Manual - 4 Rittal Chiller Manual Rev 1

Technical manual
Safety rules
Installation
Use and Maintenance
SK3335.790 and 799

SK3335.830 and 839
SK3335.840 and 849
SK3335.850 and 859
ENGLISH technical manual

SK3335.860 and 869
SK3335.870 and 879
SK3335.880 and 889
SK3335.890 and 899
Industrial water glycol refrigerators

Indoor installation
1
Technical manual
Safety rules
Installation
Use and Maintenance
General warnings
Safety
Receiving and storage
Handling
Positioning
Installation – hydraulic connections
Installation – electric connections
First starting – operation
Emergency
Temporary interruption
Maintenance
Quick trouble shooting
Unit disposal
Attachments
1- Electronic control use
2- Electronic control parameters
3- Refrigerant and hydraulic diagram
4- Electric wiring diagram
5- Data label
6- CE declaration of conformity
7- List of pressure components (PED)
8- Spare part list
9- Maintenance register
2
General warnings
This manual, together will all the specific unit attachments, is an integral part of the machine. It must be kept
carefully and made available to the operator for subsequent consultation.
Operators in all phases of installation, operation and maintenance of these machines must comply with all
legislative requirements. All installation, operation, routine and extraordinary maintenance interventions must
be carried out by qualified personnel.
Safety
The machine has been designed to reduce at the minimum level the risks for the persons who will interact
with it. During the design phase it had not been technically possible to eliminate all risks causes. So, it is
absolutely necessary to follow all the prescriptions written in this document.
Residual risks
Installation, starting, stopping, maintenance of the machine must be made in accordance with what written in
the technical documentation of the product and in any case without generating any risk situation. To access
to the inside part of the machine it is obligatory to shut off the electrical power. The risks which was not
possible to eliminate during the design phase are written in the table here following.
Part Residual risk Modality Precautions

External side of the unit: Accidental contact.
To not touch it, to use
Aluminium fin Little cutting injuries Contact during the installation
protective gloves.
Condenser of the air filter (accessory)
To choose the power cable
Fire due to short circuit or
External side of the unit: and section of the cables in
Intoxication, serious overheating in the power
Area around the conformity with the current
burns electric line going to the
machine. standards and with adequate
chiller.
capacity load.
The unit must be opened only
by qualified and instructed
Internal side of the unit:
Contact with the cutting metal personnel.
Cutting metal parts Cutting injuries
parts To use protective gloves.
(maintenance)
To pay attention to the internal
safety symbols.

The unit must be opened only
by qualified and instructed
Internal side of the unit: Contact with high or low personnel.
Burns
Hot or cold parts surface temperature parts To use protective gloves.
To pay attention to the internal
safety symbols.
The maintenance must be
made only by qualified and
A maintenance operator can
instructed personnel. In case
make some welding, during a
Internal side of the unit: it is necessary to make some
maintenance phase, using
Welding made during Explosion welding on the refrigerant
free flames near to the
the maintenance phase. cycle or near to it, it is
refrigerant circuit causing its
obligatory to discharge the
explosion.
refrigerant fluid from inside the
chiller.
Contamination, The machine is not designed
Internal side of the unit: Direct chilling of food fluids or
explosion of chilled to directly chill food fluids or
To chill not proper fluids hydrocarbons.
fluids. hydrocarbons.
When the machine is having
External side of the unit: The machine can move The machine is not on a flat
the wheels (accessory), they
Machine with wheels itself causing damages floor and it moves itself
have to be blocked by the
which can move by itself to persons or things. because of it weight.
brakes while standing.
Read the weight of the
The floor on which the
machine on the data label,
machine is installed is
consider the weight of the fluid
Serious injuries for unstable or can’t hold up the
External side of the unit. inside it (the tank volume is
persons and things. weight of the machine. The
written on the data label) and
machine falls down to the floor
be sure the floor is adapted
or the floor falls down.
for the installation.
3 ENGLISH - REV.13
Inside the machine there could be some safety symbols indicating the potential risks during the maintenance
phases.
Symbol Meaning
General danger
Under voltage parts danger
High temperature danger
Low temperature danger
Cutting parts danger

Danger of high pressure and high or low

temperature gas leakage.
Danger of automatically controlled component. It can

automatically start.
Danger of mechanical parts in movement
Before open shut off the electrical power.
Do not touch, parts under voltage.
4
General safety rules
1. The safety of the machine is ensured only if it is properly used. Read this manual and the technical
data on the data label attached on the machine to ensure that the limits, here written, are not
exceeded.
2. It is not allowed to use the refrigerant machine with inflammable or explosives substances due to
explosion danger.
3. Do not allow to not qualified personnel to use, inspect or tamper the machine.
4. Do not maintain the refrigerant cycle without a refrigeration technician.
5. Shut off the electric power before any kind of maintenance, regulation or cleaning operation.
6. Do not use free flames inside the machine.
7. Do not exclude any electric safety and do not force the functioning of the machine.
8. Do not use the unit for different scopes then the scopes it has been specifically designed. If the
machine is used differently from its proper use, it can be permanently damaged, the plant in which it
is working can be permanently damaged and also the plant products can be permanently damaged.
See “proper use of the machine”.
9. Do not install the refrigerator exposed to the weather or in aggressive or explosive atmosphere.
10. Do not place the unit on unstable floors or floors which can’t hold up the weight of the machine.
11. The tank must be drained off before any handling or transportation.
12. If, because of the itself nature of the installation place, it can’t be precluded the access to the
machine to extraneous persons, it must be made a fence at least at 1,5m distance from the machine.
Inside the fence only authorized and qualified personal can enter.
13. The qualified personal must work on the machine with proper work safety clothing (shoes, gloves,
helms, glasses…) and with proper tools.
Proper use of the machine
Scope Description
Refrigeration of fluids used in industrial processes or
applications.
The unit is not suitable to direct refrigeration of food
Application
fluids or hydrocarbons.
The machine can work within the limits written in the
data label and in the attachments to this manual.

Environment in which the machine is installed and Light or heavy industrial environment in not
used. explosive atmosphere. Indoor installation.
The handling in industrial environments, the
installation, the use, maintenance and the disposal
Qualification level of the qualified personal
must be made by qualified personnel (see
“Qualification and training of the personnel”)
Qualification and training of the personnel

As “property or proprietor or owner” it is intended the legal representative of the society, body, physical
person having the property of the plant in which the machine is installed. He is responsible of the respect af
all the safety rules and standard written in this manual and in the actual standards.
As “qualified personnel or personnel” it is intended the person who is authorized by the property of the
machine to operate on it (in accordance with how it is written in this manual). So, as qualified personnel, are
intended all those persons that for their training, experience, instruction, education and education about
standard, regulations, laws in regarding to safety prevention, are authorized by the property or by the safety
plant responsible, to operate any activity on the machine. They should be able to recognise and avoid any
possible danger (see definition for the technical personnel in IEC364). The proprietor or the safety plant
responsible must determine the responsibility, the competences and the surveillance of the personnel. First
aid notions are requested. For high voltage plants operation, the prohibition of work for not qualified
personnel is regulated by the norm IEC364.
5 ENGLISH - REV.13
This manual couldn’t contain nor all the information regarding the possible constructive variations neither all
the possible cases of mounting, service or maintenance in particular plants. In these cases, the appropriate
training of the personnel who is using or maintaining the unit is not complete by only reading this manual.
The training must be made by specialized personnel and it is on customer charge.
The consequences due to inobservance of safety norms could represent danger for persons or things or
environment or the plant in which the machine is working. The inobservance of these safety norms will make
declining any instance of compensation demand.
Before executing any kind of maintenance work shut off the electric power of the refrigeration machine,
excepted the cases in which it is required as written in the maintenance paragraph of this manual. If, during
the maintenance phase a protection is removed, when the repair is finished, it must be immediately mounted
and put into service.
Refrigerant
The refrigerant has a very scant effect on acute health risk. Narcotic properties are met only in case of very
high concentrations. After a very high concentrations’ acute action occurs a very quickly elimination via the
lungs. The refrigerant has a certain irritating effect on skin and mucous membranes. The effect of liquid
refrigerant on the skin may cause frostbites. In presence of direct flames or hot surfaces refrigerants may
decompose and form toxic decomposition products (for example. hydrogen chloride, phosgene). Leaking
out in gaseous form into the air the refrigerant volatilizes. Deliberate blowing of the same one is forbidden
Refrigerating units must be positioned in such a way that they do not get damaged due to internal transport
or handling within the company.
Unauthorized modifications of the machine

The unauthorized transformation or modifications of the machine will make the warranty and the Declaration
of Conformity decline. They are admissible only after previous accordance with the manufacturer in
regarding to modifications and how to realize the modifications.
Spare part list

Original spare parts or manufacturer authorized accessories are able to ensure the safety of the machine.
The use of other components could make the warranty, in relation to the possible consequences caused by
the non original spare part, decline
Receiving and storage

When receiving check carefully the integrity of the packing and look for possible damages due to transport.
Check that the material corresponds to the transportation document. Any found damage should be put
immediately on evidence to the carrier in a written form. If any internal damage is suspected we advise to
accept the delivery reserving to control and claiming any damage to the carrier within 8 calendar days. The
machine can be stored in its packaging, in the original position, in weather protected areas with temperatures
from -20°C to maximum +65°C without any direct solar radiation.
Handling
The machine can be handled with lift trucks or cranes. Take particular care to not damage, during the
handling phase, the condensation heat exchanger or the frame of the machine. For the lifting, refer to the
weights as indicated in the attachments or in the data label. The handling must be made without fluid inside
the tank.
Lifting with lift fork trucks

The lifting with lift trucks can be made only when the machine is packed in its packaging on the europallet.
Ensure that the lift truck is having the right capacity and that the forks are having an adequate dimension in
terms of lengths and width. Lift the packed machine from the europallet being sure that it is in perfect
stable equilibrium. Ensure that the unit is ensured in the way accidental falls are avoided.
6
Crane lifting
To lift the machine with a crane all the lifting eyebolts, positioned in the upper part of the machine, must be
used. Ensure that the crane is having the right capacity. Use adequate lifting cables or chains and spring
catches. Ensure that the unit is in perfect stable equilibrium.
Positioning
Minimum volume of the installation environment
During the positioning phase of the refrigerator it has to be considered the maximum refrigerant
3
concentration [kg] for each m of volume of the installation environment. This volume depends on the type of
refrigerant.
3
Practical limit of the refrigerant gas R410A 0,44 kg/m
Minimum volume of the installation environment = Refrigerant charge / Practical limit
The refrigerant charge is written on the data label and in the attachments.
The volume of the installation environment must be at least equal to the calculated one.
For example:
Refrigerant charge = 12 kg
3
Minimum volume = 12 / 0,44 = 27,3 m
Installation environment
The installation is indoor type which means protected from atmospheric weather. The flat on which the
machine is located must be levelled and enough resistant to support the weight during the running phases.
Consider the unit weight and also the fluid weight, the internal tank volume is written in the data label and
also in the attachments. Ensure there is enough space to permit the air circulation through the condenser.
The air inlet, in the standard version, is from the rear side of the machine while the air outlet is from the top
side of the machine. Minimum space for the inlet 800mm, minimum space for the outlet 1000mm. Ensure
there is not air by-pass between the outlet and inlet of the condenser to ensure high energy efficiency,
cooling performances, and useful life of the machine. The use and the minimum ordinary maintenance can

be made from the front side of the machine so it is necessary a space of 1000mm. The installation of an air
duct to suck and discharge the condensation air can be done only if authorized by the manufacturer of the
machine, otherwise the cooling performances will be reduced. For extraordinary maintenance it is necessary
to dismount the side panel of the machine.
Side Minimum space Motivation

Front (front view with display in the front) ≅ 1000 mm Maintenance
Air outlet (top side) ≅ 1000 mm Air outlet
Air inlet (rear side standard or left/right side
≅ 800 mm Air inlet
option)
The machine must not be installed near to an heating machine, otherwise the performance will decline.
The installation of any accessory, in particularly on the bottom of the machine, must be made before the final
positioning of the machine following the instruction written inside the accessory box. If in the environment in
which the machine is used there is a high concentration of dust or oil suspensions, ensure that the
machine is using an air filter (accessory).
Machines are having inside a not in pressure tank, so they can be installed only on higher geodetical levels
compared to the utilisation. To install machines at lower geodetical levels it is advised to use siphon traps in
the way that, when the machine is stopped, the fluid is not flowing out from the tank. Consider in any case
the use of the non return kit accessory to manage difference in height between the position of the machine
and of the utilisation.
7 ENGLISH - REV.13
Installation – hydraulic connection
Hydraulic connections
In the rear side of the machine you find two threaded hydraulic connections (female thread type BSP) with
two labels indicating the inlet and the outlet. The hydraulic connection must be made with male threads of
the same type and using appropriate insulation (it is advised to use Loctite 55).
Accessory installation on the hydraulic lines

It is advised to install two gate or ball valves to permit the hydraulic disconnection of the machine in case of
maintenance.
In case the chilled fluid is having solid parts it is recommended to install a mechanical filter (maximum
200µm type) at the inlet of the chiller (or at the outlet of the utilisation) with two valves to the clean of the
filter. It is necessary to plan periodic filter cleaning.
In case it is necessary to regulate the pressure it could be necessary to install a manual by-pass valve
between inlet and outlet of the chiller. In this case it is necessary to install also a manometer on the outlet
hydraulic line to permit the pressure regulation. The manometer installed on the machine and visible from the
front side indicates the fluid pressure at the outlet of the chiller.
In case there is a geodetical height difference between the machine and the utilisation it is necessary to
ensure that the fluid is not flowing out from the machine tank or from the utilisation tank. In this case it is
necessary to install siphon traps. It is also possible to use the non return kit accessory.
All these systems can be used together (siphon traps, non return kits) but is necessary to consider the
pressure drops of the hydraulic plant.
Example of chiller (CH) installation (CH) Description
Example of two ball or gate vales. Minimum

installation requisite.
Example of installation of a filter on the outlet of the

chiller. Recommended.
Example of installation of a manual by-pass to

regulate the outlet pressure of the chiller. It is
necessary also a manometer installed on the line.
8
Example of installation of a manual by-pass and a
filter.
Example of installation of manual by-pass, filter, non

return kit. It is necessary to locate the non return kit
on the lowest position of the plant (refrigerator or
utilisation). When the chiller is in the lowest position
then the example is correct. If not the non return kit
must be installed near to utilisation. Read and follow
the instructions of the non return kit.
Tube diameter
The tube diameter to connect the machine with the utilisation has to be dimensioned by the customer to limit
the pressure drops. The useful pressure at the outlet of the chiller has to be enough to maintain an adequate
pressure at the utilisation and, in case of closed hydraulic circuit at the utilisation, the return at the chiller. In
the pressure drop calculation it is necessary to consider the localized pressure drops of valves, accessories
and also the continuous pressure drops due to the length of the tubes and finally the geodetical height
differences. The chosen tubes must be able to resist at the highest pressures of the pump installed in the
chiller (see technical data label) and also at the fluid which is flowing inside the plant. Tubes must be
insulated with insulating material to avoid condensation formation and to loose thermal energy. To permit the
optimal functionality of the machine and to avoid the intervention of the safety components it must be
guaranteed a minimum flow on the tube returning from the utilisation to the chiller.
Some internal hydraulic components are not insulated, so during extreme working conditions (ambient air
extremely hot and humid and fluid temperature extremely cold) some humidity condensation could be
generated. This is considered acceptable for industrial environment applications.
Type of fluid

The fluid which is advised to be used is a mixture of Antifrogen N of Clariant and water (it is available as
accessory in tank already mixed with water in the right percentage). It is advised to mix the product with
water in concentration comprehended between 20% and 30%. The mixture prevents the freezing of the fluid
during the stop of the machine (for example during the night in winter time) and it is also having anticorrosion
characteristics. For machinery industry cutting fluids please contact the manufacturer to know the
compatibility between the desired fluid and the machine.
Generally it is possible to use other addictives, with the authorisation of the manufacturer. An inappropriate
addictive can damage the pump gasket and it can be aggressive or corrosive in regarding to the materials of
the hydraulic circuit.
Warning!
In the case of a water-cooled condenser:
the maximum admissible pressure in the
cooling circuit is 10 bar; refer to the
technical specification of the chiller for the
minimum admissible pressure.
Warning!
In the case of a direct exchange system (no
tank or pump): the maximum admissible
pressure on the chilled system is 10 bar.
9 ENGLISH - REV.13
Installation – electric connection
Please take always into consideration the electrical wiring diagram (attachment of this manual) and the
technical data label on the machine.
Power cable section

The power cable section must be chosen with an appropriate capacity for the maximum electrical power of
the machine and in accordance with the standards. The data are written in the data label on the machine.
Use double insulation cables. The machines are shipped with already connected power cable with a length
of 3m. Check the tightening of the power cable connections and of the ground connection. It has to be
adequate for the electrical contact.
Electric protection
Foresee adequate breaker switch protections or fuses to protect the complete machine and in accordance
with the standard. It is advised to use fuses with intervention type gG. It is necessary to check if the
intervention point and the capacity are congruent with the absorption data written on the name plate.
Voltage power supply

Ensure that the voltage droops in the cables are not creating a too low power supply voltage at the machine.
Ensure that the electric frequency is under the limits and that the phases are equilibrated. In particularly it is
necessary to respect this last recommendation during the starting phase of the chiller (compressor).
If the machine is powered at 60Hz the auxiliary transformer inside the electrical box must be powered at
460V instead of 400V. Change this cable connection using safety precautions and without power.
Voltage power supply V ±10%

Electric frequency f ±1% during service, ±2% for short periods.
Unbalance phase ±3% of the medium voltage
Unbalance phase example of calculation:

R-S = 397V; S-T = 406V; R-T = 395V
Medium voltage = (397 + 406 + 395) / 3 = 399,3 V

Perceptual difference
(406 - 397) / 399,3 x 100 = 2,25%
(406 - 395) / 399,3 x 100 = 2,75%
(397 - 395) / 399,3 x 100 = 0,5%
Ground connection and equipotential connection

Connect the machine to an effective ground system in accordance with the standards. The ground cable is
provided together with the power cable supply.
On the structure of the machine there is a ground potential contact (it is not a ground connection) which is
useful to equilibrate different potentials of different grounding systems. Connect it when necessary, using
contact washers.
Signals connection
Together with the power cable there is also a signal cable (warnings and alarms) voltage free as written in
the wiring diagram. To connect it read the wiring diagram.
Differential or compensation set-point probe

When it is chosen the differential or the compensation set-point mode through the electronic (the standard
mode is absolute, see “Electronic control use” attachment) it can be useful, but not obligatory, to locate the
air ambient probe in a different position then on the rear side near to the power cable outlet. It is necessary
to unwind the probe cable. The probe cable length is 3m, so it is then possible to locate it wherever it is
necessary.
10
First starting – operation
After have positioned the machine in its location, after have made the hydraulic and electric connections and
after have made the verifications as previously described, please proceed as follows.
Phase Description
Ensure of having read and understood the manual. Ensure to
Reading of the manual / safety have adopted all the safety requirements as the standards and
this manual describe.
Open the manual hydraulic valves at the inlet/outlet of the chiller
(if you have installed).
Opening of the hydraulic valve
If you also have installed a manual by-pass or a non return kit
do not open them (see non return kit instructions).
ON the front side of the chiller there is a filling cap and a level
indicator.
Fill the tank with water and glycol (when glycol is necessary).
Filling of the fluid tank
Take care about the glycol quantity to not exceed the admitted
concentrations. The volume of the tank is written on the data
label.
Ensure to have read and understood the attachment “Electronic
Read the attachment “Electronic control
control use”. Choose the Mode if different from the absolute one.
use”.
Shut on the electric power line. Turn on the red/yellow main
switch on the front side of the machine.
Attention, in case of electric power generated by a local
Shut on the electric power generator always ensure that the generator has already
reached the steady working condition before switching on the
main switch. This is valid also in case the generator is used in
case of black out.
The electronic control cycles for a certain time while the pump is
starting to pump the fluid. After the cycle time the outlet
temperature will be displayed. The factory set-point is 18°C. so,
if the actual fluid temperature is lower the compressor and the

fan will not start to work. Attention, if the phase sequence is not
Wait for the controller cycle correct on the display will appear the rotation phase alarm. In
this case shut off the electric power and reconnect the phases.
Restart from the previous point.
If the chosen mode is different from the absolute one set the
new mode as it is explained in the attachment “Electronic control
use”.
You already have filled some fluid in the machine. When the
pump starts to run the fluid will fill the utilisation plant. The liquid
level in the tank will decrease so it is possible to refill of fluid
Filling of the plant
using the same hydraulic connection in the front side of the
machine.
Ensure the pump is never working without fluid.
If it is installed an external manual by-pass valve, regulate it till
By-pass valve regulation
the pressure is the desired one.
It is possible to regulate the working condition of the machine
Electronic control regulation like for example the set-point and so on. Read the attachment
“Electronic control use”.
Antifreeze
As standard, the devices are not suitable for operation below the minimum temperature stated. The units are
always to be used with a water-glycol mixture for the cooling medium, maximum glycol content between 20
and 30% by volume. Recommended antifreeze Antifrogen "N" or our Rittal RI-Frost
Other types of antifreeze are possible in specific cases, however only in consultation with the manufacturer.
11 ENGLISH - REV.13
Note!
Only use distilled or de-ionised water in
recooling systems specified for such use.
Attention!
Risk of damage for pipes and seals!
Other additives may damage the pipes
and the seal on the cooling medium
pump and are therefore not allowed.
To prevent problems in the cooling medium circuit (also water-cooled units), it is imperative the VEB Cooling
Water Guideline (VGB-R 455 P) is observed (source: VGB Powertech GmbH, www.vgb.org).
You can read and determine the correct glycol content with the aid of a refractometer. You can procure this
refractometer from the following supplier: RITTAL GmbH & Co. KG, Postfach 1662, D-35726 Herborn
(Refractometer 2600).
Hydrological data
The properties of the water used should not deviate from the hydrological data listed below.
The local drinking water values are to be noted.
Properties Value
pH value (7) 7.5 – 8.5
Elec. conductivity 200 – 1000 µS/cm
Evaporation residue < 500 mg/dm³
Sedimentary < 3 mg/dm³

substances
Hardness 3 – 8°dH (for
German-speaking
region)
Ca + Mg 0.5 – 2 mmol/l (for
international region)
Hydrogen carbonate 1 – 5 mmol/dm³ (60
– 300 mg/dm³)
Free CO2 < 10 mg/dm³
Sulphide < 0.01 mg/dm³
Chloride < 50 mg/dm³
Sulphate < 250 mg/dm³
Nitrate < 25 mg/dm³
Nitrite < 0.1 mg/m³
COD < 7 mg/dm³
NH4 < 0,05 mg/dm³
FE < 0.1 mg/dm³
Mn < 0.1 mg/dm³
Cu < 0.1 mg/dm³
12
To be 100% certain the water quality is appropriate, we recommend the usage of "Rittal RI-Frost". This is a
ready-to-use mixture that can be used straight away.
RI-Frost Model No. Quantity

Outdoor 1:2 SK 3301.950 10L
SK 3301.955 25L
SK 3301.957 200L
Indoor 1:4 SK 3301.960 10L
SK 3301.965 25L
SK3301.967 200L
• Regularly check the level in the cooling medium tank.

• Regularly check the quality of the cooling medium. Measure the glycol content with the aid of a refractometer. If
necessary, improve the quality as described above.
• Completely replace the cooling medium once a year to prevent any formation of fungi or algae.
Emergency
To interrupt the machine for emergency reasons it can be switched off the red/yellow main switch.
Temporary interruption
If the machine should be interrupted for temporary periods (periods longer then 4 weeks) it is necessary to
put the machine in “temporary interruption” conditions as below described.
Shut off the electric power, switching off the red/yellow main switch located in the front area of the machine.
If possible shut off the electric power of the complete line.

Close the hydraulic valves at the inlet and outlet of the machine.
If in the fluid there is not glycol add as much as necessary to obtain a concentration which prevents from the
fluid freezing and to prevent the formation of rust and alga.
Ethylene glycol % (volume) 0% 10% 20% 30% 40%

Freezing temperature [°C] 0 -3,7 -8,9 -15,8 -24,9
If during the normal use of the machine, the glycol is not allowed, then before reopening the two hydraulic
valves for the restart of the machine, empty the tank using the water discharge connection on the front door.
To open it is necessary to unscrew it (to close it screw it again). To restart the machine it is necessary to
make the same controls as for the first starting.
13 ENGLISH - REV.13
Maintenance
Attention, before operate any kind of maintenance, shut off the electric power switching off the red/yellow
main switch. The electric power will be switched off even though the power terminals inside the electric box
will be under voltage. Inside the electric box there are some safety signals. To switch off completely the
electric power also the electric line of the machine must be shut off.
All maintenance operation must be entered in the maintenance register, attached to this manual.
Maintenance must be made by qualified personnel.
Type Period Description

Clean the condenser heat exchanger fins with compressed air from the
(1)
Cleaning 3 months external side of the machine to the internal side.
Attention, the fins can cause cuttings. Use protective gloves.
(1) If it is installed clean the air aluminium filter with compressed air.
Cleaning 3 months
If one or more hydraulic filters are installed in the hydraulic lines between
Cleaning 3 months the chiller and the utilization, clean the filters and if necessary substitute
them.
Clean with compressed air the electric motor of the pump to release it from
(1) dust or suspensions. Use the compressed air starting from the front side of
Cleaning 6 months
the pump (where there are the hydraulic connections) to the rear side
where there is the cooling fan grill.
Open the machine front door and clean it with compressed air from top to
Cleaning 12 months
low. Clean from dust and suspensions.
Clean the condenser heat exchanger fins and the air aluminium filter with
(1)
Cleaning 12 months a not caustic detergent and compressed air.
Check the liquid level in the machine using the level indicator in the front
Check 2 weeks
side of the machine. If necessary add fluid.
Check if inside the fluid there are solid suspensions generated by the
Check 3 months application (chips, drillings and similar). In case are not installed filters
install one at the inlet of the machine.

Check the electric voltage value. It should be within the limits written in this
Check 3 months
manual.
Check the glycol percentage (when it is necessary to use glycol). When it
Check 6 months
is used a premixed mixture it is not necessary.
Check the tightening of the connections screws of the control switches. It
Check 12 months
is necessary to open the electric box.
Check the tightening of the fixing screws of the axial fans. It is necessary
Check 12 months to open the front door. Check the screws fixing the fan at the grill and also
the screws fixing the grill at the metal structure.
(1)
Substitution 24 months If installed, substitute the air filter with a new one.
(1) For installation heavy environments (high quantity of oil suspensions…) halve the intervention period
times.
14
Periodic checks are foreseen by law. These are subject to European Regulation 517/2014 of 16 April 2014,
an extract of which is given below which does not substitute knowledge of the entire Regulation.
1. Checks must be carried out by certified personnel in compliance with article 5 of the Regulations.
2. Each check must be registered using a maintenance certificate (following pages).
3. On the technical data label and in the attachments the machine coolant quantity must be shown.
4. The control interval of machines varies according to whether they are hermetically sealed or not. See
technical data label.
5. In case of gas leakage and subsequent repair, the machine must be checked again for any leaks
one month after repair.
kg of hermetically sealed fluorinated

greenhouse gases in the coolant circuits.
Frequency* Check
Refrigerant < 5t CO2 eq --- No leakage check.
5t CO2 eq ≤ Refrigerant < 50t CO2 eq 1 Year Leakage check.
50t CO2 eq ≤ Refrigerant < 500t CO2 eq 6 Months Leakage check.
Refrigerant ≥ 500t CO2 eq 3 Months Leakage check.
*time interval doubled if a leak detection system is installed (see Art.5)
Quick trouble shooting

Troubles could be generated by the application rather then by the machine. In these cases the trouble
shooting guide could not be right. For any requirement it is possible to contact our service assistance (before
contacting the service read the article number of the machine and the serial number (and/or WA number)
written on the name plate of the machine.
See also in the Electronic control use the alarm list.

Problem Possible reason Solution
Check the level of fluid inside the tank using the
level indicator in the front door of the machine.
No fluid in the tank
There is not any
Check if the pump is running. It is enough to
cooling The pump is not
check the manometer on the front side of the
working
machine. The pressure must be higher then 0
bar.
Before opening the machine electrical box it is
necessary to carefully check the automatisms
which are powering and protecting the unit.
There is not power
supply or there is not
If there are not anomalies open the electric box
The machine is not auxiliary voltage.
and check if on the power terminals there is
working
voltage.
Intervention of the
auxiliary protection
If there is voltage on the power terminals, check
if there is auxiliary voltage. Check finally the
integrity of the protections. See wiring diagram.
15 ENGLISH - REV.13
Not enough cooling
with:
Clean the air filter and the heat exchanger with
• Compressor Condensation heat
not caustic detergent.
and pump exchanger or air filter
working (if installed) heavily
Plan a cleaning period time reduced in
• Ambient air dirty.
comparison to the required times written in this
outlet with
manual.
high Air short circuit
temperature between the ambient
Remove obstacles which are generating the air
• High electric air outlet and inlet.
short circuit.
power
absorption
ATTENTION: it is dangerous to force the
machine running.
Low fluid flow due to Clean the hydraulic filters (if installed)
filter block.
Not enough cooling Clean the condenser heat exchanger fins and
with: High pressure drops the air aluminium filter with a not caustic
in the tubes. detergent and compressed air.
• Pump and
fan working
The condensing Remove eventual obstacles which are inducing
• Compressor
pressure induces the air by-pass circulation.
intermittent
intervention of the
working
high pressure switch Check if the fans are working and if they are
• High electric or of the thermal properly rotating.
absorption. amperometric
protection of the Check that the inlet air temperature. It has not to
compressor. be higher then the limit one (written on the
nameplate).
Check the pump outlet pressure.

Not enough cooling
with:
Check the presence of the fluid to be chilled
• Air
using the liquid level on the front side of the
condenser
The fluid flow is too machine.
outlet (top
low.
side of the
Check the fluid flow using the manometer on the
machine) at
The safety flow front side of the chiller.
not too high
switch is switching off
temperature
the machine. Check if the, eventually installed on the line,
compared to
hydraulic valves are all opened.
the inlet one.
It has been
• Pump and
requested a lower Check the pressure drops on the hydraulic circuit
fan working
temperature then the of the utilisation.
• Very cold catalogue one.
compressor Check that the evaporator is not obstructed by
with possible dirty or limestone.
intermittent
working.
16
No cooling with:
• Very hot
ATTENTION: if the compressor is forced to
compressor
Intervention of the work without refrigerant, it can be caused a
surface or
low pressure switch. leakage of water inside the refrigerant circuit.
compressor
running with
No refrigerant inside the To repair eventual refrigerant leakages and to
very long
circuit. recharge the circuit a qualified and specialised
stops.
personnel intervention is necessary.
• Pump and
fan working.
The compressor
stopped because of
the internal safety
switch intervention
No cooling with:
due to too long
• Compressor
period of working out Check that the temperature, the flow of the
is stopped
of the machine limits chilled fluid, the voltage, the current are
and very hot.
(written on the according to the nameplate limits.
• Pump and
nameplate).
fan working.
Insufficient electric
power (in terms of
power, voltage…)
Unit disposal
It is here proposed a guide line to facilitate the dismounting operations with the target of obtaining
homogeneous materials to dispose or recycle.
It is recommended to observe all the safety requirements during the disposal of the machine and to pay
attention at all the safety recommendation written in this manual.
All the dismounting operation must be made by qualified personnel, aware of all the necessary safety
precautions. The machine contains gas and fluid under pressure and high and/or low temperature.

Preparing the dismounting
• Shut off the voltage switching off the red/yellow main switch on the front door of the machine (pay
attention to the power supply line because it’s still under voltage).
• Shut off the complete power supply line.
• Disconnect the electrical power supply of the chiller.
• Disconnect the electrical signal cable of the chiller.
• Close the hydraulic valve eventually installed on the inlet and outlet of the chiller.
• Discharge the fluid tank unscrewing the discharge device positioned in the front of the chiller.
• Disconnect the hydraulic circuits.
• Discharge the refrigerant circuit of the entire refrigerant. The refrigerant must not be put out in the
ambient. It must be recuperated in accordance with the norms of your Country.
• Attention, it is dangerous to discharge the refrigerant gas with free flames near to the
refrigerant circuit.
Dismounting
• Remove the metal panels which are covering the machine. The panels can present some insulation
material fixed on them. In this case separate the different components: zinc metal, iron, painted
steel, aluminium, thermo insulated panels, polyurethane panes or glass wool, metal filter mat (air
filter accessory).
• Unwire all the electrical components and remove the electrical panel and all its components following
the procedures imposed by the norms. Materials: electromechanical and electronic components,
electrical cables, plastic and metal supports, electric batteries.
• Remove the electromechanical components (fan, compressor, pump, hydraulic valve, sensors…).
• Unweld the condenser heat exchanger and the plate heat exchanger. Materials: copper, aluminium,
zinc sheet metal, stainless steel, insulation in polyurethane.
17 ENGLISH - REV.13
EG - Konformitätserklärung
DGRL 97/23/EG Anhang VII
EC - Declaration of Conformity
PED 97/23/EC Annex VII
Reg.-Nr.: 3 737 309 - 1
Hiermit erklären wir / We,
Rittal GmbH & Co. KG, Auf dem Stützelberg, D-35745 Herborn
dass die Baugruppe / hereby declare that the assembly Top Therm Chiller:
SK3335.79x SK3335.83x SK3335.84x SK3335.85x

SK3335.86x SK3335.87x SK3335.88x SK3335.89x
Beschreibung der Baugruppe siehe Anlage 1 zur Konformitätserklärung / Description of the assembly see Annex
1 to this declaration
folgender Richtlinie entspricht / complies with the following directives:
Druckgeräterichtlinie 97/23/EG / Pressure equipment directive 97/23/EC
Angewandtes Konformitätsverfahren / Applied conformity assessment procedure:

Category I Module D1
Benannte Stelle nach Anhang IV / Notified Body acc. to Annex IV:
Zertifizierungstelle für Druckgeräte der

0045
Systems GmbH & Co. KG D1-Cert: 07 202 1403 Z 0659 / 14 / D / 1078
Langemarckstrasse 20
45141 Essen
Andere angewandte Richtlinien / Other applied directives:

Maschinenrichtlinie 2006/42/EG / Machinery Directive 2006/42/EC
Anhang / Annex II A
1)
Anhang / Annex II B
Richtlinie Elektromagnetische Verträglichkeit / Directive Electromagnetic Compatibility 2004/108/EC
Angewandte harmonisierte Normen / Applied harmonised standards:

EN 378-1 bis / till -4, Kälteanlagen und Wärmepumpen (Refrigerating systems and heat pumps)
EN ISO 12100, Sicherheit von Maschinen (Safety of machinery)
EN ISO 13857, Sicherheitsabstände gegen das Erreichen von Gefährdungsbereichen mit den
oberen und unteren Gliedmaßen (Safety distances to prevent hazard zones being
reached by upper and lower limbs)
EN 60204-1, Elektrische Ausrüstung von Maschinen (Electrical equipment of machinery)
EN 61000-6-2 Elektromagnetische Verträglichkeit (Electromagnetic compatibility)
EN 61000-6-4 Elektromagnetische Verträglichkeit (Electromagnetic compatibility)
Angewandte nationale technische Spezifikationen, insbesondere / Applied national technical specifications in particular:
- keine / none -
Bei einer nicht mit uns abgestimmten Änderung der Maschine verliert diese EG-Konformitätserklärung
ihre Gültigkeit.
This EC declaration of conformity shall become null and void when the assembly is subjected to any
modification that has not met with our approval.
___________________________
Valeggio sul Mincio, 21.05.2014 Operations Manager
Nicola Salandini
1)
Die Inbetriebnahme ist so lange untersagt bis festgestellt wurde, dass die Maschine, in die diese Maschine eingebaut
werden soll, den Bestimmungen der Richtlinie entspricht! Siehe Seite 3 Installationsanweisung nach DGRL.
The machinery must not be put into service until the machinery into which it is to be incorporated has been declared in
conformity with the provisions of the Directive! See page 3 Installation instruction acc. to PED
Installationsanweisung nach DGRL 97/23/EG
Für Rückkühler Baugruppen mit unvollständiger elektrischer Steuerung.
Installation instruction acc. to PED 97/23/EC

For Chiller assembly with uncompleted electrical control circuit.
Die elektrische Ausrüstung der Baugruppe (Flüssigkeitskühlsatz) muss der EN 60204-11)

entsprechen. Die Sicherheitskette der Steuerung “Abschaltfunktion der Druckbegrenzungs-
einrichtungen“ ist Bestandteil der Zertifizierung. Daher muss die sicherheitsbezogene
Steuerung der in der Baugruppenbeschreibung aufgelisteten elektrischen Ausrüstungsteile
mit Sicherheitsfunktion mindestens den Anforderungen der EN 954-1 Kategorie 1
entsprechen.
Bestandteil der Zertifizierung ist die Einhaltung der o.g. Normen. Die Auslegung, der Aufbau
und Prüfung der sicherheitsbezogene Steuerung nach diesen Normen muss von einer
verantwortlichen Person des Herstellers der komplett ausgerüsteten Baugruppe dokumen-
tiert werden. Der Aufbau und die Funktionen der sicherheitsbezogenen Steuerung muss
von einer sachkundigen Person überprüft und bescheinigt werden. Diese Bescheinigung
muss der Baugruppendokumentation hinzugefügt werden.
Bei Abweichungen von den o.g. Anforderungen (Ausführung der

sicherheitsbezogene Steuerung) muss vor dem Inverkehrbringen in der EU eine neue
Konformitätsbewertung der vollständigen Baugruppe durch eine benannte Stelle
erfolgen.
The electrical equipment of the assembly (Liquid Chillers) must be in compliance with EN
60204-1. The safety chain of the control circuit “Cut off function of the safety switching
devices” is an element of the approval. Therefore the safety related control system is
described in a list for Safety pressure accessories of the assembly must fulfil minimum the
requirements of EN 954-1 category 1.
The fulfilment of the above standards is mandatory and a part of the approval. The design,
the installation and the testing of the safety related control system must be approved by a
competent person of the manufactures. The test results must be recorded. The record is a
part of the assembly documentation.
In case of deviations of the above requirements (design of the testing safety related
control system) a new conformity assessment procedures must to be applied by a
notified body before placing the assembly into the market.
1)
Safety of machinery - Electrical equipment of machines; Part 1: General requirements
Seite/page 2 / 2
CE 97/23 - PED CATEGORY- TECHNICAL DEPT. CALCULATION
DESCRIPTION OF THE UNIT
REFRIGERANT CIRCUIT
Type --- R410A
Refrigerant gas
Quantity per circuit [kg] 3,4
Number of refrigerant circuits --- --- 1
Type ---
Kelvin code --- 916127
Compressor HP Number --- 1
PED Category --- 1
Module --- ---
Type ---
High pressure switch HP Number --- 1
Set pressure [bar] 42
Module --- B+D
Type ---
Volume per circuit [l] 1,4
Condenser HP Number of circuits --- 1
Number of evaporators --- 1
PED Category --- 1
Module --- B+D
Type ---
Kelvin code ---
Number
Liquid receiver HP
Volume [l]
PED Category ---
Module ---
Kelvin code ---
Temperature Fuse HP Number ---
Set Temperature [°C]
Kelvin code ---
Max pressure bar
Discharge valve (in ambient) HP Number ---
PED Category ---
Module ---
Type ---
Filter drier HP Number --- 1
PED Category --- 0
Module --- ---
Type ---
Expansion valve/Capillary tube HP Number --- 1
PED Category --- 0
Module --- ---
Type ---
Volume per circuit [l]
Evaporator LP Number of circuits --- 1
Number of evaporators --- 1
PED Category --- 0
Module --- B+D
Type ---
Kelvin code ---
Volume [l]
Liquid separator LP
Number ---
PED Category ---
Module ---
REFRIGERANT CIRCUIT (PIPES)
Discharge line HP External diameter [mm] 22
Diameter [mm] 22
Damper HP
Number --- 1
Liquid line 1 (cond/liq ric) HP External diameter [mm] 12
Liquid line 2 (liq ric/solenoid valve)
External diameter [mm] 10
HP
Liquid line 3 (solenoid
valve/expansion valve) HP
Liquid line 4 (expansion
valve/evaporator) LP
Suction line LP External diameter [mm] 28
Diameter [mm]
Damper LP
Number ---
WATER CIRCUIT
Chilled fluid --- --- WATER
Hydraulic circuit in pressure --- yes/no NO
Number of hydraulic circuits --- ---
Type
Kelvin code ---
Number of circuits for tank ---
Tank Number of tanks ---
Internal volume [l]
PED Category ---
Module ---
Type ---
Kelvin code ---
Number ---
Max pressure valve
Set pressure [bar]
PED Category ---
Module ---
Type ---
Kelvin code ---
By-pass valve
Number ---
Set by-pass pressure [bar]
Type ---
Kelvin code ---
Number ---
Expansion vessel
Internal volume [l]
PED Category ---
Module
WATER CIRCUIT (PIPES)
Tube … … Diameter [mm]
RITTAL
GmbH & Co. KG
Auf dem Stützelberg
D-35745 Herborn
SK3335.879
TTC20250TT00S704AB
Rückkühlanlage
Chiller
Bemessungspannung 3/400V 50Hz 3/460V 60Hz
Rated voltage V V
Maximaler Strom 20.9 A 21.4 A
Maximum current
Anlaufstrom 110 A 110 A
Starting current
Nominale Kühlleistung 25000 W 27600 W
Nominal cooling capacity
Max Leistungsaufnahme 10350 W 12620 W
Maximum absorbed power
Zulässige Druck PT ref: 10 bar PT wat: 0 bar
Allowable pressures PS HP: 42 bar PS LP: 30 bar PS wat:0 bar
Kältemittel/Füllgewicht R410A - 3.4kg
Refrigerant/Charge
Temperaturbereich + 10 / + 43 °C + 10 / + 43 °C
Temperature range
1,3-2,5 bar 2-3,6 bar
Fluid Druckbereich
Fluid pressure range bar bar
Tankvolumen
Tank volume 150 l
Geräuschpegel
Noise level
70 dB(A)
IP Schutzart EN60529
IP Class EN60529
IP 44
Gewicht
Weight
374 kg
Baujahr
Date of construction
31/08/2016
Seriennummer
Serial number
WA
DICHTHEIT GEPRUEFT - EN378-2 leackage tested 0045
Enthält vom Kyoto-Protokoll erfasste fluorierte Treibhausgase.
Contains fluorinated greenhouse gases covered by Kyoto Protocol
SK3335.879
0 1 2 3 4 5 6 7 8 9
COPRITFLU 30.01.2007
RITTAL GMBH & CO. KG
Auf dem st=tzelberg

D-35745 Herborn
http://www.rittal.de
Modell/model :SK3335.879
:TTC20250TT00S704AB
Zeichnungsnummer/drawing number :EFB6168 -
Einspeisung/power supply :400V 3 50Hz - 460V 3 60Hz

Kaltemittel / refrigerant :R410A
Kunde/customer :
Reference :
Erstellt am/created the :27.07.2016 by AG2 Anzahl bl„tter/highest page nbr.: 5

Ge„ndert/changed on the : by Blatt/number of page : 1
Drawing number = Eplan 5.70.4

Created by AG2 on the 27.07.2016
RITTAL SK3335.879 EFB6168 + CARTRITFLU 23.01.2006
TTC20250TT00S704AB Kaltemittel / Refrigerant 1

Last revision by on the GmbH & Co. KG R410A
COVER 5
0 1 2 3 4 5 6 7 8 9
Inhaltsverzeichnis / Page overview PAGRIT1 23.01.2006
Seite Beschereibung Date revision Ge„ndert
1 COVER 27.Lug.2016 AG2
2 INHALTSVERZEICHNIS / PAGE OVERVIEW 27.Lug.2016 AG2
3 REFRIGERATION CIRCUIT 27.Lug.2016 AG2
4 HYDRAULIC CIRCUIT 27.Lug.2016 AG2
5 BILL OF MATERIAL 27.Lug.2016 AG2
1 3


INHALTSVERZEICHNIS / PAGE OVERVIEW 5
0 1 2 3 4 5 6 7 8 9
L3 /4.0
RW1 1" GEYSER

BRASS FITTINGS
INSULATION 9x35
L4 /4.0
VP
1" GEYSER
BRASS FITTINGS
INSULATION 9x35
RL
B12mm Cu B12mm Cu
PZH
PHE2 PA
VNR1
AV1
TSR
UPC
.2
4.4
FI
M1
B10mm Cu
AV2
VNR2
PSL
PB
VT B6mm Cu
PHE1
SLG B10mm Cu B3 B22mm Cu

B16mm Cu
Insulation 9x16 Insulation 9x22
L1 /4.0
TSR
UPC 1" GEYSER

.7 BRASS FITTINGS
L2 /4.0
1" GEYSER
BRASS FITTINGS
2 4


REFRIGERATION CIRCUIT 5
0 1 2 3 4 5 6 7 8 9
3.9/ L3
INLET WATER
CONDENSATION
L3
1" GEYSER
1" BSP
BRASS FITTINGS
INSULATION 9x35
3.9/ L4
OUTLET WATER
CUSTOMER CONNECTIONS
CONDENSATION
L4
1" GEYSER
1" BSP
BRASS FITTINGS
INSULATION 9x35
3.9/ L1
L2
IN
1" GEYSER 1" BSP
BRASS FITTINGS
TP
VA LI
1" GEYSER
LI
BRASS FITTINGS
UPC MN
3.7 0-10 bar
TSR BA
PI
SET = 2.0bar @50Hz
SET = 3.1bar @60Hz

Flexible Pipe
B1
3.9/ L2 4mm
L1
OUT
1"1/4 HOT WATER 1" GEYSER
1" BSP
BRASS FITTINGS M4 BRASS FITTINGS
SV
3 5


HYDRAULIC CIRCUIT 5
0 1 2 3 4 5 6 7 8 9
Bill of materials RICKEL1 11.07.2003
Item Amount Um Article number Designation Manufacturer Internal number P/P

designation
RL 1 ST 140.0245.A RICLIQ 1.6 FRIGOMEC 140.0245.A FRIGO MEC SPA 918106 3. 1
FI 1 ST 023Z4571 FILTER DEIDR DANFOSS DML084 DANFOSS 916264 3. 1
SLG 1 ST VBK503 VALV LIQ OFFENWANGER VBK503 OFFENWANGER 917295 3. 1
VT 1 ST BBIZE 6 GA VALVEXP TERMOST SPORLAN BBIZE 6 GA SPORLAN 917270 3. 2
PHE2 1 ST GBH240H-42 HEX PLATE GEA GBH240H-42 WTT-GEA 923429 3. 3
PHE1 1 ST GBS240H-42 HEX PLATE GEA GBS240H-42 GEA ECOBRAZE AB 916265 3. 4
VP 1 ST 003N4410 PRESSURE VALVE DANFOSS WVFX25 003N4410 DANFOSS 921313 3. 4
RW1 1 ST 125300100 BALL VALVE 2VIE MxF 1" BRASS Cr LOMBARDA RACCORDI SRL 902695 3. 4
M1 1 ST HCJ090T4LC6 COMPRESSOR SCROLL DANFOSS HCJ090T4LC6 DANFOSS 916127 3. 6
AV1 1 ST 9862-005 REFTUBE ANTIV 12mm INOX PN50 VERCO 921441 3. 6
AV2 1 ST VAS22 REFTUBE ANTIV 22mm STSTEEL PN35 VERCO 900450 3. 6
VNR1 1 ST CS3110094 SCHR TUBE M 5/16" SAE FRIGO SYSTEM SPA 917253 3. 7
VNR1 1 ST CS3110871 SCHRADER VALVE 5/16" FRIGO SYSTEM SPA 917254 3. 7
VNR1 1 ST WG4460501 SCHR CAP F 5/16" SAE FRIGO SYSTEM SPA 917255 3. 7
VNR2 1 ST CS3110094 SCHR TUBE M 5/16" SAE FRIGO SYSTEM SPA 917253 3. 7
VNR2 1 ST CS3110871 SCHRADER VALVE 5/16" FRIGO SYSTEM SPA 917254 3. 7
VNR2 1 ST WG4460501 SCHR CAP F 5/16" SAE FRIGO SYSTEM SPA 917255 3. 7
PB 1 ST 061F7418 PRESS LP FISS DANFOSS 916190 3. 7
PA 1 ST ACB-2UB1170MW PRESSHP PZAH FISS 42 DANFOSS 918394 3. 7
SV 1 ST 1032404 SHUTTER VALVE M1/2" OVENTROP 1032404 OVENTROP SRL 925478 4. 0
VA 1 ST 916981 CAR TANK 485x700x550 PE 165 ROLLING PLAST SRL 916981 4. 1
TP 1 ST OM08PFS8 SCREW PLUG M 200 PE ARALDI ALESSANDRO 911151 4. 2
M4 1 ST CIE1206/5/D PUMP LOWARA CIE1206/5/D LOWARA SRL 925696 4. 3
MN 1 ST FMTPG351014LF MANOMETER DIPPED GLICERINE FIMET 0-10 bar FIMET 900442 4. 5
BA 1 ST 681182001 DISCHARGE VALVE 90ø 1" BRONZE ACQUATICA SRL 900469 4. 6


BILL OF MATERIAL 5
0 1 2 3 4 5 6 7 8 9
2LP8_COPRIT
RITTAL GmbH & Co. KG

AUF DEM STÜTZELBERG
D-35745 Herborn
http://www.rittal.de
MODEL : SK3335.879 POWER SUPPLY : 400V 3 50Hz - 460V 3 60Hz

TTC20250TT00S704AB
DRAWING NUMBER : EP16153 - AUXILIARY SUPPLY : 24VAC
CODE : CUSTOMER :
REFERENCE :
CREATED THE : 27/07/2016 BY AG1
CHANGED ON THE : BY NUMBER OF PAGES : 19
2
=
CREATED BY AG1 ON THE 27/07/2016 SK3335.879 DRAWING NUMBER
EP16153
RITTAL TTC20250TT00S704AB
+
CABINET CODE 1
REVISOR ON THE LAST REVISION GmbH & Co. KG COVER
19
2LP8_CARTRIT 05.11.10 EPLAN Electric P8 2.5.4
0 1 2 3 4 5 6 7 8 9
PAGE OVERVIEW
2LP8_PAGKEL
PAGE DESIGNATION DATE REVISION REVISOR
1 COVER
2 PAGE OVERVIEW
3 PAGE OVERVIEW
4 POWER WIRING
5 POWER WIRING
6 DIGITAL OUTPUT
7 DIGITAL INPUT
8 ANALOGUE INPUT
9 IN/OUT SIGNALS
10 UPC OVERVIEW
11 TERMINAL STRIP SUMMARY X1-X2
12 TERMINAL DIAGRAM X1
15 CABLE OVERVIEW W1-W13
16 BILL OF MATERIAL
1 3
=
EP16153
+
CABINET CODE 2
REVISOR ON THE LAST REVISION GmbH & Co. KG PAGE OVERVIEW
19
0 1 2 3 4 5 6 7 8 9
PAGE OVERVIEW
2LP8_PAGKEL
PAGE DESIGNATION DATE REVISION REVISOR
17 BILL OF MATERIAL
18 BILL OF MATERIAL
19 BILL OF MATERIAL
2 4
=
EP16153
+
CABINET CODE 3
REVISOR ON THE LAST REVISION GmbH & Co. KG PAGE OVERVIEW
19
0 1 2 3 4 5 6 7 8 9
01
6mm² BK
L1 / 5.0
02
6mm² BK
L2 / 5.0
03
6mm² BK
L3 / 5.0
6mm² BK
6mm² BK
6mm² BK
01
02
03
1 3 5 13 21
Q1
6mm² BK
6mm² BK
6mm² BK
3RV2021-4BA15 14 22
01
02
03
14-20A
7.1
SET 19.5A
I> I> I>
2 4 6
6mm² BK
6mm² BK
6mm² BK
05
06
07
2 4 6 1 3 5
Q0 K1
40A 1 3 5 6.4 2 4 6
red/yellow handle 3RT2027-1AC20
GND
6mm² GNYE
6mm² BK
6mm² BK
6mm² BK
L1
L2
L3
GND
X1 L1 L2 L3 PE
W2 GY BN BK GNYE
FROR
4G6mm²
W1 1 2 3 GNYE
ÖLFLEX 110 U V W
4x6mm²
M1
M
400V 3~
9kW-17.7A PE
460V
L1 L2 L3 PE
10.7kW-17.7A
POWER SUPPLY COMPRESSOR

400V 3 50Hz
460V 3 60Hz
30A
3 5
=
EP16153
+
CABINET CODE 4
REVISOR ON THE LAST REVISION GmbH & Co. KG POWER WIRING
19
0 1 2 3 4 5 6 7 8 9
01
6mm² BK 01
4.9 / L1
02
4.9 / L2
03
6mm² BK 03
4.9 / L3
6mm² BK
6mm² BK
6mm² BK
6mm² BK
6mm² BK
01
02
03
01
03
1 3 5 13 21 1 3
Q4 F1
4mm² BK
4mm² BK
4mm² BK
3RV2011-1FA15 14 22 C 2A 2 4
01
02
03
3,5-5A
7.2
SET 4A
I> I> I>
2 4 6
1,5mm² BK
1,5mm² BK
1,5mm² BK
1,5mm² BK
1,5mm² BK
11
12
13
14
15
1 3 5 T1
K4 200VA
6.9 2 4 6 PRI=0-230-400-415-440-460-480
3RT2015-1AB01 SEC=0-24
1mm² RD
GND
16
1mm² GNYE
1
F2
C6A 2
GND
1mm² RD
1mm² RD
W5 GY BN BK GNYE
04
17
FROR
4G1,5mm²
KG
U V W 7.5 L1 L2 L3
M 3~
M4
400V 3~
1.35kW-3.23A PE
460V 0V 24V
1.93kW-3.69A 6.0 6.0
PUMP AUXILIARY PHASE

24VAC ROTATION
CONTROLLER
4 6
=
EP16153
+
CABINET CODE 5
REVISOR ON THE LAST REVISION GmbH & Co. KG POWER WIRING
19
0 1 2 3 4 5 6 7 8 9
18 18
5.7 / 24V
18
X2 18 P1 P1
J12 C1
W6 BN 10.6
FROR
2X1mm²
F1 F2 10.6 10.6
9.2 9.3 PA P
J12 NO1 J12 NO3
W6 BU
FROR
2X1mm²
20
X2 19
P1
J1 G 20
10.3
10.3
J1 G0
24
11
19
KA1
6.3 3 7 X2 20
W7 BN
FROR
2X1mm²
1
21
Y
SLG 2
W7 BU
FROR
21 2X1mm² 24
A1 A1
U X2 04 A1
U
KA1 K1 V1 K4 V4
A2 A2 A2
04 04
04 04 04 04 04
5.6 / 0V
55.34 24VAC 3RT20271AC20 3RT20151AB01
5 1 2 4.3 1 2 5.1
1 9 7.3 3 4 4.3 3 4 5.1
6 5 6 4.3 5 6 5.2
2 10 13 14 13 14
7 3RA19211D
21 22
3 11 6.4 3RA29211A
8
4 12
94.74
REMOTE ALARMS START SOLENOID START

ON-OFF COMPRESSOR VALVE PUMP
5 7
=
EP16153
+
CABINET CODE 6
REVISOR ON THE LAST REVISION GmbH & Co. KG DIGITAL OUTPUT
19
0 1 2 3 4 5 6 7 8 9
25 25 25 25 25 25 25
X2 25 X2 25
W8 BN W9 BN
FROR FROR
2X1mm² 2X1mm²
13 13 9 21 11
Q1 Q4 KA1 PB P S1 KG
4.3 14 5.1 14 6.3 1 5 22 5.8 12 14
W8 BU W9 BU
FROR FROR
2X1mm² 2X1mm²
X2 31 X2 32
1mm² BU
1mm² BU
1mm² BU
1mm² BU
1mm² BU
1mm² BU
1mm² BU
1mm² BU
25
26
29
30
31
32
33
25
P1
J5 GND J4 DI1 J4 DI2 J4 DI3 J4 DI4 J4 DI5 J4 DI6 J4 DI7 J4 DIC1
10.3 10.3 10.3 10.3 10.3 10.3 10.3 10.3 10.3
GND COMPRESSOR PUMP HIGH PRESSURE LOW PRESSURE DOOR PHASE COMMON
OVERLOAD OVERLOAD SWITCH SWITCH SWITCH ROTATION
6 8
=
EP16153
+
CABINET CODE 7
REVISOR ON THE LAST REVISION GmbH & Co. KG DIGITAL INPUT
19
0 1 2 3 4 5 6 7 8 9
34 34
X2 34 X2 34 X2 34
W10 BN W11 BN W13 BN
LiYCY LiYCY LiYCY

3X0,34mm² 3X0,34mm² 3X0,34mm²
B1 B2 B3
W10 BU W11 BU W13 BU
LiYCY LiYCY LiYCY

3X0,34mm² 3X0,34mm² 3X0,34mm²
X2 35 X2 36 X2 40
1mm² WH
1mm² WH
1mm² WH
1mm² WH
34
35
36
40
P1
J2 GND J3 B1 J3 B2 J3 B3
10.3 10.3 10.3 10.3
optional
GND OUTLET AMBIENT ANTIFREEZE

PROBE PROBE PROBE
7 9
=
EP16153
+
CABINET CODE 8
REVISOR ON THE LAST REVISION GmbH & Co. KG ANALOGUE INPUT
19
0 1 2 3 4 5 6 7 8 9
F1 / 6.0
F2 / 6.1
P1
10.6 10.6 10.6

J13 C2 J13 NO4 J13 NO5
1mm² RD
1mm² RD
17
18
1mm² OG
1mm² OG
1mm² OG
37
38
39
GND
X2 17 X2 18 X2 37 X2 38 X2 39
W12 1 2 3 4 5 GNYE
ÖLFLEX 110
7x1mm²
1 2 3 4 5 GNYE
REMOTE ON/OFF COMMON WARNING ALARM

(EXTERNAL FROM CUSTOMER) SIGNAL SIGNAL
8 10
=
EP16153
+
CABINET CODE 9
REVISOR ON THE LAST REVISION GmbH & Co. KG IN/OUT SIGNALS
19
0 1 2 3 4 5 6 7 8 9
P1
UPC POWER SUPPLY 6.1 J1:G
UPC POWER SUPPLY 6.1 J1:G0
J8:RX-/TX-
J2:+Vdc
J8:RX+/TX+
GND 8.2 J2:GND
J8:GND
J2:+5Vref
OUTLET PROBE 8.4 J3:B1
AMBIENT PROBE 8.5 J3:B2 J10:Vout

J10:RX-/TX-
ANTIFREEZE PROBE 8.7 J3:B3
J10:RX+/TX+
J3:B4
J10:GND
J3:B5
J11:A
J3:B6 J11:B
J11:A-
J3:B7 J11:B-
J11:COM1
J3:GND J11:COM2
J3:+Vdc
J12:C1 6.4 COMMON C1
J12:NO1 6.4 START COMPRESSOR

COMPRESSOR OVERLOAD 7.1 J4:DI1
J12:NO2
7.2 J4:DI2
J12:NO3 6.9 START PUMP
PUMPS OVERLOAD 7.2 J4:DI3
HIGH PRESSURE SWITCH 7.3 J4:DI4
LOW PRESSURE SWITCH 7.4 J4:DI5

J13:C2 9.4 COMMON C2
DOOR SWITCH 7.5 J4:DI6
J13:NO4 9.5 WARNING SIGNAL
PHASES ROTATION 7.6 J4:DI7
J13:NO5 9.5 ALARM SIGNAL
COMMON DIC1 7.6 J4:DIC1
J13:NO6
GND 7.0 J5:GND
J5:Y1
J5:Y2
J14:NO7
J5:Y3
J14:C3
J14:NC7
9 11
=
EP16153
+
CABINET CODE 10
REVISOR ON THE LAST REVISION GmbH & Co. KG UPC OVERVIEW
19
0 1 2 3 4 5 6 7 8 9
TERMINAL STRIP SUMMARY

2LP8_INMORKEL
TEXT OF THE STRIP DEFINITION TERMINALS GRAPHICS PAGE OF

Strip designation First Last Sum of all Sum of all TOTAL NUMBER THE TERMINAL STRIP
PE N
X1 POWER SUPPLY TERMINALS BOARD PE L3 1 0 4 12
X2 MAIN TERMINALS BOARD 04 40 0 0 19 13
10 12
=
EP16153
+
CABINET CODE 11
REVISOR ON THE LAST REVISION GmbH & Co. KG TERMINAL STRIP SUMMARY X1-X2
19
0 1 2 3 4 5 6 7 8 9
2LP8_SCHMOKEL 14.11.2011
4.1
4.0
4.1
4.1
PAGE / PATH
6mm²
6mm²
6mm²
6mm²
TERM. CROSS SECTION
CABLE NAME
CONNECTION
5
GND
Q0
Q0
Q0
INT DESIGN
LEVEL
JUMPERS
PE
L1
L2
L3
TERMINAL NUMBER
CABLE NAME
GNYE
W1 ÖLFLEX 110
1
3
TERMINAL DIAGRAM
CONNECTION
PE
L1
L2
L3
EXT DESIGN
STRIP DESIGNATION
X1
POWER SUPPLY (PE)
POWER SUPPLY
POWER SUPPLY
POWER SUPPLY
11 13
=
EP16153
+
CABINET CODE 12
REVISOR ON THE LAST REVISION GmbH & Co. KG TERMINAL DIAGRAM X1
19
12
REVISOR
CREATED BY
TERMINAL DIAGRAM
0
AG1
STRIP DESIGNATION CABLE NAME CABLE NAME
ON THE
ON THE
W7
W6
W8
W9
W12
W10
W11
W13
X2
1
27/07/2016
FROR
FROR
FROR
FROR
LiYCY
LiYCY
LiYCY
ÖLFLEX 110
LEVEL
JUMPERS
INT DESIGN
EXT DESIGN
PAGE / PATH
CONNECTION
CONNECTION
LAST REVISION
TERMINAL NUMBER
TERM. CROSS SECTION
2 K1 A2
2
GAS VALVE Y1 BU 04 2.5mm² 6.5

K4 A2
F2 2
REMOTE ON/OFF 1 1 17 2.5mm² 9.2
P1 J1:G
HIGH PRESSURE SWITCH PA BN 2.5mm² 6.3
3
18
P1 J12:C1
RITTAL
P1 J1:G
GmbH & Co. KG

REMOTE ON/OFF 2 2 18 2.5mm² 9.3
KA1 A1
HIGH PRESSURE SWITCH PA BU 19 2.5mm² 6.3
4
1 KA1 11
SK3335.879
GAS VALVE Y1 BN 20 2.5mm² 6.5
TTC20250TT00S704AB
TERMINAL DIAGRAM X2
KA1 9
LOW PRESSURE SWITCH PB BN 25 2.5mm² 7.4
5
21 KG 11
DOOR SWITCH S1 BN 25 2.5mm² 7.5
P1 J4:DI5
LOW PRESSURE SWITCH PB BU 31 2.5mm² 7.4
6
22 P1 J4:DI6
DOOR SWITCH S1 BU 32 2.5mm² 7.5
P1 J2:GND
OULET PROBE B1 BN 34 2.5mm² 8.4
7
AMBIENT PROBE B2 BN 34 2.5mm² 8.5
AMBIENT PROBE B3 BN 34 2.5mm² 8.7

CABINET CODE
8
2LP8_CARTRIT 05.11.10
DRAWING NUMBER
P1 J3:B1
OUTLET PROBE B1 BU 35 2.5mm² 8.4
EP16153
P1 J3:B2
AMBIENT PROBE B2 BU 36 2.5mm² 8.5
9
P1 J13:C2
EPLAN Electric P8 2.5.4
COMMON 3 3 37 2.5mm² 9.4

+
=
19
13
14
0 1 2 3 4 5 6 7 8 9
9.5
9.5
8.7
PAGE / PATH
2.5mm²
2.5mm²
2.5mm²
TERM. CROSS SECTION
CABLE NAME
P1 J13:NO4
P1 J13:NO5
J3:B3
CONNECTION
P1
INT DESIGN
LEVEL
JUMPERS
38
39
40
TERMINAL NUMBER
CABLE NAME
BU
W13 LiYCY
W12 ÖLFLEX 110

4
5
TERMINAL DIAGRAM
CONNECTION
B3
EXT DESIGN
4
5
STRIP DESIGNATION
X2
WARNING SIGNAL
AMBIENT PROBE
ALARM SIGNAL
13 15
=
EP16153
+
CABINET CODE 14
REVISOR ON THE LAST REVISION GmbH & Co. KG TERMINAL DIAGRAM X2
19
0 1 2 3 4 5 6 7 8 9
CABLE OVERVIEW
2LP8_CAVIKEL
CABLE NAME FROM TO CABLE TYPE CORES CORES USED CROSS SECTION LENGHT REMARKS PAGE / PATH
W1 X1 PE ÖLFLEX 110 4 4 6mm² 7,2m 4.0

L1
L2
L3
W2 K1 M1 FROR 4G 4 6mm² 3,5m 4.3
GND
W5 K4 M4 FROR 4G 4 1,5mm² 3,4m 5.1
GND
W6 X2 PA FROR 2X 2 1mm² 2,4m 6.3
W7 X2 Y1 FROR 2X 2 1mm² 2,8m 6.5
W8 X2 PB FROR 2X 2 1mm² 2,4m 7.4
W9 X2 S1 FROR 2X 2 1mm² 2,8m 7.5
W10 X2 B1 LiYCY 3X 2 0,34mm² 8.4
W11 X2 B2 LiYCY 3X 2 0,34mm² 8.5
W12 X2 1 ÖLFLEX 110 7 6 1mm² 7,6m 9.2
GND 2
3
4
5
GNYE
W13 X2 B3 LiYCY 3X 2 0,34mm² 8.7
14 16
=
EP16153
+
CABINET CODE 15
REVISOR ON THE LAST REVISION GmbH & Co. KG CABLE OVERVIEW W1-W13
19
0 1 2 3 4 5 6 7 8 9
BILL OF MATERIALS
2LP8_RICKEL
DESIGNATION AMOUNT ARTICLE NUMBER DESIGNATION 1 DESIGNATION 2 MANUFACTURER INTERNAL NO PAGE / PATH
1 1050099 CABINET 500X500X210 RAL 7035S RITTAL 923752 4.9
1 SZ 2562.500 CABLE GLAND PLATE RITTAL SZ2562.500 RITTAL 2562500 4.9
1 919685 CAR BRACKET QE 500X500 919685 4.9
1 3RV1915-1AB 3P BUSBAR 2 CIRC. BREAKER S00/S0 63A 45mm SIEMENS 917149 4.9
B1 1 N1NA66Q30NPS PROBE-TEMP NTC SACET N1NA66Q30NPS SACET 916307 8.4
B3 1 N1NA66Q30NPS PROBE-TEMP NTC SACET N1NA66Q30NPS SACET 916307 8.7
F1 1 5SY6202-7 BREAKER SWITCH 2P, Icn 6000A, curve C, IPX2 SIEMENS 906346 5.6
F2 1 5SY6106-7 BREAKER SWITCH 1P, Icn 6000A, curve C, IPX2 SIEMENS 905434 5.7
K1 1 3RT2027-1AC20 CONTACTOR, AC-3, 15KW/400V,1NO+1NC, AC 24V 50/60HZ SIEMENS 920111 6.4
K1 1 3RA2921-1A MAGN-SWITCH ACC SIEMENS 3RA2921-1A SIEMENS 920187 6.4
K4 1 3RT2015-1AB01 CONTACTOR, AC-3, 3KW/400V, 1NO,AC 24V, 50/60 HZ SIEMENS 919835 6.9
K4 1 3RA1921-1D MAGN-SWITCH ACC SIEMENS 3RA1921-1D SIEMENS 920186 6.9
KA1 1 55.34.8.024.0040 RELAY, 24VAC, 4 CHANGEOVER CONTACTS 5A FINDER 903668 6.3
KA1 1 94.74 SOCKET FOR 55.34 RELAY FINDER 903669 6.3
KG 1 3UG4511-1AP20 PHASE CONTROL RELAY SIEMENS 917383 5.8
P1 1 UPCB001BS0 TEMP-CONTR PARAM CAREL UPCB001BS0 CAREL 916140 10.3
P1 1 UPCCONN0S0 TEMP-CONTR ACCESS CAREL UPCCONN0S0 CAREL 916141 10.3
P1 1 PSTKESR300 TERM PST SMALL PERS. KELVIN CAREL 905877 10.3
P1 1 RITCCON151 MGE CABLE CAREL 258218 10.3
Q0 1 2200 3004 ISOLATOR 3X40A BASE MOUNTING SOCOMEC 921975 4.0
Q0 1 1474 1111 RED KNOB TYPE S00 SOCOMEC 921673 4.0
Q0 1 1407 0532 OPERATING SHAFT 320mm SOCOMEC 911759 4.0
Q0 1 2294 3005 3 POLE TERMINALS COVER 16...40 SOCOMEC 921726 4.0
Q0 1 2299 3409 MOUNTING PLATE FOR DOOR SOCOMEC 916294 4.0
Q1 1 3RV2021-4BA15 CIRCUIT-BREAKER SCREW CONNECTION 20A SIEMENS 920000 4.3
Q4 1 3RV2011-1FA15 CIRCUIT-BREAKER SCREW CONNECTION 5A SIEMENS 919427 5.1
S1 1 AZ 17-11zrk SAFETY SWITCH WITH SEPARATE ACTUATOR SCHMERSAL 903817 7.5
S1 1 AZ 17-170B5 ACTUATOR FOR AZ17 SWITCH SCHMERSAL 903818 7.5

15 17
=
EP16153
+
CABINET CODE 16
REVISOR ON THE LAST REVISION GmbH & Co. KG BILL OF MATERIAL
19
0 1 2 3 4 5 6 7 8 9
BILL OF MATERIALS
2LP8_RICKEL
T1 1 TCN80000200.057 200VA 0-230-400-415-440-460-480/0-24 TECNOCABLAGGI 905560 5.6
V1 1 3RT2926-1BB00 FILTER-ELECT CONTACT SIEM 3RT2926-1BB00 SIEMENS 919431 6.5
V4 1 3RT2916-1BB00 FILTER-ELECT CONTACT SIEM 3RT2916-1BB00 SIEMENS 919432 6.9
W1 1 1119604 La OLFLEX 110 4G6,0 VDE CE GRIGIO 7001 LAPP KABEL 902225 4.0
W2 1 --- UN FROR 450/750V 4G6 GRIGIO 7035 --- 902224 4.3
W5 1 --- UN FROR 450/750V 4G1.5 GRIGIO 7035 --- 902209 5.1
W6 1 --- UN FROR 450/750V 2X1 GRIGIO 7035 --- 902182 6.3
W12 1 1119207 La OLFLEX 110 7G1,0 VDE CE GRIGIO 7001 LAPP KABEL 902262 9.2
X1 1 282-907 WAGO BOARD 6mm^2 YELLOW-GREEN CAGE CLAMP WAGO 904535 4.1
X1 3 282-901 WAGO BOARD 6mm^2 GREY CAGE CLAMP SERIE WAGO 905553 4.0;4.1
6.3;6.5;7.4;7.5;8.4;8.5;8.7
X2 19 280-901 WAGO BOARD 2,5mm^2 GREY CAGE CLAMP SERIE WAGO 903680
9.2...9.5
Z_MIN_EL 1 TERMINAL INTERMED WAGO 282-328 WAGO 904604 4.9
Z_MIN_EL 1 280-309 TERMINAL INTERMED WAGO 280-309 WAGO 904525 4.9
Z_MIN_EL 3 249-116 TERMINAL HOLD WAGO 249-116 WAGO 904502 4.9
Z_MIN_EL 5 280-402 TERMINAL BRIDGE WAGO 280-402 WAGO 909228 4.9
Z_MIN_EL 1 DIN RAIL OMEGA 35x7,5 905499 4.9
Z_MIN_EL 1 WIRING DUCT 25x60 PLASTIC 4X6 907517 4.9
Z_MIN_EL 2 WIRING DUCT 25x80 PLASTIC 4X6 909218 4.9
Z_MIN_EL 4 STAND OFFS H MxF L20 M6 ZN-ST 904235 4.9
Z_MIN_EL 20 SCREW TC FLAN 4.2X13 922277 4.9
Z_MIN_EL 1 SCREW TE M6x16 PG ZN-ST 8.8 910953 4.9
Z_MIN_EL 26 SCREW TC M5x10 ZN-ST 4.8 915741 4.9
Z_MIN_EL 4 SCREW TCB M6x12 ZN-ST 903408 4.9
Z_MIN_EL 4 SCREW TCB M6x16 ZN-ST 8.8 903409 4.9
Z_MIN_EL 1 CU BAR 12X3 909453 4.9

16 18
=
EP16153
+
CABINET CODE 17
19
0 1 2 3 4 5 6 7 8 9
BILL OF MATERIALS
2LP8_RICKEL
Z_MIN_EL 28 WASHER P 5,3-10 ZN-ST 903585 4.9
Z_MIN_EL 2 WASHER/D125/4,3 200611 4.9
Z_MIN_EL 1 WASHER E 4,1-7,1 ZN-ST 903615 4.9
Z_MIN_EL 27 WASHER E 5,1-8,7 ZN-ST 903641 4.9
Z_MIN_EL 8 WASHER TOOTH 6,4x11 ZN-ST 200294 4.9
Z_MIN_EL 1 NUT E M5x4 6S ZN-ST 200202 4.9
Z_MIN_EL 4 NUT E M6x5 PG 6S ZN-ST 200295 4.9
Z_MIN_EL 2 STAND OFFS H FxF 19x25x5 PE 909454 4.9
Z_MIN_EL 4 GASKET NYLON PA6.6 D12.5-6.4 201320 4.9
Z_MIN_EL 2 SCREW STEI M5x10 PG ZN-ST 915261 4.9
Z_MIN_EL 1 SIT0A07 LABEL-SUP GENERIC 52X17 3M 907060 4.9
Z_MIN_EL 1 SIT0V02 LABEL-SUP GLAS 52X17 3M 907062 4.9
Z_MIN_EL 1 SI2K1550W PRINT-LABEL 50X15 WHITE NO-FIX 3M 907057 4.9
Z_MIN_EL 1 TCS95X100BK SLEEVE HEATSHRINK CEMBRE TCS95X100BK CEMBRE 904698 4.9
Z_MIN_EL 1 SCREW TC M4X10 ZN-ST 909623 4.9
Z_MIN_EL 1 SZ 2595.000 SLEEVE CORRUGATED RITTAL 2595000 RITTAL 923767 4.9
Z_MIN_EL 2 8800570 WIRING DUCT 50x80 PLASTIC4.5x5.5 TS8 RITTAL 923766 4.9
Z_MIN_EL 4 CEI 20-22 NO7V-K 450/750V 1X1 RED --- 904728 4.9
Z_MIN_EL 3 CEI 20-22 NO7V-K 450/750V 1X1 BLUE --- 902166 4.9
Z_MIN_EL 2 CEI 20-22 NO7V-K 450/750V 1X1 WHITE --- 902167 4.9
Z_MIN_EL 2 CEI 20-22 NO7V-K 450/750V 1X1 ORANGE --- 909220 4.9
Z_MIN_EL 2 CEI 20-22 NO7V-K 450/750V 1X1,5 BLACK --- 904474 4.9
Z_MIN_EL 2 CEI 20-22 NO7V-K 450/750V 1X2,5 BLACK --- 902175 4.9
Z_MIN_EL 2 CABLE 1X6mm² N07V-K BLACK --- 909219 4.9
Z_MIN_EL 2 CEI 20-22 NO7V-K 450/750V 1X1,5 GREEN/YELLOW --- 902173 4.9
Z_MIN_EL 4 CEI 20-22 NO7V-K 450/750V 1X6 GREEN/YELLOW --- 902177 4.9
17 19
=
EP16153
+
CABINET CODE 18
19
0 1 2 3 4 5 6 7 8 9
BILL OF MATERIALS
2LP8_RICKEL
Z_MIN_EL 2 TERMINAL COVER WAGO 282-415 WAGO 904616 4.9
Z_MIN_EL 1 WASHER TOOTH 5,3-10 ZN-ST 200206 4.9
Z_MIN_EL 4 THREADED INSERT ETR M6x16 ZN-ST 903307 4.9
18
=
EP16153
+
CABINET CODE 19
19
Attachment
Electronic controller use
ENGLISH electronic controller use

General warnings
Software architecture
Display use
Chiller working mode
Precision system
Display configuration
Fluid temperature alarm set
Probe correction
Alarm list
Supervisor parameters table
1
General warnings
Software architecture
The software is realised on three access levels.
Access level Accessibility Functionality
Level of the base information.

Free from display
BASE pressing the “set” • To read the working temperatures
button • To set up the temperature setpoint
• Password to access the customer level
In this level there it is possible to set all the functionalities of

the chiller. The “customer password” is “22”.
• To choose the “Chiller mode”

• To choose the Mode of the precision system
•
To choose the intervention levels of the temperature

From display using the alarms
CUSTOMER
“customer password” • Display configuration
• … …see following paragraphs
• Password to access the manufacturer level
It is recommended in case of changing some parameters of

this level, to write the new in the column you can find in the
parameter list attachment.
Specialist level to set the working special functionalities of

the chiller. This level is reserved to instruct and prepared
maintenance personnel and it can be accessed knowing the
“manufacturer password”. It can be eventually requested to
the technical service.
From display using the
MANUFACTURER “manufacturer • Digital input configuration
password” • Digital output and analogues configuration
• Configuration of auxiliary functions.
It is recommended in case of changing some parameters of

this level, to write the new in the column you can find in the
parameter list attachment.
This software is used for different chiller models so it can run some
functionalities which are not always activated in the model you buy.
These non active functionalities will be indicated as “nn” functionality
(not necessary function). These functions must never be changed. See
attachment “parameter list”.
2
The parameters are ordered depending on the access level as in the following example..
• The base level is accessible from display using the “set” button. It is composed by the following
menu:
o Pp (password for the customer level)
o Psr
o ESC (to esc the base level)
• The customer level is composed by the following menu:
o _di
o _pr
o _cd
o _cG (password for the manufacturer level)
o ESC (to esc the customer level)
• The manufacturer level is composed by the following menu:
o _do
o ……
o ESC (to esc the manufacturer level)
Each menu is containing inside itself the parameters.
To simplify the manual, the base level will the be called “BS”, the customer level as “CU” and the
manufacturer level as “MN” while the parameters will be called “PAR”.
Customer Manufactur
Bse level Parameters
level er level
BS PAR
CU MN
PP
PSr
ESC
_di

dLP
……
ESC
_pr
PC1
……
ESC
_cG
_do
CO
……
ESC
_cd
……
ESC
……
ESC
ESC
The complete list of parameters, their meaning and their limits are written in the attachment “parameter list”.
Display use
DISPLAY UP + green led Display led meaning
Green: compressor on
Orange: pre-alarm
Red: alarm
SET + red led When no led is lighted and the

display is showing the fluid
temperature it means that the
machine is running but it is not
necessary to cool down the fluid.
DOWN + orange led
3
In the following table it is described how to use the buttons of the display to access all the refrigerator
functionalities. When it is written “+” it is meant that the two buttons must be pressed contemporarily.
Function Buttons combination
Base functionalities
Start the chiller SET+UP
Stop the chiller SET+DOWN
To show the temperature In the standard visualization (not inside any menu), press the buttons UP or DOWN to select
sensor measurement the desired probe. The possible options are:
AMB: ambient air temperature probe
OUT: outlet fluid temperature
To change the setpoint Before changing the setpoint ensure to know all the different working mode of a chiller to
value comprehend the consequences of a setpoint change (see paragraph Chiller working mode)
Enter the base level. Look for the PSr parameter. Press SET till it’s appearing the actual
setpoint. Change the set using the buttons UP or DOWN. Press SET to memorise the new
value.
Manual reset of the When an alarm is active the red led is lightening and the buzzer could be on (the buzzer
alarms works dependently how it has been setted).
To reset the alarm press contemporarily the buttons UP+DOWN (valid for every menu).
Buzzer silencing IF an alarm is active and the buzzer should be silenced, press SET (valid for every menu).
If the pump protection flow switch has stopped the machine, for example because of air
Pump priming presence in the hydraulic circuit, the restart of the pump can be made pressing the buttons
UP+DOWN.
Machine set functions
Enter the base level Press SET till the first menu of the base level (PP) is appearing. To see the data inside the
level press UP or DOWN.

Enter the customer level Look for inside the base level, the menu PP, press SET. Write the “customer password” (22)
using the UP or DOWN buttons and press again SET. To see the data inside the level press
UP or DOWN.
If the selected password is wrong, the error message Err will appear.
Enter the manufacturer Ensure to know the manufacturer password. The password is not written in this manual. To
level have it you can contact the technical service.
Look for, inside the customer level, the data _cG. Press SET, write the manufacturer
password using the UP or DOWN buttons and press again the SET button. To see the data
inside the level press UP or DOWN.
If the selected password is wrong, the error message Err will appear.
Enter a parameter. Enter the level in which the desired parameter is located.
Change the value of a Press UP or DOWN to see the different menu of the chosen level. Then press SET.
parameter.
Press UP or DOWN to see the different parameters till you find the desired one. Press SET.
Modify the value of the parameter using the buttons UP or DOWN. To memorize it press
SET.
For example, the parameter “dLP” is located in the menu “_di” which is located in the
“customer level”. So, to reach it, it is necessary to enter the customer level, then the _di
menu and then the dLP parameter.
Esc from a parameter or Once entered in a menu it is possible to see the parameters using the UP or DOWN buttons.
a level To esc from this menu you need to find the parameter ESC and then you have to press SET.
To come back to higher To rapidly esc from a menu press contemporarily UP+SET
level in the architecture
4
Chiller working mode
The chiller working mode are standard functionalities installed on all chillers.
With the same electronic controller it is possible to select different working mode of the chiller. The mode
should be the right one for the application the machine is chilling. There are fundamentally two modes:
• Absolute the working setpoint is absolute.
• Differential the working setpoint is changing depending on the ambient temperature.
It’s also existing a third mode for special applications. It can be divided in other two modes called summer
and winter. Each one of these two modes can be divided in two gradients, positive or negative. See the
temperature diagrams here following.
• Compensation the setpoint is both absolute and differential depending on the ambient
temperature.
Mode Mode name When use it

Mode to be used when the application needs a constant fluid
temperature.
1 Absolute For example with the best performance of a motor is obtained
cooling it at a certain defined temperature. It’s the most common
used mode and it is factory set in every chiller.
Mode to be used when the application needs a fluid temperature
which is varying depending on the air ambient temperature. The
variation of the fluid temperature can be made but not lower or
higher then certain definable limits.
2 Differential
For example when the temperature at which is cooled the spindle
motor of a milling machine is too much different from the ambient
temperature, the spindle dilatation will be too different in the three

axis generating not acceptable tolerances.
Mixed solution in which the mode is absolute for lower fluid
temperatures then a certain definable ambient temperature and
Summer compensation with differential for higher values. The gradient of temperature
3
positive gradient increasing, during the differential mode is positive. See
temperature diagrams here following. It is a specialistic solution
used for particular applications.
Mixed solution in which the mode is absolute for lower fluid
Summer compensation with differential for higher values. The gradient of temperature
4
negative gradient increasing, during the differential mode is negative. See
Mixed solution in which the mode is absolute for higher fluid
Winter compensation with differential for lower values. The gradient of temperature
5
positive gradient increasing, during the differential mode is positive. See
Mixed solution in which the mode is absolute for higher fluid
Winter compensation with differential for lower values. The gradient of temperature
6
negative gradient increasing, during the differential mode is negative. See
5
Mode 1 – Absolute
Mode to be used when the application needs a
constant fluid temperature.
PSr = regulation setpoint

ON Pdr = regulation differential
OFF Setpoint = PSr
If the temperature of the chilled fluid is higher then

“PSr+Pdr” the chiller starts to cool down the fluid. If it
PSr T [°C] is lower then “PSr” the chiller stops to cool down the
fluid.
Pdr
The selectable parameters are:

• Par = ABS
• PSr = setpoint
• Pdr = differential
• PJr = minimum setpoint
• PYr = maximum setpoint
Mode 2 - Differential
Mode to be used when the application needs a fluid
temperature which is varying depending on the air
ambient temperature. The variation of the fluid
temperature can be made but not lower or higher
then certain definable limits (PJr, PYr).
AMB = ambient temperature

PSr = setpoint of differential regulation in
comparison to ambient temperature.
ON Pdr = regulation differential.
OFF Setpoint = AMB + PSr

In the majority of application cases the setpoint
needs to be lower then the ambient temperature, so
the value of PSr needs to be negative.
AMB T [°C]
If the chilled fluid temperature is higher then
Pdr
“PSr+Pdr” the chiller is starting to cool down. If it
PSr <0 lower then “PSr” the chiller is stopping to cool down.
We advice a negative value of PSr. Adviced value is
-2.

• Par = REL
• PSr = setpoint. Adviesed to use values <0,
for example Psr= -2
• PJr = minimum setpoint
• PYr = maximum setpoint
6
Mode 3 – Summer compensation with positive gradient
Mode to be used when the application needs that for lower
temperature then a certain ambient one (PS1) the setpoint
Set is absolute, while for higher temperature then PS1, the
setpoint changes till reaching a maximum value (PHc)
The gradient with which the temperature is increasing is
regulated by another parameter (PCE).
PHc AMB = ambient temperature.
PS1 = ambient temperature under which the mode is
PSr absolute.
Pdr = regulation differential
PHc = maximum setpoint
PCE = gradient of setpoint variation
PS1 T [°C]
Setpoint = PSr + (AMB – PS1) x PCE
Set
The on/off of the chiller, once determined the value of PSr
is regulated as in the absolute mode which means that “If
the temperature of the chilled fluid is higher then
“PSr+Pdr” the chiller starts to cool down the fluid. If it is
PHc lower then “PSr” the chiller stops to cool down the fluid”.
PCE=2 The selectable parameters are:
PCE=0,5 • Par = ABS
PSr
• POC = EST
• PSr = setpoint
• PS1 = compensation start temperature
PS1 T [°C] •

PCE >0 selectable from 0,5 to 2,0
• PHc = maximum compensation setpoint
Mode 4 – Summer compensation with negative gradient

Mode to be used when the application needs that for lower
temperature then a certain ambient one (PS1) the setpoint
Set is absolute, while for higher temperature then PS1, the
setpoint changes till reaching a minimum value (PLc)
PSr
AMB = ambient temperature.
PLc absolute.
PLc = minimum setpoint
PS1 PCE = gradient of setpoint variation
T [°C]
Set
PSr PCE= -0,5 “PSr+Pdr” the chiller starts to cool down the fluid. If it is
lower then “PSr” the chiller stops to cool down the fluid”.
PCE= -2 The selectable parameters are:
PLc • Par = ABS
• POC = EST
• PSr = setpoint
PS1 T [°C] • PS1 = compensation start temperature
• PCE <0 selectable from -0,5 to -2,0
• PLc = maximum compensation setpoint
7
Mode 5 – Winter compensation with positive gradient
Mode to be used when the application needs that for
higher temperature then a certain ambient one (PS1) the
Set setpoint is absolute, while for lower temperature then PS1,
the setpoint changes till reaching a maximum value (PHc)
PHc
AMB = ambient temperature.
PSr absolute.
PHc = maximum setpoint
PS1
T [°C]
Set
PHc lower then “PSr” the chiller stops to cool down the fluid”.
PCE=2
PCE=0,5
PSr • Par = ABS
• POC = INV
• PSr = setpoint
•
Pdr = differential
PS1 T [°C]
• PCE >0 selectable from 0,5 to 2,0
• PHc = maximum compensation setpoint
Mode 6 – Winter compensation with negative gradient

Mode to be used when the application needs that for
higher temperature then a certain ambient one (PS1) the
Set setpoint is absolute, while for lower temperature then PS1,
the setpoint changes till reaching a minimum value (PLc)
PSr AMB = ambient temperature.
PLc absolute.
PLc = minimum setpoint
PS1 T [°C]
Set
PSr lower then “PSr” the chiller stops to cool down the fluid”.
PCE= -0,5 The selectable parameters are:
PCE= -2 • Par = ABS
PLc
• POC = INV
• PSr = setpoint
PS1 T [°C]
• PCE >0 selectable from 0,5 to 2,0
• PLc = maximum compensation setpoint
8
Precision system
The precision system is an optional installable on request in the factory. It can’t be installed secondarily.
The precision system is made by a refrigerant valve which injects the hot gas inside the cold area rapidly
increasing the chilled fluid temperature. This injection is heating the fluid while the compressor is cooling.
Their combined action is maintaining stable and precise the temperature.
Precision system
The system permits to regulate the temperature
precision of the chilled fluid.
Pdr

ON chiller
Hrr = differential between setpoint PSr and precision
valve working point.
OFF chiller
Hdr = precision valve differential
ON by-pass Setpoint by-pass = PSr + Hrr
OFF by-pass
The precision valve is opening (heating) when the
fluid temperature is lower then PSr + Hrr – Hdr. It
closes when the fluid temperature is higher then PSr
+ Hrr.
PSr T [°C]
Hdr The selectable parameters are:
• PSr = setpoint

Hrr
• Hrr = differential between setpoint PSr and
precision valve working point.
• Hdr = precision valve differential
For machines 32 and 40kW it is necessary to select
also the parameter eBP.
• eBP = abilitation double circuit precision
system (it must be setted YES).
Display configuration
The display configuration is a standard functionality present in all models.
It is possible to configure three characteristics of the display. See the attachment Parameter list.
Function Parameter
The alarms, once finished the reasons which are creating an alarm, can be
resetted automatically or manually (DOWN+UP).
Alarms reset Parameter Aut
Aut = AUT automatic reset (default)
Aut = MAN manual reset
The buzzer can be managed in three different ways.
Parameter bOF
bOF = 15 buzzer always activated in case of alarm till a manual reset (press
Buzzer managing
SET).
bOF = 1-14 buzzer activated for 1-14 minutes or manual reset (press SET)
bOF = 0 buzzer always OFF
The main visualization can show the temperature values of the probes installed in
the machine.
Main visualization Parameter di
di = OUT outlet fluid temperature
di = AMB air ambient temperature
9
Fluid temperature alarm set
The set of the alarm level is a standard functionality installed in all models.
Depending on the type of application it is possible to set two levels of alarm for the minimum and maximum
fluid temperature. The logic can be two:
• Absolute
• Relative
Type of alarm Parameter

For higher or lower values then the setted values are appearing the pre alarms (ALr is
the low temperature pre alarm and AHr the high temperature).
Parameter Por
Absolute
Por = ABS
PLr = minimum temperature under which the pre alarm appears.
PHr = minimum temperature over which the pre alarm appears.
If the fluid temperature is far from the setpoint of a certain setted value the pre alarm
will appear (ALr is the low temperature pre alarm and AHr the high temperature).
Parameter Por
Por = REL
Relative
Pbr = alarm differential
For fluid temperature > PSr+Pbr high temperature pre alarm.

For fluid temperature < PSr-Pbr low temperature pre alarm.
Probe correction
The probe correction is a standard functionality installed in all models.
It can happen that different probes or similar probe measuring the same fluid temperature are indicating
different values because of their tolerances. It exists the opportunity to set up the probes aligning the values.
Probe Parameter
The value set in the parameter will be added to the value read by the probe.
Outlet fluid
temperature
Parameter PC3
The value set in the parameter will be added to the value read by the probe.
Air ambient
Parameter PC1
10
Alarm list
Alarm list for machines type 3335.79x, 83x, 84x, 85x, 86x, 87x
Alarm code Type of alarm Description
Air ambient probe alarm. This alarm is generated by a malfunction of the probe or it is
AAb Serious
due to the disconnection of the probe or to a short circuit in the probe cable.
AAH Serious Breaker switch fan and/or tank heater and/or phase control alarm
ACF Serious Breaker switch or clicson compressor and/or fan alarm
ACH Serious Breaker switch compressor and/or phase control alarm
ACr Serious Breaker switch compressor and/or tank heater alarm
Antifreeze probe alarm. This alarm is generated by a malfunction of the probe or it is
AFb Serious
Flowswitch alarm. This alarm can be of two types. Refrigerant type if it stops only the
compressor while the pump is running, Refrigerant-hydraulic if it stops both
AFd Serious
compressor and pump. When it is refrigerant-hydraulic type to start up again the
machine it is necessary to push for 5s the buttons UP+DOWN.
AFH Serious Breaker switch compressor and/or fan and/or phase control alarm
AFP Serious Antifreeze alarm due to fluid probe signal.
AHC Serious High pressure alarm. This alarm is due to pressure transducer
AHH Serious Breaker switch compressor and/or tank heater and/or phase control alarm
AHP Serious High pressure alarm due to safety high pressure switch
Pre alarm or
AHr warning
High temperature of fluid alarm
Pre alarm or High air ambient temperature alarm. This alarm is generated by a malfunction of the
AHt warning probe or it is due to the disconnection of the probe or to a short circuit in the probe
cable. In the differential mode the alarm is related to the chilled fluid.
Inlet probe alarm. This alarm is generated by a malfunction of the probe or it is due to

Aib Serious
the disconnection of the probe or to a short circuit in the probe cable.
Pre alarm or
ALC warning
Low pressure alarm. This alarm is due to pressure transducer
ALP Serious Low pressure alarm due to low pressure switch
Pre alarm or
ALr warning
Low temperature of fluid alarm
Pre alarm or Low air ambient temperature alarm. This alarm is generated by a malfunction of the
ALt warning probe or it is due to the disconnection of the probe or to a short circuit in the probe
Outlet probe alarm. This alarm is generated by a malfunction of the probe or it is due
AOb Serious
to the disconnection of the probe or to a short circuit in the probe cable.
AOC Serious Breaker switch or clicson compressor alarm
AOF Serious Breaker switch or clicson fan alarm
AOP Serious Breaker switch or clicson pump alarm
AOr Serious Breaker switch tank heater alarm
APC Serious Phase control alarm
APD Serious Differential pressure alarm
AqH Serious Breaker switch compressor and/or fan and/or tank heater and/or phase control alarm
Aqq Serious Breaker switch compressor and/or fan and/or tank heater alarm
ArH Serious Breaker switch tank heater and/or phase control alarm
Level sensor alarm. It switches off the machine when the level in the tank is not
ASL Serious
enough high.
AtA Serious Antifreeze alarm due to a mechanical thermostat on the evaporator.
AVH Serious Breaker switch fan and/or phase control alarm
AVr Serious Breaker switch fan and/or tank heater alarm
This is an alarm generated by a flowswitch but its purpose is only to signal that there
Pre alarm or
AFL warning
is not flow on the customer circuit. It doesn’t stop pump or compressor. Machine is
safe anyway.
Pre alarm or
ASP warning
Level sensor pre alarm. It’s only a signal of the low level and it doesn’t stop the chiller.
Gas Pressure Transducer alarm. This alarm is generated by a malfunction of the
APA Serious probe or it is due to the disconnection of the probe or to a short circuit in the probe
cable.
11
ADO Serious Door Switch alarm
SPECIAL OPTIONAL / VARIANTS
Water Pressure Transducer 1 alarm. This alarm is generated by a malfunction of the
AP1 Serious probe or it is due to the disconnection of the probe or to a short circuit in the probe
cable.
Water Pressure Transducer 2 alarm. This alarm is generated by a malfunction of the
AP2 Serious probe or it is due to the disconnection of the probe or to a short circuit in the probe
cable.
Pre alarm or
APF warning
Dirty Filter pressure switch alarm
Flow switch 2 alarm. This alarm can be of two types. Refrigerant type if it stops only
the compressor while the pump is running, Refrigerant-hydraulic if it stops both
FF2/FI2 Serious
This is an alarm generated by a flow switch 2 but its purpose is only to signal that
Pre alarm or
FW2 warning
there is not flow on the customer circuit. It doesn’t stop pump or compressor. Machine
is safe anyway.
Level sensor 2 alarm. It switches off the machine when the level in the tank is not
LA2 Serious
enough high.
Pre alarm or Level sensor 2 pre alarm. It’s only a signal of the low level and it doesn’t stop the
LW2 warning chiller.
OP2 Serious Breaker switch or clicson pump 2 alarm
AOL Serious Expansion pCOe Off-line
12
Alarm list for machines type 3335.88x, 89x
Codice
Tipo allarme Descrizione
allarme
Air ambient probe alarm. This alarm is generated by a malfunction of the probe or it
AAb Grave
is due to the disconnection of the probe or to a short circuit in the probe cable.
AC1 Grave Breaker switch or clicson compressor alarm circuit 1.
AC2 Grave Breaker switch or clicson compressor alarm circuit 2.
AF1 Grave Breaker switch or clicson fan alarm circuit 1
AF2 Grave Breaker switch or clicson fan alarm circuit 2
Antifreeze probe 1 alarm. This alarm is generated by a malfunction of the probe or it
Fb1 Grave
Antifreeze probe 2 alarm. This alarm is generated by a malfunction of the probe or it
Fb2 Grave
This alarm can be of two types. Refrigerant type if it stops only the compressor
while the pump is running, Refrigerant-hydraulic if it stops both compressor and
AFd Grave
pump. When it is refrigerant-hydraulic type to start up again the machine it is
necessary to push for 5s the buttons UP+DOWN.
FP1 Grave Antifreeze 1 alarm due to fluid probe signal.
FP2 Grave Antifreeze 2 alarm due to fluid probe signal.
AH1 Grave Breaker switch alarm fan 1 or/and pump or/and phase control
AH2 Grave Breaker switch alarm fan 2 or/and pump or/and phase control
Pre-allarme o
AHr segnalazione
High temperature of fluid alarm
High air ambient temperature alarm. This alarm is generated by a malfunction of the
Pre-allarme o
AHt segnalazione
probe or it is due to the disconnection of the probe or to a short circuit in the probe
Inlet probe alarm. This alarm is generated by a malfunction of the probe or it is due
Aib Grave
to the disconnection of the probe or to a short circuit in the probe cable.

Pre-allarme o
ALr segnalazione
Low temperature of fluid alarm
Low air ambient temperature alarm. This alarm is generated by a malfunction of the
Pre-allarme o
ALt segnalazione
probe or it is due to the disconnection of the probe or to a short circuit in the probe
Outlet probe alarm. This alarm is generated by a malfunction of the probe or it is
AOb Grave
AOP Grave Breaker switch or clicson pump alarm
APC Grave Phase control alarm
APD Grave Water differential pressostat alarm.
APP Grave Breaker switch alarm pump or/and phase control
Level sensor alarm. It switches off the machine when the level in the tank is not
ASL Grave
enough high.
TA1 Serious Antifreeze 1 alarm due to a mechanical thermostat on the evaporator.
TA2 Serious Antifreeze 2 alarm due to a mechanical thermostat on the evaporator.
CF1 Grave Breaker switch or clicson compressor and/or fan alarm circuit 1.
CF2 Grave Breaker switch or clicson alarm compressor 2 or/and fan 2
CH1 Grave Breaker switch alarm compressor 1 or/and phase control.
CH2 Grave Breaker switch alarm compressor 2 or/and phase control.
Cr1 Grave Breaker switch alarm compressor 1 or/and pump.
Cr2 Grave Breaker switch alarm compressor 2 or/and pump.
FH1 Grave Breaker switch alarm compressor 1 or/and fan 1 or/and phase control.
FH2 Grave Breaker switch alarm compressor 2 or/and fan 2 or/and phase control.
Pre-allarme o
HC1 segnalazione
High pressure alarm. This alarm is due to pressure transducer circuit 1.
Pre-allarme o
HC2 segnalazione
High pressure alarm. This alarm is due to pressure transducer circuit 2.
HH1 Grave Breaker switch alarm compressor 1 or/and pump or/and phase control.
HH2 Grave Breaker switch alarm compressor 2 or/and pump or/and phase control.
HP1 Grave High refrigerant pressure alarm circuit 1
HP2 Grave High refrigerant pressure alarm circuit 2
LC1 Pre-allarme o Low pressure alarm. This alarm is due to pressure transducer circuit 1.
13
segnalazione
Pre-allarme o
LC2 segnalazione
Low pressure alarm. This alarm is due to pressure transducer circuit 2.
LP1 Grave Low refrigerant pressure alarm circuit 1
LP2 Grave Low refrigerant pressure alarm circuit 2
This is an alarm generated by a flowswitch but its purpose is only to signal that
Pre-allarme o
PFd segnalazione
there is not flow on the customer circuit. It doesn’t stop pump or compressor.
Machine is safe anyway.
Pre-allarme o Level sensor pre alarm. It’s only a signal of the low level and it doesn’t stop the
PSL segnalazione chiller.
qH1 Grave Breaker switch alarm compressor 1 or/and fan 1 or/and pump or/and phase control.
qH2 Grave Breaker switch alarm compressor 2 or/and fan 2 or/and pump or/and phase control.
qq1 Grave Breaker switch alarm compressor 1 or/and fan 1 or/and pump
qq2 Grave Breaker switch alarm compressor 2 or/and fan 2 or/and pump
VH1 Grave Breaker switch alarm fan 1 or/and phase control.
VH2 Grave Breaker switch alarm fan 2 or/and phase control.
Vr1 Grave Breaker switch alarm fan 1 or/and pump.
Vr2 Grave Breaker switch alarm fan 2 or/and pump.
Gas Pressure Transducer 1 alarm. This alarm is generated by a malfunction of the
AA1 Serious probe or it is due to the disconnection of the probe or to a short circuit in the probe
cable.
Gas Pressure Transducer 2 alarm. This alarm is generated by a malfunction of the
AA2 Serious probe or it is due to the disconnection of the probe or to a short circuit in the probe
cable.
ADO Serious Door Switch alarm
SPECIAL OPTIONAL / VARIANTS
Water Pressure Transducer 1 alarm. This alarm is generated by a malfunction of

AP1 Serious the probe or it is due to the disconnection of the probe or to a short circuit in the
probe cable.
Water Pressure Transducer 2 alarm. This alarm is generated by a malfunction of
AP2 Serious the probe or it is due to the disconnection of the probe or to a short circuit in the
probe cable.
Pre alarm or
PF1 warning
Dirty Filter pressure switch 1 alarm
Pre alarm or
PF2 warning
Dirty Filter pressure switch 2 alarm
Flow switch 2 alarm. This alarm can be of two types. Refrigerant type if it stops only
the compressor while the pump is running, Refrigerant-hydraulic if it stops both
FF2/FI2 Serious
This is an alarm generated by a flow switch 2 but its purpose is only to signal that
Pre alarm or
FW2 warning
there is not flow on the customer circuit. It doesn’t stop pump or compressor.
Machine is safe anyway.
Level sensor 2 alarm. It switches off the machine when the level in the tank is not
LA2 Serious
enough high.
Pre alarm or Level sensor 2 pre alarm. It’s only a signal of the low level and it doesn’t stop the
LW2 warning chiller.
OP2 Serious Breaker switch or clicson pump 2 alarm
AOL Serious Expansion pCOe Off-line
14
Supervisor parameters table
Analog variables
BMS
Address Description Default Min Max Direction Note
Carel
61 Set-point 18.0 -99.9 99.9 R/W
62 Max. set-point 25.0 5.0 99.9 R/W
63 Min. set-point 5.0 -99.9 25.0 R/W
64 Differential 2.0 0 10.0 R/W
70 Water temperature (regulation probe) --- -99.9 99.9 R
71 Inlet temperature --- -99.9 99.9 R
72 Outlet temperature --- -99.9 99.9 R
73 Ambient temperature --- -99.9 99.9 R
74 Antifreeze temperature --- -99.9 99.9 R
75 Fans Pressure Trasducer --- -99.9 99.9 R
76 Fans Pressure Trasducer (circuit 2) --- -99.9 99.9 R 2C
77 Antifreeze temperature (circuit 2) --- -99.9 99.9 R 2C
Integer variables

BMS
Carel
123 Day --- 1 31 R
124 Month --- 1 12 R
125 year --- 0 99 R
126 hour --- 0 23 R
127 minute --- 0 59 R
Digital variables
BMS
Carel
1 High pressure switch alarm 0 1 R
2 Low pressure switch alarm 0 1 R
3 Differential pressure switch alarm 0 1 R
4 Antifreeze Termostat alarm (temp too low) 0 1 R
5 Antifreeze Probe alarm (temp too low) 0 1 R
6 Water level switch alarm 0 1 R
7 Flow switch alarm 0 1 R
8 Overload compressor alarm 0 1 R
9 Overload fans alarm 0 1 R
10 Overload pump alarm 0 1 R
11 Ambient probe alarm (broken or disconnected) 0 1 R
15
BMS
Carel
12 Inlet probe alarm (broken or disconnected) 0 1 R
13 Outlet probe alarm (broken or disconnected) 0 1 R
14 Antifreeze probe alarm (broken or disconnected) 0 1 R
15 High Ambient temperature alarm 0 1 R
16 High Regulation temperature alarm 0 1 R
17 Low Ambient temperature alarm 0 1 R
18 Low Regulation temperature alarm 0 1 R
19 High fans pressure trasducer alarm 0 1 R
20 Low fans pressure trasducer alarm 0 1 R
21 High pressure switch alarm (circuit 2) 0 1 R 2C
22 Low pressure switch alarm (circuit 2) 0 1 R 2C
23 Overload compressor alarm (circuit 2) 0 1 R 2C
24 Overload fans alarm (circuit 2) 0 1 R 2C
25 High fans pressure trasducer alarm (circuit 2) 0 1 R 2C
26 Low fans pressure trasducer alarm (circuit 2) 0 1 R 2C
27 Phase rotation alarm 0 1 R
28 Dirty filter alarm 0 1 R (optional)

29 Flow switch 2 alarm – cooling 0 1 R (optional)
30 Flow switch 2 warning 0 1 R (optional)
31 Flow switch 2 alarm – hydrocooling 0 1 R (optional)
32 Water level switch 2 alarm 0 1 R (optional)
33 Water level switch 2 warning 0 1 R (optional)
34 Overload pump 2 alarm 0 1 R (optional)
35 Door Switch alarm 0 1 R
36 Condensate transducer alarm (broken or disconnected) 0 1 R
37 Water pressure transducer alarm (broken or disconnected) 0 1 R (optional)
38 Water pressure transducer 2 alarm (broken or disconnected) 0 1 R (optional)
39 Offline pCOe expansion alarm 0 1 R (optional)
40 Dirty filter 2 alarm (circuit 2) 0 1 R (optional)
41 Antifreeze Probe 2 alarm (temp too low) (circuit 2) 0 1 R 2C
42 Antifreeze probe 2 alarm (broken or disconnected) (circuit 2) 0 1 R 2C
43 Antifreeze Thermostat 2 alarm (temp too low) (circuit 2) 0 1 R (optional)
44 Condensate transducer 2 alarm (broken or disconnected) (circuit 2) 0 1 R 2C
100 Compressor on 0 1 R
101 Pump on 0 1 R
102 Fans on 0 1 R
103 Compressor on (circuit 2) 0 1 R 2C
104 Fans on (circuit 2) 0 1 R 2C
105 Pump 2 on 0 1 R (optional)
131 Unit on/off 0 1 R/W
* 2C = only for machines type 3335.88x, 89x

* (optional) = only for special machines
16
CAREL and MODBUS protocol address crosstable
CAREL CAREL MODBUS MODBUS MODBUS MODBUS CAREL
protocol protocol protocol protocol protocol protocol
Type Address Type Address Address Address
(Frame) (DataModel)
Digital 1 - 199 Coil 1 - 199 2 - 200 1-199
Analog 1 - 127 Register 1 - 127 2 - 128 500001 - 500127
Integer 1 - 127 Register 129 - 255 130 - 256 700001 - 700127
Mapping the Carel database to Modbus

The digital variables in the Carel database are mapped to Modbus coil variables, while both analogue and integer
variables are mapped to Modbus register variables. The values of registers are represented as WORDS (16 bits). The
values of registers corresponding to Carel analogue variables correspond to the value of the variables multiplied by 10.
Relationship between Carel variable index and Modbus data address

The threshold described in the previous paragraph is used to calculate, based on the supervisor index of the Carel
variable (Analogue, Integer, Digital), the corresponding Modbus data (Register, Coil) index shows the correspondence,
where Th refers to the threshold (Th=128)

Correspondence between Carel database and Modbus database
The correspondence between the Carel variable database and the Modbus protocol database depends on the number
chosen to activate the protocol and the threshold Th, i.e. the value of the BMS_EXTENSION variable.
Carel – Modbus correspondence with Modbus versions 3 and 5

The extension of the Carel database depends on the value of the BMS_EXTENSION variable, as shown in the following
table
17
FILE_1673 FF
Attachment
Parameter list
ENGLISH parameter list
General warnings
Parameter list
1
General warnings
Parameter list
To comprehend this list completely please refer to the attachment “Electronic controller use”.
This software is used for different chiller models so it can run some
functionalities which are not always activated in the model you buy.
These non active functionalities will be indicated as “nn” functionality
(not necessary function). These functions must never be changed. See
attachment “parameter list”.
Lev. Lev. Lev. Lev.
Typ Function description Unit Min Max Def. New
BS CU MN PAR
PP Customer level (CU level) password. --- 0 999 22

PSr Working setpoint of the chiller °C PYr PJr 18
ESC To esc the menu --- --- --- --- ---
FUNCTIONAL PARAMETERS DIGITAL
_di --- --- --- --- ---
INPUT
Low pressure switch delay at the
_di dLP s 0 60 0
compressor start up.
Low pressure switch delay when the
_di dPr s 0 60 0
compressor is already started.
Flow-switch alarm delay to permit the
_di dSu s 0 60 5
pump priming.
Flow-switch alarm delay when the pump

_di dtr s 0 60 5
is already started.
_di dSL nn Minimum fluid level alarm delay s 0 60 10
_di ESC To esc the menu --- --- --- --- ---
_Pr MODE PARAMETERS --- --- --- --- ---
Ambient probe’s measure correction
_Pr PC1 °C -9.9 +9.9 0
offset
Ambient probe’s related set point for
_Pr PS1 summer / winter set point’s °C 0 40 15
compensation
_Pr PC2 nn Input probe’s measure correction offset °C -9.9 +9.9 0
Output probe’s measure correction
_Pr PC3 °C -9.9 +9.9 0
offset
Evaporator’s antifreeze set point related
_Pr PS4 nn to the by the antifreeze probe measured °C -20 +10 -2
value
_Pr Pd4 nn Antifreeze set point related differential °C 0.0 9.9 5
_Pr PSr Working setpoint of the chiller °C PYr PJr 18
Antifreeze probe’s measure correction
_Pr PC4 nn °C -9.9 +9.9 0
offset.
Air Gas Transducer Probe’s measure
_Pr PC5 nn bar -9.9 +9.9 0
correction offset.
_Pr Pdr Regulation set point related differential °C 0 10 2
Absolute or differential operating mode.
The second probe for differential
_Pr Par operating is the ambient one flag ABS REL ABS
» ABS = absolute
» REL = differential
2
Minimum temperature alarm’s absolute
_Pr PLr level. If the working temperature is lower °C -99.9 +99.9 3
PLr an alarm will be generated.
Maximum temperature alarm’s absolute
_Pr PHr level. If the working temperature is °C -99.9 +99.9 40
higher PHr an alarm will be generated.
_Pr PJr Set point’s minimum set able value °C -99.9 PYr 5 10
_Pr PYr Set point’s maximum set able value °C PJr +99.9 25
Delay in signalling the high or low
_Pr Prd s 0 350 0
temperature alarm
Defines the to the PSr set point related
low and high temperature’s level alarm.
A high temperature alarm is given when
_Pr Pbr the temperature exceeds the PSr+Pbr °C 0 10 5
value and a low temperature alarm is
given when the temperature is lower
than the PSr-Pbr one
Selects the absolute or relative mode of
high/low temperature alarm signalizing.
_Pr Por flag ABS REL ABS
» ABS = absolute
» REL = relative
Allows to select which probe among the
_Pr PIO nn input (IN) ones and the output (OUT) Flag IN OUT OUT
one shall be used for regulation
Set point compensation modality. It may
_Pr POC be a summer’s (EST), winter’s (INV) or Flag NOT
no (NOT) compensation
_Pr PCE Compensation degree Nr -2 2 1
Set point variability’s lowest limit when in
compensation modality working. The set
_Pr PLc °C -99.9 +99.9 10
point value will be PLc when the
compensated set point is lower than PLc
Set point variability’s highest limit when
in compensation modality working. The
_Pr PHc set point value will be PHc when the °C -99.9 +99.9 25
compensated set point is lower than
PHc
Hot gas by-pass valve’s absolute set
_Pr HSr °C -99.9 +99.9 10.5
point
_Pr Hdr Hot gas by-pass valve’s differential °C 0 10 0.3

Relative functioning set point. The
effective working set point is tied to the
_Pr Hrr ambient probe and to the between the °C -99.9 +99.9 0.5
input and output probes selected
regulating probe,
Hot gas by-pass valve’s absolute or
relative functioning mode
_Pr HAr flag ABS REL REL
» ABS = absolute
» REL= relative
Tank’s heater set point. Regulation is
_Pr rsr nn tied to the by the PIO parameter °C -99.9 Psr -30
selected probe.
Tank’s heater set point’s related
_Pr rdr nn °C -9.9 +9.9 2
differential.
3Way-valve’s absolute or relative
functioning mode
_Pr cDA nn flag ABS REL REL
» ABS = absolute
» REL= relative
_Pr 3wA nn 3Way-valve’s absolute set point °C -99.9 +99.9 10.0
_Pr 3wD nn 3Way-valve’s differential set point °C -99.9 +99.9 -2.0
_Pr ESC To esc the menu --- --- --- --- ---
_cd DISPLAY CONFIGURATION --- --- --- --- ---
Defines buzzer’s managing.
» 0 = buzzer OFF
» 1-14 = buzzer ON for 1-14
_cd bOF flag 0 15 15
minutes (unless silencing)
» 15 = buzzer always ON (unless
silencing)
3
Alarms’ re-set type. Automatic (AUT) or
_cd Aut flag AUT MAN AUT
manual (MAN)
Defines which temperature shall be
visualized on the main mask. It should
be normally that one of the for regulating
selected probe. When the PIO
parameter had been changed the
parameter’s values will be set
_cd di automatically so that the temperature of flag OUT
the for regulating selected probe will be
visualized.
AMB = ambient temperature
IN = input temperature
OUT = output or tank’s temperature
TA = antifreeze temperature
BMS Address
_cd ADR Nr 1 207 1
(if installed a BMS serial card)
_cd ESC To esc the menu --- --- --- --- ---
_cG Manufacturer password --- 0 999 --- ---
ESC To esc the menu --- --- --- --- ---
FUNCTIONAL PARAMETERS DIGITAL
_do --- --- --- --- ---
OUTPUT
Delay time between fan start and
_do tfc s 5 30 10
compressor start
Minimum time between two following
_do CO Min 0 10 2
switching on of the compressor
Compressor’s delayed switching on at
chiller’s starting up from the remote on-
_do CS Min 0 10 0
off, from the main switch or from re-
entered voltage.
_do CF Minimum compressor’s operating time. Min 0 3 0
_do ESC To esc the menu --- --- --- --- ---
FAN SPEED CONTROLL
_FC --- --- --- --- ---
PARAMETERS
Enables the speed-up function. This
function serves to outdo fans’ inertia at
starting up when the by the control
established speed is low and applied
_FC FSU flag NOT YES YES

voltage is not sufficient to let them start
up. In that case the by the parameter
FMA defined maximum output will be
applied for the FUT time
_FC FUT Speed-up’s application time. s 0 10 5
Cut-off temperature. When the
condensing temperature (obtained
_FC FCT converting the in the condenser coil °C 0 99.9 15
being pressure measure) is lower than
the in FCT set value, fans will stand still.
_FC FCD Cut-off set point’s related differential °C 0 10 1
Speed controller set point. When the
condensing temperature is higher that
this value fans’ speed controlling begins.
_FC FSP When the temperature is lower than the °C 0 99.9 40
FSP value the speed is equal to the in
the FMI minimum set value (unless cut-
off).
Speed controller’s differential. When the
condensing temperature is higher than
_FC FDF the FSP+FDF value controlling stops °C 0 99.9 10
and the output is equal to the in the FMA
maximum set value.
Fans’ speed maximum value expressed
_FC FMA Nr% 0 100 90
in percentage from scale’s bottom
_FC FMI Fans’ speed minimum value. Nr% 0 100 30
Enables the soft—start function. This
function determines a gradual variation
_FC FSS Flag NOT YES YES
of the on the fans applied voltage each
time that a lapse shows up. This action
4
is therefore present either at fans’
starting up and when they are working
Soft-start time. Being the time that the
soft-start function is active, during which
_FC FST the speed control signal goes from its s 0 10 5
initial value over to the final value being
determined by the controller
High pressure level alarm. This alarm is
given by the condensing pressure
_FC FHA bar 0 50 45
monitoring executed by the transducer
4-20mA/0-50bar
Low pressure level alarm. This alarm is
given by the condensing pressure
_FC FLA bar 0 50 1
monitoring executed by the transducer
4-20mA/0-50bar
Controller’s exiting when the FHA
_FC FHO Nr% 0 100 100
related alarm arises.
Controller’s exiting when the FLA related
_FC FLO Nr% 0 100 70
alarm arises
_FC ESC To esc the menu --- --- --- --- ---
-in DIGITAL AND ANALOGIC INPUT --- --- --- --- ---
Digital input at which the high pressure
-in IPA nr 0 10 4
switch is connected
Digital input at which the low pressure
-in IPB nr 0 10 5
switch is connected
Digital input at which the differential
-in IPD nr 0 10 0
pressure switch is connected
Digital input at which the antifreeze
-in ITA nr 0 10 0
thermostat is connected
Digital input at which the electric switch
-in ILE nr 0 10 0
is connected
Digital input at which the flow switch is
-in IFL nr 0 10 0
connected
Digital input at which the fans’ choking
-in IPV nr 0 10 0
Digital input at which an external breaker
-in IRE nr 0 10 0
for remote on-off is connected
Digital input at which the Door-Switch is
-in IDS nr 0 10 6
connected

Digital input at which the compressor’s
-in IQC nr 0 10 1
thermo magnetic is connected
Digital input at which the fan’s / fans’
-in IQV nr 0 10 2 0
Digital input at which the pump’s thermo
-in IQP nr 0 10 3
magnetic is connected
Digital input at which the tank’s heater
-in IQH nr 0 10 0
Digital input at which the phase
-in ICF nr 0 10 7
controller is connected
Analogical input at which the ambient
-in ISA nr 0 12 2 0
probe is connected
Analogical input at which the input probe
-in ISI nr 0 12 0
is connected
Analogical input at which the output
-in ISO nr 0 12 1
probe is connected
Analogical input at which the antifreeze
-in ISG nr 0 12 3
probe is connected
Analog. input at which the pressure
-in ISP nr 0 12 0
transducer is connected
-in ESC To esc the menu --- --- --- --- ---
-OU DIGITAL AND ANALOGIC OUTPUT --- --- --- --- ---
-OU OCO Compressor piloting digital output nr 0 12 1
-OU OVE Fan piloting digital output nr 0 12 2 0
-OU OPO Pump piloting digital output nr 0 12 3
-OU ORE Tank’s heater piloting digital output nr 0 12 0
Fan / fans supplying power module
-OU OFC nr 0 4 0
piloting analogical output
5
For pre-alarms and warnings voltage
-OU OPL nr 0 12 4
free signals dedicated digital output
For general alarm voltage free signals
-OU OAL nr 0 12 5
dedicated digital output
Hot gas by-pass valve piloting digital
-OU OBP nr 0 12 0
output
For high temperature alarm voltage free
signals dedicated digital output. A not
-OU OHt null value excludes separated high and nr 0 12 0
low temperature signals being given by
OLt and by OAt
For low temperature alarm voltage free
-OU OLt nr 0 12 0
signals dedicated digital output
For high and low temperature alarms
-OU OAt voltage free signals dedicated digital nr 0 12 0
output
-OU ESC To esc the menu --- --- --- --- ---
-FU AUXILIARY FUNCTIONS --- --- --- --- ---
Condensation control type
» NOT = no control
» PV = on-off control with
-FU Cot flag NOT
pressure switch
» FCM = proportional control with
added power module
Gas type: R22=R22; 134=R134a;
404=R404A; 407=R407C; 410=R410A;
-FU FGt flag 410
507=R507; 290=R290; 600=R600;
60A=R600a; 717=R717;7 44=R744
By the flow switch generated alarm type
» C = to protect the evaporator
and stops the compressor
-FU tTFL flag C
» P = sole signal
» C-I = to protect the pump, stops
pump and compressor
By the electric switch generated alarm
type
-FU tLE » C-I = to protect pump and flag C-I
compressor
» P = sole signal
General alarm type. If A-P includes all
grave alarms and also warnings. If it is P
-FU tAG flag A-P
it includes only grave alarms but no
warning
-FU ESC To esc the menu --- --- --- --- ---
-InV INVERTER MANAGING (not available)
Analogical output which controls the
-InV OIn nr 0 4 0
compressor inverter
Differential cut-off inverter. When the
regulation temperature is lower then
-InV HCO “Psr-HCO” the compressor regulation °C 0 9.9 2
stops and Oln becomes 0 (compressor +
inverter = off)
Start Max. time: if the compressor works
at the minimum frequencies for a time
-InV tSM equivalent to tSM, the compressor is Min. 0 999 120
speeded up to the maximum speed for
60s. Compressor safety cycle.
Inverter frequency reduction
functionality. If it is desired to prevent a
machine stop due to too high
condensing pressure (too high ambient
-InV ErF Flag NOT YES NOT
temperatures) trough the compressor
speed. Service will be maintained at
high ambient temperature even though
not the performance.
Pre alarm high condensing pressure. It
-InV PHP ENABLES the function ErF when bar dHP 42 41
pressure increases.
6
Pre alarm high condensing pressure. It
-InV dHP UNABLES the function ErF when bar 0 PHP 39
pressure decreases.
Type of compressor regulation through
the inverter:
» LIN = linear (only
-InV TRI Flag LIN PID LIN
proportional);
» PID = proportional + integral +
derivative
-InV pb Proportional band °C 0 99.9 20
-InV ti Integral Time Sec. 0 999 150
-InV td Derivative Time Sec. 0 999 2
Time between two refreshes of the
-InV tpo ms 0 999 999
output signal.
Compressor management
-InV gCO » NOT = standard compressor Flag NOT INV NOT
» INV = inverter compressor
OPT Special password (only for Service) --- 0 999 --- ---
Enable Expansion pCOe
OVi OV1 (via Modbus Master on pLAN flag NOT YES NOT
connection)
Digital input at which the dirty filter
OVi OV2 nr 0 10 0
Digital input “pCOe” at which the dirty
OVi OV3 nr 0 4 0
filter pressure switch is connected
Digital input at which the Second pump’s
OVi OV4 nr 0 10 0
Digital input “pCOe” at which the
OVi OV5 Second pump’s thermo magnetic is nr 0 4 0
connected
Digital input at which the flow switch 2 is
OVi OV6 nr 0 10 0
connected
Digital input “pCOe” at which the flow
OVi OV7 nr 0 4 0
switch 2 is connected
Digital input at which the level switch 2 is
OVi OV8 nr 0 10 0
connected
Digital input “pCOe” at which the level
OVi OV9 nr 0 4 0
switch 2 is connected
By the flow switch 2 generated alarm

type
» C = to protect the evaporator
OVi -V1 and stops the compressor flag P
» P = only signal
» C-I = to protect the pump, stops
pump and compressor
By the electric switch 2 generated alarm
type
OVi -V2 » C-I = to protect pump and flag P
compressor
» P = only signal
Analog input at which the water pressure
OVi -V3 nr 0 12 0
transducer 1 is connected
Analog input at which the water pressure
OVi -V4 nr 0 12 0
transducer 2 is connected
Water pressure transducer 1 Probe’s
OVi -V5 bar -9.9 +9.9 0
measure correction offset.
Water pressure transducer 2 Probe’s
OVi -V6 bar -9.9 +9.9 0
measure correction offset.
OVi ESC To esc the menu --- --- --- --- ---
3wV W1 Enable regulation 3Way-Valve flag NOT YES NOT

Allows to select which probe among the
input (IN) ones and the output (OUT)
3wV W2 Flag IN OUT OUT
one shall be used for 3Way-Valve
regulation
3wV W3 Set point variability’s lowest limit when °C -99.9 +99.9 10
7
3Way-valve in differential modality
working. The set point value will be W3
when the differential set-point is lower
than W3
Set point variability’s highest limit when
3Way-valve in differential modality
3wV W4 working. The set point value will be W4 °C -99.9 +99.9 25
when the differential set point is highest
than W4
3wV W5 Proportional band (3Way-Valve PID) °C 0 99.9 8.5
3wV W6 Integral Time (3Way-Valve PID) Sec. 0 999 40
3wV W7 Derivative Time (3Way-Valve PID) Sec. 0 999 0
3wV W8 Dead-Band (3Way-Valve PID) °C 0 99.9 0.0
3wV W9 Enable Anti-Bump function flag NOT YES YES
Low Limit Output 3Way-valve (x10)
3wV W10 nr -10.0 10.0 -10.0
(for PiD calculation)
High Limit Output 3Way-valve (x10)
3wV W11 nr -10.0 10.0 +10.0
(for PiD calculation)
3wV W12 Period Output refresh (x10) ms 2 999 50
Analog output at which the 3Way-Valve
3wV W13 nr 0 4 0
is connected
3wV W14 MIN Opening 3Way-valve (x10) nr 0 10.0 0
3wV W15 MAX Limit Opening 3Way-valve (x10) nr 0 10.0 100
3wV W16 Mode regulation (Cold / Hot) flag COL HOT COL
3wV ESC To esc the menu --- --- --- --- ---
PPP pP1 Enable Pumps redundance flag NOT YES NOT

PPP pP2 Pump 2 piloting digital output nr 0 12 0
PPP pP3 Switch Time for redundance h 0 999 24
Selection Water Transducer for Pump1:
» P1 = water transducer 1
PPP pP4 » P2 = water transducer 2 flag P1
» P12 = P1 – P2
(if installed an Inverter Pump)

Selection Water Transducer Pump2:
» P1 = water transducer 1
PPP pP5 » P2 = water transducer 2 flag P2
» P12 = P1 – P2
Setpoint regulation Pump 1
PPP pP6 bar 0 99.9 3.0
Setpoint regulation Pump 2
PPP pP7 bar 0 99.9 3.0
Proportional band (Pumps PID)
PPP pP8 °C 0 99.9 8.1
Integral Time (Pumps PID)
PPP pP9 Sec. 0 999 1
Derivative Time (Pumps PID)
PPP p10 Sec. 0 999 0
Dead-Band (Pumps PID)
PPP p11 °C 0 99.9 0.0
Analog output at which the Pump 1 is
PPP p12 connected (Pumps PID) nr 0 4 0
Analog output at which the Pump 2 is
PPP p13 connected (Pumps PID) nr 0 4 0
PPP ESC To esc the menu --- --- --- --- ---
Protocol Type:
» 0 or 1 = Carel protocol RS485;
Bms Bmt nr 0 5 2
» 2 = Modbus protocol RS485;
» 3 = Other Carel protocol
8
(pCOWeb – Trend – Lonworks
- BacNet – Snmp…);
» 4 = RS232 Analog. Modem (not
available);
» 5 = GSM protocol Modem (not
available);
Protocol Baud-rate:
» 0 = 1200
» 1 = 2400
Bms Bmb » 2 = 4800 nr 0 4 4
» 3 = 9600
» 4 = 19200
Bms ESC To esc the menu --- --- --- --- ---
9
Attachment
Plant Manual
ENGLISH plant manual

General warnings
1st Installation of unit
1st Start-up
2nd Installation of unit
2nd Start-up
3rd Installation of unit
3rd Start-up
Unit disposal
Maintenance register
General warnings
This attachment is an integral part of the user and maintenance manual. It must be kept carefully and made
available to the operator for subsequent consultation.
1
Installation of the unit
For plants with a synthetic coolant content greater than 3kg if not hermetically sealed or 6kg if hermetically
sealed (see technical data label).
Location data
Name
Street
Postcode - Town/City
Telephone
Place of installation
Plant owner
Name
Contact person
Street
Telephone
Specific data of the unit and plant

Article - Serial
Number
Coolant
Quantity at origin [Kg]
Construction year
□ New
□ Extension of existing plant
Plant type
□ Modification of existing plant
□ Spare part in an existing plant
□ Industrial
Use □ Commercial
□ Climatic
Installer data
Name of firm
Street
Name of Installer
Installation date
Signature
2
1st Start-up
To be compiled on first start-up of the unit
Specialised firm data

Name of firm
Street
Name of Specialist
Date of 1st start-up
Signature
Notes on the first installation

Notes
3
2nd Installation of unit
To be compiled if the machine is moved to a new building/location (for example, in case it is sold
with a new installation).
Location data
Name
Street
Telephone
Plant owner
Name
Contact person
Street
Telephone
Plant specific data

□ New
Plant type
□ Industrial
Use □ Commercial
□ Climatic
Installer data
Name of firm
Street
Name of Installer
Installation date
Signature
4
2nd Start-up
To be compiled on first start-up of the unit in a new location/building.

Name of firm
Street
Name of Specialist
Date of first start-up
(2nd installation)
Signature

Notes
5
3rd Installation of unit
To be compiled if the machine is moved to a new building/location (for example, in case it is sold
with a new installation).
Location data
Name
Street
Telephone
Plant owner
Name
Contact person
Street
Telephone
Plant specific data

□ New
Plant type
□ Industrial
Use □ Commercial
□ Climatic
Installer data
Name of firm
Street
Name of Installer
Installation date
Signature
6
3rd Start-up
To be compiled on first start-up of the unit in a new location/building.

Name of firm
Street
Name of Specialist
Date of first start-up
(3rd installation)
Signature

Notes
7
Disposal
Location data
Name
Street
Telephone
Plant owner
Name
Contact person
Street
Telephone
Specific data of unit

Article - Serial
Number
Coolant
Quantity [Kg]
Construction year
Data of specialised firm carrying out disposal

Name of firm
Street
Name of specialist
Date of
decommissioning
from service
Signature
Notes
The plant must be emptied in an appropriate manner under instructions of its owner.
The coolant must be collected and disposed of according to directives.
The oil must be collected and disposed of according to directives.
8
Maintenance register
Periodic checks are foreseen by law. These are subject to European Regulation 842/2006
of 17 May 2006, an extract of which is given below which does not substitute knowledge of
the entire Regulation.
1. Checks must be carried out by certified personnel in compliance with article 5 of the
Regulations.
2. Each check must be registered using a maintenance certificate (following pages).
3. On the technical data label and in the attachments the machine coolant quantity
must be shown.
4. The control interval of machines varies according to whether they are hermetically
sealed or not. See technical data label.
5. In case of gas leakage and subsequent repair, the machine must be checked again
for any leaks one month after repair.
kg of hermetically sealed
fluorinated greenhouse
Frequency Check
gases in the coolant
circuits.
Refrigerant < 6kg --- No leakage check.
6kg ≤ Refrigerant < 30kg 1 Year Leakage check.
30kg ≤ Refrigerant < 300kg 6 Months Leakage check.
Refrigerant ≥ 300kg 3 Months Leakage check.

kg of fluorinated
greenhouse gases in the
Frequency Check
coolant circuits NOT
hermetically sealed.
Refrigerant < 3kg --- No leakage check.
3kg ≤ Refrigerant < 30kg 1 Year Leakage check.
30kg ≤ Refrigerant < 300kg 6 Months Leakage check.
Refrigerant ≥ 300kg 3 Months Leakage check.
9
Maintenance certificate

Name of firm
Street
Name of specialist
Date of check and/or
maintenance
Signature
Check / maintenance data

Coolant in kg
Intervention carried out / parts replaced withdrawn /
introduced
Next check
Date of next check
Signature
10

Name of firm
Street
Name of specialist
maintenance
Signature

Coolant in kg
introduced
Next check
Date of next check
Signature
11

Name of firm
Street
Name of specialist
maintenance
Signature

Coolant in kg
introduced
Next check
Date of next check
Signature
12

Name of firm
Street
Name of specialist
maintenance
Signature

Coolant in kg
introduced
Next check
Date of next check
Signature
13

Name of firm
Street
Name of specialist
maintenance
Signature

Coolant in kg
introduced
Next check
Date of next check
Signature
14

Name of firm
Street
Name of specialist
maintenance
Signature

Coolant in kg
introduced
Next check
Date of next check
Signature
15

Name of firm
Street
Name of specialist
maintenance
Signature

Coolant in kg
introduced
Next check
Date of next check
Signature
16

Name of firm
Street
Name of specialist
maintenance
Signature

Coolant in kg
introduced
Next check
Date of next check
Signature
17

Name of firm
Street
Name of specialist
maintenance
Signature

Coolant in kg
introduced
Next check
Date of next check
Signature
18

Name of firm
Street
Name of specialist
maintenance
Signature

Coolant in kg
introduced
Next check
Date of next check
Signature
19

Name of firm
Street
Name of specialist
maintenance
Signature

Coolant in kg
introduced
Next check
Date of next check
Signature
20

Name of firm
Street
Name of specialist
maintenance
Signature

Coolant in kg
introduced
Next check
Date of next check
Signature
21

Name of firm
Street
Name of specialist
maintenance
Signature

Coolant in kg
introduced
Next check
Date of next check
Signature
22

Name of firm
Street
Name of specialist
maintenance
Signature

Coolant in kg
introduced
Next check
Date of next check
Signature
23

Name of firm
Street
Name of specialist
maintenance
Signature

Coolant in kg
introduced
Next check
Date of next check
Signature
24

Manual - 4 Rittal Chiller Manual Rev 1

Uploaded by

Copyright:

Available Formats

Manual - 4 Rittal Chiller Manual Rev 1

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Manual - 4 Rittal Chiller Manual Rev 1

Uploaded by

Copyright:

Available Formats

Technical manual

SK3335.790 and 799

ENGLISH technical manual

Industrial water glycol refrigerators

Part Residual risk Modality Precautions

ENGLISH technical manual

Under voltage parts danger

High temperature danger

Low temperature danger

Cutting parts danger

Danger of high pressure and high or low

Danger of automatically controlled component. It can

Danger of mechanical parts in movement

Before open shut off the electrical power.

Do not touch, parts under voltage.

Proper use of the machine

ENGLISH technical manual

Qualification and training of the personnel

Unauthorized modifications of the machine

Spare part list

Receiving and storage

Lifting with lift fork trucks

Minimum volume of the installation environment = Refrigerant charge / Practical limit

ENGLISH technical manual

Side Minimum space Motivation

Accessory installation on the hydraulic lines

Example of chiller (CH) installation (CH) Description

Example of two ball or gate vales. Minimum

Example of installation of a filter on the outlet of the

Example of installation of a manual by-pass to

Example of installation of manual by-pass, filter, non

ENGLISH technical manual

Power cable section

Voltage power supply

Voltage power supply V ±10%

Unbalance phase example of calculation:

Medium voltage = (397 + 406 + 395) / 3 = 399,3 V

Ground connection and equipotential connection

Differential or compensation set-point probe

ENGLISH technical manual

Sedimentary < 3 mg/dm³

RI-Frost Model No. Quantity

• Regularly check the level in the cooling medium tank.

ENGLISH technical manual

Ethylene glycol % (volume) 0% 10% 20% 30% 40%

Type Period Description

install one at the inlet of the machine.

kg of hermetically sealed fluorinated

Refrigerant < 5t CO2 eq --- No leakage check.

5t CO2 eq ≤ Refrigerant < 50t CO2 eq 1 Year Leakage check.

50t CO2 eq ≤ Refrigerant < 500t CO2 eq 6 Months Leakage check.

Refrigerant ≥ 500t CO2 eq 3 Months Leakage check.

*time interval doubled if a leak detection system is installed (see Art.5)

Quick trouble shooting

See also in the Electronic control use the alarm list.

ENGLISH technical manual

Check the pump outlet pressure.

ENGLISH technical manual

Hiermit erklären wir / We,

SK3335.79x SK3335.83x SK3335.84x SK3335.85x