Vitodens 050w

Installation and service VIESMANN
instructions
for contractors
Vitodens 050-W
Type BPJD, 6.5 to 35.0 kW
Wall mounted gas condensing boiler
For natural gas and LPG
Gas Council Number: 47 819 31, 47 819 32
VITODENS 050-W
5675991 GB/en 11/2017 Please keep safe.

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Safety instructions
Safety instructions
Please follow these safety instructions closely to prevent accidents and

material losses.
Safety instructions explained
Danger Note
This symbol warns against the Details identified by the word "Note"
risk of injury. contain additional information.
! Please note
This symbol warns against the
risk of material losses and envi-
ronmental pollution.
Target group
These instructions are exclusively ■ Work on gas installations may only

intended for qualified contractors. be carried out by a registered gas fit-
ter.
■ Work on electrical equipment may
only be carried out by a qualified
electrician.
■ The system must be commissioned
by the system installer or a qualified
person authorised by the installer.
Regulations to be observed
■ National installation regulations ■ Codes of practice of the relevant

■ Statutory regulations for the preven- trade associations
tion of accidents ■ All current safety regulations as
■ Statutory regulations for environmen- defined by DIN, EN, DVGW, TRGI,
tal protection TRF, VDE and all locally applicable
standards
a ÖNORM, EN,
ÖVGW G K directives,
ÖVGW-TRF and ÖVE
c SEV, SUVA, SVGW, SVTI,
SWKI, VKF and EKAS guideline
1942: LPG, part 2
5675991

Safety instructions
Safety instructions (cont.)
Safety instructions for working on the system
Working on the system Repair work
■ Where gas is used as the fuel, close

the main gas shut-off valve and safe-
guard it against unintentional reopen-
! Please note
Repairing components that fulfil
a safety function can compro-
ing. mise the safe operation of the
■ Isolate the system from the power system.
supply, e.g. by removing the separate Replace faulty components only
fuse or by means of a mains isolator, with genuine Viessmann spare
and check that it is no longer live. parts.
■ Safeguard the system against recon-
nection. Auxiliary components, spare and
■ Wear suitable personal protective wearing parts
equipment when carrying out any
work.
Danger
! Please note
Spare and wearing parts that
have not been tested together
Hot surfaces can cause burns. with the system can compro-
■ Before maintenance and serv- mise its function. Installing non-
ice work, switch OFF the authorised components and
appliance and let it cool down. making non-approved modifica-
■ Never touch hot surfaces on tions or conversions can com-
the boiler, burner, flue system promise safety and may invalid-
or pipework. ate our warranty.
For replacements, use only orig-
! Please note
Electronic assemblies can be
damaged by electrostatic dis-
inal spare parts supplied or
approved by Viessmann.
charge.
Prior to commencing work,
touch earthed objects such as
heating or water pipes to dis-
charge static loads.
5675991

Safety instructions
Safety instructions for operating the system
If you smell gas What to do if water escapes from the

appliance
Danger
Escaping gas can lead to explo- Danger
sions which may result in seri- If water escapes from the appli-
ous injury. ance there is a risk of electrocu-
■ Do not smoke. Prevent naked tion.
flames and sparks. Never Switch OFF the heating system
switch lights or electrical appli- at the external isolator (e.g. fuse
ances on or off. box, domestic distribution
■ Close the gas shut-off valve. board).
■ Open windows and doors.
■ Evacuate any people from the Danger
danger zone. If water escapes from the appli-
■ Notify your gas or electricity ance there is a risk of scalding.
supply utility from outside the Never touch hot heating water.
building.
■ Have the power supply to the Condensate
building shut off from a safe
place (outside the building). Danger
Contact with condensate can be
If you smell flue gas harmful to health.
Never let condensate touch your
Danger skin or eyes and do not swallow
Flue gas can lead to life threat- it.
ening poisoning.
■ Shut down the heating sys- Flue systems and combustion air
tem.
■ Ventilate the installation site. Ensure that flue systems are clear and
■ Close doors to living spaces cannot be sealed, for instance due to
to prevent flue gases from accumulation of condensate or other
spreading. external causes.
Avoid continuous condensate disposal
with a wind protector.
Ensure an adequate supply of combus-
tion air.
Inform system users that subsequent
modifications to the building character-
istics are not permissible (e.g. cable/
pipework routing, cladding or parti-
5675991
tions).

Safety instructions
Danger Danger
Leaking or blocked flue sys- The simultaneous operation of
tems, or an inadequate supply the boiler and appliances that
of combustion air can cause life exhausts air to the outside can
threatening poisoning from car- result in life threatening poison-
bon monoxide in the flue gas. ing due to a reverse flow of flue
Ensure the flue system is in gas.
good working order. Vents for Fit an interlock circuit or take
supplying combustion air must suitable steps to ensure an ade-
be non-sealable. quate supply of combustion air.
Extractors
Operating appliances that exhaust air

to the outside (extractor hoods, extrac-
tors, air conditioning units, etc.) can
create negative pressure. If the boiler is
operated at the same time, this can
lead to a reverse flow of flue gas.
5675991

Index
Index
Installation instructions
Information
Disposal of packaging.......................................................................................... 8
Symbols................................................................................................................ 9
Intended use......................................................................................................... 10
Product information.............................................................................................. 10
Preparing for installation................................................................................... 13
Installation sequence
Mounting the boiler and making connections....................................................... 17
Opening the programming unit............................................................................. 22
Electrical connections........................................................................................... 23
Service instructions
Commissioning, inspection, maintenance
Steps - commissioning, inspection and maintenance.......................................... 26
Further details regarding the individual steps....................................................... 27
Troubleshooting
Function sequence and possible faults................................................................ 50
Fault display......................................................................................................... 51
Repairs................................................................................................................. 56
Changing the gas type

Converting from LPG to natural gas..................................................................... 67
Control unit
Functions and operating conditions in weather-compensated mode................... 69
Designs
Connection and wiring diagrams.......................................................................... 71
Parts lists
Overview of assemblies....................................................................................... 76
Casing assembly.................................................................................................. 78
Heat cell assembly............................................................................................... 80
Burner assembly.................................................................................................. 82
Hydraulic assembly.............................................................................................. 84
Grundfos hydraulic assembly............................................................................... 86
Control unit assembly........................................................................................... 88
Miscellaneous assembly...................................................................................... 90
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Index
Index (cont.)
Specification....................................................................................................... 91
Disposal
Final decommissioning and disposal.................................................................... 92
Certificates
Declaration of conformity...................................................................................... 93
Keyword index.................................................................................................... 95
5675991

Information
Disposal of packaging
Please dispose of packaging waste in DE: Use the disposal system organ-
line with statutory regulations. ised by Viessmann.
AT: Use the ARA statutory disposal
system (Altstoff Recycling Austria
AG, licence number 5766).
CH: Packaging waste is disposed of
by the HVAC contractor.
5675991

Information
Symbols
Sym- Meaning
bol
Reference to other document
containing further information
Step in a diagram:
1. The numbers correspond to
the order in which the steps
are carried out.
Installation
Warning of material losses and
environmental pollution
Live electrical area
Pay particular attention.
■ Component must audibly

click into place.
or
■ Acoustic signal
■ Fit new component.
or
■ In conjunction with a tool:
Clean the surface.
Dispose of component correct-
ly.
Dispose of component at a
suitable collection point. Do
not dispose of component in
domestic waste.
5675991

Information
Intended use
The appliance is intended solely for Any usage beyond this must be
installation and operation in sealed approved by the manufacturer in each
unvented heating systems that comply individual case.
with EN 12828, with due attention paid
to the associated installation, service Incorrect usage or operation of the
and operating instructions. It is only appliance (e.g. the appliance being
designed for heating up heating water opened by the system user) is prohibi-
that is of potable water quality. ted and will result in an exclusion of lia-
bility. Incorrect usage also occurs if the
Intended use presupposes that a fixed components in the heating system are
installation in conjunction with permissi- modified from their intended use (e.g. if
ble, system-specific components has the flue gas and ventilation air paths
been carried out. are sealed).
Commercial or industrial usage for a

purpose other than heating the building
or DHW shall be deemed inappropriate.
Product information
Vitodens 050-W, type BPJD
Preset for operation with natural gas. Product description

Conversion to LPG P requires a gas
conversion kit. The Vitodens 050-W is available as a
gas condensing combi boiler with inte-
Gas Council No. gral plate heat exchanger for DHW
■ 29 kW combi: 47 819 31 heating. For the connection of heating
■ 35 kW combi: 47 819 32 circuits and the DHW line, see
page 16 onwards.
Conversion for other countries The Vitodens 050-W is set up for oper-
ation with a constant boiler water tem-
The Vitodens 050-W may generally perature.
only be delivered to countries listed on The appliance is equipped with a
the type plate. For deliveries to other sealed unvented hydraulic system with
countries, approved contractors must 2 connections for the heating flow and
arrange individual approval on their return and 2 connections for DHW
own initiative and in accordance with heating.
the law of the country in question.
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10

Information
Product information (cont.)
The following components are integra- ■ Cupboards (open at the top)

ted into the hydraulic system: ■ Recesses without compulsory clear-
■ Circulation pump ance towards combustible materials
■ 3-way diverter valve ■ Attic rooms (pitched attics and long
■ Safety valve panes) where the balanced flue pipe
■ Diaphragm expansion vessel can be routed directly through the
■ Plate heat exchanger for DHW heat- roof
ing
Since the flue pipe connection for room
Connecting accessories sealed operation is surrounded by com-
bustion air (coaxial pipe), no clearances
Installation
A time switch (accessories) can be con- towards combustible materials need be
nected to the control unit with a low maintained. For further details, see the
voltage supply. technical guide on flue systems for the
Vitodens.
Siting The installation room must be safe from
the risk of frost.
Suitable siting locations include:
■ Recreational rooms and other living
spaces
■ Ancillary rooms without their own
ventilation
Operation of the Vitodens 050-W in wet rooms
60
0
a
Are Are
a1
2
Are
a0
2250
Area 2
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11

Information
Product information (cont.)
The Vitodens is approved for installa- Electrical equipment in rooms contain-

tion in wet rooms (e.g. bathroom or ing a bathtub or a shower must be
shower rooms) (protection IP X4 D, installed in such a way that users can-
splashproof). not be exposed to dangerous body cur-
When installing the Vitodens in wet rents.
rooms, observe the safety zones and VDE 0100 specifies that cables supply-
minimum wall clearances according to ing permanently installed consumers in
VDE 0100 [or local regulations] (see zones 1 and 2 should only be run verti-
also "Electrical safety zone"). The cally and routed into the equipment
Vitodens may be installed in safety from the back.
zone 1 if hosed water (e.g. from mas-
sage showers) is prevented.
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12

Preparing for installation
Preparing for boiler installation
Dimensions and connections
350
250
400 156
5
68
Installation
867
642
707
F
A B CD E
58 58
150
41 700
123 123 125
Shown without fittings
A Heating flow 7 22 mm E Heating return 7 22 mm

B DHW 7 15 mm F Condensate drain/safety valve
C Gas connection 7 22 mm drain: plastic hose 7 22 mm
D Cold water 7 15 mm
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13

Preparing for installation (cont.)
Minimum clearances
Maintain a clearance of 700 mm in front

of the Vitodens for maintenance purpo-
ses. Maintenance clearances to the l.h.
or r.h. side of the Vitodens are not
required.
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14

Fitting the wall mounting bracket
Installation
250
145
Ø10
A Vitodens installation template

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15

1. Position the supplied installation 1. Prepare the water connections.

template on the wall. Flush the heating system.
2. Mark out the rawl plug holes. 2. Prepare the gas connection.
3. Drill 7 10 mm holes and insert the 3. Prepare the electrical connections.

rawl plugs supplied. ■ Cables for accessories:
Sheathed cable, 2-core. For low
4. Fit the wall mounting bracket with voltage, min. 0.5 mm2.
the screws supplied.
Installation in a cupboard
Fitting the pre-plumbing jig or
mounting frame Any cupboard enclosing the appliance
must be designed and constructed spe-
Pre-plumbing jig or mounting cifically for this purpose. An existing
frame installation instructions cupboard or closet may be used, provi-
ded it is modified accordingly. BS
Preparing the connections 7698:2000 gives details of the essential
design features for cupboards and clos-
! Please note ets, including airing cupboards. The

To prevent appliance damage, Vitodens range does not require the
connect all pipework free of load cupboard to be ventilated.
and torque stress.
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16

Mounting the boiler and making connections
Removing the front panel and mounting the boiler
3.
Installation
2.
1.
2x
1. Undo the screws on the underside 3. Hook the boiler into the wall mount-
of the boiler; do not remove them ing bracket.
completely.
2. Remove front panel.

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17

Mounting the boiler and making connections (cont.)
Fitting the connections on the water side
! Please note
Protect pressure gauge hoses
when welding/soldering copper
pipes to the boiler.
A B C D
z z
A Heating flow G ¾ D Heating return G ¾

B DHW G ½
C Cold water G ½
1. Mount the fittings with gaskets. 2. Install the filling equipment on site.
The filling equipment must comply
with the Fittings Directive G24.2a.
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18

Gas connection
Installation
z z
1. Fit the gas shut-off valve with bend 3. Carry out a tightness test.
to connection A.
Note
2. Connect the gas supply to connec- Only use suitable and approved
tion A. leak detection agents (EN 14291)
and devices for the tightness test.
Leak detection agents with unsuita-
ble constituents (e.g. nitrides, sul-
phides) can cause material dam-
age.
Remove residues of the leak detec-
tion agent after testing.
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19

! Please note
Excessive test pressure will
damage the boiler and the
4. Purge the gas line.
gas train.
Max. test pressure 150 mbar
(15 kPa). Where higher
pressure is required for
tightness tests, disconnect
the boiler and the gas train
from the main supply pipe
(undo the fitting).
Connecting the safety valve and condensate drain
■ If the condensate pipe is routed out-

side the building, use a pipe with min.
7 30 mm and protect the pipe from
frost. Avoid long external pipe runs.
Install a tundish.
! Please note
A frozen condensate pipe can
result in faults and damage to
the boiler.
Always protect condensate
pipes against frost.
A ■ Observe local building regulations.

Connect condensate pipe A to the
public sewage system with a constant
fall and a pipe vent.
Observe local waste water regulations.
■ The condensate pipe is connected to Note

the discharge pipe of the safety Fill the trap with water before commis-
valve. The condensate hose supplied sioning.
meets the temperature requirements
that are part of the CE certification.
■ We recommend connecting the con-
densate pipe to the internal domestic
waste water system, either directly or
via a tundish.
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20

Filling the trap with water
Pour at least 0.3 l of water into the flue

gas connection.
! Please note
During commissioning, flue gas
may escape from the conden-
sate drain.
Always fill the trap with water
before commissioning.
Installation
Balanced flue connection
Connect the balanced flue pipe.

During installation and positioning of
the flue system, observe Part J of the
Building Regulations and BS 5440.
Flue system installation instruc-

tions
Connecting several Vitodens 050-W

to a shared flue system
Adjust the burner settings of each con-

nected boiler to match the flue system.
See page 33.
Do not carry out commissioning until ■ Apertures for ensuring sufficient com-
the following conditions are met: bustion air supply are open and can-
■ Free passage through the flue gas not be closed off.
pipes. ■ Applicable regulations on installing
■ Flue system with positive pressure is and commissioning flue systems
gas-tight. have been followed.
■ Inspection port covers checked for
secure and tight seating.
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21

Danger Ensure the flue system functions

Leaking or blocked flue systems correctly. Apertures for combus-
or an insufficient supply of com- tion air supply must not be able
bustion air cause life threatening to be closed off.
poisoning due to carbon monox- Prevent condensate drainage
ide in the flue gas. via a wind protector.
Opening the programming unit
Only required if a wireless receiver or

time switch (accessories) is to be con-
nected.
3.
2.
2x
1.
! Please note
Electronic assemblies can be
damaged by electrostatic dis-
Prior to commencing any work,
touch earthed objects such as
heating or water pipes to dis-
charge. charge static loads.
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22

Electrical connections
OT- OT+
Installation
A 4 3 2 1
A Terminals on underside of appli- Information on connecting

ance accessories
B Outside temperature sensor When connecting accessories
C Vitotrol 100 or on-site room tem- observe the separate installation
perature controller with LV switch- instructions provided with them.
ing contact and low transition
resistance
Remove jumper when connecting.
Separate installation
instructions
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23

Electrical connections (cont.)
Outside temperature sensor (accessories)
1. Fit the outside temperature sensor. 2. Connect the outside temperature

sensor across terminals 3 and 4
Installation location: (underside of appliance).
■ North or north-westerly wall, 2 to
2.5 m above ground level; in
multi storey buildings, in the
upper half of the second floor
■ Not above windows, doors or
vents
■ Not immediately below balconies
or gutters
■ Never render over.
■ Connection:
2-core lead, length up to 35 m
with a cross-section of 1.5 mm2
Power supply
Connect the power cable to the building Install an isolator in the power cable to
mains. provide omnipolar separation from the
mains for all active conductors, corre-
Regulations and directives sponding to overvoltage category III
(3 mm) for full isolation. The isolator
Danger must be fitted in the permanent electri-
Incorrectly executed electrical cal installation, in line with installation
installations can result in injuries requirements.
from electrical current and dam- Protect the power cable with an exter-
age to the appliance. nal 3 A fuse to BS 1362.
Connect the power supply and Danger

implement all safety measures Incorrect core assignment can
(e.g. RCD circuit) in accordance result in serious injury and dam-
with the following regulations: age to the appliance.
■ IEC 60364-4-41 Take care not to interchange
■ VDE regulations wires "L1" and "N".
■ Connection requirements
specified by your local power
supply utility
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24

Electrical connections (cont.)
Danger The appliance and pipework

The absence of component must be connected to the equi-
earthing can lead to serious potential bonding of the building.
injury from electric current if an
electrical fault occurs.
Routing connecting cables/leads
! Please note
Connecting cables/leads will be
damaged if they touch hot com-
When routing and securing
cables/leads on site, ensure that
the maximum permissible tem-
Installation
ponents. perature for these is not excee-
ded.
5675991
25

Steps - commissioning, inspection and maintenance
For further information regarding the individual steps, see the page indicated
Commissioning steps
Inspection steps
Maintenance steps Page
• • • 1. Filling the heating system.............................................. 27

• • • 2. Converting to operation with LPG................................ 29
• • • 3. Checking the static pressure and supply pressure.... 29
• 4. Reducing the maximum heating output....................... 31
• 5. Matching the burner output to the flue system........... 32
• 6. Burner adjustment when connecting multiple flues
to a shared flue system.................................................. 33
• 7. Checking the CO2 content............................................. 37
• • 8. Removing the burner ..................................................... 41
• • 9. Checking the burner gasket and burner gauze
assembly......................................................................... 41
• • 10. Checking and adjusting the electrode.......................... 43
• • 11. Cleaning the heat exchanger......................................... 43
• • 12. Checking the condensate drain and cleaning the
trap................................................................................... 45
• • 13. Installing the burner ...................................................... 46
• • 14. Checking the diaphragm expansion vessel and
system pressure............................................................. 47
• • • 15. Checking all connections on the heating water and
DHW sides for leaks
• • • 16. Checking the firm seating of electrical connections
• • • 17. Checking all gas equipment for tightness at
operating pressure ........................................................ 47
• • 18. Fitting the front panel..................................................... 48
• 19. Instructing the system user........................................... 49
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26

Further details regarding the individual steps
Filling the heating system
! Please note
Unsuitable fill water increases
the level of deposits and corro-
■ Fill water with a hardness
above 300 ppm must be soft-
ened.
sion and may lead to boiler ■ Special antifreeze suitable for
damage. heating systems can be
■ Flush the heating system thor- added to the fill water.
oughly before filling.
■ Only fill with water of potable
quality.
1. Close the gas shut-off valve.
2. Switch on the power supply at

ON/OFF switch A.
3. Activate the filling function.

1. Press MODE and simultane-
ously and hold for approx. 3 s.
"SERV" is displayed and "1"
flashes.
2. OK to confirm.
"0" flashes on the display.
3. Use / to set "I"
4. OK to confirm.
The filling function is active.
Note
The function is terminated by reset-
ting the value to "0" or by turning
off the ON/OFF switch. Service
The function will terminate automat-
ically after 30 min.
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27

Further details regarding the individual steps (cont.)
A 4. Open shut-off valves B and C.
B C
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28

5. Fill and vent the heating system

using the on-site valve. System
pressure 0.8 to 1.2 bar
(0.08 to 0.1 MPa).
The system can be filled using a
separate filling point fitted at a con-
venient position in the heating cir-
cuit. The connection must be
removed when filling is complete.
Where local water authority regula-
tions do not allow temporary con-
nections, a sealed system filler
pump with break tank must be
used. The heating system will not
be filled automatically from the
domestic hot water side. Alternative
methods for filling sealed systems
are provided in BS 5449.
Converting to operation with LPG
In the delivered condition, the boiler is Separate installation instructions

set up for operation with natural gas.
For operation with LPG, change the
gas nozzle and switch to the correct For conversion from LPG to natural
gas type at the control unit. gas, see page 67.
Checking the static pressure and supply pressure
Danger Operation with LPG

Service
CO formation as a result of Purge the LPG tank twice on commis-
incorrect burner adjustment can sioning or replacement. Vent the tank
have serious health implications. and gas connection line thoroughly
Always carry out a CO test after purging.
before and after work on gas
appliances.
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29

Gas train viewed from behind
1. Close the gas shut-off valve. 5. Start the boiler.
2. Undo screw A inside test connec- Note

tor "IN" on the gas train, but do not During commissioning, the appli-
remove it. Connect the pressure ance can enter a fault state
gauge. because of airlocks in the gas line.
After approx. 5 s, press Reset to
3. Open the gas shut-off valve. reset the burner (see page 54).
4. Check the static pressure.

Set value: max. 57.5 mbar
(5.75 kPa)
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30

6. Check the supply (flow) pressure. 8. Shut down the boiler, close the gas
shut-off valve, remove the pressure
Set value: gauge and tighten the screw in test
■ Natural gas: 20 mbar (2.0 kPa) connector A.
■ LPG: 37 mbar (3.7 kPa)
9. Open the gas shut-off valve and
Note start the appliance.
Use a suitable measuring device
with a resolution of at least Danger
0.1 mbar (0.01 kPa) to check the Gas escaping from the test
supply pressure. connector leads to a risk of
explosion.
7. Implement measures as indicated Check gas tightness at test
in the table below. connector A.
Supply pressure (flow pressure) Steps

For natural gas For LPG
Below 17.4 mbar Below 25 mbar Do not commission the boiler. Notify the
(1.74 kPa) (2.5 kPa) gas supply utility or LPG supplier.
17.4 to 25 mbar 25 to 47 mbar Start the boiler.
(1.74 to 2.5 kPa) (2.5 to 4.7 kPa)
Above 25 mbar Above 47 mbar Install a separate gas pressure governor
(2.5 kPa) (4.7 kPa) upstream of the system and set the flow
pressure to 20 mbar (2.0 kPa) for natu-
ral gas or 37 mbar (3.7 kPa) for LPG.
Notify the gas supply utility or LPG sup-
plier.
Reducing the maximum heating output
The maximum heating output can be 2. Use / to select "2" and confirm Service
reduced in 25 % increments according with OK.
to system requirements. "00" flashes on the display (corre-
sponds to 100 % burner output).
1. Press MODE and simultaneously
and hold for 3 s. 3. Use / to select the required
"SERV" appears on the display burner output and confirm with OK.
and "I" flashes.
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31

4. Press MODE and simultaneously 5. Start the boiler.

and hold for 3 s.
Service mode is terminated. Serv- 6. Check the selected burner output
ice mode also terminates automati- by measuring the gas throughput at
cally after 30 min. the upper heating output.
Matching the burner output to the flue system
To match the burner output to the sys- 3. Look up the required correction fac-
tem flue pipe length, a correction factor tor relevant to the length of the flue
can be set. in the tables below.
Note 4. Use / to set the required correc-

Observe max. flue pipe lengths in the tion factor and confirm with OK.
pricelist. If the max. flue pipe lengths in
the pricelist are exceeded, a calculated 5. Press MODE and simultaneously
performance verification is required. and hold for 3 s.
Service mode is terminated. Serv-
1. Press MODE and simultaneously ice mode also terminates automati-
and hold for 3 s. cally after 30 min.
"SERV" appears on the display
and "I" flashes.
2. Use / to select "3" and confirm

with OK.
"0" flashes on the display.
Open flue operation 7 60 mm

Correction fac- 0 1 2 3 4 5 6
tor
Rated heating Flue pipe length (m)
output (kW)
24 ≤8 >8≤ Do not adjust
15
33 ≤8 >8≤ > 14 ≤ > 19 ≤ Do not adjust
14 19 25
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32

Room sealed operation 7 60 mm coaxial

Correction fac- 0 1 2 3 4 5 6
tor
Rated heating Flue pipe length (m)
output (kW)
24 ≤4 >4≤8 > 8 ≤ > 12 ≤ Do not adjust
12 15
33 ≤4 >4≤7 > 7 ≤ > 11 ≤ Do not adjust
11 20
Burner adjustment when connecting multiple flues to a shared

flue system
When connecting several Vitodens 2. Use / to select "4" and confirm

050-W to a shared flue system: with OK.
Adjust the burner settings of each con- "0" flashes on the display.
nected boiler by a correction factor to
match them to the flue system. 3. Refer to the following tables for the
correction factor required for the
System conditions: flue system.
■ Shared flue in shaft 7 100 mm
■ Balanced flue connection pipe from 4. Use / to set the required correc-
boiler to shaft, 7 80/125 mm tion factor and confirm with OK.
■ Minimum shaft cross-section
– Square: 175 x 175 mm 5. Press MODE and simultaneously
– Round: 7 195 mm and hold for 3 s.
■ Height between floors min. 2.5 m Service mode is terminated. Serv-
■ Max. 4 boilers with the same rated ice mode also terminates automati-
heating output connected to the flue cally after 30 min.
system
Service
1. Press MODE and simultaneously
and hold for 3 s.
"SERV" appears on the display
and "I" flashes.
5675991
33

One boiler per floor
Rated heating output 24 kW

Number of boilers 2 3 4
Correction factor (adjustable Flue length a (m)
value)
0
1 ≤ 21
2 > 21 ≤ 25 ≤ 19 ≤ 13
3 – > 19 ≤ 25 > 13 ≤ 17
4 – – > 17 ≤ 21
5 – – –
6 – – –

Number of boilers 2 3 4
Correction factor (adjustable Flue length a (m)
value)
0
1 ≤ 12
2 > 12 ≤ 25 ≤ 17
3 – ≤ 16
4 – > 16 ≤ 20 ≤ 14
5 – > 20 ≤ 25 > 14 ≤ 16
6 – – > 16 ≤ 18
Note
The correction factor changes the boiler
modulation range.
5675991
34

a
2.5 m
3m
Service
5675991
35

Two boilers per floor

Number of boilers 2 4
Correction factor (adjustable value) Flue length a (m)
0
1 ≤15 ≤5
2 – >5≤9
3 – > 9 ≤ 14
4 – > 14 ≤ 15
5 – –
6 – –

Number of boilers 2 4
Correction factor (adjustable value) Flue length a (m)
0
1 ≤9
2 > 9 ≤ 15 ≤6
3 – >6≤8
4 – > 8 ≤ 10
5 – > 10 ≤ 13
6 – > 13 ≤ 15
Note
The correction factor changes the boiler
modulation range.
5675991
36

a
2.2 m
3m
0.3 m
Checking the CO2 content Service
The Vitodens 050-W is factory-set for We recommend measuring the O2, as

natural gas. During commissioning or this value is unmistakable regarding
maintenance, the CO2 and CO have to lambda (air/gas). The O2 content fluctu-
be measured at the boiler flue adaptor ates between 7.5 % and 2.2 %. The
test port to check the flue integrity. CO/CO2 ratio must be less than 0.004.
Depending on the Wobbe index, the If the actual CO2 or O2 and CO values
CO2 content fluctuates between 7.5 % deviate from the stated range, check
and 10.5 %. A CO level of up to the balanced flue system for leaks. If
500 ppm during start-up is acceptable. the flue installation is OK, change the
5675991
gas valve.
37

Note
Operate the appliance with uncontami-
nated combustion air to prevent operat-
ing faults and damage.
1. Connect a flue gas analyser at flue

gas port A on the boiler flue con-
nection.
2. Start the boiler. Check for leaks.
Danger
Escaping gas leads to a risk
of explosion.
Check all gas equipment for
A tightness.
5675991
38

3. To check the CO2 content the

burner output can be adjusted man-
ually.
1. Press MODE.
2. / repeatedly until "SERV" is
displayed.
3. OK to confirm.
"OFF" appears on the display.
4. Use / to adjust the burner out-
put:
Shown on Burner out-

display put
_ 20 20 %
__ 40 40 %
___ 60 60 %
____ 80 80 %
_ _ _ _ _ 00 100 %
5. Confirm your setting with OK.
Note
This function terminates automati-
cally after 30 min; alternatively use
/ to set the burner output to
"OFF" after checking.
4. Set the upper heating output and

check the CO2 content.
The CO2 content must be within the
Service
following range for the respective
gas type. See table.
Gas type CO2 content

in %
E or H (G20) 7.5 – 10.5
P (G31) 10.0 – 12.0
5675991
39

5. Set the lower heating output and

check the CO2 content.
The CO2 content must be between
0.3 and 0.9 % below the value of
the upper heating output.
6. ■ If the CO2 content is within the

indicated range, continue with
point 8.
■ If the CO2 content is not within
the indicated range, check the
balanced flue system for tight-
ness; remedy any leaks.
Replace gas train if required.
7. Re-check the CO2 content for the

upper and lower heating output.
8. Shut down the boiler. Remove flue

gas analyser. Seal flue gas aper-
ture A.
5675991
40

Removing the burner
G4x
C
D B A
1. Turn off the ON/OFF switch. 5. Undo the fitting from gas supply
pipe F.
2. Shut off the gas supply.
6. Undo 4 screws G. Remove the
Service
3. Pull the power cables from fan burner.
motor A, gas train B, ignition unit
C and electrodes D.
4. Pull Venturi extension E off the

! Please note
Prevent damage.
Never rest the burner on the
fan. burner gauze assembly.
Checking the burner gasket and burner gauze assembly
Check burner gasket A for damage Replace the burner gauze assembly if it
and replace if necessary. is damaged.
5675991
41

1. Remove electrode B. 4. Insert and secure new burner

gauze assembly D with new gas-
2. Undo 2 Torx screws. Remove ther- ket E.
mal insulation ring C.
3. Undo 2 Torx screws. Remove

burner gauze assembly D with
! Please note
Tighten screws enough
to ensure the components
gasket E. do not suffer damage and
will function correctly.
5675991
42

5. Mount thermal insulation ring C. 6. Fit electrode B.
! Please note
! Please note
do not suffer damage and do not suffer damage and
will function correctly. will function correctly.
Checking and adjusting the electrode
2. Clean the electrode with a small

brush (not a wire brush) or emery
paper.
3. Check the electrode gaps. If the

gaps are not as specified or the
8+2
electrode is damaged, replace the

electrode and gasket and align.
Tighten the electrode fixing screws.
4+0,5
! Please note
do not suffer damage and
1. Check the electrode for wear and

contamination.
Service
Cleaning the heat exchanger
! Please note
Scratches to the surfaces of the
heat exchanger that come into
! Please note
Brushing can cause deposits to
become lodged in the gaps
contact with hot gas can result between the coils.
in corrosion damage. Never use brushes to clean
Never use brushes to clean the heating surfaces.
the heating surfaces.
5675991
43

Note The use of chemical cleaning agents is

Discolouration on the heat exchanger not required.
surface is a normal sign of use. It has
no bearing on the function and service
life of the heat exchanger.
1. Use a vacuum cleaner to remove

combustion residues from heating
surface A of the heat exchanger.
A
2. Flush heating surface A with
water.
3. Check condensate drain and clean

trap. See the following chapter.
4. Flush the heating surface again

with water. This will also fill the trap
with water.
5675991
44

Checking the condensate drain and cleaning the trap
C
A
1. Unclip burner control unit A and 6. Refit trap B to the drain connec-
remove. Protect against escaping tion.
condensate.
7. Install burner control unit A.
2. Pull trap B upwards out of the Check plugs for correct seating.
drain connection. Service
8. Fill trap B with water. For this,
3. Remove supply hose C from trap pour approx. 0.3 l of water into the
B. combustion chamber.
4. Clean trap B. 9. Check that condensate can drain

freely and that the connections are
5. Refit supply hose C. tight.
5675991
45

Installing the burner
A4x
F
G E D
1. Mount the burner. Tighten 4 screws 4. Fit the power cables of fan motor
A diagonally. D, gas train E, ignition unit F
and electrodes G.
! Please note
5. Reopen the gas supply and switch
on the power supply.
do not suffer damage and
2. Insert new gasket. Secure the fit-

ting of gas supply pipe B.
3. Refit Venturi extension C to the

fan.
5675991
46

6. Check the gas connections for

tightness. ! Please note
The use of leak detection
spray can result in faulty
Danger operation.
Escaping gas leads to a risk Leak detection spray must
of explosion. not come into contact with
Check the fitting for gas electrical contacts or block
tightness. the diaphragm opening on
the gas valve.
Checking the diaphragm expansion vessel and system pres-

sure
Note 2. If the pre-charge pressure of the

The expansion vessel can lose some of expansion vessel is lower than the
its charge pressure over time. When static system pressure, top up with
the boiler heats up, the pressure gauge nitrogen until the pre-charge pres-
will indicate a higher pressure of 2 or sure is 0.1 to 0.2 bar (10 to 20 kPa)
3 bar (0.2 or 0.3 MPa). The safety valve higher than the static system pres-
may also respond and discharge the sure.
excess pressure.
Therefore check the expansion vessel 3. Top up with water until the charge
pre-charge pressure annually. pressure of the cooled system is at
least 1.0 bar (0.1 MPa), and is 0.1
Check whether the installed expansion to 0.2 bar (10 to 20 kPa) higher
vessel is adequate for the system water than the pre-charge pressure of the
volume (GB only). expansion vessel.
Carry out this test on a cold system. Permiss. operating pressure: 3 bar
(0.3 MPa)
1. Drain the system until the pressure
gauge shows "0".
Service
Checking all gas equipment for tightness at operating pressure
Danger
Escaping gas leads to a risk of
explosion.
! Please note
The use of leak detection spray
can result in faulty operation.
Check all gas equipment for Leak detection spray must not
tightness. come into contact with electrical
contacts or block the diaphragm
opening on the gas valve.
5675991
47

Fitting the front panel
1.
2.
2x
1. Hook the front panel into place. 2. Tighten screws on the underside of
the boiler.
5675991
48

Instructing the system user
The system installer should hand the

operating instructions to the system
user and instruct the user in operating
the system.
Service
5675991
49

Troubleshooting
Function sequence and possible faults
Shown on display Action

Control unit is- No Increase set value
sues a heat de- and ensure heat is
mand drawn off
Yes
Fan starts No After approx. Check the fan, fan

1 min, fault F9 connecting ca-
bles, fan power
supply and fan
control
Yes
Ignition No Fault F4 Check the ignition

module connec-
tion
Yes
Gas train opens No Fault F4 Check the gas

train (230 V con-
trol voltage) and
gas supply pres-
sure
Yes
Ionisation current No Fault F4 Check the ionisa-

builds (above tion current and
2 µA) electrode adjust-
Symbol A ment, check the
condensate drain
and check the gas
line for airlocks.
5675991
50

Troubleshooting
Function sequence and possible faults (cont.)
Yes
Burner in opera- No Shuts down below Check the flue

tion the set boiler water system for tight-
temperature and ness (flue gas re-
restarts immediate- circulation); check
ly the gas flow pres-
sure
Fault display
Shown on display
■ Faults with lower priority:
Fault code (e.g. "51") is displayed
permanently and fault symbol " "
flashes.
Example ■ Faults with higher priority:
Fault code (e.g. "F2") and fault sym-
bol " " flash.
For an explanation of the fault codes,

see the following table.
Fault code System character- Cause Measures

displayed istics
10 Continuous opera- Short circuit, out- Check the outside tem-
tion side temperature perature sensor and lead
sensor (see page 57). Service
18 Continuous opera- Lead break, out- Check the outside tem-
tion side temperature perature sensor and lead
sensor (see page 57).
30 Burner blocked Short circuit, boiler Check the boiler water
water temperature temperature sensor (see
sensor page 58).
38 Burner blocked Lead break, boiler Check the boiler water
water temperature temperature sensor (see
sensor page 58).
5675991
51

Troubleshooting
Fault display (cont.)

displayed istics
51 No DHW heating Short circuit, outlet Check the sensor (see
temperature sen- page 60).
sor
52 Burner blocked Short circuit, flow Check connections and
sensor lead; replace sensor if re-
quired.
59 No DHW heating Lead break, outlet Check the sensor (see
temperature sen- page 60).
sor
5A Burner blocked Lead break, flow Check connections and
sensor leads. Replace sensor if
required.
A9 Control mode with- Communication Check connections and
out OpenTherm in- error, OpenTherm leads. Replace Open-
fluence device Therm device if necessa-
ry.
b0 Burner blocked Short circuit, flue Check the sensor (see
gas temperature page 61).
sensor
b8 Burner blocked Lead break, flue Check the sensor (see
gas temperature page 61).
sensor
E3 Burner in a fault Fault in safety Check the temperature
state chain limiter and connecting
leads (see page 59).
E5 Burner blocked Internal fault Check the ionisation
electrode and connecting
cables.
F0 Burner blocked Internal fault Replace control unit.
F1 Burner in a fault Max. flue gas tem- Check heating system fill
state perature exceeded level. Check circulation
pump. Vent the system.
F2 Burner in a fault Temperature limit- Check heating system fill
state er has responded. level. Check circulation
pump. Vent the system.
Check the temperature
limiter and connecting
leads (see page 59).
Press "Reset" (see
5675991
page 54).
52

Troubleshooting

displayed istics
F3 Burner in a fault Flame signal is al- Check ionisation elec-
state ready present at trode and connecting ca-
burner start. ble.
Press "Reset" (see
page 54).
F4 Burner in a fault No flame signal. Check ignition/ionisation
state electrode and connecting
cable. Check the gas
pressure. Check gas
train. Check the ignition
and ignition module;
check the condensate
drain.
Press "Reset" (see
page 54).
F8 Burner in a fault Fuel valve closes Check gas train. Check
state too late. both control paths.
Press "Reset" (see
page 54).
F9 Burner in a fault Fan speed too low Check the fan. Check the
state during burner start fan connecting cables.
Check the fan power
supply. Check the fan
control.
Press "Reset" (see
page 54).
FA Burner in a fault Fan idle state not Check the fan. Check the
state reached fan connecting cables.
Check the fan power
supply. Check the fan Service
control.
Press "Reset" (see
page 54).
FC Burner blocked Electrical fan con- Check fan connecting ca-
trol (control unit) ble; replace if necessary
faulty or replace control unit
5675991
53

Troubleshooting

displayed istics
Fd Burner blocked Burner control unit Check ignition electrodes
fault and connecting cables.
Check whether a strong
interference (EMC) field
exists near the appliance.
Press "Reset" (see

page 54).
Replace control unit if
fault persists.
FF Burner blocked Burner control unit Check ignition electrodes
fault and connecting cables.
Check whether a strong
interference (EMC) field
exists near the appliance.
Press "Reset" (see

page 54).
Replace control unit if
fault persists.
––– Burner blocked Communication Check the connecting
error between lead.
burner control unit Press "Reset" (see
and programming page 54).
unit Replace burner control
unit or programming unit
if the fault persists.
Reset (reset burner control unit) Checking the programming unit soft-
ware version
Press À and ¿ simultaneously.
––– is displayed. Press À and simultaneously.
If the fault has been removed, "¨"
extinguishes and the default display is
shown or further faults are displayed.
5675991
54

Troubleshooting
(cont.)
! Please note
Residual water will escape when
the boiler or one of the following
Water ingress can result in dam-
age to other components.
components is fitted or Protect the following compo-

removed: nents against ingress of water:
■ Water-filled pipework ■ Control unit (in particular in
■ Circulation pumps the service position)
■ Plate heat exchanger ■ Electrical components
■ Components fitted in the heat- ■ Plug-in connections
ing water or DHW circuit ■ Cables and leads
Service
5675991
55

Troubleshooting
Repairs
Removing the front panel
2.
1.
2x
1. Undo the screws on the underside 2. Remove front panel.

of the boiler. Do not remove.
5675991
56

Troubleshooting
Repairs (cont.)
Outside temperature sensor
OT- OT+
4 3 2 1
1. Disconnect the leads from outside

temperature sensor A.
200
100
80
60
40
Resistance in kΩ
20 Service
10
8
6
-20 -10 0 10 20 30
Temperature in °C
Sensor type: NTC 10 kΩ
2. Check the sensor resistance. Com- 3. In the event of severe deviation

pare with the curve. replace the sensor.
5675991
57

Troubleshooting
Repairs (cont.)
Boiler water temperature sensor
1. Disconnect the leads from boiler

water temperature sensor A.
Measure the resistance.
20
10
8
6
4
Resistance in kΩ
1
0.8
0.6
0.4
10 30 50 70 90 110
Temperature in °C
2. Check sensor resistance and com-

pare it to the curve.
5675991
58

Troubleshooting
Repairs (cont.)
3. In the case of severe deviation,

drain the boiler on the heating
water side and replace the sensor.
Danger
The boiler water tempera-
ture sensor is directly
immersed in the heating
water (risk of scalding).
Drain the boiler before
replacing the sensor.
Checking the temperature limiter
If the burner control unit cannot be

reset after a fault shutdown, although
the boiler water temperature is below
A approx. 95 °C, check the temperature
limiter.
1. Disconnect the leads from tempera-

ture limiter A.
2. Check the continuity of the temper-

ature limiter with a multimeter.
3. Remove faulty temperature limiter.
4. Install a new temperature limiter.
5. Reset by pressing "Reset" on the

control unit (see page 54). Service
5675991
59

Troubleshooting
Repairs (cont.)
Checking the outlet temperature sensor
1. Disconnect leads from outlet tem-

perature sensor A.

A
20
10
8
6
4
Resistance in kΩ
1
0.8
0.6
0.4
10 30 50 70 90 110
Temperature in °C
3. In the event of severe deviation

replace the sensor.
Note
Water may escape when replacing
the outlet temperature sensor. Shut
off the cold water supply. Drain the
DHW line and the plate heat
5675991
exchanger (on the DHW side).
60

Troubleshooting
Repairs (cont.)
Checking the flue gas temperature sensor
1. Disconnect leads at flue gas tem-

perature sensor A.
A
20
10
8
6
4
Resistance in kΩ
1 Service
0.8
0.6
0.4
10 30 50 70 90 110
Temperature in °C
3. In the event of severe deviation

replace the sensor.
5675991
61

Troubleshooting
Repairs (cont.)
Replacing the flow limiter
1. Drain the boiler on the DHW side.

B
2. Pull off spring clip A.
C
3. Remove flow sensor B.
4. Remove faulty flow limiter C.
5. Check fitted strainer for dirt/contam-

ination. Clean strainer if required.
6. Select a new flow limiter C from

A the table below.
Serial no. Flow Colour

(type plate) rate
l/min
7537906 10 light
blue
7537947 14 light
pink
7. Insert new flow limiter C.
8. Mount flow sensor B with new

gaskets. 5675991
62

Troubleshooting
Repairs (cont.)
Replacing the flow sensor
D 01. Drain the boiler on the DHW side.
02. Disconnect the leads from faulty

C A
flow sensor A.
E 03. Pull off spring clip B.
04. Remove casing C with flow sen-

sor A.
05. Pull off spring clip D and remove

faulty flow sensor A.
06. Select new flow limiter E from the

B
table on page 62.
07. Insert new flow limiter E.
08. Fit new flow sensor A with new

gaskets in casing C. Insert spring
clip D.
09. Insert spring clip B.
10. Attach leads.
Service
5675991
63

Troubleshooting
Repairs (cont.)
Checking or replacing the plate heat exchanger
C D
F E
C Heating water return F Cold water

D Heating water flow
E DHW
1. Shut off and drain the boiler on the 2. Undo screw A on the plate heat
heating water and DHW sides. exchanger and remove plate heat
exchanger B with gaskets.
5675991
64

Troubleshooting
Repairs (cont.)
Note 5. Install in reverse order using new

During and after removal, small gaskets.
amounts of water may trickle from
the plate heat exchanger. Note
During installation, ensure the fixing
3. Check the connections on the DHW holes are aligned and the gaskets
side for scaling; clean or replace are seated correctly. Fit the plate
the plate heat exchanger if heat exchanger the right way
required. round.
4. Check the connections on the heat-

ing water side for contamination;
clean or replace the plate heat
exchanger if required.
Checking the fuse
F4
Service
1. Switch off the power supply. 2. Open the control unit enclosure.
5675991
65

Troubleshooting
Repairs (cont.)
3. Check fuse F4. Danger

Incorrect or improperly fitted
fuses can lead to an increased
risk of fire.
■ Insert fuses without using any
force. Position fuses correctly.
■ Only use structurally identical
types with the specified
response characteristics.
5675991
66

Converting from LPG to natural gas
Removing the gas restrictor
F A C
DE
1. Disconnect cable from gas train A. 7. Mount gas train A with new gas
gasket F.
2. Undo union nut B and remove gas
gasket.
3. Undo 2 screws C and remove gas

! Please note
train A. do not suffer damage and
Service
4. Remove gasket D from gas train
A. 8. Remove or void the gas type sticker
on the top of the boiler (next to the
5. Remove gas restrictor E from gas- type plate).
ket D.
6. Insert gasket D in gas train A.

5675991
67

Converting from LPG to natural gas (cont.)
9. Start the boiler and check for leaks.
Danger
! Please note
The use of leak detection
spray can result in faulty
Escaping gas leads to a risk operation.
of explosion. Leak detection spray must
Check all gas equipment for not come into contact with
tightness. electrical contacts or block
the diaphragm opening on
the gas valve.
Converting the gas type at the control unit
1. Turn on the ON/OFF switch. 5. Press MODE and simultaneously

and hold for 3 s.
2. Press MODE and simultaneously Service mode is terminated. Serv-
and hold for 3 s. ice mode also terminates automati-
"SERV" appears on the display cally after 30 min.
and "I" flashes.
6. Turn the ON/OFF switch off and on
3. Use / to select "5" and confirm again.
with OK. The selected gas type is now ena-
"1" flashes on the display. bled.
4. Use / to select "0" and confirm

with OK.
The burner has been switched to
operation with natural gas.
Checking the CO2 content
See page 37.

5675991
68

Control unit
Functions and operating conditions in weather-compensated mode
If an outside temperature sensor is con- The heating curve is selected at the

nected to the control unit, the boiler control unit using a code. In the deliv-
water temperature is regulated accord- ered condition, the heating curve with
ing to the outside temperature. code 20 is set.
In line with the selected heating curve,
a boiler water temperature is set for the Operating instructions
current outside temperature.
Heating curve for weather-compensated mode
90
eT eP wT
80
wP
70
qT
60
Boiler water temperature in °C
qP
50
5
40
30
20
20 15 10 5 0 -5 -10 -15
Outside temperature in °C
Service
X Indicator for selected heating curve
The setting can be made incre-
mentally between 5 and 35.
5675991
69

Control unit
Functions and operating conditions in… (cont.)
Frost protection function
The frost protection function requires

an outside temperature sensor to be
connected. Frost protection function is
active at outside temperatures of
< 5 °C. The burner starts and the boiler
water temperature is held at 20 °C.
5675991
70

Designs
Connection and wiring diagrams
Overview
Service
A Power supply S1 ON/OFF switch

A1 Main PCB in control unit enclosure X ... Electrical interface
on side panel
A3 Programming unit
5675991
71

Designs
Connection and wiring diagrams (cont.)
Programming unit
A Power supply D Room temperature controller

B Gas pressure switch (accessories) (accessories)
C Outside temperature sensor E Time switch or wireless receiver
(accessories) (accessories)
5675991
72

Designs
F Jumper; remove when connecting A3 Programming unit

room temperature controller S1 ON/OFF switch
A1 Main PCB X ... Electrical interface
Service
5675991
73

Designs
Control unit
D
5675991
A Programming unit connection
74

Designs
B Flow sensor aG Flue gas temperature sensor

C Diverter valve stepper motor sÖ Circulation pump 230 V~
D Ionisation electrode dG Gas solenoid valve
A1 Main PCB fÖ Power supply
A2 Switching mode power supply fJ Temperature limiter
A3 Programming unit gF Ignition
PWM Circulation pump control a-Ö Fan motor 230 V~
X ... Electrical interface a-ÖA Fan control
§ Boiler water temperature sensor
$ Outlet temperature sensor
Service
5675991
75

Parts lists
Overview of assemblies
The following details are required

when ordering parts:
■ Serial no. (see type plate A)
■ Assembly (from this parts list)
■ Position number of the individual part
within the assembly (from this parts
list)
5675991
76

Parts lists
Overview of assemblies (cont.)
B C
D E
Service
A Type plate D Hydraulic assembly

B Casing assembly E Control unit assembly
5675991
C Heat cell assembly F Miscellaneous assembly
77

Parts lists
Casing assembly
0004
0002
0003
0001
0002
0003
Pos. Part
0001 Front panel
0002 Profiled seal
0003 Viessmann logo
0004 Wall mounting bracket
5675991
78

Parts lists
Casing assembly (cont.)
Service
5675991
79

Parts lists
Heat cell assembly
0005
0001
0001
0003
0002
0003
0014
0004
0014
0015 0014
0006
0013 0004
0013
0012 0014
0015
0018
0011
0007
0010
0011 0008
0009
0016
0017
5675991
80

Parts lists
Heat cell assembly (cont.)
Pos. Part
0001 Gasket DN 60
0002 Boiler flue connection
0003 Boiler flue connection plug
0004 Flue gasket
0005 Flue gas temperature sensor
0006 Heat exchanger
0007 Condensate hose
0008 Splash trap
0009 Tee connector 7 19
0010 Gas connection
0011 Gasket A 17 x 24 x 2 (5 pce)
0012 Burner
0013 Thermal insulation block
0014 Heat exchanger mounting bracket (set)
0015 O-ring 20.63 x 2.62 (5 pce)
0016 Corrugated hose 19 x 155 with ferrule/bend
0017 Corrugated hose 19 x 500 with ferrule
0018 Ignition transformer
Service
5675991
81

Parts lists
Burner assembly
0004
0003 0002 0001
0001
0004
0006
0006 0008
0007 0006 0005 0004
0012
0008
0010
0008
0012
0009
0012 0012
0011
0013 0011
5675991
82

Parts lists
Burner assembly (cont.)
Pos. Part
0001 Burner gasket 7 187
0002 Thermal insulation ring
0003 Cylinder burner gauze assembly
0004 Burner gauze assembly gasket
0005 Burner door
0006 Gasket, ionisation electrode (5 pce)
0007 Ignition/ionisation electrode
0008 Gasket, burner door flange
0009 Radial fan NRG 118
0010 Gas valve GB-ND 055 E01
0011 Venturi extension
0012 Gasket set G20/G31
0013 Conversion kit G20 - G31
Service
5675991
83

Parts lists
Hydraulic assembly
0002
0001
0003
0003
0009 0003 0007
0012 0010
0004 0005
0009 0010 0007

0009 0010
0011
0016
0007
0009 0009
0010 0007 0012
0013 0015 0007

0007 0018
0018 0006
0019
0018
0018
0017
0008
0008
0014
5675991
84

Parts lists
Hydraulic assembly (cont.)
Pos. Part
0001 Diaphragm expansion vessel CRI 8
0002 Padding profile MAG (diaphragm expansion vessel)
0003 Gasket A 10 x 15 x 1.5 (5 pce)
0004 Connection line MAG (diaphragm expansion vessel) G 3/8
0005 Connection elbow HR (heating return), brass
0006 Profile hose HR (heating return)
0007 Spring clip DN 25 (5 pce)
0008 Clip 7 10 (5 pce)
0009 Clip 7 8
0010 O-ring 20.63 x 2.62 (5 pce)
0011 Temperature sensor
0012 Circular seal washer 8 x 2 (5 pce)
0013 Profile hose HV (heating flow)
0014 Pressure gauge
0015 Thermal circuit breaker
0016 Connection elbow HV (heating flow)
0017 Grundfos hydraulics
0018 Spring clip DN 30
0019 Safety valve 3 bar
Service
5675991
85

Parts lists
Grundfos hydraulic assembly
0002
0003 0006
0004 0002 0006 0003
0005 0019
0004 0006
0005 0001
0019
0009
0011
0012
0015 0004 0030
0018 0005
0020
0028
0010
0010
0011 0015
0010
0011 0010
0018 0015
0020 0012
0010
0010 0010
0028 0005
0022
0008
0028 0028 0022
0022
0022
0010 0004
0009
0023
0025
5675991
86

Parts lists
Grundfos hydraulic assembly (cont.)
Pos. Part
0001 Flow casing EU1
0002 Temperature sensor
0003 Expansion vessel
0004 O-ring 19.8 x 3.6 (5 pce)
0005 O-ring 16 x 3 (5 pce)
0006 Clip 7 8, narrow (5 pce)
0008 Plate heat exchanger
0009 Circulation pump motor
0010 Return casing
0011 Flow limiter
0012 Stepper motor
0015 Air vent valve
0018 Flow sensor
0019 Clip 7 8
0020 Clip 7 16
0022 Connection elbow
0023 Air box floor
0025 Dummy adaptor, time switch
0028 Gasket set, plate heat exchanger
0030 Tee connector 7 19
Service
5675991
87

Parts lists
Control unit assembly
0002
0010
0001
0003 0004 0005
0006 0007 0008 0009

5675991
88

Parts lists
Control unit assembly (cont.)
Pos. Part
0001 Programming unit
0002 Burner control unit
0003 Cable harness X1/X17/stepper motor
0004 Cable harness 100/35/54/ion
0005 Cable harness, connecting cable X21/GFA/programming unit
0006 OT/ATS (outside temperature sensor) lead
0007 Heating circuit pump connecting cable 20
0008 PWM bus cable
0009 Power cable
0010 Fuse 2.5 A (slow) 250 V
Service
5675991
89

Parts lists
Miscellaneous assembly
0004 0001
0002
0005
0003
Pos. Part
0001 Touch-up spray paint, white, 150 ml can
0002 Touch-up paint stick, white
0003 Special grease
0004 Operating instructions
0005 Installation and service instructions
5675991
90

Specification
Specification
Gas boiler, category II 2H3P

Rated heating output range in heating mode
TF/TR 50/30 °C kW 6.5 – 24 8.8 – 33
TF/TR 80/60 °C kW 5.9 – 22.1 8.0 – 30.3
Rated heating output range
kW 5.9 – 29 8.0 – 35
For DHW heating
Rated heating input range kW 6.1 – 22.4 8.2 – 30.9
Connection values *1
Relative to the max. load for:
- Natural gas H m3/h 2.37 3.28
- LPG P kg/h 1.71 2.36
DHW heating
Permiss. operating pressure bar 10 10
MPa 1.0 1.0
Min. operating pressure, cold water bar 1 1
MPa 0.1 0.1
Nominal water flow rate l/min 13.8 16.7
at ΔT 30 K (to EN 13203)
Set flow rate (max.) l/min 10 14
Min. flow rate l/min 2.1 2.1
Power consumption (max.) W 72 110
Rated voltage V~ 230
Rated frequency Hz 50
Rated current A 2.0
Backup fuse (max.) A 3
IP rating IP X4 to EN 60529
Protection class I
Permissible ambient temperature
■ During operation °C -5 to +40
■ During storage and transport °C -35 to +65
Temperature limiter setting °C 100 (fixed) Service
Product ID CE-0085CP0029
*1 The supply values are only for reference (e.g. in the gas contract application) or
for a supplementary, rough estimate to check the volumetric settings. Due to fac-
tory settings, the gas pressure must not be altered from these values. Refer-
5675991
ence: 15 °C, 1013 mbar (101.3 kPa).

91

Disposal
Final decommissioning and disposal
Viessmann products can be recycled. All components must be disposed of

Components and substances from the correctly.
system are not part of ordinary house-
hold waste.
For decommissioning the system, iso-
late the system from the power supply
and allow components to cool down
where appropriate.
5675991
92

Certificates
Declaration of conformity
Vitodens 050-W, type BPJD
We, Viessmann Werke GmbH & Co. KG, D-35107 Allendorf, declare as sole
responsible body that the named product complies with the provisions of the follow-
ing directives and regulations:
92/42/EEC Efficiency Directive

2009/142/EC Gas Appliances Directive*2
2016/426/EU Gas Appliances Regulation*3
2014/30/EU EMC Directive
2014/35/EU Low Voltage Directive
Applied standards:
EN 297:1994 + A1:1994 + A2:1996 + A3:1996 + A4:2004 + A5:1998 + A6:2003
EN 483 A4:2010-07
EN 625: 1995-10
EN 677:1998-08
EN 12897: 2009-09
EN 55014-1: 2006 + A1:2009 + A2:2011
EN 55014-2: 2015
EN 60335-1: 2012 / AC:2014
EN 60335-2-102: 2006 + A1:2010
EN 61000-3-2: 2014
EN 61000-3-3: 2013
EN 62233: 2008 + Corrigendum:2008-11
In accordance with the listed directives, this product is designated with
Allendorf, 1 August 2017 Viessmann Werke GmbH & Co. KG Service
Authorised signatory Reiner Jansen

Head of Strategic Quality Management
*2 Valid until 20/04/2018

5675991
*3 Valid from 21/04/2018

93

Certificates
Declaration of conformity (cont.)
Manufacturer's declaration
This product meets the requirements of the Efficiency Directive (92/42/EEC) for
condensing boilers.
5675991
94

Keyword index
Keyword index
B H
Boiler water temperature sensor .......58 Heat exchanger cleaning................... 43
Burner gasket.....................................41 Heating curve.....................................69
Burner gauze assembly..................... 41
Burner installation.............................. 46 I
Burner removal.................................. 41 Ignition............................................... 43
Ignition electrode................................43
C Ionisation electrode............................43
Combustion chamber cleaning.......... 43
Commissioning.................................. 27 M
Condensate........................................20 Max. heating output........................... 31
Condensate drain.........................20, 45
Connection diagram...........................71 O
– Control unit..................................... 74 Outlet temperature sensor................. 60
– Programming unit........................... 72 Output adjustment
Connections....................................... 18 – Shared connection..........................33
Connections on the water side...........18 Output matching to flue system......... 32
Output reduction................................ 31
E Outside temperature sensor........ 24, 57
Electrical connections........................ 23
P
F Plate heat exchanger......................... 64
Fault code.......................................... 51 Power supply..................................... 24
Fault display.......................................51 Programming unit, opening................22
Filling function.................................... 27
Flow limiter.........................................62 R
Flow sensor........................................63 Reset..................................................54
Flue gas temperature sensor............. 61
Flue pipe............................................ 21 S
Frost limit........................................... 70 Safety chain ...................................... 59
Frost protection.................................. 70 Safety valve....................................... 20
Function sequence.............................50 Shared flue system connection..........33
Fuse................................................... 65 Software version................................ 54
Static pressure................................... 30
G Supply pressure................................. 29
Gas connection.................................. 19 System filling................................27, 29
Gas supply pressure.......................... 31 System pressure................................ 29
Gas train ........................................... 30
Gas type conversion.......................... 67 T
– LPG................................................ 29 Temperature limiter............................ 59
– Natural gas..................................... 67 Trap..............................................21, 45
Troubleshooting................................. 56
5675991
95

Keyword index (cont.)
V W
Ventilation air pipe..............................21 Wall mounting.................................... 15
Weather-compensated mode.............69
Subject to technical modifications.
Viessmann Werke GmbH & Co. KG Viessmann Limited

D-35107 Allendorf Hortonwood 30, Telford
Telephone: +49 6452 70-0 Shropshire, TF1 7YP, GB
Fax: +49 6452 70-2780 Telephone: +44 1952 675000
5675991
www.viessmann.com Fax: +44 1952 675040

E-mail: [email protected]
96

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Installation and service VIESMANN

5675991 GB/en 11/2017 Please keep safe.

Please follow these safety instructions closely to prevent accidents and

Safety instructions explained

These instructions are exclusively ■ Work on gas installations may only

■ National installation regulations ■ Codes of practice of the relevant

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Safety instructions (cont.)

Safety instructions for working on the system

Working on the system Repair work

■ Where gas is used as the fuel, close

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Safety instructions (cont.)

Safety instructions for operating the system

If you smell gas What to do if water escapes from the

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Safety instructions (cont.)

Operating appliances that exhaust air

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Preparing for installation................................................................................... 13

Changing the gas type

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Live electrical area

Pay particular attention.

■ Component must audibly

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Commercial or industrial usage for a

Vitodens 050-W, type BPJD

Preset for operation with natural gas. Product description

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Product information (cont.)

The following components are integra- ■ Cupboards (open at the top)

Operation of the Vitodens 050-W in wet rooms

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Product information (cont.)

The Vitodens is approved for installa- Electrical equipment in rooms contain-

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Preparing for installation

Preparing for boiler installation

Dimensions and connections

Shown without fittings

A Heating flow 7 22 mm E Heating return 7 22 mm

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Preparing for installation (cont.)

Maintain a clearance of 700 mm in front

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Preparing for installation (cont.)

Fitting the wall mounting bracket

A Vitodens installation template

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Preparing for installation (cont.)

1. Position the supplied installation 1. Prepare the water connections.

3. Drill 7 10 mm holes and insert the 3. Prepare the electrical connections.

! Please note ets, including airing cupboards. The

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Mounting the boiler and making connections

Removing the front panel and mounting the boiler