (heating circuit A1)
circuit without 7101 Cooling circuit
mixer A1 Ó 1 (heating circuit A1)
AC-Box in the Ó Yes (heating circuit M2)
heating circuit with 7101 Cooling circuit
AC-Box in the Ó Yes (heating circuit M3)
heating circuit with 7101 Cooling circuit
AC-Box in a sepa- 7101 Cooling circuit
Installation instructions AC-

Box

Instantaneous See the following The output of the instantaneous
heating water hea- illustration heating water heater (max. 9 kW)
ter can be varied through changing the
power supply or with jumpers.
7900 Instantaneous heating water
5355 757 UAE
heater
Ó Yes (electric heater)
73

Instantaneous heating water 1. Fit control module D above aper-

heater (accessory) installation ture for the instantaneous heating
instructions. water heater B with 2 screws on
mounting plate A.
Control module for the instanta-
neous heating water heater 2. On the back of mounting plate A
push cable with plug aCH of the
control module D into plug aCH in
the cable harness.
3. Connect cable C of 7-PIN plug

aCJ of instantaneous heating
water heater B to control
module D.
4. Connect power supply E 3/N/

PE 400V/50Hz to control module
(see page 96).
Note
Match the cable cross-section and
fuse to the max. output of 9 kW.
Recommendation: 5 x 2.5 mm 2 with
fuse 3 x 16 A
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74

Electric immersion heater EHE

Electric immersion See DHW heating, Alternatively, the external heat
heater EHE page 53 source can be used for DHW heat-
ing; connection on site
6014 Booster heater
Ó Yes (DHW)
Installation
Installation instructions,
immersion heater EHE
! Please note
Protect the heat pump against
temperatures in excess of 70
°C from the external heat
source.
Install a high limit safety cut-
out (STB) or take further mea-
sures, if required.
Note
& The switching contact to demand
heat from the external heat source

(ext. HS) in the heat pump is a zero
volt N/O contact that closes in case
of heat demand.
& This contact can be subjected to a
load of 230 V/4(2) A in case of an

external voltage supply. Never route
low voltage via this contact; for that
an on-site relay is required.
& Sensor F20 must capture the media
temperature of the external heat

source.
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75


Mixer motor, exter- 2X7.7VOPEN Directly controlled mixer without KM
nal heat source 1X1.? BUS
1X2.N
2X7.8vCLOSE
(see page 47)
No parameters need to be
set.
Control of an exter- 2X7.1 Control via zero volt contact; ob-
nal heat source 2X7.2 serve contact load
7B00 External heat source
Circulation pump When using this pump, immersion
for cylinder heating heater EHE cannot be used for DHW
(cylinder reheating) heating.
2X8.13 7B0D Ó Yes (ext. heat source)
A Heat pump connection: Contact D High limit safety cut-out (STB, set
load 230 V, 4(2) A, zero volt con- to 70 °C) as heat pump protection
tact (do not switch low voltage) K1 Sizing in accordance with the
B Transfer jumper from 1X3.1 to external heat source; observe
2X7.1 safety instructions
C Connection at the external heat
source on the terminals for exter-
nal demand
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76

Conversion from type BW into type WW
This requires the connection of additional appliances (see the following table).

Flow switch 1X3.3 Remove jumper and connect flow
1X3.4 limiter
set
Installation
Frost protection 1X3.8 Remove jumper and connect frost
monitor 1X3.9 protection monitor
set
Frost protection 1X3.8 When using type BW in conjunction
monitor and brine 1X3.9 with the AC-Box (accessory), the
pressure limiter (see page 26 brine pressure limiter is connected in
and 39) series with the frost protection moni-
tor of the AC-Box (remove jumper)
set
Primary pump and See the following & Type BW Ó WW
well pump (acces- illustration & Connect both pumps via terminal
sory) in the primary 2X8.5

circuit (max. & Type BWC Ó WWC
200 W) & Control all primary pumps already
installed and connected to terminal

2X8.5 together with the on-site well
pump via terminal 2X8.5
set
5355 757 UAE
77

A Terminals at PCB 1 and 2

B Primary pump (max. 200 W,
already integrated and connected
for type BWC/WWC)
C Contactor relay (on site)
D Protective motor switch (on site)
E Well pump
Connection of electrical components
Temperature limiter (maximum limit for underfloor heating

systems)
Note Temperature limiter (maximum limiter

The temperature limiter must be con- for underfloor heating systems)
nected in series with the circulation
pump.
Temperature limiter terminals

Protection for the With heating Temperature limiter terminal
following heating water buffer cy-
circuit linder
A1 No 2X8.7
A1 Yes 2X7.9
5355 757 UAE
M2 Yes 2X8.11
M3 Yes Plug sÖ (on the extension kit for one
heating circuit with mixer M3)
78

Connection of electrical components (cont.)
Connection to heating circuit A1, Connection to heating circuit A1,

M2 M2
Installation
A Terminals on PCB 2 A Terminals on PCB 2 (remove plug
B Temperature limiter (maximum on temperature limiter)
limit for underfloor heating sys- B Temperature limiter (maximum
tems) limiter for underfloor heating sys-
C Heating circuit pump A1, M2 tem, part no. 7151 728, 7151 729)
C Heating circuit pump A1, M2
5355 757 UAE
79

Connection with temperature lim-

iter to extension kit to heating cir-
cuit M3
A Plug sÖ for extension kit

B Temperature limiter (maximum
limiter for underfloor heating sys-
tem, part no. 7151728, 7151729)
C Heating circuit pump M3
"Ext. demand", "Ext. mixer open", "Ext. operating mode

changeover"
These functions can also be connected via the "External extension H1". The
switching function via "External extension H1" can only be used for one function
at the time (e.g. swimming pool water heating or "Ext. demand").
"External extension H1"
Note
Requires a zero volt N/O contact,
breaking capacity AC 230; 0.1 A
A Terminals on PCB 1
B Zero volt N/O contact (outside the
control unit)
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80


External demand See the previous Observe parameter 730C
screen No parameters need to be
set
Function "External See previous illus- Observe parameter 730C
mixer open" tration and
page 143
7014 Set external demand/mixer
open
0 Ó 7 (system definition)
Installation
External operating See the previous 7011 Changing the operating
mode changeover illustration 143 mode – heating circuit
7012 Effect of operating mode
changeover
7013 Duration of operating mode
changeover
"Ext. Blocking", "Ext. mixer close"
These functions can also be connected via the "External extension H1". The
switching function via "H1" can only be used for one function at the time (e.g.
swimming pool water heating or "Ext. demand").
"External extension H1"
Note
Requires a zero volt N/O contact,
breaking capacity AC 230; 0.1 A
B Zero volt N/O contact
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81


External blocking See the previous Observe parameter 701A
screen No parameters need to be
set
Mixer close See the previous Observe parameter 701A
screen 7015 Set external blocking/mixer
close
Swimming pool water heating
Applications with "External extension H1" can only be operated one at the time.
Note
& Connect only the circulation pump
for swimming pool water heating E

according to the following diagram.
Do not connect a filter circuit pump
here.
& Control of the swimming pool water
heating with KM BUS via the

"External extension H1".
& The KM BUS cores are interchange-
able.
& Contrary to the "External extension
H1" installation instructions, both

devices are connected at plug gÖ.

Swimming pool See the following Requires a zero volt N/O contact,
water heating illustration breaking capacity AC 230V 0.1A
7010 Ext. Extension
7008 Swimming pool
5355 757 UAE
82

Installation
A Connection inside the heat pump E Circulation pump for swimming
B KM BUS pool water heating (accessory)
C External extension H1 F Swimming pool thermostat (zero
D Three-way diverter valve "swim- volt N/O, accessory)
ming pool"
Power-OFF
The signal from the power-OFF contact has the following effects:
& Message to the control unit.
& Switching off the supply voltage of the relevant component (subject to the
power supply utility).

Power-OFF See the following Requires a zero volt N/C contact,
illustration breaking capacity AC 230V 0.5A; re-
move jumper
set
5355 757 UAE
83

For further information, see the follow-

ing chapter:
& Power connection from page 92.
& Power connection, compressor,
page 96.
A Terminals on PCB 1 Contact open: Block enabled

B Zero volt N/C contact Contact closed: Block disabled
Note
Generally, the compressor is switched
mechanically, as soon as the contact
opens. For the instantaneous heating
water heater, the stages to be
switched off can be selected (see
parameter 790A on page 158).
Cascade control (lead appliance)
Note
& Terminals of the "External
extension H1" (see Fig. on page 86)

& Open contact 1X3.10/1X3.11 trig-
gers a fault message (see central

fault message, page 87).

Cascade control See Fig. on The connection on the second, third
(lead appliance) page 86. and fourth heat pump is made using
the zero volt contact at the "Ext. de-
mand" terminal.
700A Cascade control
Ó 1 (system definition)
7010 External extension
Ó Yes (system definition)
700B Output, lag heat pump
Ó Enter output value (system
5355 757 UAE
definition)
5735 No. of external heat pumps
Ó 1 to 3 (system definition)
84

Cascade control (lag appliance)
Note
& Terminals of the "External
extension H1" (see Fig. on page 86)

& Open contact 1X3.10/1X3.11 trig-
gers a fault message (see central

fault message, page 87).
& Subject to the lag heat pump, pro-
gram parameters in accordance

with the following table.
Installation
Cascade control See Fig. on 7000 System diagram
(lag appliance) page 86. Ó 11 (system definition)
700A Cascade control
Ó 0 (system definition)
730C set the required value
5355 757 UAE
85

A Heat pump 1 (lead appliance) F Zero volt contact

B KM BUS G Heat pump 3 (lag appliance)
C External extension H1 H Zero volt contact
D Zero volt contact K Heat pump 4 (lag appliance)
5355 757 UAE
E Heat pump 2 (lag appliance)
86

Room temperature sensor for separate cooling circuit

Room temperature See the following Sensor type: Ni 500
sensor for separate illustration No parameters need to be
cooling circuit set
Installation
B Room temperature sensor
(part no. 7408 012)
Central fault message

Central fault mes- See the following Zero volt contact, opened during
sage illustration fault-free operation; never use this
contact for voltages < 42V
set
Breaking capacity: 230 V~; 4(2) A
Note
The contact issues a short pulse
when the power supply is switched
on. Observe the pulse when proces-
sing the message via communication
tools.
5355 757 UAE
87

Fitting the front top panel
When all electrical connections have been made in the upper wiring area, fit the
front top panel as cover.
1. Guide the front top panel with the 2. Push on earth conductor A and
angled tabs on both sides into the insert the front screw to secure the
associates slots and push back. panel.
5355 757 UAE
88

Power supply
Danger
Incorrectly executed electrical
installations can lead to injury
through the transmission of
dangerous body currents and
result in equipment damage.
Carry out the power supply
connection and all earthing
measures (i.e fault current cir-
cuit) in accordance with
IEC 364, the requirements of
Installation
your local power supply utility,
VDE or local and national regu-
lations.
Main isolator requirements (if necessary)
If a main isolator is set, it must isolate If no main isolator is set, all non-
the power circuit with at least 3 mm earthed cables must be isolated by
contact separation. the upstream MCB with at least 3 mm
contact separation.
General information regarding the power supply
The power supply is separated into 3 & Control unit power supply (electro-
areas: nics)
& Heat pump compressor power sup-
ply (main power circuit)

& Instantaneous heating water heater
power supply (accessory, main

power circuit)
Note
& Protect the power cable to the con-
trol unit with a fuse of max. 16 A.

& The mains fuses for the compressor
must have Z characteristics, if a full

wave soft starter is installed (see
5355 757 UAE
type plate or specification from

page 208).
89

Power supply (cont.)
& We recommend making the power Danger

connection for accessories and The absence of component
external components to the same earthing can transfer danger-
fuse, with at least the same phase ous body currents, should an
as the control unit. electrical fault occur.
& Connection to the same fuse pro- The appliance and the pipe-
vides additional safety when the work must be connected to the
power is switched off. However, earth bonding of the house in
observe the power consumption of question.
the connected consumers for this
(control unit fuse protection max.
16 A).
& If the compressor and/or the instan-
! Please note
An incorrect phase sequence
can cause damage to the unit.
taneous heating water heater are The power supply connection
operated at a lower tariff (power- to the compressor must have a
OFF), provide an additional cable clockwise rotating field in the
for the switching contact "power- phase sequence that is speci-
OFF" (e.g. NYM 3x1.5 mm 2 ) from fied at the terminals.
the distribution board (meter box) to
the heat pump. In negotiations with your power sup-
& The power supply to the control unit ply utility, different feed tariffs for the
(3x 1.5 mm 2 ) and the cable for the main power circuits may be offered.
power-OFF signal (for the control The control unit/electronics feed
unit) can be combined in a 5-core must be implemented without possi-
cable. Observe the technical con- ble blocking from the power supply
nection requirements of the power utility; tariffs that are subject to possi-
supply utility. ble shutdowns must not be applied to
& Combining the cables requires a these feeds.
cable length of 2 m inside the appli- The allocation of the power-OFF (for
ance plus wall clearance. Guide 2 compressor and/or instantaneous
individual cores for the power-OFF heating water heater) is made via the
signal through the rubber grommet type of connection and by settings in
above the power terminals to the control unit (see pages 92
PCB 1. and 83). Blocking of the main supply
is limited to max. 3 times 2 hours per
day (24 h) in Germany.
5355 757 UAE
90

Connecting the brine pressure limiter or a jumper
After the power supply has been Note

made, connect a brine pressure lim- Carry out all other preparations in
iter or the jumper supplied in the pack connection with commissioning
across terminals 1X3.8 and 1X3.9. before setting the jumper.
Location of connections and cable entries
Installation
5355 757 UAE
91

Lower entry area F for 1 to 3 power 5. Guide the power cables through
cables. Cable length approx. 1.50 m cable retainer E to the following
plus wall clearance. terminals:
1. Remove the front, top and side A Control unit mains terminals
panel (see page 59). B Compressor mains terminals
D Control module for the instanta-
2. Remove contact shield C from neous heating water heater
mains terminals A and B. with mains terminals (acces-
sory)
3. Fit cable fittings (in the pack) to the
entries F in the back panel. 6. Bundle and secure the power
cables with the cable ties supplied
4. Guide the power cables through and make the connections.
the cable fittings from the back into
the appliance (see page 11) and
apply strain relief.
Power supply with power-OFF (without on-site load discon-

necting switch)
Connection of the power-OFF signal immediately in the control unit (with recog-
nition on the software side): Mechanical compressor shutdown through the
power-OFF contact in the control unit. Observe the technical connection condi-
tions of the relevant power supply utility. The way the instantaneous heating
water heater shuts down can be determined via parameter 790A (see
page 158).
5355 757 UAE
92

Installation
Shown excluding fuses and RCD. D Ripple control receiver (contact
open: power-OFF enabled)
A Compressor E Backup fuse ripple control recei-
B Instantaneous heating water hea- ver
ter F High tariff meter
C Control unit and accessories G TNC system feed
H Low tariff meter
Power supply with power-OFF (with on-site load disconnect-

ing switch)
Connection of the power-OFF signal to on-site contactor of the low tariff power
supply and in the control unit (recognition on the software side); mechanical
compressor and instantaneous heating water heater shutdown. Observe the
5355 757 UAE
technical connection conditions of the relevant power supply utility.
93

Shown excluding fuses and RCD. E Heating system main isolator

F High tariff meter
A Control unit and accessories G Ripple control receiver (contact
B Instantaneous heating water hea- open: power-OFF enabled)
ter H Low tariff meter
C Compressor K TNC system feed
D Control unit power supply
Power supply 400 V~, various tariffs

& Three separate supply cables.
& Optional selective power-OFF for
compressor and instantaneous
heating water heater (see page 96
5355 757 UAE
and 158).
94

Note
If the compressor and/or the instanta-
neous heating water heater are oper-
ated at a lower tariff (power-OFF),
provide an additional cable for the
switching contact "power-OFF" (e.g.
NYM 3x1.5 mm 2) from the distribution
board (meter box) to the heat pump.
Size the cross-section of the power

supply lines in accordance with the
Installation
connected load of the relevant appli-
ance.
A Control unit
Recommended power supply
cable: 3 x 1,5 mm 2
B Instantaneous heating water hea-
ter (accessories)
Recommended power supply
cable
& 9 kW: 5 x 2.5 mm 2 (delivered
condition)
C Compressor
Recommended cable: 5 x 2.5 mm 2
Control unit power supply
Note
This supply must never be blocked.
& Max. fuse rating 16 A

& Standard tariff (no optional low tariff
with power-OFF)
A Mains terminals inside the heat
pump
5355 757 UAE
95

Compressor power supply connection
& Low tariff and power-OFF can be

used.
& Fuse protection in accordance with
the compressor rating (see specifi-

cation).
& No parameters need to be set when
using low tariff with power-OFF.

During the power-OFF period, the
A Mains terminals inside the heat compressor will be mechanically
pump shut down.
& Recommended cable: 5 x 2.5 mm 2
Note
The backup fuses must have Z char-
acteristics for appliances with full
wave soft starter (see specification or
type plate).
Instantaneous heating water heater power supply
A 5-core power cable (recom- B Control module for the instanta-

mended cable 5 x 2.5 mm 2 ) neous heating water heater with
mains terminals
C 2 jumpers inserted at the factory
at the neutral conductor
5355 757 UAE
Instantaneous heating water

heater installation instructions
96

& Max. fuse rating 16 A Fit contact shield (see page 59

& With enabled power-OFF (see also and 98) in front of the mains terminals
page 83), the compressor is gener- or seal the low tariff connection (see
ally shut down mechanically and a the following chapter).
message is sent to the control unit.
The remaining output of the instan-
taneous heating water heater can,
in spite of the power-OFF, still be
selected in 3 stages via parameter
790A (see page 158).
Installation
Sealing the low tariff connection
A part of the contact shield (mains terminal cover) is used for sealing (see
page 91).
Note
The power supply utility can demand
that the low tariff connection is
sealed.
5355 757 UAE
97

1. Separating the smaller cover 3. Push separated cover panel C

panel C from the contact with both mounting holes over the 2
shield A by breaking along the studs and secure it on the studs.
perforation E.
4. Guide the seal wire through
2. Fit the contact shield A using the holes D in both studs.
mounting holes B in front of the
mains terminals.
Phase monitor
The phase monitor is used to monitor the mains power supply to the compres-
sor. Different versions may be used.
The following different mains supplies

(if adjustable) are permissible in the
delivered condition:
Over/undervoltage 15 %
Phase asymmetry 15 %
Switching delay 4s
The phase monitor switches off

(switching contact opens) if these tol-
erances are exceeded.
The phase monitor automatically re-
enables the power supply if the values
fall back to within the specified toler-
ance range.
Remove the cause if the relay has
responded. The relay does not need
to be reset.
5355 757 UAE
98

LEDs explained
& LED "Rel" illuminates green:
& All voltages and the rotating field
(clockwise) are healthy.

& LED "Ph" illuminates red:
& The relay has responded; the rotat-
ing field is anti-clockwise.

& All LED's off:
& One or several phases have
dropped out.
& LED "<>U" illuminates red:
Installation
& Incorrect voltage on one/several
phase(s).
& LED "Asy" illuminates red:
& Incorrect voltage on one/several
phase(s).
A Over/undervoltage in %
B Phase asymmetry in %
C Switching delay in s
D Contact used in the safety chain
(N/O)
E Operating display ("Rel")
F Fault display phase failure/phase
sequence ("Ph")
G Fault display asymmetry ("Asy")
H Fault display over/undervoltage
("<>U")
5355 757 UAE
99

Connection on the primary side (brine)
& The expansion vessel must be

approved in accordance with DIN
4807. The diaphragms and seals of
the expansion vessel and the safety
valve must be suitable for the heat
transfer medium.
& For calculating the pre-charge pres-
sure of the expansion vessel, see

the technical guide for the relevant
heat pump.
& Ensure adequate thermal and
sound insulation of all pipes routed

through walls.
A Primary return (brine OUT) & Insulate lines inside the building to
B Primary flow (brine IN) provide protection from heat and

& The components used must be vapour diffusion.
resistant to the heat transfer med- & Blow-off and drainage lines must
ium (never use galvanised pipes converge in one container that can
for the brine circuit). hold the maximum possible expan-
& To ensure the perfect operation of sion volume of the heat transfer
the brine circuit, route pipes so that medium.
air pockets cannot form and that & Fill the brine circuit with Viessmann
complete venting is ensured. heat transfer medium.

& Equip the brine circuit, in line with
DIN 4757, with an expansion vessel

and a safety valve.
Connections on the secondary side (heating circuits)
Connect the heating circuit in accordance with the following figure.

5355 757 UAE
100

Connections on the secondary side (heating . . . (cont.)
! Please note
With underfloor heating cir-
cuits, there is a risk of building
damage through overheating
the screed, if the control fails.
Equip underfloor heating cir-
cuits with a temperature lim-
iter.
Note
Design the heating circuit as single
Installation
line heating circuit or with an overflow
valve (minimum flow rate 700 l/h) and
A Heating water flow (Multi-connect fill via boiler fill & drain valve A (see
system G") Fig. on page 109).
B DHW cylinder flow (Multi-connect Equip the heating circuit on site with
system G") an expansion vessel.
C Heating water return DHW cylin-
der return (Multi-connect system
G")
5355 757 UAE
101

Steps - commissioning, inspection and maintenance
For further information regarding the individual steps, see the page indicated
Commissioning steps
Inspection steps
Maintenance steps Page
! ! !
• • • 01. Removing the top panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
• 02. Removing the transport brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
• 03. Maintaining service reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
• • 04. Opening the heat pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
• • 05. Checking the refrigerant circuit for leaks . . . . . . . . . . . . . . . . . . . . 107
• • • 06. Filling the primary circuit, venting it and checking
its pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
• • • 07. Filling and venting the heating water side . . . . . . . . . . . . . . . . . . . 109
• • • 08. Checking the diaphragm expansion vessel and the
heating circuit pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
• 09. Checking the compressor casing temperature . . . . . . . . . 110
• 10. Setting the control parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
• 11. Commissioning assistant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
5355 757 UAE
102

Further details regarding the individual steps
Removing the top panels
Danger
Touching 'live' components can
result in the transfer of danger-
! Please note
Wait at least 30 min between
the installation and the com-
ous body currents. missioning of the appliance to
Never touch the terminals prevent equipment damage.
near the connections (see Work on the refrigeration cir-
page 61) and in the control cuit must only be carried out
module below. by a qualified refrigeration
If the appliance is 'live', the engineer.
contact shield must be fitted
as cover for the electrical com- For work in connection with the com-
ponents. missioning, inspection and mainte-
nance, front panel, side panel and
Danger front top panel (see page 59) must be
The absence of earthing on the removed.
components can transfer dan-
gerous body currents and may Regarding commissioning this
damage the equipment, should appliance, see also the operat-
an electrical fault occur. ing instructions.
Always reinstate the earth
conductor connections when
refitting the panels.
Removing the transport brackets
Only required prior to commissioning in the delivered condition.
Service
5355 757 UAE
103

Further details regarding the individual steps (cont.)
1. Undo and remove gusset plate. 2. Undo the transport brackets on the
base plate of the heat pump mod-
ule.
5355 757 UAE
104

Maintaining service reports
Enter measurements taken during

commissioning described in the fol-
lowing in the reports from page 203
onwards.
Service
5355 757 UAE
105

Opening the heat pump
5355 757 UAE
106

! Please note
If the compressor is at a steep
angle in the heat pump module,
the introduction of lubricant
into the refrigerant circuit will
damage the equipment.
Never tilt the heat pump module more than 45°.
2. Remove the front section.
! Please note
The earth conductors are con-
nected to the inside of the cas-
3. Pull the front section forward and
remove.
ing panels of the heat pump
module. Never rip off the earth 4. Check the floor area, valves and all
conductors when removing the visible solder joints of the heat
external panels. pump for traces of oil.
Undo the earth conductors
before removing the casing Note
panels. Reconnect all earth Traces of oil indicate a leaking
conductors during the assem- refrigerant circuit. Ask a refrigera-
bly. tion engineer to check the heat
pump.
1. Undo the screws on the front sec-
tion.
Checking the refrigerant circuit for leaks
1. Open the heat pump module (see 3. Check the heat pump interior with a
page 106). refrigerant leak detector or leak
detection spray for refrigerant Service
2. Check the floor area, valves and all leaks.
visible solder joints for traces of oil.
5355 757 UAE
107

Filling the primary circuit, venting it and checking its pres-

sure
! Please note
To prevent equipment damage,
it is vital to prevent the com-
3. Only for commissioning:
Fill the primary circuit with heat
transfer medium and vent the cir-
pressor from being switched on cuit. The system must be protected
if the primary circuit has not against frost down to -15°C.
been filled.
For this, switch off the load cur- 4. Only for commissioning:
rent to the compressor. Check the connections for possible
leaks. Replace faulty or displaced
seals.
1. Only for commissioning:
Flush the primary circuit. 5. Check the primary circuit pressure.
The pressure should be approx.
2. Only for commissioning: 2 bar.
Check the pre-charge pressure of
the expansion vessel and adjust, if
required (see page 110).
5355 757 UAE
108

Filling and venting the heating water side
4. Fill the heating circuit via fill &

drain valve A with water; during
filling, check the system pressure
at the pressure gauge.
Minimum system pres- 0.8 bar

sure
Permissible operating 3 bar
pressure
5. Close fill & drain valve A.
6. Open a suitable air vent valve in

the heating circuit.
7.
! Please note
To prevent equipment
damage, check the flow
and return connections of
the secondary heat pump
circuit for leaks.
A Fill & drain valve In case of leaks, immedi-
ately shut off the equip-
1. Open any non-return valves ment, drain the water and
installed on site. check the seating of the
seal rings. Replace all seal
2. Check the pre-charge pressure of rings that may have
the expansion vessel (see slipped.
page 109). Service
8. Switch ON the power.
3. Thoroughly flush the on-site pipe-
work. 9. Remove the cause if the phase
monitor has responded. The relay
does not need to be reset.
10. Set the operating mode selector

to "9".
5355 757 UAE
See operating instructions
109

Checking the diaphragm expansion vessel and the heating

circuit pressure
Carry out this test on a cold system.
Note 3. Top up with water, until the filling

Only use anti-corrosion agents that pressure exceeds the pre-charge
have been approved for heat pumps pressure of the expansion vessel.
with DHW heating via single-walled On a cold system, the filling pres-
heat exchangers (DHW cylinders). sure must be approx. 0.2 bar higher
than the static pressure.
1. Drain the heating water side of the
boiler system and reduce the pres- 4. During commissioning, mark this
sure until the pressure gauge indi- value on the pressure gauge as
cates "0". minimum filling pressure.
2. If the pre-charge pressure of the

expansion vessel is lower than the
static system pressure, top up with
sufficient nitrogen to raise the pre-
charge pressure above the static
system pressure.
Example:
Static head 10 m
(distance between the
heat source and the
highest heating surface)
Equals static pressure 1 bar
Checking the compressor casing temperature
1. Start the heat pump and let it run 2. Measure the temperature of the
for at least 10 min (see page, point compressor casing exterior while it
1 and 2). is in operation.
Ice must not form on the outside of
the compressor, and the casing
must not become hotter than 60 °C
(otherwise consult the Technical
5355 757 UAE
Service department at Viessmann).
110

Setting the control parameters
1. Activate the "Contractor level". 3. Acknowledge all fault messages

For information regarding the (see page 119).
"Contractor level" and regarding
control parameters, see chapter Note
"Control settings" from page 136. In this case, the fault messages are
not necessarily notifications of
2. Check the control settings using equipment faults. These may have
the details regarding standard set- been created by the manual control
tings (from page 203). of some components during com-
Record only modified values in the missioning.
service report from page 203.
Commissioning assistant
The commissioning assistant guides you through the commissioning in 10

steps. It also enables scanning, checks and corrections.
Function Explanation
1. Language selection Selection of one of the available languages
(default is German)
2. "Safety scan" Check at the start of the commissioning as-
sistant
3. "Access rights" Authorisation of service personnel via code
input (see page 113)
4. "Programming" System configuration in accordance with a
system diagram and connected components
5. "Sensor temp.s" Checking and matching sensor temperatures Service
6. "Signal inputs" Displaying the signal state of individual com-
ponents
7. "Outputs" Scanning and checking the switching state of
relays with relay test
8. "Mixer" Scanning the rotational direction and relay
test for system diagrams with mixer
9. "Commissioning" Testing the control characteristics, manual
control over setting parameters and pro-
gramming the controller.
5355 757 UAE
10. "Standard mode" Starting regular operation
111

Calling up the commissioning assistant
2. Starting the system with ON/OFF

switch A.
A progress bar "Check System"
appears in the display
3. Press key 6 C on the program-

ming unit whilst the progress bar is
filling from left to right.
Note
During the initial start, all terms
appear in German (delivered condi-
tion).
1. Open the programming unit flap in

the front panel by pressing on the
flap.
1. Language selection
Press y or x and confirm with

"OK".
2. Safety check
2. Press "YES" as confirmation (or

"NO" to cancel).
3. After starting the commissioning

assistant, the system progresses
through all 10 steps. Pressing the
standard settings key B enables a
program termination at any time.
The commissioning assistant can
be restarted with a power reset.
1. The commissioning assistant starts
with the security check "Are you
sure?"
5355 757 UAE
112

3. Access rights
! Please note
Incorrect operation at the con-
tractor level can result in
Note
The contractor level remains active
until key"Standard display" is
damage to the appliance and pressed again or no operation took
the heating system. All modi- place for 30 min. This activates the
fied values will be accepted user level.
automatically.
Always observe the installation 1. Contractor authorisation: "Enter
instructions; failure to observe code: 5243" and confirm by press-
these will void your warranty ing "OK" twice.
rights.
2. Should "fault messages" already
be displayed, these can be skipped
with keys "ALL" and "BACK".
4. Programming
For further help and informa- 2. Return to the "Programming" level

tion, see the separate menu via key "BACK". Here, further
tree. menu options can be programmed.
Setting parameters (matching the 3. When all required menu options

control unit to the system) have been programmed, access
"Sensor temperature" with key "F".
1. Example: "System definition" For explanations to the individual

& "System diagram:" e.g. 4 menu options and their programming,
& "External extension:" Yes (if see from page 136.
installed) Service
& "Type Vitosolic:" 0 to 2
& "Vitocom 100:" Yes (if installed)
5. Sensor temperatures
Check whether all sensors have been connected as per the connection diagram
on page 182. For this, scan "Sensor temperatures".
Operating instructions Check the sensor status. Are all sen-

5355 757 UAE
sors enabled and do they transmit

their values to the control unit?
113

1. If displayed values deviate by more 2. Change to the next function with

than 1 K from actual values, cali- key "BACK".
brate the sensors via keys 0
and =.
6. Signal inputs
Check whether all sensor inputs have been connected as per the connection
diagram (see from page 174).
& All signal inputs must be set to OFF. Change to the next function with key
"BACK".
7. Outputs
Each output (relay) can be switched individually. Every function can be enabled
with the relay test (internal and external components).
! Please note
Safety elements will shut down
the compressor and instanta-
1. Enabling components.
2. After a successful testing of com-

neous heating water heater if ponent function press "RESET".
they are switched on without
running pumps. 3. Change to the next function with
Compressor and instanta- key "BACK".
neous heating water heater
must only be switched on when
primary and secondary pumps
are running.
8. Mixer or diverter valve
Select, check and manual opening/closing of individual mixer outputs or diverter

valves in any mixer position.
open Ó OPEN 1. Press keys "OPEN", "CLOSE",

close Ó CLOSE "STOP", "-10%", "+10%".
stop Ó STOP
2. Change to the next function with
key "BACK".
5355 757 UAE
114

9. Commissioning
Call up, adjust or enable all parameters from the entire menu tree (see separate
menu tree).
1. The display shows system compo- 2. Pressing key "F" twice brings the
nent that were entered under "Pro- commissioning to an end.
gramming" (step 4 of the
commissioning assistant). Indivi- Operating instructions and the
dual components can be chosen following table
via the selection keys below the
display.
After selection, the system over-
view appears on the display to
assist with the commissioning
steps.
Commissioning programs
System components Aim Control unit tasks
"Heating circ. 1" Venting Starting the secondary pump
and heating circuit pump 1.
"Heating circ. 2", Venting Heating circuit pump 2/3.
"Heating circ. 3" Open/close mixer every 5 min-
utes.
(Separate) "Cooling Venting Start primary pump and cool-
circuit" ing circuit pump (by enabling
the NC output). Open/close
mixer every 5 minutes.
"DHW" (DHW cylin- Venting Start secondary pump and cir-
der) culation pump for cylinder Service
heating. Change over diverter
valve heating/DHW every min-
ute or start the circulation
pump for cylinder heating..
"Swimming pool" Venting Start secondary pump. Switch
swimming pool water output
on/off every minute.
"Electric heater" (in- Function check Start secondary pump. Regu-
stantaneous heating late the electric heater to
water heater) 35°C flow temperature
5355 757 UAE
115

System components Aim Control unit tasks

"Heat pump" Function check Start the primary and the sec-
ondary pump. Regulate the
heat pump to a return tem-
perature to the heating circuit
of 30 °C.
"Ext. heat pump" Function check Regulate the external heat
(cascade) pump(s) to a set return tem-
perature to the heating circuit
of 30°C .
"Ext. heat source" Function check Regulate the external heat
source flow temperature to the
heating circuit to 35°C.
10. Standard mode
After completing the commissioning, the heat pump automatically enters stan-
dard mode.
Note
In this case, the fault messages are
not necessarily notifications of equip-
ment faults. These may have been
created by the manual control of some
components during commissioning.
5355 757 UAE
116

Troubleshooting
Control unit diagnostics
Overview of the programming unit
A Standard display G No function

B Rotary selector H Display area for current operating
"Reduced room temperature" conditions
C Rotary selector K Message display area
"Standard room temperature" L Set temperature display area
D Operating mode selector M Enabled system components dis-
E "Standard display" key play area
F Menu keys
Note Standard display

For descriptions of individual steps to & Display during system operation Service
call up parameters and illustrations & In daily use, the complete list of
the display must be in standard dis- symbols will never all be shown in
play mode. its entirety.
& These symbols appear subject to
the system version and the operat-

ing state.
Messages
5355 757 UAE
Messages are grouped, displayed and saved in 3 categories (see from

page 120):
117

Troubleshooting
Control unit diagnostics (cont.)
1. Fault (highest priority)

2. Warning (medium priority)
3. Note (lowest priority)
Fault
& Standard display: The fault symbol & The fault message with an addi-
"U" flashes on the l.h. side at the tional identifier appears in the dis-
bottom of the display (display area play.
for current operating states). & Message via communication facility
& The central fault message terminal (e.g. Vitocom).

(2X7.12/2X7.13) is activated. & Faults are written to the "Fault mes-
& The red LED (indicator) adjacent to sages" and "Message history" lists.
the programming unit flashes. & The machine is no longer in stan-
dard mode; the fault must be

removed as quickly as possible.
Warning
& Standard display: The warning sym- & Warnings are written to the "Fault
bol "!" flashes on the l.h. side at the messages" and "Message history"
bottom of the display (display area lists.
for current operating states). & The appliance continues to operate
& The warning as plain text with an without limitation, however the
additional identifier appears in the cause for the warning must be
display. removed.
& The display of warnings is subject to & Recommendation: To scan further
access rights. warnings enter the access code for

contractors (see page 113).
Note
& Standard display: The note symbol & Notes are written to the "Fault mes-
"i" flashes on the l.h. side at the bot- sages" and "Message history" lists.
tom of the display (display area for & The appliance retains its functional-
current operating states). ity, however the information needs

& The note as plain text with an addi- to be noted.
tional identifier appears in the dis- & Recommendation: To scan further
play. notes enter the access code for con-

& The display of notes is subject to tractors (see page 113).
5355 757 UAE
access rights.
118

Troubleshooting
Calling up messages
This is where all messages are dis- & "Device settings"

played. Messages with the highest & "Access rights"
priority are shown at the top in the dis- & Enter code: 5243
play. The most recent message is & "OK"
shown at the top where several mes- & "OK"
sages have the same priority. & "BACK"
& "Information"
Access & "Fault messages"
& Press "Standard display" (see
page 117)
& "BACK"
Calling up the message history

& This is where all faults ("U"), warn- Access
ings ("!") and notes ("i") are dis- & Press "Standard display" (see
played with their associated symbol. page 117)

& The most recent message is shown & "BACK"
at the top. & "Device settings"
& Up to 30 entries are stored. The old- & "Access rights"
est messages are constantly & Enter code: 5243
deleted. & "OK"
& Ó Details when the message was & "OK"
recorded. & "Back"
& Ò Details when the message was & "Information"
deleted (fault removed). & "Statistics"
& "Message history"
Service
Acknowledging messages
If there are messages, these will be & Messages cannot be acknowledged

shown after the system has been in message history but only in the
started (see page 112). "Fault messages" display.
Acknowledged messages remain in & Messages can only be acknowl-
the list, until the control unit has edged together.

recognised that the cause for the & Required resistance curves for test-
5355 757 UAE
message has been removed. ing sensors, see page 173.
119

Troubleshooting
Access & "BACK" to acknowledge all faults

& Press "Standard display" (see & Press "Standard display"
page 117): Fault messages appear.
& "ALL" ("º" appear behind all mes-
sages)
Skip messages
To make adjustments/scans at the Access

control unit: & Press "Standard display" E on
page 117: Messages appear.

Note & "BACK":All messages will be
If an acknowledged fault is not acknowledged simultaneously, the

removed, the message will be re-dis- message display will be hidden, the
played the following day at 07:00 h. red fault indicator continues to flash,
return to standard menu.
Message display
All messages have a 2-digit number as identifier, the so-called "ID".
Note Access rights for 2 groups:

The following details are required for Heating engineer Heating contractor
checking sensors: Customer System user
& Sensor resistance curves, see from
page 173.
& Sensor identification and connec-
tion, see from page 182.
ID Message 1. Cause Access

(priority) 2. Measures right
01 System fault 1. Control unit processor faulty Customer
("U") 2. Replace the programming unit
02 Delivered con- 1. Delivered condition set after recogni- Customer
dition after tion of the data fault
data faults ("!") 2. The system must be reconfigured
03 Configuration 1. Incorrect configuration of system Customer
error ("!") components
5355 757 UAE
2. Creating the delivered condition and

reconfiguring the system
120

Troubleshooting

05 Fault EEV ("U") 1. Fault message from the EEV : Customer
Refrigerant circuit control
2. The system must be reconfigured
07 Message EEV 1. Message from the EEV: Refrigerant Heating en-
("i") circuit control gineer
2. No measures required
10 Outside temp. 1. Outside temperature sensor shorted Customer
sensor ("U") out
2. Check the sensor and replace, if
required
18 Outside temp. 1. Outside temperature sensor lead Customer
sensor ("U") broken
required
20 Flow sens. 1. Short circuit, secondary flow tem- Customer
sec. ("U") perature sensor
required
21 Return sens. 1. Short circuit, secondary return tem- Customer
sec. ("U") perature sensor
required
28 Flow sens. 1. Break, secondary flow temperature Customer
sec. ("U") sensor
required
29 Return sens. 1. Break, secondary return temperature Customer
sec. ("U") sensor
2. Check the sensor and replace, if Service
required
30 Flow sens. pri- 1. Short circuit, primary flow tempera- Customer
mary ("U") ture sensor (IN)
required
31 Return sens. 1. Short circuit, primary return tempera- Customer
primary ("U") ture sensor (OUT)
required
5355 757 UAE
121

Troubleshooting

38 Flow sens. pri- 1. Break, primary flow temperature Customer
mary ("U") sensor (IN)
required
39 Return sens. 1. Break, primary return temperature Customer
primary ("U") sensor (OUT)
required
40 Flow temp. 1. Short circuit, flow temperature sen- Customer
sens HK2 ("U") sor, heating circuit 2 (mixer circuit)
required
sens HK3 ("U") sor, heating circuit 3 (mixer circuit)
required
(see installation instructions KM BUS
mixer)
43 Flow sens. 1. Short circuit, system flow Customer
system ("U") 2. Check the sensor and replace, if
required
sens NC ("U") sor NC
required
48 Flow temp. 1. Break, flow temperature sensor, Customer
sens HK2 ("U") heating circuit 2
required
49 Flow temp. 1. Break, flow temperature sensor, Customer
sens HK3 ("U") heating circuit 3
required
(see installation instructions KM BUS
mixer)
4B Flow sens. 1. Break, system flow Customer
system ("U") 2. Check the sensor and replace, if
required
5355 757 UAE
4C Flow temp. 1. Break, flow temperature sensor NC Customer

sens NC ("U") 2. Check the sensor and replace, if
required
122

Troubleshooting

50 DHW sens. 1. Short circuit, DHW temperature sen- Customer
Top ("U") sor, top
required
52 DHW sens. 1. Short circuit, DHW temperature sen- Customer
Bottom ("U") sor, bottom
required
54 DHW solar 1. Short circuit, DHW temperature sen- Customer
("U") sor solar - Vitosolic
required
(see Vitosolic installation instructions)
58 DHW sens. 1. Break, DHW temperature sensor, top Customer

Top ("U") 2. Check the sensor and replace, if
required
5A DHW sens. 1. Break, DHW temperature sensor, Customer
Bottom ("U") bottom
required
5C DHW solar 1. DHW temperature sensor solar - Customer
("U") Vitosolic
required
60 Buffer cyl.sen- 1. Short circuit, heating water buffer Customer

sor ("U") cylinder temperature sensor Service
required
63 Ext. Heat 1. Short circuit, external heat source Customer
source ("U") temperature sensor
required
68 Buffer cyl.sen- 1. Break, heating water buffer cylinder Customer
sor ("U") temperature sensor
5355 757 UAE
required
123

Troubleshooting

6B Ext. Heat 1. Break, external heat source tem- Customer
source ("U") perature sensor
required
70 Room tem- 1. Short circuit, room temperature sen- Customer
perature sensor, heating circuit 1
sor HK1 ("U") 2. Check the sensor and replace, if
required
(see Vitotrol installation instructions)
required
required
perature sensor NC
sor NC ("U") 2. Check the sensor and replace, if
required
78 Room tem- 1. Break, room temperature sensor, Customer
perature sen- heating circuit 1
required
79 Room tem- 1. Break, room temperature sensor, Customer
required
7A Room tem- 1. Break, room temperature sensor, Customer
required
5355 757 UAE
124

Troubleshooting

7B Room tem- 1. Break, room temperature sensor nat- Customer
perature sen- ural cooling
sor NC ("U") 2. Check the sensor and replace, if
required
92 Collector sen- 1. Short circuit, collector temperature Customer
sor ("U") sensor solar - Vitosolic
required
93 Return tem- 1. Short circuit, return temperature sen- Customer

perature sensor solar - Vitosolic
sor ("U") 2. Check the sensor and replace, if
required
9A Collector sen- 1. Break, collector temperature sensor Customer

sor ("U") - Vitosolic
required
9B Return tem- 1. Break, return temperature sensor Customer
perature sen- solar - Vitosolic
sor ("U") 2. Check the sensor and replace, if
required
A6 Secondary 1. No volume flow in the secondary cir- Customer
pump ("U") cuit
2. Check the pump and replace, if Service
required
A7 Solar circuit 1. Solar circuit without DHW circulation Customer
("U") 2. Check the solar circuit pump and
replace, if required
A8 Pump, heating 1. Heating circuit pump HK1 without Customer
circuit 1 ("U") DHW circulation
2. Check the external heating circuit
pump and replace, if required
5355 757 UAE
125

Troubleshooting

A9 Heat pump 1. Safety high pressure, control high Customer
("U") pressure 10 times in sequence/≥24 h
period, fault refrigerant circuit con-
trol, all primary/secondary tempera-
ture sensors faulty, low pressure
response 10 times in sequence
2. Message history: Scan further mes-
sages (page 119), check flow rates,
check motor currents/motor protec-
tion switch, check safety high pres-
sure limiter
Note
Switch appliance off and on after
removing the cause for the message.
EXT Electric heat- Danger Customer

ing ("U") Touching 'live' components in
the working area can result in
the transfer of dangerous body
currents.
Ensure the device is at zero
volts before carrying out the
instantaneous heating water
heater or prior to resetting the
high limit safety cut-out.
1. Instantaneous heating water heater
faulty or high limit safety cut-out has
responded
2. Check the instantaneous heating
water heater and the high limit safety
cut-out and reset, if required.
2. (see instantaneous heating water
heater installation instructions)
AD Mixer heating 1. Three-way valve faulty Customer
DHW ("U") 2. Check the three-way valve and
replace, if required
AE DHW sens. in- 1. DHW top/bottom interchanged. The Heating en-
5355 757 UAE
terchanged control unit interchanges the sen- gineer

("i") sors internally.
126

Troubleshooting

AF Cylinder pri- 1. Cylinder primary pump, circulation Customer
mary pump pump for cylinder heating or two-way
("U") valve on the cylinder primary system
faulty.
2. Check components and replace, if
required.
B0 Appliance re- 1. Error in recognising appliance ver- Customer
cognition ("U") sion, hardware faulty, incorrect cod-
ing card.
2. Sensor input F11 must not be
switched by other equipment (see
page 182).
B1 KM Bus EEV 1. Communication error EEV module Customer
("U") 2. Check leads/cables, PCB refrigerant
circuit controller: Check the power
supply and replace the PCB, if
required
B4 A-D converter 1. Internal fault ADC (reference), rib- Customer
("U") bon cable between sensor PCB and
main PCB faulty, hardware (PCB)
faulty
2. Sensor connections F1, F5, F10,
F15, F19 and F22 must not be
switched by other equipment; check
PCB and replace, if required.
B5 EEPROM 1. Internal error EEPROM Customer
2. Replace coding card
B9 KM BUS solar 1. Communication error KM BUS solar Customer
("U") control unit, 3rd sensor S3 of the Service
Vitosolic faulty
2. Check connections and coding
(7016)
BA KM BUS mixer 1. Communication error KM BUS mixer Customer
HK ("U") heating circuit, internal fault exten-
sion set for one heating circuit with
mixer
2. Check appliance connections and
5355 757 UAE
coding
127

Troubleshooting

BB KM BUS mixer 1. Communication error KM BUS mixer Customer
NC ("U") NC, internal fault extension set for
one heating circuit with mixer
coding
BC KM BUS FB 1. Communication error KM BUS Customer
HK1 ("U") remote control; heating circuit 1
coding; switch on appliance
BD KM BUS FB 1. Communication error KM BUS Customer
BE KM BUS FB 1. Communication error KM BUS Customer
C2 Power supply 1. Fault, power supply compressor, Customer
monitor ("U") power circuit; phase monitor faulty
2. Power supply, rotating field, asym-
metry, check for phase failure and
components
C5 Power-OFF 1. Power-OFF enabled Customer
("i") 2. No measures required
C9 Refrigerant 1. Safety HP switch has responded Customer
circuit ("U") 2. Check the flow and return tempera-
ture sensors, check the primary and
secondary circuits for pressure and
throughput; ask your local refrigera-
tion engineer to check the heat
pump, if required.
2. (see also fault A9 on page 126)
Note
Switch appliance off and on after
removing the cause for the message.
5355 757 UAE
128

Troubleshooting

CA Primary 1. The monitoring primary source input Customer
source ("U") has responded (brine pressure, flow
meter)
2. Check safety equipment (frost pro-
tection brine pressure, frost protec-
tion AC-Box) on terminals 3X3.9 and
3X3.8;
2. In systems without safety equipment
(frost protection brine pressure, frost
protection AC-Box) check jumper
across 3X3.9 and 3X3.8
CB Primary tem- 1. Min. primary inlet temperature not Customer
perature ("i") achieved
2. Check the brine circuit for flow rate
CC Coding card 1. The coding card cannot be read Customer
("U") 2. Check the coding card and replace,
if required
CD KM BUS 1. Fault KM BUS Vitocom 100 Customer
Vitocom ("U") 2. Check connections and connecting
cables
CE KM BUS Ext. 1. Fault KM BUS external extension H1 Customer
AE ("U") 2. Check connections and connecting
cables
D1 Compressor 1. Thermal compressor relay or safety Customer
("U") element of the full wave soft starter
(if fitted) has responded
2. Reset the thermal relay, check the
setting, perform a "reset", check the
connection, check the coil resis- Service
tance, adjust the phase sequence at
the compressor
D3 Low pressure 1. Inadequate circulation volume in the Customer
("!") primary circuit; air in the brine/pri-
mary circuit or heat pump faulty;
faulty pressure sensor
2. Pressure switch resets itself automa-
tically, check primary pump and
shut-off facilities; have a refrigera-
5355 757 UAE
tion engineer check the heat pump
129

Troubleshooting

D4 Control high 1. Air in the heating circuit; secondary Contractor
pressure ("i") or heating circuit pump blocked; con-
denser contaminated; pressure sen-
sor faulty
2. Vent heating circuit; check second-
ary and heating circuit pump; flush
heating circuit; check system pres-
sure
D6 Flow switch 1. The flow switch has responded; Customer
("U") inadequate throughput
2. Check primary pumps and circula-
tion pump for brine/primary circuit.
For type WW/WWC check filter and
intermediate circuit heat exchanger;
check primary circuit pressure
E1 Ext. Heat gen- 1. Fault on the external heat source Customer
eration ("U") 2. Check external heat source
E2 Fault, lag heat 1. Fault at the lag heat pump in a cas- Customer
pump ("U") cade
2. Check the lag heat pump display
FF New start ("i") 1. Control unit restart Customer
Heat pump characteristics in case of messages
All messages have a 2-digit number as identifier, the so-called "ID". This num-
ber corresponds to the ID in the table above "Message display" from page 120.
ID Characteristics and effects of system/control unit

10 Outside temperature is assumed to be -40 °C.
18
20 The temperature value of the secondary return sensor plus 5 K is se-
28 lected. The heat pump is stopped (message A9) if the secondary flow
and return temperature sensors are faulty.
21 The temperature value of the secondary flow sensor plus 5 K is se-
5355 757 UAE
29 lected. The heat pump is stopped (message A9) if the secondary flow
and return temperature sensors are faulty.
130

Troubleshooting
ID Characteristics and effects of system/control unit

30 The heat pump will not start.
31
38
39
40 Mixer heating circuit M2 is closed.
48
41 Mixer heating circuit M3 is closed.
49
44 Cooling mode" natural cooling" without regulating the flow. Control via
4C external humidity sensor and frost stat.
50 Use of the lower cylinder temperature sensor. DHW heating and heating
58 by the solar heating system will be blocked if only one sensor is avail-
able or both sensors are faulty.
52 Use of the upper cylinder temperature sensor. DHW heating and heat-
5A ing by the solar heating system will be blocked if only one sensor is
available or both sensors are faulty.
60 The cylinder is heated once every hour. Shutdown through the return
68 temperature sensor.
63 External heat source is blocked. The instantaneous heating water hea-
6B ter (if installed) is enabled.
70 & No frost protection mode via room temperature sensor
71 & No room temperature hook-up
72 & No room temperature control
78
79
7A
D6 The heat pump will not start
Pow- The power-OFF (triggered by the power supply utility) is enabled longer
er- than 12 hours.
Service
OFF
Heat pump module diagnosis
A detailed diagnosis is feasible at the contractor level display (see page 117).
This display is only shown with "Contractor" access rights (see page 136).
Access & Further menu items

5355 757 UAE
& Main menu & Diagnosis heat pump module

& Device settings
& Contractor level
131

Troubleshooting
The information line (second line from

the top of the display) contains the fol-
lowing details:
0000 0000 0000
& The last 4 digits designate the ver-

sion of the hardware and software
of the heat pump module.
Terms and values of the display details:

Err/Msg "Error Message" = Error Ps Actual suction pressure [bar
message absolute]
Tsh, Tc Set temperature superheat- Pc Actual condensation pres-
ing/set condensation tem- sure [bar absolute]
perature [°C] Tl Actual liquid gas tempera-
Pmop Max. operating pressure [bar ture [°C]
absolute] x Set valve position [%]
Ts, Tc Actual suction gas tempera- P "– – –"
ture/actual condensation Err Fault/Error (with the asso-
temperature [°C] ciated information)
The lower display line contains a left hand and right hand group of figures:
Temperatures and pressures
Key "ÓT/P" enables the diagnosis page "Temperatures and pressures" to be

called up.
& Temperatures and pressures are Values for temperatures and pres-
displayed as initially captured sures:
values during the last compressor tpe Primary input heat pump 1
operation. tpa Primary output heat pump 1
& These values are saved when the tse Secondary return heat pump 1
appliance is shut down. They are and 2
only overwritten when the compres- tsa Secondary flow for heat pump 1
sor starts again. p0 Evaporation pressure heat
pump 1 and 2
pc Condensation pressure heat
pump 1 and 2
5355 757 UAE
132

Troubleshooting
The info line in the display contains a left hand and right hand group of fig-
ures:
Compressor stage 1 Compressor stage 2
Fault Reports Fault Reports
Group 1 Group 2 Group 3 Group 4 Group 5 Group 6 Group 7 Group 8
00 00 00 00 00 00 00 00
& In connection with compressor 10 LPG temperature sensor faulty

stage 1, we differentiate between 20 Stepper motor electronic expan-
faults and messages (groups 1 to sion valve (EEV) faulty
4).
& In connection with compressor Group 2 (faults)
stage 2, the same differentiation is 00 no further faults
made between faults and messages
(group 5 and 8 respectively). Group 3 (messages)
& Faults and messages are stored 01 Actual condensation temperature
and displayed before the heat pump too high
module has switched off the com- 02 Condensation pressure too high
pressor. (control high pressure)
04 Inadequate superheating
Group 1 (faults) 08 Excessive superheating
01 Suction pressure sensor faulty 10 Inadequate suction pressure (low
02 Suction gas temperature sensor pressure)
faulty
04 Condensation pressure sensor Group 4 (messages)
faulty 01 MOP mode enabled
08 Condensation temperature sensor 02 Configuration error
faulty
Load classes
Service
Call up diagnosis page "Load classes" via key "ÓH":
& Hours run [h] display of the heat & The temperature ramp is the result
pump subject to the respective load. of the temperature differential
& Hours run [h] are cumulative start- between the evaporation tempera-
ing from the commissioning. These ture and the condensation tempera-
cannot be deleted. ture.
& The temperature ramp is shown for
compressor stage 1 and, if installed,

5355 757 UAE
also for compressor stage 2.
133

Troubleshooting
Load classes 3. In case of temperature ramp 32 to

1. In case of temperature ramp < 25 to 41 K
32 K 4. In case of temperature ramp 41 to
2. In case of temperature ramp 25 to 50 K
32 K 5. In case of temperature ramp > 50 K
Energy statement
Calling up values to create the energy statement of the heat pump and the solar
heating system (if installed). It will be shown how much electrical energy has
been used to operate the system and how much heating energy has been trans-
ferred into the heating system. These values are shown for the last 12 months.
Note 06 e: 000 H: 000

These values can only be displayed 07 e: 000 H: 000
with contractor access rights (see 08 e: 000 H: 000
page 113). 09 e: 000 H: 000
10 e: 000 H: 000
Access 11 e: 000 H: 000
& Main menu 12 e: 000 H: 000
& Information 01 e: 000 H: 000
& Statistic (current month; shown on the bottom
& Energy calculation line)
& Heat pump
e Electrical energy used [kWh] per Note

month To achieve realistic data capture,
H Transferred heating energy [kWh] parameter "Output" (5030) must be
per month for the heating system set up correctly.
Example The value must be checked and pos-

Determination of the electrical energy sibly adjusted as follows:
used during last March with the cur- & Commissioning
rent date being the 12 January: & Reset with "Standard display"
& Activating the "Reset" function
01 e: 140 H: 525
02 e: 510 H: 2080 Solar heating system operating
03 e: 432 H: 1860 (values searched instructions (for energy state-
for last March) ment for the solar heating sys-
04 e: 380 H: 1720 tem)
5355 757 UAE
05 e: 000 H: 000
134

Troubleshooting
Diagnosis
Measures in case the room temperature is constantly too low
Carry out the following steps to troubleshoot the problem.
1. Vent the heating circuit. 5. Increase the set room temperature

for standard operation and match
2. Check the flow rate of the heating the heating curves (see operating
circuit(s) concerned. Recom- instructions).
mended spread flow/return approx.
8 K. 6. Allow heating operation via the
integral instantaneous heating
3. Hydraulically balance the con- water heater (accessory) (see
nected heating circuit(s). page 113).
4. Check the outside temperature

sensor.
No display in the display field of the programming unit
Carry out the following steps to troubleshoot the problem.
1. Start the system with the system 4. Check the plug-in and threaded
ON/OFF switch (see page 112). connections.
2. Check the fuse and replace, if 5. Replace the programming unit.

required.
6. Replace the main PCB.
3. Check whether there is voltage at
the mains feed to the control unit/
PCB; provide power if required. Service
5355 757 UAE
135

Control unit settings
Menu structure overview – main menu
Separate document; menu tree
Control unit settings by the contractor
Only those settings are described on Access

the following pages that are the & Should "fault messages" already be
exclusive domain of specialists oper- displayed, these can be skipped

ating at the contractor level. A code with key "BACK".
must be entered to access the con- & Device settings
tractor level. & Access rights
Customer level parameters that are & Enabling the contractor level:
explained in the operating instruc- "Enter code: 5243"

tions, are not explained here. How- & Confirm twice with "OK"
ever, they are listed in the order in

which they appear in the control Note
menu. & The availability or display of the
parameters described depends on
! Please note
Incorrect operation at the con-
tractor level can result in
the current device settings.
& As identifier, all parameters are
given a 4-digit ID.

damage to the appliance and & The parameter descriptions include
the heating system. All modi- the following details:

fied values will be accepted – – ID
automatically. – – Parameter description
Always observe the installation – – Access in the menu tree
instructions; failure to observe – – Standard setting in the delivered
these will void your warranty condition
rights. – – Possible setting range
Note
The contractor level remains active
until key "Standard display" is
pressed again or no operation took
place for 30 min. This activates the
user level.
5355 757 UAE
136

System diagram
Parameter & "System definition"

& 7000 & "System diagram"
Select the system diagram during & l or m
commissioning.
This selection automatically enables Standard setting 2
and monitors all components asso- Setting range 0 to 11
ciated with the respective scheme.
Access Note
& "Device settings" For further information, see page 13.
& "Programming"
Language selection
Parameter Operating instructions

& 7001
Temperature differential heating
Parameter The selected set room temperature is

& 7003 20 °C; the temperature entered under
The heating limit temperature defines "Temp. diff. heating" is 4,0 K.
the value of the outside temperature, Central heating commences if the
below which central heating com- adjusted outside temperature drops
mences. below 16 °C (heating limit tempera-
The heating limit temperature is the ture). Service
result of the selected set room tem- If the adjusted outside temperature
perature less the value entered under exceeds 18 °C, central heating stops
"Temp. diff. heating". (because of the specified hysteresis
Example: of 2 K).
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137

Temperature differential heating (cont.)
Access
& "Device settings"
& "Programming"
& "System definition"
& y to "Temp. diff. heating"
& 5 or %
Standard setting 4K
Setting range 0 to 20 K
A Set room temperature

B Outside temperature
C Selected value "Temp. diff. heat-
ing"
D Heating OFF
E Heating ON
Temperature differential cooling
Parameter The selected set room temperature is

& 7004 20 °C; the temperature entered under
Precondition: Cooling function is "Temp. diff. cooling" is 4,0 K.
active. The cooling function starts if the
The cooling limit temperature defines adjusted outside temperature
the outside temperature, exceeding of exceeds 24 °C (cooling limit tempera-
which triggers the cooling function. ture).
The cooling limit temperature is the If the outside temperature drops
result of the selected set room tem- below 23 °C, the cooling function
perature and the temperature entered stops (because of the specified hys-
under "Temp. diff. cooling". teresis of 1 K).
Example:
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138

Temperature differential cooling (cont.)
Access
& "Device settings"
& "Programming"
& "System definition"
& y to "Temp. diff. cooling"
& 5 or %
Standard setting 4,0 K

Setting range 1,0 to 20,0 K
A Set room temperature
B Cooling limit temperature
C Selected value "Temp. diff. cool-
ing"
D Adjusted outside temperature
E Cooling function ON
F Cooling function OFF
Swimming pool
Parameter
& 7008
Specify whether a swimming pool is Access

connected and heated. & "Device settings"
& "Programming"
Note & "System definition"
Initially set parameter "External & y to"Swimming pool"
extension" (7010) to "Yes" (see & "YES" or "NO"
page 141). If that has not been done,

then parameter "Swimming pool" will Standard setting No Service
not be displayed. Setting range Yes/No
Cascade control (lead appliance)
Parameter Set whether the heat pump operates

& 700A as lead appliance in a cascade com-
prising several heat pumps.
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139

Cascade control (lead appliance) (cont.)
Access Explanation:
& "Device settings" 0 No cascade
& "Programming" 1 Cascade control via "External
& "System definition" extension H1"
& y to"Cascade control" 2 No function
& l or m
Note
Standard setting 0 Observe parameter 5735 (number of
Setting range 0 to 2 external heat pumps).
Cascade control (lag appliance)
Parameter Setting for the lag heat pumps in a

& 700A cascade.
& 7000
Access & y to"Cascade control"

& "Device settings" & l or m
& "Programming"
& "System definition" Setting & 700AÓ0

& 7000 Ó 11
Output lag heat pump
Parameter Entry only in the lead appliance.

& 700B Example:
Entry of the output of the lag heat Lag heat pump 1 = 10 kW
pump(s) as average value of all lag Lag heat pump 2 = 14 kW
appliances. Average value = 12 kW (set value)
Access Standard setting 10 kW

& "Device settings" Setting range 0 to 255 kW
& "Programming" Note
5355 757 UAE
& "System definition" Observe parameter 5735 (number of

& y to"Output lag heat pump" external heat pumps).
& l or m
140

External extension
Parameter
& 7010
Details whether an external extension H1 is connected.
The external extension H1 can be Access

used for the following functions: & "Device settings"
& Swimming pool water heating & "Programming"
& Heat pump cascade & "System definition"
& Externally changing operating & y to"Ext. extension"
modes & "YES" or "NO"
& External demand
& External mixer OPEN Standard setting No

& External blocking Setting range Yes/No
& External mixer CLOSE
External operating mode changeover heating circuits
Parameter & y to"Op. mode change HC"

& 7011 & l or m
This setting determines which system
components the external operating Standard setting 11
mode changeover affects. Setting range 0 to 11
Access
& "Device settings" Note
& "Programming" The parameter "Ext. Blocking" takes
& "System definition" higher priority than "External demand" Service
(see page 144 : Parameter 7015).
No. Affects the following system components

0 DHW heating
1 A1: Direct heating circuit
2 A1: Direct heating circuit, DHW heating
3 M2: Heating circuit with mixer
4 M2: Heating circuit with mixer, DHW heating
5355 757 UAE

M2: Heating circuit with mixer
141

External operating mode changeover heating . . . (cont.)
No. Affects the following system components

M2: Heating circuit with mixer, DHW heating
11 No heating circuit or DHW changeover. Only "Ext. demand" function.
External operating mode changeover effect
Parameter Details in which operating mode the

& 7012 components selected under para-
meter 7011 (see previous section) are
operated after an external operating
mode changeover.
Access Setting range 0 to 3

& "Device settings"
& "Programming"
& "System definition" Settings explained:

& y to"Op. mode change eff." 0 Standby
& l or m 1 Reduced
2 Standard
Standard setting 2 3 Fixed value
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142

External operating mode changeover duration
Parameter Duration of the operating mode chan-

& 7013 geover, even if "Party mode" is cur-
rently enabled.
Access Settings explained:

& "Device settings" 0 No specified duration; change-
& "Programming" over takes place as long as the
& "System definition" changeover contact remains
& y to"Op. mode change time" closed.
& l or m 1 - 12 Duration of the changeover
starting with the activation of
Standard setting 8h the operating mode change-
Setting range 0 to 12 h over.
External demand/mixer OPEN
Parameter Standard setting 4

& 7014 Setting range 0 to 7
Details how the "Ext. demand" or

"Mixer OPEN" functions should affect
the heat pump. Note
& The parameter "Ext. Blocking" takes
higher priority than "External

Access demand" (see page 144 : Parameter
& "Device settings" 7015).
& "Programming" & See also parameter 730C: "Set flow
& "System definition" temperature external demand", Service

& y to"Ext.demand/Miopen" page 161.
& l or m
No. Function of the following system components

0 M2/M3: Heating circuits with mixer – control mode
No heat demand to the heat pump
1 M2: Heating circuit with mixer – moves into the OPEN position
M3: Heating circuit with mixer – control mode
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143

External demand/mixer OPEN (cont.)
No. Function of the following system components

2 M2: Heating circuit with mixer – control mode
M3: Heating circuit with mixer – moves into the OPEN position
3 M2/M3: Heating circuits with mixer – move into the OPEN position
Heat demand to the heat pump
5 M2: Heating circuit with mixer – moves into the OPEN position
M3: Heating circuit with mixer - control mode
M3: Heating circuit with mixer – moves into the OPEN position
7 M2/M3: Heating circuits with mixer – move into the OPEN position
External Blocking/mixer CLOSE
Parameter & "System definition"

& 7015 & y to"Ext.blocking/Miclose"
& l or m
Details how the "Ext. Blocking" or

"Mixer CLOSE" functions should Standard setting 4
affect the heat pump. Setting range 0 to 8
! Please note
The system frost protection
may no longer be ensured. Note
& The parameter "Ext. Blocking" takes
higher priority than "External

demand".
& See also parameter 730C: "Set flow
Access temperature external demand",

& "Device settings" page 161.
& "Programming"
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144

External Blocking/mixer CLOSE (cont.)
No. Function to the associated setting

No heat pump blocking
1 M2: Heating circuit with mixer – moves into the CLOSE position
M3: Heating circuit with mixer – moves into the CLOSE position
3 M2/M3: Heating circuits with mixer – move into the CLOSE position
Heat pump blocking
5 M2: Heating circuit with mixer – moves into the CLOSE position
Heat pump blocking
M3: Heating circuit with mixer – moves into the CLOSE position
Heat pump blocking
7 M2/M3: Heating circuits with mixer – move into the CLOSE position
Heat pump blocking
8 Blocking of cooling with AC-Box
M2/M3: Heating circuits with mixer – control mode
Heat pump blocking
Type Vitosolic
Parameter Determination which type of Vitosolic Service

& 7016 (100 or 200) is installed in the system.

& "Device settings"
& "Programming"
& "System definition" Settings explained:

& y to"Vitosolic type" 0 No solar control unit Vitosolic
& l or m 1 Vitosolic 100
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2 Vitosolic 200
Standard setting 0
145

Vitocom 100
Parameter Specify whether a Vitocom 100 is

& 7017 installed in the system.
Access & y to"Vitocom 100"

& "Device settings" & "YES" or "NO"
& "Programming"
& "System definition" Standard setting No

Setting range Yes/No
External blocking effect
Parameter Any combination of individual compo-

& 701A nents is possible.
Yes means that this component is
Details at what setting parameter blocked.
"Ext. Blocking" which system compo-
nent will be blocked.
Access & y to"Ext. blocking effect"

& "Programming"
& "System definition" Standard setting 0

Setting range 0 - 31
Value Secondary Cylinder Heating Heating Heating cir-

pump/ pump circuit circuit cuit pump
compres- blocked pump pump A1 blocked
sor M3 M2
blocked blocked blocked
0
1 x
2 x
3 x x
4 x
5 x x
6 x x
7 x x x
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8 x
9 x x
146

External blocking effect (cont.)
Value Secondary Cylinder Heating Heating Heating cir-

pump/ pump circuit circuit cuit pump
compres- blocked pump pump A1 blocked
sor M3 M2
blocked blocked blocked
10 x x
11 x x x
12 x x
13 x x x
14 x x x
15 x x x x
16 x
17 x x
18 x x
19 x x x
20 x x
21 x x x
22 x x x
23 x x x x
24 x x
25 x x x
26 x x x
27 x x x x
28 x x x
29 x x x x
30 x x x x
31 x x x x x
Service
Additional output with switching times (e.g. DHW circulation
pump)

& 701B
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147

Compressor enable
Parameter
& 5000
Access Standard setting Yes

& "Device settings" Setting range Yes/No
& "Programming"
& "Compressor"
& y to"Enable"
Heat pump output
Parameter Note
& 5030 Pressing standard settings key ª
or i to achieve a reset from the
Entry of the output for the energy main menu returns the output value
statement. If the current drawn and into the delivered condition (standard
the heating energy transferred to the setting). A different value than the
heating system are to be determined actual heat pump output in the stan-
in the statistic area, then the heat dard condition results to the display of
pump output details must be matched incorrect values in the energy state-
to the actual values. ment.
Type Output in kW Access

BW/BWC 106 6 & "Device settings"
& "Programming"
BW/BWC 108 8
& "Compressor"
BW/BWC 110 10
& y to"Output"
BW/BWC 112 12
& l or m
BW/BWC 114 14
BW/BWC 117 17
Standard setting 10 kW
Setting range 1 to 255 kW
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148

Number of external heat pumps
Parameter Details of the number of heat pumps

& 5735 (lag appliances) that are connected in
addition to the main heat pump (lead
appliance).

& "Device settings"
& "Programming"
& "System definition" Explanation:

& y to"No. of ext. heat p" 0 No lag heat pump
& l or m 1-3 Number of lag heat pumps
4 No function
Standard setting 0
Service
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149

Parameter Note
& 7B00 All following parameters will only
become visible after an external heat
Details of an external heat source source has been confirmed with
(ext. HS) integrated into the heating "YES".
system.
Access & y to "Ext.heat source"

& "Programming"
& "Ext. heat source" Standard setting No

Priority
Parameter Define whether priority is given to

& 7B01 heating by the external heat source or
heating by the electric booster heater
(instantaneous heating water heater).
Access & y to "Priority"

& "Programming"
& "Ext. heat source" Standard setting Yes

Dual-mode temperature
Parameter The long-term average outside tem-

& 7B02 perature must be lower than this tem-
perature limit for the external heat
Temperature limit for additional opera- source to be enabled.
tion of the external heat source. This starting limit is ineffective if the
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heat pump has developed a fault.
150

Dual-mode temperature (cont.)
Access & y to "Dual-mode temp"

& "Device settings" & 1 or !
& "Programming"
& "Ext. heat source" Standard setting 10 °C

Setting range -50 to 50 °C
External heat source for DHW
Parameter In case of higher heating demand

& 7B0D made of the DHW cylinder that cannot
be covered by the heat pump alone,
Details as to whether an external heat the corresponding pump (circulation
source is to be used for DHW heating. pump for cylinder reheating) and the
external heat source will be activated.
If the acknowledgement Yes is
entered, no electric immersion heater
EHE installed in the DHW cylinder
can be controlled.
Access & y to "Ext. HS for DHW"

& "Programming"
& "Ext. heat source" Standard setting No

Service
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151

Cylinder temperature DHW

& 6000
Switching times, DHW

& 6001
Min. temperature
Parameter When the actual temperature falls

& 6005 below the min. temperature, the DHW
cylinder is heat up to that value plus
The minimum temperature prevents hysteresis. This is independent of the
the DHW temperature inside the DHW selected operating program.
cylinder from falling too low (frost pro- If 2 cylinder temperature sensors are
tection). fitted, only the top sensor will be used
to capture the temperature.
Access & y to"Min. temp."

& "Programming"
& "DHW" Standard setting 10 °C

Setting range 5 to 60 °C
Max. temperature
Parameter
& 6006
Renewed heating will be prevented after this max. temperature has been
reached inside the DHW cylinder, until the temperature has dropped by at least
5 K.
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152

Max. temperature (cont.)
Danger Access
DHW with temperatures in & "Device settings"
excess of 60 ºC can cause & "Programming"
scalding. & "DHW"
To limit the temperature to & y to"Max. temp."
60 °C, install a mixing device, & T or U
e.g. an automatic thermostatic

mixing valve (DHW cylinder Standard setting 60 °C
accessory). Setting range 20 to 80 °C
Hysteresis/Hysteresis booster heater
Parameter
& 6007 Hysteresis These settings determine the devia-
Relative to heating by heat pump. tion from the set DHW cylinder tem-
perature ("DHW cylinder temp.") at
which the cylinder heating is switched
Parameter on and off by the heat pump ("Hys-
& 6008 Hysteresis booster heater teresis").
Relative to heating with an instanta- If an additional booster heater is also
neous water heater, an external heat installed, the "Hyst. booster heater"
source or an electric immersion hea- parameter is also relevant.
ter EHE (DHW cylinder accessories).
Service
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153

Hysteresis/Hysteresis booster heater (cont.)
Note
The value selected for "Hysteresis"
should be higher than the expected
temperature drop due to heat losses
in a single night (approx. 5 K).
A lower value for "Hyst. booster hea-
ter" increases the proportion of elec-
trical DHW heating, i.e. the system
efficiency drops.
Access
& "Device settings"
& "Programming"
& "DHW"
A Set DHW temperature & y to"Hysteresis"
B Heat pump switching hysteresis & or
("Hysteresis") & y to"Hyst. booster heater"
C Instantaneous heating water hea- & 5 or %
ter switching hysteresis ("Hyst.

booster heater")
D Actual DHW temperature at the Hysteresis
upper cylinder temperature sen- Standard setting 7,0 K
sor Setting range 1,0 to 10,0 K
E Heat pump control state
F Instantaneous heating water hea- Hysteresis booster heater
ter control state Standard setting 10,0 K
G OFF Setting range 2,0 to 30,0 K
H ON
Start optimisation DHW

& 6009
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154

Stop optimisation DHW

& 600A
DHW auxiliary function

& 600B
Set DHW temperature 2

& 600C
Temp. sensor 2
Parameter DHW heating is started with the

& 600E switching times stages using the
upper temperature sensor, in case of
A second temperature sensor offers max. DHW volume using the lower
an improved utilisation of the DHW temperature sensor.
cylinder. It is fitted below the top tem-
perature sensor.
This temperature sensor (lower) is Access
used as stop criterion for the once- & "Device settings"
only DHW heating through the & "Programming" Service

demand "max. DHW volume" or in the & "DHW"
switching stages "Standard" or "Set & y to"Temp. sensor 2"
temp. 2". & "YES" or "NO"
Standard setting No
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155

Booster heater
Parameter Access
& 6014 & "Device settings"
& "Programming"
The DHW can be boosted either by an & "DHW"
electric booster heater (e.g. electric & y to"Booster heater"
immersion heater EHE) or by a sec- & "YES" or "NO"
ond heat source (control or enabling

the pump for the external heat Standard setting No
source). Setting range Yes/No
DHW with electric heating
Parameter DHW with electric booster heater.

& 6015
Operating instructions
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156

Parameter
& 7900 ! Please note
If this parameter is used to
block the electric heater, then
Setting an electric booster heater the instantaneous heating
(accessory) fitted into the heating water heater cannot protect the
flow. Otherwise it cannot be controlled system against frost (frost pro-
by the control unit. tection function).
To block, use "Heating with
electro" (parameter 7902) or
"DHW with e heating" (para-
meter 6015, page 156).
Access & y to "Inst.htg.water heat"

& "Programming"
& "Electric heater" Standard setting No

Electric heating
Parameter Heating operation with the instanta-

& 7902 neous heating water heater.
Service
Max. stage electric booster heater
Parameter The available output is subject to the

& 7907 way the instantaneous heating water
This setting determines, with what heater is connected.
max. output (stage 1, 2 or 3) DHW and
heating water will be boosted.
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157

Max. stage electric booster heater (cont.)
Access Standard setting 3

& "Device settings" Setting range 1 to 3
& "Programming" Settings explained:
& "Electric heater" 1 max. 3 kW
& y to "Max. e heating stage" 2 max. 6 kW
& l or m 3 max. 9 kW
Stage for power-OFF
Parameter & y to "Stage at power-OFF"

& 790A & l or m
Setting of the output stage for the Standard setting 0

electric heater (instantaneous heating Setting range 0 to 3
water heater) that will be enabled
even during power-OFF periods. The
selected stage and all those below it Settings explained:
will be enabled. 0 No electric heater installed or all
stages blocked.
Access 1 max. 3 kW
& "Device settings" 2 max. 6 kW
& "Programming" 3 max. 9 kW
& "Electric heater"
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158

Heat pump for drying buildings
Parameter This function must be set to "NO" if

& 7300 the heat pump is not ready for opera-
tion because the heat pump primary
This setting determines whether the circuit is not ready when building dry-
heat pump is used to dry the building ing takes place.
as well as the instantaneous heating
water heater.
Access & y to "HP for dry. building"

& "Programming"
& "Internal hydraulics" Standard setting No

Screed program
Parameter & The function continues after a

& 7303 power failure or after the control unit
has been switched OFF.
! Please note
Risk of damage to building
through overheating screed at
& The selected operating program
continues, if the "Screed program"

has terminated in accordance with
high flow temperatures. the program or, before its expiry, the
Prevent high flow temperatures temperature/time profile "0" is
through a temperature limiter selected.
as maximum limiter for under- & The temperature/time profiles 7 to
floor heating systems. 12 regulate to the maximum flow

temperature. Service
Note & The screed program affects all
Observe the specifications of enabled heating circuits in parallel.

EN 1264-4. The report to be provided & The set temperature is limited by
by the heating contractor must con- parameter "Max. flow temp." for the
tain the following heat-up details: heating circuit, even if the time pro-
& Heat-up data with respective flow file has been selected with a higher
temperatures set flow temperature.
& Max. flow temperature achieved
& Operating condition and outside

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temperature during handover
159

Screed program (cont.)
Note Temperature/time profile 3 (to

The power consumption increases ÖNORM)
when using an instantaneous heating
water heater (accessory) for drying
buildings.
Temperature/time profile 1 (in acc.

with EN 1264-4)
A Flow temperature
B Days
Temperature/time profile 4
A Flow temperature
B Days
Temperature/time profile 2 (to ZV
parquet and flooring technology)
A Flow temperature
B Days
A Flow temperature
B Days
A Flow temperature
B Days
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160

Screed program (cont.)
A Flow temperature
B Days
Within the temperature/time profiles 7

to 12, the system regulates to the pro-
grammed value (max. flow tempera- Access
ture) for a period of between 5 and 30 & "Device settings"
days (see page 168). & "Programming"
& y to "Internal hydraulics"
Temperature/time Duration of & y to "Screed program"
profile max. flow & l or m
temperature
Profile 7 5 days Standard setting 0
Profile 8 10 days Setting range 0 to 12
Profile 9 15 days
Profile 10 20 days
Profile 11 25 days
Profile 12 30 days
Service
Set flow temperature, external demand
Parameter Here, the temperature delivered by

& 730C the heat pump after an external con-
trol/demand as external heat source
is selected.
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161

Set flow temperature, external demand (cont.)
Access & y to "Set flow ex. demand"

& "Programming"
& "Internal hydraulics" Standard setting 50 °C

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162

Buffer cylinder
Parameter
& 7200
Note
This function is only available for system scheme 1 and 2.
When selecting system scheme 3 to In system scheme 2, if a heating

10, the buffer cylinder will be defined water buffer cylinder is part of the sys-
automatically as a system compo- tem, that must be selected by opting
nent. for "Yes".
Access & "Buffer cylinder"

& "Programming"
& y to "Buffer cylinder" Standard setting No

Buffer cylinder switching times

& 7201
Fixed temperature
Parameter Setting of the temperature to which

& 7202 the heating water buffer cylinder is Service
heated, if it is to be heated up and if
Note the "Fixed value" program was
& This function is only available in selected under "Buffer cylinder
case of system scheme 1 and 2, if prog." (see operating instructions).
the option "Yes" was selected under
"Buffer cylinder".
& The temperature cannot be set
higher than that selected under

"Max. temp.".
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163

Fixed temperature (cont.)
Access & y to "Fixed temp."

& "Programming"
& "Buffer cylinder" Standard setting 50 °C

Hysteresis
Parameter This setting determines, at what

& 7203 deviation from the selected set room
temperature the heating of the heating
Note water buffer cylinder starts or stops.
This function is only available in case
of system scheme 1 and 2, if the
option "Yes" was selected under
"Buffer cylinder".
Access
& "Device settings"
& "Programming"
& "Buffer cylinder"
& y to "Hysteresis"
& 1 or !
Standard setting 5K
Setting range 2 to 20 K
A Set temperature
B Start hysteresis
C Heating the heating water buffer
cylinder OFF
D Heating the heating water buffer
cylinder ON
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164

Max. temperature
Parameter
& 7204
Note
This function is only available in case of system scheme 1 and 2, if the option
"Yes" was selected under "Buffer cylinder".
Setting of the maximum temperature in the heating water buffer cylinder.
Access & y to "Max. temp."

& "Programming"
& "Buffer cylinder" Standard setting 60 °C

Service
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165

Standard room temperature
Parameter Separate setting of switching times for

& 2000 - HK A1 all heating circuits A1, M2 and M3.
& 3000 - HK M2
& 4000 - HK M3 Operating instructions
Reduced room temperature

& 3001 - HK M2
Heating circuit switching times

& 3002 - HK M2
Activating the remote control
Parameter Access
& 2003 - HK A1 & Device settings
& 3003 - HK M2 & Programming
& 4003 - HK M3 & Heating circ. 1
& y until "Remote control" is high-
The Vitotrol 200 can be installed for lighted

every heating circuit. It must be allo- & "YES" or "NO"
cated to the respective heating circuit. & As for heating circuit 2 and heating
circuit 3
Note
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Remote control units have no function Standard setting No

when the heat pump is in manual Setting range Yes/No
mode "h" (see page 117).
166

Activating the remote control (cont.)
Vitotrol 200 installation instruc-

tions
Heating curve level

& 3006 - HK M2
Heating curve slope

& 3007 - HK M2
Room hook-up slope
Parameter The slope for room temperature hook-

& 200A - HK A1 up can be selected, subject to a room
& 300A - HK M2 temperature sensor being installed
& 400A - HK M3 and room temperature hook-up being
enabled (see page 168). Service
The higher the selected value, the
greater the influence of the room tem-
perature.
Access & l or m
& "Device settings" & As for heating circuit 2 and heating
& "Programming" circuit 3
& "Heating circ. 1"
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& y until "Room t hook-up slope" Standard setting 10

is highlighted Setting range 0 to 50
167

Room temperature hook-up (heating circuit)
Parameter This setting determines, when the

& 200B - HK A1 room temperature hook-up should be
& 300B - HK M2 enabled in addition to the weather-
& 400B - HK M3 compensated control.
Settings:
0 No room temperature hook-up
1 Room temperature hook-up only in reduced mode
2 Room temperature hook-up only in standard mode
3 Room temperature hook-up in standard and in reduced mode
Access & l or m
& "Heating circ. 1"
& y until "Room t hook-up" is Standard setting 3

highlighted Setting range 0 to 3
Maximum flow temperature
Parameter Note
& 200E - HK A1 This parameter is unsuitable for limit-
& 300E - HK M2 ing the actual flow temperature (e.g.
& 400E - HK M3 to protect underfloor heating circuits).
Limiting the set heating circuit flow

temperature to a maximum value.
Access & 1 or !
& "Heating circ. 1" (heating circuit
A1) Standard setting 40 °C

& y to " Max. flow temp." Setting range 10 to 70 °C
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168

Cooling
Parameter Determining the function of active

& 7100 cooling.

& "Cooling" 0 No cooling
& "Cooling" 1 NC-Box without mixer
& l or m 2 NC-Box with mixer
3 AC-Box
Cooling circuit
Parameter Determining which circuit (heating cir-

& 7101 cuit or separate cooling circuit) cool-
ing affects.

& "Cooling" 1 Cooling in heating circuit 1 (A1)
& y to "Cooling circuit" 2 Cooling in the heating circuit 2 (M2)
& l or m 3 Cooling in heating circuit 3 (M3)
4 Cooling in a separate cooling circuit
Service
Room temperature separate cooling circuit

& 7102
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169

Min. flow temperature
Parameter Limiting the flow temperature of the

& 7103 separate cooling circuit to a minimum
value.
Access & y to " Min. flow temp."

& "Programming"
& "Cooling" Standard setting 10 °C

Room hook-up slope, separate cooling circuit
Parameter For example, value 10 means that, at

& 7104 1 K room temperature deviation, the
flow temperature is modified by 10 K.
A room temperature sensor must be See also parameter "Room hook-up
installed for a separate cooling circuit. heating circuits" page 168.
For this, the slope (influence) of the
room temperature hook-up can be
selected. The higher the selected
value, the greater the influence of the
room temperature.
Access & y to "Room t hook-up slope"

& "Programming"
& "Cooling" Standard setting 0

Setting range 0 to 50
Cooling curve level/slope
Parameter A specific outside temperature can be

& 7110 (level) assigned to a certain cooling circuit
& 7111 (level) flow temperature using the "Cooling
5355 757 UAE
curve level" and "slope " parameters.

Precondition: Cooling function is
active.
170

Cooling curve level/slope (cont.)
& The "Cooling curve level" para- & The "Cooling curve slope" para-
meter moves the cooling curve meter assigns a lower flow tempera-
along the flow temperature axis. ture to the same outside
temperature if there is a greater
slope.
Access
& "Device settings"
& "Programming"
& "Cooling"
& y to "Cooling curve level"
& or
& y to "Cooling curve slope"
& ? to display the diagrams
Cooling curve level

A Flow temperature Standard setting 0
B Outside temperature Setting range -15 to 40
C Cooling curve
D Cooling curve with a higher level Slope, cooling curve
(C offset) Standard setting 1,2
E Cooling curve with a greater slope Setting range 0 to 3,5
Service
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171

Control settings, time
Automatic summer/winter time changeover
Parameter Access
& 7C00 & "Device settings"
& 7C01 & "Programming"
& 7C02 & "Time"
& 7C03 & "Auto. Su./wi. time"
& 7C04 & "YES"/"NO" to enable/dis-
& 7C05 able"Auto. su./wi. change"

& 7C06 & y/x until the value to be
Date and time are factory-set and may adjusted is highlighted (see the
be changed manually. screenshot).
& 1/! until the required value is
Note set.
The changeover will always take & "BACK" to confirm and exit the
place in the night from Saturday to menu.

Sunday on the last weekend in March
and October.
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172

Components
Sensor resistance curves
Temperature sensor Further sensors
Further sensors:
Room temperature sensors: & Capturing element made of "Pt 500"
& Capturing element made of "Ni 500" & DHW cylinder sensors, top/bottom
& Flow temperature sensors heating/ & Heating water buffer cylinder sensor
cooling circuit & System flow sensor
& Outside temperature sensor & External heat source sensor
& Room temperature sensor & All sensors are located inside the
heat pump module
Appliance fuse protection
Note Danger Service

The appliance fuse is located on Touching 'live' components can
PCB 1 of the message and safety result in the transfer of danger-
components (cross connect circuit ous body currents.
board). Before working on the equip-
See page 63 and page 175. ment, always ensure that the
power circuit is also at zero
Fuse F1: volt.
& 6.3 A slow, 250 V Removing the fuse from the
& Max. power loss ≤ 2,5 W programming unit does not
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switch the power circuit to

zero volt.
173

Overview of the PCBs and connection options
Note
No accurate physical layout is shown in any of the following connection dia-
grams.
For PCB overview, see from page 61.
PCB 1: Message and safety components
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q¢Q ON/OFF switch q¢E External demand, zero volt con-

q¢W External blocking, zero volt contact
tact
174

PCB 1: Message and safety components (cont.)
q¢R Fault message, lag heat source, q¢U Flow limiter (jumper fitted in the
zero volt contact closed: Appli- delivered condition, remove jum-
ance operational (delivered con- per if making this connection,
dition: jumper fitted) outside the safety chain)
q¢T Brine pressure limiter, frost q¢I Appliance fuse F1 ( 6,3 A (slow))
stat (insert jumper, if no safety q¢O Mains power directly from the
element is connected) mains terminal (test point)
q¢Z Power-OFF (jumper fitted in the
delivered condition, remove jum-
per if making this connection,
contact closed: Safety chain has
continuity, appliance opera-
tional)
Connection markings For PCB overview, see from page 61.

& Terminal strip X1:
& Terminals 1X1.1 to 1X1.? Note

& Terminal strip X2: & Total load of all electrical connec-
& Terminals 1X2.1 to 1X2.N tions max. 1000 W.

& Terminal strip X3: & Neutral conductor and earth con-
& Terminals 1X3.1 to 1X3.18 ductor are connected to terminal

strips X1 and X2.
& Terminals may already have been
allocated (subject to appliance ver-

sion). If this signal is required exter-
nally, completely remove the core or
remove and insulate the core end;
alternatively use a twin wire ferrule.
Message and safety connections at PCB 1 (cross connect circuit board) Service
Function Explanation Connection
Fault message, lag heat Connect zero volt contact on site: 1X3.11
source & Closed = no fault 1X3.10
& Open = fault
& Breaking capacity 230 V, 0,1 A
& Delivered condition: Jumper fitted
External demand to the Connect zero volt contact on site: 1X3.13

heat pump; mixer OPEN; & Closed = demand 1X3.12
operating mode change- & Open = no demand or to exter-
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over & Breaking capacity 230 V, 0,1 A nal exten-

sion H1
175

PCB 1: Message and safety components (cont.)

Brine pressure limiter, If both limiters are installed wire in 1X3.9
frost stat (fault message series: 1X3.8
from AC-Box) & Closed = safety chain has continu-
ity
& Open = safety chain break; appli-
ance not operational

& Either jumper or limiter(s) must be
connected
& Breaking capacity 230 V~, 0,5 A
& Delivered condition: No jumper
fitted
External blocking / mixer Connect zero volt contact on site: 1X3.2
CLOSE & Closed = blocking enabled 1X3.14
& Open = no blocking or to exter-
& Breaking capacity 230 V, 0,1 A nal exten-
sion H1
Power-OFF Connect zero volt contact on site: 1X3.7
& Closed = no blocking 1X3.6
& Open = blocking enabled
Flow switch Connect zero volt contact on site: 1X3.3

& Closed = appliance operational 1X3.4
& Open = appliance operational, fault
message via display

& Contact not integrated into the
safety chain
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176

PCB 2: Function components 230 V
Service
w¢Q Primary pumps/well pump con- w¢R Instantaneous heating water

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trol heater control (stage 1)

w¢W NC-Box control (cooling) w¢T Mixer motor, heating circuit M2 -
w¢E Secondary pump OPEN
177

PCB 2: Function components 230 V (cont.)
w¢Z Mixer motor, heating circuit M2 - wYE Mixer motor, external heat
CLOSE source - OPEN
w¢U Circulation pump, heating wYR Mixer motor, external heat
circuit M2 source - CLOSE
w¢I Cylinder primary pump (in case wYT Circulation pump, direct heating
of a primary system at the DHW circuit A1 (if heating water buffer
cylinder, shut-off valve) cylinder is installed)
w¢O Control of electric immersion wYZ Circulation pump for cylinder
heater EHE for DHW cylinder heating (in case of a cylinder pri-
wYP Control of external heat source mary system on the heat pump)
wYQ Instantaneous heating water wYU DHW circulation pump
heater control (stage 2) wYI Central fault message (zero volt
wYW Control of AC-Box and relay for contact in the 230 V range)
separate cooling circuit pump wYO AC-Box
wXP NC-Box

& Terminals 2X7.1 to 2X7.13 Note

& Terminal strip X8: & Total load of all electrical connec-
& Terminals 2X8.1 to 2X8.13 tions max. 1000 W.

& Terminals may already have been
allocated (subject to appliance ver-

sion). If this signal is required exter-
nally, completely remove the core or
insulate the core end; alternatively
use a twin wire ferrule.
& The connections to neutral conduc-
tors and earth conductors are not

shown in the following list. These
are made at PCB 1 (cross current
circuit board) at terminals strips
1X1.? (earth conductor) and 1X2.N
(neutral conductor)
Function components 230 V on PCB 2 (motherboard, terminal strip X7)

Control/demand of the ex- Zero volt N/O contact: 2X7.1
ternal heat source & Closed = demand 2X7.2
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& Open = no demand
& Breaking capacity 250 V~, 4(2) A
& unsuitable for safety LV (≤ 42 V~)
178


N/A N/A 2X7.3
2X7.4
Control of the instanta- & Install control module (accessory) 2X7.5
neous heating water hea- & P=10 W
ter control (stage 2)
Control of the AC-Box or &This pump is started in parallel if 2X7.6
the circulation pump of cooling takes place with the AC-
the separate cooling cir- Box and heating water buffer cylin-
cuit der.
& Contactor relay required on site
& U=230 V
& P=10 W
Control of the mixer motor & U=230 V 2X7.7

for the external heat
source, signal OPEN
Control of the mixer motor & U=230 V 2X7.8
for the external heat
source, signal CLOSE
Circulation pump, direct & This pump is installed in addition to 2X7.9
heating circuit A1 the secondary pump if a heating
water buffer cylinder is installed.
& P max =100 W
& Observe the information regarding
the total current drawn (from the

table)!
Circulation pump for cy- & In systems with cylinder primary 2X7.10
linder heating system: Install pump between the
heat pump and the additional heat
exchanger.
& P max =130 W Service

table)!
& U=230 V
& If no cylinder primary system is
installed: Connect pump here

Auxiliary output with & Pmax.=150 W 2X7.11
switching times (e.g. & Observe the information regarding
DHW circulation pump) the total current drawn (from the

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table)!
& U=230 V
179


Central fault message Zero volt contact: 2X7.12
& closed=fault 2X7.13
& open=no fault
& Contact breaking capacity 250 V~,
4(2) A
& unsuitable for safety LV
Function components 230 V on PCB 2 (motherboard, terminal strip X8)

End of safety chain & 'Live' in case of fault-free safety 2X8.1
chain
Compressor control via & Control internal contact between 2X8.2
controller of the electronic 2X8.1 and 2X8.2 is closed in case
expansion valve (EEV) of heat demand.
& 2X8.2 is 'live'
& If the compressor fails to operate,
the enable signals from the EEV

controller via a suitable relay to the
EEV PCB may be missing.
N/A N/A 2X8.3
2X8.4
Primary pump, well pump & Pmax.=200 W 2X8.5
control & Observe the information regarding
table)!
Natural cooling control & Observe the information regarding 2X8.6
table)!
& This control signals is additionally
required with the AC-Box.

Secondary pump & In systems without heating water 2X8.7
buffer cylinder, the secondary
pump is sufficient (see terminals
2X7.9 on page 179)
& Pmax.=130 W

table)!
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180


Instantaneous heating & Instantaneous heating water heater 2X8.8
water heater (stage 1) control signal, stage 1

& Install control module (accessory)
& P=10 W
Control of the mixer & 230 V 2X8.9

motor, heating circuit M2,
signal OPEN
Control of the mixer & 230 V 2X8.10
motor, heating circuit M2,
signal CLOSE
Circulation pump, heating & Pmax.=100 W 2X8.11
circuit with mixer M2 & Observe the information regarding
table)!
Cylinder primary pump, & In systems with cylinder primary 2X8.12
two-way shut-off valve system: Install pump between the
DHW cylinder and the additional
heat exchanger.
& Control two-way shut-off valve in
parallel
& Pmax.=130 W

table)!
Control of electric immer- & This connection can be used to 2X8.13
sion heater EHE for DHW control an electric immersion hea-
cylinder ter EHE, if the external heat source
or is not used for DHW heating.
Circulation pump, cylin-
der reheating through an Service
external heat source (for
DHW heating)
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181

PCB 3: Sensors and KM BUS
e¢Q KM BUS e¢Z Flow, heating circuit with

e¢W Heating water buffer cylinder mixer M2
e¢E Outside temperature sensor e¢U System flow (downstream of the
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e¢R DHW cylinder, top heating water buffer cylinder or

e¢T DHW cylinder, bottom external heat source)
182

PCB 3: Sensors and KM BUS (cont.)
e¢I Flow, cooling (heating circuit or e¢O Room temperature sensor, cool-
separate cooling circuit) ing circuit
eYP External heat source

& Terminals 3X1.1 to 3X1.27 Note

& Terminal strip X2: & "Internal" sensors are partially (sub-
& Terminals 3X2.1 to 3X2.27 ject to appliance version) connected

already. In that case, connect no
further sensors to these terminals:
& F2, F3, F8, F9, F17, F18, F21, F23
& Connect nothing to the following
terminals; these are solely intended

for internal use:
& F1, F5, F10, F11, F15, F19, F22
Sensor / KM BUS Type ID Connection

Outside temperature sensor Ni 500 F0 3X1.16 / 3X2.16
Primary flow, internal Pt 500 F2 3X1.24 / 3X2.24
Primary return, internal Pt 500 F3 3X1.23 / 3X2.23
Heating water buffer cylinder Pt 500 F4 3X1.22 / 3X2.22
DHW cylinder, top Pt 500 F6 3X1.14 / 3X2.14
DHW cylinder, bottom Pt 500 F7 3X1.13 / 3X2.13
Secondary flow temperature sen- Pt 500 F8 3X1.20 / 3X2.20
sor, internal
Secondary return temperature Pt 500 F9 3X1.19 / 3X2.19
sensor, internal
Service
Flow temperature sensor, heating Ni 500 F12 3X1.10 / 3X2.10
circuit with mixer M2
System flow temperature sensor Pt 500 F13 3X1.9 / 3X2.9
(with sensor well, downstream of
the heating water buffer cylinder
or external heat source)
Flow temperature sensor, cooling Ni 500 F14 3X1.8 / 3X2.8
in the direct heating circuit A1 or
separate cooling circuit
Room temperature sensor, sepa- Ni 500 F16 3X1.6 / 3X2.6
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rate cooling circuit

Sensor, external heat source Pt 500 F20 3X1.4 / 3X2.4
183

PCB 3: Sensors and KM BUS (cont.)
Sensor / KM BUS Type ID Connection

KM BUS — KM 3X1.25 / 3X2.25
BUS
Safety chain (explanations)
The following diagrams showing the Power-OFF Power supply utility block
safety chain contain the individual DSW Three phase monitor
safety elements. Brine P Brine pressure switch
The test points are identified with fig- Çϑ Frost protection monitor
ures 1 and 4 to qP and refer to the ϑ brine 1 Thermal circuit breaker
terminals marked accordingly on the for the brine pump
10-pole terminal block behind the SHD1 Safety high pressure
contact shield (see figure on switch
page 61). ND1 Low pressure switch
For further details regarding the PCBs RHD1 Control high pressure
and terminal markings, see from switch
page 63. VSA1 Full wave soft starter
MSS1 Protective motor switch
Symbols and abbreviation key K1 Relay, compressor con-
L' Switched phase trol
N' Switched neutral conduc- EEV Electronic expansion
tor valve
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184

Safety chain (part 1)
1 Terminal 1 on the 10-pole terminal

block behind the contact shield
(see page 61)
A Power supply
B Connection, control circuit
(part 1), see page 187
C External demand
D Fault message, lag heat source
E Flow switch
F External blocking
G Power-OFF
H Message input, power-OFF
K Switching contact, three phase
monitor
L Message input, three phase moni-
tor
M Connection, safety chain (part 2),
see page 186
Service
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185

Safety chain (part 2)
4 - qP Terminals 4 to 10 on the 10-

pole terminal block behind
the contact shield (see
page 61)
A Connection, safety chain
B Brine pressure limiter, poss.
frost stat, frost protection AC-
Box (for commissioning,
insert jumper from the pack
supplied)
C Protective motor switch, pri-
mary pump (if installed, jum-
per fitted at the factory)
D Message input, primary
source 1
E Safety high pressure switch
F Low pressure (jumper fitted
at the factory)
G Control high pressure
(jumper fitted at the factory)
H Protective motor relay, com-
pressor (after the protective
motor switch has responded,
also check the thermal
breaker on the soft starter or
the separate protective motor
switch of the compressor, if
installed)
K Message input, protective
motor switch, compressor 1
L Compressor relay (control
unit enable)
M Switching contact on the con-
trol unit of the electronic
expansion valve (EEV)
N Compressor contactor
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186

Control circuit (part 1)
Note
The total output of all connected appli-
ances must not exceed 1000 W. If the
total output ≤ 1000 W, the individual
rating of a component can be greater
than specified.
A Connection, safety chain (part 1),

see page 185
B Switched phase
C Control of external heat source
D Instantaneous heating water hea-
ter control (stage 2)
E Control module, instantaneous
heating water heater (see
page 74)
F Control signal Active cooling (AC)
G Mixer |OPEN, external heat
source
H Mixer ~CLOSE, external heat
source
K Heating circuit pump, direct heat-
ing circuit A1
L Circulation pump for cylinder
heating
M Auxiliary output with switching
times (e.g. DHW circulation pump)
N Central fault message
O Connection, control circuit
Service
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187

Control circuit (part 2)
A Connection, control circuit

B Compressor relay (control unit
enable)
C Primary pump (already integrated
for type BWC/WWC)
D Protective motor switch, primary
pump (primary pump already inte-
grated in type BWC/WWC; if pro-
tective motor switch is installed,
jumper fitted at the factory, see
page 186)
E Control signal natural cooling
(NC)
F Secondary pump
G Instantaneous heating water hea-
ter (stage 1)
H Mixer |OPEN, heating circuit
with mixer M2
K Mixer ~CLOSE, heating circuit
with mixer M2
L Heating circuit pump for heating
circuit with mixer M2
M Cylinder primary pump / shut-off
valve
N Control, electric immersion heater
EHE (or cylinder reheating with
pump when using an external heat
source)
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188

Power circuit - compressor
A Compressor power supply con-

nection
B Three phase monitor (see also
page 185)
C Compressor contactor (see also
page 186)
D Protective motor relay (see also
page 186)
E Starter (not for 6 kW)
F Compressor
Service
5355 757 UAE
189

Power circuit - instantaneous heating water heater
A Instantaneous heating water hea-

ter power supply
C Stage 1
D Stage 2
E Instantaneous heating water hea-
ter (accessory) with high limit
safety cut-out
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190

Parts lists
Parts lists type BWC
When ordering spare parts: 033 Rubber cushion

Quote the part and serial no. (see 034 Compressor insulation
type plate) and the item no. of the 036 Hose clip
required part (as per this parts list). 037 Retaining clip
038 Connector
Obtain standard parts from your local 040 Pipe clip
supplier. 041 Locking ring fitting
042 Plug-in female connection, three-
Parts way valve
A Type plate 043 Plug-in connector
001 Compressor 044 Single stage profile hose
002 Filter dryer 045 Profile hose
003 Electronic expansion valve 046 Connector
(EEV) 047 Casing front, heat pump module
004 Pressure switch 048 Casing back, heat pump module
005 Pressure sensor 049 Condenser
006 Pressure sensor 050 Return line
007 Circulation pump 051 Heater rod cable
008 Circulation pump 052 Flow line
009 Evaporator 053 Cylinder flow line
010 Heat pump module 054 Heating circuit flow line
011 Safety equipment block 055 Flow, heater rod - pump, cable
012 Three-way valve with stepper
motor 100 Programming unit
013 Gasket R 1/4" 101 Programming unit retainer with
014 Gasket set (2 pce.) Optolink
015 Gasket 102 Two-pole toggle switch
016 Gasket (2 pce.) 106 Main PCB
017 O-ring 107 Sensor PCB
018 Union nut 108 Cross current PCB with cable
019 Schrader valve harness Service
020 Safety spring 113 Mains supply terminals
021 Sealing caps 114 Thermal overload relay
022 O-ring set (3 pce.) 116 Phase monitor
023 Air vent valve 117 Contactor
024 Fill & drain valve 118 Temperature sensor
025 Diaphragm bushing nipple 119 Outside temperature sensor
026 Diaphragm bushing nipple 120 Drive module
028 Hose 127 Full wave soft starter
029 Mounting plate (2 pce.) 129 Control, electronic expansion
5355 757 UAE
030 Plug-in nipple valve (EEV)

032 Retainer, instantaneous heating 130 Transformer
water heater 138 Contact shield
191

Parts lists
Parts lists type BWC (cont.)
200 Front panel 123 Line set, instantaneous heating

201 Front top panel water heater
202 Side panel, right 128 Connecting cable, starter
203 Side panel, left 131 Cable set, electronic expansion
204 Fixing panel valve (EEV)
205 Decorative caps 132 Cable harness, high pressure
206 Vitocal 300 logo 133 Cable harness, low pressure
207 Cap 134 Connecting cable, electronic
expansion valve (EEV)
Parts not shown 135 Connecting cable, compressor
103 Ribbon cable, 50-PIN 137 Cable fittings
104 Ribbon cable, 24-PIN 139 Cable set, earthing
105 Ribbon cable, 26-PIN
109 Coding card 300 Operating instructions
110 Fuse holder 301 Installation/service instructions
111 LV cable harness 302 Touch-up paint stick, Vitosilver
112 Cable harness 230 V 303 Touch-up spray, Vitosilver
115 Auxiliary contact 304 Weather sensor
121 Cable set control module 305 Fixing elements
122 Control module, instantaneous 306 Connecting elements
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192

Parts lists
Service
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193

Parts lists
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194

Parts lists
Service
5355 757 UAE
195

Parts lists
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196

Parts lists
Parts lists type BW
When ordering spare parts: 039 Connector

Quote the part and serial no. (see 040 Pipe clip
type plate) and the item no. of the 044 Single stage profile hose
required part (as per this parts list). 045 Profile hose
047 Casing front, heat pump module
Obtain standard parts from your local 048 Casing back, heat pump module
supplier. 049 Condenser
050 Return line
Parts 051 Heater rod cable
A Type plate 052 Flow line
001 Compressor
002 Filter dryer 100 Programming unit
003 Electronic expansion valve 101 Programming unit retainer with
(EEV) Optolink
004 Pressure switch 102 Two-pole toggle switch
005 Pressure sensor 106 Main PCB
006 Pressure sensor 107 Sensor PCB
009 Evaporator 108 Cross current PCB with cable
010 Heat pump module harness
013 Gasket R 1/4" 113 Mains supply terminals
014 Gasket set 114 Thermal overload relay
015 Gasket 116 Phase monitor
017 Gasket 117 Contactor
018 Union nut set 118 Temperature sensor
019 Schrader valve 119 Outside temperature sensor
020 Safety spring 120 Drive module
021 Sealing caps 127 Full wave soft starter
023 Air vent valve 129 Control, electronic expansion
024 Fill & drain valve valve (EEV)
025 Diaphragm bushing nipple 130 Transformer
026 Diaphragm bushing nipple 138 Contact shield Service
027 Hose
028 Hose 200 Front panel
029 Retaining plate 201 Front top panel
030 Plug-in nipple 202 Side panel, right
031 Plug 203 Side panel, left
032 Retainer, instantaneous heating 204 Fixing panel
water heater 205 Decorative caps
033 Rubber cushion 206 Vitocal 300 logo
034 Compressor insulation 207 Cap
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036 Hose clip

037 Retaining clip
038 Connector
197

Parts lists
Parts lists type BW (cont.)
Parts not shown 128 Connecting cable, starter

103 Ribbon cable, 50-PIN 131 Cable set, electronic expansion
104 Ribbon cable, 24-PIN valve (EEV)
105 Ribbon cable, 26-PIN 132 Cable harness, high pressure
109 Coding card 133 Cable harness, low pressure
110 Fuse holder 134 Connecting cable, electronic
111 LV cable harness expansion valve (EEV)
112 Cable harness 230 V 135 Connecting cable, compressor
115 Auxiliary contact 137 Cable fittings
121 Cable set control module 139 Cable set, earthing
122 Control module, instantaneous
heating water heater 300 Operating instructions
123 Line set, instantaneous heating 301 Installation/service instructions
water heater 302 Touch-up paint stick, Vitosilver
124 Plug-in terminal 25 303 Touch-up spray, Vitosilver
125 Plug-in terminal 26 305 Fixing elements
126 Plug-in terminal 116 306 Connecting elements
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198

Parts lists
Service
5355 757 UAE
199

Parts lists
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200

Parts lists
Service
5355 757 UAE
201

Parts lists
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202

Hydraulic parameter reports
Setting and test values Set value Commis-

sioning
Antifreeze concentration (brine med- °C –15
ium)
Testing the external heating circuit pumps
Circulation pump type
Circulation pump stage
Overflow valve setting
Commissioning, primary pump
Temperature "Primary flow" °C
Primary outlet temperature °C
Temperature differential ΔT at:
"Secondary flow" = 35 °C and K 3 to 5
"Primary flow" = 10 °C
or
"Secondary flow"= 35 °C and K 2 to 4
"Primary flow" = 0 °C
The pump enclosure of the primary cool- No
ing circuit pump heats up?
Testing the mixer, heat pump and cylinder heating
Checked under the following conditions:
Room temperature °C
Outside air temperature °C
Temperature "DHW cylinder top" con- Yes (±1 K)
stant?
Temperature "Secondary flow" °C increasing from: to:
Temperature differential ΔT 6 to 8 K
"Secondary flow" / "secondary return"
Service
Control parameter report
Setting parameters Setting range Standard Commission-

setting ing
System definition
System diagram 0 to 11 * 1 2
Language *2 English
5355 757 UAE
*1 See
page 13
*2 German,English, Estonian, Finnish, French, Italian, Croatian, Latvian, Lithuanian,
Dutch, Polish, Swedish, Slovenian, Czech, Turkish, Hungarian.
203

Control parameter report (cont.)

setting ing
Temperature differen- 0 to 20 K 4K
tial heating
Temperature differen- 1 to 20 K 4K
tial cooling
Swimming pool Yes/No No
Cascade control (lead 0 to 2 0
appliance)
Cascade control (lag 7000Ó0 to 11? 7000Ó11
appliance) 700AÓ0 to ? 700AÓ0
Output, lag heat pump 0 to 255 kW 10 kW
External extension Yes/No No
Externally operating 0 to 11 11
mode changeover,
heating circuits
External operating 0 to 3 2
mode changeover, ef-
fect
External operating 0 to 12 h 8h
mode changeover,
duration
External demand / 0 to 7 4
mixer OPEN
External blocking / 0 to 8 4
mixer CLOSE
Type Vitosolic 0 to 2 0
Vitocom 100 Yes/No No
External blocking, ef- 0 to 31 0
fect
Switching times, aux- Yes/No Yes
iliary output (e.g. DHW
circulation pump)
Compressor
Compressor enable Yes/No Yes
Output, heat pump 1 to 255 kW 10 kW
Number of heat pump 0 to 4 0
(lag appliance in a
cascade)
5355 757 UAE

External heat source Yes/No No
Priority Yes/No Yes
204


setting ing
Dual-mode tempera- -50 to 50 °C 10 °C
ture
External heat source Yes/No No
for DHW
DHW
Cylinder temperature, 10 to 70 °C 10 °C
DHW
Switching times, DHW 0 to 3 1
Min. temperature 5 to 60 °C 10 °C
Max. temperature 20 to 80 °C 60 °C
Hysteresis 1 to 10 K 7K
Hysteresis booster 2 to 30 K 10 K
heater
Start optimisation, Yes/No No
DHW
Stop optimisation, Yes/No No
DHW
Auxiliary DHW func- Yes/No No
tion
Set DHW temperature 10 to 70 °C 60 °C
2
Temp. sensor 2 Yes/No No
Booster heater Yes/No No
DHW with electric Yes/No Yes
power
DHW
Auxiliary DHW func- Yes/No No Service
tion
2
power
DHW
5355 757 UAE
Auxiliary DHW func- Yes/No No

tion
205


setting ing
2
power
Electric heating
Instantaneous heating Yes/No No
water heater
Electric heating Yes/No Yes
Max. stage, electric 1 to 3 3
booster heater
Stage for power-OFF 0 to 3 0
Hydraulic
Heat pump for drying Yes/No No
buildings
Screed program 0 to 12 0
Set flow temperature, 0 to 70 °C 50 °C
external demand
Buffer cylinder No/Yes No
Switching times, buffer 0 to 3 2
cylinder
Fixed temperature 1 to 70 °C 50 °C
Hysteresis 2 to 20 K 5K
Max. temperature 1 to 70 °C 60 °C
Heating circuits
Room temperature, 10 to 30 °C 20 °C
standard
Room temperature, re- 10 to 30 °C 16 °C
duced
Switching times, heat- 0 to 3 2
ing circuit
Activating the remote Yes/No No
control
Heating curve level -15 to 40 0
Heating curve slope 0 to 3,5 0,6
5355 757 UAE
Slope, room tempera- 0 to 50 10

ture hook-up
206


setting ing
Room temperature 0 to 3 3
hook-up (heating cir-
cuits)
Max. flow temperature 10 to 70 °C 40 °C
Cooling
Cooling 0 to 3 0
Cooling circuit 1 to 4 1
Room temperature, 10 to 30 °C 20 °C
separate cooling cir-
cuit
Min. flow temperature 1 to 30 °C 10 °C
Slope, room tempera- 0 to 50 0
ture hook-up
Cooling curve level -15 to 40 0
Slope, cooling curve 0 to 3,5 1,2
Service
5355 757 UAE
207

Specification
Specification
Note
& The output in watt is the recom-
mended connected load.


& The stated current indicates the
max. breaking capacity of the

switching contact (observe the total
current of 5 A).
& Controls for external heat source
and central fault message are

unsuitable for safety LV.
Connection values of the function components

Components Connec- Connected Voltage [V] max. break-
tion load [W] ing capa-
city [A]
Circulation pump for cy- 2X7.10 130 230 4(2)
linder heating
Cylinder primary pump 2X8.12 130 230 4(2)
Heating circuit pump A1 2X7.9 100 230 4(2)
Secondary pump 2X8.7 130 230 4(2)
Heating circuit pump M2 2X8.11 100 230 4(2)
Circulation pump, sepa- 2X7.6 10 230 4(2)
rate cooling circuit with
AC-Box
Switching times, auxili- 2X7.11 50 230 4(2)
ary output (e.g. DHW cir-
culation pump)
Primary pump/well pump 2X8.5 200 230 4(2)
Circulation pump, DHW 2X8.13 100 230 4(2)
cylinder reheating or
control of an EHE elec-
tric immersion heater
Control, instantaneous 2X8.8 10 230 4(2)
5355 757 UAE
control (stage 1)
208

Specification
Specification (cont.)
Components Connec- Connected Voltage [V] max. break-

tion load [W] ing capa-
city [A]
Control, instantaneous 2X7.5 10 230 4(2)
control (stage 2)
Actuation of external 2X7.1 zero volt 250 * 1 4(2)
heat source 2X7.2 contact
Central fault message 2X7.12 zero volt * 1250 4(2)
2X7.13 contact
Total current max. 5(3) A
Vitocal 300-G Ty- 106 108 110 112 114 116

pe
Output details
heat pump type
BW/BWC * 2
Heat pump mod- Ty- 300/ 300/ 300/ 300/ 300/
ule pe 106 108 110 300/112 114 116
Rated output kW 6,2 8,4 10,2 12,1 15,1 17,6
Refrigerating ca-
pacity kW 4,9 6,7 8,1 9,6 12,0 13,8
Power consump- kW 1,38 1,82 2,23 2,57 3,27 3,99
tion
Coefficient of 4,5 4,6 4,6 4,7 4,6 4,4
Performance ∊
(COP)
during heating
operation
Output details Service
heat pump type
WW/WWC * 3
Heat pump mod- Ty- 300/ 300/ 300/ 300/ 300/
ule pe 106 108 110 300/112 114 116
Rated output kW 8,0 11,0 13,6 15,8 19,8 21,6
Refrigerating ca-
pacity kW 6,7 9,2 11,6 13,3 16,6 17,9
*1 Unsuitable for voltages below 42 V
5355 757 UAE
*2 At operating point B0/W35 to DIN EN 14511: B0 = Brine inlet temperature 0 °C /

W 35 = Heating water flow temperature 35 °C.
*3 At operating point W10/W35 to DIN EN 14511:W10 = Primary source temperature
10 °C / W 35 = Heating water flow temperature 35 °C.

209

Specification
Vitocal 300-G Ty- 106 108 110 112 114 116

pe
Power consump- kW 1,4 2,0 2,3 2,8 3,3 4,3
tion
Coefficient of 5,7 5,5 5,9 5,6 6,0 5,0
Performance ∊
(COP)
during heating
operation
Instantaneous kW stepped 3/6/9
heating water
heater perfor-
mance details
(accessories)
Output
Max. heating kW 15,2 17,4 19,2 21,1 24,1 26,6
output
Operating point
B0/W35 with in-
stantaneous
heating water
heater (acces-
sory)
Brine (primary)
Capacity litr- 2,8 2,8 3,2 4,0 4,0 4,0
es
Min. throughput l/h 900 1225 1480 1765 2200 2540
(5K) * 1
Internal pressure m- 50,0 75,0 80,0 75,0 95,0 155,0
drop bar
Max. inlet tem- °C 25,0 25,0 25,0 25,0 25,0 25,0
perature
Min. inlet tem- °C -5,0 -5,0 -5,0 -5,0 -5,0 -5,0
perature
Heating water
(secondary)
Content, heat litr- 4,0 4,5 5,2 5,2 5,2 5,2
pump es
Min. throughput l/h 533 723 882 1038 1297 1514
(10 K) * 1
5355 757 UAE
Internal pressure m- 7 20 30 30 35 60
drop bar
*1 Always safeguard the min. throughput.
210

Specification
Vitocal 300-G Ty- 106 108 110 112 114 116

pe
Max. flow tem- °C 60 60 60 60 60 60
perature
Electrical va-
lues
Rated voltage 1/N/PE 230 V~/50 Hz
(control unit/elec-
tronics)
(heat pump)
(instantaneous
heating water
heater)
Rated current A 5 7 9 11 11,6 13,5
(compressor)
Starting current A 25 14 * 1 20 * 1 22 25 27
(compressor)
Starting current A 26 32 46 51 64 74
(compressor
with stalled arma-
ture)
Power con-
sumption
Control unit max. W 1000 1000 1000 1000 1000 1000
Rated capacity, W 18 18 18 18 18 18
control unit/elec-
tronics
Fuse protection * 2 A 3 × 16 * 3 3 x 16 * 3 3 x 16 * 3 3 x 16 * 3 3 x 16 * 3 3 x 16 * 3
Service
Protection class I
Protection IP 20
Fuse, control unit 6,3 A H slow
(internal)
Refrigerant cir-
cuit
Refrigerant R407C
Fill volume kg 1,45 1,80 2,30 2,44 2,30 2,10
5355 757 UAE
*1 With full wave soft starter.

*2 Only compressor; instantaneous heating water heater is not considered.
*3 Z characteristic required.
211

Specification
Vitocal 300-G Ty- 106 108 110 112 114 116

pe
Compressor Ty- Hermetically sealed scroll compressor
pe
Dimensions
& Total length mm 720 720 720 720 720 720
& Total width mm 600 600 600 600 600 600
& Total height mm 1065 1065 1065 1065 1065 1065
Weights
& Total weight kg 138 143 152 158 165 168
Permissible op-
erating pressure
Brine circuit (pri- bar 3,0 3,0 3,0 3,0 3,0 3,0
mary)
Heating water cir- bar 3,0 3,0 3,0 3,0 3,0 3,0
cuit (secondary)
Connections
Primary flow and G¼"
return (brine)
Heating flow and Rp1
return
DHW Rp1
5355 757 UAE
212

Appendix
Order to commission the Vitocal 300-G
Please send the following order, We would ask that a competent

together with the enclosed system employee of yours be present during
layout, by fax to your local Viessmann the commissioning.
sales office.
Service
5355 757 UAE
213

Certificates
Declaration of conformity
We, Viessmann Werke GmbH & Co KG, D-35107 Allendorf, declare as sole
responsible body that the product Vitocal 300-G, type BW, BWC, WW, WWC
incl. heat pump control unit complies with the following standards:
DIN 7003 DIN EN 61 000-3-3 (2006-06)

DIN 8901 EN 292/T1/T2
DIN 8975 EN 294
DIN EN 50 090-2-2 (2007-11) EN 349
DIN EN 50 366 (2006-11) EN 378
DIN EN 55 014-1 (2007-06) EN 60 252-1
DIN EN 55 014-2 (2002-08) EN 60 529
DIN EN 55 022 (2007-04) VDE 0100-430
DIN EN 60 335-2-40 (2006–11) VDE 0298-4
DIN EN 60 335-1 with A1 (2007–02) VGB 20
DIN EN 61 000-3-2 (2006-10)
In accordance with the following Directives, this product is designated with _:
2004/108/EC 98/37/EC
97/23/EC 2006/95/EC
Details according to the Pressure Equipment Directive (97/23/EC): Category I,

module A
The product characteristics determined as system values for the product

Vitocal 300-G as part of EC type testing according to the Efficiency Direc-
tive (see specification table), can be utilised to assess the energy consumption
of heating and ventilation equipment to DIN V 4701-10 specified by the EnEV
[Germany].
Allendorf, 30.04.08 Viessmann Werke GmbH&Co KG
pp. Manfred Sommer

5355 757 UAE
214

Keyword index
Keyword index
C
Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 Cables/leads
& Inserting cables/leads . . . . . . . . . . . . . . . . 66
A Cascade control. . . . . . . . . . . . . . . . . . 139, 140

AC-Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 Central fault message . . . . . . . . . . . . . . . . . . 87
Appliance fuse protection . . . . . . . . . . . . 173 Changing the date. . . . . . . . . . . . . . . . . . . . . . . 172
Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 Changing the time . . . . . . . . . . . . . . . . . . . . . . . 172
Checking the compressor casing
B temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Booster heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 Checking the diaphragm expansion
Buffer cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 vessel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108, 110
Checking the pressure . . . . . . . . . 108, 110
Checking the refrigeration circuit for
leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Checking the system pressure . . . . 108,
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Clearance dimensions . . . . . . . . . . . . . . . . . . . . 9
Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Commissioning . . . . . . . . . . . . . . . . . . . 103, 213
Commissioning order . . . . . . . . . . . . . . . . . . 213
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Compressor enable . . . . . . . . . . . . . . . . . . . . . 148
Connection and wiring diagrams . . 174
Connection on the brine side . . . . . . . 100
Connections
& Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
& Heating circuits . . . . . . . . . . . . . . . . . . . . . . . 100
& On the brine side . . . . . . . . . . . . . . . . . . . . . 100
Contractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Contractor level . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Control circuit (part 1) . . . . . . . . . . . . . . . . . . 187
Control circuit (part 2) . . . . . . . . . . . . . . . . . . 188
Control parameters . . . . . . . . . . . . . . 111, 203
Control unit settings . . . . . . . . . . . . . . . . . . . . 136
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Cooling circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Cooling curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Cooling curve level . . . . . . . . . . . . . . . . . . . . . 170
Cooling curve slope . . . . . . . . . . . . . . . . . . . . 170
Cooling in the heating circuit . . . . . . . . 169
5355 757 UAE
Cylinder temperature DHW . . . . . . . . . . 152
215

Keyword index
Keyword index (cont.)
D H
Declaration of Conformity . . . . . . . . . . . . 214 Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
DHW auxiliary function . . . . . . . . . . . . . . . . 155 Heat pump output . . . . . . . . . . . . . . . . . . . . . . . 148
DHW circulation pump . . . . . . . . . . . . . . . . . 147 Heat pump
DHW heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 & Opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
DHW with electric heating . . . . . . . . . . . . 156 Heating circuit connection . . . . . . . . . . . 100

Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Heating curve level . . . . . . . . . . . . . . . . . . . . . 167
Display field. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Heating mode changeover
Drying buildings . . . . . . . . . . . . . . . . . . . . . . . . . . 159 & Heating circuits . . . . . . . . . . . . . . . . . . . . . . . 141
Dual-mode temperature. . . . . . . . . . . . . . . 150 Heating water buffer cylinder . . . . . . . 163

Hydraulic parameters . . . . . . . . . . . . . . . . . . 203
E Hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
EEV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Hysteresis booster heater . . . . . . . . . . . . 153
Electric booster heater Hysteresis
& Maximum stage . . . . . . . . . . . . . . . . . . . . . . . 157 & Heating water buffer cylinder . . . . 164
Electric heating . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Electrical connections . . . . . . . . . . . . . . . . . . 78 I
Electronic expansion valve (EEV) 131 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Energy statement. . . . . . . . . . . . . . . . . . . . . . . . 134 Installation preparations . . . . . . . . . . . . . . . 58
External blocking . . . . . . . . . . . . . . . . . . . . . . . . 144 Installation room requirements . . . . . . . . 8
External blocking Instantaneous heating water heater. . .
& Effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16, 157
External demand. . . . . . . . . . . . . . . . . . . . . . . . . 143 Internal components

External extension . . . . . . . . . . . . . . . . . . . . . . 141 & Type BW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
External heat source . . . . . . . . . . . . . . . . . . . 150 & Type BWC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

& For DHW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 K
KM BUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
F
Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . 117 L
Fault messages Lag appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
& Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Language selection . . . . . . . . . . . . . . . . . . . . . 137
Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Lead appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Fixed temperature . . . . . . . . . . . . . . . . . . . . . . . 163
Flow temperature . . . . . . . . . . . . . . . . . . . . . . . . 170
Function components . . . . . . . . . . . . . . . . . . 177
Function description . . . . . . . . . . . . . . . . . . . . . 14
5355 757 UAE
216

Keyword index
M P
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Parts lists . . . . . . . . . . . . . . . . . . . . . . . . . . . 191, 197
Max. temperature . . . . . . . . . . . . . . . . . . . . . . . . 165 PCB 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Maximum flow temperature . . . . . . . . . . 168 PCB 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Maximum temperature. . . . . . . . . 152, 165 PCB 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Menu keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Phase monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Menu structure overview . . . . . . . . . . . . . 136 Power circuit - compressor . . . . . . . . . . 189
Message and safety components . 174 Power circuit - instantaneous heating
Message history . . . . . . . . . . . . . . . . . . . . . . . . . 119 water heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . 117, 119 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Messages Power supply utility . . . . . . . . . . . . . . . . . . . . . . 14
& Acknowledging . . . . . . . . . . . . . . . . . . . . . . . . 119 Power supply
& Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 & Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
& Skip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Power utility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Minimum flow temperature . . . . . . . . . . . 170 Power-OFF . . . . . . . . . . . . . . . 17, 83, 89, 158
Minimum temperature . . . . . . . . . . . . . . . . . 152 Primary circuit type BW . . . . . . . . . . . . . . . 22
Mixer CLOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 Primary circuit type BWC . . . . . . . . . . . . . 23
Mixer OPEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 Primary circuit type WWC . . . . . . . . . . . . . 28
Primary circuit type WW . . . . . . . . . . . . . . . 25
N Priority
Natural cooling . . . . . . . . . . . . . . . . . . . . . . . 15, 16 & External heat source . . . . . . . . . . . . . . . . 150
NC-Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 Programming unit . . . . . . . . . . . . . . . . . . . . . . . 117

Note. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Number of external heat pumps . . . 149 R
Reduced room temperature . . . . . . . . . 166
O Remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Operating mode changeover Repair work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
& Duration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
& Effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Required equipment . . . . . 22, 31, 36, 44
Operating mode selector . . . . . . . . . . . . . 117 Room height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Output lag heat pump . . . . . . . . . . . . . . . . . . 140 Room hook-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Room temperature hook-up . 167, 168
Room temperature separate cooling
circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Rotary selector
& Reduced room temperature . . . . . . 117
& Standard room temperature . . . . . 117

5355 757 UAE
217

Keyword index
S T
safety chain (part 1) . . . . . . . . . . . . . . . . . . . . 185 Temperature differential cooling . . . 138
safety chain (part 2) . . . . . . . . . . . . . . . . . . . . 186 Temperature differential heating . . . 137
Screed program . . . . . . . . . . . . . . . . . . . . . . . . . . 159 Temperature sensor . . . . . . . . . . . . . . . . . . . . 155
Sensor resistance curves . . . . . . . . . . . . 173 Terminals
separate cooling circuit . . . . . . . . . . . . . . . 169 & Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Set DHW temperature . . . . . . . . . . . . . . . . . 155 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Set flow temperature
& External demand . . . . . . . . . . . . . . . . . . . . . 161 V
Slope room hook-up . . . . . . . . . . . . . . . . . . . . 170 Vitocom. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Slope Vitosolic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145, 163
& Room hook-up . . . . . . . . . . . . . . . . . . . . . . . . 167
Solar control unit . . . . . . . . . . . . . . . . . 145, 163 W

Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 Wall clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Standard room temperature . . . . . . . . . 166 Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Start optimisation DHW . . . . . . . . . . . . . . . 154 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Stop optimisation DHW . . . . . . . . . . . . . . . 155 Winter time changeover . . . . . . . . . . . . . . . 172
Summertime changeover . . . . . . . . . . . . . 172
Swimming pool . . . . . . . . . . . . . . . . . . . . . 82, 139
Switching times additional output . 147
Switching times, DHW . . . . . . . . . . . . . . . . . 152
Switching times HK . . . . . . . . . . . . . . . . . . . . . 166
System definition . . . . . . . . . . . . . . . . . . . . . . . . 137
System diagram . . . . . . . . . 29, 35, 42, 137
System diagram
& DHW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52, 54
System versions
& Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 5355 757 UAE
218

5355 757 UAE
219

Printed on environmentally friendly,
chlorine-free bleached paper
Applicability
Applicable for heat pumps:

Brine/water heat pump
Vitocal 300-G, type BW, BWC, WW, WWC
400 V and single stage
Type BW from serial no.:

7346 300 8 01000 ...
7346 301 8 01000 ...
7346 302 8 01000 ...
7346 303 8 01000 ...
7346 304 8 01000 ... Subject to technical modifications.
7346 305 8 01000 ...
Type BWC from serial no.:
7346 674 8 01000 ...
7346 675 8 01000 ...
7346 676 8 01000 ...
7346 677 8 01000 ...
7346 678 8 01000 ...
7346 679 8 01000 ...
Viessmann Werke GmbH&Co KG

D-35107 Allendorf
5355 757 UAE
Telephone: +49 6452 70-0

Fax: +49 6452 70-2780
www.viessmann.com
220

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Installation and service VIESMANN

For applicability, see the last page

5355 757 UAE 4/2008 Please keep safe.

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Please follow these safety instructions closely to prevent accidents and

Safety instructions explained & the Code of Practice of relevant

Note & Isolate the system from the power

only be carried out by a qualified

Regulations Repair work

Observe the following when working

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Safety instructions (cont.)

Ancillary components, spare and

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Control unit settings

Menu structure overview – main menu ........................................................ 136

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System definition control settings

Compressor control settings

Control settings, external heat source

DHW control settings

Set DHW temperature 2 .............................................................................. 155

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DHW with electric heating ........................................................................... 156

Control settings, electric heater

Control settings, hydraulics

Control settings, heating water buffer cylinder

Control settings, heating circuits

Cooling control settings

Control settings, time

Automatic summer/winter time changeover ................................................. 172

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Connection and wiring diagrams

Specification ............................................................................................. 208

Keyword index .......................................................................................... 215

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General information regarding the electrical connection

The max. permitted tilting angle for

Installation room requirements

accordance with current rules as as shown in the following diagram.

structure, please pay attention to the connection panel: 2,050 mm

city of the floor.

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Clearance dimensions (plan view)

Clearance A Heat pump posi-

Installation instructions AC-

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Dimensions of the top panels and connections

A Primary return (brine) OUT

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On-site connection requirements

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plus wall clearance (see 2.00 m, if it is routed together

1.50 m plus wall clearance (see

the meter box to the heat pump

Overview of possible system diagrams

The following table provides an overview of all possible system diagrams.

5355 757 UAE

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Overview of possible system diagrams (cont.)