65-0288-1-S7800A1142 (1)

7800 SERIES
S7800A1142 Keyboard Display Module

PRODUCT DATA
The S7800A1142 KDM offers the following technical

advancements to the 7800 SERIES devices:
• Compatible with installed Honeywell 7800 SERIES

systems.
• When used with the new 7800 SERIES with Valve Proving
Feature, the KDM allows for programming the Valve
Proving Control feature and timing (Pass Code protected
feature).
• Allows for naming the S7830 Expanded Annunciator
terminals to match your system drawings. (Displayed
message only.)(Pass Code protected feature.)
• A three screen two-row by twenty-column readout set of
“Call Service” (Business Card) alpha/numeric directions
can be displayed instead of the standard lockout display
message. (Pass Code protected feature). This “business
card” can be cloned to other displays to save setup time.
• Enable ModBus Communication feature.
The Business Card (Call Service) and Expanded Annunciator

can be made up using:
APPLICATION
• Capital letters (A through Z).
The S7800A1142 Keyboard Display Module (KDM) provides • Lower case letters (a through z).
current system status along with first-out annunciation and • Numbers (1 through 0).
system diagnosis using a two-row by twenty-column readout. • Symbols (!, @, #, $,%, etc.).
The KDM provides local or remote annunciation of operation • Spanish symbols.
and fault information, remote reset, report generation, burner
control data and diagnostic information. The KDM is part of Programming can be done with the S7800 KDM mounted on a
the 7800 SERIES of microprocessor-based burner controls for 7800 SERIES Relay Module or with a 13 Vdc power source
gas, oil, coal or combination fuel single burner applications. connected to the KDM through the 203541 5-wire connector.
The 7800 SERIES is programmed to provide a level of safety, Since your Business Card (Call Service) S7800A1142 will be
functional capabilities and features beyond the capacity of left at the job site, programming your personal three-number
conventional controls. password and personal lockout message can be set up ahead
of time without being connected to a 7800 SERIES device. A
The S7800A1142 is required to program the Valve Proving clone function allows you to make multiple Business Cards
feature of select 7800 Series devices. from the original display.
Contents Contents
Application ........................................................................ 1 Appendix A: Display Setup—Clear All .............................. 27
Features ........................................................................... 2 Display Setup—CEA Assign ......................... 29
Specifications ................................................................... 2 Display Setup—CS ON/OFF ........................ 31
Ordering Information ........................................................ 2 Display Setup—CS EDIT .............................. 32
Installation ........................................................................ 3 Appendix B: Valve Proving System ................................... 34
Wiring ............................................................................... 4 Setup of Valve Proving Function .................. 34
Troubleshooting ................................................................ 12 Appendix C: Setup of Post Purge ..................................... 36
Hold and Fault Message Summary .................................. 16 Appendix D: Expanded Annunciator Tables ..................... 37
Appendix A: Display Setup ............................................... 25 Appendix E: ModBus Function ......................................... 38
Display Setup—CLONE ............................... 25
65-0288-1
7800 SERIES S7800A1142 KEYBOARD DISPLAY MODULE
FEATURES SPECIFICATIONS
• Application flexibility. Electrical Ratings:
Voltage and Frequency: 13 Vdc peak full wave rectified
• Communication interface capability.
(+20%/-15%).
— Through Q7700 Network Interface Unit Power Dissipation: 7W maximum.
— Through 203541 Connector on the ModBus data VA consumption: 2 VA maximum.
highway.
• Dependable, long-term operation provided by Terminal Ratings:
microcomputer technology. Power: 13 Vdc peak full wave rectified.
Earth Ground.
• First-out annunciation and system diagnostics
provided by a 2-row by 20-column display.
Environmental Ratings:
• First-out expanded annunciation with 24 limit and Ambient Temperature Ranges:
interlock Light Emitting Diodes (LEDs). Operating: -40°F (-40°C) to +140°F (+60°C).
Storage: -60°F (-51°C) to +150°F (+66°C).
• Local or remote annunciation of operation and fault
Humidity: 85% relative humidity continuous, noncondensing.
information.
• UL NEMA Class 4 rating when p/n 204718A,C NEMA 4 NOTE: UL NEMA Class 4 rating when P/N 204718A,C
cover is used. NEMA 4 Cover is used.
• Remote reset.
Vibration: 0.5G environment.
• Report generation.
Mechanical:
• Burner controller data:
Dimensions: See Fig. 1.
— Sequence status. Weight: 4 oz. (124 grams), unpacked.
— Sequence time.
— Hold status. Display:
— Lockout/alarm status. 40 character (2 rows by 20 columns).
— Flame signal strength.
— Expanded annunciator status. Languages:
— Total cycles of operation. S7800A1142 English Language display.
— Total hours of operation.
— Fault history of six most recent faults: Approvals:
• Cycles of operation at time of fault. Underwriters Laboratories Inc. Listed: File No. MP268, guide
• Expanded annunciator data at time of fault. No. MCCZ.
• Fault message and code. Canadian Standards Association Certified: No. LR9S329-3.
• Hours of operation at time of fault. Factory Mutual Approved: Report No. J.I.1V9A0.AF.
• Sequence status at time of fault. IRI: Acceptable.
• Sequence time at time of fault. Federal Communications Commission: Part 15, Class B emis-
— Diagnostic information: sions.
• Device type. EN60730: For compliance with remote KDM mounting
• Flame amplifier type. requirements, provide electrical insulation separation by
• Flame failure response time (FFRT). insulation using double or reinforced insulation. Do this by:
• Manufacturing code. Optically isolating the communication or remote reset lines
• On-Off status of all digital inputs and outputs. from the control cabinet, or provide physical separation
• PREPURGE time selected. from the communication or remote display cover assembly
• Software revision and version of 7800 SERIES. (part number 204718A) or other suitable enclosure that
• Relay Module and KDM. meets the IP40 class of protection.
• Status of configuration jumpers.
• Status of Run/Test Switch.
ORDERING INFORMATION
When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the
TRADELINE® Catalog or price sheets for complete ordering number.
If you have additional questions, need further information, or would like to comment on our products or services, please write or
phone:
1. Your local Honeywell Automation and Control Products Sales Office (check white pages of your phone directory).
2. Honeywell Customer Care
1885 Douglas Drive North
Minneapolis, Minnesota 55422-4386
In Canada—Honeywell Limited/Honeywell Limitée, 35 Dynamic Drive, Scarborough, Ontario M1V 4Z9.
International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France,
Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.
65-0288-1 2
Accessories: 5. Be sure wiring complies with all applicable codes,

203541 ControlBus™ 5-wire Electrical Connector. ordinances and regulations.
S7810A1009 Data ControlBus™ Module. 6. See Fig. 5, 6 and 7 for S7800A unique wiring
203765 Remote Display Mounting Bracket. connections.
221818A 60 in. (1.5 m) Extension Cable Assembly.
221818C 120 in. (3 m) Extension Cable Assembly. IMPORTANT
204718A NEMA 4 Cover Assembly for S7800A KDM. 1. This equipment generates, uses and can radiate
204718B NEMA 1 Cover Assembly for S7800A KDM. radio frequency energy and, if not installed and used
204718C NEMA 4 Cover Assembly for S7800A KDM with reset in accordance with the instructions, can cause inter-
button. ference to radio communications. It has been tested
205321B Remote Display Flush Mount Kit. and found to comply with the limits for a Class B com-
puting device of Part 15 of FCC rules which are
designed to provided reasonable protection against
such interference when operated in a commercial
BURNER CONTROL environment. Operation of this equipment in a resi-
dential area can cause interference, in which case,
2-3/4 users, at their own expense, can be required to take
(69) whatever measures are required to correct this inter-
ference.
BACK
2. This digital apparatus does not exceed the Class B
limits for radio noise for digital apparatus set out in the
Edit: - + ENTER
Radio Interference Regulations of the Canadian

4-27/32 (123) Department of Communications.
5/32 29/32
(4) (23)
4-3/32 (104)
5/16
Humidity
19/32
(15)
1-1/4
(32)
1-1/32
(26)
(8) Install the S7800A where the relative humidity never reaches
the saturation point. The S7800 is designed to operate in a
maximum 85% RH continuous, noncondensing, moisture
environment.
7/16 (11) 1/2
1-5/16
(49) (13)
Vibration
2-7/16 (62)
2 -1 /3 2
(5 2 )
29/32 Do not install the S7800A where it can be subjected to
(23) vibration in excess of 0.5G continuous maximum vibration.
15/32
5/32 (4)
13/
5/16
(8)
Weather
(12)
3-7/8 (99) 32 The S7800A is not designed to be weather tight. If installed
(11)
M22870 outdoors, the S7800A must be protected by an approved
weather-tight enclosure such as the 204718A or 204718C
Fig. 1. Approximate dimensions of S7800A1142 in. (mm). NEMA 4 Enclosure listed in Accessories.
S7800A1142 Embedded Features

INSTALLATION A. See Appendix A to set up the following features:
• Call Service (Business Card) information displayed
when burner system is in Lockout of the 7800 SERIES
WARNING device.
Electrical Shock Hazard. • Customizing of Expanded Annunciator (S7830)
Can cause severe injury, death or property damage. message to match a given installed limit string. If
Disconnect the power supply before beginning ModBus Feature is required, use S7810M1003 ModBus
installation to prevent electrical shock and equipment Module.
damage. More than one power supply disconnect can
be involved. • ModBus communication setup and enable feature:
Note that this will occupy terminals 1, 2, 3 of the 203541
Connector on the KDM, which disables the Expanded
When Installing This Product… Annunciator Features.
1. Read these instructions carefully. Failure to follow them
could damage the product or cause a hazardous condi- SERVICE NOTE:
tion. The S7800A1142 can either do the Expanded Annunciator
2. Check the ratings given in the instructions and marked Feature or ModBus -- not both. If BOTH are required, order
on the product to make sure the product is suitable for the S7810M1003 ModBus Module for the ModBus option.
your application. B. The S7800A1142 KDM is also used to program the Valve
3. Installer must be a trained, experienced, flame safeguard Proving and Post-purge feature of Select RM7800 SERIES
service technician. devices. See Appendix C and D.
4. After installation is complete, check out the product oper-
ation as provided in these instructions.
3 65-0288-1
Mounting KDM on 7800 SERIES Relay Module. 4.

5.
Drill the pilot holes for the mounting screws.
Cut holes in the door panel for the interlocking ears and
1. Align the two interlocking ears of the KDM with the two the two plug-in connectors.
mating slots on the 7800 SERIES Relay Module. See 6. Mount the KDM, securing it with the two screws provided
Fig. 2. in the KDM bag assembly.
Remote Display Mounting Bracket

Use the 203765 Remote Display Mounting Bracket when
mounting the KDM on a wall or remote location:
1. Use the 203765 Remote Display Mounting Bracket as a

template to mark the four screw locations.
2. Drill the pilot holes for the four mounting screws.
3. Mount the 203765 Remote Display Mounting Bracket by
securing the four no. 6 screws (M3.5 x 0.6). See Fig. 4.
4. Mount the KDM by aligning the two interlocking ears with
the two mating slots on the remote mounting bracket.
5. Insert the two interlocking ears into the two mating slots.
6. Push on the lower corners of the KDM to secure it to the
remote mounting bracket.
7. Make sure the KDM is firmly in place.
Fig. 2. Keyboard Display Module mounting.
2. Insert the two interlocking ears into the two mating slots
and, with a hinge action, push on the lower corners of
the KDM to secure it to the 7800 SERIES Relay Module.
3. Make sure the KDM is firmly in place.
Remote Mounting KDM

The KDM can be mounted either on the face of a panel door or
on other remote locations. See Fig. 3. When mounting the
KDM on the face of a door panel, closely follow these
instructions:
Door Panel Mounting
Fig. 4. Remote mounting of a Keyboard Display Module

using a 203765 Remote Display Mounting Bracket.
WIRING
WARNING
Electrical Shock Hazard.
Can cause severe injury or death.
To prevent electrical shock and equipment damage,
Fig. 3. Panel mounting of a Keyboard Display Module. disconnect the power supply from the main disconnect
before beginning installation. More than one disconnect
1. Select the location on the door panel for flush mounting. can be involved.
2. Pay attention to the insertion dimensions of the two KDM
screws, two interlocking ears, and the two plug-in con-
nections to allow for sufficient clearance. 1. Refer to Fig. 5, 6, and 7 for proper wiring.
3. Use the KDM or Data ControlBus Module™ as a template 2. Make sure all wiring complies with all applicable
(Fig. 19) and mark the two screw locations, interlocking electrical codes, ordinances and regulations.
ear locations and the two plug-in connector locations. 3. For recommended wire size and type, see Table 1.
65-0288-1 4
4. For Recommended grounding practices, see Table 2. NOTE: A 13 Vdc power supply must be used any time more
5. For KDM: The KDM is powered from a low voltage, than one KDM is used. A maximum of two KDM, Data
energy-limited source. It can be mounted outside of a ControlBus™ Modules or S7810B Multi-Drop Switch
control panel if it is protected from mechanical damage. Modules are allowed in any combination.
Table 1. Recommended Wire Size and Part Number.

Application Recommended Wire Size Recommended Part Number
Keyboard Display Module 22 AWG two-wire twisted pair with Belden 8723 shielded cable or equivalent.
ground, or five-wire.
Data ControlBus™ Module 22 AWG two-wire twisted pair with Belden 8723 shielded cable or equivalent.
ground, or five-wire.
Remote Reset Module 22 AWG two-wire twisted pair, insulated —
for low voltage.
Communications Interface ControlBus 22 AWG two-wire twisted pair with Belden 8723 shielded cable or equivalent.
Module™ ground.
13 Vdc full wave rectified transformer 18 AWG wire, insulated for voltages and TTW60C, THW75C, THHN90C
power input. temperatures for given applications.
Table 2. Recommended Grounding Practices.

Ground Type Recommended Practice
Signal ground (KDM, Data ControlBus™ Use the shield of the signal wire to ground the device to the signal ground terminals
Module, Communications Interface [3(c)] of each device. Connect the shield at both ends of the daisy chain to ground.
ControlBus Module™).
6. Recommended wire routing:
a. ControlBus:
S7800 KEYBOARD DISPLAY MODULE
(1) Do not route the ControlBus cable in conduits (MOUNTED ON 7800 SERIES RELAY MODULE)
that carry line voltage circuits.
(2) Avoid routing the ControlBus cable close to
+13 VDC
C (GND)
RESET
MOMENTARY
ignition transformer leadwires. 3 PUSH BUTTON
(3) Route the ControlBus cable outside of conduit if SWITCH
A
B
properly supported and protected from damage. 1 2 3 4 5
b. Remote Reset:
(1) Do not run high voltage ignition transformer wires 120 OHM
in the same conduit with the Remote Reset wir- RESISTOR
ing.
(2) Do not route Remote Reset wires in conduit with 1
line voltage circuits. 120 OHM
RESISTOR
7. Maximum wire lengths:
a. KDM: The maximum length interconnecting wire is
4000 ft (1219m). 1
b. Remote Reset leadwires: The maximum length wire 2
is 1000 ft (300m) to a Remote Reset push-button. 1 2 3 QS7800 COMMUNICATIONS

INTERFACE CONTROLBUS
8. Install all electrical connectors.
C
MODULE, MOUNTED IN
A
9. Restore power to the panel. Q7700 COMMUNICATIONS

INTERFACE MODULE
1 THREE-WIRE SHIELDED CABLE MAY BE REQUIRED. TWO 120

OHM TERMINATING RESISTORS ARE REQUIRED FOR
CONNECTIONS OVER 100 FEET (30 METERS). CABLE SHIELD
MUST BE TERMINATED TO EARTH GROUND AT BOTH ENDS.
IF SHIELDED CABLE IS NOT USED, TWISTED PAIR WIRE
MUST BE USED.
2 WHEN CONNECTING THE KEYBOARD DISPLAY MODULE, DATA

CONTROLBUS MODULE, OR REMOTE RESET MODULE EXTERNAL
FROM THE CONTROL CABINET, APPROPRIATE MEASURES MUST
BE TAKE TO MEET EN60730 SAFETY LOW VOLTAGE
REQUIREMENTS (SEE APPROVALS).
3 TERMINALS OF 203541 5-WIRE CONNECTOR.

M1990G
Fig. 5. Wiring the Keyboard Display Module.
5 65-0288-1
Annunciator). When the arrow and two-letter code are

S7800 KEYBOARD DISPLAY MODULE displayed, it indicates the second line is showing a selectable
(MOUNTED ON 7800 SERIES RELAY MODULE) message submenu. The second line will display selectable or
preemptive messages. A selectable message supplies
+13 VDC
C (GND)
MOMENTARY information for flame strength, system status indication, system
RESET
5 PUSHBUTTON
SWITCH or self-diagnostics and troubleshooting. A preemptive
A
message has parentheses around the message and supplies a

1 2 3 4 5 3 detailed message to support the sequence status information.
A preemptive message can also be a lockout message. A
120 OHM
RESISTOR 2 preemptive message replaces a selectable message to
1 support the sequence status information. It also replaces a
selectable message after 60 seconds if it or a lockout message
120 OHM is available. The 7800 SERIES Relay Module LED provide
RESISTOR positive visual indication of the Relay Module sequence. The
1 LED is energized simultaneously with the correct sequence
description.
13 Vdc
1 2 3 4 5 POWER
S7810 DATA CONTROLBUS MODULEª
SUPPLY
(MOUNTED ON 7800 SERIES RELAY MODULE)
+13 VDC
C (GND)
A
RESET
B
4 L1 L2
+13 VDC
C (GND)
MOMENTARY
RESET
5 (HOT)
PUSH BUTTON
SWITCH
B
S7800 REMOTE KEYBOARD DISPLAY MODULE 2
1 2 3 4 5
1 THREE WIRE SHIELDED CABLE MAY BE REQUIRED. TWO
120 OHM TERMINATING RESISTORS ARE REQUIRED FOR 3
CONNECTING OVER 100 FEET [30 METERS]. CABLE SHIELD 120 OHM
MUST BE TERMINATED TO EARTH GROUND AT BOTH ENDS. RESISTOR
IF SHIELDED CABLE IS NOT USED, TWISTED PAIR WIRE
MUST BE USED.
2 1
WHEN CONNECTING THE KEYBOARD DISPLAY MODULE DATA
CONTROLBUS MODULEª, OR REMOTE RESET MODULE 120 OHM
EXTERNAL FROM THE CONTROL CABINET, APPROPRIATE RESISTOR
MEASURES MUST BE TAKEN TO MEET EN60730 SAFETY
LOW VOLTAGE REQUIREMENTS (SEE APPROVALS).
1
3 7800 SERIES RELAY MODULE CAN SUPPORT ONE S7800
KEYBOARD DISPLAY MODULE. A 13 Vdc POWER SUPPLY
IS REQUIRED FOR EACH ADDITIONAL DISPLAY. 1 2 3 4 5
4
+13 VDC
C (GND)
RESET
UP TO 36 S7800 KEYBOARD DISPLAYS CAN BE CONNECTED
A
TO A SINGLE 7800 RELAY MODULE NOT TO EXCEED

4000 FEET (1219M) TOTAL LEADWIRE RUN. DAISY CHAIN 1 TO 1,
2 TO 2, 3 TO 3 AND PROVIDE 13 Vdc POWER SUPPLY FOR
EACH S7800 DISPLAY. 2
7800 REMOTE KEYBOARD DISPLAY MODULE
5 TERMINALS OF 203541 5-WIRE CONNECTOR. M5006G
1 THREE WIRE SHIELDED CABLE MAY BE REQUIRED. TWO 120

OHM TERMINATING RESISTORS ARE REQUIRED FOR
Fig. 6. Wiring for multiple Keyboard Display Modules. CONNECTIONS OVER 100 FEET. CABLE SHIELD MUST BE
TERMINATED TO EARTH GROUND AT BOTH ENDS. IF SHIELDED
CABLE IS NOT USED, TWISTED PAIR WIRE MUST BE USED.
KDM Display 2 WHEN CONNECTING THE KEYBOARD DISPLAY MODULE DATA
The first line of the KDM display provides current status of the CONTROLBUS MODULEª, OR REMOTE RESET MODULE
EXTERNAL FROM THE CONTROL CABINET, APPROPRIATE
burner sequence (STANDBY, PURGE, PILOT IGN, MAIN IGN, MEASURES MUST BE TAKEN TO MEET EN60730 SAFETY
RUN and POSTPURGE), timing information (PURGE, PILOT LOW VOLTAGE REQUIREMENTS (SEE APPROVALS).
IGN, MAIN IGN and POSTPURGE) in minutes and seconds, 3 221818A OR C EXTENSION CAN BE USED IN PLACE OF THE
hold information (PURGE HOLD), and lockout information S7810 DATA CONTROLBUS MODULEª IF DISPLAY IS TO
(Lockout, Fault Code, Message and Sequence). The extreme A CABINET DOOR. M5285C
right side of the first line will be either blank or will show a small
arrow pointing to the second line followed by a two-letter code Fig. 7. Wiring Keyboard Display Module for remote
(DI—Diagnostic Information, Hn—Fault History Information mounting.
(where n equals the number of the fault), and EA—Expanded
65-0288-1 6
MOMENTARY
PC/PLC GND PUSHBUTTON
+ - RS-485
SWITCH
BUS
A B C
1 2 3 4 5
1 2 3 4 5 RM78xx SERIES DEVICE
+13 VDC
RESET
A
C (GND)
WITH S7800 SERIES 5
OR GREATER DISPLAY.
6
MOMENTARY
PUSHBUTTON
SWITCH
1 2 3 4 5
1 2 3 4 5 RM78xx SERIES DEVICE
+13 VDC
RESET
A
C (GND)
WITH S7800 SERIES 5
OR GREATER DISPLAY.
6
1
MULTI-DROP RS-485 COMMUNICATION BUS. UP TO 31 S7800 SERIES 5 OR GREATER DISPLAYS CAN BE CONNECTED TO A SINGLE BUS
1 WITHOUT AN RS-485 REPEATER. UP TO 99 MODBUS™ (SUBNETWORKS) CAN BE CONNECTED TO A BUS WITH RS-485 REPEATERS. WHEN
USING AN RS-485 REPEATER, THE REPEATER MUST BE INSTALLED EVERY 30TH MODULE.
THE SUBNETWORKS MUST BE WIRED IN A DAISY CHAIN CONFIGURATION. RECOMMEND THAT THE PC/PLC BE AT ONE END OF THE
2
DAISY CHAIN.
MODBUS™ COMMUNICATION BUS TERMINATION RESISTORS:

3
A. WITHOUT RS-485 REPEATER:
MODULES AT THE CLOSEST AND FARTHEST END OF THE DAISY CHAIN REQUIRE TERMINATION RESISTORS.
INSTALL A 120 OHM, 1/4 WATT RESISTOR BETWEEN TERMINALS A AND B OF THE PC/PLC (IF INSTALLED AT ONE END THE DAISY CHAIN).
INSTALL A 120 OHM, 1/4 WATT RESISTOR BETWEEN TERMINALS 7 AND 8 OF THE LAST S7810M MODBUS™ MODULE IN THE DAISY CHAIN.
B. WITH RS-485 REPEATER:

WHEN AN RS-485 REATER IS USED, TWO DAISY CHAIN CONFIGURATIONS ARE EFFECTIVELY FORMED. MODULES AT THE
CLOSEST AND FARTHEST ENDS OF EACH DAISY CHAIN REQUIRE TERMINATION RESISTORS. INSTALL A 120 OHM, 1/4 WATT
RESISTOR BETWEEN TERMINALS A AND B OF THE PC/PLC (IF INSTALLED AT THE END OF THE DAISY CHAIN. INSTALL A 120
OHM, 1/4 WATT RESISTOR BETWEEN INPUT TERMINALS DATA+ AND DATA- OF THE RS-485 REPEATER. INSTALL A 120 OHM,
1/4 WATT RESISTOR BETWEEN TERMINALS 7 AND 8 OF THE LAST S7810M MODBUS™ MODULE IN THE ADDITIONAL DAISY CHAIN.
LOCAL RS-485 COMMUNICATIONS BUS. THE DEVICES ON THIS BUS MUST BE WIRED IN A DAISY CHAIN CONFIGURATION. THE ORDER OF
4 INTERCONNECTION IS NOT IMPORTANT. THE MODULES ON THE CLOSEST AND FARTHEST ENDS OF THE DAISY CHAIN REQUIRE A 120 OHM,
1/4 WATT TERMINATION RESISTOR BETWEEN TERMINALS 1 AND 2 OR A AND B.
THREE WIRE SHIELDED CABLE (BELDEN 8723 SHIELDED OR EQUIVALENT) IS RECOMMENDED AND SHOULD BE GROUNDED AS
5 FOLLOWS: IF NO INTERFERENCE IS PRESENT, OR TO REDUCE CAPACITIVE INTERFERENCE, THE SHIELD SHOULD BE GROUNDED
AT ONE END. WHEN GROUNDING ONLY ONE END OF THE THE SHIELD, THE SHIELD END CLOSEST TO THE S7810M MODBUS™
MODULE SHOULD BE ATTACHED TO EARTH GROUND. TO REDUCE INDUCTIVE INTERFERENCE (RF INTERFERENCE), THE SHIELD
SHOULD BE GROUNDED AT BOTH ENDS.
6 M24190
TERMINAL NUMBERS ARE ON 203541 5-WIRE CONNECTOR (SUPPLIED WITH REMOTE MOUNTING BRACKET).
Fig. 8. Wiring for ModBusTM Feature.
NOTE: LED has been replaced by block characters visible on the MB address setup menu.
7 65-0288-1
1. Down-up arrow push-buttons. See Fig. 10. The down-up

arrow push-buttons are used to scroll through the
selectable messages. The double-headed arrow ( ),
which is located in the lower left position of the second
line of the display, represents the down-up push-buttons.
The down-up push-buttons can be pressed to display the
selectable messages one at a time or held down to scroll
through the selectable messages at the rate of two per
second. When the last item of the selectable message is
viewed, the display wraps around and displays the first
selectable message again.
2. The push-button, see Fig. 11. The push-button
is used to change between the first hierarchy of
selectable messages to a subset of selectable
messages. The push-button can also be used to
M24165 change from a subset message to a first level selectable
message. The symbol located on the second line in the
lower right corner of the display, represents a subset of
Fig. 9. S7800 Keyboard Display Module. selectable messages.
3. BACK push-button, see Fig. 12. Use the BACK
Keyboard Functions push-button to instantaneously switch the display from a
The keyboard contains four push-buttons with separate second-line selectable message to a second-line
functions (SCROLL-down, SCROLL-up, MODE, and preempted message. The sixty second time-out function
CHANGE-LEVEL). The MODE and CHANGE-LEVEL, when can also be used for this task. The BACK push-button
pressed together, provide a SAVE function. When in the Setup only works if there is a second-line preempted message
Screen—Mode and Change Level serves as Menu or Enter. or a lockout message.
BURNER CONTROL BURNER CONTROL
RUN RUN
Total Cycles 333 Total Hours 1332
BACK BACK
_ EDIT: _ +
EDIT: + - ENTER - - ENTER -
M22871
Fig. 10. Push-button function.
PILOT IGN 00:05 PILOT IGN 00:10 H1

Fault History Fault Cycle 174
BACK BACK
EDIT: _ + EDIT: _ +
- ENTER - - ENTER -
M22872
Fig. 11. push-button function.
65-0288-1 8
LOCKOUT 17 DI LOCKOUT 17
Main Valve T9 = 0 *Main Flame Fail*
BACK BACK
_ EDIT: _ +
EDIT: + - ENTER - - ENTER -
M22873
Fig. 12. BACK push-button function.
4. SAVE function, see Fig. 13, 14, and 15.

a. Enables users to identify the selectable 2nd line
message they want to view upon power restoration.
(See “Total Cycles” instead of “Flame Signal” for
– Save Display
example.) The second line selectable message is
restored to the most recently saved selection when – Exit
power returns.
b. Press the down-up arrows until the desired second BACK
line is displayed. Press the ENTER function. (See Edit: - + ENTER
Fig. 13.)
M22874
Fig. 14. Save Display/Exit screen

STANDBY
Total Cycles nnn d. Press the to save the desired second line. Press-
ing the will EXIT without changing the second line.
BACK
Edit: - + ENTER – Save Display
M24043
. . . Saving . . .
Fig. 13. SAVE function. Fig. 15. Save Display...Saving screen.
c. The following Display will appear: The second line of the display is now changed to the new
selected message.
9 65-0288-1
Table 3. Selectable Messages .

Selectable Possible States/ Range
Message/Display Description (Terminals) Comments
Flame Signal Flame signal strength. 0 - 5.0 Vdc Flame Amp (+ and Flame relay pull-in and drop-
- (Com)) out value 1.25 Vdc.
Total Cycles Total number of equipment 0 - 99,999 Cycle will be updated each
operating cycles. (250,000; 999,999c) cyclesa time main valve is energized.
Total Hours Total number of equipment 0 - 99,999 Hour will be updated each time
operating hours. (250,000; 999,999c) hoursa main valve output is energized
for 60 minutes.
Fault History > First level prompt for history — —
(Six most recent faults) information. Has subset level.
Fault Cycle Ë Cycle when fault occurred. 0 - 99,999 cycles (250,000; —
H1 999,999c) cycles
Fault Hours Ë Run hour when fault occurred. 0 - 99,999 —
H1 (250,000; 999,999c) hoursa
Fault Code Ë Number that identifies the 0 - 999 —
H1 reason for lockout.
*Fault Message* Ë Indicates cause of lockout. — —
H1
Sequence Message Ë Indicates where in the — —
H1 sequence the lockout
occurred.
(Second Line Message) Ë Second line message explains — —
H1 any further information that is
available from the 7800
SERIES or may be blank if
there is not a preemptive
second-line. H2…H6 etc.
Diagnostic Information > First level prompt for — —
diagnostic information. Has
subset level.
Device Device type number. RM78XXX, R7140, or —
EC78XXX
Device Suffix Device suffix number. nnnn —
Run/Test Sw. Position of Run/Test Switch. RUN or TEST Indicates if 7800 SERIES is in
RUN or TEST mode.
OperControl T6 Operating Control Input. = 1 or 0 Indicates if input is on or off,
energized or de-energized.
Interlock T7 Running/Lockout Interlock. = 1 or 0 Indicates if input is on (1) or off
(0), energized or de-energized.
Pilot Valve T8 Pilot Valve. = 1 or 0 Indicates if output terminal is
on or off, energized or
de-energized.
Main Valve T9 Main Fuel Valve. = 1 or 0 Indicates if output terminal is
on or off, energized or
de-energized.
Ignition T10 Ignition. = 1 or 0 Indicates if output terminal is
on or off, energized or de-
energized.
LowFire Sw T18 Low Fire Switch. = 1 or 0 Indicates if input is on or off,
HighFireSw T19 High Fire Switch. = 1 or 0 Indicates if input is on or off,
PreIgn ILK T20 or T17b Pre-Ignition = 1 or 0 Indicates if input is on or off,
Interlock energized or de-energized.
65-0288-1 10
Table 3. Selectable Messages (Continued).

Selectable Possible States/ Range
Message/Display Description (Terminals) Comments
Valv/Start T21 Interrupted/Intermittent = 1 or 0 Indicates if output is on or off,
Pilot Valve, First Stage Oil energized or de-energized.
Valve or Start Input.
Jumper 1 Pilot Flame Establishing INTACT/CLIPPED Display shows state of PFEP
Period (PFEP). jumper. If jumper is intact,
7800 SERIES was 10 second
PFEP. If jumper is clipped,
7800 SERIES has 4 second
PFEP.
First Safety Time (for RM/ INTACT/CLIPPED Display shows state of First
EC7850). Safety Time (EC7850) jumper.
If jumper is intact, EC7850 has
5 second First Safety Time. If
jumper is clipped, the EC7850
has 3 second First Safety
Time.
Jumper 2 Pilot Valve. INTACT/CLIPPED Display shows state of Pilot
Valve (terminal no. 21). If
jumper is intact, RM7800G has
Intermittent Pilot Valve. If
jumper is clipped, RM7800G
has 15 or 30 second
Interrupted Pilot Valve.
Main Trial Time (for RM/ INTACT/CLIPPED Display shows state of Main
EC7850). Trial Time (EC7850)Valve
(terminal no. 21). If jumper is
intact, EC7850 has 5 second
Main Trial Time. If jumper is
clipped, EC7850 has 3 second
Main Trial Time.
Jumper 3 Start-up Airflow Switch (AFS) INTACT Disabled/CLIPPED Display shows state of Start-up
check. Enabled AFS check jumper. If jumper is
clipped, RM7800 AFS check is
enabled and if jumper is intact,
AFS check is disabled.
Amp Type Defines type of amplifier STANDARD/AMP-CHECK/ Display shows type of flame
installed. SHUTTER detection system installed (i.e.,
as STANDARD, AMP-CHECK/
AMPLI-CHECK™ and
SHUTTER/ Dynamic Self-
Checking).
Flame Response Amplifier Flame Failure 0.8 second, 1 second, 2 —
Response Time (FFRT) in seconds, or 3 seconds
seconds.
Purge Time Timing value of purge card. mm:ss Two seconds to 30 minutes.
a
European Approved Controls.
b
Pre-Ignition Interlock Terminal 17 or 20 is model dependent.
c
Valve Proving Device or RM7897.
d
The display values are as follows:
n represents a numbered value.
T represents the terminal number.
Expanded Annunciator Messages (Table 4)
x represents the suffix letter of the Relay Module. The Expanded Annunciator (EA) may or may not be connected
because it is an optional device. If the EA is not connected, a
display message of “(EA not connected)” is shown. If the EA is
connected, display messages are shown; see Table 4 (Note
that 1 means ON and 0 means OFF). When accessing
Expanded Annunciator messages, follow the same operations
as used with the Selectable messages.
11 65-0288-1
Table 4. Expanded Annunciator.
Selectable Messagea (Second Line) Display Value (Second Line) First Line Message
Expanded Annunciator↔
Expanded Annunciator (EA not ÈEA
connected)<
Current Status (CS:)a EA Message< ÈEA
Valve Closure (Valve Close) T5 = 1 or 0< ÈEA
Burner Switch (Burner Sw.) T5 = 1 or 0< ÈEA
Operating Control (OperControl) T6 = 1 or 0< ÈEA
Auxiliary Limit (Aux Limit 1) T7 = 1 or 0< ÈEA
Auxiliary Limit (Aux Limit 2) T8 = 1 or 0< ÈEA
Low water Cutoff (LWCO) T9 = 1 or 0< ÈEA
High Limit (High Limit) T10 = 1 or 0< ÈEA
Auxiliary Limit (AuxLimit 3) T11 = 1 or 0< ÈEA
Oil Selection Switch (Oil Select) T12 = 1 or 0< ÈEA
High Oil Pressure Switch (Hi OilPres) T13 = 1 or 0< ÈEA
Low Oil Pressure Switch T14 = 1 or 0< ÈEA
(LowOilPres)
High Oil Temperature Switch (Hi T15 = 1 or 0< ÈEA
OilTemp)
Low Oil Temperature Switch T16 = 1 or 0< ÈEA
(LowOilTemp)
Atomizing Switch (Atomize Sw) T19 = 1 or 0 ÈEA
Gas Selection Switch (Gas Select) T17 = 1 or 0< ÈEA
High Gas Pressure Switch (Hi T18 = 1 or 0< ÈEA
GasPres)
Low Gas Pressure Switch T19 = 1 or 0< ÈEA
(LowGasPres)
Airflow Switch (Airflow Sw) T20 = 1 or 0< ÈEA
Auxiliary Interlock (Aux ILK 4) T21 = 1 or 0< ÈEA
Auxiliary Interlock (Aux ILK 5) T22 = 1 or 0< ÈEA
EA Fault Code nnn< ÈEA
Software Revision (SW Rev.) nnnn< ÈEA
a See Table 8 for optional messages.
TROUBLESHOOTING Self-diagnostics of the 7800 SERIES enables it to detect and

annunciate both external and internal system problems.
Internal faults and external faults such as interlock failures,
After the KDM is installed, return the 7800 SERIES to normal flame failures and false flame signals are annunciated by the
operation, restore power and run the system through at least KDM via the 7800 SERIES Relay Module.
one complete automatic cycle. For complete Troubleshooting
and System Checkout information, see form 65-0229. The KDM displays a sequence status message indicating
STANDBY, PREPURGE, PRE-IGNITION, SAFETY 1, PILOT
IGN, PILOT STAB., MAIN IGN, RUN or POSTPURGE, as
7800 SERIES System Diagnostics appropriate. The selectable messages also provide visual
Troubleshooting control system equipment failures is made indication of current status and historical status of the
easier with the 7800 SERIES self-diagnostics and first-out equipment, such as: Flame Signal, Total Cycles, Total Hours,
annunciation. The S7800 provides visual annunciation by Fault History, Diagnostic Information and Expanded
displaying a fault code and fault or hold message on the Annunciator terminal status (if used). With this information,
display. most problems can be diagnosed without extensive
trial-and-error testing.
Table 21 provides the sequence and status hold messages.
65-0288-1 12
Table 5. Keyboard Display Module Sequence and Status Hold Messages .

Sequence Status
INITIATE mm:ss The Keyboard Display Module (KDM) indicates the burner status, INITIATE, a stabilization period for
the relay module to check for any fluctuations in ac line voltage inputs or control inputs on power up or
during normal operation. The timing of the INITIATE period is either two seconds or ten seconds,
depending on the model, before entering STANDBY.
If the relay module is in an INITIATE HOLD status, the following conditions could exist:
INITIATE HOLD: The KDM indicates the burner status and that it is waiting for excess line noise to clear up, which
(AC Frequency/Noise) prevents sufficient reading of the line voltage inputs. The burner sequence does not advance into
STANDBY until the excess line noise ceases or a line frequency error occurs; this is caused by using a
60 Hz device on a 50 Hz line, or vice versa on devices with a date code earlier than 9804, is corrected.
INITIATE HOLD: The KDM indicates the burner status and that ac line power has momentarily dropped out. The burner
(AC Line Dropout) sequence does not advance into STANDBY until the ac line voltage has stabilized throughout the
INITIATE sequence.
INITIATE HOLD: The KDM indicates the burner status and that line frequency is faster than the expected value. The
(AC Frequency) burner sequence does not advance into STANDBY until the line frequency returns to the proper value;
this is perhaps caused by using a 60 Hz device on a 50 Hz line for devices with a date code earlier
than 9804.
INITIATE HOLD: The KDM indicates the burner status and that low line voltage (10% lower than rated voltage) has
(Low Line Voltage) occurred. The burner sequence does not advance into STANDBY until the line voltage is at a sufficient
level for proper operating parameters.
STANDBY The KDM indicates the burner status, STANDBY. The burner can be placed in STANDBY by opening
the burner switch or if the operating controller indicates its setpoint is satisfied. If a demand is present
for burner operation, the burner sequence does not advance from STANDBY to PURGE until the
recycle limits close. If an Expanded Annunciator is connected, the display messages are enhanced.
If the relay module is in a STANDBY HOLD status, the following conditions could exist:
STANDBY HOLD: The KDM indicates the burner status and that a flame is detected. A demand is present for burner
F/G (Flame Detected) operation. The sequence does not advance to PREPURGE until the flame signal clears. If the flame
signal does not clear within 40 seconds, the relay module locks out.
STANDBY HOLD: T20 The KDM indicates the burner status and that the Pre-Ignition Interlock is not closed. A demand is
(Pre-Ignition Interlock) present for burner operation, but the burner sequence does not advance to PREPURGE until the Pre-
Ignition Interlock proves closed. If this time exceeds a 30 second hold, the relay module locks out.
STANDBY HOLD: T7 The KDM indicates the burner status and that the Lockout Interlock is closed. A demand is present for
(Lockout Interlock) burner operation, but the burner sequence does not advance to PREPURGE until the Lockout
Interlock proves open. If this time exceeds the 120 second hold, the relay module locks out.
STANDBY HOLD: T7 The KDM indicates the burner status and that the Running Interlock is closed. A demand is present for
(Running Interlock) burner operation, but the burner sequence does not advance to PREPURGE until the Running
EC/RM7850 Interlock proves open. If this time exceeds the 120 second hold, the relay module locks out.
PURGE The KDM indicates the burner status, PURGE, which is the period of time the blower motor is running
before the Ignition period. The timing of the PURGE period is selectable.
If the relay module is in a PURGE HOLD status, the following conditions could exist:
PURGE HOLD: T19 The KDM indicates the burner status and that the High Fire Switch is not closed. The firing rate motor
(High Fire Switch) is driving to its PURGE rate position. If this time exceeds four minutes and fifteen seconds, the relay
module locks out.
PURGE DELAY: T19 The KDM indicates the burner status and that the High Fire Switch is jumpered. The High Fire Switch
(High Fire Switch is bypassed, welded or otherwise prematurely closed. The system automatically adds 30 seconds to
Jumpered) allow the firing rate motor additional drive time to reach or near the open damper position before
starting the PURGE sequence.
PURGE HOLD: TEST The KDM indicates the burner status and that the Run/Test Switch is in the TEST position. The
(Run/Test Switch) sequence does not continue until the Run/Test Switch is placed in the RUN position.
PURGE HOLD: T18 The KDM indicates the burner status and that the Low Fire Switch is jumpered. The Low Fire Switch is
(Low Fire Switch bypassed, welded or otherwise prematurely closed. The system automatically adds 30 seconds to
Jumpered) allow the firing rate motor additional drive time to reach or near the closed damper position before
starting the ignition sequence.
PURGE HOLD: F/G The KDM indicates the burner status and that a flame is detected. The burner sequence does not
(Flame Detected) advance through PREPURGE because a flame is detected as being present. The sequence holds
waiting for the flame signal to clear. If the time exceeds 30 seconds, the relay module locks out.
13 65-0288-1
Table 5. Keyboard Display Module Sequence and Status Hold Messages (Continued).
Sequence Status
PURGE HOLD: T18 The KDM indicates the burner status and that the Low Fire Switch is not closed. The firing rate motor is
(Low Fire Switch) driving to its Low Fire position in preparation for Ignition Trials. If this time exceeds four minutes and
fifteen seconds, the relay module locks out.
PURGE HOLD: T7 The KDM indicates the burner status and that the Running Interlock is not closed. The sequence does
(Running Interlock) not advance to ignition until the Running Interlock proves closed. If this time exceeds 30 seconds, the
relay module locks out.
PILOT IGN mm:ss The KDM indicates the burner status, PILOT IGN, and the timing of the PILOT IGN trial begins, in
seconds. During this period, the relay module permits the pilot valve to open and the pilot flame to
establish.
If the relay module is in a PILOT HOLD status, the following conditions could exist:
PILOT HOLD: TEST The KDM indicates the burner status, PILOT IGN, and that the Run/Test Switch is in the TEST position.
(Run/Test Switch) The sequence does not continue until the Run/Test Switch is placed in the RUN position.
MAIN IGN mm:ss The KDM indicates the burner status, MAIN IGN, and the timing of the MAIN IGN trial begins, in
seconds. During this period, the relay module permits the main valve to open and the main flame to
establish.
RUN The KDM indicates the burner status, RUN, which is the period of time after the Ignition Trials and
before the operating controller setpoint is reached. During this time, the burner is firing under control of
the firing rate control.
If the relay module is in a RUN HOLD status, the following condition could exist:
RUN LOWFIRE: TEST The KDM indicates the burner status and that the Run/Test Switch is in the TEST position. Normal
(Run/Test Switch) modulation or operation does not continue until the Run/Test Switch is placed in the RUN position.
POSTPURGE mm:ss The KDM indicates the burner status, POSTPURGE, which is the period of time after the RUN period
when the blower motor continues to run. The timing of the POSTPURGE period is fifteen seconds.
Waiting for connection... The KDM has power but is waiting to receive a signal from the relay module to continue operation.
RESET/ALARM TEST The KDM indicates the burner status, RESET/ALARM TEST. This condition indicates that the reset
button is pressed. If it is held for more than four seconds, the alarm output is energized. The alarm
output is de-energized when the reset button is released.
Additional Sequence Status Information When An Expanded Annunciator is Connected to the Relay Module:
BURNER OFF: T6 The KDM indicates the Burner Switch is not closed. The burner sequence does not advance to
(Burner Switch) PREPURGE until the Burner Switch closes.
STANDBY The KDM indicates the burner status, STANDBY, and that the Operating Control is not closed. The
burner sequence does not advance to PREPURGE until the Operating Control closes.
STANDBY HOLD: T6 The KDM indicates the burner status, STANDBY, and that a limit is not closed. The burner sequence
(EA Hold Message) does not advance to PREPURGE until one or all limits close downstream from the Operating Control.
STANDBY HOLD: T6 The KDM indicates the burner status, STANDBY, and that the control input is not closed. The burner
(Circuit Fault) sequence does not advance to PREPURGE until the control input closes.
The S7800 provides diagnostic information to aid the service
mechanic in obtaining information when troubleshooting the
Historical Information Index
system. See Table 6 for information on accessing historical The S7800 displays historical information for the six most
and diagnostic selectable messages. Information available in recent lockouts. Each of the six lockout records retains the
the Diagnostic Information includes Device Type, Device cycle when the fault occurred, a fault code, a fault message,
Suffix, Software Revision, Manufacturing Code, Flame and burner status when the fault occurred. See Table 6. The
Amplifier Type, Flame Failure Response Time (FFRT), Fault History is NOT available if the Service Call Feature is
Selectable Jumper Configuration Status, Run/Test Switch active.
Status and Terminal Status.
65-0288-1 14
Table 6. Accessing Historical and Diagnostic Selectable Messages.

Step Operation Press Display Comments
1. Press keys to access Diagnostic STANDBY Use the Down/Up SCROLL keys to access the
Information. Diagnostic Info> selectable message. The second line will display
Diagnostic Information.
2. Press key to Access Diagnostic STANDBY Use the Change Level key to access the
Information. Diagnostic Info> Diagnostic Information.
3. Continue display of Diagnostic STANDBY Ë DI Push the SCROLL key to scroll to the next
Information. Device RM7800< Diagnostic Message.
4. Continue through remaining Diagnostic — — —
Information display following step 3 as
required.
5. Press the key to return to the first STANDBY Another display can be selected or discontinue
level of Diagnostic Information data Diagnostic Info> accessing Diagnostic Information review.
prompt or to other selectable messages.
SERVICE NOTE: If the Keyboard Display Module screen is 2. State 2 (Fig. 17). Display of the second state message
scrambled, remove and reinstall the Keyboard lasts two seconds.
Display Module and reset the 7800 SERIES Relay
Module.
SERVICE NOTE: Reset the 7800 SERIES Relay Module by

pressing the reset push button on the relay module or
pressing a remote reset push button wired through BURNER CONTROL
the Keyboard Display Module, Data ControlBus™
Module or Remote Reset Module. A power-up reset
will cause an electrical reset of the 7800 SERIES Condition at the
Relay Module but will not reset a lockout condition. time of lockout ...
Lockout Messages BACK

When the 7800 SERIES is locked out, it displays a repeating EDIT: _ + - ENTER -
cycle of messages unless the Call Service Feature is Active.
Then the Fault message is displayed followed by the Customer
M22878
Service message. The Fault History is NOT available if the
Call Service is Active. See Table 7. There are four states in
the cycle: Fig. 17. Lockout message, State 2.
1. State 1 (Fig. 16). A first state message display lasts six 3. State 3 (Fig. 18). Display of the third state message lasts
seconds. First line displays the word LOCKOUT followed three seconds. It is a replica of the burner status as it
by the fault code number and possibly a lower case letter existed at the time of the lockout. The second line is
if an Expanded Annunciator is connected. The letter blank if the burner status at the time of lockout did not
corresponds to the first-out code supplied by the include a preemptive message (in parentheses) for the
Expanded Annunciator. The lockout reason second line.
corresponding to the fault code number is displayed on
the second line, highlighted by asterisks on each side.
BURNER CONTROL
BURNER CONTROL
PURGE
(Airflow Sw.)
LOCKOUT 23p
*Airflow Sw.*
BACK
EDIT: _ + - ENTER -
BACK
EDIT: _ + - ENTER -
M22879
M22877 Fig. 18. Lockout message, State 3.
Fig. 16. Lockout message, State 1.
15 65-0288-1
4. State 4: In the fourth state, both lines are blanked for NOTE: For further explanation of Lockout Messages,
one-half second, then the display sequences to the first Troubleshooting and Checkout, refer to form 65-0229.
state.
Hold and Fault Message Summary

Table 7. Hold and Fault Message Summary.
Fault Code System Failure Recommended Troubleshooting
Fault 1 No card is plugged into the 1. Make sure the purge card is seated properly.
*No Purge Card* purge card slot. 2. Inspect the purge card and connector on the relay module for
damage or contaminants.
3. Reset and sequence the relay module.
4. If the fault code reappears, replace the purge card.
6. If the fault persists, replace the relay module.
Fault 2 Excess noise or device running 1. Check the relay module and display module connections.
*AC Frequen/Noise on slow ac. 2. Reset and sequence the relay module.
Fault 3 Ac line dropout detected. 3. Check the relay module power supply and make sure that both
*AC Line Dropout frequency and voltage meed the specifications.
4. Check the backup power supply, as appropriate.
Fault 4 Device running on fast ac.
*AC Frequency*
Fault 5 Low ac line detected.
*Low Line Voltage*
Fault 6 Purge card timing changed 1. Make sure the purge card is seated properly.
*Purge Card Error* since card was initially read. 2. Inspect the purge card and connector on the relay module for
damage or contaminants.
4. If the fault code reappears, replace the purge card.
Fault 7 Flame sensed when flame not 1. Check wiring and correct any errors. Make sure that the flame
*Flame Amplifier* present. sensor wires are in separate conduits. Check for noise
Fault 8 Flame sensed when no signal coupling into the flame detector leadwires.
*Flame Amp/Shutr* expected during shutter-check 2. Make sure that flame detector and flame amplifier are
or Ampli-Check™ versions. compatible.
3. Remove the flame amplifier and inspect connections. Reset
the flame amplifier.
5. If the code reappears, replace the amplifier.
6. If the fault persists, replace the flame detector.
Fault 9 Flame sensed when no flame is 1. Check that flame is not present in the combustion chamber;
*Flame Detected* expected during STANDBY. correct any errors.
2. Check wiring and correct any errors. Make sure that flame
sensor wires are in separate conduits. Check for noise
coupling into flame detector leadwires.
3. Remove the flame amplifier and inspect its connections. Reset
the amplifier.
5. If the code reappears, replace the amplifier and/or the flame
detector.
6. If the fault persists, replace the flame detector.
Fault 10 Pre-Ignition Interlock fault 1. Check wiring and correct any errors.
*Pre-Ignition ILK* during STANDBY 2. Check Pre-Ignition Interlock switches to assure proper
functioning.
3. Check fuel valve operation.
4. Reset and sequence the relay module; monitor the Pre-Ignition
Interlock status.
5. If the code persists, replace the relay module.
65-0288-1 16
Table 7. Hold and Fault Message Summary. (Continued)

Fault 11 Running Interlock powered at 1. Check wiring to make sure that interlocks are connected
*Running ILK On* improper sequence point. properly between terminals 6 and 7. Correct any errors.
Fault 12 Lockout Interlock powered at 2. Reset and sequence the relay module.
*Lockout ILK On* improper sequence point. 3. If the fault persists, measure the voltage between terminals 6
and L2(N) (ground), then terminals 7 and L2(N). If there is line
Fault 13 Combustion airflow interlock supply voltage present at terminal 6 when the controller is off,
*Airflow Sw. On* fault during STANDBY. the controller switch may be bad or jumpered.
4. If steps 1 through 3 are correct and there is line supply voltage
present at terminal 7 when the controller is closed and the fault
persists, check for a welded or jumpered Running Interlock,
Lockout Interlock, or Airflow Switch. Correct any errors.
5. If steps 1 through 4 are correct and the fault persists, replace
the relay module.
Fault 14 High Fire Interlock Switch 1. Check wiring and correct any errors.
*High Fire Sw.* failure to close during 2. Reset and sequence the relay module.
PREPURGE. 3. Use either the manual motor potentiometer to drive the motor
to the High Fire position or use the Run/Test Switch option, if
available. Sequence to Prepurge drive to High Fire and place
in the Test position. Adjust the High Fire Switch while in this
state to make sure that it closes properly.
4. Measure the voltage between terminal 19 and L2(N) while in
the Prepurge drive to High Fire state. Line supply voltage
should be present. If not, the switch adjustment is incorrect
and/or the switch is defective and needs replacing.
5. Reset and sequence the relay module. If the line supply
voltage was present between the High Fire Switch and terminal
19, and the fault still persists, replace the relay module.
Fault 15 Flame sensed when no flame is 1. Check that the flame is not present in the combustion
*Flame Detected* expected during STANDBY. chamber; correct any errors.
2. Make sure that the flame amplifier and flame detector are
compatible.
3. Check wiring and correct any errors.
4. Remove the flame amplifier and inspect the connections.
Reset the flame amplifier.
detector.
Fault 16 No-flame detected during Pilot 1. Measure the flame signal. If one exists, make sure it meets
*Flame-Out Timer* Flame Establishing Period. specifications. Make any necessary burner adjustments using
manufacturer instructions.
2. Make sure that the flame amplifier and flame detector are
compatible.
detector.
Fault 17 Main flame failure during RUN 1. Inspect the main fuel valve(s) and connection(s).
*Main Flame Fail* after flame is established an on 2. Make sure that the fuel pressure is high enough to supply fuel
for at least 10 seconds. to the combustion chamber.
3. Check the flame detector sighting for adequate flame signal
throughout the burner firing rate.
Fault 18 Flame sensed when the shutter 1. Check that flame is not present in the combustion chamber.
*Flame Detected* is open and no flame is Correct any errors.
expected during PREPURGE. 2. Make sure that the flame amplifier and flame detector are
compatible.
3. Check the wiring and correct any errors. Make sure F and G
wires are in individual conduits and protected from stray noise
pickup.
4. Remove the flame amplifier and inspect the connectors. Reset
the flame amplifier.
6. If the code reappears, replace the flame amplifier and/or the
flame detector.
17 65-0288-1

Fault 19 Flame was lost during MFEP or 1. Inspect the main fuel valve(s) and connection(s).
*Main Flame Ign.* the first 10 seconds of the RUN 2. Make sure the fuel pressure is high enough to supply fuel to
state. the combustion chamber.
3. Make sure the flame detector is positioned to obtain the
required flame signal strength; reset and recycle.
Fault 20 Low Fire Interlock switch failure 1. Check wiring and correct any errors.
*Low Fire Sw. Off* to close during PREPURGE. 2. Reset and sequence the relay module.
3. Use either the manual motor potentiometer to drive the motor
to the Low Fire position or use the Run/Test Switch option, if
available. Sequence to Prepurge drive to Low Fire and place in
the Test Position. Adjust the Low Fire Switch to make sure it
closed properly.
4. Measure the voltage between terminal 18 and L2(N) while in
the Prepurge drive to Low Fire state. Line supply voltage
should be present. If not, the switch adjustment is incorrect
and/or the switch is defective and needs replacing.
5. Reset and sequence the relay module. If line supply voltage
was present between the Low Fire Switch and terminal 18, and
the fault still persists, replace the relay module.
Fault 21 Running Interlock fault during 1. Check wiring and correct any errors.
*Running ILK* PREPURGE. 2. Inspect the fan; make sure there is no blockage of the air
Fault 22 Lockout Interlock fault during intake and that it is supplying air.
*Lockout ILK* PREPURGE. 3. Make sure the Interlock Switches are working properly and that
all switch contacts are free of contaminants.
Fault 23 Combustion airflow interlock 4. Reset and sequence the relay module to PREPURGE (place
*Airflow Switch* fault during PREPURGE. the Run/Test Switch in the Test position, if available). Measure
the voltage between terminals 7 and L2(N). Line voltage
should be present.
the relay module.
Fault 24 The flame interlock (relay 1. Check for F leadwire routing. Make sure routing is in its conduit
*Call Service* module) was on when it should and isolated from noise-producing circuits.
be off.
Fault 25 The flame interlock (relay
*Call Service* module) was off when it should
be on.
Fault 26 The Manual Open Valve Switch 1. Check wiring and correct any errors.
*Man-Open Sw. Off* was off when it should be on 2. Make sure that the Manual Open Valve Switch is fully open.
(Device specific). 3. Make sure that the Manual Open Valve Switch is functioning
properly and that the switch contacts are free from
contaminants.
5. Make sure that the Manual Open Valve Switch provides an
electrical path when closed. Verify that the relay module is
receiving power at terminal 17.
the relay module.
Fault 27 Start Switch was on during 1. Start Switch held on too long.
*Start Switch On* PREPURGE (Device specific). 2. Check wiring; verify that Start Switch is correctly connected.
3. Make sure that the Start Switch is functioning properly and that
the switch contacts are free of contaminants.
4. Reset and sequence the relay module to PREPURGE; set the
Run/Test Switch to Test. Make sure there is no power at
terminal 6 during PREPURGE.
the relay module.
Fault 28 Pilot flame failure. 1. Check pilot valve wiring and operation. Correct any errors.
*Pilot Flame Fail* 2. Check fuel supply.
3. Check pilot pressure and repeat pilot turndown test.
4. Check ignition transformer electrode, flame detector, flame
detector sighting and flame amplifier.
the relay module.
65-0288-1 18

Fault 29 Lockout Interlock fault. 1. Check wiring and correct any errors.
*Lockout ILK* 2. Inspect the fan; make sure that there is no blockage of the air
intake and that it is supplying air.
3. Make sure that the Lockout Interlock Switches are working
properly and that all switch contacts are free from
contaminants.
4. Reset and sequence the relay module to PREPURGE (place
the Run/Test Switch in the Test position, if available). Measure
should be present.
the relay module.
Fault 30 Running Interlock fault. 1. Inspect the Running Interlocks, including the Airflow Switch,
*Running ILK* and the connections.
2. Make sure that the Running Interlocks, including the Airflow
Switch, are functioning properly and that switch contacts are
free from contaminants.
3. Reset and sequence the relay module to PREPURGE. Set the
Run/Test Switch, if available, to Test. Measure the voltage
between terminal 7 and L2(N). Line voltage should be present.
the relay module.
Fault 31 Low Fire Interlock Switch failure 1. Check wiring and correct any errors.
*Low Fire Sw. Off* to close during RUN (Device 2. Reset and sequence the relay module.
specific). 3. Use either the manual motor position to drive the motor to the
Low Fire position, or use the Run/Test Switch option, if
available. Sequence to Run drive to Low Fire and place the
switch in the Test position. Adjust the Low Fire Switch while in
this state to make sure it is closing properly.
4. While in Run, drive to Low Fire state, measure the voltage
between terminal 18 and L2(N). Line voltage should be
present. If not, the switch adjustment is incorrect and/or the
switch is defective and needs replacement.
5. Reset and sequence the relay module. If line voltage was
present between the Low Fire Switch and terminal 18, and the
fault persists, replace the relay module.
Fault 32 Combustion Airflow Interlock 1. Check wiring and correct any errors.
*Airflow Switch* fault. 2. Inspect the fan; make sure there is no blockage of the air
intake and it is supplying air.
3. Make sure the Airflow Interlock Switches are working properly
and all switch contacts are free from contaminants.
4. Reset and sequence the relay module to PREPURGE. Place
the Run/Test Switch in the Test position, if available. Measure
should be present.
the relay module.
Fault 33 Pre-Ignition Interlock fault. 1. Check wiring and correct any errors.
*Pre-Ignition ILK* 2. Inspect the Pre-Ignition Interlock switches and make sure they
function properly.
3. Check fuel valve operation. Valve must close within five
seconds.
5. During STANDBY or PREPURGE, measure the voltage
present. If not, the Pre-Ignition Interlock switches can be
defective and need replacing.
Fault 34 CTL input was energized at the 1. Check wiring and correct any errors.
*Control On* wrong time for the relay 2. Reset and sequence the relay module.
module. This fault implies a 3. If fault persists, replace the relay module.
field wiring error.
19 65-0288-1

Fault 35 Safety relay was off when it 1. Reset and sequence the relay module. If fault repeats, replace
*Call Service* should be on or the internal relay module, but be sure to test for excessive loads on
fuse has blown. appropriate terminals described by fault code.
Fault 36 Main valve terminal was off 2. If fault does not repeat on next cycle, check for electrical noise
*Call Service* when it should be on, or the being coupled into the relay module through the loads on
internal fuse has blown. appropriate terminals described by the fault code.
3. Possibly check for bouncing running on Lockout Interlock.
Fault 37 Pilot (ignition) valve terminal 4. If fault persists, replace the relay module.
*Call Service* was off when it should be on, or
the internal fuse has blown.
Fault 38 Ignition terminal was off when it
*Call Service* should be on, or the internal
fuse has blown.
Fault 39 V2S valve terminal (usually
*Call Service* terminal 21) was off when it
should be on, or the internal
fuse has blown.
Fault 40 Safety relay was on when it
*Call Service* should be off.
Fault 41 Main valve terminal was on
*Main Valve On*
Fault 42
when it should be off.
Pilot (ignition) valve terminal
WARNING
Explosion Hazard.
*Pilot Valve On* was on when it should be off. Can cause severe injury, death or property damage.
Fault 43 Ignition terminal was on when it 1. Remove system power, turn off fuel supply.
*Ignition On* should be off. 2. Check for wiring errors that could provide power to
Fault 44 V2S valve terminal, used as a terminals described by the fault. Correct any errors.
*Pilot Valve 2 On* pilot, is on when it should be off. 3. Re-power system; reset and sequence the relay module.
4. If fault persists, replace the relay module.
5. When fault is corrected, turn on fuel supply.
Fault 45 Low Fire Interlock switch failure 1. 1. Check wiring and correct any errors.
*Low Fire Sw. Off* to close or stay closed. 2. 2. Reset and sequence the relay module.
3. 3. Use either the manual motor position to drive the motor to
the Low Fire position, or use the Run/Test Switch option, if
available. Sequence to Run, drive to Low Fire and place in the
Test position. Adjust the Low Fire Switch while in this state to
make sure it is closing properly.
4. 4. While in Run, drive to Low Fire state, measure the voltage
present. If not, the switch adjustment is incorrect and/or the
switch is defective and needs replacement.
5. 5. If steps 1 through 4 are correct and the fault still persists,
replace the relay module.
Fault 46 Device specific. 1. Remove power to the device.
*Flame Amp Type* 2. Reset the flame amplifier and reset and sequence the relay
module.
Fault 47 The configuration jumpers differ 1. Inspect the jumper connections. Make sure that clipped
*Jumpers Changed* from the sample taken at jumpers are completely removed.
startup. 2. Reset and sequence the relay module.
Fault 48 V2S valve terminal, used as a
*Delayed MV On*
(2nd Stage Valve)
delayed main valve, was on
when it should be off.
WARNING
Explosion Hazard.
Can cause severe injury, death or property damage.
1. Remove system power, turn off fuel supply.
2. Check wiring; correct any errors.
3. Inspect the V2S Fuel Valve and its connections. Make sure
the switch is working correctly and is not jumpered or welded.
65-0288-1 20

Fault 49 The manual open switch was
*Man-Open Sw. On* on when it should be off.
WARNING
Explosion Hazard.
Can cause severe injury, death or property damage.
1. Remove system power, turn off fuel supply.
2. Check wiring; correct any errors.
3. Inspect the Manual-Open Switch and its connections.
Make sure the switch is working correctly and is not
jumpered or welded.
Fault 50 The sequence logic detected a 1. Inspect the jumpers and refer to the installation instructions for
*Jumpers Wrong* combination of jumpers that is compatible jumper configurations.
illegal for the sequence, e.g., if 2. Make sure that clipped jumpers are completely removed.
it is correct to clip jumper JR1 or 3. Reset and sequence the relay module.
Jumper JR2, but not both, this 4. If fault persists, replace the relay module.
fault would be used when both
are clipped (Device specific).
Fault 51 Flame signal value is too high 1. Make sure that flame detector and flame amplifier are compatible.
*Flame Too Strong* to be valid. 2. Remove the flame amplifier and inspect the connections.
Reset the flame amplifier.
4. Check the flame detector sighting position, reset and cycle.
5. Verify that no ignition noise is present in the F lead due to wire
routing.
6. Measure the flame strength. Verify it meets specifications. If
not, refer the flame amplifier and/or flame detector checkout
procedures.
7. If the code reappears, replace the flame amplifier.
8. If the code reappears, replace the flame detector.
Fault 52 Pilot Valve 2 (terminal 21) was 1. Inspect terminal 21 and connections. Make sure that the valve
*Call Service* off when it should be on. is operating properly.
Fault 53 Lockout Input fault 1. Check wiring and correct any errors.
*Lockout Switch* (EC/RM7850 only). 2. Inspect the Lockout Switch to make sure it is working properly.
3. Reset and sequence the relay module. During STANDBY or
PREPURGE, measure the voltage between terminal 20 and
L2(N). Supply voltage should be present. If not, the lockout
switch is defective and needs replacing.
Fault 54 Combustion pressure switch 1. Check wiring and correct any errors.
*Comb. Pressure* fault (Fulton pulse only). 2. Inspect the Combustion Pressure Switch to make sure it is
working correctly.
4. During STANDBY and PREPURGE, measure the voltage
between terminal 20 and L2(N). Supply voltage should be
present. If not, the Combustion Pressure Switch is defective
and needs replacing.
Fault 55 Purge fan switch is on when it 1. Check wiring and correct any errors.
*Purge Fan Sw. On* should be off (Fulton pulse 2. Inspect the Purge Fan Switch terminal 18 and its connections.
only). Make sure the switch is working correctly and is not jumpered
or welded.
21 65-0288-1

Fault 56 Block intake fault (Fulton pulse 1. Check wiring and correct any errors.
*Block Intake* only). 2. Inspect the Block Intake Switch and make sure it is working
properly.
4. During PREPURGE, measure the voltage between terminal 7
and L2(N). Supply voltage should be present. If not, the Block
Intake Switch is defective and needs replacing.
Fault 57 Purge Fan Switch is off when it 1. Inspect the Prepurge Fan Switch terminal 18 and the
*Purge Fan Sw. Off* should be on (Fulton pulse connections. Make sure the fan is working properly.
only). 2. Reset and sequence the relay module.
Fault 58 - 60 Unused faults. —
*Call Service*
Fault 61 MV1 Off (Terminal 9); should be 1. Check wiring and correct any errors.
ON. 2. Reset and sequence the control.
3. If fault persists, replace relay module (Before installing the new
relay module, verify current draw of terminal 9).
Fault 62 MV2 Off (Terminal 17); should 1. Check wiring and correct any errors.
be ON. 2. Reset and sequence the control.
Fault 63 MV1 ON (Terminal 9); should 1. Check wiring and correct any errors.
be OFF. 2. Reset and sequence the control.
Fault 64 MV2 ON (Terminal 17); should 1. Check wiring and correct any errors.
be OFF. 2. Reset and sequence the control.
Fault 65 Valve Proving Switch (Terminal 1. Check wiring and correct any errors.
*VPS Off* 16) OFF; should be ON. 2. Check MV2 for leaking valve seat.
(VPS High Test) 3. Reset and sequence control.
Fault 66 Valve Proving Switch (Terminal 1. Check wiring and correct any errors.
*VPS On* 16) ON; should be OFF. 2. Check MV1 for leaking valve seat.
(VPS Low Test) 3. Reset and sequence control.
Fault 67 L1 and L2 1. Check L1 and L2 for proper line phasing.
*AC Phase* miswired/exchanged
(EC/RM7850 only).
Fault 68 Pre-Ignition Interlock fault. 1. Check wiring and correct any errors.
*Pre-Ignition ILK* 2. Inspect the Pre-Ignition Interlock switches and make sure they
work properly.
3. Check fuel valve operation. Valve must close within five seconds.
5. During STANDBY or PREPURGE, measure the voltage between
terminal 17 and L2(N). Supply voltage should be present. If not, the
Pre-Ignition Interlock switches are defective and need replacing.
Faults 69 - 70 Unused faults. —
*Call Service*
Fault 71 Low Fire Switch closed, High 1. Check firing rate position switches (usually in Modutrol®
*Dynamic LFS* Fire Switch must be open Motor) for proper operation.
(EC/RM 7850 only). 2. Check wiring and correct any errors.
Fault 71 Limit Input (terminal 7) is off 1. Check limits to make sure they are satisfied after resetting.
*Limits Complete* when it should be on (RM7888 2. Check electrical connections to terminal 7 of wiring subbase.
only). 3. Reset relay module.
65-0288-1 22

Fault 72 High Fire Switch closed; Low 1. Check firing rate position switches (usually in Modutrol®
*Dynamic HFS* Fire Switch must be open Motor) for proper operation.
(EC/RM7850 only). 2. Check wiring and correct any errors.
Fault 72 Special Function 2 Input 1. Check operation of Special Function 2 of PLC.
*Spec.Func.2* (terminal 17) is off when it 2. Check electrical connection to terminal 17 of wiring subbase
should be on (Device specific). and confirm presence of supply power when Special Function
2 is activated.
3. Reset relay module.
Fault 73 Special Function 3 Input 1. Check operation of Special Function 3 of PLC.
*Spec.Func.3* (terminal 19) is off when it 2. Check electrical connection to terminal 19 of wiring subbase
should be on (Device specific). and confirm presence of supply power when Special Function
2 is activated.
3. Reset relay module.
Fault 75 Flame Indication Feedback 1. Remove wire to terminal 21 and reset relay module.
*Flame Proven (terminal 21) either on when it 2. If the fault persists, replace relay module.
Feedback* should be off or off when it 3. Reconnect wire to terminal 21. If the fault returns, verify wiring.
should be on (Device specific).
Faults 76 - 87 — —
*Accessory Fault*
Fault 88 T17 powered without Valve 1. Follow Valve Proving Selection Setup in Appendix B on
*Accessory Fault* Proving feature setup. selected Relay Module.
2. If No Valve Proving (NEVER) is required, connect controller
(Demand) to terminal 6.
Fault 89 T6 and T17 powered at the 1. Correct wiring error.
*Accessory Fault* same time.
Fault 90 T7 opens on RM7890 with VPS 1. Determine what interrupted terminal 7.
*Accessory Fault* Feature 2. Correct any wiring issues.
3. Reset Relay Module.
Faults 91-93 — 1. —
*Accessory Fault
Faults 94 - 104 — —
*Call Service*
Fault 105 Relay Module self-test failure. 1. Reset and sequence the relay module.
*Call Service* 2. If the fault reappears, remove power from the relay module and
reapply the power; reset and sequence the relay module.
Fault 106 Relay Module self-test failure. —
*Call Service*
Fault 107 Relay Module flame signal —
*Call Service* crosscheck failure.
Fault 108 Lost E2 or device shipped 1. Reset control; if fault persists, replace control.
*Call Service* unprogrammed. 2. If device resets and operates, verify earth grounding practices.
Fault 109 Negative cycle test failed, earth 1. Make sure a good earth ground connection exists at the
*Call Service* ground absent or line voltage installation site and all earth ground connections are complete
phasing improper. and correct.
2. Make sure the relay module and all loads operate at the same
line voltage phase.
23 65-0288-1

Fault 110 The configuration jumpers differ 1. Inspect the jumper connections. Make sure they match the
*Call Service* from stored values. original selection and clipped jumpers are completely removed.
4. Configuration jumpers must be selected prior to 200 hours of
operation. If configuration jumpers are changed after 200
hours of operation, lockout 110 occurs. Relay module cannot
be reset and must be replaced.
Fault 111 Relay Module configuration 1. Inspect the jumper connections. Make sure they match the
*Call Service* jumper test failure. original selection and clipped jumpers are completely removed.
Fault 112 - 126 Relay Module self-test failure. 1. Reset and sequence the relay module.
*Call Service* 2. If the fault persists, replace the relay module.
Fault 127 Safety relay feedback circuit 1. Reset and sequence the relay module.
*Call Service* was in an improper state. 2. If the fault persists, replace the relay module.
Expanded Annunciator Messages messages or code numbers. See the Expanded Annunciator
specification, form 65-0101, for detailed information. The
If an Expanded Annunciator is wired to the limit control and message demonstrates which device opened first in a
interlock control strings, and connected to the 7800 SERIES monitored string of limits or interlocks.
Relay Module, additional hold messages, fault messages or
code numbers enhance the original hold messages, fault
1/8 IN. DIA. (2)

(3.175 MM)
M5082B
Fig. 19. KDM flush mounting outline.
65-0288-1 24
APPENDIX A
Display Setup
The S7800A1142 Keyboard Display Module (KDM) requires a MASTER SLAVE
password to enter the Display Setup Menu. 1 1
The Display Setup Menu offers the following functions:

2 2
— Clone—Allows the current display setup to be copied

entirely to another display (Series 3 or greater)—page 3 3
25.
4 4
— MB Address---Enables the ModBus Feature and Loca-
tion. The 7800 SERIES device is located on the Mod- 5 5
Bus highway. It also provides a means of system
verification that ModBus is active and that this module 203541 FIVE-WIRE 203541 FIVE-WIRE
is being addressed—page 26. CONNECTOR CONNECTOR
_
— MB Baud---Sets the data Transmit/Receive rate. The +
S7800 is operating on ModBus—page 27. 13 VDC POWER
— Clear All—Resets the Display settings back to the SUPPLY (203968
factory settings—page 27. FOR EXAMPLE)
— Password—Change current default password of 000 to M22880
a unique one the customer has selected—page 27.

— CEA Edit—Configurable Expanded Annunciator allows Fig. 20. Cloning jig.
editing of messages 44 to 64 with a text message up to
12 characters in length. See Table 9 for available char- To access the CLONE menu:
acters—page 37.
— CEA Assign—Allows assigning a message to a given Press the left three buttons of the KDM for one second, then
Expanded Annunciator terminal, so when it shows up release.
on the display the description will match the specific
system interlocks connected to that Expanded DISPLAY Setup will appear. If you have a personal password,
Annunciator terminal. See Table 8 for current message enter it to enter Setup.
text list (messages 4 through 22), messages 23
through 44 contain other commonly used messages
that could be chosen or assigned. Messages 45
through 64 are editable text strings edited through CEA
Edit—page 28. DISPLAY Setup
— CS On/Off—Allows the Customer Service message to ± PASSWORD: 000
be displayed or the lockout message to be displayed—
page 31.
BACK
— CS Test—Allows the Customer Service message to be
viewed for accuracy. This will display just once—page Edit: - + ENTER
31. M22890
— CS Edit—Allows for personalizing a Customer Service
message. Three screens of messages are available.
Fig. 21. Display Setup screen.
Each screen has two lines with 20 characters available.
See Table 9 for available character text—page 37.
Press ENTER by pressing the two ENTER buttons at the same
time.
Display Setup—CLONE
CLONE allows copying your entire Custom Display to
additional displays, Series 4 or higher.
Select
Before you begin, you will want to build a cloning jig. Exit
Fig. 22. Select/Exit screen.
Choose Select.
DISPLAY Setup
Select: CLONE
Fig. 23. Display Setup/CLONE screen.
25 65-0288-1

time. The Select/Exit Screen (see Fig. 22) will appear. Choose
Select. CHOICES ARE 0-99
Clone Master: I am ModBus

Transmitting. Address: 01
BACK
Fig. 24. Clone Master screen.
Edit: - + ENTER
The Slave display will change from Fig. 25 to many On/Off M24013
sweeps with periods of bright characters.
Fig. 29. Up/Down arrows increase or decrease number.
00 is the default, meaning ModBus is disabled.

Waiting for
Connection . . . 01-99 are available addresses. Use terminal 1 and 2 on the
203541 connector for data + and data - connections.
Fig. 25. Waiting for Connection screen. Use and to select address. Press ENTER.
When complete, the Slave will still be going on and off, but the The left box blinking means ModBus activity is occurring. The
Cloning Complete screen can be read (Fig. 26). Replace this right box blinking means this address is receiving activity (see
Slave with additional displays that need to be cloned. Fig. 31). 00 is the default, meaning ModBus is disabled. 01-99
are available addresses. Use terminal 1 and 2 on the 203541
connector for data+ and data- connections (see Fig. 8).
Slave:
With default address 00 terminals 1,2, 3 of the 203541
Cloning Complete.
connector are available for the S7830 Expanded Annunciator
or additional keyboard displays. With the addresses 01-99
Fig. 26. Cloning Complete screen. enabled, ModBus is active and the S7830 Expanded
Annunciator or additional displays will NOT work.
On the Master Display, Press ENTER, using the two ENTER
buttons at the same time. If the Expanded Annunciator or additional displays are
required, then order the S7810M1003 ModBus card to support
the ModBus Function.
Exit
– Save Changes
– Exit no Save
Fig. 27. Exit screen.
Choose Exit and the Master will go back to the normal menu. Fig. 30. Press ENTER and display goes back to the
You will notice that the Slave being cloned will also stop following screen:
flashing.
Entering the cloned device and checking items like CS Test will
confirm a successful clone. DISPLAY Setup
Select: CLONE
Display Setup—MB Address
ANY MODBUS ACTIVITY
Select
Exit
MODBUS FOR
DISPLAY Setup THIS DEVICE
Fig. 28. Select: M B A D D R E S S, then ENTER. Select: MB ADDRESS
BACK
Edit: - + ENTER
M24012
Fig. 31. ModBus activity as viewed on Setup screen.
65-0288-1 26
Display Setup - MB Baud

DISPLAY Setup
DISPLAY Setup ± PASSWORD: 000
Select: MB BAUD
Fig. 37. DISPLAY Setup screen.
Fig. 32. MB Baud entered on Select screen.
Enter your password if it has been changed from the Default
Display Setup MB Baud by pressing Enter. Scroll to MB BAUD Password.
screen. Select: M B B A U D.
Press ENTER using the two ENTER buttons at the same time.
The Select/Exit screen (see Fig. 33) will appear. Choose
Select.
Select
Exit
DISPLAY Setup
Fig. 33. Select/Exit screen. ± Select: CLONE
Press to select.
Fig. 38. DISPLAY Setup/Select CLONE screen.
Press the down arrow to scroll to CLEAR ALL.

ModBus
BaudRate: 9600 Press ENTER, using the two ENTER buttons at the same time
to select. The Select/Exit screen (see Fig. 33) will appear.
Fig. 34. ModBus Baud rate selection setup. Choose Select.
Use the and keys to change rates (choices are 9600,

19,200, and 38,400).
Clear Configuration
Use ENTER to Confirm
– Save Changes
Fig. 39. Clear Configuration screen.
– Exit no Save
Fig. 35. Save Changes/Exit No Save screen will display
again.
Press ENTER at the Save Changes/Exit No Save screen. Clear ALL

Exit
The display will go back to the DISPLAY Setup/Select CLONE
screen: Fig. 40. Clear ALL screen.
Press the Down arrow Clear All.

DISPLAY Setup All display settings are returned to the factory defaults.
Select: CLONE
Display will go back to the DISPLAY Setup/Select CLONE
screen (see Fig. 38).
Fig. 36. DISPLAY Setup/Select CLONE Screen.
Display Setup—Password
Display Setup—Clear All The S78800A KDM, Series 4 or higher, requires a password to
Clear All resets the display setting back to the factory settings. make changes to the display information, such as unique Call
Service Message or Expanded Annunciator Message
To access the Display Setup Menu: information, for example.
Press the left three buttons of the KDM for one second, then The display is programmed with a default password of 000
release. DISPLAY Setup will appear: (three zeros) and can easily ben changed to any three
numbers.
NOTE: Use caution when selecting and securing your new

password, should access be required in the future.
Re-entering the Display Setup will show different numbers and

your unique password will need to be entered to gain access.
27 65-0288-1
To access the Change Password menu. Press the left three buttons of the KDM for one second, then
release.
Press the left three buttons of the KDM for one second, then
release.
The DISPLAY Setup screen (see Fig. 37) will appear. Press DISPLAY Setup
ENTER using the two ENTER buttons at the same time. ± PASSWORD
The Select/Exit Screen (see Fig. 33) will appear. Choose

Select. Fig. 46. DISPLAY Setup/PASSWORD screen.
The DISPLAY Setup/Select CLONE screen (see Fig. 23) will Use up/down arrows to change numbers and left/right arrows
appear. Use the down arrow to scroll through the menu to move the cursor to enter your new password.
choices until PASSWORD appears.
The Select/Exit Screen (see Fig. 33) will appear. Choose

DISPLAY Setup Select and you will be in the DISPLAY Setup menu. The
Select: PASSWORD DISPLAY Setup/Select PASSWORD screen (see Fig. 41) will
appear. Press ENTER using the two ENTER buttons at the
same time.
Fig. 41. DISPLAY Setup/Select PASSWORD screen.
The Select/Exit Screen (see Fig. 33) will appear. Choose Exit
Press ENTER using the two ENTER buttons at the same time. and you will be out of the Setup menu again.
Display Setup—CEA EDIT

Change Password CEA EDIT allows customizing or editing of messages 44 to 64
with a text message of up to 12 characters in length. See Table
New Password: 000
9 for available characters. This message will be connected to a
specific terminal when CEA ASSIGN is programmed.
Fig. 42. Change Password/New Password screen.
To access the CEA EDIT menu:
Use up/down arrows to change the numbers and left/right
arrows to move the cursor. Press the left three buttons of the KDM for one second, then
release.
DISPLAY Setup will appear.
NOTE: If you have a personal password, enter it now to enter

– Save Changes Setup.
– Exit no Save
The DISPLAY Setup/PASSWORD screen (see Fig. 46) will
appear. Press ENTER by pressing the two ENTER buttons at
Fig. 43. Save Changes/Exit no Save screen. the same time.
Use down arrow to save. The Select/Exit Screen (see Fig. 33) will appear. Choose
Select.
The DISPLAY Setup/Select CLONE screen (see Fig. 38) will

New Password Is: XXX appear. Use the down arrow to scroll through the menu
Use ENTER to Confirm choices until EAEDIT appears.
Fig. 44. New Password Is screen.
The following message will appear: DISPLAY Setup

Select: EAEDIT
– Confirm Fig. 47. DISPLAY Setup/Select EAEDIT screen.

– Incorrect
Fig. 45. Confirm/Incorrect screen. The Select/Exit Screen (see Fig. 33) will appear. Choose
Select.
Use arrow for your selection. Choosing Confirm will take you
out of the DISPLAY Setup menu.
65-0288-1 28
Repeat the above steps for the remainder of the custom

descriptions you wish to create.
CEA Edit
Edit: Msg 45 When you have completed your final message, press ENTER.
Fig. 48. CEA Edit/Edit Msg screen.

Select < Clear
Use the up/down and left/right arrows to select Msg (message) Exit EOL
number you wish to edit. Press ENTER using the two ENTER
buttons at the same time to select.
Fig. 53. Save/Exit/Clear EOL screen.
Use up arrow to select Exit.

Select
Exit
DISPLAY Setup
Fig. 49. Select/Exit screen. Select: CEA ED I T
Choose Select.
Fig. 54. DISPLAY Setup/Select CEA EDIT screen.
Press ENTER, then Exit if you are done or go to EA Assign to

CEA Edit: Msg 45 assigning your custom message to a specific Expanded
Default 01 Annunciator terminal.
Fig. 50. CEA Edit Msg XX/Default XX screen.

Display Setup—CEA Assign
CEA Assign allows assigning a message to a given Expanded
Using the left/right arrow will move the cursor left and right. Up Annunciator terminal. When it shows up on the display, the
and down arrows will move you through the series of available description will match the specific system interlocks connected
script (see Table 9). Up to 12 characters can be used in your to that Expanded Annunciator terminal. See Table 8 for current
message. message text list (messages 4 through 22), messages 23
through 44 contain other commonly used messages that could
NOTE: Moving through the characters script: be chosen or assigned. Messages 45 through 64 are editable
text strings edited through CEA Edit.
1. Pressing and holding an up/down arrow will fast
forward to the end of the current script. For example, the Expanded Annunciator terminal 7 is typically
2. A space is located between the capital and lower Aux Limit 1, so on a shutdown for this open limit, the display
case alphabet. would show “Aux Limit 1.” CEA ASSIGN will allow you to
3. A space is added if you move the cursor right change it to item 32 off the commonly used list, for example.
when it is under an empty character position. When done, the Aux Limit 1 would display “Recirc Fan”.
S7800 does not support expanded annunciator if operating in

Select < Clear ModBus mode.
Exit EOL
To access the CEA ASSIGN menu:
Fig. 51. Save/Exit/Clear EOL screen. Press the left three buttons of the KDM for one second, then
release.
Pressing the left arrow will clear text on the second line and
return you to CEA Edit screen. DISPLAY Setup will appear.
When you have finished entering your description, press the NOTE: If you have a personal password, enter it now to enter
ENTER keys. SETUP.
Select < Clear DISPLAY Setup

Exit EOL PASSWORD: 000
Fig. 52. Save/Exit/Clear EOL screen. Fig. 55. DISPLAY Setup/PASSWORD screen.
Press the Down arrow to Save. Suggest that you record the Press ENTER by pressing the two ENTER buttons at the same
message number with your custom description. time.
29 65-0288-1
Select Assign: T07 to Msg 07

Exit Aux Limit 1
Fig. 56. Select/Exit screen. Fig. 62. Assign screen.
Choose Select. Use the left/right arrow to move the cursor left and right. Use
the up/down arrows to change the message numbers (See
Table 8 for pre-set messages or use your custom description
from CEA EDIT. 32 is used from the above example.
DISPLAY Setup
Select: CLONE The display will look like this:

Assign: T07 to Msg 32
Use the down arrow to scroll through the menu choices until Recirc Fan
EAASSIGN appears.
Fig. 63. Assign T07 to msg 32 screen.
DISPLAY Setup Press the ENTER keys to accept.

Select: CEA ASSIGN
Fig. 58. DISPLAY Setup/Select CEA ASSIGN screen. Save Changes

Exit no Save
Fig. 64. Save Changes/Exit no Save screen.
Select Press the Down arrow to save.

Exit
Fig. 59. Select/Exit screen. CEA Assign

Assign: T07
Choose Select.
Fig. 65. CEA Assign/Assign screen.
CEA Assign Suggest that you record the terminal number and message
with your custom description. Repeat the above steps to map
Assign: T 04
the Expanded Annunciator terminals to your specific system.
When complete with your final message, press ENTER.
Fig. 60. CEA Assign screen.
Use the up/down and left/right arrows to select terminal

number (7 for above example). Select
Exit
Press ENTER using the two ENTER buttons at the same time
to select.
Fig. 66. Save/Exit screen.
Use the up arrow to select Exit.

Select
Exit
DISPLAY Setup
Fig. 61. Select/Exit screen. Select: EAASSIGN
Choose Select.
Fig. 67. DISPLAY Setup/Select EAASSIGN screen.
Press ENTER then choose Exit.
65-0288-1 30
Display Setup—CS ON/OFF

CS ON/OFF allows the Call Service Message to be as follows:
CS ON/OFF
• OFF—No call Service Message displayed, normal 7800 OFF
SERIES lockout message displayed.
• ON—Customized Call Service Message displayed on 7800
SERIES lockout. Goes away when 7800 SERIES reset Fig. 73. CS ON/OFF screen.
button is pushed—just like a normal lockout.
• ON, Temporarily Off— Used for service technician to view Use the up/down arrows to select (ON, OFF, or ON,
normal 7800 SERIES Lockout messages along with Temporarily OFF).
diagnostic and history files. After 5 minutes, the display
goes back to the Call Service On mode.
DISPLAY Setup will appear. Enter your password if you have – Save Changes
changed the default password. – Exit no Save
Fig. 74. Save Changes/Exit no Save screen.

DISPLAY Setup
Use down arrow to Save.
PASSWORD: 000
Fig. 68. DISPLAY Setup/PASSWORD screen.

DISPLAY Setup
Press ENTER using the two ENTER buttons at the same time. Select: CLONE

Select
Use up or down arrows to move to another selection. If ENTER
Exit
is pressed, the following screen appears:
Choose Select. Select

Exit

DISPLAY Setup
Select: CLONE Choose up arrow to exit to normal display function.
Fig. 70. DISPLAY Setup/Select CLONE screen. Display Setup—CS TEST

CS TEST allows the Call Service message to be viewed.
Use the down arrow to scroll through the menu choices until Accuracy and appearance can be viewed without putting the
CS ON/OFF appears. 7800 SERIES into lockout.
To access the CS TEST menu:
DISPLAY Setup Press the left three buttons of the KDM for one second, then
Select: CS ON/OFF release.
DISPLAY Setup will appear. If you have a personal password,

Fig. 71. DISPLAY Setup/Select: CS ON/OFF screen. enter it to enter setup.
DISPLAY Setup
PASSWORD: 000
Select
Exit
Fig. 72. Select/Exit screen. Press ENTER by pressing the two ENTER buttons at the same
time.
Press Down arrow to Select.
31 65-0288-1
Select CALL SERVICE

Exit
Fig. 78. Select/Exit screen. Fig. 84. CALL SERVICE screen.
Choose Select.
DISPLAY Setup
Select: CLONE
Fig. 85. Blank screen.
Fig. 79. DISPLAY Setup/Select CLONE screen. The blank screen is displayed for two seconds.
Use the down arrow to scroll through menu choices until CS When done, the display will be:
TEST appears.
DISPLAY Setup
DISPLAY Setup Select: CS TEST
Select: CS TEST
Fig. 86. DISPLAY Setup/Select CS TEST screen.
Fig. 80. DISPLAY Setup/Select CS TEST screen.
Select
Select Exit
Exit
Choose Exit.
Choose Select.
You will be taken completely out of the Setup menu.
The display will sequence once through the Call Service
message you have entered during the CS Edit setup. Display Setup—CS EDIT
CS EDIT allows customizing or personalizing a Call Service
Below is the default message. message. Three screens of messages are available. Each
screen has two lines of text with 20 characters available. See
Press ENTER using the two ENTER buttons at the same time Table 9 for available characters. This message will be
to select. displayed with the 7800 SERIES is in a lockout condition in
place of the normal Lockout Fault condition. Note that the Call
Service feature must be turned ON using the CS ON/OFF
selection.
Select
Exit To access the CS EDIT menu:
Press the left three buttons of the KDM for one second, then
release.
Choose Select.
DISPLAY Setup will appear. If you have a personal password,
enter it to enter Setup.
. . . LOCKOUT . . . . . . .
DISPLAY Setup
PASSWORD: 000
Fig. 83. LOCKOUT screen.
Displayed for two seconds.
65-0288-1 32

time.
. . . LOCKOUT . . . . . . .
Select
Exit Fig. 95. LOCKOUT screen.
Using the left/right arrow will move the cursor left and right. Up
Fig. 89. Select/Exit screen. and down arrows will move you through the series of available
scripts (See Table 9). Up to 20 characters per line (you have
Choose Select. two lines available) can be used in your message.
NOTE: Moving through the scripts:
DISPLAY Setup 1. Pressing and holding an up/down arrow will fast

Select: CLONE forward to the end of the current script.
2. A space is located between the capital and lower
case alphabets.
Fig. 90. DISPLAY Setup/Select CLONE screen. 3. A space is added if you move the cursor right
when it is under an empty character position.
Use the down arrow to scroll down through menu choices until Pressing the ENTER keys will show:
CS EDIT appears.
Save < Clear

DISPLAY Setup Exit EOL
Select: CS EDIT

Fig. 91. DISPLAY Setup/Select CS EDIT screen.
Pressing the left arrow will clear text on the line you are on and
Press ENTER using the two ENTER buttons at the same time. return you to the CS Edit screen. When you have finished
entering your description, press the ENTER keys.
Select
Exit Save < Clear
Exit EOL
Choose Select.
Press the down arrow to Save.
Call Service Setup

Edit Screen: 1 Call Service Setup
Edit Screen: 1
Fig. 93. Call Service Setup/Edit Screen 1 screen.

Fig. 98. Call Service Setup screen.
Use the up arrow to go to screen 2 or 3. Repeat the above
steps for custom messages you wish to create. When
complete with your final message, press ENTER.
Select
Exit
Save < Clear

Fig. 94. Select/Exit screen. Exit EOL
Choose Select.
Use the up arrow to select Exit.
33 65-0288-1
B. MV2 is commanded to be open while MV1 remains

closed, to depressurize the space. After four seconds, MV2
DISPLAY Setup is commanded closed again.
Select: CS EDIT
C. This is followed by a three-second delay during which the
valve proving pressure switch (VPS) is ignored.
Fig. 100. DISPLAY Setup/Select CS EDIT screen.
D. Thereafter, the VPS is monitored for the duration of the
use the up arrow to scroll to CS TEST item to view your Valve Proving Test time, and, if it turns on, then a lockout
message. Return back to CS EDIT to make any corrections. occurs (because the gas pressure has increased due to a
Use the up arrow to scroll to CS ON/OFF to turn on your leaky upstream valve).
customer Call Service message.
E. MV1 is commanded to be open while the MV2 remains
Press ENTER, then Exit if you are finished. closed, to pressurize the space. After four seconds, MV1 is
commanded closed again.
APPENDIX B F. This is followed by a three-second delay, during which the

valve proving pressure switch (VPS) is ignored.
G. Thereafter, the VPS is monitored for the duration of the

VALVE PROVING SYSTEM Valve Proving Test time, and, if it turns off, then a lockout
occurs (because the gas pressure has decreased due to a
The S7800A1142 display is required to set up this feature. leaky downstream valve).
Valve Proving System feature provides a systematic way of

testing the valve seat integrity to assure the valves are indeed Setup of Valve Proving Function
in the closed state when the system is off line—in Standby. Prior to setup of the Valve Proving Function, follow the
procedures in the appendix of the Relay Module to complete
At commissioning time, the Valve Proving System may be the worksheet and obtain the Valve Proving Test Time.
scheduled to occur at one of five different times: Never, Before,
After, Both, and Split. An S7800A1142 Keyboard Display Module (KDM) is required
for this setup and the RM78XX must have the Valve Proving
• Never—Device Default as received; in this case Valve function. The device must be in Standby or Alarm to get the
Proving does not occur. Setup screen.
• Before—Valve Proving occurs prior to ignition trials.
• After—Valve Proving occurs after the Run state; before the 1. Scroll down until “Setup” is displayed in the second line.
internal Safety Relay dropout state.
• Both—Valve Proving occurs at both times Before and After
noted above. SETUP NEEDED
• Split—the high pressure test (MV2 seat test) is performed at Setup
the Before time and the low pressure test (MV1 seat test) is
performed during the After.
The Valve Proving items programmed are: Fig. 101. STANDBy/Setup screen.
1. Enable Valve Proving and, if so, when to perform it. 2. Enter the Setup subroutine by pressing the far right key
2. The time duration of the test is selected from a table on the display. Note that the second line now reads “BC
where values and ranges are provided. Password”.
Valve Proving Function
Valve proving consists of monitoring the pressure in the space STANDBY SU

between two shutoff valves, MV1 (upstream) and MV2 ± BC Password: 00
(downstream). The valve proving function, identified by letters
A through G, will operate as follows:
Fig. 102. Password screen.
NOTE: The tolerance on all valve proving timing values is
±10%. 3. Use the up/down arrows to enter the first number—7.
4. Use the far right key to shift over one space.
Below are steps performed during Valve Proving tests. This 5. Use the up/down arrows to enter the second number 8.
section is for background information and does not define the 6. Press Enter (far right two buttons).
exact behavioral requirements. 7. To get to the next screen, press down arrow. “Getting
Data” will be displayed, then the following screen.
A. The RM78XX requires the combustion airflow switch (ter-
minal 7) to power the gas valves for testing. The airflow
remains on throughout the Valve Proving Test. RM7890 will SETUP: ValveProve SU
require power on terminal 7. ± VP When: BEFORE
Fig. 103. SETUP: Valve Prove screen.
65-0288-1 34
NOTE: This screen sets up when to do the Valve Proving

Test.
=Confirm correct
8. Use the up/down arrows to select from Never, Before, =Incorrect
After, Both, or Split, then press ENTER.
NOTE: Use Never on initial startup so that System Checkout Fig. 108. Confirmation Correct screen.
can be performed. Then come back to set final
operation configuration followed by the VPS system 14. Use the down arrow to confirm correct.
checkout.
NOTE: Using the up arrow during this step will take you back
to the beginning of the setup routine.
=Save changes “Getting Data” will be displayed.

=Exit no save
Fig. 104. Save Changes screen. CONFIRM:ValvProve SC

±VP When: BEFORE ?
9. Use the down arrow to save changes. After pressing the
down arrow, “Getting Data” is displayed.
Fig. 109. Confirm screen.
SETUP: ValveProve SU 15. Press Enter.

±VP Time: 00:30
=Confirm correct
Fig. 105. Valve Prove time screen. =Incorrect
This screen sets up how long the RM78XX will conduct the
Valve Proving Test for a given time. VP TIme: 00:00 is shown. Fig. 110. Confirm Correct screen.
10. Enter the appropriate Valve Proving test time from the 16. Use the down arrow to confirm correct.
worksheet in the RM78XX Instruction Sheet. 17. Use the down arrow to confirm correct.
Use the up arrow to increase time. Time increases: “Getting Data” will be displayed.
a. 0 to 60 seconds in 1-second intervals.

b. 60 to 600 seconds in 10-second intervals.
c. 10 to 60 minutes in 1-minute intervals. SETUP DONE: Press
Press ENTER when correct time is displayed. Reset for 5 sec . . .
Fig. 111. Setup Done screen.

=Save changes
=Exit no save 18. Go to the relay module and press and hold the RESET
button for five seconds to program the Valve Proving
setup into the relay module.
Fig. 106. Save Changes screen. The Release Reset screen will appear on the KDM.
11. Use the down arrow to save changes. After pressing the
down arrow, “Getting Data” is displayed.
12. Use down arrow to save changes. SETUP DONE:
“Getting Data” is displayed. ... release Reset
The following steps are to confirm your selections.
Fig. 112. Release Reset screen.
CONFIRM:ValvProve SC
±VP When: BEFORE ? Changing the Valve Proving features is still possible. With the
relay module in Start Switch, scroll to the Setup line and enter
the password to change the settings.
Fig. 107. Confirmation Acknowledgement screen.
Once the system is in operation, the settings of the Valve
13. Press ENTER to acknowledge. Proving can be viewed un Diagnostics, using your S7800
Keyboard Display Module (KDM).
35 65-0288-1
APPENDIX C 8. Press Enter when the correct postpurge time is

displayed.
Setup of Post Purge =Save changes

=Exit no save
NOTE: An S7800A1142, Keyboard Display Module (KDM), is
required for the setup of the RM78XX Post Purge Timing.
Fig. 116. Save Changes screen.
When the RM78XX is installed and powered, “STANDBY” will
be shown on the first line of the display (Fig. 114). 9. Use down arrow to save changes. “Getting Data” is
displayed momentarily.
SETUP NEEDED The following steps are used to confirm your selection.
Setup
Fig. 113. Setup Needed screen. CONFIRM: Postpurge SC

±PostTime: 00:30 ?
1. Scroll down until “Setup” is displayed in the second line.
2. Enter the setup sub-routine by pressing the far right key
on the display. Fig. 117. Confirm Postpurge time.
1. Press Enter.
STANDBY SU
± BC Password: 00
=Confirm correct
=Incorrect
Fig. 114. Entering the setup sub-routine.
The second line reads “BC Password”. Fig. 118. Confirm correct/incorrect screen.
3. Use the up/down arrows to enter the first number, 7. 2. Press the down arrow to confirm the correct postpurge
4. Use the far right key to shift over one space. time. “Getting Data” will be displayed until the screen in
5. Use the up/down arrows to enter the second number, 8. Fig. 119 appears.
6. Press Enter (left and right arrows simultaneously).
7. To select the next screen, press the down arrow key;
“Getting Data” will be momentarily displayed, followed by SETUP DONE: Press
the screen shown in Fig. 119. Reset for 5 sec . . .
IMPORTANT:
You will need to scroll through the Valve Proving Test Fig. 119. Setup Done screen.
Setup (see Appendix B) to get to this screen.
3. Go to the RM7897 and press and hold the reset button
for five seconds to program the postpurge time into the
SETUP:Postpurge SU relay module.
±PostTime: 00:30
The Release Reset screen will appear on the KDM.
Fig. 115. Setting Post Purge time.
This screen allows for setting up the Postpurge timings. This SETUP DONE:
will be the time that the Combustion Fan (terminal 5) will ... release Reset
remain energized after the Stop Switch/Limit (terminal 6) is
interrupted. This time will run concurrent with Valve Proving
Test if After, Both, or Split option is selected. Fig. 120. Release Reset screen.
Use the up arrow to increase the postpurge time. Changing the postpurge time feature is still possible. With the
RM in Standby, scrolling to the Setup line and entering with the
Time increases: password allows the settings to be changed.
0 to 60 seconds in 1 second intervals. Once the system is in operation, the settings of the postpurge
time can be viewed under Diagnostics, using your S7800
60 to 600 seconds in 10 second intervals. Keyboard Display Module.
10 to 60 minutes in 1 minute intervals.
65-0288-1 36
APPENDIX D
Tables
Table 8. EA Assign Messages.
EA Assign Messages
Terminal Current Message Message Fixed Text Message Changeable Text
4 Valve Close 23 High Water 45 Default 01
5 Burner Switch 24 LowLow H2O 46 Default 02
6 Oper Control 25 High Stack 47 Default 03
7 Aux Limit 1 26 High Blast 48 Default 04
8 Aux Limit 2 27 Low Pilot P 49 Default 05
9 LWCO 28 High Pilot P 50 Default 06
10 High Limit 29 Comb A Damp 51 Default 07
11 Aux Limit 3 30 STk Dmp PV 52 Default 08
12 Oil Select 31 F.D. Fan IL 53 Default 09
13 Hi Oil Pres 32 Recirc Fan 54 Default 10
14 Low Oil Pres 33 Exhaust Fan 55 Default 11
15 High Oil Temp 34 Combust Fan 56 Default 12
16 Low Oil Temp 35 Oil Pump 57 Default 13
17 Gas Select 36 Low FGR 58 Default 14
18 High Gas Pres 37 Low Comb AP 59 Default 15
19 (gas) Low Gas Pres 38 Hgh Tmp 60 Default 16
19 (oil) 39 ControLinks 61 Default 17
20 Airflow Sw 62 Default 18
21 Aux ILK 4 63 Default 19
22 Aux ILK 5 64 Default 20
Table 9. Edit Available Text and Characters.

Edit Available Text
and Characters
A a (Space) Å å
B b ? Á á
C c ! À à
D d “ Â â
‘
E e - Ä ä
F f : Ã ã
G g & É é
H h # È è
I i ( Ê ê
J j ) Ë ë
K k * Í í
L l + Ì ì
M m . Î î
N n , Ï ï
O o / Ó ó
P p 0 Ò ò
Q q 1 Ô ô
37 65-0288-1
Table 9. Edit Available Text and Characters. (Continued)

Edit Available Text
and Characters
R r 2 Õ õ
S s 3 Ö ö
T t 4 Ú ú
U u 5 Ù ù
V v 6 Û û
W w 7 Ü ü
X x 8 Ç ç
Y y 9 Ñ ñ
Z z Ÿ ÿ
APPENDIX E: MODBUS FUNCTION Function Codes

Supported function codes of Modbus Protocol Reference
See Appendix A pages 26 and 27 for Setup. Guide (PI-MBUS-300 Rev. J) are 3, 4, 6, and 17. Function
codes 3 and 4 are treated the same by the S7800. Two
registers need to be read when the data format is a U32 value
OPERATION (4 bytes); if both registers are not read, then a data value of 0
(zero) is returned. U32 values are in little endian format. The
maximum number of addresses that can be queried is 127
The S7800 ModBusTM Data Feature enables terminal 1, 2 to (0x7F) for each query message.
Data + and Data -. Table 17 provides register mapping. It
identifies the mapping of the 7800 SERIES parameters to Tables 3 through 7 provide information on the function codes.
ModBusTM registers.
NOTE: All Query and Response cells below are 1 byte.
Table 10. Query Message Format for Function Codes 3 and 4.

Function Starting Starting Number of Number of
Slave Address Code Address High Address Low Addresses High Addresses Low CRC CRC
01 03 00 0A 00 01 A4 08
Table 11. Response Message Format for Function Codes 3 and 4.

Slave Address Function Code Byte Count Data High Data Low CRC CRC
01 03 02 00 22 38 5D
Table 12. Query Message Format for Function Code 6 (Broadcast is supported by using a slave address of 00).
Slave Function Starting Starting Preset Data Preset Data
Address Code Address High Address Low High Low CRC CRC
01 06 00 7F 00 04 B9 D1
Table 13. Response Message Format for Function Code 6 (There is no response if the query was broadcast.)
Slave Function Starting Starting Preset Data Preset Data
Address Code Address High Address Low High Low CRC CRC
01 06 00 7F 00 04 B9 D1
Table 14. Query Message Format for Function Code 17. Table 16. Exception Codes.
Slave Function Exception
Address Code CRC CRC Code Definition Description
03 11 C1 4C 01 Illegal An illegal function as requested. Only
Function 3, 4, 6 and 17 are supported.
NOTE: See Table 18 for function code 17 response format. 02 Illegal Too many bytes requested, address
Data is out of range, register is read only,
Table 15. Exception Response Message Format. Address or the number of address requested
Slave Function Exception CRC CRC is past the last register.
Address Code Code 03 Illegal The “Preset Data” from function code
+ 80h Data 6 is invalid/out of range.
Value
65-0288-1 38
Device Address and Baud Rate NOTE: In Tables 10, 15 and 18: Line 1 and Line 2 refer to the
Assign each device in the system a unique address by setting the two lines of text on the S7800 Keyboard Display Mod-
MODBUS ADDRESS (see page 26). Only RTU communications ule. In Tables 21, 23 and 24: The String Code column
with 1 Start Bit, 8 Data Bits, 1 Stop Bit and no parity is supported. references Table 21, String Codes. In Table 22: The
Burner Control State Bits column references Table
NOTE: Assign a device address number from 01 to 99. 00 is 21, Burner Control State Bits..
not an acceptable address number and will not work,
except for the broadcast ability of function 6.
Table 17. ModBus™ Register Assignments.

Address Register Read/
(hex) (dec) Parameter Name Write Format Notes
0000 40001 Burner Control (BC) Fault Code R U16 See Table 23. Non-zero value = Lockout number.
0001 40002 BC Fault String Code R U16 See Table 22. Lockout text.
0002 40003 BC Sequence State R U16 See Table 23 (valid only if Fault code = 0).
0003 40004 BC State String Code (line 1) R U16 See Table 22. Simulates Line 1 of S7800.
0004 40005 BC State String Code (line 2) R U16 See Table 22. Simulates Line 2 of S7800.
0005 40006 BC Sequence time R U16 0-4095 Seconds.
0006 40007 BC Total cycles R U32 Max value is 0xFFFFFFFF.
0008 40009 BC Total hours R U32 Max value is 0xFFFFFFFF.
000A 40011 BC Flame 1 signal strength R U16 0 to 255 represents 0.0 to 25.5 volts. Not clipped to 5.0V like
S7800.
000B 40012 BC Flame 2 signal strength R U16 0 to 4095. N/A for 7800 SERIES.
000C 40013 BC State Bits R U16 See Table 20.
000D 40014 S7830 First Out Code R U16 Not supported from S7800.
000E 40015 S7830 State Bits R U32
0010- 40017- BC Fault history record 1 R Newest fault record. See Table 24.
0019 40026
001A- 40027- BC Fault history record 2 R Second newest fault record. See Table 24.
0023 40036
0024- 40037- BC Fault history record 3 R Third newest fault record. See Table 24.
002D 40046
002E- 40047- BC Fault history record 4 R Fourth newest fault record. See Table 24.
0037 40056
0038- 40057- BC Fault history record 5 R Fifth newest fault record. See Table 24.
0041 40066
0042- 40067- BC Fault history record 6 R Oldest fault record. See Table 24.
004B 40076
004C 40077 BC Flame Failure Response R U16 Tenths of Seconds.
Time
004D 40078 BC Manufacturing code R U32
004F 40080 BC Type Code R U16 See Table 19.
0050 40081 S7800M/BC Software version R U32
0052 40083 EA Software version R U32 Does not apply.
0054 40085 BC Remote Command status. R U16 Bit 0: Autonomous.
Bit 1: Remote commanded off.
Bit 2: Remote commanded High fire.
Bit 3: Remote commanded low fire.
Bit 4: Remote reset has/will be sent to BC.a
Bits 5-14: Unused.
Bit 15: Copied after the most recent write to the burner
control command (40128 bit 15).
0055 40086 BC Flame Amplifier type R U16 0 = Standard
1 = Unknown
2 = Amplicheck or missing amplifier
3 = Shutter
0056 40087 BC Purge Time R U16 Seconds
0057- 40088- BC Diagnostics R U16 String codes indicating terminal/jumper state. See Table 20. There
0065 40102 are up to 15 codes. Not all are used for some burner controls.
0066 40103 Post-Purge time R U16 Seconds
39 65-0288-1
Table 17. ModBus™ Register Assignments. (Continued)

Address Register Read/
(hex) (dec) Parameter Name Write Format Notes
0067 40104 Valve Proving Mode R U16 0 = Valve Proving is not enabled
1 = Enabled before Run
2 = Enabled after Run
3 = Enabled before and after Run
4 = Enabled split half before and half after Run
0068 40105 Valve Proving option R U16 1 = Uncommissioned
2 = Commissioned
0069 40106 Valve Proving time R U16 Seconds
0066- 40103- Unused
007E 40127
007F 40128 BC Remote Command R/W U16 Only one bit in the LSByte must be set, with the exception of bit 15:
Bit 0 =Revert to autonomous operation.
Bit 1 = Don’t fire, remain off.
Bit 2 = Go to Hi Fire during Run.
Bit 3 = Go to Lo Fire during Run.
Bit 4 = Remote reset.a
Bits 5-7 must be 0.
Bits 8-14 are ignored.
Bit 15: Copied to the control status register. The remote
control status register can be used to verify operation of the
command.
Bits 1-3 must be refreshed at least every 120 seconds, but
not more than once a second, for the burner control to
remain in the commanded state.
01B7- 40440- Unused U32
01B8 40441
01BA 40443 Device Data Ready U16 Device data was properly received by S7800.
Bit(s) Device
0 RM78XX
3 EC78XX
4-15 Unused
01BB 40444 S7800 Device Compatibility U16 Device is compatible with the S7810M version
with Current Software Bit Device
Revision 0 RM78XX
3 EC78XX
4-7 Unused
S7800 Software Revision Used for indication of S7800 revision compatibility.

Compatibility with Legacy Bit(s) Compatible with:
Software Revisions. 8 Series 2
9-15 Future
NOTE: “Device Data Ready” and “S7800 Compatibility” bits can be used to quickly check device availability and compatibility
then read/write registers of only these devices.
Response Message Format for Function Code 17.

This format is device specific and is only available for the 7800
SERIES burner control. See Table 14.
Table 18. Response Message Format for function code 17 (11h), (26 bytes).
Slave Function Run Indicator Device

Address Code Byte Count Slave IDa Statusb Descriptionc N/A CRC CRC
Byte 0 1 2 3 4 5-15 16-23 24 25
a Slave ID: Always 0x78 when using RM78xx or EC78xx Relay Modules(1 byte) (byte 3).
b
Run Indicator Status: Always FF=ON (one byte) (byte 4).
c Device Description: 16 Character ASCII OS number for the Burner Control (11 bytes) (bytes 5-15).
65-0288-1 40
Burner Control Type Codes CODE DEVICE DESCRIPTION

The burner control type code indicates the exact model 140 R7140M
number of the burner control. See Table 19.
199 RM78xx
Table 19. Burner Control Type Codes. 200 EC7810A
CODE DEVICE DESCRIPTION 201 EC7820A
0 (undefined) 202 EC7830A
100 RM7800E 203 EC7850A
101 RM7800G 204 EC7885A
102 RM7800L 205 EC7890A
103 RM7800M 206 EC7895A
104 RM7838A 207 EC7895C
105 RM7838B 208 EC7823A
106 RM7840E 209 EC7840L
107 RM7840G 210 EC7865
108 RM7840L 299 EC78xx
109 RM7840M
110 RM7885A
7800 SERIES Burner Control State Bits
The burner control sequence state is translated into State Bit
111 RM7888A Register as shown in Table 20.
112 RM7890A
Table 20. Burner Control State Bits.
113 RM7895A
114 RM7895B BIT Description BC State Bits Register
115 RM7823A 0 Initiate 0000 0000 0000 0001
116 RM7824A 1 Standby 0000 0000 0000 0010
117 RM7830A 2 Purge 0000 0000 0000 0100
118 RM8738C 3 Pilot Ignition 0000 0000 0000 1000
119 RM7845A 4 Main Ignition 0000 0000 0001 0000
120 RM7850A 5 Run 0000 0000 0010 0000
121 RM7865A
6 Postpurge 0000 0000 0100 0000
122 RM7865B
7 Pre-Ignition 0000 0000 1000 0000
123 RM7865C
8 Valve Proving 0000 0001 0000 0000
123 RM7890B
13 Alarm 1010 0000 xxxx xxxx
124 RM7890B
NOTE: Lockout bit is also set.
125 RM7890C
14 Hold 0100 0000 xxxx xxxx
126 RM7890D One other bit may be on.
127 RM7895C 15 Lockout 1010 0000 0000 0000
128 RM7895D NOTE: Alarm bit is also set.
129 RM7895E
130 RM7895F 7800 SERIES Sequence State Codes
131 RM7896A Sequence state codes are provided by the Burner Control.
132 RM7896B Each code is translated into two string codes for displaying an
associated message in two lines. Each code is also translated
133 RM7896C into burner control state bits which may be used to generate
134 RM7896D and control system diagrams on an operator interface. The
135 RM7897A codes can also be retrieved from registers 40004, 40005, and
40013.
136 RM7897C
137 RM7898A The Sequence State Codes shown in Table 21 are valid only if
the Fault Code has a value of zero. If the Fault Code is non-
138 R7140G zero, the sequence state field contains the sequence state
139 R7140L code when the lockout occurred.
41 65-0288-1
Table 21. 7800 SERIES Sequence State Codes

and Associated register code values. (Continued)
and Associated register code values. String Code Burner
7800 SERIES Control
String Code Burner Register Sequence Line Line Uses State
7800 SERIES Control 40003 State 1 2 mm:ss Bits
Register Sequence Line Line Uses State
22 PURGE HOLD: 93 54 4004h
40003 State 1 2 mm:ss Bits
LOCKOUT
Fault LOCKOUT 52 Table 8000h INTERLOCK
code not 24
23 PURGE HOLD: 93 13 4004h
zero
AIRFLOW SWITCH
0 UNUSED HISTORY 0 0 0000h
24 PURGE HOLD: 93 106 4004h
1 INITIATE 48 0 3 0001h START SWITCH
2 INITIATE HOLD: AC 49 8 4001h 25 PILOT IGN 78 0 3 0008h
FREQUENCY/
26 PILOT HOLD: TEST 77 98 4008h
NOISE
RUN/TEST
3 INITIATE HOLD: 49 9 4001h SWITCH
AC LINE DROPOUT
27 PILOT HOLD: 77 106 4008h
4 INITIATE HOLD: 49 7 4001h START SWITCH
AC FREQUENCY
28 MAIN IGN 66 0 3 0010h
5 INITIATE HOLD: 49 60 4001h
29 MAIN IG HOLD: 67 72 4010h
LOW LINE
MANUAL-OPEN
VOLTAGE
SWITCH
6 STANDBY 103 0 0002h
30 RUN 95 0 0020h
7 STANDBY HOLD: 104 94 4002h 31 RUN PV HOLD: 96 58 4020h
REM LOW FIRE SWITCH
REMOTE CONTROL
32 PVHOLD IGN 77 46 3 4008h
8 STANDBY HOLD: 104 106 4002h
START SWITCH 33 PV HOLD: 77 45 4008h
PV HOLD SWITCH
9 STANDBY HOLD: F/G 104 35 4002h
FLAME DETECTED 34 RUN/LOWFIRE: 97 98 4020h
TEST
10 STANDBY HOLD: 104 86 4002h RUN/TEST
T20 SWITCH
PRE-IGNITION
35 POSTPURGE 83 0 3 0040h
11 STANDBY HOLD: T7 104 101 4002h
RUNNING 36 STATE UNKNOWN 31 0 6000h
INTERLOCK 37 RESET/ALARM 111 0 6000h
12 STANDBY HOLD: T7 104 54 4002h TEST
LOCKOUT 38 SAFETY START 102 105 4002h
INTERLOCK
39 SAFETY1-1 102 2 3 0008h
40 SAFETY1-2 102 3 3 0008h
AIRFLOW SWITCH
41 SAFETY1-3 102 4 3 0008h
14 PURGE HOLD: T19 93 40 4004h
HIGH FIRE 42 SAFETY1-4 102 5 3 0008h
SWITCH 43 SAFETY1-5 102 6 3 0008h
15 PURGE DELAY:T19 89 39 4004h 44 Blank 0 0 A000h
HIGH FIRE
45 PRE-IGNITION 84 0 3 0080h
JUMPRD
46 SAFETY 1 102 1 3 0008h
16 PURGE HOLD: 93 98 4004h
TEST 47 PILOT STAB. 79 0 0008h
RUN/TEST SWITCH 48 MAIN TRIAL 68 0 3 0010h
17 PURGE DELAY: T18 89 56 4004h 49 MAIN TRIAL 68 0 0010h
LOW FIRE JUMPRD
18 PURGE HOLD: F/G 93 35 4004h RUN/TEST
FLAME DETECTED SWITCH
19 PURGE 87 0 3 0004h 51 STATE 51 31 0 A000h
20 PURGE HOLD: T18 93 58 4004h 52 STATE 52 31 0 A000h
LOW FIRE SWITCH
53 SAFETY 102 98 4008h
21 PuRGE HOLD: T7 93 101 4004h RUN/TEST
Running Interlock SWITCH
65-0288-1 42

and Associated register code values. (Continued)
7800 SERIES String Codes
Table 23 contains a listing of all string codes provided by the
String Code Burner S7800M. The associated string is not implemented in the
7800 SERIES Control S7800M; it is a string equivalent to that displayed on the S7800
Register Sequence Line Line Uses State Keyboard Display Module or similar device.
40003 State 1 2 mm:ss Bits
54 STATE 54 31 0 A000h Table 22. 7800 SERIES String codes.
55 STANDBY HOLD: 104 92 4002h String Code String
PURGE FAN 0 (blank)
SWITCH
1 1
56 STATE 56 31 0 A000h
2 1-1
57 PURGE HOLD: 93 92 4004h
PURGE FAN 3 1-2
SWITCH 4 1-3
58 STANDBY HOLD 104 35 4002h 5 1-4
FLAME DETECTED
6 1-5
59 STANDBY HOLD 104 26 4002h
COMB. PRESSURE 7 AC FREQUENCY
60 VP START 210 0 3 4100h 8 AC Frequency/Noise
61 VP MV2 ON 211 0 3 4100h 9 AC LINE DROPOUT
62 VP LOW DLY 212 0 3 4100h 10 AC PHASE
63 VP LOW TST 213 0 3 4100h 11 ACCESSORY FAULT
64 VP MV1 ON 214 0 3 4100h 12 AIRFLOW SW. ON
65 VP HIGH DLY 215 0 3 4100h 13 AIRFLOW SWITCH
66 VP HIGH TST 216 0 3 4100h 14 ATOMIZING SW
67 INITIATE HOLD: AC 49 10 4001h 15 AUX INTERLOCK #4
AC PHASE ERROR 16 AUX INTERLOCK #5
68 STANDBY HOLD: 104 85 4002h 17 AUX LIMIT #1
PRE-IGNITION ILK
18 AUX LIMIT #2
69 SETUP NEEDED 217 0 A000h
19 AUX LIMIT #3
70 STATE 70 31 0 A000h
71 BURNER OFF: T6 22 23 4002h 20 BLOCK INTAKE
BURNER SWITCH 21 BOTH FUELS SELECT
72 STANDBY HOLD: 184 30 4002h 22 BURNER OFF
(EA) HOLD MSG 23 BURNER SWITCH
24 CALL SERVICE
(EA) CIRCUIT
FAULT 25 CIRCUIT FAULT
74 STANDBY HOLD 184 Varies 4002h 26 COMB. PRESSURE
(EA) 27 CONTROL ON
75 PURGE HOLD (EA) 185 Varies 4004h 28 DELAYED MV ON
76 UNUSED 0 29 DEVICE SPECIFIC
77 UNUSED 0 0h
30 EA HOLD MESSAGES
78 UNUSED 0 0h
31 UNKNOWN STATE
79 UNUSED 0 0h
32 FLAME AMP TYPE
80 UNUSED 0 0h
33 FLAME AMP/SHUTR
81 STANDBY HOLD 184 109 4002h
(EA): VALVE 34 FLAME AMPLIFIER
CLOSURE 35 FLAME DETECTED
82 STANDBY HOLD 184 75 4002h 36 FLAME TOO STRONG
(EA) OTHER PII
37 FLAME-OUT TIMER
38 FUEL SELECT OFF
39 HIGH FIRE JUMPERED
40 HIGH FIRE SWITCH
41 HIGH GAS PRESSURE
43 65-0288-1
Table 22. 7800 SERIES String codes. (Continued) Table 22. 7800 SERIES String codes. (Continued)
String Code String String Code String
42 HIGH LIMIT 89 PURGE DELAY
43 HIGH OIL PRESSURE 90 PURGE FAN SW OFF
44 HIGH OIL TEMP 91 PURGE FAN SW ON
45 HOLD SWITCH 92 PURGE FAN SWITCH
46 iGNITION 93 PURGE HOLD
47 IGNITION ON 94 REMOTE CONTROL
48 INITIATE 95 RUN
49 INITIATE HOLD 96 RUN HOLD
50 JUMPERS CHANGED 97 RUN/LOWFIRE
51 JUMPERS WRONG 98 RUn/TEST SWITCH
52 LOCKOUT 99 RUNNING ILK
53 LOCKOUT ILK ON 100 RUNNING ILK ON
54 LOCKOUT INTERLOCK 101 RUNNING INTERLOCK
55 LOCKOUT SWITCH 102 SAFETY
56 LOW FIRE JUMPERED 103 STANDBY
57 LOW FIRE SW OFF 104 STANDBY HOLD
58 LOW FIRE SWITCH 105 START
59 LOW GAS PRESSURE 106 START SWITCH
60 LOW LINE VOLTAGE 107 START SWITCH ON
61 LOW OIL PRESSURE 108 TEST STATE
62 LOW OIL TEMP 109 VALVE CLOSURE
63 LWCO 110 ALL SWITCHES ON
64 MAIN FLAME FAIL 111 RESET/ALARM TEST
65 MAIN FLAME IGN. 112 Run/Test Switch RUN
66 MAIN IGN 113 Run/Test Switch TEST
67 MAIN IGN HOLD 114 Operator Control T6 = 0
68 MAIN TRIAL 115 Operator Control T6 = 1
69 MAIN VALVE ON 116 Interlock T7 = 0
70 MAN-OPEN SW. OFF 117 Interlock T7 = 1
71 MAN-OPEN SW. ON 118 Airflow Interlock T7 = 0
72 MAN-OPEN SW. 119 Airflow Interlock T7 = 1
73 NO PURGE CARD 120 Block Intake T7 = 0
74 OTHER INTERLOCKS 121 Block Intake T7 = 1
75 OTHER PREIGN ILK 122 Valve T8 = 0
76 PILOT FLAME FAIL 123 Valve T8 = 1
77 PILOT HOLD 124 Intrptd PV T8 = 0
78 PILOT IGN 125 Intrptd PV T8 = 1
79 PILOT STABILIZE 126 Main Valve T9 = 0
80 PILOT VALVE 1 ON 127 Main Valve T9 = 1
81 PILOT VALVE 2 ON 128 Ignition T10 = 0
82 POOR FLAME SENSOR 129 Ignition T10 = 1
83 POSTPURGE 130 PV Hold T16 = 0
84 PRE-IGNITION 131 PV Hold T16 = 1
85 PRE-IGNITION ILK 132 Input A T16 = 0
86 PRE-IGNITION 133 Input A T16 = 1
87 PURGE 134 ManOpenSw T17 = 0
88 PURGE CARD ERROR 135 ManOpenSw T17 = 1
65-0288-1 44
Table 22. 7800 SERIES String codes. (Continued) Table 22. 7800 SERIES String codes. (Continued)
String Code String String Code String
136 Input B T17 = 0 183 Jumper 3 Clipped)
137 Input B T17 = 1 NOTE: The values that follow are generated when the fault
138 PreIgn ILK T17 = 0 code is zero and the Expanded Annunciator code
indicates that one or more switches are open. The
139 PreIgn ILK T17 = 1 Line 2 string code will indicate which switch is open.
140 LowFire Sw T18 = 0 184 STANDBY HOLD (EA)
141 LowFire Sw T18 = 1 185 PURGE HOLD (EA)
142 Purge Fan T18 = 0 186 PILOT HOLD (EA)
143 Purge Fan T18 = 1 187 MAIN IG HOLD (EA)
144 HighFire Sw T19 = 0 188 RUN HOLD (EA)
145 HighFire Sw T19 = 1 189 POSTPURGE HOLD (EA)
146 PreIgn ILK T20 = 0 190 PRE-IGNITION HOLD (EA)
147 PreIgn ILK T20 = 1 191 -SKIPPED-
148 Lockout Inp T20 = 0 192 DEMAND T6 = 0
149 Lockout Inp T20 = 1 193 DEMAND T6 = 1
150 Comb Press T20 = 0 194 PILOT VALVE T8 = 0
151 Comb Press T20 = 1 195 PILOT VALVE T8 = 1
152 Valv/Start T21 = 0 196 INTERMIT PV T8 = 0
153 Valv/Start T21 = 1 197 INTERMIT PV T8 = 1
154 Intmitt PV T21 = 0 198 MAIN VALVE1 T9 = 0
155 Intmitt PV T21 = 1 199 MAIN VALVE1 T9 = 1
156 Terminal T6 = 0 200 VP SWITCH T16 = 0
157 Terminal T6 = 1 201 VP SWITCH T16 = 1
158 Terminal T7 = 0 202 MAIN VALVE2 T17 = 0
159 Terminal T7 = 1 203 MAIN VALVE2 T17 = 1
160 Terminal T8 = 0 204 INTRUPTD PV T21 = 0
161 Terminal T8 = 1 205 INTRUPTD PV T21 = 1
162 Terminal T9 = 0 206 DELAYED MV T21 = 0
163 Terminal T9 = 1 207 DELAYED MV T21 = 1
164 Terminal T10 = 0 208 START SW T21 = 0
165 Terminal T10 = 1 209 START SW T21 = 1
166 Terminal T16 = 0 210 VP START
167 Terminal T16 = 1 211 VP MV2 ON
168 Terminal T17 = 0 212 VP LOW DLY
169 Terminal T17 = 1 213 VP LOW TST
170 Terminal T18 = 0 214 VP MV1 ON
171 Terminal T18 = 1 215 VP HIGH DLY
172 Terminal T19 = 0 216 VP HIGH TST
173 Terminal T19 = 1 217 VP SETUP NEEDED
174 Terminal T20 = 0 218 MAIN VALVE 1 OFF
175 Terminal T20 = 1 219 MAIN VALVE 2 OFF
176 Terminal T21 = 0 220 MAIN VALVE 1 ON
177 Terminal T21 = 1 221 MAIN VALVE 2 ON
178 Jumper 1 Intact 222 VPS OFF
179 Jumper 1 Clipped 223 VPS ON
180 Jumper 2 Intact
181 Jumper 2 Clipped
182 Jumper 3 Intact
45 65-0288-1
7800 SERIES Fault Codes Table 23. 7800 SERIES Fault Codes. (Continued)
Table 23 is a complete list of fault codes that may appear in the Fault Fault
fault code register. The Fault String Code register will contain Code Fault Message String
the corresponding String code identified in the table. (Reg (NOTE: FAULT n: is not in Code
40001) the Fault and Strings Code) (Table 22)
Table 23. 7800 SERIES Fault Codes.
41 FAULT 41: MAIN VALVE ON 69
Fault Fault
42 FAULT 42: PILOT VALVE 1 ON 80
Code Fault Message String
(Reg (NOTE: FAULT n: is not in Code 43 FAULT 43: IGNITION ON 47
40001) the Fault and Strings Code) (Table 22) 44 FAULT 44: PILOT VALVE 2 ON 81
0 Blank (no fault) 0 45 FAULT 45: LOW FIRE SW OFF 57
1 FAULT 1: NO PURGE CARD 73 46 FAULT 46: FLAME AMP TYPE 32
2 FAULT 2: AC FREQUENY/NOISE 8 47 FAULT 47: JUMPERS CHANGED 50
3 FAULT 3: AC LINE DROPOUT 9 48 FAULT 48: DELAYED MV ON 28
4 FAULT 4: AC FREQUENCY 7 49 FAULT 49: MAN-OPEN SW. ON 71
5 FAULT 5: LOW LINE VOLTAGE 60 50 FAULT 50: JUMPERS WRONG 51
6 FAULT 6: PURGE CARD ERROR 88 51 FAULT 51: FLAME TOO STRONG 36
7 FAULT 7: FLAME AMPLIFIER 34 52 FAULT 52: CALL SERVICE 24
8 FAULT 8: FLAME AMP/SHUTR 33 53 FAULT 53: LOCKOUT SWITCH 55
9 FAULT 9: FLAME DETECTED 35 54 FAULT 54: COMB. PRESSURE 26
10 FAULT 10: PRE-IGNITION ILK 85 55 FAULT 55: PURGE FAN SW ON 91
11 FAULT 11: RUNNING ILK ON 100 56 FAULT 56: BLOCK INTAKE 20
12 FAULT 12: LOCKOUT ILK ON 53 57 FAULT 57: PURGE FAN SW OFF 90
13 FAULT 13: AIRFLOW SW. ON 12 58 FAULT 58: COMB. PRESS/FLAME 26
14 FAULT 14: HIGH FIRE SWITCH 40 59 FAULT 59: CALL SERVICE 24
15 FAULT 15: FLAME DETECTED 35 60 FAULT 60: CALL SERVICE 24
16 FAULT 16: FLAME-OUT TIMER 37 61 FAULT 61: MV1 OFF 218
17 FAULT 17: MAIN FLAME FAIL 64 62 FAULT 62: MV2 OFF 219
18 FAULT 18: FLAME DETECTED 35 63 FAULT 63: MV1 ON 220
19 FAULT 19: MAIN FLAME IGN. 65 64 FAULT 64: MV2 ON 221
20 FAULT 20: LOW FIRE SW OFF 57 65 FAULT 65: VPS OFF 222
21 FAULT 21: RUNNING ILK 99 66 FAULT 66: VPS ON 223
22 FAULT 22: LOCKOUT ILK 54 67 FAULT 67: AC PHASE 10
23 FAULT 23: AIRFLOW SWITCH 13 68 FAULT 68: PRE-IGNITION ILK 85
24 FAULT 24: CALL SERVICE 24 69 FAULT 69: CALL SERVICE 24
25 FAULT 25: CALL SERVICE 24 70 FAULT 70: CALL SERVICE 24
26 FAULT 26: MAN-OPEN SW. OFF 70 71-75 FAULT 71-75: DEVICE SPECIFIC 29
27 FAULT 27: START SWITCH ON 107 76-93 FAULT 76-93: ACCESSORY FAULT 11
28 FAULT 28: PILOT FLAME FAIL 76 94-127 FAULT 94-127: CALL SERVICE 24
29 FAULT 29: LOCKOUT ILK 54 128 FAULT 128: POOR FLAME SENSOR 82
30 FAULT 30: RUNNING ILK 101 129–141 FAULT 129-141: CALL SERVICE 24
31 FAULT 31: LOW FIRE SW OFF 57 142 75
FAULT 68z: OTHER PREIGN ILKEA
32 FAULT 32: AIRFLOW SWITCH 13
143 FAULT 68y: VALVE CLOSUREEA 109
33 FAULT 33: PRE-IGNITION ILK 85
144 FAULT 33z: OTHER PREIGN ILKEA 75
34 FAULT 34: CONTROL ON 27
35 FAULT 35: CALL SERVICE 24 145 FAULT 33y: VALVE CLOSURE EA 109
36 FAULT 36: CALL SERVICE 24 146 FAULT 32s: OTHER INTERLOCKS EA 74
37 FAULT 37: CALL SERVICE 24 147 FAULT 32r: AUX INTERLOCK #5EA 16
38 FAULT 38: CALL SERVICE 24 148 15
FAULT 32q: AUX INTERLOCK #4EA
39 FAULT 39: CALL SERVICE 24
149 FAULT 32p: AIRFLOW SWITCHEA 13
40 FAULT 40: CALL SERVICE 24
65-0288-1 46
Table 23. 7800 SERIES Fault Codes. (Continued) Table 23. 7800 SERIES Fault Codes. (Continued)
Fault Fault Fault Fault
Code Fault Message String Code Fault Message String
(Reg (NOTE: FAULT n: is not in Code (Reg (NOTE: FAULT n: is not in Code
40001) the Fault and Strings Code) (Table 22) 40001) the Fault and Strings Code) (Table 22)
150 FAULT 32o: LOW GAS PRESSUREEA 59 188 FAULT 29m: ATOMIZING SWEA 14
151 FAULT 32n: HIGH GAS PRESSUREEA 41 189 FAULT 29k: LOW OIL TEMPEA 62
152 FAULT 32m: ATOMIZING SWEA 14 190 FAULT 29j: HIGH OIL TEMPEA 44
153 FAULT 32k: LOW OIL TEMPEA 62 191 FAULT 29i LOW OIL PRESSUREEA 61
154 FAULT 32j: HIGH OIL TEMPEA 44 192 FAULT 29h: HIGH OIL PRESSUREEA 43
155 FAULT 32i: LOW OIL PRESSUREEA 61 193 FAULT 29g: BOTH FUELS SELECTEA 21
156 FAULT 32h: HIGH OIL PRESSUREEA 43 194 FAULT 29f: FUEL SELECT OFFEA 38
157 FAULT 32g: BOTH FUELS SELECTEA 21 195 FAULT 29e: AUX LIMIT #3EA 19
158 FAULT 32f: FUEL SELECT OFFEA 38 196 FAULT 29d: HIGH LIMITEA 42
159 FAULT 32e: AUX LIMIT #3 EA 19 197 FAULT 29c: LWCO EA 63
160 FAULT 32d: HIGH LIMIT EA 42 198 FAULT 29b: AUX LIMIT #2 EA 18
161 FAULT 32c: LWCOEA 63 199 FAULT 29a: AUX LIMIT #1EA 17
162 FAULT 32b: AUX LIMIT #2EA 18 200 FAULT 23s: OTHER INTERLOCKSEA 74
163 FAULT 32a: AUX LIMIT #1EA 17 201 FAULT 23r: AUX INTERLOCK #5EA 16
164 FAULT 30s: OTHER INTERLOCKSEA 74 202 FAULT 23q: AUX INTERLOCK #4EA 15
165 FAULT 30r: AUX INTERLOCK #5EA 16 203 FAULT 23p: AIRFLOW SWITCHEA 13
166 FAULT 30q: AUX INTERLOCK #4EA 15 204 FAULT 23o: LOW GAS PRESSUREEA 59
167 FAULT 30p: AIRFLOW SWITCHEA 13 205 FAULT 23n: HIGH GAS PRESSUREEA 41
169 FAULT 30n: HIGH GAS PRESSURE EA 41 207 FAULT 23k: LOW OIL TEMP EA 62
170 FAULT 30m: ATOMIZING SWEA 14 208 FAULT 23j: HIGH OIL TEMPEA 44
171 FAULT 30k: LOW OIL TEMPEA 62 209 FAULT 23i LOW OIL PRESSUREEA 61
172 FAULT 30j: HIGH OIL TEMPEA 44 210 FAULT 23h: HIGH OIL PRESSUREEA 43
173 FAULT 30i: LOW OIL PRESSUREEA 61 211 FAULT 23g: BOTH FUELS SELECTEA 21
174 FAULT 30h: HIGH OIL PRESSUREEA 43 212 FAULT 23f: FUEL SELECT OFFEA 38
175 FAULT 30g: BOTH FUELS SELECTEA 21 213 FAULT 23e: AUX LIMIT #3EA 19
176 FAULT 30f: FUEL SELECT OFFEA 38 214 FAULT 23d: HIGH LIMITEA 42
177 FAULT 30e: AUX LIMIT #3EA 19 215 FAULT 23c: LWCOEA 63
178 FAULT 30d: HIGH LIMIT EA 42 216 FAULT 23b: AUX LIMIT #2 EA 18
179 FAULT 30c: LWCO EA 63 217 FAULT 23a: AUX LIMIT #1 EA 17
180 FAULT 30b: AUX LIMIT #2EA 18 218 FAULT 22s: OTHER INTERLOCKSEA 74
181 FAULT 30a: AUX LIMIT #1EA 17 219 FAULT 22r: AUX INTERLOCK #5EA 16
182 FAULT 29s: OTHER INTERLOCKSEA 74 220 FAULT 22q: AUX INTERLOCK #4EA 15
183 FAULT 29r: AUX INTERLOCK #5EA 16 221 FAULT 22p: AIRFLOW SWITCHEA 13
184 FAULT 29q: AUX INTERLOCK #4EA 15 222 FAULT 22o: LOW GAS PRESSUREEA 59
185 FAULT 29p: AIRFLOW SWITCHEA 13 223 FAULT 22n: HIGH GAS PRESSUREEA 41
187 FAULT 29n: HIGH GAS PRESSUREEA 41 225 FAULT 22k: LOW OIL TEMPEA 62
47 65-0288-1
Table 23. 7800 SERIES Fault Codes. (Continued) Table 23. 7800 SERIES Fault Codes. (Continued)
Fault Fault Fault Fault
Code Fault Message String Code Fault Message String
(Reg (NOTE: FAULT n: is not in Code (Reg (NOTE: FAULT n: is not in Code
40001) the Fault and Strings Code) (Table 22) 40001) the Fault and Strings Code) (Table 22)
226 FAULT 22j: HIGH OIL TEMPEA 44 248 FAULT 21f: FUEL SELECT OFFEA 38
227 FAULT 22i: LOW OIL PRESSUREEA 61 249 FAULT 21e: AUX LIMIT #3EA 19
228 FAULT 22h: HIGH OIL PRESSUREEA 43 250 FAULT 21d: HIGH LIMITEA 42
229 FAULT 22g: BOTH FUELS SELECTEA 21 251 FAULT 21c: LWCOEA 63
230 FAULT 22f: FUEL SELECT OFFEA 38 252 FAULT 21b: AUX LIMIT #2EA 18
231 FAULT 22e: AUX LIMIT #3EA 19 253 FAULT 21a: AUX LIMIT #1EA 17
232 FAULT 22d: HIGH LIMITEA 42 254 FAULT 10z: OTHER PREIGN ILKEA 75
233 FAULT 22c: LWCOEA 63 255 FAULT 10y: VALVE CLOSUREEA 109
234 FAULT 22b: AUX LIMIT #2EA 18
235 FAULT 22a: AUX LIMIT #1 EA 17 7800 SERIES Burner Control Fault History Records
Table 24 describes the registers that are part of a fault history
236 FAULT 21s: OTHER INTERLOCKSEA 74 record. To determine the actual register address for a
237 16 parameter within the record, add the register offset to the start
FAULT 21r: AUX INTERLOCK #5EA address of the record.
238 FAULT 21q: AUX INTERLOCK #4EA 15
Table 24. Fault History Record Format.
239 FAULT 21p: AIRFLOW SWITCHEA 13
Offset Parameter Name Access Format Notes
240 FAULT 21o: LOW GAS PRESSUREEA 59 0 Fault code R U16 See Table 23.
241 FAULT 21n: HIGH GAS PRESSUREEA 41 1 Fault String R U16 See Table 22.
242 FAULT 21m: ATOMIZING SWEA 14 2 Sequence State R U16 See Table 21.
243 FAULT 21k: LOW OIL TEMP EA 62 3 First line message R U16 See Table 22.
244 44 4 Second line R U16 See Table 22.

FAULT 21j: HIGH OIL TEMPEA message
245 FAULT 21i: LOW OIL PRESSUREEA 61 5 Sequence time R U16 Seconds.
246 FAULT 21h: HIGH OIL PRESSUREEA 43 6-7 Total cycles R U32
247 FAULT 21g: BOTH FUELS SELECTEA 21 8-9 Total hours R U32
Automation and Control Solutions

Honeywell International Inc. Honeywell Limited-Honeywell Limitée
1985 Douglas Drive North 35 Dynamic Drive
Golden Valley, MN 55422 Scarborough, Ontario M1V 4Z9
customer.honeywell.com
® U.S. Registered Trademark

© 2005 Honeywell International Inc.
65-0288-1 M.S. Rev. 11-05

65-0288-1-S7800A1142 (1)

Uploaded by

Copyright:

Available Formats

65-0288-1-S7800A1142 (1)

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

65-0288-1-S7800A1142 (1)

Uploaded by

Copyright:

Available Formats

7800 SERIES

S7800A1142 Keyboard Display Module

The S7800A1142 KDM offers the following technical

• Compatible with installed Honeywell 7800 SERIES

The Business Card (Call Service) and Expanded Annunciator

Accessories: 5. Be sure wiring complies with all applicable codes,

Radio Interference Regulations of the Canadian

S7800A1142 Embedded Features

Mounting KDM on 7800 SERIES Relay Module. 4.

Remote Display Mounting Bracket

1. Use the 203765 Remote Display Mounting Bracket as a

Fig. 2. Keyboard Display Module mounting.

Remote Mounting KDM

Door Panel Mounting

Fig. 4. Remote mounting of a Keyboard Display Module

Table 1. Recommended Wire Size and Part Number.

Table 2. Recommended Grounding Practices.

b. Remote Reset leadwires: The maximum length wire 2

is 1000 ft (300m) to a Remote Reset push-button. 1 2 3 QS7800 COMMUNICATIONS

9. Restore power to the panel. Q7700 COMMUNICATIONS

1 THREE-WIRE SHIELDED CABLE MAY BE REQUIRED. TWO 120

2 WHEN CONNECTING THE KEYBOARD DISPLAY MODULE, DATA

3 TERMINALS OF 203541 5-WIRE CONNECTOR.

Fig. 5. Wiring the Keyboard Display Module.

Annunciator). When the arrow and two-letter code are

message has parentheses around the message and supplies a

TO A SINGLE 7800 RELAY MODULE NOT TO EXCEED

1 THREE WIRE SHIELDED CABLE MAY BE REQUIRED. TWO 120

1 2 3 4 5 RM78xx SERIES DEVICE

1 2 3 4 5 RM78xx SERIES DEVICE

MODBUS™ COMMUNICATION BUS TERMINATION RESISTORS:

B. WITH RS-485 REPEATER:

Fig. 8. Wiring for ModBusTM Feature.

1. Down-up arrow push-buttons. See Fig. 10. The down-up

BURNER CONTROL BURNER CONTROL

Fig. 10. Push-button function.

BURNER CONTROL BURNER CONTROL

PILOT IGN 00:05 PILOT IGN 00:10 H1

Fig. 11. push-button function.

BURNER CONTROL BURNER CONTROL

Fig. 12. BACK push-button function.

4. SAVE function, see Fig. 13, 14, and 15.

Fig. 14. Save Display/Exit screen

Fig. 13. SAVE function. Fig. 15. Save Display...Saving screen.

Table 3. Selectable Messages .

Table 3. Selectable Messages (Continued).

Table 4. Expanded Annunciator.

TROUBLESHOOTING Self-diagnostics of the 7800 SERIES enables it to detect and

Table 21 provides the sequence and status hold messages.

Table 5. Keyboard Display Module Sequence and Status Hold Messages .

Table 6. Accessing Historical and Diagnostic Selectable Messages.

SERVICE NOTE: Reset the 7800 SERIES Relay Module by

Lockout Messages BACK

M22877 Fig. 18. Lockout message, State 3.

Fig. 16. Lockout message, State 1.

Hold and Fault Message Summary

Table 7. Hold and Fault Message Summary. (Continued)

Table 7. Hold and Fault Message Summary. (Continued)

Table 7. Hold and Fault Message Summary. (Continued)

Table 7. Hold and Fault Message Summary. (Continued)